FORM 10-K
Table of Contents

 

 

SECURITIES AND EXCHANGE COMMISSION

Washington, D. C. 20549

 

 

FORM 10-K

 

x ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the fiscal year ended December 31, 2011

Commission file number 000-20557

 

 

THE ANDERSONS, INC.

(Exact name of registrant as specified in its charter)

 

OHIO   34-1562374

(State or other jurisdiction of

incorporation or organization)

 

(I.R.S. Employer

Identification No.)

480 W. Dussel Drive, Maumee, Ohio   43537
(Address of principal executive offices)   (Zip Code)

Registrant’s telephone number, including area code (419) 893-5050

Securities registered pursuant to Section 12(b) of the Act: Common Shares

Securities registered pursuant to Section 12(g) of the Act: None

 

 

Indicate by check mark if the registrant is a well-known seasoned issuer, as defined in Rule 405 of the Securities Act.    Yes  ¨    No  x

Indicate by check mark if the registrant is not required to file reports pursuant to Section 13 or 15(d) of the Act.    Yes  ¨    No  x

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.    Yes  x    No  ¨

Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Website, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T (232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files.    Yes  x    No  ¨

Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained to the best of the registrant’s knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K.  ¨

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer or a non-accelerated filer. See definition of “accelerated filer and large accelerated filer” in Rule 12b-2 of the Exchange Act. (Check one):

 

Large accelerated filer   x    Accelerated filer   ¨
Non-accelerated filer   ¨    Smaller reporting company   ¨

Indicate by check mark whether the registrant is a shell company (as defined in Exchange Act Rule 12b-2).    Yes  ¨    No  x

The aggregate market value of the registrant’s voting stock which may be voted by persons other than affiliates of the registrant was $780.6 million on June 30, 2011, computed by reference to the last sales price for such stock on that date as reported on the Nasdaq Global Select Market.

The registrant had 18.5 million common shares outstanding, no par value, at February 9, 2012.

 

 

 


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DOCUMENTS INCORPORATED BY REFERENCE

Portions of the Proxy Statement for the Annual Meeting of Shareholders to be held on May 11, 2012, are incorporated by reference into Part III (Items 10, 11, 12, 13 and 14) of this Annual Report on Form 10-K. The Proxy Statement will be filed with the Commission on or about March 13, 2012.

 

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The Andersons, Inc.

Table of Contents

 

PART I.

  

Item 1. Business

     4   

Item 1A. Risk Factors

     11   

Item 2. Properties

     16   

Item 3. Legal Proceedings

     17   

Item 4. Mine Safety

     17   

PART II.

  

Item 5. Market for the Registrant’s Common Equity and Related Stockholder Matters

     19   

Item 6. Selected Financial Data

     22   

Item 7. Management’s Discussion and Analysis of Financial Condition and Results of Operations

     24   

Item 7a. Quantitative and Qualitative Disclosures about Market Risk

     40   

Item 8. Financial Statements and Supplementary Data

     41   

Item 9. Changes in and Disagreements with Accountants on Accounting and Financial Disclosures

     89   

Item 9A. Controls and Procedures

     89   

PART III.

  

Item 10. Directors and Executive Officers of the Registrant

     91   

Item 11. Executive Compensation

     91   

Item 12. Security Ownership of Certain Beneficial Owners and Management

     91   

Item 13. Certain Relationships and Related Transactions

     91   

Item 14. Principal Accountant Fees and Services

     91   

PART IV.

  

Item  15. Exhibits, Financial Statement Schedules, and Reports on Form 8-K

     92   

Signatures

    
95
  

Exhibits

  

 

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PART I

Item 1. Business

Company Overview

The Andersons, Inc. (the “Company”) is a diversified company with interests in the grain, ethanol and plant nutrient sectors of U.S. agriculture, as well as in railcar leasing and repair, turf products production and general merchandise retailing. Founded in Maumee, Ohio in 1947, the Company now has operations across the United States and in Puerto Rico, and has railcar leasing interests in Canada and Mexico.

Segment Descriptions

The Company’s operations are classified into six reportable business segments: Grain, Ethanol, Rail, Plant Nutrient, Turf & Specialty, and Retail. Each of these segments is organized based upon the nature of products and services offered. See Note 7 to the Consolidated Financial Statements in Item 8 for information regarding business segments.

Grain Group

The Grain business operates grain terminals in Ohio, Michigan, Indiana, Illinois, and Nebraska with storage capacity of approximately 109 million bushels at December 31, 2011. Bushels shipped by the Grain Group approximated 350 million bushels in 2011. Income is earned on grain bought and sold or “put thru” the elevator, grain that is purchased and conditioned for resale, and space income. Space income consists of appreciation or depreciation in the basis value of grain held and represents the difference between the cash price of a commodity in one of the Company’s facilities and the nearest exchange traded futures price (“basis”); appreciation or depreciation between the future exchange contract months (“spread”); and grain stored for others upon which storage fees are earned. The Grain business also offers a number of unique grain marketing, risk management and corn origination services to its customers and affiliate ethanol facilities for which it collects fees.

In 2008, the Company renewed the five-year lease agreement and the five-year marketing agreement (“the Agreement”) with Cargill, Incorporated (“Cargill”) for Cargill’s Maumee and Toledo, Ohio grain handling and storage facilities. As part of the agreement, Cargill is given the marketing rights to grain in the Cargill-owned facilities as well as the adjacent Company-owned facilities in Maumee and Toledo. The lease of the Cargill-owned facilities covers 8.1%, or approximately 8.9 million bushels, of the Company’s total storage space. Grain sales to Cargill totaled $258.4 million in 2011, and includes grain covered by the Agreement (i.e. grain sold out of the Maumee and Toledo facilities) as well as grain sold to Cargill via normal forward sales from locations not covered by the Agreement.

Grain prices are not predetermined, so sales are negotiated by the Company’s merchandising staff. The principal grains sold by the Company are yellow corn, yellow soybeans and soft red and white wheat. Approximately 94% of the grain bushels sold by the Company in 2011 were purchased by U.S. grain processors and feeders, and approximately 6% were exported. Most of the Company’s exported grain sales are done through intermediaries while some grain is shipped directly to foreign countries, mainly Canada. Most grain shipments from our facilities are by rail or boat. Rail shipments are made primarily to grain processors and feeders with some rail shipments made to exporters on the Gulf of Mexico or east coast. Boat shipments are from the Port of Toledo. In addition, grain is transported via truck for direct ship transactions where customers sell grain to the Company but have it delivered directly to the end user.

The Company’s grain operations rely principally on forward purchase contracts with producers, dealers and commercial elevators to ensure an adequate supply of grain to the Company’s facilities throughout the year. The Company makes grain purchases at prices referenced to the Chicago Mercantile Exchange (“the CME”). Bushels contracted for future delivery at January 31, 2012 approximated 178.5 million.

 

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The Company competes in the sale of grain with other public and private grain brokers, elevator operators and farmer owned cooperative elevators. Some of the Company’s competitors are also its customers. Competition is based primarily on price, service and reliability. Because the Company generally buys in smaller lots, its competition is generally local or regional in scope, although there are some large national and international companies that maintain regional grain purchase and storage facilities. Significant portions of grain bushels purchased and sold are done so using forward contracts.

The grain handling business is seasonal in nature in that a large portion of the principal grains are harvested and delivered from the farm and commercial elevators in July, October and November although a significant portion of the principal grains are bought, sold and handled throughout the year.

Fixed price purchase and sale commitments for grain and grain held in inventory expose the Company to risks related to adverse changes in market prices. The Company attempts to manage these risks by entering into exchange-traded futures and option contracts with the CME. The contracts are economic hedges of price risk, but are not designated or accounted for as hedging instruments. The CME is a regulated commodity futures exchange that maintains futures markets for the grains merchandised by the Company. Futures prices are determined by worldwide supply and demand.

The Company’s grain risk management practices are designed to reduce the risk of changing commodity prices. In that regard, such practices also limit potential gains from further changes in market prices. The Company has policies that specify the key controls over its risk management practices. These policies include a description of the objectives of the programs and review of position limits by key management outside of the trading function on a daily basis along with other internal controls. The Company monitors current market conditions and may expand or reduce the purchasing program in response to changes in those conditions. In addition, the Company monitors the parties to its purchase contracts on a regular basis for credit worthiness, defaults and non-delivery.

Purchases of grain can be made the day the grain is delivered to a terminal or via a forward contract made prior to actual delivery. Sales of grain generally are made by contract for delivery in a future period. When the Company purchases grain at a fixed price or at a price where a component of the purchase price is fixed via reference to a futures price on the CME, it also enters into an offsetting sale of a futures contract on the CME. Similarly, when the Company sells grain at a fixed price, the sale is offset with the purchase of a futures contract on the CME. At the close of business each day, inventory and open purchase and sale contracts as well as open futures and option positions are marked-to-market. Gains and losses in the value of the Company’s ownership positions due to changing market prices are netted with and generally offset in the income statement by losses and gains in the value of the Company’s futures positions.

When a futures contract is entered into, an initial margin deposit must be sent to the CME. The amount of the margin deposit is set by the CME and varies by commodity. If the market price of a futures contract moves in a direction that is adverse to the Company’s position, an additional margin deposit, called a maintenance margin, is required by the CME. Subsequent price changes could require additional maintenance margin deposits or result in the return of maintenance margin deposits by the CME. Significant increases in market prices, such as those that occur when grain supplies are affected by unfavorable weather conditions and/or when increases in demand occur, can have an effect on the Company’s liquidity and, as a result, require it to maintain appropriate short-term lines of credit. The Company may utilize CME option contracts to limit its exposure to potential required margin deposits in the event of a rapidly rising market.

The Company owns 52% of the diluted equity in Lansing Trade Group LLC (“LTG”). LTG is largely focused on the movement of physical commodities, including grain and ethanol and is exposed to the some of the same risks as the Company’s grain and ethanol businesses. LTG trades in other commodities that the Company’s grain and ethanol businesses do not trade in, some of which are not exchange traded. This investment provides the Company with further opportunity to diversify and complement its income through activity outside of its traditional product and geographic regions. This investment is accounted for under the equity method. The Company periodically enters into transactions with LTG as disclosed in Note 8 of Item 8.

 

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Sales of grain and related service and merchandising revenues totaled $2,849.4 million, $1,936.8 million and $1,734.6 million for the years ended December 31, 2011, 2010 and 2009.

The Company intends to continue to grow its traditional grain business through geographic expansion of its physical operations, pursuit of grain handling agreements, food supply chain risk management relationships, expansion at existing facilities and acquisitions.

Ethanol Group

The Ethanol Group has ownership interests in three Limited Liability Companies (“the ethanol LLCs” or “LLCs”). Each of the LLCs owns an ethanol plant that is operated by the Company’s Ethanol Group. The plants are located in Indiana, Michigan, and Ohio and have combined capacity of 275 million gallons of ethanol. The Group offers facility operations, risk management and marketing services to the LLCs it operates as well as third parties.

The ethanol LLC investments are accounted for using the equity method of accounting. The Company holds a 50% interest in The Andersons Albion Ethanol LLC (“TAAE”) and a 38% interest in The Andersons Clymers Ethanol LLC (“TACE”). The Company holds a 50% interest in The Andersons Marathon Ethanol LLC (“TAME”) through its majority owned subsidiary The Andersons Ethanol Investment LLC (“TAEI”). A third party owns 34% of TAEI.

The Company has a management agreement with each of the LLCs. As part of these agreements, the Ethanol Group runs the day-to-day operations of the plants and provides all administrative functions. The Company is compensated for these services based on a fixed cost plus an indexed annual increase determined by a consumer price index and is accounted for on a gross basis. Additionally, the Company has entered into agreements with each of the LLCs under which the Grain Group has the exclusive right to act as supplier for 100% of the corn used by the LLCs in the production of ethanol. For this service, the Grain Group receives a fee for each bushel of corn sold. In addition, the Company has entered into marketing agreements with the ethanol LLCs. Under the ethanol marketing agreement, the Company purchases 100% of the ethanol produced by TAAE and TACE and 50% of the ethanol produced by TAME to sell to external customers. The Ethanol Group receives a fee for each gallon of ethanol sold to external customers. Under the DDG marketing agreement, the Grain Group markets the DDG and receives a fee for each ton of DDG sold. Most recently, the Company has entered into corn oil marketing agreements with the LLCs for which a commission is earned on units sold.

Sales of ethanol and related merchandising and service fee revenues totaled $641.5 million, $468.6 million and $419.4 million in 2011, 2010 and 2009.

It is reasonably possible that within the next 12 months, the Company may make additional investments in the ethanol industry singly or through joint venture agreements and by providing services as described above, to non-affiliated ethanol entities.

Plant Nutrient Group

The Company’s Plant Nutrient Group is a manufacturer and distributor of agricultural plant nutrients in the U.S. Corn Belt and Florida. It operates 19 wholesale distribution and manufacturing locations as well as 8 leased locations throughout Ohio, Michigan, Indiana, Illinois, Wisconsin, Minnesota and Puerto Rico. The Group operates 11 farm centers throughout Ohio, Indiana, Michigan and Florida.

Wholesale Nutrients – The Wholesale Nutrients business manufactures, stores, and distributes nearly 2.0 million tons of dry and liquid agricultural nutrients, and pelleted lime and gypsum products annually. The Group purchases basic nitrogen, phosphate, potassium and sulfur materials for resale and uses some of these same materials in its manufactured nutrient products.

 

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The Plant Nutrient business also manufactures and distributes a variety of industrial products throughout the U.S. and Puerto Rico including nitrogen reagents for air pollution control systems used in coal-fired power plants, water treatment and dust abatement products, and de-icers and anti-icers for airport runways, roadways, and other commercial applications.

Farm Centers – The Farm Centers offer a variety of essential crop nutrients, crop protection chemicals and seed products in addition to application and agronomic services to commercial and family farmers. Soil and tissue sampling along with global satellite assisted services provide for pinpointing crop or soil deficiencies and prescriptive agronomic advice is provided to farmer customers.

Storage capacity at the Company’s wholesale nutrient and farm center facilities was approximately 15.3 million cubic feet for dry nutrients and approximately 72.4 million gallons for liquid nutrients at December 31, 2011. The Company reserves 7.2 million cubic feet of its dry storage capacity and 26.3 million gallons of its liquid nutrient capacity for basic manufacturers and customers. The agreements for reserved space provide the Company storage and handling fees and are generally for one to three year terms, renewable at the end of each term. The Company also leases 0.8 million gallons of liquid fertilizer capacity under arrangements with other distributors, farm supply dealers and public warehouses where the Company does not have facilities. Sales and warehouse shipments of agricultural nutrients are heaviest in the spring and fall.

In its plant nutrient businesses, the Company competes with regional and local cooperatives wholesalers and retailers, predominantly publicly owned manufacturers and privately owned retailers, wholesalers and importers. Some of these competitors are also suppliers and have considerably larger resources than the Company. Competition in the nutrient business of the Company is based largely on depth of product offering, price, location and service.

For the years ended December 31, 2011, 2010 and 2009, sales and service revenues in the wholesale business totaled $577.2 million, $520.5 million and $390.2 million, respectively. Sales of crop production inputs and service revenues in the farm center business totaled $113.4 million, $98.8 million and $101.1 million in 2011, 2010 and 2009, respectively.

The Company continues to identify opportunities to strategically grow the Plant Nutrient business. On October 31, 2011, the Company completed the purchase of Immokalee Farmers Supply, Inc., which principally supplies crop protection products to the specialty vegetable producers in Southwest Florida. On January 31, 2012, the Company announced the purchase of New Eezy Gro, Inc., which is a manufacturer and wholesale marketer of specialty agricultural nutrients and industrial products.

Rail Group

The Company’s Rail Group ranks in the top ten in fleet size among privately-owned fleets in the U.S. This group repairs, sells and leases a fleet of almost 23,000 railcars and locomotives of various types, as well as a small number of containers. There are eleven railcar repair facilities across the country. In addition, fleet management services are offered to private railcar owners. The Rail Group is also an investor in the short-line railroad, Iowa Northern Railway Company (“IANR”).

The Company has a diversified fleet of car types (boxcars, gondolas, covered and open top hopper cars, tank cars and pressure differential cars), locomotives, and containers serving a broad customer base. The Company principally operates in the used car market – purchasing used cars and repairing and refurbishing them for specific markets and customers. The Company plans to continue to diversify its fleet both in terms of car types, industries and age of cars. The Rail Group will execute its strategy through expansion of its fleet of railcars and locomotives through targeted portfolio acquisitions and open market purchases as well as strategic selling or scrapping of railcars. The Company also plans to expand its repair and refurbishment operations by adding fixed and mobile facilities.

A significant portion of the railcars and locomotives managed by the Company are included on the balance sheet as long-lived assets. The others are either in off-balance sheet operating leases (with the Company leasing railcars from financial intermediaries and leasing those same railcars to the end-users of the railcars) or non-recourse arrangements (where the Company is not subject to any lease arrangement related to the railcars, but provides management services to the owner of the railcars).

 

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The Company generally holds purchase options on most railcars owned by financial intermediaries. We are under contract to provide maintenance services for many of the railcars that we own or manage. Refer to the Off-Balance Sheet Transactions section of Management’s Discussion and Analysis for a breakdown of our railcar and locomotive positions at December 31, 2011.

In the case of our off-balance sheet railcars and locomotives, the risk management philosophy of the Company is to match-fund the lease commitments where possible. Match-funding (in relation to rail lease transactions) means matching the terms of the financial intermediary funding arrangement with the lease terms of the customer where the Company is both lessee and sublessor. If the Company is unable to match-fund, it will attempt to get an early buyout provision within the funding arrangement to match the underlying customer lease. The Company does not attempt to match-fund lease commitments for railcars that are on our balance sheet.

Competition for railcar marketing and fleet maintenance services is based primarily on price, service ability, and access to both used rail equipment and third party financing. Repair and fabrication shop competition is based primarily on price, quality and location.

For the years ended December 31, 2011, 2010 and 2009, revenues were $107.5 million, $94.8 million and $92.8 million, respectively, which include lease revenues of $70.8 million, $63.1 million and $75.6 million, respectively.

Turf & Specialty Group

The Turf & Specialty Group produces granular fertilizer and control products for the turf and ornamental markets. It also produces private label fertilizer and control products, and corncob-based animal bedding and cat litter for the consumer markets.

Turf Products – Proprietary professional turf care products are produced for the golf course and professional turf care markets, serving both U.S. and international customers. These products are sold both directly and through distributors to golf courses under The Andersons Golf ProductsTM label and lawn service applicators. The Company also produces and sells fertilizer and control products for “do-it-yourself” application, to mass merchandisers, small independent retailers and other lawn fertilizer manufacturers and performs contract manufacturing of fertilizer and control products.

The turf products industry is seasonal with the majority of sales occurring from early spring to early summer. Principal raw materials for the turf care products are nitrogen, phosphate and potash, which are purchased primarily from the Company’s Plant Nutrient Group. Competition is based principally on merchandising ability, logistics, service, quality and technology.

The Company attempts to minimize the amount of finished goods inventory it must maintain for customers, however, because demand is highly seasonal and influenced by local weather conditions, it may be required to carry inventory that it has produced into the next season. Also, because a majority of the consumer and industrial businesses use private label packaging, the Company closely manages production to anticipated orders by product and customer.

For the years ended December 31, 2011, 2010 and 2009, sales of granular plant fertilizer and control products totaled $109.2 million, $104.0 million and $109.5 million, respectively.

Cob Products – The Company is one of a limited number of processors of corncob-based products in the United States. These products serve the chemical and feed ingredient carrier, animal litter and industrial markets, and are distributed throughout the United States and Canada and into Europe and Asia. The principal sources for corncobs are seed corn producers.

For the years ended December 31, 2011, 2010 and 2009, sales of corncob and related products totaled $20.5 million, $19.6 million and $15.8 million, respectively.

 

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Retail Group

The Company’s Retail Group includes large retail stores operated as “The Andersons,” which are located in the Columbus and Toledo, Ohio markets. The retail concept is More for Your Home® and the stores focus on providing significant product breadth with offerings in home improvement and other mass merchandise categories as well as specialty foods, wine and indoor and outdoor garden centers. Each store has 100,000 square feet or more of in-store display space plus 40,000 or more square feet of outdoor garden center space, and features do-it-yourself clinics, special promotions and varying merchandise displays. The Company also operates a specialty food store operated as “The Andersons Market”™ located in the Toledo, Ohio market area. The specialty food store concept has product offerings with a strong emphasis on “freshness” that features produce, deli and bakery items, fresh meats, specialty and conventional dry goods and wine. The majority of the Company’s non-perishable merchandise is received at a distribution center located in Maumee, Ohio. The Company also operates a sales and service facility for outdoor power equipment near one of its retail stores.

The retail merchandising business is highly competitive. The Company competes with a variety of retail merchandisers, including grocery stores, home centers, department and hardware stores. Many of these competitors have substantially greater financial resources and purchasing power than the Company. The principal competitive factors are location, quality of product, price, service, reputation and breadth of selection. The Company’s retail business is affected by seasonal factors with significant sales occurring in the spring and during the holiday season.

For the years ended December 31, 2011, 2010 and 2009, sales of retail merchandise including commissions on third party sales totaled $157.6 million, $150.6 million and $161.9 million respectively.

Employees

The Andersons offers a broad range of full-time and part-time career opportunities. Each position in the Company is important to our success, and we recognize the worth and dignity of every individual. We strive to treat each person with respect and utilize his or her unique talents. At December 31, 2011 the Company had 1,690 full-time and 1,295 part-time or seasonal employees.

Government Regulation

Grain sold by the Company must conform to official grade standards imposed under a federal system of grain grading and inspection administered by the United States Department of Agriculture (“USDA”).

The production levels, markets and prices of the grains that the Company merchandises are affected by United States government programs, which include acreage control and price support programs of the USDA. In regards to our investments in ethanol production facilities, the U.S. government has mandated a ten percent blend for motor fuel gasoline sold. In addition, the U.S. Government provided incentives to the ethanol blender through December 2011 but has discontinued these incentives beginning in 2012. Also, under federal law, the President may prohibit the export of any product, the scarcity of which is deemed detrimental to the domestic economy, or under circumstances relating to national security. Because a portion of the Company’s grain sales is to exporters, the imposition of such restrictions could have an adverse effect upon the Company’s operations.

The U.S. Food and Drug Administration (“FDA”) has developed bioterrorism prevention regulations for food facilities, which require that we register our grain operations with the FDA, provide prior notice of any imports of food or other agricultural commodities coming into the United States and maintain records to be made available upon request that identifies the immediate previous sources and immediate subsequent recipients of our grain commodities.

The Company, like other companies engaged in similar businesses, is subject to a multitude of federal, state and local environmental protection laws and regulations including, but not limited to, laws and regulations relating to air quality, water quality, pesticides and hazardous materials.

 

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The provisions of these various regulations could require modifications of certain of the Company’s existing facilities and could restrict the expansion of future facilities or significantly increase the cost of their operations. The Company spent approximately $1.7 million, $1.9 million and $1.8 million in order to comply with these regulations in 2011, 2010, and 2009, respectively.

Available Information

Our Annual Report on Form 10-K, quarterly reports on Form 10-Q, current reports on Form 8-K and amendments to those reports are available on our Company website soon after filing with the Securities and Exchange Commission. Our Company website is http://www.andersonsinc.com. The public may read and copy any materials the Company files with the SEC at the SEC’s Public Reference Room at 100 F Street, NE, Washington, DC 20549. The public may obtain information on the operation of the Public Reference Room by calling the SEC at 1-800-SEC-0330. These reports are also available at the SEC’s website: http://www.sec.gov.

 

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Item 1A. Risk Factors

Our operations are subject to risks and uncertainties that could cause actual results to differ materially from those discussed in this Form 10-K and could have a material adverse impact on our financial results. These risks can be impacted by factors beyond our control as well as by errors and omissions on our part. The following risk factors should be read carefully in connection with evaluating our business and the forward-looking statements contained elsewhere in this Form 10-K.

Certain of our business segments are affected by the supply and demand of commodities, and are sensitive to factors outside of our control. Adverse price movements could negatively affect our profitability and results of operations.

Our Grain, Ethanol and Plant Nutrient businesses buy, sell and hold inventories of agricultural input and output commodities, some of which are readily traded on commodity futures exchanges. In addition, our Turf & Specialty business uses some of the same nutrient commodities as the Plant Nutrient business as base raw materials in manufacturing turf products. Unfavorable weather conditions, both local and worldwide, as well as other factors beyond our control, can affect the supply and demand of these commodities and expose us to liquidity pressures to finance hedges in the grain business in rapidly rising markets. In our Plant Nutrient and Turf & Specialty businesses, changes in the supply and demand of these commodities can also affect the value of inventories that we hold, as well as the price of raw materials as we are unable to effectively hedge these commodities. Increased costs of inventory and prices of raw material would decrease our profit margins and adversely affect our results of operations.

Corn – The principal raw material the ethanol LLCs use to produce ethanol and co-products is corn. As a result, changes in the price of corn in the absence of a corresponding increase in petroleum based fuel prices will decrease ethanol margins thus adversely affecting financial results in the ethanol LLCs. At certain levels, corn prices may make ethanol uneconomical to use in fuel markets. The price of corn is influenced by weather conditions and other factors affecting crop yields, shift in acreage allocated to corn versus other major crops and general economic and regulatory factors. These factors include government policies and subsidies with respect to agriculture and international trade, and global and local demand and supply. The significance and relative effect of these factors on the price of corn is difficult to predict. Any event that tends to negatively affect the supply of corn, such as adverse weather or crop disease, could increase corn prices and potentially harm our share of the ethanol LLCs results. The Company will attempt to lock in ethanol margins as far out as practical in order to secure reasonable returns using whatever risk management tools are available in the marketplace. In addition, we may also have difficulty, from time to time, in physically sourcing corn on economical terms due to supply shortages. High costs or shortages could require us to suspend ethanol operations until corn is available on economical terms, which would have a material adverse effect on operating results.

Grains – While we attempt to manage the risk associated with commodity price changes for our grain inventory positions with derivative instruments, including purchase and sale contracts, we are unable to offset 100% of the price risk of each transaction due to timing, availability of futures and options contracts and third party credit risk. Furthermore, there is a risk that the derivatives we employ will not be effective in offsetting all of the risks we are trying to manage. This can happen when the derivative and the underlying value of grain inventories and purchase and sale contracts are not perfectly matched. Our grain derivatives, for example, do not perfectly correlate with the basis component of our grain inventory and contracts. (Basis is defined as the difference between the cash price of a commodity and the corresponding exchange-traded futures price.) Differences can reflect time periods, locations or product forms. Although the basis component is smaller and generally less volatile than the futures component of our grain market price, significant basis moves on a large grain position can significantly impact the profitability of the Grain business.

Our futures, options and over-the-counter contracts are subject to margin calls. If there is a significant movement in the commodities market, we could be required to post significant levels of margin, which would impact our liquidity. There is no assurance that the efforts we have taken to mitigate the impact of the volatility of the prices of commodities upon which we rely will be successful and any sudden change in the price of these commodities could have an adverse affect on our business and results of operations.

 

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Natural Gas – We rely on third parties for our supply of natural gas, which is consumed in the drying of wet grain, manufacturing of certain turf products, pelleted lime and gypsum, and manufacturing of ethanol within the LLCs. The prices for and availability of natural gas are subject to market conditions. These market conditions often are affected by factors beyond our control such as higher prices resulting from colder than average weather conditions and overall economic conditions. Significant disruptions in the supply of natural gas could impair the operations of the ethanol facilities. Furthermore, increases in natural gas prices or changes in our natural gas costs relative to natural gas costs paid by competitors may adversely affect future results of operations and financial position.

Gasoline – In addition, we market ethanol as a fuel additive to reduce vehicle emissions from gasoline, as an octane enhancer to improve the octane rating of gasoline with which it is blended and as a substitute for petroleum based gasoline. As a result, ethanol prices will be influenced by the supply and demand for gasoline and our future results of operations and financial position may be adversely affected if gasoline demand or price changes.

Potash, phosphate and nitrogen – Raw materials used by the Plant Nutrient business include potash, phosphate and nitrogen, for which prices can be volatile driven by global and local supply and demand factors. Significant increases in the price of these commodities may result in lower customer demand and higher than optimal inventory levels. In contrast, reductions in the price of these commodities may create lower-of-cost-or-market inventory adjustments to inventories.

Some of our business segments operate in highly regulated industries. Changes in government regulations or trade association policies could adversely affect our results of operations.

Many of our business segments are subject to government regulation and regulation by certain private sector associations, compliance with which can impose significant costs on our business. Failure to comply with such regulations can result in additional costs, fines or criminal action.

A significant part of our operations is regulated by environmental laws and regulations, including those governing the labeling, use, storage, discharge and disposal of hazardous materials. Because we use and handle hazardous substances in our businesses, changes in environmental requirements or an unanticipated significant adverse environmental event could have a material adverse effect on our business. We cannot assure you that we have been, or will at all times be, in compliance with all environmental requirements, or that we will not incur material costs or liabilities in connection with these requirements. Private parties, including current and former employees, could bring personal injury or other claims against us due to the presence of, or exposure to, hazardous substances used, stored or disposed of by us, or contained in our products. We are also exposed to residual risk because some of the facilities and land which we have acquired may have environmental liabilities arising from their prior use. In addition, changes to environmental regulations may require us to modify our existing plant and processing facilities and could significantly increase the cost of those operations.

Grain and Ethanol businesses – In our Grain and Ethanol businesses, agricultural production and trade flows can be affected by government programs and legislation. Production levels, markets and prices of the grains we merchandise can be affected by U.S. government programs, which include acreage controls and price support programs administered by the USDA. Other examples of government policies that can have an impact on our business include tariffs, duties, subsidies, import and export restrictions and outright embargoes. Because a portion of our grain sales are to exporters, the imposition of export restrictions could limit our sales opportunities. In addition, we have invested in the ethanol industry where development has been stimulated by Federal mandates for refiners to blend ethanol. Future changes in those mandates could have an impact on U.S. ethanol demand.

Rail – Our Rail business is subject to regulation by the American Association of Railroads and the Federal Railroad Administration. These agencies regulate rail operations with respect to health and safety matters. New regulatory rulings could negatively impact financial results through higher maintenance costs or reduced economic value of railcar assets.

