a6089627.htm
SECURITIES
AND EXCHANGE COMMISSION
Washington,
D.C. 20549
FORM
10-Q
x
|
QUARTERLY
REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF
1934
|
For
the quarterly period ended September 30, 2009
or
o
|
TRANSITION
REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF
1934
|
For the transition period from
________________ to _______________________
Commission
file number 1-4347
ROGERS
CORPORATION
(Exact
name of Registrant as specified in its charter)
Massachusetts
|
|
06-0513860 |
(State
or other jurisdiction of
|
|
(I.
R. S. Employer
|
incorporation
or organization)
|
|
Identification
No.)
|
|
|
|
P.O.
Box 188, One Technology Drive, Rogers, Connecticut
|
|
06263-0188
|
(Address
of principal executive offices)
|
|
(Zip
Code)
|
Registrant's
telephone number, including area code: (860) 774-9605
Indicate
by check mark whether the registrant (1) has filed all reports required to be
filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the
preceding 12 months (or for such shorter period that the registrant was required
to file such reports), and (2) has been subject to such filing requirements for
the past 90 days. Yes x No o
Indicate
by check mark whether the registrant has submitted electronically and posted on
its corporate Web site, if any, every Interactive Data File required to be
submitted and posted pursuant to Rule 405 of Regulation S-T (§232.405 of this
chapter) during the preceding 12 months (or for such shorter period that the
registrant was required to submit and post such files). Yes o No o
Indicate
by check mark whether the registrant is a large accelerated filer, an
accelerated filer, a non-accelerated filer, or a smaller reporting company. See
the definitions of “large accelerated filer,” “accelerated filer” and “smaller
reporting company” in Rule 12b-2 of the Exchange Act.
|
Large
accelerated filer x
|
Accelerated
filer o
|
|
|
|
|
|
|
Non-accelerated
filer o (Do not check if
a smaller reporting company)
|
Smaller
reporting company o
|
|
Indicate
by check mark whether the registrant is a shell company (as defined in Rule
12b-2 of the Exchange Act).Yes
o No x
The number
of shares outstanding of the registrant's common stock as of October 23, 2009
was 15,741,113.
ROGERS
CORPORATION
FORM
10-Q
September
30, 2009
|
TABLE
OF CONTENTS
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3 |
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4 |
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5 |
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6 |
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23 |
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33 |
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33 |
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34 |
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34 |
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35 |
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36 |
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Exhibits:
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Exhibit
10.1
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Form
of Non-Qualified Stock Option (For Officers and
Employees)
|
|
Exhibit
10.2
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Form
of Performance-Based Restricted Stock Award Agreement
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Exhibit
10.3
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Form
of Restricted Stock Agreement
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|
Exhibit
10.4
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First
Amendment to the Rogers Corporation Amended and Restated Pension
Restoration Plan
|
|
Exhibit
10.5
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First
Amendment to the Rogers Corporation Voluntary Deferred Compensation Plan
for Non-Management Directors
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|
Exhibit
10.6
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Second
Amendment to the Rogers Corporation Voluntary Deferred Compensation Plan
for Key Employees
|
|
Exhibit
23.1
|
Consent
of National Economic Research Associates, Inc.
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Exhibit
23.2
|
Consent
of Marsh U.S.A., Inc.
