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UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-K
(Mark One)
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Annual Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934. |
For the fiscal year ended December 31, 2010
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Transition Report Pursuant to Section 12 or 15(d) of the Securities Exchange Act of 1934. |
For the transition period from to .
Commission file number 1-10776
Calgon Carbon Corporation
(Exact name of registrant as specified in its charter)
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Delaware
(State or other jurisdiction of incorporation or organization)
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25-0530110
(I.R.S. Employer Identification No.) |
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400 Calgon Carbon Drive
Pittsburgh, Pennsylvania
(Address of principal executive offices)
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15205
(Zip Code) |
Registrants telephone number, including area code: (412) 787-6700
Securities registered pursuant to Section 12(b) of the Act:
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Title of each class |
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Name of each exchange on which registered |
Common Stock, par value $0.01 per share
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New York Stock Exchange |
Rights to Purchase Series A Junior Participating
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New York Stock Exchange |
Preferred Stock (pursuant to Rights Agreement dated
as of January 27, 2005) |
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Securities registered pursuant to Section 12(g) of the Act:
None
(Title of class)
Indicate by check mark if the registrant is a well-known seasoned issuer, as defined in Rule
405 of the Securities Act.
Yes þ No o
Indicate by check mark if the registrant is not required to file reports pursuant to Section 13 or
Section 15(d) of the Exchange Act.
Yes o No þ
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by
Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for
such shorter period that the registrant was required to file such reports), and (2) has been
subject to such filing requirements for the past 90 days. Yes þ No o
Indicate by check mark whether the registrant has submitted electronically and posted on its
corporate Web site, if any, every Interactive Data File required to be submitted and posted
pursuant to Rule 405 of Regulation S-T during the preceding 12 months (or for such shorter period
that the registrant was required to submit and post such files). þ Yes o No
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is
not contained herein, and will not be contained, to the best of registrants knowledge, in
definitive proxy or information statements incorporated by reference in Part III of this Form 10-K
or any amendment to this Form 10-K. Yes o No þ
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a
non-accelerated filer, or a smaller reporting company. See the definitions of large accelerated
filer, accelerated filer and smaller reporting company in Rule 12b-2 of the Exchange Act.
Large accelerated filer þ |
Accelerated filer o |
Non-accelerated filer o (Do not check if a smaller reporting company) |
Smaller reporting company o |
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the
Exchange Act). Yes o No þ
As of February 11, 2011, there were outstanding 56,400,556 shares of Common Stock, par value of
$0.01 per share.
The aggregate market value of the voting stock held by non-affiliates as of June 30, 2010 was
$719,796,678. The closing price of the Companys common stock on June 30, 2010, as reported on the
New York Stock Exchange was $13.24.
The following documents have been incorporated by reference:
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Document |
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Form 10-K Part Number |
Proxy Statement filed pursuant to Regulation 14A in connection with registrants
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III |
Annual Meeting of Shareholders to be held on April 29, 2011 |
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Forward-Looking Information Safe Harbor
This Annual Report contains historical information and forward-looking statements. Forward-looking
statements typically contain words such as expect, believes, estimates, anticipates, or
similar words indicating that future outcomes are uncertain. Statements looking forward in time,
including statements regarding future growth and profitability, price increases, cost savings,
broader product lines, enhanced competitive posture and acquisitions, are included in this Annual
Report pursuant to the safe harbor provision of the Private Securities Litigation Reform Act of
1995. These forward-looking statements involve known and unknown risks and uncertainties that may
cause Calgon Carbon Corporations (the Company) actual results in future periods to be materially different from any future
performance suggested herein. Further, the Company operates in an industry sector where securities
values may be volatile and may be influenced by economic and other factors beyond the Companys
control. Some of the factors that could affect future performance of the Company are acquisitions,
higher energy and raw material costs, costs of imports and related tariffs, labor relations,
capital and environmental requirements, changes in foreign currency exchange rates, borrowing
restrictions, validity of patents and other intellectual property, and pension costs. In the
context of the forward-looking information provided in this Annual Report, please refer to the
discussions of risk factors and other information detailed in, as well as the other information
contained in this Annual Report. Any forward-looking statement speaks only as of the date on which such statement is
made and the Company does not intend to correct or update any forward-looking
statements, whether as a result of new information, future events or otherwise, unless
required to do so by the Federal securities laws of the United States.
In reviewing any agreements incorporated by reference in this Form 10-K, please
remember such agreements are included to provide information regarding the terms of
such agreements and are not intended to provide any other factual or disclosure
information about the Company. The agreements may contain representations and
warranties by the Company, which should not in all instances be treated as categorical
statements of fact, but rather as a way of allocating the risk to one of the parties should
those statements prove to be inaccurate. The representation and warranties were made
only as of the date of the relevant agreement or such other date or dates as may be
specified in such agreement and are subject to more recent developments. Accordingly,
these representations and warranties alone may not describe the actual state of affairs as
of the date they were made or at any other time.
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PART I
Item 1. Business:
The Company
Calgon
Carbon Corporation (the Company) is a global leader in products, services, and solutions for purifying
water and air. The Company has three reportable segments: Activated Carbon and Service,
Equipment, and Consumer. Each reportable segment is a global profit center which makes and sells
different products and services.
The Activated Carbon and Service segment manufactures granular and powdered activated carbon
for use in applications to primarily remove organic compounds from water, air, and other liquids
and gases. The service aspect of the segment consists of reactivation and the leasing, monitoring and maintenance
of carbon adsorption equipment (explained below). The Equipment segment provides solutions to
customers air and water purification problems through the design, fabrication, installation, and
sale of equipment systems that utilize a combination of the Companys enabling technologies:
carbon adsorption, ultraviolet light (UV), Ballast Water Treatment (BWT), and advanced ion
exchange separation (ISEP®). The Consumer segment primarily consists of the
manufacture and sale of carbon cloth.
The Company was organized as a Delaware corporation in 1967.
Products and Services
The Company offers a diverse range of products, services, and equipment specifically developed for
the purification, separation and concentration of liquids, gases and other media through its three
business segments. The Activated Carbon and Service segment primarily consists of activated carbon
products, field services, and reactivation. The Equipment segment designs and builds systems that
include multiple technologies. The Consumer segment supplies activated carbon cloth for use in
industrial and medical applications. For further information, refer to Note 18 to the Companys
consolidated financial statements contained in Item 8 of this Annual Report.
Activated Carbon and Service. The sale of activated carbon is the principle component of the
Activated Carbon and Service business segment. Activated carbon is a porous material that removes
organic compounds from liquids and gases by a process known as adsorption. In adsorption,
unwanted organic molecules contained in a liquid or gas are attracted and bound to the surface of
the pores of the activated carbon as the liquid or gas is passed through.
The primary raw material used in the production of the Companys activated carbons is
bituminous coal which is crushed, sized and then processed in low temperature kilns followed by
high temperature furnaces. This heating process is known as activation and develops the pore
structure of the carbon. Through adjustments in the activation process, pores of the required size
and number for a particular purification application are developed. The Companys technological
expertise in adjusting the pore structure in the activation process has been one of a number of
factors enabling the Company to develop many special types of activated carbon available in several
particle sizes. The Company also markets activated carbons from other raw materials, including
coconut shell and wood.
The Company produces and sells a broad range of activated, impregnated or acid washed carbons
in granular, powdered or pellet form. Granular Activated Carbon (GAC) particles are irregular in
shape and generally used in fixed filter beds for continuous flow purification processes. Powdered
Activated Carbon (PAC) is carbon which has been pulverized into powder and is often used in batch
purification processes, in municipal water treatment applications and for flue gas emissions
control. Pelletized activated carbons are extruded particles, cylindrical in
shape, and typically used for gas phase applications due to the low pressure drop, high mechanical
strength and low dust content of the product.
Another important component of the Activated Carbon and Service business segment are the
optional services associated with supplying the Companys products and systems required for
purification, separation, concentration, taste and odor control. The Company offers a variety of
treatment services at customer facilities including carbon supply, equipment leasing, installation
and demobilization, transportation, and spent carbon reactivation. Other services include
feasibility testing, process design, performance monitoring, and major maintenance of Company-owned
equipment. The central component of the Companys service business is reactivation of spent carbon
and re-supply. In the reactivation
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process, the spent GAC is subjected to high temperature
re-manufacturing conditions that destroy the adsorbed organics and assure the activated carbon is
returned to usable quality. The Company is permitted to handle and reactivate spent carbons
containing hazardous and non-hazardous organic compounds (see related discussion in Regulatory
Matters).
Calgon Carbons custom reactivation process for municipal drinking water treatment plants is
specially tailored to meet the unique demands of the drinking water industry. Activated carbon
reactivation for use in drinking water treatment facilities must adhere to requirements of the
American Water Works Association (AWWA) standard B605. Perhaps the most important requirement of
this standard is that a municipality/water provider must receive back their own activated carbon.
Unlike industrial activated carbon reactivation practiced by a number of carbon companies, where
carbons from different customers can be co-mingled and reactivated as a pool material, drinking
water carbons must be kept carefully segregated. This means that a drinking water providers
activated carbon should be kept separate not only from industrial customers carbons, but from
other drinking water providers carbons as well, to avoid any potential cross-contamination. Calgon
Carbon maintains the integrity of each drinking water providers carbon, and its potable
reactivation facilities and procedures strictly adhere to AWWA B605. Calgon Carbons Blue Lake,
California and Columbus, Ohio plants have received certification from NSF International under
NSF/ANSI Standard 61: Drinking Water System Components Health Effects for custom reactivated
carbon for potable water applications. NSF International is an independent, not-for-profit
organization committed to protecting and improving public health and the environment. Spent
municipal potable carbon reactivated at the Blue Lake and Columbus plants will now be certified per
NSF/ANSI Standard 61. NSF/ANSI Standard 61 is the nationally recognized measure to evaluate the
health effects for components and materials which contact drinking water.
The Companys carbon reactivation is conducted at several locations throughout the world.
Granular carbon reactivation is valuable to a customer for both environmental and economic reasons,
allowing them to cost-effectively re-use carbon without having to purchase more expensive new
carbon while protecting natural resources. The Company provides reactivation/recycling services in
packages ranging from a fifty-five gallon drum to truckload quantities.
Transportation services are offered via bulk activated carbon deliveries and spent carbon
returns through the Companys private fleet of trailers, capable of transporting both RCRA
hazardous and non-hazardous material. The Company will arrange transportation for smaller volumes
of activated carbon in appropriate containers and small returnable
equipment through a network of less-than-truckload carriers.
Purification services provided by the Company are used to improve the quality of water, food,
chemical, pharmaceutical and petrochemical products. These services may be utilized in permanent
installations or in temporary applications, and include pilot studies for new manufacturing
processes or recovery of off-specification products.
Sales from continuing operations for the Activated Carbon and Service segment were $427.7
million, $358.2 million, and $342.3 million for the years ended December 31, 2010, 2009, and 2008,
respectively.
Equipment. Along with providing activated carbon products, the Company has developed a portfolio of standardized, pre-engineered, adsorption systemscapable of treating liquid flows from 1
gpm to 1,400 gpmwhich can be quickly delivered and easily installed at treatment sites. These
self-contained adsorption systems are used for vapor phase applications such as volatile organic
compound (VOC) control, air stripper off-gases, and landfill gas emissions. Liquid phase equipment
systems are used for applications of potable water, process purification, wastewater treatment,
groundwater remediation and de-chlorination. The Company also designs systems to solve unique
treatment challenges, providing equipment for activated carbon, ion exchange resins, ultraviolet
(UV) technologies, or ballast water treatment each of which can be used for the purification,
separation and concentration of liquids or gases.
The Company produces a wide range of odor control equipment which typically utilizes catalytic
activated carbon to control odors at municipal wastewater treatment facilities and pumping
stations. The Companys variety of equipment systems treats the odors that emanate from
municipal wastewater treatment facilities and the sewage collection systems that bring the waste to
the treatment plant.
The proprietary ISEP® (Ionic Separator) continuous ion exchange units are used for
the purification and recovery of many products in the food, pharmaceutical, and biotechnology
industries. The ISEP® Continuous Separator units perform ion exchange separations using
countercurrent processing. The ISEP® and CSEP® (chromatographic separator)
systems
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are currently used at over 300 installations worldwide in more than 40 applications in
industrial settings, as well as in selected environmental applications including perchlorate and
nitrate removal from drinking water.
More than 25 years ago, the Company introduced an advanced UV oxidation process to remediate
contaminated groundwater. In 1998, the Companys scientists invented a UV disinfection process
that could be used to inactivate Cryptosporidium, Giardia and other similar pathogens in surface
water, rendering them harmless to humans. The UV light alters the DNA of pathogens, killing them
or making it impossible for the pathogens to reproduce and infect humans. In combination with
hydrogen peroxide, UV light is effective in destroying many contaminants common in groundwater
remediation applications. The Company is a leader in the marketplace for innovative UV
technologies with the Sentinel® line designed to protect municipal drinking water
supplies from pathogens, the C3 Series open-channel wastewater disinfection product line for
municipal wastewater disinfection, and Rayox® UV advanced oxidation equipment for
treatment of contaminants such as 1,4-Dioxane, MTBE, and Vinyl Chloride in groundwater, process
water and industrial wastewater.
UV oxidation equipment can also be combined with activated carbon to provide effective
solutions for taste and odor removal in municipal drinking water. Backed by years of experience
and extensive research and development, the Company can recommend the best solution for taste and
odor problems, whether using activated carbon, UV oxidation, or both. The Company also offers
a low cost, non-chemical solution for quenching excess peroxide upon completion of the advanced
oxidation processes.
In January 2010, The Company purchased Hyde Marine Inc. More than a decade ago, Hyde Marine
began developing a combination filtration/UV disinfection solution to fight the spread of aquatic
invasive species. Invasion of non-native species via ballast water was described by authorities as
one of the greatest threats to the worlds waterways.
The Hyde GUARDIAN® System was developed as a totally chemical-free, International Maritime
Organization (IMO) type approved, ballast water management solution. The system is
designed to meet the needs of ship owners for an affordable, easy to install treatment system with
low operating cost and proven reliability. The robust design includes an efficient,
auto-backflushing filter which removes sediment and larger plankton, and a powerful UV disinfection
system which destroys or inactivates the smaller organisms and bacteria. The combination of these
technologies has proven both cost-effective and compliant.
Sales from continuing operations for the Equipment segment were $46.0 million, $43.9 million,
and $47.3 million for the years ended December 31, 2010, 2009, and 2008, respectively.
Consumer. The primary product offered in the Consumer segment is carbon cloth. Carbon cloth,
which is activated carbon in cloth form, is manufactured in the United Kingdom and sold to the
medical, military, and specialty markets. First developed in the 1970s, activated carbon cloth was
originally used in military clothing and masks to protect wearers against nuclear, biological and
chemical agents. Today, Zorflex Activated Carbon Cloth can be used in numerous additional
applications, including sensor protection; filters for ostomy bags; wound dressings; conservation
of artifacts; and, respiratory masks.
Sales from continuing operations for the Consumer segment were $8.6 million, $9.8 million, and
$10.7 million for the years ended December 31, 2010, 2009, and 2008, respectively.
Markets
The Company participates in six primary areas: Potable Water, Industrial Process, Environmental
Water, Environmental Air, Food, and Specialty Markets. Potable Water applications include
municipal drinking water purification as well as point of entry and point of use devices.
Applications in the Industrial Process Market include catalysis, product recovery and purification
of chemicals and pharmaceuticals, as well as process water treatment. The major sub segments for
the two Environmental markets include wastewater treatment, water remediation, VOC removal from
vapors, and mercury control in incinerator off-gas. Food applications include brewing, bottling
and sweetener purification. Medical, personal protection (military and industrial), cigarette,
automotive, consumer, and precious metals applications comprise the Specialty Market.
Potable Water Market. The Company sells activated carbons, equipment, custom reactivation,
services, ion exchange technology, and UV technologies to municipalities for the treatment of
potable water to remove disinfection by-products
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and their precursors, pesticides and other
dissolved organic and inorganic material to meet or exceed current regulations and
to remove tastes and odors to make the water acceptable to the public. The Company also sells to
OEM, manufacturers of home water purification systems. Granular and powdered activated carbon
products are sold in this market and in many cases the granular carbon functions both as the
primary filtration media as well as an adsorption media to remove the contaminants from the water.
Ion exchange resins are sold in both fixed beds and continuous counter-current operations to meet
strict regulatory guidelines for perchlorate in water. UV advanced oxidation and UV disinfection
systems are sold for the destruction or inactivation of waterborne contaminants and organisms.
Industrial Process Market. The Companys products used in industrial processing are used either
for purification, separation or concentration of customers products in the manufacturing process. The Company sells a wide range of
activated carbons to the chemical, petroleum refining, and process industries for the purification
of organic and inorganic chemicals, amine, soda ash, antibiotics, and vitamins. Activated carbon
products and services are also used to decolorize chemicals such as hydrochloric acid. Further,
activated carbon is used in treatment of natural gas, and other high purity gases to remove
unwanted contamination. The liquefied natural gas industry uses activated carbons to remove mercury
compounds which would otherwise corrode process equipment. Activated carbons are also sold for
gasoline vapor recovery equipment.
Environmental Water and Air Markets. Providing products used for wastewater treatment, the cleanup
of contaminated groundwater, surface impoundments, and accidental spills comprises a significant
need in this market. The Company provides carbon, services and carbon equipment for the
applications as well as emergency and temporary cleanup services for public and private entities,
utilizing both activated carbon adsorption and UV oxidation technologies.
The Company offers its products and services to private industry to meet stringent
environmental requirements imposed by various government entities. The Companys
reactivation/recycle service is an especially important element if the customer has contaminants
which are hazardous organic chemicals. The hazardous organic chemicals which are adsorbed by the
activated carbons are decomposed at the high temperatures of the reactivation furnace and thereby
removed from the environment. Reactivation saves the environment as well as eliminating the
customers expense and difficulty in securing long-term containment (such as landfills) for
hazardous organic chemicals.
Activated carbon is also used in the chemical, pharmaceutical, and refining industries for
purification of air discharge to remove contaminants such as benzene, toluene, and other volatile
organics. Reduction of mercury emissions from coal-fired power plants is a growing market for the
Company. In response to this market opportunity, the Company has made significant investments at
its Catlettsburg, Kentucky plant. In April 2009, a previously idled production line (B-line) was
restarted. This production line can produce up to 70 million pounds of FLUEPAC®
powdered activated carbon annually to serve the needs of coal-fired power plants. In addition,
during the fourth quarter of 2009, the Company completed construction and placed into service a
pulverization facility to more efficiently produce its FLUEPAC® product at the
Catlettsburg plant.
Municipal sewage treatment plants purchase the Companys odor control systems and activated
carbon products to remove objectionable odors emanating from operational facilities and to treat
the wastewater to meet discharge requirements. Granular activated carbon is used as a
filtration/adsorption medium and the powdered activated carbons are used to enhance the performance
of existing biological waste treatment processes.
The Companys UV oxidation systems offer an ideal solution for groundwater remediation and the
treatment of process water and industrial wastewater. The Companys Rayox® System is an
industry staple for the destruction of organic compounds in groundwater. Rayox® is also
used as a process water and wastewater treatment option for the removal of alcohol, phenol,
acetone, total organic compound (TOC), and chemical oxygen demand (COD)/Biological oxygen demand
(BOD).
The Hyde Marine ballast water treatment system is a fully automated system that can be
integrated into a ships ballast control system. The compact design can be skid mounted for new
construction or can be modular for easy installation in crowded machinery spaces on existing
vessels. The Hyde GUARDIAN® System is a complete ballast water management solution for cruise
ships, cargo, and container ships, and military vessels.
Food Market. Sweetener manufacturers are the principal purchasers of the Companys products in the
food industry. As a major supplier, the Companys specialty acid-washed activated carbon products
are used in the purification of dextrose
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and high fructose corn syrup. Activated carbons are also
sold for use in the purification of cane sugar. Other food processing applications include
de-colorization and purification of many different foods and beverages and for purifying water,
liquids and gases prior to usage in brewing and bottling. Continuous ion exchange systems are also
used in this market for the production of lysine and vitamin E as well as purification of dextrose
and high fructose corn syrup.
Specialty Market. The Company is a major supplier of specialty activated carbons to manufacturers
of gas masks supplied to the United States and European military as well as protective respirators
and collective filters for first responders and private industry. The markets
for collective filters for military equipment, indoor air quality and air containment in
incineration and nuclear applications are also serviced.
Other specialty applications using activated carbons include precious metals producers to
recover gold and silver from low-grade ore, and cigarette manufacturers in charcoal filters. The
Companys activated carbon cloth product is used in medical and other specialty applications.
Sales and Marketing
For the U.S., the Company operates primarily through a direct sales force and maintains sales
offices in Pittsburgh, Pennsylvania; Santa Fe Springs, California; and Marlton, New Jersey. In
some markets and technologies the Company also sells through agents and distributors. In Canada
and in Latin America the Company maintains offices in Markham, Ontario; Sao Paulo, Brazil;
and Mexico City, Mexico and sells primarily through agent/distributor relationships.
In the Asia Pacific Region outside of Japan, the Company maintains offices in Singapore;
Beijing, Hong Kong, and Shanghai, China, and Taipei, Taiwan and uses direct sales as well as agents
and distributors to manage sales. In Japan, the Company operates through Calgon Carbon Japan, an
80% owned company with headquarters in Tokyo.
In Europe, the Company has sales offices in Feluy, Belgium; Ashton-in-Makerfield, United
Kingdom; Houghton le-Spring, United Kingdom; Beverungen, Germany; Gotheburg, Sweden and Kolding,
Denmark, and operates through a direct sales force. The Company also has a network of agents and
distributors that conduct sales in certain countries in Europe, the Middle East and Africa.
All offices can play a role in sales of products or services from any of the Companys
segments. Geographic sales information can be found in Note 18 to the Companys consolidated
financial statements contained in Item 8 of this Annual Report.
Also refer to Item 1A, Risk Factors.
Over the past three years, no single customer accounted for more than 10% of the total sales
of the Company in any year.
Backlog
The Company had a sales backlog of $33.5 million and $14.8 million as of January 31, 2011 and 2010,
respectively, in the Equipment segment. The increase is primarily due to the 2010 award of a $19.8 million
contract for ballast water treatment systems. The Company expects approximately half of this
contract backlog to carryover into 2012 and 2013. The Company does not expect the remaining January
31, 2011 carryover balance into 2012 to be significant.
Competition
With respect to the production and sale of activated carbon related products, the Company has a
major global presence, and has several competitors in the worldwide market. Norit, N.V., a Dutch
company, Mead/Westvaco Corporation, a United States company and Siemens Water Technologies, a
division of Siemens AG, Erlangen, Germany, are the primary competitors. Chinese producers of
coal-based activated carbon and certain East Asian producers of coconut-based activated carbon
participate in the market on a worldwide basis and sell principally through numerous resellers.
Competition in activated carbons, carbon equipment and services is based on quality, performance,
and price. Other sources of competition for the Companys activated carbon services and systems
are alternative technologies for purification, filtration, and extraction processes that do not
employ activated carbons.
A number of other smaller competitors engage in the production and sale of activated carbons
in local markets, but do not compete with the Company on a global basis. These companies compete
with the Company in the sale of specific
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types of activated carbons, but do not generally compete
with a broad range of products in the worldwide activated carbon business.
In the United States and Europe, the Company competes with several small regional companies
for the sale of its reactivation services and carbon equipment.
The Companys UV technologies product line has primary competition from Trojan Technologies,
Inc., a Canadian company owned by Danaher Corporation, a United States company, and Wedeco Ideal
Horizons, a German company owned by ITT Industries, a United States company.
Hyde Marine, Inc.s ballast water treatment competition utilizing UV and filtration includes
Panasia of Busan, Korea, Alfa Lavel Tumba AB of Sweden and Wartsila, of Finland in co-operation
with Trojan Technologies, Inc., a Canadian company owned by Danaher Corporation.
Raw Materials
The principal raw material purchased by the Company for its Activated Carbon and Service segment is
bituminous coal from mines in the Appalachian Region as well as mines outside the United States,
usually purchased under both long-term and annual supply contracts.
The Company purchases natural gas from various suppliers for use in its Activated Carbon and
Service segment production facilities. In both the United States and Europe, substantially all
natural gas is purchased pursuant to various annual and multi-year contracts with natural gas
companies.
The Company purchases hydrogen peroxide via an annual supply contract for its UV technologies
business.
The only other raw material that is purchased by the Company in significant quantities is
pitch, which is used as a binder in the carbon manufacturing process. The Company purchases pitch
from various suppliers in North America, Germany, and China under annual supply contracts and spot
purchases.
The purchase of key equipment components and fabrications are coordinated through agreements
with various suppliers for Hyde Marine, UV and the carbon equipment markets.
The Company does not presently anticipate any significant problems in obtaining adequate supplies of its
raw materials or equipment components.
Research and Development
The Companys primary research and development activities are conducted at a research center in
Pittsburgh, Pennsylvania with additional facilities in the United Kingdom and Japan. The
Pittsburgh, PA facility is used for the evaluation of experimental activated carbon and equipment
and application development. Experimental systems are also designed and evaluated at this
location.
The principal goals of the Companys research program are to improve the Companys position as
a technological leader in solving customers problems with its products, services and equipment;
develop new products and services; and provide technical support to customers and operations of the
Company.
The Companys research programs include new and improved methods for manufacturing and
utilizing new and enhanced activated carbons. The Company has commercial sales of eight products
for mercury removal from flue gas. Further improvements to the product has resulted in an improved
carbon which results in a substantial reduction in carbon use rate compared to competitive
carbons. In a related market area, the Company is working to expand the use of its carbon in
desulfurization and de-nitrification of flue gas.
The Companys UV Technologies (UVT) Division performed numerous project specific advanced
oxidation investigations and undertook several development projects in support of its acquisition
of Hyde Marine, Inc. Additionally, the UVT Division received the ISO 9001:2008 accreditation from
the registrar Det Norske Veritas (DNV) and the ANAB National Accreditation Board. The
certification applies to the management system for the design, development,
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manufacture, delivery,
installation, warranty support, and after market parts and service for UV water treatment and
ballast water treatment systems.
Research and development expenses were $7.5 million, $5.5 million, and $4.1 million in 2010,
2009, and 2008, respectively.
Patents and Trade Secrets
The Company possesses a substantial body of technical knowledge and trade secrets and owns 69
United States patent applications and/or patents as well as 274 patent applications and/or patents
in other countries. The issued United States and foreign patents expire in various years from 2011
through 2032.
The technology embodied in these patents, trade secrets, and technical knowledge applies to
all phases of the Companys business including production processes, product formulations, and
application engineering. The Company considers this body of technology important to the conduct of
its business.
Regulatory Matters
U.S. By letter dated January 22, 2007, the Company received from the United States Environmental
Protection Agency (EPA), Region 4 a report of a hazardous waste facility inspection performed by
the EPA and the Kentucky Department of Environmental Protection (KYDEP) as part of a Multi Media
Compliance Evaluation of the Companys Big Sandy Plant in Catlettsburg, Kentucky that was conducted
on September 20 and 21, 2005. Accompanying the report was a Notice of Violation (NOV) alleging
multiple violations of the Federal Resource Conservation and Recovery Act (RCRA) and
corresponding EPA and KYDEP hazardous waste regulations. The alleged violations mainly concern the
hazardous waste spent activated carbon regeneration facility. The Company met with the EPA on
April 17, 2007 to discuss the inspection report and alleged violations, and submitted written
responses in May and June 2007. In August 2007, the EPA notified the Company that it believes
there were still significant violations of RCRA that are unresolved by the information in the
Companys responses, without specifying the particular violations. During a meeting with the EPA
on December 10, 2007, the EPA indicated that the agency would not pursue certain other alleged
violations. Based on discussions during the December 10, 2007 meeting, subsequent communications
with the EPA, and in connection with the Comprehensive Environmental Response, Compensation and
Liability Act (CERCLA) Notice referred to below, the Company has taken actions to address and
remediate a number of the unresolved alleged violations. The Company believes, and the EPA has
indicated, that the number of unresolved issues as to alleged continuing violations cited in the
January 22, 2007 NOV has been reduced substantially. The EPA can take formal enforcement action to
require the Company to remediate any or all of the unresolved alleged continuing violations which
could require the Company to incur substantial additional costs. The EPA can also take formal
enforcement action to impose substantial civil penalties with respect to violations cited in the
NOV, including those which have been admitted or resolved.
On July 3, 2008, the EPA verbally informed the Company that there are a number of unresolved
RCRA violations at the Big Sandy Plant which may render the facility unacceptable to receive spent
carbon for reactivation from sites regulated under CERCLA pursuant to the CERCLA Off-Site Rule.
The Company received written notice of the unacceptability determination on July 14, 2008 (the
CERCLA Notice). The CERCLA Notice alleged multiple
violations of RCRA and four releases of hazardous waste. The alleged violations and releases were
cited in the September 2005 multi-media compliance inspections, and were among those cited in the
January 2007 NOV described in the preceding paragraph as well. The CERCLA Notice gave the Company
until September 1, 2008 to demonstrate to the EPA that the alleged violations and releases are not
continuing, or else the Big Sandy Plant would not be able to receive spent carbon from CERCLA sites
until the EPA determined that the facility is again acceptable to receive such CERCLA wastes. This
deadline subsequently was extended several times. The Company met with the EPA in August 2008
regarding the CERCLA Notice and submitted a written response to the CERCLA Notice prior to the
meeting. By letter dated February 13, 2009, the EPA informed the Company that based on information
submitted by the Company indicating that the Big Sandy Plant has returned to physical compliance
for the alleged violations and releases, the EPA had made an affirmative determination of
acceptability for receipt of CERCLA wastes at the Big Sandy Plant. The EPAs determination is
conditioned upon the Company treating certain residues resulting from the treatment of the carbon
reactivation furnace off-gas as hazardous waste and not sending material dredged from the onsite
wastewater treatment lagoons offsite other than to a permitted hazardous waste treatment, storage
or disposal facility. The Company has requested clarification from the EPA regarding these two
conditions. The Company has also met with Headquarters of the EPA Solid Waste
10
Division
(Headquarters) on March 6, 2009 and presented its classification argument, with the understanding
that Headquarters would advise Region 4 of the EPA. By letter dated August 18, 2008, the Company was notified by the EPA Suspension and Debarment
Division (SDD) that because of the alleged violations described in the CERCLA Notice, the SDD was
making an assessment of the Companys present responsibility to conduct business with Federal
Executive Agencies. Representatives of the SDD attended the August 2008 EPA meeting. On August 28,
2008, the Company received a letter from the Division requesting additional information from the
Company in connection with the SDDs evaluation of the Companys potential business risk to the
Federal Government, noting that the Company engages in procurement transactions with or funded by
the Federal Government. The Company provided the SDD with all information requested by the letter
in September 2008. The SDD can suspend or debar a Company from sales to the Federal Government
directly or indirectly through government contractors or with respect to projects funded by the
Federal Government. The Company estimates that revenue from sales made directly to the Federal
Government or indirectly through government contractors comprised less than 8% of its total revenue
for the twelve month period ended December 31, 2010. The Company is unable to estimate sales made
directly or indirectly to customers and or projects that receive federal funding. In October 2008,
the SDD indicated that it was still reviewing the matter but that another meeting with the Company
was not warranted at that time. The Company believes that there is no basis for suspension or
debarment on the basis of the matters asserted by the EPA in the CERCLA Notice or otherwise. The
Company has had no further communication with the SDD since October 2008 and believes the
likelihood of any action being taken by the SDD is remote.
By letter dated January 5, 2010, the EPA
determined certain residues resulting from the treatment of the carbon reactivation furnace off-gas
are RCRA listed hazardous wastes and the material dredged from the onsite wastewater treatment
lagoons is a RCRA listed hazardous waste and that they need to be managed in accordance with RCRA
regulations. The cost to treat and/or dispose of the material dredged from the lagoons as
hazardous waste could be substantial. However, by letter dated January 22, 2010, the Company
received a determination from the KYDEP Division of Waste Management that the material is not
listed hazardous waste when recycled as had been the Companys practice. The Company believes that
pursuant to EPA regulations, KYDEP is the proper authority to make this determination. Thus, the
Company believes that there is no basis for the position set forth in the EPAs January 5, 2010
letter and the Company will vigorously defend any complaint on the matter. The Company has had
several additional discussions with Region 4 of the EPA. The Company has indicated to the EPA that
it is willing to work with the agency toward a solution subject to a comprehensive resolution of
all the issues. By letter dated May 12, 2010, from the Department of Justice Environmental and
Natural Resources Division (the DOJ), the Company was informed that the DOJ was prepared to take
appropriate enforcement action against the Company for the NOV and other violations under the Clean
Water Act (CWA). The Company met with the DOJ on July 9, 2010 and agreed to permit more
comprehensive testing of the lagoons and to share data and analysis already obtained. On July 19,
2010, the EPA sent the Company a formal information request with respect to such data and analysis
which was answered by the Company. In September 2010, representatives of the EPA met with Company
personnel for two days at the Big Sandy plant. The visit included an inspection by the EPA and
discussion regarding the plan for additional testing of the lagoons and material dredged from the
lagoons.
The Company, EPA and DOJ have had ongoing meetings and discussions since the September
2010 inspection. The Company has indicated that it is willing to work towards a comprehensive
resolution of all the issues. The DOJ and EPA have informally indicated that such a comprehensive
resolution may be possible depending upon the results of additional testing to be completed but
that the agencies will expect significant civil penalties with respect to the violations cited in
the NOV as well as the alleged CWA violations. The Company believes that the size of any civil
penalties, if any, should be reduced since all the alleged violations, except those with respect to
the characterization of the certain residues resulting from the treatment of the carbon
reactivation furnace off-gas and the material dredged from the onsite wastewater treatment lagoons,
had been resolved in response to the NOV or the CERCLA Notice. The Company believes that there
should be no penalties associated with respect to the
characterization of the residues resulting from the treatment of the carbon reactivation furnace
off-gas and the material dredged from the onsite wastewater treatment lagoons as the Company
believes that those materials are not listed hazardous waste as has been determined by the KYDEP.
The Company is conducting negotiations with the DOJ and EPA to attempt to settle the issues. The
Company cannot predict with any certainty the probable outcome of this matter. The Company has
accrued $2.0 million as its estimate of potential loss related to civil penalties. If process
modifications are required, the capital costs could be significant and may exceed $10.0 million.
If the resolution includes remediation, significant expenses and/or capital expenditures may be
required. If a settlement cannot be reached, the issues will most likely be litigated and the
Company will vigorously defend its position.
11
In June 2007, the Company received a Notice Letter from the New York State Department of
Environmental Conservation (NYSDEC) stating that the NYSDEC had determined that the Company is a
Potentially Responsible Party (PRP) at the Frontier Chemical Processing Royal Avenue Site in
Niagara Falls, New York (the Site). The Notice Letter requests that the Company and other PRPs
develop, implement and finance a remedial program for Operable Unit #1 at the Site. Operable Unit
#1 consists of overburden soils and overburden and upper bedrock groundwater. The selected remedy
is removal of above grade structures and contaminated soil source areas, installation of a cover
system, and ground water control and treatment, estimated to cost between approximately $11 million
and $14 million, which would be shared among the PRPs. The Company has not determined what
portion of the costs associated with the remedial program it would be obligated to bear and the
Company cannot predict with any certainty the outcome of this matter or range of potential loss.
The Company has joined a PRP group (the PRP Group) and has executed a Joint Defense Agreement
with the group members. In August 2008, the Company and over 100 PRPs entered into a Consent
Order with the NYSDEC for additional site investigation directed toward characterization of the
Site to better define the scope of the remedial project. The Company contributed monies to the PRP
Group to help fund the work required under the Consent Order. The additional site investigation
required under the Consent Order was initiated in 2008 and completed in the spring of 2009. A final
report of the site investigation was submitted to NYSDEC in October 2009. By letter dated December
31, 2009, NYSDEC disapproved the report. The bases for disapproval include concerns regarding
proposed alternate soil cleanup objectives, questions regarding soil treatability studies and
questions regarding ground water contamination. PRP Group representatives met several times with
NYSDEC regarding revising the soil cleanup objectives set forth in the Record of Decision to be
consistent with recently revised regulations. NYSDEC does not agree that the revised regulation
applies to this site but requested additional information to support the PRP Groups
position. The PRP Groups consultant did additional cost-benefit analyses and further soil
sampling. The results were provided to NYSDEC but they remain unwilling to revise the soil
standards. Additionally, NYSDEC indicated that because the site is a former RCRA facility, soil
excavated at the site would be deemed hazardous waste and would require offsite disposal. Conestoga
Rovers Associates, the PRP Groups consultant, estimates the soil remedy cost would increase from
approximately $3.2 million to $6.1 million if all excavated soil had to be disposed offsite. Also,
PRP Group representatives met with the Niagara Falls Water Board (NFWB) regarding continued use
of the NFWBs sewers and wastewater treatment plant to collect and treat contaminated ground water
from the site. This would provide considerable cost savings over having to install a separate
ground water collection and treatment system. The Board was receptive to the PRP Groups proposal
and work is progressing on a draft permit. In addition, the adjacent landowner has expressed
interest in acquiring the site for expansion of its business.
By letter dated July 3, 2007, the Company received an NOV from the KYDEP alleging that the
Company has violated the KYDEPs hazardous waste management regulations in connection with the
Companys hazardous waste spent activated carbon regeneration facility located at the Big Sandy
Plant in Catlettsburg, Kentucky. The NOV alleges that the Company has failed to correct
deficiencies identified by the KYDEP in the Companys Part B hazardous waste management facility
permit application and related documents and directed the Company to submit a complete and accurate
Part B application and related documents and to respond to the KYDEPs comments which were appended
to the NOV. The Company submitted a response to the NOV and the KYDEPs comments in December 2007
by providing a complete revised permit application. The KYDEP has not indicated whether or not it
will take formal enforcement action, and has not specified a monetary amount of civil penalties it
might pursue in any such action, if any. The KYDEP can also deny the Part B operating permit. On
October 18, 2007, the Company received an NOV from the EPA related to this permit application and
submitted a revised application to both the KYDEP and the EPA within the mandated timeframe. The
EPA has not indicated whether or not it will take formal enforcement action, and has not specified
a monetary amount of civil penalties it might pursue in any such action. The Company met with the
KYDEP on July 27, 2009 concerning the permit, and the KYDEP indicated that it, and Region 4 of the
EPA, would like to see specific additional information or clarifications in the permit application.
Accordingly, the Company submitted a new application on October 15, 2009. The KYDEP indicated
that it had no intention to deny the permit as long as the Company worked with the state to resolve
issues. Region 4 of the EPA has not indicated any stance on the permit and can deny the
application. At this time the Company cannot predict with any certainty the outcome of this matter
or range of loss, if any.
In conjunction with the February 2004 purchase of substantially all of Waterlinks operating
assets and the stock of Waterlinks U.K. subsidiary, environmental studies were performed on
Waterlinks Columbus, Ohio property by environmental consulting firms which provided an
identification and characterization of the areas of contamination. In addition, these firms
identified alternative methods of remediating the property, identified feasible alternatives and
prepared cost evaluations of the various alternatives. The Company concluded from the information
in the studies that a loss at this property is probable and recorded the liability as a component
of current liabilities at December 31, 2010 and
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noncurrent other liabilities at December 31, 2009
in the Companys consolidated balance sheet. At December 31, 2010 and December 31, 2009, the
balance recorded was $3.9 million and $4.0 million, respectively. Liability estimates are based on
an evaluation of, among other factors, currently available facts, existing technology, presently
enacted laws and regulations, and the remediation experience of other companies. The Company has
incurred $0.1 million of environmental remediation costs for the year ended December 31, 2010 and
zero for the years ended December 31, 2009 and 2008. It is reasonably possible that a change in the
estimate of this obligation will occur as remediation preparation and remediation activity
commences in the near term. The ultimate remediation costs are dependent upon, among other things,
the requirements of any state or federal environmental agencies, the remediation methods employed,
the determination of the final scope of work, and the extent and types of contamination which will
not be fully determined until experience is gained through
remediation and related activities. The Company had commissioned a more definitive environmental
assessment to be performed during 2010 to better understand the extent of contamination and
appropriate methodologies for remediation. The Company plans to begin remediation by the second
quarter of 2011. This estimated time frame is based on the Companys current knowledge of the
contamination and may change after the conclusion of the more definitive environmental assessment.
Europe and Asia. The Company is also subject to various environmental health and safety laws and
regulations at its facilities in Belgium, Germany, the United Kingdom, China, and Japan. These
laws and regulations address substantially the same issues as those applicable to the Company in
the United States. The Company believes it is presently in substantial compliance with these laws
and regulations.
Employee Relations
As of December 31, 2010, the Company employed 1,070 persons on a full-time basis, 786 of whom were
salaried and non-union hourly production, office, supervisory and sales personnel. The United
Steelworkers represent 250 hourly personnel in the United States. The current contracts with the
United Steelworkers expire on July 31, 2011, at the Pittsburgh, PA facility, February 10, 2013 at
the Columbus, Ohio facility and June 9, 2013 at the at the Companys Catlettsburg, Kentucky
facility. The 34 hourly personnel at the Companys Belgian facility are represented by two
national labor organizations with contracts expiring on July 31, 2011. The Company also has hourly
employees at three non-union United Kingdom facilities, four non-union United States facilities one
each located in California and Mississippi and two in Pennsylvania, and at two non-union China
facilities.
Copies of Reports
The periodic and current reports of the Company filed with the SEC pursuant to Section 13(a) of the
Securities Exchange Act of 1934 are available free of charge, as soon as reasonably practicable
after the same are filed with or furnished to the SEC, at the Companys website at
www.calgoncarbon.com. All other filings with the SEC are available on the SECs website at
www.sec.gov.
Copies of Corporate Governance Documents
The following Company corporate governance documents are available free of charge at the Companys
website at www.calgoncarbon.com and such information is available in print to any shareholder who
requests it by contacting the Secretary of the Company at 400 Calgon Carbon Drive, Pittsburgh, PA
15205.
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Corporate Governance Guidelines |
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Audit Committee Charter |
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Compensation Committee Charter |
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Corporate Governance Committee Charter |
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Code of Business Conduct and Ethics |
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Code of Ethical Business Conduct Supplement for Chief Executive and Senior Financial
Officers |
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Director Orientation and Continuing Education Policy |
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Executive Committee Charter |
13
Item 1A. Risk Factors:
Risks relating to our business
Our financial results could be adversely affected by an interruption of supply or an increase in coal prices.
We use bituminous coal as the main raw material in our activated carbon production
process. We currently estimate that coal will represent approximately 38% of our granular virgin activated
carbon product costs in 2011. We have various annual and multi-year contracts in place for the
supply of coal that expire at various intervals from 2011 to 2015. Interruptions in coal supply
caused by mine accidents, labor disputes, transportation delays, breach of supplier contractual
obligations, floods or other events for other than a temporary period could have an adverse effect
on our ability to meet customer demand. We use certain high quality metallurgical coal for many of our products. This coal is currently in high demand. Our inability to obtain high-quality coal at competitive
prices in a timely manner due to changing market conditions with limited high-quality suppliers
could also have an adverse affect on our financial results. In addition, increases in the prices
we pay for coal under our supply contracts could adversely affect our financial results by
significantly increasing production costs. During 2010, our aggregate costs for coal increased by
$2.3 million, or 8.9%, compared to 2009. Based upon the estimated usage of coal in 2011, a
hypothetical 10% increase in the price of coal would result in $2.4 million of additional pre-tax
expenses to us. We may not be able to pass through raw material price increases to our customers.
Delays in enactment of new state or federal regulations could restrict our ability to reach our
strategic growth targets and lower our return on invested capital.
