form10q.htm


FORM 10-Q

SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549
 
(Mark One)
x
Quarterly Report Pursuant to Section 13 or 15(d) of
the Securities Exchange Act of 1934
 
     
 
For The Quarterly Period Ended September 30, 2011
 
     
 
or
 
     
o
Transition Report Pursuant to Section 13 or 15(d) of
the Securities Exchange Act of 1934
 
 
(For the transition period from ____________ to ____________

Commission File Number 1-13648

BALCHEM CORPORATION

(Exact name of registrant as specified in its charter)

Maryland
 
13-2578432
(State or other jurisdiction of
 
(I.R.S. Employer Identification Number)
incorporation or organization)
   

52 Sunrise Park Road, New Hampton, New York
 
10958
(Address of principal executive offices)
 
(Zip Code)

 
845-326-5600
 
  Registrant’s telephone number, including area code:

Indicate by a check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to filing requirements for the past 90 days.
 
Yes  þ    No  o
 
Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T (§232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files).
 
Yes  þ    No  o
 
Indicate by check mark whether the Registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, or a smaller reporting company. See the definitions of “large accelerated filer,” “accelerated filer” and “smaller reporting company” in Rule 12b-2 of the Exchange Act.

Large accelerated filer o
Accelerated filer þ
Non-accelerated filer o
Smaller reporting companyo
 
Indicate by check mark whether the Registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).
 
Yes o    No þ

As of November 1, 2011 the registrant had 28,970,944 shares of its Common Stock, $.06 2/3 par value, outstanding.



 
 

 
 
Part I. Financial Information
Item 1.  Financial Statements

BALCHEM CORPORATION
Condensed Consolidated Balance Sheets
(Dollars in thousands, except per share data)

   
September 30,
2011
   
December 31,
2010
 
Assets   (unaudited)        
Current assets:
           
Cash and cash equivalents
  $ 104,872     $ 77,253  
Accounts receivable, net
    36,415       32,050  
Inventories
    18,431       15,720  
Prepaid expenses
    1,608       2,328  
Prepaid income taxes
    641       1,199  
Deferred income taxes
    604       552  
Other current assets
    315       550  
Total current assets
    162,886       129,652  
                 
Property, plant and equipment, net
    44,484       43,388  
                 
Goodwill
    28,515       28,515  
Intangible assets with finite lives, net
    23,695       26,649  
Other assets
    422       420  
Total assets
  $ 260,002     $ 228,624  
                 
                 
Liabilities and Stockholders' Equity
               
Current liabilities:
               
Trade accounts payable
  $ 7,144     $ 9,755  
Accrued expenses
    12,838       9,250  
Accrued compensation and other benefits
    3,224       4,710  
Dividends payable
    -       4,311  
Income taxes payable
    579       -  
Current portion of long-term debt
    1,467       1,482  
Total current liabilities
    25,252       29,508  
                 
Long-term debt
    2,428       3,432  
Deferred income taxes
    4,985       5,642  
Other long-term obligations
    3,340       2,575  
Total liabilities
    36,005       41,157  
                 
Commitments and contingencies (note 12)
               
                 
Stockholders' equity:
               
                 
Preferred stock, $25 par value. Authorized 2,000,000 shares; none issued and outstanding
    -       -  
Common stock, $.0667 par value. Authorized 120,000,000 shares; 28,969,931 shares issued and outstanding at September 30, 2011 and 28,752,325 shares issued and outstanding at December 31, 2010
    1,931       1,917  
Additional paid-in capital
    45,665       38,557  
Retained earnings
    176,812       147,542  
Accumulated other comprehensive (loss) income
    (411 )     (549 )
Total stockholders' equity
    223,997       187,467  
                 
                 
Total liabilities and stockholders' equity
  $ 260,002     $ 228,624  
 
See accompanying notes to consolidated financial statements.
 
 
2

 

BALCHEM CORPORATION
Condensed Consolidated Statements of Earnings
(Dollars in thousands, except per share data)
(unaudited)

 
 
Three Months Ended
   
Nine Months Ended
 
 
 
September 30,
   
September 30,
 
   
2011
   
2010
   
2011
   
2010
 
                         
                         
Net sales
  $ 74,439     $ 63,910     $ 222,134     $ 185,271  
                                 
Cost of sales
    51,822       43,677       156,976       128,508  
                                 
Gross margin
    22,617       20,233       65,158       56,763  
                                 
Operating expenses:
                               
Selling expenses
    4,042       4,023       12,331       11,496  
Research and development expenses
    648       793       2,257       2,331  
General and administrative expenses
    2,752       2,399       8,038       6,983  
      7,442       7,215       22,626       20,810  
                                 
Earnings from operations
    15,175       13,018       42,532       35,953  
                                 
Other expenses (income):
                               
Interest income
    (39 )     (72 )     (179 )     (212 )
Interest expense
    32       23       72       63  
Other, net
    (56 )     122       (327 )     (55 )
                                 
Earnings before income tax expense
    15,238       12,945       42,966       36,157  
                                 
Income tax expense
    4,453       4,452       13,697       12,296  
                                 
Net earnings
  $ 10,785     $ 8,493     $ 29,269     $ 23,861  
                                 
Net earnings per common share - basic
  $ 0.38     $ 0.30     $ 1.03     $ 0.86  
                                 
Net earnings per common share - diluted
  $ 0.36     $ 0.29     $ 0.97     $ 0.81  

See accompanying notes to consolidated financial statements.

 
3

 
 
BALCHEM CORPORATION
Condensed Consolidated Statements of Comprehensive Income
(Dollars in thousands)
(unaudited)

   
Three Months Ended
   
Nine Months Ended
 
   
September 30,
   
September 30,
 
   
2011
   
2010
   
2011
   
2010
 
                         
Net earnings
  $ 10,785     $ 8,493     $ 29,269     $ 23,861  
                                 
Other comprehensive income, net of tax where applicable:
                               
                                 
Translation adjustments
    (675 )     845       143       (174 )
                                 
Unfunded postretirement benefit plan
    (2 )     (3 )     (5 )     (10 )
                                 
Comprehensive income, net of tax where applicable
  $ 10,108     $ 9,335     $ 29,407     $ 23,677  

 
4

 
 
BALCHEM CORPORATION
Condensed Consolidated Statements of Cash Flows
(Dollars in thousands)
(unaudited)

   
Nine Months Ended
 
   
September 30,
 
   
2011
   
2010
 
   
 
   
 
 
Cash flows from operating activities:
           
Net earnings
  $ 29,269     $ 23,861  
                 
Adjustments to reconcile net earnings to net cash provided by operating activities:
               
Depreciation and amortization
    6,872       6,334  
Stock compensation expense
    2,840       2,987  
Shares issued under employee benefit plans
    398       353  
Deferred income tax expense
    (716 )     (1,402 )
(Recovery of) provision for doubtful accounts
    (7 )     (160 )
Foreign currency transaction (gain) loss
    180       (30 )
Loss on impairment of assets
    92       -  
Changes in assets and liabilities
               
Accounts receivable
    (4,270 )     162  
Inventories
    (2,652 )     (1,230 )
Prepaid expenses and other current assets
    960       592  
Accounts payable and accrued expenses
    (800 )     (1,064 )
Income taxes
    1,157       (1,384 )
Other
    757       312  
Net cash provided by operating activities
    34,080       29,331  
                 
Cash flows from investing activities:
               
Capital expenditures
    (4,851 )     (6,004 )
Proceeds from sale of property, plant and equipment
    28       -  
Acquisition of a business
    -       (4,661 )
Intangible assets acquired
    (23 )     (7 )
Net cash used in investing activities
    (4,846 )     (10,672 )
                 
Cash flows from financing activities:
               
Principal payments on long-term debt
    (1,182 )     (978 )
Proceeds from stock options exercised and restricted shares purchased
    2,600       2,486  
Excess tax benefits from stock compensation
    1,392       2,218  
Dividends paid
    (4,310 )     (3,091 )
Purchase of treasury stock
    (108 )     -  
Net cash used in financing activities
    (1,608 )     635  
                 
Effect of exchange rate changes on cash
    (7 )     (279 )
                 
Increase in cash and cash equivalents
    27,619       19,015  
                 
Cash and cash equivalents beginning of year
    77,253       46,432  
Cash and cash equivalents end of year
  $ 104,872     $ 65,447  
 
Supplemental Cash Flow information - see Note 9
 
See accompanying notes to consolidated financial statements.
 