 

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The Rail business is also subject to risks associated with the demands and restrictions of the Class 1 railroads, a group of rail companies owning a high percentage of the existing rail lines. These companies exercise a high degree of control over whether private railcars can be allowed on their lines and may reject certain railcars or require maintenance or improvements to the railcars. This presents risk and uncertainty for our Rail business and it can increase maintenance costs. In addition, a shift in the railroad strategy to investing in new rail cars and improvements to existing railcars, instead of investing in locomotives and infrastructure, could adversely impact our business by causing increased competition and creating a greater oversupply of railcars. Our rail fleet consists of a range of railcar types (boxcars, gondolas, covered and open top hoppers, tank cars and pressure differential cars), locomotives and a small number of containers. However a large concentration of a particular type of railcar could expose us to risk if demand were to decrease for that railcar type. Failure on our part to identify and assess risks and uncertainties such as these could negatively impact our business.

Turf & Specialty – Our Turf & Specialty business manufactures lawn fertilizers and weed and pest control products and uses potentially hazardous materials. All products containing pesticides, fungicides and herbicides must be registered with the U.S. Environmental Protection Agency (“EPA”) and state regulatory bodies before they can be sold. The inability to obtain or the cancellation of such registrations could have an adverse impact on our business. In the past, regulations governing the use and registration of these materials have required us to adjust the raw material content of our products and make formulation changes. Future regulatory changes may have similar consequences. Regulatory agencies, such as the EPA, may at any time reassess the safety of our products based on new scientific knowledge or other factors. If it were determined that any of our products were no longer considered to be safe, it could result in the amendment or withdrawal of existing approvals, which, in turn, could result in a loss of revenue, cause our inventory to become obsolete or give rise to potential lawsuits against us. Consequently, changes in existing and future government or trade association polices may restrict our ability to do business and cause our financial results to suffer.

We are required to carry significant amounts of inventory across all of our businesses. If a substantial portion of our inventory becomes damaged or obsolete, its value would decrease and our profit margins would suffer.

We are exposed to the risk of a decrease in the value of our inventories due to a variety of circumstances in all of our businesses. For example, within our Grain and Ethanol businesses, there is the risk that the quality of our grain inventory could deteriorate due to damage, moisture, insects, disease or foreign material. If the quality of our grain were to deteriorate below an acceptable level, the value of our inventory could decrease significantly. In our Plant Nutrient business, planted acreage, and consequently the volume of fertilizer and crop protection products applied, is partially dependent upon government programs and the perception held by the producer of demand for production. Technological advances in agriculture, such as genetically engineered seeds that resist disease and insects, or that meet certain nutritional requirements, could also affect the demand for our crop nutrients and crop protection products. Either of these factors could render some of our inventory obsolete or reduce its value. Within our Rail business, major design improvements to loading, unloading and transporting of certain products can render existing (especially old) equipment obsolete. A significant portion of our rail fleet is composed of older railcars. In addition, in our Turf & Specialty business, we build substantial amounts of inventory in advance of the season to prepare for customer demand. If we were to forecast our customer demand incorrectly, we could build up excess inventory which could cause the value of our inventory to decrease.

Our substantial indebtedness could negatively affect our financial condition, decrease our liquidity and impair our ability to operate the business.

If cash on hand is insufficient to pay our obligations or margin calls as they come due at a time when we are unable to draw on our credit facility, it could have an adverse effect on our ability to conduct our business. Our ability to make payments on and to refinance our indebtedness will depend on our ability to generate cash in the future. Our ability to generate cash is dependent on various factors.

 

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These factors include general economic, financial, competitive, legislative, regulatory and other factors that are beyond our control. Certain of our long-term borrowings include provisions that require minimum levels of working capital and equity, and impose limitations on additional debt. Our ability to satisfy these provisions can be affected by events beyond our control, such as the demand for and fluctuating price of grain. Although we are and have been in compliance with these provisions, noncompliance could result in default and acceleration of long-term debt payments.

Adoption of new accounting rules can affect our financial position and results of operations.

The Company’s implementation of and compliance with changes in accounting rules and interpretations could adversely affect its operating results or cause unanticipated fluctuations in its results in future periods. The accounting rules and regulations that the Company must comply with are complex and continually changing. The Financial Accounting Standards Board has recently introduced several new or proposed accounting standards, or is developing new proposed standards, such as International Financial Reporting Standards convergence projects, which would represent a significant change from current industry practices. Potential changes in accounting for leases, for example, will eliminate the off-balance sheet treatment of operating leases, which would not only impact the way we account for these leases, but may also impact our customers lease-versus-buy decisions and could have a negative impact on demand for our rail leases. The Company cannot predict the impact of future changes to accounting principles or its accounting policies on its financial statements going forward.

We face increasing competition and pricing pressure from other companies in our industries. If we are unable to compete effectively with these companies, our sales and profit margins would decrease, and our earnings and cash flows would be adversely affected.

The markets for our products in each of our business segments are highly competitive. While we have substantial operations in our region, some of our competitors are significantly larger, compete in wider markets, have greater purchasing power, and have considerably larger financial resources. We also may enter into new markets where our brand is not recognized and do not have an established customer base. Competitive pressures in all of our businesses could affect the price of, and customer demand for, our products, thereby negatively impacting our profit margins and resulting in a loss of market share.

Our grain and ethanol businesses use derivative contracts to reduce volatility in the commodity markets. Non-performance by the counter-parties to those contracts could adversely affect our future results of operations and financial position.

A significant amount of our grain and ethanol purchases and sales are done through forward contracting. In addition, the Company uses exchange traded and to a lesser degree over-the-counter contracts to reduce volatility in changing commodity prices. A significant adverse change in commodity prices could cause a counter-party to one or more of our derivative contracts not to perform on their obligation.

We rely on a limited number of suppliers for certain of our raw materials and other products and the loss of one or several of these suppliers could increase our costs and have a material adverse effect on any one of our business segments.

We rely on a limited number of suppliers for certain of our raw materials and other products. If we were unable to obtain these raw materials and products from our current vendors, or if there were significant increases in our supplier’s prices, it could significantly increase our costs and reduce our profit margins.

Our investments in limited liability companies are subject to risks beyond our control.

We currently have investments in numerous limited liability companies. By operating a business through this arrangement, we do not have full control over operating decisions like we would if we owned the business outright. Specifically, we cannot act on major business initiatives without the consent of the other investors who may not always be in agreement with our ideas.

 

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The Company may not be able to effectively integrate additional businesses it acquires in the future.

We continuously look for opportunities to enhance our existing businesses through strategic acquisitions. The process of integrating an acquired business into our existing business and operations may result in unforeseen operating difficulties and expenditures as well as require a significant amount of management resources. There is also the risk that our due diligence efforts may not uncover significant business flaws or hidden liabilities. In addition, we may not realize the anticipated benefits of an acquisition and they may not generate the anticipated financial results. Additional risks may include the inability to effectively integrate the operations, products, technologies and personnel of the acquired companies. The inability to maintain uniform standards, controls, procedures and policies would also negatively impact operations.

Our business involves considerable safety risks. Significant unexpected costs and liabilities would have a material adverse effect on our profitability and overall financial position.

Due to the nature of some of the businesses in which we operate, we are exposed to significant operational hazards such as grain dust explosions, fires, malfunction of equipment, abnormal pressures, blowouts, pipeline and tank ruptures, chemical spills or run-off, transportation accidents and natural disasters. Some of these operational hazards may cause personal injury or loss of life, severe damage to or destruction of property and equipment or environmental damage, and may result in suspension of operations and the imposition of civil or criminal penalties. If one of our elevators were to experience a grain dust explosion or if one of our pieces of equipment were to fail or malfunction due to an accident or improper maintenance, it could put our employees and others at serious risk.

The Company’s information technology systems may impose limitations or failures which may affect the Company’s ability to conduct its business.

The Company’s information technology systems, some of which are dependent on services provided by third-parties, provide critical data connectivity, information and services for internal and external users. These interactions include, but are not limited to, ordering and managing materials from suppliers, converting raw materials to finished products, inventory management, shipping products to customers, processing transactions, summarizing and reporting results of operations, complying with regulatory, legal or tax requirements, and other processes necessary to manage the business. The Company has put in place business continuity plans for its critical systems. However, if the Company’s information technology systems are damaged, or cease to function properly due to any number of causes, such as catastrophic events, power outages, security breaches, and the Company’s business continuity plans do not effectively recover on a timely basis, the Company may suffer interruptions in the ability to manage its operations, which may adversely impact the Company’s revenues and operating results. In addition, although the system has been refreshed periodically, the infrastructure is outdated and may not be adequate to support new business processes, accounting for new transactions, or implementation of new accounting standards if requirements are complex or materially different than what is currently in place.

The Company may be unable to recover process development and testing costs, which could increase the cost of operating its business.

Early in 2012, the Company began implementing an Enterprise Resource Planning (“ERP”) system that will require significant amounts of capital and human resources to deploy. If for any reason this implementation is not successful, the Company could be required to expense rather than capitalize related amounts. Throughout implementation of the system there are also risks created to the Company’s ability to successfully and efficiently operate. These risks include, but are not limited to the inability to resource the appropriate combination of highly skilled employees, distractions to operating the base business due to use of employees time for the project, as well as unforeseen additional costs due to the inability to appropriately integrate within the planned timeframe.

 

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Item 2. Properties

The Company’s principal agriculture, rail, retail and other properties are described below.

Agriculture Facilities

 

            Agricultural Fertilizer  

(in thousands)

Location

   Grain
Storage
(bushels)
     Dry
Storage
(cubic
feet)
     Liquid
Storage
(gallons)
 

Florida

     —           137         3,965   

Illinois

     13,389         2,233         —     

Indiana

     29,189         4,323         24,253   

Michigan

     17,571         1,787         5,304   

Minnesota

     —           —           10,419   

Nebraska

     7,267         —           —     

Ohio

     41,623         6,759         9,041   

Puerto Rico

     —           —           4,472   

Wisconsin

     —           57         14,942   
  

 

 

    

 

 

    

 

 

 
     109,039         15,296         72,396   
  

 

 

    

 

 

    

 

 

 

The grain facilities are mostly concrete and steel tanks, with some flat storage, which is primarily cover-on-first temporary storage. The Company also owns grain inspection buildings and dryers, maintenance buildings and truck scales and dumps. Approximately 81% of the total storage capacity is owned, while the remaining 19% of the total capacity is leased from third parties.

The Plant Nutrient Group’s wholesale nutrient and farm center properties consist mainly of fertilizer warehouse and formulation and packaging facilities for dry and liquid fertilizers. The Company owns all dry storage facilities and 94% of the total liquid storage facilities. The tanks located in Puerto Rico are leased.

Retail Store Properties

 

Name

   Location    Square
Feet
 

Maumee Store

   Maumee, OH      166,000   

Toledo Store

   Toledo, OH      162,000   

Woodville Store (1)

   Northwood, OH      120,000   

Sawmill Store

   Columbus, OH      169,000   

Brice Store

   Columbus, OH      159,000   

The Andersons Market (1)

   Sylvania, OH      30,000   

Distribution Center (1)

   Maumee, OH      245,000   

 

(1) Facility leased

The leases for the two stores and the distribution center are operating leases with several renewal options and provide for minimum aggregate annual lease payments approximating $1.7 million. In addition, the Company owns a service and sales facility for outdoor power equipment adjacent to its Maumee, Ohio retail store.

Other Properties

The Company owns lawn fertilizer production facilities in Maumee, Ohio; Bowling Green, Ohio; and Montgomery, Alabama. It also owns a corncob processing and storage facility in Delphi, Indiana. The Company leases a lawn fertilizer warehouse facility in Toledo, Ohio.

 

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The Company also owns an auto service center that is leased to its former venture partner. The Company’s administrative office building is leased under a net lease expiring in 2015. The Company owns approximately 1,456 acres of land on which the above properties and facilities are located and approximately 307 acres of farmland and land held for sale or future use.

The Company believes that its properties are adequate for its business, well maintained and utilized, suitable for their intended uses and adequately insured.

Item 3. Legal Proceedings

The Company has received, and is cooperating fully with, a request for information from the United States Environmental Protection Agency (“U.S. EPA”) regarding the history of its grain and fertilizer facility along the Maumee River in Toledo, Ohio. The U.S. EPA is investigating the possible introduction into the Maumee River of hazardous materials potentially leaching from rouge piles deposited along the riverfront by glass manufacturing operations that existed in the area prior to the Company’s initial acquisition of the land in 1960. The Company has on several prior occasions cooperated with local, state and federal regulators to install or improve drainage systems to contain storm water runoff and sewer discharges along its riverfront property to minimize the potential for such leaching. Other area land owners and the successor to the original glass making operations have also been contacted by the U.S. EPA for information. No claim or finding has been asserted thus far.

The Company is also currently subject to various claims and suits arising in the ordinary course of business, which include environmental issues, employment claims, contractual disputes, and defensive counter claims. The Company accrues liabilities where litigation losses are deemed probable and estimable. The Company believes it is unlikely that the results of its current legal proceedings, even if unfavorable, will be materially different from what it currently has accrued. There can be no assurance, however, that any claims or suits arising in the future, whether taken individually or in the aggregate, will not have a material adverse effect on our financial condition or results of operations.

Item 4. Mine Safety

Not applicable.

 

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Table of Contents

Executive Officers of the Registrant

The information is furnished pursuant to Instruction 3 to Item 401(b) of Regulation S-K. The executive officers of The Andersons, Inc., their positions and ages (as of March 1, 2012) are presented in the table below.

 

Name

  

Position

   Age    Year
Assumed

Dennis J. Addis

  

President, Grain Group

President, Plant Nutrient Group

   59    2012

2000

Daniel T. Anderson

  

President, Retail Group and Vice President, Corporate Operations Services

President, Retail Group

   56    2009

1996

Michael J. Anderson

  

President and Chief Executive Officer

   60    1999

Naran U. Burchinow

  

Vice President, General Counsel and Secretary

   58    2005

Nicholas C. Conrad

  

Vice President, Finance and Treasurer

Assistant Treasurer

   59    2009

1996

Arthur D. DePompei

  

Vice President, Human Resources

   58    2008

Neill McKinstray

  

President, Ethanol Group

Vice President & General Manager, Ethanol Division

   59    2012

2005

Harold M. Reed

  

Chief Operating Officer

President, Grain & Ethanol Group

   55    2012

2000

Anne G. Rex

  

Vice President, Corporate Controller

Assistant Controller

   47    2012

2002

Rasesh H. Shah

  

President, Rail Group

   57    1999

Tamara S. Sparks

  

Vice President, Corporate Business /Financial Analysis

Internal Audit Manager

   43    2007

1999

Thomas L. Waggoner

  

President, Turf & Specialty Group

   57    2005

William J. Wolf

  

President, Plant Nutrient Group

Vice President of Supply & Merchandising, Plant Nutrient Group

   54    2012

2008

 

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PART II

Item 5. Market for the Registrant’s Common Equity and Related Stockholder Matters

The Common Shares of The Andersons, Inc. trade on the Nasdaq Global Select Market under the symbol “ANDE.” On February 9, 2012, the closing price for the Company’s Common Shares was $42.84 per share. The following table sets forth the high and low bid prices for the Company’s Common Shares for the four fiscal quarters in each of 2011 and 2010.

 

     2011      2010  
     High      Low      High      Low  
Quarter Ended            

March 31

   $ 51.23       $ 36.45       $ 35.36       $ 24.59   

June 30

     50.17         37.62         37.99         29.90   

September 30

     43.99         33.62         40.16         31.28   

December 31

     45.75         30.04         42.44         32.01   

The Company’s transfer agent and registrar is Computershare Investor Services, LLC, 2 North LaSalle Street, Chicago, IL 60602. Telephone: 312-588-4991.

Shareholders

At February 9, 2012, there were approximately 18.5 million common shares outstanding, 1,343 shareholders of record and approximately 13,276 shareholders for whom security firms acted as nominees.

Dividends

The Company has declared and paid consecutive quarterly dividends since the end of 1996, its first year of trading on the Nasdaq market. Dividends paid from January 2010 to January 2012 are as follows:

 

Payment Date

   Amount  

01/25/10

   $ 0.0875   

04/22/10

   $ 0.0900   

07/22/10

   $ 0.0900   

10/22/10

   $ 0.0900   

01/24/11

   $ 0.1100   

04/22/11

   $ 0.1100   

07/22/11

   $ 0.1100   

09/30/11

   $ 0.1100   

01/24/12

   $ 0.1500   

While the Company’s objective is to pay a quarterly cash dividend, dividends are subject to Board of Director approval.

 

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Equity Plans

The following table gives information as of December 31, 2011 about the Company’s Common Shares that may be issued upon the exercise of options under all of its existing equity compensation plans.

 

    Equity Compensation Plan Information  
Plan category   (a) Number of
securities to be
issued upon exercise of
outstanding options,
warrants and rights
    Weighted-average
exercise price of
outstanding
options, warrants
and rights
    Number of
securities remaining
available for future
issuance under  equity
compensation plans
(excluding securities
reflected in column (a))
 

Equity compensation plans approved by security holders

    760,767 (1)    $ 32.06        662,437 (2) 

Equity compensation plans not approved by security holders

    —          —          —     
 

 

 

   

 

 

   

 

 

 

Total

    760,767      $ 32.06        662,437   
 

 

 

   

 

 

   

 

 

 

 

(1) This number includes 502,532 Share Only Share Appreciation Rights (“SOSARs”), 164,951 performance share units and 93,284 restricted shares outstanding under The Andersons, Inc. 2005 Long-Term Performance Compensation Plan dated May 6, 2005. This number does not include any shares related to the Employee Share Purchase Plan. The Employee Share Purchase Plan allows employees to purchase common shares at the lower of the market value on the beginning or end of the calendar year through payroll withholdings. These purchases are completed as of December 31.
(2) This number includes 265,978 Common Shares available to be purchased under the Employee Share Purchase Plan.

Purchases of Equity Securities by the Issuer and Affiliated Purchasers

In 1996, the Company’s Board of Directors began approving the repurchase of shares of common stock for use in employee, officer and director stock purchase and stock compensation plans, which reached 2.8 million authorized shares in 2001. The Company purchased 2.1 million shares under this repurchase program. The original resolution was superseded by the Board in October 2007 with a resolution authorizing the repurchase of 1.0 million shares of common stock. Since the beginning of the current repurchase program, the Company has repurchased 0.2 million shares in the open market. The following table presents the Company’s share purchases in 2011. All shares repurchased in the fourth quarter were made in the month of October.

 

Period    Total Number
of Shares Purchased
     Average Price
Paid per Share
     Total Number of
Shares Purchased
as Part of Publicly
Announced Plans
or Programs
     Maximum Number
of Shares that May
Yet Be Purchased
Under the Plans or
Programs
 

March 31

     —         $ —           —           —     

June 30

     3,650         38.42         —           —     

September 30

     72,421         36.28         

December 31

     8,887         32.73         —           —     
  

 

 

    

 

 

    

 

 

    

 

 

 

2011 Total

     84,958       $ 35.81         —           —     
  

 

 

    

 

 

    

 

 

    

 

 

 

 

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Performance Graph

The graph below compares the total shareholder return on the Corporation’s Common Shares to the cumulative total return for the Nasdaq U.S. Index and a Peer Group Index. The indices reflect the year-end market value of an investment in the stock of each company in the index, including additional shares assumed to have been acquired with cash dividends, if any. The Peer Group Index, weighted for market capitalization, includes the following companies:

 

•      Agrium, Inc.

  

•      Greenbrier Companies, Inc.

•      Archer-Daniels-Midland Co.

  

•      The Scott’s Miracle-Gro Company

•      Corn Products International, Inc.

  

•      Lowes Companies, Inc.

•      GATX Corp.

  

The graph assumes a $100 investment in The Andersons, Inc. Common Shares on December 31, 2006 and also assumes investments of $100 in each of the Nasdaq U.S. and Peer Group indices, respectively, on December 31 of the first year of the graph. The value of these investments as of the following calendar year-ends is shown in the table below the graph.

 

LOGO

 

     Base Period      Cumulative Returns  
     December 31, 2006      2007      2008      2009      2010      2011  

The Andersons, Inc.

   $ 100.00       $ 106.28       $ 39.54       $ 62.88       $ 89.48       $ 108.72   

NASDAQ U.S.

     100.00         110.65         66.42         96.54         114.07         113.16   

Peer Group Index

     100.00         102.37         77.79         91.04         104.23         101.10   

 

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Item 6. Selected Financial Data

The following table sets forth selected consolidated financial data of the Company. The data for each of the five years in the period ended December 31, 2011 are derived from the Consolidated Financial Statements of the Company. The data presented below should be read in conjunction with “Management’s Discussion and Analysis of Financial Condition and Results of Operations,” included in Item 7, and the Consolidated Financial Statements and notes thereto included in Item 8.

 

     For the years ended December 31,  
(in thousands, except for per share and ratios and other data)    2011     2010     2009     2008     2007  

Operating results

          

Sales and merchandising revenues (a)

   $ 4,576,331      $ 3,393,791      $ 3,025,304      $ 3,489,478      $ 2,379,059   

Gross profit (b)

     352,852        281,679        255,506        257,829        239,712   

Equity in earnings of affiliates

     41,450        26,007        17,463        4,033        31,863   

Other income, net (c)

     7,922        11,652        8,331        6,170        21,731   

Net income

     96,825        64,881        39,566        30,097        67,428   

Net income attributable to The Andersons, Inc.

     95,106        64,662        38,351        32,900        68,784   

Financial position

          

Total assets

     1,734,123        1,699,390        1,284,391        1,308,773        1,324,988   

Working capital

     312,971        301,815        307,702        330,699        177,679   

Long-term debt (d)

     238,088        263,675        288,756        293,955        133,195   

Long-term debt, non-recourse (d)

     797        13,150        19,270        40,055        56,277   

Total equity

     538,842        464,559        406,276        365,107        356,583   

Cash flows / liquidity

          

Cash flows from (used in) operations

     290,265        (239,285     180,241        278,664        (158,395

Depreciation and amortization

     40,837        38,913        36,020        29,767        26,253   

Cash invested in acquisitions / investments in affiliates

     2,486        39,688        31,680        60,370        36,249   

Investments in property, plant and equipment

     44,162        30,897        16,560        20,315        20,346   

Net investment in (proceeds from) railcars (e)

     33,763        (1,748     16,512        29,533        8,751   

EBITDA (f)

     212,252        162,702        116,989        110,372        151,162   

Per share data: (g)

          

Net income – basic

     5.13        3.51        2.10        1.82        3.85   

Net income – diluted

     5.09        3.48        2.08        1.79        3.75   

Dividends paid

     0.4400        0.3575        0.3475        0.325        0.220   

Year-end market value

     43.66        36.35        25.82        16.48        44.80   

Ratios and other data

          

Net income attributable to The Andersons, Inc. return on beginning equity attributable to The Andersons, Inc.

     21.1     16.4     10.9     9.6     25.4

Funded long-term debt to equity ratio (h)

     0.4-to-1        0.6-to-1        0.8-to-1        0.9-to-1        0.5-to-1   

Weighted average shares outstanding (000’s)

     18,457        18,356        18,190        18,068        17,833   

Effective tax rate

     34.5     37.7     35.7     35.4     35.5

 

(a) Includes sales of $1,385.4 million in 2011, $928.2 million in 2010, $806.3 million in 2009, $865.8 million in 2008, and $407.4 million in 2007 pursuant to marketing and originations agreements between the Company and the ethanol LLCs.
(b) Gross profit in 2011, 2009, and 2008 includes a $3.1 million, $2.9 million, and $97.2 million write down in the Plant Nutrient Group for lower-of-cost-or-market inventory adjustments for inventory on hand and firm purchase commitments that were valued higher than the market.
(c) Includes $1.7 million and $1.1 million of dividend income from IANR in 2011 and 2010, respectively. Includes $2.2 million in Rail end of lease settlements in 2010. Includes development fees related to ethanol joint venture formation of $1.3 million in 2008, and $5.4 million in 2007. Includes $4.9 million in gain on available for sale securities in 2007.
(d) Excludes current portion of long-term debt.
(e) Represents the net of purchases of railcars offset by proceeds on sales of railcars.
(f)

Earnings before interest, taxes, depreciation and amortization, or EBITDA, is a non-GAAP measure. It is one of the measures the Company uses to evaluate its liquidity. The Company believes that EBITDA provides additional information important to investors and others in determining the ability to meet debt service obligations. EBITDA does not represent and

 

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  should not be considered as an alternative to net income or cash flow from operations as determined by generally accepted accounting principles, and EBITDA does not necessarily indicate whether cash flow will be sufficient to meet cash requirements, for debt service obligations or otherwise. Because EBITDA, as determined by the Company, excludes some, but not all, items that affect net income, it may not be comparable to EBITDA or similarly titled measures used by other companies.
(g) Earnings per share are calculated based on Income attributable to The Andersons, Inc.
(h) Calculated by dividing long-term debt by total year-end equity as stated under “Financial position.”

The following table sets forth (1) our calculation of EBITDA and (2) a reconciliation of EBITDA to our net cash flow provided by (used in) operations.

 

     For the years ended December 31,  
(in thousands)    2011     2010     2009     2008     2007  

Net income attributable to The Andersons, Inc.

   $ 95,106      $ 64,662      $ 38,351      $ 32,900      $ 68,784   

Add:

          

Provision for income taxes

     51,053        39,262        21,930        16,466        37,077   

Interest expense

     25,256        19,865        20,688        31,239        19,048   

Depreciation and amortization

     40,837        38,913        36,020        29,767        26,253   
  

 

 

   

 

 

   

 

 

   

 

 

   

 

 

 

EBITDA

     212,252        162,702        116,989        110,372        151,162   
  

 

 

   

 

 

   

 

 

   

 

 

   

 

 

 

Add/(subtract):

          

Provision for income taxes

     (51,053     (39,262     (21,930     (16,466     (37,077

Interest expense

     (25,256     (19,865     (20,688     (31,239     (19,048

Realized gains on railcars and related leases

     (8,417     (7,771     (1,758     (4,040     (8,103

Deferred income taxes

     5,473        12,205        16,430        4,124        5,274   

Excess tax benefit from share-based payment arrangement

     (307     (876     (566     (2,620     (5,399

Equity in earnings of unconsolidated affiliates, net of distributions received

     (23,591     (17,594     (15,105     19,307        (23,583

Noncontrolling interest in income (loss) of affiliates

     1,719        219        1,215        (2,803     (1,356

Changes in working capital and other

     179,445        (329,043     105,654        202,029        (220,265
  

 

 

   

 

 

   

 

 

   

 

 

   

 

 

 

Net cash provided by (used in) operations

   $ 290,265      $ (239,285   $ 180,241      $ 278,664      $ (158,395
  

 

 

   

 

 

   

 

 

   

 

 

   

 

 

 

The Company has included its Computation of Earnings to Fixed Charges in Item 15. Exhibits, Financial Statement Schedules, and Reports on Form 8-K as Exhibit 12.

 

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Item 7. Management’s Discussion and Analysis of Financial Condition and Results of Operations

Forward Looking Statements

The following “Management’s Discussion and Analysis of Financial Condition and Results of Operations” contains forward-looking statements which relate to future events or future financial performance and involve known and unknown risks, uncertainties and other factors that may cause actual results, levels of activity, performance or achievements to be materially different from those expressed or implied by these forward-looking statements. You are urged to carefully consider these risks and factors, including those listed under Item 1A, “Risk Factors.” In some cases, you can identify forward-looking statements by terminology such as “may,” “anticipates,” “believes,” “estimates,” “predicts,” or the negative of these terms or other comparable terminology. These statements are only predictions. Actual events or results may differ materially. These forward-looking statements relate only to events as of the date on which the statements are made and the Company undertakes no obligation, other than any imposed by law, to publicly update or revise any forward-looking statements, whether as a result of new information, future events or otherwise. Although we believe that the expectations reflected in the forward-looking statements are reasonable, we cannot guarantee future results, levels of activity, performance or achievements.

Executive Overview

Grain Business

The Grain business operates grain elevators in various states, primarily in the U.S. Corn Belt. In addition to storage, merchandising and grain trading, Grain performs marketing, risk management, and corn origination services to its customers and affiliated ethanol production facilities. Grain is a significant investor in Lansing Trade Group, LLC (“LTG”), an established commodity trading, grain handling and merchandising business with operations throughout the country and with global trading/merchandising offices.

The agricultural commodity-based business is one in which changes in selling prices generally move in relationship to changes in purchase prices. Therefore, increases or decreases in prices of the agricultural commodities that the business deals in will have a relatively equal impact on sales and cost of sales and a much less significant impact on gross profit. As a result, changes in sales for the period may not necessarily be indicative of the overall performance of the business and more focus should be placed on changes to merchandising revenues and service income.

Grain inventories on hand at December 31, 2011 were 77.5 million bushels, of which 0.4 million bushels were stored for others. This compares to 68.1 million bushels on hand at December 31, 2010, of which 20.0 million bushels were stored for others. At December 31, 2010, Grain had a significant number of bushels on delivery (bushels physically sold to a customer for which the Company no longer has ownership of) with the CME, which was not the case at December 31, 2011.

During 2011, Grain increased its storage capacity by approximately 1.7 million bushels through grain merchandising and handling agreements and expansion at existing locations. The total storage capacity is approximately 109.0 million bushels as of December 31, 2011 compared to 107.3 million bushels at December 31, 2010. The Grain Group is currently constructing a grain shuttle loader facility in Anselmo, Nebraska. The 3.8 million bushel capacity grain elevator will primarily handle corn and soybeans and is expected to open in the fall of 2012.

Looking ahead, increased corn acres without a corresponding drop in yields will likely lead to lower corn and grain commodity prices. According to the February 9, 2012 USDA crop report, agricultural commodity prices decreased across the board.

 

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Ethanol Business

The Ethanol business holds investments in the three ethanol production facilities. The business also offers facility operations, risk management, and ethanol and distillers dried grains (“DDG”) marketing to the ethanol plants it operates as well as third parties.

The E-85 blend is now being produced by all three ethanol LLCs. A combined total of 11.9 million gallons were sold by these facilities in 2011. In addition, the Ethanol Group has entered into corn oil marketing agreements with TAME and TACE for which a commission is earned on each pound sold.

As is typical for this time of year, forward margins for ethanol are negative. There is not a significant amount of future production contracted for sale nor are required inputs contracted for. This puts the ethanol inventory at risk for potential market losses due to ongoing volatility in corn, DDG and ethanol prices.

