UNITED STATES SECURITIES AND EXCHANGE COMMISSION

Washington, D. C. 20549

FORM 10-K

 

[X] ANNUAL REPORT PURSUANT TO SECTION 13 OR 15 (d) OF
  THE SECURITIES EXCHANGE ACT OF 1934
  For the fiscal year ended December 31, 2015
   
  OR
   
[_] TRANSITION REPORT PURSUANT TO SECTION 13 OR 15 (d) OF
  THE SECURITIES EXCHANGE ACT OF 1934

 

Commission file number 01-07698

ACME UNITED CORPORATION

Exact name of registrant as specified in its charter

 

Connecticut 06-0236700
(State or other jurisdiction of (I.R.S. Employer
incorporation or organization) Identification No.)
   

55 Walls Drive

Fairfield, Connecticut

06824
(Address of principal executive offices) (Zip Code)

 

Registrant's telephone number, including area code (203) 254-6060

 

Securities registered pursuant to Section 12(b) of the Act:

 

Title of each class Name of each exchange on which registered
$2.50 par value Common Stock NYSE MKT

 

Securities registered pursuant to Section 12 (g) of the Act: None

 

Indicate by check mark whether the registrant is a well-known seasoned issuer, as defined in Rule 405 of the Securities Act. YES [_]   NO [X]

 

Indicate by check mark if the registrant is not required to file reports pursuant to Section 13 or Section 15(d) of the Act. YES [_]   NO [X]

 

Indicate by check mark whether the registrant (l) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports) and (2) has been subject to such filing requirements for the past 90 days.

YES [X]   NO [_]

 

Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T (sec. 232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files). YES [X]   NO [_]

 

Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K (sec. 229.405) is not contained herein, and will not be contained, to the best of registrant's knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. [_] 

 

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Indicate by check mark whether the Registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, or a smaller reporting company. See definitions of “large accelerated filer”, “accelerated filer” and “smaller reporting company” in Rule 12b-2 of the Exchange Act (Check one).

 

Large accelerated filer [_] Accelerated filer [_]
   
Non-accelerated filer [_] Smaller Reporting Company [X]

 

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act). YES [_]   NO [X]

 

The aggregate market value of the voting and non-voting stock held by non-affiliates of the registrant as of the last business day of the registrant’s most recently completed second fiscal quarter was $52,647,579.

 

Registrant had 3,332,460 shares of its $2.50 par value Common Stock outstanding as of February 23, 2016.

 

Documents Incorporated By Reference

 

(1) Certain portions of the Company’s Proxy Statement for the Annual Meeting scheduled for April 25, 2016 are incorporated into the Company’s Annual Report on Form 10-K for the fiscal year ended December 31, 2015, Part III.

 

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       Page
Part I  
       
  Item 1. Business 4
       
  Item 1A. Risk Factors 7
       
  Item 1B. Unresolved Staff Comments 12
       
  Item 2. Properties 13
       
  Item 3. Legal Proceedings 13
       
  Item 4. Mine Safety Disclosures 13
       
Part II  
       
  Item 5. Market for Registrant’s Common Equity, Related Stockholder Matters and Issuer Purchases of Equity Securities 14
       
  Item 6. Selected Financial Data 16
       
  Item 7. Management’s Discussion and Analysis of Financial Condition and Results of Operations 16
       
  Item 7A. Quantitative and Qualitative Disclosures About Market Risk 21
       
  Item 8. Financial Statements and Supplementary Data 22
       
  Item 9. Changes In and Disagreements with Accountants on Accounting and Financial Disclosure 44
       
  Item 9A. Controls and Procedures 44
       
  Item 9B. Other Information 45
       
Part III  
       
  Item 10. Directors, Executive Officers and Corporate Governance 45
       
  Item 11. Executive Compensation 47
       
  Item 12. Security Ownership of Certain Beneficial Owners and Management and Related Stockholder Matters 47
       
  Item 13. Certain Relationships and Related Transactions, and Director Independence 47
       
  Item 14. Principal Accounting Fees and Services 47
       
Part IV  
       
  Item 15. Exhibits and Financial Statement Schedules 47
       
    Signatures 50

 

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PART I

 

Item 1. Business

 

 

Overview

Acme United Corporation, a Connecticut corporation (together with its subsidiaries, the "Company"), is a leading worldwide supplier of innovative cutting, measuring, first aid and sharpening products to the school, home, office, hardware, sporting goods and industrial markets The Company's operations are in the United States, Canada, Europe (located in Germany) and Asia (located in Hong Kong and China). The operations in the United States, Canada and Europe are primarily involved in product development, marketing, sales, administrative and distribution activities. The operations in Asia consist of sourcing, product development, production planning, quality control and sales activities. Total net sales in 2015 were $109.8 million. The Company was organized as a partnership in l867 and incorporated in l882 under the laws of the State of Connecticut.

 

The Company has grouped its operations into three reportable segments based on the Company’s geographical organization and structure: (1) United States (which includes its Asian operations); (2) Canada and (3) Europe. Net sales in 2015 were: United States (including direct import sales from Asia) - $96.6 million, Canada - $6.8 million, and Europe - $6.4 million. Refer to Note 10 of the Notes to Consolidated Financial Statements for additional segment information.

The Company sources most of its products from suppliers located outside the United States, primarily in Asia. The Company assembles its first aid kits at a leased facility in Vancouver, WA. The components for the first aid kits are primarily sourced from U.S. suppliers.

 

Business Strategy

The Company’s business strategy includes the following key elements:

 

· a commitment to technological innovation achieved through consumer insight, creativity and speed to market;

· a broad selection of products in both brand and private label;

· prompt response;

· superior customer service; and

· value pricing.

 

Acquisitions

 

On February 1, 2016, the Company acquired the principal assets of Vogel Capital, Inc., d/b/a Diamond Machining Technology (“DMT”) based in Marlborough, MA for $7.0 million in cash. The DMT products are leaders in sharpening tools for knives, scissors, chisels, and other cutting tools. They complement Acme United’s existing brands and products within the industrial, hardware, floral, food preparation and sporting goods markets.

 

In the fourth quarter of 2015, the Company completed the consolidation of its first aid production in Norwalk, Connecticut into its modern facility in Vancouver, Washington.

 

In June 2014, the Company acquired the principal assets of First Aid Only, Inc. (“First Aid Only”), a supplier of Smart Compliance® first aid kits, refills, and safety products that meet regulatory requirements for a broad range of industries. The acquisition resulted in an extension of the Company’s line of first aid kits and refills, and broadened the Company’s customer base and product range. The company completed the integration of the acquired First Aid Only business in 2015.

 

Principal Products

The Company markets and sells under three main categories – School, Home and Office (Westcott® brand), First Aid & Safety (First Aid Only®, PhysiciansCare® and Pac-Kit® brands) and Hardware, Industrial and Sporting Goods (Clauss®, Camillus®, Cuda® and DMT® brands).

 

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School, Home and Office

Westcott

Westcott, with a history of quality dating back to 1872, provides innovative cutting and measuring products for the school, home and office. Principal products under the Westcott brand include scissors, rulers, pencil sharpeners, paper trimmers, lettering products and math tools. It is one of the leading scissor and ruler brands in North America. The iPoint pencil sharpener, introduced in 2008, and its successor the iPoint Evolution have won GOOD DESIGN awards from the Chicago Athenaeum, Museum of Architecture and Design.

 

Many of the Westcott branded cutting products contain patented titanium bonding and proprietary non-stick coatings, making the blades more than three times harder than stainless steel as well as reducing friction and corrosion. Significant product introductions in 2013 included the iPoint USB powered pencil sharpener and the X-Ray series of scissors. Westcott earned additional awards during the 2014 back-to-school season in both the school and office markets. Both the iPoint Evolution Axis heavy-duty electric sharpener and the Westcott antimicrobial classroom scissor caddy have been awarded Learning® Magazine’s Teachers’ Choice Awards for 2014-2015. Significant product introductions in 2015 included a Carbo titanium line of scissors which are 8x harder than steel allowing the blades to stay shaper longer. Westcott also launched a line of safety ceramic utility cutters for use in home and office.

 

Hardware, Industrial and Sporting Goods

Clauss

Clauss, with its roots dating back to 1877, offers a line of quality cutting tools for professionals in the hardware & industrial, lawn & garden, food processing, sewing and housewares channels. Many of the Clauss products are enhanced with the Company’s patented titanium and proprietary non-stick coatings. In 2010, the Clauss AirShoc garden tools were awarded a GOOD DESIGN award. In 2013, Clauss launched a family of titanium bonded non-stick putty knives that are unique in their category. In 2014, the Company began selling a line of garden tools under the Scotts-MiracleGro brand.

 

Camillus

Since 1876 Camillus has been supplying the world with innovative and high quality knives. The Camillus brand has a strong heritage in the hunting, sporting and tactical markets. The Company acquired the brand in 2007 and re-launched it in 2009 with an updated and innovative line of fixed blade and folding knives. Many of the knives are enhanced with Titanium Carbonitride coatings to increase the hardness of the blade of up to 10 times that of stainless steel.

 

In 2011, the Company signed an agreement with Les Stroud of the TV show Survivorman, to co-design and co-brand a line of knives and survival tools. The first knives were introduced in 2012 and include various types of folding and fixed blade knifes as well as machetes.

 

In 2014, Camillus launched a wide variety of new products, including the Camillus Carnivore X machete, Ravenous tomahawk, Heat Sizzle and WildFire knives and the Trench multitool.

 

In 2015, Camillus introduced Glide, its first pocket sharpener.

 

Cuda

We launched our Cuda line of fishing tools and knives in 2015. Featuring Titanium Bonded steels and Alloys, Cuda tools provide world class hardness, corrosion and adhesive resistance. In July of 2015, Cuda won Best of Show in the “Fish Smart” category at the ICast show in Orlando, Florida. In January 2016, Cuda won six GOOD DESIGN awards from the Chicago Athenaeum, Museum of Architecture and Design.

 

DMT

We recently began marketing sharpening tool products which we acquired in early 2016. The DMT products are leaders in sharpening tools for knives, scissors, chisels, and other cutting tools. DMT was founded in 1976 by aerospace engineers. The DMT products use finely dispersed diamonds on the surfaces of sharpeners. The acquired assets include over 50 patents and trademarks.

 

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First Aid & Safety

First Aid Only

Acquired in 2014, the First Aid Only brand offers first aid kits, refills, and safety products that meet regulatory requirements for a broad range of industries. The Smart Compliance® first aid kit is a simple and effective system for restocking workplace first aid cabinets.

 

Pac-Kit

The Pac-Kit brand offers first aid kits, industrial stations and refills, emergency medical travel and recreational kits for the industrial, safety, transportation and marine markets. The brand has a long history dating back to the 19th century. Although Pac-Kit’s products are similar to the PhysiciansCare brand, the Pac-Kit brand is especially known for its customized products which are designed to meet customer specifications

 

PhysiciansCare

The PhysiciansCare brand offers a wide assortment of first aid kits, emergency and disaster kits, kit refills, hearing, eye, and head protection, as well as ergonomic supports and braces. PhysiciansCare also carries a branded line of over-the-counter medications, including the active ingredients aspirin, acetaminophen and ibuprofen.

 

Product Development

Our strong commitment to understanding our consumers and defining products that fulfill their needs through innovation drives our product development strategy, which we believe is and will be a key contributor to our success. The Company incurred research and development costs of $690,000 in 2015 and $665,000 in 2014.

Intellectual Property

 

The Company owns many patents and trademarks that are important to its business. The Company’s success depends in part on its ability to maintain patent protection for its products, to preserve its proprietary technology and to operate without infringing upon the patents or proprietary rights of others. The Company generally files patent applications in the United States and foreign countries where patent protection for its technology is appropriate and available. The Company also considers its trademarks important to the success of its business. The more significant trademarks include Westcott, Clauss, Camillus, PhysiciansCare, First Aid Only, Cuda and Pac-Kit. Patents and trademarks are amortized over their estimated useful lives. The weighted average amortization period remaining for intangible assets at December 31, 2015 was 8 years.

 

Product Distribution; Major Customers

 

Independent manufacturer representatives and direct sales are primarily used to sell the Company’s line of consumer products to wholesale, contract and retail stationery distributors, office supply super stores, school supply distributors, industrial distributors, wholesale florists, mass market retailers and hardware chains (including through their websites). The Company also sells a limited selection of its products directly to consumers through its own websites. In 2015 and 2014, the Company had two customers, respectively that individually exceeded 10% of consolidated net sales. Net sales to these customers amounted to approximately 12% each in 2015 and approximately 14% and 12% in 2014.

 

Competition

 

The Company competes with many companies in each market and geographic area. The Company believes that the principal points of competition in these markets are product innovation, quality, price, merchandising, design and engineering capabilities, product development, timeliness and completeness of delivery, conformity to customer specifications and post-sale support. The major competitors in the cutting category are 3M and Fiskars Corporation. The major competitors in the measuring category are Maped and Staedtler. The major competitor in the pencil sharpener category is Bostitch. The major competitors in the first aid & safety category are Honeywell, 3M and Johnson & Johnson.

 

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Seasonality

 

Traditionally, the Company’s sales are stronger in the second and third quarters of the fiscal year due to the seasonal nature of the back-to-school business.

 

Compliance with Environmental Laws

 

The Company believes that it is in compliance with applicable environmental laws. The Company anticipates that no material adverse financial impact will result from compliance with current environmental rules and regulations. In December 2008, the Company sold property it owned in Bridgeport, CT. Under the terms of the sales agreement, the Company was responsible for environmental remediation on the property in accordance with the Connecticut Transfer Act. During the first quarter of 2015, the Company received notice from the Connecticut Department of Energy & Environmental Protection that it had accepted and approved the Company’s filing of its Form III Verification Report. As a result, the Company’s remediation and monitoring obligations have been satisfied.

 

On April 7, 2014, the Company sold its Fremont, NC distribution facility for $850,000 in cash. Under the terms of the sales agreement, the Company is responsible for environmental remediation on the property. As a result of studies and estimates prepared by an independent environmental consulting firm, and in conjunction with the sale of the property, the Company recorded a liability of $300,000 in the second quarter of 2014, related to the remediation of the property. The accrual included the total estimated costs of remedial activities and post-remediation operating and maintenance costs. Remediation work on the Fremont project began in the third quarter of 2014 and was completed in 2015. In addition to the remediation work, the Company, with the assistance of its independent environmental consulting firm, must continue to monitor contaminant levels on the property to ensure they comply with governmental standards. The Company expects that the monitoring period will last a period of five years after the completion of the remediation and be complete by the end of 2020.

