e10vk
UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 10-K
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ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the fiscal year ended December 31, 2010
Or
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the transition period from to
Commission File Number 000-50132
Sterling Chemicals, Inc.
(Exact name of registrant as specified in its charter)
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Delaware
(State or other jurisdiction of
incorporation or organization)
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76-0502785
(I.R.S. Employer Identification No.) |
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333 Clay Street, Suite 3600
Houston, Texas 77002-4109
(Address of principal executive offices)
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(713-650-3700)
(Registrants telephone number,
including area code) |
Securities registered pursuant to Section 12(b) of the Act: None
Securities registered pursuant to Section 12(g) of the Act:
Common Stock, par value $.01 per share
(Title of class)
Indicate by check mark if the registrant is a well-known seasoned issuer, as defined in Rule
405 of the Securities Act. Yes o No þ.
Indicate by check mark if the registrant is not required to file reports pursuant to Section
13 or Section 15(d) of the Act.
Yes o No þ.
Indicate by check mark whether the registrant (1) has filed all reports required to be filed
by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or
for such shorter period that the registrant was required to file such reports) and (2) has been
subject to such filing requirements for the past 90 days. Yes þ No o.
Indicate by check mark whether the registrant has submitted electronically and posted on its
corporate Website, if any, every Interactive Data File required to be submitted and posted pursuant
to Rule 405 of Regulation S-T during the preceding 12 months (or for such shorter period that the
registrant was required to submit and post such files). Yes o No o.
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation
S-K is not contained herein and will not be contained, to the best of the registrants knowledge,
in definitive proxy or information statements incorporated by reference in Part III of this Form
10-K or any amendment to this Form 10-K. þ.
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated
filer, a non-accelerated filer, or a smaller reporting company. See the definitions of large
accelerated filer, accelerated filer, non-accelerated filer, and smaller reporting company
in Rule 12b-2 of the Exchange Act. (Check one):
Large accelerated filer o |
Accelerated filer o |
Non-accelerated filer o (Do not check if a smaller reporting company) |
Smaller reporting company þ |
The aggregate market value of the registrants common stock, par value $.01 per share, held by
non-affiliates at June 30, 2010 (the last business day of the registrants most recently completed
second fiscal quarter), based upon the value of the last sales price of these shares as reported on
the OTC Bulletin Board maintained by the Financial Industry Regulatory Authority, Inc. was
$6,897,678.
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of
the Exchange Act). Yes o No þ.
As of February 28, 2011, Sterling Chemicals, Inc. had 2,828,460 shares of common stock
outstanding.
DOCUMENTS INCORPORATED BY REFERENCE
Portions of the definitive Proxy Statement relating to the 2011 Annual Meeting of Stockholders
of Sterling Chemicals, Inc. are incorporated by reference in Part III of this Form 10-K.
Forward-Looking Statements
This report contains forward-looking statements within the meaning of Section 27A of the
Securities Act of 1933, as amended, or the Securities Act, and Section 21E of the United States
Securities Exchange Act of 1934, as amended, or the Exchange Act. Forward-looking statements give
our current expectations or forecasts of future events. All statements other than statements of
historical fact are, or may be deemed to be, forward-looking statements. Forward-looking
statements include, without limitation, any statement that may project, indicate or imply future
results, events, performance or achievements, and may contain or be identified by the words
expect, intend, plan, predict, anticipate, estimate, believe, should, could,
may, might, will, will be, will continue, will likely result, project, forecast,
budget and similar expressions. Statements in this report that contain forward-looking
statements include, but are not limited to, information concerning our possible or assumed future
results of operations and our future plans with respect to our plasticizers business and facility
and related disclosures. While our management considers these expectations and assumptions to be
reasonable, they are inherently subject to significant business, economic, competitive, regulatory
and other risks, contingencies and uncertainties, most of which are difficult to predict and many
of which are beyond our control. We disclose important factors that could cause our actual
results to differ materially from our expectations under Risk Factors, Managements Discussion
and Analysis of Financial Condition and Results of Operations and elsewhere in this report.
In addition, our other filings with the Securities and Exchange Commission, or the SEC,
include additional factors that could adversely affect our business, results of operations or
financial performance. Given these risks and uncertainties, investors should not place undue
reliance on forward-looking statements. Forward-looking statements included in this Form 10-K are
made only as of the date of this Form 10-K and are not guarantees of future performance. Although
we believe that the expectations reflected in these forward-looking statements are reasonable, such
expectations may prove to be incorrect.
Document Summaries
Descriptions of documents and agreements contained in this Form 10-K are provided in summary
form only, and such summaries are qualified in their entirety by reference to the actual documents
and agreements filed as exhibits to this Form 10-K or other periodic reports we file with the SEC.
PART I
Unless otherwise indicated, references to we, us, our and ours in this Form 10-K refer
collectively to Sterling Chemicals, Inc. and its wholly-owned subsidiaries.
Item 1. Business
We are a Delaware Corporation formed in 1986 to acquire a petrochemicals facility located in
Texas City, Texas, or our Texas City facility, that was previously owned by Monsanto Company, or
Monsanto. We are a North American producer of selected petrochemicals used to manufacture a wide
array of consumer goods and industrial products. Until 2011, our primary products included acetic
acid and plasticizers. All of our plasticizers were historically sold to BASF Corporation, or
BASF, pursuant to the terms of our Third Amended and Restated Plasticizers Production Agreement, or
our Plasticizers Production Agreement. However, on November 11, 2009, BASF elected to terminate
our Plasticizers Production Agreement effective as of December 31, 2010. As our plasticizers
facility is currently idle, acetic acid is currently our only primary product.
The acetic acid we produce is used primarily to manufacture vinyl acetate monomer which is
used in a variety of products related to construction materials and automotive parts such as
adhesives, surface coatings, polyester fibers and films, and to manufacture purified terephthalic
acid which is used to produce plastic bottle resins. Pursuant to our 2008 Amended and Restated
Acetic Acid Production Agreement, or our Acetic Acid Production Agreement, that extends to 2031, BP
Amoco Chemical Company, or BP Chemicals, takes title and risk of loss of our acetic acid production
at the time the acetic acid is produced. We are BP Chemicals sole source of acetic acid
production in the Americas. BP Chemicals markets all of the acetic acid that we produce and pays
us, among other amounts, a
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portion of the profits derived from its sales of our acetic acid. In addition, BP Chemicals
reimburses us for 100% of our fixed and variable costs of production, other than specified indirect
costs. We also jointly invest with BP Chemicals in capital expenditures related to our acetic acid
facility in the same percentage as the portion of the profits we receive from BP Chemicals.
We own and operate one of the lowest cost acetic acid facilities in the world. Our acetic
acid facility utilizes BP Chemicals proprietary Cativa carbonylation technology, which we
believe offers several advantages over competing production methods, including lower energy
requirements and lower fixed and variable costs. Acetic acid production has two major raw material
requirements, methanol and carbon monoxide. BP Chemicals, a producer of methanol, supplies 100% of
our methanol requirements related to our production of acetic acid. All of our requirements for
carbon monoxide are supplied by Praxair Hydrogen Supply, Inc., or Praxair, from a partial oxidation
unit constructed by Praxair on land leased from us at our Texas City facility.
Previously, our plasticizers business was comprised of two separate products: phthalate esters
and phthalic anhydride, or PA, together commonly referred to as plasticizers. The types of
plasticizers we produced are used to make flexible plastics, such as shower curtains, floor
coverings, automotive parts and construction materials. Since our formation in 1986, we sold all
of our plasticizers production exclusively to BASF pursuant to our Plasticizers Production
Agreement, which was amended several times. Under our Plasticizers Production Agreement, BASF
provided us with most of the required raw materials, marketed the plasticizers that we produced,
made certain fixed quarterly payments to us and reimbursed us monthly for our actual production
costs and capital expenditures related to our plasticizers facility.
Effective as of April 1, 2008, we and BASF amended our Plasticizers Production Agreement after
BASF nominated zero pounds of PA under the prior version of the agreement due to deteriorating
market conditions, which ultimately resulted in the closure of our PA unit and a payment of $3.2
million to us from BASF. Under the prior version of our Plasticizers Production Agreement, we were
not permitted to produce PA for anyone other than BASF. The $3.2 million payment was made in
exchange for the termination of BASFs obligations under our Plasticizers Production Agreement with
respect to the operation of our PA manufacturing unit and, consequently, was recognized using the
straight-line method over the period from April 1, 2008, the date of the amendment, through
December 31, 2010, the effective termination date of our Plasticizers Production Agreement.
As mentioned above, on November 11, 2009, BASF elected to terminate our Plasticizers
Production Agreement, effective as of December 31, 2010. We were not subject to any early
termination penalties in connection with BASFs termination of our Plasticizers Production
Agreement, although the termination of our Plasticizers Production Agreement did result in our
refunding to BASF in January 2011, a $1.0 million deposit it previously made to ensure prompt
payment of amounts due under our Plasticizers Production Agreement. In addition, if we continue to
operate our plasticizers business after March 31, 2011, we will be required to make payments to
BASF for the undepreciated portion of past capital expenditures paid by BASF, determined as of the
end of the original term of our Plasticizers Production Agreement, based on a straight line, 8-year
life. We expect the total amount of these undepreciated capital expenditures to be approximately
$2.6 million, with approximately $1.0 million, $0.7 million, $0.6 million and $0.3 million
potentially to be paid in 2011, 2012, 2013 and 2014, respectively. However, if we provide written
notice to BASF of our election to permanently close our plasticizers facility on or before March
31, 2011, the undepreciated capital expenditures paid by BASF for all capital projects will be
deemed to be zero, and we will not be required to make any payments to BASF. BASF, on the other
hand, was required to pay us an early termination fee of $9.8 million, which we received on
December 30, 2010.
We are still in the process of exploring and evaluating our commercial options with respect to
continuing our plasticizers business but cannot currently predict the ultimate outcome or the
success of continuing our plasticizers business. As our plasticizers facility is currently idle,
we have begun implementing our plans for restructuring our operating costs to reflect the reduction
in our operations. On January 7, 2011, as a result of the idled state of our plasticizers
facility, together with additional reductions resulting from a sustainable cost management study,
we announced and subsequently implemented a reduction of our salaried work force by 22 people and our hourly
work force by 16 people and recognized $1.3 million of severance costs. Additionally, we
expect to incur approximately $0.6 million in shutdown and decontamination costs during the first
six months of 2011. The costs and timing for dismantling our plasticizers facility are unknown at
this time, but we do not expect these costs to be significant. The loss of our Plasticizers
Production Agreement will likely have an adverse effect on our financial condition,
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results of operations and cash flows. However, due to our expected operating cash flow from
our acetic acid business and our current cash balance, we do not believe that these effects will
impact our ability to continue as a going concern. For a further description of our agreement with
BASF, see Plasticizers-BASF under Contracts and see Risk Factors.
Prior to 2008, we manufactured styrene monomer as one of our primary products. On September
17, 2007, we entered into a long-term exclusive styrene supply agreement and a related railcar
purchase and sale agreement with NOVA Chemicals Inc., which was subsequently assigned by NOVA
Chemicals Inc. to INEOS NOVA LLC, or INEOS NOVA. After the supply agreement became effective,
INEOS NOVA nominated zero pounds of styrene under the supply agreement for the balance of 2007 and,
in response, we exercised our right to terminate the supply agreement and permanently shut down our
styrene facility. Under the supply agreement, we were responsible for the closure costs of our
styrene facility and are also restricted from reentering the styrene business until November 2012.
The restricted period was initially eight years. However, on April 1, 2008, INEOS NOVA
unilaterally reduced the restricted period to five years.
The revenues and gross profit from our plasticizers and styrene operations, both of which are
reflected in discontinued operations, including $12.4 million of deferred income from the INEOS
NOVA supply agreement that is being amortized over the contractual non-compete period of five years
using the straight-line method, are summarized below:
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Year ended December 31, |
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2010 |
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2009 |
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(Dollars in Thousands) |
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Revenues |
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46,381 |
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38,426 |
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Gross profit |
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29,952 |
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18,630 |
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We own the acetic acid, plasticizers and styrene manufacturing units located at our Texas
City facility. We lease a portion of our Texas City facility to Praxair, which constructed a
partial oxidation unit on that land. We also lease a portion of our Texas City facility to S&L
Cogeneration Company, a 50/50 joint venture between us and Praxair Energy Resources, Inc., or
Praxair Energy, which constructed a cogeneration facility on that land. However, in June 2008, we
and Praxair Energy elected to terminate the joint venture and the related joint venture agreement
governing S&L Cogeneration Company, or the Joint Venture Agreement, and the term of the Joint
Venture Agreement was extended until completion of all final audits. We expect the joint venture
to be terminated and wound-up during 2011. The cogeneration facility constructed by S&L
Cogeneration Company has been dismantled and removed from the site. We lease space for our
principal offices located in Houston, Texas.
Business Strategy
Our strategic objectives include:
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safe, reliable and environmentally responsible operations; |
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effective utilization of available capacity; |
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superior expense and capital expenditure management; |
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expansion of capacity through low cost or strategic investments; |
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flawless execution of contract management and administration; |
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monetization of under-utilized assets and infrastructure; |
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capture of economic merger and acquisition opportunities and
other alternatives; |
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optimized capital structure; and |
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top-quality human resource management, development and utilization |
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Operating Our Facilities Safely, Reliably and in an Environmentally Responsible Manner. We
believe in operating our facilities in a manner that earns the confidence of our employees and our
community. We have created a positive and open safety culture in which employee participation is
encouraged in an atmosphere of pride. We proactively protect the safety of our employees, the
community and the environment through the systematic identification, reduction and management of
risks. Expectations and accountabilities for safety have been defined for all levels of our
organization, and each of our salaried employees performance goals, which affect their annual
incentive compensation and annual salary increases, have specific metrics tied to our health,
safety and environmental performance. We regularly report to our Board of Directors, or our Board,
on our safety, health and environmental performance and our progress towards maintaining and
improving our process safety programs, including, at a minimum, quarterly presentations to the
Environmental, Health & Safety Committee of our Board and our Board as a whole.
Profitably Grow Our Business. We believe that our acetic acid facility is well positioned for
cost-effective future capacity expansions at low relative incremental cost due to previous
investments made by us and BP Chemicals. These investments include the installation of a new
reactor in 2003 that is capable of producing up to 1.7 billion pounds of acetic acid annually and
the replacement of the primary column of our acetic acid facility in June 2009 with a column sized
in excess of existing capacity. Although slowdowns in the housing and automotive markets during
2009 and 2010 resulted in reduced demand for vinyl acetate monomer and, consequently, acetic acid
in North America for the short-term, as demand for acetic acid recovers and grows we intend to
evaluate the growth of our acetic acid business through capacity expansions that take advantage of
this positioning.
Monetize Under-utilized Assets and Infrastructure. Our Texas City facility is strategically
located on Galveston Bay and benefits from a deep-water dock capable of handling ships with up to a
40-foot draft, as well as four barge docks and direct access to Union Pacific and Burlington
Northern Santa Fe railways with in-motion rail scales on site. Our Texas City facility also has
truck loading racks, weigh scales, stainless and carbon steel storage tanks,
160 acres of available
land zoned for heavy industrial use,
30 acres of additional land zoned for light industrial use and a
supportive political environment for growth. We also have approximately 240 excess tons of
perpetual NOx allowances under the Texas Commission on Environmental Quality Mass Emissions Cap and
Trade Program which apply to the eight county Houston-Galveston-Brazoria, Texas nonattainment area,
which may be sold or used for development projects. In addition, we are in the heart of one of the
largest petrochemical complexes on the Gulf Coast and, as a result, have on-site access to a number
of raw material pipelines, as well as close proximity to a number of large refinery complexes.
Given our under-utilized infrastructure and our management, operational and engineering expertise,
as well as our ample unoccupied land, we believe that there are significant opportunities for
further development of our Texas City facility. We are currently pursuing numerous initiatives to
attract new manufacturing, distribution or storage related businesses. Specifically, we are
seeking long-term contractual business arrangements or partnerships that will provide us with an
ability to realize the value of our under-utilized assets through profit sharing, operating fees or
other revenue generating arrangements. For development projects that may have significant capital
expenditure requirements, we are considering joint ventures or other arrangements where we would
contribute certain of our assets, management and operational expertise to minimize our share of the
capital costs. In any case, we expect any new facility constructed at our Texas City facility to
lower the amount of overall fixed costs allocated to our operating unit and provide us with
additional profit. In the third quarter of 2010, we entered into a contract involving the
terminaling of methanol as a part of our strategy which we expect to begin producing revenues in
the third quarter of 2011, although we do not expect this transaction to have a material affect on
our business, financial results or cash flows.
Pursue
Economic Mergers and Acquisitions and Other Opportunities. We
continuously evaluate various transactions to enhance stakeholder
value as opportunities arise. We are pursuing strategic acquisitions,
and other strategic alternatives. Our acquisition strategy focuses on manufacturing businesses and assets which would allow us to increase the size and scope
of our business, while adding revenue diversification to our existing businesses. We believe that
the current economic environment has increased the potential number
of strategic alternatives and has provided an ideal situation for us
to acquire businesses, or enter into other business combination
transactions, joint ventures or other similar transactions, on
favorable terms.
There can be no assurance that we will pursue any particular
transaction or that any such transaction will be successful.
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Industry Overview
Acetic Acid. The North American acetic acid industry has enjoyed a long period of sustained
domestic demand growth, as well as substantial export demand. Slowdowns in the housing and
automotive markets during 2009 and 2010 resulted in reduced demand for vinyl acetate monomer and,
consequently, acetic acid causing capacity utilization rates to fall to the low to mid 80s during
this period. However, Tecnon OrbiChem projects acetic acid capacity utilization to increase to
over 92% by 2014. The North American acetic acid industry is inherently less cyclical than many
other petrochemical products due to a number of important factors. One of these factors is the
limited number of producers, with only four large producers of acetic acid in North America.
Historically these producers have made capacity additions primarily through small expansion
projects or the exploitation of low cost debottlenecking opportunities. In addition, the North
American acetic acid industry tends to sell most of its products through long-term sales agreements
containing formula based pricing mechanisms, which eliminates much of the volatility seen in other
petrochemicals products and results in more stable and predictable earnings and profit margins.
Global production capacity of acetic acid as of December 31, 2010 was approximately 35.5
billion pounds per year, with current North American production capacity at approximately six
billion pounds per year. The North American acetic acid industry is mature and well developed,
with the four major acetic acid producers accounting for approximately 90% of production capacity
in North America. Demand for acetic acid is linked to the demand for vinyl acetate monomer, a key
intermediate in the production of a wide array of polymers used primarily in construction materials
and automotive parts, among other products. Vinyl acetate monomer is the largest derivative of
acetic acid, representing over 45% of North American demand. Although slowdowns in the housing and
automotive markets over the last couple of years have reduced global demand for vinyl acetate
monomer in the short-term, annual North American production of vinyl acetate monomer is expected to
increase from 2.7 billion pounds in 2009 to 3.2 billion pounds in 2014.
Plasticizers. Plasticizers are produced from either ethylene-based linear alpha-olefins
feedstocks or propylene-based non-linear technology. In 2010, we produced both linear and
non-linear plasticizers used to make flexible plastics such as shower curtains, floor coverings,
automotive parts and construction materials. Feedstocks for plasticizers consist of PA and
oxo-alcohols. Linear plasticizers have historically received a premium over competing
propylene-based branched products for customers that require enhanced performance properties. The
markets for competing plasticizers may be affected by the cost of the underlying raw materials,
especially when the cost of one olefin rises faster than the other or by the introduction of new
products. Over the last several years, the price of linear alpha-olefins increased sharply, which
caused many consumers to switch to lower cost branched products such as propylene-based
plasticizers, despite the loss of some performance properties. Ultimately, we expect branched
plasticizers to replace linear plasticizers for most applications, although recently some branched
plasticizers products have been the subject of health related concerns. Although we were not
previously exposed to fluctuations in costs or market conditions for plasticizers due to the
structure of our Plasticizers Production Agreement, if we elect to remain in the plasticizers
business, we may face greater cost fluctuations or exposure to market conditions. For a further
description of our agreement with BASF, see Plasticizers-BASF under Contracts and see Risk
Factors.
Product Summary
The following table summarizes our primary products through December 31, 2010, including our
capacity, the primary end uses for each product, the raw materials used to produce each product and
the major competitors for each product. Capacity represents rated annual production capacity as
of December 31, 2010, which is calculated by estimating the number of days in a typical year that a
production facility is capable of operating after allowing for downtime for regular maintenance,
and multiplying that number of days by an amount equal to the facilitys optimal daily output based
on the design feedstock mix. As the capacity of a facility is an estimated amount, actual
production may be more or less than capacity, and the following table does not reflect actual
operating rates of any of our production facilities for any given period of time.
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Sterling Product |
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Intermediate |
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(Capacity) |
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Products |
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Primary End Products |
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Raw Materials |
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Major Competitors |
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Acetic Acid
(1.3 billion pounds
per year)
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Vinyl acetate monomer,
terephthalic acid and
acetate solvents
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Adhesives, PET
bottles, fibers and
surface coatings
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Methanol and Carbon
Monoxide
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Celanese AG and
Lyondell Basell
Chemical Company |
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Plasticizers
(200 million pounds
per year of phthalate
esters)
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Flexible polyvinyl chloride
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Flexible plastics,
such as shower
curtains and
liners, floor
coverings, cable
insulation,
upholstery and
plastic molding
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Oxo-Alcohols and
Phthalic Anhydride
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ExxonMobil
Corporation,
Eastman Chemical
Company and BASF
Corporation |
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Products
Acetic Acid. Our acetic acid is used primarily to manufacture vinyl acetate monomer which is
used in a variety of products related to construction materials and automotive parts such as
adhesives, surface coatings, polyester fibers and films, and to manufacture purified terephthalic
acid which is used to produce plastic bottle resins. In mid-2009, we and BP Chemicals implemented
an incremental expansion of our acetic acid plant to 1.3 billion pounds of annual capacity, which
represents approximately 20% of total North American capacity, making our acetic acid facility the
second largest acetic acid production facility in North America. All of the acetic acid we produce
is sold by BP Chemicals, and we are BP Chemicals sole source of production in the Americas. We
dedicate all of the acetic acid production to BP Chemicals pursuant to our Acetic Acid Production
Agreement that extends until 2031. For a further description of our agreement with BP Chemicals,
please refer to Acetic Acid-BP Chemicals under Contracts.
Plasticizers. Historically, our plasticizers business has involved the production of
phthalate esters, commonly referred to as plasticizers, from PA and oxo-alcohols. The types of
plasticizers we have produced are used to make flexible plastics, such as shower curtains, floor
coverings, automotive parts and construction materials. Since our formation in 1986, we have sold
all of our plasticizers production exclusively to BASF pursuant to our Plasticizers Production
Agreement. We also previously produced PA for BASF under the Plasticizers Production Agreement.
As previously noted, our Plasticizers Production Agreement terminated effective as of December 31,
2010.
Sales and Marketing
Our products are generally produced for customers for use in the manufacture of other
chemicals and products, which in turn are used in the production of a wide array of consumer goods
and industrial products throughout the world. Our Acetic Acid Production Agreement provides for
the dedication of 100% of our production of acetic acid to BP Chemicals and, until December 31,
2010, our Plasticizers Production Agreement provided for the dedication of 100% of our production
of plasticizers to BASF. Under our Acetic Acid Production Agreement, we are reimbursed for our
actual fixed and variable manufacturing costs (other than specified indirect costs) and also
receive an agreed share of the profits earned from this business. Under our Plasticizers
Production Agreement, we were reimbursed for our manufacturing costs and also received a quarterly
facility fee for the production unit included in our plasticizers business, but did not share in
the profits or losses from that business.
Contracts
Our significant contracts are described below.
Acetic Acid-BP Chemicals
In 1986, we entered into the initial version of our Acetic Acid Production Agreement with BP
Chemicals, which has since been amended several times. BP Chemicals takes title and risk of loss
of our acetic acid production at the time the acetic acid is produced under our Acetic Acid
Production Agreement and we are BP Chemicals sole source of acetic acid production in the
Americas. BP Chemicals markets all of the acetic acid that we produce and pays us, among other
amounts, a portion of the profits derived from its sales of the acetic acid we produce. In
addition, BP Chemicals reimburses us for 100% of our fixed and variable costs of production (other
than specified indirect costs). Other than our Acetic Acid Production Agreement, we do not have
any material relationships with BP Chemicals.
Plasticizers-BASF
Since 1986, we have sold all of our plasticizers production exclusively to BASF pursuant to
our Plasticizers Production Agreement, which was amended several times. We also previously
produced PA for BASF under the Plasticizers Production Agreement. Under our Plasticizers
Production Agreement, BASF provided us with most of the required raw materials and marketed the
plasticizers we produced, and was obligated to make certain fixed quarterly payments to us and to
reimburse us monthly for our actual production costs and capital expenditures relating to our
plasticizers facility. Effective as of April 1, 2008, our Plasticizers Production Agreement was
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amended and restated in connection with BASFs nomination of zero pounds of PA in response to
deteriorating market conditions, which ultimately resulted in the closure of our PA unit and a $3.2
million payment to us from BASF. Under the prior version of our Plasticizers Production Agreement,
we were not permitted to produce PA for anyone other than BASF. The $3.2 million payment was made
in exchange for the termination of BASFs obligations under our Plasticizers Production Agreement
with respect to the operation of our PA manufacturing unit and, consequently, was recognized using
the straight-line method over the period from April 1, 2008, the date of the amendment, through
December 31, 2010, the effective termination date of our Plasticizers Production Agreement.
As mentioned above, on November 11, 2009, BASF elected to terminate our Plasticizers
Production Agreement effective as of December 31, 2010. We were not subject to any early
termination penalties in connection with BASFs termination of our Plasticizers Production
Agreement, although the termination of our Plasticizers Production Agreement did result in our
refunding to BASF in January 2011 a $1.0 million deposit it previously made to ensure prompt
payment of amounts due under our Plasticizers Production Agreement. In addition, if we continue to
operate our plasticizers business after March 31, 2011, we will be required to make payments to
BASF for the undepreciated portion of past capital expenditures paid by BASF, determined as of the
end of the original term of our Plasticizers Production Agreement, based on a straight line, 8-year
life. We expect the total amount of these undepreciated capital expenditures to be approximately
$2.6 million, with approximately $1.0 million, $0.7 million, $0.6 million and $0.3 million
potentially to be paid in 2011, 2012, 2013 and 2014, respectively. However, if we provide written
notice to BASF of our election to permanently close our plasticizers facility on or before March
31, 2011, the undepreciated capital expenditures paid by BASF for all capital projects will be
deemed to be zero, and we will not be required to make any payments to BASF. BASF, on the other
hand, was required to pay us an early termination fee of $9.8 million, which we received on
December 30, 2010.
We are still in the process of exploring and evaluating our commercial options with respect to
continuing our plasticizers business but cannot currently predict the ultimate outcome or the
success of continuing our plasticizers business. As our plasticizers facility is currently idle,
we have begun implementing our plans for restructuring our operating costs to reflect the reduction
in our operations. On January 7, 2011, as a result of the idled state of our plasticizers
facility, together with additional reductions resulting from a sustainable cost management study,
we announced and subsequently implemented a reduction of our salaried work force by 22 people and our hourly
work force by 16 people and recognized $1.3 million of severance costs. Additionally, we
expect to incur approximately $0.6 million in shutdown and decontamination costs during the first
six months of 2011. The loss of our Plasticizers Production Agreement
will likely have an adverse effect on our financial condition, results of operations and cash flows. However, due to
our expected operating cash flow from our acetic acid business and our current cash balance, we do
not believe these effects will impact our ability to continue as a going concern. The revenues and
gross profit from our plasticizers operations, included in discontinued operations, are summarized
below:
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Year ended December 31, |
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2010 |
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2009 |
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(Dollars in Thousands) |
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Revenues |
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$ |
33,999 |
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$ |
26,044 |
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Gross profit |
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17,903 |
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7,727 |
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Other than our Plasticizers Production Agreement, we do not have any material
relationships with BASF.
Raw Materials and Energy Resources
The aggregate cost of raw materials and energy resources used in the production of our
products is far greater than the total of all other costs of production combined. As a result, an
adequate supply of raw materials and energy at reasonable prices and on acceptable terms is
critical to the success of our business. Although we believe that we will continue to be able to
secure adequate supplies of raw materials and energy, we may be unable to do so at acceptable
prices or payment terms. See Risk Factors. Acetic acid is manufactured primarily from carbon
monoxide and methanol. Praxair is our sole source for carbon monoxide and supplies us with all of
the carbon monoxide we require for the production of acetic acid from its partial oxidation unit
located on land leased from us at our Texas City facility. Currently, our methanol requirements
are supplied by BP Chemicals under our Acetic Acid Production Agreement. The primary raw materials
for plasticizers are oxo-alcohols and orthoxylene, which
8
were supplied by BASF under our Plasticizers Production Agreement until December 31, 2010.
These sources of raw materials tend to mitigate certain risks typically associated with obtaining
raw materials, as well as decrease our working capital requirements.
Technology and Licensing
In 1986, we acquired our Texas City facility from Monsanto. In connection with that
acquisition, Monsanto granted us a non-exclusive, irrevocable and perpetual right and license to
use Monsantos technology and other technology Monsanto acquired through third-party licenses in
effect at the time of the acquisition. This license included Monsantos technology related to the
production of acetic acid and plasticizers. During 1991, BP Chemicals Ltd., or BPCL, purchased
Monsantos acetic acid technology, subject to existing licenses. Under a technology agreement with
BP Chemicals and BPCL, BPCL granted us a non-exclusive, irrevocable and perpetual right and license
to use acetic acid technology owned by BPCL and some of its affiliates at our Texas City facility,
including any new acetic acid technology developed by BPCL at its acetic acid facilities in England
or pursuant to the research and development program provided by BPCL under the terms of such
agreement. We do not engage in alternative process research.
Competition
There are only four large producers of acetic acid in North America. Historically these
producers have made capacity additions primarily through small expansion projects or the
exploitation of debottlenecking opportunities. The North American plasticizers industry is a
mature market. Phthalate esters are subject to excess production capacity and diminishing demand
due to the ability of consumers to substitute different raw materials based on relative costs at
the time, as well as increasing health concerns regarding these products. A list of our principal
competitors is found in the Product Summary table above.
Environmental, Health and Safety Matters
Our operations involve the handling, production, transportation, treatment and disposal of
materials that are classified as hazardous or toxic and that are extensively regulated by
environmental and health and safety laws, regulations and permit requirements. Environmental
permits required for our operations are subject to periodic renewal and may be revoked or modified
for cause or when new or revised environmental requirements are implemented. Changing and
increasingly strict environmental requirements can affect the manufacturing, handling, processing,
distribution and use of our chemical products and, if so affected, our business and operations may
be materially and adversely affected. In addition, changes in environmental requirements may cause
us to incur substantial costs in upgrading or redesigning our facilities and processes, including
our waste treatment, storage, disposal and other waste handling practices and equipment.
A business risk inherent in chemical operations is the potential for personal injury and
property damage claims from employees, contractors and their employees and nearby landowners and
occupants. While we believe our business operations and facilities are operated in compliance with
applicable environmental and health and safety requirements in all material respects, we cannot be
sure that past practices or future operations will not result in material claims or regulatory
action, require material environmental expenditures or result in exposure or injury claims by
employees, contractors or their employees or the public. Some risk of environmental costs and
liabilities is inherent in our operations and products, as it is with other companies engaged in
similar businesses.
Our operating expenditures for environmental matters, primarily waste management and
compliance, were $12.0 million and $14.5 million in 2010 and 2009, respectively. During 2010 and
2009, we spent less than $0.1 million and $1.8 million, respectively, for environmentally-related
capital projects and anticipate spending approximately $0.7 million for capital projects related to
waste management, incident prevention and environmental compliance during 2011.