Plant Nutrient Business

The Company’s Plant Nutrient business is a leading manufacturer, distributor and retailer of agricultural and related plant nutrients and pelleted lime and gypsum products in the U.S. Corn Belt and Florida. It operates 30 facilities in the Midwest, Florida and Puerto Rico. The Plant Nutrient Group provides warehousing, packaging and manufacturing services to basic manufacturers and other distributors. The business also manufactures and distributes a variety of industrial products in the U.S. including nitrogen reagents for air pollution control systems used in coal-fired power plants, water treatment products, and de-icers and anti-icers for airport runways, roadways, and other commercial applications. The major nutrient products sold by the business principally contain nitrogen, phosphate, potassium and sulfur.

Margins were strong in 2011 for the Plant Nutrient business as a result of price appreciation resulting from strong world demand creating a tight supply situation. Volume was down due to a strong fourth quarter of 2010 and extremely wet weather conditions throughout the spring and fall of 2011 which reduced the ability to apply nutrients in the fields. Favorable weather in early 2012 should allow for nutrient application that did not occur in the prior quarter. We expect 2012 volume to be strong as acres planted are expected to increase and grain prices have been strong as well.

On October 31, 2011, the Company completed the purchase of the Florida based Immokalee Farmers Supply, Inc., which serves the specialty vegetable producers in Southwest Florida. Subsequent to year end, the Company announced the purchase of the Ohio based New Eezy Gro, Inc., which is a manufacturer and wholesale marketer of specialty agricultural nutrients and industrial products.

Rail Business

The Rail business buys, sells, leases, rebuilds and repairs various types of used railcars and rail equipment. The business also provides fleet management services to fleet owners. Rail has a diversified fleet of car types (boxcars, gondolas, covered and open top hoppers, tank cars and pressure differential cars) and locomotives.

Railcars and locomotives under management (owned, leased or managed for financial institutions in non-recourse arrangements) at December 31, 2011 were 22,675 compared to 22,475 at December 31, 2010. The average utilization rate (railcars and locomotives under management that are in lease service, exclusive of railcars managed for third party investors) has increased from 73.6% for the year ended December 31, 2010 to 84.6% for the year ended December 31, 2011. Rail traffic in early 2012 is anticipated to slightly increase over 2011.

During the fourth quarter of 2011, the Rail Group offered a 1,400 car portfolio sale to potential buyers. One or more deals are expected to close on a portion of the cars in the first quarter of 2012 and could result in a gain of up to $9.0 million.

 

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Turf & Specialty Business

The Turf & Specialty business produces granular fertilizer products for the professional lawn care and golf course markets. It also sells consumer fertilizer and weed and turf pest control products for “do-it-yourself” application to mass merchandisers, small independent retailers and other lawn fertilizer manufacturers and performs contract manufacturing of fertilizer and weed and turf pest control products. Turf & Specialty is one of a limited number of processors of corncob-based products in the United States. These products primarily serve the weed and turf pest control and feed ingredient carrier, animal litter and industrial markets, and are distributed throughout the United States and Canada and into Europe and Asia. The turf products industry is highly seasonal, with the majority of sales occurring from early spring to early summer. Corncob-based products are sold throughout the year.

Retail Business

The Retail business includes large retail stores operated as “The Andersons” and a specialty food market operated as “The Andersons Market”. It also operates a sales and service facility for outdoor power equipment. The retail concept is More for Your Home ® and the conventional retail stores focus on providing significant product breadth with offerings in home improvement and other mass merchandise categories, as well as specialty foods, wine and indoor and outdoor garden centers.

The retail business is highly competitive. The Company competes with a variety of retail merchandisers, including home centers, department and hardware stores, as well as local and national grocers. The Retail Group continues to work on new departments and products to maximize the profitability.

Other

The “Other” business segment of the Company represents corporate functions that provide support and services to the operating segments. The results contained within this segment include expenses and benefits not allocated back to the operating segments.

The Ohio Tax Credit Authority approved job retention tax credits and job creation tax credits for the Company in relation to upcoming capital projects. To earn these credits, the Company has committed to invest a minimum amount in new machinery and equipment and property renovations/improvements in the city of Maumee and surrounding areas. In addition to the capital investment, the Company will retain 636 and create a minimum of 20 full-time equivalent positions.

Operating Results

The following discussion focuses on the operating results as shown in the Consolidated Statements of Income with a separate discussion by segment. Additional segment information is included in Note 7 to the Company’s Consolidated Financial Statements in Item 8.

 

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     Year ended December 31,  
(in thousands)    2011      2010      2009  

Sales and merchandising revenues

   $ 4,576,331       $ 3,393,791       $ 3,025,304   

Cost of sales and merchandising revenues

     4,223,479         3,112,112         2,769,798   
  

 

 

    

 

 

    

 

 

 

Gross profit

     352,852         281,679         255,506   

Operating, administrative and general expenses

     229,090         195,330         199,116   

Interest expense

     25,256         19,865         20,688   

Equity in earnings of affiliates

     41,450         26,007         17,463   

Other income, net

     7,922         11,652         8,331   
  

 

 

    

 

 

    

 

 

 

Income before income taxes

     147,878         104,143         61,496   

Income attributable to noncontrolling interest

     1,719         219         1,215   
  

 

 

    

 

 

    

 

 

 

Operating income

   $ 146,159       $ 103,924       $ 60,281   
  

 

 

    

 

 

    

 

 

 

Comparison of 2011 with 2010

Grain Group

 

     Year ended December 31,  
(in thousands)    2011      2010  

Sales and merchandising revenues

   $ 2,849,358       $ 1,936,813   

Cost of sales and merchandising revenues

     2,705,745         1,833,097   
  

 

 

    

 

 

 

Gross profit

     143,613         103,716   

Operating, administrative and general expenses

     69,258         50,861   

Interest expense

     13,277         6,686   

Equity in earnings of affiliates

     23,748         15,648   

Other income, net

     2,462         2,557   
  

 

 

    

 

 

 

Operating income

   $ 87,288       $ 64,374   
  

 

 

    

 

 

 

Operating results for the Grain Group increased $22.9 million over 2010. Sales and merchandising revenues increased $912.5 million over 2010, primarily as a result of higher grain prices and the acquisition of B4 Grain, Inc. in December 2010 which accounts for $220.3 million of the increase.

Gross profit increased $39.9 million primarily as a result of substantial wheat basis appreciation and spread gains. Basis is the difference between the cash price of a commodity in one of the Company’s facilities and the nearest exchange traded futures price. Basis income was higher than 2010 by $43.1 million primarily due to wheat. The increase due to spread gains was $9.3 million higher in the current year. The increase was offset by a $10.4 million decrease in storage income as a result of having fewer bushels of wheat on delivery as compared to 2010.

Operating expenses increased by $18.4 million over 2010. A large portion of the increase is higher labor and benefits expenses due to necessary expansion of human resources as a result of business growth. Specifically, $1.8 million of the labor and benefits increase related to the acquisition noted above. Performance incentives expense was also up year-over-year due to strong financial performance.

Interest expense increased $6.6 million due to a greater need to cover margin deposits which were a result of higher grain prices in the first half of 2011, as well as more wheat bushels on delivery at the end of 2011 versus 2010 upon which short-term interest is calculated.

Equity in earnings of affiliates increased $8.1 million over 2010. Income from the Group’s investment in LTG increased $8.4 million due primarily to strong results in the core grain and point to point merchandising businesses. Other income did not fluctuate significantly from prior year.

 

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Ethanol Group

 

     Year ended December 31,  
(in thousands)    2011      2010  

Sales and merchandising revenues

   $ 641,546       $ 468,639   

Cost of sales and merchandising revenues

     626,524         453,865   
  

 

 

    

 

 

 

Gross profit

     15,022         14,774   

Operating, administrative and general expenses

     6,785         6,440   

Interest expense

     1,048         1,629   

Equity in earnings of affiliates

     17,715         10,351   

Other income, net

     159         176   
  

 

 

    

 

 

 

Income before income taxes

     25,063         17,232   

Income attributable to noncontrolling interest

     1,719         219   
  

 

 

    

 

 

 

Operating income

   $ 23,344       $ 17,013   
  

 

 

    

 

 

 

Operating results for the Ethanol Group increased $6.3 million over 2010. Sales and merchandising revenues increased $172.9 million and is the result of a 41% increase in the average price per gallon of ethanol sold, as volume was relatively unchanged year over year. Gross profit increased $0.2 million due to an increase in services provided to the ethanol industry.

Interest expense decreased $0.6 million from 2010 due to lower borrowings outstanding. Equity in earnings of affiliates increased $7.4 million over 2010 and represents higher earnings from the investment in three ethanol LLCs. There were no significant changes in operating expenses or other income.

Plant Nutrient Group

 

     Year ended December 31,  
(in thousands)    2011     2010  

Sales and merchandising revenues

   $ 690,631      $ 619,330   

Cost of sales and merchandising revenues

     593,437        539,793   
  

 

 

   

 

 

 

Gross profit

     97,194        79,537   

Operating, administrative and general expenses

     56,101        46,880   

Interest expense

     3,517        3,901   

Equity in (loss) earnings of affiliates

     (13     8   

Other income, net

     704        1,298   
  

 

 

   

 

 

 

Operating income

   $ 38,267      $ 30,062   
  

 

 

   

 

 

 

Operating results for the Plant Nutrient Group increased $8.2 million over its 2010 results. Sales were $71.3 million higher due to a 30.8% increase in average price per ton sold for the year offset by a 14.7% decrease in volume. Volume was below last year due to extremely wet weather conditions throughout the spring and fall of 2011 which reduced the ability to apply nutrients during this time and a strong fourth quarter of 2010 where significant tonnage was sold and applied earlier than most years. Gross profit increased $17.7 million over prior year as a result of the impact of price escalation experienced the majority of the year, offset by a $3.1 million lower-of-cost-or-market inventory adjustment taken in the fourth quarter of 2011.

Operating expenses increased $9.2 million and includes asset impairment charges in the amount of $1.7 million. The remaining increase in operating expenses relates to higher labor, benefits and performance incentives. There were no significant changes in interest expense, equity in earnings of affiliates, or other income.

 

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Rail Group

 

     Year ended December 31,  
(in thousands)    2011      2010  

Sales and merchandising revenues

   $ 107,459       $ 94,816   

Cost of sales and merchandising revenues

     82,709         81,437   
  

 

 

    

 

 

 

Gross profit

     24,750         13,379   

Operating, administrative and general expenses

     12,161         12,846   

Interest expense

     5,677         4,928   

Other income, net

     2,866         4,502   
  

 

 

    

 

 

 

Operating income

   $ 9,778       $ 107   
  

 

 

    

 

 

 

Operating results for the Rail Group increased $9.7 million over 2010. Revenues related to car sales, repairs and fabrication increased $4.9 million and leasing revenues increased $7.7 million for a total increase in sales and merchandising revenues of $12.6 million. Gross profit for Rail increased $11.4 million in total and includes gains on sales of railcars and related leases of $8.4 million. Gross profit from the leasing business was $4.0 higher than the prior year due to higher utilization and average lease rates.

Operating expenses decreased by $0.7 million from prior year due to lower bad debt expense along with a decrease in various other expense categories. Interest expense increased $0.7 million due to increased working capital use for railcar purchases. Other income was higher in 2010 primarily due to settlements received from customers for railcars returned at the end of a lease that were not in the required operating condition, as well as gains from the sale of certain assets.

Turf & Specialty Group

 

     Year ended December 31,  
(in thousands)    2011      2010  

Sales and merchandising revenues

   $ 129,716       $ 123,549   

Cost of sales and merchandising revenues

     103,481         96,612   
  

 

 

    

 

 

 

Gross profit

     26,235         26,937   

Operating, administrative and general expenses

     23,734         23,225   

Interest expense

     1,381         1,604   

Other income, net

     880         1,335   
  

 

 

    

 

 

 

Operating income

   $ 2,000       $ 3,443   
  

 

 

    

 

 

 

Operating results for the Turf & Specialty Group decreased $1.4 million from its 2010 results. Sales increased $6.2 million. Sales in the lawn fertilizer business increased $5.2 million due to a 5% increase in the average price per ton sold. Sales in the cob business increased $1.0 million as the average price per ton sold was up nearly 7%. Gross profit for Turf & Specialty decreased $0.7 million primarily due to a 7.8% increase in the average cost per ton due to higher raw material costs.

Operating expenses increased $0.5 million over the prior year due to a variety of variable expenses. There were no significant fluctuations in interest expense or other income.

Retail Group

 

     Year ended December 31,  
(in thousands)    2011     2010  

Sales and merchandising revenues

   $ 157,621      $ 150,644   

Cost of sales and merchandising revenues

     111,583        107,308   
  

 

 

   

 

 

 

Gross profit

     46,038        43,336   

Operating, administrative and general expenses

     47,297        45,439   

Interest expense

     899        1,039   

Other income, net

     638        608   
  

 

 

   

 

 

 

Operating loss

   $ (1,520   $ (2,534
  

 

 

   

 

 

 

Operating results for the Retail Group improved $1.0 million over its 2010 results. Sales increased $7.0 million over 2010. While the average sale per customer increased by 6.5%, customer counts decreased by almost 2%. Gross profit increased $2.7 million due to the increased sales as well as a slight increase in gross margin percentage.

 

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Operating expenses for Retail increased $1.9 million mainly due to higher labor, benefits and performance incentives due to overall company performance. There were no significant changes in interest expense or other income.

Other

 

     Year ended December 31,  
(in thousands)    2011     2010  

Sales and merchandising revenues

   $ —        $ —     

Cost of sales and merchandising revenues

     —          —     
  

 

 

   

 

 

 

Gross profit

     —          —     

Operating, administrative and general expenses

     13,754        9,639   

Interest expense

     (543     78   

Equity in earnings of affiliates

     —          —     

Other income, net

     213        1,176   
  

 

 

   

 

 

 

Operating loss

   $ (12,998   $ (8,541
  

 

 

   

 

 

 

The Corporate operating loss (costs not allocated back to the business units) increased $4.5 million over 2010 and relates primarily to an increase in performance incentives due to favorable operating performance and an increase in charitable contributions.

As a result of the operating performances noted above, income attributable to The Andersons, Inc. of $95.1 million for 2011 was 47% higher than the income attributable to The Andersons, Inc. of $64.7 million in 2010. Income tax expense of $51.1 million was provided at 34.5%. In 2010, income tax expense of $39.3 million was provided at 37.7%. The higher effective tax rate for 2010 was due primarily to the impact of Federal legislation on Medicare Part D. The 2011 effective tax rate also benefited from the permanent tax deduction related to domestic production activities.

Comparison of 2010 with 2009

Grain Group

 

     Year ended December 31,  
(in thousands)    2010      2009  

Sales and merchandising revenues

   $ 1,936,813       $ 1,734,574   

Cost of sales and merchandising revenues

     1,833,097         1,641,567   
  

 

 

    

 

 

 

Gross profit

     103,716         93,007   

Operating, administrative and general expenses

     50,861         58,341   

Interest expense

     6,686         8,735   

Equity in earnings of affiliates

     15,648         5,816   

Other income, net

     2,557         2,030   
  

 

 

    

 

 

 

Operating income before noncontrolling interest

   $ 64,374       $ 33,777   
  

 

 

    

 

 

 

Operating results for Grain increased $30.6 million over 2009. Sales of grain increased $174 million, or 10.5%, over 2009 and is the result of an 11% increase in volume.

Gross profit increased $10.7 million, or 12%, for Grain. Basis income was higher than 2009 by $18.6 million due to earlier than normal 2010 harvest causing significant basis appreciation. Position income increased by $7.9 million from 2009 to 2010 primarily as a result of the growth of the ingredient trading area. The harvest occurred earlier in 2010 than 2009 and grain was drier which resulted in $11.5 million less service fees than prior year from drying and mixing services (when wet grain is received into the elevator and dried to an acceptable moisture level). In addition, the market value adjustment for customer credit exposure was $4.6 million higher for 2010 due to higher grain prices.

 

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Operating expenses decreased $7.5 million, or 13%, from 2009. Bad debt expense decreased approximately $14.6 million due to reductions in amounts reserved for customer receivables and the net reversal of $6.7 million of reserves following the settlement of a long standing collection matter. Approximately $2.7 million of the decrease in operating expenses is the result of a decline in utilities expense due to the early and dry harvest in comparison with 2009. These expense decreases were partially offset by increases in labor, benefits, and depreciation and amortization expenses due to the acquisition of O’Malley Grain during the second quarter of 2010. Performance incentives expense was also up year-over-year due to higher overall earnings.

Interest expense decreased $2.0 million, or 23%, from 2009 due to lower rates on outstanding borrowings.

Equity in earnings of affiliates increased $9.8 million over 2009 and relates to income from the investment in LTG.

Ethanol Group

 

     Year ended December 31,  
(in thousands)    2010      2009  

Sales and merchandising revenues

   $ 468,639       $ 419,404   

Cost of sales and merchandising revenues

     453,865         405,607   
  

 

 

    

 

 

 

Gross profit

     14,774         13,797   

Operating, administrative and general expenses

     6,440         6,302   

Interest expense

     1,629         628   

Equity in earnings of affiliates

     10,351         11,636   

Other income, net

     176         289   
  

 

 

    

 

 

 

Income before income taxes

     17,232         18,792   

Income attributable to noncontrolling interest

     219         1,215   
  

 

 

    

 

 

 

Operating income

   $ 17,013       $ 17,577   
  

 

 

    

 

 

 

Operating results for Ethanol decreased $0.6 million from 2009. Total sales and merchandising revenues increased $49.2 million over 2009. Sales of ethanol increased as a result of an increase in the overall volume by 7 million gallons and a 16.5% increase in the average price per gallon sold. Fees for services provided to the ethanol industry increased $0.4 million. Gross profit increased $1.0 million over 2009 and relates to an increase in ethanol service fee income.

There were no significant changes in operating expenses or other income from 2009 to 2010. Interest expense increased $1.0 million over 2009 due to an increase in short-term borrowings.

Equity in earnings of affiliates relates to the investment in the three ethanol LLCs. Earnings decreased $1.3 million, or 11%, from 2009 primarily as a result of rising corn prices.

Plant Nutrient Group

 

     Year ended December 31,  
(in thousands)    2010      2009  

Sales and merchandising revenues

   $ 619,330       $ 491,293   

Cost of sales and merchandising revenues

     539,793         431,874   
  

 

 

    

 

 

 

Gross profit

     79,537         59,419   

Operating, administrative and general expenses

     46,880         45,955   

Interest expense

     3,901         3,933   

Equity in earnings of affiliates

     8         8   

Other income, net

     1,298         1,755   
  

 

 

    

 

 

 

Operating income

   $ 30,062       $ 11,294   
  

 

 

    

 

 

 

Operating results for the Plant Nutrient Group increased $18.8 million over its 2009 results. Sales increased $128 million, or 26%, over 2009 due to an increase in tons sold by 31% offset by a 3% decrease in average price per ton sold for the year.

 

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Volume increased almost twenty percent in the fourth quarter alone due to excellent fall application conditions and the continued restocking of the retail fertilizer pipeline. The overall margin per ton was approximately 6% higher than prior year.

Operating expenses increased $1.0 million over prior year due to incremental expenses relating to an August 2009 acquisition.

Rail Group

 

     Year ended December 31,  
(in thousands)    2010      2009  

Sales and merchandising revenues

   $ 94,816       $ 92,789   

Cost of sales and merchandising revenues

     81,437         75,973   
  

 

 

    

 

 

 

Gross profit

     13,379         16,816   

Operating, administrative and general expenses

     12,846         13,867   

Interest expense

     4,928         4,468   

Other income, net

     4,502         485   
  

 

 

    

 

 

 

Operating income (loss)

   $ 107       $ (1,034
  

 

 

    

 

 

 

Operating results for the Rail Group increased $1.1 million over 2009. Sales of railcars increased $12.6 million, which includes $4.3 million related to intentional scrapping of railcars, nearly offset by leasing revenues which decreased $12.5 million. Sales relating to the repair and fabrication businesses increased $1.9 million. Gross profit for the Group decreased $3.4 million, or 20%, and is the result of more idle cars and increased storage costs during the first half of 2010 coupled with increased freight and maintenance costs, as cars were repaired and moved into service during the second half of 2010. Storage expenses for the Group increased $1.1 million in 2010 compared to 2009.

Other income increased by $4.0 million over 2009 primarily due to $2.2 million in settlements received from customers for railcars returned at the end of a lease that were not in the required operating condition. These settlements may be negotiated in lieu of a customer performing the required repairs. In addition, IANR dividends began accruing in May 2010 and amounted to approximately $1.1 million at year end.

Turf & Specialty Group

 

     Year ended December 31,  
(in thousands)    2010      2009  

Sales and merchandising revenues

   $ 123,549       $ 125,306   

Cost of sales and merchandising revenues

     96,612         99,849   
  

 

 

    

 

 

 

Gross profit

     26,937         25,457   

Operating, administrative and general expenses

     23,225         20,424   

Interest expense

     1,604         1,429   

Other income, net

     1,335         1,131   
  

 

 

    

 

 

 

Operating income

   $ 3,443       $ 4,735   
  

 

 

    

 

 

 

Operating results for the Turf & Specialty Group decreased $1.3 million from its 2009 results. Sales decreased $1.8 million, or 1%. Sales in the lawn fertilizer business decreased $5.6 million, or 5%, due to a 3% decrease in volume along with a 2% decrease in average price per ton sold. Sales in the cob business increased $3.7 million, or 24% as tonnage sold was up 24% over 2009. Gross profit for the Group increased $1.5 million, or 6% due to an overall increase in volume and margin.

Operating expenses for the Group increased $2.8 million, or 14%, from 2009, and is primarily related to the 2009 recognition of a pension curtailment gain that was not repeated in 2010 and more maintenance projects in 2010.

 

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Retail Group

 

     Year ended December 31,  
(in thousands)    2010     2009  

Sales and merchandising revenues

   $ 150,644      $ 161,938   

Cost of sales and merchandising revenues

     107,308        114,928   
  

 

 

   

 

 

 

Gross profit

     43,336        47,010   

Operating, administrative and general expenses

     45,439        49,575   

Interest expense

     1,039        961   

Other income, net

     608        683   
  

 

 

   

 

 

 

Operating loss

   $ (2,534   $ (2,843
  

 

 

   

 

 

 

Operating results for the Retail Group increased $0.3 million over its 2009 results. Sales decreased $11.4 million, or 7%, from 2009 and were experienced in all of the Group’s market areas, but the majority was due to the Lima store closing in late 2009. Customer counts decreased 3% and the average sale per customer decreased by nearly 5%. Gross profit decreased $3.7 million, or 8%, due to the decreased sales as well as a slight decrease in gross margin percentage.

Operating expenses for the Group decreased $4.1 million, or 8%. As noted above, the Lima, Ohio store was closed in the fourth quarter of 2009 which contributed to the decrease in both sales and expenses year-over-year.

Other

 

     Year ended December 31,  
(in thousands)    2010     2009  

Sales and merchandising revenues

   $ —        $ —     

Cost of sales and merchandising revenues

     —          —     
  

 

 

   

 

 

 

Gross profit

     —          —     

Operating, administrative and general expenses

     9,639        4,652   

Interest expense

     78        534   

Equity in earnings of affiliates

     —          3   

Other income, net

     1,176        1,958   
  

 

 

   

 

 

 

Operating loss

   $ (8,541   $ (3,225
  

 

 

   

 

 

 

The Corporate operating loss (costs not allocated back to the business units) increased $5.3 million, or 165%, over 2009 and relates primarily to an increase in performance incentives due to favorable operating performance, an increase in charitable contributions, and increased expenses for the Company’s deferred compensation plan.

As a result of the operating performances noted above, income attributable to The Andersons, Inc. of $64.7 million for 2010 was 69% higher than the income attributable to The Andersons, Inc. of $38.4 million in 2009. Income tax expense of $39.3 million was recorded in 2010 at an effective rate of 37.7% which is an increase from the 2009 effective rate of 35.7% due primarily to the impact of Federal legislation on Medicare Part D.

 

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Liquidity and Capital Resources

Working Capital

At December 31, 2011, the Company had working capital of $313.0 million, an increase of $11.2 million from the prior year. This increase was attributable to changes in the following components of current assets and current liabilities:

 

(in thousands)    2011      2010      Variance  

Current assets:

        

Cash and cash equivalents

   $ 20,390       $ 29,219       $ (8,829

Restricted cash

     18,651         12,134         6,517   

Accounts receivable, net

     167,640         152,227         15,413   

Inventories

     760,459         647,189         113,270   

Commodity derivative assets – current

     83,950         246,475         (162,525

Deferred income taxes

     21,483         16,813         4,670   

Other current assets

     34,649         34,501         148   
  

 

 

    

 

 

    

 

 

 

Total current assets

     1,107,222         1,138,558         (31,336

Current liabilities:

        

Borrowing under short-term line of credit

   $ 71,500       $ 241,100       $ (169,600

Accounts payable for grain

     391,905         274,596         117,309   

Other accounts payable

     142,762         111,501         31,261   

Customer prepayments and deferred revenue

     79,557         78,550         1,007   

Commodity derivative liabilities – current

     15,874         57,621         (41,747

Other current liabilities

     60,445         48,851         11,594   

Current maturities of long-term debt

     32,208         24,524         7,684   
  

 

 

    

 

 

    

 

 

 

Total current liabilities

     794,251         836,743         (42,492
  

 

 

    

 

 

    

 

 

 

Working capital

   $ 312,971       $ 301,815       $ 11,156   
  

 

 

    

 

 

    

 

 

 

In comparison to the prior year-end, current assets decreased largely as a result of lower commodity derivative assets driven by falling commodity prices in the second half of 2011. This decrease was partially offset by higher inventories for the Grain and Plant Nutrient businesses. Grain inventories are up $76.4 million over prior year due to owning the majority of the wheat in our facilities rather than storing it for others as in the prior year along with an increase in ownership bushels in beans. Plant Nutrient inventories are up $28.5 million over prior year due to higher volumes and cost of raw materials. Trade receivables fluctuate with timing of sales along with variations in prices of commodities. The increase in accounts receivable is consistent with the increase in sales and merchandising revenues. Restricted cash increased due to a new industrial development revenue bond. See the discussion below on sources and uses of cash for an understanding of the decrease in cash from prior year. Current liabilities decreased primarily as a result of lower borrowings on our short-term line of credit used to fund other components of working capital. Commodity derivative liabilities also decreased due to falling commodity prices in the second half of 2011. These decreases were partially offset by a large increase in accounts payable for grain attributed to higher hold pay for corn (grain we have purchased but not yet paid for) and the increase in other accounts payable which is consistent with the increase in cost of sales and merchandising revenues. Other current liabilities increased primarily due to the increase in performance incentive accruals.

Borrowings and Credit Facilities

On December 5, 2011, the Company entered into a restated loan agreement (“the agreement”) with several financial institutions, including U.S. Bank National Association, acting as agent. The agreement provides the Company with $735 million (“Line A) of short-term borrowing capacity and $115 million (“Line B”) of long-term borrowing capacity. The Company plans to use the lines to fund components of working capital and margin call requirements, as necessary, if commodity prices increase into 2012. Total borrowing capacity for the Company under Lines A and B is currently at $743.4 million.

 

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Sources and Uses of Cash

Operating Activities and Liquidity

The Company’s operations provided cash of $290.3 million in 2011, an increase of $529.6 million from cash used in operations of $239.3 million in 2010. The significant amount of operating cash flows in 2011 relates primarily to the changes in working capital (before short-term borrowings) discussed above along with higher earnings.

In 2011, the Company paid income taxes of $48.9 million compared to $24.8 million in 2010. The Company makes quarterly estimated tax payments based on full-year estimated income. The significant increase in income taxes paid from 2010 to 2011 is primarily due to the increase in pre-tax book income and making payments of 2010 taxes with tax return extension requests filed in 2011.

Investing Activities

Investing activities used $86.0 million, which is $3.0 million less than the amount used in 2010. The largest portion of the spending relates to capital spending and purchases of railcars in the amount of $44.2 million and $64.2 million, respectively. Purchases of railcars were partially offset by proceeds from the sale of railcars in the amount of $30.4 million. Capital spending for 2011 on property, plant and equipment includes: Grain – $24.3 million; Plant Nutrient – $13.3 million; Rail – $1.5 million; Turf & Specialty – $2.1 million; Retail – $1.2 million and $1.8 million in corporate purchases.

The Company spent more on business acquisitions in previous years than in 2011. On October 31, 2011, the Company completed the purchase of Immokalee Farmers Supply, Inc., which serves the specialty vegetable producers in Southwest Florida, for a purchase price of $3.0 million. $2.4 million in cash was paid at closing with the remaining portion of the purchase price accrued as it is contingent upon future performance. On May 1, 2010, the Company acquired two grain cleaning and storage facilities from O’Malley Grain, Inc. for a purchase price of $7.8 million. On December 31, 2010, the Company completed the purchase of grain storage facilities in Nebraska from B4 Grain, Inc. with a cash payment of $31.5 million.

On May 25, 2010, the Company paid $13.1 million to acquire 100% of newly issued cumulative convertible preferred shares of IANR and Zephyr. As a result of this investment, the Company has a 49.9% voting interest in IANR, with dividends accruing at a rate of 14% annually. The Company recorded dividend income of $1.7 million and $1.1 million as of December 31, 2011 and December 31, 2010, respectively.

The Company expects to spend approximately $123 million in 2012 on conventional property, plant and equipment, which includes amounts for an acquisition that occurred subsequent to year end but prior to the filing of this Form 10-K. On January 31, 2012, the Company purchased New Eezy Gro, Inc. for a purchase price of $15.5 million plus working capital in the amount of $1.4 million. An additional $90.0 million is estimated to be spent on the purchase and capitalized modifications of railcars with related sales or financings of $96.4 million. Included in the above number is estimated 2012 spending for a project to replace current technology with an enterprise resource planning system to begin in 2012.

Financing Arrangements

Net cash used in financing activities was $213.1 million in 2011, compared to $211.6 million cash provided by financing activities in 2010. A combination of reduced borrowings due to a drop in commodity prices, increasing earnings and working capital, and lower capital spending than originally planned resulted in pay down of a significant amount of long-term debt in the second half of the year. Payments of long-term debt totaled $104.0 million for 2011.