 
5

 

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

(All dollar amounts in thousands, except per share data)

NOTE 1 - CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

The condensed consolidated financial statements presented herein have been prepared by the Company in accordance with the accounting policies described in its December 31, 2010 consolidated financial statements, and should be read in conjunction with the consolidated financial statements and notes, which appear in the Annual Report on Form 10-K for the year ended December 31, 2010. References in this report to the “Company” mean either Balchem Corporation or Balchem Corporation and its subsidiaries, including BCP Ingredients, Inc., Aberco, Inc., Balchem BV, Balchem Trading BV, and Balchem Italia Srl, on a consolidated basis, as the context requires.

In the opinion of management, the unaudited condensed consolidated financial statements furnished in this Form 10-Q include all adjustments necessary for a fair presentation of the financial position, results of operations and cash flows for the interim periods presented. All such adjustments are of a normal recurring nature. The condensed consolidated financial statements have been prepared in accordance with U.S. generally accepted accounting principles (“U.S. GAAP” or “GAAP”) governing interim financial statements and the instructions to Form 10-Q and Article 10 of Regulation S-X under the Securities Exchange Act of 1934 and therefore do not include some information and notes necessary to conform to annual reporting requirements. The results of operations for the nine months ended September 30, 2011 are not necessarily indicative of the operating results expected for the full year or any interim period.

NOTE 2 - STOCKHOLDERS’ EQUITY

STOCK-BASED COMPENSATION

The Company records stock-based compensation in accordance with the provisions of ASC 718, “Compensation-Stock Compensation.” The Company’s results for the three and nine months ended September 30, 2011 and 2010 reflected the following stock-based compensation cost, and such compensation cost had the following effects on net earnings:

   
Increase/(Decrease) for the
Three Months Ended September 30,
 
   
2011
   
2010
 
Cost of sales
  $ 145     $ 110  
Operating expenses
    761       924  
Net earnings
    (569 )     (614 )

   
Increase/(Decrease) for the
Nine Months Ended September 30,
 
   
2011
   
2010
 
Cost of sales
  $ 436     $ 337  
Operating expenses
    2,404       2,650  
Net earnings
    (1,782 )     (1,837 )
 
 
6

 
 
As required by ASC 718, the Company has made an estimate of expected forfeitures based on its historical experience and is recognizing compensation cost only for those stock-based compensation awards expected to vest.

The Company’s stock incentive plans allow for the granting of restricted stock awards and options to purchase common stock. Both incentive stock options and nonqualified stock options can be awarded under the plans. No option will be exercisable for longer than ten years after the date of grant. The Company has approved and reserved a number of shares to be issued upon exercise of the outstanding options that is adequate to cover all exercises. As of September 30, 2011, the plans had 4,798,084 shares available for future awards. Compensation expense for stock options and restricted stock awards is recognized on a straight-line basis over the vesting period, generally three years for stock options, four years for employee restricted stock awards, and four to seven years for non-employee director restricted stock awards. Certain awards provide for accelerated vesting if there is a change in control (as defined in the plans) or other qualifying events.

Option activity for the nine months ended September 30, 2011 and 2010 is summarized below:

For the nine months ended September 30, 2011
 
 
 
 
Shares (000s)
   
Weighted Average Exercise Price
   
 
Aggregate Intrinsic Value ($000s)
   
Weighted Average Remaining Contractual Term
 
Outstanding as of December 31, 2010
    2,955     $ 14.21     $ 57,930        
Granted
    15       40.59                
Exercised
    (226 )     11.52                
Forfeited
    (50 )     24.47                
Outstanding as of September 30, 2011
    2,694     $ 14.39     $ 61,814        5.7  
Exercisable as of September 30, 2011
     2,006     $ 10.69     $ 53,394        4.7  

For the nine months ended September 30, 2010
 
 
 
 
Shares (000s)
   
Weighted Average Exercise Price
   
 
Aggregate Intrinsic Value ($000s)
   
Weighted Average Remaining Contractual Term
 
Outstanding as of December 31, 2009
    3,286     $ 11.28     $ 36,342        
Granted
    2       23.53                
Exercised
    (370 )     6.72                
Forfeited
    (6 )     17.83                
Outstanding as of September 30, 2010
    2,912     $ 11.85     $ 55,350        6.1  
Exercisable as of September 30, 2010
     2,069     $ 9.29     $ 44,644        5.1  

 
7

 
 
ASC 718 requires companies to measure the cost of employee services received in exchange for an award of equity instruments based on the grant-date fair value of the award. The fair value of each option grant is estimated on the date of the grant using the Black-Scholes option-pricing model with the following weighted average assumptions: dividend yields of 0.5% and 0.5%; expected volatilities of 36% and 45%; risk-free interest rates of 1.4% and 1.7%; and expected lives of 4.5 and 4.0, in each case for the nine months ended September 30, 2011 and 2010, respectively.

The Company used a projected expected life for each award granted based on historical experience of employees’ exercise behavior. Expected volatility is based on the Company’s historical volatility levels. Dividend yields are based on the Company’s historical dividend yields. Risk-free interest rates are based on the implied yields currently available on U.S. Treasury zero coupon issues with a remaining term equal to the expected life.
 
Other information pertaining to option activity during the three and nine months ended September 30, 2011 and 2010 was as follows:

 
 
Three Months Ended
September 30,
   
Nine months ended
September 30,
 
 
 
2011
   
2010
   
2011
   
2010
 
Weighted-average fair value of options granted
  $ 13.48     $ 8.58     $ 12.37     $ 8.32  
Total intrinsic value of stock options exercised ($000s)
  $ 952     $ 4,400     $ 6,081     $ 6,919  

Non-vested restricted stock activity for the nine months ended September 30, 2011 and 2010 is summarized below:

 
 
Nine months ended September 30, 2011
 
 
 
Shares (000s)
   
Weighted Average
Grant Date
Fair Value
 
Non-vested balance as of December 31, 2010
    363     $ 17.66  
Granted
    1       40.88  
Vested
    (7 )     12.41  
Forfeited
    (17 )     19.12  
Non-vested balance as of September 30, 2011
    340     $ 17.77  

 
 
Nine months ended September 30, 2010
 
 
 
Shares (000s)
   
Weighted Average
Grant Date
Fair Value
 
Non-vested balance as of December 31, 2009
    418     $ 14.56  
Vested
    (38 )     13.56  
Non-vested balance as of September 30, 2010
    380     $ 14.66  

As of September 30, 2011 and 2010, there was $5,658 and $5,456 respectively, of total unrecognized compensation cost related to non-vested share-based compensation arrangements granted under the plans. As of September 30, 2011, the unrecognized compensation cost is expected to be recognized over a weighted-average period of 1.5 years. The Company estimates that share-based compensation expense for the year ended December 31, 2011 will be approximately $3,800.

 
8

 

STOCK SPLITS AND REPURCHASE OF COMMON STOCK

On December 11, 2009, the Board of Directors of the Company approved a three-for-two split of the Company’s common stock to be effected in the form of a stock dividend to shareholders of record on December 30, 2009.  Such stock dividend was made on January 20, 2010.  The stock split was recognized by reclassifying the par value of the additional shares resulting from the split, from additional paid-in capital to common stock. The stock split was applied retroactively to all periods presented.

The Company has an approved stock repurchase program. The total authorization under this program is 3,763,038 shares. Since the inception of the program, a total of 2,010,488 shares have been purchased, none of which remained in treasury at September 30, 2011 or 2010. During the nine months ended September 30, 2011, a total of 19,545 shares have been purchased at an average cost of $5.55 per share. 16,830 of these shares were related to the repurchase of forfeited restricted shares. The Company intends to acquire shares from time to time at prevailing market prices if and to the extent it deems it advisable to do so based on its assessment of corporate cash flow, market conditions and other factors.