 

See Note 16 of the Notes to Consolidated Financial Statements in this report for additional information regarding the cost of remediation and related matters, including ongoing monitoring of contaminant levels.

 

Employees

 

As of December 31, 2015, the Company employed 342 people, all of whom are full time and none of whom is covered by union contracts. Employee relations are considered good and no foreseeable problems with the work force are evident.

 

Available Information

 

The Company files its annual reports on Form 10-K, quarterly reports on Form 10-Q and current reports on Form 8-K pursuant to Section 13(a) of the Securities Exchange Act of 1934 with the SEC electronically. These filings may also be read and copied at the SEC’s Public Reference Room which is located at 100 F Street N.E., Washington, DC 20549. The public may obtain information on the operation of the Public Reference Room by calling the SEC at 1-800-SEC-0330. The SEC maintains a website that contains reports, proxy and information statements, and other information regarding issuers that file electronically with the SEC. The address of that site is http://www.sec.gov.

 

You may obtain a free copy of the Company’s annual reports on Form 10-K, quarterly reports on Form 10-Q and current reports on Form 8-K and amendments to those reports on the Company’s website at http://www.acmeunited.com or by contacting the Investor Relations Department at the Company’s corporate offices by calling (203) 254-6060. Such reports and other information are made available as soon as reasonably practicable after such material is filed with or furnished to the SEC.

 

Item 1A. Risk Factors

 

The Company is subject to a number of significant operational risks that might cause the Company’s actual results to vary materially from its forecasts, targets or projections, including:

 

·achieving planned revenue and profit growth in each of the Company's business segments;

 

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·changes in customer requirements and in the volume of sales to principal customers;

 

·the timing of orders and shipments;

 

·emergence of new competitors or consolidation of existing competitors; and

 

·industry demand fluctuations.

 

The Company’s expectations for both short and long-term future net revenues are based on the Company’s estimates of future demand. Orders from the Company’s principal customers are ultimately based on demand from end-users and end-user demand can be difficult to predict. Low end-user demand would negatively affect orders the Company receives from distributors and other principal customers which could, in turn adversely affect the Company’s revenues in any fiscal period. If the Company’s estimates of sales are not accurate and the Company experiences unforeseen variability in its revenues and operating results, the Company may be unable to adjust its expense levels accordingly and its profit margins could be adversely affected.

Because our products are primarily sold by third parties, our financial results depend in part on the financial health of these parties and any loss of a third party distributor could adversely affect the Company’s revenues.

A number of the Company’s products are sold through third-party distributors and large retailers. Some of our distributors also market products that compete with our products. Changes in the financial or business conditions or the purchasing decisions of these third parties or their customers could affect our sales and profitability.

 

Additionally, no assurances can be given that any or all of such distributors or retailers will continue their relationships with the Company. Distributors and other significant retail customers cannot easily be replaced and the loss of revenues and the Company’s inability to reduce expenses to compensate for the loss of revenues could adversely affect the Company’s net revenues and profit margins.

 

The ability to deliver products to our customers in a timely manner and to satisfy our customers’ fulfillment standards are subject to several factors, some of which are beyond our control.

Customers place great emphasis on timely delivery of our products for specific selling seasons, especially during our second and third fiscal quarters, and on the fulfillment of consumer demand throughout the year. We cannot control all of the various factors that might affect product delivery to customers. Vendor production delays, difficulties encountered in shipping from overseas and customs clearance delays are on-going risks of our business. We also rely upon third-party carriers for our product shipments from our distribution centers to customers. Accordingly, we are subject to risks, including labor disputes, inclement weather, natural disasters, possible acts of terrorism, availability of shipping containers, and increased security restrictions associated with such carriers’ ability to provide delivery services to meet our shipping needs.  Failure to deliver products to our customers in a timely and effective manner, often under special vendor requirements to use specific carriers and delivery schedules, could damage our reputation and brands and result in loss of customers or reduced orders.

 

Reliance on foreign suppliers could adversely affect the Company’s business.

The Company sources its products from suppliers located in Asia, Europe and the United States. The Company’s Asia vendors are located primarily in China, which subjects the Company to various risks within the region including regulatory, political, economic and foreign currency changes. The Company’s ability to select and retain reliable vendors and suppliers who provide timely deliveries of quality products efficiently will impact its success in meeting customer demand for timely delivery of quality products. The Company’s sourcing operations and its vendors are impacted by labor costs in China. Labor historically has been readily available at low cost relative to labor costs in North America. However, as China is experiencing rapid social, political and economic changes, labor costs have risen in some regions and there can be no assurance that labor will continue to be available to the Company in China at costs consistent with historical levels or that changes in labor or other laws will not be enacted which would have a material adverse effect on the Company’s operations in China. Interruption of supplies from any of the Company’s vendors, or the loss of one or more key vendors, could have a negative effect on the Company’s business and operating results.

 

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Changes in currency exchange rates might negatively affect the profitability and business prospects of the Company and its overseas vendors. In particular, although the Chinese Renminbi has recently depreciated against the U.S. Dollar, if the Chinese Renminbi appreciates with respect to the U.S. Dollar in the future, the Company may experience cost increases on such purchases, and this can adversely impact profitability. Future interventions by China may result in further currency appreciation and increase our product costs over time.  The Company may not be successful at implementing customer pricing or other actions in an effort to mitigate the related effects of the product cost increases.

 

Additional factors that could adversely affect the Company’s business include increases in transportation costs, new or increased import duties, transportation delays, work stoppages, capacity constraints and poor quality.

 

The Company’s operations are increasingly global in nature. Our business, financial condition and results of operations could be adversely affected by the political and economic conditions in the countries in which we conduct business, by fluctuations in currency exchange rates and other factors related to our international operations.

As our international operations and activities expand, we face increasing exposure to the risks of operating in foreign countries. These factors include:

 

·Changes generally in political, regulatory or economic conditions in the countries in which we conduct business.

 

·Trade protection measures in favor of local producers of competing products, including government subsidies, tax benefits,  changes in local tax rates, trade actions (such as anti-dumping proceedings) and other measures giving local producers a competitive advantage over the company.

 

·Changes in foreign currency exchange rates which could adversely affect our competitive position, selling prices and manufacturing costs, and therefore the demand for our products in a particular market.

  

These risks could affect the cost of manufacturing and selling our products, our pricing, sales volume, and ultimately our financial performance. The likelihood of such occurrences and their potential effect on the Company vary from country to country and are unpredictable.

 

Continuing uncertainty in the global economy could negatively impact our business.

Uncertainty in the global economy could adversely affect our customers and our suppliers and businesses such as ours. In addition, any uncertainty could have a variety of negative effects on the Company, such as reduction in revenues, increased costs, lower gross margin percentages, increased allowances for doubtful accounts and/or write-offs of accounts receivable and could otherwise have material adverse effects on our business, results of operations, financial condition and cash flows.

 

The Company’s business is subject to risks associated with seasonality which could adversely affect its cash flow, financial condition, or results of operations.

The Company’s business, historically, has experienced higher sales volume in the second and third quarters of the calendar year, when compared to the first and fourth quarters. The Company is a major supplier of products related to the “back-to-school” season, which occurs principally during the months of May, June, July and August. If this typical seasonal increase in sales of certain portions of the Company’s product line does not materialize in any year, the Company could experience a material adverse effect on its business, financial condition and results of operations.

  

Failure to manage growth and continue to expand our operations successfully could adversely affect our financial results.

Our business has experienced significant historical growth over the years, and we expect our business to continue to grow organically and through strategic acquisitions. This growth places significant demands on management and operational systems. If we cannot effectively manage our growth, it is likely to result in operational inefficiencies and ineffective management of our business thus negatively impacting our operating results. To the extent we grow through strategic acquisitions, our success will depend on selecting the appropriate targets, integrating such acquisitions quickly and effectively and realizing any expected synergies and cost savings related to such acquisitions.

 

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Loss of a major customer could result in a decrease in the Company’s future sales and earnings.

Sales of our products are primarily concentrated in a few major customers including office product superstores and mass market distributors. In 2015 and 2014, the Company had two customers, respectively that individually exceeded 10% of consolidated net sales. Net sales to these customers amounted to approximately 12% for each in 2015 and 14% and 12% in 2014. The Company anticipates that a limited number of customers may account for a substantial portion of its total net revenues for the foreseeable future. The business risks associated with this concentration, including increased credit risks for these and other customers and the possibility of related bad debt write-offs, could negatively affect our margins and profits. Additionally, the loss of a major customer, whether through competition or consolidation, or a disruption in sales to such a customer, could result in a decrease of the Company’s future sales and earnings.

  

The loss of key management could adversely affect the Company’s ability to run its business.

The Company’s success depends, to a large extent, on the continued service of its executive management team, operating officers and other key personnel. The Company must therefore continue to recruit, retain and motivate management and operating personnel sufficient to maintain its current business and support its projected growth. The Company’s inability to meet its staffing requirements in the future could adversely affect its results of operations.

 

Failure to protect the Company’s proprietary rights or the costs of protecting these rights could adversely affect its business.

The Company’s success depends in part on its ability to obtain patents and trademarks and to preserve other intellectual property rights covering its products and processes. The Company has obtained certain domestic and foreign patents, and intends to continue to seek patents on its inventions when appropriate. The process of seeking patent protection can be time consuming and expensive. There can be no assurance that pending patents related to any of the Company’s products will be issued, in which case the Company may not be able to legally prevent others from producing similar and/or compatible competing products. If other companies were to sell similar and/or compatible competing products, the Company’s results of operations could be adversely affected. Furthermore, there can be no assurance that the Company’s efforts to protect its intellectual property will be successful. Any infringement of the Company’s intellectual property or legal defense of such action could have a material adverse effect on the Company.

 

The Company is subject to intense competition in all of the markets in which it competes.

The Company’s products are sold in highly competitive markets including at mass merchants, high volume office supply stores and online. The Company believes that the principal points of competition in these markets are product innovation, quality, price, merchandising, design and engineering capabilities, product development, timeliness and completeness of delivery, conformity to customer specifications and post-sale support. Competitive conditions may require the Company to match or better competitors’ prices to retain business or market shares. The Company believes that its competitive position will depend on continued investment in innovation and product development, manufacturing and sourcing, quality standards, marketing and customer service and support. The Company’s success will depend in part on its ability to anticipate and offer products that appeal to the changing needs and preferences of our customers in the various market categories in which it competes. The Company may not have sufficient resources to make the investments that may be necessary to anticipate those changing needs and the Company may not anticipate, identify, develop and market products successfully or otherwise be successful in maintaining its competitive position. In addition there are numerous uncertainties inherent in successfully developing and commercializing innovative new products on a continuing basis, and new product launches may not provide expected growth results. There are no significant barriers to entry into the markets for most of the Company’s products.

 

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Compromises of our information systems or unauthorized access to confidential information or our customers' or associates' personal information may materially harm our business or damage our reputation.

Through our sales and marketing activities and our business operations, we collect and store confidential information and certain personal information from our customers and associates. We also process payment card information and check information. In addition, in the normal course of business, we gather and retain personal information about our associates and generate and have access to confidential business information. Although we have taken steps designed to safeguard such information, there can be no assurance that such information will be protected against unauthorized access or disclosure. Computer hackers may attempt to penetrate our or our vendors' network security and, if successful, misappropriate such information. An Acme United associate, contractor or other third-party with whom we do business may also attempt to circumvent our security measures in order to obtain such information or inadvertently cause a breach involving such information. We could be subject to liability for failure to comply with privacy and information security laws, for failing to protect personal information, or for misusing personal information, such as use of such information for an unauthorized marketing purpose. Loss or misuse of confidential or personal information could disrupt our operations, damage our reputation, and expose us to claims from customers, financial institutions, regulators, payment card associations, employees and other persons, any of which could have an adverse effect on our business, financial condition and results of operations.

 

The Company may not be able to maintain or to raise prices in response to inflation and increasing costs.

Future market and competitive pressures may prohibit the Company from raising prices to offset increased product costs, freight costs and other inflationary items or to offset currency fluctuations. The inability to pass these costs through to the Company’s customers could have a negative effect on its results of operations.

 

The Company may need to raise additional capital to fund its operations.

The Company’s management believes that, under current conditions, the Company’s current cash and cash equivalents, cash generated by operations, together with the borrowing availability under its revolving loan agreement with HSBC Bank N.A., will be sufficient to fund planned operations for the next twelve months. However, if the Company is unable to generate sufficient cash from operations, it may be required to find additional funding sources. If adequate financing is unavailable or is unavailable on acceptable terms, the Company may be unable to maintain, develop or enhance its operations, products and services, take advantage of future opportunities or adequately respond to competitive pressures.

 

Product liability claims or regulatory actions could adversely affect the Company's financial results and reputation.

Claims for losses or injuries allegedly caused by some of the Company’s products arise in the ordinary course of its business. In addition to the risk of substantial monetary judgments, product liability claims or regulatory actions could result in negative publicity that could harm the Company’s reputation in the marketplace or the value of its brands. The Company also could be required to recall possible defective products, which could result in adverse publicity and significant expenses. Although the Company maintains product liability insurance coverage, potential product liability claims are subject to a deductible or could be excluded under the terms of the policy.

 

 11 
 

The Company is subject to environmental regulation and environmental risks.

The Company is subject to national, state, provincial and/or local environmental laws and regulations that impose limitations and prohibitions on the discharge and emission of, and establish standards for the use, disposal and management of, certain materials and waste. These environmental laws and regulations also impose liability for the costs of investigating and cleaning up sites, and certain damages resulting from present and past spills, disposals, or other releases of hazardous substances or materials. Environmental laws and regulations can be complex and may change often. Capital and operating expenses required to comply with environmental laws and regulations can be significant, and violations may result in substantial fines and penalties. In addition, environmental laws and regulations, such as the Comprehensive Environmental Response, Compensation and Liability Act, or CERCLA, in the United States impose liability on several grounds for the investigation and cleanup of contaminated soil, ground water and buildings and for damages to natural resources on a wide range of properties. For example, contamination at properties formerly owned or operated by the Company, as well as at properties it will own and operate, and properties to which hazardous substances were sent by the Company, may result in liability for the Company under environmental laws and regulations. The costs of complying with environmental laws and regulations and any claims concerning noncompliance, or liability with respect to contamination in the future could have a material adverse effect on the Company’s financial condition or results of operations. Refer to Note 16 – Sale of Property - of the Notes to Consolidated Financial Statements for further discussion of the environmental costs related to the sale in 2008 of property by the Company it owned in Bridgeport, CT and the sale in 2014 of property owned by the Company in Fremont, NC.