Our strategic growth initiatives are reliant upon more restrictive environmental regulations
being enacted for the purpose of making water and air cleaner and safer. Examples include regulation of mercury emissions, drinking water disinfection by-products, and ship ballast water. If stricter regulations
are delayed or are not enacted or enacted but subsequently repealed or amended to be less strict,
or enacted with prolonged phase-in periods, our sales growth targets could be adversely affected
and our return on invested capital could be reduced.
The Company had expected increased demand for powdered activated carbon products beginning in
2009 largely driven by the EPAs Clean Air Mercury Rule, which established an emissions trading
system to reduce mercury emissions from coal-fired power plants by approximately 70% over a 10 year
period. On February 8, 2008, the United States Circuit Court of Appeals for the District of
Columbia vacated the Clean Air Mercury Rule. Additional appeals, litigation, and regulatory
proceedings could defer implementation of another EPA mercury reduction regulation for years or
indefinitely. The Company is unable to predict with certainty when
and how the outcome of these complex legal, regulatory and legislative proceedings will affect
demand for its products.
Increases in U.S. and European imports of Chinese or other foreign manufactured activated carbon
could have an adverse effect on our financial results.
We face pressure and competition in our U.S. and European markets from brokers of low cost
imported activated carbon products, primarily from China. We believe we offer the market
technically superior products and related customer support. However, in some applications, low
cost imports have become accepted as viable alternatives to our products because they have been
frequently sold at less than fair value in the market. If the markets in which we compete
experience an increase in these imported low cost carbons, especially if sold at less than fair
value, we could see declines in net sales. In addition, the sales of these low cost activated
carbons may make it more difficult for us to pass through raw material price increases to our
customers.
In response to a petition from the U.S. activated carbon industry filed in March 2006, the
United States Department of Commerce (the DOC) announced the imposition of anti-dumping duties
starting in October 2006. The DOC announcement was based on extensive economic analysis of the
operations and pricing practices of the Chinese producers and exporters. The DOC announcement
required U.S. Customs and Border Protection to require importers of steam activated carbon from
China to post a provisional bond or cash deposit in the amount of the duties. The anti-dumping
duties are intended to offset the amount by which the steam activated carbon from China is sold at
less than fair value in the U.S.
In March 2007, the International Trade Commission (the ITC) determined that these unfairly
priced steam activated carbon imports from China caused material injury to the U.S. activated
carbon industry. The affirmative decision by the
14
ITC triggered the imposition of significant
anti-dumping duties in the form of cash deposits, ranging from 62% to 228%. The anti-dumping
duties will be imposed for at least five years but are subject to periodic review within the time
frame. The first review period began in April 2008 and covered the tariff period from October 2006
through March 2008. The results of this review indicated that the estimated anti-dumping duties
originally imposed for this period were too high and have been substantially reduced. The results
of the second review, covering the period from April 2008 through March 2009, were issued in
November 2010 and resulted in further downward revisions to the dumping margins for most of the
participating Chinese exporters. Reviews of annual periods subsequent to this period will begin in
April of the year following the twelve month period then completed. The significant anti-dumping
duties originally imposed by the DOC and the affirmative decision by the ITC has had an adverse
impact on the cost of Chinese manufactured activated carbon imported into the U.S. However, the
anti-dumping duties, already substantially reduced by virtue of the DOCs announced results for the
first and second periods of review, could be further reduced or eliminated in the future which
could adversely affect demand or pricing of our product.
Environmental compliance and remediation and potential climate change could result in substantially
increased capital requirements and operating costs.
Our production facilities are subject to environmental laws and regulations in the
jurisdictions in which they operate or maintain properties. Costs may be incurred in complying
with such laws and regulations. Each of our domestic production facilities require permits and
licenses issued by local, state and federal regulators which regulate air emissions, water
discharges, and solid waste handling. These permits are subject to renewal and, in some
circumstances, revocation. International environmental requirements vary and could have
substantially lesser requirements that may give competitors a competitive advantage. Additional
costs may be incurred if environmental remediation measures are required. In addition, the
discovery of contamination at any of our current or former sites or at locations at which we
dispose of waste may expose us to cleanup obligations and other damages. For example, the Company
has received Notices of Violations (NOVs) from the U.S. EPA and from the Kentucky Department of
Environmental Protection. While the Company is attempting to resolve these matters, an unfavorable
result could have a significant adverse impact on our results of operations and cash flows. If we
receive similar demands in the future, we may incur significant costs in connection with the
resolution of those matters. Refer to Regulatory Matters within Item 1, Business for a more
detailed discussion. In addition, there is currently vigorous debate over the effect of CO2 gas
releases and the effect on climate change. Many of our activities create CO2 gases. Should
legislation or regulation be enacted, it could have a material adverse effect upon our ability to
expand our operations or perhaps continue to operate as we currently do.
Encroachment into our markets by competitive technologies could adversely affect our financial
results.
Activated carbon is utilized in various applications as a cost-effective solution to solve
customer problems. If other competitive technologies, such as membranes, ozone and UV, are
advanced to the stage in which such technologies could cost effectively compete with activated
carbon technologies, we could experience a decline in net sales, which could adversely affect our
financial results.
Our business is subject to a number of global economic risks.
Financial markets in the United States, Europe, and Asia continue to experience extreme
disruption, including, among other things, extreme volatility in security prices, severely
diminished liquidity and credit availability, rating downgrades of certain investments and
declining valuations of others. Governments have taken unprecedented actions intending to address
extreme market conditions that include severely restricted credit and declines in values of certain
assets.
An economic downturn in the businesses or geographic areas in which we sell our products could
reduce demand for our products and result in a decrease in sales volume that could have a negative
impact on our results of operations. Continued volatility and disruption of financial markets in
the United States, Europe and Asia could limit our customers ability to obtain adequate financing
or credit to purchase our products or to maintain operations, and result in a decrease in sales
volumes that could have a negative impact on our results of operations.
Our industry is highly competitive. If we are unable to compete effectively with competitors
having greater resources than we do, our financial results could be adversely affected.
Our activated carbon business faces significant competition principally from Norit N.V.,
Mead/Westvaco Corporation and Siemens Water Technologies, as well as from European and Chinese
activated carbon producers and East Asian producers of coconut-based activated carbon. Our UV
technology products face significant competition principally from Trojan
Technologies, Inc., which is owned by Danaher Corporation, and Wedeco Ideal Horizons, which is
owned by ITT Industries. Our competitors include major manufacturers and diversified companies, a
number of which have revenues and capital resources exceeding ours, which they may use to develop
more advanced or more cost-effective technologies, increase market share or leverage their
distribution networks. We could experience reduced net sales as a result of having fewer resources
than these competitors.
Failure to innovate new products or applications could adversely affect our ability to meet our
strategic growth targets.
Part of our strategic growth and profitability plans involve the development of new products
or new applications for our current products in order to replace more mature products or markets
that have seen increased competition. If we are unable to develop new products or applications,
our financial results could be adversely affected.
15
Our financial results could be adversely affected by shortages in energy supply or increases in
energy costs.
The price for and availability of energy resources could be volatile as it is affected by
political and economic conditions that are outside our control. We utilize natural gas as a key
component in our activated carbon manufacturing process and have annual and multi-year contracts
for the supply of natural gas at each of our major facilities. If shortages of, or restrictions on
the delivery of natural gas occur, production at our activated carbon facilities would be reduced,
which could result in missed deliveries or lost sales. We also have exposure to fluctuations in
energy costs as they relate to the transportation and distribution of our products. We may not be
able to pass through natural gas and other fuel price increases to our customers.
A planned or unplanned shutdown at one of our production facilities could have an adverse effect on
our financial results.
We operate multiple facilities and source product from strategic partners who operate
facilities which are close to water or in areas susceptible to hurricanes and earthquakes. An
unplanned shutdown at any of our or our strategic partners facilities for more than a temporary
period as a result of a hurricane, typhoon, earthquake or other natural disaster, or as a result of
fire, explosions, war, terrorist activities, political conflict or other hostilities, could
significantly affect our ability to meet our demand requirements, thereby resulting in lost sales
and profitability in the short-term or eventual loss of customers in the long-term. In addition, a
prolonged planned
shutdown of any of our production facilities due to a change in the business conditions could
result in impairment charges that could have an adverse impact on our financial results.
Our inability to successfully negotiate new collective bargaining agreements upon expiration of the
existing agreements could have an adverse effect on our financial results.
We have collective bargaining agreements in place at four production facilities covering
approximately 27% of our full-time workforce as of December 31, 2010. Those collective bargaining
agreements expire from 2011 through 2013. Any work stoppages as a result of disagreements with
any of the labor unions or our failure to renegotiate any of the contracts as they expire could
disrupt production and significantly increase product costs as a result of less efficient
operations caused by the resulting need to rely on temporary labor.
Our pension plans are currently underfunded, and we expect to be subject to significant increases
in pension contributions to our defined benefit pension plans, thereby restricting our cash flow.
We sponsor various pension plans in the United States and Europe that are underfunded and
require significant cash payments. We contributed $12.6 million and $10.5 million to our U.S.
Pension plans and $1.7 million and $1.8 million to our European pension plans in 2010 and 2009,
respectively. We currently expect to contribute approximately $2.0 million to our U.S. pension
plans to meet minimum funding requirements and $1.6 million to our European pension plans in 2011.
Another economic downturn would negatively impact the fair value of our pension assets which could
result in increased funding requirements of our pension plans. If our cash flow from operations is
insufficient to fund our worldwide pension liability, we may be forced to reduce or delay capital
expenditures or seek additional capital.
The funding status of our pension plans is determined using many assumptions, such as
inflation, investment rates, mortality, turnover and interest rates, any of which could prove to be
different than projected. If the performance of the assets in our pension plans does not meet our
expectations, or if other actuarial assumptions are modified, or not realized, we may be required
to contribute more to our pension plans than we currently expect. For example, an approximate
25-basis point decline in the funding target interest rate under Section 430 of the Internal
Revenue Code, as added by the Pension Protection Act of 2006 for minimum funding requirements,
would increase our minimum required contributions to our U.S. pension plans by approximately $0.7
million to $1.3 million over the next three years.
16
Our pension plans in the aggregate are underfunded by approximately $24 million as of December
31, 2010 (based on the actuarial assumptions used for Accounting Standards Codification (ASC) 715
Compensation Retirement Benefits, purposes and comparing our projected benefit obligation to
the fair value of plan assets) and required a certain level of mandatory contributions as
prescribed by law. Our U.S. pension plans, which were underfunded by approximately $12 million as
of December 31, 2010, are subject to ERISA. In the event our U.S. pension plans are terminated for
any reason while the plans are less than fully funded, we will incur a liability to the Pension
Benefit Guaranty Corporation that may be equal to the entire amount of the underfunding at the time
of the termination. In addition, changes in required pension funding rules that were affected by
the enactment of the Pension Protection Act of 2006 have significantly increased our funding
requirements, which could have an adverse effect on our cash flow and require us to reduce or delay
our capital expenditures or seek additional capital. Refer to Note 11 to our consolidated
financial statements contained in Item 8 of this Annual Report.
Our international operations expose us to political and economic uncertainties and risks from
abroad, which could negatively affect our results of operations.
We have manufacturing facilities and sales offices in Europe, China, Japan, Taiwan, Singapore,
Brazil, Mexico, Canada, and the United Kingdom which are subject to economic conditions and
political factors within the respective countries which, if changed in a manner
adverse to us, could negatively affect our results of operations and cash flow. Political risk
factors include, but are not limited to, taxation, nationalization, inflation, currency
fluctuations, foreign exchange restrictions, increased regulation and quotas, tariffs and other
protectionist measures. Approximately 78% of our sales in 2010 were generated by products sold in
the U.S., Canada, and Western Europe while the remaining sales were generated in other areas of the
world, such as Asia, Eastern Europe, and Latin America.
Our European and Japanese activated carbon businesses are sourced from both the United States and
China, which subjects these businesses to foreign exchange transaction risk.
Our only production facilities for virgin granular activated carbon are in the United States
and China. Those production facilities are used in supplying our global demand for virgin granular
activated carbon. All of our foreign operations purchase from the U.S. and China operations in
U.S. dollars yet sell in local currency, resulting in foreign exchange transaction risk. We
generally execute foreign currency derivative contracts of not more than eighteen months in
duration to cover a portion of our known or projected foreign currency exposure. However, those
contracts do not protect us from longer-term trends of a strengthening U.S. dollar, which could
significantly increase our cost of activated carbon delivered to our European and Japanese markets,
and we may not be able to offset these costs by increasing our prices.
We have operations in multiple foreign countries and, as a result, are subject to foreign exchange
translation risk, which could have an adverse effect on our financial results.
We conduct significant business operations in several foreign countries. Of our 2010 net
sales, approximately 46% were sales to countries other than the United States, and 2010 net sales
denominated in non-U.S. dollars represented approximately 42% of our overall net sales. We conduct
business in the local currencies of each of our foreign subsidiaries or affiliates. Those local
currencies are then translated into U.S. dollars at the applicable exchange rates for inclusion in
our consolidated financial statements. The exchange rates between some of these currencies and the
U.S. dollar in recent years have fluctuated significantly and may continue to do so in the future.
Changes in exchange rates, particularly the strengthening of the U.S. dollar, could significantly
reduce our sales and profitability from foreign subsidiaries or affiliates from one period to the
next as local currency amounts are translated into fewer U.S. dollars.
Our business includes capital equipment sales which could have extreme fluctuations due to the
cyclical nature of that type of business.
Our Equipment segment represented approximately 10% of our 2010 net sales. This business
generally has a long project life cycle from bid solicitation to project completion and often
requires customers to make large capital commitments well in advance of project execution. In
addition, this business is usually affected by the general health of the overall economy. As a
result, sales and earnings from the Equipment segment could be volatile.
Declines in the operating performance of one of our business segments could result in an impairment
of the segments goodwill.
As of December 31, 2010, we had consolidated goodwill of approximately $26.9 million recorded
in our business segments, primarily from our Activated Carbon and Service and Equipment segments.
We test our goodwill on an annual basis or when an indication of possible impairment exists in
order to determine whether the carrying value of our assets is
17
still supported by the fair value of
the underlying business. To the extent that it is not, we are required to record an impairment
charge to reduce the asset to fair value. A decline in the operating performance of any of our
business segments could result in a goodwill impairment charge which could have a material effect
on our financial results.
Our required capital expenditures may exceed estimates.
Our
capital expenditures were $47.2 million in 2010 and are forecasted to be approximately
$85.0 million in 2011. Future capital expenditures may be significantly higher and may vary
substantially if we are required to undertake certain actions to comply with new regulatory
requirements or compete with new technologies. We may not have the capital to undertake the
capital investments. If we are unable to do so, we may not be able to effectively compete.
Our international operations are subject to political and economic risks for conducting business in
corrupt environments.
Although a portion of our international business is currently in regions where the risk level
and established legal systems in many cases are similar to that in the United States, we also
conduct business in developing countries, and we are focusing on increasing our sales in regions
such as South America, Southeast Asia, India and the Middle East, which are less developed, have
less stability in legal systems and financial markets, and are generally recognized as potentially
more corrupt business environments than the United States and therefore, present greater political,
economic and operational risks. We emphasize compliance with the law and have policies in place,
procedures and certain ongoing training of employees with regard to business ethics and key legal
requirements such as the U.S. Foreign Corrupt Practices Act (FCPA); however, there can be no
assurances that our employees will adhere to our code of business conduct, other Company policies
or the FCPA. If we fail to enforce our policies and procedures properly or maintain internal
accounting practices to accurately record our international transactions, we may be subject to
regulatory sanctions. We could incur significant costs for investigation, litigation, fees,
settlements and judgments for potential violations of the FCPA or other laws or regulations which,
in turn, could negatively affect our results of operations.
If recent
political unrest in the Middle East continues or spreads, our
operations and financial results could be adversely affected.
Our products could infringe the intellectual property rights of others, which may cause us to pay
unexpected litigation costs or damages or prevent us from selling our products.
Although it is our intention to avoid infringing or otherwise violating the intellectual
property rights of others, our products may infringe or otherwise violate the intellectual property
rights of others. We may be subject to legal proceedings and claims, including claims of alleged
infringement by us of the patents and other intellectual property rights of third parties.
Intellectual property litigation is expensive and time-consuming, regardless of the merits of any
claim.
If we were to discover or be notified that our products potentially infringe or otherwise
violate the intellectual property rights of others, we may need to obtain licenses from these
parties or substantially re-engineer our products in order to avoid infringement. We might not be
able to obtain the necessary licenses on acceptable terms, or at all, or be able to re-engineer our
products successfully. Moreover, if we are sued for infringement and lose the suit, we could be
required to pay substantial damages and/or be enjoined from using or selling the infringing
products. Any of the foregoing could cause us to incur significant costs and prevent us from
selling our products.
We could find it difficult to fund the capital needed to complete our growth strategy.
Our current credit facility requires compliance with various affirmative and negative
covenants, including limitations with respect to our ability to pay dividends, make loans, incur
indebtedness, grant liens on our property, engage in certain mergers and acquisitions, dispose of
assets and engage in certain transactions with our affiliates. As a result, these restrictions may
prevent us from being able to borrow sufficient funds under our current credit facility to meet our
future capital needs and alternate financing on terms acceptable to us may not be available.
If our liquidity would remain constrained for more than a temporary period, we may need to
either delay certain strategic growth projects or access higher cost capital markets in order to
fund our projects, which may adversely affect our financial results.
18
Our stockholder rights plan and our certificate of incorporation and bylaws and Delaware law
contain provisions that may delay or prevent an otherwise beneficial takeover attempt of our
Company.
Our stockholder rights plan and certain provisions of our certificate of incorporation and
bylaws and Delaware law could make it more difficult for a third party to acquire us, even if doing
so would be beneficial to our stockholders. These include provisions:
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providing for a board of directors with staggered, three-year terms; |
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requiring super-majority voting to affect certain amendments to our certificate of
incorporation and bylaws; |
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limiting the persons who may call special stockholders meetings; |
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limiting stockholder action by written consent; |
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establishing advance notice requirements for nominations for election to the board of
directors or for proposing matters that can be acted upon at stockholders meetings; and |
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allowing our board of directors to issue shares of preferred stock without stockholder
approval. |
These provisions, alone or in combination with each other, may discourage transactions
involving actual or potential changes of control, including transactions that otherwise could
involve payment of a premium over prevailing market prices to holders of our common stock, or could
limit the ability of our stockholders to approve transactions that they may deem to be in their
best interest.
Item 1B. Unresolved Staff Comments:
None
19
The Company owns ten production facilities, two of which are located in Pittsburgh, Pennsylvania;
and one each in the following locations: Catlettsburg, Kentucky; Pearlington, Mississippi; Blue
Lake, California; Columbus, Ohio; Feluy, Belgium; Grays, United Kingdom; Datong, China; and Suzhou,
China. The Company leases one production facility in each of the following locations: Coraopolis,
Pennsylvania; Houghton le-Spring, United Kingdom; Ashton-in-Makerfield, United Kingdom; Tianjin,
China and North Tonawanda, New York. The Companys 80% owned
subsidiary Calgon Carbon Japan KK, owns one
facility in Fukui, Fukui Prefecture, Japan. The Company owns two warehouses, one of which is in
Pittsburgh, Pennsylvania and the other is in La Louviere, Belgium.
The Company also leases 45
warehouses, service centers, and sales office facilities. Of these, twenty-nine are located in the
United States, five in China, two each in Canada, the United Kingdom, and Denmark, and one
each in Germany, Singapore, Taiwan, Sweden and Hong Kong. Five of the United States facilities
are located in Pittsburgh, Pennsylvania and one each in the following locations: Downingtown,
Pennsylvania; Rutland, Massachusetts; Rockdale, Illinois; Santa Fe Springs, California; Marlton,
New Jersey; Stockton, California; Tempe, Arizona; Kenova, West Virginia; Ontario, California;
Schenley, Pennsylvania; South Point, Ohio; Muncy, Pennsylvania; Steubenville, Ohio; Ironton, Ohio;
Troutdale, Oregon; Port Bienville, Mississippi; Sulphur, Louisiana; Westlake, Ohio, and Wilmington,
Delaware as well as two in Houston, Texas and three in Huntington, West Virginia. Two of the China
facilities are located in each Shanghai and Tianjin and one in Beijing. The Canadian facilities are
located in Markham and St. Catherines, Ontario. The United Kingdom facilities are located in
Ashton-in-Makerfield and Penrith Cumbria. The facilities in Denmark are located in Copenhagen and
Kolding. The Swedish facility is located in Gothenburg. The facility in Germany is
located in Beverungen. The Taiwan facility is
located in Taipei. The Companys 80% owned subsidiary Calgon Carbon Japan KK, leases five offices, one each
in Tokyo, Osaka, Okayama, Kitakiashu and Chiba. The Companys 20% owned joint venture, Calgon
Carbon (Thailand) Company Ltd., leases one facility in Nakornrachasima, Thailand.
The Catlettsburg, Kentucky plant is the Companys largest facility, with plant operations
occupying approximately 50 acres of a 226-acre site. This plant, which serves the Activated Carbon
and Service segment, produces granular and powdered activated carbons and acid washed granular
activated carbons and reactivates spent granular activated carbons.
The Pittsburgh, Pennsylvania carbon production plant occupies a four-acre site and serves the
Activated Carbon and Service segment. Operations at the plant include the reactivation of spent
granular activated carbons, the impregnation of granular activated carbons and the grinding of
granular activated carbons into powdered activated carbons. The plant also has the capacity to
finish coal-based or coconut-based specialty activated carbons.
The Pearlington, Mississippi plant occupies a site of approximately 100 acres. The plant has
one production line that produces granular and powdered activated carbons for the Activated Carbon
and Service segment.
The Columbus plant occupies approximately 27 acres in Columbus, Ohio. Operations at the plant
include the reactivation of spent granular activated carbons, impregnation of activated carbon,
crushing activated carbon to fine mesh, acid and water washing, filter-filling, and various other
value added processes to granular activated carbon for the Activated Carbon and Service segment.
The Blue Lake plant, located near the city of Eureka, California, occupies approximately two
acres. The primary operation at the plant includes the reactivation of spent granular activated
carbons for the Activated Carbon and Service segment.
The Pittsburgh, Pennsylvania Equipment and Assembly plant is located on Neville Island and is
situated within a 16-acre site that includes a 300,000 square foot building. The Equipment and
Assembly plant occupies 85,000 square feet with the remaining space used as a centralized warehouse
for carbon inventory. The plant, which serves the Equipment and Activated Carbon and Service
segments, manufactures and assembles fully engineered carbon equipment for purification,
concentration and separation systems. This plant also serves as the east coast staging and
refurbishment point for carbon service equipment.
The Coraopolis, Pennsylvania Engineered Solutions plant is a 44,000 square foot production
facility located near Pittsburgh, Pennsylvania. The primary focus of this facility is the
manufacture of UV, Ion Exchange (ISEP®) and Hyde GUARDIAN® equipment,
including mechanical and electrical assembly, controls systems integration and validation testing
20
of equipment. This location also serves as the Pilot Testing facility for Process Development, as
well as the spare parts distribution center for UV, ISEP® and Hyde GUARDIAN® systems.
In
2009, the Company entered into a lease with the City of North Tonawanda, New York for use
of an existing activated carbon reactivation furnace located at the citys wastewater treatment
facility. This unit is currently being renovated and retrofit for the Company to use for
reactivating spent activated carbon from food grade and potable water system customers for the
Activated Carbon and Service segment. It is expected to be operational by the first half of 2012.
The Feluy plant occupies a site of approximately 38 acres located 30 miles south of Brussels,
Belgium. Operations at the plant include both the reactivation of spent granular activated carbons
and the grinding of granular activated carbons into powdered activated carbons for the Activated
Carbon and Service segment.
The Grays plant occupies a three-acre site near London, United Kingdom. Operations at the
plant include the reactivation of spent granular activated carbons for the Activated Carbon and
Service segment.
The Ashton-in-Makerfield plant occupies a 1.6 acre site, 20 miles west of Manchester, United
Kingdom. Operations at the plant include the impregnation of granular activated carbons for the
Activated Carbon and Service segment. The plant also has the capacity to finish coal-based or
coconut-based activated carbons.
The Houghton le-Spring plant, located near the city of Newcastle, United Kingdom, occupies
approximately two acres. Operations at the plant include the manufacture of woven and knitted
activated carbon textiles and their impregnation and lamination for the Consumer segment.
The Fukui, Fukui Prefecture, Japan plant is 80% owned by Calgon Carbon. The plant, which serves the Activated Carbon and Service segment, occupies a
site of approximately six acres and has two production lines for carbon reactivation.
The Datong, China plant occupies 15,000 square meters. The plant produces agglomerated
activated carbon intermediate product for the Activated Carbon and Service segment for use in both
the potable and industrial markets.
The Tianjin, China plant is licensed to export activated carbon products. It occupies
approximately 35,000 square meters. This plant finishes, sizes, tests, and packages activated
carbon products for the Activated Carbon and Service segment for distribution both inside China and
for export.
The Suzhou, China plant is currently under construction. Upon completion, it will be a
reactivation facility which will occupy approximately 44,930 square
meters. It is currently expected to be
operational by the fourth quarter of 2011.
The Company believes that the plants and leased facilities are adequate and suitable for its
current operating needs.
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Item 3. Legal Proceedings: |
On March 20, 2007, the Company and ADA-ES entered into a Memorandum of Understanding (MOU)
providing for cooperation between the companies to attempt to jointly market powdered activated
carbon (PAC) to the electric power industry for the removal of mercury from coal fired power
plant flue gas. The MOU provided for commissions to be paid to ADA-ES in respect of product sales.
The Company terminated the MOU effective as of August 24, 2007 for convenience. Neither party had
entered into sales or supply agreements with prospective customers as of that date. On March 3,
2008, the Company entered into a supply agreement with a major U.S. power generator for the sale of
powdered activated carbon products with a minimum purchase obligation of approximately $55 million
over a 5 year period. ADA-ES claimed that it is entitled to commissions
over the course of the 5 year contract, which the Company denies. On September 29, 2008, the
Company filed suit in the United States District Court for the Western District of Pennsylvania for
a declaratory judgment from the Court that the Company has no obligation to pay ADA-ES commissions
related to this contract or for any future sales made after August 24, 2007. The Company was
countersued alleging breach of contract. A jury trial was concluded in July 2010 and the Company
received an adverse jury verdict determining that it breached its contract with ADA-ES by failing
to pay commissions on sales of PAC to the mercury removal market. The jury awarded $3.0 million
for past damages and $9.0 million in a lump sum for future damages. On December 21,
21
2010, the Company reached a settlement agreement with ADA-ES and paid ADA-ES $7.2 million in
return for the satisfaction of the verdict. The Company recognized litigation expense of $6.7
million for the year ended December 31, 2010 and $250 thousand in each of the years ended December
31, 2009 and 2008 related to this matter in the Activated Carbon and Service segment.
In 2002, the Company was sued by For Your Ease Only (FYEO). The case arises out of the Companys patent covering anti-tarnish jewelry boxes, U.S. Patent
No. 6,412,628 (the 628 Patent). FYEO and the Company are competitors in the sale of jewelry
boxes through a common retailer. In 2002, the Company asserted to the retailer that FYEOs jewelry
box infringed the 628 Patent. FYEO filed suit in the U.S. District Court for the Northern
District of Illinois for a declaration that the patent was invalid and not infringed, and claiming
that the Company had tortuously interfered with its relationship with the retailer. The Company
defended the suit until December 2003, when the case was stayed pending a re-examination of the
628 Patent in the Patent and Trademark Office. That patent was re-examined and certain claims of
that patent were rejected by order dated February 25, 2008. The Company appealed, but the
re-examination was affirmed by the Court of Appeals for the Federal Circuit. The Patent Trademark
Office issued a re-examination certificate on August 25, 2009. The stay on litigation was lifted.
In addition, in 2007, while litigation between FYEO and Calgon was stayed, FYEO obtained a default
judgment against Mark Schneider and Product Concepts Company (which had a prior contractual
relationship with the Company in connection with the jewelry box business).
FYEO attempted to collect their default judgment against the Company.
Thereafter, FYEOs
claim on the collection of the default judgment went to trial in 2009 and was rejected, in a
determination that the Company had no continuing obligation to Schneider or Product Concepts. FYEO
appealed that ruling, to the Seventh Circuit Court of Appeals. The Company and FYEO entered into a
binding term sheet to settle these cases on December 31, 2010 for $4.3 million. The Company
recognized litigation expense of $3.3 million for the year ended December 31, 2010 and $0.8 million
and $0.2 million for the years ended December 31, 2009 and 2008, respectively. These litigation
contingencies are recorded in the Consumer segment. Under the terms of the settlement, the Company
has paid FYEO in January 2011. The Company has also agreed to liquidate its existing inventory and
exit the anti-tarnish jewelry organizer business.
In addition to the matters described above, the Company is involved in various other legal
proceedings, lawsuits and claims, including employment, product warranty and environmental matters
of the nature considered normal to its business. It is the Companys policy to accrue for amounts
related to the legal matters when it is probable that a liability has been incurred and the loss
amount is reasonably estimable. Management believes that the ultimate liabilities, if any,
resulting from such lawsuits and claims will not materially affect the consolidated financial
position or liquidity of the Company, but an adverse outcome could be material to the results of
operations in a particular period in which a liability is recognized.
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Item 4. Submission of Matters to a Vote of Security Holders |
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No matters were submitted to a vote of security holders during the fourth quarter of 2010.
22
PART II
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Item 5. Market for Registrants Common Equity, Related Shareholder Matters, and Issuer
Repurchases of Equity Securities: |
Common Shares and Market Information
Common shares are traded on the New York Stock Exchange under the trading symbol CCC. There were
1,262 registered shareholders at December 31, 2010.
Quarterly Common Stock Price Ranges and Dividends
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2010 |
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2009 |
|
Fiscal Quarter |
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High |
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Low |
|
|
Dividend |
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|
High |
|
|
Low |
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|
Dividend |
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|
First |
|
|
17.59 |
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12.21 |
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16.79 |
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|
12.00 |
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Second |
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18.35 |
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13.07 |
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19.31 |
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11.14 |
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Third |
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14.64 |
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11.75 |
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16.77 |
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10.93 |
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Fourth |
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16.14 |
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13.93 |
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16.61 |
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13.05 |
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The Company did not declare or pay any dividends in 2010 and 2009. Dividend declaration and
payout are at the discretion of the Board of Directors. Future dividends will depend on the
Companys earnings, cash flows, and capital investment plans to pursue long-term growth
opportunities. The Companys Credit Agreement contains a covenant which includes limitations on
its ability to declare or pay cash dividends, subject to certain exceptions, such as dividends
declared and paid by its subsidiaries and cash dividends paid by the Company in an amount not to
exceed 50% of cumulative net after tax earnings following the closing date of the agreement if
certain conditions are met.
The information appearing in Item 12 of Part III below regarding common stock issuable under
the Companys equity compensation plan is incorporated herein by reference.
Shareholder Return Performance Graph
The following performance graph and related information shall not be deemed filed with the
Securities and Exchange Commission, nor shall such information be incorporated by reference into
any future filing under the Securities Act of 1933 or Securities Exchange Act of 1934, each as
amended, except to the extent that the Company specifically incorporates it by reference into such
filing.
The graph below compares the yearly change in cumulative total shareholder return of the
Companys common stock with the cumulative total return of the Standard & Poors (S&Ps) 500 Stock
Composite Index and a Peer Group. The Company believes that its core business consists of
purifying air, water and other products. As such, the Company uses a comparative peer group
benchmark. The companies included in the group are Clarcor, Inc., Donaldson Co. Inc., Esco
Technologies Inc., Flanders Corp., Lydall, Inc., Millipore Corp., and Pall Corp.
23
Comparison
of Five-Year Cumulative Total Return*
Among Calgon Carbons Common Stock, S&P 500 Composite Index, and Peer Group
24
Issuer Repurchases of Equity Securities
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Total Number of Shares |
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Maximum Number (or |
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Purchased as Part of |
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Approximate Dollar Value) |
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Publicly |
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of Shares that May Yet be |
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Total Number of |
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Announced Repurchase |
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Purchased Under the Plans |
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Shares Purchased |
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Average Price |
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Plans |
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or Programs |
Period |
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(a) |
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Paid Per Share |
|
|
or Programs |
|
(b) |
|
October 1 October 31, 2010
|
|
|
243 |
|
|
$ |
14.81 |
|
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|
November 1 November 30, 2010
|
|
|
176 |
|
|
|
15.39 |
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December 1 December 31, 2010
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(a) |
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Calgon Carbon effectively purchased shares of Restricted Stock in connection with
participant stock-for-tax withholding elections under Calgon Carbons Stock Option Plan (as amended
and restated through February 14, 2006) and 2008 Equity Incentive Plan. |
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(b) |
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The repurchase of Restricted Stock was made pursuant to Calgon Carbons Stock Option Plan (as
amended and restated through February 14, 2006) and 2008 Equity Incentive Plan and not pursuant to
a stock repurchase plan or program. |
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Item 6. Selected Financial Data: |
FIVE-YEAR SUMMARY OF SELECTED FINANCIAL DATA
Calgon Carbon Corporation
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(Dollars in thousands except per share data) |
|
2010(1) |
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2009(2) |
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2008(3) |
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2007 |
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2006(6) |
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Income Statement Data: |
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|
|
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Net sales |
|
$ |
482,341 |
|
|
$ |
411,910 |
|
|
$ |
400,270 |
|
|
$ |
351,124 |
|
|
$ |
316,122 |
|
Income (loss) from continuing operations |
|
$ |
34,850 |
|
|
$ |
39,159 |
|
|
$ |
28,840 |
|
|
$ |
13,597 |
|
|
$ |
(9,619 |
) |
Income (loss) from continuing operations
per common share, basic |
|
$ |
0.62 |
|
|
$ |
0.72 |
|
|
$ |
0.65 |
|
|
$ |
0.34 |
|
|
$ |
(0.24 |
) |
Income (loss) from continuing operations
per common share, diluted |
|
$ |
0.61 |
|
|
$ |
0.69 |
|
|
$ |
0.54 |
|
|
$ |
0.27 |
|
|
$ |
(0.24 |
) |
Cash dividends declared per common share |
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
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Balance Sheet Data (at year end): |
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|
|
|
|
|
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|
|
|
|
|
|
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Total assets |
|
$ |
501,563 |
|
|
$ |
425,718 |
|
|
$ |
387,262 |
|
|
$ |
342,577 |
|
|
$ |
315,598 |
|
Long-term debt |
|
$ |
3,721 |
(7) |
|
$ |
|
|
|
$ |
|
(4) |
|
$ |
12,925 |
(5) |
|
$ |
57,306 |
|
|
|
|
|
(1) |
|
Includes a $2.7 million gain on acquisitions, $3.5 million of net earnings related to a
reduction in valuation allowance associated with foreign tax credits, and a $12.0 million for
litigation and other contingency charges. Refer to Notes 2,12, and 16 of the Companys
consolidated financial statements contained in Item 8 of this Annual Report for further
information. |
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(2) |
|
Includes $4.8 million of net earnings related to a reduction of the valuation allowance
associated with foreign tax credits and a $0.9 million, pre-tax,
loss on debt extinguishment. Refer to Notes 7 and 12 of the Companys consolidated financial
statements contained in Item 8 of this Annual Report for further information. |
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(3) |
|
Includes the gain on AST Settlement of $9.3 million,
pre-tax (Refer to Note 16 of the
Companys consolidated financial statements contained in Item 8 of this Annual Report for
further information) and a loss on debt extinguishment of $8.9
million, pre-tax. |
|
(4) |
|
Excludes $7.9 million of debt which is classified as current. |
|
(5) |
|
Excludes $48.0 million of debt which is classified as current. |
|
(6) |
|
Includes the gain from insurance settlement and the goodwill impairment charge of $8.1 million
and $6.9 million, pre-tax, respectively. |
|
(7) |
|
Excludes $24.6 million of debt which is classified as current. Refer to Note 7 of the
Companys consolidated financial statements contained in Item 8 of this Annual Report for
further information. |
25
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Item 7. Managements Discussion and Analysis of Financial Condition and Results of Operations: |
Overview
The Company reported net income of $34.9 million or $0.61 per diluted share, as compared to net
income of $39.2 million, or $0.69 per diluted share for 2009. Sales increased $70.4 million or
17.1% for 2010. The 2010 results were impacted by several significant events. During the first quarter of
2010, the Company acquired an activated carbon distributor and service provider in Denmark and
Sweden (Zwicky), a manufacturer of systems that use ultraviolet light technology to treat marine
ballast water (Hyde), and increased its ownership in its Japanese joint venture (Calgon Carbon
Japan) from 49% to 80%. The Company also incurred a
$12.0 million pre-tax charge in 2010 from litigation
settlements and other contingencies.
The Companys traditional sales remained strong as volume in its Activated Carbon and Service
segment increased by approximately 13% from 2009. Backlog in the
Equipment segment showed significant growth primarily
as a result of the award of a major contract for ballast water treatment systems of $19.8 million.
However, net sales less cost of products sold in 2010 decreased by
one percentage point from 2009 primarily
as a result of the increased ownership in Calgon Carbon Japan (CCJ). The Company began reflecting
the results of CCJ on a consolidated basis in April 2010. This entity is primarily a distributor
of activated carbon and, as such, it generally experiences margins lower than the Companys
average.
During 2010, the Company once again made substantial investments in its property, plant and
equipment. Capital expenditures in 2010 totaled $47.2 million which included the capacity
expansion at the Companys Feluy, Belgium facility which is
currently expected to be operational in the
second quarter of 2011.
26
Results of Operations
2010 Versus 2009
Consolidated net sales increased $70.4 million or 17.1% in 2010 as compared to 2009. The total
negative impact of foreign currency translation on consolidated net sales was $3.2 million.
Net
sales for the Activated Carbon and Service segment increased
$69.5 million or 19.4% from 2009. The
increase was primarily related to the 2010 acquisitions which contributed $40.0 million. Also
contributing to the increase was stronger demand in the Environmental Air Treatment market of $16.7
million related to the sale of products used to remove mercury from flue gas of coal-fired power
plants in the U.S. Demand also increased in the Potable Water, Specialty Carbon, and Industrial
Process markets by $9.8 million, $5.2 million, and $3.2 million, respectively. Partially
offsetting the increase was a decline in demand in the Food market, primarily in Europe, of $2.8
million. Foreign currency translation had a negative impact of $3.2 million. Sales in the
Equipment segment increased approximately $2.1 million or 4.8%
from 2009. The increase was principally due
to revenue recognition of ballast water treatment systems of $5.0 million related to the 2010
acquisition of Hyde Marine, Inc. Partially offsetting this increase was a decline in sales of
traditional carbon adsorption equipment. Foreign currency translation was comparable versus 2009.
Sales for the Consumer segment decreased by $1.2 million or
12.0% from 2009 which was primarily due to the
decrease in demand for activated carbon cloth. Foreign currency was comparable versus 2009.
Net sales less cost
of products sold, as a percent of net sales, was 34.3% in 2010 compared to
35.3% in 2009. The 1.0 percentage point decrease was primarily in the Activated Carbon and Service
segment which was adversely impacted by lower margins from the CCJ acquisition as previously
mentioned. Both the Equipment and Consumer segments were comparable to 2009. The Companys cost
of products sold excludes depreciation; therefore it may not be comparable to that of other
companies.
Depreciation and amortization increased by $4.0 million or 21.8% in 2010 as compared to 2009.
The 2010 acquisitions contributed approximately $1.4 million of this increase and $2.6 million
related primarily to increased depreciation related to the significant capital improvements at the
Companys Catlettsburg, Kentucky plant that were placed into service during 2009.
Selling,
general and administrative expenses increased by $10.3 million
or 15.3% in 2010 as compared to 2009. The
increase was principally due to the addition of the acquisitions of $9.8 million. Partially
offsetting these costs was a reduction in legal expense related to anti-dumping duties on steam
activated carbon from China. On a segment basis, selling, general and administrative expenses
increased in 2010 by approximately $6.3 million in the Activated Carbon and Service segment and
$3.1 million for the Equipment segment which were both primarily related to the 2010 acquisitions.
Selling, general and administrative expenses for the Consumer segment was comparable versus 2009.
Research
and development expenses increased by $2.0 million or 36.7% as compared to 2009. The increase was
primarily due to an increase in testing services related to mercury removal from flue gas of $0.8
million and $1.2 million related to the additional research and development activities acquired
from its additional interest in CCJ.
The charge from litigation and other contingencies increased $11.0 million versus 2009 which
includes $6.7 million and $3.3 million related to legal settlements with ADA-ES and FYEO,
respectively, as well as environmental contingencies of $2.0 million (Refer to additional
discussion in Note 16 of the Companys consolidated financial statements contained in Item 8 of
this Annual Report).
Interest income and expense were comparable in 2010 versus 2009.
As a result of the acquisition of Hyde and CCJ, which are more fully described within Note 2
to the consolidated financial statements included in Item 8, the Company recorded a gain of $2.7
million in 2010.
The loss on extinguishment of debt of $0.9 million in 2009 was due to the final conversion of
the remaining $6.0 million of Senior Convertible Notes (Notes).
27
Other expense net decreased in 2010 versus 2009 by $1.7 million or 54.8% primarily due to
foreign exchange losses of $0.8 million that occurred in 2009 related to unhedged positions and the
2009 write-off of $0.8 million of financing fees related to the Companys prior credit facility
which was replaced in 2009.
The provision for income taxes for 2010 was $13.2 million as compared to $11.8 million in
2009. The effective tax rate for the year ended December 31, 2010 was 27.5% compared to 23.7% for
the year ended December 31, 2009. The Companys 2010 tax rate was reduced from the U.S. statutory
rate by 7.3% related primarily to the reversal of $3.4 million of valuation allowances on foreign tax credits. The Company experienced a 9.7% rate reduction in 2009 also caused by a reversal of a
valuation allowance on foreign tax credits. The 2010 tax rate increased 2.5% over the 2009 effective tax rate because of non-deductible
transaction costs and a reduced domestic manufacturing deduction.
The Company periodically reviews the need for a valuation allowance against deferred tax
assets and recognizes these deferred tax assets to the extent that realization is more likely than
not. Based upon a review of earnings history and trends, forecasted earnings and the relevant
expiration of carryforwards, the Company believes that it is more likely than not that it will
utilize all of its deferred tax assets. As of December 31, 2010, the Company believes that it
should fully recognize the tax benefits related to its foreign tax credits. Therefore, the Company
reversed a $3.4 million valuation allowance it previously recorded against its carry forward
foreign tax credits. The Company used prior year foreign tax credits on its 2008 and 2009 tax
returns and estimates the use of foreign tax credits on its 2010 U.S. Federal income tax return.
Additionally, the Companys acquisitions of Hyde and additional interest in CCJ are expected to
provide the Company with additional revenue streams that are expected to contribute to the
utilization of its remaining foreign tax credits.
Equity in income of equity investments decreased $1.2 million in 2010 versus 2009 due to the
2010 acquisition of a controlling interest in the Companys joint venture in Japan whereby its
financial results have been incorporated on a consolidated basis (Refer to Note 2 to the
consolidated financial statements included in Item 8).
2009 Versus 2008
Continuing Operations:
Consolidated net sales increased $11.6 million or 2.9% in 2009 as compared to 2008. The total
negative impact of foreign currency translation on consolidated net sales was $10.2 million.
Net sales for the Activated Carbon and Service segment increased $15.9 million or 4.6%.
Although overall volume was down by approximately 10% in 2009, the Company realized increased sales
related to activated carbon products used to remove mercury from flue gas of coal-fired power
plants in the U.S. of $16.9 million primarily as a result of contracts awarded in 2008 and 2009.