In light of our historical expenditures and expected future results of operations and sources
of liquidity, we believe we will have adequate resources to conduct our operations in compliance
with applicable environmental, health and safety requirements. Nevertheless, we may be required to
make significant site and operational modifications that are not currently contemplated in order to
comply with changing facility permitting requirements
9
and regulatory standards. Additionally, we have incurred, and may continue to incur,
liabilities for investigation and cleanup of waste or contamination at our own facilities or we
could incur liabilities at facilities operated by third parties where we have disposed of waste. We
continually review all estimates of potential environmental liabilities, but we may not have
identified or fully assessed all potential liabilities arising out of our past or present
operations or the amount necessary to investigate and remediate any conditions that may be
significant to us. Based on information available at this time and reviews undertaken to identify
potential exposure, we believe our amounts reserved for environmental matters are adequate to cover
our potential exposure for clean-up costs.
Air emissions from our Texas City facility are subject to certain permit requirements and
self-implementing emission limitations and standards under state and federal laws. Our Texas City
facility is located in the Houston-Galveston-Brazoria eight county area, or HGB area, which the
Environmental Protection Agency, or EPA, has classified as a severe non-attainment area relative
to the March 12, 2008 National Ambient Air Quality Standard, or NAAQS, for ozone (8-hour basis).
The mandated compliance date for attainment of the 8-hour ozone standard in severe non-attainment
areas is June 15, 2019. In January 2010, the EPA announced its intent to set a new, lower 8-hour
ozone standard. However, in December 2010, the EPA announced that it needed additional time to
allow for further evaluation by a federal committee of scientific experts. The EPA has indicated
that it expects to make a final decision regarding the revision of the 8-hour ozone standard by
July 29, 2011. Once a new ozone standard is finalized, the Texas Commission on Environmental
Quality, or TCEQ, will then develop a revised State Implementation Plan, or SIP, designed to
achieve compliance with the new standard by the deadline applicable to each areas non-attainment
classification. We anticipate that this revised SIP will be submitted by TCEQ to the EPA in 2013
or 2014, with compliance with the revised SIP being required within the first two years after
approval by the EPA.
Historically, the TCEQ has chosen to achieve reductions in atmospheric ozone by SIP-mandated
reduction of emissions of volatile organic compounds, or VOCs, and nitrogen oxide, or NOx. The
requirements of the new SIP are not currently known, so the future cost of compliance cannot be
determined at this time. However, if the TCEQ continues to use a cap-and-trade approach to
controlling NOx emissions, the new SIP would not likely have any meaningful impact on us due to
large amount of excess NOx emission allowances we currently possess under the Mass Emission Cap and
Trade program. However, capital investment could be required if more stringent NOx emission
control technologies are required under the new SIP.
In late 2009, EPA issued an endangerment finding for greenhouse gases, or GHGs, which brought
GHGs under the provisions of the Clean Air Act. On December 29, 2009, GHG monitoring rules adopted
by the EPA became effective and we began monitoring GHG emissions. Further regulation of GHGs
through required controls or a cap-and-trade program have been discussed in the United States
Congress and the EPA has issued white papers summarizing the present state of GHG mitigation
technology. However, regulations governing the emission of GHGs have not yet been proposed and,
consequently, we cannot predict what impact, if any, these rules may have on us.
Employees
As of December 31, 2010, we had 155 full time employees, of whom approximately 32% (all of our
hourly employees at our Texas City facility) were represented by the Texas City, Texas Metal Trades
Council, AFL-CIO, or the Union. On May 1, 2007, we entered into a collective bargaining agreement
with the Union which is effective through May 1, 2012. On January 7, 2011, as a result of the
idled state of our plasticizers facility, together with additional reductions resulting from a
sustainable cost management study, we announced and subsequently implemented a reduction of our salaried work
force by 22 people and our hourly work force by 16 people.
Insurance
We maintain insurance coverage at levels that we believe are reasonable and typical for our
industry. A portion of our insurance coverage is provided by a captive insurance company
maintained by us and six other chemical companies. However, we are not fully insured against all
potential hazards incident to our business. Additionally, we may incur losses beyond the limits
of, or outside the coverage of, our insurance. We maintain full replacement value insurance
coverage for property damage to our facilities and business interruption insurance. Nevertheless,
a significant interruption in the operation of our acetic acid facility could have a material
adverse effect on our
10
business. As a result of market conditions, premiums and deductibles for certain insurance
policies can increase substantially and, in some instances, certain insurance may become
unavailable or available only for reduced amounts of coverage.
We do not currently carry terrorism coverage on our Texas City facility as we believe it is
not economically justified on the terms currently being offered in the industry. While terrorism
insurance coverage is available, the premiums for such coverage are very expensive, especially for
chemical facilities, and these policies are subject to very high deductibles. In addition,
available terrorism coverage typically excludes coverage for losses from acts of foreign
governments, as well as nuclear, biological and chemical attacks.
Access to Filings
Access to our annual reports on Form 10-K, quarterly reports on Form 10-Q and current reports
on Form 8-K, and amendments to those reports, filed with or furnished to the SEC pursuant to
Section 13(a) of the Exchange Act, as well as reports filed electronically pursuant to Section
16(a) of the Exchange Act, may be obtained through our website
(http://www.sterlingchemicals.com) at no cost, as soon as reasonably practicable after we
have electronically filed such material with the SEC. The contents of our website are not, and
shall not be deemed to be, incorporated into this Form 10-K.
Item 1A. Risk Factors
In addition to the other information contained in this report, the following risk factors
should be considered carefully in evaluating our business. Our business, financial condition or
results of operations could be materially adversely affected by any of these risks.
Risks Related to Our Business
We have only one primary product which is produced exclusively for a single customer.
On November 11, 2009, BASF elected to terminate our Plasticizers Production Agreement
effective as of December 31, 2010. Revenues and gross profit generated from our plasticizers
operations in 2010 were $34.0 million and $17.9 million
(both including a $9.8 million early
termination payment), respectively, and in 2009 were
$26.0 million and $7.7 million, respectively.
The loss of our Plasticizers Production Agreement will likely have an adverse effect on our
financial condition, results of operations and cash flows. We are still in the process of
exploring and evaluating our commercial options with respect to continuing our plasticizers
business but cannot currently predict the ultimate outcome or the success of continuing our
plasticizers business. Furthermore, as a result of the termination of our Plasticizers Production
Agreement, we now have one primary product, acetic acid, which is produced for BP Chemicals, a
single customer. In 2010 BP Chemicals, accounted for 100% of our acetic acid revenues. The
termination of this long-term contract, or a material reduction in the amount of product purchased
under our Acetic Acid Production Agreement, would materially adversely affect our overall business,
financial condition, results of operations or cash flows. In the event that our Acetic Acid
Production Agreement was terminated, we could then sell acetic acid directly into the market
(rather than through BP Chemicals). However, in order to do so, we would need to develop a
marketing department and establish relationships with acetic acid customers, neither of which
currently exists. If this event were to occur, we would expect our overall business, financial
condition, results of operations and cash flows to suffer in the near term.
Our ability to realize increases in our acetic acid production capacity that could be made possible
through low-cost, incremental capacity expansions is dependent on the availability of sufficient,
economic quantities of carbon monoxide.
Carbon monoxide is one of the principal raw materials required for acetic acid production.
Currently, all of the carbon monoxide we use in the production of acetic acid is supplied by
Praxair from a partial oxidation unit constructed and operated by Praxair on land leased from us at
our Texas City facility. Although our new reactor installed in 2003 is capable of producing up to
1.7 billion pounds of acetic acid annually and the new column installed in 2009 is capable of
producing 1.6 billion pounds of acetic acid annually, Praxairs existing partial oxidation unit is
capable of supplying carbon monoxide in quantities sufficient for only 1.3 billion pounds of annual
11
acetic acid production. While additional carbon monoxide may become available by routing
surplus syngas from another Texas City source through a new supply pipeline or the use of an
existing idled pipeline or through an expansion of Praxairs partial oxidation unit, we may not be
able to implement any of these options on a cost effective basis.
We depend upon the continued operation of a single site for all of our production.
All of our products are produced at our Texas City facility. Significant unscheduled downtime
at our Texas City facility could have a material adverse effect on our business, financial
condition, results of operations or cash flows. Unanticipated downtime can occur for a variety of
reasons, including equipment breakdowns, interruptions in the supply of raw materials, power
failures, sabotage, natural forces or other hazards associated with the production of
petrochemicals. Although we maintain business interruption insurance, recovery of losses is
subject to time element deductibles of up to 45 days and policy limits of up to $400 million.
Our operations involve risks that may increase our operating costs, which could reduce our
profitability.
Although we take precautions to enhance the safety of our operations and minimize the risk of
disruptions, our operations are subject to hazards inherent in the manufacturing of chemical
products. These hazards include:
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severe weather and natural disasters; |
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mechanical failures, unscheduled downtimes, labor difficulties and transportation
interruptions; |
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environmental remediation complications; |
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chemical spills and discharges or releases of toxic or hazardous substances or gases;
and |
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pipeline or storage tank leaks and ruptures, explosions and fires. |
Many of these hazards can cause bodily injury or loss of life, severe damage to or destruction
of property or equipment or environmental damage, and may result in suspension of operations or the
imposition of civil or criminal penalties and liabilities. Furthermore, we are subject to present
and future claims with respect to workplace exposure of our employees or contractors on our
premises or other persons located nearby, workers compensation and other matters.
Volatility in asset values and liability costs related to our pension plan may reduce our
profitability and adversely impact current funding levels.
We sponsor a defined benefit pension plan for our employees. Effective July 1, 2007 and
January 1, 2005, we froze all benefit accruals under our defined benefit pension plan for our
hourly and salaried employees, respectively. The cash contributions made to our defined benefit
pension plan are required to comply with minimum funding requirements imposed by laws governing
employee benefit plans. The projected benefit obligation and assets of our defined benefit pension
plan as of December 31, 2010 were $130.3 million and $93.3 million, respectively. The difference
between plan obligations and assets, or the funded status of the plan, is a significant factor in
determining pension expense and the ongoing funding requirements to the plan. Macroeconomic
factors, as well as changes in investment returns and discount rates used to calculate pension
expense and related assets and liabilities can be volatile and may have an unfavorable impact on
our costs and funding requirements. A decline in the market value of the assets in our defined
benefit pension plan, as was experienced in 2008, will increase the funding requirements under the
plan if the actual asset returns do not recover these declines in value in the near term.
Additionally, the liabilities of our defined benefit pension plan are sensitive to changes in
interest rates. As interest rates decrease, the liabilities of the plan increase, potentially
increasing funding requirements and pension expense. Changes in demographics, including increased
numbers of retirements or changes in life expectancy assumptions may also increase the funding
requirements and pension expense related to our defined benefit pension plan. Although we actively
seek to control increases in these costs and funding requirements, we may not be successful in
doing so. Future increases in pension expense and the contributions we are required to make to our
defined benefit pension plan as a result of one or more of these factors could negatively affect
our financial condition, results of operations or cash flows
12
Our operations are subject to operating hazards and unforeseen interruptions for which we may not
be adequately insured.
We maintain insurance coverage at levels that we believe are reasonable and typical for our
industry, portions of which are provided by a captive insurance company maintained by us and six
other chemical companies. However, we are not fully insured against all potential hazards incident
to our business. Accordingly, our insurance coverage may be inadequate for any given risk or
liability, such as property damage suffered in hurricanes or business interruption incurred from a
loss of our supply of electricity or carbon monoxide. In addition, our insurance companies may be
incapable of honoring their commitments if an unusually high number of claims are concurrently made
against their policies. As a result of market conditions, premiums and deductibles for certain
insurance policies can increase substantially and, in some instances, certain insurance may become
unavailable or available only for reduced amounts of coverage. If we were to incur a significant
liability for which we were not fully insured, it could have a material adverse effect on our
business, financial condition, results of operations or cash flows. We may not be able to renew
our existing insurance coverage at commercially reasonable rates or that coverage may not be
adequate to cover future claims that may arise.
In addition, concerns about terrorist attacks, as well as other factors, have caused
significant increases in the cost of our insurance coverage. We have determined that it is not
economically prudent to obtain terrorism insurance and we do not carry terrorism insurance on our
property at this time. In the event of a terrorist attack impacting our facility, we could lose
the production and sales from our facility, and the facility itself, and could become liable for
contamination or personal injury or property damage from exposure to hazardous materials caused by
a terrorist attack. Such loss of production, sales, facilities or incurrence of liabilities could
materially adversely affect our business, financial condition, results of operations or cash flows.
Security regulations concerning the transportation of hazardous chemicals and the security of
chemical manufacturing facilities could result in higher operating costs.
The risk of a terrorist attack on a chemical manufacturing facility may be greater than that
for other potential targets in the United States. Our plant is located directly on the Port of
Texas City waterfront, and is therefore regulated by the Maritime Transportation Security Act, or
MTSA, which is enforced by the United States Coast Guard, or USCG. We use trained professionals to
assess risk, implement countermeasures, and otherwise comply with these requirements. As an MTSA
facility, we currently are exempt from the requirements of the Chemical Facility Anti-Terrorism
Standards, or CFATS. However, regulators are evaluating ways to harmonize the requirements of
CFATS and MTSA. While it is currently not possible to predict the impact, if any, that this
harmonization will have on us, such legislation and regulation could result in increased costs to
operate and maintain our facilities, as well as capital outlays for new equipment. Our business,
or our customers businesses, could be affected adversely by the cost of complying with these and
any future regulatory requirements.
The enactment of regulations governing greenhouse gas emissions or climate change could increase
our costs or adversely affect our ability to operate.
Our operations emit GHGs. Proposed U.S. Federal legislation and regulations to address GHG
emissions, which are in various stages of review, discussion or implementation, could adversely
impact our business. While it is currently not possible to predict the impact, if any, that these
issues will have on us or the industry in general, such legislation and regulation could result in
increases in our costs to operate and maintain our facilities, as well as capital outlays for new
emission control equipment. In addition, any regulation limiting GHG emissions which specifically
targets the petrochemicals manufacturing industry could adversely affect our ability to conduct our
business.
We are subject to many environmental and safety regulations that may result in significant
unanticipated costs or liabilities or cause interruptions in our operations.
Our operations involve the handling, production, transportation, treatment and disposal of
materials that are classified as hazardous or toxic and that are extensively regulated by
environmental and health and safety laws, regulations and permit requirements. We may incur
substantial costs, including fines, damages and criminal or civil
13
sanctions, or experience interruptions in our operations for actual or alleged violations or
compliance requirements arising under environmental laws, any of which could have a material
adverse effect on our business, financial condition, results of operations or cash flows. Our
operations could result in violations of environmental laws, including spills or other releases of
hazardous substances into the environment. In the event of a catastrophic incident, we could incur
material costs. Furthermore, we may be liable for the costs of investigating and cleaning up
environmental contamination on or from our properties or at off-site locations where we disposed of
or arranged for the disposal or treatment of hazardous materials. If significant previously
unknown contamination is discovered or we have underestimated the costs to investigate and
remediate known contamination, or if existing laws or their enforcement change, then the resulting
expenditures could have a material adverse effect on our business, financial condition, results of
operations or cash flows.
Environmental, health and safety laws, regulations and permit requirements, and the potential
for further expanded laws, regulations and permit requirements may increase our costs or reduce
demand for our products and thereby negatively affect our business. Environmental permits required
for our operations are subject to periodic renewal and may be revoked or modified for cause or when
new or revised environmental requirements are implemented. Changing and increasingly strict
environmental requirements and the potential for further expanded regulation may increase our costs
and can affect the manufacturing, handling, processing, distribution and use of our products. If
so affected, our business and operations may be materially and adversely affected. In addition,
changes in these requirements may cause us to incur substantial costs in upgrading or redesigning
our facilities and processes, including our waste treatment, storage, disposal and other waste
handling practices and equipment. For these reasons, we may need to make capital expenditures
beyond those currently anticipated to comply with existing or future environmental or safety laws.
Approximately 32% of our employees are covered by a collective bargaining agreement that expires on
May 1, 2012. Disputes with the Union representing these employees or other labor relations issues
may negatively affect our business.
As of December 31, 2010, we had approximately 155 full time employees, of whom approximately
32% (all of our hourly employees at our Texas City facility) were represented by the Union and are
covered by a collective bargaining agreement which expires on May 1, 2012. Future strikes or other
labor disturbances could have an adverse effect on our business, financial condition,
results of operations or cash flows.
A failure to retain or attract key employees could adversely affect our business.
We are dependent on the services of the members of our senior management team to remain
competitive in our industry. There is a risk that we will not be able to retain these key
employees or attract other key employees. Our current key employees are subject to employment
conditions or arrangements that permit the employees to terminate their employment without notice.
The loss of any member of our senior management team could materially adversely affect our
business, financial condition, results of operations or cash flows.
We believe that our outstanding stock options do not currently provide any meaningful
incentive to remain with us due to the extremely high exercise price relative to historical trading
prices, the dilutive effect on our common stock caused by the quarterly paid-in-kind dividends
declared on our Series A Convertible Preferred Stock, or our Preferred Stock, and the fact that our
common stock is not listed on any national or regional securities exchange. Quotations for shares
of our common stock are listed by certain members of the Financial Industry Regulatory Authority,
Inc. on the Over-the-Counter, or OTC, Bulletin Board. In recent years, the trading volume of our
common stock has been very low and the transactions that have occurred were typically effected in
transactions for which reliable market quotations have not been available. An active trading
market may not develop or, if developed, may not continue for our equity securities and a holder of
any of these securities, including those acquired through the exercise of stock options or other
equity awards, could find it difficult to dispose of, or obtain accurate quotations as to the
market value of, such securities.
We may not successfully develop our under-utilized infrastructure at our Texas City facility.
We may be unable to identify or attract a long-term contractual business arrangement or
partnership to our Texas City facility that will provide us with an ability to realize the value of
our under-utilized assets. For development
14
projects that may have significant capital expenditure requirements, we are considering joint
ventures or other arrangements where we would contribute certain of our assets and management
expertise to minimize our share of the capital costs. Even if we do identify a long-term
contractual business arrangement or partnership, we may not be able to come to agreeable terms or
the capital costs for the project may be prohibitively high.
We may not successfully complete acquisitions that we are pursuing or any future acquisitions may
present unforeseen integration obstacles or costs, increase our leverage or negatively impact our
performance.
We may not be able to identify suitable acquisition candidates or successfully complete
identified acquisitions, and the expense incurred in consummating acquisitions of related
businesses, or our failure to integrate such businesses successfully into our existing businesses,
could affect our growth or result in our incurring unanticipated expenses and losses. Furthermore,
we may not be able to realize any anticipated benefits from acquisitions. To finance an
acquisition we may need to incur debt or issue equity. However, we may not be able to obtain
favorable debt or equity financing to complete an acquisition, or at all, and we may not be able
to secure the consent of our existing long-term debt holders to the incurrence of additional debt.
The lack of an active trading market in our common stock, as well as the dilutive terms of the
quarterly paid-in-kind dividends payable on our Preferred Stock, may make our common stock
unattractive as consideration for an acquisition. The process of integrating acquired operations
into our existing operations may result in unforeseen operating difficulties and may require
significant financial resources that would otherwise be available for the ongoing development or
expansion of existing operations. Some of the risks associated with our acquisition strategy,
which could materially adversely affect our business, financial condition, results of operations or
cash flows, include:
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potential disruption of our ongoing business and distraction of management; |
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unexpected loss of key employees or customers of an acquired business; |
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conforming an acquired business standards, processes, procedures or controls with our
operations; |
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coordinating new product and process development; |
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hiring additional management or other critical personnel; |
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encountering unknown contingent liabilities which could be material; and |
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increasing the scope, geographic diversity and complexity of our operations. |
If we are unable to successfully prevent or address material weaknesses in our internal control
over financial reporting, or any other control deficiencies, our ability to report our financial
results on a timely and accurate basis and to comply with disclosure and other reporting
requirements may be adversely affected.
While we have taken actions designed to address compliance with the internal control,
disclosure control and other requirements of the Sarbanes-Oxley Act of 2002 and the rules and
regulations promulgated by the SEC implementing these requirements, there are inherent limitations
in our ability to control all circumstances. Our management, including our Chief Executive Officer
and Chief Financial Officer, does not expect that our internal controls and disclosure controls
will prevent all errors and all fraud. A control system, no matter how well conceived and operated,
can provide only reasonable, not absolute, assurance that the objectives of the control system are
met. If we are unable to successfully prevent all errors or instances of fraud through our
internal control systems, our ability to report our financial results on a timely and accurate
basis and to comply with disclosure and other reporting requirements may be adversely affected.
15
Risks Relating to Our Indebtedness
Our leverage and debt service obligations may adversely affect our cash flow and our ability to
make payments on our indebtedness.
As of December 31, 2010, we had total long-term debt of $119.4 million (outstanding principal
on our 101/4% Senior Secured Notes due 2015, or our Secured Notes). The terms and conditions
governing our Secured Notes:
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require us to dedicate a substantial portion of our cash flow from operations to
service our existing debt service obligations, thereby reducing the availability of our
cash flow to fund working capital, capital expenditures and other general corporate
expenditures; |
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increase our vulnerability to adverse general economic or industry conditions and limit
our flexibility in planning for, or reacting to, competition or changes in our business or
our industry; |
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limit our ability to obtain additional financing; |
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place restrictions on our ability to make certain payments or investments, sell assets,
make strategic acquisitions, engage in mergers or other fundamental changes and exploit
business opportunities; and |
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place us at a competitive disadvantage relative to competitors with lower levels of
indebtedness in relation to their overall size or less restrictive terms governing their
indebtedness. |
Our ability to meet our expenses and debt obligations will depend on our future performance,
which will be affected by financial, business, economic, regulatory and other factors. We will not
be able to control many of these factors, such as economic conditions and governmental regulations.
We cannot be certain that our earnings will be sufficient to allow us to pay the principal and
interest on our debt, including our Secured Notes, and meet our other obligations. Further,
failing to comply with the financial and other restrictive covenants in the agreements governing
our indebtedness could result in an event of default under such indebtedness, which could
materially adversely affect our business, financial condition, results of operations or cash flows.
Any failure to meet our debt obligations could harm our business, financial condition, results of
operations or cash flows.
If our cash flow and capital resources are insufficient to fund our debt obligations, we may
be forced to sell assets, seek additional equity or debt capital or restructure our debt, including
our Secured Notes. We may not be able to refinance or restructure our debt, raise equity or debt
capital or sell assets on terms acceptable to us, if at all. In addition, any failure to make
scheduled payments of interest or principal on our outstanding indebtedness would likely result in
a reduction of our credit rating, which could harm our ability to incur additional indebtedness on
acceptable terms. Our cash flow and capital resources may be insufficient for payments of interest
or principal on our debt in the future, including payments on our Secured Notes, and any such
alternative measures may be unsuccessful or may not permit us to meet scheduled debt service
obligations, which could cause us to default on our obligations and impair our liquidity.
Risks Relating to the Ownership of Our Common Stock
Our common stock is thinly traded. There is no active trading market for our common stock and an
active trading market may not develop.
Our common stock is not listed on any national or regional securities exchange. Quotations
for shares of our common stock are listed by certain members of the Financial Industry Regulatory
Authority, Inc. on the OTC Bulletin Board. In recent years, the trading volume of our common stock
has been very low and the transactions that have occurred were typically effected in transactions
for which reliable market quotations have not been available. An active trading market may not
develop or, if developed, may not continue for our equity securities, and a holder of any of these
securities may find it difficult to dispose of, or to obtain accurate quotations as to the market
value of, such securities.
16
We have a significant stockholder which has the ability to control our actions.
Resurgence Asset Management, L.L.C. and its and its affiliates managed funds and accounts, or
collectively Resurgence, beneficially own in excess of 98% of our preferred stock and over 55% of
our common stock, representing ownership of over 87% of the total voting power of our equity. The
interests of Resurgence may differ from our other stockholders and Resurgence may vote their
interests in a manner that may adversely affect our other stockholders. Through their direct and
indirect interests in us, Resurgence is in a position to influence the outcome of most matters
requiring a stockholder vote. This concentrated ownership makes it less likely that any other
holder or group of holders of common stock would be able to influence the way we are managed or the
direction of our business. These factors also may delay or prevent a change in our management or
voting control.
Our Preferred Stock pays a quarterly stock dividend that is dilutive to the holders of our common
stock.
Shares of our Preferred Stock carry a cumulative dividend rate of 4% per quarter, payable in
additional shares of our Preferred Stock. Our shares of Preferred Stock are convertible at the
option of the holder into shares of our common stock and vote as if so converted on all matters
presented to the holders of our common stock for a vote. Consequently, each dividend paid in
additional shares of our Preferred Stock has a dilutive effect on our shares of common stock and
increases the percentage of the total voting power of our equity owned by Resurgence. Preferred
Stock dividends were 1,114.110 shares (which are convertible into 1,114,110 shares of our common
stock) during 2010, which represents 10.6% of the current total voting power of our equity
securities.
Item 2. Properties
Our petrochemicals facility is located in Texas City, Texas, approximately 45 miles south of
Houston, on a 290-acre site on Galveston Bay near many other chemical manufacturing complexes and
refineries. We own all of the real property which comprises our Texas City facility and we own the
acetic acid, plasticizers and styrene manufacturing facilities located at the facility. We also
lease a portion of our Texas City facility to Praxair, who constructed a partial oxidation unit on
that land, and lease a portion of our Texas City facility to S&L Cogeneration Company, a 50/50
joint venture between us and Praxair Energy, which constructed a cogeneration facility on that
land. However, in June 2008, we and Praxair Energy elected to terminate the joint venture and the
Joint Venture Agreement governing S&L Cogeneration Company and the term of the Joint Venture
Agreement was extended until completion of all final audits. We expect the joint venture to be
terminated and wound-up during 2011. The cogeneration facility constructed by S&L Cogeneration
Company has been dismantled and removed from the site.
Our Texas City facility offers approximately 160 acres for future expansion by us or by other
companies that could benefit from our existing infrastructure and facilities, and includes a
greenbelt around the northern edge of the plant facility. We own 48 railcars and, at our Texas
City facility, we have facilities to load and unload our products and raw materials in ocean-going
vessels, barges, trucks and railcars. Substantially all of our Texas City facility, and the
tangible properties located thereon, are subject to a lien securing our obligations under our
Secured Notes. We lease the space for our principal executive offices, located at 333 Clay Street,
Suite 3600 in Houston, Texas. We believe our properties and equipment are sufficient to conduct
our business.
Item 3. Legal Proceedings
On July 5, 2005, Patrick B. McCarthy, an employee of Kinder-Morgan, Inc., or Kinder-Morgan,
was seriously injured at Kinder-Morgans facilities near Cincinnati, Ohio, while attempting to
offload a railcar containing one of our plasticizers products. On October 28, 2005, Mr. McCarthy
and his family filed a suit in the Court of Common Pleas, Hamilton County, Ohio (Case No. A0509
144) against us and six other defendants. During the case, five of the other defendants were
dismissed. The plaintiffs sought in excess of $42 million in alleged compensatory and punitive
damages from the defendants in the aggregate. On May 7, 2009, the jury found that we had not been
negligent in connection with the incident and rendered a take nothing verdict in favor of the
defendants. On June 24, 2009, the plaintiffs filed a motion for judgment notwithstanding the
verdict or, in the alternative, a new trial. On September 4, 2009, the Court denied plaintiffs
motion for judgment notwithstanding the verdict but granted plaintiffs motion for a new trial. We
and the other remaining defendant appealed that order, as well as other
orders issued during the trial. On February 25, 2011, the appeals
court rendered its decision reversing the order of the trial court
granting a new trial and reinstating the jurys verdict in our
favor. We do not know whether the plaintiffs will appeal the
appellate courts decision to the Ohio Supreme Court. We believe that all, or substantially
all, of any liability imposed upon us as a result of this suit and our related out-of-pocket costs
and expenses will be covered by our
17
insurance policies, subject to a $1.0 million deductible, which was met in January 2008. We
do not believe that this incident will have a material adverse effect on our business, financial
condition, results of operations or cash flows, although we cannot guarantee that a material
adverse effect will not occur.
On February 21, 2007, three retired employees of Sterling Fibers, Inc., one of our former
subsidiaries, sued us, several of our benefit plans and the plan administrators for those plans in
a class action suit, filed in the United States District Court, Southern District of Texas, Houston
Division (Case No. H-07-0625). The plaintiffs allege that we were not permitted to increase their
premiums for retiree medical insurance based on a provision contained in an asset purchase
agreement between us, Sterling Fibers, Inc. and Cytec Industries Inc. and certain of its
affiliates, or Cytec, that governed the purchase by Sterling Fibers, Inc. of Cytecs acrylic fibers
business in 1997. During our bankruptcy case in 2002, we and Sterling Fibers, Inc. specifically
rejected this asset purchase agreement and the bankruptcy court approved that rejection. The
plaintiffs claimed that we violated the terms of our benefit plans, breached fiduciary duties
governed by the Employee Retirement Income Security Act and failed to comply with sections of the
Bankruptcy Code dealing with retiree benefits, and sought damages, declaratory relief, punitive
damages and attorneys fees. A trial for this matter was held during the second week of November
2009. On July 1, 2010, the judge ruled for us on the merits and dismissed all of the plaintiffs
claims. The plaintiffs filed an appeal on July 16, 2010. Briefing for this appeal is scheduled to
be completed in February 2011 and we do not expect oral arguments for the appeal. We are
vigorously seeking affirmation of the trial judges rulings. We are unable to state at this time
if a loss is probable or remote and are unable to determine the possible range of loss related to
this matter, if any.
We are subject to various other claims and legal actions that arise in the ordinary course of our
business. We do not believe that any of these claims and actions, separately or in the aggregate,
will have a material adverse effect on our business, financial condition, results of operations or
cash flows, although we cannot guarantee that a material adverse effect will not occur.
18
PART II
Item 5. Market for Registrants Common Equity, Related Stockholder Matters and Issuer Purchases of
Equity Securities
Our common stock, par value $0.01 per share, is currently quoted on the OTC Bulletin Board
maintained by the Financial Industry Regulatory Authority, Inc. under the symbol SCHI. The
following table contains information about the high and low sales prices per share of our common
stock for the last two years. Information about OTC Bulletin Board bid quotations represents
prices between dealers, does not include retail mark-ups, mark-downs or commissions and may not
necessarily represent actual transactions. Quotations on the OTC Bulletin Board are sporadic, and
currently there is no established public trading market for our common stock.
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|
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First |
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Second |
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Third |
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Fourth |
|
|
|
|
|
|
Quarter |
|
Quarter |
|
Quarter |
|
Quarter |
2010 |
|
High |
|
$ |
|
(1) |
|
$ |
18.00 |
|
|
$ |
10.50 |
|
|
$ |
6.00 |
|
|
|
Low |
|
$ |
|
(1) |
|
$ |
5.00 |
|
|
$ |
5.00 |
|
|
$ |
1.50 |
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2009 |
|
High |
|
$ |
11.00 |
|
|
$ |
10.00 |
|
|
$ |
11.00 |
|
|
$ |
9.50 |
|
|
|
Low |
|
$ |
8.50 |
|
|
$ |
8.25 |
|
|
$ |
8.25 |
|
|
$ |
5.00 |
|
|
|
|
(1) |
|
No sales in the first quarter of 2010 |
The last reported sales price per share of our common stock as reported on the OTC Bulletin
Board on December 31, 2010 was $2.75. As of January 28, 2011, there were 263 holders of record of
our common stock. This number does not include stockholders for whom shares are held in a nominee
or street name.
Dividend Policy
We have not declared or paid any cash dividends with respect to our common stock since we
emerged from bankruptcy in December 2002. We do not presently intend to pay cash dividends with
respect to our common stock for the foreseeable future. In addition, the ability to pay dividends
on our shares of common stock is limited under the indenture for our Secured Notes. The payment of
cash dividends, if any, will be made only from assets legally available for that purpose, and will
depend on our financial condition, results of operations, current and anticipated capital
requirements, general business conditions, restrictions under our existing debt instruments and
other factors deemed relevant by our Board.