 

The ability to deliver products to our customers in a timely manner and to satisfy our customers’ fulfillment standards are subject to several factors, some of which are beyond our control.

Customers place great emphasis on timely delivery of our products for specific selling seasons, especially during our second and third fiscal quarters, and on the fulfillment of consumer demand throughout the year. We cannot control all of the various factors that might affect product delivery to customers. Vendor production delays, difficulties encountered in shipping from overseas and customs clearance delays are on-going risks of our business. We also rely upon third-party carriers for our product shipments from our distribution centers to customers. Accordingly, we are subject to risks, including labor disputes, inclement weather, natural disasters, possible acts of terrorism, availability of shipping containers, and increased security restrictions associated with such carriers’ ability to provide delivery services to meet our shipping needs.  Failure to deliver products to our customers in a timely and effective manner, often under special vendor requirements to use specific carriers and delivery schedules, could damage our reputation and brands and result in loss of customers or reduced orders.

  

Our shares of common stock are thinly traded and our stock price may be volatile.

Because our common stock is thinly traded, its market price may fluctuate significantly more than the stock market in general or the stock prices of other companies listed on major stock exchanges. There were approximately 2,927,012 shares of our common stock held by non-affiliates as of December 31, 2015. Thus, our common stock will be less liquid than the stock of companies with broader public ownership, and, as a result, the trading price for shares of our common stock may be more volatile. Among other things, trading of a relatively small volume of our common stock may have a greater impact on the trading price for our stock than would be the case if our public float were larger.

 

Item 1B. Unresolved Staff Comments

 

Not applicable to smaller reporting companies.

 

 12 
 

Item 2. Properties

 

Location Square
Footage
  Purpose
Owned      
Rocky Mount, NC 340,000   Warehousing and distribution
Solingen, Germany   35,000   Warehousing, distribution and administrative
  375,000    
Leased      
Fairfield, CT 10,400   Administrative
Vancouver, WA 53,000   Manufacturing, warehousing and distribution
Mount Forest, Ontario, Canada 42,500   Warehousing and distribution
Orangeville, Ontario, Canada 2,850   Administrative
Hong Kong, China 2,750   Administrative
Guangzhou, China 3,500   Administrative
Ningbo, China 1,800   Administrative
  116,800    
       
Total 491,800    

 

 

Management believes that the Company's facilities, whether leased or owned, are adequate to meet its current needs and should continue to be adequate for the foreseeable future.

  

Item 3. Legal Proceedings

There are no pending material legal proceedings to which the Company is a party or, to the actual knowledge of the Company, contemplated by any governmental agency.

 

Item 4. Mine Safety Disclosures

Not Applicable

 

 13 
 

PART II

 

Item 5. Market for Registrant's Common Equity, Related Stockholder Matters and Issuer Purchases of Equity Securities.

The Company's Common Stock is traded on the NYSE MKT under the symbol "ACU". The following table sets forth the high and low sale prices on the NYSE MKT for the Common Stock for the periods indicated:

 

 

Year Ended December 31, 2015

  High  Low 

Dividends

Declared

Fourth Quarter  $18.25   $15.58   $.10 
Third Quarter   18.50    15.99    .09 
Second Quarter   19.74    17.05    .09 
First Quarter   20.30    17.34    .09 
                
 Year Ended December 31, 2014               
Fourth Quarter  $20.50   $16.50   $.09 
Third Quarter   17.65    16.43    .09 
Second Quarter   19.47    14.96    .08 
First Quarter   17.88    10.62    .08 

 

As of March 3, 2016 there were approximately 2,062 holders of record of the Company's Common Stock.

 

Performance Graph

The graph below compares the yearly cumulative total shareholder return on the Company’s Common Stock with the yearly cumulative total return of the following for the period 2010 to 2015: (a) the NYSE MKT Index and (b) a diversified peer group of companies that, like the Company, (i) are currently listed on the NYSE MKT, and (ii) have a market capitalization of $50 million to $60 million.

The Company does not believe that it can reasonably identify a peer group of companies, on an industry or line-of-business basis, for the purpose of developing a comparative performance index. While the Company is aware that some other publicly-traded companies market products in the Company’s line-of-business, none of these other companies provide most or all of the products offered by the Company, and many offer products or services not offered by the Company. Moreover, some of these other companies that engage in the Company’s line-of-business do so through divisions or subsidiaries that are not publicly-traded. Furthermore, many of these other companies are substantially more highly capitalized than the Company. For these reasons, any such comparison would not, in the opinion of the Company, provide a meaningful index of comparative performance.

The comparisons in the graph below are based on historical data and are not indicative of, or intended to forecast, the possible future performance of the Company’s Common Stock.

 14 
 

 

Issuer Purchases of Equity Securities

On November 22, 2010, the Company announced a Common Stock Repurchase program of up to a total 200,000 shares. The program does not have an expiration date. During the twelve months ended December 31, 2015, the Company repurchased 40,445 shares of its Common Stock. As of December 31, 2015, 102,720 shares may be purchased in the future under the repurchase program announced in 2010. Set forth in the table below is certain information regarding purchases of Common Stock by the Company during the quarter ended December 31, 2015.

Period  Total Number of Shares Purchased  Average Price Paid per Share  Total Number of shares Purchased as Part of Publicly Announced Plans or Programs  Maximum Number of Shares that May Yet be Purchased Under these Plans or Programs
 October 1 - 31    4,994   $16.84    4,994    128,489 
 November 1 - 30    9,263   $16.73    9,263    119,226 
 December 1 - 31    16,506   $16.88    16,506    102,720 

 15 
 

Equity Compensation Plan Information

The following table provides information as of December 31, 2015, related to shares of the Company’s common stock that may be issued under the Company’s equity compensation plans. These plans include (i) the 2012 Employee Stock Option Plan; and (ii) three plans under which the Company no longer grants options but under which certain options remain outstanding: the 1996 Non-Salaried Director Stock Option Plan, the 2002 Employee stock Option Plan and the 2005 Non-Salaried Director Stock Option Plan.

 

Plan Category

Number of securities

to be issued upon

exercise of

outstanding options,

warrants and rights

(a)

Weighted-average

exercise price of

outstanding options,

warrants and rights

(b)

Number of securities

remaining available for future issuance under equity compensation plans, (excluding securities reflected in

column (a))

(c)

Equity compensation

plans approved by

security holders

1,267,802 $12.46 201,350

Equity compensation

plans not approved by security holders

-0- -0- -0-
Total 1,267,802 $12.46 201,350

 

Item 6.  Selected Financial Data

FIVE YEAR SUMMARY OF SELECTED FINANCIAL DATA

(All figures in thousands except per share data) 

 

   2015  2014  2013  2012  2011
Net sales  $109,812   $107,222   $89,577   $84,370   $73,302 
Net income  $4,794   $4,789   $4,003   $3,549   $2,811 
Total assets  $81,421   $79,308   $68,079   $67,828   $55,222 
Long-term debt, less current portion  $25,913   $24,147   $22,912   $24,320   $17,568 
Net income                         
   Per share (Basic)  $1.44   $1.48   $1.26   $1.14   $0.91 
   Per share (Diluted)  $1.30   $1.36   $1.22   $1.13   $0.91 
Dividends per share  $0.37   $0.34   $0.31   $0.28   $0.26 

 

Item 7. Management’s Discussion and Analysis of Financial Condition and Results of Operations

 

Forward-Looking Information

The Company may from time to time make written or oral “forward-looking statements” including statements contained in this report and in other communications by the Company, which are made in good faith pursuant to the “safe harbor” provisions of the Private Securities Litigation Reform Act of 1995. Such statements are based on our beliefs as well as assumptions made by and information currently available to us. When used in this document, words like “may,” “might,” “will,” “except,” “anticipate,” “believe,” “potential,” and similar expressions are intended to identify forward-looking statements. Actual results could differ materially from our current expectations.

 

 16 
 

These forward-looking statements include statements of the Company’s plans, objectives, expectations, estimates and intentions, which are subject to change based on various important factors (some of which are beyond the Company’s control). The following factors, in addition to others not listed, could cause the Company’s actual results to differ materially from those expressed in forward looking statements: the strength of the domestic and local economies in which the Company conducts operations, the impact of uncertainties in global economic conditions, changes in client needs and consumer spending habits, the impact of competition and technological change on the Company, the Company’s ability to manage its growth effectively, including its ability to successfully integrate any business or property which it might acquire, and currency fluctuations. For a more detailed discussion of these and other factors affecting us, see the Risk Factors described in Item 1A of this Annual Report on Form 10-K. The Company undertakes no obligation to publicly update or revise any forward-looking statement, whether as a result of new information, future events, or otherwise, except as required by law.

 

Critical Accounting Policies

The following discussion and analysis of financial condition and results of operations are based upon the Company’s consolidated financial statements, which have been prepared in conformity with accounting principles generally accepted in the United States of America. The Company’s significant accounting policies are more fully described in Note 2 of the Notes to Consolidated Financial Statements. Certain accounting estimates are particularly important to the understanding of the Company’s financial position and results of operations and require the application of significant judgment by the Company’s management and can be materially affected by changes from period to period in economic factors or conditions that are outside the control of management. The Company’s management uses its judgment to determine the appropriate assumptions to be used in the determination of certain estimates. Those estimates are based on historical operations, future business plans and projected financial results, the terms of existing contracts, the observance of trends in the industry, information provided by customers and information available from other outside sources, as appropriate. The following discusses the Company’s critical accounting policies and estimates:

 

Estimates. Operating results may be affected by certain accounting estimates. The most sensitive and significant accounting estimates in the financial statements relate to customer rebates, valuation allowances for deferred income tax assets, obsolete and slow moving inventories, potentially uncollectible accounts receivable, pension liability and accruals for income taxes. Although the Company’s management has used available information to make judgments on the appropriate estimates to account for the above matters, there can be no assurance that future events will not significantly affect the estimated amounts related to these areas where estimates are required. However, historically, actual results have not been materially different than original estimates.

 

Revenue Recognition. The Company recognizes revenue from the sales of its products when ownership transfers to the customers, which occurs either at the time of shipment or upon delivery based upon contractual terms with the customer. The Company recognizes customer program costs, including rebates, cooperative advertising, slotting fees and other sales related discounts, as a reduction to sales.

 

Allowance for doubtful accounts. The Company provides an allowance for doubtful accounts based upon a review of outstanding accounts receivable, historical collection information and existing economic conditions. The allowance for doubtful accounts represents estimated uncollectible accounts receivables associated with potential customer defaults on contractual obligations, usually due to potential insolvencies. The allowance includes amounts for certain customers where a risk of default has been specifically identified. In addition, the allowance includes a provision for customer defaults based on historical experience. The Company actively monitors its accounts receivable balances, and its historical experience of annual accounts receivable write offs has been negligible.

 

Customer Rebates. Customer rebates and incentives are a common practice in the office products industry. We incur customer rebate costs to obtain favorable product placement, to promote sell-through of products and to maintain competitive pricing. Customer rebate costs and incentives, including volume rebates, promotional funds, catalog allowances and slotting fees, are accounted for as a reduction to gross sales. These costs are recorded at the time of sale and are based on individual customer contracts. Management periodically reviews accruals for these rebates and allowances, and adjusts accruals when appropriate.

 

 17 
 

Obsolete and Slow Moving Inventory. Inventories are stated at the lower of cost, determined on the first-in, first-out method, or market. An allowance is established to adjust the cost of inventory to its net realizable value. Inventory allowances are recorded for obsolete or slow moving inventory based on assumptions about future demand and marketability of products, the impact of new product introductions and specific identification of items, such as discontinued products. These estimates could vary significantly from actual requirements if future economic conditions, customer inventory levels or competitive conditions differ from expectations.

 

Income Taxes. Deferred income tax liabilities or assets are established for temporary differences between financial and tax reporting bases and are subsequently adjusted to reflect changes in tax rates expected to be in effect when the temporary differences reverse. A valuation allowance is recorded to reduce deferred income tax assets to an amount that is more likely than not to be realized.

 

Intangible Assets and Goodwill. Intangible assets with finite useful lives are recorded at cost upon acquisition and amortized over the term of the related contract, if any, or useful life, as applicable. Intangible assets held by the Company with finite useful lives include patents and trademarks. The weighted average amortization period for intangible assets at December 31, 2015 was 8 years. The Company periodically reviews the values recorded for intangible assets and goodwill to assess recoverability from future operations whenever events or changes in circumstances indicate that its carrying amount may not be recoverable. At December 31, 2015 and 2014, the Company assessed the recoverability of its long-lived assets and goodwill and believed that there were no events or circumstances present that would that would require a test of recoverability on those assets. As a result, there was no impairment of the carrying amounts of such assets and no reduction in their estimated useful lives. The net book value of the Company’s intangible assets was $11,950,991 as of December 31, 2015, compared to $12,554,611 as of December 31, 2014, and the net book value of the Company’s goodwill was $1,406,000 at December 31, 2015 and $1,375,000 at December 31, 2014.

 

Pension Obligation. The pension benefit obligation is based on various assumptions used by third-party actuaries in calculating this amount.  These assumptions include discount rates, expected return on plan assets, mortality rates and other factors.  Revisions in assumptions and actual results that differ from the assumptions affect future expenses, cash funding requirements and obligations.  Our funding policy is to fund the plan in accordance with applicable requirements of the Internal Revenue Code and regulations.

 

These assumptions are reviewed annually and updated as required. The Company has a frozen defined benefit pension plan.   Two assumptions, the discount rate and the expected return on plan assets, are important elements of expense and liability measurement.

 

We determine the discount rate used to measure plan liabilities as of the December 31 measurement date. The discount rate reflects the current rate at which the associated liabilities could be effectively settled at the end of the year. In estimating this rate, we look at rates of return on fixed-income investments of similar duration to the liabilities in the plan that receive high, investment grade ratings by recognized ratings agencies. Using these methodologies, we determined a discount rate of 3.50% to be appropriate as of December 31, 2015, which is an increase of .27 percentage points from the rate used as of December 31, 2014.

