e10vq
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549
FORM 10-Q
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þ |
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QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the quarterly period ended June 30, 2010
OR
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o |
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the transition period from to
Commission file number: 1-10776
CALGON CARBON CORPORATION
(Exact name of registrant as specified in its charter)
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Delaware
(State or other jurisdiction of
incorporation or organization)
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25-0530110
(I.R.S. Employer
Identification No.) |
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P.O. Box 717, Pittsburgh, PA
(Address of principal executive offices)
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15230-0717
(Zip Code) |
(412) 787-6700
(Registrants telephone number, including area code)
Indicate by check mark whether the registrant (1) has filed all reports required to be
filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12
months (or for such shorter period that the registrant was required to file such reports), and
(2) has been subject to such filing requirements for the past 90 days.
Yes þ No o
Indicate by check mark whether the registrant has submitted electronically and posted on
its corporate Web site, if any, every Interactive Data File required to be submitted and
posted pursuant to Rule 405 of Regulation S-T during the preceding 12 months (or for such
shorter period that the registrant was required to submit and post such files).
Yes þ No o
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated
filer, a non-accelerated filer or a smaller reporting company. See the definitions of large
accelerated filer, accelerated filer and smaller reporting company in Rule 12b-2 of the
Exchange Act. (Check one):
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Large accelerated filer þ
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Accelerated filer o
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Non-accelerated filer o
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Smaller reporting company o |
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(Do not check if a smaller reporting company) |
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Indicate by check mark whether the registrant is a shell company (as defined in Rule
12b-2 of the Exchange Act).
Yes o No þ
Indicate the number of shares outstanding of each of the issuers classes of common
stock, as of the latest practicable date.
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Class |
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Outstanding at July 31, 2010 |
Common Stock, $.01 par value per share
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56,168,348 shares |
CALGON CARBON CORPORATION
FORM 10-Q
QUARTER ENDED June 30, 2010
The Quarterly Report on Form 10-Q contains historical information and forward-looking statements.
Forward-looking statements typically contain words such as expect, believe, estimate,
anticipate, or similar words indicating that future outcomes are uncertain. Statements looking
forward in time, including statements regarding future growth and profitability, price increases,
cost savings, broader product lines, enhanced competitive posture and acquisitions, are included
this Form 10-Q and in the Companys most recent Annual Report pursuant to the safe harbor
provision of the Private Securities Litigation Reform Act of 1995. They involve known and unknown
risks and uncertainties that may cause the companys actual results in future periods to be
materially different from any future performance suggested herein. Further, the company operates in
an industry sector where securities values may be volatile and may be influenced by economic and
other factors beyond the Companys control. Some of the factors that could affect future
performance of the Company are higher energy and raw material costs, costs of imports and related
tariffs, labor relations, availability of capital, environmental requirements as they relate both
to our operations and to our customers, changes in foreign currency exchange rates, borrowing
restrictions, validity of patents and other intellectual property, and pension costs. In the
context of the forward-looking information provided in this Form 10-Q and in other reports, please
refer to the discussions of risk factors and other information detailed in, as well as the other
information contained in the Companys most recent Annual Report.
I N D E X
1
PART I CONDENSED CONSOLIDATED FINANCIAL INFORMATION
Item 1. Condensed Consolidated Financial Statements
INTRODUCTION TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
The unaudited interim condensed consolidated financial statements included herein have been
prepared by Calgon Carbon Corporation and subsidiaries (the Company), without audit, pursuant to
the rules and regulations of the Securities and Exchange Commission. Certain information and
footnote disclosures normally included in annual financial statements prepared in accordance with
accounting principles generally accepted in the United States of America have been condensed or
omitted pursuant to such rules and regulations. Management of the Company believes that the
disclosures are adequate to make the information presented not misleading when read in conjunction
with the Companys audited consolidated financial statements and the notes included therein for the
year ended December 31, 2009, as filed with the Securities and Exchange Commission by the Company
in Form 10-K.
In managements opinion, the unaudited interim condensed consolidated financial statements reflect
all adjustments, which are of a normal and recurring nature, and which are necessary for a fair
presentation, in all material respects, of financial results for the interim periods presented.
Operating results for the first six months of 2010 are not necessarily indicative of the results
that may be expected for the year ending December 31, 2010.
2
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Three Months Ended |
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Six Months Ended |
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June 30, |
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June 30, |
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2010 |
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2009 |
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2010 |
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2009 |
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Net sales |
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$ |
123,574 |
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$ |
98,649 |
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$ |
223,059 |
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$ |
184,601 |
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Net sales to related parties |
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4,441 |
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3,442 |
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9,122 |
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Total |
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123,574 |
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103,090 |
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226,501 |
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193,723 |
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Cost of products sold
(excluding depreciation and amortization) |
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80,512 |
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70,319 |
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146,303 |
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131,533 |
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Depreciation and amortization |
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5,261 |
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3,972 |
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10,338 |
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7,748 |
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Selling, general and
administrative expenses |
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19,997 |
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17,380 |
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38,161 |
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33,125 |
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Research and development
expenses |
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2,047 |
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1,246 |
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3,534 |
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2,208 |
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Litigation contingency (See Note 8) |
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11,500 |
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11,500 |
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119,317 |
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92,917 |
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209,836 |
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174,614 |
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Income from operations |
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4,257 |
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10,173 |
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16,665 |
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19,109 |
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Interest income |
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88 |
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77 |
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204 |
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204 |
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Interest expense |
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(86 |
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(186 |
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(94 |
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(207 |
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Gain on acquisitions (See Note 1) |
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3,119 |
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Other expense-net (See Note 10) |
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(172 |
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(1,500 |
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(475 |
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(1,928 |
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Income from operations before income tax and
equity in income from equity investments |
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4,087 |
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8,564 |
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19,419 |
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17,178 |
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Income tax provision |
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1,171 |
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2,893 |
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6,686 |
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5,974 |
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Income from operations before equity in income
from equity investments |
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2,916 |
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5,671 |
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12,733 |
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11,204 |
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Equity in income from equity investments |
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427 |
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112 |
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868 |
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Net income |
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$ |
2,916 |
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$ |
6,098 |
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$ |
12,845 |
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$ |
12,072 |
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Net income per common share |
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Basic: |
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$ |
0.05 |
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$ |
0.11 |
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$ |
0.23 |
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$ |
0.22 |
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Diluted: |
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$ |
0.05 |
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$ |
0.11 |
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$ |
0.23 |
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$ |
0.21 |
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Weighted average shares outstanding |
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Basic |
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55,829,588 |
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54,331,467 |
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55,769,509 |
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54,224,885 |
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Diluted |
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56,748,454 |
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56,285,314 |
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56,736,894 |
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56,182,738 |
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The accompanying notes are an integral part of these unaudited condensed consolidated financial statements.
3
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June 30, |
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December 31, |
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2010 |
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2009 |
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ASSETS |
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Current assets: |
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Cash and cash equivalents |
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$ |
45,035 |
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$ |
38,029 |
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Restricted cash |
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1,333 |
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5,556 |
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Receivables (net of allowance of $1,660 and $1,971) |
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84,189 |
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61,716 |
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Receivables from related parties |
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2,588 |
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Revenue recognized in excess of billings on uncompleted
contracts |
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5,454 |
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5,963 |
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Inventories |
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96,750 |
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84,587 |
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Deferred income taxes current |
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18,493 |
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15,935 |
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Other current assets |
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9,316 |
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7,471 |
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Total current assets |
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260,570 |
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221,845 |
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Property, plant and equipment, net |
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163,404 |
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155,100 |
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Equity investments |
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212 |
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10,969 |
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Intangibles |
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9,758 |
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4,744 |
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Goodwill |
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26,647 |
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26,934 |
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Deferred income taxes long-term |
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2,698 |
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2,601 |
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Other assets |
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4,892 |
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3,525 |
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Total assets |
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$ |
468,181 |
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$ |
425,718 |
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LIABILITIES AND SHAREHOLDERS EQUITY |
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Current liabilities: |
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Accounts payable and accrued liabilities |
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$ |
63,545 |
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$ |
44,821 |
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Billings in excess of revenue recognized on uncompleted
contracts |
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4,775 |
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4,522 |
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Payroll and benefits payable |
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8,720 |
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9,509 |
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Accrued income taxes |
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2,803 |
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3,169 |
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Short-term debt |
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16,156 |
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Current portion of long-term debt |
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2,711 |
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Total current liabilities |
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98,710 |
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62,021 |
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Long-term debt |
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4,766 |
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Deferred income taxes long-term |
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4,847 |
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|
189 |
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Accrued pension and other liabilities |
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44,810 |
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56,422 |
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Total liabilities |
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153,133 |
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|
118,632 |
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Redeemable non-controlling interest (Note 1) |
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1,618 |
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Commitments and contingencies (Note 8) |
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Shareholders equity: |
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Common shares, $.01 par value, 100,000,000 shares
authorized, 58,734,760 and 58,553,617 shares issued |
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|
587 |
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|
586 |
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Additional paid-in capital |
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166,245 |
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|
164,236 |
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Retained earnings |
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186,010 |
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|
173,165 |
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Accumulated other comprehensive loss |
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(8,584 |
) |
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(1,006 |
) |
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|
344,258 |
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|
336,981 |
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Treasury stock, at cost, 3,069,076 and 3,006,037 shares |
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(30,828 |
) |
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(29,895 |
) |
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Total shareholders equity |
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313,430 |
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|
307,086 |
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Total liabilities and shareholders equity |
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$ |
468,181 |
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$ |
425,718 |
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The accompanying notes are an integral part of these unaudited condensed consolidated financial statements.
4
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Six Months Ended |
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June 30, |
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2010 |
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2009 |
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Cash flows from operating activities |
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Net income |
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$ |
12,845 |
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|
$ |
12,072 |
|
Adjustments to reconcile net income to
net cash provided by operating activities: |
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Gain on acquisitions (Note 1) |
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(3,119 |
) |
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Litigation contingency (Note 8) |
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|
11,500 |
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Depreciation and amortization |
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|
10,338 |
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|
7,748 |
|
Equity in income from equity investments - net |
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|
(112 |
) |
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|
(418 |
) |
Employee benefit plan provisions |
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|
1,434 |
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|
2,690 |
|
Write-off of prior credit facility fees (Note 10) |
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|
827 |
|
Amortization of convertible notes discount |
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|
185 |
|
Stock-based compensation |
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|
1,388 |
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|
1,239 |
|
Deferred income tax |
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|
(283 |
) |
|
|
1,863 |
|
Changes in assets and liabilities: |
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(Increase) decrease in receivables |
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(3,077 |
) |
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|
288 |
|
(Increase) decrease in inventories |
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|
(768 |
) |
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|
706 |
|
(Increase) decrease in revenue in excess of billings on
uncompleted contracts and other current assets |
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(6,892 |
) |
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|
4,088 |
|
Increase (decrease) in accounts payable and accrued liabilities |
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|
974 |
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|
(2,550 |
) |
Increase in accrued income taxes |
|
|
5,679 |
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|
|
433 |
|
Pension contributions |
|
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(7,561 |
) |
|
|
(733 |
) |
Other items net |
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|
(57 |
) |
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|
1,167 |
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|
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|
Net cash provided by operating activities |
|
|
22,289 |
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|
|
29,605 |
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|
Cash flows from investing activities |
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Purchase of businesses net of cash (Note 1) |
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(2,103 |
) |
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Property, plant and equipment expenditures |
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(16,999 |
) |
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|
(28,196 |
) |
Proceeds from disposals of property, plant and equipment |
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|
56 |
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|
Cash pledged for collateral |
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(1,066 |
) |
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|
(11,019 |
) |
Cash released from collateral |
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|
5,289 |
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|
|
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|
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Net cash used in investing activities |
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|
(14,823 |
) |
|
|
(39,215 |
) |
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Cash flows from financing activities |
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Revolving credit facility borrowings, net |
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|
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|
|
7,600 |
|
Proceeds from debt obligations (Note 10) |
|
|
6,587 |
|
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|
|
|
Reductions of debt obligations (Note 10) |
|
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(6,770 |
) |
|
|
(4,530 |
) |
Treasury stock purchased |
|
|
(933 |
) |
|
|
(879 |
) |
Common stock issued |
|
|
223 |
|
|
|
448 |
|
Excess tax benefit from stock-based compensation |
|
|
399 |
|
|
|
362 |
|
|
|
|
|
|
|
|
|
Other (Note 10) |
|
|
|
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|
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(1,028 |
) |
|
|
|
|
|
|
|
Net cash (used in) provided by financing activities |
|
|
(494 |
) |
|
|
1,973 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Effect of exchange rate changes on cash |
|
|
34 |
|
|
|
(1,612 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Increase (decrease) in cash and cash equivalents |
|
|
7,006 |
|
|
|
(9,249 |
) |
Cash and cash equivalents, beginning of period |
|
|
38,029 |
|
|
|
16,750 |
|
|
|
|
|
|
|
|
Cash and cash equivalents, end of period |
|
$ |
45,035 |
|
|
$ |
7,501 |
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of these unaudited condensed consolidated financial statements.
5
1. Acquisitions
Zwicky Denmark and Sweden (Zwicky) and Hyde Marine, Inc. (Hyde)
On January 4, 2010, the Company acquired two Zwicky businesses. The Company acquired substantially
all of the assets of Zwicky AS (Denmark) and acquired 100% of the outstanding shares of capital
stock of Zwicky AB (Sweden). These companies were distributors of activated carbon products and
providers of services associated with the reactivation of activated carbon and, subsequent to
acquisition, their results are included in the Companys Activated Carbon and Service segment. As
a result of the Zwicky acquisitions, the Company has increased its presence in Northern Europe.
On January 29, 2010, the Company acquired 100% of the capital stock of Hyde, a manufacturer of
systems that use ultraviolet light technology to treat marine ballast water. The results of Hyde
are included in the Companys Equipment segment. The Hyde acquisition provides the Company with
immediate entry into the new global market for ballast water treatment and increases its knowledge
base and experience in using ultraviolet light technology to treat water.
The aggregate purchase price for these acquisitions was $4.3 million, including cash paid at
closing of $2.8 million as well as deferred payments and earnouts valued at $1.5 million. The fair
value of assets acquired less liabilities assumed for Hyde exceeded the purchase price thereby
resulting in a pre-tax gain of $0.3 million. The Company recorded an estimated earnout liability
of $0.6 million payable to the former owner and certain employees of Hyde calculated based upon 5%
of certain defined cash flow of the business through 2018, without limitation. This liability is
recorded in accrued pension and other liabilities within the consolidated balance sheet.
Calgon Mitsubishi Chemical Corporation (CMCC)
On March 31, 2010, the Company increased its ownership interest in its Japanese joint venture with
CMCC from 49% to 80%. The increase in ownership was accomplished by CMCC borrowing funds and
purchasing shares of capital stock directly from the former majority owner Mitsubishi Chemical
Corporation (MCC) for approximately $7.7 million. Subsequent to the share purchase and resultant
control by the Company, the venture was re-named Calgon Carbon Japan KK (CCJ). CCJ also agreed to
acquire the remaining shares held by MCC on March 31, 2011 (the redeemable noncontrolling interest)
for approximately $2.4 million, subject to working capital and other adjustments which are
currently estimated to reduce the final payment by $0.8 million, to $1.6 million. The increased
ownership and control triples the Companys sales revenue in Asia and adds to its
workforce and infrastructure in Japan, the worlds second largest activated carbon market. The
consolidated results of CCJ will be reflected in the Companys Activated Carbon and Service
segment.
The acquisition date fair value of the Companys former 49% equity interest in CMCC was
approximately $9.8 million. As a result of remeasuring this equity interest to fair value, the
Company recorded a pre-tax gain of $2.8 million as of March 31, 2010.
6
The preliminary purchase price allocations and resulting impact on the corresponding consolidated
balance sheet relating to these acquisitions is as follows:
|
|
|
|
|
(In thousands) |
|
|
|
|
Assets: |
|
|
|
|
Cash |
|
$ |
709 |
|
Accounts receivable |
|
|
19,511 |
|
Inventory |
|
|
14,623 |
|
Property, plant, and equipment, net |
|
|
7,606 |
|
Intangibles* |
|
|
5,696 |
|
Other current assets |
|
|
1,345 |
|
Other assets |
|
|
1,114 |
|
|
|
|
|
Total Assets |
|
|
50,604 |
|
|
|
|
|
|
|
|
|
|
Liabilities: |
|
|
|
|
Accounts payable |
|
|
(8,230 |
) |
Short-term debt |
|
|
(14,777 |
) |
Current portion of long-term debt |
|
|
(2,569 |
) |
Long-term debt |
|
|
(5,160 |
) |
Accrued pension and other liabilities |
|
|
(4,319 |
) |
|
|
|
|
Total Liabilities |
|
|
(35,055 |
) |
|
|
|
|
|
|
|
|
|
Redeemable non-controlling interest |
|
|
(1,618 |
) |
|
|
|
|
|
|
|
|
|
Net Assets |
|
$ |
13,931 |
|
|
Cash Paid for Acquisitions |
|
$ |
2,812 |
|
|
|
|
|
* |
|
Weighted amortization period of 8.9 years. |
Subsequent to their acquisition and excluding the related net after tax gains of $2.7 million recorded at
March 31, 2010 , these entities have contributed the following to the Companys consolidated
operating results for the three and six month periods ended June 30, 2010:
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
Six Months Ended |
|
|
June 30, 2010 |
|
June 30, 2010 |
Revenue |
|
$ |
15,599 |
|
|
$ |
16,652 |
|
Net loss |
|
$ |
(76 |
) |
|
$ |
(498 |
) |
The aggregate purchase price for each acquisition was allocated to the assets acquired and
liabilities assumed based on their respective estimated acquisition date fair values. The purchase
price allocations are preliminary and are based on the information that was available as of the
acquisition date to estimate the fair value of assets acquired and liabilities assumed. Management
believes that the information provides a reasonable basis for allocating the purchase price but the
Company is awaiting additional information necessary to finalize the purchase price allocations.
Such information includes asset and liability valuations related primarily to inventories,
intangible assets, and employee related liabilities all of which are necessary to finalize the
purchase price allocation. The fair values reflected above may be adjusted upon the final
valuations and such adjustments could be significant. The Company expects to finalize the
valuations and complete the purchase price allocations as soon as possible but no later than one
year from each acquisition date. Additional acquisition date fair value information was obtained
during the quarter ended June 30, 2010. The preliminary purchase price allocations were adjusted
to reflect such information which were primarily related to tax; property, plant, and equipment;
and intangibles. These changes were recorded as retrospective adjustments to the March 31, 2010
condensed consolidated financial statements and resulted in a revised gain on acquisitions of $3.1
million, an increase of $0.9 million from the gain on acquisitions originally reported at March 31,
2010.