In addition, the Company continued to experience favorable pricing of approximately 19% in almost
all of its markets as compared to 2008. Foreign currency translation had a negative impact of $8.6
million. Sales in the Equipment segment decreased approximately $3.4 million or 7.1%. The
decrease was principally due to a decline in sales of traditional carbon adsorption and odor
control equipment of $3.2 million and $3.0 million, respectively. Partially offsetting this
decrease was higher revenue related to ultraviolet light (UV) systems used for the disinfection of
drinking water of approximately $3.0 million. Foreign currency translation had a negative impact
of $0.3 million. Sales for the Consumer segment decreased by $0.9 million or 8.1% which was
primarily due to the negative impact of foreign currency translation of $1.3 million. Offsetting
this decrease was the increase in demand for activated carbon cloth during the last half of 2009 of
approximately $0.4 million.
Net sales less cost of products sold, as a percent of net sales, was 35.3% in 2009 compared to
33.3% in 2008, an increase of 2.0 percentage points or $11.9 million. The increase was primarily
from the Activated Carbon and Service segment of $12.3 million which was principally due to the
aforementioned favorable pricing of certain activated carbon products and services. However, also
contributing to the increase were lower freight costs of $4.6 million related to volume decline as
well as $2.4 million related to the receipt of, or estimated refunds of, tariff deposits that were
recorded in the fourth quarter when it was announced that the related tariff rates had been
significantly reduced. Partially offsetting this increase were higher plant maintenance costs of
approximately $3.2 million at certain of the Companys production facilities primarily as a result
of delaying maintenance turnarounds in 2008 in order to meet demand. Both the Equipment
28
and Consumer segments were comparable to 2008. The Companys cost of products sold excludes
depreciation; therefore it may not be comparable to that of other companies.
Depreciation and amortization increased by $1.5 million or 8.7% in 2009 as compared to 2008
primarily due to increased depreciation related to the significant capital improvements at the
Companys Catlettsburg, Kentucky plant including the improvements made to a previously idled
production line in advance of its April 2009 re-start.
Selling,
general and administrative expenses increased by $3.4 million or
5.3% in 2009 as compared to 2008. The
increase was principally due to employee related costs of $2.5 million and acquisition due
diligence costs of approximately $1.0 million (refer to Note 2 of the Companys consolidated
financial statements contained in Item 8 of this Annual Report). On a segment basis, selling,
general and administrative expenses increased in 2009 by approximately $4.3 million in the
Activated Carbon and Service segment which was primarily related to the aforementioned employee
related, acquisition, and legal costs. Selling, general and administrative expenses for the
Equipment segment was comparable to 2008 and decreased slightly for the Consumer segment by $0.3
million as compared to 2008.
Research
and development expenses increased by $1.4 million or 33.1% as
compared to 2008. The increase was
primarily due to an increase in testing services related to mercury removal from flue gas.
The charge from litigation and other contingencies increased $0.7 million versus 2008 which
related to the legal matter with FYEO (Refer to the additional discussion within Note 16 of the
Companys consolidated financial statements contained in Item 8 of this Annual Report).
The $9.3 million gain on AST settlement for 2008 relates to the resolution of a lawsuit
involving the Companys purchase of the common stock of Advanced Separation Technologies Inc.
(AST) in 1996. Of the settlement amount, approximately $5.3 million was recorded in the
Activated Carbon and Service segment and $4.0 million was recorded in the Equipment segment (Refer
to Note 16 of the Companys consolidated financial statements contained in Item 8 of this Annual
Report).
The loss on extinguishment of debt of $0.9 million in 2009 was due to the final conversion of
the remaining $6.0 million of Notes. The loss on extinguishment of debt
of $8.9 million in 2008 was a result of the conversion of $69.0 million of Notes.
Interest income decreased in 2009 versus 2008 by $1.0 million or 69.5% primarily due to lower
interest rates in 2009 versus 2008.
Interest expense decreased $5.7 million or 95.3% primarily as a result of the conversion of a
substantial portion of the Companys Notes that occurred in 2008.
Other expense net increased in 2009 versus 2008 by $0.8 million or 37.5% primarily due to
the write-off of $0.8 million of financing fees related to the Companys prior credit facility
which was replaced in 2009.
The provision for income taxes for 2009 was $11.8 million as compared to $14.0 million in
2008. The effective tax rate for the year ended December 31, 2009 was 23.7% compared to 33.4% for
the year ended December 31, 2008. In 2009, the Company determined that an overall foreign loss
position no longer exists and that sufficient foreign source income was generated to use $3.9
million of foreign tax credit carryforwards thereby reversing a valuation allowance recorded as of
December 31, 2008 related to these tax credits. The 2009 increased foreign source income also
allowed the Company to use more tax credits earned in 2009 versus 2008 thereby reducing the amount
of valuation allowance established. Also, in 2009, the Company determined a valuation allowance of
$3.1 million for certain foreign tax credits related to uncertain tax positions was no longer
required. In total, the valuation allowance for foreign tax credits decreased $0.4 million in 2008
and was reduced by $4.5 million in 2009 which caused the 2009 effective tax rate to be 8.2% lower
than 2008s effective tax rate. At December 31, 2009, the valuation allowance of approximately
$3.5 million related primarily to foreign tax credits.
Equity in income of equity investments increased $0.4 million in 2009 versus 2008. The
increase was principally due to increased pricing on carbon products as well as a large volume
municipal carbon fill that occurred in early 2009 both related to the Companys joint venture.
29
Discontinued Operations:
Income from discontinued operations of $2.8 million in 2008 was as a result of the final adjustment
to the contingent consideration received from the sale of the Companys Charcoal/Liquid business
that was sold in the first quarter of 2006 (Refer to Note 20 of the Companys consolidated financial
statements contained in Item 8 of this Annual Report).
Working Capital and Liquidity
Cash flows
provided by operating activities were $33.8 million for the year ended December 31, 2010
as compared to $79.1 million for the year ended
December 31, 2009. The $45.3 million decrease was
primarily due to unfavorable working capital changes, principally related to accounts receivable,
inventory, and other current assets. Accounts receivable increased $9.5 million in 2010 as a
result of the higher sales volume whereas accounts receivable declined $2.2 million in 2009 due to
improved cash collections. Inventory increased $3.2 million which included $1.7 million of
increased raw materials as a result of the October 2010 re-start of the Datong facility as well as
increased finished goods inventories whereas it declined $10.7 million in 2009 as a result of
inventory control measures in Europe and the U.S. as well as the reduction of outsourced carbon
products. Other current assets increased $6.9 million primarily related to prepaid taxes whereas
they declined $6.0 million in 2009.
The Company recorded purchase of businesses, net of cash, of $2.1 million related to the
acquisitions made during the year ended December 31, 2010
The Company had $28.4 million of outstanding debt at December 31, 2010 that relates to
borrowings under the Japanese Credit Facility and Term Loan which are a result of the increased
ownership of the joint venture in Japan (Refer to Notes 2 and 7 to the Condensed Consolidated
Financial Statements included in Item 8).The Company did not have outstanding debt at December 31
2009. During 2009, the Company repaid its Mississippi Industrial Revenue bonds and China credit
facility of $2.9 million and $1.6 million, respectively. The non-cash exchange of the remaining
$6.0 million of Notes, primarily for the Companys common stock, also occurred during the year
ended December 31, 2009.
5.00% Convertible Senior Notes
On August 18, 2006, the Company issued $75.0 million in aggregate principal amount of 5.00% Notes
due in 2036 (the Notes). The Notes accrued interest at the rate of 5.00% per annum which was
payable in cash semi-annually in arrears on each February 15 and August 15, which commenced
February 15, 2007. The Notes were eligible to be converted under certain circumstances.
During the period of August 20, 2008 through November 10, 2008, the Company converted and
exchanged $69.0 million of the Notes for cash of $11.0 million and approximately 13.0 million
shares of its common stock. A pre-tax loss of $8.9 million was recorded on these extinguishments
during the year ended December 31, 2008. During the third quarter of 2009, the Company exchanged,
for approximately 1.2 million shares of its common stock, the remaining $6.0 million of Notes. A
pre-tax loss of $0.9 million was recorded on this extinguishment related primarily to the
outstanding discount and deferred financing fees of the Notes upon conversion. As of December 31,
2009 all Notes had been converted.
Credit Facility
On May 8, 2009, the Company and certain of its domestic subsidiaries entered into a Credit
Agreement (the Credit Agreement) that replaced the Companys prior credit facility. Concurrent
with the closing under the Credit Agreement, the Company terminated and paid in full its
obligations under the prior credit facility. The Company provided cash collateral to the former
agent bank for the remaining exposure related to outstanding letters of credit and certain
derivative obligations. The cash collateral is shown as restricted cash within the consolidated
balance sheet as of December 31, 2009. No cash collateral was deposited at December 31, 2010. The
Company was in compliance with all applicable financial covenants and other restrictions under the
prior credit facility as of the effective date of its termination and in May 2009, wrote off
deferred costs of approximately $0.8 million, pre-tax, related to the prior credit facility.
The Credit Agreement provides for an initial $95.0 million revolving credit facility (the
Revolving Credit Facility) which expires on May 8, 2014. So long as no event of default has
occurred and is continuing, the Company from time to time may request one or more increases in the
total revolving credit commitment under the Revolving Credit Facility of up to $30.0 million in the
aggregate. No assurance can be given, however, that the total revolving credit commitment will be
increased above $95.0 million. Availability under the Revolving Credit Facility is conditioned
upon various customary conditions. A quarterly nonrefundable commitment fee is payable by the
Company based on the unused availability under
30
the Revolving Credit Facility and is currently equal to 0.25%. Any outstanding borrowings
under the Revolving Credit Facility on July 2, 2012, up to $50.0 million, automatically convert to
a term loan maturing on May 8, 2014 (the Term Loan), with the total revolving credit commitment
under the Revolving Credit Facility being reduced at that time by the amount of the Term Loan.
Total availability under the Revolving Credit Facility at December 31, 2010 was $92.7 million,
after considering outstanding letters of credit.
On November 30, 2009, the Company entered into a First Amendment to the Credit Agreement (the
First Amendment). The First Amendment relaxes certain restrictions contained in the Credit
Agreement so as to permit the Company to form subsidiaries in connection with future acquisitions
or for corporate planning purposes; to permit increased capital expenditures; to increase the
amount of cash that may be down-streamed to non-domestic subsidiaries; to permit the issuance of up
to $8.0 million of letters of credit outside the Credit Agreement; to increase the amount of
indebtedness the Company may obtain outside of the Credit Agreement; to permit the pledging of U.S.
assets to secure certain foreign debt; and to permit the purchase of 51% of Calgon Mitsubishi
Chemical Corporation (CMCC) not already owned by the Company, including funding that transaction
with foreign debt.
The interest rate on amounts owed under the Term Loan and the Revolving Credit Facility will
be, at the Companys option, either (i) a fluctuating base rate based on the highest of (A) the
prime rate announced from time to time by the lenders, (B) the rate announced by the Federal
Reserve Bank of New York on that day as being the weighted average of the rates on overnight
federal funds transactions arranged by federal funds brokers on the previous trading day plus 3.00%
or (C) a daily LIBOR rate plus 2.75%, or (ii) LIBOR-based borrowings in one to six month increments
at the applicable LIBOR rate plus 2.50%. A margin may be added to the applicable interest rate
based on the Companys leverage ratio as set forth in the First Amendment. The interest rate per
annum as of December 31, 2010 using option (i) above would have been 3.25% if any borrowings were
outstanding.
The Company incurred issuance costs of $1.0 million which were deferred and are being
amortized over the term of the Credit Agreement. As of December 31, 2010 and 2009, there are no
outstanding borrowings under the Revolving Credit Facility.
Certain of the Companys domestic subsidiaries unconditionally guarantee all indebtedness and
obligations related to borrowings under the Credit Agreement. The Companys obligations under the
Revolving Credit Facility are secured by a first perfected security interest in certain of the
domestic assets of the Company and the subsidiary guarantors, including certain real property,
inventory, accounts receivable, equipment and capital stock of certain of the Companys domestic
subsidiaries.
The Credit Agreement contains customary affirmative and negative covenants for credit
facilities of this type, including limitations on the Company and its subsidiaries with respect to
indebtedness, liens, investments, capital expenditures, mergers and acquisitions, dispositions of
assets and transactions with affiliates. The Credit Agreement also provides for customary events
of default, including failure to pay principal or interest when due, failure to comply with
covenants, the fact that any representation or warranty made by the Company is false or misleading
in any material respect, certain insolvency or receivership events affecting the Company and its
subsidiaries and a change in control of the Company. If an event of default occurs, the lenders
will be under no further obligation to make loans or issue letters of credit. Upon the occurrence
of certain events of default, all outstanding obligations of the Company automatically become
immediately due and payable, and other events of default will allow the lenders to declare all or
any portion of the outstanding obligations of the Company to be immediately due and payable. The
Credit Agreement also contains a covenant which includes limitations on its ability to declare or
pay cash dividends, subject to certain exceptions, such as dividends declared and paid by its
subsidiaries and cash dividends paid by the Company in an amount not to exceed 50% of cumulative
net after tax earnings following the closing date of the agreement if certain conditions are met.
The Company was in compliance with all such covenants as of December 31, 2010 and 2009,
respectively.
Japanese Loans and Credit Facility
On
March 31, 2010, CCJ entered into a Revolving Credit Facility Agreement (the Japanese
Credit Facility) totaling 2.0 billion Japanese Yen for
working capital requirements of CCJ.
This credit facility is unsecured and matures on March 31, 2011. Calgon Carbon Corporation
provided a formal guarantee for up to eighty percent (80%) of all of the indebtedness of CCJ in its
capacity as the borrower under the Japanese Credit Facility. The interest rate on amounts owed
under the Japanese Credit Facility is based on a three-month Tokyo Interbank Offered Rate (TIBOR)
31
plus 0.675%. The interest rate per annum as of December 31, 2010 was 1.015%. Total borrowings
outstanding under the Japanese Credit Facility were 240.5 million Japanese Yen or $2.9 million at
December 31, 2010 and are shown as short-term debt within the consolidated balance sheet.
CCJ
also entered into two other borrowing arrangements as part of the
common share repurchase on March 31, 2010, a Term Loan Agreement (the Japanese Term Loan), and a Working
Capital Loan Agreement (the Japanese Working Capital Loan). Calgon Carbon Corporation is jointly
and severally liable as the guarantor of CCJs obligations and the Company permitted CCJ to grant a
security interest and continuing lien in certain of its assets, including inventory and accounts
receivable, to secure its obligations under both loan agreements. The Japanese Term Loan provided
for a principal amount of 722.0 million Japanese Yen, or $7.7 million at March 31, 2010. This loan
matures on March 31, 2013, bears interest at 1.975% per annum, and is payable in monthly
installments of 20.0 million Japanese Yen beginning on April 30, 2010, with a final payment of 22.0
million Japanese Yen. Accordingly, 260.0 million Japanese Yen or $3.2 million is recorded as
current and 302.0 million Japanese Yen or $3.7 million is recorded as long-term debt within the
consolidated balance sheet at December 31, 2010. The Japanese Working Capital Loan provides for
borrowings up to 1.5 billion Japanese Yen and bears interest based on a daily short-term prime rate
fixed on the day a borrowing takes place, which was 0.825% per annum at December 31, 2010. This
loan matures on March 31, 2011 and is renewable annually, by mutual consent, for a nominal fee.
Total borrowings outstanding under the Japanese Working Capital Loan were 1.5 billion Japanese Yen
or $18.5 million at December 31, 2010 and are shown as short-term debt within the consolidated
balance sheet presented.
Contractual Obligations
The Company is obligated to make future payments under various contracts such as debt agreements,
lease agreements, and unconditional purchase obligations. At December 31, 2010, the weighted
average effective interest rate was 1.13% and the current portion of long-term borrowings totaled
$3.2 million and long-term borrowings totaled $3.7 million. The Company is also required to make
minimum funding contributions to its pension plans which are estimated at $3.6 million for the year
ended December 31, 2011. The following table represents the significant contractual cash
obligations and other commercial commitments of the Company as of December 31, 2010.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Due In |
|
|
|
|
|
|
|
(Dollars in thousands) |
|
2011 |
|
|
2012 |
|
|
2013 |
|
|
2014 |
|
|
2015 |
|
|
Thereafter |
|
|
Total |
|
|
Short-term debt |
|
$ |
21,442 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
21,442 |
|
Current portion of long-term debt |
|
|
3,203 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3,203 |
|
Long-term debt |
|
|
|
|
|
|
2,957 |
|
|
|
764 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3,721 |
|
Interest |
|
|
277 |
|
|
|
33 |
|
|
|
9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
319 |
|
Operating leases |
|
|
7,566 |
|
|
|
6,342 |
|
|
|
5,324 |
|
|
|
4,722 |
|
|
|
2,505 |
|
|
|
2,848 |
|
|
|
29,307 |
|
Unconditional purchase obligations* |
|
|
29,488 |
|
|
|
14,763 |
|
|
|
4,454 |
|
|
|
2,397 |
|
|
|
2,397 |
|
|
|
|
|
|
|
53,499 |
|
|
Total contractual cash obligations |
|
$ |
61,976 |
|
|
$ |
24,095 |
|
|
$ |
10,551 |
|
|
$ |
7,119 |
|
|
$ |
4,902 |
|
|
$ |
2,848 |
|
|
$ |
111,491 |
|
|
|
|
|
* |
|
Primarily for the purchase of raw materials, transportation, and information systems
services. |
The long-term tax payable of $12.6 million, pertaining to the tax liability related to
the accounting for uncertainty in income taxes, has been excluded from the above table due to the
fact that the Company is unable to determine the period in which the liability will be resolved.
The Company does not
have any special-purpose entities.
The Company maintains qualified defined benefit pension plans (the Qualified Plans), which
cover substantially all non-union and certain union employees in the United States and Europe. The
Companys pension expense for all pension plans approximated $2.8 million and $5.1 million for the
years ended December 31, 2010 and 2009, respectively. The Company expects its 2011 pension expense
to be $4.5 million.
The fair value of the Companys Qualified Plan assets has increased from $87.5 million at
December 31, 2009 to $106.4 million at December 31, 2010. The Pension Protection Act, passed into
law in August 2006, prescribes a new methodology for determining the minimum amount that must be
contributed to defined benefit pension plans which began in 2008. During the year ended December
31, 2010, the Company funded its Qualified Plans with $14.3 million in contributions of which $11.0
million was made voluntarily by the Company. The Company expects that it will be required to fund
the Qualified Plans with approximately $3.6 million in contributions for the year ending December
31, 2011. The
32
Company may make additional contributions to its Qualified Plans in 2011 beyond the required
funding. Additional voluntary contributions would be dependent upon, among other things, the
Companys ongoing operating results and liquidity.
The Company did not declare or pay any dividends in 2010. Dividend declaration and payout are
at the discretion of the Board of Directors. Future dividends will depend on the Companys
earnings, cash flows, and capital investment plans to pursue long-term growth opportunities. The
Companys Credit Agreement contains a covenant which includes limitations on its ability to declare
or pay cash dividends, subject to certain exceptions, such as dividends declared and paid by its
subsidiaries and cash dividends paid by the Company in an amount not to exceed 50% of cumulative
net after tax earnings following the closing date of the agreement if certain conditions are met.
Off-Balance Sheet Arrangements
The Company does not have any off-balance sheet financing arrangements except for the operating
leases disclosed above as well as the indemnities and guarantees disclosed in Note 16 of the
Companys consolidated financial statements contained in Item 8 of this Annual Report.
Capital Expenditures and Investments
Capital expenditures were $47.2 million in 2010, $48.3 million in 2009, and $33.0 million in 2008.
Expenditures for 2010 primarily included $36.3 million for improvements to manufacturing facilities
including approximately $15.2 million related to the capacity expansion at the Feluy, Belgium
facility, $3.6 million for customer capital, and $2.2 million for improvements to information
systems. Expenditures for 2009 primarily included $40.0 million for improvements to manufacturing
facilities including approximately $8.4 million of improvements related to the 2009 re-start of a
previously idled production line, $15.2 million related to a new pulverization facility, and $3.5
million for customer capital. Expenditures for 2008 primarily included $29.3 million for
improvements to manufacturing facilities including approximately $13.0 million related to the
planned 2009 re-start of a previously idled production line, $3.0 million for customer capital, and
$1.8 million related to improvements to information systems. Capital expenditures for 2011 are
projected to be approximately $85.0 million. The aforementioned expenditures are expected to be
funded by operating cash flows, cash on hand, and borrowings.
Proceeds for sales of property, plant and equipment were not significant in 2010 or 2009.
The
Company currently expects that cash from operating activities plus cash balances and available
external financing will be sufficient to meet its cash requirements for the next twelve months. The
cash needs of each of the Companys reporting segments are principally covered by the segments
operating cash flow on a stand alone basis. Any additional needs will be funded by cash on hand or
borrowings under the Companys Revolving Credit Facility, Japanese Working Capital Loan, or other
credit facilities. Specifically, the Equipment and Consumer segments historically have not required
extensive capital expenditures; therefore, the Company believes that operating cash flows, cash on
hand, and borrowings will adequately support each of the segments cash needs.
Other
On March 8, 2006, the Company and another U.S. producer (the Petitioners) of activated carbon
formally requested that the United States Department of Commerce investigate unfair pricing of
certain activated carbon imported from the Peoples Republic of China. The Commerce Department
investigated imports of activated carbon from China that is thermally activated using a combination
of heat, steam and/or carbon dioxide. Certain types of activated carbon from China, most notably
chemically-activated carbon, were not investigated.
On March 2, 2007, the Commerce Department published its final determination (subsequently
amended) that all of the subject merchandise from China was being unfairly priced, or dumped, and
thus that special additional duties should be imposed to offset the amount of the unfair pricing.
The resultant tariff rates ranged from 61.95% ad valorem (i.e., of the entered value of the goods)
to 228.11% ad valorem. A formal order imposing these tariffs was published on April 27, 2007. All
imports from China remain subject to the order and antidumping tariffs. Importers of subject
activated carbon from China are required to make cash deposits of estimated antidumping tariffs at
the time the goods are entered into the United States customs territory. Deposits of tariffs are
subject to future revision based on retrospective reviews conducted by the Commerce Department.
The Company is both a domestic producer and a large U.S. importer (from its wholly-owned
subsidiary Calgon Carbon (Tianjin) Co., Ltd.) of the activated carbon that is subject to this
proceeding. As such, the Companys involvement in the Commerce Departments proceedings is both as
a domestic producer (a petitioner) and as a foreign exporter (a respondent).
33
As one of two U.S. producers involved as petitioners in the case, the Company is actively
involved in ensuring the Commerce Department obtains the most accurate information from the foreign
producers and exporters involved in the review, in order to calculate the most accurate results and
margins of dumping for the sales at issue.
As an importer of activated carbon from China and in light of the successful antidumping
tariff case, the Company was required to pay deposits of estimated antidumping tariffs at the rate
of 84.45% ad valorem to U.S. Customs and Border Protection (Customs) on entries made on or after
October 11, 2006 through March 1, 2007. From March 2, 2007 through March 29, 2007 the antidumping
rate was 78.89%. From March 30, 2007 through April 8, 2007 the antidumping duty rate was 69.54%.
Because of limits on the governments legal authority to impose provisional tariffs prior to
issuance of a final determination, entries made between April 9, 2007 and April 18, 2007 were not
subject to tariffs. For the period April 19, 2007 through November 9, 2009, deposits have been
paid at 69.54%.
The Companys role as an importer that is required to pay tariffs results in a contingent
liability related to the final amount of tariffs that it will ultimately have to pay. The Company
has made deposits of estimated tariffs in two ways. First, estimated tariffs on entries in the
period from October 11, 2006 through April 8, 2007 were covered by a bond. The total amount of
tariffs that can be paid on entries in this period is capped as a matter of law, though the Company
may receive a refund with interest of any difference due to a reduction in the actual margin of
dumping found in the first review. The Companys estimated liability for tariffs during this
period of $0.2 million is reflected in accounts payable and accrued liabilities on the consolidated
balance sheet at December 31, 2010 and 2009, respectively. Second, the Company has been required
to post cash deposits of estimated tariffs owed on entries of subject merchandise since April 19,
2007. The final amount of tariffs owed on these entries may change, and can either increase or
decrease depending on the final results of relevant administrative inquiries. This process is
further described below.
The amount of estimated antidumping tariffs payable on goods imported into the United States
is subject to review and retroactive adjustment based on the actual amount of dumping that is
found. To do this, the Commerce Department conducts periodic reviews of sales made to the first
unaffiliated U.S. customer, typically over the prior 12 month period. These reviews will be
possible for at least five years, and can result in changes to the antidumping tariff rate (either
increasing or reducing the rate) applicable to any given foreign exporter. Revision of tariff
rates has two effects. First, it will alter the actual amount of tariffs that Customs will seek to
collect for the period reviewed, by either increasing or decreasing the amount to reflect the
actual amount of dumping that was found. If the actual amount of tariffs owed increases, the
government will require payment of the difference plus interest. Conversely, if the tariff rate
decreases, any difference is refunded with interest. Second, the revised rate becomes the cash
deposit rate applied to future entries, and can either increase or decrease the amount of deposits
an importer will be required to pay.
On November 10, 2009, the Commerce Department announced the results of its review of the
tariff period beginning October 11, 2006 through March 31, 2008 (period of review (POR) I). Based
on the POR I results, the Companys ongoing tariff deposit rate was adjusted from 69.54% to 14.51%
(as adjusted by .07% for certain ministerial errors and published in the Federal Register on
December 17, 2009) for entries made subsequent to the announcement. In addition, the Companys
assessment rate for POR I was determined to have been too high and, accordingly, the Company
reduced its recorded liability for unpaid deposits in POR I and recorded a receivable of $1.6
million reflecting expected refunds for tariff deposits made during POR I as a result of the
announced decrease in the POR I tariff assessment rate. Note that the Petitioners have appealed to
the U.S. Court of International Trade the Commerce Departments POR I results challenging, among
other things, the selection of certain surrogate values and financial information which in-part
caused the reduction in the tariff rate. Other appeals were also filed by Chinese respondents
seeking changes to the calculations that either do not relate to the Companys tariff rate or
would, if applied to the Company, lower its tariff rate. Liquidation of the Companys entries for the
POR I review period is judicially enjoined for the duration of the appeal. As such, the Company
will not have final settlement of the amounts it may owe or receive as a result of the final POR I
tariff rates until the aforementioned appeals are resolved.
On February 17, 2011, the Court issued an order denying the Companys appeal
and remanding the case back to the Commerce Department with respect to several of
the issues raised by the Chinese respondents. A redetermination by the Commerce
Department is expected by April 2011.
On April 1, 2009, the Commerce Department published a formal notice allowing parties to
request a second annual administrative review of the antidumping tariff order covering the period
April 1, 2008 through March 31, 2009 (POR II). Requests for review were due no later than April
30, 2009. The Company, in its capacity as a U.S. producer and separately as a Chinese exporter,
elected not to participate in this administrative review. By not participating in the review, the
Companys tariff deposits made during POR II are final and not subject to further adjustment.
34
On November 17, 2010, the Commerce Department announced the results of its review of the
tariff period beginning April 1, 2008 through March 31, 2009 (period of review (POR II). Since the
Company was not involved in this review our deposit rates did not change from the rate of 14.51%
established after a review of POR I. However for the cooperative respondents involved in POR II
their new deposit rate is calculated at 31.59% but will be collected on a $0.127 per pound basis.
On April 1, 2010, the Commerce Department published a formal notice allowing parties to
request a third annual administrative review of the antidumping tariff order covering the period
April 1, 2009 through March 31, 2010 (POR III). Requests for review were due no later than April
30, 2010. The Company, in its capacity as a U.S. producer and separately as a Chinese exporter,
elected not to participate in this administrative review. However, Albemarle Corporation has
requested that the Commerce Department review the exports of Calgon Carbon Tianjin claiming
standing as a wholesaler of the domestic like product. This claim by Albemarle to have such
standing was challenged by the Company in its capacity as a U.S. producer and separately as a
Chinese exporter. The Commerce Department upheld Albemarles request to review the exports of
Calgon Carbon Tianjin. The Company is currently assembling information and data needed to comply
with the POR III review requirements. During the POR III period, the Company continued to make tariff deposits at the 14.51% rate.
The contingent liability relating to tariffs paid on imports is somewhat mitigated by two
factors. First and foremost, the antidumping tariff orders disciplinary effect on the market
encourages the elimination of dumping through fair pricing. Separately, pursuant to the Continued
Dumping and Subsidy Offset Act of 2000 (repealed effective Feb. 8, 2006), as an affected domestic
producer, the Company is eligible to apply for a distribution of a share of certain tariffs
collected on entries of subject merchandise from China from October 11, 2006 to September 30, 2007.
In July 2010, 2009 and 2008, the Company applied for such distributions. There were no additional
amounts received during 2010.
In November 2009 and December 2008, the Company received distributions of approximately $0.8
million and $0.2 million, respectively, which reflected 59.57% of the total amounts then available.
The Company anticipates receiving additional amounts in 2011 and future years related to tariffs
paid for the period October 11, 2006 through September 30, 2007, although the exact amount is
impossible to determine.
For POR I, the Company estimates that a hypothetical 10% increase or decrease in the final
tariff rate compared to the announced rate on November 10, 2009 would result in an additional
payment or refund of approximately $0.1 million. As noted above, the Companys tariff deposits
made during POR II are fixed and not subject to change. For the period April 1, 2009 through March
31, 2010 (POR III), a hypothetical 10% increase or decrease in the final tariff rate compared to
the announced rates in effect for the period would result in an additional payment or refund of
$0.1 million based on deposits made during this period. For the
period April 1, 2010 through March
31, 2011 (POR IV), the Company estimates that a hypothetical 10% increase or decrease in the final
tariff rate compared to the announced rates would not be significant.
Critical Accounting Policies
Management of the Company has evaluated the accounting policies used in the preparation of the
financial statements and related footnotes and believes the policies to be reasonable and
appropriate. The preparation of the financial statements in accordance with accounting principles
generally accepted in the United States requires management to make judgments, estimates, and
assumptions regarding uncertainties that affect the reported amounts of assets and liabilities,
disclosure of contingent assets and liabilities, and the reported amounts of revenues and expenses.
Management uses historical experience and all available information to make these judgments and
estimates, and actual results will inevitably differ from those estimates and assumptions that are
used to prepare the Companys financial statements at any given time. Despite these inherent
limitations, management believes that Managements Discussion and Analysis (MD&A) and the
financial statements and related footnotes provide a meaningful and fair perspective of the
Company.
The following are the Companys critical accounting policies impacted by managements
judgments, assumptions, and estimates. Management believes that the application of these policies
on a consistent basis enables the Company to provide the users of the financial statements with
useful and reliable information about the Companys operating results and financial condition.
35
Revenue Recognition
The Company recognizes revenue and related
costs when goods are shipped or services are rendered to
customers provided that ownership and risk of loss have passed to the
customer, the price to the customer is fixed or determinable and
collection is reasonably assured. Revenue for major
equipment projects is recognized under the percentage of completion method. The Companys major
equipment projects generally have a long project life cycle from bid solicitation to project
completion. The nature of the contracts are generally fixed price with milestone billings. The
Company recognizes revenue for these projects based on the fixed sales prices multiplied by the
percentage of completion. In applying the percentage-of-completion method, a projects percent
complete as of any balance sheet date is computed as the ratio of total costs incurred to date
divided by the total estimated costs at completion. As changes in the estimates of total costs at
completion and/or estimated total losses on projects are identified, appropriate earnings
adjustments are recorded during the period that the change or loss is identified. The Company has a
history of making reasonably dependable estimates of costs at completion on our contracts that
follow the percentage-of-completion method; however, due to uncertainties inherent in the
estimation process, it is possible that estimated project costs at completion could vary from our
estimates. The principal components of costs include material, direct labor, subcontracts, and
allocated indirect costs. Indirect costs primarily consist of administrative labor and associated
operating expenses, which are allocated to the respective projects on actual hours charged to the
project utilizing a standard hourly rate.
Goodwill and Other Intangible Assets
Goodwill represents the excess of the cost
of an acquired business over the fair value of the
identifiable tangible and intangible assets acquired and liabilities assumed in a business
combination. Identifiable intangible assets acquired in business combinations are recorded based on
their fair values at the date of acquisition. In accordance with guidance within Accounting
Standards Codification (ASC) 350 Intangibles Goodwill and Other, goodwill and identifiable
intangible assets with indefinite lives are not subject to amortization but must be evaluated for
impairment. None of the Companys identifiable intangible assets other than goodwill have
indefinite lives.
The Company tests goodwill for impairment at least annually by initially comparing the fair
value of each of the Companys reporting units to their related carrying values. If the fair value
of the reporting unit is less than its carrying value, the Company performs an additional step to
determine the implied fair value of the goodwill. The implied fair value of goodwill is determined
by first allocating the fair value of the reporting unit to all of the assets and liabilities of
the unit and then computing the excess of the units fair value over the amounts assigned to the
assets and liabilities. If the carrying value of goodwill exceeds the implied fair value of
goodwill, such excess represents the amount of goodwill impairment, and the Company recognizes such
impairment accordingly. Fair values are estimated using discounted
cash flow and other valuation methodologies that are based on projections of the amounts and timing of future revenues and cash flows,
assumed discount rates and other assumptions as deemed appropriate. The Company also considers such
factors as historical performance, anticipated market conditions, operating expense trends and
capital expenditure requirements.
The Companys
identifiable intangible assets other than goodwill have finite lives. Certain of
these intangible assets, such as customer relationships, are amortized using an accelerated
methodology while others, such as patents, are amortized on a straight-line basis over their
estimated useful lives. In addition, intangible assets with finite lives are evaluated for
impairment whenever events or circumstances indicate that their carrying amount may not be
recoverable, as prescribed by ASC 360, Property, Plant, and Equipment.
Pensions
The Company maintains Qualified Plans which cover substantially all non-union and certain union
employees in the United States and Europe. Pension expense, which totaled $2.8 million in 2010 and
$5.2 million in 2009, is calculated based upon a number of actuarial assumptions, including
expected long-term rates of return on our Qualified Plans assets, which range from 6.32% to 8.00%.
In developing the expected long-term rate of return assumption, the Company evaluated input from
its actuaries, including their review of asset class return expectations as well as long-term
inflation assumptions. The Company also considered historical returns on asset classes, investment
mix, and investment manager performance. The expected long-term return on the U.S. Qualified Plans
assets is based on an asset allocation assumption of 67.0% with equity managers, 32.0% with
fixed-income managers, and 1.0% with other investments. The European Qualified Plans assets are
based on an asset allocation assumption of 30.0% with equity managers, 56.0% with fixed-income
managers, and 14.0% with other investments. The Company regularly reviews its asset allocation and
periodically rebalances its investments to the targeted allocation when considered appropriate. The
Company continues to believe that the range of 6.32% to 8.00% is a reasonable long-term rate of
return on its Qualified Plans assets. The
36
Company will continue to evaluate its actuarial assumptions, including its expected rate of return,
at least annually, and will adjust as necessary.
The discount rate that the Company utilizes for its Qualified Plans to determine pension
obligations is based on a review of long-term bonds that receive one of the two highest ratings
given by a recognized rating agency. The discount rate determined on this basis has decreased from
a range of 5.51% to 6.08% at December 31, 2009 to a range of 5.51% to 5.75% at December 31, 2010.
The Company estimates that its pension expense for the Qualified Plans will approximate $4.5
million in 2011. Future actual pension expense will depend on future investment performance,
funding levels, changes in discount rates and various other factors related to the populations
participating in its Qualified Plans.
A sensitivity analysis of the projected incremental effect of a hypothetical one percent change in
the significant assumptions used in the pension calculations is provided in the following table:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Hypothetical Rate Increase (Decrease) |
|
|
|
U.S. Plans |
|
|
European Plans |
|
(Dollars in thousands) |
|
(1%) |
|
|
1% |
|
|
(1%) |
|
|
1% |
|
|
Discount rate |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension liabilities at December 31, 2010 |
|
$ |
12,744 |
|
|
$ |
(11,212 |
) |
|
$ |
6,624 |
|
|
$ |
(5,212 |
) |
Pension costs for the year ended December 31, 2010 |
|
$ |
748 |
|
|
$ |
(712 |
) |
|
$ |
128 |
|
|
$ |
(137 |
) |
|
Indexation |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension liabilities at December 31, 2010 |
|
$ |
|
|
|
$ |
|
|
|
$ |
(678 |
) |
|
$ |
744 |
|
Pension costs for the year ended December 31, 2010 |
|
$ |
|
|
|
$ |
|
|
|
$ |
(33 |
) |
|
$ |
37 |
|
|
Expected return on plan assets |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension costs for the year ended December 31, 2010 |
|
$ |
637 |
|
|
$ |
(637 |
) |
|
$ |
194 |
|
|
$ |
(193 |
) |
|
Compensation |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension liabilities at December 31, 2010 |
|
$ |
(788 |
) |
|
$ |
802 |
|
|
$ |
(677 |
) |
|
$ |
742 |
|
Pension costs for the year ended December 31, 2010 |
|
$ |
(165 |
) |
|
$ |
165 |
|
|
$ |
(189 |
) |
|
$ |
175 |
|
|
Income Taxes
During the ordinary course of business, there are many transactions and calculations for which the
ultimate tax determination is uncertain. Significant judgment is required in determining the
Companys annual effective tax rate and in evaluating tax positions. The Company utilizes guidance
within ASC 740 regarding the accounting for uncertainty in income taxes. This guidance contains a
two-step approach to recognizing and measuring uncertain tax positions taken or expected to be
taken in a tax return. The first step is to evaluate the tax position for recognition by
determining if the weight of available evidence indicates that it is more likely than not that the
position will be sustained on audit, including resolution of related appeals or litigation
processes, if any. The second step is to measure the tax benefit as the largest amount that is
more than 50% likely of being realized upon settlement.
Although we believe we have adequately reserved for our uncertain tax positions, no assurance
can be given that the final tax outcome of these matters will not be different. We adjust these
reserves in light of changing facts and circumstances, such as the closing of a tax audit, the
refinement of an estimate, or a lapse of a tax statute. To the extent that the final tax outcome
of these matters is different than the amounts recorded, such differences will impact the provision
for income taxes in the period in which such determination is made. The provision for income taxes
includes the impact of reserve provisions and changes to reserves that are considered appropriate,
as well as the related net interest.
The Company is subject to varying statutory tax rates in the countries where it conducts
business. Fluctuations in the mix of the Companys income between countries result in changes to
the Companys overall effective tax rate.
The Company recognizes benefits associated with foreign and domestic net operating loss and
credit carryforwards when the Company believes that it is more likely than not that its future
taxable income in the relevant tax jurisdictions will be sufficient to enable the realization of
the tax benefits. As of December 31, 2010, the Company had recorded total deferred tax assets of
$42.3 million, of which $12.9 million represents tax benefits resulting from unused foreign tax
credits as well as NOLs and state tax credits. The foreign tax credits of $9.2 million can be
carried forward 10 years and expire from 2015 through 2017. State operating loss carryforwards of
$1.6 million, net, expire from 2015 to 2030 of which approximately 82% will not expire before 2020.
37
The Company periodically reviews the need for a valuation allowance against deferred tax
assets and recognizes these deferred tax assets to the extent that realization is more likely than
not. Based upon a review of earnings history and trends, forecasted earnings and the relevant
expiration of carryforwards, the Company believes that a valuation allowance is no longer
necessary. Because of recent acquisitions and the use, or forecasted usage, of prior year foreign
tax credit carryovers on three consecutive U.S. tax returns, the Company believes that it is more
likely than not that it will utilize its foreign tax credit carryovers.
Approximately 70% of the Companys deferred tax assets, or $29.4 million, represent temporary
differences associated with pensions, accruals, and inventories. Approximately 80% of the
Companys deferred tax liabilities of $27.3 million at December 31, 2010 relate to property, plant
and equipment. These temporary differences will reverse in the future due to the natural
realization of temporary differences between annual book and tax reporting. The Company believes
that the deferred tax liabilities generally will impact taxable income of the same character
(ordinary income), timing, and jurisdiction as the deferred tax assets.
Litigation
The Company is involved in various asserted and unasserted legal claims. An estimate is made to
accrue for a loss contingency relating to any of these legal claims if it is probable that a
liability was incurred at the date of the financial statements and the amount of loss can be
reasonably estimated. Because of the subjective nature inherent in assessing the outcome of legal
claims and because the potential that an adverse outcome in a legal claim could have a material
impact on the Companys legal position or results of operations, such estimates are considered to
be critical accounting estimates. The Company will continue to evaluate all legal matters as
additional information becomes available. Reference is made to Note 16 of the Companys
consolidated financial statements contained in Item 8 of this Annual Report for a discussion of
litigation and contingencies.
Long-Lived Assets
The Company evaluates long-lived assets under the provisions of ASC 360, which addresses financial
accounting and reporting for the impairment of long-lived assets, and for long-lived assets to be
disposed of. For assets to be held and used, the Company groups a long-lived asset or assets with
other assets and liabilities at the lowest level for which identifiable cash flows are largely
independent of the cash flows of other assets and liabilities. An impairment loss for an asset
group reduces only the carrying amounts of a long-lived asset or assets of the group being
evaluated. The loss is allocated to the long-lived assets of the group on a pro-rata basis using
the relative carrying amounts of those assets, except that the loss allocated to an individual
long-lived asset of the group does not reduce the carrying amount of that asset below its fair
value whenever that fair value is determinable without undue cost and effort. Estimates of future
cash flows used to test the recoverability of a long-lived asset group include only the future cash
flows that are associated with and that are expected to arise as a direct result of the use and
eventual disposition of the asset group. The future cash flow estimates used by the Company
exclude interest charges.
New Accounting Pronouncements
Pronouncements issued by the Financial Accounting Standards Board (the FASB) or other
authoritative accounting standards groups with future effective dates are either not applicable or
are not expected to be significant to the Companys financial position, results of operations or
cash flows.
Outlook
Activated Carbon and Service
The Company believes activated carbon and service sales volume for 2011 will continue to show
improvement over 2010. The 2010 year volume compared favorably to the Companys benchmark year of
2008. Sales volume growth in 2011 is expected to come from several sources including the ongoing
impacts of enacted and proposed environmental regulation; a full year of sales from the Calgon
Carbon Japan subsidiary in which the Company acquired a controlling interest as of March 31, 2010;
additional reactivation capacity which the Company is in the process of expanding in all three of
its regions; and, other factors discussed below.
Most of the markets that the Company serves strengthened in 2010 due to the improved economy.
Of special note was the potable water market which benefited from an increase in consumer and
commercial demand, as well as a U.S.
38
Federal mandate for the prevention/removal of disinfection
by-products from drinking water. Sales to the environmental air market in the U.S. increased due
to state regulations requiring removal of mercury from coal-fired power plant flue gas. The
Company believes that growth in these markets will continue as companies continue to comply with
these environmental regulations.
While the tariff on imported Chinese thermally activated carbon to the U.S. was lowered
significantly in November 2009, current trends do not indicate signs of pricing pressure, and the
Company expects that this will remain the case in 2011. The Company completed a thorough market
evaluation and assessment of pricing during the third quarter of 2010 and, as a result, instituted
global price increases effective November 1, 2010. The Company expects to begin seeing the impact
on its financial results sometime during the first quarter of 2011. Because of existing
contracts, outstanding bids and other factors, it typically takes twelve months for the full effect
of the price increase to be realized.
During 2009, in addition to the April restart of the previously idled B-line at the
Catlettsburg, Kentucky facility, the Company also further invested at this site in a new
pulverization facility which is capable of converting 90 million pounds of feedstock to PAC. The
pulverization facility commenced operation during the fourth quarter of 2009 and reduced the
Companys reliance on third-party grinding. During 2010, the Company also made significant
research and development expenditures for second generation products aimed at significantly
reducing the amount of PAC required for mercury removal as compared to competitive products. PAC
is recognized today by the U.S. Environmental Protection Agency as the leading abatement technology
for mercury removal from coal-fired power plant flue gas. The Companys sales of PAC for mercury
removal grew 81% in 2010 compared to the previous year. The current U.S. driver of sales to owners
of coal-fired power plants is state regulations as we await action by the EPA. The EPA does have
regulations in effect for cement manufacturers and we are also awaiting EPA regulations for
industrial boilers and gold mining. The Company believes that mercury removal could become the
largest U.S. market for activated carbon and has made great strides in establishing itself as a
market leader. Currently, the EPA has indicated that it plans to issue proposed mercury emission
standards for coal-fired power plants by March 2011 that would then be finalized by November 2011.