 

The expected long-term rate of return on assets considers the Company’s historical results and projected returns for similar allocations among asset classes. In accordance with generally accepted accounting principles, actual results that differ from the Company’s assumptions are accumulated and amortized over future periods and, therefore, affect expense and obligation in future periods. For the U.S. pension plan, our assumption for the expected return on plan assets was 6.0% for 2015. For more information concerning these costs and obligations, see the discussion in Note 6 – Pension and Profit Sharing, in the Notes to the Company’s Consolidated Financial Statements in this report.

 

 18 
 

Accounting for Stock-Based Compensation. Stock based compensation cost is measured at the grant date fair value of the award and is recognized as expense over the requisite service period. The Company uses the Black-Scholes option - pricing model to determine fair value of the awards, which involves certain subjective assumptions. These assumptions include estimating the length of time employees will retain their vested stock options before exercising them (“expected term”), the estimated volatility of the Company’s common stock price over the expected term (“volatility”) and the number of options for which vesting requirements will not be completed (“forfeitures”). Changes in the subjective assumptions can materially affect estimates of fair value stock-based compensation, and the related amount recognized on the consolidated statements of operations. Refer to Note 11 - Stock Option Plans - in the Notes to Consolidated Financial Statements in this report for a more detailed discussion.

 

Results of Operations 2015 Compared with 2014

 

On April 7, 2014, the Company sold its Fremont, NC distribution facility for $850,000 in cash. The facility originally served as a manufacturing site for the Company’s scissors and rulers. In conjunction with the sale of the property, the Company recorded a liability of $300,000 in the second quarter of 2014, related to environmental remediation of the property. The accrual included the total estimated costs of remedial activities and post-remediation operating and maintenance costs. The balance remaining in the accrual at December 31, 2015 was approximately $80,000. Additional information concerning the sale of the property is set forth in Note 16 – Sale of Property, in the Notes to Condensed Consolidated Financial Statements.

 

On June 2, 2014, the Company purchased certain assets of First Aid Only, located in Vancouver, WA, a supplier of Smart Compliance® first aid kits, refills, and safety products that meet regulatory requirements for a broad range of industries. The Company purchased inventory, accounts receivable, equipment, patents, trademarks and other intellectual property for approximately $13.8 million using funds borrowed under its revolving credit facility with HSBC. Additional information concerning the acquisition of First Aid Only assets is set forth in Note 17 – Business Combinations, in the Notes to Condensed Consolidated Financial Statements.

 

Net Sales

 

In 2015, sales increased by $2,590,000 or 2% to $109,812,000 compared to $107,222,000 in 2014 (5% in constant currency). The U.S. segment sales increased by $5,324,000 or 6% in 2015 compared to 2014. Sales in Canada decreased by $2,034,000 or 23% in U.S. dollars and 11% in local currency in 2015 compared to 2014. European sales decreased by $698,000 or 10% in U.S. dollars but increased 7% local currency in 2015 compared to 2014.

 

The increase in net sales for the twelve months ended December 31, 2015 in the U.S. segment was primarily due to increased sales of first aid products, including the additional sales from the acquisition of the assets of First Aid Only, Inc. in June 2014.

 

The decrease in net sales in local currency in Canada for the twelve months ended December 31, 2015 was primarily due to weak economic conditions and the exiting of a large retailer from the Canadian market.

 

The increase in sales in local currency in Europe in 2015 was primarily due to higher sales and increased market share in the office products channel.

 

Gross Profit

 

Gross profit was 36.0% of net sales in 2015 compared to 35.6% in 2014. The company spent approximately $400,000 in one-time severance, moving and production start-up costs associated with consolidating its first aid manufacturing facilities. Excluding these costs gross profit would have been 36.4% in 2015.

 

 19 
 

Selling, General and Administrative

 

Selling, general and administrative expenses were $32,214,000 in 2015 compared with $30,791,000 in 2014, an increase of $1,423,000 or 5%. SG&A expenses were 29% of net sales in 2015 and 2014, respectively. The increase in SG&A expenses was primarily the result of incremental expenses resulting from the addition of First Aid Only ($.7 million), higher delivery costs and sales commissions ($.2 million) as a result of higher sales and higher amortization expense ($.2 million) related to the acquisition of assets of First Aid Only.

 

Operating Income

 

Operating income was $7,347,000 in 2015, compared with $7,394,000 in 2014. Operating income in the U.S. increased by approximately $387,000 primarily as a result of higher sales. Operating income in Canada decreased by approximately $568,000 principally due to lower sales. Operating income in the European segment increased by approximately $135,000 principally due to higher sales.

 

Interest Expense, Net

 

Net interest expense for 2015 was $565,000, compared with $473,000 for 2014, an increase of $92,000. The increase in interest expense, net for 2015, was primarily the result of higher average borrowings during 2015 under the Company’s bank revolving credit facility compared to 2014.

 

Other Expense, Net

 

Net other expense was $167,000 in 2015 compared to net other expense of $118,000 in 2014. The increase in other expense, net for 2015, was primarily due to losses from foreign currency transactions as a result of the declining Canadian Dollar and Euro.

 

Income Tax

 

The effective tax rate in 2015 was 28%, compared to 30% in 2014. In 2015, the Company had a lower proportion of earnings in the United States, which has a higher tax rate than the countries in which our subsidiaries operate compared to 2014.

 

Off-Balance Sheet Transactions

 

The Company did not engage in any off-balance sheet transactions during 2015.

 

Liquidity and Capital Resources

 

During 2015, working capital increased by approximately $5.5 million compared to December 31, 2014.

 

Inventory increased by approximately $1.8 million, or 5%, which corresponds to the increase in sales. The Company expects that changes in inventory levels will continue to be consistent with changes in sales, including the seasonal impact on the Company’s revenue stream. Inventory turnover, calculated using a twelve month average inventory balance, decreased to 2.0 from 2.2 at December 31, 2014. The reserve for slow moving and obsolete inventory was $698,592 at December 31, 2015 compare to $825,087 at December 31, 2014. Further, we do not anticipate significant increases in the allowance for slow moving and obsolete inventory in the ordinary course of business.

  

Receivables increased by approximately $65,000. The average number of days sales outstanding in accounts receivable was 64 days in 2015 compared to 63 days in 2014. Accounts payable and other current liabilities decreased by approximately $3.4 million.

 

 20 
 

 

At December 31, 2015, total debt outstanding under the Company’s revolving credit facility (referred to below) increased by approximately $1.8 million compared to total debt at December 31, 2014. The change in debt was primarily due to the increase in inventory. As of December 31, 2015, $25,912,652 was outstanding and $14,087,348 was available for borrowing under the Company’s revolving credit facility.

 

Under its revolving credit facility with HSBC Bank, N.A., the Company may borrow up to $40 million at an interest rate of LIBOR plus 1.75%. All principal amounts outstanding under the agreement are required to be repaid in a single amount on April 5, 2017, the date the facility expires; interest is payable monthly. Funds borrowed under the facility may be used for working capital, general operating expenses, share repurchases, acquisitions and certain other purposes. At December 31, 2015 the Company was in compliance with the covenants then in effect under the amended loan agreement.

 

Capital expenditures during 2015 and 2014 were $1,756,732 and $2,042,173, respectively, which were, in part, financed with borrowings under the Company’s revolving credit facility.

The Company believes that cash on hand, and cash generated from operating activities, together with funds available under its revolving credit facility, are expected, under current conditions, to be sufficient to finance the Company’s planned operations for at least the next twelve months.

  

Recently Issued Accounting Standards

 

In August 2015, the FASB issued ASU No. 2015-14, which defers the effective date of ASU No. 2014-09, Revenue from Contracts with Customers (Topic 606) by one year. ASU 2015-14 is a comprehensive new revenue recognition model requiring a company to recognize revenue to depict the transfer of goods or services to a customer at an amount reflecting the consideration it expects to receive in exchange for those goods or services. As a result, the ASU is now effective for fiscal years, and interim periods within those years, beginning after December 15, 2017, which for us is the first quarter of 2018. Earlier application is permitted for fiscal years beginning after December 15, 2016, including interim reporting periods within those years, which for us is the first quarter of 2017. We do not expect this ASU to have a material impact on our financial position, results of operations or disclosures.

 

In July 2015, the FASB issued ASU 2015-11, "Simplifying the Measurement of Inventory" (Topic 330). The new guidance changes the subsequent measurement of inventory from lower of cost or market to lower of cost and net realizable value. ASU 2015-11 should be applied on a prospective basis and is effective for the Company beginning in the first fiscal quarter of 2017. Early adoption is permitted. The Company does not expect the adoption of this guidance to have a material impact on its financial position, results of operations or cash flows.

 

In November 2015, the FASB issued ASU 2015-17, "Balance Sheet Classification of Deferred Taxes" (Topic 740), which simplifies the presentation of deferred income taxes. This ASU requires that deferred tax assets and liabilities be classified as non-current in a statement of financial position. ASU 2015-17 may be adopted either prospectively or retrospectively and is effective for reporting periods beginning after December 15, 2016, with early adoption permitted. The Company expects the adoption of this ASU to result in a reclassification of its net current deferred tax asset to the net non-current deferred tax asset on it consolidated balance sheet.

  

 

Item 7A. Quantitative and Qualitative Disclosure about Market Risk

 

Not applicable to smaller reporting companies.

 

 21 
 

Item 8.  Financial Statements and Supplementary Data

 

Acme United Corporation and Subsidiaries

CONSOLIDATED STATEMENTS OF OPERATIONS

 

   For the years ended
December 31,
   2015  2014
       
Net sales  $109,811,768   $107,222,306 
           
Cost of goods sold   70,250,550    69,036,695 
           
Gross profit   39,561,218    38,185,611 
           
Selling, general and administrative expenses   32,214,212    30,791,150 
Operating income   7,347,006    7,394,461 
           
Non operating items:          
   Interest:          
   Interest expense   (570,080)   (490,110)
   Interest income   4,868    16,624 
Interest expense, net   (565,212)   (473,486)
Other expense   (167,397)   (118,250)
Total other expense, net   (732,609)   (591,736)
Income before income tax expense   6,614,397    6,802,725 
Income tax expense   1,820,872    2,013,720 
Net income  $4,793,525   $4,789,005 
           
Earnings per share:          
    Basic  $1.44   $1.48 
    Diluted  $1.30   $1.36 

 

See accompanying Notes to Consolidated Financial Statements.    

 

 22 
 

ACME UNITED CORPORATION

CONSOLIDATED STATEMENTS OF COMPREHENSIVE INCOME

         

   For the Years Ended
   December 31,
   2015  2014
       
Net income  $4,793,525   $4,789,005 
Other comprehensive loss   -          
  Foreign currency translation   (830,867)   (858,118)
Change in net prior service credit          
   and actuarial losses, net of          
   income tax expense   (52,825)   (104,459)
Total other comprehensive loss   (883,692)   (962,577)
Comprehensive income  $3,909,833   $3,826,428 

 

See accompanying  Notes to Consolidated Financial Statements.                

 

 23 
 

Acme United Corporation and Subsidiaries

CONSOLIDATED BALANCE SHEETS    

 

   December 31,  December 31,
   2015  2014
ASSETS          
Current assets:          
   Cash and cash equivalents  $2,425,891   $2,285,660 
   Accounts receivable, less allowance   19,565,088    19,477,128 
   Inventories   35,507,591    33,671,198 
   Deferred income taxes   389,961    256,676 
   Prepaid expenses and other current assets   1,744,956    1,820,744 
Total current assets   59,633,487    57,511,406 
           
Property, plant and equipment:          
   Land   417,209    435,876 
   Buildings   5,418,101    5,126,057 
   Machinery and equipment   10,254,070    10,066,843 
Total property, plant and equipment   16,089,380    15,628,776 
Less: accumulated depreciation   8,687,902    8,698,235 
Net plant, property and equipment   7,401,478    6,930,541 
           
Intangible assets, less accumulated amortization   11,950,991    12,554,611 
Goodwill   1,406,000    1,375,000 
Deferred income taxes   880,917    812,649 
Other assets   148,493    123,879 
Total assets  $81,421,366   $79,308,086 
           
LIABILITIES          
Current liabilities:          
   Accounts payable  $6,664,160   $7,773,021 
   Other accrued liabilities   5,272,593    7,590,159 
Total current liabilities   11,936,753    15,363,180 
Long-term debt   25,912,652    24,146,841 
Other accrued liabilities - non current   388,400    370,009 
Total liabilities   38,237,805    39,880,030 
           
STOCKHOLDERS' EQUITY          
Common stock, par value $2.50: authorized 8,000,000          
shares; issued - 4,751,060 shares in 2015 and  
4,653,424 shares in 2014, including treasury stock
   11,876,895    11,632,805 
Treasury stock, at cost, 1,402,517 in 2015          
    and 1,362,072 shares in 2014   (12,962,947)   (12,283,251)
Additional paid-in capital   9,460,008    7,941,330 
Accumulated other comprehensive loss   (2,530,790)   (1,647,098)
Retained earnings   37,340,395    33,784,270 
Total stockholders' equity   43,183,561    39,428,056 
Total liabilities and stockholders' equity  $81,421,366   $79,308,086 

 

See accompanying Notes to Consolidated Financial Statements.  

 

 24 
 

Acme United Corporation and Subsidiaries

CONSOLIDATED STATEMENTS OF CHANGES IN STOCKHOLDERS' EQUITY

                

   Outstanding Shares of Common Stock  Common Stock  Treasury Stock  Additional Paid-In Capital  Accumulated Other Comprehensive Loss  Retained Earnings  Total
Balances, December 31, 2013   3,201,102    11,407,180    (12,283,251)   6,466,388    (684,521)   30,099,449    35,005,245 
Net income                            4,789,005    4,789,005 
Total other comprehensive loss                       (962,577)        (962,577)
Stock compensation expense                  561,856              561,856 
Distribution to shareholders                            (1,104,184)   (1,104,184)
Issuance of common stock   90,250    225,625         913,086              1,138,711 
Balances, December 31, 2014   3,291,352    11,632,805    (12,283,251)   7,941,330    (1,647,098)   33,784,270    39,428,056 
Net income                            4,793,525    4,793,525 
Total other comprehensive loss                       (883,692)        (883,692)
Stock compensation expense                  513,986              513,986 
Distribution to shareholders                            (1,237,400)   (1,237,400)
Issuance of common stock   97,636    244,090         1,004,692              1,248,782 
Purchase of treasury stock   (40,445)        (679,696)                  (679,696)
Balances, December 31, 2015   3,348,543    11,876,895    (12,962,947)   9,460,008    (2,530,790)   37,340,395    43,183,561 

 

See accompanying Notes to Consolidated Financial Statements.          