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Exhibit
31(a)
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Certification
of President and CEO pursuant to Section 302 of the Sarbanes-Oxley Act of
2002
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Exhibit
31(b)
|
Certification
of Vice President, Finance and CFO pursuant to Section 302 of the
Sarbanes-Oxley Act of 2002
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|
Exhibit
32
|
Certification
of President and CEO and Vice President, Finance and CFO pursuant to
Section 906 of the Sarbanes-Oxley Act of
2002
|
ROGERS
CORPORATION
(Unaudited)
(Dollars
in thousands, except per share amounts)
|
|
Three
Months Ended
|
|
|
Nine
Months Ended
|
|
|
|
September
30,
2009
|
|
|
September
28,
2008
|
|
|
September
30,
2009
|
|
|
September
28,
2008
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
sales
|
|
$ |
81,019 |
|
|
$ |
96,317 |
|
|
$ |
213,862 |
|
|
$ |
286,788 |
|
Cost
of sales
|
|
|
56,422 |
|
|
|
65,771 |
|
|
|
158,293 |
|
|
|
194,394 |
|
Gross
margin
|
|
|
24,597 |
|
|
|
30,546 |
|
|
|
55,569 |
|
|
|
92,394 |
|
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|
|
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|
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|
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|
|
|
|
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|
Selling
and administrative expenses
|
|
|
16,390 |
|
|
|
19,987 |
|
|
|
51,941 |
|
|
|
55,906 |
|
Research
and development expenses
|
|
|
3,812 |
|
|
|
5,719 |
|
|
|
13,526 |
|
|
|
16,920 |
|
Restructuring
and impairment charges
|
|
|
189 |
|
|
|
- |
|
|
|
18,111 |
|
|
|
- |
|
Operating
income (loss)
|
|
|
4,206 |
|
|
|
4,840 |
|
|
|
(28,009 |
) |
|
|
19,568 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Equity
income in unconsolidated joint ventures
|
|
|
2,287 |
|
|
|
2,536 |
|
|
|
3,494 |
|
|
|
5,145 |
|
Other
income (expense), net
|
|
|
212 |
|
|
|
570 |
|
|
|
(110 |
) |
|
|
2,256 |
|
Realized
investment gain (loss):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other-than-temporary
impairments
|
|
|
- |
|
|
|
- |
|
|
|
(5,301 |
) |
|
|
- |
|
Portion
of losses in other comprehensive income
|
|
|
- |
|
|
|
- |
|
|
|
4,848 |
|
|
|
- |
|
Net
impairment gain (loss)
|
|
|
- |
|
|
|
- |
|
|
|
(453 |
) |
|
|
- |
|
Interest
income, net
|
|
|
81 |
|
|
|
583 |
|
|
|
368 |
|
|
|
2,013 |
|
Acquisition
gain
|
|
|
- |
|
|
|
- |
|
|
|
2,908 |
|
|
|
- |
|
Income
(loss) from continuing operations before income taxes
|
|
|
6,786 |
|
|
|
8,529 |
|
|
|
(21,802 |
) |
|
|
28,982 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
tax expense
|
|
|
455 |
|
|
|
1,422 |
|
|
|
48,118 |
|
|
|
7,572 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
(loss) from continuing operations
|
|
|
6,331 |
|
|
|
7,107 |
|
|
|
(69,920 |
) |
|
|
21,410 |
|
|
|
|
|
|
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|
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|
|
|
|
|
|
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|
Income
from discontinued operations, net of taxes
|
|
|
- |
|
|
|
838 |
|
|
|
- |
|
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|
1,251 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
income (loss)
|
|
$ |
6,331 |
|
|
$ |
7,945 |
|
|
|
(69,920 |
) |
|
$ |
22,661 |
|
|
|
|
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Basic
net income (loss) per share:
|
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Income
(loss) from continuing operations
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$ |
0.40 |
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|
$ |
0.46 |
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|
$ |
(4.46 |
) |
|
$ |
1.36 |
|
Income
from discontinued operations, net
|
|
|
- |
|
|
|
0.05 |
|
|
|
- |
|
|
|
0.08 |
|
Net
income (loss)
|
|
$ |
0.40 |
|
|
$ |
0.51 |
|
|
$ |
(4.46 |
) |
|
$ |
1.44 |
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted
net income (loss) per share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
(loss) from continuing operations
|
|
$ |
0.40 |
|
|
$ |
0.46 |
|
|
$ |
(4.46 |
) |
|
$ |
1.35 |
|
Income
from discontinued operations, net
|
|
|
- |
|
|
|
0.05 |
|
|
|
- |
|
|
|
0.08 |
|
Net
income (loss)
|
|
$ |
0.40 |
|
|
$ |
0.51 |
|
|
$ |
(4.46 |
) |
|
$ |
1.43 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Shares
used in computing:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
|
|
|
15,712,724 |
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|
15,580,678 |
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15,674,898 |
|
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|
15,748,032 |
|
Diluted
|
|
|
15,736,318 |
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15,706,531 |
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|
15,674,898 |
|
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|
15,816,923 |
|
The accompanying notes are an
integral part of the condensed consolidated financial statements.