 

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The Company has significant committed short-term lines of credit available to finance working capital, primarily inventories, margin calls on commodity contracts and accounts receivable. As noted above, the Company is party to a borrowing arrangement with a syndicate of banks, which was amended in December 2011, to provide the Company with $735 million in short-term lines of credit. The Company had drawn $71.5 million on its short-term line of credit at December 31, 2011 compared to $241.1 million at December 31, 2010. Peak borrowing on the line of credit during 2011 and 2010 were $601.5 million and $305.0 million, respectively. Typically, the Company’s highest borrowing occurs in the spring due to seasonal inventory requirements in the fertilizer and retail businesses, credit sales of fertilizer and a customary reduction in grain payables due to the cash needs and market strategies of grain customers.

Certain of the Company’s long-term borrowings include covenants that, among other things, impose minimum levels of equity and limitations on additional debt. The Company was in compliance with all such covenants at December 31, 2011. In addition, certain of the Company’s long-term borrowings are collateralized by first mortgages on various facilities or are collateralized by railcar assets. The Company’s non-recourse long-term debt is collateralized by railcar assets.

The Company paid $8.2 million in dividends in 2011 compared to $6.6 million in 2010. The Company paid $0.0875 per common share for the dividends paid in January 2010, $0.0900 per common share for the dividends paid in April, July and October 2010, $0.1100 per common share for the dividends paid in January, April, July and September 2011, and declared a dividend of $0.15 per common share for the dividends paid in January 2012.

Proceeds from the sale of treasury shares to employees and directors were $0.8 million and $1.3 million for 2011 and 2010, respectively. During 2011, the Company issued approximately 137,000 shares to employees and directors under its share compensation plans. In addition, the Company repurchased treasury shares in the amount of $3.0 million.

Because the Company is a significant consumer of short-term debt in peak seasons and the majority of this is variable rate debt, increases in interest rates could have a significant impact on the profitability of the Company. In addition, periods of high grain prices and / or unfavorable market conditions could require the Company to make additional margin deposits on its exchange traded futures contracts. Conversely, in periods of declining prices, the Company receives a return of cash.

The volatility in the capital and credit markets has had a significant impact on the economy in the past few years. Despite the volatile and challenging economic environment, the Company has continued to have good access to the credit markets. In the unlikely event that the Company was faced with a situation where it was not able to access the capital markets (including through the renewal of its line of credit), the Company believes it could successfully implement contingency plans to maintain adequate liquidity such as expanding or contracting the amount of its forward grain contracting, which will reduce the impact of grain price volatility on its daily margin calls. Additionally, the Company could begin to liquidate its stored grain inventory as well as execute sales contracts with its customers that align the timing of the receipt of grain from its producers to the shipment of grain to its customers (thereby freeing up working capital that is typically utilized to store the grain for extended periods of time). The Company could also raise equity through other portions of the capital market. The Company believes that its operating cash flow, the marketability of its grain inventories, other liquidity contingency plans and its access to sufficient sources of liquidity, will enable it to meet its ongoing funding requirements. At December 31, 2011, the Company had $743.4 million available under its lines of credit.

 

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Contractual Obligations

Future payments due under contractual obligations at December 31, 2011 are as follows:

 

     Payments Due by Period  

Contractual Obligations

(in thousands)

   Less than 1
year
     1-3 years      3-5 years      After 5
years
     Total  

Long-term debt (a)

   $ 32,051       $ 56,799       $ 86,450       $ 94,839       $ 270,139   

Long-term debt non-recourse (a)

     157         797         —           —           954   

Interest obligations (b)

     9,961         20,755         11,326         15,675         57,717   

Uncertain tax positions

     288         11         —           —           299   

Operating leases (c)

     17,188         21,052         14,762         12,070         65,072   

Purchase commitments (d)

     1,309,610         140,221         909         —           1,450,740   

Other long-term liabilities (e)

     4,211         2,606         2,859         8,137         17,813   
  

 

 

    

 

 

    

 

 

    

 

 

    

 

 

 

Total contractual cash obligations

   $ 1,373,466       $ 242,241       $ 116,306       $ 130,721       $ 1,862,734   
  

 

 

    

 

 

    

 

 

    

 

 

    

 

 

 

 

(a) The Company is subject to various loan covenants. Although the Company is in compliance with its covenants, noncompliance could result in default and acceleration of long-term debt payments. The Company does not anticipate noncompliance with its covenants.
(b) Future interest obligations are calculated based on interest rates in effect as of December 31, 2011 for the Company’s variable rate debt and do not include any assumptions on expected borrowings, if any, under the short-term line of credit.
(c) Approximately 78% of the operating lease commitments above relate to railcars and locomotives that the Company leases from financial intermediaries. See “Off-Balance Sheet Transactions” below.
(d) Includes the amounts related to purchase obligations in the Company’s operating units, including $1,062 million for the purchase of grain from producers and $297 million for the purchase of ethanol from the ethanol joint ventures. There are also forward grain and ethanol sales contracts to consumers and traders and the net of these forward contracts are offset by exchange-traded futures and options contracts or over-the-counter contracts. See the narrative description of businesses for the Grain and Ethanol Groups in Item 1 of this Annual Report on Form 10-K for further discussion.
(e) Other long-term liabilities include estimated obligations under our retiree healthcare programs and the estimated 2012 contribution to our defined benefit pension plan. Obligations under the retiree healthcare programs are not fixed commitments and will vary depending on various factors, including the level of participant utilization and inflation. Our estimates of postretirement payments through 2016 have considered recent payment trends and actuarial assumptions. We have not estimated pension contributions beyond 2012 due to the significant impact that return on plan assets and changes in discount rates might have on such amounts.

The Company had standby letters of credit outstanding of $35.1 million at December 31, 2011.

Off-Balance Sheet Transactions

The Company’s Rail Group utilizes leasing arrangements that provide off-balance sheet financing for its activities. The Company leases railcars from financial intermediaries through sale-leaseback transactions, the majority of which involve operating leasebacks. Railcars owned by the Company, or leased by the Company from a financial intermediary, are generally leased to a customer under an operating lease. The Company also arranges non-recourse lease transactions under which it sells railcars or locomotives to a financial intermediary, and assigns the related operating lease to the financial intermediary on a non-recourse basis. In such arrangements, the Company generally provides ongoing railcar maintenance and management services for the financial intermediary, and receives a fee for such services. On most of the railcars and locomotives, the Company holds an option to purchase these assets at the end of the lease.

 

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The following table describes the Company’s railcar and locomotive positions at December 31, 2011.

 

Method of Control

 

Financial Statement

  Units  

Owned-railcars available for sale

  On balance sheet – current     62   

Owned-railcar assets leased to others

  On balance sheet – non-current     15,593   

Railcars leased from financial intermediaries

  Off balance sheet     5,211   

Railcars – non-recourse arrangements

  Off balance sheet     1,685   
   

 

 

 

Total Railcars

      22,551   
   

 

 

 

Owned-containers leased to others

  On balance sheet – non-current     639   
   

 

 

 

Total Containers

      639   
   

 

 

 

Locomotive assets leased to others

  On balance sheet – non-current     44   

Locomotives leased from financial intermediaries

  Off balance sheet     4   

Locomotives leased from financial intermediaries under limited recourse arrangements

  Off balance sheet     —     

Locomotives – non-recourse arrangements

  Off balance sheet     76   
   

 

 

 

Total Locomotives

      124   
   

 

 

 

In addition, the Company manages approximately 342 railcars for third-party customers or owners for which it receives a fee.

The Company has future lease payment commitments aggregating $51.0 million for the railcars leased by the Company from financial intermediaries under various operating leases. Remaining lease terms vary with none exceeding fifteen years. The Company utilizes non-recourse arrangements whenever possible in order to minimize its credit risk. Refer to Note 11 to the Company’s Consolidated Financial Statements in Item 8 for more information on the Company’s leasing activities.

Critical Accounting Estimates

The process of preparing financial statements requires management to make estimates and assumptions that affect the reported amounts of assets, liabilities, revenues and expenses, and the disclosure of contingent assets and liabilities. The Company evaluates these estimates and assumptions on an ongoing basis. Estimates and assumptions are based on the Company’s historical experience and management’s knowledge and understanding of current facts and circumstances. Actual results, under conditions and circumstances different from those assumed, may change from estimates.

Certain of the Company’s accounting estimates are considered critical, as they are important to the depiction of the Company’s financial statements and / or require significant or complex judgment by management. There are other items within our financial statements that require estimation, however, they are not deemed critical as defined above. Note 1 to the Consolidated Financial Statements in Item 8 describes our significant accounting policies which should be read in conjunction with our critical accounting estimates.

The Company believes that accounting for fair value adjustment for counterparty risk, grain inventories and commodity derivative contracts, lower-of-cost-or-market inventory adjustments and impairment of long-lived assets and equity method investments involve significant estimates and assumptions in the preparation of the Consolidated Financial Statements.

Fair Value Adjustment for Counterparty Risk

The Company records estimated fair value adjustments to its commodity contracts on a quarterly basis. These market value adjustments for customer credit exposure are based on internal projections, the Company’s historical experience with its producers and customers and the Company’s knowledge of the counterparties business. In addition, the adjustments to contract fair values fluctuate with the rise and fall of commodity prices.

 

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Grain Inventories and Commodity Derivative Contracts

The Company marks to market all grain inventory, forward purchase and sale contracts for grain and ethanol, over-the-counter grain and ethanol contracts, and exchange-traded futures and options contracts. The overall market for grain inventories is very liquid and active; market value is determined by reference to prices for identical commodities on the CME (adjusted primarily for transportation costs); and the Company’s grain inventories may be sold without significant additional processing. The Company uses forward purchase and sale contracts and both exchange traded and over-the-counter contracts (such as derivatives generally used by the International Swap Dealers Association). Management estimates fair value based on exchange-quoted prices, adjusted for differences in local markets, as well as counter-party non-performance risk in the case of forward and over-the-counter contracts. The amount of risk, and therefore the impact to the fair value of the contracts, varies by type of contract and type of counter-party. With the exception of specific customers thought to be at higher risk, the Company looks at the contracts in total, segregated by contract type, in its assessment of non-performance risk. For those customers that are thought to be at higher risk, the Company makes assumptions as to performance based on past history and facts about the current situation. Changes in fair value are recorded as a component of sales and merchandising revenues in the statement of income.

Lower-of-Cost-or-Market Inventory Adjustments

The Company records its non-grain inventory at the lower of cost or market. Whenever changing conditions warrant, the Company evaluates the carrying value of its inventory compared to the current market. Market price is determined using both external data, such as current selling prices by third parties and quoted trading prices for the same or similar products, and internal data, such as the Company’s current ask price and expectations on normal margins. If the evaluation indicates that the Company’s inventory is being carried at values higher than the current market can support, the Company will write down its inventory to its best estimate of net realizable value.

Impairment of Long-Lived Assets and Equity Method Investments

The Company’s business segments are each highly capital intensive and require significant investment in facilities and / or railcars. Fixed assets are tested for impairment whenever events or changes in circumstances indicate that the carrying amount of the assets may not be recoverable. This is done by evaluating the recoverability based on undiscounted projected cash flows, excluding interest. If an asset group is considered impaired, the impairment loss to be recognized is measured as the amount by which the asset group’s carrying amount exceeds its fair value.

We also annually review the balance of goodwill for impairment in the fourth quarter. Historically, these reviews for impairment have taken into account our quantitative estimates of future cash flows. Our estimates of future cash flows are based upon a number of assumptions including lease rates, lease terms, operating costs, life of the assets, potential disposition proceeds, budgets and long-range plans. The majority of our goodwill is in the Grain and Plant Nutrient businesses. Based on the strength of performance in both of these groups, a qualitative goodwill impairment assessment was performed in the current year versus the traditional quantitative assessment. Key factors considered in the qualitative assessment included, but were not limited to industry and market specific factors, the competitive environment, comparison of the prior-year actual results relative to budgeted performance, current financial performance, and managements forecast for future financial performance. These factors are discussed in more detail in Note 12, Goodwill and Intangible Assets.

In addition, the Company holds investments in limited liability companies that are accounted for using the equity method of accounting. The Company reviews its investments to determine whether there has been a decline in the estimated fair value of the investment that is below the Company’s carrying value which is other than temporary. Other than consideration of past and current performance, these reviews take into account forecasted earnings which are based on management’s estimates of future performance.

 

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Item 7a. Quantitative and Qualitative Disclosures about Market Risk

The market risk inherent in the Company’s market risk-sensitive instruments and positions is the potential loss arising from adverse changes in commodity prices and interest rates as discussed below.

Commodity Prices

The Company’s daily net commodity position consists of inventories, related purchase and sale contracts and exchange-traded futures and over-the-counter contracts. The fair value of the position is a summation of the fair values calculated for each commodity by valuing each net position at quoted futures market prices. The Company has established controls to manage risk exposure, which consists of daily review of position limits and effects of potential market prices moves on those positions.

A sensitivity analysis has been prepared to estimate the Company’s exposure to market risk of its commodity position. Market risk is estimated as the potential loss in fair value resulting from a hypothetical 10% adverse change in quoted market prices. The result of this analysis, which may differ from actual results, is as follows:

 

     December 31,  
(in thousands)    2011      2010  

Net position

   $ 5,984       $ 2,105   

Market risk

     598         211   

Interest Rates

The fair value of the Company’s long-term debt is estimated using quoted market prices or discounted future cash flows based on the Company’s current incremental borrowing rates and credit ratings for similar types of borrowing arrangements. Market risk, which is estimated as the potential increase in fair value resulting from a hypothetical one-half percent decrease in interest rates, is summarized below:

 

     December 31,  
(in thousands)    2011      2010  

Fair value of long-term debt

   $ 279,001       $ 305,708   

Fair value in excess of carrying value

     7,908         4,359   

Market risk

     3,454         4,200   

Actual results may differ. The estimated fair value and market risk will vary from year to year depending on the total amount of long-term debt and the mix of variable and fixed rate debt.

 

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Item 8. Financial Statements and Supplementary Data

The Andersons, Inc.

Index to Financial Statements

 

Management’s Report on Internal Control Over Financial Reporting

     42   

Report of Independent Registered Public Accounting Firm – PricewaterhouseCoopers LLP

     43   

Report of Independent Registered Public Accounting Firm – Crowe Chizek LLP

     45   

Consolidated Statements of Income for the years ended December 31, 2011, 2010 and 2009

     46   

Consolidated Balance Sheets as of December 31, 2011 and 2010

     47   

Consolidated Statements of Cash Flows for the years ended December 31, 2011, 2010 and 2009

     48   

Consolidated Statements of Equity for the years ended December 31, 2011, 2010 and 2009

     49   

Notes to Consolidated Financial Statements

     50   

Schedule II – Consolidated Valuation and Qualifying Accounts for the years ended December  31, 2011, 2010 and 2009

     96   

Exhibit Index

     97   

 

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Management’s Report on Internal Control Over Financial Reporting

The management of The Andersons, Inc. (the “Company”) is responsible for establishing and maintaining adequate internal control over financial reporting. The Company’s internal control over financial reporting is a process designed to provide reasonable assurance regarding the reliability of financial reporting and the preparation of the Company’s financial statements for external reporting purposes in accordance with generally accepted accounting principles.

Because of its inherent limitations, internal control over financial reporting may not prevent or detect misstatements. Also, projections of any evaluation of effectiveness of internal control over financial reporting to future periods are subject to the risk that controls may become inadequate because of changes in conditions, or that the degree of compliance with the policies or procedures may deteriorate.

Management assessed the effectiveness of the Company’s internal control over financial reporting as of December 31, 2011. In making this assessment, it used the criteria set forth by the Committee of Sponsoring Organizations of the Treadway Commission in Internal Control – Integrated Framework. Based on the results of this assessment and on those criteria, management concluded that, as of December 31, 2011, the Company’s internal control over financial reporting was effective.

The Company’s independent registered public accounting firm, PricewaterhouseCoopers LLP, has audited the effectiveness of the Company’s internal control over financial reporting as of December 31, 2011, as stated in their report which follows in Item 8 of this Form 10-K.

 

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Report of Independent Registered Public Accounting Firm

To the Shareholders and Board of Directors

Of The Andersons, Inc.:

In our opinion, based on our audits and the report of other auditors, the consolidated financial statements listed in the accompanying index present fairly, in all material respects, the financial position of The Andersons, Inc. and its subsidiaries at December 31, 2011 and December 31, 2010, and the results of their operations and their cash flows for each of the three years in the period ended December 31, 2011 in conformity with accounting principles generally accepted in the United States of America. In addition, in our opinion, the financial statement schedule listed in the accompanying index presents fairly, in all material respects, the information set forth therein when read in conjunction with the related consolidated financial statements. Also in our opinion, the Company maintained, in all material respects, effective internal control over financial reporting as of December 31, 2011, based on criteria established in Internal Control - Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission (COSO). The Company’s management is responsible for these financial statements and financial statement schedule, for maintaining effective internal control over financial reporting and for its assessment of the effectiveness of internal control over financial reporting, included in the accompanying Management’s Report on Internal Control Over Financial Reporting. Our responsibility is to express opinions on these financial statements, on the financial statement schedule, and on the Company’s internal control over financial reporting based on our integrated audits. We did not audit the consolidated financial statements of Lansing Trade Group, LLC, an entity in which The Andersons, inc. has an investment in and accounts for under the equity method of accounting, and for which The Andersons, Inc. recorded $23.6 million, $15.1 million, and $5.8 million of equity in earnings of affiliates for each of the three years in the period ended December 31, 2011. The financial statements of Lansing Trade Group, LLC were audited by other auditors whose report thereon has been furnished to us, and our opinion on the financial statements expressed herein, insofar as it relates to the amounts included for Lansing Trade Group, LLC, is based solely on the report of the other auditors. We conducted our audits in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audits to obtain reasonable assurance about whether the financial statements are free of material misstatement and whether effective internal control over financial reporting was maintained in all material respects. Our audits of the financial statements included examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation. Our audit of internal control over financial reporting included obtaining an understanding of internal control over financial reporting, assessing the risk that a material weakness exists, and testing and evaluating the design and operating effectiveness of internal control based on the assessed risk. Our audits also included performing such other procedures as we considered necessary in the circumstances. We believe that our audits and the report of other auditors provide a reasonable basis for our opinions.

A company’s internal control over financial reporting is a process designed to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles. A company’s internal control over financial reporting includes those policies and procedures that (i) pertain to the maintenance of records that, in reasonable detail, accurately and fairly reflect the transactions and dispositions of the assets of the company; (ii) provide reasonable assurance that transactions are recorded as necessary to permit preparation of financial statements in accordance with generally accepted accounting principles, and that receipts and expenditures of the company are being made only in accordance with authorizations of management and directors of the company; and (iii) provide reasonable assurance regarding prevention or timely detection of unauthorized acquisition, use, or disposition of the company’s assets that could have a material effect on the financial statements.

 

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Because of its inherent limitations, internal control over financial reporting may not prevent or detect misstatements. Also, projections of any evaluation of effectiveness to future periods are subject to the risk that controls may become inadequate because of changes in conditions, or that the degree of compliance with the policies or procedures may deteriorate.

/s/ PricewaterhouseCoopers LLP

Toledo, Ohio

February 27, 2012

 

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REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM

Lansing Trade Group, LLC

Overland Park, Kansas

We have audited the consolidated balance sheets of Lansing Trade Group, LLC and Subsidiaries as of December 31, 2011 and 2010 and the related consolidated statements of income and comprehensive income, members’ equity and cash flows for each of the three years in the period ended December 31, 2011 (not included herein). These financial statements are the responsibility of the Company’s management. Our responsibility is to express an opinion on these financial statements based on our audits.

We conducted our audits in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. The Company is not required to have, nor were we engaged to perform, an audit of its internal control over financial reporting. Our audit included consideration of internal control over financial reporting as a basis for designing audit procedures that are appropriate in the circumstances, but not for the purpose of expressing an opinion on the effectiveness of the Company’s internal control over financial reporting. Accordingly, we express no such opinion. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.

In our opinion, the consolidated financial statements referred to above present fairly, in all material respects, the financial position of the Company as of December 31, 2011 and 2010, and the results of its operations and its cash flows for each of the three years in the period ended December 31, 2011, in conformity with U.S. generally accepted accounting principles.

 

Crowe Chizek LLP

Elkhart, Indiana

February 23, 2012

 

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The Andersons, Inc.

Consolidated Statements of Income

 

     Year ended December 31,  
(in thousands, except per common share data)    2011      2010      2009  

Sales and merchandising revenues

   $ 4,576,331       $ 3,393,791       $ 3,025,304   

Cost of sales and merchandising revenues

     4,223,479         3,112,112         2,769,798   
  

 

 

    

 

 

    

 

 

 

Gross profit

     352,852         281,679         255,506   

Operating, administrative and general expenses

     229,090         195,330         199,116   

Interest expense

     25,256         19,865         20,688   

Other income:

        

Equity in earnings of affiliates

     41,450         26,007         17,463   

Other income - net

     7,922         11,652         8,331   
  

 

 

    

 

 

    

 

 

 

Income before income taxes

     147,878         104,143         61,496   

Income tax provision

     51,053         39,262         21,930   
  

 

 

    

 

 

    

 

 

 

Net income

     96,825         64,881         39,566   

Net income attributable to the noncontrolling interest

     1,719         219         1,215   
  

 

 

    

 

 

    

 

 

 

Net income attributable to The Andersons, Inc.

   $ 95,106       $ 64,662       $ 38,351   
  

 

 

    

 

 

    

 

 

 

Per common share:

        

Basic earnings attributable to The Andersons, Inc. common shareholders

   $ 5.13       $ 3.51       $ 2.10   
  

 

 

    

 

 

    

 

 

 

Diluted earnings attributable to The Andersons, Inc. common shareholders

   $ 5.09       $ 3.48       $ 2.08   
  

 

 

    

 

 

    

 

 

 

Dividends paid

   $ 0.4400       $ 0.3575       $ 0.3475   
  

 

 

    

 

 

    

 

 

 

The Notes to Consolidated Financial Statements are an integral part of these statements.

 

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The Andersons, Inc.

Consolidated Balance Sheets

 

     December 31,  
(in thousands)    2011     2010  

Assets

    

Current assets:

    

Cash and cash equivalents

   $ 20,390      $ 29,219   

Restricted cash

     18,651        12,134   

Accounts receivable, less allowance for doubtful accounts of $4,799 in 2011; $5,684 in 2010

     167,640        152,227   

Inventories

     760,459        647,189   

Commodity derivative assets – current

     83,950        246,475   

Deferred income taxes

     21,483        16,813   

Other current assets

     34,649        34,501   
  

 

 

   

 

 

 

Total current assets

     1,107,222        1,138,558   

Other assets:

    

Commodity derivative assets – noncurrent

     2,289        18,113   

Other assets, net

     53,327        47,855   

Equity method investments

     199,061        175,349   
  

 

 

   

 

 

 
     254,677        241,317   

Railcar assets leased to others, net

     197,137        168,483   

Property, plant and equipment, net

     175,087        151,032   
  

 

 

   

 

 

 

Total assets

   $ 1,734,123      $ 1,699,390   
  

 

 

   

 

 

 

Liabilities and equity

    

Current liabilities:

    

Borrowings under short-term line of credit

   $ 71,500      $ 241,100   

Accounts payable for grain

     391,905        274,596   

Other accounts payable

     142,762        111,501   

Customer prepayments and deferred revenue

     79,557        78,550   

Commodity derivative liabilities – current

     15,874        57,621   

Accrued expenses and other current liabilities

     60,445        48,851   

Current maturities of long-term debt

     32,208        24,524   
  

 

 

   

 

 

 

Total current liabilities

     794,251        836,743   

Other long-term liabilities

     43,014        25,183   

Commodity derivative liabilities – noncurrent

     1,519        3,279   

Employee benefit plan obligations

     52,972        30,152   

Long-term debt, less current maturities

     238,885        276,825   

Deferred income taxes

     64,640        62,649   
  

 

 

   

 

 

 

Total liabilities

     1,195,281        1,234,831   

Commitments and contingencies (Note 11)

    

Shareholders’ equity:

    

Common shares, without par value, 42,000 shares authorized; 19,198 shares issued

     96        96   

Preferred shares, without par value, 1,000 shares authorized; none issued

     —          —     

Additional paid-in capital

     179,463        177,875   

Treasury shares, at cost (697 in 2011; 762 in 2010)

     (14,997     (14,058

Accumulated other comprehensive loss

     (43,090     (28,799

Retained earnings

     402,523        316,317   
  

 

 

   

 

 

 

Total shareholders’ equity of The Andersons, Inc.

     523,995        451,431   

Noncontrolling interest

     14,847        13,128   
  

 

 

   

 

 

 

Total equity

     538,842        464,559   
  

 

 

   

 

 

 

Total liabilities and equity

   $ 1,734,123      $ 1,699,390   
  

 

 

   

 

 

 

The Notes to Consolidated Financial Statements are an integral part of these statements.

 

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The Andersons, Inc.

Consolidated Statements of Cash Flows

 

     Year ended December 31,  
(in thousands)    2011     2010     2009  

Operating activities

      

Net income

   $ 96,825      $ 64,881      $ 39,566   

Adjustments to reconcile net income to net cash provided by (used in) operating activities:

      

Depreciation and amortization

     40,837        38,913        36,020   

Bad debt expense (recovery)

     187        (8,716     4,973   

Equity in earnings of unconsolidated affiliates, net of distributions received

     (23,591     (17,594     (15,105

Gains on sales of railcars and related leases

     (8,417     (7,771     (1,758

Excess tax benefit from share-based payment arrangement

     (307     (876     (566

Deferred income taxes

     5,473        12,205        16,430   

Gain from pension plan curtailment

     —          —          (4,132

Stock based compensation expense

     4,071        2,589        2,747   

Lower of cost or market inventory and contract adjustment

     3,142        —          2,944   

Impairment of property, plant and equipment

     1,704        1,682        304   

Other

     254        215        186   

Changes in operating assets and liabilities:

      

Accounts receivable

     (15,708     (848     (15,259

Inventories

     (114,427     (214,171     32,227   

Commodity derivatives

     134,309        (158,183     2,211   

Other assets

     (1,104     (3,970     61,938   

Accounts payable for grain

     117,309        20,703        18,089   

Other accounts payable and accrued expenses

     49,708        31,656        (574
  

 

 

   

 

 

   

 

 

 

Net cash provided by (used in) operating activities

     290,265        (239,285     180,241   

Investing activities

      

Acquisition of businesses, net of cash acquired

     (2,365     (39,293     (30,480

Purchases of property, plant and equipment

     (44,162     (30,897     (16,560

Purchases of railcars

     (64,161     (18,354     (24,965

Investment in convertible preferred securities

     —          (13,100     —     

Proceeds from sale of railcars

     30,398        20,102        8,453   

Proceeds from sale of property, plant and equipment and other

     931        1,942        540   

Change in restricted cash

     (6,517     (9,010     803   

Investment in affiliates

     (121     (395     (1,200
  

 

 

   

 

 

   

 

 

 

Net cash used in investing activities

     (85,997     (89,005     (63,409

Financing activities

      

Net change in short-term borrowings

     (169,600     241,100        —     

Proceeds from issuance of long-term debt

     73,752        18,986        9,523   

Payments of long-term debt

     (104,008     (36,598     (52,349

Payment of debt issuance costs

     (3,170     (7,508     (4,500

Purchase of treasury stock

     (3,040     —          (229

Proceeds from sale of treasury shares to employees and directors

     815        1,305        750   

Excess tax benefit from share-based payment arrangement

     307        876        566   

Dividends paid

     (8,153     (6,581     (6,346
  

 

 

   

 

 

   

 

 

 

Net cash (used in) provided by financing activities

     (213,097     211,580        (52,585
  

 

 

   

 

 

   

 

 

 

(Decrease) increase in cash and cash equivalents

     (8,829     (116,710     64,247   

Cash and cash equivalents at beginning of year

     29,219        145,929        81,682   
  

 

 

   

 

 

   

 

 

 

Cash and cash equivalents at end of year

   $ 20,390      $ 29,219      $ 145,929   
  

 

 

   

 

 

   

 

 

 

The Notes to Consolidated Financial Statements are an integral part of these statements.

 

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The Andersons, Inc.

Consolidated Statements of Equity

 

(in thousands, except per share data)   Common
Shares
    Additional
Paid-in
Capital
    Treasury
Shares
    Accumulated
Other
Comprehensive
Loss
    Retained
Earnings
    Noncontrolling
Interest
    Total  

Balances at January 1, 2009

  $ 96      $ 173,393      $ (16,737   $ (30,046   $ 226,707      $ 11,694      $ 365,107   
             

 

 

 

Net income

            38,351        1,215        39,566   

Other comprehensive income:

             

Unrecognized actuarial gain and prior service costs (net of income tax of $2,431)

          4,491            4,491   

Cash flow hedge activity (net of income tax of $134)

          241            241   
             

 

 

 

Comprehensive income

                44,298   

Purchase of treasury shares (20 shares)

        (229           (229

Stock awards, stock option exercises, and other shares issued to employees and directors, net of income tax of $826 (171 shares)

      2,084        1,412              3,496   

Dividends declared ($0.3475 per common share)

            (6,396       (6,396
 

 

 

   

 

 

   

 

 

   

 

 

   

 

 

   

 

 

   

 

 

 

Balances at December 31, 2009

    96        175,477        (15,554     (25,314     258,662        12,909        406,276   
             

 

 

 

Net income

            64,662        219        64,881   

Other comprehensive income:

             

Unrecognized actuarial loss and prior service costs (net of income tax of $3,116)

          (4,992         (4,992

Increase in estimated fair value of investment in debt securities (net of income tax of $1,004)

          1,685            1,685   

Cash flow hedge activity (net of income tax of $112)

          (178         (178
             

 

 

 

Comprehensive income

                61,396   

Stock awards, stock option exercises, and other shares issued to employees and directors, net of income tax of $1,076 (157 shares)

      2,398        1,496              3,894   

Dividends declared ($0.3575 per common share)

            (7,007       (7,007
 

 

 

   

 

 

   

 

 

   

 

 

   

 

 

   

 

 

   

 

 

 

Balances at December 31, 2010

    96        177,875        (14,058     (28,799     316,317        13,128        464,559   
             

 

 

 

Net income

            95,106        1,719        96,825   

Other comprehensive income:

             

Unrecognized actuarial loss and prior service costs (net of income tax of $10,293)

          (17,120         (17,120

Increase in estimated fair value of investment in debt securities (net of income tax of $1,710)

          2,860            2,860   

Cash flow hedge activity (net of income tax of $21)

          (31         (31
             

 

 

 

Comprehensive income

                82,534   
             

 

 

 

Purchase of treasury shares (85 shares)

        (3,039           (3,039

Stock awards, stock option exercises, and other shares issued to employees and directors, net of income tax of $1,197 (150 shares)

      1,588        2,100              3,688   

Dividends declared ($0.4810 per common share)

            (8,900       (8,900
 

 

 

   

 

 

   

 

 

   

 

 

   

 

 

   

 

 

   

 

 

 

Balances at December 31, 2011

  $ 96      $ 179,463      $ (14,997   $ (43,090   $ 402,523      $ 14,847      $ 538,842   
 

 

 

   

 

 

   

 

 

   

 

 

   

 

 

   

 

 

   

 

 

 

The Notes to Consolidated Financial Statements are an integral part of these statements.