 

 25 
 

Acme United Corporation and Subsidiaries

CONSOLIDATED STATEMENTS OF CASH FLOWS     

 

   For the years ended December 31,
   2015  2014
Operating activities:          
Net income  $4,793,525   $4,789,005 
Adjustments to reconcile net income to net          
cash provided by operating activities          
Depreciation   1,318,357    1,183,871 
Amortization   734,496    516,187 
Stock compensation expense   513,986    561,856 
Deferred income taxes   (201,553)   207,024 
Gain on disposal of property, plant and equipment   —      (200,000)
Changes in operating assets and liabilities          
Accounts receivable   (16,948)   (1,729,980)
Inventories   (2,599,728)   (4,391,815)
Prepaid expenses and other current assets   (123,267)   (268,052)
Accounts payable   (1,065,428)   1,879,889 
Other accrued liabilities   (2,273,701)   2,101,035 
Total adjustments   (3,713,786)   (139,985)
Net cash provided by operating activities   1,079,738    4,649,020 
Investing activities:          
Purchase of property, plant and equipment   (1,756,732)   (2,042,173)
Purchase of patents and trademarks   (161,877)   (118,470)
Proceeds from sales of plant, property and equipment   4,980    773,104 
Acquisition of First Aid Only Inc.   —      (13,805,884)
Net cash used by investing activities   (1,913,629)   (15,193,423)
Financing activities:          
Net borrowings of long-term debt   1,765,811    1,235,012 
Distributions to shareholders   (1,198,848)   (1,064,050)
Purchase of treasury stock   (679,696)   —   
Issuance of common stock   1,248,782    1,138,711 
Net cash  provided by financing activities   1,136,049    1,309,673 
Effect of exchange rate changes   (161,929)   (123,374)
Net increase (decrease)  in cash and cash equivalents   140,231    (9,358,104)
Cash and cash equivalents at beginning of year   2,285,660    11,643,764 
Cash and cash equivalents at end of year  $2,425,891   $2,285,660 
           
Supplemental cash flow information          
          Cash paid for income taxes  $2,412,008   $1,421,677 
          Cash paid for interest expense  $563,837   $489,351 

 

See accompanying Notes to Consolidated Financial Statements.    

 

 26 
 

Acme United Corporation and Subsidiaries

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS

 

1. Operations

 

The operations of Acme United Corporation (the “Company”) consist of three reportable segments. The operations of the Company are structured and evaluated based on geographic location. The three reportable segments operate in the United States (including Asian operations), Canada and Europe. Principal products across all segments are scissors, shears, knives, rulers, pencil sharpeners, first aid kits, and related products which are sold primarily to wholesale, contract and retail stationery distributors, office supply super stores, mass market retailers, industrial distributors, school supply distributors, drug store retailers, sporting goods stores, hardware chains and wholesale florists.

 

2. Accounting Policies

 

Estimates - The preparation of financial statements in conformity with accounting principles generally accepted in the United States requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and the disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period. The most sensitive and significant accounting estimates relate to customer rebates, valuation allowances for deferred income tax assets, obsolete and slow-moving inventories, potentially uncollectible accounts receivable, pension liability and accruals for income taxes. Actual results could differ from those estimates.

 

Principles of Consolidation - The consolidated financial statements include the accounts of the Company and its subsidiaries, all of which are wholly owned by the Company. All significant intercompany accounts and transactions are eliminated in consolidation.

 

Translation of Foreign Currency - For foreign operations whose functional currencies are not U.S. dollars, assets and liabilities are translated at rates in effect at the end of the year; revenues and expenses are translated at average rates in effect during the year. Resulting translation adjustments are made directly to accumulated other comprehensive loss. Foreign currency transaction gains and losses are recognized in operating results. Foreign currency transaction losses, which are included in other expense, net, were $202,587 in 2015 and $117,347 in 2014.

 

Cash Equivalents - Investments with an original maturity of three months or less, as well as time deposits and certificates of deposit that are readily redeemable at the date of purchase, are considered cash equivalents.

 

Accounts Receivable - Accounts receivable are shown less an allowance for doubtful accounts of $104,760 at December 31, 2015 and $128,318 at December 31, 2014.

 

Inventories - Inventories are stated at the lower of cost, determined by the first-in, first-out method, or market.

 

Property, Plant and Equipment and Depreciation – Property, plant and equipment is recorded at cost. Depreciation is computed by the straight-line method over the estimated useful lives of the assets, which range from 3 to 30 years.

 

Intangible Assets– Intangible assets with finite useful lives are recorded at cost upon acquisition, and amortized over the term of the related contract or useful life, as applicable. Intangible assets held by the Company with finite useful lives include patents and trademarks. Patents and trademarks are amortized over their estimated useful lives. The weighted average amortization period for intangible assets at December 31, 2015 was 8 years. The Company periodically reviews the values recorded for intangible assets to assess recoverability from future operations whenever events or changes in circumstances indicate that their carrying amounts may not be recoverable. At December 31, 2015 and 2014, the Company assessed the recoverability of its long-lived assets and believed that there were no events or circumstances present that would that would require a test of recoverability on those assets. As a result, there was no impairment of the carrying amounts of such assets and no reduction in their estimated useful lives.

 

 27 
 

Deferred Income Taxes - Deferred income taxes are provided for the differences between the financial statement and tax bases of assets and liabilities, and on operating loss carryovers, using tax rates in effect in years in which the differences are expected to reverse.

 

Revenue Recognition – The Company recognizes revenue from the sales of its products when ownership transfers to the customers, which occurs either at the time of shipment or upon delivery based upon contractual terms with the customer. The Company recognizes customer program costs, including rebates, cooperative advertising, slotting fees and other sales related discounts, as a reduction to sales.

 

Research and Development – Research and development costs ($690,000 in 2015 and $665,000 in 2014) are expensed as incurred.

 

Shipping Costs – The costs of shipping product to our customers ($4,597,663 in 2015 and $4,399,364 in 2014) are included in selling, general and administrative expenses.

 

Advertising Costs – The Company expenses the production costs of advertising the first time that the related advertising takes place. Advertising costs ($1,717,456 in 2015 and $1,660,687 in 2014) are included in selling, general and administrative expenses.

 

Subsequent Events - The Company has evaluated events and transactions subsequent to December 31, 2015 through the date the consolidated financial statements were included in this Form 10-K and filed with the SEC.

 

Concentration – The Company performs ongoing credit evaluations of its customers and generally does not require collateral for the extension of credit. Allowances for credit losses are provided and have been within management's expectations. In 2015 and 2014, the Company had two customers that individually exceeded 10% of consolidated net sales. Net sales to these customers amounted to approximately 12% for each in 2015 and approximately 14% and 12% in 2014.

 

Recently Issued Accounting Standards  

 

In August 2015, the FASB issued ASU No. 2015-14, which defers the effective date of ASU No. 2014-09, Revenue from Contracts with Customers (Topic 606) by one year. ASU 2015-14 is a comprehensive new revenue recognition model requiring a company to recognize revenue to depict the transfer of goods or services to a customer at an amount reflecting the consideration it expects to receive in exchange for those goods or services. As a result, the ASU is now effective for fiscal years, and interim periods within those years, beginning after December 15, 2017, which for us is the first quarter of 2018. Earlier application is permitted for fiscal years beginning after December 15, 2016, including interim reporting periods within those years, which for us is the first quarter of 2017. We do not expect this ASU to have a material impact on our financial position, results of operations or disclosures.

 

In July 2015, the FASB issued ASU 2015-11, "Simplifying the Measurement of Inventory" (Topic 330). The new guidance changes the subsequent measurement of inventory from lower of cost or market to lower of cost and net realizable value. ASU 2015-11 should be applied on a prospective basis and is effective for the Company beginning in the first fiscal quarter of 2017. Early adoption is permitted. The Company does not expect the adoption of this guidance to have a material impact on its financial position, results of operations or cash flows.

 

In November 2015, the FASB issued ASU 2015-17, "Balance Sheet Classification of Deferred Taxes" (Topic 740), which simplifies the presentation of deferred income taxes. This ASU requires that deferred tax assets and liabilities be classified as non-current in a statement of financial position. ASU 2015-17 may be adopted either prospectively or retrospectively and is effective for reporting periods beginning after December 15, 2016, with early adoption permitted. The Company expects the adoption of this ASU to result in a reclassification of its net current deferred tax asset to the net non-current deferred tax asset on it consolidated balance sheet.

 

 28 
 

3.  Inventories

   December 31,
Inventories consisted of:  2015  2014
Finished goods  $29,802,745   $28,712,961 
Work in process   169,540    522,377 
Materials and supplies   5,535,306    4,435,860 
   $35,507,591   $33,671,198 

 

Inventories are stated net of valuation allowances for slow moving and obsolete inventory of $698,592 as of December 31, 2015 and $825,087 as of December 31, 2014.

 

4.  Intangible Assets and Goodwill    

   December 31,
Intangible assets consisted of:  2015  2014
       
First Aid Only Tradename, Customer List  $8,910,010   $8,910,000 
Patents   2,242,844    2,111,978 
Trademarks   663,698    663,698 
Pac-Kit Tradename, Customer List   1,500,000    1,500,000 
C-Thru, Customer List   1,050,000    1,050,000 
     Subtotal   14,366,552    14,235,676 
Accumulated amortization   2,415,561    1,681,065 
     Subtotal Intangible assets   11,950,991    12,554,611 
           
Goodwill   1,406,000    1,375,000 
   $13,356,991   $13,929,611 

 

Amortization expense for patents and trademarks for the years ended December 31, 2015, and 2014 were $734,496 and $516,187, respectively. The estimated aggregate amortization expense for each of the next five succeeding years, calculated on a similar basis, is as follows: 2016 - $710,957; 2017 - $707,014; 2018 - $686,004; 2019 - $635,761; and 2020 - $631,140.

 

5.  Other Accrued Liabilities

Other current and long-term accrued liabilities consisted of:

   December 31,
   2015  2014
Customer rebates  $3,168,756   $4,128,082 
Remediation liability   80,947    265,876 
Pension liability   359,216    219,842 
Other   2,052,074    3,346,368 
   $5,660,993   $7,960,168 

 

6. Pension and Profit Sharing

 

United States employees, hired prior to July 1, 1993, are covered by a funded, defined benefit pension plan. The benefits of this pension plan are based on years of service and the average compensation of the highest three consecutive years during the last ten years of employment. In December 1995, the Company's Board of Directors approved an amendment to the United States pension plan that terminated all future benefit accruals as of February 1, 1996, without terminating the pension plan.

 

 29 
 

The Company’s funding policy with respect to its qualified plan is to contribute at least the minimum amount required by applicable laws and regulations. In 2015, the Company contributed $30,000 to the plan.

 

The plan asset weighted average allocation at December 31, 2015 and December 31, 2014, by asset category, were as follows:

 

Asset Category 2015 2014
Equity Securities 58% 67%
Fixed Income Securities 37% 29%
Other Securities / Investments 5% 3%
Total 100% 100%

 

The Company’s investment policy for the pension plan is to minimize risk by balancing investments between equity securities and fixed income securities. Plan funds are invested in long-term obligations with a history of moderate to low risk.

 

As of December 31, 2015 and 2014, equity securities in the pension plan included 10,000 shares of the Company's Common Stock, having a market value of $174,000 and $199,900, respectively.

 

The pension plan asset information included below is presented at fair value. ASC 820 establishes a framework for measuring fair value and requires disclosures about assets and liabilities measured at fair value. The fair value hierarchy prioritizes the inputs to valuation techniques used to measure fair value into three levels as follows:

 

·Level 1 – Inputs to the valuation methodology based on unadjusted quoted market prices in active markets that are accessible at the measurement date.
·Level 2 – Inputs to the valuation methodology that include quoted market prices that are not considered to be active or financial instruments for which all significant inputs are observable, either directly or indirectly.
·Level 3 – Inputs to the valuation methodology are unobservable and significant to the fair value measurement.

 

The following tables present the pension plan assets by level within the fair value hierarchy as of December 31, 2015 and 2014:

 

2015  Level 1  Level 2  Level 3  Total
Money Market Fund  $66,914   $—     $—     $66,914 
Acme United Common Stock   174,000    —      —      174,000 
Equity Common and Collected Funds   —      652,135    —      652,135 
Fixed Income Common and Collected Funds   —      524,523    —      524,523 
Total  $240,914   $1,176,658   $—     $1,417,572 

 

2014  Level 1  Level 2  Level 3  Total
Money Market Fund  $67,909   $—     $—     $67,909 
Acme United Common Stock   199,900    —      —      199,900 
Equity Common and Collected Funds   —      953,140    —      953,140 
Fixed Income Common and Collected Funds   —      463,586    —      463,586 
Total  $267,809   $1,416,726   $—     $1,684,535 

 

 30 
 

Other disclosures related to the pension plan follow:

 

   2015  2014
Assumptions used to determine benefit obligation:          
  Discount rate   3.50%   3.23%
Changes in benefit obligation:          
Benefit obligation at beginning of year  $(1,904,377)  $(1,886,636)
Interest cost   (59,348)   (69,806)
Service cost   (25,000)   (25,000)
Actuarial loss   (62,677)   (256,446)
Benefits and plan expenses paid   274,614    333,511 
Benefit obligation at end of year   (1,776,788)   (1,904,377)
           
Changes in plan assets:          
Fair value of plan assets at beginning of year   1,684,535    1,703,602 
Actual return on plan assets   (22,349)   124,326 
Employer contribution   30,000    190,118 
Benefits and plan expenses paid   (274,614)   (333,511)
Fair value of plan assets at end of year   1,417,572    1,684,535 
Funded status  $(359,216)  $(219,842)
           
Amounts recognized in Accumulated Other Comprehensive Income:          
Net actuarial loss  $1,423,319   $1,368,025 
Prior service cost   2,711    11,865 
Total  $1,426,030   $1,379,890 

 

Accrued benefits costs are included in other accrued liabilities (non-current).      