Equity Compensation Plan
Under our Amended and Restated 2002 Stock Plan, or our 2002 Stock Plan, officers, key
employees and consultants, as designated by our Board or the Compensation Committee of our Board,
may be issued stock options, stock awards, stock appreciation rights or stock units. Our
Compensation Committee or, in the event that our Compensation Committee is not comprised solely of
non-employee directors (as such term is defined in Rule 16b-3(b)(3) of the Exchange Act), our
Board, administers our 2002 Stock Plan. Our 2002 Stock Plan may be amended or modified from time
to time by our Board in accordance with its terms. Our Board or Compensation Committee determines
the exercise price of stock options, any applicable vesting provisions and other terms and
provisions of each grant in accordance with our 2002 Stock Plan. Options granted under our 2002
Stock Plan become fully exercisable in the event of the optionees termination of employment by
reason of death, disability or retirement, and may become fully exercisable in the event of a
change of control. No option may be exercised after the tenth anniversary of the date of grant
or the earlier termination of the option. We have reserved 1,363,914 shares of our common stock
for issuance under our 2002 Stock Plan (subject to adjustment). There were options to purchase a
total of 172,500 shares of our common stock outstanding under our 2002 Stock Plan as of December
31, 2010, each with an exercise price of $31.60, and an additional 1,191,414 shares of common stock
available for issuance under our 2002 Stock Plan.
19
The following table provides information regarding securities authorized for issuance under
our 2002 Stock Plan as of December 31, 2010:
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Number of securities remaining |
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Number of securities to |
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Weighted-average exercise |
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available for future issuance |
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be issued upon exercise |
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price of outstanding |
|
under equity compensation |
|
|
of outstanding options, |
|
options, warrants and |
|
plans (excluding securities |
Plan Category |
|
warrants and rights |
|
rights |
|
reflected in first column) |
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|
|
|
Equity compensation
plans approved by
security holders |
|
|
172,500 |
|
|
$ |
31.60 |
|
|
|
1,191,414 |
|
Equity compensation
plans not approved
by security holders |
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
172,500 |
|
|
$ |
31.60 |
|
|
|
1,191,414 |
|
20
Item 7. Managements Discussion and Analysis of Financial Condition and Results of Operations
Overview
Business
Business Overview
We are a Delaware Corporation formed in 1986 to acquire a petrochemicals facility located in
Texas City, Texas that was previously owned by Monsanto Company, or Monsanto. We are a producer of
select petrochemicals used to manufacture a wide array of consumer goods and industrial products.
Until 2011, our primary products included acetic acid and plasticizers. All of our plasticizers
were historically sold to BASF Corporation, or BASF, pursuant to the terms of our Third Amended and
Restated Plasticizers Production Agreement, or our Plasticizers Production Agreement. However, on
November 11, 2009, BASF elected to terminate our Plasticizers Production Agreement effective as of
December 31, 2010. As our plasticizers facility is currently idle, acetic acid is currently our
only primary product.
Our site in Texas City, Texas, or our Texas City facility, is strategically located on
Galveston Bay and benefits from a deep-water dock capable of handling ships with up to a 40-foot
draft, as well as four barge docks and direct access to Union Pacific and Burlington Northern Santa
Fe railways. Our Texas City facility also has truck loading racks, weigh scales, stainless and
carbon steel storage tanks, 160 acres of available land zoned for heavy industrial use, 30 acres of additional
land zoned for light industrial use and a supportive political environment for growth. In
addition, we are in the heart of one of the largest petrochemical complexes on the Gulf Coast and,
as a result, have on-site access to a number of raw material pipelines, as well as close proximity
to a number of large refinery complexes. Given our under-utilized infrastructure and our
management, operational and engineering expertise, as well as our ample unoccupied land, we believe
that there are significant opportunities for further development of our Texas City facility. We
are currently pursuing numerous initiatives to attract new manufacturing, distribution or storage
related businesses to our Texas City facility. Specifically, we are seeking long-term contractual
business arrangements or partnerships that will provide us with the ability to realize the value of
our under-utilized assets through profit sharing, operating fees or other revenue generating
arrangements. For development projects that may have significant capital expenditure requirements,
we are considering joint ventures or other arrangements where we would contribute certain of our
assets and our management and operational expertise to minimize our share of the capital costs. In
any case, we expect any new facility constructed at our Texas City facility to lower the amount of
overall fixed costs allocated to our acetic acid operations and provide us with additional profit.
In the third quarter of 2010, we entered into a contract involving the terminaling of methanol as a
part of our strategy which we expect to begin producing revenues in the third quarter of 2011,
although we do not expect this transaction to have a material affect on our business, financial
results or cash flows.
The acetic acid we produce is used primarily to manufacture vinyl acetate monomer which is
used in a variety of products related to construction materials and automotive parts such as
adhesives, surface coatings, polyester fibers and films, and to manufacture purified terephthalic
acid which is used to produce plastic bottle resins. Pursuant to our 2008 Amended and Restated
Acetic Acid Production Agreement, or our Acetic Acid Production Agreement, that extends through
2031, BP Amoco Chemical Company, or BP Chemicals takes title and risk of loss of our acetic acid
production at the time the acetic acid is produced. We entered into the initial version of our
Acetic Acid Production Agreement with BP Chemicals in 1986, which has since been amended several
times. We are BP Chemicals sole source of acetic acid production in the Americas. BP Chemicals
markets all of the acetic acid that we produce and pays us, among other amounts, a portion of the
profits derived from its sales of our acetic acid. In addition, BP Chemicals reimburses us for
100% of our fixed and variable costs of production, other than specified indirect costs. We also
jointly invest with BP Chemicals in capital expenditures related to our acetic acid facility in the
same percentage as the portion of the profits we receive from BP Chemicals.
Our rated annual production capacity for acetic acid is among the highest in North America.
In mid-2009, we and BP Chemicals implemented an incremental expansion of our acetic acid plant to
1.3 billion pounds of annual capacity, which represents approximately 20% of total North American
capacity, making our acetic acid facility the second largest acetic acid production facility in
North America. Our acetic acid facility utilizes BP Chemicals proprietary Cativa methanol
carbonylation technology, which we believe offers several advantages over
21
competing production methods, including lower energy requirements and lower fixed and variable
costs. Acetic acid production has two major raw material requirements, methanol and carbon
monoxide. BP Chemicals, a producer of methanol, supplies 100% of our methanol requirements related
to our production of acetic acid. All of our requirements for carbon monoxide are supplied by
Praxair Hydrogen Supply, Inc., or Praxair, from a partial oxidation unit constructed by Praxair on
land leased from us at our Texas City facility.
Previously, our plasticizers business was comprised of two separate products: phthalate esters
and phthalic anhydride, or PA, together commonly referred to as plasticizers. The types of
plasticizers we produced are used to make flexible plastics, such as shower curtains, floor
coverings, automotive parts and construction materials. Since our formation in 1986, we sold all
of our plasticizers production exclusively to BASF Corporation, or BASF, pursuant to our Third
Amended and Restated Plasticizers Production Agreement, or our Plasticizers Production Agreement,
which was amended several times. Under our Plasticizers Production Agreement, BASF provided us
with most of the required raw materials, marketed the plasticizers that we produced, made certain
fixed quarterly payments to us and reimbursed us monthly for our actual production costs and
capital expenditures related to our plasticizers facility.
On November 11, 2009, BASF elected to terminate our Plasticizers Production Agreement
effective as of December 31, 2010. We were not subject to any early termination penalties in
connection with BASFs termination of our Plasticizers Production Agreement, although the
termination of our Plasticizers Production Agreement did result in our refunding to BASF, in
January 2011, a $1.0 million deposit it previously made to ensure prompt payment of amounts due
under our Plasticizers Production Agreement. In addition, if we continue to operate our
plasticizers business after March 31, 2011, we will be required to make payments to BASF for the
undepreciated portion of past capital expenditures paid by BASF, determined as of the end of the
original term of our Plasticizers Production Agreement, based on a straight line, 8-year life. We
expect the total amount of these undepreciated capital expenditures to be approximately $2.6
million, with approximately $1.0 million, $0.7 million, $0.6 million and $0.3 million potentially
to be paid in 2011, 2012, 2013 and 2014, respectively. However, if we provide written notice to
BASF of our election to permanently close our plasticizers facility on or before March 31, 2011,
the undepreciated capital expenditures paid by BASF for all capital projects will be deemed to be
zero, and we will not be required to make any payments to BASF. BASF, on the other hand, was
required to pay us an early termination fee of $9.8 million, which we received on December 30,
2010.
We are still in the process of exploring and evaluating our commercial options with respect to
continuing our plasticizers business but cannot currently predict the ultimate outcome or the
success of continuing our plasticizers business. As our plasticizers facility is currently idle,
we have begun implementing our plans for restructuring our operating costs to reflect the reduction
in our operations. On January 7, 2011, as a result of the idled state of our plasticizers
facility, together with additional reductions resulting from a sustainable cost management study,
we announced and subsequently implemented a reduction of our salaried work force by 22 people and our hourly
work force by 16 people and recognized $1.3 million of severance costs. Additionally, we
expect to incur approximately $0.6 million in shutdown and decontamination costs during the first
six months of 2011. The costs and timing for dismantling our plasticizers facility are unknown at
this time but we do not expect these costs to be significant. The loss of our Plasticizers
Production Agreement will likely have an adverse effect on our financial condition, results
of operations and cash flows. However, due to our expected operating cash flow from our acetic
acid business and our current cash balance, we do not believe that these effects will impact our
ability to continue as a going concern. For a further description of our agreement with BASF, see
Plasticizers-BASF under Contracts and see Risk Factors.
On May 7, 2010, our Board authorized us to pursue the acquisition of companies or assets with
the goals of materially diversifying our cash flow streams and creating strong long-term growth
opportunities. After an extensive review with our Board of a wide range of acquisition targets and
financing alternatives, we have been focusing our search for acquisition candidates on companies or
assets involved in chemical distribution, specialty chemical manufacture or bulk, petroleum or
chemical storage or logistics and whose existing business would benefit from our available acreage
and infrastructure at our Texas City facility. We anticipate that the structure of the financing
for any such acquisition will be determined by, among other things, the characteristics of the
acquisition target, and may involve a cash purchase, a merger, an exchange of stock or another
financing mechanism, or may involve the formation of a joint venture or other business partnership.
22
In January 2010, we announced and completed a reduction in our work force in order to reduce
our staffing to a level appropriate for our existing operations. As a result, we reduced our
salaried work force by ten people and our hourly work force by seven people, and we recognized and
paid $0.9 million of severance costs. Additionally, as a result of our work force reduction, we
recorded a curtailment gain of $0.1 million under our retiree medical plans in the first quarter of
2010.
Acetic Acid. The North American acetic acid industry has enjoyed a long period of sustained
domestic demand growth, as well as substantial export demand. Slowdowns in the housing and
automotive markets during 2009 and 2010 resulted in reduced demand for vinyl acetate monomer and,
consequently, acetic acid causing capacity utilization rates to fall to the low to mid 80s during
this period. However, Tecnon OrbiChem projects acetic acid capacity utilization to increase to
over 92% by 2014. The North American acetic acid industry is inherently less cyclical than many
other petrochemical products due to a number of important factors. One of these factors is the
limited number of producers, with only four large producers of acetic acid in North America.
Historically these producers have made capacity additions primarily through small expansion
projects or the exploitation of low cost debottlenecking opportunities. In addition, the North
American acetic acid industry tends to sell most of its products through long-term sales agreements
containing formula based pricing mechanisms, which eliminates much of the volatility seen in other
petrochemicals products and results in more stable and predictable earnings and profit margins.
Global production capacity of acetic acid as of December 31, 2010 was approximately 35.5
billion pounds per year, with current North American production capacity at approximately six
billion pounds per year. The North American acetic acid industry is mature and well developed,
with the four major acetic acid producers accounting for approximately 90% of production capacity
in North America. Demand for acetic acid is linked to the demand for vinyl acetate monomer, a key
intermediate in the production of a wide array of polymers used primarily in construction materials
and automotive parts, among other products. Vinyl acetate monomer is the largest derivative of
acetic acid, representing over 45% of North American demand. Although slowdowns in the housing and
automotive markets over the last couple of years have reduced global demand for vinyl acetate
monomer in the short-term, annual North American production of vinyl acetate monomer is expected to
increase from 2.7 billion pounds in 2009 to 3.2 billion pounds in 2014.
Several acetic acid capacity additions have occurred globally since 1998, including an
expansion of our acetic acid unit from 800 million pounds of rated annual production capacity to
1.1 billion pounds during 2005 and from 1.1 billion pounds to 1.3 billion pounds of rated annual
production capacity in 2009. These capacity additions were somewhat offset by reductions of
approximately 1.6 billion pounds in annual global capacity from the shutdown of various outdated
acetic acid plants from 1999 through 2001 and the closure by BP Chemicals of two of its outdated
acetic acid production units in Hull, England in 2006 that had a combined annual capacity of
approximately 500 million pounds (which had been sold primarily in Europe and South America).
Plasticizers. Plasticizers are produced from either ethylene-based linear alpha-olefins
feedstocks or propylene-based non-linear technology. In 2010, we produced both linear and
non-linear plasticizers used to make flexible plastics such as shower curtains, floor coverings,
automotive parts and construction materials. Feedstocks for plasticizers consist of phthalic
anhydride, or PA and oxo-alcohols. Linear plasticizers have historically received a premium over
competing propylene-based branched products for customers that require enhanced performance
properties. The markets for competing plasticizers may be affected by the cost of the underlying
raw materials, especially when the cost of one olefin rises faster than the other or by the
introduction of new products. Over the last several years, the price of linear alpha-olefins
increased sharply, which caused many consumers to switch to lower cost branched products such as
propylene-based plasticizers, despite the loss of some performance properties. Ultimately, we
expect branched plasticizers to replace linear plasticizers for most applications, although
recently some branched plasticizers products have been the subject of health related concerns.
Although we were not previously exposed to fluctuations in costs or market conditions for
plasticizers due to the structure of our Plasticizers Production Agreement, if we elect to remain
in the plasticizers business, we may face greater cost fluctuations or exposure to market
conditions. For a further description of our agreement with BASF, see Plasticizers-BASF under
Contracts and see Risk Factors.
We lease a portion of our Texas City facility to S&L Cogeneration Company, a 50/50 joint
venture between us and Praxair Energy Resources, Inc., or Praxair Energy, which constructed a
cogeneration facility on that land. However, in June 2008, we and Praxair Energy elected to
terminate the joint venture and the related joint venture
23
agreement governing S&L Cogeneration Company, or the Joint Venture Agreement, and the term of
the Joint Venture Agreement was extended until completion of all final audits. We expect the joint
venture to be terminated and wound-up during 2011. The cogeneration facility constructed by S&L
Cogeneration Company has been dismantled and removed from the site. As of December 31, 2010, our
investment in S&L Cogeneration Company was approximately $0.3 million and we expect to receive
approximately $0.3 million from S&L Cogeneration Company upon termination of the joint venture in
2011. Therefore, we do not believe our investment in S&L Cogeneration Company was impaired as of
December 31, 2010.
Discontinued Operations
As mentioned above, on November 11, 2009, BASF elected to terminate our Plasticizers
Production Agreement effective as of December 31, 2010. We were not subject to any early
termination penalties in connection with BASFs termination of our Plasticizers Production
Agreement, although the termination of our Plasticizers Production Agreement did result in our
refunding to BASF in January 2011, a $1.0 million deposit it previously made to ensure prompt
payment of amounts due under our Plasticizers Production Agreement. In addition, if we continue to
operate our plasticizers business after March 31, 2011, we will be required to make payments to
BASF for the undepreciated portion of past capital expenditures paid by BASF, determined as of the
end of the original term of our Plasticizers Production Agreement, based on a straight line, 8-year
life. We expect the total amount of these undepreciated capital expenditures to be approximately
$2.6 million, with approximately $1.0 million, $0.7 million, $0.6 million and $0.3 million
potentially to be paid in 2011, 2012, 2013 and 2014, respectively. However, if we provide written
notice to BASF of our election to permanently close our plasticizers facility on or before March
31, 2011, the undepreciated capital expenditures paid by BASF for all capital projects will be
deemed to be zero, and we will not be required to make any payments to BASF. BASF, on the other
hand, was required to pay us an early termination fee of $9.8 million, which we received on
December 30, 2010.
We are still in the process of exploring and evaluating our commercial options with respect to
continuing our plasticizers business but cannot currently predict the ultimate outcome or the
success of continuing our plasticizers business. As our plasticizers facility is currently idle,
we have begun implementing our plans for restructuring our operating costs to reflect the reduction
in our operations. On January 7, 2011, as a result of the idled state of our plasticizers
facility, together with additional reductions resulting from a sustainable cost management study,
we announced and subsequently implemented a reduction of our salaried work force by 22 people and our hourly
work force by 16 people and recognized $1.3 million of severance costs. Additionally, we
expect to incur approximately $0.6 million in shutdown and decontamination costs during the first
six months of 2011. The costs and timing for dismantling our plasticizers facility are unknown at
this time but we do not expect these costs to be significant. The loss of our Plasticizers
Production Agreement will likely have an adverse effect on our financial condition, results
of operations and cash flows. However, due to our expected operating cash flow from our acetic
acid business and our current cash balance, we do not believe that these effects will impact our
ability to continue as a going concern.
The revenues and gross profit from our plasticizers operations, as reflected in discontinued
operations, are summarized below:
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, |
|
|
2010 |
|
2009 |
|
|
(Dollars in Thousands) |
|
|
|
|
|
|
|
|
|
Revenues |
|
$ |
33,999 |
|
|
$ |
26,044 |
|
Gross profit |
|
|
17,903 |
|
|
|
7,727 |
|
Under our Plasticizers Production Agreement, BASF reimbursed us for certain costs,
including fixed costs, which are allocated among our existing operations. As a result of the
closure of our plasticizers facility, the amount of our costs that will be allocated to our acetic
acid operations under our Acetic Acid Production Agreement will increase, which will adversely
affect our profit sharing payments under that agreement starting January 1, 2011. In addition,
some of the costs previously reimbursed by BASF under our Plasticizers Production Agreement cannot
be allocated to our acetic acid operations. Consequently, to the extent we are unable to reduce or
eliminate these costs, these costs will adversely affect our financial results starting January 1,
2011.
24
In December 2009, we performed an asset impairment analysis on our plasticizers manufacturing
unit. We analyzed the undiscounted cash flow stream from our plasticizers business over the
remaining life of our plasticizers manufacturing unit and compared it to the $2.8 million net book
carrying value of our plasticizers manufacturing unit. This analysis showed that the undiscounted
projected cash flow stream from our plasticizers business was higher than the net book carrying
value of our plasticizers manufacturing unit. Based on this analysis, we concluded that our
plasticizers manufacturing unit was not impaired as of December 31, 2009, and that no write-down
was necessary. We did, however, accelerate the depreciation of our plasticizers manufacturing unit
in 2010, resulting in a net book value of zero as of December 31, 2010.
Prior to 2008, we manufactured styrene monomer as one of our principal products. On September
17, 2007, we entered into a long-term exclusive styrene supply agreement and a related railcar
purchase and sale agreement with NOVA Chemicals Inc., which was subsequently assigned by NOVA
Chemicals Inc. to INEOS NOVA LLC, or INEOS NOVA. After the supply agreement became effective,
INEOS NOVA nominated zero pounds of styrene under the supply agreement for the balance of 2007 and,
in response, we exercised our right to terminate the supply agreement and permanently shut down our
styrene facility. Under the supply agreement, we were responsible for the closure costs of our
styrene facility and are also restricted from reentering the styrene business until November 2012.
The restricted period was initially eight years. However, on April 1, 2008, INEOS NOVA
unilaterally reduced the restricted period to five years.
The revenues and gross profit from our styrene operations, as reflected in discontinued
operations, are summarized below:
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, |
|
|
2010 |
|
2009 |
|
|
(Dollars in Thousands) |
|
|
|
|
|
|
|
|
|
Revenues |
|
$ |
12,382 |
|
|
$ |
12,382 |
|
Gross profit |
|
|
12,049 |
|
|
|
10,903 |
|
As a result of the closure of our plasticizers and styrene facilities, we have no current
significant continued involvement in the plasticizers or styrene businesses and have, therefore,
reported the operating results of these businesses as discontinued operations in our consolidated
financial statements for the years ended December 31, 2010 and 2009.
Results of Operations
The following table sets forth key information about our financial results:
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, |
|
|
2010 |
|
2009 |
|
|
(Dollars in Thousands) |
|
|
|
|
|
|
|
|
|
Revenues |
|
$ |
99,744 |
|
|
$ |
88,290 |
|
Cost of goods sold |
|
|
89,143 |
|
|
|
84,883 |
|
Gross profit (loss) |
|
|
10,601 |
|
|
|
3,407 |
|
Selling, general and administrative expenses |
|
|
10,309 |
|
|
|
12,875 |
|
Impairment of long-lived assets |
|
|
375 |
|
|
|
|
|
Interest and debt related expenses |
|
|
13,659 |
|
|
|
15,767 |
|
Interest income |
|
|
(335 |
) |
|
|
(742 |
) |
Other income |
|
|
(473 |
) |
|
|
(3,481 |
) |
Benefit for income taxes |
|
|
(4,527 |
) |
|
|
(7,952 |
) |
Loss from continuing operations |
|
|
(8,407 |
) |
|
|
(13,060 |
) |
Income from
discontinued operations, net of tax expense of $5,515 and $5,383, respectively |
|
|
24,416 |
|
|
|
13,495 |
|
25
Comparison of 2010 and 2009
Revenues and gross profit (loss)
Our
revenues from continuing operations increased by $11.5 million, or 13%, from 2009 to 2010.
This increase in revenues was primarily due to higher contribution margins and sales volume from
our acetic acid operations in 2010 compared to 2009. In addition, our cost reimbursements under
our Acetic Acid Production Agreement were higher in 2010 than 2009, primarily due to higher
production volumes and natural gas prices in 2010 and the lower production volumes and associated
variable cost reimbursements resulting from the 42 day shutdown of our acetic acid unit in 2009 for
scheduled maintenance work. These factors were partially offset by increased fixed cost
reimbursements for shutdown costs in 2009.
Our
gross profit from continuing operations increased $7.2 million, or greater than 100%, from
2009 to 2010. This increase in gross profit was primarily due to higher contribution margins and
higher sales volume from our acetic acid operations in 2010 compared to 2009.
Selling, general and administrative expenses
Our
selling, general and administrative expenses decreased by $2.6 million, or 20%, from 2009
to 2010. This decrease was primarily due to a $2.1 million decrease in legal fees and a $0.9
million decrease in engineering and other costs.
Impairment of long-lived assets
The impairment recorded in 2010 consisted of a $0.4 million impairment charge to reduce the
carrying value of one of our turbo generator units, which we have classified as a spare, to its net
realizable value of $0.3 million. The net realizable value was
determined based on the anticipated sales proceeds expected from a
sales contract executed in early 2011.
Interest and debt related expenses
Our interest and debt related expenses decreased by $2.1 million, or 13%, from 2009 to 2010.
This decrease was primarily due to interest savings of $2.7 million arising out of our purchase of
$30.6 million in aggregate principal amount of our Senior Secured Notes, or our Secured Notes, over
the period November 2009 through December 2010, offset to some extent by a $0.6 million decrease in
capitalized interest due to the completion of capital projects during the turn-around of our acetic
acid facility in 2009.
Interest income
Interest income decreased $0.4 million, or 55%, from 2009 to 2010. This decrease was
primarily due to lower interest earned on our cash investments and a lower cash balance in 2010
compared to 2009.
Other income
Other income decreased by $3.0 million, or 86%, from 2009 to 2010. This decrease was
primarily due to the receipt in 2009 of a $1.1 million previously disputed contractual payment,
decreased reimbursement of legal fees in 2010 compared to 2009 of $1.3 million and a loss on
extinguishment of debt of $0.2 million in 2010 compared to a gain on extinguishment of debt of $0.3
million in 2009, both related to the purchase of our Secured
Notes in 2010 and 2009.
Provision (benefit) for income taxes
During
2010, our effective tax rate was 35.0% due to a $4.5 million tax benefit in continuing
operations generated by utilizing the net income in discontinued operations and other comprehensive
income to offset the valuation allowance that otherwise would have been recorded in continuing
operations. In 2009, our effective tax rate was 37.8% due to a change of $0.6 million in our
valuation allowance as a result of a change in tax law and an $7.4 million tax benefit in
continuing operations generated by utilizing income in discontinued operations and other
comprehensive income offset by a corresponding change in the valuation allowance related to
continuing operations. We regularly assess our deferred tax assets for recoverability based on both
historical and anticipated earnings levels. A valuation allowance is recorded when it is more
likely than not that these amounts will not be recovered.
26
As a result of our analysis at December 31, 2010, we concluded that a valuation allowance was
needed against our deferred tax assets. As of December 31, 2010, our valuation allowance was $23.8
million, a decrease of $4.4 million from December 31, 2009. This decrease included a valuation
allowance adjustment of $2.4 million related to our state taxes
and credits and $0.9 million for
losses in other comprehensive income for adjustments to our benefits plans. As of December 31,
2010, our overall net deferred tax asset/liability balance was zero.
Income from discontinued operations, net of tax
Income
from our discontinued operations, net of tax, increased
$10.9 million, or 81%, from
2009 to 2010. The difference was primarily due to the $9.8 million early
termination payment
received from BASF in December 2010, the impact of
$0.8 million of increased reimbursements for
various components of reimbursable costs under our Plasticizers Production Agreement and $2.1
million from increased amortization of the BASF payment we received in connection with the
termination by BASF of its obligations related to our oxo alcohols facilities under our
Plasticizers Production Agreement. Due to the termination of our Plasticizers Production Agreement
by BASF effective December 31, 2010, the original 8-year life used to amortize this payment was
accelerated to coincide with the termination of our Plasticizers Production Agreement. These
increases were offset by a $2.2 million increase in depreciation expense in 2010 related to the
acceleration of depreciation on our plasticizers manufacturing unit, which resulted in a net book
value of zero as of December 31, 2010.
Liquidity and Capital Resources
General
Our
working capital was $107.7 million as of December 31, 2010,
an increase of $9.9 million
from our working capital of $97.8 million as of December 31, 2009. This increase was primarily due
to a $24.8 million accrual for profit sharing, the $9.8 million receipt of BASFs early termination
payment in December 2010, $4.7 million for revenue amortization which decreased our accrual for
deferred revenue and the receipt of four fixed quarterly payments from BASF. Partially offsetting
this increase was $12.6 million in accrued interest, the purchase of $5.6 million in aggregate
principal amount of our Secured Notes during 2010 for $5.6 million, $5.7 million in net benefit
payments and contributions, a $4.2 million increase in the variable compensation accrual during
2010, a $1.2 million increase in the property tax accrual, a $3.5 million decrease in prepaid
insurance due to expense recognition and capital expenditures of $1.5 million.
Our liquidity was $130.3 million at December 31, 2010, an increase of $2.5 million compared to
our liquidity of $127.8 million at December 31, 2009. This increase was primarily due to the $9.8
million early termination payment received from BASF in December 2010 and $2.7 million of interest
savings in 2010 resulting from the purchase of $30.6 million in aggregate principal amount of our
Secured Notes over the period November 2009 through December 2010. These factors were partially
offset by our purchase of $5.6 million in aggregate principal amount of our Secured Notes in 2010
and a $4.0 million reduction in borrowing base capacity due to the termination of our revolving
credit facility.
On November 11, 2009, BASF elected to terminate our Plasticizers Production Agreement,
effective as of December 31, 2010. Revenues and gross profit generated from our plasticizers
operations in 2010 were $34.0 million and $17.9 million
(both including a $9.8 million early
termination payment), respectively, and in 2009 were
$26.0 million and $7.7 million, respectively.
The termination of our Plasticizers Production Agreement, will likely have an adverse
effect on our liquidity, however, we believe that our expected operating cash flow from our acetic
acid business and our current cash balance will provide adequate liquidity in the future.
We periodically review the balance of our cash on hand in light of our strategic objectives
and the restrictions on the use of cash contained in the indenture for our Secured Notes. As
opportunities arise, we intend to utilize our cash as circumstances warrant, possibly in material
amounts, to fund all or a portion of the purchase price of mergers or acquisitions, engage in
project development work, make contributions to our defined benefit plans or purchase our
outstanding Secured Notes on the open market, in privately negotiated transactions or otherwise.
We invest our excess cash in various investments. Our cash is invested in money market funds
and certificates of deposit, however, we may invest cash in other high quality, highly liquid cash
equivalents from time to time.
27
Debt
On March 29, 2007, we completed a private offering of $150 million aggregate principal amount
of unregistered Secured Notes pursuant to a Purchase Agreement among us, Sterling Chemicals Energy,
Inc., or Sterling Energy, one of our former wholly-owned subsidiaries, and Jefferies & Company,
Inc. and CIBC World Markets Corp., as initial purchasers. In connection with that offering, we
entered into an indenture, dated March 29, 2007, among us, Sterling Energy, as guarantor, and U. S.
Bank National Association, as trustee and collateral agent. On May 6, 2008, Sterling Energy was
merged with and into us. Upon consummation of the merger, Sterling Energy no longer had
independent existence and, consequently, our Secured Notes are no longer guaranteed by Sterling
Energy.
Our indenture contains affirmative and negative covenants and customary events of default,
including payment defaults, breaches of covenants and certain events of bankruptcy, insolvency and
reorganization. If an event of default occurs and is continuing, other than an event of default
triggered upon certain bankruptcy events, the trustee under our indenture or the holders of at
least 25% in principal amount of our outstanding Secured Notes may declare our Secured Notes to be
due and payable immediately. Upon an event of default, the trustee may also take actions to
foreclose on the collateral securing our outstanding Secured Notes. Our indenture does not require
us to maintain any financial ratios or satisfy any financial maintenance tests. We are currently
in compliance with all of the covenants contained in our indenture.
Interest is due on our outstanding Secured Notes on April 1 and October 1 of each year. Our
outstanding Secured Notes, which mature on April 1, 2015, are senior secured obligations and rank
equally in right of payment with all of our existing and future senior indebtedness. Subject to
specified permitted liens, our outstanding Secured Notes are secured (i) on a first priority basis
by all of our fixed assets and certain related assets, including, without limitation, all property,
plant and equipment and (ii) on a second priority basis by our other assets, including, without
limitation, accounts receivable, inventory, capital stock of our domestic restricted subsidiaries,
intellectual property, deposit accounts and investment property.
In the fourth quarter of 2009, we purchased $25.0 million in aggregate principal amount of our
Secured Notes for $23.8 million in cash in the open market resulting in a $1.2 million gain. This
gain was partially offset by expense from writing off a pro rata portion of the related debt issue
costs of $0.9 million. In 2010, we purchased $5.6 million in aggregate principal amount of our
Secured Notes for $5.6 million in cash in the open market resulting in a loss of less than $0.1
million. Additionally, we expensed $0.2 million for the pro rata portion of the related debt issue
costs. The $30.6 million in aggregate principal amount of our Secured Notes that we purchased over
the period November 2009 through December 2010 is expected to reduce our interest expense for 2011
by approximately $3.1 million. In February 2011, we purchased an additional $1.0 million in
aggregate principal amount of our Secured Notes for $1.0 million in cash in the open market, and in
the first quarter of 2011, we will expense less than $0.1 million for the pro rata portion of the
related debt issue costs.
On December 19, 2002, we entered into a Revolving Credit Agreement, or our revolving credit
facility, with The CIT Group/Business Credit, Inc., as administrative agent and a lender, and
certain other lenders. Under our revolving credit facility, we and Sterling Energy were
co-borrowers and were jointly and severally liable for any indebtedness thereunder. On December
10, 2009, we elected to terminate our revolving credit facility effective January 24, 2010, due to
our substantial cash balances and low working capital needs. There were no penalties or
termination fees payable by us in connection with the early termination of our revolving credit
facility. The remaining $0.2 million of debt issue costs associated with our revolving credit
facility were written off as of the effective termination date of our revolving credit facility.