NOTE 3 - INVENTORIES

Inventories at September 30, 2011 and December 31, 2010 consisted of the following:

   
September 30,
2011
   
December 31,
2010
 
Raw materials
  $ 7,710     $ 7,114  
Work in progress
    1,018       899  
Finished goods
    9,703       7,707  
Total inventories
  $ 18,431     $ 15,720  

NOTE 4 - PROPERTY, PLANT AND EQUIPMENT

Property, plant and equipment at September 30, 2011 and December 31, 2010 are summarized as follows:

   
September 30,
2011
   
December 31,
2010
 
Land
  $ 2,037     $ 2,002  
Building
    15,678       15,589  
Equipment
    62,111       58,018  
Construction in progress
    5,950       5,734  
      85,776       81,343  
Less: accumulated depreciation
    41,292       37,955  
Net property, plant and equipment
  $ 44,484     $ 43,388  
 
 
9

 
 
NOTE 5 – INTANGIBLE ASSETS

The Company had goodwill in the amount of $28,515 as of September 30, 2011 and December 31, 2010 subject to the provisions of ASC 350, “Intangibles-Goodwill and Other.”

Identifiable intangible assets with finite lives at September 30, 2011 and December 31, 2010 are summarized as follows:
 
 
   
Amortization
Period
(in years)
   
Gross
Carrying
Amount at 9/30/11
   
Accumulated Amortization at 9/30/11
   
Gross
Carrying
Amount at 12/31/10
   
Accumulated Amortization at 12/31/10
 
Customer lists
    10     $ 37,142     $ 16,363     $ 37,142     $ 13,633  
Regulatory registration costs
     10        1,302        187        1,302        90  
Patents & trade secrets
    15-17       1,569       661       1,548       599  
Trademarks & trade names
    17       907       343       906       303  
Other
    5-10       754       425       753       377  
            $ 41,674     $ 17,979     $ 41,651     $ 15,002  

Amortization of identifiable intangible assets was approximately $2,980 for the nine months ended September 30, 2011. Assuming no change in the gross carrying value of identifiable intangible assets, the estimated amortization expense for the remainder of 2011 is $993 and approximately $4,000 per annum for 2012 through 2016. At September 30, 2011, there were no identifiable intangible assets with indefinite useful lives as defined by ASC 350. Identifiable intangible assets are reflected in “Intangible assets with finite lives, net” in the Company’s condensed consolidated balance sheets. There were no changes to the useful lives of intangible assets subject to amortization during the nine months ended September 30, 2011.

NOTE 6 – NET EARNINGS PER SHARE

The following presents a reconciliation of the net earnings and shares used in calculating basic and diluted net earnings per share:

 
 
Three months ended September 30, 2011
 
Net Earnings
(Numerator)
   
Number of Shares
(Denominator)
   
Per Share Amount
 
Basic EPS – Net earnings and weighted average common shares outstanding
  $  10,785        28,618,618     $  .38  
                         
Effect of dilutive securities – stock options and restricted stock
            1,692,532          
                         
Diluted EPS – Net earnings and weighted average common shares outstanding and effect of stock options and restricted stock
  $  10,785        30,311,150     $  .36  

 
10

 

 
 
Three months ended September 30, 2010
 
Net Earnings
(Numerator)
   
Number of Shares
(Denominator)
   
Per Share Amount
 
Basic EPS – Net earnings and weighted average common shares outstanding
  $  8,493        28,004,043     $  .30  
                         
Effect of dilutive securities – stock options and restricted stock
            1,662,864          
                         
Diluted EPS – Net earnings and weighted average common shares outstanding and effect of stock options and restricted stock
  $  8,493        29,666,907     $  .29  

 
 
Nine months ended September 30, 2011
 
Net Earnings
(Numerator)
   
Number of Shares
(Denominator)
   
Per Share Amount
 
Basic EPS – Net earnings and weighted average common shares outstanding
  $  29,269        28,531,757     $  1.03  
                         
Effect of dilutive securities – stock options and restricted stock
            1,679,963          
                         
Diluted EPS – Net earnings and weighted average common shares outstanding and effect of stock options and restricted stock
  $  29,269        30,211,720     $  .97  

 
 
Nine months ended September 30, 2010
 
Net Earnings
(Numerator)
   
Number of Shares
(Denominator)
   
Per Share Amount
 
Basic EPS – Net earnings and weighted average common shares outstanding
  $  23,861        27,857,852     $  .86  
                         
Effect of dilutive securities – stock options and restricted stock
            1,657,115          
                         
Diluted EPS – Net earnings and weighted average common shares outstanding and effect of stock options and restricted stock
  $  23,861        29,514,967     $  .81  

The Company had stock options covering 15,200 and 337,650 shares at September 30, 2011 and 2010, respectively, that could potentially dilute basic earnings per share in future periods that were not included in diluted earnings per share because their effect on the period presented was anti-dilutive.

The Company has some share-based payment awards that have non-forfeitable dividend rights. These awards are restricted shares and they participate on a one-for-one basis with holders of common stock. These awards have an immaterial impact as participating securities with regard to the calculation using the two-class method for determining earnings per share.

 
11

 
 
NOTE 7 – INCOME TAXES

The Company accounts for uncertainty in income taxes in accordance with ASC 740-10, “Accounting for Uncertainty in Income Taxes.”  ASC 740-10 clarifies whether or not to recognize assets or liabilities for tax positions taken that may be challenged by a tax authority. All of the unrecognized tax benefits, if recognized in future periods, would impact the Company’s effective tax rate. The Company files income tax returns in the U.S. and in various states and foreign countries. As of September 30, 2011, in the major jurisdictions where the Company operates, it is generally no longer subject to income tax examinations by tax authorities for years before 2008. During the nine months ended September 30, 2011, the amount of unrecognized tax benefits was increased by approximately $968 primarily for current period exposures and tax positions in prior periods.  During the nine months ended September 30, 2010, there was no significant change to the amount of unrecognized tax benefits. As of September 30, 2011 and December 31, 2010, the Company had approximately $2,214 and $1,246, respectively, of unrecognized tax benefits. The Company does not anticipate any material change in the total amount of unrecognized tax benefits to occur within the next twelve months. The Company includes interest expense or income as well as potential penalties on unrecognized tax positions as a component of income tax expense in the consolidated statements of earnings. The total amount of accrued interest and penalties related to uncertain tax positions at September 30, 2011 and December 31, 2010 was approximately $540 and $414, respectively, and is included in other long-term obligations.

NOTE 8 - SEGMENT INFORMATION

The Company's reportable segments are strategic businesses that offer products and services to different markets. Presently, the Company has three segments: Specialty Products; Food, Pharma & Nutrition; and Animal Nutrition & Health.

Business Segment Net Sales:

   
Three Months Ended
   
Nine months ended
 
   
September 30,
   
September 30,
 
   
2011
   
2010
   
2011
   
2010
 
Specialty Products
  $ 12,197     $ 10,812     $ 35,516     $ 30,702  
Food, Pharma & Nutrition
    10,993       10,696       32,920       31,245  
Animal Nutrition & Health
    51,249       42,402       153,698       123,324  
Total
  $ 74,439     $ 63,910     $ 222,134     $ 185,271  

Business Segment Earnings Before Income Taxes:

   
Three Months Ended
   
Nine months ended
 
   
September 30,
   
September 30,
 
   
2011
   
2010
   
2011
   
2010
 
Specialty Products
  $ 4,677     $ 4,455     $ 13,595     $ 11,385  
Food, Pharma & Nutrition
    3,151       2,470       8,495       7,298  
Animal Nutrition & Health
    7,347       6,093       20,442       17,270  
Interest and other income (expense)
    63       (73 )     434       204  
Total
  $ 15,238     $ 12,945     $ 42,966     $ 36,157  

 
12

 
 
The following table summarizes domestic (U.S.) and foreign sales for the three and nine months ended September 30, 2011 and September 30, 2010:

   
Three Months Ended
   
Nine months ended
 
   
September 30,
   
September 30,
 
   
2011
   
2010
   
2011
   
2010
 
Domestic
  $ 48,685     $ 47,717     $ 145,144     $ 128,128  
Foreign
    25,754       16,193       76,990       57,143  
Total
  $ 74,439     $ 63,910     $ 222,134     $ 185,271  

NOTE 9 – SUPPLEMENTAL CASH FLOW INFORMATION

Cash paid during the nine months ended September 30, 2011 and 2010 for income taxes and interest is as follows:

 
Nine months ended
 
 
September 30,
 
   
2011
   
2010
 
Income taxes
  $ 11,445     $ 12,825  
Interest
  $ 68     $ 65  

NOTE 10 – LONG-TERM DEBT AND CREDIT AGREEMENTS

The Company and its principal bank have a Loan Agreement (the “European Loan Agreement”) providing for an unsecured term loan of $10,199 (the “European Term Loan”). The European Term Loan is payable in equal monthly installments of principal, each equal to 1/84th of the principal of the European Term Loan, together with accrued interest, with remaining principal and interest payable at maturity. Effective April 30, 2010, the European Term Loan was renewed with a new maturity date of May 1, 2014, and is subject to a monthly interest rate equal to EURIBOR plus 1%.  At September 30, 2011, this interest rate was 2.35%. At September 30, 2011, the European Term Loan had an outstanding balance of €2,857, translated to $3,885. The European Loan Agreement also provides for a short-term revolving credit facility of €3,000, translated to $4,079 as of September 30, 2011 (the "European Revolving Facility"). The European Revolving Facility is subject to a monthly interest rate equal to EURIBOR plus 1.45%, and accrued interest is payable monthly. No amounts are outstanding on the European Revolving Facility as of the date hereof. The European Revolving Facility has been renewed with a new maturity date of May 31, 2012. Management believes that such facility will be renewed in the normal course of business.

The Company and its principal bank have a Loan Agreement (the “Loan Agreement”), which provides for a short-term revolving credit facility of $6,000 (the "Revolving Facility"). The Revolving Facility is subject to a monthly interest rate equal to LIBOR plus 1%, and accrued interest is payable monthly. At September 30, 2011, this interest rate was 1.24%.  No amounts are outstanding on the Revolving Facility as of the date hereof.  The Revolving Facility has been renewed with a new maturity date of May 31, 2012.  Management believes that such facility will be renewed in the normal course of business.

 
13

 
 
NOTE 11 - EMPLOYEE BENEFIT PLAN

The Company currently provides postretirement benefits in the form of a retirement medical plan under a collective bargaining agreement covering eligible retired employees of its Verona, Missouri facility.

Net periodic benefit cost for such retirement medical plan for the nine months ended September 30, 2011 and September 30, 2010 was as follows:

   
2011
   
2010
 
Service cost
  $ 47     $ 26  
Interest cost
    49       34  
Expected return on plan assets
    -       -  
Amortization of transition obligation
    -       -  
Amortization of prior service cost
    (14 )     (14 )
Amortization of (gain)/loss
    10       (2 )
Net periodic benefit cost
  $ 92     $ 44  

The amount recorded on the Company’s balance sheet as of September 30, 2011 for this obligation is $1,393, and it is included in other long-term obligations. The plan is unfunded and approved claims are paid from Company funds. Historical cash payments made under such plan have typically been less than $100 per year.

NOTE 12 – COMMITMENTS AND CONTINGENCIES

The Company leased a portion of a facility in Channahon, Illinois.  The Company terminated its lease at this location effective June 30, 2011 in accordance with terms of the agreement.

In February 2002, the Company entered into a ten (10) year lease for approximately 20,000 square feet of office space. The office space is now serving as the Company’s general offices and as a laboratory facility. The Company leases most of its vehicles, railcars and office equipment under non-cancelable operating leases, which primarily expire at various times through 2016.

Rent expense charged to operations under such lease agreements for the nine months ended September 30, 2011 and 2010 aggregated approximately $821 and $824, respectively. Aggregate future minimum rental payments required under all non-cancelable operating leases at September 30, 2011 are as follows:

Year
     
October 1, 2011 to December 31, 2011
  $ 203  
2012
    507  
2013
    271  
2014
    190  
2015
    151  
2016
    92  
Thereafter
    112  
Total minimum lease payments
  $ 1,526  

 
14

 
 
In 1982, the Company discovered and thereafter removed a number of buried drums containing unidentified waste material from the Company’s site in Slate Hill, New York. The Company thereafter entered into a Consent Decree to evaluate the drum site with the New York Department of Environmental Conservation (“NYDEC”) and performed a Remedial Investigation/Feasibility Study that was approved by NYDEC in February 1994. Based on NYDEC requirements, the Company cleaned the area and removed additional soil from the drum burial site, which was completed in 1996. The Company continues to be involved in discussions with NYDEC to evaluate test results and determine what, if any, additional actions will be required on the part of the Company to close out the remediation of this site. Additional actions, if any, would likely require the Company to continue monitoring the site. The cost of such monitoring has been less than $5 per year for the period 2004 to date.

The Company’s Verona, Missouri facility, while held by a prior owner, was designated by the EPA as a Superfund site and placed on the National Priorities List in 1983, because of dioxin contamination on portions of the site. Remediation conducted by the prior owner under the oversight of the EPA and the Missouri Department of Natural Resources (“MDNR”) included removal of dioxin contaminated soil and equipment, capping of areas of residual contamination in four relatively small areas of the site separate from the manufacturing facilities, and the installation of wells to monitor groundwater and surface water contamination by organic chemicals. No ground water or surface water treatment was required.  The Company believes that remediation of the site is complete. In 1998, the EPA certified the work on the contaminated soils to be complete. In February 2000, after the conclusion of two years of monitoring groundwater and surface water, the former owner submitted a draft third party risk assessment report to the EPA and MDNR recommending no further action. The prior owner is awaiting the response of the EPA and MDNR to the draft risk assessment.

While the Company must maintain the integrity of the capped areas in the remediation areas on the site, the prior owner is responsible for completion of any further Superfund remedy.  The Company is indemnified by the sellers under its May 2001 asset purchase agreement covering its acquisition of the Verona, Missouri facility for potential liabilities associated with the Superfund site and one of the sellers, in turn, has the benefit of certain contractual indemnification by the prior owner that is implementing the above-described Superfund remedy.

From time to time, the Company is a party to various litigation, claims and assessments.  Management believes that the ultimate outcome of such matters will not have a material effect on the Company’s consolidated financial position, results of operations, or liquidity.

NOTE 13 – NEW ACCOUNTING PRONOUNCEMENTS

In September 2011, the Financial Accounting Standards Board (“FASB”) issued Accounting Standards Update (“ASU”) No. 2011-09, “Compensation-Retirement Benefits-Multiemployer Plans (Subtopic 715-80): Disclosures about an Employer’s Participation in a Multiemployer Plan (“ASU 2011-09”). This ASU is intended to address concerns from various users of financial statements on the lack of transparency about an employer’s participation in a multiemployer pension plan. Users of financial statements have requested additional disclosure to increase awareness of the commitments and risks involved with participating in multiemployer pension plans. The amendments in this ASU will require additional disclosures about an employer’s participation in a multiemployer pension plan. Previously, disclosures were limited primarily to the historical contributions made to the plans. ASU 2011-09 applies to nongovernmental entities that participate in multiemployer plans. ASU 2011-09 is effective for annual periods for fiscal years ending after December 15, 2011, and early adoption is permissible. ASU 2011-09 should be applied retrospectively for all prior periods presented. The Company is evaluating the impact of this ASU and does not expect its adoption to have a significant impact on the Company’s consolidated financial statements.