7
Pro Forma Information
The operating results of the acquired companies have been included in the Companys condensed
consolidated financial statements from the dates each were acquired. The following unaudited pro
forma results of operations assume that the acquisitions had been included for the full periods
indicated. Such results are not necessarily indicative of the actual results of operations that
would have been realized nor are they necessarily indicative of future results of operations.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
Six Months Ended |
|
|
|
June 30, |
|
|
June 30, |
|
|
|
2010 |
|
|
2009 |
|
|
2010 |
|
|
2009 |
|
Net sales |
|
$ |
123,574 |
|
|
$ |
115,241 |
|
|
$ |
243,707 |
|
|
$ |
224,277 |
|
Net income |
|
$ |
2,916 |
|
|
$ |
6,704 |
|
|
$ |
11,659 |
|
|
$ |
13,443 |
|
Net income per common share |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic |
|
$ |
0.05 |
|
|
$ |
0.12 |
|
|
$ |
0.21 |
|
|
$ |
0.25 |
|
Diluted |
|
$ |
0.05 |
|
|
$ |
0.12 |
|
|
$ |
0.21 |
|
|
$ |
0.24 |
|
These pro forma amounts have been calculated after adjusting for sales and related profit resulting
from the Companys sales of activated carbon to both CCJ and Zwicky. In addition, the equity
earnings from the Companys former non-controlling interest in CCJ have been removed. The results
also reflect additional amortization that would have been charged assuming fair value adjustments
to amortizable intangible assets had been applied to the beginning of each period presented.
The results for the six month period ended June 30, 2010 exclude approximately $2.7 million of
after-tax gains associated with the acquisitions.
2. Inventories:
|
|
|
|
|
|
|
|
|
|
|
June 30, 2010 |
|
|
December 31, 2009 |
|
Raw materials |
|
$ |
21,082 |
|
|
$ |
22,657 |
|
Finished goods |
|
|
75,668 |
|
|
|
61,930 |
|
|
|
|
|
|
|
|
|
|
$ |
96,750 |
|
|
$ |
84,587 |
|
|
|
|
|
|
|
|
3. Supplemental Cash Flow Information:
Cash paid for interest during the six months ended June 30, 2010 and 2009 was $0.1 million
and $0.2 million, respectively. Income taxes paid, net of refunds, were $7.3 million and
$2.7 million, for the six months ended June 30, 2010 and 2009, respectively.
The Company has reflected $1.3 million and $0.5 million of its capital expenditures as a
decrease in accounts payable and accrued liabilities for changes in unpaid capital
expenditures for the six months ended June 30, 2010 and 2009, respectively.
4. Dividends:
The Companys Board of Directors did not declare or pay a dividend for
the three or six month periods ended June 30, 2010 and 2009.
8
5. Comprehensive income:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended June 30, |
|
|
Six Months Ended June 30, |
|
|
|
2010 |
|
|
2009 |
|
|
2010 |
|
|
2009 |
|
Net income |
|
$ |
2,916 |
|
|
$ |
6,098 |
|
|
$ |
12,845 |
|
|
$ |
12,072 |
|
Other comprehensive income
(loss), net of taxes |
|
|
(2,524 |
) |
|
|
5,121 |
|
|
|
(7,578 |
) |
|
|
1,490 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income |
|
$ |
392 |
|
|
$ |
11,219 |
|
|
$ |
5,267 |
|
|
$ |
13,562 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The only matters contributing to the other comprehensive loss during the three and six
months ended June 30, 2010 was the foreign currency translation adjustment of $(4.1) million and
$(9.9) million, respectively; the changes in employee benefit accounts of $0.9 million and $1.4
million, respectively; and the change in the fair value of the derivative instruments of $0.7
million and $0.9 million, respectively. The only matters contributing to the other comprehensive
income during the three and six months ended June 30, 2009 was the foreign currency translation
adjustment of $5.2 million and $1.8 million, respectively; the changes in employee benefit accounts
of $(47) thousand and $0.5 million, respectively; and the change in the fair value of the
derivative instruments of $(0.1) million and $(0.8) million, respectively.
6. Segment Information:
The Companys management has identified three segments based on product line and associated
services. Those segments include Activated Carbon and Service, Equipment, and Consumer. The
Companys chief operating decision maker, its chief executive officer, receives and reviews
financial information in this format. The Activated Carbon and Service segment manufactures
granular activated carbon for use in applications to remove organic compounds from liquids, gases,
water, and air. This segment also consists of services related to activated carbon including
reactivation of spent carbon and the leasing, monitoring, and maintenance of carbon fills at
customer sites. The service portion of this segment also includes services related to the
Companys ion exchange technologies for treatment of groundwater and process streams. The
Equipment segment provides solutions to customers air and liquid process problems through the
design, fabrication, and operation of systems that utilize the Companys enabling technologies:
carbon adsorption, ultraviolet light, and advanced ion exchange separation. The Consumer segment
brings the Companys purification technologies directly to the consumer in the form of products and
services including carbon cloth and activated carbon for household odors. The following segment
information represents the results of the Companys operations:
9
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
Six Months Ended |
|
|
|
June 30, |
|
|
June 30, |
|
|
|
2010 |
|
|
2009 |
|
|
2010 |
|
|
2009 |
|
Net Sales |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Activated Carbon and Service |
|
$ |
110,381 |
|
|
$ |
89,383 |
|
|
$ |
200,833 |
|
|
$ |
167,146 |
|
Equipment |
|
|
11,129 |
|
|
|
11,327 |
|
|
|
21,289 |
|
|
|
22,226 |
|
Consumer |
|
|
2,064 |
|
|
|
2,380 |
|
|
|
4,379 |
|
|
|
4,351 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
123,574 |
|
|
$ |
103,090 |
|
|
$ |
226,501 |
|
|
$ |
193,723 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from operations
before depreciation and amortization |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Activated Carbon and Service |
|
$ |
9,275 |
|
|
$ |
13,200 |
|
|
$ |
26,962 |
|
|
$ |
25,082 |
|
Equipment |
|
|
243 |
|
|
|
962 |
|
|
|
(72 |
) |
|
|
1,937 |
|
Consumer |
|
|
|
|
|
|
(17 |
) |
|
|
113 |
|
|
|
(162 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
9,518 |
|
|
|
14,145 |
|
|
|
27,003 |
|
|
|
26,857 |
|
Depreciation and amortization |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Activated Carbon and Service |
|
|
4,594 |
|
|
|
3,549 |
|
|
|
9,068 |
|
|
|
6,909 |
|
Equipment |
|
|
550 |
|
|
|
304 |
|
|
|
1,036 |
|
|
|
606 |
|
Consumer |
|
|
117 |
|
|
|
119 |
|
|
|
234 |
|
|
|
233 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
5,261 |
|
|
|
3,972 |
|
|
|
10,338 |
|
|
|
7,748 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from operations |
|
|
4,257 |
|
|
|
10,173 |
|
|
|
16,665 |
|
|
|
19,109 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Reconciling items: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest income |
|
|
88 |
|
|
|
77 |
|
|
|
204 |
|
|
|
204 |
|
Interest expense |
|
|
(86 |
) |
|
|
(186 |
) |
|
|
(94 |
) |
|
|
(207 |
) |
Gain on acquisitions |
|
|
|
|
|
|
|
|
|
|
3,119 |
|
|
|
|
|
Other expense net |
|
|
(172 |
) |
|
|
(1,500 |
) |
|
|
(475 |
) |
|
|
(1,928 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Consolidated income from
operations before income
tax and equity in income
from equity investments |
|
$ |
4,087 |
|
|
$ |
8,564 |
|
|
$ |
19,419 |
|
|
$ |
17,178 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
June 30, 2010 |
|
|
December 31, 2009 |
|
Total Assets |
|
|
|
|
|
|
|
|
Activated Carbon and Service |
|
$ |
409,613 |
|
|
$ |
368,363 |
|
Equipment |
|
|
48,439 |
|
|
|
44,001 |
|
Consumer |
|
|
10,129 |
|
|
|
13,354 |
|
|
|
|
|
|
|
|
Consolidated total assets |
|
$ |
468,181 |
|
|
$ |
425,718 |
|
|
|
|
|
|
|
|
10
7. Derivative Instruments
The Companys corporate and foreign subsidiaries use foreign currency forward exchange contracts
and foreign exchange option contracts to limit the exposure of exchange rate fluctuations on
certain foreign currency receivables, payables, and other known and forecasted transactional
exposures for periods consistent with the expected cash flow of the underlying transactions. The
foreign currency forward exchange and foreign exchange option contracts generally mature within
eighteen months and are designed to limit exposure to exchange rate fluctuations. The Company uses
cash flow hedges to limit the exposure to changes in natural gas prices. The natural gas forward
contracts generally mature within one to thirty-six months. The Company also previously had a
ten-year foreign currency swap agreement to fix the foreign exchange rate on a $6.5 million
intercompany loan between the Company and its foreign subsidiary, Chemviron Carbon Ltd. Since its
inception, the foreign currency swap had been treated as a foreign exchange cash flow hedge.
During the first quarter of 2010, the Company contributed its receivable as additional equity to
Chemviron Carbon Ltd. and the related foreign currency swap was terminated. The Company accounts
for its derivative instruments under Accounting Standards Codification (ASC) 815 Derivatives and
Hedging.
The fair value of outstanding derivative contracts recorded as assets in the accompanying
Consolidated Balance Sheets were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
June 30, |
|
|
December 31, |
|
Asset Derivatives |
|
Balance Sheet Locations |
|
2010 |
|
|
2009 |
|
Derivatives designated as hedging
instruments under ASC 815: |
|
|
|
|
|
|
|
|
|
|
Foreign exchange contracts |
|
Other current assets |
|
$ |
788 |
|
|
$ |
60 |
|
Natural gas contracts |
|
Other current assets |
|
|
3 |
|
|
|
5 |
|
Currency swap |
|
Other assets |
|
|
|
|
|
|
210 |
|
Foreign exchange contracts |
|
Other assets |
|
|
422 |
|
|
|
|
|
Natural gas contracts |
|
Other assets |
|
|
1 |
|
|
|
4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total derivatives designated as hedging
instruments under ASC 815 |
|
|
|
|
1,214 |
|
|
|
279 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Derivatives not designated as hedging
instruments under ASC 815: |
|
|
|
|
|
|
|
|
|
|
Foreign exchange contracts |
|
Other current assets |
|
$ |
9 |
|
|
$ |
25 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total derivatives not designated
as hedging instruments under
ASC 815 |
|
|
|
|
9 |
|
|
|
25 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total asset derivatives |
|
|
|
$ |
1,223 |
|
|
$ |
304 |
|
|
|
|
|
|
|
|
|
|
11
The fair value of outstanding derivative contracts recorded as liabilities in the accompanying
Consolidated Balance Sheets were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
June 30, |
|
|
December 31, |
|
Liability Derivatives |
|
Balance Sheet Locations |
|
2010 |
|
|
2009 |
|
Derivatives designated as hedging
instruments under ASC 815: |
|
|
|
|
|
|
|
|
|
|
Foreign exchange contracts |
|
Accounts payable and accrued liabilities |
|
$ |
5 |
|
|
$ |
716 |
|
Natural gas contracts |
|
Accounts payable and accrued liabilities |
|
|
1,775 |
|
|
|
1,211 |
|
Natural gas contracts |
|
Accrued pension and other liabilities |
|
|
663 |
|
|
|
852 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total derivatives designated as hedging
instruments under ASC 815 |
|
|
|
|
2,443 |
|
|
|
2,779 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Derivatives not designated as hedging
instruments under ASC 815: |
|
|
|
|
|
|
|
|
|
|
Foreign exchange contracts |
|
Accounts payable and accrued liabilities |
|
$ |
5 |
|
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total derivatives not designated
as hedging instruments under
ASC 815 |
|
|
|
|
5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liability derivatives |
|
|
|
$ |
2,448 |
|
|
$ |
2,779 |
|
|
|
|
|
|
|
|
|
|
Fair value is defined as the price that would be received to sell an asset or paid to transfer
a liability in an orderly transaction between market participants at the measurement date. The
fair value hierarchy distinguishes between (1) market participant assumptions developed based on
market data obtained from independent sources (observable inputs) and (2) an entitys own
assumptions about market participant assumptions developed based on the best information available
in the circumstances (unobservable inputs). The fair value hierarchy consists of three broad
levels, which gives the highest priority to unadjusted quoted prices in active markets for
identical assets or liabilities (Level 1) and the lowest priority to unobservable inputs (Level 3).
The three levels of the fair value hierarchy are described below:
|
|
|
Level 1 Quoted prices (unadjusted) in active markets for identical assets or
liabilities; |
|
|
|
|
Level 2 Inputs, other than the quoted prices in active markets, that are observable
either directly or indirectly; and |
|
|
|
|
Level 3 Unobservable inputs that reflect the reporting entitys own assumptions. |
In accordance with ASC 820, Fair Value Measurements and Disclosures, the fair value of the
Companys foreign exchange forward contracts, foreign exchange option contracts, currency swap, and
natural gas forward contracts is determined using Level 2 inputs, which are defined as observable
inputs. The inputs used are from market sources that aggregate data based upon market
transactions.
Cash Flow Hedges
For derivative instruments that are designated and qualify as cash flow hedges, the effective
portion of the gain or loss on the derivative is reported as a component of other comprehensive
income (OCI) and reclassified into
earnings in the same period or periods during which the hedged transaction affects earnings. Gains
and losses on the derivative representing either hedge ineffectiveness or hedge components excluded
from the assessment of effectiveness are recognized in current earnings and were not material for
the three and six month periods ended June 30, 2010 and 2009, respectively
12
The following table provides details on the changes in accumulated OCI relating to derivative
assets and liabilities that qualified for cash flow hedge accounting.
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
Six Months Ended |
|
|
|
June 30, 2010 |
|
|
June 30, 2010 |
|
Accumulated OCI derivative loss at April 1, 2010 and
January 1, 2010, respectively |
|
$ |
3,096 |
|
|
$ |
3,195 |
|
Effective portion of changes in fair value |
|
|
(1,668 |
) |
|
|
(1,093 |
) |
Reclassifications from accumulated OCI derivative gain (loss) to earnings |
|
|
(199 |
) |
|
|
(846 |
) |
Foreign currency translation |
|
|
44 |
|
|
|
17 |
|
|
|
|
|
|
|
|
Accumulated OCI derivative loss at June 30, 2010 |
|
$ |
1,273 |
|
|
$ |
1,273 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amount of (Gain) or Loss |
|
|
|
Recognized in OCI on Derivatives |
|
|
|
(Effective Portion) |
|
|
|
Three Months Ended |
|
|
|
June 30, |
|
|
|
2010 |
|
|
2009 |
|
Derivatives in ASC 815 Cash Flow
Hedging Relationships: |
|
|
|
|
|
|
|
|
Foreign Exchange Contracts |
|
$ |
(1,437 |
) |
|
$ |
(1,299 |
) |
Currency Swap |
|
|
|
|
|
|
527 |
|
Natural Gas Contracts |
|
|
(231 |
) |
|
|
435 |
|
|
|
|
|
|
|
|
Total |
|
$ |
(1,668 |
) |
|
$ |
(337 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amount of (Gain) or Loss |
|
|
|
Recognized in OCI on Derivatives |
|
|
|
(Effective Portion) |
|
|
|
Six Months Ended |
|
|
|
June 30, |
|
|
|
2010 |
|
|
2009 |
|
Derivatives in ASC 815 Cash Flow
Hedging Relationships: |
|
|
|
|
|
|
|
|
Foreign Exchange Contracts |
|
$ |
(2,176 |
) |
|
$ |
(478 |
) |
Currency Swap |
|
|
|
|
|
|
521 |
|
Natural Gas Contracts |
|
|
1,083 |
|
|
|
(1,054 |
) |
|
|
|
|
|
|
|
Total |
|
$ |
(1,093 |
) |
|
$ |
(1,011 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amount of (Gain) or Loss |
|
|
|
|
|
Reclassified from Accumulated |
|
|
|
|
|
OCI in Income (Effective Portion) * |
|
|
|
Location of Gain or |
|
Three Months Ended |
|
|
|
(Loss) Recognized in |
|
June 30, |
|
|
|
Income on Derivatives |
|
2010 |
|
|
2009 |
|
Derivatives in ASC 815 Cash Flow
Hedging Relationships: |
|
|
|
|
|
|
|
|
|
|
Foreign Exchange Contracts |
|
Cost of products sold |
|
$ |
83 |
|
|
$ |
(367 |
) |
Natural Gas Contracts |
|
Cost of products sold |
|
|
(282 |
) |
|
|
399 |
|
|
|
|
|
|
|
|
|
|
Total |
|
|
|
$ |
(199 |
) |
|
$ |
32 |
|
|
|
|
|
|
|
|
|
|
13
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amount of (Gain) or Loss |
|
|
|
|
|
Reclassified from Accumulated |
|
|
|
|
|
OCI in Income (Effective Portion) * |
|
|
|
Location of Gain or |
|
Six Months Ended |
|
|
|
(Loss) Recognized in |
|
June 30, |
|
|
|
Income on Derivatives |
|
2010 |
|
|
2009 |
|
Derivatives in ASC 815 Cash Flow
Hedging Relationships: |
|
|
|
|
|
|
|
|
|
|
Foreign Exchange Contracts |
|
Cost of products sold |
|
$ |
43 |
|
|
$ |
(691 |
) |
Currency Swap |
|
Interest expense |
|
|
(121 |
) |
|
|
|
|
Natural Gas Contracts |
|
Cost of products sold |
|
|
(768 |
) |
|
|
561 |
|
|
|
|
|
|
|
|
|
|
Total |
|
|
|
$ |
(846 |
) |
|
$ |
(130 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amount of (Gain) or Loss |
|
|
|
|
|
Recognized in Income on |
|
|
|
|
|
Derivatives (Ineffective |
|
|
|
|
|
Portion and Amount |
|
|
|
|
|
Excluded from |
|
|
|
|
|
Effectiveness Testing) ** |
|
|
|
Location of Gain or |
|
Three Months Ended |
|
|
|
(Loss) Recognized in |
|
June 30, |
|
|
|
Income on Derivatives |
|
2010 |
|
|
2009 |
|
Derivatives in ASC 815 Cash Flow
Hedging Relationships: |
|
|
|
|
|
|
|
|
|
|
Foreign Exchange Contracts |
|
Other expense net |
|
$ |
(1 |
) |
|
$ |
13 |
|
|
|
|
|
|
|
|
|
|
Total |
|
|
|
$ |
(1 |
) |
|
$ |
13 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amount of (Gain) or Loss |
|
|
|
|
|
Recognized in Income on |
|
|
|
|
|
Derivatives (Ineffective |
|
|
|
|
|
Portion and Amount |
|
|
|
|
|
Excluded from |
|
|
|
|
|
Effectiveness Testing) ** |
|
|
|
Location of Gain or |
|
Six Months Ended |
|
|
|
(Loss) Recognized in |
|
June 30, |
|
|
|
Income on Derivatives |
|
2010 |
|
|
2009 |
|
Derivatives in ASC 815 Cash Flow
Hedging Relationships: |
|
|
|
|
|
|
|
|
|
|
Foreign Exchange Contracts |
|
Other expense net |
|
$ |
(2 |
) |
|
$ |
17 |
|
|
|
|
|
|
|
|
|
|
Total |
|
|
|
$ |
(2 |
) |
|
$ |
17 |
|
|
|
|
|
|
|
|
|
|
|
|
|
* |
|
Assuming market rates remain constant with the rates at June 30, 2010, a loss of $0.6 million is
expected to be recognized in earnings over the next 12 months. |
|
** |
|
For the three and six months ended June 30, 2010 and 2009, the amount of loss recognized in
income was all attributable to the ineffective portion of the hedging relationships. |
The Company had the following outstanding derivative contracts that were entered into to hedge
forecasted transactions:
|
|
|
|
|
|
|
|
|
|
|
June 30, |
|
December 31, |
(in thousands except for mmbtu) |
|
2010 |
|
2009 |
Natural gas contracts (mmbtu) |
|
|
1,105,000 |
|
|
|
1,070,000 |
|
Foreign exchange contracts |
|
$ |
18,579 |
|
|
$ |
14,552 |
|
Currency swap |
|
$ |
|
|
|
$ |
3,646 |
|
14
Other
The Company has also entered into certain derivatives to minimize its exposure of exchange rate
fluctuations on certain foreign currency receivables, payables, and other known and forecasted
transactional exposures. The Company has not qualified these contracts for hedge accounting
treatment and therefore, the fair value gains and losses on these contracts are recorded in
earnings as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amount of (Gain) or Loss |
|
|
|
|
|
Recognized in Income on |
|
|
|
|
|
Derivatives |
|
|
|
Location of Gain or |
|
Three Months Ended |
|
|
|
(Loss) Recognized in |
|
June 30, |
|
|
|
Income on Derivatives |
|
2010 |
|
|
2009 |
|
Derivatives Not Designated as
Hedging Instruments Under ASC 815: |
|
|
|
|
|
|
|
|
|
|
Foreign Exchange Contracts * |
|
Other expense - net |
|
$ |
(17 |
) |
|
$ |
12 |
|
|
|
|
|
|
|
|
|
|
Total |
|
|
|
$ |
(17 |
) |
|
$ |
12 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amount of (Gain) or Loss |
|
|
|
|
|
Recognized in Income on |
|
|
|
|
|
Derivatives |
|
|
|
Location of Gain or |
|
Six Months Ended |
|
|
|
(Loss) Recognized in |
|
June 30, |
|
|
|
Income on Derivatives |
|
2010 |
|
|
2009 |
|
Derivatives Not Designated as
Hedging Instruments Under ASC 815: |
|
|
|
|
|
|
|
|
|
|
Foreign Exchange Contracts * |
|
Other expense - net |
|
$ |
(173 |
) |
|
$ |
169 |
|
|
|
|
|
|
|
|
|
|
Total |
|
|
|
$ |
(173 |
) |
|
$ |
169 |
|
|
|
|
|
|
|
|
|
|
|
|
|
* |
|
As of June 30, 2010 and 2009, these foreign exchange contracts were entered into and settled
during the respective periods. |
Managements policy for managing foreign currency risk is to use derivatives to hedge up to
75% of the forecasted intercompany sales to its European subsidiaries. The hedges involving
foreign currency derivative instruments do not span a period greater than eighteen months from the
contract inception date. Management uses various hedging instruments including, but not limited to
foreign currency forward contracts, foreign currency option contracts and foreign currency swaps.