   2015  2014
Assumptions used to determine net periodic benefit cost:          
  Discount rate   3.23%   3.78%
  Expected return on plan assets   6.00%   6.00%
Components of net benefit expense:          
Interest cost  $59,348   $69,806 
Service cost   25,000    25,000 
Expected return on plan assets   (92,620)   (93,292)
Amortization of prior service costs   9,155    9,155 
Amortization of actuarial loss   122,352    116,118 
Net periodic benefit cost  $123,235   $126,787 

 

The Company employs a building block approach in determining the long-term rate of return for plan assets. Historical markets are studied and long-term historical relationships between equity securities and fixed income securities are preserved consistent with the widely-accepted capital market principle that assets with higher volatility generate higher returns over the long run.   Our expected 6% long-term rate of return on plan assets is determined based on long-term historical performance of plan assets, current asset allocation and projected long-term rates of return.

 

 31 
 

The following table discloses the change recorded in other comprehensive income related to benefit costs:

 

   2015  2014
           
Balance at beginning of the year  $1,379,890   $1,279,751 
Change in net loss   177,647    225,412 
Amortization of actuarial loss   (122,352)   (116,118)
Amortization of prior service cost   (9,155)   (9,155)
     Change recognized in other comprehensive income   46,140    100,139 
Total recognized in other comprehensive income  $1,426,030   $1,379,890 

 

In 2016, net periodic benefit cost will include approximately $122,000 of net actuarial loss and $1,000 of prior service cost.

 

The following benefits are expected to be paid:

 

2016  $        223,000
2017 209,000
2018 194,000
2019 179,000
2020 164,000
Years 2021 - 2025 610,000

 

The Company also has a The Company also has a qualified, profit sharing plan covering substantially all of its United States employees. Annual Company contributions to this profit sharing plan are determined by the Company’s Compensation Committee. For the years ended December 31, 2015 and 2014, the Company contributed 50% of employee’s contributions, up to the first 6% contributed by each employee. Total contribution expense under this profit sharing plan was $166,050 in 2015 and $163,688 in 2014.

 

7.  Income Taxes

The amounts of income tax expense (benefit) reflected in operations is as follows:

 

   2015  2014
 Current:           
 Federal   $1,304,253   $1,063,043 
     State    164,913    171,003 
     Foreign    553,259    572,660 
      2,022,425    1,806,706 
             
 Deferred:           
 Federal    (196,476)   184,616 
     State    (5,077)   22,398 
      (201,553)   207,014 
     $1,820,872   $2,013,720 

 

The current state tax provision was comprised of taxes on income, the minimum capital tax and other franchise taxes related to the jurisdictions in which the Company's facilities are located.

 

 32 
 

A summary of United States and foreign income before income taxes follows:

 

   2015  2014
United States  $3,256,251   $3,877,541 
Foreign   3,358,146    2,925,184 
   $6,614,397   $6,802,725 

 

As discussed in Note 10 below, for segment reporting, Direct Import sales are included in the United States segment. However, the revenues are earned by our Hong Kong subsidiary and related income taxes are paid in Hong Kong whose rate approximates 16.5%. As such, income of the Asian subsidiary is included in the foreign income before taxes.

 

   2015  2014
Federal income          
taxes at          
34% statutory rate  $1,878,464   $2,203,901 
State and local          
taxes, net of          
federal income          
tax effect   105,492    131,505 
Permanent items   328,075    11,693 
Foreign tax rate difference   (601,269)   (471,469)
Change in deferred income tax          
 valuation allowance   110,110    138,090 
           
 Provision for income taxes  $1,820,872   $2,013,720 

 

 33 
 

The following summarizes deferred income tax assets and liabilities:

 

   2015  2014
Deferred income tax liabilities:      
Plant, property      
and equipment  $536,759   $469,247 
    536,759    469,247 
           
Deferred income tax assets:          
Asset valuations   677,994    608,905 
Operating loss          
carryforwards and credits   110,110    138,090 
Pension   189,920    166,625 
Foreign tax credit   186,504    28,049 
Other   753,219    734,993 
    1,917,747    1,676,662 
Net deferred          
income tax asset before valuation allowance   1,380,988    1,207,415 
Valuation          
 allowance   (110,110)   (138,090)
Net deferred          
 income tax asset  $1,270,878   $1,069,325 

 

In 2015, the Company evaluated its tax positions for years which remain subject to examination by major tax jurisdictions, in accordance with the requirements of ASC 740 and as a result concluded no adjustment was necessary. The Company files income tax returns in the U.S. federal jurisdiction, and various state and foreign jurisdictions. The Company’s evaluation of uncertain tax positions was performed for the tax years ended December 31, 2013 and forward, the tax years which remain subject to examination by major tax jurisdictions as of December 31, 2015.

In accordance with the Company’s accounting policies, any interest and penalties related to uncertain tax positions are recognized as a component of income tax expense.

 

The Company provides deferred income taxes on foreign subsidiary earnings, which are not considered permanently reinvested. Earnings permanently reinvested would become taxable upon the sale or liquidation of a foreign subsidiary or upon the remittance of dividends. During 2015, the Company repatriated a total of $2.5 million of foreign earnings from its Hong Kong subsidiary. This repatriation was part of a two year plan which the Company started in 2014. During 2014, the Company repatriated a total of $11.8 million of foreign earnings, consisting of $10.5 million from its Hong Kong subsidiary and $1.3 million from its Canadian subsidiary. The repatriation related to the funding of the Company’s acquisition of certain assets of First Aid Only, Inc. U.S. income taxes on those repatriated earnings have been partially offset by foreign tax credits. The Company plans to repatriate future earnings of its Canadian subsidiary and will provide for U.S. income taxes accordingly. Foreign subsidiary earnings of $3,157,020 and $3,177,348 are considered permanently reinvested as of December 31, 2015 and 2014, respectively, and no deferred income taxes have been provided on these foreign earnings. These unremitted foreign earnings are related to the Hong Kong Subsidiary, and there is no unrecognized deferred income tax liability for these permanently reinvested earnings.

 

Due to the uncertain nature of the realization of the Company's deferred income tax assets based on past performance of its German subsidiary and carry forward expiration dates, the Company has recorded a valuation allowance for the amount of deferred income tax assets which are not expected to be realized. This valuation allowance, all of which is related to deferred tax assets resulting from net operating losses of the Company’s German subsidiary, is subject to periodic review, and if the allowance is reduced, the tax benefit will be recorded in future operations as a reduction of the Company's tax expense.

 

 34 
 

8. Long-Term Debt

 

Long term debt consists of borrowings under the Company’s revolving loan agreement with HSBC Bank, N.A. As of December 31, 2015, $25,912,652 was outstanding and $14,087,348 was available for borrowing under the Company’s revolving loan agreement.

 

Under its revolving credit facility with HSBC Bank, N.A., the Company may borrow up to $40 million at an interest rate of LIBOR plus 1.75%. All principal amounts outstanding under the agreement are required to be repaid in a single amount on April 5, 2017, the date the facility expires; interest is payable monthly. Funds borrowed under the facility may be used for working capital, general operating expenses, share repurchases, acquisitions and certain other purposes. At December 31, 2015 the Company was in compliance with the covenants then in effect under the amended loan agreement.

 

9. Commitments and Contingencies

 

The Company leases certain office, manufacturing and warehouse facilities and various equipment under non-cancelable operating leases. Total rent expense was $1,350,617 and $1,114,685 in 2015 and 2014, respectively. Minimum annual rental commitments under non-cancelable leases with remaining terms of one year or more as of December 31, 2015 are as follows: 2016 - $893,390; 2017 - $766,548; 2018 - $687,194; 2019 - $670,551; 2020 – $682,673 and thereafter - $330,343.

 

There are no pending material legal proceedings to which the Company is a party or, to the actual knowledge of the Company, contemplated by any governmental authority.

 

10. Segment Information

 

The Company reports financial information based on the organizational structure used by management for making operating and investment decisions and for assessing performance. The Company’s reportable business segments include (1) United States; (2) Canada and (3) Europe. The financial results for the Company’s Asian operations have been aggregated with the results of its United States operations to form one reportable segment called the “United States segment”. Sales in the United States segment include both domestic sales as well as direct import sales. Each reportable segment derives its revenue from the sales of cutting devices, measuring instruments and first aid products for school, home, office, hardware, sporting goods and industrial use.

 

Domestic sales orders are filled from the Company’s distribution centers in North Carolina and Washington. The Company is responsible for the costs of shipping, insurance, customs clearance, duties, storage and distribution related to such products. Orders filled from the Company’s inventory are generally for less than container-sized lots.

 

Direct Import sales are products sold by the Company’s Asian subsidiary, directly to major U.S. retailers who take ownership of the products in Asia. These sales are completed by delivering product to the customers’ common carriers at the shipping points in Asia. Direct Import sales are made in larger quantities than domestic sales, typically full containers. Direct Import sales represented approximately 18% and 16% of the Company’s total net sales in 2015 and 2014, respectively.

 

The Chief Operating Decision Maker evaluates the performance of each operating segment based on segment revenues and operating income. Segment revenues are defined as total revenues, including both external customer revenue and inter-segment revenue. Segment operating earnings are defined as segment revenues, less cost of goods sold and operating expenses. Identifiable assets by segment are those assets used in the respective reportable segment’s operations. Inter-segment amounts are eliminated to arrive at consolidated financial results.

 

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Financial data by segment:

            

2015            
(000's omitted)  United States  Canada  Europe  Consolidated
Net sales  $96,622   $6,804   $6,385   $109,812 
                     
Operating income   7,147    56    144    7,347 
Assets   73,688    3,709    4,024    81,421 
Additions to property, plant and equipment   1,720    19    17    1,757 
Depreciation and amortization   2,017    8    28    2,053 
                     
                     
2014                    
Net sales  $91,298   $8,841   $7,083   $107,222 
                     
Operating income   6,760    625    9    7,394 
Assets   70,525    4,363    4,419    79,308 
Additions to property, plant and equipment   2,011    12    19    2,042 
Depreciation and amortization   1,618    7    75    1,700 

 

The following is a reconciliation of segment operating income to consolidated income before taxes:

 

   2015  2014
Total operating income  $7,347   $7,394 
Interest expense, net   565    473 
Other expense, net   167    118 
Consolidated income before taxes  $6,614   $6,803 
           
Net Income  $4,794   $4,789 

 

The table below presents revenue by geographic area. Revenues are attributed to countries based on location of the customer.

 

Revenues  2015  2014
United States  $95,652   $90,366 
International:          
     Canada   6,804    8,841 
     Europe   6,385    7,083 
     Other   970    932 
Total International  $14,160   $16,856 
           
Total Revenues  $109,812   $107,222 

 

11. Stock Option Plans

 

The Company grants stock options under the 2012 Employee Stock Option Plan. The Company also has three plans under which the Company no longer grants options but under which certain options remain outstanding: the 1996 Non-Salaried Director Stock Option Plan, the 2002 Employee stock Option Plan and the 2005 Non-Salaried Director Stock Option Plan.

 

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The Employee Plan, which became effective April 23, 2012, provides for the issuance of incentive and nonqualified stock options at an exercise price equal to the fair market value of the Common Stock on the date the option is granted. The terms of the options granted are subject to the provisions of the Employee Plan. Options granted under the Employee Plan vest 25% one day after the first anniversary of the grant date and 25% one day after each of the next three anniversaries. As of December 31, 2015, the number of shares available for grant under the Employee Plan was 199,850. Under the terms of the Employee Plan, no option may be granted under that plan after the tenth anniversary of the adoption of the plan. Options outstanding under the Company’s 2002 Employee Stock Option Plan have the same vesting schedule as the 2012 Employee plan.

 

The Director Plan, as amended, provided for the issuance of stock options for up to 180,000 shares of the Company's common stock to non-salaried directors. Under the Director Plan, Directors elected on April 25, 2005 and at subsequent Annual Meetings who have not received any prior grant under this or previous plans received an initial grant of an option to purchase 5,000 shares of Common Stock (the “Initial Option”). Each year, each elected Director not receiving an Initial Option received a 5,000 share option (the “Annual Option”). The Initial Option vests 25% on the date of grant and 25% on the anniversary of the grant date in each of the following 3 years. Each Annual Option becomes fully exercisable one day after the date of grant. The exercise price of each option granted equals the fair market value of the Common Stock on the date the option is granted, and expires ten (10) years from the date of grant. As provided in the Director Plan, no options may be granted under the Director Plan after the tenth anniversary of the adoption of the Plan, i.e., after April 25, 2015. On that date, the number of shares underlying options which remained available for grant under the Director Plan was 1,500.

 

A summary of changes in options issued under the Company’s stock option plans follows:

 

   2015  2014
           
Options outstanding  at the          
beginning of the year   1,357,813    1,236,063 
Options granted   47,000    214,500 
Options forfeited   (39,375)   (2,500)
Options exercised   (97,636)   (90,250)
Options outstanding at          
the end of the year   1,267,802    1,357,813 
Options exercisable at the          
end of the year   970,017    880,743 
Common stock available for future grants at the end of the year   201,350    36,475 
Weighted average exercise price per share:          
 Granted  $18.90   $16.68 
    Forfeited   15.65    14.22 
 Exercised   12.79    12.62 
 Outstanding   12.46    12.35 
 Exercisable   11.72    11.53 

 

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 A summary of options outstanding at December 31, 2015 is as follows:

             

    Options Outstanding   Options Exercisable
Range of Exercise Prices Number Outstanding Weighted- Average Remaining Contractual Life (Years) Weighted- Average Exercise Price   Number Exercisable Weighted- Average Exercise Price
$6.81 to $10.25 463,595 5  $          9.45   448,435  $        9.43
$10.26 to $13.62 291,250 5 11.69   242,250 11.80
$13.63 to $15.33 271,457 5 14.32   195,707 14.51
$15.34 to $19.50 241,500 6 17.09     83,625 17.28
             
  1,267,802       970,017  

 

The weighted average remaining contractual life of all outstanding stock options is 6 years.

  

Stock Based Compensation

Stock-based compensation cost is measured at the grant date based on the fair value of the award and is recognized as expense over the requisite service period, which is generally the vesting period. The Company uses the Black-Scholes option pricing model to determine the fair value of employee and non-employee director stock options. The determination of the fair value of stock-based payment awards on the date of grant, using an option-pricing model, is affected by the Company’s stock price as well as assumptions regarding a number of complex and subjective variables. These assumptions include estimating the length of time employees will retain their vested stock options before exercising them (“expected term”), the estimated volatility of the Company’s Common Stock price over the expected term (“volatility”) and the number of options that will not fully vest in accordance with applicable vesting requirements (“forfeitures”).