 
15

 

In September 2011, FASB issued ASU No. 2011-08, “Intangibles—Goodwill and Other (Topic 350): Testing Goodwill for Impairment” (“ASU 2011-08). This ASU is intended to simplify how entities, both public and nonpublic, test goodwill for impairment. ASU 2011-08 permits an entity to first assess qualitative factors to determine whether it is "more likely than not" that the fair value of a reporting unit is less than its carrying amount as a basis for determining whether it is necessary to perform the two-step goodwill impairment test described in Topic 350, Intangibles-Goodwill and Other. The more-likely-than-not threshold is defined as having a likelihood of more than 50%. ASU 2011-08 is effective for annual and interim goodwill impairment tests performed for fiscal years beginning after December 15, 2011. Early adoption is permitted, including for annual and interim goodwill impairment tests performed as of a date before September 15, 2011, if an entity’s financial statements for the most recent annual or interim period have not yet been issued. The Company is evaluating the impact of this ASU and does not expect its adoption to have a significant impact on the Company’s consolidated financial statements.

In June 2011, the FASB issued ASU No. 2011-05, “Comprehensive Income (Topic 220): Presentation of Comprehensive Income” (“ASU 2011-05”). This ASU amends the FASB Accounting Standards Codification (“Codification”) to allow an entity the option to present the total of comprehensive income, the components of net income, and the components of other comprehensive income either in a single continuous statement of comprehensive income or in two separate but consecutive statements. ASU 2011-05 eliminates the option to present the components of other comprehensive income as part of the statement of changes in stockholders' equity. The amendments to the Codification in the ASU do not change the items that must be reported in other comprehensive income or when an item of other comprehensive income must be reclassified to net income.  ASU 2011-05 should be applied retrospectively. The amendments will be effective for fiscal years, and interim periods within those years, beginning after December 15, 2011. The Company does not expect the adoption of this ASU to be significant to its consolidated financial statements.

In December 2010, the FASB issued ASU No. 2010-29, “Business Combinations (Topic 805): Disclosure of Supplementary Pro Forma Information for Business Combinations” (“ASU 2010-29”). The amendments in this Update were effective prospectively for business combinations for which the acquisition date is on or after the beginning of the first annual reporting period beginning on or after December 15, 2010.  The adoption of this guidance was not significant to the Company’s consolidated financial statements.

 
16

 
 
In April 2010, the FASB issued ASU No. 2010-17, “Revenue Recognition - Milestone Method (Topic 605): Milestone Method of Revenue Recognition” (“ASU 2010-17”). ASU 2010-17 provides guidance on defining a milestone and determining when it may be appropriate to apply the milestone method of revenue recognition for certain research and development transactions. Under ASU 2010-17, a company can recognize as revenue consideration that is contingent upon achievement of a milestone in the period in which it is achieved, only if the milestone meets all criteria to be considered substantive.  ASU 2010-17 was effective on a prospective basis for milestones in fiscal years beginning on or after June 15, 2010.  The adoption of the guidance was not significant to the Company’s consolidated financial statements.
 
In October 2009, the FASB issued ASU No. 2009-13, “Revenue Recognition (Topic 605): Multiple-Deliverable Revenue Arrangements—a consensus of the FASB Emerging Issues Task Force.” This ASU provides amendments to the criteria for separating consideration in multiple-deliverable arrangements. The amendments in this ASU replace the term "fair value" in the revenue allocation guidance with "selling price" to clarify that the allocation of revenue is based on entity-specific assumptions rather than assumptions of a marketplace participant, and they establish a selling price hierarchy for determining the selling price of a deliverable. The amendments in this ASU eliminate the residual method of allocation and require that arrangement consideration be allocated at the inception of the arrangement to all deliverables using the relative selling price method, and they significantly expand the required disclosures related to multiple-deliverable revenue arrangements. The amendments in this ASU were effective prospectively for revenue arrangements entered into or materially modified in fiscal years beginning after June 15, 2010. The adoption of the guidance was not significant to the Company’s consolidated financial statements.

 
17

 

Item 2.  
Management's Discussion and Analysis of Financial Condition and Results of Operations(All dollar amounts in thousands)

This Report contains forward-looking statements, within the meaning of Section 21E of the Securities Exchange Act of 1934, as amended, which reflect our expectation or belief concerning future events that involve risks and uncertainties. Our actions and performance could differ materially from what is contemplated by the forward-looking statements contained in this Report. Factors that might cause differences from the forward-looking statements include those referred to or identified in Item 1A of our Annual Report on Form 10-K for the year ended December 31, 2010 and other factors that may be identified elsewhere in this Report. Reference should be made to such factors and all forward-looking statements are qualified in their entirety by the above cautionary statements.

Overview

We develop, manufacture, distribute and market specialty performance ingredients and products for the food, nutritional, pharmaceutical, animal health, medical device sterilization, and oil and gas industries. Our reportable segments are strategic businesses that offer products and services to different markets. We presently have three reportable segments: Specialty Products; Food, Pharma & Nutrition; and Animal Nutrition & Health.

Specialty Products

Our Specialty Products segment operates in industry as ARC Specialty Products.

Ethylene oxide, at the 100% level, is sold as a sterilant gas, primarily for use by the health care industry. It is used to sterilize a wide range of medical devices because of its versatility and effectiveness in treating hard or soft surfaces, composites, metals, tubing and different types of plastics without negatively impacting the performance or physical characteristics of the device being sterilized. Our 100% ethylene oxide product is distributed in uniquely designed,  recyclable, double-walled, stainless steel drums to assure compliance with safety, quality and environmental standards as outlined by the EPA and the U.S. Department of Transportation.  Our inventory of these specially built drums, along with our two filling facilities, represents a significant capital investment. Contract sterilizers, medical device manufacturers, and medical gas distributors are our principal customers for this product. In addition, we also sell single use canisters with 100% ethylene oxide for use in medical device sterilization. As a fumigant, ethylene oxide blends are highly effective in killing bacteria, fungi, and insects in spices and other seasoning materials.

In 2010, the Company acquired Aberco, Inc., a marketer and distributor of propylene oxide. We sell propylene oxide as a fumigant: to aid in the control of insects and microbiological spoilage; and to reduce bacterial and mold contamination in shell and processed nut meats (except peanuts), processed spices, cacao beans, cocoa powder, raisins, figs and prunes. We also sell propylene oxide to customers seeking smaller (as opposed to bulk) quantities and whose requirements include utilization in various chemical synthesis applications, to make paints more durable and for manufacturing specialty starches and textile coatings.

 
18

 
 
Food, Pharma & Nutrition

The Food, Pharma & Nutrition (“FPN”) segment provides microencapsulation solutions to a variety of applications in food, pharmaceutical and nutritional ingredients to enhance performance of nutritional fortification, processing, mixing, and packaging applications and shelf-life.  Major product applications are baked goods, refrigerated and frozen dough systems, processed meats, seasoning blends, confections, and nutritional supplements. We also market human grade choline nutrient products through this segment for wellness applications. Choline is recognized to play a key role in the development and structural integrity of brain cell membranes in infants, processing dietary fat, reproductive development and neural functions, such as memory and muscle function.

Animal Nutrition & Health

Our Animal Nutrition & Health (“AN&H”) segment provides the animal nutrition market with nutritional products derived from our microencapsulation and chelation technologies in addition to basic choline chloride.  Commercial sales of REASHURE® Choline, an encapsulated choline product, NIASHURETM, our microencapsulated niacin product for dairy cows, and NITROSHURETM, an encapsulated urea supplement, boosts health and milk production in transition and lactating dairy cows, delivering nutrient supplements that survive the rumen and are biologically available, providing required nutritional levels. We also market chelated mineral supplements for use in animal feed throughout the world, as our proprietary chelation technology provides enhanced nutrient absorption for various species of production and companion animals.  We also market rumen-protected lysine for use in dairy rations, AMINOSHURE®-L, which gives nutritionists and dairy producers a precise and consistent source of rumen-protected lysine. AN&H also manufactures and supplies basic choline chloride, an essential nutrient for animal health, predominantly to the poultry and swine industries. Choline, which is manufactured and sold in both dry and aqueous forms, plays a vital role in the metabolism of fat. Choline deficiency can result in reduced growth and perosis in poultry; fatty liver, kidney necrosis and general poor health condition in swine.

The AN&H segment also includes choline and certain derivatives manufactured and sold into various industrial applications, predominately as a component for hydraulic fracturing of shale natural gas wells, and methylamines which are a primary building block for the manufacture of choline products and are also used in a wide range of industrial applications.