 

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The Andersons, Inc.

Notes to Consolidated Financial Statements

1. Summary of Significant Accounting Policies

Basis of Consolidation

These Consolidated Financial Statements include the accounts of The Andersons, Inc. and its wholly owned and controlled subsidiaries (the “Company”). All significant intercompany accounts and transactions are eliminated in consolidation.

Investments in unconsolidated entities in which the Company has significant influence, but not control, are accounted for using the equity method of accounting.

In the opinion of management, all adjustments consisting of normal recurring items, considered necessary for a fair presentation of the results of operations for the periods indicated, have been made.

Certain balance sheet items have been reclassified from their prior presentation to conform to the current year presentation. These reclassifications are not considered material and had no effect on the statement of income, statement of equity, current assets, current liabilities or operating cash flows as previously reported.

Use of Estimates and Assumptions

The preparation of financial statements in conformity with accounting principles generally accepted in the United States of America requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period. Actual results could differ from those estimates.

Cash and Cash Equivalents

Cash and cash equivalents include cash and short-term investments with an initial maturity of three months or less. The carrying values of these assets approximate their fair values.

A significant portion of restricted cash is held in escrow for certain of the Company’s industrial development revenue bonds described in Note 10.

Accounts Receivable and Allowance for Doubtful Accounts

Trade accounts receivable are recorded at the invoiced amount and may bear interest if past due. The allowance for doubtful accounts is the best estimate of the amount of probable credit losses in existing accounts receivable. The allowance for doubtful accounts is reviewed quarterly. The allowance is based both on specific identification of potentially uncollectible accounts and the application of a consistent policy to estimate the allowance necessary for the remaining accounts receivable. For those customers that are thought to be at higher risk, the Company makes assumptions as to collectability based on past history and facts about the current situation. Account balances are charged off against the allowance when it becomes more certain that the receivable will not be recovered.

Commodity Derivatives and Inventories

The Company’s operating results can be affected by changes to commodity prices. The Grain and Ethanol businesses have established “unhedged” position limits (the amount of a commodity, either owned or contracted for, that does not have an offsetting derivative contract to mitigate the price risk associated with those contracts and inventory). To reduce the exposure to market price risk on commodities owned and forward grain and ethanol purchase and sale contracts, the Company enters into exchange traded commodity futures and options contracts and over-the-counter forward and option contracts with various counterparties.

 

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The exchange traded contracts are primarily via the regulated Chicago Mercantile Exchange (the “CME”). The forward purchase and sale contracts are for physical delivery of the commodity in a future period. Contracts to purchase commodities from producers generally relate to the current or future crop years for delivery periods quoted by regulated commodity exchanges. Contracts for the sale of commodities to processors or other commercial consumers generally do not extend beyond one year.

The Company accounts for its commodity derivatives at fair value, the same method it uses to value grain inventory. The estimated fair value of the commodity derivative contracts that require the receipt or posting of cash collateral is recorded on a net basis (offset against cash collateral posted or received, also known as margin deposits) within commodity derivative assets or liabilities. Management determines fair value based on exchange-quoted prices and in the case of its forward purchase and sale contracts, estimated fair value is adjusted for differences in local markets and non-performance risk. While the Company considers its commodity contracts to be effective economic hedges, the Company does not designate or account for its commodity contracts as hedges. Realized and unrealized gains and losses in the value of commodity contracts (whether due to changes in commodity prices, changes in performance or credit risk, or due to sale, maturity or extinguishment of the commodity contract) and grain inventories are included in sales and merchandising revenues in the Consolidated Statements of Income. Additional information about the fair value of the Company’s commodity derivatives is presented in Note 4 to the Consolidated Financial Statements.

All other inventories are stated at the lower of cost or market. Cost is determined by the average cost method. Additional information about inventories is presented in Note 2 to the Consolidated Financial Statements.

Derivatives – Master Netting Arrangements

Generally accepted accounting principles permit a party to a master netting arrangement to offset fair value amounts recognized for derivative instruments against the right to reclaim cash collateral or obligation to return cash collateral under the same master netting arrangement. The Company has master netting arrangements for its exchange traded futures and options contracts and certain over-the-counter contracts. When the Company enters into a futures, options or an over-the-counter contract, an initial margin deposit may be required by the counterparty. The amount of the margin deposit varies by commodity. If the market price of a future, option or an over-the-counter contract moves in a direction that is adverse to the Company’s position, an additional margin deposit, called a maintenance margin, is required. The Company nets, by counterparty, its futures and over-the-counter positions against the cash collateral provided or received. The margin deposit assets and liabilities are included in short-term commodity derivative assets or liabilities, as appropriate, in the Consolidated Balance Sheets. Additional information about the Company’s master netting arrangements is presented in Note 4 to the Consolidated Financial Statements.

Derivatives – Interest Rate and Foreign Currency Contracts

The Company periodically enters into interest rate contracts to manage interest rate risk on borrowing or financing activities. The Company has a long-term interest rate swap recorded in other long-term liabilities and a foreign currency collar recorded in other assets and has designated them as cash flow hedges; accordingly, changes in the fair value of these instruments are recognized in other comprehensive income. The Company has other interest rate contracts that are not designated as hedges. While the Company considers all of its derivative positions to be effective economic hedges of specified risks, these interest rate contracts for which hedge accounting is not applied are recorded on the Consolidated Balance Sheets in either other current assets or liabilities (if short-term in nature) or in other assets or other long-term liabilities (if non-current in nature), and changes in fair value are recognized in income as interest expense. Upon termination of a derivative instrument or a change in the hedged item, any remaining fair value recorded on the balance sheet is recorded as interest expense consistent with the cash flows associated with the underlying hedged item. Information regarding the nature and terms of the Company’s interest rate derivatives is presented in Note 4 to the Consolidated Financial Statements.

 

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Marketing Agreement

The Company has a marketing agreement that covers certain of its grain facilities, some of which are leased from Cargill, Incorporated (“Cargill”). Under the five-year amended and restated agreement (ending in May 2013), the Company sells grain from these facilities to Cargill at market prices. Income earned from operating the facilities (including buying, storing and selling grain and providing grain marketing services to its producer customers) over a specified threshold is shared equally with Cargill. Measurement of this threshold is made on a cumulative basis and cash is paid to Cargill at the end of the contract. The Company recognizes its pro rata share of income every month and accrues for any payment owed to Cargill. The payable balance was $33.2 million and $16.7 million as of December 31, 2011 and 2010, respectively.

Railcars

The Company’s Rail Group purchases, leases, markets and manages railcars for third parties and for internal use. Railcars to which the Company holds title are shown on the balance sheet in one of two categories – other current assets (for railcars that are available for sale) or railcar assets leased to others. Railcars leased to others, both on short and long-term leases, are classified as long-term assets and are depreciated over their estimated useful lives.

Railcars have statutory lives of either 40 or 50 years, measured from the date built. At the time of purchase, the remaining statutory life is used in determining useful lives which are depreciated on a straight-line basis. Additional information regarding railcar assets leased to others is presented in Note 3 to the Consolidated Financial Statements.

Property, Plant and Equipment

Property, plant and equipment is recorded at cost. Repairs and maintenance are charged to expense as incurred, while betterments that extend useful lives are capitalized. Depreciation is provided over the estimated useful lives of the individual assets, principally by the straight-line method. Estimated useful lives are generally as follows: land improvements – 16 years; leasehold improvements – the shorter of the lease term or the estimated useful life of the improvement, ranging from 3 to 20 years; buildings and storage facilities – 20 to 30 years; machinery and equipment – 3 to 20 years; and software – 3 to 10 years. The cost of assets retired or otherwise disposed of and the accumulated depreciation thereon are removed from the accounts, with any gain or loss realized upon sale or disposal credited or charged to operations. Additional information regarding the Company’s property, plant and equipment is presented in Note 3 to the Consolidated Financial Statements.

Deferred Debt Issue Costs

Costs associated with the issuance of debt are capitalized. These costs are amortized using an interest-method equivalent over the earlier of the stated term of the debt or the period from the issue date through the first early payoff date without penalty, or the expected payoff if the loan does not contain a prepayment penalty. Capitalized costs associated with the borrowing arrangement with a syndication of banks are amortized over the term of the agreement.

Goodwill and Intangible Assets

Intangible assets are recorded at cost, less accumulated amortization. Amortization of intangible assets is provided over their estimated useful lives (generally 5 to 10 years) on the straight-line method. Goodwill is not amortized but is subject to annual impairment tests or more often when events or circumstances indicate that the carrying amount of goodwill may be impaired. A goodwill impairment loss is recognized to the extent the carrying amount of goodwill exceeds the implied fair value of goodwill. Additional information about the Company’s goodwill and intangible assets is presented in Note 12 to the Consolidated Financial Statements.

 

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Impairment of Long-lived Assets

Long-lived assets, including intangible assets, are reviewed for impairment whenever events or changes in circumstances indicate that the carrying value of an asset may not be recoverable. Recoverability of assets to be held and used is measured by comparing the carrying amount of the assets to the undiscounted future net cash flows the Company expects to generate with the asset. If such assets are considered to be impaired, the Company recognizes impairment expense for the amount by which the carrying amount of the assets exceeds the fair value of the assets.

Accounts Payable for Grain

Accounts payable for grain includes certain amounts related to grain purchases for which, even though the Company has taken ownership and possession of the grain, the final purchase price has not been established (delayed price contracts). Amounts recorded for such delayed price contracts are determined on the basis of grain market prices at the balance sheet date in a similar manner for which grain inventory is valued and equated to $71.1 million and $37.8 million as of December 31, 2011 and 2010, respectively.

Stock-Based Compensation

Stock-based compensation expense for all stock-based compensation awards is based on the estimated grant-date fair value. The Company recognizes these compensation costs on a straight-line basis over the requisite service period of the award, adjusted for revisions to performance expectations. Additional information about the Company’s stock compensation plans is presented in Note 14 to the Consolidated Financial Statements.

Deferred Compensation Liability

Included in accrued expenses are $6.2 million and $5.8 million at December 31, 2011 and 2010, respectively, of deferred compensation for certain employees who, due to Internal Revenue Service guidelines, may not take full advantage of the Company’s qualified defined contribution plan. Assets funding this plan are recorded at fair value and are equal to the value of this liability. This plan has no impact on results of operations as the changes in the fair value of the assets are offset on a one-for-one basis, by the change in the recorded amount of the deferred compensation liability.

Revenue Recognition

Sales of grain and ethanol are primarily recognized at the time of shipment, which is when title and risk of loss transfers to the customer. Direct ship grain sales (where the Company never takes physical possession of the grain) are recognized when the grain arrives at the customer’s facility. Revenues from other grain and ethanol merchandising activities are recognized as services are provided; gains and losses on the market value of grain inventory as well as commodity derivatives are recognized into revenue on a daily basis when these positions are marked-to-market. Sales of other products are recognized at the time title and risk of loss transfers to the customer, which is generally at the time of shipment or, in the case of the retail store sales, when the customer takes possession of the goods. Revenues for all other services are recognized as the service is provided.

Certain of the Company’s operations provide for customer billings, deposits or prepayments for product that is stored at the Company’s facilities. The sales and gross profit related to these transactions are not recognized until the product is shipped in accordance with the previously stated revenue recognition policy and these amounts are classified as a current liability titled “Customer prepayments and deferred revenue.”

Rental revenues on operating leases are recognized on a straight-line basis over the term of the lease. Sales to financial intermediaries of owned railcars which are subject to an operating lease (with the Company being the lessor in such operating leases prior to the sale, referred to as a “non-recourse transaction”) are recognized as revenue on the date of sale if the Company does not maintain substantial risk of ownership in the sold railcars. Revenue related to railcar servicing and maintenance contracts is recognized over the term of the lease or service contract.

 

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Sales returns and allowances are provided for at the time sales are recorded. Shipping and handling costs are included in cost of sales. Sales taxes and motor fuel taxes on ethanol sales are presented on a net basis and are excluded from revenues. In all cases, revenues are recognized only if collectability is reasonably assured at the time the revenue is recorded.

Rail Lease Accounting

In addition to the sale of railcars that the Company makes to financial intermediaries on a non-recourse basis and records as revenue as discussed above, the Company also acts as the lessor and / or the lessee in various leasing arrangements as described below.

The Company’s Rail Group leases railcars and locomotives to customers, manages railcars for third parties and leases railcars for internal use. The Company acts as the lessor in various operating leases of railcars that are owned by the Company, or leased by the Company from financial intermediaries and, in turn, leased by the Company to end-users of the railcars. The leases from financial intermediaries are generally structured as sale-leaseback transactions, with the leaseback by the Company being treated as an operating lease.

Certain of the Company’s leases include monthly lease fees that are contingent upon some measure of usage (“per diem” leases). This monthly usage is tracked, billed and collected by third party service providers and funds are generally remitted to the Company along with usage data three months after they are earned. Typically, the lease term related to per-diem leases is one year or less. The Company records lease revenue for these per diem arrangements based on recent historical usage patterns and records a true-up adjustment when the actual data is received. Such true-up adjustments were not significant for any period presented.

The Company expenses operating lease payments on a straight-line basis over the lease term. Additional information about railcar leasing activities is presented in Note 11 to the Consolidated Financial Statements.

Income Taxes

Income tax expense for each period includes current tax expense plus deferred expense, which is related to the change in deferred income tax assets and liabilities. Deferred income taxes are provided for temporary differences between the financial reporting basis and the tax basis of assets and liabilities and are measured using enacted tax rates and laws governing periods in which the differences are expected to reverse. The Company evaluates the realizability of deferred tax assets and provides a valuation allowance for amounts that management does not believe are more likely than not to be recoverable, as applicable.

The annual effective tax rate is determined by income tax expense from continuing operations, described above, as a percentage of pretax book income. Differences in the effective tax rate and the statutory tax rate may be due to permanent items, tax credits, foreign tax rates and state tax rates in jurisdictions in which the Company operates, or changes in valuation allowances.

The Company records reserves for uncertain tax positions when, despite the belief that tax return positions are fully supportable, it is anticipated that certain tax return positions are likely to be challenged and that the Company may not prevail. These reserves are adjusted in light of changing facts and circumstances, such as the progress of a tax audit or the lapse of statutes of limitations.

Additional information about the Company’s income taxes is presented in Note 13 to the Consolidated Financial Statements.

Employee Benefit Plans

The Company provides all full-time, non-retail employees hired before July 1, 2010 with pension benefits and full-time employees hired before January 1, 2003 with postretirement health care benefits. In order to measure the expense and funded status of these employee benefit plans, management makes several estimates and assumptions, including rates of return on assets set aside to fund these plans, rates of compensation increases, employee turnover rates, anticipated mortality rates and anticipated future healthcare cost trends.

 

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These estimates and assumptions are based on the Company’s historical experience combined with management’s knowledge and understanding of current facts and circumstances. The selection of the discount rate is based on an index given projected plan payouts.

Accumulated Other Comprehensive Loss

The balance in accumulated other comprehensive loss at December 31, 2011 and 2010 consists of the following:

 

     December 31,  
     2011     2010  

Unrecognized actuarial loss and prior service costs

   $ (46,482   $ (29,362

Cash flow hedges

     (1,154     (1,122

Increase in estimated fair value of investment in debt securities

     4,546        1,685   
  

 

 

   

 

 

 
   $ (43,090   $ (28,799
  

 

 

   

 

 

 

Research and Development

Research and development costs are expensed as incurred. The Company’s research and development program is mainly involved with the development of improved products and processes, primarily for the Turf & Specialty operating segment. The Company expended approximately $0.8 million, $1.8 million and $1.4 million on research and development activities during 2011, 2010 and 2009, respectively. In 2008, the Company, along with several partners, was awarded a $5 million grant from the Ohio Third Frontier Commission. The grant is for the development and commercialization of advanced granules and other emerging technologies to provide solutions for the economic health and environmental concerns of today’s agricultural industry. For the years ended December 31, 2011, 2010 and 2009, the Company received $0.3 million, $0.9 million and $0.9 million, respectively, as part of this grant.

Advertising

Advertising costs are expensed as incurred. Advertising expense of $4.0 million, $4.1 million and $4.0 million in 2011, 2010, and 2009, respectively, is included in operating, administrative and general expenses.

New Accounting Standards

In May 2011, the Financial Accounting Standards Board (“FASB”) updated Accounting Standards Code (“ASC”) Topic 820, to clarify requirements on fair value measurements and related disclosures. This update is effective for interim and annual periods beginning after December 15, 2011. The additional requirements in this update will be included in the note on fair value measurements upon adoption in the first quarter of 2012. The new standard will have no impact on financial condition or results of operations.

In June 2011, the FASB issued Accounting Standards Update No. 2011-05, Comprehensive Income (Topic 220): Presentation of Comprehensive Income (“ASU 2011-05”). The amendments in ASU 2011-05 eliminate the option to report other comprehensive income in the statement of equity and require entities to present the total of comprehensive income, the components of net income, and the components of other comprehensive income either in a single continuous statement of comprehensive income or in two separate but consecutive statements. ASU 2011-05 is effective for interim and annual periods beginning after December 15, 2011. The adoption of this guidance will change financial statement presentation and require expanded disclosures in the Company’s Consolidated Financial Statements but will not impact financial results.

In September 2011, the FASB issued Accounting Standards Update No. 2011-08, Intangibles – Goodwill and Other (Topic 350): Testing Goodwill for Impairment (“ASU 2011-08”). ASU 2011-08 is intended to simplify the testing of goodwill for impairment by permitting an entity to first assess qualitative factors to determine whether it is more likely than not that the fair value of a reporting unit is less than its carrying amount as a basis for determining whether it is necessary to perform the two-step goodwill impairment test described in Topic 350. The amendments are effective for annual and interim goodwill impairment tests performed for fiscal years beginning after December 15, 2011, although early adoption is permitted.

 

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The Company implemented the requirements of ASU 2011-08 for the 2011 annual goodwill impairment analysis that was completed in the fourth quarter. See Note 12 to the Consolidated Financial Statements for more information on the analysis performed.

In December 2011, the FASB issued Accounting Standards Update No. 2011-11, Disclosures about Offsetting Assets and Liabilities (Topic 210). The new disclosure requirements mandate that entities disclose both gross and net information about instruments and transactions eligible for offset in the statement of financial position as well as instruments and transactions subject to an agreement similar to a master netting arrangement. In addition, the standard requires disclosure of collateral received and posted in connection with master netting agreements or similar arrangements. The amendments are effective for annual reporting periods beginning on or after January 1, 2013, and interim periods within those annual periods. The disclosures required by the amendments are required to be applied retrospectively for all comparative periods presented. The adoption of this amended guidance will require expanded disclosure in the notes to the Company’s Consolidated Financial Statements but will not impact financial results.

2. Inventories

Major classes of inventories are as follows:

 

     December 31,  
(in thousands)    2011      2010  

Grain

   $ 570,337       $ 493,911   

Ethanol

     5,461         3,356   

Agricultural fertilizer and supplies

     118,716         90,182   

Lawn and garden fertilizer and corncob products

     37,001         32,954   

Retail merchandise

     25,612         24,416   

Railcar repair parts

     3,063         2,058   

Other

     269         312   
  

 

 

    

 

 

 
   $ 760,459       $ 647,189   
  

 

 

    

 

 

 

3. Property, Plant and Equipment

The components of property, plant and equipment are as follows:

 

     December 31,  
(in thousands)    2011      2010  

Land

   $ 17,655       $ 15,424   

Land improvements and leasehold improvements

     47,958         45,080   

Buildings and storage facilities

     150,461         141,349   

Machinery and equipment

     191,833         181,650   

Software

     10,861         10,306   

Construction in progress

     13,006         2,572   
  

 

 

    

 

 

 
     431,774         396,381   

Less: accumulated depreciation and amortization

     256,687         245,349   
  

 

 

    

 

 

 
   $ 175,087       $ 151,032   
  

 

 

    

 

 

 

 

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Depreciation expense on property, plant and equipment amounted to $20.4 million, $18.7 million and $17.4 million in 2011, 2010 and 2009, respectively.

Railcar assets leased to others

The components of railcar assets leased to others are as follows:

 

     December 31,  
(in thousands)    2011      2010  

Railcar assets leased to others

   $ 272,883       $ 234,667   

Less: accumulated depreciation

     75,746         66,184   
  

 

 

    

 

 

 
   $ 197,137       $ 168,483   
  

 

 

    

 

 

 

Depreciation expense on railcar assets leased to others amounted to $13.8 million, $14.0 million and $14.1 million in 2011, 2010 and 2009, respectively.

During the fourth quarter of 2010, a group of railcars were found to have major defects and were written down to scrap value which resulted in a $1.2 million loss. There were no significant impairment charges incurred in 2011.

4. Derivatives

The margin deposit assets and liabilities which were shown net on the face of the balance sheet in previous periods are now included in short-term commodity derivative assets and liabilities, as appropriate. Prior periods have been reclassified to conform to current year presentation. The change in presentation had no effect on current or total assets and liabilities on the Consolidated Balance Sheets.

The Company’s operating results are affected by changes to commodity prices. The Grain and Ethanol businesses have established “unhedged” position limits (the amount of a commodity, either owned or contracted for, that does not have an offsetting derivative contract to lock in the price). To reduce the exposure to market price risk on commodities owned and forward grain and ethanol purchase and sale contracts, the Company enters into exchange traded commodity futures and options contracts and over the counter forward and option contracts with various counterparties. The exchange traded contracts are primarily via the regulated Chicago Mercantile Exchange. The Company’s forward purchase and sales contracts are for physical delivery of the commodity in a future period. Contracts to purchase commodities from producers generally relate to the current or future crop years for delivery periods quoted by regulated commodity exchanges. Contracts for the sale of commodities to processors or other commercial consumers generally do not extend beyond one year.

All of these contracts are considered derivatives. While the Company considers its commodity contracts to be effective economic hedges, the Company does not designate or account for its commodity contracts as hedges as defined under current accounting standards. The Company accounts for its commodity derivatives at estimated fair value, the same method it uses to value its grain inventory. The estimated fair value of the commodity derivative contracts that require the receipt or posting of cash collateral is recorded on a net basis (offset against cash collateral posted or received, also known as margin deposits) within commodity derivative assets or liabilities. Management determines fair value based on exchange-quoted prices and in the case of its forward purchase and sale contracts, estimated fair value is adjusted for differences in local markets and non-performance risk. For contracts for which physical delivery occurs, balance sheet classification is based on estimated delivery date. For futures, options and over-the-counter contracts in which physical delivery is not expected to occur but, rather, the contract is expected to be net settled, the Company classifies these contracts as current or noncurrent assets or liabilities, as appropriate, based on the Company’s expectations as to when such contracts will be settled.

Realized and unrealized gains and losses in the value of commodity contracts (whether due to changes in commodity prices, changes in performance or credit risk, or due to sale, maturity or extinguishment of the commodity contract) and grain inventories are included in sales and merchandising revenues.

 

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The following table presents at December 31, 2011 and December 31, 2010, a summary of the estimated fair value of the Company’s commodity derivative instruments that require cash collateral and the associated cash posted/received as collateral.

 

     December 31, 2011      December 31, 2010  
(in thousands)    Net
derivative
asset
position
    Net
derivative
liability
position
     Net
derivative
asset

position
    Net
derivative
liability
position
 

Collateral paid

   $ 66,870      $ —         $ 166,589      $ —     

Collateral received

     —          —           —          —     

Fair value of derivatives

     (20,480     —           (146,330     —     
  

 

 

   

 

 

    

 

 

   

 

 

 

Balance at end of period

   $ 46,390      $ —         $ 20,259      $ —     
  

 

 

   

 

 

    

 

 

   

 

 

 

Certain contracts allow the Company to post grain inventory as collateral rather than cash. Grain inventory posted as collateral on derivative contracts are recorded in Inventories on the Condensed Consolidated Balance Sheets and the estimated fair value of such inventory was $1.0 million and $27.3 million as of December 31, 2011 and 2010, respectively.

The following table presents the fair value of the Company’s commodity derivatives as of December 31, 2011 and 2010, and the balance sheet line item in which they are located:

 

     December 31,  
(in thousands)    2011     2010  

Forward commodity contracts included in Commodity derivative assets - current

   $ 37,560      $ 226,216   

Forward commodity contracts included in Commodity derivative assets - noncurrent

     2,289        18,113   

Forward commodity contracts included in Commodity derivative liabilities - current

     (15,874     (57,621

Forward commodity contracts included in Commodity derivative liabilities - noncurrent

     (1,519     (3,279

Regulated futures and options contracts included in Commodity derivatives (a)

     (23,367     (105,030

Over-the-counter contracts included in Commodity derivatives (a)

     2,887        (41,300
  

 

 

   

 

 

 

Total estimated fair value of commodity derivatives

   $ 1,976      $ 37,099   
  

 

 

   

 

 

 

 

(a) The fair value of futures, options and over-the-counter contracts are offset by cash collateral posted or received and included as a net amount in the Consolidated Balance Sheets.

The gains included in the Company’s Consolidated Statements of Income and the line items in which they are located for the years ended December 31, 2011 and 2010 are as follows:

 

     December 31,  
(in thousands)    2011      2010  

Gains (losses) on commodity derivatives included in sales and merchandising revenues

   $ 131,209       $ (53,942

 

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At December 31, 2011, the Company had the following bushels of grain commodity derivative contracts and gallons of ethanol derivative contracts outstanding (on a gross basis):

 

Commodity

   Number of
bushels

(in thousands)
     Number of
tons
(in thousands)
     Number of
gallons

(in thousands)
 

Non-exchange traded:

        

Corn

     200,072         —           —     

Soybeans

     10,568         —           —     

Wheat

     6,593         —           —     

Oats

     11,581         —           —     

Ethanol

     —           —           239,240   

Other

     —           98         —     
  

 

 

    

 

 

    

 

 

 

Subtotal

     228,814         98         239,240   
  

 

 

    

 

 

    

 

 

 

Exchange traded:

        

Corn

     96,500         —           —     

Soybeans

     16,570         —           —     

Wheat

     46,935         —           —     

Oats

     1,715         —           —     

Ethanol

     —           —           29,463   

Other

     —           —           10   
  

 

 

    

 

 

    

 

 

 

Subtotal

     161,720         —           29,473   
  

 

 

    

 

 

    

 

 

 

Total

     390,534         98         268,713   
  

 

 

    

 

 

    

 

 

 

Interest Rate Derivatives

The Company periodically enters into interest rate contracts to manage interest rate risk on borrowing or financing activities. One of the Company’s long-term interest rate swaps is recorded in other long-term liabilities and is designated as a cash flow hedge; accordingly, changes in the fair value of this instrument are recognized in other comprehensive income. The terms of the swap match the terms of the underlying debt instrument. The deferred derivative gains and losses on the interest rate swap are reclassified into income over the term of the underlying hedged items. For each of the years ended December 31, 2011, 2010 and 2009, the Company reclassified less than $0.1 million of accumulated other comprehensive loss into earnings. The Company expects to reclassify less than $0.1 million of accumulated other comprehensive loss into earnings in the next twelve months.

The Company has other interest rate contracts that are not designated as hedges. While the Company considers all of its interest rate derivative positions to be effective economic hedges of specified risks, these interest rate contracts are recorded on the balance sheet in other current assets or liabilities (if short-term in nature) or in other assets or other long-term liabilities (if non-current in nature) and changes in fair value are recognized currently in income as interest expense.

 

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The following table presents the open interest rate contracts at December 31, 2011:

 

Interest Rate

Hedging

Instrument

   Year
Entered
   Year of
Maturity
   Initial
Notional
Amount

(in  millions)
    

Hedged Item

   Interest
Rate
Short-term               

Caps

   2011    2012    $ 80.0      

Interest rate component of debt – not accounted for as a hedge

   0.60% to 3.42%
Long-term               

Swap

   2005    2016    $ 4.0      

Interest rate component of an operating lease – not accounted for as a hedge

   5.23%

Swap

   2006    2016    $ 14.0      

Interest rate component of debt – accounted for as cash flow hedge

   5.95%

Cap

   2011    2014    $ 20.0      

Interest rate component of debt – not accounted for as a hedge

   1.36%

Cap

   2011    2013    $ 40.0      

Interest rate component of debt – not accounted for as a hedge

   1.62% to 1.65%

At December 31, 2011 and 2010, the Company had recorded the following amounts for the fair value of the Company’s interest rate derivatives:

 

     December 31,  
(in thousands)    2011     2010  
Derivatives not designated as hedging instruments     

Interest rate contracts included in other assets

   $ 31      $ 6   

Interest rate contracts included in other long term liabilities

     (372     (368
  

 

 

   

 

 

 

Total fair value of interest rate derivatives not designated as hedging instruments

   $ (341   $ (362
  

 

 

   

 

 

 
Derivatives designated as hedging instruments     

Interest rate contract included in other long term liabilities

   $ (1,856   $ (1,768
  

 

 

   

 

 

 

Total fair value of interest rate derivatives designated as hedging instruments

   $ (1,856   $ (1,768
  

 

 

   

 

 

 

The losses included in the Company’s Consolidated Statements of Income and the line item in which they are located for interest rate derivatives not designated as hedging instruments are as follows:

 

     Year ended
December 31,
 
(in thousands)    2011     2010  

Interest expense

   $ (232   $ (133

The losses included in the Company’s Consolidated Statements of Equity and the line item in which they are located for interest rate derivatives designated as hedging instruments are as follows:

 

     Year ended
December 31,
 
(in thousands)    2011     2010  

Accumulated other comprehensive loss

   $ (88   $ (229

Foreign Currency Derivatives

The Company holds a zero cost foreign currency collar to hedge the change in conversion rate between the Canadian dollar and the U.S. dollar for railcar leases in Canada. This zero cost collar, which is being accounted for as a cash flow hedge, has an initial notional amount of $6.8 million and places a floor and ceiling on the Canadian dollar to U.S. dollar exchange rate at $0.9875 and $1.069, respectively. Changes in the fair value of this derivative are included as a component of other comprehensive income or loss. The terms of the collar match the underlying lease agreements and therefore any ineffectiveness is considered immaterial.