 

The Company estimates the expected term of options granted by evaluating various factors, including the vesting period, historical employee information, as well as current and historical stock prices and market conditions. The Company estimates the volatility of its common stock by calculating historical volatility based on the closing stock price on the last day of each of the 60 months leading up to the month the option was granted. The risk-free interest rate that the Company uses in the option valuation model is the interest rate on U.S. Treasury zero-coupon bond issues with remaining terms similar to the expected term of the options granted. Historical information was the basis for calculating the dividend yield. The Company is required to estimate forfeitures at the time of grant and to revise those estimates in subsequent periods if actual forfeitures differ from those estimates. The Company used a mix of historical data and future assumptions to estimate pre-vesting option forfeitures and to record stock-based compensation expense only for those awards that are expected to vest. All stock-based payment awards are amortized over the requisite service periods of the awards, which are generally the vesting periods.

 

The assumptions used to value option grants for the twelve months ended December 31, 2015 and December 31, 2014 were as follows:

    2015 2014
Expected life in years   5 5
Interest rate   1.33 – 1.62% 1.53 – 1.77%
Volatility   .234-.252 .245-.282
Dividend yield   1.95% - 2.10% 2.0%

 

Total stock-based compensation recognized in the Company’s consolidated statements of operations for the years ended December 31, 2015 and 2014 was $513,986 and $561,856, respectively. At December 31, 2015, there was approximately $701,057 of unrecognized compensation cost, adjusted for estimated forfeitures, related to non-vested stock-based payments granted to the Company’s employees. As of December 31, 2015, the remaining unamortized expense is expected to be recognized over a weighted average period of 3 years.

 

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The weighted average fair value at the date of grant for options granted during 2015 and 2014 was $3.44 and $3.27 per option, respectively. The aggregate intrinsic value of outstanding options was $6,239,715 at December 31, 2015. The aggregate intrinsic value of exercisable options was $5,543,783 at December 31, 2015. The aggregate intrinsic value of options exercised during 2015 was $8,630,045.

 

12. Earnings Per Share

The calculation of earnings per share follows:

 

   2015  2014
Numerator:      
   Net income  $4,793,525   $4,789,005 
Denominator:          
   Denominator for basic earnings per share:          
      Weighted average shares outstanding   3,334,790    3,239,753 
   Effect of dilutive employee stock options   352,546    285,750 
   Denominator for dilutive earnings per share   3,687,336    3,525,504 
   Basic earnings per share  $1.44   $1.48 
   Dilutive earnings per share  $1.30   $1.36 

 

For 2015 and 2014, respectively, 47,000 and 183,000 stock options were excluded from diluted earnings per share calculations because they would have been anti-dilutive.

 

13.    Accumulated Other Comprehensive (loss) income 

The components of accumulated other comprehensive (loss) income follow:

 

   Foreign currency translation adjustment  Net prior service credit and actuarial losses  Total
Balances, December 31, 2013  $106,353   $(790,873)  $(684,521)
Change in net prior service credit               
   and actuarial losses, net of tax        (104,459)   (104,459)
Translation adjustment   (858,118)        (858,118)
Balances, December 31, 2014  $(751,765)  $(895,332)  $(1,647,098)
Change in net prior service credit               
   and actuarial losses, net of tax        (52,825)   (52,825)
Translation adjustment   (830,867)        (830,867)
Balances, December 31, 2015  $(1,582,632)  $(948,157)  $(2,530,790)

 

14. Financial Instruments 

The carrying value of the Company’s bank debt is a reasonable estimate of fair value because of the nature of its payment terms and maturity. 

 

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15. Quarterly Data (unaudited)

 

Quarters (000's omitted, except per share data)

           

2015  First  Second  Third  Fourth  Total
Net sales  $22,837   $33,954   $29,903   $23,118   $109,812 
Cost of goods sold   14,402    21,419    19,578    14,852    70,251 
Net income   436    2,710    1,208    440    4,794 
Basic earnings per share  $0.13   $0.82   $0.36   $0.12   $1.44 
Diluted earnings per share  $0.12   $0.74   $0.33   $0.11   $1.30 
Dividends per share  $0.09   $0.09   $0.09   $0.10   $0.37 
                          
2014   First    Second    Third    Fourth    Total 
Net sales  $19,152   $33,396   $30,008   $24,666   $107,222 
Cost of goods sold   12,275    21,675    19,393    15,694    69,037 
Net income   368    2,543    1,189    689    4,789 
Basic earnings per share  $0.12   $0.79   $0.37   $0.21   $1.48 
Diluted earnings per share  $0.11   $0.72   $0.34   $0.19   $1.36 
Dividends per share  $0.08   $0.08   $0.09   $0.09   $0.34 

 

Earnings per share were computed independently for each of the quarters presented. Therefore, the sum of the four quarterly earnings per share amounts may not necessarily equal the earnings per share for the year.

  

16. Sale of Property

 

In December 2008, the Company sold property it owned in Bridgeport, Connecticut to B&E Juices, Inc. for $2.5 million.

 

Under the terms of the sale agreement, and as required by the Connecticut Transfer Act, the Company was required to remediate any environmental contamination on the property. As a result of studies and the estimates prepared by the independent environmental consulting firm, the Company recorded an undiscounted liability of approximately $1.8 million related to the remediation of the property.

 

Remediation work on the project began in the third quarter of 2009 and was completed during the third quarter of 2012. In addition to the completed remediation work, the Company, with the assistance of its independent environmental consulting firm, was required to monitor contaminant levels on the property to ensure they comply with applicable governmental standards. During the first quarter of 2015, the Company received notice from the Connecticut Department of Energy & Environmental Protection that it had accepted and approved the Company’s filing of its Form III Verification Report. As a result, the Company’s remediation and monitoring obligations have been satisfied.

 

On April 7, 2014, the Company sold its Fremont, NC distribution facility for $850,000 in cash. The facility originally served as a manufacturing site for the Company’s scissors and rulers. The Company hired an independent environmental consulting firm to conduct environmental studies in order to identify the extent of the environmental contamination on the property and to develop a remediation plan. As a result of those studies and the estimates prepared by the independent environmental consulting firm, and in conjunction with the sale of the property, the Company recorded a liability of $300,000 in the second quarter of 2014, related to the remediation of the property. The accrual includes the total estimated costs of remedial activities and post-remediation operating and maintenance costs.

 

Remediation work on the Fremont project began in the third quarter of 2014 and was completed in 2015. In addition to the remediation work, the Company, with the assistance of its independent environmental consulting firm, must continue to monitor contaminant levels on the property to ensure they comply with set governmental standards. The Company expects that the monitoring period will last a period of five years from the completion of the remediation and be complete by the end of 2020.

 

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The gain on the sale of the Fremont property is calculated as follows:

(in thousands) 

 

Sales Price      $850 
          
Less:         
Transaction costs       75 
Land       140 
Building and Equipment (gross book value)1,715       
Building and Equipment – accum. Depreciation1,580       
Building and Equipment (net book value)       135 
Environmental Remediation Liability       300 
Gain on Sale      $200 

 

The change in the accrual for environmental remediation, which is included in other accrued liabilities on the accompanying consolidated balance sheets, for the twelve months ended December 31, 2015 follows (in thousands):

 

   Balance at
December 31, 2014
    Payments  Balance at
December 31, 2015
Fremont, NC  $260   $(180)   $80 
Bridgeport, CT  $6   $(6)  $ 
Total  $266   $(186)   $80 

 

17. Business Combinations

 

On June 2, 2014, the Company purchased certain assets of First Aid Only, Inc. (“First Aid Only”), a supplier of Smart Compliance® first aid kits, refills, and safety products that meet regulatory requirements for a broad range of industries. The Company purchased inventory, accounts receivable, equipment, patents, trademarks and other intellectual property for approximately $13.8 million using funds borrowed under its revolving credit facility with HSBC. The Company recorded approximately $1.7 million for inventory, $2.5 million for accounts receivables and $0.6 million for equipment and other assets, as well as approximately $10.3 million for intangible assets which consist of trade names, customer relationship, covenant not-to-compete and goodwill. In addition, the Company assumed approximately $1.2 million in accounts payables and accrued expenses. During the twelve months ended December 31, 2014, the Company incurred a total of approximately $100,000, of integration and transaction costs associated with the acquisition.

 

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The purchase price was allocated to assets acquired and liabilities assumed as follows (in thousands):

 

Assets:     
Accounts Receivable  $2,544 
Inventory   1,704 
Equipment   463 
Prepaid expenses   110 
Customer Relationships   5,430 
Trade Name   3,410 
Covenant Not-to-Compete   70 
Goodwill   1,340 
Total assets  $15,071 

 

Liabilities     
Accounts Payable  $1,019 
Accrued Expense   252 
Total liabilities  $1,271 

 

 

Net sales from the date of acquisition through December 31, 2014 attributable to First Aid Only were approximately $10.4 million. Net income from the date of acquisition through December 31, 2014 attributable to First Aid Only was $500,000.

 

Pro forma results of operations (unaudited and in thousands) of the Company for the years ended December 31, 2014 as if the First Aid Only acquisition occurred on January 1 of that year are as follows:

 

   Year ended
December 31, 2014
      
Net Sales  $114,300 
Net Income   4,900 

  

18. Subsequent Event

 

On February 1, 2016 the Company announced that it had acquired the assets of Vogel Capital, Inc., d/b/a Diamond Machining Technology (DMT) for $7.0 million in cash. The DMT products are leaders in sharpening tools for knives, scissors, chisels, and other cutting tools. DMT was founded in 1976 by aerospace engineers. The DMT products use finely dispersed diamonds on the surfaces of sharpeners. The acquired assets include over 50 patents and trademarks. DMT is based in Marlborough, MA and employed 28 people.

 

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REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM

 

 

 

To the Audit Committee of the

Board of Directors and Shareholders of

Acme United Corporation

 

 

We have audited the accompanying consolidated balance sheets of Acme United Corporation and Subsidiaries (the “Company”) as of December 31, 2015 and 2014, and the related consolidated statements of operations, comprehensive income, changes in stockholders’ equity, and cash flows for the years then ended. These consolidated financial statements are the responsibility of the Company’s management. Our responsibility is to express an opinion on these consolidated financial statements based on our audits.

 

We conducted our audits in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the consolidated financial statements are free of material misstatement. The Company is not required to have, nor were we engaged to perform, an audit of its internal control over financial reporting. Our audits included consideration of internal control over financial reporting as a basis for designing audit procedures that are appropriate in the circumstances, but not for the purpose of expressing an opinion on the effectiveness of the Company’s internal control over financial reporting. Accordingly, we express no such opinion. An audit also includes examining, on a test basis, evidence supporting the amounts and disclosures in the consolidated financial statements, assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall consolidated financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.

 

In our opinion, the financial statements referred to above present fairly, in all material respects, the consolidated financial position of Acme United Corporation and Subsidiaries, as of December 31, 2015 and 2014, and the consolidated results of their operations and their cash flows for the years then ended in conformity with accounting principles generally accepted in the United States of America.

 

/s/ Marcum llp

 

marcum llp

New Haven, Connecticut

March 11, 2016

 

 

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Item 9. Changes In and Disagreements with Accountants on Accounting and Financial Disclosure

 

There have been no disagreements with accountants related to accounting and financial disclosures in 2015.

 

Item 9A. Controls and Procedures 

Evaluation of Internal Controls and Procedures

 

Under the supervision and with the participation of our management, including the Chief Executive Officer and Chief Financial Officer, we have evaluated the effectiveness of our disclosure controls and procedures as required by Exchange Act Rule 13a-15(b) as of the end of the period covered by this report. Based on that evaluation, the Chief Executive Officer and Chief Financial Officer have concluded that these disclosure controls and procedures are effective.

 

Management’s Report on Internal Control over Financial Reporting

Management of the Company is responsible for establishing and maintaining adequate internal control over financial reporting. The Company’s internal control over financial reporting is designed to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles in the United States of America. The Company’s internal control over financial reporting includes those policies and procedures that: (i) pertain to the maintenance of records that, in reasonable detail, accurately and fairly reflect the transactions and dispositions of the assets of the Company; (ii) provide reasonable assurance that transactions are recorded as necessary to permit preparation of financial statements in accordance with generally accepted accounting principles in the United States of America, and that receipts and expenditures of the Company are being made only in accordance with authorizations of management and directors of the Company; and (iii) provide reasonable assurance regarding prevention or timely detection of unauthorized acquisition, use or disposition of the Company’s assets that could have a material effect on the financial statements.

Any system of internal control, no matter how well designed, has inherent limitations, including the possibility that a control can be circumvented or overridden and misstatements due to error or fraud may occur and not be detected in a timely manner. Also, because of changes in conditions, internal control effectiveness may vary over time. Accordingly, even an effective system of internal control will provide only reasonable assurance with respect to financial statement preparation.

Management assessed the effectiveness of the Company’s internal control over financial reporting as of December 31, 2015. In making this assessment, management used the criteria set forth in 2013 by the Committee of Sponsoring Organizations of the Treadway Commission (COSO) in "Internal Control-Integrated Framework.” Based on management’s assessment using the COSO criteria, management has concluded that the Company's internal control over financial reporting was effective as of December 31, 2015.

This annual report does not include an attestation report of the Company’s registered public accounting firm regarding internal control over financial reporting. Management’s report was not subject to attestation by the Company’s registered public accounting firm pursuant to the rules of the Securities and Exchange Commission that permit the Company to provide only management’s report in this Annual Report.

 

 44 
 

Changes in Internal Control over Financial Reporting

 

During the quarter ended December 31, 2015, there were no changes in the Company’s internal control over financial reporting that materially affected, or was reasonably likely to materially affect, our internal control over financial reporting.

 

Item 9B. Other Information

None.

 

 

PART III

 

Item 10. Directors, Executive Officers and Corporate Governance

  

The following table sets forth certain information with respect to the directors and executive officers of the Company. All directors of the Company hold office until the next annual meeting of the shareholders or until their successors have been elected and qualified. Executive officers are elected by the Board of Directors to hold office until their successors are elected and qualified.