Managements policy for managing natural gas exposure is to use derivatives to hedge from 25% to
100% of the forecasted natural gas requirements. These cash flow hedges span up to thirty-six
months from the contract inception date. Hedge effectiveness is measured on a quarterly basis and
any portion of ineffectiveness is recorded directly to the Companys earnings.
15
8. Contingencies
On March 20, 2007, the Company and ADA-ES entered into a Memorandum of Understanding (MOU)
providing for cooperation between the companies to attempt to jointly market powdered activated
carbon (PAC) to the electric power industry for the removal of mercury from coal fired power
plant flue gas. The MOU provided for commissions to be paid to ADA-ES in respect of product sales.
The Company terminated the MOU effective as of August 24, 2007 for convenience. Neither party had
entered into sales or supply agreements with prospective customers as of that date. On March 3,
2008, the Company entered into a supply agreement with a major U.S. power generator for the sale of
powdered activated carbon products with a minimum purchase obligation of approximately $55 million
over a 5 year period. ADA-ES claimed that it is entitled to commissions of at least $8.25 million
over the course of the 5 year contract, which the Company denies. On September 29, 2008, the
Company filed suit in the United States District Court for the Western District of Pennsylvania for
a declaratory judgment from the Court that the Company has no obligation to pay ADA-ES commissions
related to this contract or for any future sales made after August 24, 2007. The Company has been
countersued alleging breach of contract. A jury trial was concluded in July 2010 and the Company
received an adverse jury verdict determining that it breached its contract with ADA-ES by failing
to pay commissions on sales of PAC to the mercury removal market. The jury awarded $3.0 million
for past damages and $9.0 million in a lump sum for future damages, which is recorded as a
component of current liabilities at June 30, 2010. The Company recorded a litigation contingency of $11.5 million
for the quarter ended June 30, 2010. The Company previously recorded a $250 thousand litigation contingency in the quarter
ended September 30, 2009 and a $250 thousand litigation contingency in the quarter ended June 30, 2008. The Company will appeal the verdict.
In conjunction with the February 2004 purchase of substantially all of Waterlinks operating assets
and the stock of Waterlinks U.K. subsidiary, environmental studies were performed on Waterlinks
Columbus, Ohio property by environmental consulting firms which provided an identification and
characterization of the areas of contamination. In addition, these firms identified alternative
methods of remediating the property, identified feasible alternatives and prepared cost evaluations
of the various alternatives. The Company concluded from the information in the studies that a loss
at this property is probable and recorded the liability as a component of current liabilities at
June 30, 2010 and noncurrent other liabilities at December 31, 2009 in the Companys consolidated
balance sheet. At June 30, 2010 and December 31, 2009, the balance recorded was $4.0 million.
Liability estimates are based on an evaluation of, among other factors, currently available facts,
existing technology, presently enacted laws and regulations, and the remediation experience of
other companies. The Company has not incurred any environmental remediation expense for the
three and six-month periods ended June 30, 2010 and 2009. It is reasonably possible that a change in the estimate of
this obligation will occur as remediation preparation and remediation activity commences in the
future. The ultimate remediation costs are dependent upon, among other things, the requirements of
any state or federal environmental agencies, the remediation methods employed, the final scope of
work being determined, and the extent and types of contamination which will not be fully determined
until experience is gained through remediation and related activities. The Company plans to have a
more definitive environmental assessment performed during the third quarter of 2010 to better
understand the
16
extent of contamination and appropriate methodologies for remediation. The Company also plans to
begin remediation by the fourth quarter of 2010, with a current estimated completion by the end of
the second quarter of 2011. This estimated time frame is based on the Companys current knowledge
of the contamination and may change after the more definitive environmental assessment.
On March 8, 2006, the Company and another U.S. producer (the Petitioners) of activated carbon
formally requested that the United States Department of Commerce investigate unfair pricing of
certain activated carbon imported from the Peoples Republic of China. The Commerce Department
investigated imports of activated carbon from China that is thermally activated using a combination
of heat, steam and/or carbon dioxide. Certain types of activated carbon from China, most notably
chemically-activated carbon, were not investigated.
On March 2, 2007, the Commerce Department published its final determination (subsequently amended)
that all of the subject merchandise from China was being unfairly priced, or dumped, and thus that
special additional duties should be imposed to offset the amount of the unfair pricing. The
resultant tariff rates ranged from 61.95% ad valorem (i.e., of the entered value of the goods) to
228.11% ad valorem. A formal order imposing these tariffs was published on April 27, 2007. All
imports from China remain subject to the order and antidumping tariffs. Importers of subject
activated carbon from China are required to make cash deposits of estimated antidumping tariffs at
the time the goods are entered into the United States customs territory. Deposits of tariffs are
subject to future revision based on retrospective reviews conducted by the Commerce Department.
The Company is both a domestic producer and one of the largest U.S. importers (from its
wholly-owned subsidiary Calgon Carbon (Tianjin) Co., Ltd.) of the activated carbon that is subject
to this proceeding. As such, the Companys involvement in the Commerce Departments proceedings is
both as a domestic producer (a petitioner) and as a foreign exporter (a respondent).
As one of two U.S. producers involved as petitioners in the case, the Company is actively involved
in ensuring the Commerce Department obtains the most accurate information from the foreign
producers and exporters involved in the review, in order to calculate the most accurate results and
margins of dumping for the sales at issue.
As an importer of activated carbon from China and in light of the successful antidumping tariff
case, the Company was required to pay deposits of estimated antidumping tariffs at the rate of
84.45% ad valorem to U.S. Customs and Border Protection (Customs) on entries made on or after
October 11, 2006 through March 1, 2007. From March 2, 2007 through March 29, 2007 the antidumping
rate was 78.89%. From March 30, 2007 through April 8, 2007 the antidumping duty rate was 69.54%.
Because of limits on the governments legal authority to impose provisional tariffs prior to
issuance of a final determination, entries made between April 9, 2007 and April 19, 2007 were not
subject to tariffs. For the period April 20, 2007 through November 10, 2009, deposits have been
paid at 69.54%.
17
The Companys role as an importer that is required to pay tariffs results in a contingent liability
related to the final amount of tariffs that it will ultimately have to pay. The Company has made
deposits of estimated tariffs in two
ways. First, estimated tariffs on entries in the period from October 11, 2006 through April 8,
2007 were covered by a bond. The total amount of tariffs that can be paid on entries in this
period is capped as a matter of law, though the Company may receive a refund with interest of any
difference due to a reduction in the actual margin of dumping found in the first review. The
Companys estimated liability for tariffs during this period of $0.2 million is reflected in
accounts payable and accrued liabilities on the consolidated balance sheet at June 30, 2010.
Second, the Company has been required to post cash deposits of estimated tariffs owed on entries of
subject merchandise since April 19, 2007. The final amount of tariffs owed on these entries may
change, and can either increase or decrease depending on the final results of relevant
administrative inquiries. This process is further described below.
The amount of estimated antidumping tariffs payable on goods imported into the United States is
subject to review and retroactive adjustment based on the actual amount of dumping that is found.
To do this, the Commerce Department conducts periodic reviews of sales made to the first
unaffiliated U.S. customer, typically over the prior 12 month period. These reviews will be
possible for at least five years, and can result in changes to the antidumping tariff rate (either
increasing or reducing the rate) applicable to any given foreign exporter. Revision of tariff
rates has two effects. First, it will alter the actual amount of tariffs that Customs will seek to
collect for the period reviewed, by either increasing or decreasing the amount to reflect the
actual amount of dumping that was found. If the actual amount of tariffs owed increases, the
government will require payment of the difference plus interest. Conversely, when the tariff rate
decreases, any difference is refunded with interest. Second, the revised rate becomes the cash
deposit rate applied to future entries, and can either increase or decrease the amount of deposits
an importer will be required to pay.
On November 10, 2009, the Commerce Department announced the results of its review of the tariff
period beginning October 2006 through March 31, 2008 (period of review (POR) I). Based on the POR
I results, the Companys ongoing tariff deposit rate was adjusted from 69.54% to 14.51% (as
adjusted by .07% for certain ministerial errors and published in the Federal Register on December
17, 2009) for entries made subsequent to the announcement. In addition, the Companys assessment
rate for POR I was determined to have been too high and, accordingly, the Company reduced its
recorded liability for unpaid deposits in POR I and recorded a receivable of $1.6 million
reflecting expected refunds for tariff deposits made during POR I as a result of the announced
decrease in the POR I tariff assessment rate. Note that the Petitioners have appealed to the U.S.
Court of International Trade the Commerce Departments POR I results challenging, among other
things, the selection of certain surrogate values and financial information which in-part caused
the reduction in the tariff rate. Other appeals were also filed by Chinese respondents seeking
changes to the calculations that either do not relate to the Companys tariff rate or would, if
applied to the Company, lower its tariff rate. There is no deadline for a final decision regarding
these appeals but such appeals typically take at least a year to resolve. The Company will not
have final settlement of the amounts it may owe or receive as a result of the final POR I tariff
rates until the aforementioned appeals are resolved.
18
On April 1, 2009, the Commerce Department published a formal notice allowing parties to request a
second annual administrative review of the antidumping tariff order covering the period April 1,
2008 through March 31,
2009 (POR II). Requests for review were due no later than April 30, 2009. The Company, in its
capacity as a U.S. producer and separately as a Chinese exporter, elected not to participate in
this administrative review. By not participating in the review, the Companys tariff deposits made
during POR II are final and not subject to further adjustment.
For POR I, the Company estimates that a hypothetical 10% increase or decrease in the final tariff
rate compared to the announced rate on November 10, 2009 would result in an additional payment or
refund of approximately $0.1 million. As noted above, the Companys tariff deposits made during
POR II are fixed and not subject to change. For the period April 1, 2009 through March 31, 2010
(POR III), a hypothetical 10% increase or decrease in the final tariff rate compared to the
announced rates in effect for the period would result in an additional payment or refund of $0.1
million based on deposits made during this period.
The contingent liability relating to tariffs paid on imports is somewhat mitigated by two factors.
First and foremost, the antidumping tariff orders disciplinary effect on the market encourages the
elimination of dumping through fair pricing. Separately, pursuant to the Continued Dumping and
Subsidy Offset Act of 2000 (repealed effective Feb. 8, 2006), as an affected domestic producer, the
Company is eligible to apply for a distribution of a share of certain tariffs collected on entries
of subject merchandise from China from October 11, 2006 to September 30, 2007. In July 2009 and
2008, the Company applied for such distributions. In November 2009 and December 2008, the Company
received distributions of approximately $0.8 million and $0.2 million, respectively, which
reflected 59.57% of the total amounts then available. The Company anticipates receiving additional
amounts in 2010 and future years related to tariffs paid for the period October 11, 2006 through
September 30, 2007, though the exact amount is impossible to determine. There were no additional
amounts received during the six month period ended June 30, 2010.
On April 1, 2010, the Commerce Department published a formal notice allowing parties to request a
third annual administrative review of the antidumping tariff order covering the period April 1,
2009 through March 31, 2010 (POR III). Requests for review were due no later than April 30, 2010.
The Company, in its capacity as a U.S. producer and separately as a Chinese exporter, elected not
to participate in this administrative review. However, Albemarle Corporation has requested that
the Commerce Department review the exports of Calgon Carbon Tianjin claiming standing as a
wholesaler of the domestic like product. This claim by Albemarle to have such standing is being
appealed by the Company in its capacity as a U.S. producer and separately as a Chinese
exporter. The Commerce Department is currently reviewing this appeal claim to determine if Calgon
Carbon Tianjin will be reviewed in the third administrative review.
By letter dated January 22, 2007, the Company received from the United States Environmental
Protection Agency (EPA), Region 4 a report of a hazardous waste facility inspection performed by
the EPA and the Kentucky Department of Environmental Protection (KYDEP) as part of a Multi Media
Compliance Evaluation of the Companys Big Sandy Plant in Catlettsburg, Kentucky that was conducted
on September 20 and 21, 2005. Accompanying the report was a Notice of Violation (NOV) alleging
multiple violations of the Federal Resource Conservation and Recovery Act (RCRA) and
corresponding EPA and KYDEP hazardous waste regulations.
19
The alleged violations mainly concern the hazardous waste spent activated carbon regeneration
facility. The Company met with the EPA on April 17, 2007 to discuss the inspection report and
alleged violations, and submitted written responses in May and June 2007. In August 2007, the EPA
notified the Company that it believes there were still significant violations of RCRA that are
unresolved by the information in the Companys responses, without specifying the particular
violations. During a meeting with the EPA on December 10, 2007, the EPA indicated that the agency
would not pursue certain other alleged violations. Based on discussions during the December 10,
2007 meeting, subsequent communications with the EPA, and in connection with the Comprehensive
Environmental Response, Compensation and Liability Act (CERCLA) Notice referred to below, the
Company has taken actions to address and remediate a number of the unresolved alleged violations.
The Company believes, and the EPA has indicated, that the number of unresolved issues as to alleged
continuing violations cited in the January 22, 2007 NOV has been reduced substantially. The EPA
can take formal enforcement action to require the Company to remediate any or all of the unresolved
alleged continuing violations which could require the Company to incur substantial additional
costs. The EPA can also take formal enforcement action to impose substantial civil penalties with
respect to violations cited in the NOV, including those which have been admitted or resolved. The
Company is awaiting further response from the EPA and cannot predict with any certainty the
probable outcome of this matter or range of potential loss, if any.
On July 3, 2008, the EPA verbally informed the Company that there are a number of unresolved RCRA
violations at the Big Sandy Plant which may render the facility unacceptable to receive spent
carbon for reactivation from sites regulated under CERCLA pursuant to the CERCLA Off-Site Rule.