On January 31, 2010, we entered into a $5 million Revolving Line of Credit for letters of
credit, or our LC Facility, with JP Morgan Chase Bank, N.A., or Chase, for the issuance of
commercial and standby letters of credit. Our LC Facility initially had a one year term. Under our
LC Facility, we pay Chase a fee of 1% per annum of the face amount of each outstanding letter of
credit and an issuance fee of $500 for each letter of credit. Since its inception, our LC Facility
has been and continues to be secured by $5.0 million in cash under an Assignment of Deposit Account
Agreement between us and Chase. On September 20, 2010, we amended our LC facility to extend the
initial term to April 30, 2011, and, concurrently therewith, entered into a Security Agreement and
a Pledge
28
Agreement with Chase, pursuant to which we granted Chase first priority liens on all of our
accounts receivable, inventory and other specified assets to secure our obligations under our LC
Facility. As of February 24, 2011, there were $3.3 million in standby letters of credit issued
under the LC facility.
As part of our strategic goals, we are seeking to consummate strategic transactions,
including, but not limited to, acquisitions of assets or businesses and the formation of joint
ventures or other business combinations. Although we do not currently have any commitments with
respect to any strategic transactions, we may enter into such commitments in the future, which
could result in a material expansion of our existing operations or result in our entering into new
lines of business. In addition, a strategic transaction could result in the expenditure of a
material amount of our funds or the issuance by us of a material amount of debt or equity
securities.
Cash Flow
Net
cash provided by operations was $13.4 million in 2010, compared
to $2.0 million in 2009.
This increase in net cash flow provided by operations during 2010 was primarily due to the $9.8
million early termination payment received from BASF in December 2010 and $2.7 million in interest
savings in 2010 resulting from the purchase of $30.6 million in aggregate principal amount of our
Secured Notes over the period November 2009 through December 2010. Net cash flow used in investing
activities was $10.3 million in 2010 compared to $10.6 million in 2009. This decrease in net cash
flow used in investing activities was primarily due to higher capital expenditures in 2009 offset by the purchase of a short-term investment for $9.0 million in 2010.
Capital expenditures in 2009 included $5.0 million
for acetic acid related projects, $1.8 million for a process wastewater treatment system
and $4.4 million for routine safety environmental, replacement capital and profit improvement
projects in 2009. Although significantly reduced capital spending occurred in 2010, capital
projects included $0.5 million for our turbo generator steam project, $0.5 million for our methanol
terminaling project and $0.5 million for routine safety environmental, replacement capital and
profit improvement projects in 2010. Net cash flow used in financing activities was $5.6 million
in 2010 compared to $23.8 million in 2009. This decrease in net cash flows used in financing
activities was primarily due to the purchase of $5.6 million in aggregate principal amount of our
Secured Notes for $5.6 million during 2010 compared to the purchase of $25.0 million in aggregate
principal amount of our Secured Notes in the fourth quarter of 2009 for $23.8 million.
Capital Expenditures
Our
capital expenditures were $1.5 million during 2010 compared to
$11.2 million during 2009.
Capital expenditures during 2009 consisted of $5.0 million for our portion of acetic acid related
projects, including construction of an acetic acid pipeline and other replacement and
debottlenecking projects, and $1.8 million for a capital project to redesign our process wastewater
treatment system. Costs incurred for routine safety, environmental, replacement capital and profit
improvement projects were $4.4 million for 2009. Although significantly reduced capital spending
occurred in 2010, capital expenditures in 2010 consisted of $0.5 million for our turbo generator
steam project, $0.5 million for our methanol terminaling
project, and $0.5 million for routine
safety environmental, replacement capital and profit improvement projects. We anticipate spending
approximately $8.6 million on capital expenditures during 2011.
Pensions
Our projected benefit obligation under our defined benefit
pension plan was $130.3 million and
$122.5 million as of December 31, 2010 and 2009, respectively. This increase in 2010 was primarily
due to an actuarial loss of $9.4 million and interest costs of
$6.9 million, partially offset by
benefit payments of $8.5 million.
Critical Accounting Policies, Use of Estimates and Assumptions
A summary of our significant accounting policies is included in Note 1 of the Notes to
Consolidated Financial Statements included in Item 8, Part II of this Form 10-K. We believe that
the consistent application of these policies enables us to provide readers of our financial
statements with useful and reliable information about our operating results and financial
condition. The following accounting policies are the ones we believe are the most important to the
portrayal of our financial condition and results of operations and require our most difficult,
subjective or complex judgments.
29
Revenue Recognition
We recognize revenues (and the related costs) when persuasive evidence of an arrangement
exists, delivery has occurred, the sales price is fixed and determinable and collectability is
reasonably assured. Until 2011, our primary products included acetic acid and plasticizers. All
of our plasticizers were historically sold to BASF pursuant to the terms of our Plasticizers
Production Agreement. However, on November 11, 2009, BASF elected to terminate our Plasticizers
Production Agreement effective as of December 31, 2010. As our plasticizers facility is currently
idle, acetic acid is currently our only primary product.
Acetic Acid. Pursuant to our Acetic Acid Production Agreement, BP Chemicals takes title and
risk of loss of our acetic acid production at the time the acetic acid is produced. BP Chemicals,
in turn, markets and sells the acetic acid we produce and pays us a portion of the profits derived
from those sales. BP Chemicals reimburses us monthly for 100% of our fixed and variable costs of
production (excluding some indirect expenses and direct depreciation associated with machinery and
equipment used in the manufacturing of acetic acid) and the revenue associated with the
reimbursement of these costs is included in revenue and is matched against our costs as they are
incurred. We recognize revenue related to the profit sharing component under our Acetic Acid
Production Agreement based on quarterly estimates received from BP Chemicals. These estimates are
based on the profits from sales of acetic acid subject to our Acetic Acid Production Agreement.
Plasticizers. Prior to the effective termination date of our Plasticizers Production
Agreement, we generated revenues from our plasticizers operations through our Plasticizers
Production Agreement with BASF. BASF purchased all of our plasticizers and took title and risk of
loss at the time of production. We received fixed, level quarterly payments which were recognized
on a straight-line basis. In addition, BASF reimbursed us monthly for our actual fixed and
variable costs of production (excluding direct depreciation associated with machinery and equipment
used in the manufacturing of plasticizers), and the revenue associated with the reimbursement of
these costs was included in revenue and was matched against our costs as they were incurred.
Deferred revenue. Deferred credits are amortized over the life of the contracts which gave
rise to them. In discontinued operations, as of December 31, 2010, we had a balance in deferred
income of approximately $23.0 million related to payments made to us under our exclusive styrene
production agreement with NOVA Chemicals Inc. which is being amortized using the straight-line
method over the contractual non-compete period of five years, of which approximately two years
remain. We will recognize approximately $12.4 million of income in discontinued operations in 2011
related to this payment. During 2010, we fully amortized certain payments received from our
oxo-alcohol and phthalate anhydride operations, which previously were part of our plasticizers
business. The oxo alcohol payment was previously being amortized using the straight-line method
over an eight year life that ended on December 31, 2013, the original termination date of our
Plasticizers Production Agreement. As a result of BASFs election to terminate our Plasticizers
Production Agreement effective December 31, 2010, the original 8-year life was changed to five
years and the remaining unamortized balance of $3.6 million was recognized in 2010. The PA payment
was amortized using the straight-line method over a three year life that ended December 2010.
Preferred Stock Dividends
We record stock dividends on our Series A Convertible Preferred Stock, or our Preferred Stock,
in our consolidated statements of operations based on the estimated fair value of the dividends at
each dividend accrual date. Our Preferred Stock has a dividend rate of 4% per quarter of the
liquidation value of the outstanding shares of our Preferred Stock, and is payable in arrears in
additional shares of our Preferred Stock on the first business day of each calendar quarter. The
liquidation value of each share of our Preferred Stock is $13,793 per share, and each share of our
Preferred Stock is convertible into shares of our common stock (on a one to 1,000 share basis,
subject to adjustment). The carrying value of our Preferred Stock in our consolidated balance
sheets represents the initial fair value at original issuance in 2002 plus the initial fair value
of each of the quarterly dividends paid since issuance. The fair value of our Preferred Stock
dividends is determined each quarter using valuation techniques that include a component
representing the intrinsic value of the dividends (which represent the greater of the liquidation
value of the shares of Preferred Stock being issued or the fair value of the common stock into
which those shares could be converted) and an option component (which is determined using a
Black-Scholes Option Pricing Model). These dividends are subtracted from net income in our
consolidated statements of operations, and added to the balance of
30
Redeemable Preferred Stock in our consolidated balance sheets. As we are in an accumulated
deficit position, these dividends are treated as a reduction to additional paid-in capital.
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
2010 |
|
2009 |
|
|
|
|
|
|
|
|
|
Weighted average assumptions utilized in the Black-Scholes model include: |
|
|
|
|
|
|
|
|
Risk-free interest rate |
|
|
2.0 |
% |
|
|
2.7 |
% |
Volatility |
|
|
111.2 |
% |
|
|
72.2 |
% |
Dividend yield |
|
|
|
|
|
|
|
|
Expected term |
|
|
5.0 |
|
|
|
5.0 |
|
Long-Lived Assets
We assess our long-lived assets for impairment whenever facts and circumstances indicate that
the carrying amount may not be fully recoverable. To analyze recoverability, we project
undiscounted net future cash flows over the remaining life of the assets. If the projected cash
flows from the assets are less than the carrying amount, an impairment is recognized. Any
impairment loss would be measured based upon the difference between the carrying amount and the
fair value of the relevant assets. For these impairment analyses, impairment is determined by
comparing the estimated fair value of these assets, utilizing the present value of expected net
cash flows, to the carrying value of these assets. In determining the present value of expected
net cash flows, we estimate future net cash flows from these assets and the timing of those cash
flows and then apply a discount rate to reflect the time value of money and the inherent
uncertainty of those future cash flows. The discount rate we use is based on our estimated cost of
capital. The assumptions we use in estimating future cash flows are consistent with our internal
planning.
In the third quarter of 2008, our management determined that a triggering event, as defined in
Accounting Standards Codification Topic 360, or ASC Topic 360, had occurred as a result of the
decision to permanently discontinue the use of some of our turbo generator units located at our
Texas City facility. This decision was based on an economic analysis of the future use of the
turbo generator units. During the third quarter of 2008, we performed an asset impairment analysis
on these turbo generator units and determined the best estimate of fair market value would be the
anticipated sales proceeds. We estimated the anticipated sales proceeds to be approximately $1.0
million. As a result, we concluded that our turbo generator units were impaired and should be
written down to $1.0 million. This write-down resulted in an impairment charge of $0.8 million
during the third quarter of 2008. One of the turbo generator units was utilized in a
capital project that was completed in 2010 to convert 650 pound steam to 250 pound steam and thus reduce our steam costs.
The remaining turbo generator is under contract to be sold in early 2011 with expected sales proceeds to be approximately $0.3 million. As
a result, we concluded that the remaining turbo generator was impaired and should be written down
to $0.3 million, the anticipated sales proceeds. This write-down resulted in an impairment charge of $0.4 million during 2010.
In the fourth quarter of 2009, our management determined that a triggering event, as defined
in ASC Topic 360, had occurred as a result of BASF electing to terminate our Plasticizers
Production Agreement effective December 31, 2010. In December 2009, we performed an asset
impairment analysis on our plasticizers manufacturing unit. We analyzed the undiscounted cash flow
stream from our plasticizers business over the remaining life of the plasticizers manufacturing
unit and compared it to the $2.8 million carrying value of our plasticizers manufacturing
unit. This analysis showed that the undiscounted projected cash flow stream from our plasticizers
business was higher than the carrying value of our plasticizers manufacturing unit. Based
on this analysis, we concluded that our plasticizers unit was not impaired as of December 31, 2009,
and that no write-down was necessary. We did, however, accelerate our depreciation on our
plasticizers manufacturing unit in 2010, resulting in a net book value of zero for our plasticizers
manufacturing unit as of December 31, 2010.
Income Taxes
Deferred income taxes are provided for revenue and expenses which are recognized in different
periods for income tax and financial statement purposes. We regularly assess deferred tax assets
for recoverability based on both historical and anticipated earnings levels, and a valuation
allowance is recorded when it is more likely than not that these amounts will not be recovered. As
a result of our analysis at December 31, 2010, we concluded that a
31
valuation allowance was needed against our deferred tax assets. As of December 31, 2010, our
valuation allowance was $23.8 million, a decrease of $4.4 million from December 31, 2009. The
decrease included a valuation allowance adjustment of $2.4 million related to our state taxes and
credits and $0.9 million was due to an other comprehensive loss for adjustments to our benefits
plans. As of December 31, 2010, our overall net deferred tax asset/liability balance was zero.
Employee Benefit Plans
We sponsor domestic defined benefit pension and other postretirement plans. Major assumptions
used in the accounting for these employee benefit plans include the discount rate, expected
long-term rate of return on plan assets and health care cost increase projections. Assumptions are
determined based on our historical data and appropriate market indicators and are evaluated each
year as of the plans measurement dates. A change in any of these assumptions would have an effect
on net periodic pension and postretirement benefit costs reported in our financial statements.
Accounting guidance applicable to pension plans does not require immediate recognition of the
current year effects of a deviation between these assumptions and actual experience. We
experienced significant negative pension asset returns in 2008, the result of which materially
increased our pension expense for 2009 and 2010. Our 2010 pension expense, on a pre-tax basis, was
$3.1 million. However, a significant portion of our pension expense is reimbursed through existing
contractual arrangements.
During the first quarter of 2010, as a result of our work force reduction announced in January
2010, and in accordance with Accounting Standards Codification Topic 715, Compensation
Retirement Benefits, we recorded a plan curtailment gain in continued operations of $0.1 million
for our postretirement medical plan.
Plant Turn-around Costs
As a part of normal recurring operations, chemical manufacturing units are completely shut
down from time to time, for a period typically lasting two to four weeks, to replace catalysts and
perform major maintenance work required to sustain long-term production. These periods are
commonly referred to as turn-arounds or shutdowns. Costs of turn-arounds are expensed as
incurred. As expenses for turn-arounds can be significant, the impact of expensing turn-around
costs as they are incurred can be material for financial reporting periods during which the
turn-arounds actually occur. Turn-around costs expensed during 2010 and 2009 that are included in
continuing operations were $0.4 million and $3.1 million, respectively.
32
Item 8. Financial Statements and Supplementary Data
INDEX TO HISTORICAL CONSOLIDATED FINANCIAL STATEMENTS
INDEX TO FINANCIAL STATEMENTS
Sterling Chemicals, Inc.
Audited Financial Statements
33
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
Board of Directors and Stockholders
Sterling Chemicals, Inc.
We have audited the accompanying consolidated balance sheets of Sterling Chemicals, Inc. and
its subsidiaries (the Company)
as of December 31, 2010 and 2009, and the related
consolidated statements of operations, changes in stockholders equity (deficiency in assets) and
cash flows for each of the two years in the period ended December 31, 2010. These financial
statements are the responsibility of the Companys management. Our responsibility is to express an
opinion on these financial statements based on our audits.
We conducted our audits in accordance with the standards of the Public Company Accounting
Oversight Board (United States). Those standards require that we plan and perform the audit to
obtain reasonable assurance about whether the financial statements are free of material
misstatement. The Company is not required to have, nor were we engaged to perform an audit of its
internal control over financial reporting. Our audit included consideration of internal control
over financial reporting as a basis for designing audit procedures that are appropriate in the
circumstances, but not for the purpose of expressing an opinion on the effectiveness of the
Companys internal control over financial reporting. Accordingly, we express no such opinion. An
audit also includes examining, on a test basis, evidence supporting the amounts and disclosures in
the financial statements, assessing the accounting principles used and significant estimates made
by management, as well as evaluating the overall financial statement presentation. We believe that
our audits provide a reasonable basis for our opinion.
In our opinion, the financial statements referred to above present fairly, in all material
respects, the financial position of Sterling Chemicals, Inc. as of December 31, 2010 and 2009, and
the results of its operations and its cash flows for each of the two years in the period ended
December 31, 2010 in conformity with accounting principles generally accepted in the United States
of America.
/s/ GRANT THORNTON LLP
Houston,
Texas
March 1, 2011
34
STERLING CHEMICALS, INC. AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF OPERATIONS
(Dollars in Thousands, Except Share Data)
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, |
|
|
|
2010 |
|
|
2009 |
|
Revenues |
|
$ |
99,744 |
|
|
$ |
88,290 |
|
Cost of goods sold |
|
|
89,143 |
|
|
|
84,883 |
|
|
|
|
|
|
|
|
Gross profit |
|
|
10,601 |
|
|
|
3,407 |
|
Selling, general and administrative expenses |
|
|
10,309 |
|
|
|
12,875 |
|
Impairment of long-lived assets |
|
|
375 |
|
|
|
|
|
Interest and debt related expenses |
|
|
13,659 |
|
|
|
15,767 |
|
Interest income |
|
|
(335 |
) |
|
|
(742 |
) |
Other income |
|
|
(473 |
) |
|
|
(3,481 |
) |
|
|
|
|
|
|
|
Loss from continuing operations before income tax |
|
|
(12,934 |
) |
|
|
(21,012 |
) |
Benefit for income taxes |
|
|
(4,527 |
) |
|
|
(7,952 |
) |
|
|
|
|
|
|
|
Loss from continuing operations |
|
$ |
(8,407 |
) |
|
$ |
(13,060 |
) |
Income from discontinued operations, net of tax
expense of $5,515 and $5,383, respectively |
|
|
24,416 |
|
|
|
13,495 |
|
|
|
|
|
|
|
|
Net income |
|
$ |
16,009 |
|
|
$ |
435 |
|
Preferred stock dividends |
|
|
18,194 |
|
|
|
16,921 |
|
|
|
|
|
|
|
|
Net loss attributable to common stockholders |
|
$ |
(2,185 |
) |
|
$ |
(16,486 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Loss) income per share of common stock attributable to
common stockholders, basic and diluted: |
|
|
|
|
|
|
|
|
Loss from continuing operations |
|
$ |
(9.40 |
) |
|
$ |
(10.60 |
) |
Income from discontinued operations, net of tax |
|
|
8.63 |
|
|
|
4.77 |
|
|
|
|
|
|
|
|
Basic and diluted loss per share |
|
$ |
(0.77 |
) |
|
$ |
(5.83 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average shares outstanding: |
|
|
|
|
|
|
|
|
Basic and diluted |
|
|
2,828,460 |
|
|
|
2,828,460 |
|
The accompanying notes are an integral part of the consolidated financial statements.
35
STERLING CHEMICALS, INC. AND SUBSIDIARIES
CONSOLIDATED BALANCE SHEETS
(Dollars in Thousands, Except Share Data)
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2010 |
|
|
2009 |
|
|
|
|
|
|
|
|
|
|
Current assets: |
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
121,281 |
|
|
$ |
123,778 |
|
Short-term investments |
|
|
9,000 |
|
|
|
|
|
Accounts and other receivables, net of allowance of $18 and
$58, respectively |
|
|
10,981 |
|
|
|
12,788 |
|
Inventories, net |
|
|
3,756 |
|
|
|
3,881 |
|
Prepaid expenses and other current assets |
|
|
2,424 |
|
|
|
2,656 |
|
Assets of discontinued operations, net |
|
|
306 |
|
|
|
3,237 |
|
|
|
|
|
|
|
|
Total current assets |
|
|
147,748 |
|
|
|
146,340 |
|
|
|
|
|
|
|
|
|
|
Property, plant and equipment, net |
|
|
55,743 |
|
|
|
65,384 |
|
Other assets, net |
|
|
3,908 |
|
|
|
5,643 |
|
Assets of discontinued operations, net |
|
|
|
|
|
|
2,798 |
|
|
|
|
|
|
|
|
Total assets |
|
$ |
207,399 |
|
|
$ |
220,165 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
LIABILITIES AND STOCKHOLDERS DEFICIENCY IN ASSETS |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current liabilities: |
|
|
|
|
|
|
|
|
Accounts payable |
|
$ |
8,832 |
|
|
$ |
11,584 |
|
Accrued liabilities |
|
|
18,850 |
|
|
|
17,633 |
|
Liabilities of discontinued operations |
|
|
12,382 |
|
|
|
19,286 |
|
|
|
|
|
|
|
|
Total current liabilities |
|
|
40,064 |
|
|
|
48,503 |
|
|
|
|
|
|
|
|
|
|
Long-term debt |
|
|
119,428 |
|
|
|
125,000 |
|
Long-term liabilities |
|
|
42,678 |
|
|
|
41,084 |
|
Long-term liabilities of discontinued operations |
|
|
10,628 |
|
|
|
23,010 |
|
Commitments and contingencies (Note 9) |
|
|
|
|
|
|
|
|
Redeemable preferred stock |
|
|
152,722 |
|
|
|
134,528 |
|
Stockholders deficiency in assets: |
|
|
|
|
|
|
|
|
Common stock, $.01 par value (shares authorized
100,000,000; shares issued
and outstanding 2,828,460) |
|
|
28 |
|
|
|
28 |
|
Additional paid-in capital |
|
|
89,153 |
|
|
|
106,948 |
|
Accumulated deficit |
|
|
(224,771 |
) |
|
|
(240,780 |
) |
Accumulated other comprehensive loss |
|
|
(22,531 |
) |
|
|
(18,156 |
) |
|
|
|
|
|
|
|
Total stockholders deficiency in assets |
|
|
(158,121 |
) |
|
|
(151,960 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liabilities and stockholders deficiency in assets |
|
$ |
207,399 |
|
|
$ |
220,165 |
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of the consolidated financial statements.
36
STERLING CHEMICALS, INC. AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF
CHANGES IN STOCKHOLDERS EQUITY (DEFICIENCY IN ASSETS)
(Amounts in Thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Additional |
|
|
|
|
|
|
Accumulated Other |
|
|
|
|
|
|
Common Stock |
|
|
Paid-In |
|
|
Accumulated |
|
|
Comprehensive |
|
|
|
|
|
|
Shares |
|
|
Amount |
|
|
Capital |
|
|
Deficit |
|
|
Income (Loss) |
|
|
Total |
|
Balance, December 31, 2008 |
|
|
2,828 |
|
|
$ |
28 |
|
|
$ |
123,740 |
|
|
$ |
(241,215 |
) |
|
$ |
(24,387 |
) |
|
$ |
(141,834 |
) |
Other Comprehensive Income: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
435 |
|
|
|
|
|
|
|
|
|
Benefit adjustment, net
of tax of $1,970 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
6,231 |
|
|
|
|
|
Total Other
Comprehensive Income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
6,666 |
|
Preferred stock dividends |
|
|
|
|
|
|
|
|
|
|
(16,921 |
) |
|
|
|
|
|
|
|
|
|
|
(16,921 |
) |
Stock-based compensation |
|
|
|
|
|
|
|
|
|
|
129 |
|
|
|
|
|
|
|
|
|
|
|
129 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance, December 31, 2009 |
|
|
2,828 |
|
|
$ |
28 |
|
|
$ |
106,948 |
|
|
$ |
(240,780 |
) |
|
$ |
(18,156 |
) |
|
$ |
(151,960 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other Comprehensive Income: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
16,009 |
|
|
|
|
|
|
|
|
|
Benefit adjustment, net
of tax of ($988) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(4,375 |
) |
|
|
|
|
Total Other
Comprehensive Income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
11,634 |
|
Preferred stock dividends |
|
|
|
|
|
|
|
|
|
|
(18,194 |
) |
|
|
|
|
|
|
|
|
|
|
(18,194 |
) |
Stock-based compensation |
|
|
|
|
|
|
|
|
|
|
399 |
|
|
|
|
|
|
|
|
|
|
|
399 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance, December 31, 2010 |
|
|
2,828 |
|
|
$ |
28 |
|
|
$ |
89,153 |
|
|
$ |
(224,771 |
) |
|
$ |
(22,531 |
) |
|
$ |
(158,121 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of the consolidated financial statements.
37
STERLING CHEMICALS, INC. AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF CASH FLOWS
(Dollars in Thousands)
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, |
|
|
|
2010 |
|
|
2009 |
|
Cash flows from operating activities: |
|
|
|
|
|
|
|
|
Net income |
|
$ |
16,009 |
|
|
$ |
435 |
|
Adjustments to reconcile net income to net cash provided by operating activities: |
|
|
|
|
|
|
|
|
Stock compensation expense |
|
|
399 |
|
|
|
129 |
|
Bad debt (benefit) expense |
|
|
(10 |
) |
|
|
64 |
|
Benefit plan curtailment gain |
|
|
(115 |
) |
|
|
|
|
Depreciation and amortization |
|
|
12,974 |
|
|
|
9,852 |
|
Interest amortization |
|
|
1,049 |
|
|
|
1,091 |
|
Amortization of deferred revenue |
|
|
(17,119 |
) |
|
|
(14,976 |
) |
Impairment of long-lived assets |
|
|
375 |
|
|
|
|
|
Lower-of-cost-or-market adjustment |
|
|
|
|
|
|
(31 |
) |
Gain on disposal of property, plant and equipment |
|
|
(68 |
) |
|
|
(635 |
) |
Loss (gain) on purchase of Senior Secured Notes |
|
|
198 |
|
|
|
(291 |
) |
Other |
|
|
1,289 |
|
|
|
540 |
|
Change in assets/liabilities: |
|
|
|
|
|
|
|
|
Accounts and other receivables |
|
|
3,361 |
|
|
|
11,072 |
|
Inventories |
|
|
585 |
|
|
|
(236 |
) |
Prepaid expenses and other current assets |
|
|
232 |
|
|
|
51 |
|
Other assets |
|
|
514 |
) |
|
|
(25 |
) |
Accounts payable |
|
|
(2,823 |
) |
|
|
(143 |
) |
Accrued liabilities |
|
|
(5,568 |
) |
|
|
4,348 |
|
Long-term liabilities |
|
|
2,071 |
|
|
|
(9,196 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash provided by operating activities |
|
|
13,353 |
|
|
|
2,049 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows used in investing activities: |
|
|
|
|
|
|
|
|
Capital expenditures for property, plant and equipment |
|
|
(1,494 |
) |
|
|
(11,218 |
) |
Net proceeds from the sale of property, plant and equipment |
|
|
242 |
|
|
|
635 |
|
Purchase of
short-term investment |
|
|
(9,000 |
) |
|
|
|
|
|
|
|
|
|
|
|
Net cash used in investing activities |
|
|
(10,252 |
) |
|
|
(10,583 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows used in financing activities: |
|
|
|
|
|
|
|
|
Purchase of Senior Secured Notes |
|
|
(5,598 |
) |
|
|
(23,814 |
) |
|
|
|
|
|
|
|
Net cash used in financing activities |
|
|
(5,598 |
) |
|
|
(23,814 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net decrease in cash and cash equivalents |
|
|
(2,497 |
) |
|
|
(32,348 |
) |
Cash and cash equivalents beginning of year |
|
|
123,778 |
|
|
|
156,126 |
|
|
|
|
|
|
|
|
Cash and cash equivalents end of year |
|
$ |
121,281 |
|
|
$ |
123,778 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Supplemental disclosures of cash flow information: |
|
|
|
|
|
|
|
|
Interest paid |
|
$ |
12,915 |
|
|
$ |
15,866 |
|
Interest income received |
|
|
335 |
|
|
|
742 |
|
Cash received for income taxes |
|
|
598 |
|
|
|
|
|
The accompanying notes are an integral part of the consolidated financial statements.
38
STERLING CHEMICALS, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
1. Basis of Presentation and Summary of Significant Accounting Policies
Unless otherwise indicated, references to we, us, our and ours refer collectively to
Sterling Chemicals, Inc. and its wholly-owned subsidiaries. We own or operate facilities at our
petrochemicals complex located in Texas City, Texas, or our Texas City facility, approximately 45
miles south of Houston, on a 290-acre site on Galveston Bay near many other chemical manufacturing
complexes and refineries. Until 2011, our primary products included acetic acid and plasticizers.
All of our plasticizers were historically sold to BASF Corporation, or BASF, pursuant to the terms
of our Third Amended and Restated Plasticizers Production Agreement, or our Plasticizers Production
Agreement. However, on November 11, 2009, BASF elected to terminate our Plasticizers Production
Agreement effective as of December 31, 2010. As our plasticizers facility is currently idle,
acetic acid is currently our only primary product. Prior to the shutdown of our styrene operations
in December 2007, we also produced styrene monomer. We own all of the real property which
comprises our Texas City facility and we own the acetic acid, plasticizers and styrene
manufacturing units located at the site. Our Texas City facility offers approximately 160 acres
for future expansion by us or by other companies that could benefit from our existing
infrastructure and facilities, and includes a greenbelt around the northern edge of the site. We
also lease a portion of our Texas City facility to Praxair Hydrogen Supply, Inc., or Praxair, who
constructed a partial oxidation unit on that land, and lease a portion of our Texas City facility
to S&L Cogeneration Company, a 50/50 joint venture between us and Praxair Energy Resources, Inc.,
or Praxair Energy, who constructed a cogeneration facility on that land. However, in June 2008, we and Praxair Energy
elected to terminate the joint venture and the related joint venture agreement governing S&L
Cogeneration Company, or the Joint Venture Agreement, and the term of the Joint Venture Agreement
was extended until completion of all final audits. We expect the joint venture to be terminated
and wound-up during 2011. The cogeneration facility constructed by S&L Cogeneration Company has
been dismantled and removed from the site. We generally produce our petrochemicals products for
customers for use in the manufacture of other chemicals and products, which in turn are used in the
production of a wide array of consumer goods and industrial products. As of December 31, 2010, as
a result of the termination of our Plasticizers Production Agreement and the inclusion of our
plasticizers business in discontinued operations, we now have one reportable segment. Segment
information for the year ended December 31, 2009, has been revised to conform with the current
years presentation. See further discussion in Note 11.
Reclassifications and Revisions:
We have reclassified certain amounts on the consolidated balance sheet between other assets
and prepaid expenses and other current assets as of December 31, 2009. We have reclassified
amounts on the consolidated statement of cash flows between other assets and prepaid expenses and
other current assets and between capital expenditures for
property, plant and equipment in investing activities and other in operating activities for the
year ended December 31, 2009.
Principles of Consolidation
The consolidated financial statements include the accounts of our wholly-owned subsidiaries,
with all significant intercompany accounts and transactions having been eliminated. Our 50% equity
investment in S&L Cogeneration Company is accounted for under the equity method, and is considered
immaterial. Our investment in S&L Cogeneration Company of $0.3 million and $0.4 million as of
December 31, 2010 and 2009, respectively, is included in prepaid expenses and other current assets.
We recognized a loss from this investment of $0.1 million in 2010 and 2009. As of December 31,
2010, we expect to receive approximately $0.3 million from S&L Cogeneration Company upon
termination of the joint venture in 2011. Therefore, we do not believe our investment in S&L
Cogeneration Company was impaired as of December 31, 2010.
39
Cash and Cash Equivalents and Short-term Investments
We consider all investments having an initial maturity of three months or less to be cash
equivalents. Our cash is generally invested in money market instruments and certificates of
deposit, although we do from time to time invest
our cash in other high quality, highly liquid cash equivalents. We maintain balances at
financial institutions which may exceed Federal Deposit Insurance Corporation limits. We have not
experienced any losses in such accounts and do not believe we are exposed to any significant risks
on our cash or other investments.
Our short-term investment consists of a certificate of deposit with an original term of nine
months. As of December 31, 2010, the carrying value of our short-term investment, which
approximated fair value, was $9.0 million. We do not have any investments that are considered
available-for-sale securities.
Allowance for Doubtful Accounts
Accounts receivable are presented net of allowance for doubtful accounts. We regularly review
our accounts receivable balances and, based on estimated collectability, adjust the allowance
account accordingly. As of December 31, 2010 and December 31, 2009, our allowance for doubtful
accounts for continuing operations was less than $0.1 million and $0.1 million, respectively, and
zero and less than $0.1 million, respectively for discontinued operations. For continuing
operations, our bad debt benefit was less than $0.1 million for 2010 and our bad debt expense was
less than $0.1 million for 2009. For discontinued operations, our bad debt expense was less than
$0.1 million for both 2010 and 2009.