The Company sells products for all three segments through its own sales force, independent distributors, and sales agents.

 
19

 
 
The following tables summarize consolidated net sales by segment and business segment earnings from operations for the three and nine months ended September 30, 2011 and September 30, 2010:

Business Segment Net Sales:

   
Three Months Ended
   
Nine months ended
 
   
September 30,
   
September 30,
 
   
2011
   
2010
   
2011
   
2010
 
Specialty Products
  $ 12,197     $ 10,812     $ 35,516     $ 30,702  
Food, Pharma & Nutrition
    10,993       10,696       32,920       31,245  
Animal Nutrition & Health
    51,249       42,402       153,698       123,324  
Total
  $ 74,439     $ 63,910     $ 222,134     $ 185,271  

Business Segment Earnings From Operations:

   
Three Months Ended
   
Nine months ended
 
   
September 30,
   
September 30,
 
   
2011
   
2010
   
2011
   
2010
 
Specialty Products
  $ 4,677     $ 4,455     $ 13,595     $ 11,385  
Food, Pharma & Nutrition
    3,151       2,470       8,495       7,298  
Animal Nutrition & Health
    7,347       6,093       20,442       17,270  
Total
  $ 15,175     $ 13,018     $ 42,532     $ 35,953  

 
20

 
 
RESULTS OF OPERATIONS

Three months ended September 30, 2011 compared to three months ended September 30, 2010.

Net Sales

Net sales for the three months ended September 30, 2011 were $74,439 as compared with $63,910 for the three months ended September 30, 2010, an increase of $10,529 or 16.5%. Net sales for the Specialty Products segment were $12,197 for the three months ended September 30, 2011, as compared with $10,812 for the three months ended September 30, 2010, an increase of $1,385 or 12.8%. This increase in sales was derived principally from higher sales of ethylene oxide for medical device sterilization. Net sales for the Food, Pharma & Nutrition segment were $10,993 for the three months ended September 30, 2011 compared with $10,696 for the three months ended September 30, 2010, an increase of $297 or 2.8%. This result was driven principally by higher sales of human choline products for both food applications and the supplement markets. Also contributing to the increase was higher sales in the international food market. Partially offsetting these increases were lower sales in the domestic food market and reduced sales of calcium products, a direct result of the sale of a non-core calcium carbonate product line in the fourth quarter of 2010. Net sales of $51,249 were realized for the three months ended September 30, 2011 for the Animal Nutrition & Health segment, as compared with $42,402 for the prior year comparable quarter, an increase of $8,847 or 20.9%. Feed and industrial grade choline product sales and derivatives increased 20.0% or $7,226 over the prior year quarter. Sales of our largest AN&H product group, aqueous and dry feed grade choline products, grew approximately 12.7%. There were a number of factors contributing to this end result. During the quarter, the Company saw improved sales of aqueous and dry choline, a result of increased volumes sold from our North American operations to both domestic and international customers, and increases in selling price which partially offset raw material cost increases. Sales of liquid and dry Italian-produced choline improved over the prior year quarter, primarily due to increases in average selling price which partially offset raw material cost increases. The Company experienced increased sales of various choline and choline derivative products used for industrial applications, predominantly in North America, but also in Europe, including for usage in natural gas fracking. Industrial sales grew 35.1% over the prior year quarter, and comprised approximately 31.2% of the sales in this segment for the quarter. Sales of AN&H specialty ingredients, largely targeted to the ruminant and companion animal markets, increased 25.5% or $1,621 over the prior comparable quarter, as regional US and certain export markets showed improvement in dairy economics, supporting greater demand for these products despite relatively high feed prices. This was principally driven by increased sales of Aminoshure-L®, our rumen protected lysine product, Reashure® choline, Nitroshureand chelated minerals.
 
Gross Margin

Gross margin for the three months ended September 30, 2011 increased to $22,617 compared to $20,233 for the three months ended September 30, 2010, an increase of 11.8%. This $2,384 increase was principally a result of higher sales volumes, a favorable product mix, and the positive earnings impact resulting from the sale of a non-core calcium carbonate product line in the fourth quarter of 2010. Gross margin percentage for the three months ended September 30, 2011 decreased to 30.4% as compared to 31.7% in the prior year comparative period, primarily due to increases in certain key raw material costs. Gross margin percentage for the Specialty Products segment decreased by 4.0% primarily due to increases in petro-chemical commodities, partially offset by operating efficiencies realized from increased volumes. Gross margin percentage in the Food, Pharma & Nutrition segment increased by 2.4% primarily due to a favorable product mix and the aforementioned positive earnings impact resulting from the sale of a non-core calcium carbonate product line in the fourth quarter of 2010. Gross margin percentage in the Animal Nutrition and Health segment decreased by 0.7%, principally from increases in the cost of certain petro-chemical raw materials used to manufacture choline, partially offset by higher volumes sold and a favorable product mix.

 
21

 
 
Operating Expenses

Operating expenses for the three months ended September 30, 2011 were $7,442, as compared to $7,215 for the three months ended September 30, 2010, a slight increase of $227 or 3.1%. This increase was primarily due to higher medical costs and other payroll related expenses. Operating expenses were 10.0% of sales or 1.3 percentage points less than the operating expenses as a percent of sales incurred in last year's comparable quarter. During the three months ended September 30, 2011 and 2010, the Company spent $648 and $793 respectively, on research and development programs, substantially all of which pertained to the Company’s Food, Pharma & Nutrition and Animal Nutrition & Health segments.

Business Segment Earnings From Operations

Earnings from operations for the three months ended September 30, 2011 increased to $15,175 as compared to $13,018 for the three months ended September 30, 2010, an increase of $2,157 or 16.6%. This increase was principally driven by higher sales volumes, a favorable product mix, and the positive earnings impact resulting from the sale of a non-core calcium carbonate product line in the fourth quarter of 2010, partially offset by higher raw material costs and higher operating expenses. Earnings from operations as a percentage of sales (“operating margin”) for the three months ended September 30, 2011 remained the same at 20.4% as compared to the three months ended September 30, 2010. The Company is continuing to focus on leveraging its plant capabilities, driving efficiencies from core volume growth, broadening product applications of human and animal health specialty products into both the domestic and international markets, as well as capitalizing logistically on the Company’s varied choline production capabilities. Earnings from operations for the Specialty Products segment were $4,677, an increase of $222 or 5.0%, primarily due to the above-noted higher sales of ethylene oxide and operating efficiencies from increased volumes, partially offset by the aforementioned higher raw material costs. Earnings from operations for Food, Pharma & Nutrition were $3,151, an increase of $681 or 27.6%, due largely to a favorable product mix and the previously-mentioned positive earnings impact resulting from the sale of a non-core calcium carbonate product line in the fourth quarter of 2010. Earnings from operations for Animal Nutrition & Health increased by $1,254 to $7,347, a 20.6% increase from the prior year comparable quarter, principally due to the aforementioned increased sales volumes and a favorable product mix. This was partially offset primarily by increases in the cost of certain petro-chemical raw materials used to manufacture choline.

 
22

 
 
Other Expenses (Income)

Interest income totaled $39 for the three months ended September 30, 2011 as compared to $72 for the three months ended September 30, 2010.  Interest expense was $32 for the three months ended September 30, 2011 compared to $23 for the three months ended September 30, 2010. Other income of $56 for the three months ended September 30, 2011 is primarily the result of favorable fluctuations in foreign currency exchange rates between the U.S. dollar (the reporting currency) and functional foreign currencies.

Income Tax Expense

The Company’s effective tax rate for the three months ended September 30, 2011 and 2010 was 29.2% and 34.4%, respectively. This decrease in the effective tax rate is primarily attributable to a change in apportionment relating to state income taxes and the timing of certain tax credits.

Net Earnings

Principally as a result of the above-noted higher sales volumes, a favorable product mix, a lower effective tax rate, and the positive earnings impact resulting from the sale of a non-core calcium carbonate product line in the fourth quarter of 2010, partially offset by higher raw material costs and increased operating expenses, net earnings were $10,785 for the three months ended September 30, 2011, as compared with $8,493 for the three months ended September 30, 2010, an increase of 27.0%.