The Company received written notice of the unacceptability determination on July 14, 2008 (the
CERCLA Notice). The CERCLA Notice alleged multiple violations of RCRA and four releases of
hazardous waste. The alleged violations and releases were cited in the September 2005 multi-media
compliance inspections, and were among those cited in the January 2007 NOV described in the
preceding paragraph as well. The CERCLA Notice gave the Company until September 1, 2008 to
demonstrate to the EPA that the alleged violations and releases are not continuing, or else the Big
Sandy Plant would not be able to receive spent carbon from CERCLA sites until the EPA determined
that the facility is again acceptable to receive such CERCLA wastes. This deadline subsequently was
extended several times. The Company met with the EPA in August 2008 regarding the CERCLA Notice and
submitted a written response to the CERCLA Notice prior to the meeting. By letter dated February
13, 2009, the EPA informed the Company that based on information submitted by the Company
indicating that the Big Sandy Plant has returned to physical compliance for the alleged violations
and releases, the EPA had made an affirmative determination of acceptability for receipt of CERCLA
wastes at the Big Sandy Plant. The EPAs determination is conditioned upon the Company treating
certain residues resulting from the treatment of the carbon reactivation furnace off-gas as
hazardous waste and not sending material dredged from the onsite wastewater treatment lagoons
offsite other than to a permitted hazardous waste treatment, storage or disposal facility. The
Company has requested clarification from the EPA regarding these two conditions. The Company has
also met with Headquarters of the EPA Solid Waste Division (Headquarters) on March 6, 2009 and
presented its classification argument, with the understanding that Headquarters would advise Region
4 of the EPA. By letter dated January 5, 2010, the EPA determined certain residues resulting from
the treatment of the carbon reactivation furnace off-gas are RCRA listed hazardous wastes and the
material dredged from the onsite wastewater treatment lagoons is a RCRA listed
20
hazardous waste and that they need to be managed in accordance with RCRA regulations. The cost to
treat and/or dispose of the material dredged from the lagoons as hazardous waste could be
substantial. However, by letter dated January 22, 2010, the Company received a determination from
the KYDEP Division of Waste Management that the material is not listed hazardous waste when
recycled as had been the Companys practice. The Company believes that pursuant to EPA
regulations, KYDEP is the proper authority to make this determination. Thus, the Company believes
that there is no basis for the position set forth in the EPAs January 5, 2010 letter and the
Company will vigorously defend any complaint on the matter. The Company has had several additional
discussions with Region 4 of the EPA. The Company has indicated to the EPA that it is willing to
work with the agency toward a solution subject to a comprehensive resolution of all the issues. By
letter dated May 12, 2010, from the Department of Justice Environmental and Natural Resourses
Division (the DOJ), the Company was informed that the DOJ was prepared to take appropriate
enforcement action against the Company for the NOV and other violations under the Clean Water Act
(CWA). The Company met with the DOJ on July 9, 2010 and agreed to permit more comprehensive
testing of the lagoons and to share data and analysis already obtained. On July 19, 2010, the EPA sent
the Company a formal information request with respect to such data and analysis. The Company is
gathering the requested information. The Company cannot predict with any certainty the probable
outcome of this matter or range of potential loss, if any.
By letter dated August 18, 2008, the Company was notified by the EPA Suspension and Debarment
Division (SDD) that because of the alleged violations described in the CERCLA Notice, the SDD was
making an assessment of the Companys present responsibility to conduct business with Federal
Executive Agencies. Representatives of the SDD attended the August 2008 EPA meeting. On August
28, 2008, the Company received a letter from the Division requesting additional information from
the Company in connection with the SDDs evaluation of the Companys potential business risk to
the Federal Government, noting that the Company engages in procurement transactions with or funded
by the Federal Government. The Company provided the SDD with all information requested by the
letter in September 2008. The SDD can suspend or debar a Company from sales to the Federal
Government directly or indirectly through government contractors or with respect to projects funded
by the Federal Government. The Company estimates that revenue from sales made directly to the
Federal Government or indirectly through government contractors comprised less than 8% of its total
revenue for the year ended December 31, 2009. The Company is unable to estimate sales made
directly or indirectly to customers and or projects that receive federal funding. In October 2008,
the SDD indicated that it was still reviewing the matter but that another meeting with the Company
was not warranted at that time. The Company believes that there is no basis for suspension or
debarment on the basis of the matters asserted by the EPA in the CERCLA Notice or otherwise. The
Company has had no further communication with the SDD since October 2008 and believes the
likelihood of any action being taken by the SDD is remote.
In June 2007, the Company received a Notice Letter from the New York State Department of
Environmental Conservation (NYSDEC) stating that the NYSDEC had determined that the Company is a
Potentially Responsible Party (PRP) at the Frontier Chemical Processing Royal Avenue Site in
Niagara Falls, New York (the Site). The Notice Letter requests that the Company and other PRPs
develop, implement and finance a remedial program for Operable Unit #1 at the Site. Operable Unit
#1 consists of overburden soils and overburden
21
and upper bedrock groundwater. The selected remedy is removal of above grade structures and
contaminated soil source areas, installation of a cover system, and ground water control and
treatment, estimated to cost between approximately $11 million and $14 million, which would be
shared among the PRPs. The Company has not determined what portion of the costs associated with
the remedial program it would be obligated to bear and the Company cannot predict with any
certainty the outcome of this matter or range of potential loss. The Company has joined a PRP
group (the PRP Group) and has executed a Joint Defense Agreement with the group members. In
August 2008, the Company and over 100 PRPs entered into a Consent Order with the NYSDEC for
additional site investigation directed toward characterization of the Site to better define the
scope of the remedial project. The Company contributed monies to the PRP Group to help fund the
work required under the Consent Order. The additional site investigation required under the
Consent Order was initiated in 2008 and completed in the spring of 2009. A final report of the site
investigation was submitted to NYSDEC in October 2009. By letter dated December 31, 2009, NYSDEC
disapproved the report. The bases for disapproval include concerns regarding proposed alternate
soil cleanup objectives, questions regarding soil treatability studies and questions regarding
ground water contamination. PRP Group representatives met several times with NYSDEC regarding
revising the soil cleanup objectives set forth in the Record of Decision to be consistent with
recently revised regulations. NYSDEC does not agree that the revised
regulation applies to this site
but requested additional information to support the PRP Groups position. The PRP Groups
consultant did additional cost-benefit analyses and further soil sampling. The results were
provided to NYSDEC but they remain unwilling to revise the soil standards. Additionally, NYSDEC
indicated that because the site is a former RCRA facility, soil excavated at the site would be
deemed hazardous waste and would require offsite disposal. Conestoga Rovers Associates, the PRP
Groups consultant, estimates the soil remedy cost would increase from about $3.2 million to $4.9
to $6.1 million if all excavated soil had to be disposed offsite. Also, PRP Group Representatives
met with the Niagara Falls Water Board (NFWB) regarding continued use of the NFWBs sewers and wastewater
treatment plant to collect and treat contaminated ground water from the site. This would provide
considerable cost savings over having to install a separate ground water collection and treatment
system. The Board was receptive to the PRP Groups proposal and work is progressing on a draft
permit. In addition, the adjacent landowner has expressed interest in acquiring the site for
expansion of its business.
By letter dated July 3, 2007, the Company received an NOV from the KYDEP alleging that the Company
has violated the KYDEPs hazardous waste management regulations in connection with the Companys
hazardous waste spent activated carbon regeneration facility located at the Big Sandy Plant in
Catlettsburg, Kentucky. The NOV alleges that the Company has failed to correct deficiencies
identified by the KYDEP in the Companys Part B hazardous waste management facility permit
application and related documents and directed the Company to submit a complete and accurate Part B
application and related documents and to respond to the KYDEPs comments which were appended to the
NOV. The Company submitted a response to the NOV and the KYDEPs comments in December 2007 by
providing a complete revised permit application. The KYDEP has not indicated whether or not it
will take formal enforcement action, and has not specified a monetary amount of civil penalties it
might pursue in any such action, if any. The KYDEP can also deny the Part B operating permit. On
October 18, 2007, the Company received an NOV from the EPA related to this permit application and
submitted a revised
22
application to both the KYDEP and the EPA within the mandated timeframe. The EPA has not indicated
whether or not it will take formal enforcement action, and has not specified a monetary amount of
civil penalties it might pursue in any such action. The Company met with the KYDEP on July 27,
2009 concerning the permit, and the KYDEP indicated that it, and Region 4 of the EPA, would like to
see specific additional information or clarifications in the permit application. Accordingly, the
Company submitted a new application on October 15, 2009. The KYDEP indicated that it had no
intention to deny the permit as long as the Company worked with the state to resolve issues. The
Region 4 of the EPA has not indicated any stance on the permit and can deny the application. At
this time the Company cannot predict with any certainty the outcome of this matter or range of
loss, if any.
In 2002, the Company was sued by For Your Ease Only (FYEO). The case has been stayed since 2003.
The case arises out of the Companys patent covering anti-tarnish jewelry boxes, U.S. Patent No.
6,412,628 (the 628 Patent). FYEO and the Company are competitors in the sale of jewelry boxes
through a common retailer. In 2002, the Company asserted to the retailer that FYEOs jewelry box
infringed the 628 Patent. FYEO filed suit in the U.S. District Court for the Northern District of
Illinois for a declaration that the patent was invalid and not infringed, and claiming that the
Company had tortuously interfered with its relationship with the retailer. The Company defended
the suit until December 2003, when the case was stayed pending a re-examination of the 628 Patent
in the Patent and Trademark Office. That patent was re-examined and certain claims of that patent
were rejected by order dated February 25, 2008. The Company appealed, but the re-examination was
affirmed by the Court of Appeals for the Federal Circuit. The Patent Trademark Office issued a
re-examination certificate on August 25, 2009. The parties have resumed discovery and the stay on
litigation has been lifted. The Company will assert that, notwithstanding the rejection of certain
claims in the 628 Patent, the Company had a good-faith belief that its patent was valid and that
FYEOs product infringed, and that such belief insulates the Company from liability for publicizing
its patent. At this time the Company cannot predict with any certainty the outcome of this matter
or range of loss, if any.
Calgon Carbon Japan KK f/k/a Calgon Mitsubishi Chemical Corporation (CCJ) sold carbon, which it
purchased from a third-party supplier, for a DeSOX and DeNOX application to Sumitomo Heavy
Industries, Ltd. (Sumitomo) which in turn sold it to Kobe Steel, Ltd. (Kobe Steel). The Kobe
Steel purchase order sets forth certain quality standards with respect to the activated carbon,
particularly with respect to the quality of repeated use for DeSOX and DeNOX. Testing has shown
that the activated carbon provided by CCJ to Sumitomo for use by Kobe Steel did not meet the
quality requirements as set forth in the purchase order. At that time Kobe Steel notified Sumitomo
with regard to a potential claim for defective products. Sumitomo in turn notified CCJ. Kobe
Steel is demanding that CCJ replace all the carbon that was delivered. CCJ believes that the
quality issues can be met in less costly ways by the introduction of an additive. Alternatively,
CCJ believes that less than all the carbon should be replaced. The parties are continuing to
negotiate a solution. Mitsubishi Chemical Company (MCC) has agreed to indemnify CCJ for 51% of
any loss it may suffer for the matter. At this time the Company cannot predict with any certainty
the outcomes of this matter or a range of loss, if any.
23
In addition to the matters described above, the Company is involved in various other legal
proceedings, lawsuits
and claims, including employment, product warranty and environmental matters of a nature considered
normal to its business. It is the Companys policy to accrue for amounts related to these legal
matters when it is probable that a liability has been incurred and the loss amount is reasonably
estimable. Management believes that the ultimate liabilities, if any, resulting from such lawsuits
and claims will not materially affect the consolidated financial position or liquidity of the
Company, but an adverse outcome could be material to the results of operations in a particular
period in which a liability is recognized.
9. Goodwill & Intangible Assets
The Company has elected to perform the annual impairment test of its goodwill on December 31 of
each year. For purposes of the test, the Company has identified reporting units at a regional
level for the Activated Carbon and Service segment and at the technology level for the Equipment
segment and has allocated goodwill to these reporting units accordingly. The goodwill associated
with the Consumer segment is not material and has not been allocated below the segment level.
The changes in the carrying amounts of goodwill by segment for the six month period ended June 30,
2010 are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Activated |
|
|
|
|
|
|
|
|
|
|
|
|
Carbon & |
|
|
|
|
|
|
|
|
|
|
|
|
Service |
|
|
Equipment |
|
|
Consumer |
|
|
|
|
|
|
Segment |
|
|
Segment |
|
|
Segment |
|
|
Total |
|
Balance as of January 1, 2010 |
|
$ |
20,305 |
|
|
$ |
6,569 |
|
|
$ |
60 |
|
|
$ |
26,934 |
|
Foreign exchange |
|
|
(260 |
) |
|
|
(27 |
) |
|
|
|
|
|
|
(287 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance as of June 30, 2010 |
|
$ |
20,045 |
|
|
$ |
6,542 |
|
|
$ |
60 |
|
|
$ |
26,647 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The following is a summary of the Companys identifiable intangible assets as of June 30,
2010 and December 31, 2009 respectively:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
June 30, 2010 |
|
|
|
Weighted Average |
|
Gross Carrying |
|
|
Foreign |
|
|
Accumulated |
|
|
Net Carrying |
|
|
|
Amortization Period |
|
Amount |
|
|
Exchange |
|
|
Amortization |
|
|
Amount |
|
Amortized Intangible Assets: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Patents |
|
15.4 Years |
|
$ |
1,369 |
|
|
$ |
|
|
|
$ |
(1,088 |
) |
|
$ |
281 |
|
Customer Relationships |
|
16.2 Years |
|
|
10,715 |
|
|
|
(249 |
) |
|
|
(6,785 |
) |
|
|
3,681 |
|
Product Certification |
|
5.4 Years |
|
|
5,327 |
|
|
|
|
|
|
|
(1,614 |
) |
|
|
3,713 |
|
Unpatented Technology |
|
20.0 Years |
|
|
2,875 |
|
|
|
|
|
|
|
(1,766 |
) |
|
|
1,109 |
|
Licenses |
|
20.0 Years |
|
|
974 |
|
|
|
|
|
|
|
|
|
|
|
974 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
14.1 Years |
|
$ |
21,260 |
|
|
$ |
(249 |
) |
|
$ |
(11,253 |
) |
|
$ |
9,758 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2009 |
|
|
|
Weighted Average |
|
Gross Carrying |
|
|
Foreign |
|
|
Accumulated |
|
|
Net Carrying |
|
|
|
Amortization Period |
|
Amount |
|
|
Exchange |
|
|
Amortization |
|
|
Amount |
|
Amortized Intangible Assets: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Patents |
|
15.4 Years |
|
$ |
1,369 |
|
|
$ |
|
|
|
$ |
(1,047 |
) |
|
$ |
322 |
|
Customer Relationships |
|
17.0 Years |
|
|
9,323 |
|
|
|
(182 |
) |
|
|
(6,399 |
) |
|
|
2,742 |
|
Product Certification |
|
7.9 Years |
|
|
1,682 |
|
|
|
|
|
|
|
(1,192 |
) |
|
|
490 |
|
Unpatented Technology |
|
20.0 Years |
|
|
2,875 |
|
|
|
|
|
|
|
(1,685 |
) |
|
|
1,190 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
16.0 Years |
|
$ |
15,249 |
|
|
$ |
(182 |
) |
|
$ |
(10,323 |
) |
|
$ |
4,744 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
24
For the three and six months ended June 30, 2010, the Company recognized $0.5 million and $0.9
million, respectively, of amortization expense related to intangible assets. For the three and six
months ended June 30, 2009, the Company recognized $0.3 million and $0.6 million, respectively, of
amortization expense related to intangible assets. The Company estimates amortization expense to
be recognized during the next five years as follows:
|
|
|
|
|
(Thousands) |
|
|
|
|
For the year ending December 31: |
|
|
|
|
2010 |
|
$ |
1,930 |
|
2011 |
|
|
1,691 |
|
2012 |
|
|
1,501 |
|
2013 |
|
|
1,426 |
|
2014 |
|
|
1,326 |
|
10. Borrowing Arrangements
|
|
|
|
|
|
|
|
|
|
|
June 30, |
|
|
December 31, |
|
|
|
2010 |
|
|
2009 |
|
|
Short-Term Debt |
|
|
|
|
|
|
|
|
Borrowings under Japanese loan agreements |
|
$ |
16,156 |
|
|
$ |
|
|
|
Long-Term Debt |
|
|
|
|
|
|
|
|
Borrowings under Japanese loan agreement |
|
|
7,477 |
|
|
|
|
|
Less current portion of long-term debt |
|
|
(2,711 |
) |
|
|
|
|
|
Net |
|
$ |
4,766 |
|
|
$ |
|
|
|
5.00% Convertible Senior Notes due 2036
On August 18, 2006, the Company issued $75.0 million in aggregate principal amount of 5.00% Notes
due in 2036 (the Notes). The Notes accrued interest at the rate of 5.00% per annum which was
payable in cash semi-annually in arrears on each February 15 and August 15, which commenced
February 15, 2007. The Notes were eligible to be converted under certain circumstances. As of
December 31, 2009, all Notes have been converted.
Effective January 1, 2009, the Company implemented guidance within Accounting Standards
Codification (ASC) 470-20 Debt with Conversion and Other Options. This new guidance required the
issuer to separately account for the liability and equity components of convertible debt
instruments in a manner that reflects the issuers nonconvertible debt borrowing rate. This new
accounting method has been applied retrospectively to all periods presented with an impact to
retained earnings of $9.2 million as of January 1, 2009.
25
In accordance with guidance within ASC 470-20, the debt discount of $21.9 million was being
amortized over the period from August 18, 2006 (the issuance date) to June 15, 2011 (the first put
date on the Notes). The effective
interest rate for all periods on the liability component was approximately 13.8%. The Company
also incurred original issuance costs of $0.4 million which had been deferred and were being
amortized over the same period as the discount. For the three and six months ended June 30, 2009,
the Company recorded interest expense of $0.2 million and $0.3 million related to the Notes, of
which $0.1 million and $0.2 million related to the amortization of the discount and $0.1 million
and $0.1 million related to contractual coupon interest, respectively.
Credit Facility
On August 14, 2008, the Company entered into a third amendment (the Third Amendment) to its
Credit Facility (the Prior Credit Facility). The Third Amendment permitted borrowings in an
amount up to $60.0 million and included a separate U.K. sub-facility and a separate Belgian
sub-facility. The Prior Credit Facility permitted the total revolving credit commitment to be
increased up to $75.0 million. The facility was scheduled to mature on May 15, 2011. Availability
for domestic borrowings under the Prior Credit Facility was based upon the value of eligible
inventory, accounts receivable and property, plant and equipment, with separate borrowing bases to
be established for foreign borrowings under a separate U.K. sub-facility and a separate Belgian
sub-facility. Availability under the Prior Credit Facility was conditioned upon various customary
conditions.
On May 8, 2009, the Company and certain of its domestic subsidiaries entered into a Credit
Agreement (the Credit Agreement) that replaced the Companys Prior Credit Facility. Concurrent
with the closing under the Credit Agreement, the Company terminated and paid in full its
obligations under the Prior Credit Facility. The Company provided cash collateral to the former
agent bank for the remaining exposure related to outstanding letters of credit and certain
derivative obligations. The cash collateral is shown as restricted cash within the consolidated
balance sheets as of June 30, 2010 and December 31, 2009. The Company was in compliance with all
applicable financial covenants and other restrictions under the Prior Credit Facility as of the
effective date of its termination and in May 2009, wrote off deferred costs of approximately $0.8
million, pre-tax, related to the Prior Credit Facility.