Inventories
Inventories include raw materials, supplies and spare parts. Raw materials and supplies are
carried at the lower-of-cost-or-market value and spare parts are valued at average cost. The
comparison of cost to market value involves estimations of the market value of our products. For
the years ended December 31, 2010 and December 31, 2009, this comparison led to a
lower-of-cost-or-market adjustment for continuing operations of zero and less than $0.1 million,
respectively.
Spare parts are examined for obsolescence and are carried
at their net realizable value. For the year ended December 31, 2010, our obsolescence expense was
$0.3 million for spare parts associated with continuing operations and $0.3 million of spare parts were
written off against the continuing operations obsolescence accrual. For the year ended December
31, 2010, our obsolescence expense was $0.6 million for spare parts associated with operations that
have been discontinued and $1.1 million of spare parts were written off against the discontinued
operations obsolescence accrual.
For the year ended December 31, 2009, our obsolescence expense was less than $0.1 million for spare parts associated with continuing operations and less than $0.1
million of spare parts were written off against the continuing operations obsolescence accrual.
For the year ended December 31, 2009, our obsolescence expense was $0.2 million for spare parts associated with operations that have been discontinued and $0.1 million of spare parts were written off against
the discontinued operations obsolescence accrual.
Property, Plant and Equipment
Property, plant and equipment are recorded at cost. Major renewals and improvements, which
extend the useful lives of equipment, are capitalized. For certain capital projects, our customers
reimburse us for a portion of the project cost. For capital expenditures reimbursed by our
customers, we treat the reimbursements as a reduction of our cost basis. Disposals are removed at
carrying cost less accumulated depreciation with any resulting gain or loss reflected in
operations. Depreciation is recognized using the straight-line method over estimated useful lives
ranging from five to 25 years, with the predominant life of plant and equipment being 15 years. We
capitalize interest costs, which are incurred as part of the cost of constructing major facilities
and equipment. The amount of interest capitalized in continuing operations was $0.1 million and
$0.7 million for 2010 and 2009, respectively.
Plant Turn-around Costs
As a part of normal recurring operations, chemical manufacturing units are completely shut
down from time to time, for a period typically lasting two to four weeks, to replace catalysts and
perform major maintenance work required to sustain long-term production. These periods are
commonly referred to as turn-arounds or shutdowns. Costs of turn-arounds are expensed as
incurred. As expenses for turn-arounds can be significant, the impact of expensing turn-around
costs as they are incurred can be material for financial reporting periods during which the
turn-arounds actually occur. Turn-around costs expensed during 2010 and 2009 that are included in
continuing operations were $0.4 million and $3.1 million, respectively.
40
Long-Lived Assets
We assess our long-lived assets for impairment whenever facts and circumstances indicate that
the carrying amount may not be fully recoverable. To analyze recoverability, we project
undiscounted net future cash flows over the remaining life of the assets. If the projected cash
flows from the assets are less than the carrying amount, an impairment is recognized. Any
impairment loss would be measured based upon the difference between the carrying amount and the
fair value of the relevant assets. For these impairment analyses, impairment is determined by
comparing the estimated fair value of these assets, utilizing the present value of expected net
cash flows, to the carrying value of these assets. In determining the present value of expected
net cash flows, we estimate future net cash flows from these assets and the timing of those cash
flows and then apply a discount rate to reflect the time value of money and the inherent
uncertainty of those future cash flows. The discount rate we use is based on our estimated cost of
capital. The assumptions we use in estimating future cash flows are consistent with our internal
planning.
In the third quarter of 2008, our management determined that a triggering event, as defined in
Accounting Standards Codification Topic 360, or ASC Topic 360, had occurred as a result of the
decision to permanently discontinue the use of some of our turbo generator units located at our
Texas City facility. This decision was based on an economic analysis of the future use of the
turbo generator units. During the third quarter of 2008, we performed an asset impairment analysis
on these turbo generator units and determined the best estimate of fair market value would be the
anticipated sales proceeds. We estimated the anticipated sales proceeds to be approximately $1.0
million. As a result, we concluded that our turbo generator units were impaired and should be
written down to $1.0 million. This write-down resulted in an impairment charge of $0.8 million
during the third quarter of 2008. One of the turbo generator units was utilized in a
capital project that was completed in 2010 to convert 650 pound steam to 250 pound steam and thus reduce our steam costs.
The remaining turbo generator is under contract to be sold in early 2011 with the expected sales proceeds to be approximately $0.3 million. As
a result, we concluded that the remaining turbo generator was impaired and should be written down
to $0.3 million,
the anticipated sales proceeds. This write-down resulted in an impairment charge of $0.4 million during 2010.
In the fourth quarter of 2009, our management determined that a triggering event, as defined
in ASC Topic 360, had occurred as a result of BASF electing to terminate our Plasticizers
Production Agreement effective December 31, 2010. In December 2009, we performed an asset
impairment analysis on our plasticizers manufacturing unit. We analyzed the undiscounted cash flow
stream from our plasticizers business over the remaining life of the plasticizers manufacturing
unit and compared it to the $2.8 million carrying value of our plasticizers manufacturing
unit. This analysis showed that the undiscounted projected cash flow stream from our plasticizers
business was higher than the carrying value of our plasticizers manufacturing unit. Based
on this analysis, we concluded that our plasticizers unit was not impaired as of December 31, 2009,
and that no write-down was necessary. We did, however, accelerate our depreciation on our
plasticizers manufacturing unit in 2010, bringing the net book value of the plasticizers
manufacturing unit to zero as of December 31, 2010.
Other Assets
Investee companies not accounted for under the consolidation or the equity method of
accounting are accounted for under the cost method of accounting. Under this method, our share of
earnings or losses from an investee company is not included in our consolidated balance sheet or
consolidated statement of operations. However, any impairment charges related to an investee
company would be recognized in our consolidated statement of operations, and if circumstances
suggested that the value of that investee company had subsequently recovered, such recovery would
not be recorded. At December 31, 2010 and 2009, we had a $0.5 million cost method investment
in a related party
who provides
liability insurance coverage to us. This cost method investment is included in other assets in our consolidated balance sheet.
Revenue Recognition
We recognize revenues (and the related costs) when persuasive evidence of an arrangement
exists, delivery has occurred, the sales price is fixed and determinable and collectability is
reasonably assured. Until 2011, our primary products included acetic acid and plasticizers. All
of our plasticizers were historically sold to BASF pursuant to the terms of our Plasticizers
Production Agreement. However, on November 11, 2009, BASF elected to terminate our
41
Plasticizers
Production Agreement effective as of December 31, 2010. As our plasticizers facility is currently
idle, acetic acid is our only primary product.
Acetic Acid. Pursuant to our Acetic Acid Production Agreement, BP Chemicals takes title and
risk of loss of our acetic acid production at the time the acetic acid is produced. BP Chemicals,
in turn, markets and sells the acetic acid we produce and pays us a portion of the profits derived
from those sales. BP Chemicals reimburses us monthly for 100% of our fixed and variable costs of
production (excluding some indirect expenses and direct depreciation associated with machinery and
equipment used in the manufacturing of acetic acid) and the revenue associated with the
reimbursement of these costs is included in revenue and is matched against our costs as they are
incurred. We recognize revenue related to the profit sharing component under our Acetic Acid
Production Agreement based on quarterly estimates received from BP Chemicals. These estimates are
based on the profits from sales of acetic acid subject to our Acetic Acid Production Agreement.
Plasticizers. Prior to the effective termination date of our Plasticizers Production
Agreement, we generated revenues from our plasticizers operations through our Plasticizers
Production Agreement with BASF. BASF purchased all of our plasticizers and took title and risk of
loss at the time of production. We received fixed, level quarterly payments which were recognized
on a straight-line basis. In addition, BASF reimbursed us monthly for our actual fixed and
variable costs of production (excluding direct depreciation associated with machinery and equipment
used in the manufacturing of plasticizers), and the revenue associated with the reimbursement of
these costs was included in revenue and was matched against our costs as they were incurred.
Deferred revenue. Deferred credits are amortized over the life of the contracts which gave
rise to them. In discontinued operations, as of December 31, 2010, we had a balance in deferred
income of approximately $23.0 million related to payments made to us under our exclusive styrene
production agreement with NOVA Chemicals Inc. which is being amortized using the straight-line
method over the contractual non-compete period of five years, of which approximately two years
remain. We will recognize approximately $12.4 million of income in discontinued operations in 2011
related to this payment. During 2010, we fully amortized certain payments received from our
oxo-alcohol and phthalate anhydride, or PA, operations, which previously were part of our
plasticizers business. The oxo alcohol payment was previously being amortized using the
straight-line method over an 8-year life that ended on December 31, 2013, the original termination
date of our Plasticizers Production Agreement. As a result of BASFs election to terminate our
Plasticizers Production Agreement effective December 31, 2010, the original 8-year life was changed
to five years and the remaining unamortized balance of $3.6 million was recognized in 2010. The PA
payment was amortized using the straight-line method over a three year life that ended December
2010.
Debt Issue Costs
Debt issue costs relating to long-term debt are amortized over the term of the related debt
instrument using the straight-line method, which is materially consistent with the effective
interest method, and are included in other assets. Debt issue cost amortization, which is included
in interest and debt-related expenses, was $1.0 million and $1.1 million for the years ended
December 31, 2010 and 2009, respectively. As a result of our purchase of $5.6 million and $25.0
million aggregate principal amount of our 10 1/4% Senior Secured Notes due 2015, or our Secured
Notes, during 2010 and 2009, respectively, we amortized $0.2 million and $0.9 million during 2010 and 2009,
respectively, which represented a pro rata portion of the debt issue costs related to our purchased Secured Notes (See Note 5).
Income Taxes
Deferred income taxes are provided for revenue and expenses which are recognized in different
periods for income tax and financial statement purposes. We regularly assess deferred tax assets
for recoverability based on both historical and anticipated earnings levels, and a valuation
allowance is recorded when it is more likely than not that these amounts will not be recovered. As
a result of our analysis at December 31, 2010, we concluded that a valuation allowance was needed
against our deferred tax assets. As of December 31, 2010, our valuation allowance was $23.8
million, a decrease of $4.4 million from December 31, 2009. The decrease included a valuation
allowance adjustment of $2.4 million related to our state taxes and credits and $0.9 million was
due to an other comprehensive loss for adjustments to our benefits plans. As of December 31, 2010,
our overall net deferred tax asset/liability balance was zero.
42
Environmental Costs
Environmental costs are expensed as incurred, unless the expenditures extend the economic
useful life of the related assets. Costs that extend the economic useful life of assets are
capitalized and depreciated over the remaining book life of those assets. Liabilities are recorded
when environmental assessments or remedial efforts are probable and the cost can be reasonably
estimated.
Preferred Stock Dividends
We record stock dividends on our Series A Convertible Preferred Stock, or our Preferred Stock,
in our consolidated statements of operations based on the estimated fair value of the dividends at
each dividend accrual date. Our Preferred Stock has a dividend rate of 4% per quarter of the
liquidation value of the outstanding shares of our Preferred Stock, and is payable in arrears in
additional shares of our Preferred Stock on the first business day of each calendar quarter. The
liquidation value of each share of our Preferred Stock is $13,793 per share, and each share of our
Preferred Stock is convertible into shares of our common stock (on a one to 1,000 share basis,
subject to adjustment). The carrying value of our Preferred Stock in our consolidated balance
sheets represents the initial fair value at original issuance in 2002 plus the initial fair value
of each of the quarterly dividends paid since issuance. The fair value of our Preferred Stock
dividends is determined each quarter using valuation techniques that include a component
representing the intrinsic value of the dividends (which represent the greater of the liquidation
value of the shares of Preferred Stock being issued or the fair value of the common stock into
which those shares could be converted) and an option component (which is determined using a
Black-Scholes Option Pricing Model). These dividends are subtracted from net income in our
consolidated statements of operations, and added to the balance of Redeemable Preferred Stock in
our consolidated balance sheets. As we are in an accumulated deficit position, these dividends are
treated as a reduction to additional paid-in capital.
Earnings (Loss) Per Share
Basic earnings per share, or EPS, is computed using the weighted-average number of shares
outstanding during the year. Diluted EPS includes common stock equivalents, which are dilutive to
earnings per share. For the years ending December 31, 2010 and December 31, 2009, we had no
dilutive securities outstanding due to all common stock equivalents having an anti-dilutive effect
during these periods.
Disclosures about Fair Value of Financial Instruments
In preparing disclosures about the fair value of financial instruments, we have concluded that
the carrying amount approximates fair value for cash and cash equivalents, short-term investments, accounts receivable,
accounts payable and certain accrued liabilities due to the short maturities of these instruments.
The fair values of long-term debt instruments are estimated based upon broker quotes for private
transactions or on the current interest rates available to us for debt with similar terms and
remaining maturities.
Accounting Estimates
The preparation of financial statements in conformity with accounting principles generally
accepted in the United States of America requires management to make estimates and assumptions that
affect the reported amounts of assets and liabilities and disclosure of contingent assets and
liabilities at the date of the financial statements and the reported amounts of revenues and
expenses during the reported periods. Significant estimates include impairment considerations,
allowance for doubtful accounts, inventory valuation, pension plan assumptions, preferred stock
dividend valuation, revenue recognition related to profit sharing accruals, environmental and
litigation reserves and provision and valuation allowance for income taxes.
2. Discontinued Operations
On November 11, 2009, BASF elected to terminate our Plasticizers Production Agreement
effective as of December 31, 2010. We were not subject to any early termination penalties in
connection with BASFs termination
43
of our Plasticizers Production Agreement, although the
termination of our Plasticizers Production Agreement did
result in our refunding to BASF, in January 2011, a $1.0 million deposit it previously made to
ensure prompt payment of amounts due under our Plasticizers Production Agreement. In addition, if
we continue to operate our plasticizers business after March 31, 2011, we will be required to make
payments to BASF for the undepreciated portion of past capital expenditures paid by BASF,
determined as of the end of the original term of our Plasticizers Production Agreement, based on a
straight line, 8-year life. We expect the total amount of these undepreciated capital expenditures
to be approximately $2.6 million, with approximately $1.0 million, $0.7 million, $0.6 million and
$0.3 million potentially to be paid in 2011, 2012, 2013 and 2014, respectively. However, if we
provide written notice to BASF of our election to permanently close our plasticizers facility on or
before March 31, 2011, the undepreciated capital expenditures paid by BASF for all capital projects
will be deemed to be zero, and we will not be required to make any payments to BASF. BASF, on the
other hand, was required to pay us an early termination fee of $9.8 million, which we received on
December 30, 2010.
We are still in the process of exploring and evaluating our commercial options with respect to
continuing our plasticizers business but cannot currently predict the ultimate outcome or the
success of continuing our plasticizers business. As our plasticizers facility is currently idle,
we have begun implementing our plans for restructuring our operating costs to reflect the reduction
in our operations. On January 7, 2011, as a result of the idled state of our plasticizers
facility, together with additional reductions resulting from a sustainable cost management study,
we announced and subsequently implemented a reduction of our salaried work force by 22 people and our hourly
work force by 16 people and recognized $1.3 million of severance costs. Additionally, we
expect to incur approximately $0.6 million in shutdown and decontamination costs during the first
six months of 2011. The costs and timing for dismantling our plasticizers facility are unknown at
this time but we do not expect these costs to be significant. The loss of our Plasticizers
Production Agreement will likely have an adverse effect on our financial condition, results
of operations and cash flows. However, due to our expected operating cash flow from our acetic
acid business and our current cash balance, we do not believe that these effects will impact our
ability to continue as a going concern. For a further description of our agreement with BASF, see
"Plasticizers-BASF under Contracts and see Risk Factors.
Prior to 2008, we manufactured styrene monomer as one of our primary products. On September
17, 2007, we entered into a long-term exclusive styrene supply agreement and a related railcar
purchase and sale agreement with NOVA Chemicals Inc., which was subsequently assigned by NOVA
Chemicals Inc. to INEOS NOVA LLC, or INEOS NOVA. After the supply agreement became effective,
INEOS NOVA nominated zero pounds of styrene under the supply agreement for the balance of 2007 and,
in response, we exercised our right to terminate the supply agreement and permanently shut down our
styrene facility. Under the supply agreement, we were responsible for the closure costs of our
styrene facility and are also restricted from reentering the styrene business until November 2012.
The restricted period was initially eight years. However, on April 1, 2008, INEOS NOVA
unilaterally reduced the restricted period to five years.
As a result of our plasticizers and styrene facilities being shut down, we have no current
significant continued involvement in these businesses and have, therefore, reported the operating
results from these businesses as discontinued operations in our consolidated financial statements.
The carrying amounts of assets and liabilities related to discontinued operations as of December
31, 2010 and 2009 are as follows:
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2010 |
|
|
2009 |
|
|
|
(Dollars in Thousands) |
|
Assets of discontinued operations: |
|
|
|
|
|
|
|
|
Accounts receivable, net |
|
$ |
306 |
|
|
$ |
1,850 |
|
Inventories |
|
|
|
|
|
|
1,387 |
|
Property, plant and equipment, net |
|
|
|
|
|
|
2,798 |
|
|
|
|
|
|
|
|
Total assets of discontinued operations |
|
$ |
306 |
|
|
$ |
6,035 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Liabilities of discontinued operations: |
|
|
|
|
|
|
|
|
Accounts payable |
|
$ |
|
|
|
$ |
119 |
|
Liabilities of discontinued operations(1) |
|
|
12,382 |
|
|
|
19,167 |
|
Long-term liabilities of discontinued operations(1) |
|
|
10,628 |
|
|
|
23,010 |
|
|
|
|
|
|
|
|
Total liabilities of discontinued operations |
|
$ |
23,010 |
|
|
$ |
42,296 |
|
|
|
|
|
|
|
|
44
|
|
|
(1) |
|
As of December 31, 2010, includes deferred income from the INEOS NOVA supply
agreement that is being amortized over the contractual non-compete period of five years using
the straight-line method. Liabilities of discontinued operations includes the current portion
of $12.4 million, and long-term liabilities of discontinued operations includes the long-term
portion of $10.6 million. |
Revenues and income before income taxes from discontinued operations for the years ended
December 31, 2010 and December 31, 2009 are presented below:
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, |
|
|
2010 |
|
2009 |
|
|
(Dollars in Thousands) |
|
|
|
|
|
|
|
|
|
Revenues |
|
$ |
46,381 |
|
|
$ |
38,426 |
|
Income before income taxes |
|
|
29,931 |
|
|
|
18,878 |
|
3. Detail of Certain Balance Sheet Accounts
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2010 |
|
|
2009 |
|
|
|
(Dollars in Thousands) |
|
|
|
|
|
|
|
|
|
|
Accounts and other receivables: |
|
|
|
|
|
|
|
|
Trade accounts receivable, (net of allowance of $18 and $58, respectively) |
|
$ |
10,126 |
|
|
$ |
11,419 |
|
Interest receivable |
|
|
827 |
|
|
|
641 |
|
Tax refund receivable |
|
|
|
|
|
|
598 |
|
Other receivables |
|
|
28 |
|
|
|
130 |
|
|
|
|
|
|
|
|
|
|
$ |
10,981 |
|
|
$ |
12,788 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Inventories, net: |
|
|
|
|
|
|
|
|
Raw materials |
|
$ |
592 |
|
|
$ |
489 |
|
Stores and supplies (net of obsolescence reserve of zero each year) |
|
|
3,164 |
|
|
|
3,392 |
|
|
|
|
|
|
|
|
|
|
$ |
3,756 |
|
|
$ |
3,881 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Property, plant and equipment, net: |
|
|
|
|
|
|
|
|
Land |
|
$ |
7,193 |
|
|
$ |
7,149 |
|
Buildings |
|
|
4,544 |
|
|
|
4,824 |
|
Plant and equipment |
|
|
116,116 |
|
|
|
114,438 |
|
Construction in progress |
|
|
797 |
|
|
|
1,894 |
|
Less: accumulated depreciation |
|
|
(72,907 |
) |
|
|
(62,921 |
) |
|
|
|
|
|
|
|
|
|
$ |
55,743 |
|
|
$ |
65,384 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other assets, net: |
|
|
|
|
|
|
|
|
Investments |
|
$ |
500 |
|
|
$ |
500 |
|
Debt issuance costs |
|
|
3,407 |
|
|
|
4,629 |
|
Other |
|
|
1 |
|
|
|
514 |
|
|
|
|
|
|
|
|
|
|
$ |
3,908 |
|
|
$ |
5,643 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accrued liabilities: |
|
|
|
|
|
|
|
|
Accrued employee compensation and current portion of postretirement, pension and
post employment benefits |
|
$ |
13,295 |
|
|
$ |
11,698 |
|
Interest payable |
|
|
3,858 |
|
|
|
3,868 |
|
Property taxes |
|
|
1,222 |
|
|
|
1,401 |
|
Other |
|
|
475 |
|
|
|
666 |
|
|
|
|
|
|
|
|
|
|
$ |
18,850 |
|
|
$ |
17,633 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-term liabilities: |
|
|
|
|
|
|
|
|
Accrued postretirement, pension and post employment benefits |
|
$ |
39,925 |
|
|
$ |
39,031 |
|
Other |
|
|
2,753 |
|
|
|
2,053 |
|
|
|
|
|
|
|
|
|
|
$ |
42,678 |
|
|
$ |
41,084 |
|
|
|
|
|
|
|
|
45
4. Valuation and Qualifying Accounts
Below is a summary of valuation and qualifying accounts for the years ended December 31, 2010
and 2009:
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2010 |
|
|
2009 |
|
|
|
(Dollars in Thousands) |
|
Continuing Operations |
|
|
|
|
|
|
|
|
Allowance for doubtful accounts: |
|
|
|
|
|
|
|
|
Balance at beginning of year |
|
$ |
58 |
|
|
$ |
18 |
|
Add: bad debt expense (benefit) |
|
|
(30 |
) |
|
|
40 |
|
Deduct: written-off accounts |
|
|
(10 |
) |
|
|
|
|
|
|
|
|
|
|
|
Balance at end of year |
|
$ |
18 |
|
|
$ |
58 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Discontinued Operations |
|
|
|
|
|
|
|
|
Allowance for doubtful accounts: |
|
|
|
|
|
|
|
|
Balance at beginning of year |
|
$ |
24 |
|
|
$ |
|
|
Add: bad debt expense (benefit) |
|
|
20 |
|
|
|
24 |
|
Deduct: written-off accounts |
|
|
(44 |
) |
|
|
|
|
|
|
|
|
|
|
|
Balance at end of year |
|
$ |
|
|
|
$ |
24 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Continuing
Operations |
|
|
|
|
|
|
|
|
Inventory obsolescence: |
|
|
|
|
|
|
|
|
Balance at beginning of year |
|
$ |
|
|
|
$ |
|
|
Add: obsolescence expense |
|
|
287 |
|
|
|
36 |
|
Deduct: disposal of inventory |
|
|
(287 |
) |
|
|
(36 |
) |
|
|
|
|
|
|
|
Balance at end of year |
|
$ |
|
|
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Discontinued
Operations |
|
|
|
|
|
|
|
|
Inventory obsolescence: |
|
|
|
|
|
|
|
|
Balance at beginning of year |
|
$ |
1,465 |
|
|
$ |
1,380 |
|
Add: obsolescence expense |
|
|
639 |
|
|
|
220 |
|
Deduct: disposal of inventory |
|
|
(1,140 |
) |
|
|
(135 |
) |
|
|
|
|
|
|
|
Balance at end of year |
|
$ |
964 |
|
|
$ |
1,465 |
|
|
|
|
|
|
|
|
5. Long-Term Debt
On March 29, 2007, we completed a private offering of $150.0 million aggregate principal
amount of our unregistered Secured Notes pursuant to a Purchase Agreement among us, Sterling
Chemicals Energy, Inc., or Sterling Energy, one of our former wholly-owned subsidiaries, and
Jefferies & Company, Inc. and CIBC World Markets Corp., as initial purchasers. In connection with
that offering, we entered into an indenture dated March 29, 2007 among us, Sterling Energy, as
guarantor, and U. S. Bank National Association, as trustee and collateral agent. On May 6, 2008,
Sterling Energy was merged with and into us. Upon consummation of the merger, Sterling Energy no
longer had independent existence and, consequently, our Secured Notes are no longer guaranteed by
Sterling Energy.
Our indenture contains affirmative and negative covenants and customary events of default,
including payment defaults, breaches of covenants and certain events of bankruptcy, insolvency and
reorganization. If an event of default occurs and is continuing, other than an event of default
triggered upon certain bankruptcy events, the trustee under our indenture or the holders of at
least 25% in principal amount of our outstanding Secured Notes may declare our Secured Notes to be
due and payable immediately. Upon an event of default, the trustee may also take actions to
foreclose on the collateral securing our outstanding Secured Notes. Our indenture does not require
us to maintain any financial ratios or satisfy any financial maintenance tests. We are currently
in compliance with all of the covenants contained in our indenture.
Interest is due on our outstanding Secured Notes on April 1 and October 1 of each year. Our
outstanding Secured Notes, which mature on April 1, 2015, are senior secured obligations and rank
equally in right of payment
46
with all of our existing and future senior indebtedness. Subject to
specified permitted liens, our outstanding Secured
Notes are secured (i) on a first priority basis by all of our fixed assets and certain related
assets, including, without limitation, all of our property, plant and equipment and (ii) on a
second priority basis by our other assets, including, without limitation, accounts receivable,
inventory, capital stock of our domestic restricted subsidiaries, intellectual property, deposit
accounts and investment property.
In the fourth quarter of 2009, we purchased $25.0 million in aggregate principal amount of our
Secured Notes for $23.8 million in cash in the open market resulting in a $1.2 million gain. This
gain was partially offset by expense from writing off a pro rata portion of the related debt issue
costs of $0.9 million. In 2010, we purchased an additional $5.6 million in aggregate principal
amount of our Secured Notes for $5.6 million in cash in the open market resulting in a loss of less
than $0.1 million. Additionally, we expensed $0.2 million for the pro rata portion of the related
debt issue costs. In February 2011, we purchased an additional $1.0 million in aggregate principal
amount of our Secured Notes for $1.0 million in cash in the open market, and in the first quarter of
2011, we will expense less than $0.1 million for the pro rata portion of the related debt issue
costs.
On December 19, 2002, we entered into a Revolving Credit Agreement, or our revolving credit
facility, with The CIT Group/Business Credit, Inc. as administrative agent and a lender, and
certain other lenders. Under our revolving credit facility, we and Sterling Energy were
co-borrowers and were jointly and severally liable for any indebtedness thereunder. On December
10, 2009, we elected to terminate our revolving credit facility effective January 24, 2010, due to
our substantial cash reserves and low working capital needs. There were no penalties or
termination fees payable by us in connection with the early termination of our revolving credit
facility. The remaining $0.2 million of debt issue costs associated with our revolving credit
facility were written off as of the effective termination date of our revolving credit facility.
On January 31, 2010, we entered into a $5.0 million Revolving Line of Credit for letters of
credit, or our LC Facility, with JP Morgan Chase Bank, N.A., or Chase, for the issuance of
commercial and standby letters of credit. Our LC Facility initially had a one year term. Under our
LC Facility, we pay Chase a fee of 1% per annum of the face amount of each outstanding letter of
credit and an issuance fee of $500 for each letter of credit. Since its inception, our LC Facility
has been and continues to be secured by $5.0 million in cash under an Assignment of Deposit Account
Agreement between us and Chase. On September 20, 2010, we amended our LC facility to extend the
initial term to April 30, 2011, and, concurrently therewith, entered into a Security Agreement and
a Pledge Agreement with Chase, pursuant to which we granted Chase first priority liens on all of
our accounts receivable, inventory and other specified assets to secure our obligations under our
LC Facility. As of February 28, 2011, there were $3.3 million in standby letters of credit issued
under the LC facility.
Debt Maturities
Our Secured Notes, which had an aggregate principal balance of $119.4 million outstanding as
of December 31, 2010, are due on April 1, 2015.
6. Income Taxes
A reconciliation of federal statutory income taxes to our effective tax benefit is as follows:
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
|
2010 |
|
|
2009 |
|
|
|
(Dollars in Thousands) |
|
Benefit for income taxes at statutory rates |
|
$ |
(4,527 |
) |
|
$ |
(7,354 |
) |
Non-deductible expenses |
|
|
7 |
|
|
|
11 |
|
Change in valuation allowance |
|
|
4,520 |
|
|
|
6,745 |
|
Limitation on tax benefit of continuing operations |
|
|
(4,527 |
) |
|
|
(7,354 |
) |
|
|
|
|
|
|
|
Effective tax benefit |
|
$ |
(4,527 |
) |
|
$ |
(7,952 |
) |
|
|
|
|
|
|
|
The income tax benefit for continuing operations and all other components is shown below:
47
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
|
2010 |
|
|
2009 |
|
|
|
(Dollars in Thousands) |
|
Tax benefit continuing operations |
|
$ |
(4,527 |
) |
|
$ |
(7,952 |
) |
Tax expense all other components |
|
|
4,527 |
|
|
|
7,354 |
|
|
|
|
|
|
|
|
Total tax benefit |
|
$ |
|
|
|
$ |
(598 |
) |
|
|
|
|
|
|
|
The income tax benefit in continuing operations is composed of the following:
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
|
2010 |
|
|
2009 |
|
|
|
(Dollars in Thousands) |
|
Current federal |
|
$ |
|
|
|
$ |
(598 |
) |
Deferred federal |
|
|
(4,527 |
) |
|
|
(7,354 |
) |
Current and deferred state |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total tax benefit |
|
$ |
(4,527 |
) |
|
$ |
(7,952 |
) |
|
|
|
|
|
|
|
The components of our deferred income tax assets and liabilities are summarized below:
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2010 |
|
|
2009 |
|
|
|
(Dollars in Thousands) |
|
Deferred tax assets: |
|
|
|
|
|
|
|
|
Accrued liabilities |
|
$ |
2,464 |
|
|
$ |
1,985 |
|
Accrued postretirement cost |
|
|
996 |
|
|
|
1,144 |
|
Accrued pension cost |
|
|
11,866 |
|
|
|
12,145 |
|
Tax loss and credit carry forwards |
|
|
17,084 |
|
|
|
22,511 |
|
State deferred taxes |
|
|
222 |
|
|
|
64 |
|
Unearned revenue |
|
|
1,658 |
|
|
|
1,658 |
|
Other |
|
|
726 |
|
|
|
940 |
|
|
|
|
|
|
|
|
Subtotal |
|
$ |
35,016 |
|
|
$ |
40,447 |
|
|
|
|
|
|
|
|
Less: valuation allowance |
|
$ |
(23,841 |
) |
|
$ |
(28,244 |
) |
|
|
|
|
|
|
|
Total deferred tax assets |
|
$ |
11,175 |
|
|
$ |
12,203 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Deferred tax liabilities: |
|
|
|
|
|
|
|
|
Property, plant and equipment |
|
$ |
(11,175 |
) |
|
$ |
(12,203 |
) |
|
|
|
|
|
|
|
Total deferred tax liabilities |
|
$ |
(11,175 |
) |
|
$ |
(12,203 |
) |
|
|
|
|
|
|
|
Net deferred tax assets |
|
$ |
|
|
|
$ |
|
|
|
|
|
|
|
|
|
As of December 31, 2010, we had an available U.S. federal income tax net operating loss,
or NOL, of approximately $94.5 million, which expires during the years 2023 through 2029. Under
the provisions of the revised Texas Franchise Tax, our existing State of Texas net operating loss
carry-forwards, or State NOLs, were converted into state tax temporary credits. As of December 31,
2010, we had state tax temporary credits of $4.4 million resulting in a state valuation allowance
of $2.4 million. The $1.0 million change in our state valuation allowance was due to expired or
utilized state tax credits and current year activity.