 

Name Age Position Held with Company
     
Walter C. Johnsen 65 Chairman of the Board and Chief Executive Officer
Brian S. Olschan 59 President, Chief Operating Officer and Director
Paul G. Driscoll 55 Vice President, Chief Financial Officer, Secretary and Treasurer
Rex L. Davidson 66 Director
Richmond Y. Holden, Jr. 62 Director
Susan H. Murphy 64 Director
Stevenson E. Ward III 70 Director

 

Walter C. Johnsen has served as Chairman of the Board and Chief Executive Officer of the Company since January 1, 2007; President and Chief Executive Officer of the Company from November 30, 1995 to December 31, 2006. Mr. Johnsen previously served as Vice Chairman and a principal of Marshall Products, Inc., a medical supply distributor. Mr. Johnsen’s qualifications to serve on the Board include the in-depth knowledge of all facets of the Company’s business which he has gained during his more than fifteen years of service as the Company’s Chief Executive Officer.

 

Brian S. Olschan has served as President and Chief Operating Officer of the Company since January 1, 2007; Executive Vice President and Chief Operating Officer of the Company from January 25, 1999 to December 31, 2006; Senior Vice President - Sales and Marketing of the Company from September 12, 1996 to January 24, 1999; Mr. Olschan previously served as Vice President and General Manager of the Cordset and Assembly Business of General Cable Corporation, an electrical wire and cable manufacturer. Mr. Olschan’s qualifications to serve on the Board include his detailed knowledge of the Company’s operations which he has gained in his capacity as a member of senior management for more than eleven years, including as Chief Operating Officer since January 1999 and President since January 2007.

 

Paul G. Driscoll has served as Vice President and Chief Financial Officer, Secretary and Treasurer since October 2, 2002. Mr. Driscoll joined Acme as Director of International Finance on March 19, 2001. From 1997 to 2001, he was employed by Ernest and Julio Gallo Winery, including as Director of Finance and Operations in Japan. Prior to Gallo he served in several increasingly responsible finance positions in Sterling Winthrop Inc. in New York City and Sanofi S.A. in France.

 

 45 
 

Rex L. Davidson has served as director since 2006. Mr. Davidson has served as Executive Director of the Helms Fund since 2013.  The Helms Fund provides "gap financing" to socially responsible business ventures for capital expenditures. Additionally, since 2009, Mr. Davidson has served as President of Rex Davidson Associates, LLC, a management consulting service, and Executive Director of Las Cumbres Community Services, which provides developmental disability and mental health services to children, adults and families in Northern New Mexico.  From 1982 to 2009, he served as President and Chief Executive Officer of Goodwill Industries of Greater New York and Northern New Jersey, Inc., and President of Goodwill Industries Housing Corporation. Mr. Davidson’s qualifications to serve on the Board include significant management experience at the highest level, having been responsible for the management of Goodwill Industries, an organization with over 2,000 employees and revenues in excess of $100 million. Mr. Davidson’s experience in the areas of compensation of personnel at all levels, his experience relating to retail matters, such as retail trends and pricing, and diversity policies are of significant benefit to the Company.

  

Richmond Y. Holden, Jr. has served as director since 1998

Mr. Holden joined INgageHub in early 2015 as President and CEO.  INgageHub is a cloud based Marketing SaaS platform.  In 2007, Mr. Holden joined School Specialty, Inc., a distributor of school supplies, equipment and curriculum products. He last served as Executive Vice President of School Specialty, Inc., and President of the Curriculum Group, a division of School Specialty Inc., 2013- December 2014.  He was President of Educational Resources, a division of School Specialty, Inc., from 2010 to 2013. He served as Chairman and Chief Executive Officer of J.L. Hammett Co., a reseller of educational, curriculum, equipment, and products from 1992 to 2006.  Mr. Holden serves on the Board of Software Secure, Incorporated, a privately-held company headquartered in Newton, MA, which focuses on secure online educational testing technology, and Codman Academy Charter Public School in Boston MA.  The qualifications of Mr. Holden to serve on the Board include his substantial senior executive management experience of large complex companies in the educational markets.  In particular, as a result of his experience with School Specialty Inc., a $600 million publicly held reseller of educational products, Mr. Holden has broad knowledge of educational markets and operational matters relating to developmental strategy, finance, marketing, sales, technology, sourcing, pricing and distribution. 

 

Susan H. Murphy has served as director since 2003. Ms Murphy serves as Vice President Emerita, Cornell University, currently working in Alumni Affairs and Development. In June 2015, she retired as Vice President of Student and Academic Services, a position she held since 1994; Dean of Admissions and Financial Aid from 1985 to 1994. Dr. Murphy has been employed at Cornell since 1978. Since 2013 Dr. Murphy has served as a member of the Board of Trustees of Adelphi University.  She also serves on the Board of Directors for Kendal@Ithaca and Tompkins County Community Foundation. Dr. Murphy received a Ph.D. in Educational Administration from Cornell University. Dr. Murphy has broad senior management level experience in a large, complex organizationIn particular, her experience in employee compensation matters and the development and implementation of diversity policies is helpful to the Company.

 

Stevenson E. Ward III has served as director since 2001. Mr. Ward served as Vice President and Chief Financial Officer of Triton Thalassic Technologies, Inc. from 2000 until his retirement in 2014. Triton’s technology controls and inactivates pathogens in the healthcare and industrial industries. From 1999 through 2000, Mr. Ward served as Senior Vice President-Administration of Sanofi-Synthelabo, Inc., a major pharmaceutical company. He also served as Executive Vice President (1996-1999) and Chief Financial Officer (1994-1995) of Sanofi, Inc., and Vice President-Finance, Pharmaceutical Group, Sterling Winthrop, Inc. (1992-1994). Prior to joining Sterling he was employed by General Electric Company with management positions in Purchasing, Corporate Audit and Finance. Mr. Ward’s qualifications for service on the Board include his extensive experience in senior executive level finance positions at Fortune 100 multinational corporations.

  

 

Code of Conduct

 

The Company has adopted a Code of Conduct that is applicable to its employees, including the Chief Executive Officer, Chief Financial Officer and Controller. The Code of Conduct is available in the investor relations section on the Company’s website at www.acmeunited.com

 

If the Company makes any substantive amendments to the Code of Conduct which apply to its Chief Executive Officer, Chief Financial Officer or Controller, or grants any waiver, including any implicit waiver, from a provision of the Code of Conduct to the Company’s executive officers, the Company will disclose the nature of the amendment or waiver on its website. 

 

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Information regarding compliance with Section 16(a) beneficial ownership reporting requirements and certain corporate governance matters is incorporated herein by reference to the sections entitled (i) “Compliance with Section 16(a) of the Securities Exchange Act of 1934”, (ii) “Nominations for Directors”, and (iii) “Audit Committee” contained in the Company’s Proxy Statement to be filed with the Securities and Exchange Commission in connection with its 2016 Annual Meeting of Shareholders.

 

Item 11. Executive Compensation

 

Information with respect to executive compensation is incorporated herein by reference to the section entitled “Executive Compensation” contained in the Company’s Proxy Statement to be filed with the Securities and Exchange Commission in connection with the Company’s 2016 Annual Meeting of Shareholders.

 

Item 12. Security Ownership of Certain Beneficial Owners and Management

 

Information regarding security ownership of certain beneficial owners, directors and executive officers is incorporated herein by reference to the information in the section entitled “Security Ownership of Directors and Officers” contained in the Company’s Proxy Statement to be filed with the Securities and Exchange Commission in connection with its 2016 Annual Meeting of Shareholders.

 

Item 13. Certain Relationships and Related Transactions, and Director Independence

 

Information regarding certain relationships and related transactions is incorporated herein by reference to the information in the section entitled “Certain Relationships and Related Transactions” contained in the Company’s Proxy Statement to be filed with the Securities and Exchange Commission in connection with its 2016 Annual Meeting of Shareholders.

  

Information regarding director independence is incorporated herein by reference to the section entitled “Independence Determinations” contained in the Company’s Proxy Statement to be filed with the Securities and Exchange Commission in connection with the Company’s 2016 Annual Meeting of Shareholders.

  

Item 14. Principal Accounting Fees and Services

 

Information regarding principal accountant fees and services is incorporated herein by reference to the section entitled “Fees to Auditors” contained in the Company’s Proxy Statement to be filed with the Securities and Exchange Commission in connection with its 2016 Annual Meeting of Shareholders.

 

PART IV

 

Item 15. Exhibits and Financial Statement Schedules

(a)(1) Financial Statements.

·Consolidated Balance Sheets
·Consolidated Statements of Operations
·Consolidated Statements of Changes in Stockholders’ Equity
·Consolidated Statements of Cash Flows
·Notes to Consolidated Financial Statements
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·Report of Independent Registered Public Accounting Firm

(a)(2) Financial Statement Schedules

·Schedules other than those listed above have been omitted because of the absence of conditions under which they are required or because the required information is presented in the Financial Statements or Notes thereto.

(a)(3) The exhibits listed under Item 15(b) are filed or incorporated by reference herein.

(b) Exhibits.

The exhibits listed below are filed as part of this Annual Report on Form 10-K. Certain of the exhibits, as indicated, have been previously filed and are incorporated herein by reference.

Exhibit No.  Identification of Exhibit
2 Asset Purchase Agreement with First Aid Only, Inc. dated as of June 2, 2014(1)
3(i) Certificate of Organization of the Company (2)
  Amendment to Certificate of Organization of Registrant dated September 24, 1968 (2)
  Amendment to Certificate of Incorporation of the Company dated April 27, 1971 (3)
  Amendment to Certificate of Incorporation of the Company dated June 29, 1971 (3)
3(ii) Bylaws (11)
4 Specimen of Common Stock certificate (3)
10.1 Non-Salaried Director Stock Option Plan dated April 22, 1996* (4)
10.1(a) Amendment No. 1 to the Non-Salaried Director Stock Option Plan *(5)
10.1(b) Amendment No. 2 to the Non-Salaried Director Stock Option Plan *(6)
10.3 2002 Acme United Employee Stock Option Plan as amended (12)
10.4 Severance Pay Plan dated September 28, 2004* (15)
10.5(a) Salary Continuation Plan dated September 28, 2004, as amended (14)*
10.6 2005 Non-Salaried Director Stock Option Plan (13)
10.8 Deferred Compensation Plan dated October 2, 2007* (16)
10.9 2012 Acme United Employee Stock Option Plan (17)
10.10(a) Revolving Loan Agreement with HSBC, dated April 5, 2012(18)
10.10(b) Amendment No. 1 to Revolving Loan Agreement with HSBC Dated        (19)

 

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10.10(c) Amended and restated note
10.10(d) Amendment No. 2 to Revolving Loan Agreement with HSBC dated October 2013
10.11 Change in Control Plan as amended dated February 24, 2011* (20)
21 Subsidiaries of the Registrant
23.1 Consent of MARCUM LLP, Independent Registered Public Accounting Firm
31.1 Certification of Walter Johnsen pursuant to Rule 13a-14(a) and 15d-14(a) and Section 302 of the Sarbanes-Oxley Act of 2002
31.2 Certification of Paul Driscoll pursuant to Rule 13a-14(a) and 15d-14(a) and Section 302 of the Sarbanes-Oxley Act of 2002
32.1 Certification of Walter Johnsen pursuant to Section 906 of the Sarbanes-Oxley Act of 2002
32.2 Certification of Paul Driscoll pursuant to Section 906 of the Sarbanes-Oxley Act of 2002

 

* Indicates a management contract or a compensatory plan or arrangement

(1)Previously filed as an Exhibit to the Company’s form 8-K/A filed on August 19, 2014.
(2)Previously filed in S-1 Registration Statement No. 230682 filed with the Commission on November 7, 1968 and amended by Amendment No. 1 on December 31, 1968 and by Amendment No. 2 on January 31, 1969.
(3)Previously filed as an exhibit to the Company’s Form 10-K filed in 1971.
(4)Previously filed in the Company’s Form S-8 Registration Statement No. 333-26739 filed with the Commission on May 9, 1997.
(5)Previously filed in the Company’s Form S-8 Registration Statement No. 333-84505 filed with the Commission on August 4, 1999.
(6)Previously filed in the Company’s Form S-8 Registration Statement No. 333-70348 filed with the Commission on September 21, 2000.
(7)Previously filed as an exhibit to the Company’s Proxy Statement filed on March 29, 1996.
(8)Previously filed in the Company’s Form S-8 Registration Statement No. 333-26737 filed with the Commission on May 9, 1997.
(9)Previously filed in the Company’s Form S-8 Registration Statement No. 333-84499 filed with the Commission on August 4, 1999.
(10)Previously filed in the Company’s Form S-8 Registration Statement No. 333-70346 filed with the Commission on September 27, 2001.
(11)Previously filed in the Company’s form 8-K filed on March 3, 2006.
(12)Previously filed in the Company’s Proxy statement for the 2005 Annual Meeting of Shareholders.
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(13)Previously filed in the Company’s Proxy Statement filed on March 29, 2005.
(14)Previously filed in the Company’s form 8-K filed on December 21, 2010.
(15)Previously filed as an exhibit to the Company’s Form 10-K filed on March 17, 2005.
(16)Previously filed as an exhibit to the Company’s Form 10-K filed on March 12, 2008.
(17)Previously filed as an exhibit to the Company’s Form 10-Q filed on April 14, 2012.
(18)Previously filed as an exhibit to the Company’s Form 10-Q filed on May 10, 2013.
(19)Previously filed as an exhibit to the Company’s Form 10-k filed on March 6, 2013.
(20)Previously filed as an exhibit to the Company’s Form 10-k filed on March 11, 2011.

 

Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized, on March 11, 2016.

 

ACME UNITED CORPORATION

(Registrant)

 

Signatures   Titles
     
/s/ Walter C. Johnsen  
Walter C. Johnsen   Chairman and Chief Executive Officer
     
/s/ Brian S. Olschan    
Brian S. Olschan   President, Chief Operating Officer and Director
     
/s/ Paul G. Driscoll    
Paul G. Driscoll   Vice President, Chief Financial Officer, Secretary and Treasurer
     
/s/ Rex Davidson    
Rex Davidson   Director
     
/s/ Richmond Y. Holden, Jr.    
Richmond Y. Holden, Jr.   Director
     
/s/ Susan H. Murphy    
Susan H. Murphy   Director
     
/s/ Stevenson E. Ward III    
Stevenson E. Ward III   Director

 

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