The Credit Agreement provides for an initial $95.0 million revolving credit facility (the
Revolving Credit Facility) which expires on May 8, 2014. So long as no event of default has
occurred and is continuing, the Company from time to time may request one or more increases in the
total revolving credit commitment under the Revolving Credit Facility of up to $30.0 million in the
aggregate. No assurance can be given, however, that the total revolving credit commitment will be
increased above $95.0 million. Availability under the Revolving Credit Facility is conditioned
upon various customary conditions. A quarterly nonrefundable commitment fee is payable by the
Company based on the unused availability under the Revolving Credit Facility and is currently equal
to 0.25%. Any outstanding borrowings under the Revolving Credit Facility on July 2, 2012, up to
$50.0 million, automatically convert to a term loan maturing on May 8, 2014 (the Term Loan), with
the total revolving credit commitment under the Revolving Credit Facility being reduced at that
time by the amount of the Term Loan. Total availability under the Revolving Credit Facility at
June 30, 2010 was $92.0 million, after considering outstanding letters of credit.
26
On November 30, 2009, the Company entered into a First Amendment to the Credit Agreement (the
First Amendment). The First Amendment relaxes certain restrictions contained in the Credit
Agreement so as to permit the Company to form subsidiaries in connection with future acquisitions
or for corporate planning purposes; to permit increased capital expenditures; to increase the
amount of cash that may be down-streamed to non-domestic subsidiaries; to permit the issuance of up
to $8.0 million of letters of credit outside the Credit Agreement; to increase the amount of
indebtedness the Company may obtain outside of the Credit Agreement; to permit the pledging of
foreign assets to secure certain foreign debt; and to permit the purchase of 51% of Calgon
Mitsubishi Chemical Corporation (CMCC) not already owned by the Company, including funding that
transaction with foreign debt.
The interest rate on amounts owed under the Term Loan and the Revolving Credit Facility will be, at
the Companys option, either (i) a fluctuating base rate based on the highest of (A) the prime rate
announced from time to time by the lenders, (B) the rate announced by the Federal Reserve Bank of
New York on that day as being the weighted average of the rates on overnight federal funds
transactions arranged by federal funds brokers on the previous trading day plus 3.00% or (C) a
daily LIBOR rate plus 2.75%, or (ii) LIBOR-based borrowings in one to six month increments at the
applicable LIBOR rate plus 2.50%. A margin may be added to the applicable interest rate based on
the Companys leverage ratio as set forth in the First Amendment. The interest rate per annum as
of June 30, 2010 using option (i) above would have been 3.25% if any borrowings were outstanding.
The Company incurred issuance costs of $1.0 million which were deferred and are being amortized
over the term of the Credit Agreement. As of June 30, 2010 and December 31, 2009, respectively,
there were no outstanding borrowings under the Revolving Credit Facility.
Certain of the Companys domestic subsidiaries unconditionally guarantee all indebtedness and
obligations related to borrowings under the Credit Agreement. The Companys obligations under the
Revolving Credit Facility are secured by a first perfected security interest in certain of the
domestic assets of the Company and the subsidiary guarantors, including certain real property,
inventory, accounts receivable, equipment and capital stock of certain of the Companys domestic
subsidiaries.
The Credit Agreement contains customary affirmative and negative covenants for credit facilities of
this type, including limitations on the Company and its subsidiaries with respect to indebtedness,
liens, investments, capital expenditures, mergers and acquisitions, dispositions of assets and
transactions with affiliates. The Credit Agreement also provides for customary events of default,
including failure to pay principal or interest when due, failure to comply with covenants, the fact
that any representation or warranty made by the Company is false or misleading in any material
respect, certain insolvency or receivership events affecting the Company and its subsidiaries and a
change in control of the Company. If an event of default occurs, the lenders will be under no
further obligation to make loans or issue letters of credit. Upon the occurrence of certain events
of default, all outstanding obligations of the Company automatically become immediately due and
payable, and other events of default will allow the lenders to declare all or any portion of the
outstanding obligations of the Company to be immediately due and payable. The Credit Agreement
also contains a covenant which includes limitations on its
27
ability to declare or pay cash dividends, subject to certain exceptions, such as dividends declared
and paid by its subsidiaries and cash dividends paid by the Company in an amount not to exceed 50%
of cumulative net after tax earnings following the closing date of the agreement if certain
conditions are met. The Company was in compliance with all such covenants as of June 30, 2010.
Industrial Revenue Bonds
The Mississippi Industrial Revenue Bonds totaling $2.9 million at December 31, 2008, bore interest
at a variable rate, matured in April 2009, and were retired. These bonds were issued to finance
certain equipment acquisitions at the Companys Pearlington, Mississippi plant.
Belgian Loan and Credit Facility
On November 30, 2009, the Company entered into a Loan Agreement (the Belgian Loan) in order to
help finance expansion of the Companys Feluy, Belgium facility. The Belgian Loan provides total
borrowings up to 6.0 million Euro, which can be drawn on in 120 thousand Euro bond installments at
25% of the total amount invested in the expansion. The maturity date is seven years from the date
of the first draw down which has yet to occur. The Belgian Loan is guaranteed by a mortgage
mandate on the Feluy site and is subject to customary reporting requirements, though no financial
covenants exist and the Company had no outstanding borrowings under the Belgian Loan as of June 30,
2010 and December 31, 2009, respectively.
The Company also maintains a Belgian credit facility totaling 1.5 million Euro which is secured by
cash collateral of 750 thousand Euro. The cash collateral is shown as restricted cash within the
consolidated balance sheet as of June 30, 2010. There are no financial covenants, and the Company
had no outstanding borrowings under the Belgian credit facility as of June 30, 2010 and December
31, 2009, respectively. Bank guarantees of 1.0 million Euros were issued as of June 30, 2010.
United Kingdom Credit Facility
The Company maintains a United Kingdom unsecured credit facility for the issuance of various
letters of credit and guarantees totaling 0.6 million British Pounds Sterling. Bank guarantees of
0.4 million British Pounds Sterling were issued as of June 30, 2010.
Chinese Credit Facility
The Company previously maintained a Chinese credit facility totaling 11.0 million RMB or $1.6
million which was secured by a U.S. letter of credit. The credit facility was fully repaid in June
2009 and was closed.
Japanese Loans and Credit Facility
On March 31, 2010, the Company entered into a Revolving Credit Facility Agreement (the Japanese
Credit Facility) totaling 2.0 billion Japanese Yen in order to partially finance the purchase of
CCJ. This credit facility is unsecured and matures on March 31, 2011. Calgon Carbon Corporation
provided a formal guarantee for up to eighty percent (80%) of all of the indebtedness of CCJ in its
capacity as the borrower under the Japanese Credit Facility. The interest rate on amounts owed
under the Japanese Credit Facility is based on a three-month Tokyo
28
Interbank Offered Rate (TIBOR) plus 0.675%. The interest rate per annum as of June 30, 2010 was
1.065%. Total borrowings outstanding under the Japanese Credit Facility were 1.43 billion Japanese
Yen or $16.2 million at June 30, 2010 and are shown as short- term debt within the consolidated
balance sheet presented.
The Company also entered into two other borrowing arrangements as part of the purchase of CCJ on
March 31, 2010, a Term Loan Agreement (the Japanese Term Loan), and a Working Capital Loan
Agreement (the Japanese Working Capital Loan). Calgon Carbon Corporation is jointly and
severally liable as the guarantor of CCJs obligations and the Company permitted CCJ to grant a
security interest and continuing lien in certain of its assets, including inventory and accounts
receivable, to secure its obligations under both loan agreements. The Japanese Term Loan provided
for a principal amount of 722.0 million Japanese Yen, or $7.7 million at March 31, 2010. This loan
matures on March 31, 2013, bears interest at 1.975% per annum, and is payable in monthly
installments of 20.0 million Japanese Yen beginning on April 30, 2010, with a final payment of 22.0
million Japanese Yen. Accordingly, 240.0 million Japanese Yen or $2.7 million is recorded as
current and 422.0 million Japanese Yen or $4.8 million is recorded as long-term debt within the
consolidated balance sheet at June 30, 2010. The Japanese Working Capital Loan provides for
borrowings up to 1.5 billion Japanese Yen and bears interest based on a daily short-term prime rate
fixed on the day a borrowing takes place, which was 1.475% per annum at June 30, 2010. This loan
matures on March 31, 2011 and is renewable annually for a nominal fee. There were no borrowings
outstanding under the Japanese Working Capital Loan at June 30, 2010.
Fair Value of Debt
At June 30, 2010, the Company had $23.6 million of borrowings under various Japanese credit
agreements described above. The recorded amounts are based on prime rates, and accordingly, the
carrying value of these obligations approximate their fair value.
Maturities of Debt
The Company is obligated to make principal payments on debt outstanding at June 30, 2010 of $1.4
million in 2010, $18.9 million in 2011, $2.7 million in 2012, and $0.7 million in 2013.
Interest Expense
The Companys interest expense for the three months ended June 30, 2010 and 2009 totaled $0.1
million and $0.2 million, respectively, and for the six months ended June 30, 2010 and 2009 totaled
$0.1 million and $0.2 million, respectively. These amounts are net of interest costs capitalized
of $22 thousand and $0.2 million for the three months ended June 30, 2010 and 2009, respectively,
and $41 thousand and $0.3 million for the six months ended June 30, 2010 and 2009, respectively.
29
11. Pensions
U.S. Plans:
For U.S. plans, the following table provides the components of net periodic pension costs of the
plans for the three and six months ended June 30, 2010 and 2009:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended June 30 |
|
|
Six Months Ended June 30 |
|
Pension Benefits (in thousands) |
|
2010 |
|
|
2009 |
|
|
2010 |
|
|
2009 |
|
|
Service cost |
|
$ |
211 |
|
|
$ |
187 |
|
|
$ |
434 |
|
|
$ |
384 |
|
Interest cost |
|
|
1,201 |
|
|
|
1,157 |
|
|
|
2,442 |
|
|
|
2,370 |
|
Expected return on plan assets |
|
|
(1,562 |
) |
|
|
(872 |
) |
|
|
(2,846 |
) |
|
|
(1,785 |
) |
Amortization of prior service cost |
|
|
29 |
|
|
|
27 |
|
|
|
58 |
|
|
|
78 |
|
Net actuarial loss amortization |
|
|
302 |
|
|
|
457 |
|
|
|
702 |
|
|
|
969 |
|
|
Net periodic pension cost |
|
$ |
181 |
|
|
$ |
956 |
|
|
$ |
790 |
|
|
$ |
2,016 |
|
|
The expected long-term rate of return on plan assets is 8.00% in 2010.
In June 2010, the Company successfully negotiated the terms and conditions of a new three-year
collective bargaining agreement at its Catlettsburg, Kentucky facility. As a result, the Company
has frozen the related defined benefit plan to new entrants and an early retirement option was made
available to certain eligible employees. Those electing the early retirement option would receive
a one-time lump sum cash payment of $30,000.
Employer Contributions
In its 2009 financial statements, the Company disclosed that it expected to contribute $1.6 million
to its U.S. pension plans in 2010. As of June 30, 2010, the Company has contributed the $1.6
million as well as an additional $5.6 million. In July 2010, the Company contributed an additional
$1.8 million.
European Plans:
For European plans, the following table provides the components of net periodic pension costs of
the plans for the three and six months ended June 30, 2010 and 2009:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended June 30 |
|
|
Six Months Ended June 30 |
|
Pension Benefits (in thousands) |
|
2010 |
|
|
2009 |
|
|
2010 |
|
|
2009 |
|
|
Service cost |
|
$ |
136 |
|
|
$ |
122 |
|
|
$ |
272 |
|
|
$ |
244 |
|
Interest cost |
|
|
484 |
|
|
|
407 |
|
|
|
968 |
|
|
|
814 |
|
Expected return on plan assets |
|
|
(343 |
) |
|
|
(269 |
) |
|
|
(686 |
) |
|
|
(538 |
) |
Amortization of prior service cost |
|
|
3 |
|
|
|
10 |
|
|
|
6 |
|
|
|
20 |
|
Net actuarial loss amortization |
|
|
37 |
|
|
|
27 |
|
|
|
74 |
|
|
|
54 |
|
Foreign currency exchange |
|
|
19 |
|
|
|
74 |
|
|
|
10 |
|
|
|
80 |
|
|
Net periodic pension cost |
|
$ |
336 |
|
|
$ |
371 |
|
|
$ |
644 |
|
|
$ |
674 |
|
|
The expected long-term rate of return on plan assets ranges from 5.00% to 6.90% in 2010.
30
Employer Contributions
In its 2009 financial statements, the Company disclosed that it expected to contribute $1.8 million
to its European pension plans in 2010. As of June 30, 2010, the Company contributed $0.4 million.
The Company expects to contribute the remaining $1.4 million over the remainder of the year.
Defined Contribution Plans:
The Company also sponsors a defined contribution pension plan for certain U.S. employees that
permits employee contributions of up to 50% of eligible compensation in accordance with Internal
Revenue Service guidance. Under this defined contribution plan, the Company makes a fixed
contribution of 2% of eligible employee compensation on a quarterly basis and matches contributions
made by each participant in an amount equal to 100% of the employee contribution up to a maximum of
2% of employee compensation. In addition, each of these employees is eligible for an additional
discretionary Company contribution of up to 4% of employee compensation based upon annual Company
performance at the discretion of the Companys Board of Directors. Employer matching contributions
for non-represented employees vest immediately. Employer fixed and discretionary contributions vest
after two years of service. For bargaining unit employees at the Catlettsburg, Kentucky facility,
the Company contributes a maximum of $25.00 per month to the plan. As of June 8, 2010, under the
facilitys new collective bargaining agreement, current employees have the option of remaining in
the defined benefit plan or converting to an enhanced defined contribution plan. The election to
convert will freeze the defined benefit calculation as of such date and employees who elect to
freeze their defined benefit will be eligible to receive a Company contribution to the enhanced
defined contribution plan of $1.15 per actual hour worked as well as for other related hours paid
but not worked. The Company will then make additional lump sum contributions to employees that
have converted of $5,000 per year on the next three anniversary dates of the voluntary conversion
to the enhanced defined contribution plan. As a result, employees that have converted will be
excluded from the aforementioned $25.00 match. For bargaining unit employees hired after June 8,
2010, and for employees voluntarily converting to the enhanced defined contribution plan, the
Company contributes $1.15 per actual hour worked, as well as for other related hours paid but not
worked, for eligible employees. For bargaining unit employees at the Columbus, Ohio facility, the
Company makes contributions to the USW 401(k) Plan of $1.15 per actual hour worked for eligible
employees. For bargaining unit employees at the Neville Island, Pennsylvania facility, the
Company, effective January 1, 2009, began making contributions of $1.40 per actual hour worked to
the defined contribution pension plan (Thrift/Savings Plan) for eligible employees when their
defined benefit pension plan was frozen. Employer matching contributions for bargaining unit
employees vest immediately. Total expenses related to the defined contribution plans were $0.2
million and $0.7 million for the three and six months ended June 30, 2010, respectively, and $0.2
million and $0.8 million for the three and six months ended June 30, 2009, respectively.
31
12. Earnings Per Share
Computation of basic and diluted net income per common share is performed as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended June 30, |
|
|
Six Months Ended June 30, |
|
(Dollars in thousands, except per share amounts) |
|
2010 |
|
|
2009 |
|
|
2010 |
|
|
2009 |
|
|
Net income available to common shareholders |
|
$ |
2,916 |
|
|
$ |
6,098 |
|
|
$ |
12,845 |
|
|
$ |
12,072 |
|
Weighted Average Shares Outstanding |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic |
|
|
55,829,588 |
|
|
|
54,331,467 |
|
|
|
55,769,509 |
|
|
|
54,224,885 |
|
Effect of Dilutive Securities |
|
|
918,866 |
|
|
|
1,953,847 |
|
|
|
967,385 |
|
|
|
1,957,853 |
|
|
Diluted |
|
|
56,748,454 |
|
|
|
56,285,314 |
|
|
|
56,736,894 |
|
|
|
56,182,738 |
|
|
Net income per common share |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic |
|
$ |
.05 |
|
|
$ |
.11 |
|
|
$ |
.23 |
|
|
$ |
.22 |
|
Diluted |
|
$ |
.05 |
|
|
$ |
.11 |
|
|
$ |
.23 |
|
|
$ |
.21 |
|
|
The stock options that were excluded from the dilutive calculations as the effect would have
been antidilutive were 228,358 and 169,425 for the three months ended June 30, 2010 and 2009,
respectively, and 145,358 and 169,425 for the six months ended June 30, 2010 and 2009,
respectively.
13. Related Party Transactions
Net sales to related parties primarily reflect sales of activated carbon products to equity
investees. On March 31, 2010, the Company acquired an additional interest in its Japanese joint
venture thereby increasing its ownership percentage from 49% to 80% (Refer to Note 1). As a result
of this transaction, the joint venture is reflected on a consolidated basis within the Companys
financial statements. Accordingly, there were no related party sales transactions for the three
months ended June 30, 2010. Related party sales transactions were $4.4 million for the three
months ended June 30, 2009, and $3.4 million and $9.1 million for the six months ended June 30,
2010 and 2009, respectively. The Companys equity investees are included in the Activated Carbon
and Service segment.
14. Income Taxes
Unrecognized Income Tax Benefits
As of June 30, 2010 and December 31, 2009, the Companys gross unrecognized income tax benefits
were $11.5 million and $11.7 million, respectively. If recognized, $6.6 million and $6.5 million
of the gross unrecognized tax benefits would impact the effective tax rate at June 30, 2010 and
December 31, 2009, respectively. The Company estimates that approximately $0.8 million of
unrecognized tax benefits will be realized in the next twelve months as a result of the expiration
of statute limitations in various tax jurisdictions.
15. Subsequent Events
On July 29, 2010, the Company received an adverse verdict from the United States District Court for
the Western District of Pennsylvania in Calgon Carbon Corp. v. ADA-ES, Inc. The jury awarded
ADA-ES $12.0 million consisting of $3.0 million for past and $9.0 million for future damages (Refer
to Note 8).
32
Item 2. Managements Discussion and Analysis of Results of Operations and Financial Condition
This discussion should be read in connection with the information contained in the Unaudited
Condensed Consolidated Financial Statements and Notes to the Unaudited Condensed Financial
Statements.
Results of Operations
Consolidated net sales increased by $20.5 million or 19.9% and $32.8 million or 16.9% for the
quarter and year-to-date periods ended June 30, 2010, respectively, versus the quarter and year to
date periods ended June 30, 2009. The impact of foreign currency translation on consolidated net
sales was ($1.4) million and $0.7 million for the quarter and year-to-date periods ended June 30,
2010 versus the comparable 2009 periods.