 

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At December 31, 2011 and 2010, the Company had recorded the following amount for the fair value of the Company’s foreign currency derivatives:

 

     Year ended
December 31,
 
(in thousands)    2011      2010  

Foreign currency contract included in other assets

   $ —         $ (26

The gains (losses) included in the Company’s Consolidated Statements of Equity and the line item in which they are located for foreign currency derivatives designated as hedging instruments are as follows:

 

     Year ended
December 31,
 
(in thousands)    2011      2010  

Accumulated other comprehensive loss

   $ 26       $ (68

Swaptions

In 2011, the Company entered into two $10 million swaptions for Rail purchase options on sale leaseback transactions to manage the risk of higher interest rates in the future. The effective dates of the options to enter into a swap are September 28, 2012 and 2013. The swaptions are recorded at fair value and are marked-to-market each reporting period, with the change recorded in income as interest expense.

At December 31, 2011 and 2010, the Company had recorded the following amount for the fair value of the Company’s swaptions:

 

     December 31,  
(in thousands)    2011      2010  

Swaptions included in other assets

   $ 19       $ —     

The losses included in the Company’s Consolidated Statements of Income and the line item in which they are located for swaptions are as follows:

 

     December 31,  
(in thousands)    2011     2010  

Interest expense

   $ (328   $ —     

5. Earnings per Share

Unvested share-based payment awards that contain non-forfeitable rights to dividends are participating securities and are included in the computation of earnings per share pursuant to the two-class method. The two-class method of computing earnings per share is an earnings allocation formula that determines earnings per share for common stock and any participating securities according to dividends declared (whether paid or unpaid) and participation rights in undistributed earnings. The Company’s nonvested restricted stock are considered participating securities since the share-based awards contain a non-forfeitable right to dividends irrespective of whether the awards ultimately vest.

 

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     Year ended December 31,  
(in thousands, except per share data)    2011      2010      2009  

Net income attributable to The Andersons, Inc.

   $ 95,106       $ 64,662       $ 38,351   

Less: Distributed and undistributed earnings allocated to nonvested restricted stock

     369         204         122   
  

 

 

    

 

 

    

 

 

 

Earnings available to common shareholders

   $ 94,737       $ 64,458       $ 38,229   
  

 

 

    

 

 

    

 

 

 

Earnings per share – basic:

        

Weighted average shares outstanding – basic

     18,457         18,356         18,190   

Earnings per common share – basic

   $ 5.13       $ 3.51       $ 2.10   

Earnings per share – diluted:

        

Weighted average shares outstanding – basic

     18,457         18,356         18,190   

Effect of dilutive options

     162         151         179   
  

 

 

    

 

 

    

 

 

 

Weighted average shares outstanding – diluted

     18,619         18,507         18,369   
  

 

 

    

 

 

    

 

 

 

Earnings per common share – diluted

   $ 5.09       $ 3.48       $ 2.08   

There were no antidilutive equity instruments at December 31, 2011, 2010 or 2009.

6. Employee Benefit Plan Obligations

The Company provides full-time employees with pension benefits under defined benefit and defined contribution plans. The measurement date for all plans is December 31. The Company’s expense for its defined contribution plans amounted to $7.8 million in 2011, $5.3 million in 2010 and $3.3 million in 2009. The Company also provides certain health insurance benefits to employees as well as retirees.

The Company has both funded and unfunded noncontributory defined benefit pension plans. The plans provide defined benefits based on years of service and average monthly compensation using a career average formula. Pension benefits for the retail line of business employees were frozen at December 31, 2006. Pension benefits for the non-retail line of business employees were frozen at July 1, 2010.

The Company also has postretirement health care benefit plans covering substantially all of its full time employees hired prior to January 1, 2003. These plans are generally contributory and include a cap on the Company’s share for most retirees.

In March 2010, the Patient Protection and Affordable Care Act (“PPACA”) was signed into law. One of the provisions of the PPACA eliminates the tax deductibility of retiree health care costs to the extent of federal subsidies received by plan sponsors that provide retiree prescription drug benefits equivalent to Medicare Part D coverage. As a result, the Company was required to make an adjustment to its deferred tax asset associated with its postretirement benefit plan in the amount of $1.4 million for the year ended December 31, 2010. The offset to this adjustment was included in the provision for income taxes on the Company’s Consolidated Statements of Income.

 

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Obligation and Funded Status

Following are the details of the obligation and funded status of the pension and postretirement benefit plans:

 

(in thousands)

   Pension Benefits     Postretirement Benefits  
Change in benefit obligation    2011     2010     2011     2010  

Benefit obligation at beginning of year

   $ 90,603      $ 74,875      $ 24,593      $ 21,294   

Service cost

     —          1,614        555        465   

Interest cost

     4,578        4,339        1,285        1,213   

Actuarial (gains)/losses

     16,363        12,120        6,020        2,383   

Participant contributions

     —          —          478        444   

Retiree drug subsidy received

     —          —          202        118   

Benefits paid

     (1,568     (2,345     (1,575     (1,324
  

 

 

   

 

 

   

 

 

   

 

 

 

Benefit obligation at end of year

   $ 109,976      $ 90,603      $  31,558      $  24,593   
  

 

 

   

 

 

   

 

 

   

 

 

 

 

(in thousands)    Pension Benefits     Postretirement Benefits  
Change in plan assets    2011     2010     2011     2010  

Fair value of plan assets at beginning of year

   $ 84,097      $ 70,423      $ —        $ —     

Actual gains (loss) on plan assets

     (91     9,852        —          —     

Company contributions

     5,167        6,167        1,097        880   

Participant contributions

     —          —          478        444   

Benefits paid

     (1,568     (2,345     (1,575     (1,324
  

 

 

   

 

 

   

 

 

   

 

 

 

Fair value of plan assets at end of year

   $ 87,605      $ 84,097      $ —        $ —     
  

 

 

   

 

 

   

 

 

   

 

 

 

Funded status of plans at end of year

   $ (22,371   $ (6,506   $ (31,558   $ (24,593
  

 

 

   

 

 

   

 

 

   

 

 

 

Amounts recognized in the Consolidated Balance Sheets at December 31, 2011 and 2010 consist of:

 

     Pension Benefits     Postretirement Benefits  
(in thousands)    2011     2010     2011     2010  

Accrued expenses

   $ (213   $ (210   $ (1,211   $ (1,196

Employee benefit plan obligations

     (22,158     (6,296     (30,347     (23,397
  

 

 

   

 

 

   

 

 

   

 

 

 

Net amount recognized

   $ (22,371   $ (6,506   $ (31,558   $ (24,593
  

 

 

   

 

 

   

 

 

   

 

 

 

 

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Following are the details of the pre-tax amounts recognized in accumulated other comprehensive loss at December 31, 2011:

 

     Pension Benefits      Postretirement Benefits  
(in thousands)    Unamortized
Actuarial
Net Losses
    Unamortized
Prior
Service

Costs
     Unamortized
Actuarial
Net Losses
    Unamortized
Prior
Service

Costs
 

Balance at beginning of year

   $ 39,161      $ —         $ 10,761      $ (3,070

Amounts arising during the period

     22,691        —           6,020        —     

Amounts recognized as a component of net periodic benefit cost

     (940     —           (901     543   
  

 

 

   

 

 

    

 

 

   

 

 

 

Balance at end of year

   $ 60,912      $ —         $ 15,880      $ (2,527
  

 

 

   

 

 

    

 

 

   

 

 

 

The amounts in accumulated other comprehensive loss that are expected to be recognized as components of net periodic benefit cost during the next fiscal year are as follows:

 

(in thousands)    Pension      Postretirement     Total  

Prior service cost

   $ —         $ (543   $ (543

Net actuarial loss

     1,799         1,306        3,105   

The accumulated benefit obligations related to the Company’s defined benefit pension plans are $110.0 million and $90.4 million as of December 31, 2011 and 2010, respectively.

Amounts applicable to the Company’s defined benefit plans with accumulated benefit obligations in excess of plan assets are as follows:

 

     December 31,  
(in thousands)    2011      2010  

Projected benefit obligation

   $ 109,976       $ 90,603   

Accumulated benefit obligation

   $ 109,976       $ 90,357   

The combined benefits expected to be paid for all Company defined benefit plans over the next ten years (in thousands) are as follows:

 

Year

  Expected
Pension
Benefit Payout
     Expected
Postretirement
Benefit Payout
     Medicare
Part D

Subsidy
 

2012

  $ 3,784       $ 1,372       $ (161

2013

    3,980         1,455         (187

2014

    4,346         1,547         (209

2015

    5,036         1,638         (236

2016

    5,279         1,723         (267

2017-2021

    31,164         10,040         (1,903

 

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Following are components of the net periodic benefit cost for each year:

 

     Pension Benefits     Postretirement Benefits  
(in thousands)    2011     2010     2009     2011     2010     2009  

Service cost

   $ —        $ 1,614      $ 2,861      $ 555      $ 465      $ 412   

Interest cost

     4,578        4,339        4,001        1,285        1,213        1,155   

Expected return on plan assets

     (6,236     (5,451     (4,356     —          —          —     

Amortization of prior service cost

     —          —          (392     (543     (511     (511

Recognized net actuarial loss

     940        1,817        3,503        901        691        624   

Curtailment gain

     —          —          (4,132     —          —          —     
  

 

 

   

 

 

   

 

 

   

 

 

   

 

 

   

 

 

 

Net periodic benefit cost

   $ (718   $ 2,319      $ 1,485      $ 2,198      $ 1,858      $ 1,680   
  

 

 

   

 

 

   

 

 

   

 

 

   

 

 

   

 

 

 

Following are weighted average assumptions of pension and postretirement benefits for each year:

 

     Pension Benefits     Postretirement Benefits  
     2011     2010     2009     2011     2010     2009  

Used to Determine Benefit Obligations at Measurement Date

            

Discount rate (a)

     4.30     5.20     5.70     4.30     5.30     5.80

Rate of compensation increases

     N/A        3.50     3.50     —          —          —     

Used to Determine Net Periodic Benefit Cost for Years ended December 31

            

Discount rate (b)

     5.20     5.70     6.10     5.30     5.80     6.10

Expected long-term return on plan assets

     7.75     8.00     8.25     —          —          —     

Rate of compensation increases

     3.50     3.50     4.50     —          —          —     

 

(a) In 2011, 2010 and 2009, the calculated discount rate for the unfunded pension plan was different than the defined benefit pension plan. The calculated rate for the supplemental employee retirement plan was 3.20%, 4.20% and 6.00% in 2011, 2010 and 2009, respectively.
(b) In 2011 and 2010, the calculated discount rate for the unfunded pension plan was different than the defined benefit pension plan. The calculated rate for the supplemental employee retirement plan was 4.20% and 6.00% in 2011 and 2010, respectively.

The discount rate is calculated based on projecting future cash flows and aligning each year’s cash flows to the Citigroup Pension Discount Curve and then calculating a weighted average discount rate for each plan. The Company has elected to use the nearest tenth of a percent from this calculated rate.

The expected long-term return on plan assets was determined based on the current asset allocation and historical results from plan inception. The expected long-term rate of return on plan assets is based on a target allocation of assets, which is based on a goal of earning the highest rate of return while maintaining risk at acceptable levels and is disclosed in the Plan Assets section of this Note. The plan strives to have assets sufficiently diversified so that adverse or unexpected results from one security class will not have an unduly detrimental impact on the entire portfolio.

Assumed Health Care Cost Trend Rates at Beginning of Year

 

      2011     2010  

Health care cost trend rate assumed for next year

     7.5     8.0

Rate to which the cost trend rate is assumed to decline (the ultimate trend rate)

     5.0     5.0

Year that the rate reaches the ultimate trend rate

     2017        2017   

 

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The assumed health care cost trend rate has an effect on the amounts reported for postretirement benefits. A one-percentage-point change in the assumed health care cost trend rate would have the following effects:

 

     One-Percentage-Point  
(in thousands)    Increase     Decrease  

Effect on total service and interest cost components in 2011

   $ (18   $ 16   

Effect on postretirement benefit obligation as of December 31, 2011

     (164     140   

Plan Assets

The Company’s pension plan weighted average asset allocations at December 31 by asset category, are as follows:

 

Asset Category    2011     2010  

Equity securities

     57     68

Fixed income securities

     41     31

Cash and equivalents

     2     1
  

 

 

   

 

 

 
     100     100
  

 

 

   

 

 

 

The plan assets are allocated within the broader asset categories in investments that focus on more specific sectors. Within equity securities, subcategories include large cap growth, large cap value, small cap growth, small cap value, and internationally focused investment funds. These funds are judged in comparison to benchmark indexes that best match their specific category. Within fixed income securities, the funds are invested in a broad cross section of securities to ensure diversification. These include treasury, government agency, corporate, securitization, high yield, global, emerging market and other debt securities.

The investment policy and strategy for the assets of the Company’s funded defined benefit plan includes the following objectives:

 

   

ensure superior long-term capital growth and capital preservation;

 

   

reduce the level of the unfunded accrued liability in the plan; and

 

   

offset the impact of inflation.

Risks of investing are managed through asset allocation and diversification. Investments are given extensive due diligence by an impartial third party investment firm. All investments are monitored and re-assessed by the Company’s pension committee on a semi-annual basis. Available investment options include U.S. Government and agency bonds and instruments, equity and debt securities of public corporations listed on U.S. stock exchanges, exchange listed U.S. mutual funds and institutional portfolios investing in equity and debt securities of publicly traded domestic or international companies and cash or money market securities. In order to reduce risk and volatility, the Company has placed the following portfolio market value limits on its investments, to which the investments must be rebalanced after each quarterly cash contribution. Note that the single security restriction does not apply to mutual funds or institutional investment portfolios. No securities are purchased on margin, nor are any derivatives used to create leverage. The overall expected long-term rate of return is determined by using long-term historical returns for equity and fixed income securities in proportion to their weight in the investment portfolio.

 

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Table of Contents
     Percentage of Total Portfolio Market
Value
 
     Minimum     Maximum     Single
Security
 

Equity based

     30     70     <5

Fixed income based

     20     70     <5

Cash and equivalents

     1     5     <5

Alternative investments

     0     20     <5

The following table presents the fair value of the assets (by asset category) in the Company’s defined benefit pension plan at December 31, 2011 and 2010:

December 31, 2011

 

$00,000 $00,000 $00,000 $00,000

(in thousands)

Assets

   Level 1      Level 2      Level 3      Total  

Mutual funds

   $ 10,773       $ —         $ —         $ 10,773   

Money market fund

     —           1,659         —           1,659   

Equity funds

     —           39,573         —           39,573   

Fixed income funds

     —           35,600         —           35,600   
  

 

 

    

 

 

    

 

 

    

 

 

 

Total

   $ 10,773       $ 76,832       $ —         $ 87,605   
  

 

 

    

 

 

    

 

 

    

 

 

 

December 31, 2010

 

$00,000 $00,000 $00,000 $00,000

(in thousands)

Assets

   Level 1      Level 2      Level 3      Total  

Mutual funds

   $ 12,119       $ —         $ —         $ 12,119   

Money market fund

     —           793         —           793   

Equity funds

     —           45,502         —           45,502   

Fixed income funds

     —           25,683         —           25,683   
  

 

 

    

 

 

    

 

 

    

 

 

 

Total

   $ 12,119       $ 71,978       $ —         $ 84,097   
  

 

 

    

 

 

    

 

 

    

 

 

 

There is no equity or debt of the Company included in the assets of the defined benefit plan.

Cash Flows

The Company expects to make contributions to the defined benefit pension plan of up to $3.0 million in 2012. The Company reserves the right to contribute more or less than this amount. For the year ended December 31, 2011, the Company contributed $5.0 million to the defined benefit pension plan.

7. Segment Information

During the first quarter of 2011, management separated the segment previously reported as Grain & Ethanol into two separate reportable segments for external financial reporting. The Company evaluated the impact of this change on the recoverability of goodwill and no impairment charge was necessary. Corresponding items of segment information for earlier periods have been reclassified to conform to current year presentation.

The Company’s operations include six reportable business segments that are distinguished primarily on the basis of products and services offered. The Grain business includes grain merchandising, the operation of terminal grain elevator facilities and the investment in Lansing Trade Group, LLC (“LTG”). The Ethanol business purchases and sells ethanol and also manages the ethanol production facilities organized as limited liability companies (“ethanol LLCs”) in which the Company has investments and various service contracts for these investments.

 

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Rail operations include the leasing, marketing and fleet management of railcars and locomotives, railcar repair and metal fabrication. The Plant Nutrient business manufactures and distributes agricultural inputs, primarily fertilizer, to dealers and farmers. Turf & Specialty operations include the production and distribution of turf care and corncob-based products. The Retail business operates large retail stores, a specialty food market, a distribution center and a lawn and garden equipment sales and service shop. Included in “Other” are the corporate level amounts not attributable to an operating segment.

The segment information below includes the allocation of expenses shared by one or more operating segments. Although management believes such allocations are reasonable, the operating information does not necessarily reflect how such data might appear if the segments were operated as separate businesses. Inter-segment sales are made at prices comparable to normal, unaffiliated customer sales. Capital expenditures include additions to property, plant and equipment, software and intangible assets.

 

$0,000,000 $0,000,000 $0,000,000
     Year ended December 31,  
(in thousands)    2011      2010      2009  

Revenues from external customers

        

Grain

   $ 2,849,358       $ 1,936,813       $ 1,734,574   

Ethanol

     641,546         468,639         419,404   

Plant Nutrient

     690,631         619,330         491,293   

Rail

     107,459         94,816         92,789   

Turf & Specialty

     129,716         123,549         125,306   

Retail

     157,621         150,644         161,938   

Other

     —           —           —     
  

 

 

    

 

 

    

 

 

 

Total

   $ 4,576,331       $ 3,393,791       $ 3,025,304   
  

 

 

    

 

 

    

 

 

 

 

$0,000,000 $0,000,000 $0,000,000
     Year ended December 31,  
(in thousands)    2011      2010      2009  

Inter-segment sales

        

Grain

   $ 2       $ 3       $ 9   

Ethanol

     —           —           —     

Plant Nutrient

     16,527         13,517         12,245   

Rail

     593         637         634   

Turf & Specialty

     2,062         1,636         1,504   

Retail

     —           —           —     

Other

     —           —           —     
  

 

 

    

 

 

    

 

 

 

Total

   $      19,184       $      15,793       $      14,392   
  

 

 

    

 

 

    

 

 

 

 

$0,000,000 $0,000,000 $0,000,000
     Year ended December 31,  
(in thousands)    2011     2010      2009  

Equity in earnings (loss) of affiliates

       

Grain

   $ 23,748      $ 15,648       $ 5,816   

Ethanol

     17,715        10,351         11,636   

Plant Nutrient

     (13     8         8   

Rail

     —          —           —     

Turf & Specialty

     —          —           —     

Retail

     —          —           —     

Other

     —          —           3   
  

 

 

   

 

 

    

 

 

 

Total

   $      41,450      $      26,007       $      17,463   
  

 

 

   

 

 

    

 

 

 

 

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Table of Contents
     Year ended December 31,  
(in thousands)    2011      2010      2009  

Other income, net

        

Grain

   $ 2,462       $ 2,557       $ 2,030   

Ethanol

     159         176         289   

Plant Nutrient

     704         1,298         1,755   

Rail

     2,866         4,502         485   

Turf & Specialty

     880         1,335         1,131   

Retail

     638         608         683   

Other

     213         1,176         1,958   
  

 

 

    

 

 

    

 

 

 

Total

   $        7,922       $      11,652       $        8,331   
  

 

 

    

 

 

    

 

 

 

 

     Year ended December 31,  
(in thousands)    2011     2010      2009  

Interest expense (income)

       

Grain

   $ 13,277      $ 6,686       $ 8,735   

Ethanol

     1,048        1,629         628   

Plant Nutrient

     3,517        3,901         3,933   

Rail

     5,677        4,928         4,468   

Turf & Specialty

     1,381        1,604         1,429   

Retail

     899        1,039         961   

Other

     (543     78         534   
  

 

 

   

 

 

    

 

 

 

Total

   $      25,256      $      19,865       $      20,688   
  

 

 

   

 

 

    

 

 

 

 

     Year ended December 31,  
(in thousands)    2011     2010     2009  

Income (loss) before income taxes

      

Grain

   $ 87,288      $ 64,374      $ 33,777   

Ethanol

     23,344        17,013        17,577   

Plant Nutrient

     38,267        30,062        11,294   

Rail

     9,778        107        (1,034

Turf & Specialty

     2,000        3,443        4,735   

Retail

     (1,520     (2,534     (2,843

Other

     (12,998     (8,541     (3,225

Noncontrolling interest

     1,719        219        1,215   
  

 

 

   

 

 

   

 

 

 

Total

   $    147,878      $    104,143      $      61,496   
  

 

 

   

 

 

   

 

 

 

 

     December 31,  
(in thousands)    2011      2010      2009  

Identifiable assets

        

Grain

   $ 883,395       $ 978,273       $ 451,056   

Ethanol

     148,975         121,207         145,985   

Plant Nutrient

     240,543         208,548         205,968   

Rail (b) (c)

     246,188         196,149         194,748   

Turf & Specialty

     69,487         62,643         63,353   

Retail

     52,018         52,430         45,696   

Other

     93,517         80,140         177,585   
  

 

 

    

 

 

    

 

 

 

Total

   $ 1,734,123       $ 1,699,390       $ 1,284,391   
  

 

 

    

 

 

    

 

 

 

 

(a) 

Rail acquired 100% of newly issued cumulative convertible preferred shares in the amount of $13.1 million in 2010.

(b) 

Rail also had purchases of railcars in the amount of $64.2 million, $18.4 million and $25.0 million in 2011, 2010 and 2009, respectively.

 

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Table of Contents
     Year ended December 31,  
(in thousands)    2011      2010      2009  

Capital expenditures

        

Grain

   $ 24,284       $ 10,343       $ 6,129   

Ethanol

     —           —           16   

Plant Nutrient

     13,296         7,631         6,610   

Rail

     1,478         927         297   

Turf & Specialty

     2,089         2,237         1,305   

Retail

     1,230         8,827         1,157   

Other

     1,785         932         1,046   
  

 

 

    

 

 

    

 

 

 

Total

   $ 44,162       $ 30,897       $ 16,560   
  

 

 

    

 

 

    

 

 

 

 

     Year ended December 31,  
(in thousands)    2011      2010      2009  

Cash invested in affiliates

        

Ethanol

   $ —         $ 395       $ 1,100   

Plant Nutrient

     21         —           —     

Other

     100         —           100   
  

 

 

    

 

 

    

 

 

 

Total

   $      121       $      395       $   1,200   
  

 

 

    

 

 

    

 

 

 

 

     Year ended December 31,  
(in thousands)    2011      2010      2009  

Acquisition of businesses

        

Grain

   $ —         $ 39,293       $ —     

Plant Nutrient

     2,365         —           30,480   
  

 

 

    

 

 

    

 

 

 

Total

   $   2,365       $ 39,293       $ 30,480   
  

 

 

    

 

 

    

 

 

 

 

     Year ended December 31,  
(in thousands)    2011      2010      2009  

Depreciation and amortization

        

Grain

   $ 9,625       $ 7,580       $ 5,161   

Ethanol

     382         371         371   

Plant Nutrient

     9,913         10,225         8,665   

Rail

     14,780         15,107         15,967   

Turf & Specialty

     1,801         2,032         2,314   

Retail

     2,770         2,400         2,286   

Other

     1,566         1,198         1,256   
  

 

 

    

 

 

    

 

 

 

Total

   $ 40,837       $ 38,913       $ 36,020   
  

 

 

    

 

 

    

 

 

 

Grain sales for export to foreign markets amounted to $164.8 million, $267.3 million and $312.7 million in 2011, 2010 and 2009, respectively. Revenues from leased railcars in Canada totaled $13.3 million, $9.1 million and $12.4 million in 2011, 2010 and 2009, respectively. The net book value of the leased railcars at December 31, 2011 and 2010 was $29.0 million and $22.0 million, respectively. Lease revenue on railcars in Mexico totaled $0.4 million in 2011, $0.3 million in 2010 and $0.3 million in 2009.

 

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8. Related Parties

Equity Method Investments

The Company, directly or indirectly, holds investments in companies that are accounted for under the equity method. The Company’s equity in these entities is presented at cost plus its accumulated proportional share of income or loss, less any distributions it has received.

In January 2003, the Company became a minority investor in LTG, which focuses on grain merchandising as well as trading related to the energy and biofuels industry. The Company has increased its investment in LTG over time. As a result of share redemptions by LTG, the Company’s ownership percentage in LTG increased to 52% during the second quarter of 2010. Even though the Company holds a majority of the outstanding shares, all major operating decisions of LTG are made by LTG’s Board of Directors and the Company does not have a majority of the board seats. In addition, based on the terms of the operating agreement between LTG and its owners, the minority shareholders have substantive participating rights that allow them to effectively participate in the decisions made in the ordinary course of business that are significant to LTG. Due to these factors, the Company does not have control over LTG and therefore accounts for this investment under the equity method. The Company sells and purchases both grain and ethanol with LTG in the ordinary course of business on terms similar to sales and purchases with unrelated customers.

In 2005, the Company became a minority investor in The Andersons Albion Ethanol LLC (“TAAE”). TAAE is a producer of ethanol and its co-product distillers dried grains (“DDG”) at its 55 million gallon-per-year ethanol production facility in Albion, Michigan. The Company operates the facility under a management contract and provides corn origination, ethanol and DDG marketing and risk management services for which it is separately compensated. The Company also leases its Albion, Michigan grain facility to TAAE. During the third quarter of 2010, the Company purchased 59 additional units of TAAE from one of its investors. This purchase gives the Company 5,001 units, or a 50.01% ownership interest. While the Company holds a majority of the outstanding units of TAAE, a super-majority vote is required for all major operating decisions of TAAE based on the terms of the Operating Agreement. The Company has concluded that the super-majority vote requirement gives the minority shareholders substantive participating rights and therefore consolidation for book purposes is not appropriate. The Company accounts for its investment in TAAE under the equity method of accounting.

In 2006, the Company became a minority investor in The Andersons Clymers Ethanol LLC (“TACE”). TACE is also a producer of ethanol and its co-product DDG at a 110 million gallon-per-year ethanol production facility in Clymers, Indiana. The Company operates the facility under a management contract and provides corn origination, ethanol and DDG marketing and risk management services for which it is separately compensated. The Company also leases its Clymers, Indiana grain facility to TACE.

In 2006, the Company became a 50% investor in The Andersons Marathon Ethanol LLC (“TAME”). TAME is also a producer of ethanol and its co-product DDG at a 110 million gallon-per-year ethanol production facility in Greenville, Ohio. In January 2007, the Company transferred its 50% share in TAME to The Andersons Ethanol Investment LLC (“TAEI”), a consolidated subsidiary of the Company, of which a third party owns 34% of the shares. The Company operates the facility under a management contract and provides corn origination, ethanol and DDG marketing and risk management services for which it is separately compensated. In 2009 TAEI invested an additional $1.1 million in TAME, retaining a 50% ownership interest.

The Company has marketing agreements with the three ethanol LLCs under which the Company purchases and markets the ethanol produced to external customers. As compensation for these marketing services, the Company earns a fee on each gallon of ethanol sold. For two of the LLCs, the Company purchases 100% of the ethanol produced and then sells it to external parties. For the third LLC, the Company buys only a portion of the ethanol produced. The Company acts as the principal in these ethanol sales transactions to external parties as the Company has ultimate responsibility of performance to the external parties. Substantially all of these purchases and subsequent sales are executed through forward contracts on matching terms and, outside of the fee the Company earns for each gallon sold, the Company does not recognize any gross profit on the sales transactions. For the years ended December 31, 2011, 2010 and 2009, revenues recognized for the sale of ethanol purchased from related parties were $678.8 million, $482.6 million and $402.1 million, respectively. In addition to the ethanol marketing agreements, the Company holds corn origination agreements, under which the Company originates 100% of the corn used in production for each ethanol LLC.

 

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For this service, the Company receives a unit based fee. Similar to the ethanol sales described above, the Company acts as a principal in these transactions, and accordingly, records revenues on a gross basis. For the years ended December 31, 2011, 2010 and 2009, revenues recognized for the sale of corn under these agreements were $706.6 million, $445.6 million and $404.2 million, respectively. As part of the corn origination agreements, the Company also markets the ethanol DDG produced by the entities. For this service the Company receives a unit based fee. The Company does not purchase any of the DDG from the ethanol entities; however, as part of the agreement, the Company guarantees payment by the customer for DDG sales where the Company has identified the buyer. At December 31, 2011 and 2010, the three ethanol entities had a combined receivable balance for DDG of $7.8 million and $6.8 million, respectively, of which only $3,000 and $15,000, respectively, was more than thirty days past due. The Company has concluded that the fair value of this guarantee is inconsequential.

From time to time, the Company enters into derivative contracts with certain of its related parties, including the ethanol LLCs and LTG, for the purchase and sale of corn and ethanol, for similar price risk mitigation purposes and on similar terms as the purchase and sale of derivative contracts it enters into with unrelated parties. At December 31, 2011, the fair value of derivative contracts with related parties was a gross asset and liability of $0.6 million and $1.9 million, respectively.

The following table presents aggregate summarized financial information of LTG, TAAE, TACE and TAME as they qualified as significant subsidiaries in the aggregate. LTG was the only equity method investment that qualified as a significant subsidiary individually for the years ended December 31, 2011 and 2010.