We regularly assess our deferred tax assets for recoverability based on both historical and
anticipated earnings levels, and a valuation allowance is recorded when it is more likely than not
that these amounts will not be recovered. As a result of our analysis at December 31, 2010, we
concluded that a valuation allowance was needed against our deferred tax assets for $23.8 million,
resulting in an overall net deferred tax asset/liability balance of zero as of December 31, 2010.
48
At December 31, 2009, we had a $3.7 million contingent tax liability relating to tax positions
taken in previous tax returns. We concluded that these deductions do not meet the more likely than
not recognition threshold. Our accounting policy is to recognize any accrued interest or penalties
associated with unrecognized tax benefits as a component of income tax expense. Due to significant
net operating losses incurred during the tax periods associated with our uncertain tax positions,
no amount for penalties or interest has been recorded in our financial statements. Within the next
twelve months, our unrecognized tax benefits may decrease due to the expiration of the statute of
limitations on the time for the taxing authorities to make an assessment of income taxes. Due to
the existence of the valuation allowance, future changes in the unrecognized tax benefit will have
no impact on the effective tax rate. As of December 31, 2010, there were no changes to our
uncertain tax positions.
A reconciliation of the beginning and ending amount of unrecognized tax benefits is as follows
(in thousands):
|
|
|
|
|
Balance, January 1, 2009 |
|
$ |
3,703 |
|
Additions for tax positions of the current year |
|
|
|
|
Additions for tax positions of prior years |
|
|
|
|
Reductions for tax positions of prior years for |
|
|
|
|
Changes in judgment |
|
|
|
|
Settlements during the period |
|
|
|
|
Lapses of applicable statute of limitation |
|
|
|
|
|
|
|
|
Balance, December 31, 2009 |
|
$ |
3,703 |
|
|
|
|
|
|
|
|
|
|
Balance, January 1, 2010 |
|
$ |
3,703 |
|
Additions for tax positions of the current year |
|
|
|
|
Additions for tax positions of prior years |
|
|
|
|
Reductions for tax positions of prior years for |
|
|
|
|
Changes in judgment |
|
|
|
|
Settlements during the period |
|
|
|
|
Lapses of applicable statute of limitation |
|
|
|
|
|
|
|
|
Balance, December 31, 2010 |
|
$ |
3,703 |
|
|
|
|
|
We file income tax returns in the United States federal jurisdiction and file income and
franchise tax returns in the State of Texas. We remain subject to federal examination for tax
years ended December 31, 2003 and subsequent years, and we remain subject to examination by the
State of Texas for tax years ended December 31, 2006 and subsequent years.
7. Employee Benefits
We have established the following benefit plans:
Retirement Benefit Plans
We have a non-contributory pension plan which covers our salaried and hourly wage employees
who were employed by us on or before June 1, 2004. Prior to January 1, 2011, this plan was two
separate plans, one of which covered our hourly-paid employees and one of which covered our
salaried employees. Effective 11:59 p.m. on December 31, 2010, our hourly pension plan was merged
into our salaried pension plan and the merged plans were renamed The Sterling Chemicals, Inc.
Amended and Restated Pension Plan, or our pension plan. Under our pension plan, the benefits paid
to hourly-paid participants are based primarily on years of service and the employees pay as of
the earlier of the employees retirement or July 1, 2007. The benefits paid to our salaried
participants are based primarily on years of service and the employees pay as of the earlier of
the employees retirement or January 1, 2005. Our funding policy is consistent with the funding
requirements of federal law and regulations.
Pension plan assets are invested in a balanced portfolio managed by an outside investment
manager. Our benefits plans committee has established an investment policy detailing the plans
guidelines and investment strategies, and regularly monitors the performance of the funds and
portfolio managers. Our investment guidelines address the following items: governance, general
investment beliefs and principles, investment objectives, specific investment goals, process for
determining and maintaining the asset allocation policy, long-term asset allocation,
49
rebalancing, investment restrictions and prohibited transactions (the use of derivatives and
the use of leverage as types of investments are generally prohibited), portfolio manager structure
and diversification (which addresses limits on the amount of investments held by any one manager to
minimize risk), portfolio manager selection criteria, plan evaluation, portfolio manager
performance review and evaluation and risk management (including various measures used to evaluate
risk tolerance). Pension plan assets are invested as follows:
|
|
|
|
|
|
|
|
|
|
|
As of December 31, |
|
|
2010 |
|
2009 |
Equities |
|
|
52.4 |
% |
|
|
61.4 |
% |
Bonds |
|
|
44.6 |
% |
|
|
35.6 |
% |
Other |
|
|
3.0 |
% |
|
|
3.0 |
% |
|
|
|
|
|
|
|
|
|
Total |
|
|
100.0 |
% |
|
|
100.0 |
% |
|
|
|
|
|
|
|
|
|
Our investment strategy with respect to pension assets is to invest the assets in
accordance with applicable laws and regulations. The long-term primary objectives for our pension
assets are to: (1) provide for a reasonable amount of long-term growth of capital, with prudent
exposure to risk; and protect the assets from erosion; (2) provide investment results that meet or
exceed the plans actuarially assumed long-term rate of return; and (3) move to matching the
duration of the liabilities and assets of the plan to reduce the potential risk of large employer
contributions being necessary in the future. Our employee benefits plans committee seeks to meet
these objectives by employing a consultant to advise it on the plans investments and the portfolio
managers selected to manage assets within the guidelines and strategies set forth by employee
benefits plans committee. Performance of these managers is compared to applicable benchmarks.
We also have two non-qualified pension plans that do not have pension plan assets, and for
which the pension obligations are considered immaterial. We have, however, included these
obligations in the tables below where appropriate.
Information concerning the pension obligation, plan assets, amounts recognized in our
financial statements and underlying actuarial assumptions for all of our pension plans is stated
below:
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2010 |
|
|
2009 |
|
|
|
(Dollars in Thousands) |
|
Change in projected benefit obligation: |
|
|
|
|
|
|
|
|
Benefit obligation at beginning of year |
|
$ |
124,255 |
|
|
$ |
121,167 |
|
Interest cost |
|
|
6,981 |
|
|
|
7,191 |
|
Actuarial loss |
|
|
9,564 |
|
|
|
4,628 |
|
Benefits paid |
|
|
(8,720 |
) |
|
|
(8,731 |
) |
|
|
|
|
|
|
|
Benefit obligation at end of year |
|
$ |
132,080 |
|
|
$ |
124,255 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2010 |
|
|
2009 |
|
|
|
(Dollars in Thousands) |
|
Change in plan assets: |
|
|
|
|
|
|
|
|
Fair value at beginning of year |
|
$ |
86,772 |
|
|
$ |
77,807 |
|
Actual return on plan assets |
|
|
10,519 |
|
|
|
17,483 |
|
Employer contributions |
|
|
4,700 |
|
|
|
213 |
|
Benefits paid |
|
|
(8,720 |
) |
|
|
(8,731 |
) |
|
|
|
|
|
|
|
Fair value at end of year |
|
|
93,271 |
|
|
|
86,772 |
|
|
|
|
|
|
|
|
Funded status |
|
$ |
(38,809 |
) |
|
$ |
(37,483 |
) |
|
|
|
|
|
|
|
50
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2010 |
|
|
2009 |
|
|
|
(Dollars in Thousands) |
|
Current liabilities |
|
$ |
(6,254 |
) |
|
$ |
(6,299 |
) |
Non-current liabilities |
|
|
(32,555 |
) |
|
|
(31,184 |
) |
|
|
|
|
|
|
|
Net amount recognized in statement of financial position |
|
$ |
(38,809 |
) |
|
$ |
(37,483 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2010 |
|
|
2009 |
|
|
|
(Dollars in Thousands) |
|
|
|
|
|
|
|
|
|
|
Net loss |
|
$ |
(30,943 |
) |
|
$ |
(28,022 |
) |
|
|
|
|
|
|
|
Net amount recognized in accumulated other comprehensive loss(1) |
|
$ |
(30,943 |
) |
|
$ |
(28,022 |
) |
|
|
|
|
|
|
|
|
|
|
(1) |
|
$0.8 million of actuarial loss in accumulated other
comprehensive loss as of December 31, 2010 is expected
to be recognized as a component of net pension costs
during 2011. $2.9 million of actuarial loss was
recognized in other comprehensive income during 2010. |
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
2010 |
|
2009 |
|
|
|
|
|
|
|
|
|
Weighted-average assumptions to determine benefit obligations: |
|
|
|
|
|
|
|
|
Discount Rate |
|
|
5.16 |
% |
|
|
5.75 |
% |
Rates of increase in salary compensation level |
|
|
|
|
|
|
|
|
As of December 31, 2010, all plans have projected benefit obligations in excess of plan
assets, with the exception of the non-qualified plans, which have no plan assets. The total
accumulated benefit obligation was $132.1 million and $124.3 million as of December 31, 2010 and
2009, respectively. Contributions of $6.1 million expected to be paid in 2011 were paid during the
first quarter of 2011. The expected pension expense for 2011 is $2.3 million.
Net periodic pension costs consist of the following components:
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
|
2010 |
|
|
2009 |
|
|
|
(Dollars in Thousands) |
|
Components of net pension costs: |
|
|
|
|
|
|
|
|
Interest on prior years projected benefit obligation |
|
|
6,981 |
|
|
|
7,191 |
|
Expected return on plan assets |
|
|
(4,639 |
) |
|
|
(5,613 |
) |
Net amortization of actuarial loss |
|
|
764 |
|
|
|
2,832 |
|
|
|
|
|
|
|
|
Net pension costs |
|
$ |
3,106 |
|
|
$ |
4,410 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2010 |
|
|
2009 |
|
|
|
(Dollars in Thousands) |
|
Changes in plan assets and benefit obligations recognized in
accumulated other comprehensive loss (pre-tax): |
|
|
|
|
|
|
|
|
Net loss |
|
$ |
(30,943 |
) |
|
$ |
(28,022 |
) |
|
|
|
|
|
|
|
Total |
|
$ |
(30,943 |
) |
|
$ |
(28,022 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
2010 |
|
2009 |
|
|
(Dollars in Thousands) |
Weighted-average assumptions to determine net periodic benefit cost: |
|
|
|
|
|
|
|
|
Discount Rate |
|
|
5.75 |
% |
|
|
6.25 |
% |
Expected long-term rate of return on plan assets |
|
|
5.50 |
% |
|
|
7.50 |
% |
51
A discount rate is used to determine the present value of our future benefit obligations.
The discount rate for our pension plans was determined by matching the expected cash flows to a
yield curve based on long-term, high quality fixed income debt instruments available as of the
measurement date.
The assumption for expected long-term rate of return on plan assets for our pension plans was
developed using a long-term projection of returns for each asset class, and taking into
consideration our target asset allocation. The expected return for each asset class is a function
of passive, long-term capital market assumptions and excess returns generated from active
management. The capital market assumptions used are provided by independent investment advisors,
while excess return assumptions are supported by historical performance, fund mandates and
investment expectations. In addition, we compare the expected return on asset assumption with the
average historical rate of return these plans have been able to generate.
The fair values of our pension benefit plan assets by asset category as of December 31, 2010
and 2009 are presented below (in thousands), as well as the percentage that each category comprises
of our total plan assets and the respective target allocations.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As of December 31, 2010 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Percentage |
|
|
Target |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
of Plan |
|
|
Allocation |
|
|
|
Level 1 |
|
|
Level 2 |
|
|
Level 3 |
|
|
Total Assets |
|
|
Assets |
|
|
2011 |
|
Asset Category: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
2,752 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
2,752 |
|
|
|
3 |
% |
|
|
0-20 |
% |
Mutual Funds |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
International |
|
|
11,627 |
|
|
|
|
|
|
|
|
|
|
|
11,627 |
|
|
|
13 |
% |
|
|
0-20 |
% |
Large-Cap Value |
|
|
12,513 |
|
|
|
|
|
|
|
|
|
|
|
12,513 |
|
|
|
13 |
% |
|
|
10-20 |
% |
Small-Cap Growth |
|
|
2,301 |
|
|
|
|
|
|
|
|
|
|
|
2,301 |
|
|
|
3 |
% |
|
|
0-5 |
% |
Emerging Markets |
|
|
4,277 |
|
|
|
|
|
|
|
|
|
|
|
4,277 |
|
|
|
5 |
% |
|
|
0-10 |
% |
Mid-Cap Growth |
|
|
1,620 |
|
|
|
|
|
|
|
|
|
|
|
1,620 |
|
|
|
2 |
% |
|
|
0-5 |
% |
All Cap |
|
|
11,220 |
|
|
|
|
|
|
|
|
|
|
|
11,220 |
|
|
|
12 |
% |
|
|
10-15 |
% |
Small-Cap Value |
|
|
3,007 |
|
|
|
|
|
|
|
|
|
|
|
3,007 |
|
|
|
3 |
% |
|
|
0-5 |
% |
Mid-Cap Value |
|
|
2,326 |
|
|
|
|
|
|
|
|
|
|
|
2,326 |
|
|
|
2 |
% |
|
|
0-5 |
% |
Intermediate Fixed
Income/Core |
|
|
27,391 |
|
|
|
|
|
|
|
|
|
|
|
27,391 |
|
|
|
29 |
% |
|
|
20-40 |
% |
Long Duration Fixed Income |
|
|
14,237 |
|
|
|
|
|
|
|
|
|
|
|
14,237 |
|
|
|
15 |
% |
|
|
0-30 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Mutual Funds |
|
|
90,519 |
|
|
|
|
|
|
|
|
|
|
|
90,519 |
|
|
|
97 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Plan Assets |
|
$ |
93,271 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
93,271 |
|
|
|
100 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As of December 31, 2009 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Percentage |
|
|
Target |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
of Plan |
|
|
Allocation |
|
|
|
Level 1 |
|
|
Level 2 |
|
|
Level 3 |
|
|
Total Assets |
|
|
Assets |
|
|
2010 |
|
Asset Category: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
2,611 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
2,611 |
|
|
|
3 |
% |
|
|
0-10 |
% |
Mutual Funds |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
International |
|
|
13,562 |
|
|
|
|
|
|
|
|
|
|
|
13,562 |
|
|
|
16 |
% |
|
|
10-20 |
% |
Large-Cap Value |
|
|
13,966 |
|
|
|
|
|
|
|
|
|
|
|
13,966 |
|
|
|
16 |
% |
|
|
10-20 |
% |
Small-Cap Growth |
|
|
2,570 |
|
|
|
|
|
|
|
|
|
|
|
2,570 |
|
|
|
3 |
% |
|
|
0-5 |
% |
Emerging Markets |
|
|
4,444 |
|
|
|
|
|
|
|
|
|
|
|
4,444 |
|
|
|
5 |
% |
|
|
0-10 |
% |
Mid-Cap Growth |
|
|
1,818 |
|
|
|
|
|
|
|
|
|
|
|
1,818 |
|
|
|
2 |
% |
|
|
0-5 |
% |
All Cap |
|
|
11,159 |
|
|
|
|
|
|
|
|
|
|
|
11,159 |
|
|
|
13 |
% |
|
|
10-15 |
% |
Small-Cap Value |
|
|
3,536 |
|
|
|
|
|
|
|
|
|
|
|
3,536 |
|
|
|
4 |
% |
|
|
0-5 |
% |
Mid-Cap Value |
|
|
2,224 |
|
|
|
|
|
|
|
|
|
|
|
2,224 |
|
|
|
2 |
% |
|
|
0-5 |
% |
Intermediate Fixed
Income/Core |
|
|
20,738 |
|
|
|
|
|
|
|
|
|
|
|
20,738 |
|
|
|
24 |
% |
|
|
20-40 |
% |
Long Duration Fixed Income |
|
|
2,519 |
|
|
|
|
|
|
|
|
|
|
|
2,519 |
|
|
|
3 |
% |
|
|
0-15 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Mutual Funds |
|
|
76,536 |
|
|
|
|
|
|
|
|
|
|
|
76,536 |
|
|
|
88 |
% |
|
|
|
|
Guaranteed Deposit Account |
|
|
|
|
|
|
|
|
|
|
7,625 |
|
|
|
7,625 |
|
|
|
9 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Plan Assets |
|
$ |
79,147 |
|
|
$ |
|
|
|
$ |
7,625 |
|
|
$ |
86,772 |
|
|
|
100 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
52
Pension assets utilizing Level 1 inputs include fair values of the mutual fund securities
that were determined by closing prices for those securities traded on
national stock exchanges. We recognize transfers in and transfers out
as of the actual date of the event or change in circumstances that
caused the transfer.
The estimated fair value for the Guaranteed Deposit Account was based on unobservable inputs
that are not corroborated by observable market data and are thus classified as Level 3. This
Guaranteed Deposit Account was a group annuity product offered by our prior investment manager. In
January 2010, $7.6 million was transferred from the Guaranteed Deposit Account into mutual funds to
be managed by our new investment manager. A reconciliation of the 2009 beginning and ending fair
value balances for our Guaranteed Deposit Account is as follows:
|
|
|
|
|
Fair value as of December 31, 2008 |
|
$ |
7,798 |
|
Transfers |
|
|
8,328 |
|
Disbursements |
|
|
(8,643 |
) |
Return on plan assets |
|
|
142 |
|
|
|
|
|
Fair value as of December 31, 2009 |
|
$ |
7,625 |
|
|
|
|
|
The return on plan assets refers to income from assets held as of December 31, 2009.
Postretirement Benefits Other Than Pensions
We provide certain health care benefits and life insurance benefits for retired employees.
Effective January 1, 2011, we terminated our retiree life insurance coverage for all of our
retirees previously receiving this benefit, other than retirees from
Sterling Fibers, Inc., one of our former subsidiaries. We accrue the cost of these benefits during
the period in which the employee renders the necessary service.
Health care benefits are currently provided to employees hired prior to June 1, 2004, who
retire from us with ten or more years of credited service. Postretirement health care benefit
plans are contributory. Benefit provisions for most hourly employees are subject to collective
bargaining. In general, retiree health care benefits are paid as covered expenses are incurred.
During the third quarter of 2007, we approved an amendment (effective December 31, 2007) to
our postretirement medical plan which ended Medicare-supplemental medical and prescription drug
coverage for our retirees who are Medicare eligible and who retired after
1990. This amendment, which was communicated to the
participants during the third quarter of 2007, affected the majority
of the participants enrolled in our retiree medical plan at the time
who were enrolled in Medicare because they are 65 or over.
This plan amendment reduced our other postretirement benefit plan liability by $13.0 million with a
corresponding change to accumulated other comprehensive (loss) income.
During the first quarter of 2010, as result of our work force reduction announced in January
2010, and in accordance with Accounting Standards Codification Topic 715 Compensation Retirement
Benefits, or ASC Topic 715, we recorded a plan curtailment gain in continuing operations of $0.1
million for our post retirement medical plan.
On December 8, 2003, the Medicare Prescription Drug Improvement and Modernization Act of 2003,
or the Act, was passed. The Act introduced a prescription drug benefit under Medicare (Medicare
Part D), as well as a federal subsidy to sponsors of retiree health care benefit plans that provide
a benefit that is at least actuarially equivalent to Medicare Part D. We measured the effects of
the Act on our accumulated postretirement benefit obligation and determined that, based on the
regulatory guidance currently available, benefits provided by our postretirement plan are at least
actuarially equivalent to Medicare Part D and, accordingly, we expect to be entitled to the federal
subsidy through 2010. In 2010, we received a subsidy of $0.1 million under the Act.
Information concerning the plan obligation, the funded status, amounts recognized in our
financial statements and underlying actuarial assumptions are stated below:
53
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2010 |
|
|
2009 |
|
|
|
(Dollars in Thousands) |
|
Change in projected benefit obligation: |
|
|
|
|
|
|
|
|
Benefit obligation at beginning of year |
|
$ |
7,604 |
|
|
$ |
8,144 |
|
Service cost |
|
|
41 |
|
|
|
45 |
|
Interest cost |
|
|
375 |
|
|
|
484 |
|
Actuarial loss (gain) |
|
|
277 |
|
|
|
(368 |
) |
Curtailment gain |
|
|
(115 |
) |
|
|
|
|
Benefits paid |
|
|
(826 |
) |
|
|
(701 |
) |
|
|
|
|
|
|
|
Benefit obligation at end of year |
|
$ |
7,356 |
|
|
$ |
7,604 |
|
|
|
|
|
|
|
|
Funded status |
|
$ |
(7,356 |
) |
|
$ |
(7,604 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2010 |
|
|
2009 |
|
|
|
(Dollars in Thousands) |
|
Amounts recognized in the balance sheet consist of: |
|
|
|
|
|
|
|
|
Current liabilities |
|
$ |
(615 |
) |
|
$ |
(690 |
) |
Non-current liabilities |
|
|
(6,741 |
) |
|
|
(6,914 |
) |
|
|
|
|
|
|
|
Net amount recognized in statement of financial position |
|
$ |
(7,356 |
) |
|
$ |
(7,604 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2010 |
|
|
2009 |
|
|
|
(Dollars in Thousands) |
|
Amounts recognized in accumulated other comprehensive income consists
of (pre-tax): |
|
|
|
|
|
|
|
|
Net gain |
|
$ |
482 |
|
|
$ |
760 |
|
Plan amendment/prior service costs |
|
|
18,355 |
|
|
|
20,520 |
|
|
|
|
|
|
|
|
Net amount recognized in accumulated other comprehensive income |
|
$ |
18,837 |
|
|
$ |
21,280 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
2010 |
|
2009 |
Discount rate used to determine benefit obligations |
|
|
4.75 |
% |
|
|
5.25 |
% |
Net periodic plan costs consist of the following components:
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
|
2010 |
|
|
2009 |
|
|
|
(Dollars in Thousands) |
|
Components of net plan costs: |
|
|
|
|
|
|
|
|
Service cost |
|
$ |
41 |
|
|
$ |
45 |
|
Interest cost |
|
|
375 |
|
|
|
484 |
|
Prior service costs |
|
|
(2,166 |
) |
|
|
(2,164 |
) |
|
|
|
|
|
|
|
Net plan benefit |
|
$ |
(1,750 |
) |
|
$ |
(1,635 |
) |
|
|
|
|
|
|
|
Discount rate used to determine periodic cost |
|
|
5.25 |
% |
|
|
6.25 |
% |
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2010 |
|
|
2009 |
|
|
|
(Dollars in Thousands) |
|
Changes in benefit obligations recognized in
accumulated other comprehensive (loss)
income (pre-tax): |
|
|
|
|
|
|
|
|
Net (loss) gain |
|
$ |
(277 |
) |
|
$ |
368 |
|
Amortization of prior service cost |
|
|
(2,166 |
) |
|
|
(2,164 |
) |
|
|
|
|
|
|
|
Total |
|
$ |
(2,443 |
) |
|
$ |
(1,796 |
) |
|
|
|
|
|
|
|
54
The weighted-average annual assumed health care trend rate is assumed to be 9% for 2011.
The rate is assumed to decrease gradually to 4.5% by 2018 and remain level thereafter. Estimated
benefit payments for 2011 are expected to be approximately $0.6 million. The expected amortization
of amounts included in accumulated other comprehensive income as of December 31, 2010 to net
benefit income for 2011 is $2.2 million. Based on enacted plan changes, assumed health care cost
trend rates no longer have a significant effect on the amounts reported for our health care plans.
A one percentage point change in assumed health care trend rates would have the following effects:
|
|
|
|
|
|
|
|
|
|
|
1% Increase |
|
1% Decrease |
|
|
(Dollars in Thousands) |
|
|
|
|
|
|
|
|
|
Effect on total of service and interest cost components |
|
$ |
19 |
|
|
$ |
(17 |
) |
Effect on post-retirement benefit obligation |
|
|
396 |
|
|
|
(352 |
) |
Estimated Future Benefits Payable
We estimate that the future benefits payable over the next ten years under our pension and
other post-retirement benefits as of December 31, 2010 are as follows (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension |
|
Other Postretirement Benefits |
|
Total |
2011 |
|
$ |
8,844 |
|
|
$ |
615 |
|
|
$ |
9,459 |
|
2012 |
|
|
8,858 |
|
|
|
634 |
|
|
|
9,492 |
|
2013 |
|
|
8,837 |
|
|
|
644 |
|
|
|
9,481 |
|
2014 |
|
|
8,743 |
|
|
|
672 |
|
|
|
9,415 |
|
2015 |
|
|
8,767 |
|
|
|
680 |
|
|
|
9,447 |
|
2016-2020 |
|
|
44,848 |
|
|
|
3,198 |
|
|
|
48,046 |
|
Long-term Incentive Plan
On August 7, 2009, our Board of Directors adopted our Long-Term Incentive Plan, or our LTI
Plan. Our LTI Plan provides for the issuance of performance awards to our Chief Executive Officer
and President, our Senior Vice Presidents and other key employees. The purpose of our LTI Plan is
to provide an incentive to our executive officers and other designated employees to contribute to
our growth and profitability, to increase stockholder value and to retain such employees.
Performance awards under our LTI Plan may be payable in the form of cash or other property, and are
payable upon the satisfaction of pre-determined performance goals over performance periods;
provided that, with some exceptions, the recipient remains employed by us on the last day of the
performance period for which such recipient is receiving the award. We expensed $0.7 million in
2010 and $0.2 million in 2009 for the LTI Plan.
Bonus Plan and Gain Sharing Plan
In February 2002, our Board of Directors, upon recommendation of its Compensation Committee,
or our Compensation Committee, approved the establishment of a Bonus Plan and a Gain Sharing Plan.
The Bonus Plan, which has been amended several times since its original adoption, is designed to
benefit all qualified salaried employees, while the Gain Sharing Plan is designed to benefit all
qualified hourly employees. Both plans provide our qualified employees the opportunity to earn
bonuses depending on, among other things, our annual financial performance. We expensed $4.2
million and $2.1 million for the years ended December 31, 2010 and 2009, respectively, in
connection with payments under our Bonus Plan and our Gain Sharing Plan.
55
Key Employee Protection Plan
On January 26, 2000, we instituted our Key Employee Protection Plan, which has subsequently
been amended several times. We established this plan to help us retain certain of our employees
and motivate them to continue to exert their best efforts on our behalf during periods when we may
be susceptible to a change of control and to assure their continued dedication and objectivity
during those periods. Our Compensation Committee has designated a select group of management or
highly compensated employees as participants under our Key Employee Protection Plan and has
established their respective applicable multipliers and other variables for determining benefits.
Our Compensation Committee is also authorized to designate additional management or highly
compensated employees as participants under our Key Employee Protection Plan and set their
applicable multipliers. Our Compensation Committee may also terminate any participants
participation under the plan with 60 days prior notice if it determines that the participant is no
longer one of our key employees.
Under our Key Employee Protection Plan, any participant under the plan that terminates his or
her employment for Good Reason or is terminated by us for any reason other than Misconduct or
Disability within his or her Protection Period is entitled to benefits under the plan. A
participants Protection Period commences 180 days prior to the date on which a specified change of
control occurs and ends either two years or 18 months after the date of that change of control,
depending on the size of the participants applicable multiplier. A participant may also be
entitled to receive payments under this plan in the absence of a change of control if he or she
terminates his or her employment for Good Reason or is terminated by us for any reason other than
Misconduct or Disability, but in these circumstances his or her applicable multiplier is
reduced by 50%. If a participant becomes entitled to benefits under our Key Employee Protection
Plan, we are required to provide the participant with a lump sum cash payment that is determined by
multiplying the participants applicable multiplier by the sum of (a) the participants highest
annual base compensation during the last three years plus (b) the participants targeted bonus for
the year of termination, and then deducting the sum of any other separation, severance or
termination payments made by us to the participant under any other plan or agreement or pursuant to
law.
In addition to the lump sum payment, the participant is entitled to receive any accrued but
unpaid compensation, compensation for unused vacation time and any unpaid vested benefits earned or
accrued under any of our benefit plans (other than qualified plans). Also, for a period of 24
months (including 18 months of COBRA coverage), the participant will continue to be covered by all
of our life, medical and dental insurance plans and programs (other than disability), as long as
the participant makes a timely COBRA election and pays the active employee premiums required under
our plans and programs. In addition, our obligation to continue to provide coverage
under our plans and programs to any participant ends if and when the participant becomes employed
on a full-time basis by a third party which provides the participant with substantially similar
benefits.
If any payment or distribution under our Key Employee Protection Plan to any participant is
subject to excise tax pursuant to Section 4999 of the Internal Revenue Code, the participant is
entitled to receive a gross-up payment from us in an amount such that, after payment by the
participant of all taxes on the gross-up payment, the amount of the gross-up payment remaining is
equal to the excise tax imposed under Section 4999 of the Internal Revenue Code. However, the
maximum amount of any gross-up payment is 25% of the sum of (a) the participants highest annual
base compensation during the last three years plus (b) the participants targeted bonus for the
year of payment.
We may terminate our Key Employee Protection Plan at any time and for any reason but any
termination does not become effective as to any participant until 90 days after we give the
participant notice of the termination of the plan. In addition, we may amend our Key Employee
Protection Plan at any time and for any reason, but any amendment that reduces, alters, suspends,
impairs or prejudices the rights or benefits of any participant in any material respect does not
become effective as to that participant until 90 days after we give him or her notice of the
amendment of the plan. No termination of our Key Employee Protection Plan, or any of these types
of amendments to the plan, can be effective with respect to any participant if the termination or
amendment is related to, in anticipation of or during the pendency of a change of control, is for
the purpose of encouraging or facilitating a change of control or is made within 180 days prior to
any change of control. Finally, no termination or amendment of our Key Employee Protection Plan
can affect the rights or benefits of any participant that are accrued under the plan at the time of
termination or amendment or that accrue thereafter on account of a change of control that
occurred prior to the termination or amendment or within 180 days after such termination or
amendment. We expensed zero and $0.3 million in 2010 and 2009, respectively, in connection with
this plan.
56
Severance Pay Plan
On March 8, 2001, our Board of Directors approved our Severance Pay Plan, which has
subsequently been amended. This plan covers all of our non-unionized employees and was established
to help us retain these employees by assuring them that they will receive some compensation in the
event that their employment is adversely affected in specified ways. Under our Severance Pay Plan,
any participant that terminates his or her employment for Good Reason or is terminated by us for
any reason other than Misconduct or Disability is entitled to benefits under our Severance Pay
Plan. If a participant becomes entitled to benefits under our Severance Pay Plan, we are required
to provide the participant with a lump sum cash payment in an amount equivalent to two weeks of
such participants base salary for each credited year of service, with a maximum payment of six
months base salary. However, certain salary grades are guaranteed a minimum payment of six
months base salary without consideration of credited years of service. The amount of this lump
sum payment is reduced, however, by the amount of any other separation, severance or termination
payments made by us to the participant under any other plan or agreement, including our Key
Employee Protection Plan, or pursuant to law.
In addition to the lump sum payment, for a period of six months after the participants
termination date, the COBRA premium required to be paid by such participant for coverage under our
medical and dental plans may not be increased beyond that required to be paid by active employees
for similar coverage under those plans, as long as the participant makes a timely COBRA election
and pays the active employee premiums required under those plans and otherwise continues to be
eligible for coverage under those plans.
We may terminate or amend our Severance Pay Plan at any time and for any reason but no
termination or amendment of our Severance Pay Plan can affect the rights or benefits of any
participant that are accrued under the plan at the time of termination or amendment. With respect
to continuing operations, we recorded $0.9 million and zero expense in 2010 and 2009, respectively,
in connection with this plan.
Savings and Investment Plan
Our Eighth Amended and Restated Savings and Investment Plan covers substantially all
employees, including executive officers. This plan is qualified under Section 401(k) of the
Internal Revenue Code. Each participant has the option to defer taxation of a portion of his or
her earnings by directing us to contribute a percentage of such earnings to the plan. A
participant may direct up to a maximum of 100% of eligible earnings to the plan, subject to certain
limitations set forth in the Internal Revenue Code. A participants contributions become
distributable upon the termination of his or her employment. We match 100% of employees
contributions to the extent such contributions do not exceed 6% of such participants base
compensation (excluding bonuses, profit sharing and similar types of compensation). Our expense
under this plan was $0.8 million and $0.9 million in 2010 and 2009, respectively.