Net sales for the quarter and year-to-date periods ended June 30, 2010 for the Activated Carbon and
Service segment increased $21.0 million or 23.5% and $33.7 million or 20.2%, respectively, versus
the similar 2009 periods. The acquisitions completed in the first quarter of 2010 had an impact of
$8.9 million and $7.8 million, respectively, on the quarter and year-to-date periods ended June 30,
2010, versus the comparable periods in 2009. The remaining increase for both the quarter and year-to-date periods was primarily due to
higher demand for certain activated carbon and service products in the Potable Water and
Environmental Air Treatment markets. Net sales for the Equipment segment for the quarter ended
June 30, 2010 were comparable to the similar 2009 period and declined $0.9 million or 4.2% for the
year-to-date period ended June 30, 2010 primarily due to lower revenues for ion exchange systems.
Net sales for the Consumer segment for the quarter ended June 30, 2010 declined $0.3 million or
13.3% versus the comparable 2009 period principally due to lower demand for activated carbon cloth.
However, net sales for the year-to-date period ended June 30, 2010 were comparable to the similar
2009 period.
Net sales less cost of products sold, as a percentage of net sales, was 34.8% for the quarter ended
June 30, 2010 as compared to 31.8% for the similar 2009 period, an increase of 3 percentage points
or $10.3 million. Net sales less cost of products sold, as a percentage of net sales, was 35.4%
for the year-to-date period ended June 30, 2010 as compared to 32.1% for the similar 2009 period,
an increase of 3.3 percentage points or $18.0 million. The increase for both the quarter and
year-to-date periods was primarily in the Activated Carbon and Service segment as a result of the
aforementioned increase in demand for certain activated carbon and service products. The Equipment
and Consumer segments were comparable for the quarter and year-to-date periods ended June 30, 2010.
The Companys cost of products sold excludes depreciation therefore it may not be comparable to
that of other companies.
Depreciation and amortization increased $1.3 million and $2.6 million, respectively, during the
quarter and year-to-date periods ended June 30, 2010 versus the similar 2009 periods and was
primarily due to increased depreciation related to the significant capital projects at the
Catlettsburg, Kentucky facility that were placed into service during 2009.
33
Selling, general and administrative expenses increased $2.6 million and $5.0 million, respectively,
for the quarter
and year-to-date periods ended June 30, 2010 versus the comparable 2009 periods. The increase for
both periods includes acquisition related costs of $3.6 million and $3.8 million, respectively, for
the quarter and year-to-date periods ended June 30, 2010. Partially offsetting the acquisition related costs
for the quarter was the favorable impact of foreign exchange.
Research and development expenses increased $0.8 million and $1.3 million, respectively, for the
quarter and year-to-date periods ended June 30, 2010 as compared to the 2009 periods. The
aforementioned acquisitions had a $0.3 million effect on both the quarter and year-to-date periods.
Also contributing to the increase for the 2010 periods was increased outside testing related to
mercury removal from flue gas.
The Company recorded a litigation contingency of $11.5 million for the quarter ended June 30, 2010
as a result of the adverse verdict related to the ADA-ES, Inc. matter. The Company previously recorded a $250 thousand litigation
contingency in the quarter ended September 30, 2009 and a $250 thousand litigation contingency in the quarter ended June 30, 2008.
The Company intends to appeal (Refer to Note 8 to the Condensed Consolidated Financial Statements included in Item 1).
As a result of the acquisitions of Zwicky, Hyde, and an additional interest in its Japanese joint
venture which are more fully described within Note 1 to the Condensed Consolidated Financial
Statements included in Item 1, the Company recorded a gain of $3.1 million during the year-to-date
period ended June 30, 2010. This includes a $0.9 million retrospective adjustment to the quarter
ended March 31, 2010 results to reflect certain purchase accounting adjustments made during the
quarter ended June 30, 2010.
Other expense for the quarter and year-to-date periods ended June 30, 2010 decreased $1.3 million
and $1.5 million, respectively, as compared to the similar 2009 periods. The decrease for both
periods is primarily due to the write-off of $0.8 million of financing fees related to the
Companys Prior Credit Facility which occurred during the quarter ended June 30, 2009. Also
contributing to the decrease was the positive impact of foreign exchange of $0.6 million and $0.8
million, respectively, for the quarter and year-to-date periods ended June 30, 2010 as compared to
the similar 2009 periods.
Interest income for the quarter and year-to-date periods ended June 30, 2010 was comparable to the
similar 2009 periods.
The income tax provision decreased $1.7 million and increased $0.7 million, respectively, for the
quarter and year-to-date periods ended June 30, 2010 versus the similar 2009 periods. The decrease
in the tax provision was primarily due to the decrease in income from operations before income tax
and equity in income from equity investments of $4.5 million for the three months ended June 30,
2010. The year-to-date tax provision increased over the prior year-to-date period primarily due to
the increase in income from operations before income tax and equity in income from equity
investments of $2.2 million.
34
The effective tax rate for the year-to-date period ended June 30, 2010 was 34.3% compared to 34.8%
for the year-to-date period ended June 30, 2009. The year-to-date period ended June 30, 2010 tax
rate was lower than the federal statutory income tax rate primarily due to permanent deductions on
qualified manufacturing income. The year-to-date period ended June 30, 2009 tax rate was lower
than the statutory federal income tax rate due to the effective settlement of uncertain tax
positions upon completion of a tax audit which lowered the tax rate by 2.8%. These effective tax
rate decreases more than offset increases resulting from permanent items, state income taxes, and
revisions to the Companys annualized estimate of pre-tax earnings by jurisdiction.
During the preparation of its effective tax rate, the Company uses an annualized estimate of
pre-tax earnings. Throughout the year this annualized estimate may change based on actual results
and annual earnings estimate revisions in various tax jurisdictions. Because the Companys
permanent tax benefits are relatively constant, changes in the annualized estimate may have a
significant impact on the effective tax rate in future periods.
The Company provides an estimate for income taxes based on an evaluation of the underlying
accounts, its tax filing positions and interpretations of existing law. Changes in estimates are
reflected in the year of settlement or expiration of the statute of limitations. Under ASC 740,
the Company must recognize the tax benefit from an uncertain tax position only if it is more likely
than not that the tax position will be sustained on examination by the taxing authorities, based on
the technical merits of the position. The tax benefits recognized in the financial statements from
such a position are measured based on the largest benefit that has a greater than fifty percent
likelihood of being realized upon ultimate resolution.
Equity in income from equity investments for the quarter and year-to-date periods ended June 30,
2010 decreased $0.4 million and $0.8 million, respectively, due principally to the first quarter
acquisition of a controlling interest in the Companys joint venture in Japan whereby its financial
results have been incorporated on a consolidated basis (Refer to Note 1 to the Condensed
Consolidated Financial Statements included in Item 1).
Financial Condition
Working Capital and Liquidity
Cash flows provided by operating activities were $22.3 million for the period ended June 30, 2010
compared to $29.6 million for the comparable 2009 period. The $7.3 million decrease is primarily
due to increased pension contributions of $6.8 million.
The Company recorded purchase of businesses, net of cash, of $2.1 million related to the
acquisitions made during the period ended March 31, 2010 (Refer to Note 1 to the Condensed
Consolidated Financial Statements included in Item 1).
Common stock dividends were not paid during the quarter and year-to-date periods ended June 30,
2010 and 2009, respectively.
35
Total debt at June 30, 2010 was $23.6 million and zero at December 31, 2009. The entire balance at
June 30, 2010 relates to the addition of the Japanese Loans and Credit Facility which are a result
of the increase in ownership of its joint venture in Japan (Refer to Notes 1 and 10 to the
Condensed Consolidated Financial Statements included in Item 1).
5.00% Convertible Senior Notes due 2036
On August 18, 2006, the Company issued $75.0 million in aggregate principal amount of 5.00% Notes
due in 2036 (the Notes). The Notes accrued interest at the rate of 5.00% per annum which was
payable in cash semi-annually in arrears on each February 15 and August 15, which commenced
February 15, 2007. The Notes were eligible to be converted under certain circumstances. As of
December 31, 2009, all Notes have been converted.
Effective January 1, 2009, the Company implemented guidance within Accounting Standards
Codification (ASC) 470-20 Debt with Conversion and Other Options. This new guidance required the
issuer to separately account for the liability and equity components of convertible debt
instruments in a manner that reflects the issuers nonconvertible debt borrowing rate. This new
accounting method has been applied retrospectively to all periods presented with an impact to
retained earnings of $9.2 million as of January 1, 2009.
In accordance with guidance within ASC 470-20, the debt discount of $21.9 million was being
amortized over the period from August 18, 2006 (the issuance date) to June 15, 2011 (the first put
date on the Notes). The effective interest rate for all periods on the liability component was
approximately 13.8%. The Company also incurred original issuance costs of $0.4 million which had
been deferred and were being amortized over the same period as the discount. For the three and six
months ended June 30, 2009, the Company recorded interest expense of $0.2 million and $0.3 million
related to the Notes, of which $0.1 million and $0.2 million related to the amortization of the
discount and $0.1 million and $0.1 million related to contractual coupon interest, respectively.
Credit Facility
On August 14, 2008, the Company entered into a third amendment (the Third Amendment) to its
Credit Facility (the Prior Credit Facility). The Third Amendment permitted borrowings in an
amount up to $60.0 million and included a separate U.K. sub-facility and a separate Belgian
sub-facility. The Prior Credit Facility permitted the total revolving credit commitment to be
increased up to $75.0 million. The facility was scheduled to mature on May 15, 2011. Availability
for domestic borrowings under the Prior Credit Facility was based upon the value of eligible
inventory, accounts receivable and property, plant and equipment, with separate borrowing bases to
be established for foreign borrowings under a separate U.K. sub-facility and a separate Belgian
sub-facility. Availability under the Prior Credit Facility was conditioned upon various customary
conditions.
36
On May 8, 2009, the Company and certain of its domestic subsidiaries entered into a Credit
Agreement (the Credit Agreement) that replaced the Companys Prior Credit Facility. Concurrent
with the closing under the
Credit Agreement, the Company terminated and paid in full its obligations under the Prior Credit
Facility. The Company provided cash collateral to the former agent bank for the remaining exposure
related to outstanding letters of credit and certain derivative obligations. The cash collateral
is shown as restricted cash within the consolidated balance sheets as of June 30, 2010 and December
31, 2009. The Company was in compliance with all applicable financial covenants and other
restrictions under the Prior Credit Facility as of the effective date of its termination and in May
2009, wrote off deferred costs of approximately $0.8 million, pre-tax, related to the Prior Credit
Facility.
The Credit Agreement provides for an initial $95.0 million revolving credit facility (the
Revolving Credit Facility) which expires on May 8, 2014. So long as no event of default has
occurred and is continuing, the Company from time to time may request one or more increases in the
total revolving credit commitment under the Revolving Credit Facility of up to $30.0 million in the
aggregate. No assurance can be given, however, that the total revolving credit commitment will be
increased above $95.0 million. Availability under the Revolving Credit Facility is conditioned
upon various customary conditions. A quarterly nonrefundable commitment fee is payable by the
Company based on the unused availability under the Revolving Credit Facility and is currently equal
to 0.25%. Any outstanding borrowings under the Revolving Credit Facility on July 2, 2012, up to
$50.0 million, automatically convert to a term loan maturing on May 8, 2014 (the Term Loan), with
the total revolving credit commitment under the Revolving Credit Facility being reduced at that
time by the amount of the Term Loan. Total availability under the Revolving Credit Facility at
June 30, 2010 was $92.0 million, after considering outstanding letters of credit.
On November 30, 2009, the Company entered into a First Amendment to the Credit Agreement (the
First Amendment). The First Amendment relaxes certain restrictions contained in the Credit
Agreement so as to permit the Company to form subsidiaries in connection with future acquisitions
or for corporate planning purposes; to permit increased capital expenditures; to increase the
amount of cash that may be down-streamed to non-domestic subsidiaries; to permit the issuance of up
to $8.0 million of letters of credit outside the Credit Agreement; to increase the amount of
indebtedness the Company may obtain outside of the Credit Agreement; to permit the pledging of
foreign assets to secure certain foreign debt; and to permit the purchase of 51% of Calgon
Mitsubishi Chemical Corporation (CMCC) not already owned by the Company, including funding that
transaction with foreign debt.
The interest rate on amounts owed under the Term Loan and the Revolving Credit Facility will be, at
the Companys option, either (i) a fluctuating base rate based on the highest of (A) the prime rate
announced from time to time by the lenders, (B) the rate announced by the Federal Reserve Bank of
New York on that day as being the weighted average of the rates on overnight federal funds
transactions arranged by federal funds brokers on the previous trading day plus 3.00% or (C) a
daily LIBOR rate plus 2.75%, or (ii) LIBOR-based borrowings in one to six month increments at the
applicable LIBOR rate plus 2.50%. A margin may be added to the applicable interest rate based on
the Companys leverage ratio as set forth in the First Amendment. The interest rate per annum as
of June 30, 2010 using option (i) above would have been 3.25% if any borrowings were outstanding.
37
The Company incurred issuance costs of $1.0 million which were deferred and are being amortized
over the term of the Credit Agreement. As of June 30, 2010 and December 31, 2009, respectively,
there were no outstanding borrowings under the Revolving Credit Facility.
Certain of the Companys domestic subsidiaries unconditionally guarantee all indebtedness and
obligations related to borrowings under the Credit Agreement. The Companys obligations under the
Revolving Credit Facility are secured by a first perfected security interest in certain of the
domestic assets of the Company and the subsidiary guarantors, including certain real property,
inventory, accounts receivable, equipment and capital stock of certain of the Companys domestic
subsidiaries.
The Credit Agreement contains customary affirmative and negative covenants for credit facilities of
this type, including limitations on the Company and its subsidiaries with respect to indebtedness,
liens, investments, capital expenditures, mergers and acquisitions, dispositions of assets and
transactions with affiliates. The Credit Agreement also provides for customary events of default,
including failure to pay principal or interest when due, failure to comply with covenants, the fact
that any representation or warranty made by the Company is false or misleading in any material
respect, certain insolvency or receivership events affecting the Company and its subsidiaries and a
change in control of the Company. If an event of default occurs, the lenders will be under no
further obligation to make loans or issue letters of credit. Upon the occurrence of certain events
of default, all outstanding obligations of the Company automatically become immediately due and
payable, and other events of default will allow the lenders to declare all or any portion of the
outstanding obligations of the Company to be immediately due and payable. The Credit Agreement
also contains a covenant which includes limitations on its ability to declare or pay cash
dividends, subject to certain exceptions, such as dividends declared and paid by its subsidiaries
and cash dividends paid by the Company in an amount not to exceed 50% of cumulative net after tax
earnings following the closing date of the agreement if certain conditions are met. The Company
was in compliance with all such covenants as of June 30, 2010.
Japanese Loans and Credit Facility
On March 31, 2010, the Company entered into a Revolving Credit Facility Agreement (the Japanese
Credit Facility) totaling 2.0 billion Japanese Yen in order to partially finance the purchase of
CCJ. This credit facility is unsecured and matures on March 31, 2011. Calgon Carbon Corporation
provided a formal guarantee for up to eighty percent (80%) of all of the indebtedness of CCJ in its
capacity as the borrower under the Japanese Credit Facility. The interest rate on amounts owed
under the Japanese Credit Facility is based on a three-month Tokyo Interbank Offered Rate (TIBOR)
plus 0.675%. The interest rate per annum as of June 30, 2010 was 1.065%. Total borrowings
outstanding under the Japanese Credit Facility were 1.43 billion Japanese Yen or $16.2 million at
June 30, 2010 and are shown as short- term debt within the consolidated balance sheet presented.
The Company also entered into two other borrowing arrangements as part of the purchase of CCJ on
March 31, 2010, a Term Loan Agreement (the Japanese Term Loan), and a Working Capital Loan
Agreement (the Japanese Working Capital Loan). Calgon Carbon Corporation is jointly and
severally liable as the guarantor of CCJs obligations and the Company permitted CCJ to grant a
security interest and continuing lien in certain of its
38
assets, including inventory and accounts receivable, to secure its obligations under both loan
agreements. The Japanese Term Loan provided for a principal amount of 722.0 million Japanese Yen,
or $7.7 million at March 31, 2010. This loan matures on March 31, 2013, bears interest at 1.975%
per annum, and is payable in monthly installments of 20.0 million Japanese Yen beginning on April
30, 2010, with a final payment of 22.0 million Japanese Yen. Accordingly, 240.0 million Japanese
Yen or $2.7 million is recorded as current and 422.0 million Japanese Yen or $4.8 million is
recorded as long-term debt within the consolidated balance sheet at June 30, 2010. The Japanese
Working Capital Loan provides for borrowings up to 1.5 billion Japanese Yen and bears interest
based on a daily short-term prime rate fixed on the day a borrowing takes place, which was 1.475%
per annum at June 30, 2010. This loan matures on March 31, 2011 and is renewable annually for a
nominal fee. There were no borrowings outstanding under the Japanese Working Capital Loan at June
30, 2010.
Contractual Obligations
The Company is obligated to make future payments under various contracts such as debt agreements,
lease agreements, and unconditional purchase obligations. As of June 30, 2010, there have been no
significant changes in the payment terms of lease agreements and unconditional purchase obligations
since December 31, 2009, except for the addition of debt totaling $23.6 million and the redeemable
non-controlling interest of $1.6 million, related to the Companys increase in ownership of its
joint venture CCJ (Refer to Notes 1 and 10 to the Condensed Consolidated Financial Statements
included in Item 1), as well as the addition of an unconditional purchase obligation related to
new raw material contracts entered into during the quarter ended in June 30, 2010. The following table represents the
significant contractual cash obligations and other commercial commitments of the Company as of
December 31, 2009, as adjusted for the changes mentioned above.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Due in |
|
|
|
|
|
|
(Thousands) |
|
2010(1) |
|
2011 |
|
2012 |
|
2013 |
|
2014 |
|
Thereafter |
|
Total |
|
Short-term debt |
|
$ |
5,984 |
|
|
$ |
16,156 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
22,140 |
|
Current portion
of long-term debt |
|
|
2,015 |
|
|
|
1,355 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3,370 |
|
Long-term debt |
|
|
|
|
|
|
1,355 |
|
|
|
2,711 |
|
|
|
700 |
|
|
|
|
|
|
|
|
|
|
|
4,766 |
|
Operating leases |
|
|
6,272 |
|
|
|
5,686 |
|
|
|
5,092 |
|
|
|
4,773 |
|
|
|
4,418 |
|
|
|
4,696 |
|
|
|
30,937 |
|
Unconditional purchase
obligations(2) |
|
|
42,153 |
|
|
|
32,326 |
|
|
|
7,374 |
|
|
|
1,575 |
|
|
|
263 |
|
|
|
|
|
|
|
83,691 |
|
|
Total contractual cash
Obligations(3) |
|
$ |
56,424 |
|
|
$ |
56,878 |
|
|
$ |
15,177 |
|
|
$ |
7,048 |
|
|
$ |
4,681 |
|
|
$ |
4,696 |
|
|
$ |
144,904 |
|
|
|
|
|
(1) |
|
The 2010 amounts include payments of $6.0 million and $0.7 million for
short-term and current portion of long-term debt, respectively, that were made during the six months ended June 30, 2010. |
|
(2) |
|
Primarily for the purchase of raw materials, transportation, and information systems
services. |
|
(3) |
|
Interest on debt obligations was excluded as it is not material. |
39
The cash needs of each of the Companys reporting segments are principally covered by the
segments operating cash flow on a stand alone basis. Any additional needs will be funded by cash
on hand or borrowings under the Companys credit facility. Specifically, the Equipment and
Consumer segments historically have not required extensive capital expenditures; therefore, the
Company believes that cash on hand and borrowings will adequately support each of the segments cash
needs over the next twelve months.