 

     December 31,  
(in thousands)    2011      2010      2009  

Sales

   $ 6,938,345       $ 4,707,422       $ 3,436,192   

Gross profit

     168,383         133,653         106,755   

Income from continuing operations

     90,510         59,046         37,439   

Net income

     87,673         57,691         37,757   

Current assets

     707,400         697,371      

Non-current assets

     336,554         352,441      

Current liabilities

     514,671         550,463      

Non-current liabilities

     100,315         115,735      

Noncontrolling interest

     26,799         31,294      

The following table summarizes income earned from the Company’s equity method investees by entity:

 

(in thousands)    % ownership at
December  31,
2011

(direct and
indirect)
  2011      December 31,
2010
     2009  

The Andersons Albion Ethanol LLC

   50%   $ 5,285       $ 3,916       $ 5,735   

The Andersons Clymers Ethanol LLC

   38%     4,341         5,318         2,965   

The Andersons Marathon Ethanol LLC

   50%     8,089         1,117         2,936   

Lansing Trade Group, LLC

   52% *     23,558         15,133         5,781   

Other

   7%-33%     177         523         46   
    

 

 

    

 

 

    

 

 

 

Total

     $ 41,450       $ 26,007       $ 17,463   
    

 

 

    

 

 

    

 

 

 

 

* This does not consider restricted management units which once vested will reduce the ownership percentage by approximately 2%.

Total distributions received from unconsolidated affiliates were $17.8 million for the year ended December 31, 2011. The balance in retained earnings at December 31, 2011 that represents undistributed earnings of the Company’s equity method investments is $66.5 million.

 

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The following table presents the Company’s investment balance in each of its equity method investees by entity:

 

     December 31,  
(in thousands)    2011      2010  

The Andersons Albion Ethanol LLC

   $ 32,829       $ 31,048   

The Andersons Clymers Ethanol LLC

     40,001         37,496   

The Andersons Marathon Ethanol LLC

     43,019         34,929   

Lansing Trade Group, LLC

     81,209         70,143   

Other

     2,003         1,733   
  

 

 

    

 

 

 

Total

   $ 199,061       $ 175,349   
  

 

 

    

 

 

 

Investment in Debt Securities

During the second quarter of 2010, the Company paid $13.1 million to acquire 100% of newly issued cumulative convertible preferred shares of Iowa Northern Railway Corporation (“IANR”), which operates a short-line railroad in Iowa. As a result of this investment, the Company has a 49.9% voting interest in IANR, with the remaining 50.1% voting interest held by the common shareholders. The preferred shares purchased by the Company have certain rights associated with them, including voting, dividends, liquidation, redemption and conversion. Dividends accrue to the Company at a rate of 14% annually whether or not declared by IANR and are cumulative in nature. The Company can convert its preferred shares into common shares of IANR at any time, but the shares cannot be redeemed until after five years. This investment is accounted for as “available-for-sale” debt securities in accordance with ASC 320 and is carried at estimated fair value in other noncurrent assets on the Company’s Consolidated Balance Sheets. The estimated fair value of the Company’s investment in IANR as of December 31, 2011 was $20.4 million. Dividends received for the year ended December 31, 2011 were $0.9 million.

Based on the Company’s assessment, IANR is considered a variable interest entity (VIE). Since the Company does not possess the power to direct the activities of the VIE that most significantly impact the entity’s economic performance, it is not considered to be the primary beneficiary of IANR and therefore does not consolidate IANR. The decisions that most significantly impact the economic performance of IANR are made by IANR’s Board of Directors. The Board of Directors has five directors; two directors from the Company, two directors from the common shareholders and one independent director who is elected by unanimous decision of the other four directors. The vote of four of the five directors is required for all key decisions.

The Company’s current maximum exposure to loss related to IANR is $22.3 million, which represents the Company’s investment at fair value plus unpaid accrued dividends to date of $1.9 million. The Company does not have any obligation or commitments to provide additional financial support to IANR.

In the ordinary course of business, the Company will enter into related party transactions with each of the investments described above, along with other related parties. The following table sets forth the related party transactions entered into for the time periods presented:

 

     December 31,  
(in thousands)    2011      2010      2009  

Sales and revenues

   $ 864,216       $ 531,452       $ 474,724   

Purchases of product

     636,144         454,314         411,423   

Lease income (a)

     6,128         5,431         5,442   

Labor and benefits reimbursement (b)

     10,784         10,760         10,195   

Other expenses (c)

     192         —           —     

Accounts receivable at December 31 (d)

     14,730         14,991         13,641   

Accounts payable at December 31 (e)

     24,530         13,930         18,069   

 

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(a) Lease income includes the lease of the Company’s Albion, Michigan and Clymers, Indiana grain facilities as well as certain railcars to the various LLCs and IANR.
(b) The Company provides all operational labor to the ethanol LLCs and charges them an amount equal to the Company’s costs of the related services.
(c) Other expenses include payments to IANR for repair shop rent and use of their railroad reporting mark.
(d) Accounts receivable represents amounts due from related parties for sales of corn, leasing revenue and service fees.
(e) Accounts payable represents amounts due to related parties for purchases of ethanol.

The Company has a processing agreement with Midwest Renewable Energy, LLC (“MRE”) through its acquisition of B4 Grain, Inc. which was completed on December 31, 2010. The agreement stipulates that the Company supplies a sufficient quantity of corn to MRE to allow for ethanol processing at full capacity which the Company will then market on their behalf. The Company has evaluated all of the applicable criteria for an entity subject to consolidation under the provisions of ASC 810-10-15 and has concluded that MRE is considered a VIE. However, as the Company does not have the power to direct the activities that most significantly impact MRE’s economic performance, and does not have the obligation to absorb the losses or right to receive the benefits of MRE, it is not the primary beneficiary of MRE. Therefore, consolidation is not required under the variable interest model. There is no significant risk of loss to the Company relating to this VIE as the Company does not have any equity at risk or obligation to provide additional financial support to MRE.

9. Fair Value Measurements

Generally accepted accounting principles defines fair value as an exit price and also establishes a framework for measuring fair value. An exit price represents the amount that would be received to sell an asset or paid to transfer a liability in an orderly transaction between market participants. Fair value should be determined based on the assumptions that market participants would use in pricing the asset or liability. As a basis for considering such assumptions, a three-tier fair value hierarchy is used, which prioritizes the inputs used in measuring fair value as follows:

 

   

Level 1 inputs: Quoted prices (unadjusted) for identical assets or liabilities in active markets;

 

   

Level 2 inputs: Inputs other than quoted prices included in Level 1 that are observable for the asset or liability either directly or indirectly; and

 

   

Level 3 inputs: Unobservable inputs (e.g., a reporting entity’s own data).

In many cases, a valuation technique used to measure fair value includes inputs from multiple levels of the fair value hierarchy. The lowest level of significant input determines the placement of the entire fair value measurement in the hierarchy.

The following table presents the Company’s assets and liabilities that are measured at fair value on a recurring basis at December 31, 2011 and 2010.

 

(in thousands)    December 31, 2011  

Assets (liabilities)

   Level 1      Level 2      Level 3     Total  

Cash equivalents

   $ 183       $ —         $ —        $ 183   

Commodity derivatives, net

     43,503         22,876         2,467        68,846   

Convertible preferred securities (b)

     —           —           20,360        20,360   

Other assets and liabilities (a)

     24,875         —           (2,178     22,697   
  

 

 

    

 

 

    

 

 

   

 

 

 

Total

   $ 68,561       $   22,876       $ 20,649      $ 112,086   
  

 

 

    

 

 

    

 

 

   

 

 

 

 

(in thousands)    December 31, 2010  

Assets (liabilities)

   Level 1      Level 2      Level 3     Total  

Cash equivalents

   $ 213       $ —         $ —        $ 213   

Commodity derivatives, net

     61,559         129,723         12,406        203,688   

Convertible preferred securities (b)

     —           —           15,790        15,790   

Other assets and liabilities (a)

     17,983         —           (2,156     15,827   
  

 

 

    

 

 

    

 

 

   

 

 

 

Total

   $ 79,755       $ 129,723       $ 26,040      $ 235,518   
  

 

 

    

 

 

    

 

 

   

 

 

 

 

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(a) Included in other assets and liabilities is restricted cash, interest rate and foreign currency derivatives, swaptions and deferred compensation assets.
(b) Recorded in “Other noncurrent assets” on the Company’s Consolidated Balance Sheets

Level 1 commodity derivatives reflect the fair value of the futures and options contracts that the Company holds, net of the cash collateral that the Company has in its margin account.

A reconciliation of beginning and ending balances for the Company’s fair value measurements using Level 3 inputs is as follows:

 

     2011     2010  
(in thousands)    Interest
rate
derivatives
and
swaptions
    Convertible
preferred
securities
     Commodity
derivatives,
net
    Interest
rate
derivatives
    Convertible
preferred
securities
     Commodity
derivatives,
net
 

Asset (liability) at December 31,

   $ (2,156   $ 15,790       $ 12,406      $ (1,763   $ —         $ 1,948   

Investment in debt securities

     —          —           —          —          13,100         —     

Gains (losses) included in earnings

     (560     —           (9,109     (132     —           (1,519

Unrealized gains (losses) included in other comprehensive income

     (62     —           —          (297     —           —     

Increase in estimated fair value of investment in debt securities included in other comprehensive income

     —          4,570         —          —          2,690         —     

New contracts entered into

     600        —           —          36        —           —     

Transfers to level 2

     —          —           (1,234     —          —           —     

Transfers from level 2

     —          —           404        —          —           11,977   
  

 

 

   

 

 

    

 

 

   

 

 

   

 

 

    

 

 

 

Asset (liability) at December 31,

   $ (2,178   $ 20,360       $ 2,467      $ (2,156   $ 15,790       $ 12,406   
  

 

 

   

 

 

    

 

 

   

 

 

   

 

 

    

 

 

 

The majority of the Company’s assets and liabilities measured at fair value are based on the market approach valuation technique. With the market approach, fair value is derived using prices and other relevant information generated by market transactions involving identical or comparable assets or liabilities.

The Company’s convertible preferred securities are measured at fair value using a combination of the income and market approaches. Specifically, the income approach incorporates the use of the Discounted Cash Flow method, whereas the Market Approach incorporates the use of the Guideline Public Company method. Application of the Discounted Cash Flow method requires estimating the annual cash flows that the business enterprise is expected to generate in the future. The assumptions input into this method are estimated annual cash flows for a specified estimation period, the discount rate, and the terminal value at the end of the estimation period. In the Guideline Public Company method, valuation multiples, including total invested capital, are calculated based on financial statements and stock price data from selected guideline publicly traded companies. A comparative analysis is then performed for factors including, but not limited to size, profitability and growth to determine fair value.

The Company’s net commodity derivatives primarily consist of futures or options contracts via regulated exchanges and contracts with producers or customers under which the future settlement date and bushels (or gallons in the case of ethanol contracts) of commodities to be delivered (primarily wheat, corn, soybeans and ethanol) are fixed and under which the price may or may not be fixed. Depending on the specifics of the individual contracts, the fair value is derived from the futures or options prices on the CME or the New York Mercantile Exchange for similar commodities and delivery dates as well as observable quotes for local basis adjustments (the difference, which is attributable to local market conditions, between the quoted futures price and the local cash price). Although nonperformance risk, both of the Company and the counterparty, is present in each of these commodity contracts and is a component of the estimated fair values, based on the Company’s historical experience with its producers and customers and the Company’s knowledge of their businesses, the Company does not view nonperformance risk to be a significant input to fair value for the majority of these commodity contracts.

 

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However, in situations where the Company believes that nonperformance risk exists, based on past or present experience with a customer or knowledge of the customer’s operations or financial condition, the Company classifies these commodity contracts as Level 3 in the fair value hierarchy and, accordingly, records estimated fair value adjustments based on internal projections and views of these contracts.

Fair Values of Financial Instruments

Certain long-term notes payable and the Company’s debenture bonds bear fixed rates of interest and terms of up to 10 years. Based upon the Company’s credit standing and current interest rates offered by the Company on similar bonds and rates currently available to the Company for long-term borrowings with similar terms and remaining maturities, the Company estimates the fair values of its long-term debt instruments outstanding at December 31, 2011 and 2010, as follows:

 

(in thousands)    Carrying
Amount
     Fair Value  

2011:

     

Fixed rate long-term notes payable

   $ 179,160       $ 186,918   

Long-term notes payable, non-recourse

     954         966   

Debenture bonds

     29,483         30,666   
  

 

 

    

 

 

 
   $ 209,597       $ 218,550   
  

 

 

    

 

 

 

2010:

     

Fixed rate long-term notes payable

   $ 196,242       $ 199,292   

Long-term notes payable, non-recourse

     15,991         16,157   

Debenture bonds

     36,887         39,991   
  

 

 

    

 

 

 
   $ 249,120       $ 255,440   
  

 

 

    

 

 

 

The fair values of the Company’s cash equivalents, accounts receivable, and accounts payable approximate their carrying values as they are close to maturity.

10. Debt

Borrowing Arrangements

The Company maintains a borrowing arrangement with a syndicate of banks, which was amended on December 7, 2011, and provides the Company with $735 million (“Line A”) in short-term lines of credit and $115 million (“Line B”) in long-term lines of credit. It also provides the Company with $90 million in letters of credit. Any amounts outstanding on letters of credit will reduce the amount available on the lines of credit. The Company had standby letters of credit outstanding of $35.1 million at December 31, 2011. As of December 31, 2011, $71.5 million in borrowings was outstanding on Line A and no borrowings were outstanding on Line B. Borrowings under the line of credit bear interest at variable interest rates, which are based off LIBOR plus an applicable spread. The maturity date for Line A is December 2014 and September 2015 for Line B. Draw downs that are less than 90 days are recorded net in the Consolidated Statements of Cash Flows.

The long-term portion of the syndicate line can be drawn on and the resulting debt considered long-term when used for long-term purposes such as replacing long-term debt that is maturing, funding the purchase of long-term assets, or increasing permanent working capital when needed. The expectation at the time of drawing is that it will be kept open until more permanent replacement debt is secured, until other long-term assets are sold, or earnings are generated to pay it down.

The Company drew $20.0 million on the long-term syndicate line at the end of the first quarter, and again in the second quarter of 2011 as a partial replacement for $25.0 million in long-term private placement debt that was becoming a current maturity and another $17.0 million that was maturing. In the second half of the year, a combination of reduced borrowings due to a drop in commodity prices, increasing earnings and working capital, and lower capital spending than originally planned resulted in pay down of a

 

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significant amount of long-term debt. Total payments of long-term debt are $104.0 million year-to-date.

At December 31, 2011, the Company had a total of $743.4 million available for borrowing under its lines of credit.

The following information relates to short-term borrowings:

 

     December 31,  
(in thousands, except percentages)    2011     2010     2009  

Maximum amount borrowed

   $ 601,500      $ 305,000      $ 92,700   

Weighted average interest rate

     2.73     3.69     2.89

Long-Term Debt

Recourse Debt

Long-term debt consists of the following:

 

     December 31,  
(in thousands, except percentages)    2011      2010  

Note payable, 4.80%, payable at maturity, due 2011

   $ —         $ 17,000   

Note payable, 4.55%, payable at maturity, due 2012

     25,000         25,000   

Note payable, 5.52 %, payable at maturity, due 2013

     25,000         25,000   

Note payable, 6.10%, payable at maturity, due 2014

     25,000         25,000   

Note payable, 6.12%, payable at maturity, due 2015

     61,500         61,500   

Note payable, 6.78%, payable at maturity due 2018

     41,500         41,500   

Note payable, variable rate (2.82% at December 31, 2010), payable $110 monthly plus interest, due 2012 (a)

     —           10,031   

Note payable, variable rate (1.65% at December 31, 2011), payable in increasing amounts ($875 annually at December 31, 2011) plus interest, due 2023 (a)

     13,715         14,590   

Note payable, variable rate (1.09% at December 31, 2011), payable $58 monthly plus interest, due 2016 (a)

     10,150         10,850   

Note payable, 8.5%, payable $15 monthly, due 2016 (a)

     1,160         1,242   

Industrial development revenue bonds:

     

Variable rate (2.76% at December 31, 2011), due 2017 (a)

     8,881         9,000   

Variable rate (2.19% at December 31, 2011), due 2019 (a)

     4,650         4,650   

Variable rate (2.25% at December 31, 2011), due 2025 (a)

     3,100         3,100   

Variable rate (1.87% at December 31, 2011), due 2036 (a)

     21,000         —     

Debenture bonds, 4.00% to 6.5%, due 2011 through 2021

     29,483         36,887   

Other notes payable and bonds

     —           8   
  

 

 

    

 

 

 
     270,139         285,358   

Less: current maturities

     32,051         21,683   
  

 

 

    

 

 

 
   $ 238,088       $ 263,675   
  

 

 

    

 

 

 

 

(a) Debt is collateralized by first mortgages on certain facilities and related equipment or other assets with a book value of $41.6 million

The Company called certain issues of debenture bonds earning a rate of interest of 6% or higher during the fourth quarter of 2011. The total amount called was $18.3 million. At December 31, 2011, the Company had $8.9 million of five-year term debenture bonds bearing interest at 3.0% and $2.7 million of ten-year term debenture bonds bearing interest at 4.25% available for sale under an existing registration statement.

 

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The Company’s short-term and long-term borrowing agreements include both financial and non-financial covenants that, among other things, require the Company at a minimum to maintain:

 

   

tangible net worth of not less than $300 million

 

   

current ratio net of hedged inventory of not less than 1.25 to 1

 

   

debt to capitalization ratio of not more than 70%

 

   

asset coverage ratio of not more than 70%

 

   

interest coverage ratio of not less than 2.75 to 1

The Company was in compliance with all covenants at and during the years ended December 31, 2011 and 2010.

The aggregate annual maturities of long-term debt are as follows: 2012 — $32.1 million; 2013 — $27.2 million; 2014 — $29.6 million; 2015 — $70.0 million; 2016 — $16.5 million; and $94.8 million thereafter.

Non-Recourse Debt

The Company’s non-recourse long-term debt consists of the following:

 

     December 31,  
(in thousands, except percentages)    2011      2010  

Note payable, 5.96%, payable $218 monthly plus interest, due 2013

   $ —         $ 14,550   

Note payable, 6.37%, payable $24 monthly, due 2014

     954         1,405   

Note payable, 7.06%, payable $2 monthly, due 2011

     —           36   
  

 

 

    

 

 

 
     954         15,991   

Less: current maturities

     157         2,841   
  

 

 

    

 

 

 
   $ 797       $ 13,150   
  

 

 

    

 

 

 

In 2005, The Andersons Rail Operating I (“TARO I”), a wholly-owned subsidiary of the Company, issued $41 million in non-recourse long-term debt for the purpose of purchasing 2,293 railcars and related leases from the Company. The balance outstanding on the TARO I non-recourse long-term debt at December 31, 2010 was $14.6 million. The full amount of the note was paid off prior to December 31, 2011.

The aggregate annual maturities of non-recourse, long-term debt are as follows: 2012 — $0.2 million; 2013 — $0.2 million; 2014 — $0.6 million and $0.0 million thereafter.

Interest paid (including interest on short-term lines of credit) amounted to $25.2 million, $20.0 million and $20.0 million in 2011, 2010 and 2009, respectively.

11. Commitments and Contingencies

Railcar leasing activities:

The Company is a lessor of railcars. The majority of railcars are leased to customers under operating leases that may be either net leases (where the customer pays for all maintenance) or full service leases (where the Company provides maintenance and fleet management services). The Company also provides such services to financial intermediaries to whom it has sold railcars and locomotives in non-recourse lease transactions. Fleet management services generally include maintenance, escrow, tax filings and car tracking services.

 

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Many of the Company’s leases provide for renewals. The Company also generally holds purchase options for railcars it has sold and leased-back from a financial intermediary, and railcars sold in non-recourse lease transactions. These purchase options are for stated amounts which are determined at the inception of the lease and are intended to approximate the estimated fair value of the applicable railcars at the date for which such purchase options can be exercised.

Lease income from operating leases (with the Company as lessor) to customers (including month to month and per diem leases) and rental expense for railcar operating leases (with the Company as lessee) were as follows:

 

     Year ended December 31,  
(in thousands)    2011      2010      2009  

Rental and service income – operating leases

   $ 68,124       $ 60,700       $ 73,575   
  

 

 

    

 

 

    

 

 

 

Rental expense

   $ 16,303       $ 20,023       $ 24,271   
  

 

 

    

 

 

    

 

 

 

Lease income recognized under per diem arrangements (described in Note 1) totaled $2.9 million, $2.6 million and $3.9 million in 2011, 2010 and 2009, respectively, and is included in the amounts above.

Future minimum rentals and service income for all noncancelable railcar operating leases greater than one year are as follows:

 

(in thousands)    Future
Rental
and
Service
Income –
Operating
Leases
     Future
Minimum
Rental
Payments
 

Year ended December 31,

     

2012

   $ 53,848       $ 12,575   

2013

     39,435         9,014   

2014

     26,676         6,572   

2015

     19,756         6,396   

2016

     14,704         6,174   

Future years

     22,923         10,230   
  

 

 

    

 

 

 
   $ 177,342       $ 50,961   
  

 

 

    

 

 

 

The Company also arranges non-recourse lease transactions under which it sells railcars or locomotives to financial intermediaries and assigns the related operating lease on a non-recourse basis. The Company generally provides ongoing railcar maintenance and management services for the financial intermediaries, and receives a fee for such services when earned. Management and service fees earned in 2011, 2010 and 2009 were $2.8 million, $2.9 million and $3.0 million, respectively.

Other leasing activities:

The Company, as a lessee, leases real property, vehicles and other equipment under operating leases. Certain of these agreements contain lease renewal and purchase options. The Company also leases excess property to third parties. Net rental expense under these agreements was $6.3 million, $5.6 million and $5.1 million in 2011, 2010 and 2009, respectively. Future minimum lease payments (net of sublease income commitments) under agreements in effect at December 31, 2011 are as follows: 2012 — $4.2 million; 2013 — $3.0 million; 2014 — $1.8 million; 2015 — $1.3 million; 2016 — $0.4 million; and $1.4 million thereafter.

 

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In addition to the above, the Company leases its Albion, Michigan and Clymers, Indiana grain elevators under operating leases to two of its ethanol joint ventures. The Albion, Michigan grain elevator lease expires in 2056. The initial term of the Clymers, Indiana grain elevator lease ends in 2014 and provides for 5 renewals of 7.5 years each. Lease income for the years ended December 31, 2011, 2010 and 2009 was $1.9 million, $1.8 million and $1.8 million, respectively.

Litigation activities:

The Company is party to litigation, or threats thereof, both as defendant and plaintiff with some regularity, although individual cases that are material in size occur infrequently. As a defendant, the Company establishes reserves for claimed amounts that are considered probable, and capable of estimation. If those cases are resolved for lesser amounts, the excess reserves are taken into income and, conversely, if those cases are resolved for larger than the amount the Company has accrued, the Company records a charge to income. The Company believes it is unlikely that the results of its current legal proceedings for which it is the defendant, even if unfavorable, will be material. As a plaintiff, amounts that are collected can also result in sudden, non-recurring income. Litigation results depend upon a variety of factors, including the availability of evidence, the credibility of witnesses, the performance of counsel, the state of the law, and the impressions of judges and jurors, any of which can be critical in importance, yet difficult, if not impossible, to predict. Consequently, cases currently pending, or future matters, may result in unexpected, and non-recurring losses, or income, from time to time. Finally, litigation results are often subject to judicial reconsideration, appeal and further negotiation by the parties, and as a result, the final impact of a particular judicial decision may be unknown for some time, or may result in continued reserves to account for the potential of such post-verdict actions.

The estimated range of loss for all outstanding claims that are considered reasonably possible of occurring is not significant. There are several pending claims for which the question of loss or the range of loss cannot be estimated at this time, among them the investigation of the Maumee River in Toledo Ohio with which we are cooperating.

In 2011, the Company received a trial verdict in the amount of $3.2 million in a civil suit, for which both the Company and the defendant have subsequently filed appeals. No income has been recorded to-date due to uncertainty of the final amount and overall collectability of any amount against the defendant.

12. Goodwill and Intangible Assets

The Company has goodwill of $12.5 million included in other assets on the Consolidated Balance Sheets. Goodwill includes $5.0 million in the Grain business, $6.8 million in the Plant Nutrient business and $0.7 million in the Turf & Specialty business. The total amount of goodwill in the Plant Nutrient business includes $1.7 million goodwill from the 2011 acquisition discussed in Note 16, Business Acquisitions.

Goodwill is tested annually for impairment as of December 31 or whenever events or circumstances change that would indicate that an impairment of goodwill may be present. There have been no goodwill impairment charges historically. In 2010, the reporting units’ fair value significantly exceeded its carrying value. In the fourth quarter of 2011, the Company performed a qualitative goodwill impairment analysis. In performing this qualitative assessment of goodwill, management has considered the following relevant events and circumstances:

 

   

Macroeconomic conditions including, but not limited to deterioration in general economic conditions, limitation on accessing capital, or other developments in equity and credit markets;

 

   

Industry and market considerations such as a deterioration in the environment in which an entity operates, an increased competitive environment, a change in the market for an entity’s products or services, or a regulatory or political development;

 

   

Cost factors such as increases in commodity prices, raw materials, labor, or other costs that have a negative effect on earnings and cash flows;

 

   

Overall financial performance such as negative or declining cash flows or a decline in actual or planned revenue or earnings compared with actual and projected results of relevant prior periods;

 

   

Other relevant entity-specific events such as changes in management, key personnel, strategy, or customers and;

 

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Events affecting a reporting unit such as a change in the composition or carrying amount of its net assets, a more-likely-than-not expectation of selling or disposing all, or a portion, of a reporting unit, the testing for recoverability of a significant asset group within a reporting unit, or recognition of a goodwill impairment loss in the financial statements of a subsidiary that is a component of a reporting unit.

There is a certain degree of uncertainty associated with the key assumptions used. Potential events or changes in circumstances that could reasonably be expected to negatively affect the key assumptions include significant volatility in commodity prices or raw material prices and unanticipated changes in the economy or industries within which the businesses operate. When considering all factors in totality, management believes it is more likely than not that the fair value of goodwill exceeds its carrying amount, and as such, no further analysis was required for purposes of testing goodwill for impairment.

The Company’s intangible assets are included in other assets and are as follows:

 

(in thousands)    Group    Original
Cost
     Accumulated
Amortization
     Net Book
Value
 

December 31, 2011

           

Amortized intangible assets

           

Acquired customer list

   Rail    $ 3,462       $ 3,331       $ 131   

Acquired customer list

   Plant Nutrient      4,096         1,098         2,998   

Acquired customer list

   Grain      1,250         433         817   

Acquired non-compete agreement

   Plant Nutrient      1,319         847         472   

Acquired non-compete agreement

   Grain      175         46         129   

Acquired marketing agreement

   Plant Nutrient      1,607         825         782   

Acquired supply agreement

   Plant Nutrient      4,846         1,443         3,403   

Acquired grower agreement

   Grain      300         175         125   

Patents and other

   Various      943         474         469   

Lease intangible

   Rail      2,222         1,433         789   
     

 

 

    

 

 

    

 

 

 
      $ 20,220       $ 10,105       $ 10,115   
     

 

 

    

 

 

    

 

 

 

December 31, 2010

           

Amortized intangible assets

           

Acquired customer list

   Rail    $ 3,462       $ 3,299       $ 163   

Acquired customer list

   Plant Nutrient      3,846         670         3,176   

Acquired customer list

   Grain      1,250         150         1,100   

Acquired non-compete agreement

   Plant Nutrient      1,250         594         656   

Acquired non-compete agreement

   Grain      175         11         164   

Acquired marketing agreement

   Plant Nutrient      1,604         619         985   

Acquired supply agreement

   Plant Nutrient      4,846         926         3,920   

Acquired grower agreement

   Grain      300         75         225   

Acquired patents and other

   Various      943         401         542   

Lease intangible

   Rail      1,673         633         1,040   
     

 

 

    

 

 

    

 

 

 
      $ 19,349       $ 7,378       $ 11,971   
     

 

 

    

 

 

    

 

 

 

Amortization expense for intangible assets was $2.8 million, $2.4 million and $1.2 million for 2011, 2010 and 2009, respectively. Expected future annual amortization expense is as follows: 2012 — $2.8 million; 2013 — $1.6 million; 2014 — $1.2 million; 2015 — $1.0 million; and 2016 — $0.9 million.

 

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13. Income Taxes

Income tax provision applicable to continuing operations consists of the following:

 

     Year ended December 31,  
(in thousands)    2011     2010     2009  

Current:

      

Federal

   $ 39,015      $ 22,288      $ 4,848   

State and local

     5,603        3,613        828   

Foreign

     962        1,156        (176
  

 

 

   

 

 

   

 

 

 
   $ 45,580      $ 27,057      $ 5,500   
  

 

 

   

 

 

   

 

 

 

Deferred:

      

Federal

   $ 5,281      $ 13,558      $ 15,638   

State and local

     553        595        1,833   

Foreign

     (361     (1,948     (1,041
  

 

 

   

 

 

   

 

 

 
   $ 5,473      $ 12,205      $ 16,430   
  

 

 

   

 

 

   

 

 

 

Total:

      

Federal

   $ 44,296      $ 35,846      $ 20,486   

State and local

     6,156        4,208        2,661   

Foreign

     601        (792     (1,217
  

 

 

   

 

 

   

 

 

 
   $ 51,053      $ 39,262      $ 21,930   
  

 

 

   

 

 

   

 

 

 

Income before income taxes from continuing operations consists of the following:

 

     Year ended December 31,  
(in thousands)    2011      2010     2009  

U.S. income

   $ 146,420       $ 106,184      $ 64,359   

Foreign

     1,458         (2,041     (2,863
  

 

 

    

 

 

   

 

 

 
   $ 147,878       $ 104,143      $ 61,496   
  

 

 

    

 

 

   

 

 

 

A reconciliation from the statutory U.S. federal tax rate to the effective tax rate follows:

 

     Year ended December 31,  
     2011     2010     2009  

Statutory U.S. federal tax rate

     35.0     35.0     35.0

Increase (decrease) in rate resulting from:

      

Effect of qualified domestic production deduction

     (1.6     (1.1     (0.4

Effect of Patient Protection and Affordable Care Act

     —          1.4        —     

State and local income taxes, net of related federal taxes

     2.7        2.5        2.8   

Other, net

     (1.6     (0.1     (1.7
  

 

 

   

 

 

   

 

 

 

Effective tax rate

     34.5     37.7     35.7
  

 

 

   

 

 

   

 

 

 

 

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Income taxes paid in 2011 were $48.9 million. Income taxes paid in 2010 were $24.8 million. Income tax refunds of $24.2 million were received in 2009.