ROGERS
CORPORATION
(Unaudited)
(Dollars in thousands, except share
amounts)
|
|
September
30,
2009
|
|
|
December
31,
2008
|
|
Assets
|
|
|
|
|
|
|
Current
assets
|
|
|
|
|
|
|
Cash
and cash equivalents
|
|
$ |
42,306 |
|
|
$ |
70,170 |
|
Short-term
investments
|
|
|
1,001 |
|
|
|
455 |
|
Accounts
receivable, less allowance for doubtful accounts
of
$3,999 and $1,171
|
|
|
52,428 |
|
|
|
44,492 |
|
Accounts
receivable from joint ventures
|
|
|
2,726 |
|
|
|
3,185 |
|
Accounts
receivable, other
|
|
|
1,558 |
|
|
|
2,765 |
|
Inventories
|
|
|
34,734 |
|
|
|
41,617 |
|
Prepaid
income taxes
|
|
|
1,967 |
|
|
|
1,579 |
|
Deferred
income taxes
|
|
|
- |
|
|
|
9,803 |
|
Asbestos-related
insurance receivables
|
|
|
4,632 |
|
|
|
4,632 |
|
Assets
held for sale
|
|
|
6,400 |
|
|
|
- |
|
Other
current assets
|
|
|
6,243 |
|
|
|
5,595 |
|
Total
current assets
|
|
|
153,995 |
|
|
|
184,293 |
|
|
|
|
|
|
|
|
|
|
Property,
plant and equipment, net of accumulated depreciation
of
$169,104 and $165,701
|
|
|
129,153 |
|
|
|
145,222 |
|
Investments
in unconsolidated joint ventures
|
|
|
32,084 |
|
|
|
31,051 |
|
Deferred
income taxes
|
|
|
- |
|
|
|
37,939 |
|
Goodwill
and other intangibles
|
|
|
10,353 |
|
|
|
9,634 |
|
Asbestos-related
insurance receivables
|
|
|
19,416 |
|
|
|
19,416 |
|
Long-term
marketable securities
|
|
|
38,648 |
|
|
|
42,945 |
|
Investments,
other
|
|
|
5,000 |
|
|
|
- |
|
Other
long-term assets
|
|
|
5,044 |
|
|
|
4,933 |
|
Total
assets
|
|
$ |
393,693 |
|
|
$ |
475,433 |
|
|
|
|
|
|
|
|
|
|
Liabilities
and Shareholders’ Equity
|
|
|
|
|
|
|
|
|
Current
liabilities
|
|
|
|
|
|
|
|
|
Accounts
payable
|
|
$ |
11,628 |
|
|
$ |
11,619 |
|
Accrued
employee benefits and compensation
|
|
|
18,791 |
|
|
|
23,378 |
|
Accrued
income taxes payable
|
|
|
1,447 |
|
|
|
1,318 |
|
Asbestos-related
liabilities
|
|
|
4,632 |
|
|
|
4,632 |
|
Other
current liabilities
|
|
|
9,721 |
|
|
|
18,889 |
|
Total
current liabilities
|
|
|
46,219 |
|
|
|
59,836 |
|
|
|
|
|
|
|
|
|
|
Pension
liability
|
|
|
35,683 |
|
|
|
43,683 |
|
Retiree
health care and life insurance benefits
|
|
|
7,793 |
|
|
|
7,793 |
|
Asbestos-related
liabilities
|
|
|
19,644 |
|
|
|
19,644 |
|
Deferred
income taxes
|
|
|
265 |
|
|
|
- |
|
Other
long-term liabilities
|
|
|
8,438 |
|
|
|
8,333 |
|
|
|
|
|
|
|
|
|
|
Shareholders’
Equity
|
|
|
|
|
|
|
|
|
Capital
Stock - $1 par value; 50,000,000 authorized shares; 15,739,778
and
15,654,123
shares issued and outstanding
|
|
|
15,740 |
|
|
|
15,654 |
|
Additional
paid-in capital
|
|
|
24,425 |
|
|
|
19,264 |
|
Retained
earnings
|
|
|
253,423 |
|
|
|
323,343 |
|
Accumulated
other comprehensive loss
|
|
|
(17,937 |
) |
|
|
(22,117 |
) |
Total
shareholders' equity
|
|
|
275,651 |
|
|
|
336,144 |
|
Total
liabilities and shareholders' equity
|
|
$ |
393,693 |
|
|
$ |
475,433 |
|
The
accompanying notes are an integral part of the condensed consolidated financial
statements.