Capital Expenditures and Investments
Capital expenditures for property, plant and equipment totaled $17.0 million for the six months
ended June 30, 2010 compared to expenditures of $28.2 million for the same period in 2009. The
expenditures for the period ended June 30, 2010 consisted primarily of improvements to the
Companys manufacturing facilities of $11.6 million and $2.7 million for customer capital. The
expenditures for the period ended June 30, 2009 consisted primarily of improvements to the
Companys manufacturing facilities of $23.1 million, of which $7.9 million was directly related to
the April 2009 re-start of a previously idled production line at the Companys Catlettsburg,
Kentucky facility and $7.8 million related to a new pulverization facility at the same location,
and $2.2 million for customer capital. Capital expenditures for 2010 are projected to be
approximately $50.0 million to $60.0 million. The aforementioned expenditures are expected to be
funded by operating cash flows, cash on hand, and borrowings.
Labor Agreements
The labor agreement for the Companys workforce at its Catlettsburg, Kentucky facility expired on
April 2, 2009. In June 2010, the parties successfully negotiated the terms and conditions of a
replacement agreement which expires in 2013 (Refer to Note 11 to the Condensed Consolidated
Financial Statements included in Item 1).
Environmental
Matters, Litigation, and Contingencies:
On March 20, 2007, the Company and ADA-ES entered into a Memorandum of
Understanding (MOU) providing for cooperation between the companies to attempt to jointly market powdered activated carbon (PAC)
to the electric power industry for the removal of mercury from coal fired power plant flue gas. The MOU provided for commissions to
be paid to ADA-ES in respect of product sales. The Company terminated the MOU effective as of August 24, 2007 for convenience.
Neither party had entered into sales or supply agreements with prospective customers as of that date. On March 3, 2008, the Company
entered into a supply agreement with a major U.S. power generator for the sale of powdered activated carbon products with a minimum
purchase obligation of approximately $55 million over a 5 year period. ADA-ES claimed that it is entitled to commissions of at
least $8.25 million over the course of the 5 year contract, which the Company denies. On September 29, 2008, the Company filed suit
in the United States District Court for the Western District of Pennsylvania for a declaratory judgment from the Court that the Company
has no obligation to pay ADA-ES commissions related to this contract or for any future sales made after August 24, 2007. The Company has
been countersued alleging breach of contract. A jury trial was concluded in July 2010 and the Company received an adverse jury verdict
determining that it breached its contract with ADA-ES by failing to pay commissions on sales of PAC to the mercury removal market. The
jury awarded $3.0 million for past damages and $9.0 million in a lump sum for future damages, which is recorded as a component of current
liabilities at June 30, 2010. The Company recorded a litigation contingency of $11.5 million for the quarter ended June 30, 2010. The
Company previously recorded a $250 thousand litigation contingency in the quarter ended September 30, 2009 and a $250 thousand litigation
contingency in the quarter ended June 30, 2008. The Company will appeal the verdict.
In 2002,
the Company was sued by For Your Ease Only (FYEO). The case has been stayed since 2003. The case arises out of the Companys patent covering anti-tarnish jewelry boxes, U.S. Patent
No. 6,412,628 (the 628 Patent). FYEO and the Company are competitors in the sale of jewelry boxes through a common retailer.
In 2002, the Company asserted to the retailer that FYEOs
jewelry box infringed the 628 Patent. FYEO filed suit in the U.S. District
Court for the Northern District of Illinois for a declaration that the patent was invalid and not infringed, and claiming that the Company
had tortuously interfered with its relationship with the retailer. The Company defended the suit until December 2003, when the case was
stayed pending a re-examination of the 628 Patent in the Patent and Trademark Office. That patent was re-examined and certain claims
of that patent were rejected by order dated February 25, 2008. The Company appealed, but the re-examination was affirmed by the Court
of Appeals for the Federal Circuit. The Patent Trademark Office issued a re-examination certificate on August 25, 2009. The parties
have resumed discovery and the stay on litigation has been lifted. The Company will assert that, notwithstanding the rejection of certain
claims in the 628 Patent, the Company had a good-faith belief that its patent was valid and that FYEOs product infringed, and that such
belief insulates the Company from liability for publicizing its patent. At this time the Company cannot predict with any certainty the
outcome of this matter or range of loss, if any.
Calgon Carbon Japan KK f/k/a Calgon Mitsubishi Chemical Corporation (CCJ)
sold carbon, which it purchased from a third-party supplier, for a DeSOX and DeNOX application to Sumitomo Heavy Industries, Ltd.
(Sumitomo) which in turn sold it to Kobe Steel, Ltd. (Kobe Steel). The Kobe Steel purchase order sets forth certain quality
standards with respect to the activated carbon, particularly with respect to the quality of repeated use for DeSOX and DeNOX.
Testing has shown that the activated carbon provided by CCJ to Sumitomo for use by Kobe Steel did not meet the quality
requirements as set forth in the purchase order. At that time Kobe Steel notified Sumitomo with regard to a potential
claim for defective products. Sumitomo in turn notified CCJ. Kobe Steel is demanding that CCJ replace all the carbon that
was delivered. CCJ believes that the quality issues can be met in less costly ways by the introduction of an additive.
Alternatively, CCJ believes that less than all the carbon should be replaced. The parties are continuing to negotiate
a solution. Mitsubishi Chemical Company (MCC) has agreed to indemnify CCJ for 51% of any loss it may suffer for the matter.
At this time the Company cannot predict with any certainty the outcomes of this matter or a range of loss, if any.
Each of the Companys U.S. production facilities has permits and licenses regulating air emissions
and water discharges. All of the Companys U.S. production facilities are controlled under permits
issued by local, state and federal air pollution control entities. The Company is presently in
compliance with these permits. Continued compliance will require administrative control and will be
subject to any new or additional standards. In May 2003, the Company partially discontinued
operation of one of its three activated carbon lines at its Catlettsburg, Kentucky facility known
as B-line. The Company needed to install pollution abatement equipment in order to remain in
compliance with state requirements regulating air emissions before resuming full operation of this
line. During 2008, the Company installed state of the art wet scrubbers and made process
improvements to B-line. The Company invested approximately $21 million to upgrade and abate B-line
which was put into production in April 2009.
In conjunction with the February 2004 purchase of substantially all of Waterlinks operating assets
and the stock of Waterlinks U.K. subsidiary, environmental studies were performed on Waterlinks
Columbus, Ohio property by environmental consulting firms which provided an identification and
characterization of the areas of
40
contamination. In addition, these firms identified alternative methods of remediating the
property, identified feasible alternatives and prepared cost evaluations of the various
alternatives. The Company concluded from the information in the studies that a loss at this
property is probable and recorded the liability as a component of current liabilities at June 30,
2010 and noncurrent other liabilities at December 31, 2009 in the Companys consolidated balance
sheet. At June 30, 2010 and December 31, 2009, the balance recorded was $4.0 million. Liability
estimates are based on an evaluation of, among other factors, currently available facts, existing
technology, presently enacted laws and regulations, and the remediation experience of other
companies. The Company has not incurred any environmental remediation expense for the three and six-month periods
ended June 30, 2010 and 2009. It is reasonably possible that a change in the estimate of this
obligation will occur as remediation preparation and remediation activity commences in the future.
The ultimate remediation costs are dependent upon, among other things, the requirements of any
state or federal environmental agencies, the remediation methods employed, the final scope of work
being determined, and the extent and types of contamination which will not be fully determined
until experience is gained through remediation and related activities. The Company plans to have a
more definitive environmental assessment performed during the third quarter of 2010 to better
understand the extent of contamination and appropriate methodologies for remediation. The Company
also plans to begin remediation by the fourth quarter of 2010, with a current estimated completion
by the end of the second quarter of 2011. This estimated time frame is based on the Companys
current knowledge of the contamination and may change after the more definitive environmental
assessment.
By letter dated January 22, 2007, the Company received from the United States Environmental
Protection Agency (EPA), Region 4 a report of a hazardous waste facility inspection performed by
the EPA and the Kentucky Department of Environmental Protection (KYDEP) as part of a Multi Media
Compliance Evaluation of the Companys Big Sandy Plant in Catlettsburg, Kentucky that was conducted
on September 20 and 21, 2005. Accompanying the report was a Notice of Violation (NOV) alleging
multiple violations of the Federal Resource Conservation and Recovery Act (RCRA) and
corresponding EPA and KYDEP hazardous waste regulations. The alleged violations mainly concern the
hazardous waste spent activated carbon regeneration facility. The Company met with the EPA on
April 17, 2007 to discuss the inspection report and alleged violations, and submitted written
responses in May and June 2007. In August 2007, the EPA notified the Company that it believes
there were still significant violations of RCRA that are unresolved by the information in the
Companys responses, without specifying the particular violations. During a meeting with the EPA
on December 10, 2007, the EPA indicated that the agency would not pursue certain other alleged
violations. Based on discussions during the December 10, 2007 meeting, subsequent communications
with the EPA, and in connection with the Comprehensive Environmental Response, Compensation and
Liability Act (CERCLA) Notice referred to below, the Company has taken actions to address and
remediate a number of the unresolved alleged violations. The Company believes, and the EPA has
indicated, that the number of unresolved issues as to alleged continuing violations cited in the
January 22, 2007 NOV has been reduced substantially. The EPA can take formal enforcement action to
require the Company to remediate any or all of the unresolved alleged continuing violations which
could require the Company to incur substantial additional costs. The EPA can also take formal
enforcement action to impose substantial civil penalties with respect to violations cited in the
NOV, including those which
41
have been admitted or resolved. The Company is awaiting further response from the EPA and cannot
predict with any certainty the probable outcome of this matter or range of potential loss, if any.
On July 3, 2008, the EPA verbally informed the Company that there are a number of unresolved RCRA
violations at the Big Sandy Plant which may render the facility unacceptable to receive spent
carbon for reactivation from sites regulated under CERCLA pursuant to the CERCLA Off-Site Rule.
The Company received written notice of the unacceptability determination on July 14, 2008 (the
CERCLA Notice). The CERCLA Notice alleged multiple violations of RCRA and four releases of
hazardous waste. The alleged violations and releases were cited in the September 2005 multi-media
compliance inspections, and were among those cited in the January 2007 NOV described in the
preceding paragraph as well. The CERCLA Notice gave the Company until September 1, 2008 to
demonstrate to the EPA that the alleged violations and releases are not continuing, or else the Big
Sandy Plant would not be able to receive spent carbon from CERCLA sites until the EPA determined
that the facility is again acceptable to receive such CERCLA wastes. This deadline subsequently was
extended several times. The Company met with the EPA in August 2008 regarding the CERCLA Notice and
submitted a written response to the CERCLA Notice prior to the meeting. By letter dated February
13, 2009, the EPA informed the Company that based on information submitted by the Company
indicating that the Big Sandy Plant has returned to physical compliance for the alleged violations
and releases, the EPA had made an affirmative determination of acceptability for receipt of CERCLA
wastes at the Big Sandy Plant. The EPAs determination is conditioned upon the Company treating
certain residues resulting from the treatment of the carbon reactivation furnace off-gas as
hazardous waste and not sending material dredged from the onsite wastewater treatment lagoons
offsite other than to a permitted hazardous waste treatment, storage or disposal facility. The
Company has requested clarification from the EPA regarding these two conditions. The Company has
also met with Headquarters of the EPA Solid Waste Division (Headquarters) on March 6, 2009 and
presented its classification argument, with the understanding that Headquarters would advise Region
4 of the EPA. By letter dated January 5, 2010, the EPA determined certain residues resulting from
the treatment of the carbon reactivation furnace off-gas are RCRA listed hazardous wastes and the
material dredged from the onsite wastewater treatment lagoons is a RCRA listed hazardous waste and
that they need to be managed in accordance with RCRA regulations. The cost to treat and/or dispose
of the material dredged from the lagoons as hazardous waste could be substantial. However, by
letter dated January 22, 2010, the Company received a determination from the KYDEP Division of
Waste Management that the material is not listed hazardous waste when recycled as had been the
Companys practice. The Company believes that pursuant to EPA regulations, KYDEP is the proper
authority to make this determination. Thus, the Company believes that there is no basis for the
position set forth in the EPAs January 5, 2010 letter and the Company will vigorously defend any
complaint on the matter. The Company has had several additional discussions with Region 4 of the
EPA. The Company has indicated to the EPA that it is willing to work with the agency toward a
solution subject to a comprehensive resolution of all the issues. By letter dated May 12, 2010,
from the Department of Justice Environmental and Natural Resourses Division (the DOJ), the
Company was informed that the DOJ was prepared to take appropriate enforcement action against the
Company for the NOV and other violations under the Clean Water Act (CWA). The Company met with
the DOJ on July 9, 2010 and agreed to permit more comprehensive testing of the lagoons and to share
data and analysis already obtained. On July 19, 2010, the EPA sent the Company a formal information
request with respect to such data and analysis. The
42
Company is gathering the requested information. The Company cannot predict with any certainty the
probable outcome of this matter or range of potential loss, if any.
By letter dated August 18, 2008, the Company was notified by the EPA Suspension and Debarment
Division (SDD) that because of the alleged violations described in the CERCLA Notice, the SDD was
making an assessment of the Companys present responsibility to conduct business with Federal
Executive Agencies. Representatives of the SDD attended the August 2008 EPA meeting. On August
28, 2008, the Company received a letter from the Division requesting additional information from
the Company in connection with the SDDs evaluation of the Companys potential business risk to
the Federal Government, noting that the Company engages in procurement transactions with or funded
by the Federal Government. The Company provided the SDD with all information requested by the
letter in September 2008. The SDD can suspend or debar a Company from sales to the Federal
Government directly or indirectly through government contractors or with respect to projects funded
by the Federal Government. The Company estimates that revenue from sales made directly to the
Federal Government or indirectly through government contractors comprised less than 8% of its total
revenue for the year ended December 31, 2009. The Company is unable to estimate sales made
directly or indirectly to customers and or projects that receive federal funding. In October 2008,
the SDD indicated that it was still reviewing the matter but that another meeting with the Company
was not warranted at that time. The Company believes that there is no basis for suspension or
debarment on the basis of the matters asserted by the EPA in the CERCLA Notice or otherwise. The
Company has had no further communication with the SDD since October 2008 and believes the
likelihood of any action being taken by the SDD is remote.
In June 2007, the Company received a Notice Letter from the New York State Department of
Environmental Conservation (NYSDEC) stating that the NYSDEC had determined that the Company is a
Potentially Responsible Party (PRP) at the Frontier Chemical Processing Royal Avenue Site in
Niagara Falls, New York (the Site). The Notice Letter requests that the Company and other PRPs
develop, implement and finance a remedial program for Operable Unit #1 at the Site. Operable Unit
#1 consists of overburden soils and overburden and upper bedrock groundwater. The selected remedy
is removal of above grade structures and contaminated soil source areas, installation of a cover
system, and ground water control and treatment, estimated to cost between approximately $11 million
and $14 million, which would be shared among the PRPs. The Company has not determined what
portion of the costs associated with the remedial program it would be obligated to bear and the
Company cannot predict with any certainty the outcome of this matter or range of potential loss.
The Company has joined a PRP group (the PRP Group) and has executed a Joint Defense Agreement
with the group members. In August 2008, the Company and over 100 PRPs entered into a Consent
Order with the NYSDEC for additional site investigation directed toward characterization of the
Site to better define the scope of the remedial project. The Company contributed monies to the PRP
Group to help fund the work required under the Consent Order. The additional site investigation
required under the Consent Order was initiated in 2008 and completed in the spring of 2009. A final
report of the site investigation was submitted to NYSDEC in October 2009. By letter dated December
31, 2009, NYSDEC disapproved the report. The bases for disapproval include concerns regarding
proposed alternate soil cleanup objectives, questions regarding soil treatability studies and
questions
43
regarding ground water contamination. PRP Group representatives met several times with NYSDEC
regarding revising the soil cleanup objectives set forth in the Record of Decision to be consistent
with recently revised regulations. NYSDEC does not agree that the
revised regulation applies to this
site but requested additional information to support the PRP Groups position. The PRP Groups
consultant did additional cost-benefit analyses and further soil sampling. The results were
provided to NYSDEC but they remain unwilling to revise the soil standards. Additionally, NYSDEC
indicated that because the site is a former RCRA facility, soil excavated at the site would be
deemed hazardous waste and would require offsite disposal. Conestoga Rovers Associates, the PRP
Groups consultant, estimates the soil remedy cost would increase from about $3.2 million to $4.9
to $6.1 million if all excavated soil had to be disposed offsite. Also, PRP Group Representatives
met with the Niagara Falls Water Board (NFWB) regarding continued use of the NFWBs sewers and wastewater
treatment plant to collect and treat contaminated ground water from the site. This would provide
considerable cost savings over having to install a separate ground water collection and treatment
system. The Board was receptive to the PRP Groups proposal and work is progressing on a draft
permit. In addition, the adjacent landowner has expressed interest in acquiring the site for
expansion of its business.
By letter dated July 3, 2007, the Company received an NOV from the KYDEP alleging that the Company
has violated the KYDEPs hazardous waste management regulations in connection with the Companys
hazardous waste spent activated carbon regeneration facility located at the Big Sandy Plant in
Catlettsburg, Kentucky. The NOV alleges that the Company has failed to correct deficiencies
identified by the KYDEP in the Companys Part B hazardous waste management facility permit
application and related documents and directed the Company to submit a complete and accurate Part B
application and related documents and to respond to the KYDEPs comments which were appended to the
NOV. The Company submitted a response to the NOV and the KYDEPs comments in December 2007 by
providing a complete revised permit application. The KYDEP has not indicated whether or not it
will take formal enforcement action, and has not specified a monetary amount of civil penalties it
might pursue in any such action, if any. The KYDEP can also deny the Part B operating permit. On
October 18, 2007, the Company received an NOV from the EPA related to this permit application and
submitted a revised application to both the KYDEP and the EPA within the mandated timeframe. The
EPA has not indicated whether or not it will take formal enforcement action, and has not specified
a monetary amount of civil penalties it might pursue in any such action. The Company met with the
KYDEP on July 27, 2009 concerning the permit, and the KYDEP indicated that it, and Region 4 of the
EPA, would like to see specific additional information or clarifications in the permit application.