The Company currently estimates that annual, total demand for mercury removal could be as high as
220 million pounds in 2011 and 2012; and, 500 to 750 million pounds by 2015.
The need for municipal drinking water utilities to comply with the Environmental Protection
Agencys Stage 2 Disinfection By-Product (DBP) Rule is yet another growth driver for the Company.
DBPs are compounds that form when natural decaying organic chemicals present in drinking water
sources are disinfected with chemicals. Granular activated carbon (GAC) is recognized by the EPA as
a best available control technology (BACT) for the reduction of DBPs. The EPA promulgated the
Stage 2 DBP Rule in 2006, and requires water utilities to come into compliance with the rule in a
phased manner between 2012 and 2015. The Company currently estimates that this regulation may
increase the annual demand for GAC by municipal water utilities in the United States by as much as
100 million pounds by 2015. The Companys reactivation facilities in California and Ohio received
certification from NSF (National Science Foundation) International during 2010. This
certification verifies that the reactivated carbon is
safe for reuse in municipal water treatment applications. In 2010, custom reactivated carbon
accounted for 13% of the Companys municipal water revenue.
Driven by these market forces, the Company currently plans to make significant capital
expenditures in 2011 which are currently projected to be approximately $85 million. The Company is
investing in a reactivation capacity expansion of the Feluy, Belgium site as well as new
reactivation facilities in China and in the northeast United States. In total, these sites will
eventually increase the Companys service business capacity by 59 million pounds annually. The
Belgium expansion is expected to be on-line in the second quarter of 2011 while the China service
facility is scheduled to commence operation during the fourth quarter of 2011. The site in the
northeast United States is not currently scheduled to begin operating until the first half of 2012.
The Company has also re-started its Datong plant in October of 2010. This plant, which produces
virgin carbon, has an annual capacity of approximately 22 million pounds.
In addition to these initiatives, the Company plans to continue increasing its presence
throughout the world. In March 2010, the Company acquired a controlling interest in its joint
venture in Japan with full ownership expected in March 2011 (Refer to Note 2 to the consolidated
financial statements included in Item 8). This acquisition will increase the Companys
capabilities in the worlds second largest geographical market by country for activated carbon. In
Europe, the Company acquired Zwicky Denmark and Sweden, long-term distributors of the Companys
activated carbon products and provider of services associated with the reactivation of activated
carbon, in January 2010 (Refer to Note 2 to the consolidated financial statements included in Item
8). This acquisition is consistent with the Companys strategic
39
initiatives to accelerate growth
in Denmark, Norway, and Sweden and to expand its service capabilities in Europe outside of the
geographic markets it has traditionally served. In 2011, the Company will look to begin expanding
its operations in both Mexico and South America.
Equipment
The Companys equipment business is somewhat cyclical in nature and depends on both current
regulations as well as the general health of the overall economy. U.S demand for the Companys
ultraviolet light (UV) systems is expected to hold as the Company moves closer to the deadline of
2012 for affected municipalities to treat for Cryptosporidium in drinking water. The Company
estimates the total global market for this application to be $125 million by 2015. Equipment bid
activity improved in 2010. Backlog for the Equipment segment as of January 31, 2011 is $33.5
million and includes the award of a major contract which is described below.
In January 2010, the Company acquired Hyde Marine, Inc., a manufacturer of systems that
utilize UV technology to treat marine ballast water (Refer to Note 2 to the Condensed Consolidated
Financial Statements included in Item 8). In 2004, the International Maritime Organization (IMO)
adopted the International Convention for the Control and Management of Ships Ballast Water and
Sediments (BWMC) which addresses the transportation of potentially harmful organisms through
ballast water. The regulations requiring ballast water treatment will become effective when 30
countries representing 35% of the worlds shipping tonnage ratify the BWMC. As of December 31,
2010, the BWMC had been signed by 27 countries representing approximately 25% of the worlds gross
tonnage. The BWMC is expected to be phased in over a ten-year period and require more than 60,000
vessels to install ballast water treatment systems. The total ballast water treatment market is
expected to exceed $15 billion. The U.S. Coast Guard is now working with the U.S. EPA to prepare
its own regulations which are expected to be similar to the IMO convention.
Hyde
Marines Hyde Guardian® system (Guardian), which employs
filtration and ultraviolet
light technology to filter and disinfect ballast water, offers cost, safety, and technological
advantages. Guardian has received Type Approval from Lloyds Register on behalf of the U.K.
Maritime and Coast Guard Agency. Type Approval confirms compliance with the BWMC. This strategic
acquisition has provided the Company immediate entry into a global, legislative-driven market with
major long-term growth potential. Since its acquisition, Hyde
Marine has obtained orders for more than 80 systems. One contract awarded during the third quarter
of 2010, was for ballast water treatment systems totaling $19.8 million that will begin to have a
positive impact on revenue and income in 2011.
Consumer
The Company believes that the slowing economy contributed to decreased demand for its Consumer
products in 2010. As a result of a legal settlement with FYEO (Refer to Note 16 to the
consolidated financial statements included in Item 8), the
Company is exiting the PreZerve® product
line. During 2010, the Company also saw a decrease in its activated carbon cloth sales compared
to 2009. The Company expects that 2011 sales for its carbon cloth will be at a higher level as
compared to 2010.
Environmental Compliance
As set forth under Item 1 Regulatory Matters
and Note 16 to the consolidated
financial statements included in Item 8, the Company is involved in negotiations with the
EPA and DOJ with respect to the resolution of various alleged environmental violations.
If the negotiations result in an agreement by the Company to undertake process
modifications and/or remediation at the Companys Catlettsburg, Kentucky facility,
significant costs and/or capital expenditures, perhaps in excess of $10.0 million, may be
required. While the Company believes it will have adequate liquidity to pay such costs
and expenditures, doing so may adversely affect the Companys pursuit of its strategic
growth plans.
40
Item 7A. Quantitative and Qualitative Disclosures About Market Risk:
Commodity Price Risk
In the normal course of its business, the Company is exposed to market risk or price fluctuations
related to the production of activated carbon products. Coal and natural gas, which are
significant to the manufacturing of activated carbon, have market prices that fluctuate regularly.
Based on the estimated 2011 usage of coal and natural gas, a hypothetical 10% increase (or
decrease) in the price of coal and natural gas, would result in the pre-tax loss (or gain) of $2.3
million and $0.5 million, respectively.
To mitigate the risk of fluctuating prices, the Company has entered into long-term contracts
to hedge the purchase of a percentage of the estimated need of coal and natural gas at fixed
prices. The future commitments under these long-term contracts, which provide economic hedges, are
disclosed within Note 8 of the Companys consolidated financial statements contained in Item 8 of
this Annual Report. The value of the cash-flow hedges for natural gas is disclosed in Note 15 of
the Companys consolidated financial statements contained in Item 8 of this Annual Report.
Interest Rate Risk
The Companys net exposure to interest rate risk consists primarily of borrowings under its
Japanese borrowing arrangements described within Note 7 of the Companys consolidated financial
statements contained in Item 8 of this Annual Report. The Companys Japanese Credit Facility and
Japanese loan agreements bear interest at rates that are benchmarked to Japan short-term floating
rate interest rates or a three-month TIBOR rate plus 0.675%. At December 31, 2010, the Company had
$28.4 million of borrowings under the various Japanese credit agreements. The impact on the
Companys annual net income of a hypothetical one percentage point interest rate change on the
average outstanding balances under its Credit Agreement would not result in a material change to
interest expense based upon fiscal 2010 average borrowings.
Foreign Currency Exchange Risk
The Company is subject to risk of price fluctuations related to anticipated revenues and operating
costs, firm commitments for capital expenditures, and existing assets and liabilities denominated
in currencies other than U.S. dollars. The Company enters into foreign currency forward exchange
contracts and purchases options to manage these exposures. A hypothetical 10% strengthening (or
weakening) of the U.S. dollar against the British Pound Sterling, Canadian Dollar, Chinese Yuan,
Japanese Yen, and Euro at December 31, 2010 would result in a pre-tax loss (or gain) of
approximately $2.0 million. The foreign currency forward exchange contracts purchased during 2010
have been accounted for according to Accounting Standards Codification (ASC) 815 Derivatives and
Hedging.
41
Item 8. Financial Statements and Supplementary Data:
REPORT OF MANAGEMENT
Responsibility for Financial Statements
Management is responsible for the preparation of the financial statements included in this Annual
Report. The Consolidated Financial Statements were prepared in accordance with accounting
principles generally accepted in the United States of America and include amounts that are based on
the best estimates and judgments of management.
Managements Annual Report on Internal Control over Financial Reporting
Management is responsible for establishing and maintaining adequate internal controls over
financial reporting. The Companys internal control system is designed to provide reasonable
assurance concerning the reliability of the financial data used in the preparation of the Companys
financial statements, as well as reasonable assurance with respect to safeguarding the Companys
assets from unauthorized use or disposition. However, no matter how well designed and operated, an
internal control system can provide only reasonable, not absolute, assurance that the objectives of
the control system are met.
During fiscal year
2010, the Company acquired a controlling interest in Calgon Carbon Japan KK
(CCJ). For purposes of Managements evaluation of the Companys internal control over financial
reporting as of December 31, 2010, we have elected to exclude CCJ from the scope of managements
assessment as permitted by guidance provided by the U.S. Securities and Exchange Commission. The
acquisition resulting in 80% ownership of this business was completed by us on March 31, 2010. CCJ
represents approximately 11% of our consolidated assets at December 31, 2010 and contributed
approximately 10% of total sales and 2% of net income for the year ended December 31, 2010. This
acquired business will be included in managements annual report on the effectiveness of the
Companys internal controls over financial reporting in fiscal year 2011.
Management conducted an evaluation of the effectiveness of the Companys internal control over
financial reporting as of December 31, 2010. In making this evaluation, management used the
criteria set forth by the Committee of Sponsoring Organizations of the Treadway Commission (COSO)
in Internal Control Integrated Framework. Managements evaluation included reviewing the
documentation of our controls, evaluating the design effectiveness of controls, and testing their
operating effectiveness. Based on this evaluation, management believes that, as of December 31,
2010, the Companys internal controls over financial reporting were effective and provide
reasonable assurance that the accompanying financial statements do not contain any material
misstatement.
The effectiveness of internal control over financial reporting as of December 31, 2010, has
been audited by Deloitte & Touche LLP, an independent registered public accounting firm, who also
audited our consolidated financial statements. Deloitte & Touche LLPs attestation report on the
effectiveness of our internal control over financial reporting appears on the next page.
Changes in Internal Control
There have
been no changes to our internal control over financial reporting,
other than the above mentioned acquisition, that occurred that have
materially affected, or are reasonably likely to materially affect, our internal control over
financial reporting.
42
INTERNAL CONTROLS REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of Directors and Shareholders of
Calgon Carbon Corporation
Pittsburgh, Pennsylvania
We have audited the internal control over financial reporting of Calgon Carbon Corporation and
subsidiaries (the Company) as of December 31, 2010, based on criteria established in Internal
Control Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway
Commission. As described in the accompanying Managements
Annual Report on Internal Control over
Financial Reporting, included in the accompanying Report of
Management, management excluded from
its assessment the internal control over financial reporting at Calgon Carbon Japan KK, which was
acquired on March 31, 2010 and whose financial statements
constitute 11% of total assets, 10% of
total sales, and 2% of total net income of the consolidated financial statement amounts as of and for the
year ended December 31, 2010. Accordingly, our audit did not include the internal control over
financial reporting at Calgon Carbon Japan KK. The Companys management is responsible for
maintaining effective internal control over financial reporting and for its assessment of the
effectiveness of internal control over financial reporting, included in the accompanying
Managements Annual Report on Internal Control over Financial Reporting. Our responsibility is to
express an opinion on the Companys internal control over financial reporting based on our audit.
We conducted our audit in accordance with the standards of the Public Company Accounting
Oversight Board (United States). Those standards require that we plan and perform the audit to
obtain reasonable assurance about whether effective internal control over financial reporting was
maintained in all material respects. Our audit included obtaining an understanding of internal
control over financial reporting, assessing the risk that a material weakness exists, testing and
evaluating the design and operating effectiveness of internal control based on the assessed risk,
and performing such other procedures as we considered necessary in the circumstances. We believe
that our audit provides a reasonable basis for our opinion.
A companys internal control over financial reporting is a process designed by, or under the
supervision of, the companys principal executive and principal financial officers, or persons
performing similar functions, and effected by the companys board of directors, management, and
other personnel to provide reasonable assurance regarding the reliability of financial reporting
and the preparation of financial statements for external purposes in accordance with generally
accepted accounting principles. A companys internal control over financial reporting includes
those policies and procedures that (1) pertain to the maintenance of records that, in reasonable
detail, accurately and fairly reflect the transactions and dispositions of the assets of the
company; (2) provide reasonable assurance that transactions are recorded as necessary to permit
preparation of financial statements in accordance with generally accepted accounting principles,
and that receipts and expenditures of the company are being made only in accordance with
authorizations of management and directors of the company; and (3) provide reasonable assurance
regarding prevention or timely detection of unauthorized acquisition, use, or disposition of the
companys assets that could have a material effect on the financial statements.
Because of the inherent limitations of internal control over financial reporting, including
the possibility of collusion or improper management override of controls, material misstatements
due to error or fraud may not be prevented or detected on a timely basis. Also, projections of any
evaluation of the effectiveness of the internal control over financial reporting to future periods
are subject to the risk that the controls may become inadequate because of changes in conditions,
or that the degree of compliance with the policies or procedures may deteriorate.
In our opinion, the Company maintained, in all material respects, effective internal control
over financial reporting as of December 31, 2010, based on the criteria established in Internal
Control Integrated Framework issued by the Committee of Sponsoring Organizations of the
Treadway Commission.
43
We have also audited, in accordance with the standards of the Public Company Accounting
Oversight Board (United States), the consolidated financial statements as of and for the year ended
December 31, 2010 of the Company and our report dated February 25, 2011 expressed an unqualified
opinion on those financial statements.
/s/ DELOITTE & TOUCHE LLP
Pittsburgh, Pennsylvania
February 25, 2011
44
FINANCIAL STATEMENTS REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of Directors and Shareholders of
Calgon Carbon Corporation
Pittsburgh, Pennsylvania
We have audited the accompanying consolidated balance sheets of Calgon Carbon Corporation and
subsidiaries (the Company) as of December 31, 2010 and 2009, and the related consolidated
statements of income and comprehensive income, shareholders equity, and cash flows for each of the
three years in the period ended December 31, 2010. These financial statements are the
responsibility of the Companys management. Our responsibility is to express an opinion on these
financial statements based on our audits.
We conducted our audits in accordance with the standards of the Public Company Accounting
Oversight Board (United States). Those standards require that we plan and perform the audit to
obtain reasonable assurance about whether the financial statements are free of material
misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and
disclosures in the financial statements. An audit also includes assessing the accounting principles
used and significant estimates made by management, as well as evaluating the overall financial
statement presentation. We believe that our audits provide a reasonable basis for our opinion.
In our opinion, such consolidated financial statements present fairly, in all material
respects, the financial position of Calgon Carbon Corporation and subsidiaries as of December 31,
2010 and 2009, and the results of their operations and their cash flows for each of the three years
in the period ended December 31, 2010, in conformity with accounting principles generally accepted
in the United States of America.
We have also audited, in accordance with the standards of the Public Company Accounting
Oversight Board (United States), the Companys internal control over financial reporting as of
December 31, 2010, based on the criteria established in Internal Control Integrated Framework
issued by the Committee of Sponsoring Organizations of the Treadway Commission and our report dated
February 25, 2011 expressed an unqualified opinion on the Companys internal control over financial
reporting.
/s/ DELOITTE & TOUCHE LLP
Pittsburgh, Pennsylvania
February 25, 2011
45
CONSOLIDATED STATEMENTS OF INCOME AND COMPREHENSIVE INCOME
Calgon Carbon Corporation
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
(Dollars in thousands except per share data) |
|
2010 |
|
|
2009 |
|
|
2008 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales |
|
$ |
478,899 |
|
|
$ |
398,430 |
|
|
$ |
390,066 |
|
Net sales to related parties |
|
|
3,442 |
|
|
|
13,480 |
|
|
|
10,204 |
|
|
Total |
|
|
482,341 |
|
|
|
411,910 |
|
|
|
400,270 |
|
|
Cost of products sold (excluding depreciation) |
|
|
316,884 |
|
|
|
266,597 |
|
|
|
266,885 |
|
Depreciation and amortization |
|
|
22,082 |
|
|
|
18,130 |
|
|
|
16,674 |
|
Selling, general and administrative expenses |
|
|
77,557 |
|
|
|
67,294 |
|
|
|
63,899 |
|
Research and development expenses |
|
|
7,514 |
|
|
|
5,495 |
|
|
|
4,129 |
|
Litigation and other contingencies (Note 16) |
|
|
12,000 |
|
|
|
961 |
|
|
|
250 |
|
Gain on AST settlement (Note 16) |
|
|
|
|
|
|
|
|
|
|
(9,250 |
) |
|
|
|
|
436,037 |
|
|
|
358,477 |
|
|
|
342,587 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from operations |
|
|
46,304 |
|
|
|
53,433 |
|
|
|
57,683 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest income |
|
|
352 |
|
|
|
459 |
|
|
|
1,504 |
|
Interest expense |
|
|
(29 |
) |
|
|
(286 |
) |
|
|
(6,024 |
) |
Loss on debt extinguishment |
|
|
|
|
|
|
(899 |
) |
|
|
(8,918 |
) |
Gain on acquisitions (Note 2) |
|
|
2,666 |
|
|
|
|
|
|
|
|
|
Other expense net |
|
|
(1,395 |
) |
|
|
(3,089 |
) |
|
|
(2,247 |
) |
|
Income from continuing operations before income taxes
and equity in income of equity investments |
|
|
47,898 |
|
|
|
49,618 |
|
|
|
41,998 |
|
Income tax provision (Note 12) |
|
|
13,160 |
|
|
|
11,754 |
|
|
|
14,012 |
|
|
Income from continuing operations before equity
in income of equity investments |
|
|
34,738 |
|
|
|
37,864 |
|
|
|
27,986 |
|
Equity in income of equity investments, net |
|
|
112 |
|
|
|
1,295 |
|
|
|
854 |
|
|
Income from continuing operations |
|
|
34,850 |
|
|
|
39,159 |
|
|
|
28,840 |
|
Income from discontinued operations, net |
|
|
|
|
|
|
|
|
|
|
2,793 |
|
|
Net income |
|
|
34,850 |
|
|
|
39,159 |
|
|
|
31,633 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other comprehensive (loss) income, net of tax provision (benefit)
of $210, $1,028 and ($9,507), respectively |
|
|
(3,068 |
) |
|
|
5,444 |
|
|
|
(23,458 |
) |
|
Comprehensive income |
|
$ |
31,782 |
|
|
$ |
44,603 |
|
|
$ |
8,175 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic income from continuing operations per common share |
|
$ |
.62 |
|
|
$ |
.72 |
|
|
$ |
.65 |
|
Income from discontinued operations per common share |
|
$ |
|
|
|
$ |
|
|
|
$ |
.06 |
|
|
Basic net income per common share |
|
$ |
.62 |
|
|
$ |
.72 |
|
|
$ |
.71 |
|
|
Diluted income from continuing operations per common share |
|
$ |
.61 |
|
|
$ |
.69 |
|
|
$ |
.54 |
|
Income from discontinued operations per common share |
|
$ |
|
|
|
$ |
|
|
|
$ |
.05 |
|
|
Diluted net income per common share |
|
$ |
.61 |
|
|
$ |
.69 |
|
|
$ |
.59 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average shares outstanding, in thousands |
|
|
|
|
|
|
|
|
|
|
|
|
Basic |
|
|
55,867 |
|
|
|
54,757 |
|
|
|
44,679 |
|
Diluted |
|
|
56,742 |
|
|
|
56,529 |
|
|
|
53,385 |
|
|
The accompanying notes are an integral part of these consolidated financial statements.
46
CONSOLIDATED BALANCE SHEETS
Calgon Carbon Corporation
|
|
|
|
|
|
|
|
|
|
|
December 31 |
(Dollars in thousands except per share
data) |
|
2010 |
|
|
2009 |
|
|
|
|
|
|
|
|
|
|
|
Assets |
|
|
|
|
|
|
|
|
Current assets: |
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
33,992 |
|
|
$ |
38,029 |
|
Restricted cash |
|
|
1,173 |
|
|
|
5,556 |
|
Receivables, net of allowance for losses of $1,743 and $1,971 |
|
|
94,354 |
|
|
|
61,716 |
|
Receivables from related parties |
|
|
|
|
|
|
2,588 |
|
Revenue recognized in excess of billings on uncompleted contracts |
|
|
7,461 |
|
|
|
5,963 |
|
Inventories |
|
|
101,693 |
|
|
|
84,587 |
|
Deferred income taxes current |
|
|
19,668 |
|
|
|
15,935 |
|
Other current assets |
|
|
13,707 |
|
|
|
7,471 |
|
|
Total current assets |
|
|
272,048 |
|
|
|
221,845 |
|
Property, plant and equipment, net |
|
|
186,834 |
|
|
|
155,100 |
|
Equity investments |
|
|
212 |
|
|
|
10,969 |
|
Intangibles, net |
|
|
8,615 |
|
|
|
4,744 |
|
Goodwill |
|
|
26,910 |
|
|
|
26,934 |
|
Deferred income taxes long-term |
|
|
2,387 |
|
|
|
2,601 |
|
Other assets |
|
|
4,557 |
|
|
|
3,525 |
|
|
Total assets |
|
$ |
501,563 |
|
|
$ |
425,718 |
|
|
|
|
|
|
|
|
|
|
|
Liabilities and Shareholders Equity |
|
|
|
|
|
|
|
|
Current liabilities: |
|
|
|
|
|
|
|
|
Accounts payable and accrued liabilities |
|
$ |
65,921 |
|
|
$ |
44,821 |
|
Billings in excess of revenue recognized on uncompleted contracts |
|
|
2,971 |
|
|
|
4,522 |
|
Payroll and benefits payable |
|
|
10,978 |
|
|
|
9,509 |
|
Accrued income taxes |
|
|
659 |
|
|
|
3,169 |
|
Short-term debt |
|
|
21,442 |
|
|
|
|
|
Current portion of long-term debt |
|
|
3,203 |
|
|
|
|
|
|
Total current liabilities |
|
|
105,174 |
|
|
|
62,021 |
|
|
Long-term debt |
|
|
3,721 |
|
|
|
|
|
Deferred income taxes long-term |
|
|
6,979 |
|
|
|
189 |
|
Accrued pension and other liabilities |
|
|
42,451 |
|
|
|
56,422 |
|
|
Total liabilities |
|
|
158,325 |
|
|
|
118,632 |
|
|
Redeemable non-controlling interest (Note 2) |
|
|
274 |
|
|
|
|
|
|
Commitments and contingencies (Notes 8 and 16) |
|
|
|
|
|
|
|
|
|
Shareholders equity: |
|
|
|
|
|
|
|
|
Common shares, $.01 par value, 100,000,000 shares authorized, 58,989,578 and 58,553,617 shares issued |
|
|
590 |
|
|
|
586 |
|
Additional paid-in capital |
|
|
169,284 |
|
|
|
164,236 |
|
Retained earnings |
|
|
208,015 |
|
|
|
173,165 |
|
Accumulated other comprehensive loss |
|
|
(4,074 |
) |
|
|
(1,006 |
) |
|
|
|
|
373,815 |
|
|
|
336,981 |
|
Treasury stock, at cost, 3,070,720 and 3,006,037 shares |
|
|
(30,851 |
) |
|
|
(29,895 |
) |
|
Total shareholders equity |
|
|
342,964 |
|
|
|
307,086 |
|
|
Total liabilities and shareholders equity |
|
$ |
501,563 |
|
|
$ |
425,718 |
|
|
The accompanying notes are an integral part of these consolidated financial statements.
47
CONSOLIDATED STATEMENTS OF CASH FLOWS
Calgon Carbon Corporation
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
(Dollars in thousands) |
|
2010 |
|
2009 |
|
2008 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows from operating activities |
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
$ |
34,850 |
|
|
$ |
39,159 |
|
|
$ |
31,633 |
|
Adjustments to reconcile net income to net cash provided by operating activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Gain on acquisitions (Note 2) |
|
|
(2,666 |
) |
|
|
|
|
|
|
|
|
Gain from divestiture |
|
|
|
|
|
|
|
|
|
|
(4,353 |
) |
Depreciation and amortization |
|
|
22,082 |
|
|
|
18,130 |
|
|
|
16,674 |
|
Equity in income from equity investments |
|
|
(112 |
) |
|
|
(1,295 |
) |
|
|
(854 |
) |
Distributions received from equity investments |
|
|
|
|
|
|
1,407 |
|
|
|
526 |
|
Employee benefit plan provisions |
|
|
2,789 |
|
|
|
5,060 |
|
|
|
2,063 |
|
Write-off of prior credit facility fees (Note 7) |
|
|
|
|
|
|
827 |
|
|
|
|
|
Amortization of convertible notes discount |
|
|
|
|
|
|
218 |
|
|
|
2,949 |
|
Loss on extinguishment of convertible notes |
|
|
|
|
|
|
719 |
|
|
|
8,462 |
|
Stock-based compensation |
|
|
2,463 |
|
|
|
2,398 |
|
|
|
2,884 |
|
Excess tax benefit from stock-based compensation |
|
|
(553 |
) |
|
|
(928 |
) |
|
|
(2,578 |
) |
Deferred income tax expense (benefit) |
|
|
4,823 |
|
|
|
2,370 |
|
|
|
(742 |
) |
Changes in assets and liabilities net of effects from
foreign exchange: |
|
|
|
|
|
|
|
|
|
|
|
|
(Increase) decrease in receivables |
|
|
(9,548 |
) |
|
|
2,158 |
|
|
|
(9,975 |
) |
(Increase) decrease in inventories |
|
|
(3,163 |
) |
|
|
10,707 |
|
|
|
(14,931 |
) |
(Increase) decrease in revenue in excess of billings on uncompleted contracts and
other current assets |
|
|
(6,936 |
) |
|
|
6,034 |
|
|
|
(2,074 |
) |
Increase in accounts payable and accrued liabilities |
|
|
2,877 |
|
|
|
3,062 |
|
|
|
2,610 |
|
Pension contributions |
|
|
(14,302 |
) |
|
|
(12,307 |
) |
|
|
(6,215 |
) |
Other items net |
|
|
1,208 |
|
|
|
1,346 |
|
|
|
(509 |
) |
|
Net cash provided by operating activities |
|
|
33,812 |
|
|
|
79,065 |
|
|
|
25,570 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows from investing activities |
|
|
|
|
|
|
|
|
|
|
|
|
Purchase of businesses net of cash (Note 2) |
|
|
(2,103 |
) |
|
|
|
|
|
|
|
|
Property, plant and equipment expenditures |
|
|
(47,190 |
) |
|
|
(48,281 |
) |
|
|
(33,006 |
) |
Disposals of property, plant and equipment |
|
|
478 |
|
|
|
|
|
|
|
910 |
|
Cash pledged for collateral |
|
|
(910 |
) |
|
|
(13,079 |
) |
|
|
|
|
Cash released from collateral |
|
|
5,293 |
|
|
|
7,523 |
|
|
|
|
|
|
Net cash used in investing activities |
|
|
(44,432 |
) |
|
|
(53,837 |
) |
|
|
(32,096 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows from financing activities |
|
|
|
|
|
|
|
|
|
|
|
|
Revolving credit facility borrowings |
|
|
58,313 |
|
|
|
37,500 |
|
|
|
|
|
Revolving credit facility repayments |
|
|
(53,251 |
) |
|
|
(37,500 |
) |
|
|
|
|
Reductions of debt obligations |
|
|
(1,982 |
) |
|
|
(4,530 |
) |
|
|
(11,000 |
) |
Treasury stock purchased |
|
|
(956 |
) |
|
|
(1,280 |
) |
|
|
(1,191 |
) |
Common stock issued |
|
|
2,035 |
|
|
|
957 |
|
|
|
5,120 |
|
Excess tax benefit from stock-based compensation |
|
|
553 |
|
|
|
928 |
|
|
|
2,578 |
|
Other |
|
|
|
|
|
|
(1,208 |
) |
|
|
(456 |
) |
|
Net cash provided by (used in) financing activities |
|
|
4,712 |
|
|
|
(5,133 |
) |
|
|
(4,949 |
) |
|
Effect of exchange rate changes on cash |
|
|
1,871 |
|
|
|
1,184 |
|
|
|
(2,079 |
) |
|
(Decrease) increase in cash and cash equivalents |
|
|
(4,037 |
) |
|
|
21,279 |
|
|
|
(13,554 |
) |
Cash and cash equivalents, beginning of year |
|
|
38,029 |
|
|
|
16,750 |
|
|
|
30,304 |
|
|
Cash and cash equivalents, end of year |
|
$ |
33,992 |
|
|
$ |
38,029 |
|
|
$ |
16,750 |
|
|
The accompanying notes are an integral part of these consolidated financial statements.
48
CONSOLIDATED STATEMENTS OF SHAREHOLDERS EQUITY
Calgon Carbon Corporation
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accumulated |
|
|
|
|
|
|
|
|
|
|
|
|
Common |
|
|
|
|
|
|
Additional |
|
|
|
|
|
|
Other |
|
|
|
|
|
|
|
|
|
|
|
|
Shares |
|
|
Common |
|
|
Paid-In |
|
|
Retained |
|
|
Comprehensive |
|
|
|
|
|
|
Treasury Stock |
|
|
|
(Dollars in thousands) |
|
Issued |
|
|
Shares |
|
|
Capital |
|
|
Earnings |
|
|
Income (Loss) |
|
|
Sub-Total |
|
|
Shares |
|
|
Amount |
|
|
Total |
|
Balance, December 31, 2007 |
|
|
43,044,318 |
|
|
$ |
430 |
|
|
$ |
88,670 |
|
|
$ |
102,473 |
|
|
$ |
17,008 |
|
|
$ |
208,581 |
|
|
|
2,827,301 |
|
|
$ |
(27,424 |
) |
|
$ |
181,157 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2008 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
31,633 |
|
|
|
|
|
|
|
31,633 |
|
|
|
|
|
|
|
|
|
|
|
31,633 |
|
Translation adjustments, net of tax of $0.8 million |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(4,744 |
) |
|
|
(4,744 |
) |
|
|
|
|
|
|
|
|
|
|
(4,744 |
) |
Unrecognized gain on derivatives,
net of tax of $0.3 million |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(755 |
) |
|
|
(755 |
) |
|
|
|
|
|
|
|
|
|
|
(755 |
) |
Employee benefit plans, net of tax of
$(10.6) million |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(17,959 |
) |
|
|
(17,959 |
) |
|
|
|
|
|
|
|
|
|
|
(17,959 |
) |
Employee and director stock plans |
|
|
950,689 |
|
|
|
10 |
|
|
|
10,794 |
|
|
|
|
|
|
|
|
|
|
|
10,804 |
|
|
|
|
|
|
|
|
|
|
|
10,804 |
|
Conversion of Notes |
|
|
12,966,290 |
|
|
|
130 |
|
|
|
54,302 |
|
|
|
|
|
|
|
|
|
|
|
54,432 |
|
|
|
|
|
|
|
|
|
|
|
54,432 |
|
Treasury stock purchased |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
74,963 |
|
|
|
(1,191 |
) |
|
|
(1,191 |
) |
Other |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(100 |
) |
|
|
|
|
|
|
(100 |
) |
|
|
|
|
|
|
|
|
|
|
(100 |
) |
Balance, December 31, 2008 |
|
|
56,961,297 |
|
|
$ |
570 |
|
|
$ |
153,766 |
|
|
$ |
134,006 |
|
|
$ |
(6,450 |
) |
|
$ |
281,892 |
|
|
|
2,902,264 |
|
|
$ |
(28,615 |
) |
|
$ |
253,277 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2009 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
39,159 |
|
|
|
|
|
|
|
39,159 |
|
|
|
|
|
|
|
|
|
|
|
39,159 |
|
Translation adjustments, net of tax
of $(0.3) million |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3,526 |
|
|
|
3,526 |
|
|
|
|
|
|
|
|
|
|
|
3,526 |
|
Unrecognized loss on derivatives,
net of tax of $(0.8) million |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1,265 |
) |
|
|
(1,265 |
) |
|
|
|
|
|
|
|
|
|
|
(1,265 |
) |
Employee benefit plans, net of tax
of $2.1 million (Refer to Note 11) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3,183 |
|
|
|
3,183 |
|
|
|
|
|
|
|
|
|
|
|
3,183 |
|
Employee and director stock plans |
|
|
415,850 |
|
|
|
4 |
|
|
|
4,579 |
|
|
|
|
|
|
|
|
|
|
|
4,583 |
|
|
|
|
|
|
|
|
|
|
|
4,583 |
|
Conversion of Notes (Refer to Note 7) |
|
|
1,176,470 |
|
|
|
12 |
|
|
|
5,891 |
|
|
|
|
|
|
|
|
|
|
|
5,903 |
|
|
|
|
|
|
|
|
|
|
|
5,903 |
|
Treasury stock purchased |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
103,773 |
|
|
|
(1,280 |
) |
|
|
(1,280 |
) |
Balance, December 31, 2009 |
|
|
58,553,617 |
|
|
$ |
586 |
|
|
$ |
164,236 |
|
|
$ |
173,165 |
|
|
|
($1,006 |
) |
|
$ |
336,981 |
|
|
|
3,006,037 |
|
|
|
($29,895 |
) |
|
$ |
307,086 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2010 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
34,850 |
|
|
|
|
|
|
|
34,850 |
|
|
|
|
|
|
|
|
|
|
|
34,850 |
|
Translation adjustments, net of tax
of $0.4 million |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(3,594 |
) |
|
|
(3,594 |
) |
|
|
|
|
|
|
|
|
|
|
(3,594 |
) |
Unrecognized loss on derivatives,
net of tax of $0.1 million |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
573 |
|
|
|
573 |
|
|
|
|
|
|
|
|
|
|
|
573 |
|
Employee benefit plans, net of tax
of $(0.3) million (Refer to Note 11) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(47 |
) |
|
|
(47 |
) |
|
|
|
|
|
|
|
|
|
|
(47 |
) |
Employee and director stock plans |
|
|
435,961 |
|
|
|
4 |
|
|
|
5,048 |
|
|
|
|
|
|
|
|
|
|
|
5,052 |
|
|
|
|
|
|
|
|
|
|
|
5,052 |
|
Treasury stock purchased |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
64,683 |
|
|
|
(956 |
) |
|
|
(956 |
) |
Balance, December 31, 2010 |
|
|
58,989,578 |
|
|
$ |
590 |
|
|
$ |
169,284 |
|
|
$ |
208,015 |
|
|
|
($4,074 |
) |
|
$ |
373,815 |
|
|
|
3,070,720 |
|
|
|
($30,851 |
) |
|
$ |
342,964 |
|
The accompanying notes are an integral part of these consolidated financial statements.
49
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
Calgon Carbon Corporation
1. Summary of Accounting Policies
Operations
Calgon Carbon Corporation (the Company) is a global leader in services and solutions for
purifying water and air, food, beverage, and industrial process streams. The Companys operations
are principally conducted in three business segments: Activated Carbon and Service, Equipment, and
Consumer. Each of these segments includes the production, design and marketing of products and
services specifically developed for the purification, separation and concentration of liquids and
gases. The Activated Carbon and Service segment relies on activated carbon as a base material,
while the Equipment segment relies on a variety of methods and materials which involve other
products in addition to activated carbon. The Consumer segment brings the Companys purification
technologies directly to the consumer in the form of products and services. The Companys largest
markets are in the United States, Europe, and Japan. The Company also has markets in Africa,
Canada, India, Latin America, and Asia.
Principles of Consolidation
The consolidated financial statements include the accounts of Calgon Carbon Corporation and its
wholly owned subsidiaries, Chemviron Carbon GmbH, Calgon Carbon Canada, Inc., Chemviron Carbon
Ltd., Calgon Carbon Investments, Inc., Solarchem Environmental Systems, Inc., Charcoal Cloth
(International) Ltd., Charcoal Cloth Ltd., Advanced Separation Technologies Inc., Calgon Carbon
(Tianjin) Co. Ltd., Datong Carbon Corporation, Calgon Carbon (Suzhou) Co., Ltd., Calgon Carbon Asia
PTE Ltd., Calgon Carbon Hong Kong Ltd., Waterlink (UK) Holdings Ltd., Sutcliffe Croftshaw Ltd.,
Sutcliffe Speakman Ltd., Sutcliffe Speakman Carbons Ltd., Lakeland Processing Ltd., Sutcliffe
Speakmanco 5 Ltd., Chemviron Carbon ApS, Chemviron Carbon AB, Hyde Marine, Inc., BSC Columbus, LLC,
CCC Columbus, LLC, and CCC Distribution, LLC. The consolidated financial statements also include
the accounts of Calgon Carbon Japan KK which is owned 80% by the Company. The Company also has a
20% ownership interest in a company with C. Gigantic Carbon Company named Calgon Carbon (Thailand)
Company Ltd. which is accounted for in the Companys financial statements under the equity method.
Intercompany accounts and transactions have been eliminated. Certain of the Companys international
operations in Europe are owned directly by the Company and are operated as branches.
Foreign Currency
Substantially all assets and liabilities of the Companys international operations are translated
at year-end exchange rates; income and expenses are translated at average exchange rates prevailing
during the year. Translation adjustments represent other comprehensive income or loss and are
accumulated in a separate component of shareholders equity, net of tax effects. Transaction gains
and losses are included in other expense-net.
Revenue Recognition
Revenue and related costs are recognized when goods are shipped or services are rendered to
customers provided that ownership and risk of loss have passed to the customer, the price to the
customer is fixed or determinable and collection is reasonably assured. Revenue for major equipment
projects is recognized under the percentage of completion method. The Companys major equipment
projects generally have a long project life cycle from bid solicitation to project completion. The
nature of the contracts are generally fixed price with milestone billings. The Company recognizes
revenue for these projects based on the fixed sales prices multiplied by the percentage of
completion. In applying the percentage-of-completion method, a projects percent complete as of any
balance sheet date is computed as the ratio of total costs incurred to date divided by the total
estimated costs at completion. As changes in the estimates of total costs at completion and/or
estimated total losses on projects are identified, appropriate earnings adjustments are recorded
during the period that the change or loss is identified. The Company
has a history of making reasonably dependable estimates of costs at completion on contracts that
follow the percentage-of-completion method; however, due to uncertainties inherent in the
estimation process, it is possible that actual project costs at completion could vary from
estimates. The principal components of cost include material, direct labor, subcontracts, and
allocated indirect costs. Indirect costs primarily consist of administrative labor and associated
operating expenses, which are allocated to the respective projects on actual hours charged to the
project utilizing a standard hourly rate.
50
Allowance for Doubtful Accounts
The Company maintains allowances for doubtful accounts for estimated losses resulting from the
inability of its customers to make required payments. The amount of allowance recorded is primarily
based upon a periodic review of specific customer transactions that remain outstanding at least
three months beyond their respective due dates.
Inventories
Inventories are carried at the lower of cost or market. Inventory costs are primarily determined
using the first-in, first-out (FIFO) method.
Property, Plant and Equipment
Property, plant and equipment is recorded at cost. Repair and maintenance costs are expensed as
incurred. Depreciation for financial reporting purposes is computed on the straight-line method
over the estimated service lives of the assets, which are from 15 to 30 years for land improvements
and buildings, 5 to 15 years for furniture, and machinery and equipment, 5 to 10 years for customer
capital, 5 years for vehicles, and 5 to 10 years for computer hardware and software.
Goodwill and Other Intangible Assets
Goodwill represents the excess of the cost of an acquired business over the fair value of the
identifiable tangible and intangible assets acquired and liabilities assumed in a business
combination. Identifiable intangible assets acquired in business combinations are recorded based on
their fair values at the date of acquisition. In accordance with guidance within ASC 350,
Intangibles Goodwill and Other, goodwill and identifiable intangible assets with indefinite
lives are not subject to amortization but must be evaluated for impairment. None of the Companys
identifiable intangible assets other than goodwill have indefinite lives.
The Company tests goodwill for impairment at least annually by initially comparing the fair
value of each of the Companys reporting units to their related carrying values. If the fair value
of the reporting unit is less than its carrying value, the Company performs an additional step to
determine the implied fair value of the goodwill. The implied fair value of goodwill is determined
by first allocating the fair value of the reporting unit to all of the assets and liabilities of
the unit and then computing the excess of the units fair value over the amounts assigned to the
assets and liabilities. If the carrying value of goodwill exceeds the implied fair value of
goodwill, such excess represents the amount of goodwill impairment, and the Company recognizes such
impairment accordingly. Fair values are estimated using discounted cash flows and other valuation
methodologies that are based on projections of the amounts and timing of future revenues and cash
flows, assumed discount rates and other assumptions as deemed appropriate. The Company considers
such factors as historical performance, anticipated market conditions, operating expense trends and
capital expenditure requirements.
The Companys identifiable intangible assets other than goodwill have finite lives. Certain of
these intangible assets, such as customer relationships, are amortized using an accelerated
methodology while others, such as patents, are amortized on a straight-line basis over their
estimated useful lives. In addition, intangible assets with finite lives are evaluated for
impairment
whenever events or circumstances indicate that their carrying amount may not be recoverable, as
prescribed by guidance within ASC 360, Property, Plant, and Equipment.
Long-Lived Assets
The Company evaluates long-lived assets under the provisions of ASC 360, which addresses financial
accounting and reporting for the impairment of long-lived assets and for long-lived assets to be
disposed of. For assets to be held and used, the Company groups a long-lived asset or assets with
other assets and liabilities at the lowest level for which identifiable cash flows are largely
independent of the cash flows of other assets and liabilities. An impairment loss for an asset
group reduces only the carrying amounts of a long-lived asset or assets of the group being
evaluated. The loss is allocated to the long-lived assets of the group on a pro-rata basis using
the relative carrying amounts of those assets, except that the loss allocated to an individual
long-lived asset of the group does not reduce the carrying amount of that asset below its fair
value whenever that fair value is determinable without undue cost and effort. Estimates of future
cash flows to test the recoverability of a long-lived asset group include only the future cash
flows that are directly associated with and that are expected to arise as a direct result of the
use and eventual disposition of the asset group. The future cash flow estimates used by the Company
exclude interest charges.
51
Income Taxes
Deferred tax assets and liabilities are recognized for the future tax consequences of temporary
differences between the book and tax basis of assets and liabilities. If it is more likely than not
that some portion or all of a deferred tax asset will not be realized, a valuation allowance is
recognized. The Company assesses its ability to realize deferred tax assets based on normalized
historical performance and on projections of future taxable income in the relevant tax
jurisdictions. Normalized historical performance for purposes of this assessment includes
adjustments for those income and expense items that are unusual and non-recurring in nature and are
not expected to affect results in future periods. Such unusual and non-recurring items include the
effects of discontinued operations, legal fees or settlements associated with specific litigation
matters, pension curtailment costs, and restructuring costs. The Companys projections of future
taxable income considers known events, such as the passage of legislation or expected occurrences,
and do not reflect a general growth assumption. The Companys estimates of future taxable income
are reviewed annually or whenever events or changes in circumstances indicate that such projections
should be modified.