Significant components of the Company’s deferred tax liabilities and assets are as follows:

 

     December 31,  
(in thousands)    2011     2010  

Deferred tax liabilities:

    

Property, plant and equipment and railcar assets leased to others

   $ (72,997   $ (64,392

Prepaid employee benefits

     (15,419     (12,724

Investments

     (23,262     (20,242

Other

     (3,205     (3,877
  

 

 

   

 

 

 
     (114,883     (101,235
  

 

 

   

 

 

 

Deferred tax assets:

    

Employee benefits

     42,482        32,463   

Accounts and notes receivable

     1,909        2,212   

Inventory

     6,326        7,056   

Deferred expenses

     16,022        10,036   

Net operating loss carryforwards

     1,299        1,207   

Other

     3,688        2,425   
  

 

 

   

 

 

 

Total deferred tax assets

     71,726        55,399   

Valuation allowance

     —          —     
  

 

 

   

 

 

 
     71,726        55,399   
  

 

 

   

 

 

 

Net deferred tax liabilities

   $ (43,157   $ (45,836
  

 

 

   

 

 

 

On December 31, 2011 the Company had $13.9 million in state net operating loss carryforwards that expire from 2017 to 2023. A deferred tax asset of $0.6 million has been recorded with respect to state net operating loss carryforwards. No valuation allowance has been established because based on all available evidence, the Company concluded it is more likely than not that it will realize the deferred tax asset. On December 31, 2010 the Company had recorded a $0.6 million deferred tax asset and no valuation allowance with respect to state net operating loss carryforwards.

On December 31, 2011, the Company had $2.9 million in cumulative Canadian net operating losses that expire from 2029 to 2031. A deferred tax asset of $0.7 million has been recorded with respect to Canadian net operating loss carryforwards. No valuation allowance has been established because based on all available evidence, the Company concluded it is more likely than not that it will realize the deferred tax asset. On December 31, 2010 the Company had recorded a deferred tax asset, and no valuation allowance, of $0.6 million with respect to Canadian net operating loss carryforwards.

On December 31, 2011, the Company had recorded a $2.0 million deferred tax asset related to U.S. foreign tax credit carryforwards that expire from 2020 through 2022. No valuation allowance has been established because based on all available evidence, the Company concluded it is more likely than not that it will realize the deferred tax asset. On December 31, 2010, the Company had $0.8 million in U.S. foreign credit carryforwards that expire in 2020 and 2021 and no valuation allowance with respect to the foreign credit carryforwards.

The Company accounts for utilization of windfall tax benefits based on tax law ordering and considered only the direct effects of stock-based compensation for purposes of measuring the windfall at settlement of an award. During 2011, there was no cash resulting from the exercise of awards and the Company realized no tax benefit from the exercise of awards. For 2010, the amount of cash resulting from the exercise of awards was $0.2 million and the tax benefit the Company realized from the exercise of awards was $0.8 million.

 

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The Company or one of its subsidiaries files income tax returns in the U.S., various foreign jurisdictions and various state and local jurisdictions. The Company is no longer subject to examinations by U.S. tax authorities for years before 2007 and is no longer subject to examinations by foreign jurisdictions for years before 2006. The Company is no longer subject to examination by state tax authorities in most states for tax years before 2008.

A reconciliation of the January 1, 2009 to December 31, 2011 amount of unrecognized tax benefits is as follows:

 

(in thousands)       

Balance at January 1, 2009

   $ 727   

Additions based on tax positions related to the current year

     28   

Reductions based on tax positions related to prior years

     (25

Reductions for settlements with taxing authorities

     (153

Reductions as a result of a lapse in statute of limitations

     (259
  

 

 

 

Balance at December 31, 2009

     318   

Additions based on tax positions related to the current year

     20   

Additions based on tax positions related to prior years

     474   

Reductions as a result of a lapse in statute of limitations

     (198
  

 

 

 

Balance at December 31, 2010

     614   

Additions based on tax positions related to the current year

     —     

Additions based on tax positions related to prior years

     43   

Reductions as a result of a lapse in statute of limitations

     (22
  

 

 

 

Balance at December 31, 2011

   $ 635   
  

 

 

 

The unrecognized tax benefits at December 31, 2011 are associated with positions taken on state income tax returns, and would decrease the Company’s effective tax rate if recognized. The Company does not anticipate any significant changes during 2012 in the amount of unrecognized tax benefits.

The Company has elected to classify interest and penalties as interest expense and penalty expense, respectively, rather than as income tax expense. The Company has $0.2 million accrued for the payment of interest and penalties at December 31, 2011. The net interest and penalties expense for 2011 is $0.1 million benefit, due to the reduction in uncertain tax positions and associated release of previously recorded interest and penalties. The Company had $0.3 million accrued for the payment of interest and penalties at December 31, 2010. The net interest and penalties expense for 2010 was $0.1 million.

14. Stock Compensation Plans

The Company’s 2005 Long-Term Performance Compensation Plan, dated May 6, 2005 (the “LT Plan”), authorizes the Board of Directors to grant options, stock appreciation rights, performance shares and share awards to employees and outside directors for up to 400,000 of the Company’s common shares plus 426,000 common shares that remained available under a prior plan. In 2008, shareholders approved an additional 500,000 of the Company’s common shares to be available under the LT Plan. As of December 31, 2011, approximately 396,000 shares remain available for grant under the LT Plan. Options granted have a maximum term of 10 years.

Stock-based compensation expense for all stock-based compensation awards are based on the grant-date fair value. The Company recognizes these compensation costs on a straight-line basis over the requisite service period of the award. Total compensation expense recognized in the Consolidated Statement of Income for all stock compensation programs was $4.1 million, $2.6 million and $2.7 million in 2011, 2010 and 2009, respectively.

 

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Stock Only Stock Appreciation Rights (“SOSARs”) and Stock Options

Beginning in 2006, the Company discontinued granting options to directors and management and instead began granting SOSARs. SOSARs granted to directors and management personnel under the LT Plan beginning in 2008 have a term of five-years and have three year graded vesting. The SOSARs granted in 2006 and 2007 have a term of five years and vest after three years. SOSARs granted under the LT Plan are structured as fixed grants with the exercise price equal to the market value of the underlying stock on the date of the grant. The related compensation expense is recognized on a straight-line basis over the service period.

Beginning in 2011, the Company replaced the SOSAR equity awards with full value Restricted Stock Awards (“RSAs”). No SOSAR equity awards were granted in 2011.

The fair value for SOSARs granted in previous years was estimated at the date of grant, using a Black-Scholes option pricing model with the weighted average assumptions listed below. Volatility was estimated based on the historical volatility of the Company’s common shares over the past five years. The average expected life was based on the contractual term of the award and expected employee exercise and post-vesting employment termination trends. The risk-free rate is based on U.S. Treasury issues with a term equal to the expected life assumed at the date of grant. Forfeitures are estimated at the date of grant based on historical experience.

 

     2011      2010     2009  

Risk free interest rate

     —           1.96     1.89

Dividend yield

     —           1.10     3.18

Volatility factor of the expected market price of the Company’s common shares

     —           .560        .520   

Expected life for the options (in years)

     —           4.10        4.10   

A reconciliation of the number of SOSARs and stock options outstanding and exercisable under the Long-Term Performance Compensation Plan as of December 31, 2011, and changes during the period then ended is as follows:

 

     Shares
(000’s)
    Weighted-
Average
Exercise

Price
     Weighted-
Average
Remaining
Contractual
Term
     Aggregate
Intrinsic
Value

(000’s)
 

Options & SOSARs outstanding at January 1, 2011

     851      $ 33.38         

SOSARs granted

     —          —           

Options exercised

     (329     35.66         

Options & SOSARs cancelled / forfeited

     (19     41.65         
  

 

 

   

 

 

    

 

 

    

 

 

 

Options and SOSARs outstanding at December 31, 2011

     503      $ 31.56         1.81       $ 6,380   
  

 

 

   

 

 

    

 

 

    

 

 

 

Vested and expected to vest at December 31, 2011

     501      $ 31.58         1.80       $ 6,352   
  

 

 

   

 

 

    

 

 

    

 

 

 

Options exercisable at December 31, 2011

     363      $ 34.57         1.41       $ 3,597   
  

 

 

   

 

 

    

 

 

    

 

 

 

 

     2011      2010      2009  

Total intrinsic value of options exercised during the year ended December 31 (000’s)

   $ 3,817       $ 2,724       $ 2,127   
  

 

 

    

 

 

    

 

 

 

Total fair value of shares vested during the year ended December 31 (000’s)

   $ 816       $ 3,084       $ 4,145   
  

 

 

    

 

 

    

 

 

 

Weighted average fair value of options granted during the year ended December 31

   $ —         $ 13.75       $ 3.80   
  

 

 

    

 

 

    

 

 

 

 

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As of December 31, 2011, there was $0.1 million of total unrecognized compensation cost related to stock options and SOSARs granted under the LT Plan. That cost is expected to be recognized over the next 0.17 years.

Restricted Stock Awards

The LT Plan permits awards of restricted stock. These shares carry voting and dividend rights; however, sale of the shares is restricted prior to vesting. Restricted shares have a three year vesting period. Total restricted stock expense is equal to the market value of the Company’s common shares on the date of the award and is recognized over the service period. In 2011, there were 46,862 shares issued to members of management and directors.

A summary of the status of the Company’s nonvested restricted shares as of December 31, 2011, and changes during the period then ended, is presented below:

 

Nonvested Shares    Shares
(000)’s
    Weighted-
Average
Grant-
Date Fair
Value
 

Nonvested at January 1, 2011

     64      $ 26.52   

Granted

     47        47.80   

Vested

     (17     45.49   

Forfeited

     (1     40.81   
  

 

 

   

 

 

 

Nonvested at December 31, 2011

     93      $ 33.54   
  

 

 

   

 

 

 

 

     2011      2010      2009  

Total fair value of shares vested during the year ended December 31 (000’s)

   $ 1,367       $ 566       $ 109   
  

 

 

    

 

 

    

 

 

 

Weighted average fair value of restricted shares granted during the year ended December 31

   $ 47.80       $ 32.75       $ 11.02   
  

 

 

    

 

 

    

 

 

 

As of December 31, 2011, there was $1.3 million of total unrecognized compensation cost related to nonvested restricted shares granted under the LT Plan. That cost is expected to be recognized over the next 2.0 years.

Performance Share Units (“PSUs”)

The LT Plan also allows for the award of PSUs. Each PSU gives the participant the right to receive common shares dependent on the achievement of specified performance results over a three calendar year performance period. At the end of the performance period, the number of shares of stock issued will be determined by adjusting the award upward or downward from a target award. Fair value of PSUs issued is based on the market value of the Company’s common shares on the date of the award. The related compensation expense is recognized over the performance period when achievement of the award is probable and is adjusted for changes in the number of shares expected to be issued if changes in performance are expected. In 2011 there were 77,025 PSUs issued to members of management. Currently, the Company is accounting for the awards granted in 2009, 2010 and 2011 at 40%, 100%, and 100%, respectively, of the maximum amount available for issuance.

 

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PSUs Activity

A summary of the status of the Company’s PSUs as of December 31, 2011, and changes during the period then ended, is presented below:

 

Nonvested Shares    Shares
(000)’s
    Weighted-
Average
Grant-
Date Fair
Value
 

Nonvested at January 1, 2011

     124      $ 26.90   

Granted

     77        47.80   

Vested

     —          —     

Forfeited

     (36     44.97   
  

 

 

   

 

 

 

Nonvested at December 31, 2011

     165      $ 32.73   
  

 

 

   

 

 

 

 

     2011      2010      2009  

Weighted average fair value of PSUs granted during the year ended December 31

   $ 47.80       $ 32.69       $ 10.81   
  

 

 

    

 

 

    

 

 

 

As of December 31, 2011, there was $2.9 million of total unrecognized compensation cost related to nonvested PSUs granted under the LT Plan. That cost is expected to be recognized over the next 2.0 years.

Employee Share Purchase Plan (the “ESP Plan”)

The Company’s 2004 ESP Plan allows employees to purchase common shares through payroll withholdings. The Company has approximately 266,000 common shares remaining available for issuance to and purchase by employees under this plan. The ESP Plan also contains an option component. The purchase price per share under the ESP Plan is the lower of the market price at the beginning or end of the year. The Company records a liability for withholdings not yet applied towards the purchase of common stock.

The fair value of the option component of the ESP Plan is estimated at the date of grant under the Black-Scholes option pricing model with the following assumptions for the appropriate year. Expected volatility was estimated based on the historical volatility of the Company’s common shares over the past year. The average expected life was based on the contractual term of the plan. The risk-free rate is based on the U.S. Treasury issues with a one year term. Forfeitures are estimated at the date of grant based on historical experience.

 

     2011     2010     2009  

Employee Share Purchase Plan

      

Risk free interest rate

     0.27     0.47     0.37

Dividend yield

     1.21     1.10     2.06

Volatility factor of the expected market price of the Company’s common shares

     .340        .544        .673   

Expected life for the options (in years)

     1.00        1.00        1.00   

 

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15. Quarterly Consolidated Financial Information (Unaudited)

The following is a summary of the unaudited quarterly results of operations for 2011 and 2010:

 

(in thousands, except for per common share data)

Quarter Ended

   Sales and
merchandising
revenues
     Gross
profit
     Net income
attributable
to The
Andersons,
Inc.
     Earnings
per
share-
basic
     Earnings
per
share-
diluted
 
2011               

March 31

   $ 1,001,674       $ 78,685       $ 17,266       $ 0.93       $ 0.93   

June 30

     1,338,167         122,772         45,218         2.44         2.42   

September 30

     938,660         64,964         10,925         0.59         0.59   

December 31

     1,297,830         86,431         21,697         1.17         1.17   
  

 

 

    

 

 

    

 

 

       

Year

   $ 4,576,331       $ 352,852       $ 95,106         5.13         5.09   
  

 

 

    

 

 

    

 

 

       
2010               

March 31

   $ 721,998       $ 58,550       $ 12,265       $ 0.67       $ 0.66   

June 30

     810,999         87,554         25,169         1.37         1.36   

September 30

     706,825         53,109         1,394         0.08         0.08   

December 31

     1,153,969         82,466         25,834         1.40         1.39   
  

 

 

    

 

 

    

 

 

       

Year

   $ 3,393,791       $ 281,679       $ 64,662         3.51         3.48   
  

 

 

    

 

 

    

 

 

       

Net income per share is computed independently for each of the quarters presented. As such, the summation of the quarterly amounts may not equal the total net income per share reported for the year.

16. Business Acquisitions

On October 31, 2011, the Company completed the purchase of Immokalee Farmers Supply, Inc., which serves the specialty vegetable producers in Southwest Florida, for a total purchase price of $3.0 million, which includes a $0.6 million payable recorded in other long-term liabilities and is based on future performance of the acquired company.

On May 1, 2010, the Company acquired two grain cleaning and storage facilities from O’Malley Grain, Inc. (“O’Malley”) for a purchase price of $7.8 million. O’Malley is a supplier of consistent, high quality food-grade corn to the snack food and tortilla industries with facilities in Nebraska and Illinois.

On December 31, 2010, the Company acquired the assets of B4 Grain, Inc. (“B4”), for a purchase price of $35.1 million, including cash paid through December 31, 2010 of $31.5 million. B4 has three grain elevators located in Nebraska, two of which are owned and have a combined storage capacity of 1.9 million bushels and another that is leased with storage capacity of 1.1 million bushels. B4’s focus is on their direct ship program, which complements the Company’s existing direct ship program that it is currently expanding.

The goodwill recognized as a result of the O’Malley and B4 acquisitions is $1.2 million and $2.9 million, respectively, and relates to expected synergies from combining operations.

 

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The summarized purchase price allocation for the two 2010 acquisitions is as follows:

 

     B4     O’Malley     Total  

Current assets

   $ 44,428      $ 4,097      $ 48,525   

Intangible assets

     350        1,375        1,725   

Goodwill

     2,850        1,231        4,081   

Property, plant and equipment

     1,879        5,959        7,838   

Other long-term assets

     1,005        111        1,116   

Current liabilities

     (15,383     (4,864     (20,247

Other long-term liabilities

     —          (126     (126
  

 

 

   

 

 

   

 

 

 

Total purchase price (a)

   $ 35,129      $ 7,783      $ 42,912   
  

 

 

   

 

 

   

 

 

 

 

(a) Of the $35.1 million purchase price for B4, $0.8 million remained in accounts payable and a $2.8 million earn-out provision remained in other-long term liabilities in the Company’s balance sheet at December 31, 2010.

Approximately $1.1 million of the O’Malley intangible assets (which include customer lists and a non-compete agreement) are being amortized over 5 years. The other $0.3 million (which consists of a grower’s list) is being amortized over 3 years.

The B4 intangible assets include $0.1 million for a non-compete agreement and $0.3 million for a customer list. The non-compete agreement is being amortized over 5 years and the customer list is being amortized over 3 years. The purchase agreement for B4 includes an earn-out provision. The prior owners of B4 have the ability to receive an additional $3.5 million if certain income levels are achieved over the next five years. The estimated fair value of this contingent liability is $2.8 million and is recorded in other long-term liabilities in the Company’s balance sheet. In addition to the $2.8 million of contingent consideration, there is an additional $0.8 million of the initial purchase price that remained unpaid at December 31, 2010. This is recorded in accounts payable in the Company’s balance sheet.

17. Subsequent Events

On January 31, 2012, the Company announced the purchase of 100% of the stock of New Eezy Gro, Inc. for a purchase price of $15.5 million plus working capital in the amount of $1.4 million. New Eezy Gro is a manufacturer and wholesale marketer of specialty agricultural nutrients and industrial products and will become a part of the Company’s Plant Nutrient Group. The purchase price allocation will not be available prior to the filing of this Form 10-K.

Item 9. Changes in and Disagreements With Accountants on Accounting and Financial Disclosure

None.

Item 9A. Controls and Procedures

The Company is not organized with one Chief Financial Officer. Our Vice President, Corporate Controller is responsible for all accounting decisions while our Vice President, Finance and Treasurer is responsible for all treasury, insurance and credit functions and financing decisions. Each of them, along with the President and Chief Executive Officer (“Certifying Officers”), are responsible for evaluating our disclosure controls and procedures. These Certifying Officers have evaluated our disclosure controls and procedures as defined in the rules of the Securities and Exchange Commission, as of December 31, 2011, and have determined that such controls and procedures were effective in ensuring that material information required to be disclosed by the Company in the reports filed or submitted under the Securities Exchange Act is recorded, processed, summarized and reported within the time periods specified in the SEC’s rules and forms.

 

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Management’s Report on Internal Control Over Financial Reporting is included in Item 8 on page 42.

There were no significant changes in internal control over financial reporting that occurred during the fourth quarter of 2011, that have materially affected, or are reasonably likely to materially affect, the Company’s internal control over financial reporting.

 

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PART III

Item 10. Directors and Executive Officers of the Registrant

For information with respect to the executive officers of the registrant, see “Executive Officers of the Registrant” included in Part I of this report. For information with respect to the Directors of the registrant, see “Election of Directors” in the Proxy Statement for the Annual Meeting of the Shareholders to be held on May 11, 2012 (the “Proxy Statement”), which is incorporated herein by reference; for information concerning 1934 Securities and Exchange Act Section 16(a) Compliance, see such section in the Proxy Statement, incorporated herein by reference.

Item 11. Executive Compensation

The information set forth under the caption “Executive Compensation” in the Proxy Statement is incorporated herein by reference.

Item 12. Security Ownership of Certain Beneficial Owners and Management

The information set forth under the caption “Share Ownership” and “Executive Compensation – Equity Compensation Plan Information” in the Proxy Statement is incorporated herein by reference.

Item 13. Certain Relationships and Related Transactions

The information set forth under the caption “Review, Approval or Ratification of Transactions with Related Persons” in the Proxy Statement is incorporated herein by reference.

Item 14. Principal Accountant Fees and Services

The information set forth under “Appointment of Independent Registered Public Accounting Firm” in the Proxy Statement is incorporated herein by reference.

 

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PART IV

Item 15. Exhibits, Financial Statement Schedules, and Reports on Form 8-K

 

(a) (1) The Consolidated Financial Statements of the Company are set forth under Item 8 of this report on Form 10-K.

 

(2) The following consolidated financial statement schedule is included in Item 15(d):

 

          Page  

II.

  

Consolidated Valuation and Qualifying Accounts - years ended December 31, 2011, 2010 and 2009

     96   

All other schedules for which provisions are made in the applicable accounting regulation of the Securities and Exchange Commission are not required under the related instructions or are not applicable, and therefore have been omitted.

 

(3) Exhibits:

 

  2.1    Agreement and Plan of Merger, dated April 28, 1995 and amended as of September 26, 1995, by and between The Andersons Management Corp. and The Andersons. (Incorporated by reference to Exhibit 2.1 to Registration Statement No. 33-58963).
  3.1    Articles of Incorporation. (Incorporated by reference to Exhibit 3(d) to Registration Statement No. 33-16936).
  3.4    Code of Regulations of The Andersons, Inc. (Incorporated by reference to Exhibit 3.4 to Registration Statement No. 33-58963).
  4.1    Form of Indenture dated as of October 1, 1985, between The Andersons, Inc. and Ohio Citizens Bank, as Trustee (Incorporated by reference to Exhibit 4 (a) in Registration Statement No. 33-819)
  4.3    Specimen Common Share Certificate. (Incorporated by reference to Exhibit 4.1 to Registration Statement No. 33-58963).
  4.4    The Seventeenth Supplemental Indenture dated as of August 14, 1997, between The Andersons, Inc. and The Fifth Third Bank, successor Trustee to an Indenture between The Andersons and Ohio Citizens Bank, dated as of October 1, 1985. (Incorporated by reference to Exhibit 4.4 to The Andersons, Inc. 1998 Annual Report on Form 10-K).
  4.5    Loan Agreement dated October 30, 2002 and amendments through the ninth amendment dated March 14, 2007 between The Andersons, Inc., the banks listed therein and U.S. Bank National Association as Administrative Agent. (Incorporated by reference from Form 10-Q filed November 9, 2006).
10.1    Management Performance Program. * (Incorporated by reference to Exhibit 10(a) to the Predecessor Partnership’s Form 10-K dated December 31, 1990, File No. 2-55070).
10.3    The Andersons, Inc. 2004 Employee Share Purchase Plan * (Incorporated by reference to Appendix B to the Proxy Statement for the May 13, 2004 Annual Meeting).

 

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10.4    Marketing Agreement between The Andersons, Inc. and Cargill, Incorporated dated June 1, 1998 (Incorporated by reference from Form 10-Q for the quarter ended June 30, 2003).
10.5    Lease and Sublease between Cargill, Incorporated and The Andersons, Inc. dated June 1, 1998 (Incorporated by reference from Form 10-Q for the quarter ended June 30, 2003).
10.6    Amended and Restated Marketing Agreement between The Andersons, Inc.; The Andersons Agriculture Group LP; and Cargill, Incorporated dated June 1, 2003 (Incorporated by reference from Form 10-Q for the quarter ended June 30, 2003).
10.7    Amendment to Lease and Sublease between Cargill, Incorporated; The Andersons Agriculture Group LP; and The Andersons, Inc. dated July 10, 2003 (Incorporated by reference from Form 10-Q for the quarter ended June 30, 2003).
10.15    Management Agreement, dated as of December 29, 2005, made by The Andersons Rail Operating I, LLC and The Andersons, Inc., as Manager (Incorporated by reference from Form 8-K filed January 5, 2006).
10.16    Servicing Agreement, dated as of December 29, 2005, made by The Andersons Rail Operating I, LLC and The Andersons, Inc., as Servicer (Incorporated by reference from Form 8-K filed January 5, 2006).
10.18    The Andersons, Inc. Long-Term Performance Compensation Plan dated May 6, 2005* (Incorporated by reference to Appendix A to the Proxy Statement for the May 6, 2005 Annual Meeting).
10.26    Form of Stock Only Stock Appreciation Rights Agreement (Incorporated by reference from Form 10-Q filed May 10, 2007).
10.29    Note Purchase Agreement, dated March 27, 2008, between The Andersons, Inc., as borrowers, and several purchases with Wells Fargo Capital Markets acting as agent (Incorporated by reference from Form 8-K filed March 27, 2008).
10.31    Form of Stock Only Stock Appreciation Rights Agreement (Incorporated by reference from Form 10-Q filed May 9, 2008).
10.34    Form of Change in Control and Severance Participation Agreement (Incorporated by reference from Form 8-K filed January 13, 2009).
10.35    Change in Control and Severance Policy (Incorporated by reference from Form 8-K filed January 13, 2009).
10.36    Form of Performance Share Award Agreement (Incorporated by reference from Form 8-K filed March 6, 2009).
10.37    Form of Stock Only Stock Appreciation Rights Agreement (Incorporated by reference from Form 8-K filed March 6, 2009).
10.38    Form of Stock Only Stock Appreciation Rights Agreement – Non-Employee Directors (Incorporated by reference from Form 8-K filed March 6, 2009).

 

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10.40    Amended and Restated Note Purchase Agreement, dated February 26, 2010, between The Andersons, Inc., as borrower, and Co-Bank, one of the lenders to the original agreement (Incorporated by reference from Form 8-K filed March 5, 2010).
10.41    Form of Stock Only Stock Appreciation Rights Agreement (Incorporated by reference from Form 10-Q filed May 7, 2010).
10.42    Form of Performance Share Award Agreement (Incorporated by reference from Form 10-Q filed May 7, 2010).
10.46    Form of Restricted Share Award Agreement (Incorporated by reference from Form 10-Q filed May 5, 2011).
10.47    Form of Performance Share Unit Agreement (Incorporated by reference from Form 10-Q filed May 5, 2011).
10.48    Fourth Amended and Restated Loan Agreement, dated December 7, 2011, between The Andersons, Inc., as borrower, and several banks with U.S. Bank National Association acting as agent and lender (Incorporated by reference from Form 8-K filed December 8, 2011).
12    Computation of Ratio of Earnings to Fixed Charges (filed herewith).
21    Consolidated Subsidiaries of The Andersons, Inc.
23.1    Consent of Independent Registered Public Accounting Firm.
23.2    Consent of Independent Registered Public Accounting Firm.
31.1    Certification of President and Chief Executive Officer under Rule 13(a)-14(a)/15d-14(a).
31.2    Certification of Vice President, Corporate Controller under Rule 13(a)-14(a)/15d-14(a).
31.3    Certification of Vice President, Finance and Treasurer under Rule 13(a)-14(a)/15d-14(a).
32.1    Certifications Pursuant to 18 U.S.C. Section 1350.

 

* Management contract or compensatory plan.

The Company agrees to furnish to the Securities and Exchange Commission a copy of any long-term debt instrument or loan agreement that it may request.

 

(b) Exhibits:

The exhibits listed in Item 15(a)(3) of this report, and not incorporated by reference, follow “Financial Statement Schedule” referred to in (c) below.

 

(c) Financial Statement Schedule

The financial statement schedule listed in 15(a)(2) follows “Signatures.”

 

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SIGNATURES

Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.

 

THE ANDERSONS, INC. (Registrant)
By  

/s/ Michael J. Anderson

  Michael J. Anderson
  President and Chief Executive Officer

Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed below by the following persons on behalf of the Registrant and in the capacities and on the dates indicated.

 

Signature

 

Title

 

Date

  

Signature

 

Title

 

Date

/s/ Michael J. Anderson

  Chairman of the Board   2/27/12   

/s/ John T. Stout, Jr.

  Director   2/27/12
Michael J. Anderson  

President and Chief Executive Officer

(Principal Executive Officer)

     John T. Stout, Jr.    

/s/ Anne G. Rex

Anne G. Rex

 

Vice President, Corporate Controller

  2/27/12   

/s/ Donald L. Mennel

Donald L. Mennel

  Director   2/27/12
  (Principal Accounting Officer)         

/s/ Nicholas C. Conrad

Nicholas C. Conrad

 

Vice President, Finance & Treasurer

(Principal Financial Officer)

  2/27/12   

/s/ David L. Nichols

David L. Nichols

  Director   2/27/12
          

/s/ Gerard M. Anderson

  Director   2/27/12   

/s/ Ross W. Manire

  Director   2/27/12
Gerard M. Anderson        Ross W. Manire    

/s/ Robert J. King, Jr.

  Director   2/27/12   

/s/ Jacqueline F. Woods

  Director   2/27/12
Robert J. King, Jr.        Jacqueline F. Woods    

/s/ Catherine M. Kilbane

  Director   2/27/12       
Catherine M. Kilbane           

 

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THE ANDERSONS, INC.

SCHEDULE II - CONSOLIDATED VALUATION AND QUALIFYING ACCOUNTS

 

(in thousands)           Additions              

Description

   Balance
at
beginning
of period
     Charged
to costs
and
expenses
    Transferred
from (to)
allowance
for notes
receivable
    (1)
Deductions
    Balance
at end
of
period
 

Allowance for doubtful accounts receivable – Year ended December 31

           

2011

   $ 5,684       $ (187   $ 46      $ (744   $ 4,799   

2010

     8,753         8,678        (101     (11,646     5,684   

2009

     13,584         4,973        (7,889     (1,915     8,753   

Allowance for doubtful notes receivable – Year ended December 31

           

2011

   $ 254       $ —        $ (46   $ —        $ 208   

2010

     7,950         38        101        (7,835     254   

2009

     134         —          7,889        (73     7,950   

 

(1) Uncollectible accounts written off, net of recoveries and adjustments to estimates for the allowance accounts.

 

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THE ANDERSONS, INC.

EXHIBIT INDEX

 

Exhibit
Number

    
12    Computation of Ratio of Earnings to Fixed Charges
21    Consolidated Subsidiaries of The Andersons, Inc.
23.1    Consent of Independent Registered Public Accounting Firm
23.2    Consent of Independent Registered Public Accounting Firm
31.1    Certification of President and Chief Executive Officer under Rule 13(a)-14(a)/15d-14(a)
31.2    Certification of Vice President, Corporate Controller under Rule 13(a)-14(a)/15d-14(a)
31.3    Certification of Vice President, Finance and Treasurer under Rule 13(a)-14(a)/15d-14(a)
32.1    Certifications Pursuant to 18 U.S.C. Section 1350

 

97