Employment Agreement
Effective as of May 27, 2008, John V. Genova was appointed as our President and Chief
Executive Officer and was elected as a member of our Board of Directors. Mr. Genovas employment
as our President and Chief Executive Officer is governed by an Employment Agreement, or the
Employment Agreement, dated effective as of May 27, 2008, which was subsequently amended. The
Employment Agreement has a term of three years with automatic one-year extensions each year unless
we or he elect to stop the automatic extensions. The Employment Agreement governs Mr. Genovas
base salary, bonus, incentive plan and other employee benefits as well as severance benefits if his
employment is terminated in specified ways for specified reasons. In addition, when Mr. Genova
signed the Employment Agreement, we granted Mr. Genova options to acquire 120,000 shares of our
common stock at an exercise price of $31.60 per share. These options, which were granted under our
2002 Stock Plan, have a ten-year term and will vest and become exercisable in three equal, annual
installments, with the first installment vesting and becoming exercisable on May 27, 2009 (subject
to Mr. Genovas continued employment with us on each applicable vesting date).
8. Stock-Based Compensation
On December 19, 2002, we adopted our 2002 Stock Plan and reserved 379,747 shares of our common
stock for issuance under the plan (subject to adjustment). On December 5, 2008, our Board of
Directors and our
57
Compensation Committee adopted our Second Amended and Restated 2002 Stock Plan
and it became effective upon approval by the stockholders during our Annual Meeting of Stockholders
held on April 30, 2009. Upon approval by our stockholders, an additional one million shares of our
common stock became available for issuance under our 2002 Stock Plan and we reserved an additional
one million shares of our common stock for this purpose. Under our 2002 Stock Plan, officers and
key employees, as designated by our Board of Directors or our Compensation Committee, may be issued
stock options, stock awards, stock appreciation rights or stock units. There are currently options
to purchase a total of 172,500 shares of our common stock outstanding under our 2002 Stock Plan,
with a weighted average contractual term of ten years, all at an exercise price of $31.60, and an
additional 1,191,414 shares of common stock available for issuance under our 2002 Stock Plan.
During the second quarter of 2008, we granted 125,000 stock options at a weighted-average
exercise price of $31.60. The fair value of each grant was estimated to be $7.25 on the date of
grant using the Black-Scholes option pricing model with the following weighted-average assumptions:
|
|
|
|
|
|
|
2008 |
Expected life (years) |
|
|
7.5 |
|
Expected volatility |
|
|
54.3 |
% |
Expected dividend yield |
|
|
|
|
Risk-free interest rate |
|
|
3.5 |
% |
The cost of employee services received in exchange for a stock-based award is determined
based on the grant-date fair value (with exceptions). That cost is then recognized over the period
during which the employee is required to provide services in exchange for the award (usually the
vesting period).
Any awards granted under our 2002 Stock Plan after December 31, 2005 are being expensed over
the vesting period of the award. The impact to net income and cash flows from operations for our
stock based compensation expense was $0.4 million and $0.1 million for the years ended December 31,
2010 and 2009, respectively.
As of December 31, 2010 and 2009, our estimated forfeiture rate was zero and 38%,
respectively. The decrease in the estimated forfeiture rate from 2009 is due to the very short
service period remaining for unvested options and due to the unvested options being held by one
employee. The decrease in forfeiture rate resulted in a cumulative adjustment of $0.2 million in
2010.
A summary of our stock option activity for 2010 is presented below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted- |
|
|
Weighted- |
|
|
Weighted- |
|
|
|
|
|
|
|
|
|
|
Average |
|
|
Average |
|
|
Average |
|
|
Aggregate |
|
|
|
|
|
|
|
Exercise |
|
|
Grant-date Fair |
|
|
Remaining |
|
|
Intrinsic |
|
|
|
Shares |
|
|
Price |
|
|
Value |
|
|
Contractual Term |
|
|
Value |
|
Outstanding at beginning of year |
|
|
224,167 |
|
|
$ |
31.60 |
|
|
$ |
11.76 |
|
|
|
|
|
|
|
|
|
Forfeited |
|
|
(51,667 |
) |
|
|
31.60 |
|
|
|
15.17 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding at end of year |
|
|
172,500 |
|
|
|
31.60 |
|
|
|
10.74 |
|
|
5.9 years |
|
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Options exercisable at end of year |
|
|
132,500 |
|
|
$ |
31.60 |
|
|
$ |
11.78 |
|
|
4.1 years |
|
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
A summary of our unvested stock options as of December 31, 2010, and the changes during
the year then ended is presented below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted-Average |
|
|
|
Outstanding |
|
|
Grant-Date Fair |
|
|
|
Shares |
|
|
Value |
|
Unvested as of December 31, 2009 |
|
|
80,000 |
|
|
$ |
7.31 |
|
Vested |
|
|
(40,000 |
) |
|
|
7.31 |
|
|
|
|
|
|
|
|
Unvested as of December 31, 2010 |
|
|
40,000 |
|
|
$ |
7.31 |
|
|
|
|
|
|
|
|
58
The total fair value of options that vested during the years ended December 31, 2010 and
2009 was $0.3 million for each year. As of December 31, 2010, there was less than $0.1 million of
total future compensation expense related to unvested options which are expected to vest. That
cost is expected to be recognized over a weighted average period of 0.4 years.
9. Commitments and Contingencies
Product Contracts:
We have a long-term agreement which provides for the dedication of 100% of our production of
acetic acid to one customer. Prior to the termination of our Plasticizers Production Agreement
with BASF effective December 31, 2010, 100% of our production of plasticizers was dedicated to one
customer. See Note 11 for more information.
Environmental Regulations:
Our operating expenditures for environmental matters, primarily waste management and
compliance, were $12.0 million and $14.5 million in 2010 and 2009, respectively. During 2010 and
2009, we spent less than $0.1 million and $1.8 million, respectively, for environmentally-related
capital projects and anticipate spending approximately $0.7 million for capital projects related to
waste management, incident prevention and environmental compliance during 2011.
Legal Proceedings:
On July 5, 2005, Patrick B. McCarthy, an employee of Kinder-Morgan, Inc., or Kinder-Morgan,
was seriously injured at Kinder-Morgans facilities near Cincinnati, Ohio, while attempting to
offload a railcar containing one of our plasticizers products. On October 28, 2005, Mr. McCarthy
and his family filed a suit in the Court of Common Pleas, Hamilton County, Ohio (Case No. A0509
144) against us and six other defendants. During the case, five of the other defendants were
dismissed. The plaintiffs sought in excess of $42 million in alleged compensatory and punitive
damages from the defendants in the aggregate. On May 7, 2009, the jury found that we had not been
negligent in connection with the incident and rendered a take nothing verdict in favor of the
defendants. On June 24, 2009, the plaintiffs filed a motion for judgment notwithstanding the
verdict or, in the alternative, a new trial. On September 4, 2009, the Court denied plaintiffs
motion for judgment notwithstanding the verdict but granted plaintiffs motion for a new trial. We
and the other remaining defendant appealed that order, as well as other
orders issued during the trial.
On February 25, 2011, the appeals court rendered its decision reversing the order of the trial court granting
a new trial and reinstating the jurys verdict in our favor. We do not know whether the plaintiffs will appeal the appellate courts
decision to the Ohio Supreme Court.
We believe that all, or substantially
all, of any liability imposed upon us as a result of this suit and our related out-of-pocket costs
and expenses will be covered by our insurance policies, subject to a $1.0 million deductible, which
was met in January 2008. We do not believe that this incident will have a material adverse effect
on our business, financial condition, results of operations or cash flows, although we cannot
guarantee that a material adverse effect will not occur.
On February 21, 2007, three retired employees of Sterling Fibers, Inc., one of our former
subsidiaries, sued us, several of our benefit plans and the plan administrators for those plans in
a class action suit, filed in the United States District Court, Southern District of Texas, Houston
Division (Case No. H-07-0625). The plaintiffs allege that we were not permitted to increase their
premiums for retiree medical insurance based on a provision contained in an asset purchase
agreement between us, Sterling Fibers, Inc. and Cytec Industries Inc. and certain of its
affiliates, or Cytec, that governed the purchase by Sterling Fibers, Inc. of Cytecs acrylic fibers
business in 1997. During our bankruptcy case in 2002, we and Sterling Fibers, Inc. specifically
rejected this asset purchase agreement and the bankruptcy court approved that rejection. The
plaintiffs claimed that we violated the terms of our benefit plans, breached fiduciary duties
governed by the Employee Retirement Income Security Act and failed to comply with sections of the
Bankruptcy Code dealing with retiree benefits, and sought damages, declaratory relief, punitive
damages and attorneys fees. A trial for this matter was held during the second week of November
2009. On July 1, 2010, the judge ruled for us on the merits and dismissed all of the plaintiffs
claims. The plaintiffs filed an appeal
on July 16, 2010. Briefing for this appeal is scheduled to be completed in February 2011 and
we do not expect oral arguments for the appeal. We are vigorously seeking affirmation of the trial
judges rulings. We are unable to state
59
at this time if a loss is probable or remote and are
unable to determine the possible range of loss related to this matter, if any.
We are subject to various other claims and legal actions that arise in the ordinary course of
our business. We do not believe that any of these claims and actions, separately or in the
aggregate, will have a material adverse effect on our business, financial condition, results of
operations or cash flows, although we cannot guarantee that a material adverse effect will not
occur.
10. Leasing Arrangements
Certain of our contractual arrangements with customers and suppliers qualify as leasing
arrangements. These leasing arrangements consist principally of our Acetic Acid Production
Agreement with BP Chemicals and a supply agreement with Praxair related to the purchase of hydrogen
and carbon monoxide. Prior to January 1, 2011, our Plasticizers Production Agreement was also
considered a leasing arrangement but, as noted above, our Plasticizers Production Agreement
terminated on December 31, 2010. In anticipation of that termination, we accelerated depreciation
on our plasticizers manufacturing unit, resulting in a net book value of zero as of December 31,
2010. Our Acetic Acid Production Agreement expires in 21 years and the initial term of our
agreement with Praxair expires in approximately 5.5 years; however, this term automatically extends
for two additional five year terms unless we elect to not renew this agreement for either or both
of these additional terms. Each of these agreements is classified as an operating lease.
The following schedule provides an analysis of the net book value of our plant, property and
equipment under our operating lease with BP Chemicals as of December 31, 2010 (in thousands):
|
|
|
|
|
Machinery and equipment |
|
$ |
60,402 |
|
Other |
|
|
1,035 |
|
Less: accumulated depreciation |
|
|
(39,684 |
) |
|
|
|
|
|
|
$ |
21,753 |
|
|
|
|
|
The following is a schedule by year of minimum future rentals to be received under our
operating lease with BP Chemicals as of December 31, 2010 (in thousands):
|
|
|
|
|
Year ending December 31: |
|
|
|
|
2011 |
|
$ |
4,875 |
|
2012 |
|
|
4,875 |
|
2013 |
|
|
4,875 |
|
2014 |
|
|
4,875 |
|
2015 |
|
|
4,875 |
|
Thereafter |
|
|
2,843 |
|
|
|
|
|
|
|
$ |
27,218 |
|
|
|
|
|
The following schedule shows the composition of revenue derived from our operating leases
with BP Chemicals and BASF prior to the termination of our Plasticizers Production Agreement (in
thousands):
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, |
|
|
2010 |
|
2009 |
Minimum rentals
|
|
$ |
3,320 |
|
|
$ |
3,260 |
|
Contingent rentals(1)
|
|
|
24,761 |
|
|
|
16,742 |
|
|
|
|
|
|
|
|
|
|
$ |
28,081 |
|
|
$ |
20,002 |
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
Contingent rentals are primarily based on profit sharing. |
60
The following is a schedule by year of future minimum rental payments by us required
under our operating lease with Praxair that has a remaining lease term in excess of one year as of
December 31, 2010 (in thousands):
|
|
|
|
|
Year ending December 31: |
|
|
|
|
2011 |
|
$ |
7,751 |
|
2012 |
|
|
7,751 |
|
2013 |
|
|
7,751 |
|
2014 |
|
|
7,751 |
|
2015 |
|
|
7,751 |
|
Thereafter |
|
|
4,521 |
|
|
|
|
|
|
|
$ |
43,276 |
|
|
|
|
|
The following schedule shows the composition of total rental expense for our operating
lease with Praxair (in thousands):
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, |
|
|
|
2010 |
|
|
2009 |
|
Minimum rentals |
|
$ |
7,751 |
|
|
$ |
7,751 |
|
Contingent rentals(1) |
|
|
411 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
8,162 |
|
|
$ |
7,751 |
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
Contingent rentals are based on carbon monoxide purchases in excess of the
minimum purchase requirement. |
We have entered into various non-cancelable long-term operating leases, including the lease of
our corporate offices.
Future minimum lease commitments for the lease of our corporate offices at December
31, 2010 are as follows: 2011 $0.3 million; 2012 $0.3 million; 2013
$0.2 million and thereafter
zero. Beginning October 2010, we subleased approximately one-half of our
corporate office space to a third party and we expect to receive $0.2 million of income in each of the next
three years.
Rent expense for our corporate offices was
$0.3 million for each of the years ended December
31, 2010 and December 31, 2009, respectively.
11. Operating Segment and Sales Information
Historically we have reported our operations through two segments: acetic acid and
plasticizers. Effective December 31, 2010, our Plasticizers Production Agreement with BASF was
terminated by BASF and we discontinued production of plasticizers for BASF. As a result, we have
reported plasticizers for 2010 and 2009 in discontinued operations and, as such, the financial
statement information provided in this report for continuing operations for the years ended
December 31, 2010 and 2009 are presented in one reportable segment. Primarily all of our revenues
and outstanding trade receivables in continuing operations are attributable to one customer.
12. Fair Value Measurements
Fair Value of Financial Instruments
In accordance with the provisions of the Fair Value Measurements and Disclosures Topic of the
Accounting Standards Codification, the fair value of our financial instrument has been estimated in
accordance with GAAP. The fair value of our fixed rate long-term debt is estimated based on quoted
market prices or prices quoted from third-party financial institutions. The carrying and fair
values of our long-term debt are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
2010 |
|
2009 |
|
|
Carrying Value |
|
Fair Value |
|
Carrying Value |
|
Fair Value |
10.25% senior
secured notes due
April 2015 |
|
$ |
119,428 |
|
|
$ |
123,011 |
|
|
$ |
125,000 |
|
|
$ |
119,400 |
|
61
The fair values of our cash equivalents, trade receivables and trade payables approximate
their carrying values due to the short-term nature of these instruments.
Nonrecurring Fair Value Measurements
Effective January 1, 2009, fair value measurements were applied with respect to our
non-financial assets and liabilities. We measure certain non-financial assets and liabilities,
including long-lived assets, at fair value on a non-recurring basis. The fair market value of
those assets is determined using Level 3 inputs, which requires management to make estimates about
future cash flows. Management estimates the amount and timing of future cash flows based on its
experience and knowledge of market factors. Refer to Note 1 Long-Lived Assets for additional
discussion.
13. Capital Stock
Under our Certificate of Incorporation, we are authorized to issue 100,125,000 shares of
capital stock, consisting of 100,000,000 shares of common stock, par value $0.01 per share, and
125,000 shares of preferred stock, par value $0.01 per share. In December 2002, we made our
initial issuance of 2,825,000 shares of common stock. Subject to applicable law and the provisions
of our Certificate of Incorporation and the indenture governing our Secured Notes, dividends may be
declared on our shares of capital stock at the discretion of our Board of Directors and may be paid
in cash, in property or in shares of our capital stock. In December 2002, we also issued warrants
to purchase, in the aggregate, 949,367 shares of common stock. None of these warrants were
exercised prior to their expiration on December 19, 2008.
14. Series A Convertible Preferred Stock
Under our Certificate of Incorporation, we are authorized to issue 125,000 shares of preferred
stock, par value $0.01 per share. In December 2002, we authorized 25,000 shares and made an
initial issuance of 2,175 shares of our Preferred Stock. Each share of our Preferred Stock is
convertible at the option of the holder thereof at any time into 1,000 shares of our common stock,
subject to adjustments. Our Preferred Stock has a cumulative dividend rate of 4% per quarter of
the liquidation value of the outstanding shares of our Preferred Stock, payable in additional
shares of our Preferred Stock in arrears on the first business day of each calendar quarter. As
shares of our Preferred Stock are convertible into shares of our common stock (currently on a one
to 1,000 share basis), each dividend paid in additional shares of our Preferred Stock has a
dilutive effect on our shares of common stock. Since the initial issuance of our Preferred Stock,
we have issued an additional 5,498.160 shares of our Preferred Stock in dividends (convertible into
5,498,160 shares of our common stock).
Our Preferred Stock carries a liquidation preference of $13,793 per share, subject to
adjustments. We may redeem all or any number of our shares of Preferred Stock at any time after
December 19, 2005, at a redemption price determined in accordance with the Certificate of
Designations, Preferences, Rights and Limitations of our Preferred Stock, provided that the current
equity value of our capital stock issued in December 2002 exceeds specified levels. The holders of
our Preferred Stock may elect to have us redeem all or any of their shares of our Preferred Stock
following a specified change of control at a redemption price equal to the greater of:
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the liquidation preference for such shares (plus accrued and unpaid dividends); |
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in the event of a merger or consolidation, the fair market value of the consideration
that would have been received in such merger or consolidation in respect of the shares of
our common stock into which such shares of our Preferred Stock were convertible immediately
prior to such merger or consolidation had such shares of our Preferred Stock been converted
prior thereto; or |
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in the event of some other specified change of control, the current market value of the
shares of our common stock into which such shares of our Preferred Stock were convertible
immediately prior to such change of control had such shares of our Preferred Stock been
converted prior thereto (plus accrued and unpaid dividends). |
62
Given that certain of the redemption features are outside of our control, our Preferred Stock
has been reflected in the consolidated balance sheet as temporary equity.
Our Preferred Stock dividends are recorded at their fair value, at each dividend accrual date.
The fair value of our Preferred Stock dividends is determined each quarter using valuation
techniques that include a component representing the intrinsic value of the dividends (which
represents the greater of the liquidation value of the shares of our Preferred Stock being issued
or the fair value of the common stock into which those shares could be converted) and an option
component (which is determined using a Black-Scholes Option Pricing Model). These dividends are
subtracted from net income in our consolidated statements of operations, and added to the balance
of redeemable preferred stock in our consolidated balance sheets. As we are in an accumulated
deficit position, these dividends are treated as a reduction to additional paid-in capital.
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Year Ended December 31, |
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2010 |
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2009 |
Weighted average assumptions utilized in the Black-Scholes model include: |
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Risk-free interest rate |
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2.0 |
% |
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2.7 |
% |
Volatility |
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111.2 |
% |
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72.2 |
% |
Dividend yield |
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Expected term |
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5.0 |
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5.0 |
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Our Preferred Stock is not currently redeemable or probable of redemption. If our
Preferred Stock had been redeemed as of December 31, 2010, the redemption amount would have been
approximately $20.3 million and would have been $21.1 million on January 3, 2011, the payment date for the last
quarterly dividend in 2010. The liquidation value of the outstanding shares of our Preferred
Stock as of December 31, 2010 was $101.8, million and was $105.8 million on January 3, 2011, the
payment date for the last quarterly dividend grant in 2010.
15. Related Party Transactions
Resurgence Asset Management, L.L.C. and its and its affiliates managed funds and accounts, or
collectively Resurgence, has beneficial ownership of a substantial majority of the voting power of
our equity securities due to its investment and disposition authority over securities owned by its
and its affiliates managed funds and accounts. Currently, Resurgence has beneficial ownership in
excess of 98% of our Preferred Stock and over 55% of our common stock, representing ownership of
over 87% of the total voting power of our equity. Each share of our Preferred Stock is convertible
at the option of the holder thereof at any time into 1,000 shares of our common stock, subject to
adjustments. The holders of our Preferred Stock are entitled to designate a number of our
directors roughly proportionate to their overall equity ownership, but in any event not less than a
majority of our directors as long as they hold in the aggregate at least 35% of the total voting
power of our equity. As a result, these holders have the ability to control our management,
policies and financing decisions, elect a majority of our Board and control the vote on most
matters presented to a vote of our stockholders. In addition, our shares of Preferred Stock,
almost all of which are beneficially owned by Resurgence, carry a cumulative dividend rate of 4%
per quarter, payable in additional shares of our Preferred Stock. Each dividend paid in additional
shares of our Preferred Stock has a dilutive effect on our shares of common stock and increases the
percentage of the total voting power of our equity beneficially owned by Resurgence. Preferred
Stock dividends were 1,114.110 shares and 952.346 shares during 2010 and 2009, respectively. Three
of our directors, Messrs. Daniel Fishbane, Karl Schwarzfeld and Philip Sivin, are currently
employed by Resurgence or its affiliates. In addition, one of our former directors, Byron Haney,
was employed by Resurgence during the period they served as a director on our Board of Directors.
Pursuant to established policies of Resurgence, all director compensation earned by these directors
was paid to Resurgence. During 2010 and 2009, we paid Resurgence an aggregate amount equal to
$0.1 million for each year, related to director compensation for Messrs. Fishbane, Haney,
Schwarzfeld and Sivin, along with reimbursement of an immaterial amount of direct, out-of-pocket
expenses incurred in connection with services as directors.
16. New Accounting Standards
Adoption of Accounting Standards:
In January 2010, the Financial Accounting Standards Board issued Accounting Standards Update
No. 2010-06, an amendment to ASC Topic 820-10, Fair Value Measurements and Disclosures (Topic
820): Improving Disclosures about Fair Value Measurements, or ASU No. 2010-06. ASU No. 2010-06 requires new
disclosures and
63
clarifies some existing disclosure requirements with respect to fair value
measurement as set forth in Codification Subtopic 820-10. The objective of ASU No. 2010-06 is to
improve these disclosures and increase the transparency in financial reporting. Specifically, ASU
No. 2010-06 amends ASC Topic 820-10 to require that:
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a reporting entity disclose separately the amounts of significant transfers in
and out of Level 1 and Level 2 fair value measurements and the reasons for the
transfers; and |
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a reporting entity present separately information about purchases, sales,
issuances and settlements in the reconciliation for fair value measurements using
significant unobservable inputs. |
In addition, ASU No. 2010-06 provides that:
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for purposes of reporting fair value measurements for each class of assets and
liabilities, a reporting entity needs to use judgment in determining the appropriate
classes of assets and liabilities; and |
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a reporting entity should provide disclosures about the valuation techniques and
inputs used to measure fair value for both recurring and nonrecurring fair value
measurements. |
ASU No. 2010-06 is effective for interim and annual reporting periods beginning after December 15,
2009, except for the disclosures with respect to purchases, sales, issuances and settlements in the
roll forward of activity in Level 3 fair value measurements. Those disclosures are effective for
fiscal years beginning after December 15, 2010, and for interim periods within those fiscal years.
Early application is permitted. We implemented ASU No. 2010-06 effective January 1, 2010, and have
enhanced our disclosures to comply with ASU No. 2010-06.
Item 9. Changes in and Disagreements with Accountants on Accounting and Financial Disclosure
None.
Item 9A. Controls and Procedures
Evaluation of Disclosure Controls and Procedures; Managements Annual Report on Internal
Control over Financial Reporting. We maintain disclosure controls and procedures (as defined in
Rule 13a-15(e) of the Securities Exchange Act of 1934, as amended, or the Exchange Act) designed to
provide reasonable assurance that the information required to be disclosed by us in the reports
that we file or submit under the Exchange Act is recorded, processed, summarized, and reported
within the time periods specified in the rules and forms of the Securities and Exchange Commission,
or the SEC. These include controls and procedures designed to ensure that this information is
accumulated and communicated to our management, including our Chief Executive Officer and our Chief
Financial Officer, as appropriate to allow timely decisions regarding required disclosure. Because
of its inherent limitations, internal control over financial reporting may not prevent or detect
misstatements. Therefore, even those systems determined to be effective can provide only
reasonable assurance of achieving their control objectives.
Our management is responsible for establishing and maintaining adequate internal control over
financial reporting (as defined in Rule 13a-15(f) of the Exchange Act). Our internal control over
financial reporting is a process designed to provide reasonable assurance regarding the reliability
of financial reporting and the preparation of financial statements for external purposes in
accordance with accounting principles generally accepted in the United States.
Our management, with the participation of our Chief Executive Officer and our Chief Financial
Officer, evaluated the effectiveness of (i) our internal control over financial reporting as of
December 31, 2010 and (ii) our disclosure controls and procedures as of December 31, 2010. In
making the assessment of the effectiveness of our internal control over financial reporting, our
management used the criteria set forth by the Committee of Sponsoring Organizations of the Treadway
Commission in Internal Control-Integrated Framework. Based on these evaluations:
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our management, with the participation of the our Chief Executive Officer and our
Chief Financial Officer, concluded that, as of December 31, 2010, our internal control
over financial reporting was effective at the reasonable assurance level; and |
64
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our Chief Executive Officer and our Chief Financial Officer have concluded that our
disclosure controls and procedures were effective at the reasonable assurance level
December 31, 2010. |
This annual report does not include an attestation report of our registered public accounting
firm regarding internal control over financial reporting.
Changes in Internal Control over Financial Reporting. There have been no changes in our
internal control over financial reporting for the quarter ended December 31, 2010, that have
materially affected, or are reasonably likely to materially affect, our internal control over
financial reporting.
65
PART III
Item 10. Directors, Executive Officers and Corporate Governance
Reference is made to the information responsive to Item 10 of this Part III contained in our
definitive proxy statement for our 2011 Annual Meeting of Stockholders which is hereby incorporated
herein by reference in response to this item.
Item 11. Executive Compensation
Reference is made to the information responsive to Item 11 of this Part III contained in our
definitive proxy statement for our 2011 Annual Meeting of Stockholders which is hereby incorporated
herein by reference in response to this item.
Item 12. Security Ownership of Certain Beneficial Owners and Management and Related Stockholder
Matters
Reference is made to the information responsive to Item 12 of this Part III contained in our
definitive proxy statement for our 2011 Annual Meeting of Stockholders which is hereby incorporated
herein by reference in response to this item.
Item 13. Certain Relationships and Related Transactions, and Director Independence
Reference is made to the information responsive to Item 13 of this Part III contained in our
definitive proxy statement for our 2011 Annual Meeting of Stockholders which is hereby incorporated
herein by reference in response to this item.
Item 14. Principal Accountant Fees and Services
Reference is made to the information responsive to Item 14 of this Part III contained in our
definitive proxy statement for our 2011 Annual Meeting of Stockholders which is hereby incorporated
herein by reference in response to this item.
66
PART IV
Item 15. Exhibits and Consolidated Financial statement Schedules
(a) Financial Statements, Financial Statement Schedules and Exhibits.
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1. |
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Consolidated Financial Statements. See Item 8. Financial Statements and
Supplementary Data Index to Financial Statements. |
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2. |
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Consolidated Financial Statement Schedules. All schedules for which provision is
made in Regulation S-X either are not required under the related instruction or are
inapplicable and, therefore, have been omitted. |
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3. |
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Exhibits. See the Exhibit Index for a list of those exhibits filed herewith,
which index also includes and identifies management contracts or compensatory plans or
arrangements required to be filed as exhibits to this Form 10-K by Item 601(b)(10)(iii)
of Regulation S-K. |
(b) Exhibit Index.
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Exhibit |
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Number |
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Description of Exhibit |
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3.1 |
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Second Amended and Restated Certification of Incorporation of
Sterling Chemicals, Inc. (incorporated herein by reference to
Annex A to the Companys definitive proxy statement on
Schedule 14A filed on April 15, 2008). |
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3.1 |
(a) |
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Certificate of Amendment to the Second Amended and Restated
Certificate of Incorporation of Sterling Chemicals, Inc.
(incorporated herein by reference from Exhibit 3.1 to our
Quarterly Report on Form 10-Q for the quarterly period ended
March 31, 2009). |
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3.2 |
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Restated Certificate of Designations, Preferences, Rights and
Limitations of Series A Convertible Preferred Stock of
Sterling Chemicals, Inc. (incorporated herein by reference
from Exhibit 3.2 to our Annual Report on Form 10-K for the
fiscal year ended December 31, 2003). |
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3.3 |
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Restated Bylaws of Sterling Chemicals, Inc. (conformed copy)
(incorporated herein by reference from Exhibit 3.3 to our
Quarterly Report on Form 10-Q for the quarterly period ended
March 31, 2007). |
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4.1 |
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Tag Along Agreement dated as of December 19, 2002 by and among
Sterling Chemicals, Inc., Resurgence Asset Management, L.L.C.
and the Official Committee of the Unsecured Creditors
(incorporated herein by reference from Exhibit 8 to our Form
8-A filed on December 19, 2002 (SEC File Number 000-50132)). |
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4.2 |
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Indenture dated March 29, 2007 by and among Sterling
Chemicals, Inc., as Issuer, Sterling Chemicals Energy, Inc.,
as Guarantor, and U. S. Bank National Association, as Trustee
and Collateral Agent, governing the 101/4% Senior Secured Notes
due 2015 of Sterling Chemicals, Inc. (incorporated herein by
reference from Exhibit 4.2 to our Quarterly Report on Form
10-Q for the quarterly period ended March 31, 2007). |
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4.3 |
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Deed of Trust, Assignment of Leases and Rents, Security
Agreement and Fixture Filing dated March 29, 2007 made by
Sterling Chemicals, Inc., Trustor, to Stanley Keeton, an
Individual Trustee, for the benefit of U. S. Bank National
Association, as Collateral Agent, Beneficiary (incorporated
herein by reference from Exhibit 4.3 to our Quarterly Report
on Form 10-Q for the quarterly period ended March 31, 2007). |
67
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Exhibit |
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Number |
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Description of Exhibit |
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4.4 |
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Security Agreement dated as of March 29, 2007 by and among
Sterling Chemicals, Inc. and Sterling Chemicals Energy, Inc.,
as Assignors, U. S. Bank National Association, as Collateral
Agent, and U. S. Bank National Association, as Indenture
Trustee for the benefit of the holders the 101/4% Senior Secured
Notes due 2015 of Sterling Chemicals, Inc. (incorporated
herein by reference from Exhibit 4.4 to our Quarterly Report
on Form 10-Q for the quarterly period ended March 31, 2007). |
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4.5 |
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Pledge Agreement dated as of March 29, 2007 by Sterling
Chemicals, Inc. and Sterling Chemicals Energy, Inc. in favor
of U. S. Bank National Association, as Collateral Agent for
the Secured Parties (incorporated herein by reference from
Exhibit 4.5 to our Quarterly Report on Form 10-Q for the
quarterly period ended March 31, 2007). |
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10.1 |
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Amended and Restated Revolving Credit Agreement dated as of
March 29, 2007 by and among Sterling Chemicals, Inc. and
Sterling Chemicals Energy, Inc., as Borrowers, the various
financial institutions as are or may become parties thereto
from time to time, as the Lenders, and The CIT Group/Business
Credit, Inc., as the Administrative Agent for the Lenders, and
Wachovia Bank, National Association, as Documentation Agent
(incorporated herein by reference from Exhibit 10.1 to our
Quarterly Report on Form 10-Q for the quarterly period ended
March 31, 2007). |
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10.1 |
(a) |
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First Amendment to Amended and Restated Revolving Credit
Agreement dated as of November 7, 2008 among Sterling
Chemicals, Inc., The CIT Group/Business Credit, Inc., as the
Administrative Agent for the Lenders and the Lenders
(incorporated herein by reference from Exhibit 10.1 to our
Quarterly Report on Form 10-Q for the quarterly period ended
September 30, 2008). |
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10.1 |
(b) |
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Letter dated December 10, 2009 from Sterling Chemicals Inc.
electing to terminate Amended and Restated Revolving Credit
Agreement dated March 29, 2007 by and among Sterling
Chemicals, Inc. and Sterling Chemicals Energy, Inc., as
Borrowers, the various financial institutions as are or may
become parties thereto from time to time, as the Lenders, and
The CIT Group/Business Credit, Inc., as the Administrative
Agent for the Lenders, and Wachovia Bank, National
Association, as Documentation Agent (incorporated herein by
reference from Exhibit 10.1(b) to our Annual Report on Form
10-K for the fiscal year ended December 31, 2009). |
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10.2 |
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Amended and Restated Security Agreement dated as of March 29,
2007 made by Sterling Chemicals, Inc. and Sterling Chemicals
Energy, Inc., as Grantors, in favor of The CIT Group/Business
Credit, Inc. as Administrative Agent for the Secured Parties
(incorporated herein by reference from Exhibit 10.2 to our
Quarterly Report on
Form 10-Q for the quarterly period ended March 31, 2007). |
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10.3 |
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Amended and Restated Pledge Agreement dated as of March 29,
2007 made by Sterling Chemicals, Inc. and Sterling Chemicals
Energy, Inc. as Pledgors, in favor of The CIT Group/Business
Credit, Inc., as Administrative Agent for the Secured Parties
(incorporated herein by reference from Exhibit 10.3 to our
Quarterly Report on
Form 10-Q for the quarterly period ended March 31, 2007). |
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10.4 |
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Intercreditor Agreement dated as of March 29, 2007 among
Sterling Chemicals, Inc. and Sterling Chemicals Energy, Inc.,
as Borrowers, The CIT Group/Business Credit, Inc., as First
Lien Collateral Agent, and U. S. Bank National Association, as
Second Lien Collateral Agent (incorporated herein by reference
from Exhibit 10.4 to our Quarterly Report on Form 10-Q for the
quarterly period ended March 31, 2007). |
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10.5 |
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$5,000,000 Revolving Line of Credit for letters of credit from
JP Morgan Chase Bank, N.A. to Sterling Chemicals, Inc.