The Company utilizes guidance within ASC 740 Income Taxes regarding the accounting for
uncertainty in income taxes. This guidance prescribes recognition and measurement standards for a
tax position taken or expected to be taken in a tax return. According to this guidance, the
evaluation of a tax position is a two step process. The first step is the determination of whether
a tax position should be recognized in the financial statements. The benefit of a tax position
taken or expected to be taken in a tax return is to be recognized only if the Company determines
that it is more-likely-than-not that the tax position will be sustained upon examination by the tax
authorities based upon the technical merits of the position. In step two, for those tax positions
which should be recognized, the measurement of a tax position is determined as being the largest
amount of benefit that is greater than 50% likely of being realized upon ultimate settlement.
No provision is made for U.S. income taxes on the undistributed earnings of non-U.S.
subsidiaries because these earnings are deemed permanently invested or otherwise indefinitely
retained for continuing international operations. These earnings would become subject to income tax
if they were remitted as dividends, were loaned to the Company or a U.S. affiliate, or if the
Company were to sell its ownership interest in the subsidiaries. Determination of the amount of
unrecognized deferred U.S. income tax liability on these unremitted earnings is not practicable.
Pensions
Accounting for pensions involves estimating the cost of benefits to be provided well into the
future and attributing that cost over the time period each employee works. To accomplish this,
extensive use is made of assumptions about inflation, investment returns, mortality, turnover and
discount rates. These assumptions are reviewed annually. In determining the expected return on plan
assets, the Company evaluates long-term actual return information, the mix of investments that
comprise plan assets and future estimates of long-term investment returns.
Net Income per Common Share
Basic net income per common share is computed by dividing net income by the weighted average number
of common shares outstanding during the period. Diluted net income per common share is computed by
dividing net income by the weighted average number of common shares outstanding plus all potential
dilutive common shares outstanding during the period. Potential dilutive common shares are
determined using the treasury stock method. Under the treasury stock method, exercise of options is
assumed at the beginning of the period when the average stock price during the period exceeds the
exercise price of outstanding options and common shares are assumed issued. The proceeds from
exercise are assumed to be used to purchase common stock at the average market price during the
period. The incremental shares to be issued are considered to be the potential dilutive common
shares outstanding.
Cash and Cash Equivalents
The Company considers all highly liquid, short-term investments made with an original maturity of
three months or less to be cash equivalents.
Restricted Cash
Restricted cash consists of cash collateral pledged under debt agreements to comply with
contractual stipulations, primarily related to outstanding letters of credit and certain derivative
obligations. Cash pledged for collateral or released from collateral is classified as an
investing activity in the consolidated statement of cash flows.
52
Derivative Instruments
The Company applies ASC 815, Derivatives and Hedging. ASC 815 establishes accounting and
reporting standards for derivative instruments, including certain derivative instruments embedded
in other contracts and for hedging activities. Derivative financial instruments are occasionally
utilized by the Company to manage risk exposure to movements in foreign exchange rates, interest
rates, or the prices of natural gas. Changes in the value of the derivative financial instruments
are measured at the balance sheet date and recognized in current earnings or other comprehensive
income depending on whether the derivative is designated as part of a hedge transaction and meets
certain other criteria. The Company does not hold derivative financial instruments for trading
purposes or any fair value hedges.
Use of Estimates
The preparation of financial statements in conformity with accounting principles generally accepted
in the United States of America requires management to make estimates and assumptions that affect
the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities
at the date of the financial statements and the reported amounts of revenues and expenses during
the reporting period. Actual results could differ from those estimates.
Labor Agreements
Collective bargaining agreements cover approximately 27% of the Companys labor force at December
31, 2010 that expire on July 31, 2011; June 9, 2013; and February 10, 2013.
Stock-Based Compensation
The Company applies ASC 718, Compensation Stock Compensation. In accordance with guidance
within ASC 718, compensation expense for stock options is recorded over the vesting period using
the fair value on the date of grant, as calculated by the Company using the Black-Scholes model. The nonvested restricted stock grant date fair value, which is the market price of
the underlying common stock, is expensed over the vesting period. The initial grant date fair value
of performance stock awards is determined using a Monte Carlo simulation model and is expensed on a
straight-line basis over the three-year performance period. The Companys stock-based compensation
plans are more fully described in Note 10.
Concentration of Credit Risk
Financial instruments that potentially expose the Company to concentrations of credit risk consist
primarily of cash and cash equivalents and customer receivables. The Company places its cash with
financial institutions and invests in low-risk, highly liquid instruments. With respect to customer
receivables, the Company believes that it has no significant concentration of credit risk with its
largest customer receivable comprising approximately 8% of the total receivables as of December 31,
2010.
Concentration of Deposit Risk
From time to time, the Company has cash deposited with financial institutions in excess of
federally insured limits. As of December 31, 2010, the Company has approximately $17.3 million of
total cash deposits with two U.S. financial institutions which is in excess of federally insured
limits.
Fair Value
Fair value is defined as the price that would be received to sell an asset or paid to transfer a
liability in an orderly transaction between market participants at the measurement date. The fair
value hierarchy distinguishes between (1) market participant assumptions developed based on market
data obtained from independent sources (observable inputs) and (2) an entitys own assumptions
about market participant assumptions developed based on the best information available in the
circumstances (unobservable inputs). The fair value hierarchy consists of three broad levels,
which gives the highest priority to unadjusted quoted prices in active markets for identical assets
or liabilities (Level 1) and the lowest priority to unobservable inputs (Level 3). The three
levels of the fair value hierarchy are described below:
|
|
|
Level 1 Quoted prices (unadjusted) in active markets for identical assets or
liabilities; |
|
|
|
|
Level 2 Inputs, other than the quoted prices in active markets, that are observable
either directly or indirectly; and |
|
|
|
|
Level 3 Unobservable inputs that reflect the reporting entitys own assumptions. |
53
Fair Value of Financial Instruments Excluding Derivative Instruments
The Companys financial instruments, excluding derivative instruments, consist primarily of cash
and cash equivalents, restricted cash, accounts
receivable, and accounts payable. The fair value of the cash and cash equivalents,
restricted cash, accounts receivable, and accounts payable approximates their carrying value
because of the short-term maturity of the instruments.
New Accounting Pronouncements
Pronouncements issued by the Financial Accounting Standards Board (the FASB) or other
authoritative accounting standards groups with future effective dates are either not applicable or
are not expected to be significant to the Companys financial position, results of operations or
cash flows.
Reclassification
Certain prior year amounts have been reclassified from selling, general, and administrative
expenses to litigation and other contingencies within the
consolidated statement of income and comprehensive income to conform
to the 2010 presentation.
2. Acquisitions
Zwicky Denmark and Sweden (Zwicky) and Hyde Marine, Inc. (Hyde)
On January 4, 2010, the Company acquired two Zwicky businesses. The Company acquired substantially
all of the assets of Zwicky AS (Denmark) and acquired 100% of the outstanding shares of capital
stock of Zwicky AB (Sweden). These companies are distributors of activated carbon products and
providers of services associated with the reactivation of activated carbon and, subsequent to
acquisition, their results are included in the Companys Activated Carbon and Service segment. As
a result of the Zwicky acquisitions, the Company has increased its presence in Northern Europe.
On January 29, 2010, the Company acquired 100% of the capital stock of Hyde, a manufacturer of
systems that use ultraviolet light technology to treat marine ballast water. The results of Hyde
are included in the Companys Equipment segment. The Hyde acquisition provides the Company with
immediate entry into the new global market for ballast water treatment and increases its knowledge
base and experience in using ultraviolet light technology to treat water.
The aggregate purchase price for these acquisitions was $4.3 million, including cash paid at
closing of $2.8 million as well as deferred payments and earnouts valued at $1.5 million. The fair
value of assets acquired less liabilities assumed for Hyde exceeded the purchase price thereby
resulting in a pre-tax gain of $0.3 million which is included in the gain on acquisitions in the
Companys statement of income. The Company recorded an estimated earnout liability of $0.6 million
payable to the former owner and certain employees of Hyde calculated based upon 5% of certain
defined cash flow of the business through 2018, without limitation. This liability, which the
Company evaluates and adjusts at the end of each reporting period, is recorded in accrued pension
and other liabilities within the consolidated balance sheet.
Calgon Mitsubishi Chemical Corporation (CMCC)
On March 31, 2010, the Company increased
its ownership interest in its Japanese joint venture with
CMCC from 49% to 80%. The increase in ownership was accomplished by CMCC borrowing funds and
purchasing shares of capital stock directly from the former majority owner Mitsubishi Chemical
Corporation (MCC) for approximately $7.7 million. Subsequent to the share purchase and resultant
control by the Company, the venture was re-named Calgon Carbon Japan KK (CCJ). CCJ also agreed to
acquire the remaining shares held by MCC on March 31, 2011 (the redeemable noncontrolling interest)
for approximately $2.4 million, subject to working capital and other adjustments related to indemnification claims which are
currently estimated to reduce the final payment by $2.1 million, to $0.3 million. The increased
ownership and control triples the Companys sales revenue in Asia and adds to its workforce and
infrastructure in Japan, the worlds second largest activated carbon market. The consolidated
results of CCJ are reflected in the Companys Activated Carbon and Service segment.
The acquisition date fair value of the Companys former 49% equity interest in CMCC was
approximately $9.8 million. To date, the Company has recorded a pre-tax gain of $2.4 million
related to this acquisition. The gain resulted from the
54
remeasurement of the Companys equity
interest to fair value as well as the fair value of assets acquired less liabilities assumed
exceeding the purchase price.
The preliminary purchase price allocations and resulting impact on the corresponding
consolidated balance sheet relating to these acquisitions is as follows:
|
|
|
|
|
(Dollars in thousands) |
|
|
|
|
|
|
|
|
Assets |
|
|
|
|
Cash |
|
$ |
708 |
|
Receivables |
|
|
19,511 |
|
Inventories |
|
|
14,625 |
|
Property, plant and equipment, net |
|
|
7,606 |
|
Intangibles, net* |
|
|
5,374 |
|
Other current assets |
|
|
2,530 |
|
Other assets |
|
|
546 |
|
|
Total assets |
|
$ |
50,900 |
|
|
|
|
|
|
|
Liabilities |
|
|
|
|
Accounts payable |
|
$ |
(10,660 |
) |
Short-term debt |
|
|
(14,777 |
) |
Current portion of long-term debt |
|
|
(2,569 |
) |
Long-term debt |
|
|
(5,160 |
) |
Accrued pension and other liabilities |
|
|
(3,993 |
) |
|
Total liabilities |
|
$ |
(37,159 |
) |
|
|
|
|
|
|
Redeemable non-controlling interest |
|
|
(274 |
) |
|
|
|
|
|
|
Net assets |
|
$ |
13,467 |
|
|
Cash paid for acquisitions |
|
$ |
2,812 |
|
|
|
|
|
* |
|
Weighted amortization period of 8.9 years. |
Subsequent to their acquisition and excluding the related gains of $2.7 million recorded at
March 31, 2010, these entities have contributed the following to the Companys consolidated
operating results for the year ended December 31, 2010:
|
|
|
|
|
|
|
Year Ended |
(Dollars in thousands) |
|
December 31, 2010 |
|
|
|
|
|
|
Revenue |
|
$ |
57,041 |
|
Net loss |
|
$ |
(444 |
) |
The aggregate purchase price for each acquisition was allocated to the assets acquired
and liabilities assumed based on their respective estimated acquisition date fair values. The
purchase price allocations for CCJ is preliminary and is based on the information that was
available as of the acquisition date to estimate the fair value of assets acquired and liabilities
assumed. Management believes that the information provides a reasonable basis for allocating the
purchase price but the Company is awaiting additional information necessary to finalize the CCJ
purchase price allocation. Such information includes asset valuations related primarily to
intangible assets and property, plant and equipment, which are necessary to finalize the purchase price allocation. The fair values
reflected above related to intangible assets and property, plant and equipment may be adjusted upon the final valuations and such adjustments could be
significant. The Company expects to finalize the valuations and complete the purchase price
allocation for CCJ as soon as possible but no later than one year
from the acquisition date.
55
Pro Forma Information (Unaudited)
The operating results of the acquired companies have been included in the Companys consolidated
financial statements from the dates each were acquired. The following unaudited pro forma results
of operations assume that the acquisitions had been included for the full periods indicated. Such
results are not necessarily indicative of the actual results of operations that would have been
realized nor are they necessarily indicative of future results of operations.
|
|
|
|
|
|
|
|
|
|
|
December 31 |
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
Net sales |
|
$ |
499,547 |
|
|
$ |
474,680 |
|
Net income |
|
$ |
34,035 |
|
|
$ |
39,469 |
|
Net income per common share |
|
|
|
|
|
|
|
|
Basic |
|
$ |
0.61 |
|
|
$ |
0.72 |
|
Diluted |
|
$ |
0.60 |
|
|
$ |
0.70 |
|
|
These pro forma amounts have been calculated after adjusting for sales and related profit
resulting from the Companys sales of activated carbon to both CCJ and Zwicky. In addition, the
equity earnings from the Companys former non-controlling interest in CCJ have been removed. The
results also reflect additional amortization that would have been charged assuming fair value
adjustments to amortizable intangible assets had been applied to the beginning of each period
presented.
The results for the year ended December 31, 2010 exclude approximately $2.7 million of gains
associated with the acquisitions.
3. Inventories
|
|
|
|
|
|
|
|
|
|
|
December 31 |
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
Raw materials |
|
$ |
24,178 |
|
|
$ |
22,657 |
|
Finished goods |
|
|
77,515 |
|
|
|
61,930 |
|
|
Total |
|
$ |
101,693 |
|
|
$ |
84,587 |
|
|
Inventories are recorded net of reserves of $1.3 million and $1.5 million for obsolete
and slow-moving items at December 31, 2010 and 2009, respectively.
4. Property, Plant and Equipment
|
|
|
|
|
|
|
|
|
|
|
December 31 |
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
Land and improvements |
|
$ |
21,573 |
|
|
$ |
12,999 |
|
Buildings |
|
|
40,667 |
|
|
|
33,376 |
|
Machinery, equipment and customer capital |
|
|
367,964 |
|
|
|
368,695 |
|
Computer hardware and software |
|
|
19,014 |
|
|
|
18,368 |
|
Furniture and vehicles |
|
|
8,637 |
|
|
|
8,029 |
|
Construction-in-progress |
|
|
35,048 |
|
|
|
15,798 |
|
|
|
|
|
492,903 |
|
|
|
457,265 |
|
Less accumulated depreciation |
|
|
(306,069 |
) |
|
|
(302,165 |
) |
|
Net |
|
$ |
186,834 |
|
|
$ |
155,100 |
|
|
Depreciation expense for the years ended December 31, 2010, 2009, and 2008 totaled $20.1
million, $16.9 million, and $15.1 million, respectively.
Repair and maintenance expenses were $15.4 million, $11.5 million, and $8.3 million for the
years ended December 31, 2010, 2009, and 2008, respectively.
56
5. Goodwill and Other Identifiable Intangible Assets
The Company has elected to perform the annual impairment test of its goodwill, as required, on
December 31 of each year. For purposes of the test, the Company has identified reporting units, as
defined within ASC 350, at a regional level for the Activated Carbon and Service segment and at the
technology level for the Equipment segment and has allocated goodwill to these reporting units
accordingly. The goodwill associated with the Consumer segment is not material and has not been
allocated below the segment level.
The changes in the carrying amount of goodwill by segment for the years ended December 31,
2010 and 2009 are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Activated |
|
|
|
|
|
|
|
|
|
|
|
|
Carbon and |
|
|
Equipment |
|
|
Consumer |
|
|
|
|
(Dollars in thousands) |
|
Service Segment |
|
|
Segment |
|
|
Segment |
|
|
Total |
|
|
Balance as of January 1, 2009 |
|
$ |
19,963 |
|
|
$ |
6,317 |
|
|
$ |
60 |
|
|
$ |
26,340 |
|
Foreign currency translation |
|
|
342 |
|
|
|
252 |
|
|
|
|
|
|
|
594 |
|
|
Balance as of December 31, 2009 |
|
|
20,305 |
|
|
|
6,569 |
|
|
|
60 |
|
|
|
26,934 |
|
Foreign currency translation |
|
|
(122 |
) |
|
|
98 |
|
|
|
|
|
|
|
(24 |
) |
|
Balance as of December 31, 2010 |
|
$ |
20,183 |
|
|
$ |
6,667 |
|
|
$ |
60 |
|
|
$ |
26,910 |
|
|
The following is a summary of the Companys identifiable intangible assets as of December
31, 2010 and 2009, respectively:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2010 |
|
|
|
Weighted |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Average |
|
|
Gross |
|
|
|
|
|
|
|
|
|
|
Net |
|
|
|
Amortization |
|
|
Carrying |
|
|
Foreign |
|
|
Accumulated |
|
|
Carrying |
|
(Dollars in thousands) |
|
Period |
|
|
Amount |
|
|
Exchange |
|
|
Amortization |
|
|
Amount |
|
|
Amortized intangible assets: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Patents |
|
15.4 Years |
|
$ |
1,369 |
|
|
$ |
|
|
|
$ |
(1,128 |
) |
|
$ |
241 |
|
Customer Relationships |
|
16.0 Years |
|
|
10,450 |
|
|
|
(239 |
) |
|
|
(7,138 |
) |
|
|
3,073 |
|
Product Certification |
|
5.4 Years |
|
|
5,327 |
|
|
|
|
|
|
|
(2,116 |
) |
|
|
3,211 |
|
Unpatented Technology |
|
20.0 Years |
|
|
2,875 |
|
|
|
|
|
|
|
(1,848 |
) |
|
|
1,027 |
|
Licenses |
|
20.0 Years |
|
|
964 |
|
|
|
151 |
|
|
|
(52 |
) |
|
|
1,063 |
|
|
Total |
|
14.0 Years |
|
$ |
20,985 |
|
|
$ |
(88 |
) |
|
$ |
(12,282 |
) |
|
$ |
8,615 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2009 |
|
|
|
Weighted |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Average |
|
|
Gross |
|
|
|
|
|
|
|
|
|
|
Net |
|
|
|
Amortization |
|
|
Carrying |
|
|
Foreign |
|
|
Accumulated |
|
|
Carrying |
|
(Dollars in thousands) |
|
Period |
|
|
Amount |
|
|
Exchange |
|
|
Amortization |
|
|
Amount |
|
|
Amortized intangible assets: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Patents |
|
15.4 Years |
|
$ |
1,369 |
|
|
$ |
|
|
|
$ |
(1,047 |
) |
|
$ |
322 |
|
Customer Relationships |
|
17.0 Years |
|
|
9,323 |
|
|
|
(182 |
) |
|
|
(6,399 |
) |
|
|
2,742 |
|
Product Certification |
|
7.9 Years |
|
|
1,682 |
|
|
|
|
|
|
|
(1,192 |
) |
|
|
490 |
|
Unpatented Technology |
|
20.0 Years |
|
|
2,875 |
|
|
|
|
|
|
|
(1,685 |
) |
|
|
1,190 |
|
|
Total |
|
16.0 Years |
|
$ |
15,249 |
|
|
$ |
(182 |
) |
|
$ |
(10,323 |
) |
|
$ |
4,744 |
|
|
For the years ended December 31, 2010, 2009 and 2008, the Company recognized $2.0
million, $1.3 million, and $1.5 million respectively, of amortization expense related to intangible
assets. The Company estimates amortization expense to be recognized during the next five years as
follows:
|
|
|
|
|
For the year ending December 31: |
|
(Dollars in thousands) |
|
2011 |
|
$ |
1,675 |
|
2012 |
|
|
1,485 |
|
2013 |
|
|
1,410 |
|
2014 |
|
|
1,310 |
|
2015 |
|
|
716 |
|
|
57
6. Product Warranties
The Company establishes a warranty reserve for equipment project sales and estimates the warranty
accrual based on the history of warranty claims to total sales, adjusted for significant known
claims in excess of established reserves.
Warranty terms are based on the negotiated equipment project contract and typically are either
18 months from shipment date or 12 months from project startup date. The change in the warranty
reserve, which is included in accounts payable and accrued liabilities in the consolidated balance
sheets, is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31 |
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
2008 |
|
|
Beginning Balance |
|
$ |
1,140 |
|
|
$ |
1,095 |
|
|
$ |
1,123 |
|
Payments and replacement product |
|
|
(272 |
) |
|
|
(500 |
) |
|
|
(471 |
) |
Additions to warranty reserve for warranties issued during the period |
|
|
480 |
|
|
|
571 |
|
|
|
524 |
|
Change in the warranty reserve for pre-existing warranties |
|
|
(8 |
) |
|
|
(26 |
) |
|
|
(81 |
) |
|
Ending Balance |
|
$ |
1,340 |
|
|
$ |
1,140 |
|
|
$ |
1,095 |
|
|
7. Borrowing Arrangements
Short-Term Debt
|
|
|
|
|
|
|
|
|
|
|
December 31 |
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
Borrowings under Japanese Credit Facility |
|
$ |
2,962 |
|
|
$ |
|
|
Borrowings under Japanese Working Capital Loan |
|
|
18,480 |
|
|
|
|
|
|
Total |
|
|
21,442 |
|
|
|
|
|
|
Long-Term Debt
|
|
|
|
|
|
|
|
|
|
|
December 31 |
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
Borrowings under Japanese Term Loan |
|
$ |
6,924 |
|
|
$ |
|
|
Less current portion of long-term debt |
|
|
3,203 |
|
|
|
|
|
|
Net |
|
$ |
3,721 |
|
|
$ |
|
|
|
5.00% Convertible Senior Notes
On August 18, 2006, the Company issued $75.0 million in aggregate principal amount of 5.00% Notes
due in 2036 (the Notes). The Notes accrued interest at the rate of 5.00% per annum which was
payable in cash semi-annually in arrears on each February 15 and August 15, which commenced
February 15, 2007. The Notes were eligible to be converted under certain circumstances.
During the period of August 20, 2008 through November 10, 2008, the Company converted and
exchanged $69.0 million of the Notes for cash of $11.0 million and approximately 13.0 million
shares of its common stock. A pre-tax loss of $8.9 million was recorded on these extinguishments
during the year ended December 31, 2008. During the third quarter of 2009, the Company exchanged,
for approximately 1.2 million shares of its common stock, the remaining $6.0 million of Notes. A
pre-tax loss of $0.9 million was recorded on this extinguishment related primarily to the
outstanding discount and deferred financing fees of the Notes upon conversion. As of December 31,
2009, all Notes have been converted.
In accordance with guidance within ASC 470-20, the debt discount of $21.9 million was being
amortized over the period from August 18, 2006 (the issuance date) to June 15, 2011 (the first put
date on the Notes). The effective interest rate for all periods on the liability component was
approximately 13.8%. The Company also incurred original issuance costs of $0.4 million which had
been deferred and were being amortized over the same period as the discount. For the years ended
December 31, 2009 and 2008, the Company recorded interest expense of $0.2 million and $5.7 million,
respectively, related to the Notes, of which $0.1 million and $3.0 million related to the
amortization of the discount and $0.1 million and $2.7 million related to contractual coupon
interest.
58
Credit Facility
On May 8, 2009, the Company and certain of its domestic subsidiaries entered into a Credit
Agreement (the Credit Agreement) that replaced the Companys prior credit facility. Concurrent
with the closing under the Credit Agreement, the Company terminated and paid in full its
obligations under the prior credit facility. The Company provided cash collateral to the former
agent bank for the remaining exposure related to outstanding letters of credit and certain
derivative obligations. The cash collateral is shown as restricted cash within the consolidated
balance sheet as of December 31, 2009. No cash collateral was deposited at December 31, 2010. The
Company was in compliance with all applicable financial covenants and other restrictions under the
Prior Credit Facility as of the effective date of its termination and in May 2009, wrote off
deferred costs of approximately $0.8 million, pre-tax, related to the prior credit facility.
The Credit Agreement provides for an initial $95.0 million revolving credit facility (the
Revolving Credit Facility) which expires on May 8, 2014. So long as no event of default has
occurred and is continuing, the Company from time to time may request one or more increases in the
total revolving credit commitment under the Revolving Credit Facility of up to $30.0 million in the
aggregate. No assurance can be given, however, that the total revolving credit commitment will be
increased above $95.0 million. Availability under the Revolving Credit Facility is conditioned
upon various customary conditions. A quarterly nonrefundable commitment fee is payable by the
Company based on the unused availability under the Revolving Credit Facility and is currently equal
to 0.25%. Any outstanding borrowings under the Revolving Credit Facility on July 2, 2012, up to
$50.0 million, automatically convert to a term loan maturing on May 8, 2014 (the Term Loan), with
the total revolving credit commitment under the Revolving Credit Facility being reduced at that
time by the amount of the Term Loan. Total availability under the Revolving Credit Facility at
December 31, 2010 was $92.7 million, after considering outstanding letters of credit.
On November 30, 2009, the Company entered into a First Amendment to the Credit Agreement (the
First Amendment). The First Amendment relaxes certain restrictions contained in the Credit
Agreement so as to permit the Company to form subsidiaries in connection with future acquisitions
or for corporate planning purposes; to permit increased capital expenditures; to increase the
amount of cash that may be down-streamed to non-domestic subsidiaries; to permit the issuance of up
to $8.0 million of letters of credit outside the Credit Agreement; to increase the amount of
indebtedness the Company may obtain outside of the Credit Agreement; to permit the pledging of U.S.
assets to secure certain foreign debt; and to permit the purchase of 51% of Calgon Mitsubishi
Chemical Corporation (CMCC) not already owned by the Company, including funding that transaction
with foreign debt.
The interest rate on amounts owed under the Term Loan and the Revolving Credit Facility will
be, at the Companys option, either (i) a fluctuating base rate based on the highest of (A) the
prime rate announced from time to time by the lenders, (B) the rate announced by the Federal
Reserve Bank of New York on that day as being the weighted average of the rates on overnight
federal funds transactions arranged by federal funds brokers on the previous trading day plus 3.00%
or (C) a daily LIBOR rate plus 2.75%, or (ii) LIBOR-based borrowings in one to six month increments
at the applicable LIBOR rate plus 2.50%. A margin may be added to the applicable interest rate
based on the Companys leverage ratio as set forth in the First Amendment. The interest rate per
annum as of December 31, 2010 using option (i) above would have been 3.25% if any borrowings were
outstanding.
The Company incurred issuance costs of $1.0 million which were deferred and are being
amortized over the term of the Credit Agreement. As of December 31, 2010 and 2009, there are no
outstanding borrowings under the Revolving Credit Facility.
Certain of the Companys domestic subsidiaries unconditionally guarantee all indebtedness and
obligations related to borrowings under the Credit Agreement. The Companys obligations under the
Revolving Credit Facility are secured by a first perfected security interest in certain of the
domestic assets of the Company and the subsidiary guarantors, including certain real property,
inventory, accounts receivable, equipment and capital stock of certain of the Companys domestic
subsidiaries.
The Credit Agreement contains customary affirmative and negative covenants for credit
facilities of this type, including limitations on the Company and its subsidiaries with respect to
indebtedness, liens, investments, capital expenditures, mergers and acquisitions, dispositions of
assets and transactions with affiliates. The Credit Agreement also provides for
59
customary events of default, including failure to pay principal or interest when due, failure
to comply with covenants, the fact that any representation or warranty made by the Company is false
or misleading in any material respect, certain insolvency or receivership events affecting the
Company and its subsidiaries and a change in control of the Company. If an event of default
occurs, the lenders will be under no further obligation to make loans or issue letters of credit.
Upon the occurrence of certain events of default, all outstanding obligations of the Company
automatically become immediately due and payable, and other events of default will allow the
lenders to declare all or any portion of the outstanding obligations of the Company to be
immediately due and payable. The Credit Agreement also contains a covenant which includes
limitations on its ability to declare or pay cash dividends, subject to certain exceptions, such as
dividends declared and paid by its subsidiaries and cash dividends paid by the Company in an amount
not to exceed 50% of cumulative net after tax earnings following the closing date of the agreement
if certain conditions are met. The Company was in compliance with all such covenants as of
December 31, 2010 and 2009, respectively.
Belgian Loan and Credit Facility
On November 30, 2009, the Company entered into a Loan Agreement (the Belgian Loan) in order to
help finance expansion of the Companys Feluy, Belgium facility. The Belgian Loan provides total
borrowings up to 6.0 million Euro, which can be drawn on in 120 thousand Euro bond installments at
25% of the total amount invested in the expansion. The maturity date is seven years from the date
of the first draw down which has yet to occur. The Belgian Loan is guaranteed by a mortgage
mandate on the Feluy site and is subject to customary reporting requirements, though no financial
covenants exist and the Company had no outstanding borrowings under the Belgian Loan as of December
31, 2010 and 2009.
The Company also maintains a Belgian credit facility totaling 1.5 million Euro which is
secured by cash collateral of 750 thousand Euro. The cash collateral is shown as restricted cash
within the consolidated balance sheet as of December 31, 2010. There are no financial covenants,
and the Company had no outstanding borrowings under the Belgian credit facility as of December 31,
2010 and December 31, 2009, respectively. Bank guarantees of 1.2 million Euros were issued as of
December 31, 2010.
United Kingdom Credit Facility
The Company maintains a United Kingdom credit facility for the issuance of various letters of
credit and guarantees totaling 0.6 million British Pounds Sterling. This credit facility is
secured with a U.S. bank guarantee. Bank guarantees of 0.4 million British Pounds Sterling were
issued as of December 31, 2010.
Chinese Credit Facility
The Company previously maintained a Chinese credit facility totaling 11.0 million RMB or $1.6
million which was secured by a U.S. letter of credit. The credit facility was fully repaid in June
2009 and was closed.
Japanese Loans and Credit Facility
On
March 31, 2010, CCJ entered into a Revolving Credit Facility Agreement (the Japanese
Credit Facility) totaling 2.0 billion Japanese Yen for working
capital requirements of CCJ. This credit facility is unsecured and matures on March 31, 2011. Calgon Carbon Corporation
provided a formal guarantee for up to eighty percent (80%) of all of the indebtedness of CCJ in its
capacity as the borrower under the Japanese Credit Facility. The interest rate on amounts owed
under the Japanese Credit Facility is based on a three-month Tokyo Interbank Offered Rate (TIBOR)
plus 0.675%. The interest rate per annum as of December 31, 2010 was 1.015%. Total borrowings
outstanding under the Japanese Credit Facility were 240.5 million Japanese Yen or $2.9 million at
December 31, 2010 and are shown as short-term debt within the consolidated balance sheet.
CCJ
also entered into two other borrowing arrangements as part of the
common share repurchase on March 31, 2010, a Term Loan Agreement (the Japanese Term Loan), and a Working
Capital Loan Agreement (the Japanese Working Capital Loan). Calgon Carbon Corporation is jointly
and severally liable as the guarantor of CCJs obligations and the Company permitted CCJ to grant a
security interest and continuing lien in certain of its assets, including inventory and accounts
receivable, to secure its obligations under both loan agreements. The Japanese Term Loan provided
for a principal amount of 722.0 million Japanese Yen, or $7.7 million at March 31, 2010. This loan
matures on March 31, 2013, bears interest at 1.975% per annum, and is payable in monthly
installments of 20.0 million Japanese Yen beginning on April 30, 2010, with a final payment of 22.0
million Japanese Yen. Accordingly, 260.0 million Japanese Yen or $3.2 million is recorded as
current and 302.0 million Japanese Yen or $3.7 million is recorded as long-term debt within the
consolidated balance sheet at December 31, 2010. The Japanese Working Capital Loan provides for
60
borrowings up to 1.5 billion Japanese Yen and bears interest based on a daily short-term prime rate
fixed on the day a borrowing takes place, which was 0.825% per annum at December 31, 2010. This
loan matures on March 31, 2011 and is renewable annually, by mutual consent, for a nominal fee.
Total borrowings outstanding under the Japanese Working Capital Loan were 1.5 billion Japanese Yen
or $18.5 million at December 31, 2010 and are shown as short-term debt within the consolidated
balance sheet presented.
Fair Value of Debt
At December 31, 2010, the Company had $28.4 million of borrowings under various Japanese credit
agreements described above. The recorded amounts are based on prime rates, and accordingly, the
carrying value of these obligations approximate their fair value.
Maturities of Long-Term Debt
The Company is obligated to make principal payments on debt outstanding at December 31, 2010 of
$3.2 million in 2011, $3.0 million in 2012 and $0.7 million in 2013.
Interest Expense
The Companys interest expense for the years ended December 31, 2010, 2009, and 2008 totaled $29
thousand, $0.3 million, and $6.0 million, respectively. These amounts are net of interest costs
capitalized of $0.4 million, $0.4 million, and $0.4 million for the years ended December 31, 2010,
2009, and 2008, respectively.
8. Commitments
The Company has entered into leases covering principally office, research and warehouse space,
office equipment and vehicles. Future minimum rental payments required under all operating leases
that have remaining noncancelable lease terms in excess of one year are $7.6 million in 2011, $6.3
million in 2012, $5.3 million in 2013, $4.7 million in 2014, $2.5 million in 2015 and $2.8 million
thereafter. Total rental expense on all operating leases was $8.9 million, $8.1 million, and $7.3
million for the years ended December 31, 2010, 2009, and 2008, respectively.
The Company has in place long-term supply contracts for the purchase of raw materials,
transportation, and information systems and services. The following table represents the total
payments made for the purchases under the aforementioned supply contracts:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31 |
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
2008 |
|
|
Raw and other materials |
|
$ |
35,417 |
|
|
$ |
34,104 |
|
|
$ |
31,837 |
|
Transportation |
|
|
7,663 |
|
|
|
6,853 |
|
|
|
5,733 |
|
Information systems and services |
|
|
3,903 |
|
|
|
2,951 |
|
|
|
2,663 |
|
|
Total payments |
|
$ |
46,983 |
|
|
$ |
43,908 |
|
|
$ |
40,233 |
|
|
61
Future minimum purchase requirements under the terms of the aforementioned contracts are
as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Due in |
|
|
|
|
(Dollars in thousands) |
|
2011 |
|
|
2012 |
|
|
2013 |
|
|
2014 |
|
|
2015 |
|
|
Thereafter |
|
|
Raw and other materials |
|
$ |
25,516 |
|
|
$ |
10,791 |
|
|
$ |
1,794 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
Transportation |
|
|
1,575 |
|
|
|
1,575 |
|
|
|
263 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Information systems and services |
|
|
2,397 |
|
|
|
2,397 |
|
|
|
2,397 |
|
|
|
2,397 |
|
|
|
2,397 |
|
|
|
|
|
|
Total contractual cash obligations |
|
$ |
29,488 |
|
|
$ |
14,763 |
|
|
$ |
4,454 |
|
|
$ |
2,397 |
|
|
$ |
2,397 |
|
|
$ |
|
|
|
9. Shareholders Equity
The Companys Board of Directors in 2000 authorized the purchase of up to 500,000 shares of the
Companys stock. As of December 31, 2010, 11,300 shares have been purchased under this stock buy
back program.
The Board of Directors adopted a new Stockholder Rights Plan in February 2005 designated to
guard against (1) coercive and abusive tactics that might be used in an attempt to gain control of
the Company without paying all stockholders a fair price for their shares or (2) the accumulation
of a substantial block of stock without offering to pay stockholders a fair control premium. The
Rights Plan will not prevent takeovers, but is designed to preserve the Boards bargaining power
and flexibility to deal with third-party acquirers and to otherwise seek to maximize value for all
stockholders. The Plan awards one right for each outstanding share of common stock held by
stockholders of record on February 3, 2005 and thereafter. Each right entitles the holder to
purchase from the Company one unit of one ten-thousandth of a share of a newly created series of
preferred stock at a purchase price of $35 per unit. The rights will be exercisable only if a
person or group acquires beneficial ownership of 10% or more of the Companys outstanding common
stock (15% or more in the case of certain institutional investors) or commences a tender or
exchange offer upon consummation of which such person or group would beneficially own 10% or more
of the Companys common stock (Acquiring Person). If one of those events occurs, each holder of a
right (with the exception of the Acquiring Person or group) will thereafter have the right to
receive, upon exercise, common stock (or, in certain circumstances, cash, property or other of the
Companys securities) having a value equal to two times the exercise price of the right. The rights
can be redeemed by the Board of Directors under certain circumstances, in which case the rights
will not be exchangeable for shares.
10. Stock Compensation Plans
At December 31, 2010, the Company had one stock-based compensation plan that was adopted in 2008
and is described below. The former Employee and Non-Employee Directors Stock Option Plans were
terminated and superceded by the 2008 Equity Incentive Plan, however, they both had stock-based
awards outstanding as of December 31, 2010 and 2009.
2008 Equity Incentive Plan
In 2008, the Company adopted an equity incentive plan for eligible employees, service providers,
and non-employee directors of the Company and its subsidiaries. The maximum number of shares
available for grants and awards is an aggregate of 2,000,000 shares and the plan also includes a
fixed sub-limit for the granting of incentive stock options which is 1,500,000 shares. The awards
may be stock options, restricted stock units, performance units or other stock-based awards. Stock
options may be nonstatutory or incentive. The exercise price for options and stock appreciation
rights shall not be less than the fair market value on the date of grant, except if an incentive
stock option is granted to a 10% employee, as defined by the plan, then the option price may not
be less than 110% of such fair market value. Options and stock appreciation rights may be
exercisable commencing with the grant date.
Employee Stock Option Plan
The Employee Stock Option Plan for officers and other key employees of the Company permitted grants
of stock options, restricted shares or restricted performance shares for up to 8,238,640 shares of
the Companys common stock. Stock options may be nonstatutory or incentive with a purchase
price of not less than 100% of the fair market value on the date of the grant. Stock appreciation
rights were permitted to be granted at date of option grant or at any later date during the term of
the option. Incentive stock options granted since 1986 become exercisable no less than six months
after the date of grant and are no longer exercisable after the
expiration of ten years
from the date of the grant.
62
Non-Employee Directors Stock Option Plan
The 1993 Non-Employee Directors Stock Option Plan, as last amended in 2005, provided for an annual
grant on the day following the Annual Meeting of Stockholders of stock options equal to a
Black-Scholes calculated value of $25,000 per Director on the date of grant. The options vest and
become exercisable six months after the date of the grant and, in general, expire ten years after
the date of grant.
Stock-Based Compensation Expense
In accordance with the guidance within ASC 718 Compensation Stock Compensation, compensation
expense for stock options is recorded over the vesting period based on the fair value on the date
of grant, as calculated by the Company using the Black-Scholes model and the assumptions listed
below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
2010 |
|
|
2009 |
|
|
2008 |
|
|
Average grant date exercise price per share of unvested option awards |
|
$ |
15.47 |
|
|
$ |
15.57 |
|
|
$ |
14.41 |
|
Dividend yield |
|
|
.00 |
% |
|
|
.00 |
% |
|
|
.00 |
% |
Expected volatility |
|
|
44 |
% |
|
|
35-44 |
% |
|
|
35 |
% |
Risk-free interest rates |
|
|
2.40 |
% |
|
|
1.99-2.76 |
% |
|
|
2.76 |
% |
Expected lives of options |
|
6 years |
|
|
3-6 years |
|
3-6 years |
|
Average grant date fair value per share of unvested option awards |
|
$ |
6.91 |
|
|
$ |
6.55 |
|
|
$ |
5.64 |
|
|
The Dividend yield is based on the latest annualized dividend rate and the current market
price of the underlying common stock at the date of grant.
Expected volatility is based on the historical volatility of the Companys stock and the
implied volatility calculated from traded options on the Companys stock.
The Risk-free interest rates are based on the U.S. Treasury strip rate for the expected life
of the option.
The Expected lives of options are primarily determined from historical stock option exercise
data.
Stock Option Activity
The following tables show a summary of the status and activity of stock options for the year ended
December 31, 2010:
Employee:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted- |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Average |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Remaining |
|
|
|
|
|
|
|
|
|
|
Weighted- |
|
|
Contractual |
|
|
Aggregate |
|
|
|
|
|
|
|
Average |
|
|
Term |
|
|
Intrinsic Value |
|
|
|
Shares |
|
|
Exercise Price |
|
|
(in years) |
|
|
(in thousands) |
|
|
Outstanding at beginning of year |
|
|
1,180,868 |
|
|
$ |
7.87 |
|
|
|
|
|
|
|
|
|
Granted |
|
|
73,613 |
|
|
|
15.39 |
|
|
|
|
|
|
|
|
|
Exercised |
|
|
(269,300 |
) |
|
|
7.04 |
|
|
|
|
|
|
|
|
|
Forfeited |
|
|
(9,968 |
) |
|
|
15.42 |
|
|
|
|
|
|
|
|
|
Expired |
|
|
(9,869 |
) |
|
|
16.46 |
|
|
|
|
|
|
|
|
|
|
Outstanding at December 31, 2010 |
|
|
965,344 |
|
|
$ |
8.50 |
|
|
|
4.29 |
|
|
$ |
6,501 |
|
|
Exercisable at December 31, 2010 |
|
|
864,689 |
|
|
$ |
7.69 |
|
|
|
3.76 |
|
|
$ |
6,477 |
|
|
Exercisable
and expected to vest at December 31, 2010 |
|
|
965,344 |
|
|
$ |
8.50 |
|
|
|
4.29 |
|
|
$ |
6,501 |
|
|
The weighted-average grant date fair value of employee stock options granted during the
years ended December 31, 2010, 2009, and 2008 was $6.90 per share, $6.45 per share, and $6.76 per
share or $0.5 million, $0.6 million, and $0.5 million, respectively. The total grant date fair
value of options vested during the years ended December 31, 2010, 2009, and 2008 was $6.60 per
share, $5.08 per share, and $3.15 per share, or $0.5 million, $0.4 million, and $0.3 million,
respectively.
63
Non-Employee Directors:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted- |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Average |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Remaining |
|
|
|
|
|
|
|
|
|
|
Weighted- |
|
|
Contractual |
|
|
Aggregate |
|
|
|
|
|
|
|
Average |
|
|
Term |
|
|
Intrinsic Value |
|
|
|
Shares |
|
|
Exercise Price |
|
|
(in years) |
|
|
(in thousands) |
|
|
Outstanding at beginning of year |
|
|
99,772 |
|
|
$ |
6.92 |
|
|
|
|
|
|
|
|
|
Granted |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Exercised |
|
|
(16,750 |
) |
|
|
8.25 |
|
|
|
|
|
|
|
|
|
Forfeited |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Expired |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding at December 31, 2010 |
|
|
83,022 |
|
|
$ |
6.65 |
|
|
|
4.42 |
|
|
$ |
661 |
|
|
Exercisable at December 31, 2010 |
|
|
83,022 |
|
|
$ |
6.65 |
|
|
|
4.42 |
|
|
$ |
661 |
|
|
The total grant date fair value of options vested during the year ended December 31, 2008
was $5.31 per share or $11 thousand.
During the years ended December 31, 2010, 2009, and 2008 the total intrinsic value of stock
options exercised (i.e., the difference between the market price at exercise and the price paid by
the employee or non-employee directors to exercise the option) was $1.8 million, $0.8 million, and
$8.8 million, respectively. The total amount of cash received from the exercise of options was
$2.0 million, $1.0 million, and $5.1 million, for the years ended December 31, 2010, 2009, and
2008, respectively.
Stock Awards
In accordance with guidance within ASC 718, compensation expense for nonvested stock awards is
recorded over the vesting period based on the fair value at the date of grant.
Nonvested restricted and performance restricted stock granted under the Companys Equity
Incentive Plan is valued at the grant date fair value, which is the market price of the underlying
common stock, and vest over service or performance periods that range from one to three years.
Additionally, performance stock awards, based on Total Shareholder Performance (TSR), vest
subject to the satisfaction of performance goals, at the end of a three-year performance period.