Accordingly, the Company submitted a new application on October 15, 2009. The KYDEP indicated
that it had no intention to deny the permit as long as the Company worked with the state to resolve
issues. The Region 4 of the EPA has not indicated any stance on the permit and can deny the
application. At this time the Company cannot predict with any certainty the outcome of this matter
or range of loss, if any.
The Company is also subject to various environmental health and safety laws and regulations at its
facilities in Belgium, Germany, United Kingdom, China, Canada, Sweden, Denmark, Singapore,
Thailand, Taiwan, and Japan. These laws and regulations address substantially the same issues as
those applicable to the Company in the United States. The Company believes it is presently in substantial compliance with these laws and
regulations.
In addition to the matters described above, the Company is
involved in various other legal proceedings, lawsuits and claims, including employment, product warranty and environmental
matters of a nature considered normal to its business. It is the Companys policy to accrue for amounts related to these legal
matters when it is probable that a liability has been incurred
and the loss amount is reasonably estimable. Management believes that the ultimate liabilities, if any, resulting from such
lawsuits and claims will not materially affect the consolidated financial position or liquidity of the Company, but an adverse
outcome could be material to the results of operations in a particular period in which a liability is recognized.
44
Other
On March 8, 2006, the Company and another U.S. producer (the Petitioners) of activated carbon
formally requested that the United States Department of Commerce investigate unfair pricing of
certain activated carbon imported from the Peoples Republic of China. The Commerce Department
investigated imports of activated carbon from China that is thermally activated using a combination
of heat, steam and/or carbon dioxide. Certain types of activated carbon from China, most notably
chemically-activated carbon, were not investigated.
On March 2, 2007, the Commerce Department published its final determination (subsequently amended)
that all of the subject merchandise from China was being unfairly priced, or dumped, and thus that
special additional duties should be imposed to offset the amount of the unfair pricing. The
resultant tariff rates ranged from 61.95% ad valorem (i.e., of the entered value of the goods) to
228.11% ad valorem. A formal order imposing these tariffs was published on April 27, 2007. All
imports from China remain subject to the order and antidumping tariffs. Importers of subject
activated carbon from China are required to make cash deposits of estimated antidumping tariffs at
the time the goods are entered into the United States customs territory. Deposits of tariffs are
subject to future revision based on retrospective reviews conducted by the Commerce Department.
The Company is both a domestic producer and one of the largest U.S. importers (from its
wholly-owned subsidiary Calgon Carbon (Tianjin) Co., Ltd.) of the activated carbon that is subject
to this proceeding. As such, the Companys involvement in the Commerce Departments proceedings is
both as a domestic producer (a petitioner) and as a foreign exporter (a respondent).
As one of two U.S. producers involved as petitioners in the case, the Company is actively involved
in ensuring the Commerce Department obtains the most accurate information from the foreign
producers and exporters involved in the review, in order to calculate the most accurate results and
margins of dumping for the sales at issue.
As an importer of activated carbon from China and in light of the successful antidumping tariff
case, the Company was required to pay deposits of estimated antidumping tariffs at the rate of
84.45% ad valorem to U.S. Customs and Border Protection (Customs) on entries made on or after
October 11, 2006 through March 1, 2007. From March 2, 2007 through March 29, 2007 the antidumping
rate was 78.89%. From March 30, 2007 through April 8, 2007 the antidumping duty rate was 69.54%.
Because of limits on the governments legal authority to impose provisional tariffs prior to
issuance of a final determination, entries made between April 9, 2007 and April 18, 2007 were not
subject to tariffs. For the period April 19, 2007 through November 10, 2009, deposits have been
paid at 69.54%.
The Companys role as an importer that is required to pay tariffs results in a contingent liability
related to the final amount of tariffs that it will ultimately have to pay. The Company has made
deposits of estimated tariffs in two ways. First, estimated tariffs on entries in the period from
October 11, 2006 through April 8, 2007 were covered by a bond. The total amount of tariffs that
can be paid on entries in this period is capped as a matter of law,
45
though the Company may receive a refund with interest of any difference due to a reduction in the
actual margin of dumping found in the first review. The Companys estimated liability for tariffs
during this period of $0.2 million is reflected in accounts payable and accrued liabilities on the
consolidated balance sheet at June 30, 2010. Second, the Company has been required to post cash
deposits of estimated tariffs owed on entries of subject merchandise since April 19, 2007. The
final amount of tariffs owed on these entries may change, and can either increase or decrease
depending on the final results of relevant administrative inquiries. This process is further
described below.
The amount of estimated antidumping tariffs payable on goods imported into the United States is
subject to review and retroactive adjustment based on the actual amount of dumping that is found.
To do this, the Commerce Department conducts periodic reviews of sales made to the first
unaffiliated U.S. customer, typically over the prior 12 month period. These reviews will be
possible for at least five years, and can result in changes to the antidumping tariff rate (either
increasing or reducing the rate) applicable to any given foreign exporter. Revision of tariff
rates has two effects. First, it will alter the actual amount of tariffs that Customs will seek to
collect for the period reviewed, by either increasing or decreasing the amount to reflect the
actual amount of dumping that was found. If the actual amount of tariffs owed increases, the
government will require payment of the difference plus interest. Conversely, when the tariff rate
decreases, any difference is refunded with interest. Second, the revised rate becomes the cash
deposit rate applied to future entries, and can either increase or decrease the amount of deposits
an importer will be required to pay.
On November 10, 2009, the Commerce Department announced the results of its review of the tariff
period beginning October 2006 through March 31, 2008 (period of review (POR) I). Based on the POR
I results, the Companys ongoing tariff deposit rate was adjusted from 69.54% to 14.51% (as
adjusted by .07% for certain ministerial errors and published in the Federal Register on December
17, 2009) for entries made subsequent to the announcement. In addition, the Companys assessment
rate for POR I was determined to have been too high and, accordingly, the Company reduced its
recorded liability for unpaid deposits in POR I and recorded a receivable of $1.6 million
reflecting expected refunds for tariff deposits made during POR I as a result of the announced
decrease in the POR I tariff assessment rate. Note that the Petitioners have appealed to the U.S.
Court of International Trade the Commerce Departments POR I results challenging, among other
things, the selection of certain surrogate values and financial information which in-part caused
the reduction in the tariff rate. Other appeals were also filed by Chinese respondents seeking
changes to the calculations that either do not relate to the Companys tariff rate or would, if
applied to the Company, lower its tariff rate. There is no deadline for a final decision regarding
these appeals but such appeals typically take at least a year to resolve. The Company will not
have final settlement of the amounts it may owe or receive as a result of the final POR I tariff
rates until the aforementioned appeals are resolved.
On April 1, 2009, the Commerce Department published a formal notice allowing parties to request a
second annual administrative review of the antidumping tariff order covering the period April 1,
2008 through March 31, 2009 (POR II). Requests for review were due no later than April 30, 2009.
The Company, in its capacity as a U.S. producer and separately as a Chinese exporter, elected not
to participate in this administrative review. By not participating in the review, the Companys tariff deposits made during POR II are final and not
subject to further adjustment.
46
For POR I, the Company estimates that a hypothetical 10% increase or decrease in the final tariff
rate compared to the announced rate on November 10, 2009 would result in an additional payment or
refund of approximately $0.1 million. As noted above, the Companys tariff deposits made during
POR II are fixed and not subject to change. For the period April 1, 2009 through March 31, 2010
(POR III), a hypothetical 10% increase or decrease in the final tariff rate compared to the
announced rates in effect for the period would result in an additional payment or refund of $0.1
million based on deposits made during this period.
The contingent liability relating to tariffs paid on imports is somewhat mitigated by two factors.
First and foremost, the antidumping tariff orders disciplinary effect on the market encourages the
elimination of dumping through fair pricing. Separately, pursuant to the Continued Dumping and
Subsidy Offset Act of 2000 (repealed effective Feb. 8, 2006), as an affected domestic producer, the
Company is eligible to apply for a distribution of a share of certain tariffs collected on entries
of subject merchandise from China from October 11, 2006 to September 30, 2007. In July 2009 and
2008, the Company applied for such distributions. In November 2009 and December 2008, the Company
received distributions of approximately $0.8 million and $0.2 million, respectively, which
reflected 59.57% of the total amounts then available. The Company anticipates receiving additional
amounts in 2010 and future years related to tariffs paid for the period October 11, 2006 through
September 30, 2007, though the exact amount is impossible to determine. There were no additional
amounts received during the six month period ended June 30, 2010.
On April 1, 2010, the Commerce Department published a formal notice allowing parties to request a
third annual administrative review of the antidumping tariff order covering the period April 1,
2009 through March 31, 2010 (POR III). Requests for review were due no later than April 30, 2010.
The Company, in its capacity as a U.S. producer and separately as a Chinese exporter, elected not
to participate in this administrative review. However, Albemarle Corporation has requested that
the Commerce Department review the exports of Calgon Carbon Tianjin claiming standing as a
wholesaler of the domestic like product. This claim by Albemarle to have such standing is being
appealed by the Company in its capacity as a U.S. producer and separately as a Chinese
exporter. The Commerce Department is currently reviewing this appeal claim to determine if Calgon
Carbon Tianjin will be reviewed in third administrative review.
Outlook
Activated Carbon and Service
The Companys activated carbon and service sales volume is expected to show improvement throughout
the remainder of 2010 compared to 2009. Sales to the Asian market are expected to increase due to the acquisition of
the controlling interest in a Japanese supplier of activated carbon and related services in the
first quarter of 2010. Sales growth in the United States will be driven by the general economic
recovery and environmental legislation. Growth in Europe is expected to be slower, keeping pace
with improvement in that regions economy.
47
Most of the markets that the Company serves strengthened in the second quarter of 2010 due to the
improved economy. Of special note was the potable water market which benefited from an increase in
consumer and commercial demand, as well as a federal mandate for the prevention/removal of
disinfection by-products from drinking water. Sales to the environmental air market in the U.S.
increased due to state regulations requiring removal of mercury from coal-fired power plant flue
gas. Growth in these markets will continue as companies continue to comply with these
environmental regulations.
While the tariff on imported Chinese thermally activated carbon to the U.S. was lowered
significantly in November 2009, current trends do not indicate signs of pricing pressure, and the
company expects that this will remain the case throughout the
remainder of 2010. The Company intends to conduct a world wide
evaluation of pricing during the third quarter of 2010 and determine
what, if any, price increase is appropriate.
During 2009, in addition to the April restart of the previously idled B-line at the Catlettsburg,
Kentucky facility, the Company also further invested at this site in a new pulverization facility
which is capable of converting 90 million pounds of feedstock to PAC. The pulverization facility
commenced operation during the fourth quarter of 2009 and reduces the Companys reliance on
third-party grinding. PAC is recognized today by the U.S. Environmental Protection Agency as the
leading abatement technology for mercury removal from coal-fired power plant flue gas. The Company
believes that this could become the largest U.S. market for activated carbon and has made great
strides in establishing itself as a market leader. Mercury emission standards that begin to take
effect in more than a dozen states, primarily in 2010, are driving the current PAC market, but U.S.
regulatory or congressional action will determine the national standards in the long-term.
Currently, the EPA plans to issue proposed mercury emission standards by March 2011 that would then
be finalized by November 2011. The Company currently estimates that annual demand could be as high
as 165 million pounds in 2010; 220 million pounds in 2011 and 2012; and, 500 million pounds within
the next ten years. In addition, more than 140 countries have indicated interest in a multi-nation
mercury removal pact that could be agreed upon on as early as 2013.
The need for municipal drinking water utilities to comply with the Environmental Protection
Agencys Stage 2 Disinfection By-Product (DBP) Rule is yet another growth driver for the Company.
DBPs are compounds that form when natural decaying organic
chemicals present in drinking water sources come in contact with
disinfecting chemicals such as chlorine. Granular activated
carbon (GAC) is recognized by the EPA as a best available control technology (BACT) for the
reduction of DBPs. The EPA promulgated the Stage 2 DBP Rule in 2006, and requires water utilities
to come into compliance with the rule in a phased manner between 2012 and 2014. The Company
currently estimates that this regulation may increase demand for GAC by municipal water utilities
in the United States to as much as 100 million pounds per year by 2015.
In anticipation of the eventual improvement in the worldwide economy and to meet the increased
demand for mercury removal and the DBP Rule, the Company currently plans to make significant
capital expenditures in 2010 totaling $50 million to $60 million. The Company is investing in a
capacity expansion of the Feluy, Belgium site as well as new reactivation facilities in China and
in the northeast United States. In total, these sites will eventually increase the Companys
service business capacity by 59 million pounds annually. All three sites are expected to commence
operation in 2011.
48
In addition to these initiatives, the Company plans on increasing its presence throughout the
world. In March 2010, the Company acquired the controlling interest in its current joint venture
in Japan with full ownership expected in early 2011 (Refer to Note 1 to the Condensed Consolidated
Financial Statements included in Item 1). This acquisition will increase the Companys
capabilities in the worlds second largest geographical market by country for activated carbon. In
Europe, the Company acquired Zwicky Denmark and Sweden, long-term distributors of the Companys
activated carbon products and provider of services associated with the reactivation of activated
carbon, in January 2010 (Refer to Note 1 to the Condensed Consolidated Financial Statements
included in Item 1). This acquisition is consistent with the Companys strategic initiatives to
accelerate growth in Denmark, Norway, and Sweden and to expand its service capabilities in Europe
outside of the geographic markets it has traditionally served.
Equipment
The Companys equipment business is somewhat cyclical in nature and depends on both current
regulations as well as the general health of the overall economy. U.S demand for the Companys
ultraviolet light (UV) systems is expected to hold as the Company moves closer to the deadline of
2012 for affected municipalities to treat for Cryptosporidium in drinking water. Although
equipment contract awards slowed during 2009, bid activity has improved in 2010. Backlog for the
Equipment segment at June 30, 2010 is $19.8 million.
In January 2010, the Company acquired Hyde Marine, Inc., a manufacturer of systems that utilize UV
technology to treat marine ballast water (Refer to Note 1 to the Condensed Consolidated Financial
Statements included in Item 1). In 2004, the International Maritime Organization (IMO) adopted the
International Convention for the Control and Management of Ships Ballast Water and Sediments
(BWMC) which addresses the transportation of potentially harmful organisms through ballast water.
The regulation is scheduled to be phased in globally over a ten-year period beginning in 2010, and
industry sources estimate that it will require treatment of ballast water from more than 40,000
vessels by 2020. Hyde Marines Hyde Guardian system (Guardian), which employs stacked disk and
ultraviolet light technology to filter and disinfect ballast water, offers cost, safety, and
technological advantages. Guardian has received Type Approval from Lloyds Register on behalf of
the U.K. Maritime and Coast Guard Agency. Type Approval confirms compliance with the BWMC. This
strategic acquisition has provided the Company immediate entry into a global, legislative-driven
market with major long-term growth potential.
Consumer
The slowing economy contributed to decreased demand for the Companys PreZerve® products in 2009
which continued in 2010. During the second quarter of 2010, the Company also saw a decrease in
its activated carbon cloth sales compared to the comparable 2009 period. The Company expects that
during the third quarter of 2010 the sales will be at a comparable level as the similar 2009
period.
Critical Accounting Policies
There were no material changes to the Companys critical accounting policies from those disclosed
in the Companys Form 10-K for the year ended December 31, 2009.
49
Item 3. Quantitative and Qualitative Disclosures about Market Risk
There were no material changes in the Companys exposure to market risk from December 31, 2009.
Item 4. Controls and Procedures
Disclosure Controls and Procedures:
The Companys principal executive officer and principal financial officer have evaluated the
effectiveness of the Companys disclosure controls and procedures, as such term is defined in
Rule 13a-15(e) of the Securities Exchange Act of 1934, as amended (the Exchange Act), at the end
of the period covered by this Quarterly Report on Form 10-Q. Based upon their evaluation, the
principal executive officer and principal financial officer concluded that the Companys disclosure
controls and procedures are effective to ensure that information required to be disclosed by the
Company in the reports filed or submitted by it under the Exchange Act is recorded, processed,
summarized and reported within the time periods specified in the SECs rules and forms, and include
controls and procedures designed to provide reasonable assurance that information required to be
disclosed by the Company in such reports is accumulated and communicated to the Companys
management, including its principal executive officer and principal financial officer, as
appropriate to allow timely decisions regarding required disclosure.
Changes in Internal Control:
There have not been any changes in the Companys internal controls over financial reporting that
occurred during the period ended June 30, 2010, that have significantly affected, or are reasonably
likely to significantly affect, the Companys internal controls over financial reporting.
50
PART II OTHER INFORMATION
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Item 1. |
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Legal Proceedings |
See Note 8 to the unaudited interim Condensed Consolidated Financial Statements
contained herein.
There were no material changes in the Companys risk factors from the risks disclosed in
the Companys Form 10-K for the year ended December 31, 2009.
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Exhibit No. |
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Description |
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Method of filing |
31.1
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Rule 13a-14(a) Certification of Chief Executive Officer
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Filed herewith |
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31.2
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Rule 13a-14(a) Certification of Chief Financial Officer
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Filed herewith |
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32.1
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Certification of Chief Executive Officer pursuant to
18 U.S.C. Section 1350, as adopted to Section 906 of
the Sarbanes-Oxley Act of 2002.
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Filed herewith |
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32.2
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Certification of Chief Financial Officer pursuant to
18 U.S.C. Section 1350, as adopted to Section 906 of
the Sarbanes-Oxley Act of 2002.
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Filed herewith |
51
SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly
caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
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CALGON CARBON CORPORATION |
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(REGISTRANT) |
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Date: August 5, 2010 |
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/s/Stevan R. Schott |
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Stevan R. Schott |
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Vice President, |
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Chief Financial Officer |
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52
EXHIBIT INDEX
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Exhibit No. |
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Description |
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Method of filing |
31.1
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Rule 13a-14(a) Certification of Chief Executive Officer
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Filed herewith |
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31.2
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Rule 13a-14(a) Certification of Chief Financial Officer
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Filed herewith |
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32.1
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Certification of Chief Executive Officer pursuant to
18 U.S.C. Section 1350, as adopted to Section 906 of
the Sarbanes-Oxley Act of 2002.
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Filed herewith |
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32.2
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Certification of Chief Financial Officer pursuant to
18 U.S.C. Section 1350, as adopted to Section 906 of
the Sarbanes-Oxley Act of 2002.
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Filed herewith |