(incorporated herein by reference from Exhibit 10.7 to our
Annual Report on Form 10-K for the fiscal year ended December
31, 2009). |
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10.5 |
(a) |
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Amendment to Line Letter dated as of September 30, 2010
between Sterling Chemicals, Inc. and JPMorgan Chase Bank, N.A.
(incorporated herein by reference from Exhibit 3.1 to our
Quarterly Report on Form 10-Q for the quarterly period ended
September 30, 2010). |
68
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Exhibit |
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Number |
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Description of Exhibit |
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10.6 |
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Security Agreement dated September 13, 2010 between Sterling
Chemicals, Inc. and JPMorgan Chase Bank, N.A. (incorporated
herein by reference from Exhibit 3.2 to our Quarterly Report
on Form 10-Q for the quarterly period ended September 30,
2010). |
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10.7 |
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Pledge Agreement dated September 13, 2010 between Sterling
Chemicals, Inc. and JPMorgan Chase Bank, N.A. (incorporated
herein by reference from Exhibit 3.3 to our Quarterly Report
on Form 10-Q for the quarterly period ended September 30,
2010). |
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10.8* |
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Second Amended and Restated 2002 Stock Plan (incorporated
herein by reference from Exhibit 10.1 to our Quarterly Report
on Form 10-Q for the quarterly period ended March 31, 2009). |
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10.9* |
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Long-Term Incentive Plan (incorporated herein by reference
from Exhibit 10.1 to our Quarterly Report on Form 10-Q for the
quarterly period ended June 30, 2009). |
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10.10* |
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Fifth Amended and Restated Key Employee Protection Plan
(incorporated herein by reference from Exhibit 10.2 to our
Quarterly Report on Form 10-Q for the quarterly period ended
September 30, 2006). |
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10.10(a)* |
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First Amendment to Fifth Amended and Restated Key Employee
Protection Plan (incorporated herein by reference from Exhibit
10.8(a) to our Annual Report on Form 10-K for the fiscal year
ended December 31, 2009). |
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10.11* |
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Fifth Amended and Restated Severance Pay Plan (incorporated
herein by reference from Exhibit 10.1 to our Quarterly Report
on Form 10-Q for the quarterly period September 30, 2010). |
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**10.12* |
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Amended and Restated Pension Plan. |
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10.13* |
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Sterling Chemicals, Inc. Pension Benefit Equalization Plan
(incorporated herein by reference from Exhibit 10.10 to our
Registration Statement on Form S-1 (Registration No.
33-24020)). |
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10.13(a)* |
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First Amendment to Sterling Chemicals, Inc. Pension Benefit
Equalization Plan (incorporated herein by reference from
Exhibit 10.9(a) to our Annual Report on
Form 10-K for the fiscal year ended December 31, 2004). |
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10.14* |
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Sterling Chemicals, Inc. Amended and Restated Supplemental
Employee Retirement Plan (incorporated herein by reference
from Exhibit 10.34 to our Annual Report on Form 10-K for the
fiscal year ended September 30, 1989 (SEC File Number
1-10059)). |
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10.14(a)* |
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First Amendment to Sterling Chemicals, Inc. Amended and
Restated Supplemental Employee Retirement Plan (incorporated
herein by reference from Exhibit 10.10(a) to our Annual Report
on Form 10-K for the fiscal year ended December 31, 2004). |
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10.15* |
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Sterling Chemicals, Inc. Savings and Investment Plan
(incorporated herein by reference from Exhibit 10.2 to our
Quarterly Report on Form 10-Q for the quarterly period
September 30, 2010). |
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**10.16* |
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2011 Bonus Plan. |
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10.17* |
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2010 Bonus Plan (incorporated herein by reference from Exhibit
10.15 to our Annual Report on Form 10-K for the fiscal year
ended December 31, 2009). |
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10.18* |
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2009 Bonus Plan (incorporated herein by reference from Exhibit
10.1 to our Form 8-K filed January 15, 2009). |
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Exhibit |
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Number |
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Description of Exhibit |
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10.19* |
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Sterling Chemicals, Inc. Comprehensive Welfare Benefit Plan
(incorporated herein by reference from Exhibit 10.3 to our
Quarterly Report on Form 10-Q for the quarterly period ended
September 30, 2007). |
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10.19(a)* |
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First Amendment to the Sterling Chemicals, Inc. Comprehensive
Welfare Benefit Plan (incorporated herein by reference from
Exhibit 10.14(a) to our Annual Report on Form 10-K for the
fiscal year ended December 31, 2008). |
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10.19(b)* |
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Second Amendment to the Sterling Chemicals, Inc. Comprehensive
Welfare Benefit Plan (incorporated herein by reference from
Exhibit 10.18(b) to our Annual Report on Form 10-K for the
fiscal year ended December 31, 2009). |
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**10.19(c)* |
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Third Amendment to the Sterling Chemicals, Inc. Comprehensive
Welfare Benefit Plan. |
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10.20 |
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Articles of Agreement between Sterling Chemicals, Inc., its
successors and assigns, and Texas City, Texas Metal Trades
Council, AFL-CIO Texas City, Texas, May 1, 2007 to May 1, 2012
(incorporated herein by reference from Exhibit 10.5 to our
Quarterly Report on Form 10-Q for the quarterly period ended
March 31, 2007). |
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10.21* |
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|
|
Form of Indemnity Agreement between Sterling Chemicals, Inc.
and each of its officers and directors (incorporated herein by
reference from Exhibit 10.17 to our Annual Report on Form 10-K
for the fiscal year ended September 30, 1996 (SEC File Number
333-04343-01)). |
|
|
|
|
|
|
|
|
+10.22 |
|
|
|
|
2008 Amended and Restated Production Agreement dated effective
as of January 1, 2008 between BP Amoco Chemical Company and
Sterling Chemicals, Inc. (incorporated herein by reference
from Exhibit 10.1 to our Current Report on Form 8-K filed on
August 22, 2008). |
|
|
|
|
|
|
|
|
+10.23 |
|
|
|
|
Third Amended and Restated Plasticizers Production Agreement
dated effective as of April 1, 2008 between BASF Corporation
and Sterling Chemicals, Inc. (incorporated herein by reference
from Exhibit 10.1 to our Current Report on Form 8-K filed on
July 25, 2008). |
|
|
|
|
|
|
|
|
+10.23 |
(a) |
|
|
|
First Amendment to Third Amended and Restated Plasticizers
Production Agreement dated effective as of July 1, 2009
between BASF Corporation and Sterling Chemicals, Inc.
(incorporated herein by reference from Exhibit 10.1 to our
Quarterly Report on Form 10-Q for the quarterly period ended
September 30, 2009). |
|
|
|
|
|
|
|
|
10.24 |
|
|
|
|
License Agreement dated August 1, 1986 between Monsanto
Company and Sterling Chemicals, Inc. (incorporated herein by
reference from Exhibit 10.25 to our Registration Statement on
Form S-1 (Registration No. 33-24020)). |
|
|
|
|
|
|
|
|
+10.25 |
|
|
|
|
Agreement for the Exclusive Supply of Styrene by and between
Sterling Chemicals, Inc. and NOVA Chemicals Inc., dated
September 17, 2007 (incorporated herein by reference from
Exhibit 10.20 to Amendment No. 1 to our Form S-4 Registration
Statement (Registration No. 333-145803)). |
|
|
|
|
|
|
|
|
10.26* |
|
|
|
|
Amended and Restated Employment Agreement between Sterling
Chemicals, Inc. and John V. Genova, dated as of June 16, 2009
but retroactively effective to May 27, 2008 (incorporated
herein by reference from Exhibit 10.1 to our Quarterly Report
on Form 10-Q for the quarterly period ended June 30, 2009). |
|
|
|
|
|
|
|
|
10.26(a)* |
|
|
|
|
First Amendment to Amended and Restated Employment Agreement
between Sterling Chemicals, Inc. and John V. Genova
(incorporated herein by reference from Exhibit 10.26(a) to our
Annual Report on Form 10-K for the fiscal year ended December
31, 2009). |
70
|
|
|
|
|
|
|
Exhibit |
|
|
|
|
Number |
|
|
|
Description of Exhibit |
|
|
|
|
|
|
|
|
14.1 |
|
|
|
|
Sterling Chemicals, Inc. Code of Ethics for the Chief
Executive Officer and Senior Financial Officers (incorporated
herein by reference from Exhibit 14.1 to our Quarterly Report
on Form 10-Q for the quarterly period ended June 30, 2003). |
|
|
|
|
|
|
|
|
**21.1 |
|
|
|
|
Subsidiaries of Sterling Chemicals, Inc. |
|
|
|
|
|
|
|
|
**23.1 |
|
|
|
|
Consent of Grant Thornton LLP |
|
|
|
|
|
|
|
|
**31.1 |
|
|
|
|
Rule 13a-14(a) Certification of the Chief Executive Officer |
|
|
|
|
|
|
|
|
**31.2 |
|
|
|
|
Rule 13a-14(a) Certification of the Principal Financial Officer |
|
|
|
|
|
|
|
|
**32.1 |
|
|
|
|
Section 1350 Certification of the Chief Executive Officer |
|
|
|
|
|
|
|
|
**32.2 |
|
|
|
|
Section 1350 Certification of the Principal Financial Officer |
|
|
|
|
|
|
|
|
99.1 |
|
|
|
|
Amended and Restated Audit Committee Charter of Sterling
Chemicals, Inc. (incorporated herein by reference from Exhibit
99.1 to our Annual Report on Form 10-K for the fiscal year
ended December 31, 2009). |
|
|
|
|
|
|
|
|
99.2 |
|
|
|
|
Compensation Committee Charter of Sterling Chemicals, Inc.
(incorporated herein by reference from Exhibit 99.1 to our
Quarterly Report on Form 10-Q for the quarterly period ended
September 30, 2006). |
|
|
|
* |
|
Management contracts or compensatory plans or arrangements. |
|
** |
|
Filed or furnished herewith. |
|
+ |
|
Portions of the exhibit have been omitted and filed separately with the Securities and
Exchange Commission pursuant to a request for confidential treatment. |
71
SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934,
the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto
duly authorized.
|
|
|
|
|
|
STERLING CHEMICALS, INC.
(Registrant)
|
|
|
By: |
/s/ JOHN V. GENOVA
|
|
|
|
John V. Genova |
|
|
|
President, Chief Executive Officer and Director |
|
|
|
|
|
|
By: |
/s/ DAVID J. COLLINS
|
|
|
|
David J. Collins |
|
|
|
Senior Vice President and Chief Financial Officer
Principal Financial Officer |
|
|
Date: March 1, 2011
Pursuant to the requirements of the Securities and Exchange Act of 1934, this report has been
signed below by the following persons on behalf of the registrant and in the capacities and on the
dates indicated.
|
|
|
|
|
Signature |
|
Title |
|
Date |
Principal Executive Officer: |
|
|
|
|
|
|
|
|
|
/s/ JOHN V. GENOVA
John V. Genova
|
|
President, Chief Executive Officer and
Director
|
|
March 1, 2011 |
|
|
|
|
|
Principal Financial Officer: |
|
|
|
|
|
|
|
|
|
/s/ DAVID J. COLLINS
David J. Collins
|
|
Senior Vice President and Chief
Financial Officer
Principal Financial Officer
|
|
March 1, 2011 |
|
|
|
|
|
Principal Accounting Officer: |
|
|
|
|
|
|
|
|
|
/s/ CARLA E. STUCKY
Carla E. Stucky
|
|
Vice President and Corporate Controller Principal
Accounting Officer
|
|
March 1, 2011 |
|
|
|
|
|
/s/ RICHARD K. CRUMP
Richard K. Crump
|
|
Director
|
|
March 1, 2011 |
|
|
|
|
|
/s/ JOHN W. GILDEA
John W. Gildea
|
|
Director
|
|
March 1, 2011 |
|
|
|
|
|
/s/ DANIEL M. FISHBANE
Daniel M. Fishbane
|
|
Director
|
|
March 1, 2011 |
|
|
|
|
|
/s/ KARL W. SCHWARZFELD
Karl W. Schwarzfeld
|
|
Director
|
|
March 1, 2011 |
|
|
|
|
|
/s/ PHILIP M. SIVIN
Philip M. Sivin
|
|
Director
|
|
March 1, 2011 |
|
|
|
|
|
/s/ JOHN L. TEEGER
John L. Teeger
|
|
Director
|
|
March 1, 2011 |
72
EXHIBIT INDEX
|
|
|
|
|
|
|
Exhibit |
|
|
|
|
Number |
|
|
|
Description of Exhibit |
|
|
|
|
|
|
|
|
3.1 |
|
|
|
|
Second Amended and Restated Certification of Incorporation of
Sterling Chemicals, Inc. (incorporated herein by reference to
Annex A to the Companys definitive proxy statement on
Schedule 14A filed on April 15, 2008). |
|
|
|
|
|
|
|
|
3.1 |
(a) |
|
|
|
Certificate of Amendment to the Second Amended and Restated
Certificate of Incorporation of Sterling Chemicals, Inc.
(incorporated herein by reference from Exhibit 3.1 to our
Quarterly Report on Form 10-Q for the quarterly period ended
March 31, 2009). |
|
|
|
|
|
|
|
|
3.2 |
|
|
|
|
Restated Certificate of Designations, Preferences, Rights and
Limitations of Series A Convertible Preferred Stock of
Sterling Chemicals, Inc. (incorporated herein by reference
from Exhibit 3.2 to our Annual Report on Form 10-K for the
fiscal year ended December 31, 2003). |
|
|
|
|
|
|
|
|
3.3 |
|
|
|
|
Restated Bylaws of Sterling Chemicals, Inc. (conformed copy)
(incorporated herein by reference from Exhibit 3.3 to our
Quarterly Report on Form 10-Q for the quarterly period ended
March 31, 2007). |
|
|
|
|
|
|
|
|
4.1 |
|
|
|
|
Tag Along Agreement dated as of December 19, 2002 by and among
Sterling Chemicals, Inc., Resurgence Asset Management, L.L.C.
and the Official Committee of the Unsecured Creditors
(incorporated herein by reference from Exhibit 8 to our Form
8-A filed on December 19, 2002 (SEC File Number 000-50132)). |
|
|
|
|
|
|
|
|
4.2 |
|
|
|
|
Indenture dated March 29, 2007 by and among Sterling
Chemicals, Inc., as Issuer, Sterling Chemicals Energy, Inc.,
as Guarantor, and U. S. Bank National Association, as Trustee
and Collateral Agent, governing the 101/4% Senior Secured Notes
due 2015 of Sterling Chemicals, Inc. (incorporated herein by
reference from Exhibit 4.2 to our Quarterly Report on Form
10-Q for the quarterly period ended March 31, 2007). |
|
|
|
|
|
|
|
|
4.3 |
|
|
|
|
Deed of Trust, Assignment of Leases and Rents, Security
Agreement and Fixture Filing dated March 29, 2007 made by
Sterling Chemicals, Inc., Trustor, to Stanley Keeton, an
Individual Trustee, for the benefit of U. S. Bank National
Association, as Collateral Agent, Beneficiary (incorporated
herein by reference from Exhibit 4.3 to our Quarterly Report
on Form 10-Q for the quarterly period ended March 31, 2007). |
|
|
|
|
|
|
|
|
4.4 |
|
|
|
|
Security Agreement dated as of March 29, 2007 by and among
Sterling Chemicals, Inc. and Sterling Chemicals Energy, Inc.,
as Assignors, U. S. Bank National Association, as Collateral
Agent, and U. S. Bank National Association, as Indenture
Trustee for the benefit of the holders the 101/4% Senior Secured
Notes due 2015 of Sterling Chemicals, Inc. (incorporated
herein by reference from Exhibit 4.4 to our Quarterly Report
on Form 10-Q for the quarterly period ended March 31, 2007). |
|
|
|
|
|
|
|
|
4.5 |
|
|
|
|
Pledge Agreement dated as of March 29, 2007 by Sterling
Chemicals, Inc. and Sterling Chemicals Energy, Inc. in favor
of U. S. Bank National Association, as Collateral Agent for
the Secured Parties (incorporated herein by reference from
Exhibit 4.5 to our Quarterly Report on Form 10-Q for the
quarterly period ended March 31, 2007). |
|
|
|
|
|
|
|
|
10.1 |
|
|
|
|
Amended and Restated Revolving Credit Agreement dated as of
March 29, 2007 by and among Sterling Chemicals, Inc. and
Sterling Chemicals Energy, Inc., as Borrowers, the various
financial institutions as are or may become parties thereto
from time to time, as the Lenders, and The CIT Group/Business
Credit, Inc., as the Administrative Agent for the Lenders, and
Wachovia Bank, National Association, as Documentation Agent
(incorporated herein by reference from Exhibit 10.1 to our
Quarterly Report on Form 10-Q for the quarterly period ended
March 31, 2007). |
73
|
|
|
|
|
|
|
Exhibit |
|
|
|
|
Number |
|
|
|
Description of Exhibit |
|
|
|
|
|
|
|
|
10.1 |
(a) |
|
|
|
First Amendment to Amended and Restated Revolving Credit
Agreement dated as of November 7, 2008 among Sterling
Chemicals, Inc., The CIT Group/Business Credit, Inc., as the
Administrative Agent for the Lenders and the Lenders
(incorporated herein by reference from Exhibit 10.1 to our
Quarterly Report on Form 10-Q for the quarterly period ended
September 30, 2008). |
|
|
|
|
|
|
|
|
10.1 |
(b) |
|
|
|
Letter dated December 10, 2009 from Sterling Chemicals Inc.
electing to terminate Amended and Restated Revolving Credit
Agreement dated March 29, 2007 by and among Sterling
Chemicals, Inc. and Sterling Chemicals Energy, Inc., as
Borrowers, the various financial institutions as are or may
become parties thereto from time to time, as the Lenders, and
The CIT Group/Business Credit, Inc., as the Administrative
Agent for the Lenders, and Wachovia Bank, National
Association, as Documentation Agent (incorporated herein by
reference from Exhibit 10.1(b) to our Annual Report on Form
10-K for the fiscal year ended December 31, 2009). |
|
|
|
|
|
|
|
|
10.2 |
|
|
|
|
Amended and Restated Security Agreement dated as of March 29,
2007 made by Sterling Chemicals, Inc. and Sterling Chemicals
Energy, Inc., as Grantors, in favor of The CIT Group/Business
Credit, Inc. as Administrative Agent for the Secured Parties
(incorporated herein by reference from Exhibit 10.2 to our
Quarterly Report on
Form 10-Q for the quarterly period ended March 31, 2007). |
|
|
|
|
|
|
|
|
10.3 |
|
|
|
|
Amended and Restated Pledge Agreement dated as of March 29,
2007 made by Sterling Chemicals, Inc. and Sterling Chemicals
Energy, Inc. as Pledgors, in favor of The CIT Group/Business
Credit, Inc., as Administrative Agent for the Secured Parties
(incorporated herein by reference from Exhibit 10.3 to our
Quarterly Report on
Form 10-Q for the quarterly period ended March 31, 2007). |
|
|
|
|
|
|
|
|
10.4 |
|
|
|
|
Intercreditor Agreement dated as of March 29, 2007 among
Sterling Chemicals, Inc. and Sterling Chemicals Energy, Inc.,
as Borrowers, The CIT Group/Business Credit, Inc., as First
Lien Collateral Agent, and U. S. Bank National Association, as
Second Lien Collateral Agent (incorporated herein by reference
from Exhibit 10.4 to our Quarterly Report on Form 10-Q for the
quarterly period ended March 31, 2007). |
|
|
|
|
|
|
|
|
10.5 |
|
|
|
|
$5,000,000 Revolving Line of Credit for letters of credit from
JP Morgan Chase Bank, N.A. to Sterling Chemicals, Inc.
(incorporated herein by reference from Exhibit 10.7 to our
Annual Report on Form 10-K for the fiscal year ended December
31, 2009). |
|
|
|
|
|
|
|
|
10.5 |
(a) |
|
|
|
Amendment to Line Letter dated as of September 30, 2010
between Sterling Chemicals, Inc. and JPMorgan Chase Bank, N.A.
(incorporated herein by reference from Exhibit 3.1 to our
Quarterly Report on Form 10-Q for the quarterly period ended
September 30, 2010). |
|
|
|
|
|
|
|
|
10.6 |
|
|
|
|
Security Agreement dated September 13, 2010 between Sterling
Chemicals, Inc. and JPMorgan Chase Bank, N.A. (incorporated
herein by reference from Exhibit 3.2 to our Quarterly Report
on Form 10-Q for the quarterly period ended September 30,
2010). |
|
|
|
|
|
|
|
|
10.7 |
|
|
|
|
Pledge Agreement dated September 13, 2010 between Sterling
Chemicals, Inc. and JPMorgan Chase Bank, N.A. (incorporated
herein by reference from Exhibit 3.3 to our Quarterly Report
on Form 10-Q for the quarterly period ended September 30,
2010). |
|
|
|
|
|
|
|
|
10.8* |
|
|
|
|
Second Amended and Restated 2002 Stock Plan (incorporated
herein by reference from Exhibit 10.1 to our Quarterly Report
on Form 10-Q for the quarterly period ended March 31, 2009). |
|
|
|
|
|
|
|
|
10.9* |
|
|
|
|
Long-Term Incentive Plan (incorporated herein by reference
from Exhibit 10.1 to our Quarterly Report on Form 10-Q for the
quarterly period ended June 30, 2009). |
74
|
|
|
|
|
|
|
Exhibit |
|
|
|
|
Number |
|
|
|
Description of Exhibit |
|
|
|
|
|
|
|
|
10.10* |
|
|
|
|
Fifth Amended and Restated Key Employee Protection Plan
(incorporated herein by reference from Exhibit 10.2 to our
Quarterly Report on Form 10-Q for the quarterly period ended
September 30, 2006). |
|
|
|
|
|
|
|
|
10.10(a)* |
|
|
|
|
First Amendment to Fifth Amended and Restated Key Employee
Protection Plan (incorporated herein by reference from Exhibit
10.8(a) to our Annual Report on Form 10-K for the fiscal year
ended December 31, 2009). |
|
|
|
|
|
|
|
|
10.11* |
|
|
|
|
Fifth Amended and Restated Severance Pay Plan (incorporated
herein by reference from Exhibit 10.1 to our Quarterly Report
on Form 10-Q for the quarterly period September 30, 2010). |
|
|
|
|
|
|
|
|
**10.12* |
|
|
|
|
Amended and Restated Pension Plan. |
|
|
|
|
|
|
|
|
10.13* |
|
|
|
|
Sterling Chemicals, Inc. Pension Benefit Equalization Plan
(incorporated herein by reference from Exhibit 10.10 to our
Registration Statement on Form S-1 (Registration No.
33-24020)). |
|
|
|
|
|
|
|
|
10.13(a)* |
|
|
|
|
First Amendment to Sterling Chemicals, Inc. Pension Benefit
Equalization Plan (incorporated herein by reference from
Exhibit 10.9(a) to our Annual Report on
Form 10-K for the fiscal year ended December 31, 2004). |
|
|
|
|
|
|
|
|
10.14* |
|
|
|
|
Sterling Chemicals, Inc. Amended and Restated Supplemental
Employee Retirement Plan (incorporated herein by reference
from Exhibit 10.34 to our Annual Report on Form 10-K for the
fiscal year ended September 30, 1989 (SEC File Number
1-10059)). |
|
|
|
|
|
|
|
|
10.14(a)* |
|
|
|
|
First Amendment to Sterling Chemicals, Inc. Amended and
Restated Supplemental Employee Retirement Plan (incorporated
herein by reference from Exhibit 10.10(a) to our Annual Report
on Form 10-K for the fiscal year ended December 31, 2004). |
|
|
|
|
|
|
|
|
10.15* |
|
|
|
|
Sterling Chemicals, Inc. Savings and Investment Plan
(incorporated herein by reference from Exhibit 10.2 to our
Quarterly Report on Form 10-Q for the quarterly period
September 30, 2010). |
|
|
|
|
|
|
|
|
**10.16* |
|
|
|
|
2011 Bonus Plan. |
|
|
|
|
|
|
|
|
10.17* |
|
|
|
|
2010 Bonus Plan (incorporated herein by reference from Exhibit
10.15 to our Annual Report on Form 10-K for the fiscal year
ended December 31, 2009). |
|
|
|
|
|
|
|
|
10.18* |
|
|
|
|
2009 Bonus Plan (incorporated herein by reference from Exhibit
10.1 to our Form 8-K filed January 15, 2009). |
|
|
|
|
|
|
|
|
10.19* |
|
|
|
|
Sterling Chemicals, Inc. Comprehensive Welfare Benefit Plan
(incorporated herein by reference from Exhibit 10.3 to our
Quarterly Report on Form 10-Q for the quarterly period ended
September 30, 2007). |
|
|
|
|
|
|
|
|
10.19(a)* |
|
|
|
|
First Amendment to the Sterling Chemicals, Inc. Comprehensive
Welfare Benefit Plan (incorporated herein by reference from
Exhibit 10.14(a) to our Annual Report on Form 10-K for the
fiscal year ended December 31, 2008). |
|
|
|
|
|
|
|
|
10.19(b)* |
|
|
|
|
Second Amendment to the Sterling Chemicals, Inc. Comprehensive
Welfare Benefit Plan (incorporated herein by reference from
Exhibit 10.18(b) to our Annual Report on Form 10-K for the
fiscal year ended December 31, 2009). |
|
|
|
|
|
|
|
|
**10.19(c)* |
|
|
|
|
Third Amendment to the Sterling Chemicals, Inc. Comprehensive
Welfare Benefit Plan. |
|
|
|
|
|
|
|
|
10.20 |
|
|
|
|
Articles of Agreement between Sterling Chemicals, Inc., its
successors and assigns, and Texas City, Texas Metal Trades
Council, AFL-CIO Texas City, Texas, May 1, 2007 to May 1, 2012
(incorporated herein by reference from Exhibit 10.5 to our
Quarterly Report on Form 10-Q for the quarterly period ended
March 31, 2007). |
75
|
|
|
|
|
|
|
Exhibit |
|
|
|
|
Number |
|
|
|
Description of Exhibit |
|
|
|
|
|
|
|
|
10.21* |
|
|
|
|
Form of Indemnity Agreement between Sterling Chemicals, Inc.
and each of its officers and directors (incorporated herein by
reference from Exhibit 10.17 to our Annual Report on Form 10-K
for the fiscal year ended September 30, 1996 (SEC File Number
333-04343-01)). |
|
|
|
|
|
|
|
|
+10.22 |
|
|
|
|
2008 Amended and Restated Production Agreement dated effective
as of January 1, 2008 between BP Amoco Chemical Company and
Sterling Chemicals, Inc. (incorporated herein by reference
from Exhibit 10.1 to our Current Report on Form 8-K filed on
August 22, 2008). |
|
|
|
|
|
|
|
|
+10.23 |
|
|
|
|
Third Amended and Restated Plasticizers Production Agreement
dated effective as of April 1, 2008 between BASF Corporation
and Sterling Chemicals, Inc. (incorporated herein by reference
from Exhibit 10.1 to our Current Report on Form 8-K filed on
July 25, 2008). |
|
|
|
|
|
|
|
|
+10.23 |
(a) |
|
|
|
First Amendment to Third Amended and Restated Plasticizers
Production Agreement dated effective as of July 1, 2009
between BASF Corporation and Sterling Chemicals, Inc.
(incorporated herein by reference from Exhibit 10.1 to our
Quarterly Report on Form 10-Q for the quarterly period ended
September 30, 2009). |
|
|
|
|
|
|
|
|
10.24 |
|
|
|
|
License Agreement dated August 1, 1986 between Monsanto
Company and Sterling Chemicals, Inc. (incorporated herein by
reference from Exhibit 10.25 to our Registration Statement on
Form S-1 (Registration No. 33-24020)). |
|
|
|
|
|
|
|
|
+10.25 |
|
|
|
|
Agreement for the Exclusive Supply of Styrene by and between
Sterling Chemicals, Inc. and NOVA Chemicals Inc., dated
September 17, 2007 (incorporated herein by reference from
Exhibit 10.20 to Amendment No. 1 to our Form S-4 Registration
Statement (Registration No. 333-145803)). |
|
|
|
|
|
|
|
|
10.26* |
|
|
|
|
Amended and Restated Employment Agreement between Sterling
Chemicals, Inc. and John V. Genova, dated as of June 16, 2009
but retroactively effective to May 27, 2008 (incorporated
herein by reference from Exhibit 10.1 to our Quarterly Report
on Form 10-Q for the quarterly period ended June 30, 2009). |
|
|
|
|
|
|
|
|
10.26(a)* |
|
|
|
|
First Amendment to Amended and Restated Employment Agreement
between Sterling Chemicals, Inc. and John V. Genova
(incorporated herein by reference from Exhibit 10.26(a) to our
Annual Report on Form 10-K for the fiscal year ended December
31, 2009). |
|
|
|
|
|
|
|
|
14.1 |
|
|
|
|
Sterling Chemicals, Inc. Code of Ethics for the Chief
Executive Officer and Senior Financial Officers (incorporated
herein by reference from Exhibit 14.1 to our Quarterly Report
on Form 10-Q for the quarterly period ended June 30, 2003). |
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**21.1 |
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Subsidiaries of Sterling Chemicals, Inc. |
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**23.1 |
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Consent of Grant Thornton LLP |
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**31.1 |
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Rule 13a-14(a) Certification of the Chief Executive Officer |
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**31.2 |
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Rule 13a-14(a) Certification of the Principal Financial Officer |
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**32.1 |
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Section 1350 Certification of the Chief Executive Officer |
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**32.2 |
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Section 1350 Certification of the Principal Financial Officer |
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99.1 |
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Amended and Restated Audit Committee Charter of Sterling
Chemicals, Inc. (incorporated herein by reference from Exhibit
99.1 to our Annual Report on Form 10-K for the fiscal year
ended December 31, 2009). |
76
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Exhibit |
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Number |
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Description of Exhibit |
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99.2 |
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Compensation Committee Charter of Sterling Chemicals, Inc.
(incorporated herein by reference from Exhibit 99.1 to our
Quarterly Report on Form 10-Q for the quarterly period ended
September 30, 2006). |
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* |
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Management contracts or compensatory plans or arrangements. |
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** |
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Filed or furnished herewith. |
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+ |
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Portions of the exhibit have been omitted and filed separately with the Securities and
Exchange Commission pursuant to a request for confidential treatment. |
77