The number of performance stock awards that are scheduled to vest is a function of TSR. Under the
terms of the TSR performance stock award, the Companys actual TSR for the performance period is
compared to the results of its peer companies for the same period with the Companys relative
position in the group determined by percentile rank. The actual award payout is determined by
multiplying the target award by the performance factor percentage based upon the Companys
percentile ranking and can vest at between zero and 200 percent of the target award. During the
years ended December 31, 2010 and 2009, the TSR performance stock awards that were granted in 2007
and 2006, respectively, vested and were awarded at 200 percent of the target award, based on the
Companys satisfaction of performance goals during the preceding three-year period, with 107,900
and 128,800 shares of common stock issued, respectively. In addition, the TSR performance stock
award that was granted in 2008 vested and was awarded in February 2011 at 97 percent of the target
award, based on the Companys satisfaction of performance goals during the preceding three-year
period, with 16,781 shares of common stock issued. The initial grant date fair value of the TSR
performance stock is determined using a Monte Carlo simulation model. The grant date fair value is
expensed on a straight-line basis over the three-year performance period. The following
significant assumptions were used:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
|
2010 |
|
|
2009 |
|
|
2008 |
|
|
Dividend yield |
|
|
.00 |
% |
|
|
.00 |
% |
|
|
.00 |
% |
Expected volatility |
|
|
70.1 |
% |
|
|
52-53 |
% |
|
|
35-37 |
% |
Risk-free interest rates |
|
|
1.38 |
% |
|
|
1.47-1.78 |
% |
|
|
2.10-3.52 |
% |
Performance period |
|
3 years |
|
|
3 years |
|
3 years |
|
64
The following table shows a summary of the employee TSR performance stock awards
outstanding as of December 31, 2010:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fair Value |
|
|
Minimum |
|
|
Target |
|
|
Maximum |
|
TSR Performance Period |
|
(in thousands) |
|
|
Shares |
|
|
Shares |
|
|
Shares |
|
|
2008 2010 |
|
$ |
467 |
|
|
|
|
|
|
|
17,300 |
|
|
|
34,600 |
|
2009 2011 |
|
|
504 |
|
|
|
|
|
|
|
18,800 |
|
|
|
37,600 |
|
2010 2012 |
|
|
392 |
|
|
|
|
|
|
|
15,410 |
|
|
|
30,820 |
|
|
The following table shows a summary of the status and activity of employee and
non-employee directors nonvested stock awards for the year ended December 31, 2010:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted- |
|
|
|
|
|
|
Weighted- |
|
|
|
|
|
|
|
Average |
|
|
|
|
|
|
Average |
|
|
|
|
|
|
|
Grant Date |
|
|
TSR |
|
|
Grant Date |
|
|
|
Restricted |
|
|
Fair Value |
|
|
Performance |
|
|
Fair Value |
|
|
|
Stock Awards |
|
|
(per share) |
|
|
Stock Awards (a) |
|
|
(per share) |
|
|
Nonvested at January 1, 2010 |
|
|
211,304 |
|
|
$ |
14.50 |
|
|
|
96,650 |
|
|
$ |
19.54 |
|
Granted |
|
|
114,842 |
|
|
|
16.21 |
|
|
|
18,066 |
|
|
|
25.45 |
|
Vested |
|
|
(106,700 |
) |
|
|
13.38 |
|
|
|
(53,950 |
) |
|
|
13.71 |
|
Forfeited |
|
|
(11,498 |
) |
|
|
14.77 |
|
|
|
(9,256 |
) |
|
|
26.48 |
|
|
Nonvested at December 31, 2010 |
|
|
207,948 |
|
|
$ |
16.00 |
|
|
|
51,510 |
|
|
$ |
26.46 |
|
|
|
|
|
(a) |
|
The number of shares shown for the performance stock awards is based on the target
number of share awards. |
The weighted-average grant date fair value of restricted stock awards granted during the
years ended December 31, 2010, 2009, and 2008 was $16.21 per share, $15.08 per share, and $17.24
per share or $1.9 million, $1.8 million, and $1.6 million, respectively. The total fair value of
restricted stock awards vested during the years ended December 31, 2010, 2009, and 2008 was $1.4
million, $1.6 million, and $1.4 million, respectively.
The weighted-average grant date fair value of performance stock awards granted during the
years ended December 31, 2010, 2009, and 2008 was $25.45 per share, $26.83 per share, and $26.97
per share or $0.5 million, $0.7 million, and $0.6 million, respectively. The total fair value of
performance stock awards vested during the years ended December 31, 2010, 2009, and 2008 was $0.7
million, $0.8 million, and $0.6 million, respectively.
Compensation expense related to all stock-based compensation totaled $2.5 million, $2.4
million, and $2.9 million for the years ended December 31,
2010, 2009, and 2008 and was recognized as a component of selling,
general and administrative expense.
As of December 31, 2010, there was $2.9 million of total future compensation cost related to
nonvested share-based compensation arrangements and the weighted-average period over which this
cost is expected to be recognized is approximately 1.7 years.
65
11. Pensions
The Company sponsors defined benefit plans covering substantially all employees. The Company uses
a measurement date of December 31 for all its pension plans.
For all U.S. plans, at December 31, 2010, and 2009 the projected benefit obligation and
accumulated benefit obligation each exceed plan assets.
For U.S. plans, the following table provides a reconciliation of changes in the plans benefit
obligations and fair value of assets over the two-year period ended December 31, 2010 and the
funded status as of December 31 for both years:
|
|
|
|
|
|
|
|
|
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
|
|
|
|
|
|
|
|
|
Change in Projected Benefit Obligations |
|
|
|
|
|
|
|
|
Projected benefit obligations at January 1 |
|
$ |
87,132 |
|
|
$ |
81,323 |
|
Service cost |
|
|
869 |
|
|
|
768 |
|
Interest cost |
|
|
4,882 |
|
|
|
4,791 |
|
Actuarial loss |
|
|
5,972 |
|
|
|
3,956 |
|
Benefits paid |
|
|
(3,400 |
) |
|
|
(3,706 |
) |
|
Projected benefit obligations at December 31 |
|
|
95,455 |
|
|
|
87,132 |
|
|
|
|
|
|
|
|
|
|
|
Change in Plan Assets |
|
|
|
|
|
|
|
|
Fair value of plan assets at January 1 |
|
|
65,708 |
|
|
|
47,219 |
|
Actual return on plan assets |
|
|
8,636 |
|
|
|
11,715 |
|
Employer contributions |
|
|
12,595 |
|
|
|
10,480 |
|
Benefits paid |
|
|
(3,400 |
) |
|
|
(3,706 |
) |
|
Fair value of plan assets at December 31 |
|
|
83,539 |
|
|
|
65,708 |
|
|
Funded status at December 31 |
|
$ |
(11,916 |
) |
|
$ |
(21,424 |
) |
|
|
|
|
|
|
|
|
|
|
Amounts recognized in the Balance Sheets: |
|
|
|
|
|
|
|
|
Current liability Accrued benefit cost |
|
$ |
(82 |
) |
|
$ |
(82 |
) |
Noncurrent liability Accrued benefit cost |
|
|
(11,834 |
) |
|
|
(21,342 |
) |
|
Net amount recognized |
|
$ |
(11,916 |
) |
|
$ |
(21,424 |
) |
|
Amounts recognized in Accumulated Other Comprehensive Income consist of:
|
|
|
|
|
|
|
|
|
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
Accumulated
prior service cost |
|
$ |
313 |
|
|
$ |
430 |
|
Accumulated net actuarial loss |
|
|
27,007 |
|
|
|
25,461 |
|
|
Net amount recognized, before tax effect |
|
$ |
27,320 |
|
|
$ |
25,891 |
|
|
The accumulated benefit obligation at December 31, 2010 and 2009 was $90.3 million and
$82.3 million, respectively.
For U.S. plans, the assumptions used to determine benefit obligations are shown in the
following table:
|
|
|
|
|
|
|
|
|
|
|
2010 |
|
|
2009 |
|
|
Weighted average actuarial assumptions at December 31: |
|
|
|
|
|
|
|
|
Discount rate |
|
|
5.26 |
% |
|
|
5.79 |
% |
Rate of increase in compensation levels |
|
|
4.00 |
% |
|
|
4.00 |
% |
|
66
The following table sets forth the fair values of the Companys U.S. pension plans assets
as of December 31, 2010:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Dollars in thousands) |
|
Fair Value Measurements at December 31, 2010 |
|
|
|
|
|
|
|
Quoted |
|
|
|
|
|
|
|
|
|
|
Prices in |
|
|
|
|
|
|
|
|
|
|
Active |
|
|
|
|
|
|
|
|
|
|
Markets for |
|
Significant |
|
Significant |
|
|
|
|
|
|
Identical |
|
Observable |
|
Unobservable |
|
|
|
|
|
|
Assets |
|
Inputs |
|
Inputs |
Asset Category |
|
Total |
|
(Level 1) |
|
(Level 2) |
|
(Level 3) |
|
Cash Equivalents |
|
$ |
1,011 |
|
|
$ |
1,011 |
|
|
$ |
|
|
|
$ |
|
|
Equities |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Large Cap (a) |
|
|
21,115 |
|
|
|
21,115 |
|
|
|
|
|
|
|
|
|
Mid Cap (b) |
|
|
9,308 |
|
|
|
9,308 |
|
|
|
|
|
|
|
|
|
Small Cap Mutual Fund (c) |
|
|
5,618 |
|
|
|
|
|
|
|
5,618 |
|
|
|
|
|
Microcap Mutual Fund (d) |
|
|
5,012 |
|
|
|
5,012 |
|
|
|
|
|
|
|
|
|
International Mutual Fund (e) |
|
|
14,587 |
|
|
|
14,587 |
|
|
|
|
|
|
|
|
|
Fixed Income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Core Fixed Fund Mutual Fund (f) |
|
|
23,743 |
|
|
|
23,743 |
|
|
|
|
|
|
|
|
|
Emerging Markets Debt Mutual Fund (g) |
|
|
3,145 |
|
|
|
3,145 |
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
83,539 |
|
|
$ |
77,921 |
|
|
$ |
5,618 |
|
|
$ |
|
|
|
|
|
|
(a) |
|
This category consists of Growth and Value strategies investing primarily in the common
stock of large capitalization companies located in the United States. Growth oriented
strategies seek companies within the Russell 1000 Growth Universe with above average
earnings, growth, and revenue expectations. Value oriented strategies seek companies within
the Russell 1000 Value Universe that are undervalued relative to their intrinsic value.
These strategies are benchmarked to the Russell 1000 Growth and Value Indices respectively. |
|
(b) |
|
This category invests primarily in small to mid-sized U.S. companies that are
undervalued relative to their intrinsic value. The smaller cap orientation of the strategy
requires investment manager to be cognizant of liquidity and capital restraints, which are
monitored by the investment team on an ongoing basis. This strategy is benchmarked to the
Russell Midcap Value Index. |
|
(c) |
|
This category invests primarily in small capitalization U.S. companies that are either
undervalued relative to their intrinsic value or that have above average earnings growth
and revenue expectations. The smaller cap orientation of the strategy requires investment
manager to be cognizant of liquidity and capital restraints, which are monitored by the
investment team on an ongoing basis. This strategy is benchmarked to the Russell 2000
Index. |
|
(d) |
|
This category invests primarily in micro-capitalization U.S. companies that are
undervalued relative to their intrinsic value. The smaller cap orientation of the strategy
requires investment manager to be cognizant of liquidity and capital restraints, which are
monitored by the investment team on an ongoing basis. This strategy is benchmarked to the
Russell Micro Cap Value Index. |
|
(e) |
|
This category invests in all types of capitalization companies operating in both
developed and emerging markets outside the United States. The strategy targets broad
diversification across various economic sectors and seeks to achieve lower overall
portfolio volatility by investing with complimentary active managers with varying risk
characteristics. Total combined exposure to emerging markets typically ranges from 10% to
20%, with a maximum restriction of 40%. This category is benchmarked to the MSCI EAFE Index
and the MSCI All Country World Index ex U.S. |
|
(f) |
|
This category invests primarily in U.S. denominated investment grade and government
securities in addition to MBS and ABS issues. It may invest up to 10% of its assets in
non-dollar denominated bonds from issuers located outside of the United States. Investment
in non-dollar denominated bonds may be on a currency hedged or un-hedged basis. This
category normally invests at least 80% of its assets in bonds and maintains an average
portfolio duration that is within ±20% of the duration of the benchmark. This category is
benchmarked to the Barclays Capital Aggregate Index. |
|
(g) |
|
This category invests primarily in local currency denominated government debt
securities of countries within the Emerging Markets. The strategy is broadly diversified by
country and will invest in locally denominated corporate securities. This strategy is
benchmarked to the JP Morgan GBI-EM Global Diversified Index. |
The Companys investment strategy is to earn the highest possible long-term total rate of
return while minimizing the associated risk to ensure the preservation of the plan assets for the
provision of benefits to participants and their beneficiaries. This is accomplished by active
management of a diversified portfolio by fund managers, fund styles, asset types, risk
characteristics and investment holdings.
67
Information about the expected cash flows for the U.S. pension plans follows:
|
|
|
|
|
|
|
Pension Benefits |
|
Year |
|
(Thousands) |
|
|
|
|
|
|
|
Employer contributions |
|
|
|
|
2011 |
|
$ |
2,030 |
|
|
|
|
|
|
Benefit Payments |
|
|
|
|
2011 |
|
$ |
5,926 |
|
2012 |
|
|
5,716 |
|
2013 |
|
|
5,121 |
|
2014 |
|
|
5,465 |
|
2015 |
|
|
6,056 |
|
2016 2020 |
|
|
32,820 |
|
|
For U.S. plans, the following table provides the components of net periodic pension costs
of the plans for the years ended December 31, 2010, 2009, and 2008:
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
Service cost |
|
$ |
869 |
|
|
$ |
768 |
|
Interest cost |
|
|
4,882 |
|
|
|
4,791 |
|
Expected return on assets |
|
|
(5,615 |
) |
|
|
(3,822 |
) |
Prior service cost |
|
|
117 |
|
|
|
203 |
|
Net amortization |
|
|
1,405 |
|
|
|
1,942 |
|
Curtailment |
|
|
|
|
|
|
|
|
|
Net periodic pension cost |
|
$ |
1,658 |
|
|
$ |
3,882 |
|
|
Other Changes in Plan Assets and Benefit Obligations Recognized in Other
Comprehensive Income (Loss)
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
Current year actuarial loss (gain) |
|
$ |
2,951 |
|
|
$ |
(3,938 |
) |
Amortization of actuarial loss |
|
|
(1,405 |
) |
|
|
(1,942 |
) |
Amortization of prior service cost |
|
|
(117 |
) |
|
|
(203 |
) |
|
Total recognized in other comprehensive income (loss) |
|
$ |
1,429 |
|
|
$ |
(6,083 |
) |
|
Total recognized in net periodic pension cost and other comprehensive income (loss) |
|
$ |
3,087 |
|
|
$ |
(2,201 |
) |
|
The estimated amounts that will be amortized from accumulated other comprehensive income
into net periodic pension cost in 2011 are as follows:
|
|
|
|
|
(Dollars in thousands) |
|
|
|
|
| |
Prior service cost |
|
$ |
75 |
|
Net actuarial loss |
|
|
1,604 |
|
|
Total at December 31 |
|
$ |
1,679 |
|
|
For U.S. plans, the assumptions used in the measurement of net periodic pension cost are
shown in the following table:
|
|
|
|
|
|
|
|
|
|
|
2010 |
|
|
2009 |
|
|
Weighted average actuarial assumptions at December 31: |
|
|
|
|
|
|
|
|
Discount rate |
|
|
5.75 |
% |
|
|
6.06 |
% |
Expected annual return on plan assets |
|
|
8.00 |
% |
|
|
8.00 |
% |
Rate of increase in compensation levels |
|
|
4.00 |
% |
|
|
4.00 |
% |
|
The discount rates that the Company utilizes for its Qualified Plans to determine pension
obligations are based on a review of long-term corporate bonds that receive one of the two highest
ratings given by a recognized rating agency. The expected rate of return on plan assets was
determined by evaluating input from the Companys actuaries including their review of asset class
return expectations as well as long-term inflation assumptions. Projected returns are based on
broad equity and bond indices that the Company uses to benchmark its actual asset portfolio
performance based on its
68
portfolio mix of approximately 67% equity securities, 32% debt securities, and 1% with other
investments. The Company also takes into account the effect on its projected returns from any
reasonably likely changes in its asset portfolio when applicable. Including the 2010 and 2009
benchmark returns of 15.7% and 22.4% respectively, the Companys 15-25 year return ranged from 7.6%
to 9.7% on its benchmark portfolio.
For all European plans, at December 31, 2010, and 2009 the projected benefit obligation and
accumulated benefit obligation each exceed plan assets.
For European plans, the following tables provide a reconciliation of changes in the plans
benefit obligations and fair value of assets over the two-year period ended December 31, 2010 and
the funded status as of December 31 of both years:
|
|
|
|
|
|
|
|
|
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
|
|
|
|
|
|
|
|
|
Change in Projected Benefit Obligations |
|
|
|
|
|
|
|
|
Projected benefit obligations at January 1 |
|
$ |
36,201 |
|
|
$ |
30,932 |
|
Service cost |
|
|
493 |
|
|
|
482 |
|
Interest cost |
|
|
1,773 |
|
|
|
1,888 |
|
Employee contributions |
|
|
166 |
|
|
|
171 |
|
Actuarial loss |
|
|
674 |
|
|
|
1,733 |
|
Benefits paid |
|
|
(1,729 |
) |
|
|
(1,124 |
) |
Curtailment gain |
|
|
(1,040 |
) |
|
|
|
|
Foreign currency exchange rate changes |
|
|
(1,770 |
) |
|
|
2,119 |
|
|
Projected benefit obligations at December 31 |
|
|
34,768 |
|
|
|
36,201 |
|
|
|
|
|
|
|
|
|
|
|
Change in Plan Assets |
|
|
|
|
|
|
|
|
Fair value of plan assets at January 1 |
|
|
21,832 |
|
|
|
17,250 |
|
Actual return on plan assets |
|
|
1,797 |
|
|
|
2,331 |
|
Employer contributions |
|
|
1,707 |
|
|
|
1,827 |
|
Employee contributions |
|
|
166 |
|
|
|
171 |
|
Benefits paid |
|
|
(1,729 |
) |
|
|
(1,124 |
) |
Foreign currency exchange rate changes |
|
|
(930 |
) |
|
|
1,377 |
|
|
Fair value of plan assets at December 31 |
|
|
22,843 |
|
|
|
21,832 |
|
|
Funded Status at December 31 |
|
$ |
(11,925 |
) |
|
$ |
(14,369 |
) |
|
|
|
|
|
|
|
|
|
|
Amounts Recognized in the Balance Sheets: |
|
|
|
|
|
|
|
|
Current liability Accrued benefit cost |
|
$ |
(537 |
) |
|
$ |
(563 |
) |
Noncurrent liability Accrued benefit cost |
|
|
(11,388 |
) |
|
|
(13,806 |
) |
|
Net amount recognized |
|
$ |
(11,925 |
) |
|
$ |
(14,369 |
) |
|
Amounts recognized in Accumulated Other Comprehensive Income consist of:
|
|
|
|
|
|
|
|
|
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
Accumulated net actuarial loss |
|
$ |
3,184 |
|
|
$ |
4,395 |
|
Accumulated transition obligation |
|
|
|
|
|
|
32 |
|
|
Net amount recognized, before tax effect |
|
$ |
3,184 |
|
|
$ |
4,427 |
|
|
The 2010 curtailment was a result of the Company freezing the benefits under two of its
United Kingdom salaried plans at December 31, 2010.
The accumulated benefit obligation at the end of 2010 and 2009 was $34.0 million and $33.3
million, respectively.
For European plans, the assumptions used to determine end of year benefit obligations are
shown in the following table:
|
|
|
|
|
|
|
|
|
|
|
2010 |
|
|
2009 |
|
|
Weighted average actuarial assumptions at December 31: |
|
|
|
|
|
|
|
|
Discount rate |
|
|
5.35 |
% |
|
|
5.48 |
% |
Rate of increase in compensation levels |
|
|
3.50 |
% |
|
|
4.34 |
% |
|
69
The following table sets forth the fair values of the Companys European pension plans
assets as of December 31, 2010:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Dollars in thousands) |
|
Fair Value Measurements at December 31, 2010 |
|
|
|
|
|
|
Quoted |
|
|
|
|
|
|
|
|
|
|
Prices in |
|
|
|
|
|
|
|
|
|
|
Active |
|
|
|
|
|
|
|
|
|
|
Markets for |
|
Significant |
|
Significant |
|
|
|
|
|
|
Identical |
|
Observable |
|
Unobservable |
|
|
|
|
|
|
Assets |
|
Inputs |
|
Inputs |
Asset Category |
|
Total |
|
(Level 1) |
|
(Level 2) |
|
(Level 3) |
|
Cash Equivalents |
|
$ |
429 |
|
|
$ |
429 |
|
|
$ |
|
|
|
$ |
|
|
Equities |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
M&G PP Discretionary Fund (a) |
|
|
2,607 |
|
|
|
2,607 |
|
|
|
|
|
|
|
|
|
Global Equity 60-40 Index (b) |
|
|
4,179 |
|
|
|
4,179 |
|
|
|
|
|
|
|
|
|
Fixed Income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Delta Lloyd Fixed Income (c) |
|
|
4,409 |
|
|
|
|
|
|
|
|
|
|
|
4,409 |
|
Corporate Bonds (d) |
|
|
6,346 |
|
|
|
6,346 |
|
|
|
|
|
|
|
|
|
Government Bonds (e) |
|
|
2,071 |
|
|
|
2,071 |
|
|
|
|
|
|
|
|
|
Real Estate (f) |
|
|
1,639 |
|
|
|
1,639 |
|
|
|
|
|
|
|
|
|
Insurance Reserves (g) |
|
|
1,163 |
|
|
|
|
|
|
|
|
|
|
|
1,163 |
|
|
Total |
|
$ |
22,843 |
|
|
$ |
17,271 |
|
|
$ |
|
|
|
$ |
5,572 |
|
|
|
|
|
(a) |
|
This fund invests in a mix of equity shares, bonds, property and cash. Only the equity
investments are included in this line with the remaining being allocated to other
appropriate categories. The fund is actively managed against its benchmark of the CAPS
Balanced Pooled Fund Median. A prudent approach of diversification by both location and
investment type is employed by the fund and both active stock selection and asset
allocation are used to add value. |
|
(b) |
|
This index fund invests 60% in the UK Equity Index Fund and 40% in overseas index
funds. The overseas portion has a target allocation of 14% in North American funds, 14% in
European funds, (not including the UK), 6% in Japanese funds, and 6% in Pacific Basin funds
(not including Japan). |
|
(c) |
|
This category invests in 6 year Fixed Income investments with Delta Lloyd. |
|
(d) |
|
This category invests in the M&G All Stocks Corporate Bond Fund and the Legal & General
(LG) AAA Fixed interest Over 15 Year Fund. These funds, respectively, invest primarily in
investment grade corporate bonds, as well as other debt instruments, including higher
yielding corporate bonds, government debt, convertible and preferred stocks, money market
instruments and equities; and in long-dated sterling denominated AAA-rated corporate bonds,
as well as smaller holdings in gilts both providing a fixed rate of interest. |
|
(e) |
|
This category invests mainly in long term gilts through the LG Over 15 Year Gilts Index
and the M&G PP Discretionary Fund. |
|
(f) |
|
This category invests in the M&G UK Property Fund. The fund invests directly in
commercial properties in the UK and is actively managed against its performance benchmark
of the BNY Mellon CAPS Pooled Fund Property Median. The fund is well diversified investing
in the retail, office and industrial sectors of the market. A small portion of this
category is also held in the M&G PP Discretionary Fund. |
|
(g) |
|
This category invests in insurance policies in the name of the individual plan members. |
The Companys Level 3 investments in the Delta Lloyd fixed income fund and insurance
reserves were valued using significant unobservable inputs. Inputs to these valuations include
characteristics and quantitative data relating to the assets and reserves, investment and insurance
policy cost, position size, liquidity, current financial condition of the company/insurer and other
relevant market data. The following table sets forth changes in fair value measurements using significant
unobservable inputs during 2010:
|
|
|
|
|
|
|
|
|
|
|
Delta Lloyd |
|
|
Insurance |
|
(Dollars in thousands) |
|
Fixed Income |
|
|
Reserves |
|
|
Balance at January 1, 2010 |
|
$ |
4,802 |
|
|
$ |
1,255 |
|
Purchases |
|
|
799 |
|
|
|
149 |
|
Sales/Maturities |
|
|
(891 |
) |
|
|
(156 |
) |
Foreign currency translation |
|
|
(301 |
) |
|
|
(85 |
) |
|
Balance at December 31, 2010 |
|
$ |
4,409 |
|
|
$ |
1,163 |
|
|
70
Information about the expected cash flows for the European pension plans follows:
|
|
|
|
|
|
|
Pension Benefits |
|
Year |
|
(Thousands) |
|
|
Employer contributions |
|
|
|
|
2011 |
|
$ |
1,560 |
|
|
|
|
|
|
Benefit Payments |
|
|
|
|
2011 |
|
$ |
2,351 |
|
2012 |
|
|
1,328 |
|
2013 |
|
|
1,380 |
|
2014 |
|
|
1,119 |
|
2015 |
|
|
1,245 |
|
2016 2020 |
|
|
6,982 |
|
|
Total benefits expected to be paid include both the Companys share of the benefit cost
and the participants share of the cost, which is funded by participant contributions to the plan.
For European plans, the following table provides the components of net periodic pension costs
of the plans for the years ended December 31, 2010, 2009 and 2008:
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
Service cost |
|
$ |
493 |
|
|
$ |
482 |
|
Interest cost |
|
|
1,773 |
|
|
|
1,888 |
|
Expected return on assets |
|
|
(1,283 |
) |
|
|
(1,211 |
) |
Net amortization |
|
|
148 |
|
|
|
171 |
|
|
Net periodic pension cost |
|
$ |
1,131 |
|
|
$ |
1,330 |
|
|
Other Changes in Plan Assets and Benefit Obligations Recognized in Other
Comprehensive Income (Loss)
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
Current year actuarial loss |
|
$ |
159 |
|
|
$ |
614 |
|
Amortization of actuarial loss |
|
|
(137 |
) |
|
|
(124 |
) |
Amortization of transition obligation |
|
|
(10 |
) |
|
|
(47 |
) |
Curtailment |
|
|
(1,040 |
) |
|
|
|
|
Foreign currency exchange |
|
|
(216 |
) |
|
|
326 |
|
|
Total recognized in other comprehensive income |
|
$ |
(1,244 |
) |
|
$ |
769 |
|
|
Total recognized in net periodic pension cost and other comprehensive income (loss) |
|
$ |
(113 |
) |
|
$ |
2,099 |
|
|
The estimated amounts that will be amortized from accumulated other comprehensive income
into net periodic pension cost in 2011 are as follows:
|
|
|
|
|
|
Total net actuarial loss at December 31 |
|
$ |
64 |
|
|
For European plans, the assumptions used in the measurement of the net periodic pension
cost are shown in the following table:
|
|
|
|
|
|
|
|
|
|
|
2010 |
|
|
2009 |
|
|
Weighted average actuarial assumptions at December 31: |
|
|
|
|
|
|
|
|
Discount rate |
|
|
5.51 |
% |
|
|
5.51 |
% |
Expected annual return on plan assets |
|
|
6.32 |
% |
|
|
6.30 |
% |
Rate of increase in compensation levels |
|
|
4.22 |
% |
|
|
3.97 |
% |
|
The expected rate of return on plan assets was determined by evaluating input from the
Companys actuaries, including their review of asset class return expectations as well as long-term
inflation assumptions. Projected returns are based on broad equity and bond indices that the
Company uses to benchmark its actual asset portfolio performance. The Company also takes into
account the effect on its projected returns from any reasonably likely changes in its asset
71
portfolio when applicable. The portfolios historical 10-year compounded rate of return is
4.0% as the Company was significantly impacted by losses in 2008.
The non-current portion of $23.2 million and $35.1 million at December 31, 2010 and 2009,
respectively, for the U.S. and European pension liabilities is included in accrued pension and
other liabilities.
The Company also sponsors a defined contribution plan for certain U.S. employees that permits
employee contributions of up to 50% of eligible compensation in accordance with Internal Revenue
Service guidance. Under this defined contribution plan, the Company makes a fixed contribution of
2% of eligible employee compensation on a quarterly basis and matches contributions made by each
participant in an amount equal to 100% of the employee contribution up to a maximum of 2% of
employee compensation. In addition, each of these employees is eligible for an additional
discretionary Company contribution of up to 4% of employee compensation based upon annual Company
performance at the discretion of the Companys Board of Directors. Employer matching contributions
for non-represented employees vest immediately. Employer fixed and discretionary contributions vest
after two years of service. For each bargaining unit employee at the Catlettsburg, Kentucky
facility, the Company contributes a maximum of $25.00 per month to the plan. As of June 8, 2010,
under this facilitys new collective bargaining agreement, current employees have the option of
remaining in the defined benefit plan or converting to an enhanced defined contribution plan. The
election to convert will freeze the defined benefit calculation as of such date and employees who
elect to freeze their defined benefit will be eligible to receive a Company contribution to the
enhanced defined contribution plan of $1.15 per actual hour worked as well as for other related
hours paid but not worked. The Company will then make additional lump sum contributions to
employees that have converted of $5,000 per year on the next three anniversary dates of the
voluntary conversion to the enhanced defined contribution plan. As a result, employees that have
converted will be excluded from the aforementioned $25.00 match. For bargaining unit employees
hired after June 8, 2010, and for employees voluntarily converting to the enhanced defined
contribution plan, the Company contributes $1.15 per actual hour worked, as well as for other
related hours paid but not worked, for eligible employees. For bargaining unit employees at the
Columbus, Ohio facility, the Company makes contributions to the USW 401(k) Plan of $1.15 per actual
hour worked for eligible employees. For bargaining unit employees at the Neville Island,
Pennsylvania facility, the Company, effective January 1, 2009, began making contributions of $1.40
per actual hour worked to the defined contribution pension plan (Thrift/Savings Plan) for eligible
employees when their defined benefit pension plan was frozen. Employer matching contributions for
bargaining unit employees vest immediately. Total expenses related to the defined contribution
plans for years ended December 31, 2010, 2009, and 2008 were $1.8 million, $1.8 million, and $2.0
million, respectively.
12. Provision for Income Taxes
The components of the provision for income taxes for continuing operations were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
2008 |
|
|
Current |
|
|
|
|
|
|
|
|
|
|
|
|
Federal |
|
$ |
4,880 |
|
|
$ |
6,005 |
|
|
$ |
11,765 |
|
State and local |
|
|
942 |
|
|
|
943 |
|
|
|
829 |
|
Foreign |
|
|
2,515 |
|
|
|
2,436 |
|
|
|
3,720 |
|
|
|
|
|
8,337 |
|
|
|
9,384 |
|
|
|
16,314 |
|
|
Deferred |
|
|
|
|
|
|
|
|
|
|
|
|
Federal |
|
|
4,160 |
|
|
|
1,897 |
|
|
|
(2,349 |
) |
State and local |
|
|
346 |
|
|
|
343 |
|
|
|
398 |
|
Foreign |
|
|
317 |
|
|
|
130 |
|
|
|
(351 |
) |
|
|
|
|
4,823 |
|
|
|
2,370 |
|
|
|
(2,302 |
) |
|
Provision for income taxes for continuing operations |
|
$ |
13,160 |
|
|
$ |
11,754 |
|
|
$ |
14,012 |
|
|
Income from continuing operations before income taxes and equity in income of equity
investments includes income generated by operations outside the United States of $12.7 million,
$10.7 million, and $16.9 million for 2010, 2009, and 2008, respectively.
72
The differences between the U.S. federal statutory tax rate and the Companys effective income
tax rate for continuing operations is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
2010 |
|
|
2009 |
|
|
2008 |
|
|
U.S. federal statutory rate |
|
|
35.0 |
% |
|
|
35.0 |
% |
|
|
35.0 |
% |
State income taxes, net of federal income tax benefit |
|
|
2.1 |
|
|
|
2.3 |
|
|
|
2.0 |
|
Deferred tax related to equity investment |
|
|
|
|
|
|
(1.5 |
) |
|
|
|
|
Tax rate differential on foreign income |
|
|
(0.6 |
) |
|
|
(0.8 |
) |
|
|
(4.0 |
) |
Valuation allowance release |
|
|
(7.3 |
) |
|
|
(9.7 |
) |
|
|
|
|
Net foreign tax credits |
|
|
|
|
|
|
|
|
|
|
0.6 |
|
Tax statute expiration |
|
|
(1.7 |
) |
|
|
(0.5 |
) |
|
|
(0.5 |
) |
Change in uncertain tax positions |
|
|
1.4 |
|
|
|
0.2 |
|
|
|
2.0 |
|
Other net |
|
|
(1.4 |
) |
|
|
(1.3 |
) |
|
|
(1.7 |
) |
|
Effective income tax rate for continuing operations |
|
|
27.5 |
% |
|
|
23.7 |
% |
|
|
33.4 |
% |
|
The Companys total provision for income taxes is shown below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
2008 |
|
|
Continuing operations |
|
$ |
13,160 |
|
|
$ |
11,754 |
|
|
$ |
14,012 |
|
Discontinued operations |
|
|
|
|
|
|
|
|
|
|
1,560 |
|
Other comprehensive income |
|
|
210 |
|
|
|
1,028 |
|
|
|
(9,507 |
) |
|
Total provision for income taxes |
|
$ |
13,370 |
|
|
$ |
12,782 |
|
|
$ |
6,065 |
|
|
The Company has the following gross operating loss carryforwards and domestic tax credit
carryforwards as of December 31, 2010:
|
|
|
|
|
|
|
|
|
|
|
Amount |
|
|
Type |
|
(Thousands) |
|
Expiration Date |
|
Foreign tax credits |
|
$ |
9,190 |
|
|
|
2015 2017 |
|
State tax credits |
|
|
1,231 |
|
|
|
2027 |
|
Operating loss carryforwards federal |
|
|
1,275 |
|
|
|
2029 |
|
Operating loss carryforwards state* |
|
|
35,362 |
|
|
|
2015 2030 |
|
Operating loss carryforwards foreign |
|
|
1,546 |
|
|
2015 None |
|
|
|
|
* |
|
Of the total state operating loss-carryforwards, approximately 82% expire in 2020 or
later. |
The components of deferred taxes consist of the following:
|
|
|
|
|
|
|
|
|
|
|
December 31 |
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
Deferred tax assets** |
|
|
|
|
|
|
|
|
Net operating loss and credit carryforwards*** |
|
$ |
12,910 |
|
|
$ |
13,175 |
|
Accruals |
|
|
11,951 |
|
|
|
9,151 |
|
Inventories |
|
|
9,713 |
|
|
|
9,694 |
|
Pensions |
|
|
7,720 |
|
|
|
11,764 |
|
Valuation allowance |
|
|
|
|
|
|
(3,495 |
) |
|
Total deferred tax assets |
|
|
42,294 |
|
|
|
40,289 |
|
|
Deferred tax liabilities |
|
|
|
|
|
|
|
|
Property, plant and equipment |
|
$ |
22,149 |
|
|
$ |
19,503 |
|
Goodwill and other intangible assets |
|
|
4,719 |
|
|
|
1,357 |
|
U.S. liability on Belgian net deferred tax assets |
|
|
479 |
|
|
|
8 |
|
Cumulative translation adjustment on undistributed earnings |
|
|
|
|
|
|
1,074 |
|
|
Total deferred tax liabilities |
|
|
27,347 |
|
|
|
21,942 |
|
|
Net deferred tax asset**** |
|
$ |
14,947 |
|
|
$ |
18,347 |
|
|
|
|
|
** |
|
Uncertain tax liabilities of approximately zero and $66 thousand fully offset the foreign net
operating losses and credit carryforwards in 2010 and 2009, respectively. |
|
*** |
|
Net indirect benefits on uncertain tax liabilities of approximately $6.5 million and $4.7
million are included in the U.S. net operating loss and credit carryforwards in 2010 and 2009,
respectively. |
|
**** |
|
A current deferred tax liability of $129 thousand is included in accounts payable and accrued
liabilities on the 2010 balance sheet. |
73
A valuation allowance is established when it is more likely than not that a portion of
the deferred tax assets will not be realized. The valuation allowance is adjusted based on the
changing facts and circumstances, such as the expected expiration of an operating loss
carryforward.
The Companys valuation allowance consists of the following:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
State |
|
|
Total |
|
|
|
U.S. Foreign |
|
|
Operating Loss |
|
|
Valuation |
|
(Dollars in thousands) |
|
Tax Credits |
|
|
Carryforwards |
|
|
Allowance |
|
|
Balance as of January 1, 2009 |
|
|
7,915 |
|
|
|
62 |
|
|
|
7,977 |
|
Increase due to uncertainty of realization of tax benefit |
|
|
337 |
|
|
|
|
|
|
|
337 |
|
Decrease due to utilization of foreign tax credit carryforwards |
|
|
(1,688 |
) |
|
|
|
|
|
|
(1,688 |
) |
Decrease due to recognition of tax benefits in current year |
|
|
(3,131 |
) |
|
|
|
|
|
|
(3,131 |
) |
|
Balance as of December 31, 2009 |
|
$ |
3,433 |
|
|
$ |
62 |
|
|
$ |
3,495 |
|
Decrease due to utilization of state net operating loss carryforwards |
|
|
|
|
|
|
(62 |
) |
|
|
(62 |
) |
Decrease due to utilization of foreign tax credit carryforwards |
|
|
(1,043 |
) |
|
|
|
|
|
|
(1,043 |
) |
Decrease due to recognition of tax benefits in current year |
|
|
(2,390 |
) |
|
|
|
|
|
|
(2,390 |
) |
|
Balance as of December 31, 2010 |
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
As shown above, the Company reversed approximately $3.4 million of its valuation
allowances on foreign tax credit carryforwards. Based on the historical use of prior year foreign
tax credits and the acquisitions of Hyde Marine, Inc. and Calgon Carbon Japan KK, the Company
believes that it is more likely than not it can utilize all of its foreign tax credit
carryforwards.
The Company has classified uncertain tax positions as non-current income tax liabilities
unless the amount is expected to be paid within one year. The following is a reconciliation of the
unrecognized income tax benefits:
|
|
|
|
|
|
|
|
|
|
|
|
|
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
2008 |
|
|
Balance at January 1 |
|
$ |
11,704 |
|
|
$ |
12,249 |
|
|
$ |
11,953 |
|
Gross increases for tax positions of prior years |
|
|
878 |
|
|
|
266 |
|
|
|
1,919 |
|
Gross decreases for tax positions of prior years |
|
|
(301 |
) |
|
|
(1,014 |
) |
|
|
(2,100 |
) |
Gross increases for tax positions of current year |
|
|
219 |
|
|
|
803 |
|
|
|
809 |
|
Lapse of statute of limitations |
|
|
(1,285 |
) |
|
|
(141 |
) |
|
|
(332 |
) |
Settlements |
|
|
|
|
|
|
(459 |
) |
|
|
|
|
|
Balance at December 31 |
|
$ |
11,215 |
|
|
$ |
11,704 |
|
|
$ |
12,249 |
|
|
As of December 31, 2010, approximately $4.9 million of the $11.2 million, and as of
December 31, 2009, approximately $6.5 million of the $11.7 million, of unrecognized tax benefits
would reduce the Companys effective tax rate if recognized. Total uncertain tax positions
recorded in accrued pension and other liabilities were approximately $12.6 million and $12.5
million for the year ended December 31, 2010 and 2009, respectively.
The Company recognizes accrued interest and penalties related to unrecognized tax benefits in
income tax expense. During 2010 and 2009, the Company recognized approximately $0.4 million and
$0.3 million, respectively, of interest and penalties. As of December 31, 2010 and 2009, the
amount accrued for the payment of interest and penalties is approximately $1.5 million and $1.1
million, respectively.
At this time, the Company believes that it is reasonably possible that approximately $3.3
million of the estimated unrecognized tax benefits as of December 31, 2010, related primarily to
transfer pricing, will be recognized within the next twelve months based on the expiration of
statutory review periods of which $0.3 million will impact the effective tax rate.
74
As of December 31, 2010, the following tax years remain subject to examination for the
major jurisdictions where the Company conducts business:
|
|
|
|
|
Jurisdiction |
|
Years |
|
|
United States |
|
|
2000,2003,2005 2010 |
|
Kentucky |
|
|
2006 2010 |
|
Pennsylvania |
|
|
2005 2010 |
|
Belgium |
|
|
1999 2010 |
|
Canada |
|
|
2007 2010 |
|
Germany |
|
|
2007 2010 |
|
UK |
|
|
2007 2010 |
|
Japan |
|
|
2005 2010 |
|
|
13. Accumulated Other Comprehensive Income (Loss)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accumulated |
|
|
|
Currency |
|
|
Pension |
|
|
|
|
|
|
Other |
|
|
|
Translation |
|
|
Benefit |
|
|
Derivatives and |
|
|
Comprehensive |
|
(Dollars in thousands) |
|
Adjustments |
|
|
Adjustments |
|
|
Other |
|
|
Income (Loss) |
|
|
Balance, January 1, 2008 |
|
$ |
21,836 |
|
|
$ |
(4,758 |
) |
|
$ |
(70 |
) |
|
$ |
17,008 |
|
Net Change |
|
|
(4,744 |
) |
|
|
(17,959 |
) |
|
|
(755 |
) |
|
|
(23,458 |
) |
|
Balance, December 31, 2008 |
|
|
17,092 |
|
|
|
(22,717 |
) |
|
|
(825 |
) |
|
|
(6,450 |
) |
Net Change |
|
|
3,526 |
|
|
|
3,183 |
|
|
|
(1,265 |
) |
|
|
5,444 |
|
|
Balance, December 31, 2009 |
|
|
20,618 |
|
|
|
(19,534 |
) |
|
|
(2,090 |
) |
|
|
(1,006 |
) |
Net Change |
|
|
(3,594 |
) |
|
|
(47 |
) |
|
|
573 |
|
|
|
(3,068 |
) |
|
Balance, December 31, 2010 |
|
$ |
17,024 |
|
|
$ |
(19,581 |
) |
|
$ |
(1,517 |
) |
|
$ |
(4,074 |
) |
|
Foreign currency translation adjustments exclude income tax expense (benefit) for the
earnings of the Companys non-U.S. subsidiaries as management believes these earnings will be
reinvested for an indefinite period of time. Determination of the amount of unrecognized deferred
U.S. income tax liability on these unremitted earnings is not practicable. The income tax effect
included in accumulated other comprehensive income (loss) for other non-U.S. subsidiaries and
equity investees that are not permanently reinvested was zero, $1.1 million, and $1.2 million at
December 31, 2010, 2009, and 2008, respectively.
The income tax benefit associated with ASC 715 Compensation Retirement Benefits included
in accumulated other comprehensive income (loss) was $11.5 million, $11.3 million, and $13.6
million at December 31, 2010, 2009, and 2008, respectively. The net income tax benefit associated
with the Companys derivatives included in accumulated other comprehensive income (loss) was $1.0
million, $1.1 million, and $0.1 million at December 31, 2010, 2009, and 2008, respectively.
14. Supplemental Cash Flow Information
Cash paid for interest for the years ended December 31, 2010, 2009, and 2008 was $0.4 million, $0.5
million, and $4.8 million, respectively. Income taxes paid, net of refunds, for the years ended
December 31, 2010, 2009, and 2008 was $16.0 million, $3.8 million, and $15.3 million, respectively.
During the year ended December 31, 2009, the Company exchanged shares of its common stock for
approximately $6.0 million of its 5.00% Convertible Senior Notes. Refer to Note 7.