Nine months ended September 30, 2011 compared to nine months ended September 30, 2010.

Net Sales

Net sales for the nine months ended September 30, 2011 were $222,134 as compared with $185,271 for the nine months ended September 30, 2010, an increase of $36,863 or 19.9%. Net sales for the Specialty Products segment were $35,516 for the nine months ended September 30, 2011, as compared with $30,702 for the nine months ended September 30, 2010, an increase of $4,814 or 15.7%. This increase in sales was derived principally from higher sales of ethylene oxide for medical device sterilization, and from propylene oxide in support of our acquisition of Aberco, a marketer and distributor of propylene oxide for use in the fumigation of certain nut meats and spice fumigation. Net sales for the Food, Pharma & Nutrition segment were $32,920 for the nine months ended September 30, 2011 compared with $31,245 for the nine months ended September 30, 2010, an increase of $1,675 or 5.4%. This result was driven principally by higher sales of human choline products for both food applications and the supplement markets. Also contributing to the increase was higher sales in both the domestic and international food markets, primarily due to higher volumes of encapsulated ingredients for baking, preservation and confection markets.  These increases were partially offset by a decline in sales of calcium products, a result of our having sold this business in late 2010, and a slight decline in sales of our VitaShure® products for nutritional enhancement.  Net sales of $153,698 were realized for the nine months ended September 30, 2011 for the Animal Nutrition & Health segment, as compared with $123,324 for the prior year comparable period, an increase of $30,374 or 24.6%. Feed and industrial grade choline product sales and derivatives increased 24.5% or $25,328 over the prior year period. Sales of our largest AN&H product group, aqueous and dry feed grade choline products, grew approximately 12.6%. There were a number of factors contributing to this end result.  During the period, the Company saw improved sales of liquid and dry choline, a result of increased volumes sold from our North American operations to both domestic and international customers, reflecting improved poultry production levels and higher average bird weights. Sales of liquid and dry Italian-produced choline improved over the prior year period, primarily due to increases in average selling price. The Company experienced increased sales of various choline and choline derivative products used for industrial applications, predominantly in North America, but also in Europe, including for usage in natural gas fracking. Industrial sales grew 51.0% over the prior year period, and comprised approximately 31.3% of the sales in this segment for the period. Sales of ANH specialty ingredients, largely targeted to the ruminant and companion animal markets, increased 25.5% or $5,046 over the prior comparable period. This was principally driven by increased sales of Aminoshure-L®, our rumen protected lysine product, and Reashure® choline. These improved sales were, however, partially offset by a decline in sales of NiashureTM and our chelated mineral products, principally into the international market.

 
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Gross Margin

Gross margin for the nine months ended September 30, 2011 increased to $65,158 compared to $56,763 for the nine months ended September 30, 2010, an increase of 14.8%. This $8,395 increase was principally a result of a 13.5% increase in sales volumes. Gross margin percentage for the nine months ended September 30, 2011 decreased to 29.3%, as compared to 30.6% in the prior year comparative period, primarily due to increases in certain key raw material costs. Gross margin percentage for the Specialty Products segment was even with the prior year. Gross margin percentage in the Food, Pharma & Nutrition segment increased by 0.4% primarily due to the sale of the non-core calcium carbonate product line in the fourth quarter of 2010. Gross margin percentage in the Animal Nutrition and Health segment decreased by 1.2%, principally from increases in the cost of certain petro-chemical raw materials used to manufacture choline, and temporary operating inefficiencies at certain of the Company’s choline plants.

Operating Expenses

Operating expenses for the nine months ended September 30, 2011 were $22,626, as compared to $20,810 for the nine months ended September 30, 2010, an increase of $1,816 or 8.7%. This increase was primarily due to costs related to the Aberco acquisition, increased headcount, other payroll related expenses, and consultancy fees incurred to study acquisition opportunities. Operating expenses were 10.2% of sales or 1.0 percentage point less than the operating expenses as a percent of sales incurred in last year's comparable period. During the nine months ended September 30, 2011 and 2010, the Company spent $2,257 and $2,331 respectively, on research and development programs, substantially all of which pertained to the Company’s Food, Pharma & Nutrition and Animal Nutrition & Health segments.

Business Segment Earnings From Operations

Earnings from operations for the nine months ended September 30, 2011 increased to $42,532 as compared to $35,953 for the nine months ended September 30, 2010, an increase of $6,579 or 18.3%. This increase was principally driven by increased sales volumes over the prior year comparable period, partially offset by higher raw material costs, increased operating expenses, and temporary operating inefficiencies at certain of the Company’s choline plants. Earnings from operations as a percentage of sales (“operating margin”) for the nine months ended September 30, 2011 decreased to 19.1% from 19.4% for the nine months ended September 30, 2010. The Company is continuing to focus on leveraging its plant capabilities, driving efficiencies from core volume growth, broadening product applications of human and animal health specialty products into both the domestic and international markets, as well as capitalizing logistically on the Company’s varied choline production capabilities. Earnings from operations for the Specialty Products segment were $13,595, an increase of $2,210 or 19.4%, primarily due to the above-noted higher sales of ethylene oxide and propylene oxide, operating efficiencies from increased volumes and a favorable product mix, partially offset by the aforementioned higher raw material costs and certain costs related to the Aberco acquisition. Earnings from operations for Food, Pharma & Nutrition were $8,495, an increase of $1,197 or 16.4%, due largely to the above-noted increased sales volumes, partially offset by an unfavorable product mix in the domestic food market. Earnings from operations for Animal Nutrition & Health increased by $3,172 to $20,442, an 18.4% increase from the prior year comparable period, principally due to the aforementioned increased sales volumes. This was partially offset by increases in the cost of certain petro-chemical raw materials used to manufacture choline, and temporary operating inefficiencies at certain of the Company’s choline plants.

 
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Other Expenses (Income)

Interest income totaled $179 for the nine months ended September 30, 2011 as compared to $212 for the nine months ended September 30, 2010.  Interest expense was $72 for the nine months ended September 30, 2011 as compared to $63 for the nine months ended September 30, 2010. Other income of $327 for the nine months ended September 30, 2011 is primarily the result of a net gain of $188 related to the sale of a non-core calcium carbonate product line and favorable fluctuations in foreign currency exchange rates between the U.S. dollar (the reporting currency) and functional foreign currencies.

Income Tax Expense

The Company’s effective tax rate for the nine months ended September 30, 2011 and 2010 was 31.9% and 34.0%, respectively. This decrease in the effective tax rate is primarily attributable to a change in apportionment relating to state income taxes and the timing of certain tax credits.

Net Earnings

Principally as a result of the above-noted increase in sales volume and a lower effective tax rate, partially offset by higher costs of certain raw materials, increased operating expenses, and temporary operating inefficiencies at certain of the Company’s choline plants, net earnings were $29,269 for the nine months ended September 30, 2011, as compared with $23,861 for the nine months ended September 30, 2010, an increase of 22.7%.

 
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FINANCIAL CONDITION

LIQUIDITY AND CAPITAL RESOURCES

Contractual Obligations

The Company's contractual obligations and commitments principally include obligations associated with future minimum non-cancelable operating lease obligations, long-term debt obligations, interest payment obligations and purchase obligations principally related to open purchase orders for inventory not yet received or recorded on our balance sheet.

The Company knows of no current or pending demands on, or commitments for, its liquid assets that will materially affect its liquidity.

During the nine months ended September 30, 2011, there were no material changes outside the ordinary course of business in the specified contractual obligations set forth in our Annual Report on Form 10-K for the year ended December 31, 2010. The Company expects its operations to continue generating sufficient cash flow to fund working capital requirements and necessary capital investments. The Company is actively pursuing additional acquisition candidates. The Company could seek additional bank loans or access to financial markets to fund such acquisitions, its operations, working capital, necessary capital investments or other cash requirements should it deem it necessary to do so.

Cash

Cash and cash equivalents increased to $104,872 at September 30, 2011 from $77,253 at December 31, 2010, primarily resulting from the information detailed below. Working capital amounted to $137,634 at September 30, 2011 as compared to $100,144 at December 31, 2010, an increase of $37,490.