The Company has reflected $1.1 million and $(0.1) million of its capital expenditures as a
non-cash increase and decrease, respectively, in accounts payable and accrued liabilities for the
years ended December 31, 2010 and 2009, respectively.
75
15. Derivative Instruments
The Companys corporate and foreign subsidiaries use foreign currency forward exchange contracts
and foreign exchange option contracts to limit the exposure of exchange rate fluctuations on
certain foreign currency receivables, payables, and other known and forecasted transactional
exposures for periods consistent with the expected cash flow of the underlying transactions. The
foreign currency forward exchange and foreign exchange option contracts generally mature within
eighteen months and are designed to limit exposure to exchange rate fluctuations. The Company uses
cash flow hedges to limit the exposure to changes in natural gas prices. The natural gas forward
contracts generally mature within one to thirty-six months. The Company accounts for its
derivative instruments under ASC 815 Derivatives and Hedging.
The fair value of outstanding derivative contracts recorded as assets in the accompanying
Consolidated Balance Sheets were as follows:
Asset Derivatives
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
(Dollars in thousands) |
|
Balance Sheet Locations |
|
|
2010 |
|
|
2009 |
|
Derivatives designated as hedging
instruments under ASC 815: |
|
|
|
|
|
|
|
|
|
|
|
|
Foreign exchange contracts |
|
Other current assets |
|
$ |
321 |
|
|
$ |
60 |
|
Natural gas contracts |
|
Other current assets |
|
|
2 |
|
|
|
5 |
|
Currency swap |
|
Other assets |
|
|
37 |
|
|
|
210 |
|
Natural gas contracts |
|
Other assets |
|
|
6 |
|
|
|
4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total derivatives designated as hedging
instruments under ASC 815 |
|
|
|
|
|
|
366 |
|
|
|
279 |
|
|
|
|
|
|
|
|
|
|
|
|
Derivatives not designated as hedging
instruments under ASC 815: |
|
|
|
|
|
|
|
|
|
|
|
|
Foreign exchange contracts |
|
Other current assets |
|
|
34 |
|
|
|
25 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total asset derivatives |
|
|
|
|
|
$ |
400 |
|
|
$ |
304 |
|
|
|
|
|
|
|
|
|
|
|
|
The fair value of outstanding derivative contracts recorded as liabilities in the accompanying
Consolidated Balance Sheets were as follows:
Liability Derivatives
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
(Dollars in thousands) |
|
Balance Sheet Locations |
|
|
2010 |
|
|
2009 |
|
Derivatives designated as hedging
instruments under ASC 815: |
|
|
|
|
|
|
|
|
|
|
|
|
Foreign exchange contracts |
|
Accounts payable and accrued liabilities |
|
$ |
243 |
|
|
$ |
716 |
|
Natural gas contracts |
|
Accounts payable and accrued liabilities |
|
|
1,608 |
|
|
|
1,211 |
|
Foreign exchange contracts |
|
Accrued pension and other liabilities |
|
|
34 |
|
|
|
|
|
Natural gas contracts |
|
Accrued pension and other liabilities |
|
|
509 |
|
|
|
852 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total derivatives designated as hedging
instruments under ASC 815 |
|
|
|
|
|
|
2,394 |
|
|
|
2,779 |
|
|
|
|
|
|
|
|
|
|
|
|
Derivatives not designated as hedging
instruments under ASC 815: |
|
|
|
|
|
|
|
|
|
|
|
|
Foreign exchange contracts |
|
Accounts payable and accrued liabilities |
|
|
59 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liability derivatives |
|
|
|
|
|
$ |
2,453 |
|
|
$ |
2,779 |
|
|
|
|
|
|
|
|
|
|
|
|
76
In accordance with ASC 820, Fair Value Measurements and Disclosures, the fair value of the
Companys foreign exchange forward contracts, foreign exchange option contracts, currency swap, and
natural gas forward contracts is determined using Level 2 inputs, which are defined as observable
inputs. The inputs used are from market sources that aggregate data based upon market
transactions.
Cash Flow Hedges
For derivative instruments that are designated and qualify as cash flow hedges, the effective
portion of the gain or loss on the derivative is reported as a component of other comprehensive
income (OCI) and reclassified into earnings in the same period or periods during which the hedged
transaction affects earnings. Gains and losses on the derivative representing either hedge
ineffectiveness or hedge components excluded from the assessment of effectiveness are recognized in
current earnings and were not material for the years ended December 31, 2010 and 2009,
respectively.
The following table provides details on the changes in accumulated OCI relating to derivative
assets and liabilities that qualified for cash flow hedge accounting.
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
|
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
|
|
Accumulated OCI derivative loss at January 1 |
|
$ |
3,195 |
|
|
$ |
1,295 |
|
Effective portion of changes in fair value |
|
|
826 |
|
|
|
3,169 |
|
Reclassifications from accumulated OCI derivative gain to earnings |
|
|
(1,322 |
) |
|
|
(1,129 |
) |
Foreign currency translation |
|
|
(173 |
) |
|
|
(140 |
) |
|
|
|
Accumulated OCI derivative loss at December 31 |
|
$ |
2,526 |
|
|
$ |
3,195 |
|
|
|
|
Derivatives in ASC 815 Cash Flow Hedging Relationships
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amount of (Gain) or Loss |
|
|
|
Recognized in OCI on Derivatives |
|
|
|
(Effective Portion) |
|
|
|
December 31, |
|
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
2008 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Foreign Exchange Contracts |
|
$ |
(994 |
) |
|
$ |
1,261 |
|
|
$ |
(1,842 |
) |
Currency Swap |
|
|
|
|
|
|
(506 |
) |
|
|
1,434 |
|
Natural Gas Contracts |
|
|
1,820 |
|
|
|
2,414 |
|
|
|
1,867 |
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
826 |
|
|
$ |
3,169 |
|
|
$ |
1,459 |
|
|
|
|
|
|
|
|
|
|
|
Derivatives in ASC 815 Cash Flow Hedging Relationships
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amount of Gain or (Loss) |
|
|
|
|
|
|
|
Reclassified from Accumulated |
|
|
|
Location of Gain or |
|
|
OCI in Income (Effective Portion) |
|
|
|
(Loss) Recognized in |
|
|
December 31, |
|
(Dollars in thousands) |
|
Income on Derivatives |
|
|
2010 |
|
|
2009 |
|
|
2008 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Foreign Exchange Contracts |
|
Cost of products sold |
|
$ |
465 |
|
|
$ |
1,038 |
|
|
$ |
316 |
|
Currency Swap |
|
Interest expense |
|
|
(121 |
) |
|
|
(35 |
) |
|
|
(123 |
) |
Natural Gas Contracts |
|
Cost of products sold |
|
|
(1,666 |
) |
|
|
(2,132 |
) |
|
|
230 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
|
|
|
$ |
(1,322 |
) |
|
$ |
(1,129 |
) |
|
$ |
423 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
77
Derivatives in ASC 815 Cash Flow Hedging Relationships
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amount of Loss |
|
|
|
|
|
|
Recognized in Income on |
|
|
|
|
|
|
Derivatives (Ineffective |
|
|
|
|
|
|
Portion and Amount |
|
|
|
|
|
|
Excluded from |
|
|
Location of |
|
|
Effectiveness Testing) |
|
|
Loss Recognized in |
|
|
December 31, |
(Dollars in thousands) |
|
Income on Derivatives |
|
|
2010 |
|
|
2009 |
|
|
2008 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Foreign Exchange Contracts |
|
Other expense net |
|
$ |
(6 |
) |
|
$ |
(20 |
) |
|
$ |
(21 |
) |
Currency Swap |
|
Other expense net |
|
|
|
|
|
|
|
|
|
|
|
|
Natural Gas Contracts |
|
Other expense net |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
|
|
|
$ |
(6 |
) |
|
$ |
(20 |
) |
|
$ |
(21 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
* |
|
Assuming market rates remain constant with the rates at December 31, 2010, a loss of $2.0 million
is expected to be recognized in earnings over the next 12 months. |
The Company had the following outstanding derivative contracts that were entered into to hedge
forecasted transactions:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
(in thousands except for mmbtu) |
|
2010 |
|
|
2009 |
|
|
2008 |
|
Natural gas contracts (mmbtu) |
|
|
985,000 |
|
|
|
1,070,000 |
|
|
|
1,290,000 |
|
Foreign exchange contracts |
|
$ |
20,727 |
|
|
$ |
14,552 |
|
|
$ |
21,386 |
|
Currency swap |
|
$ |
|
|
|
$ |
3,646 |
|
|
$ |
4,293 |
|
Other
The Company has also entered into certain derivatives to minimize its exposure of exchange rate
fluctuations on certain foreign currency receivables, payables, and other known and forecasted
transactional exposures. The Company has not qualified these contracts for hedge accounting
treatment and therefore, the fair value gains and losses on these contracts are recorded in
earnings as follows:
Derivatives Not Designated as Hedging Instruments Under ASC 815
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amount of Loss |
|
|
|
|
|
|
Recognized in Income on |
|
|
Location of |
|
|
Derivatives |
|
|
Loss Recognized in |
|
|
December 31, |
(Dollars
in thousands) |
|
Income on Derivatives |
|
|
2010 |
|
|
2009 |
|
|
2008 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Foreign Exchange Contracts * |
|
Other expense net |
|
$ |
(234 |
) |
|
$ |
(294 |
) |
|
$ |
(725 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
|
|
|
$ |
(234 |
) |
|
$ |
(294 |
) |
|
$ |
(725 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
* |
|
As of December 31, 2010, 2009 and 2008, these foreign exchange contracts were entered into and
settled during the respective periods. |
Managements policy for managing foreign currency risk is to use derivatives to hedge up to
75% of the forecasted intercompany sales to its European subsidiaries. The hedges involving
foreign currency derivative instruments do not span a period greater than eighteen months from the
contract inception date. Management uses various hedging instruments including, but not limited to
foreign currency forward contracts, foreign currency option contracts and foreign currency swaps.
Managements policy for managing natural gas exposure is to use derivatives to hedge from zero to
75% of the forecasted natural gas requirements. These cash flow hedges span up to thirty-six
months from the contract inception date. Hedge effectiveness is measured on a quarterly basis and
any portion of ineffectiveness is recorded directly to the Companys earnings.
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16. Contingencies
The Company purchased the common stock of Advanced Separation Technologies Incorporated (AST)
from Progress Capital Holdings, Inc. and Potomac Capital Investment Corporation on December 31,
1996. On January 12, 1998, the Company filed a claim for unspecified damages in the United States
District Court for the Western District of Pennsylvania alleging among other things that Progress
Capital Holdings and Potomac Capital Investment Corporation materially breached various AST
financial and operational representations and warranties included in the Stock Purchase Agreement
and had defrauded the Company. A jury returned a verdict in favor of the Company and against the
defendants in the amount of $10.0 million on January 26, 2007. After the Court denied all
post-trial motions, including the defendants motion for a new trial and the Companys motion for
the award of prejudgment interest, all parties appealed to the United States Circuit Court of
Appeals for the Third Circuit. The parties settled the case in January 2008 when the defendants
agreed to pay the Company $9.25 million. This sum was received and recorded into operations during
February 2008. Of the settlement amount recorded into operations, approximately $5.3 million was
recorded in the Activated Carbon and Service segment and $4.0 million was recorded in the Equipment
segment.
On March 20, 2007, the Company and ADA-ES entered into a Memorandum of Understanding (MOU)
providing for cooperation between the companies to attempt to jointly market powdered activated
carbon (PAC) to the electric power industry for the removal of mercury from coal fired power
plant flue gas. The MOU provided for commissions to be paid to ADA-ES in respect of product sales.
The Company terminated the MOU effective as of August 24, 2007 for convenience. Neither party had
entered into sales or supply agreements with prospective customers as of that date. On March 3,
2008, the Company entered into a supply agreement with a major U.S. power generator for the sale of
powdered activated carbon products with a minimum purchase obligation of approximately $55 million
over a 5 year period. ADA-ES claimed that it is entitled to commissions over the course of the 5 year contract, which the Company denies. On September 29, 2008, the
Company filed suit in the United States District Court for the Western District of Pennsylvania for
a declaratory judgment from the Court that the Company has no obligation to pay ADA-ES commissions
related to this contract or for any future sales made after August 24, 2007. The Company was
countersued alleging breach of contract. A jury trial was concluded in July 2010 and the Company
received an adverse jury verdict determining that it breached its contract with ADA-ES by failing
to pay commissions on sales of PAC to the mercury removal market. The jury awarded $3.0 million
for past damages and $9.0 million in a lump sum for future damages. On December 21, 2010, the
Company reached a settlement agreement with ADA-ES and paid ADA-ES $7.2 million in return for the
satisfaction of the verdict. The Company recognized litigation expense of $6.7 million for the
year ended December 31, 2010 and $250 thousand in each of the years ended December 31, 2009 and
2008 related to this matter in the Activated Carbon and Service segment.
In 2002, the Company was sued by For Your Ease Only (FYEO). The case arises out of the Companys patent covering anti-tarnish jewelry
boxes, U.S. Patent No. 6,412,628 (the 628 Patent). FYEO and the Company are competitors in
the sale of jewelry boxes through a common retailer. In 2002, the Company asserted to the retailer
that FYEOs jewelry box infringed the 628 Patent. FYEO filed suit in the U.S. District Court for
the Northern District of Illinois for a declaration that the patent was invalid and not infringed,
and claiming that the Company had tortuously interfered with its relationship with the retailer.
The Company defended the suit until December 2003, when the case was stayed pending a
re-examination of the 628 Patent in the Patent and Trademark Office. That patent was re-examined
and certain claims of that patent were rejected by order dated February 25, 2008. The Company
appealed, but the re-examination was affirmed by the Court of Appeals for the Federal Circuit. The
Patent Trademark Office issued a re-examination certificate on August 25, 2009. The stay on
litigation was lifted. In addition, in 2007, while litigation between FYEO and Calgon was stayed,
FYEO obtained a default judgment against Mark Schneider and Product Concepts Company (which had a
prior contractual relationship with the Company in connection with
the jewelry box business). FYEO attempted to collect this default
judgment against the Company.
Thereafter, FYEOs claim on the collection of the default judgment went to trial in 2009 and was
rejected, in a determination that the Company had no continuing obligation to Schneider or Product
Concepts. FYEO appealed that ruling, to the Seventh Circuit Court of Appeals. The Company and FYEO
entered into a binding term sheet to settle these cases on December 31, 2010 for $4.3 million. The
Company recognized $3.3 million of litigation expense for the year ended December 31, 2010 and $0.8
million and $0.2 million for the years ended December 31, 2009 and 2008, respectively. These
litigation contingencies are recorded in the Consumer segment. Under the terms of the settlement,
the Company has paid FYEO in January 2011. The Company has also agreed to liquidate its existing
inventory and exit the anti-tarnish jewelry organizer business.
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In conjunction with the February 2004 purchase of substantially all of Waterlinks operating
assets and the stock of Waterlinks U.K. subsidiary, environmental studies were performed on
Waterlinks Columbus, Ohio property by environmental consulting firms which provided an
identification and characterization of the areas of contamination. In addition, these firms
identified alternative methods of remediating the property, identified feasible alternatives and
prepared cost evaluations of the various alternatives. The Company concluded from the information
in the studies that a loss at this property is probable and recorded the liability as a component
of current liabilities at December 31, 2010 and noncurrent other liabilities at December 31, 2009
in the Companys consolidated balance sheet. At December 31, 2010 and December 31, 2009, the
balance recorded was $3.9 million and $4.0 million, respectively. Liability estimates are based on
an evaluation of, among other factors, currently available facts, existing technology, presently
enacted laws and regulations, and the remediation experience of other companies. The Company has
incurred $0.1 million of environmental remediation costs for the year ended December 31, 2010 and
zero for the years ended December 31, 2009 and 2008. It is reasonably possible that a change in the
estimate of this obligation will occur as remediation preparation and remediation activity
commences in the near term. The ultimate remediation costs are dependent upon, among other things,
the requirements of any state or federal environmental agencies, the remediation methods employed,
the determination of the final scope of work, and the extent and types of contamination which will
not be fully determined until experience is gained through remediation and related activities. The
Company had commissioned a more definitive environmental assessment to be performed during 2010 to
better understand the extent of contamination and appropriate methodologies for remediation. The
Company plans to begin remediation by the second quarter of 2011. This estimated time frame is
based on the Companys current knowledge of the contamination and may change after the conclusion
of the more definitive environmental assessment.
On March 8, 2006, the Company and another U.S. producer (the Petitioners) of activated
carbon formally requested that the United States Department of Commerce investigate unfair pricing
of certain activated carbon imported from the Peoples Republic of China. The Commerce Department
investigated imports of activated carbon from China that is thermally activated using a combination
of heat, steam and/or carbon dioxide. Certain types of activated carbon from China, most notably
chemically-activated carbon, were not investigated.
On March 2, 2007, the Commerce Department published its final determination (subsequently
amended) that all of the subject merchandise from China was being unfairly priced, or dumped, and
thus that special additional duties should be imposed to offset the amount of the unfair pricing.
The resultant tariff rates ranged from 61.95% ad valorem (i.e., of the entered value of the goods)
to 228.11% ad valorem. A formal order imposing these tariffs was published on April 27, 2007. All
imports from China remain subject to the order and antidumping tariffs. Importers of subject
activated carbon from China are required to make cash deposits of estimated antidumping tariffs at
the time the goods are entered into the United States customs territory. Deposits of tariffs are
subject to future revision based on retrospective reviews conducted by the Commerce Department.
The Company is both a domestic producer and a large U.S. importer (from its wholly-owned
subsidiary Calgon Carbon (Tianjin) Co., Ltd.) of the activated carbon that is subject to this
proceeding. As such, the Companys involvement in the Commerce Departments proceedings is both as
a domestic producer (a petitioner) and as a foreign exporter (a respondent).
As one of two U.S. producers involved as petitioners in the case, the Company is actively
involved in ensuring the Commerce Department obtains the most accurate information from the foreign
producers and exporters involved in the review, in order to calculate the most accurate results and
margins of dumping for the sales at issue.
As an importer of activated carbon from China and in light of the successful antidumping
tariff case, the Company was required to pay deposits of estimated antidumping tariffs at the rate
of 84.45% ad valorem to U.S. Customs and Border Protection (Customs) on entries made on or after
October 11, 2006 through March 1, 2007. From March 2, 2007 through March 29, 2007 the antidumping
rate was 78.89%. From March 30, 2007 through April 8, 2007 the antidumping duty rate was 69.54%.
Because of limits on the governments legal authority to impose provisional tariffs prior to
issuance of a final determination, entries made between April 9, 2007 and April 18, 2007 were not
subject to tariffs. For the period April 19, 2007 through November 9, 2009, deposits have been
paid at 69.54%.
The Companys role as an importer that is required to pay tariffs results in a contingent
liability related to the final amount of tariffs that it will ultimately have to pay. The Company
has made deposits of estimated tariffs in two ways. First, estimated tariffs on entries in the
period from October 11, 2006 through April 8, 2007 were covered by a bond. The
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total amount of
tariffs that can be paid on entries in this period is capped as a matter of law, though the Company
may receive a refund with interest of any difference due to a reduction in the actual margin of
dumping found in the first review. The Companys estimated liability for tariffs during this
period of $0.2 million is reflected in accounts payable and accrued liabilities on the consolidated
balance sheet at December 31, 2010 and 2009. Second, the Company has been required to post cash
deposits of estimated tariffs owed on entries of subject merchandise since April 19, 2007. The
final amount of tariffs owed on these entries may change, and can either increase or decrease
depending on the final results of relevant administrative inquiries. This process is further
described below.
The amount of estimated antidumping tariffs payable on goods imported into the United States
is subject to review and retroactive adjustment based on the actual amount of dumping that is
found. To do this, the Commerce Department conducts periodic reviews of sales made to the first
unaffiliated U.S. customer, typically over the prior 12 month period. These reviews will be
possible for at least five years, and can result in changes to the antidumping tariff rate (either
increasing or reducing the rate) applicable to any given foreign exporter. Revision of tariff
rates has two effects. First, it will alter the actual amount of tariffs that Customs will seek to
collect for the period reviewed, by either increasing or decreasing the amount to reflect the
actual amount of dumping that was found. If the actual amount of tariffs owed increases, the
government will require payment of the difference plus interest. Conversely, if the tariff rate
decreases, any
difference is refunded with interest. Second, the revised rate becomes the cash deposit rate
applied to future entries, and can either increase or decrease the amount of deposits an importer
will be required to pay.
On November 10, 2009, the Commerce Department announced the results of its review of the
tariff period beginning October 11, 2006 through March 31, 2008 (period of review (POR) I). Based
on the POR I results, the Companys ongoing tariff deposit rate was adjusted from 69.54% to 14.51%
(as adjusted by .07% for certain ministerial errors and published in the Federal Register on
December 17, 2009) for entries made subsequent to the announcement. In addition, the Companys
assessment rate for POR I was determined to have been too high and, accordingly, the Company
reduced its recorded liability for unpaid deposits in POR I and recorded a receivable of $1.6
million reflecting expected refunds for tariff deposits made during POR I as a result of the
announced decrease in the POR I tariff assessment rate. Note that the Petitioners have appealed to
the U.S. Court of International Trade the Commerce Departments POR I results challenging, among
other things, the selection of certain surrogate values and financial information which in-part
caused the reduction in the tariff rate. Other appeals were also filed by Chinese respondents
seeking changes to the calculations that either do not relate to the Companys tariff rate or
would, if applied to the Company, lower its tariff rate.
Liquidation of the Companys entries for the
POR I review period is judicially enjoined for the duration of the appeal. As such, the Company
will not have final settlement of the amounts it may owe or receive as a result of the final POR I
tariff rates until the aforementioned appeals are resolved.
On February 17, 2011, the Court issued an order denying the Companys appeal and
remanding the case back to the Commerce Department with respect to several of the
issues raised by the Chinese respondents. A redetermination by the Commerce
Department is expected by April 2011.
On April 1, 2009, the Commerce Department published a formal notice allowing parties to
request a second annual administrative review of the antidumping tariff order covering the period
April 1, 2008 through March 31, 2009 (POR II). Requests for review were due no later than April
30, 2009. The Company, in its capacity as a U.S. producer and separately as a Chinese exporter,
elected not to participate in this administrative review. By not participating in the review, the
Companys tariff deposits made during POR II are final and not subject to further adjustment.
On November 17, 2010, the Commerce Department announced the results of its review of the
tariff period beginning April 1, 2008 through March 31, 2009 (period of review (POR II). Since the
company was not involved in this review our deposit rates did not change from the rate of 14.51%
established after a review of POR I. However for the cooperative respondents involved in POR II
their new deposit rate is calculated at 31.59% deposit rate but will be collected on a $0.127 per
pound basis.
On April 1, 2010, the Commerce Department published a formal notice allowing parties to
request a third annual administrative review of the antidumping tariff order covering the period
April 1, 2009 through March 31, 2010 (POR III). Requests for review were due no later than April
30, 2010. The Company, in its capacity as a U.S. producer and separately as a Chinese exporter,
elected not to participate in this administrative review. However, Albemarle Corporation has
requested that the Commerce Department review the exports of Calgon Carbon Tianjin claiming
standing as a wholesaler of the domestic like product. This claim by Albemarle to have such
standing was challenged by the Company in its capacity as a U.S. producer and separately as a
Chinese exporter. The Commerce Department upheld Albemarles
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request to review the exports of
Calgon Carbon Tianjin. The Company is currently assembling information and data needed to comply
with the POR III review requirements. During the POR III period, the Company continued to make tariff deposits at the 14.51% rate.
The contingent liability relating to tariffs paid on imports is somewhat mitigated by two
factors. First and foremost, the antidumping tariff orders disciplinary effect on the market
encourages the elimination of dumping through fair pricing. Separately, pursuant to the Continued
Dumping and Subsidy Offset Act of 2000 (repealed effective Feb. 8, 2006), as an affected domestic
producer, the Company is eligible to apply for a distribution of a share of certain tariffs
collected on entries
of subject merchandise from China from October 11, 2006 to September 30, 2007. In July 2010, 2009
and 2008, the Company applied for such distributions. There were no additional amounts received
during the year ended December 31, 2010. In November 2009 and December 2008, the Company received
distributions of approximately $0.8 million and $0.2 million, respectively, which reflected 59.57%
of the total amounts then available. The Company anticipates receiving additional amounts in 2011
and future years related to tariffs paid for the period October 11, 2006 through September 30,
2007, although the exact amount is impossible to determine.
For POR I, the Company estimates that a hypothetical 10% increase or decrease in the final
tariff rate compared to the announced rate on November 10, 2009 would result in an additional
payment or refund of approximately $0.1 million. As noted above, the Companys tariff deposits
made during POR II are fixed and not subject to change. For the
period April 1, 2009
through March
31, 2010 (POR III), a hypothetical 10% increase or decrease in the final tariff rate compared to
the announced rates in effect for the period would result in an additional payment or refund of
$0.1 million based on deposits made during this period. For the
period April 1, 2010 through March
31, 2011 (POR IV), the Company estimates that a hypothetical 10% increase or decrease in the final
tariff rate compared to the announced rates would not be significant.
By letter dated January 22, 2007, the Company received from the United States Environmental
Protection Agency (EPA), Region 4 a report of a hazardous waste facility inspection performed by
the EPA and the Kentucky Department of Environmental Protection (KYDEP) as part of a Multi Media
Compliance Evaluation of the Companys Big Sandy Plant in Catlettsburg, Kentucky that was conducted
on September 20 and 21, 2005. Accompanying the report was a Notice of Violation (NOV) alleging
multiple violations of the Federal Resource Conservation and Recovery Act (RCRA) and
corresponding EPA and KYDEP hazardous waste regulations.
The alleged violations mainly concern the hazardous waste spent activated carbon regeneration
facility. The Company met with the EPA on April 17, 2007 to discuss the inspection report and
alleged violations, and submitted written responses in May and June 2007. In August 2007, the EPA
notified the Company that it believes there were still significant violations of RCRA that are
unresolved by the information in the Companys responses, without specifying the particular
violations. During a meeting with the EPA on December 10, 2007, the EPA indicated that the agency
would not pursue certain other alleged violations. Based on discussions during the December 10,
2007 meeting, subsequent communications with the EPA, and in connection with the Comprehensive
Environmental Response, Compensation and Liability Act (CERCLA) Notice referred to below, the
Company has taken actions to address and remediate a number of the unresolved alleged violations.
The Company believes, and the EPA has indicated, that the number of unresolved issues as to alleged
continuing violations cited in the January 22, 2007 NOV has been reduced substantially. The EPA can
take formal enforcement action to require the Company to remediate any or all of the unresolved
alleged continuing violations which could require the Company to incur substantial additional
costs. The EPA can also take formal enforcement action to impose substantial civil penalties with
respect to violations cited in the NOV, including those which have been admitted or resolved.
On July 3, 2008, the EPA verbally informed the Company that there are a number of unresolved
RCRA violations at the Big Sandy Plant which may render the facility unacceptable to receive spent
carbon for reactivation from sites regulated under CERCLA pursuant to the CERCLA Off-Site Rule. The
Company received written notice of the unacceptability determination on July 14, 2008 (the CERCLA
Notice). The CERCLA Notice alleged multiple violations of RCRA and four releases of hazardous
waste. The alleged violations and releases were cited in the September 2005 multi-media compliance
inspections, and were among those cited in the January 2007 NOV described in the preceding
paragraph as well. The CERCLA Notice gave the Company until September 1, 2008 to demonstrate to the
EPA that the alleged violations and releases are not continuing, or else the Big Sandy Plant would not be able to receive spent carbon
from CERCLA sites until the EPA determined that the facility is again acceptable to receive such
CERCLA wastes. This deadline subsequently was extended several times. The Company met with the EPA
in August 2008 regarding the
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CERCLA Notice and submitted a written response to the CERCLA Notice
prior to the meeting. By letter dated February 13, 2009, the EPA informed the Company that based on
information submitted by the Company indicating that the Big Sandy Plant has returned to physical
compliance for the alleged violations and releases, the EPA had made an affirmative determination
of acceptability for receipt of CERCLA wastes at the Big Sandy Plant. The EPAs determination is
conditioned upon the Company treating certain residues resulting from the treatment of the carbon
reactivation furnace off-gas as hazardous waste and not sending material dredged from the onsite
wastewater treatment lagoons offsite other than to a permitted hazardous waste treatment, storage
or disposal facility. The Company requested clarification from the EPA regarding these two
conditions. The Company has also met with Headquarters of the EPA Solid Waste Division
(Headquarters) on March 6, 2009 and presented its classification argument, with the understanding
that Headquarters would advise Region 4 of the EPA. By letter dated August 18, 2008, the Company was notified by the EPA Suspension and Debarment
Division (SDD) that because of the alleged violations described in the CERCLA Notice, the SDD was
making an assessment of the Companys present responsibility to conduct business with Federal
Executive Agencies. Representatives of the SDD attended the August 2008 EPA meeting. On August 28,
2008, the Company received a letter from the Division requesting additional information from the
Company in connection with the SDDs evaluation of the Companys potential business risk to the
Federal Government, noting that the Company engages in procurement transactions with or funded by
the Federal Government. The Company provided the SDD with all information requested by the letter
in September 2008. The SDD can suspend or debar a Company from sales to the Federal Government
directly or indirectly through government contractors or with respect to projects funded by the
Federal Government. The Company estimates that revenue from sales made directly to the Federal
Government or indirectly through government contractors comprised less than 8% of its total revenue
for the twelve month period ended December 31, 2010. The Company is unable to estimate sales made
directly or indirectly to customers and or projects that receive federal funding. In October 2008,
the SDD indicated that it was still reviewing the matter but that another meeting with the
Company was not warranted at that time. The Company believes that there is no basis for suspension
or debarment on the basis of the matters asserted by the EPA in the CERCLA Notice or otherwise. The
Company has had no further communication with the SDD since October 2008 and believes the
likelihood of any action being taken by the SDD is remote.
By letter dated January 5, 2010, the EPA
determined certain residues resulting from the treatment of the carbon reactivation furnace off-gas
are RCRA listed hazardous wastes and the material dredged from the onsite wastewater treatment
lagoons is a RCRA listed hazardous waste and that they need to be managed in accordance with RCRA
regulations. The cost to treat and/or dispose of the material dredged from the lagoons as hazardous
waste could be substantial. However, by letter dated January 22, 2010, the Company received a
determination from the KYDEP Division of Waste Management that the material is not listed hazardous
waste when recycled as had been the Companys practice. The Company believes that pursuant to EPA
regulations, KYDEP is the proper authority to make this determination. Thus, the Company believes
that there is no basis for the position set forth in the EPAs January 5, 2010 letter and the
Company will vigorously defend any complaint on the matter. The Company has had several additional
discussions with Region 4 of the EPA. The Company has indicated to the EPA that it is willing to
work with the agency toward a solution subject to a comprehensive resolution of all the issues. By
letter dated May 12, 2010, from the Department of Justice Environmental and Natural Resources
Division (the DOJ), the Company was informed that the DOJ was prepared to take appropriate
enforcement action against the Company for the NOV and other violations under the Clean Water Act
(CWA). The Company met with the DOJ on July 9, 2010 and agreed to permit more comprehensive
testing of the lagoons and to share data and analysis already obtained. On July 19, 2010, the EPA
sent the Company a formal information request with respect to such data and analysis which was
answered by the Company. In September 2010, representatives of the EPA met with Company personnel
for two days at the Big Sandy plant. The visit included an inspection by the EPA and discussion
regarding the plan for additional testing of the lagoons and material dredged from the lagoons.
The Company,
EPA and DOJ have had ongoing meetings and discussions since the
September 2010
inspection. The Company has indicated that it is willing to work towards a comprehensive
resolution of all the issues. The DOJ and EPA have informally indicated that such a comprehensive
resolution may be possible depending upon the results of additional testing to be completed but
that the agencies will expect significant civil penalties with respect to the violations cited in
the NOV as well as the alleged CWA violations. The Company believes that the size of any civil
penalties, if any, should be reduced since all the alleged violations, except those with respect to
the characterization of the certain residues resulting from the treatment of the carbon
reactivation furnace off-gas and the material dredged from the onsite wastewater treatment lagoons,
had been resolved in response to the NOV or the CERCLA Notice. The Company believes that there
should be no penalties associated with respect to the characterization of the residues resulting
from the treatment of the carbon reactivation furnace off-gas and the material dredged from the
onsite wastewater treatment lagoons as the Company believes that those materials are not listed
hazardous waste as has been determined by the KYDEP. The Company is conducting negotiations with
the DOJ and EPA to attempt to settle the issues. The Company cannot predict with any certainty the
probable outcome of this matter. The Company accrued $2.0 million as its estimate of potential
loss related to civil penalties. If process modifications are required, the capital costs could be
significant and may exceed $10.0 million. If the resolution includes remediation, additional
significant expenses and/or capital expenditures may be required. If a settlement cannot be
reached, the issues will most likely be litigated and the Company will vigorously defend its
position.
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In June 2007, the Company received a Notice Letter from the New York State Department of
Environmental Conservation (NYSDEC) stating that the NYSDEC had determined that the Company is a
Potentially Responsible Party (PRP) at the Frontier Chemical Processing Royal Avenue Site in
Niagara Falls, New York (the Site). The Notice Letter requests that the Company and other PRPs
develop, implement and finance a remedial program for Operable Unit #1 at the Site. Operable Unit
#1 consists of overburden soils and overburden and upper bedrock groundwater. The selected remedy
is removal of above grade structures and contaminated soil source areas, installation of a cover
system, and ground water control and treatment, estimated to cost between approximately $11 million
and $14 million, which would be shared among the PRPs. The Company has not determined what
portion of the costs associated with the remedial program it would be obligated to bear and the
Company cannot predict with any certainty the outcome of this matter or range of potential loss.
The Company has joined a PRP group (the PRP Group) and has executed a Joint Defense Agreement
with the group members. In August 2008, the Company and over 100 PRPs entered into a Consent
Order with the NYSDEC for additional site investigation directed toward characterization of the
Site to better define the scope of the remedial project. The Company contributed monies to the PRP
Group to help fund the work required under the Consent Order. The additional site investigation
required under the Consent Order was initiated in 2008 and completed in the spring of 2009. A final
report of the site investigation was submitted to NYSDEC in October 2009. By letter dated December
31, 2009, NYSDEC disapproved the report. The bases for disapproval include concerns regarding
proposed alternate soil cleanup objectives, questions regarding soil treatability studies and
questions regarding ground water contamination.
PRP Group representatives met several times with NYSDEC regarding revising the soil cleanup
objectives set forth in the Record of Decision to be consistent with recently revised regulations.
NYSDEC does not agree that the revised regulation applies to this site but requested additional
information to support the PRP Groups position. The PRP Groups consultant did additional
cost-benefit analyses and further soil sampling. The results were provided to NYSDEC but they
remain unwilling to revise the soil standards. Additionally, NYSDEC indicated that because the
site is a former RCRA facility, soil excavated at the site would be deemed hazardous waste and
would require offsite disposal. Conestoga Rovers Associates, the PRP Groups consultant, estimates
the soil remedy cost would increase from approximately $3.2 million to $6.1 million if all
excavated soil had to be disposed offsite. Also, PRP Group Representatives met with the Niagara
Falls Water Board (NFWB) regarding continued use of the NFWBs sewers and wastewater treatment
plant to collect and treat contaminated ground water from the site. This would provide considerable
cost savings over having to install a separate ground water collection and treatment system. The
Board was receptive to the PRP Groups proposal and work is progressing on a draft permit. In
addition, the adjacent landowner has expressed interest in acquiring the site for expansion of its
business.
By letter dated July 3, 2007, the Company received an NOV from the KYDEP alleging that the
Company has violated the KYDEPs hazardous waste management regulations in connection with the
Companys hazardous waste spent activated carbon regeneration facility located at the Big Sandy
Plant in Catlettsburg, Kentucky. The NOV alleges that the
Company has failed to correct deficiencies identified by the KYDEP in the Companys Part B
hazardous waste management facility permit application and related documents and directed the
Company to submit a complete and
84
accurate Part B application and related documents and to respond to the KYDEPs comments which
were appended to the NOV. The Company submitted a response to the NOV and the KYDEPs comments in
December 2007 by providing a complete revised permit application. The KYDEP has not indicated
whether or not it will take formal enforcement action, and has not specified a monetary amount of
civil penalties it might pursue in any such action, if any. The KYDEP can also deny the Part B
operating permit. On October 18, 2007, the Company received an NOV from the EPA related to this
permit application and submitted a revised application to both the KYDEP and the EPA within the
mandated timeframe. The EPA has not indicated whether or not it will take formal enforcement
action, and has not specified a monetary amount of civil penalties it might pursue in any such
action. The Company met with the KYDEP on July 27, 2009 concerning the permit, and the KYDEP
indicated that it, and Region 4 of the EPA, would like to see specific additional information or
clarifications in the permit application. Accordingly, the Company submitted a new application on
October 15, 2009. The KYDEP indicated that it had no intention to deny the permit as long as the
Company worked with the state to resolve issues. The Region 4 of the EPA has not indicated any
stance on the permit and can deny the application. At this time the Company cannot predict with
any certainty the outcome of this matter or range of loss, if any.
Calgon Carbon Japan KK f/k/a Calgon Mitsubishi Chemical Corporation (CCJ) sold carbon, which
it purchased from a third-party supplier, for a DeSOX and DeNOX application to Sumitomo Heavy
Industries, Ltd. (Sumitomo) which in turn sold it to Kobe Steel, Ltd. (Kobe Steel). The Kobe
Steel purchase order sets forth certain quality standards with respect to the activated carbon,
particularly with respect to the quality of repeated use for DeSOX and DeNOX. Testing has shown
that the activated carbon provided by CCJ to Sumitomo for use by Kobe Steel did not meet the
quality requirements as set forth in the purchase order. At that time Kobe Steel notified Sumitomo
with regard to a potential claim for defective products. Sumitomo in turn notified CCJ. Kobe
Steel is demanding that CCJ replace all the carbon that was delivered. CCJ believes that the
quality issues can be met in less costly ways by the introduction of an additive. In addition CCJ
believes that it should be entitled to take back any of the alleged non-conforming product that it
is replaces. If CCJ receives such product back, it could help to mitigate any loss. The parties
are continuing to negotiate a solution. Mitsubishi Chemical Company (MCC) has agreed to indemnify
CCJ for 51% of any loss it may suffer for the matter and the Company is seeking additional
indemnification from MCC. The Company recorded a liability of $2.8 million to fully replace all
the carbon previously delivered, as well as the related MCC indemnifications associated with this
liability of $1.4 million within CCJs opening balance sheet at March 31, 2010.
In addition to the matters described above, the Company is involved in various other legal
proceedings, lawsuits and claims, including employment, product warranty and environmental matters
of a nature considered normal to its business. It is the Companys policy to accrue for amounts
related to these legal matters when it is probable that a liability has been incurred and the loss
amount is reasonably estimable. Management believes that the ultimate liabilities, if any,
resulting from such lawsuits and claims will not materially affect the consolidated financial
position or liquidity of the Company, but an adverse outcome could be material to the results of
operations in a particular period in which a liability is recognized.
17. Basic and Diluted Net Income from Continuing Operations Per Common Share
Computation of basic and diluted net income per common share from continuing operations is
performed as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended |
(Dollars in thousands, except per share amounts) |
|
2010 |
|
|
2009 |
|
|
2008 |
|
|
Income from continuing operations available to common shareholders |
|
$ |
34,850 |
|
|
$ |
39,159 |
|
|
$ |
28,840 |
|
Weighted Average Shares Outstanding |
|
|
|
|
|
|
|
|
|
|
|
|
Basic |
|
|
55,866,552 |
|
|
|
54,757,279 |
|
|
|
44,679,169 |
|
Effect of Dilutive Securities |
|
|
875,725 |
|
|
|
1,771,994 |
|
|
|
8,706,256 |
|
|
Diluted |
|
|
56,742,277 |
|
|
|
56,529,273 |
|
|
|
53,385,425 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic net income from continuing operations per common share |
|
$ |
.62 |
|
|
$ |
.72 |
|
|
$ |
.65 |
|
Diluted net income from continuing operations per common share |
|
$ |
.61 |
|
|
$ |
.69 |
|
|
$ |
.54 |
|
|
For the years ended December 31, 2010, 2009 and 2008, there were 206,690; 160,145; and
80,625 options, respectively, that were excluded from the dilutive calculations as the effect would
have been antidilutive.