Operating Activities

Cash flows from operating activities provided $34,080 for the nine months ended September 30, 2011 compared to $29,331 for the nine months ended September 30, 2010. The increase in cash flows from operating activities was largely due to higher net earnings. These were partially offset by normal changes in various components of working capital, particularly in accounts receivable as related to higher sales and inventories as related to increased petro-chemical raw material costs.

Investing Activities

Capital expenditures were $4,851 for the nine months ended September 30, 2011 compared to $6,004 for the nine months ended September 30, 2010.

Financing Activities

The Company has an approved stock repurchase program. The total authorization under this program is 3,763,038 shares. Since the inception of the program, a total of 2,010,488 shares have been purchased, none of which remained in treasury at September 30, 2011 or 2010. During the nine months ended September 30, 2011, a total of 19,545 shares have been purchased at an average cost of $5.55 per share. 16,830 of these shares were related to the repurchase of forfeited restricted shares. The Company intends to acquire shares from time to time at prevailing market prices if and to the extent it deems it advisable to do so based on its assessment of corporate cash flow, market conditions and other factors.

 
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The Company and its principal bank have a Loan Agreement (the “European Loan Agreement”) providing for an unsecured term loan of $10,199 (the “European Term Loan”). The European Term Loan is payable in equal monthly installments of principal, each equal to 1/84th of the principal of the European Term Loan, together with accrued interest, with remaining principal and interest payable at maturity. Effective April 30, 2010, the European Term Loan was renewed with a new maturity date of May 1, 2014, and is subject to a monthly interest rate equal to EURIBOR plus 1%.  At September 30, 2011, this interest rate was 2.35%. At September 30, 2011, the European Term Loan had an outstanding balance of €2,857, translated to $3,885. The European Loan Agreement also provides for a short-term revolving credit facility of €3,000, translated to $4,079 as of September 30, 2011 (the "European Revolving Facility"). The European Revolving Facility is subject to a monthly interest rate equal to EURIBOR plus 1.45%, and accrued interest is payable monthly. No amounts are outstanding on the European Revolving Facility as of the date hereof. The European Revolving Facility has been renewed with a new maturity date of May 31, 2012. Management believes that such facility will be renewed in the normal course of business.

The Company and its principal bank have a Loan Agreement (the “Loan Agreement”), which provides for a short-term revolving credit facility of $6,000 (the "Revolving Facility"). The Revolving Facility is subject to a monthly interest rate equal to LIBOR plus 1%, and accrued interest is payable monthly. At September 30, 2010, this interest rate was 1.24%.  No amounts are outstanding on the Revolving Facility as of the date hereof.  The Revolving Facility has been renewed with a new maturity date of May 31, 2012.  Management believes that such facility will be renewed in the normal course of business.

Proceeds from stock options exercised and restricted shares purchased totaled $2,600 and $2,486 for the nine months ended September 30, 2011 and 2010, respectively. Dividend payments were $4,310 and $3,091 for the nine months ended September 30, 2011 and 2010, respectively.

Other Matters Impacting Liquidity

The Company currently provides postretirement benefits in the form of a retirement medical plan under a collective bargaining agreement covering eligible retired employees of its Verona, Missouri facility. The amount recorded on the Company’s balance sheet as of September 30, 2011 for this obligation is $1,393. The postretirement plan is not funded. Historical cash payments made under such plan have typically been less than $100 per year.

Critical Accounting Policies

There were no changes to the Company’s Critical Accounting Policies, as described in its December 31, 2010 Annual Report on Form 10-K, during the nine months ended September 30, 2011.

 
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Related Party Transactions

The Company was not engaged in related party transactions during the nine months ended September 30, 2011.

 
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Item 3.
Quantitative and Qualitative Disclosures about Market Risk

Cash and cash equivalents are held primarily in noninterest-bearing demand deposit accounts, which are currently fully insured by the Federal Deposit Insurance Corporation (“FDIC”). The Company has no derivative financial instruments or derivative commodity instruments, nor does the Company have any financial instruments entered into for trading or hedging purposes. As of September 30, 2011, the Company’s borrowings were under a bank term loan bearing interest at EURIBOR plus 1.00%. A 100 basis point increase or decrease in interest rates, applied to the Company’s borrowings at September 30, 2011, would result in an increase or decrease in annual interest expense and a corresponding reduction or increase in cash flow of approximately $39. The Company is exposed to market risks for changes in foreign currency rates and has exposure to commodity price risks, including prices of our primary raw materials. Our objective is to seek a reduction in the potential negative earnings impact of changes in foreign exchange rates and raw material pricing arising in our business activities. The Company manages these financial exposures, where possible, through pricing and operational means. Our practices may change as economic conditions change.

 
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Item 4.
Controls and Procedures

 
(a)
Evaluation of Disclosure Controls and Procedures

As required by Rule 13a-15 under the Securities Exchange Act of 1934 (the “Exchange Act”), we carried out an evaluation of the effectiveness of the design and operation of our disclosure controls and procedures, as of the end of the period covered by this report on Form 10-Q. This evaluation was carried out under the supervision and with the participation of our management, including our President and Chief Executive Officer and our Chief Financial Officer. Based upon that evaluation, management concluded that our disclosure controls and procedures are effective to ensure that information required to be disclosed in the reports that we file or submit under the Exchange Act is accumulated and communicated to management (including the chief executive officer and chief financial officer) to allow timely decisions regarding required disclosure and that our disclosure controls and procedures are effective to give reasonable assurance that the information required to be disclosed by us in reports that we file under the Exchange Act is recorded, processed, summarized and reported within the time periods specified in the rules and forms of the Securities and Exchange Commission.

 
(b)
Changes in Internal Controls
 
During the most recent fiscal quarter, there has been no significant change in the Company’s internal control over financial reporting that has materially affected, or is reasonably likely to materially affect, the Company’s internal control over financial reporting.

 
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Part II.
Other Information

Item 1A.
Risk Factors

There have been no material changes in the Risk Factors identified in the Company’s Annual Report on Form 10-K for the year ended December 31, 2010.

Item 4.
Reserved.

Item 6.
Exhibits

 
Exhibit 31.1
Certification of Chief Executive Officer pursuant to Rule 13a-14(a).

 
Exhibit 31.2
Certification of Chief Financial Officer pursuant to Rule 13a-14(a).

 
Exhibit 32.1
Certification of Chief Executive Officer pursuant to Rule 13a-14(b) and Section 1350 of Chapter 63 of Title 18 of the United States Code.

 
Exhibit 32.2
Certification of Chief Financial Officer pursuant to Rule 13a-14(b) and Section 1350 of Chapter 63 of Title 18 of the United States Code.
 
 
101.INS
XBRL Instance Document

 
101.SCH
XBRL Taxonomy Extension Schema Document

 
101.CAL
XBRL Taxonomy Extension Calculation Linkbase Document
 
 
101.LAB
XBRL Taxonomy Extension Label Linkbase Document

 
101.PRE
XBRL Taxonomy Extension Presentation Linkbase Document

SIGNATURES

Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

 
BALCHEM CORPORATION
   
 
By: /s/ Dino A. Rossi
 
Dino A. Rossi, Chairman, President and
 
Chief Executive Officer
 
Date: November 8, 2011
 
 
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Exhibit Index

Exhibit No.
Description

Certification of Chief Executive Officer pursuant to Rule 13a-14(a).

Certification of Chief Financial Officer pursuant to Rule 13a-14(a).

Certification of Chief Executive Officer pursuant to Rule 13a-14(b) and Section 1350 of Chapter 63 of Title 18 of the United States Code.

Certification of Chief Financial Officer pursuant to Rule 13a-14(b) and Section 1350 of Chapter 63 of Title 18 of the United States Code.
 
101.INS
XBRL Instance Document

101.SCH
XBRL Taxonomy Extension Schema Document

101.CAL
XBRL Taxonomy Extension Calculation Linkbase Document
 
101.LAB
XBRL Taxonomy Extension Label Linkbase Document

101.PRE
XBRL Taxonomy Extension Presentation Linkbase Document
 
 
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