85
18. Segment Information
The Companys management has identified three segments based on the product line and associated
services. Those segments include Activated Carbon and Service, Equipment, and Consumer. The
Companys chief operating decision maker, its chief executive officer, receives and reviews
financial information in this format. The Activated Carbon and Service segment manufactures
granular activated carbon for use in applications to remove organic compounds from liquids, gases,
water, and air. This segment also consists of services related to activated carbon including
reactivation of spent carbon and the leasing, monitoring, and maintenance of carbon fills at
customer sites. The service portion of this segment also includes services related to the Companys
ion exchange technologies for treatment of groundwater and process streams. The Equipment segment
provides solutions to customers air and water process problems through the design, fabrication,
and operation of systems that utilize the Companys enabling technologies: carbon adsorption,
ultraviolet light, ballast water, and advanced ion exchange separation. The Consumer segment
brings the Companys purification technologies directly to the consumer in the form of products and
services including carbon cloth and activated carbon for household odors. The following segment
information represents the results of continuing operations:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
2008 |
|
|
Net sales |
|
|
|
|
|
|
|
|
|
|
|
|
Activated Carbon and Service |
|
$ |
427,713 |
|
|
$ |
358,196 |
|
|
$ |
342,326 |
|
Equipment |
|
|
46,010 |
|
|
|
43,916 |
|
|
|
47,288 |
|
Consumer |
|
|
8,618 |
|
|
|
9,798 |
|
|
|
10,656 |
|
|
Consolidated net sales |
|
$ |
482,341 |
|
|
$ |
411,910 |
|
|
$ |
400,270 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
2008 |
|
|
|
Income (loss) from continuing operations before
amortization |
|
|
|
|
|
|
|
|
|
|
|
|
Activated Carbon and Service |
|
$ |
50,994 |
|
|
$ |
53,051 |
|
|
$ |
53,368 |
|
Equipment |
|
|
694 |
|
|
|
1,629 |
|
|
|
6,018 |
|
Consumer |
|
|
(3,430 |
) |
|
|
14 |
|
|
|
(159 |
) |
|
|
|
$ |
48,258 |
|
|
$ |
54,694 |
|
|
$ |
59,227 |
|
Reconciling items: |
|
|
|
|
|
|
|
|
|
|
|
|
Amortization |
|
|
(1,954 |
) |
|
|
(1,261 |
) |
|
|
(1,544 |
) |
Interest income |
|
|
352 |
|
|
|
459 |
|
|
|
1,504 |
|
Interest expense |
|
|
(29 |
) |
|
|
(286 |
) |
|
|
(6,024 |
) |
Gain on acquisitions |
|
|
2,666 |
|
|
|
|
|
|
|
|
|
Loss on debt extinguishment (Refer to Note 7) |
|
|
|
|
|
|
(899 |
) |
|
|
(8,918 |
) |
Other expense net |
|
|
(1,395 |
) |
|
|
(3,089 |
) |
|
|
(2,247 |
) |
|
Consolidated income from continuing operations before income taxes and equity
in income of equity investments |
|
$ |
47,898 |
|
|
$ |
49,618 |
|
|
$ |
41,998 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
2008 |
|
|
Depreciation |
|
|
|
|
|
|
|
|
|
|
|
|
Activated Carbon and Service |
|
$ |
18,590 |
|
|
$ |
15,666 |
|
|
$ |
13,854 |
|
Equipment |
|
|
1,296 |
|
|
|
955 |
|
|
|
997 |
|
Consumer |
|
|
242 |
|
|
|
248 |
|
|
|
279 |
|
|
|
|
$ |
20,128 |
|
|
$ |
16,869 |
|
|
$ |
15,130 |
|
Amortization |
|
|
1,954 |
|
|
|
1,261 |
|
|
|
1,544 |
|
|
Consolidated depreciation and amortization |
|
$ |
22,082 |
|
|
$ |
18,130 |
|
|
$ |
16,674 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31 |
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
2008 |
|
|
Total assets |
|
|
|
|
|
|
|
|
|
|
|
|
Activated Carbon and Service |
|
$ |
441,415 |
|
|
$ |
368,363 |
|
|
$ |
334,675 |
|
Equipment |
|
|
49,860 |
|
|
|
44,001 |
|
|
|
38,867 |
|
Consumer |
|
|
10,288 |
|
|
|
13,354 |
|
|
|
13,720 |
|
|
Consolidated total assets |
|
$ |
501,563 |
|
|
$ |
425,718 |
|
|
$ |
387,262 |
|
|
86
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
2008 |
|
|
Property, plant and equipment expenditures |
|
|
|
|
|
|
|
|
|
|
|
|
Activated Carbon and Service |
|
$ |
43,862 |
|
|
$ |
45,907 |
|
|
$ |
33,033 |
|
Equipment |
|
|
2,204 |
|
|
|
2,392 |
|
|
|
1,294 |
|
Consumer |
|
|
1 |
|
|
|
63 |
|
|
|
615 |
|
|
Consolidated property, plant and equipment expenditures |
|
$ |
46,067 |
(1) |
|
$ |
48,362 |
(2) |
|
$ |
34,942 |
(3) |
|
|
|
|
(1) |
|
Includes $1.7 million which is included in accounts payable and accrued liabilities
at December 31, 2010. |
|
(2) |
|
Includes $2.8 million which is included in accounts payable and accrued liabilities at
December 31, 2009. |
|
(3) |
|
Includes $2.7 million which is included in accounts payable and accrued liabilities at
December 31, 2008. |
Net Sales by Product
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
2008 |
|
|
Carbon products |
|
$ |
406,039 |
|
|
$ |
336,986 |
|
|
$ |
317,940 |
|
Capital equipment |
|
|
36,765 |
|
|
|
35,367 |
|
|
|
35,155 |
|
Equipment leasing |
|
|
14,454 |
|
|
|
15,232 |
|
|
|
16,020 |
|
Spare parts |
|
|
9,245 |
|
|
|
8,549 |
|
|
|
8,581 |
|
Carbon cloth products |
|
|
6,923 |
|
|
|
7,918 |
|
|
|
12,133 |
|
Home consumer products |
|
|
1,695 |
|
|
|
1,880 |
|
|
|
2,074 |
|
Other services |
|
|
7,220 |
|
|
|
5,978 |
|
|
|
8,367 |
|
|
Consolidated net sales |
|
$ |
482,341 |
|
|
$ |
411,910 |
|
|
$ |
400,270 |
|
|
Geographic Information
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
2008 |
|
|
Net sales |
|
|
|
|
|
|
|
|
|
|
|
|
United States |
|
$ |
258,840 |
|
|
$ |
238,241 |
|
|
$ |
218,864 |
|
Japan |
|
|
47,639 |
|
|
|
13,590 |
|
|
|
10,656 |
|
United Kingdom |
|
|
29,298 |
|
|
|
24,967 |
|
|
|
25,913 |
|
Germany |
|
|
18,446 |
|
|
|
17,131 |
|
|
|
17,111 |
|
Canada |
|
|
15,451 |
|
|
|
15,517 |
|
|
|
17,721 |
|
France |
|
|
15,445 |
|
|
|
14,874 |
|
|
|
16,562 |
|
China |
|
|
10,637 |
|
|
|
6,871 |
|
|
|
9,127 |
|
Belgium |
|
|
8,792 |
|
|
|
8,875 |
|
|
|
10,888 |
|
Netherlands |
|
|
7,491 |
|
|
|
7,037 |
|
|
|
7,336 |
|
Mexico |
|
|
5,893 |
|
|
|
4,465 |
|
|
|
5,317 |
|
Spain |
|
|
5,380 |
|
|
|
7,716 |
|
|
|
6,702 |
|
South Korea |
|
|
5,332 |
|
|
|
5,559 |
|
|
|
2,431 |
|
Singapore |
|
|
4,090 |
|
|
|
5,704 |
|
|
|
2,066 |
|
Australia |
|
|
3,829 |
|
|
|
628 |
|
|
|
767 |
|
Italy |
|
|
3,318 |
|
|
|
2,467 |
|
|
|
3,272 |
|
Other |
|
|
42,460 |
|
|
|
38,268 |
|
|
|
45,537 |
|
|
Consolidated net sales |
|
$ |
482,341 |
|
|
$ |
411,910 |
|
|
$ |
400,270 |
|
|
Net sales are attributable to countries based on location of customer.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31 |
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
2008 |
|
|
Long-lived assets |
|
|
|
|
|
|
|
|
|
|
|
|
United States |
|
$ |
149,835 |
|
|
$ |
139,832 |
|
|
$ |
113,528 |
|
Belgium |
|
|
43,863 |
|
|
|
30,964 |
|
|
|
25,455 |
|
China |
|
|
10,867 |
|
|
|
6,822 |
|
|
|
7,382 |
|
Japan |
|
|
9,417 |
|
|
|
10,760 |
|
|
|
11,566 |
|
United Kingdom |
|
|
8,363 |
|
|
|
9,265 |
|
|
|
8,620 |
|
Canada |
|
|
3,597 |
|
|
|
3,579 |
|
|
|
3,029 |
|
Denmark |
|
|
566 |
|
|
|
|
|
|
|
|
|
Sweden |
|
|
404 |
|
|
|
|
|
|
|
|
|
Singapore |
|
|
174 |
|
|
|
|
|
|
|
|
|
Germany |
|
|
41 |
|
|
|
48 |
|
|
|
3,963 |
|
France |
|
|
1 |
|
|
|
2 |
|
|
|
2 |
|
|
|
|
|
227,128 |
|
|
|
201,272 |
|
|
|
173,545 |
|
Deferred taxes |
|
|
2,387 |
|
|
|
2,601 |
|
|
|
13,129 |
|
|
Consolidated long-lived assets |
|
$ |
229,515 |
|
|
$ |
203,873 |
|
|
$ |
186,674 |
|
|
87
19. Related Party Transactions
Net sales to related parties primarily reflect sales of activated carbon products to equity
investees. On March 31, 2010, the Company increased its ownership percentage in CCJ from 49% to
80% (Refer to Note 2), and is now consolidated within the Companys financial statements. Related party
sales transactions were $3.4 million, $13.5 million, and $10.2 million for the years ended December
31, 2010, 2009, and 2008, respectively. The Companys equity investees are included in the
Activated Carbon and Service segment.
20. Discontinued Operations
On February 17, 2006, the Company, through its wholly owned subsidiary Chemviron Carbon GmbH,
executed an agreement (the Charcoal Sale Agreement) with proFagus GmbH, proFagus
Grundstuecksverwaltungs GmbH and proFagus Beteiligungen GmbH (as Guarantor) to sell, and sold,
substantially all the assets, real estate, and specified liabilities of the Bodenfelde, Germany
facility (the Charcoal/Liquid business). An additional 4.25 million Euro could have been received
dependent upon the business meeting certain earnings targets over the next three years. In May
2008, the Company reached a final agreement with proFagus GmbH, proFagus Grundstuecksverwaltungs
GmbH and proFagus Beteiligungen GmbH (as Guarantor) regarding the aforementioned additional 4.25
million Euro contingent consideration, fixing the amount to be paid to the Company at 2.8 million
Euro. The Company received this payment in 2010. The Company recorded the resolution of the
additional contingent consideration as an additional pre-tax gain on sale of $4.4 million or $2.8
million, net of tax, within discontinued operations during the year ended December 31, 2008.
The following table details the selected financial information for the businesses included
within the discontinued operations in the Consolidated Statements of Income and Comprehensive
Income:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Charcoal/Liquid |
|
|
Year Ended December 31 |
(Dollars in thousands) |
|
2010 |
|
|
2009 |
|
|
2008 |
|
|
Net sales |
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
Income from operations |
|
|
|
|
|
|
|
|
|
|
|
|
Other income |
|
|
|
|
|
|
|
|
|
|
4,353 |
|
|
Income before income taxes |
|
|
|
|
|
|
|
|
|
|
4,353 |
|
Provision for income taxes |
|
|
|
|
|
|
|
|
|
|
1,560 |
|
|
Income from discontinued operations |
|
$ |
|
|
|
$ |
|
|
|
$ |
2,793 |
|
|
88
QUARTERLY FINANCIAL DATA UNAUDITED
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2010 |
|
2009 |
(Thousands except per share data) |
|
1st Quarter(1) |
|
|
2nd Quarter(2) |
|
|
3rd Quarter |
|
|
4th Quarter(3) |
|
|
1st Quarter |
|
|
2nd Quarter |
|
|
3rd Quarter(4) |
|
|
4th Quarter(5) |
|
|
Net sales |
|
$ |
102,927 |
|
|
$ |
123,574 |
|
|
$ |
124,371 |
|
|
$ |
131,469 |
|
|
$ |
90,633 |
|
|
$ |
103,090 |
|
|
$ |
107,495 |
|
|
$ |
110,692 |
|
Net sales less cost of products
sold |
|
$ |
37,136 |
|
|
$ |
43,062 |
|
|
$ |
41,929 |
|
|
$ |
43,330 |
|
|
$ |
29,419 |
|
|
$ |
32,771 |
|
|
$ |
36,406 |
|
|
$ |
46,717 |
|
Net income |
|
$ |
9,476 |
|
|
$ |
2,916 |
|
|
$ |
9,952 |
|
|
$ |
12,506 |
|
|
$ |
5,974 |
|
|
$ |
6,098 |
|
|
$ |
13,859 |
|
|
$ |
13,228 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Common Stock Data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income per |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
common share |
|
$ |
0.16 |
|
|
$ |
0.05 |
|
|
$ |
0.18 |
|
|
$ |
0.22 |
|
|
$ |
0.11 |
|
|
$ |
0.11 |
|
|
$ |
0.25 |
|
|
$ |
0.24 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income per |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
common share |
|
$ |
0.16 |
|
|
$ |
0.05 |
|
|
$ |
0.18 |
|
|
$ |
0.22 |
|
|
$ |
0.11 |
|
|
$ |
0.11 |
|
|
$ |
0.25 |
|
|
$ |
0.23 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Average common |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
shares outstanding |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic |
|
|
55,708 |
|
|
|
55,830 |
|
|
|
55,904 |
|
|
|
56,020 |
|
|
|
54,117 |
|
|
|
54,331 |
|
|
|
54,940 |
|
|
|
55,622 |
|
Diluted |
|
|
56,725 |
|
|
|
56,748 |
|
|
|
56,686 |
|
|
|
56,816 |
|
|
|
56,079 |
|
|
|
56,285 |
|
|
|
56,448 |
|
|
|
56,654 |
|
|
|
|
|
(1) |
|
Includes a $2.7 million gain on acquisitions. The results of the last three quarters of
2010 include the impacts of the first quarter 2010 acquisitions. Refer to Note 2 of the Companys
consolidated financial statements contained in Item 8 of this Annual Report for further
information. |
|
(2) |
|
Includes a $11.5 million charge related to a litigation contingency. Refer to Note 16 of the
Companys consolidated financial statements contained in Item 8 of this Annual Report for further
information. |
|
(3) |
|
Includes $3.5 million of net earnings related to a reduction in valuation allowance associated
with foreign tax credits and a net $0.5 million of charges related to litigation and other
contingencies. Refer to Notes 12 and 16 of the Companys consolidated financial statements
contained in Item 8 of this Annual Report for further information. |
|
(4) |
|
Includes a $0.9 million loss on debt extinguishment and a $0.3 million charge related to a
litigation contingency. Refer to Notes 7 and 16 of the Companys consolidated financial statements
contained in Item 8 of this Annual Report for further information. |
|
(5) |
|
Includes $4.8 million of net earnings related to a reduction of the valuation allowance associated
with foreign tax credits and a $0.8 million charge related to a
litigation contingency as well as $2.4 million
related to the receipt of, or estimated refunds of, tariff deposits. (Refer to
Notes 12 and 16 of the Companys consolidated financial statements contained in Item 8 of this
Annual Report for further information). |
89
Item 9. Changes in and Disagreements with Accountants on Accounting and Financial Disclosure:
Not Applicable.
Item 9A. Controls and Procedures:
Evaluation of Disclosure Controls and Procedures
The Company maintains controls and procedures designed to provide reasonable assurance that
information required to be disclosed in reports that are filed with
or submitted to the U.S.
Securities and Exchange Commission is: (1) accumulated and communicated to management, including
the Chief Executive Officer and Chief Financial Officer, to allow timely decisions regarding
required disclosures and (2) recorded, processed, summarized, and reported within the time periods
specified in applicable laws and regulations. Based on this evaluation, the Chief Executive
Officer and the Chief Financial Officer concluded that the Companys disclosure controls and
procedures were effective at the reasonable assurance level as of the end of the period covered by
this Annual Report.
Managements Annual Report on Internal Control over Financial Reporting
Managements Annual Report on Internal Control over Financial Reporting is contained in Item 8.
Financial Statements and Supplementary Data Report of Management Responsibility for
Financial Statements and Managements Annual Report on Internal Control
Over Financial Reporting.
Attestation Report of the Independent Registered Public Accounting Firm
The attestation report of the Independent Registered Public Accounting Firm is contained in Item
8. Financial Statements and Supplementary Data Report of Independent Registered Public Accounting
Firm.
Changes in Internal Control
Other than
the acquisition discussed in Managements Report on Internal
Control over Financial Reporting, there have been no other changes in our internal control over financial reporting that occurred that have
materially affected, or are reasonably likely to materially affect, our internal control over
financial reporting.
Item 9B. Other Information:
None.
90
PART III
Item 10. Directors, Executive Officers, and Corporate Governance of the Registrant:
Information concerning the directors and executive officers of the Corporation required by this
item is incorporated by reference to the material appearing under the headings Board of Directors
and Committees of the Board, Election of Directors, Corporate Governance and Section 16(a)
Beneficial Ownership Reporting Compliance in the Companys Proxy Statement for the 2011 Annual
Meeting of its Shareholders.
Item 11. Executive Compensation:
Information required by this item is incorporated by reference to the material appearing under the
headings Executive and Director Compensation in the Companys Proxy Statement for the 2011 Annual
Meeting of its Shareholders. The information contained in the Compensation Committee Report is
specifically not incorporated herein by reference.
Item 12. Security Ownership of Certain Beneficial Owners and Management and Related Shareholder Matters:
The following table sets forth information as of December 31, 2010 concerning common stock issuable
under the Companys equity compensation plans.
Equity Compensation Plan Information
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Number of securities remaining |
|
|
|
|
|
|
|
|
|
|
|
available for future issuance |
|
|
|
Number of securities to be issued |
|
|
Weighted-average exercise |
|
|
under equity compensation plans |
|
|
|
upon exercise of outstanding options, |
|
|
price of outstanding options, |
|
|
(excluding securities reflected in |
|
|
|
warrants and rights |
|
|
warrants and rights |
|
|
column (a)) |
|
Plan category |
|
(a) |
|
|
(b) |
|
|
(c) |
|
|
Equity compensation plans
approved by security holders |
|
|
1,048,366 |
|
|
$ |
7.64 |
|
|
|
1,472,844 |
|
Equity compensation plans not
approved by security holders |
|
|
|
|
|
|
|
|
|
|
49,490 |
(1) |
|
Total |
|
|
1,048,366 |
|
|
$ |
7.64 |
|
|
|
1,522,334 |
|
|
|
|
|
(1) |
|
On December 31, 2010 there were 49,490 shares available for issuance under the Companys
1997 Directors Fee Plan, as last amended in 2005. The Plan provides non-employee directors
of the Company with payment alternatives for retainer fees by being able to elect to receive
Common Stock of the Company instead of cash for such fees. Under the plan, directors have the
alternative to elect their retainer fees in a current payment of shares of Common Stock of the
Company, or to defer payment of such fees into a Common Stock account. Shares which are
deferred are credited to a deferred stock compensation other liability account maintained by
the Company. On each date when director fees are otherwise payable to a director who has made
a stock deferral election, his or her stock deferral account will be credited with a number of
shares equal to the cash amount of the directors fees payable divided by the fair market
value of one share of the Common Stock on the date on which the fees are payable. Dividends
or other distributions payable on Common Stock are similarly credited to the deferred stock
account of a director on the date when such dividends or distributions are payable. The
deferred stock compensation accounts are payable to the directors in accordance with their
stock deferral elections and are typically paid either in a lump sum or in annual installments
after the retirement or other termination of service of the director from the Companys Board
of Directors. |
The additional information required by this item is incorporated by reference to the
material appearing under the heading Security Ownership of Management and Certain Beneficial
Owners in the Companys Proxy Statement for the 2011 Annual Meeting of its Shareholders.
91
Item 13. Certain Relationships, Related Transactions, and Director Independence:
Information required by this item is incorporated by reference to the material appearing under the
headings Election of Directors and Corporate Governance in the Companys Proxy Statement for
the 2011 Annual Meeting of its Shareholders.
Item 14. Principal Accounting Fees and Services:
Information required by this item is incorporated by reference to the material appearing under the
heading Independent Auditors Certain Fees in the Companys Proxy Statement for the 2011 Annual
Meeting of its Shareholders.
92
PART IV
Item 15. Exhibits and Financial Statements Schedules:
A. |
|
Financial Statements and Reports of Independent Registered Public Accounting Firm
(see Part II, Item 8 of this Form 10-K). |
The following information is filed as part of this Form 10-K:
|
|
|
|
|
|
|
Page |
|
|
|
|
42 |
|
|
|
|
43 |
|
|
|
|
45 |
|
|
|
|
46 |
|
|
|
|
47 |
|
|
|
|
48 |
|
|
|
|
49 |
|
|
|
|
50 |
|
93
B.
Financial Statements Schedules for the years ended December 31, 2010, 2009, and 2008
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of Directors and Shareholders of
Calgon Carbon Corporation
Pittsburgh, Pennsylvania
We have audited the consolidated financial statements of Calgon Carbon Corporation and subsidiaries
(the Company) as of December 31, 2010 and 2009, and for each of the three years in the period
ended December 31, 2010, and the Companys internal control over financial reporting as of December
31, 2010, and have issued our reports thereon dated February 25,
2011; such reports are included elsewhere in this Form 10-K. Our audits also included the
consolidated financial statement schedule of the Company listed in Item 15. This consolidated
financial statement schedule is the responsibility of the Companys management. Our responsibility
is to express an opinion based on our audits. In our opinion, such consolidated financial statement
schedule, when considered in relation to the basic consolidated financial statements taken as a
whole, present fairly, in all material respects, the information set forth therein.
/s/ Deloitte & Touche LLP
Pittsburgh, Pennsylvania
February 25, 2011
94
Schedule
The following should be read in conjunction with the previously referenced financial statements:
Schedule II
Valuation and Qualifying Accounts
(Thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Additions |
|
|
|
|
|
|
|
|
|
|
|
|
|
Charged to |
|
|
Deductions |
|
|
|
|
|
|
Balance at |
|
|
Costs and |
|
|
Returns and |
|
|
Balance at |
|
Description |
|
Beginning of Year |
|
|
Expenses |
|
|
Write-Offs |
|
|
End of Year |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, 2010 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Allowance for doubtful accounts |
|
$ |
1,971 |
|
|
$ |
403 |
|
|
$ |
(631 |
) |
|
$ |
1,743 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, 2009 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Allowance for doubtful accounts |
|
|
1,596 |
|
|
|
565 |
|
|
|
(190 |
) |
|
|
1,971 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, 2008 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Allowance for doubtful accounts |
|
|
2,834 |
|
|
|
199 |
|
|
|
(1,437 |
) |
|
|
1,596 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Additions |
|
|
|
|
|
|
|
|
|
|
|
|
|
Charged to |
|
|
Deductions |
|
|
|
|
|
|
Balance at |
|
|
Costs and |
|
|
Returns and |
|
|
Balance at |
|
Description |
|
Beginning of Year |
|
|
Expenses |
|
|
Write-Offs |
|
|
End of Year |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, 2010 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income tax valuation allowance |
|
$ |
3,495 |
|
|
$ |
|
|
|
$ |
(3,495 |
) |
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, 2009 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income tax valuation allowance |
|
|
7,977 |
|
|
|
337 |
|
|
|
(4,819 |
) |
|
|
3,495 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, 2008 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income tax valuation allowance |
|
|
6,218 |
|
|
|
3,943 |
|
|
|
(2,184 |
) |
|
|
7,977 |
|
|
95
C. Exhibits
|
|
|
|
|
|
|
|
|
Page |
3.1
|
|
Restated Certificate of Incorporation
|
|
(a) |
3.2
|
|
Amended and Restated By-laws of the Company
|
|
(b) |
4.1
|
|
Rights Agreement, dated as of January 27, 2005
|
|
(c) |
10.1*
|
|
Calgon Carbon Corporation 2008 Equity Incentive Plan
|
|
(d) |
10.2*
|
|
1997 Directors Fee Plan
|
|
Filed herewith |
10.3*
|
|
Employment agreement between Calgon Carbon Corporation and C. H. S. (Kees) Majoor, dated December 21, 2000
|
|
(e) |
10.4
|
|
Credit Agreement, dated May 8, 2009
|
|
(f) |
10.5
|
|
First Amendment to Credit Agreement, dated as of November 30, 2009
|
|
(g) |
10.6*
|
|
Employment Agreement between Calgon Carbon Corporation and John S. Stanik, dated February 5, 2010
|
|
(h) |
10.7*
|
|
Employment Agreement between Calgon Carbon Corporation and Leroy M. Ball, dated February 5, 2010
|
|
(i) |
10.8*
|
|
Employment Agreement between Calgon Carbon Corporation and Gail A. Gerono, dated February 5, 2010
|
|
(j) |
10.9*
|
|
Employment Agreement between Calgon Carbon Corporation and Robert P. OBrien, dated February 5, 2010
|
|
(k) |
10.10*
|
|
Employment Agreement between Calgon Carbon Corporation and Richard D. Rose, dated February 5, 2010
|
|
(l) |
10.11*
|
|
Employment Agreement between Calgon Carbon Corporation and James A. Sullivan, dated February 5, 2010
|
|
(m) |
10.12*
|
|
Employment Agreement between Calgon
Carbon Corporation and Stevan R. Schott, dated February 14, 2011
|
|
(n) |
10.13
|
|
Redemption, Asset Transfer and Contribution Agreement by and among Calgon Mitsubishi Chemical Corporation, Mitsubishi Chemical
Corporation and Calgon Carbon Corporation, dated February 12, 2010
|
|
(o) |
10.14*
|
|
Separation Agreement and Release between Calgon Carbon Corporation and Dennis Sheedy, effective October 14, 2009
|
|
(p) |
10.15*
|
|
Addendum to Employment Agreement between Calgon Carbon Corporation and C.H.S. (Kees) Majoor
|
|
(q) |
10.16*
|
|
Addendum to Employment Agreement between Calgon Carbon Corporation and C.H.S. (Kees) Majoor, dated January 2004
|
|
(r) |
10.17*
|
|
Addendum Change of Control to Employment Agreement between Calgon Carbon Corporation and C.H.S. (Kees) Majoor, dated December 15, 2008
|
|
(s) |
10.18
|
|
Form of Indemnification Agreement dated February 25, 2010
|
|
(t) |
10.19
|
|
Loan Agreement among Calgon Mitsubishi Chemical Corporation (now known as Calgon Carbon Japan KK), Calgon Carbon Corporation and The
Bank of Tokyo-Mitsubishi UFJ, Ltd. dated March 31, 2010
|
|
(u) |
10.20
|
|
Specialized Overdraft Account Agreement among Calgon Mitsubishi Chemical Corporation (now known as Calgon Carbon Japan KK), Calgon
Carbon Corporation and The Bank of Tokyo-Mitsubishi UFJ, Ltd. dated March 31, 2010
|
|
(v) |
10.21
|
|
Revolving Credit Facility Agreement between Calgon Mitsubishi Chemical Corporation (now known as Calgon Carbon Japan KK) and MCFA Inc.
dated March 31, 2010
|
|
(w) |
10.22
|
|
Letter of Undertaking by Calgon Carbon Corporation on behalf of MCFA Inc. dated March 31, 2010
|
|
(x) |
10.23
|
|
Agreement and General Release by and between Calgon Carbon Corporation and Leroy M. Ball dated August 4, 2010
|
|
(y) |
14.1
|
|
Code of Business Conduct and Ethics
|
|
(z) |
21.0
|
|
The wholly owned subsidiaries of the Company at December 31, 2010 are Chemviron Carbon GmbH, a German corporation; Calgon Carbon Canada,
Inc., a Canadian corporation; Chemviron Carbon Ltd., a United Kingdom corporation; Calgon Carbon Investments, Inc., a Delaware
corporation; Solarchem Environmental Systems, Inc., a Nevada corporation; Charcoal Cloth (International) Limited, a United Kingdom
corporation; Charcoal Cloth Limited, a United Kingdom corporation; Waterlink (UK) Holdings Ltd., a United Kingdom corporation, Sutcliffe
Croftshaw Ltd., a United Kingdom corporation; Sutcliffe Speakman Ltd., a United Kingdom corporation; Sutcliffe Speakman Carbons Ltd., a
United Kingdom corporation; Lakeland Processing Ltd., a United Kingdom corporation; Sutcliffe Speakmanco 5 Ltd., a United Kingdom
corporation; Chemviron Carbon ApS, a Danish corporation, Chemviron Carbon AB, a Swedish corporation, Advanced Separation Technologies
Incorporated, a Florida corporation; Calgon Carbon (Tianjin) Co., Ltd., a Chinese corporation; Datong Carbon Corporation, a Chinese
corporation; Calgon Carbon Asia PTE Ltd., a Singapore corporation; BSC Columbus, LLC, a Delaware limited liability company; CCC
Columbus, LLC, a Delaware limited liability company; CCC Distribution, a Delaware limited liability company, Hyde Marine, Inc., an Ohio
corporation, Calgon Carbon (Suzhou) Co., Ltd., a Chinese corporation and Calgon Carbon Hong Kong Limited, a Hong Kong corporation. In
addition, the Company owns 80% of Calgon Carbon Japan KK (formerly known as Calgon Mitsubishi Chemical Corporation), a Japanese
corporation and 20% of Calgon Carbon (Thailand) Company Ltd., a Thailand corporation
|
|
Filed herewith |
23.1
|
|
Consent of Independent Registered Public Accounting Firm
|
|
Filed herewith |
31.1
|
|
Rule 13a-14(a) Certification of Chief Executive Officer
|
|
Filed herewith |
31.2
|
|
Rule 13a-14(a) Certification of Chief Financial Officer
|
|
Filed herewith |
32.1
|
|
Certification of Chief Executive Officer Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley
Act of 2002
|
|
Filed herewith |
32.2
|
|
Certification of Chief Financial Officer Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley
Act of 2002
|
|
Filed herewith |
101.INS
|
|
XBRL Instance Document |
|
|
101.SCH
|
|
XBRL Taxonomy Extension Schema Document |
|
|
101.CAL
|
|
XBRL Taxonomy Extension Calculation Linkbase Document |
|
|
101.DEF
|
|
XBRL Taxonomy Extension Definition Linkbase Document |
|
|
101.LAB
|
|
XBRL Taxonomy Extension Label Linkbase Document |
|
|
101.PRE
|
|
XBRL Taxonomy Extension Presentation Linkbase Document |
|
|
|
Note:
|
|
The Registrant hereby undertakes to furnish, upon request of the Commission, copies of all instruments defining the rights of holders of
long-term debt of the Registrant and its consolidated subsidiaries. The total amount of securities authorized thereunder does not
exceed 10% of the total assets of the Registrant and its subsidiaries on a consolidated basis. |
|
|
|
(a)
|
|
Incorporated herein by reference to Exhibit 3.1 to the Companys report on Form 10-Q filed for the fiscal quarter ended June 30, 2009. |
|
|
|
(b)
|
|
Incorporated herein by reference to Exhibit 3.2 to the Companys report on Form 10-K filed for the fiscal year ended December 31, 2009. |
|
|
|
(c)
|
|
Incorporated herein by reference to Exhibit 4.1 to the Companys report on Form 10-K filed for the fiscal year ended December 31, 2009. |
|
|
|
(d)
|
|
Incorporated herein by reference to Exhibit 10.1 to the Companys report on Form 8-K filed May 15, 2008. |
|
|
|
(e)
|
|
Incorporated herein by reference to Exhibit 10.4 to the Companys report on Form 10-K filed for the fiscal year ended December 31, 2005. |
|
|
|
(f)
|
|
Incorporated herein by reference
to Exhibit 10.1 to the Companys report on Form 10-Q
filed for the fiscal quarter ended September 30, 2010. |
|
|
|
(g)
|
|
Incorporated herein by reference
to Exhibit 10.2 to the Companys report on Form 10-Q
filed for the fiscal quarter ended September 30, 2010. |
|
|
|
(h)
|
|
Incorporated herein by reference to Exhibit 10.1 to the Companys report on Form 8-K filed February 5, 2010. |
|
|
|
(i)
|
|
Incorporated herein by reference to Exhibit 10.2 to the Companys report on Form 8-K filed February 5, 2010. |
|
|
96
|
|
|
|
|
|
|
|
|
|
(j)
|
|
Incorporated herein by reference to Exhibit 10.3 to the Companys report on Form 8-K filed February 5, 2010. |
|
|
(k)
|
|
Incorporated herein by reference to Exhibit 10.4 to the Companys report on Form 8-K filed February 5, 2010. |
|
|
(l)
|
|
Incorporated herein by reference to Exhibit 10.5 to the Companys report on Form 8-K filed February 5, 2010. |
|
|
(m)
|
|
Incorporated herein by reference to Exhibit 10.5 to the Companys report on Form 8-K filed February 5, 2010. |
|
|
(n)
|
|
Incorporated herein by reference
to Exhibit 10.1 to the Companys report on Form 8-K
filed February 15, 2011. |
|
|
(o)
|
|
Incorporated herein by reference to Exhibit 10.12 to the Companys report on Form 10-K filed for the fiscal year ended December 31, 2009. |
|
|
(p)
|
|
Incorporated herein by reference to Exhibit 10.13 to the Companys report on Form 10-K filed for the fiscal year ended December 31, 2009. |
|
|
(q)
|
|
Incorporated herein by reference to Exhibit 10.14 to the Companys report on Form 10-K filed for the fiscal year ended December 31, 2009. |
|
|
(r)
|
|
Incorporated herein by reference to Exhibit 10.15 to the Companys report on Form 10-K filed for the fiscal year ended December 31, 2009. |
|
|
(s)
|
|
Incorporated herein by reference to Exhibit 10.16 to the Companys report on Form 10-K filed for the fiscal year ended December 31, 2009. |
|
|
(t)
|
|
Incorporated herein by reference to Exhibit 10.1 to the Companys report on Form 8-K filed March 3, 2010. |
|
|
(u)
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Incorporated herein by reference to Exhibit 10.1 to the Companys report on Form 8-K filed April 1, 2010 |
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(v)
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Incorporated herein by reference to Exhibit 10.2 to the Companys report on Form 8-K filed April 1, 2010 |
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(w)
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Incorporated herein by reference to Exhibit 10.3 to the Companys report on Form 8-K filed April 1, 2010 |
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(x)
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Incorporated herein by reference to Exhibit 10.4 to the Companys report on Form 8-K filed April 1, 2010 |
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(y)
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Incorporated herein by reference to Exhibit 10.1 to the Companys report on Form 8-K filed August 5, 2010 |
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(z)
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Incorporated herein by reference to Exhibit 14.1 to the Companys report on Form 10-K filed for the fiscal year ended December 31, 2008. |
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* |
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Management contract or compensatory plan, contract or arrangement required to be filed by Item 601(b)(10)(iii) of Regulation S-K. |
97
SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the
registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto
duly authorized.
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Calgon Carbon Corporation
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By |
/s/ JOHN S. STANIK
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John S. Stanik |
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Chairman, President and Chief
Executive Officer
February 25, 2011 |
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Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed
below by the following persons on behalf of the registrant and in the capacities on the dates
indicated.
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Signature |
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Title |
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Date |
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/S/ JOHN S. STANIK
John S. Stanik
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Chairman, President and Chief Executive Officer
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February 25, 2011 |
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/S/ STEVAN R. SCHOTT
Stevan R. Schott
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Chief Financial Officer (and Principal Accounting Officer)
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February 25, 2011 |
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/S/ J. RICH ALEXANDER
J. Rich Alexander
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Director
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February 25, 2011 |
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/S/ ROBERT W. CRUICKSHANK
Robert W. Cruickshank
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Director
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February 25, 2011 |
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/S/ RANDALL S. DEARTH
Randall S. Dearth
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Director
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February 25, 2011 |
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/S/ WILLIAM J. LYONS
William J. Lyons
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Director
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February 25, 2011 |
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/S/ WILLIAM R. NEWLIN
William R. Newlin
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Director
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February 25, 2011 |
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/S/ JULIE S. ROBERTS
Julie S. Roberts
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Director
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February 25, 2011 |
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/S/ TIMOTHY G. RUPERT
Timothy G. Rupert
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Director
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February 25, 2011 |
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/S/ SETH E. SCHOFIELD
Seth E. Schofield
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Director
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February 25, 2011 |
98
EXHIBIT
INDEX
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Exhibit No. |
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Description |
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Page |
3.1
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Restated Certificate of Incorporation
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(a) |
3.2
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Amended and Restated By-laws of the Company
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(b) |
4.1
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Rights Agreement, dated as of January 27, 2005
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(c) |
10.1*
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Calgon Carbon Corporation 2008 Equity Incentive Plan
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(d) |
10.2*
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1997 Directors Fee Plan
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Filed herewith |
10.3*
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Employment agreement between Calgon Carbon Corporation and C. H. S. (Kees) Majoor, dated December 21, 2000
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(e) |
10.4
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Credit Agreement, dated May 8, 2009
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(f) |
10.5
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First Amendment to Credit Agreement, dated as of November 30, 2009
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(g) |
10.6*
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Employment Agreement between Calgon Carbon Corporation and John S. Stanik, dated February 5, 2010
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(h) |
10.7*
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Employment Agreement between Calgon Carbon Corporation and Leroy M. Ball, dated February 5, 2010
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(i) |
10.8*
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Employment Agreement between Calgon Carbon Corporation and Gail A. Gerono, dated February 5, 2010
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(j) |
10.9*
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Employment Agreement between Calgon Carbon Corporation and Robert P. OBrien, dated February 5, 2010
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(k) |
10.10*
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Employment Agreement between Calgon Carbon Corporation and Richard D. Rose, dated February 5, 2010
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(l) |
10.11*
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Employment Agreement between Calgon Carbon Corporation and James A. Sullivan, dated February 5, 2010
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(m) |
10.12*
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Employment Agreement between Calgon
Carbon Corporation and Stevan R. Schott, dated February 14, 2011
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(n) |
10.13
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Redemption, Asset Transfer and Contribution Agreement by and among Calgon Mitsubishi Chemical Corporation, Mitsubishi Chemical
Corporation and Calgon Carbon Corporation, dated February 12, 2010
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(o) |
10.14*
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Separation Agreement and Release between Calgon Carbon Corporation and Dennis Sheedy, effective October 14, 2009
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(p) |
10.15*
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Addendum to Employment Agreement between Calgon Carbon Corporation and C.H.S. (Kees) Majoor
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(q) |
10.16*
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Addendum to Employment Agreement between Calgon Carbon Corporation and C.H.S. (Kees) Majoor, dated January 2004
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(r) |
10.17*
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Addendum Change of Control to Employment Agreement between Calgon Carbon Corporation and C.H.S. (Kees) Majoor, dated December 15, 2008
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(s) |
10.18
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Form of Indemnification Agreement dated February 25, 2010
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(t) |
10.19
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Loan Agreement among Calgon Mitsubishi Chemical Corporation (now known as Calgon Carbon Japan KK), Calgon Carbon Corporation and The
Bank of Tokyo-Mitsubishi UFJ, Ltd. dated March 31, 2010
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(u) |
10.20
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Specialized Overdraft Account Agreement among Calgon Mitsubishi Chemical Corporation (now known as Calgon Carbon Japan KK), Calgon
Carbon Corporation and The Bank of Tokyo-Mitsubishi UFJ, Ltd. dated March 31, 2010
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(v) |
10.21
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Revolving Credit Facility Agreement between Calgon Mitsubishi Chemical Corporation (now known as Calgon Carbon Japan KK) and MCFA Inc.
dated March 31, 2010
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(w) |
10.22
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Letter of Undertaking by Calgon Carbon Corporation on behalf of MCFA Inc. dated March 31, 2010
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(x) |
10.23
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Agreement and General Release by and between Calgon Carbon Corporation and Leroy M. Ball dated August 4, 2010
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(y) |
14.1
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Code of Business Conduct and Ethics
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(z) |
21.0
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The wholly owned subsidiaries of the Company at December 31, 2010 are Chemviron Carbon GmbH, a German corporation; Calgon Carbon Canada,
Inc., a Canadian corporation; Chemviron Carbon Ltd., a United Kingdom corporation; Calgon Carbon Investments, Inc., a Delaware
corporation; Solarchem Environmental Systems, Inc., a Nevada corporation; Charcoal Cloth (International) Limited, a United Kingdom
corporation; Charcoal Cloth Limited, a United Kingdom corporation; Waterlink (UK) Holdings Ltd., a United Kingdom corporation, Sutcliffe
Croftshaw Ltd., a United Kingdom corporation; Sutcliffe Speakman Ltd., a United Kingdom corporation; Sutcliffe Speakman Carbons Ltd., a
United Kingdom corporation; Lakeland Processing Ltd., a United Kingdom corporation; Sutcliffe Speakmanco 5 Ltd., a United Kingdom
corporation; Chemviron Carbon ApS, a Danish corporation, Chemviron Carbon AB, a Swedish corporation, Advanced Separation Technologies
Incorporated, a Florida corporation; Calgon Carbon (Tianjin) Co., Ltd., a Chinese corporation; Datong Carbon Corporation, a Chinese
corporation; Calgon Carbon Asia PTE Ltd., a Singapore corporation; BSC Columbus, LLC, a Delaware limited liability company; CCC
Columbus, LLC, a Delaware limited liability company; CCC Distribution, a Delaware limited liability company, Hyde Marine, Inc., an Ohio
corporation, Calgon Carbon (Suzhou) Co., Ltd., a Chinese corporation and Calgon Carbon Hong Kong Limited, a Hong Kong corporation. In
addition, the Company owns 80% of Calgon Carbon Japan KK (formerly known as Calgon Mitsubishi Chemical Corporation), a Japanese
corporation and 20% of Calgon Carbon (Thailand) Company Ltd., a Thailand corporation
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Filed herewith |
23.1
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Consent of Independent Registered Public Accounting Firm
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Filed herewith |
31.1
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Rule 13a-14(a) Certification of Chief Executive Officer
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Filed herewith |
31.2
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Rule 13a-14(a) Certification of Chief Financial Officer
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Filed herewith |
32.1
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Certification of Chief Executive Officer Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley
Act of 2002
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Filed herewith |
32.2
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Certification of Chief Financial Officer Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley
Act of 2002
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Filed herewith |
101.INS
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XBRL Instance Document |
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101.SCH
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XBRL Taxonomy Extension Schema Document |
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101.CAL
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XBRL Taxonomy Extension Calculation Linkbase Document |
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101.DEF
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XBRL Taxonomy Extension Definition Linkbase Document |
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101.LAB
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XBRL Taxonomy Extension Label Linkbase Document |
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101.PRE
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XBRL Taxonomy Extension Presentation Linkbase Document |
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Note:
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The Registrant hereby undertakes to furnish, upon request of the Commission, copies of all instruments defining the rights of holders of
long-term debt of the Registrant and its consolidated subsidiaries. The total amount of securities authorized thereunder does not
exceed 10% of the total assets of the Registrant and its subsidiaries on a consolidated basis. |
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(a)
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Incorporated herein by reference to Exhibit 3.1 to the Companys report on Form 10-Q filed for the fiscal quarter ended June 30, 2009. |
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(b)
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Incorporated herein by reference to Exhibit 3.2 to the Companys report on Form 10-K filed for the fiscal year ended December 31, 2009. |
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(c)
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Incorporated herein by reference to Exhibit 4.1 to the Companys report on Form 10-K filed for the fiscal year ended December 31, 2009. |
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(d)
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Incorporated herein by reference to Exhibit 10.1 to the Companys report on Form 8-K filed May 15, 2008. |
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(e)
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Incorporated herein by reference to Exhibit 10.4 to the Companys report on Form 10-K filed for the fiscal year ended December 31, 2005. |
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(f)
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Incorporated herein by reference
to Exhibit 10.1 to the Companys report on Form 10-Q
filed for the fiscal quarter ended September 30, 2010. |
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(g)
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Incorporated herein by reference
to Exhibit 10.2 to the Companys report on Form 10-Q
filed for the fiscal quarter ended September 30, 2010. |
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(h)
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Incorporated herein by reference to Exhibit 10.1 to the Companys report on Form 8-K filed February 5, 2010. |
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(i)
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Incorporated herein by reference to Exhibit 10.2 to the Companys report on Form 8-K filed February 5, 2010. |
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96
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(j)
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Incorporated herein by reference to Exhibit 10.3 to the Companys report on Form 8-K filed February 5, 2010. |
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(k)
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Incorporated herein by reference to Exhibit 10.4 to the Companys report on Form 8-K filed February 5, 2010. |
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(l)
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Incorporated herein by reference to Exhibit 10.5 to the Companys report on Form 8-K filed February 5, 2010. |
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(m)
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Incorporated herein by reference to Exhibit 10.5 to the Companys report on Form 8-K filed February 5, 2010. |
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(n)
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Incorporated herein by reference
to Exhibit 10.1 to the Companys report on Form 8-K
filed February 15, 2011. |
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(o)
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Incorporated herein by reference to Exhibit 10.12 to the Companys report on Form 10-K filed for the fiscal year ended December 31, 2009. |
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(p)
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Incorporated herein by reference to Exhibit 10.13 to the Companys report on Form 10-K filed for the fiscal year ended December 31, 2009. |
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(q)
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Incorporated herein by reference to Exhibit 10.14 to the Companys report on Form 10-K filed for the fiscal year ended December 31, 2009. |
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(r)
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Incorporated herein by reference to Exhibit 10.15 to the Companys report on Form 10-K filed for the fiscal year ended December 31, 2009. |
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(s)
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Incorporated herein by reference to Exhibit 10.16 to the Companys report on Form 10-K filed for the fiscal year ended December 31, 2009. |
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(t)
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Incorporated herein by reference to Exhibit 10.1 to the Companys report on Form 8-K filed March 3, 2010. |
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(u)
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Incorporated herein by reference to Exhibit 10.1 to the Companys report on Form 8-K filed April 1, 2010 |
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(v)
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Incorporated herein by reference to Exhibit 10.2 to the Companys report on Form 8-K filed April 1, 2010 |
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(w)
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Incorporated herein by reference to Exhibit 10.3 to the Companys report on Form 8-K filed April 1, 2010 |
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(x)
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Incorporated herein by reference to Exhibit 10.4 to the Companys report on Form 8-K filed April 1, 2010 |
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(y)
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Incorporated herein by reference to Exhibit 10.1 to the Companys report on Form 8-K filed August 5, 2010 |
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(z)
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Incorporated herein by reference to Exhibit 14.1 to the Companys report on Form 10-K filed for the fiscal year ended December 31, 2008. |
|
|
|
|
|
* |
|
Management contract or compensatory plan, contract or arrangement required to be filed by Item 601(b)(10)(iii) of Regulation S-K. |
97