ROGERS
CORPORATION
(Unaudited)
(Dollars in
thousands)
|
|
Nine
Months Ended
|
|
|
|
September
30,
2009
|
|
|
September
28,
2008
|
|
Operating
Activities:
|
|
|
|
|
|
|
Net
income (loss)
|
|
$ |
(69,920 |
) |
|
$ |
22,661 |
|
Income
from discontinued operations
|
|
|
- |
|
|
|
(1,251 |
) |
Adjustments
to reconcile net income (loss) to cash provided by operating
activities:
|
|
|
|
|
|
|
|
|
Depreciation
and amortization
|
|
|
13,567 |
|
|
|
13,854 |
|
Stock-based
compensation expense
|
|
|
4,021 |
|
|
|
4,696 |
|
Excess
tax benefit related to stock award plans
|
|
|
- |
|
|
|
(316 |
) |
Deferred
income taxes
|
|
|
48,006 |
|
|
|
(3,799 |
) |
Equity
in undistributed income of unconsolidated joint ventures,
net
|
|
|
(3,494 |
) |
|
|
(5,145 |
) |
Dividends
received from unconsolidated joint ventures
|
|
|
2,669 |
|
|
|
6,277 |
|
Impairment
charges
|
|
|
13,484 |
|
|
|
- |
|
Gain
on acquisition
|
|
|
(2,908 |
) |
|
|
- |
|
Other
non-cash activity
|
|
|
- |
|
|
|
(614 |
) |
Changes
in operating assets and liabilities excluding effects of
acquisition
and disposition of businesses:
|
|
|
|
|
|
|
|
|
Accounts
receivable
|
|
|
(5,771 |
) |
|
|
10,217 |
|
Accounts
receivable, joint ventures
|
|
|
459 |
|
|
|
1,928 |
|
Inventories
|
|
|
9,213 |
|
|
|
6,429 |
|
Pension
contribution
|
|
|
(8,000 |
) |
|
|
(4,080 |
) |
Other
current assets
|
|
|
(736 |
) |
|
|
2,222 |
|
Accounts
payable and other accrued expenses
|
|
|
(13,844 |
) |
|
|
(8,657 |
) |
Other,
net
|
|
|
(74 |
) |
|
|
3,157 |
|
Net
cash provided by (used in) operating activities of continuing
operations
|
|
|
(13,328 |
) |
|
|
47,579 |
|
Net
cash provided by operating activities of discontinued
operations
|
|
|
- |
|
|
|
727 |
|
Net
cash provided by (used in) operating activities
|
|
|
(13,328 |
) |
|
|
48,306 |
|
|
|
|
|
|
|
|
|
|
Investing
Activities:
|
|
|
|
|
|
|
|
|
Capital
expenditures
|
|
|
(9,225 |
) |
|
|
(13,975 |
) |
Acquisition
of business
|
|
|
(7,400 |
) |
|
|
- |
|
Investment
activity, other
|
|
|
(5,000 |
) |
|
|
- |
|
Purchases
of short-term investments
|
|
|
- |
|
|
|
(132,690 |
) |
Proceeds
from short-term investments
|
|
|
5,050 |
|
|
|
131,590 |
|
Net
cash used in investing activities of continuing operations
|
|
|
(16,575 |
) |
|
|
(15,075 |
) |
Net
cash used in investing activities of discontinued
operations
|
|
|
- |
|
|
|
(443 |
) |
Net
cash used in investing activities
|
|
|
(16,575 |
) |
|
|
(15,518 |
) |
|
|
|
|
|
|
|
|
|
Financing
Activities:
|
|
|
|
|
|
|
|
|
Proceeds
from sale of capital stock, net
|
|
|
651 |
|
|
|
3,005 |
|
Excess
tax benefit related to stock award plans
|
|
|
- |
|
|
|
316 |
|
Proceeds
from issuance of shares to employee stock purchase plan
|
|
|
672 |
|
|
|
1,051 |
|
Purchase
of stock from shareholders
|
|
|
- |
|
|
|
(30,000 |
) |
Net
cash provided by (used in) financing activities
|
|
|
1,323 |
|
|
|
(25,628 |
) |
|
|
|
|
|
|
|
|
|
Effect
of exchange rate fluctuations on cash
|
|
|
716 |
|
|
|
926 |
|
|
|
|
|
|
|
|
|
|
Net
increase (decrease) in cash and cash equivalents
|
|
|
(27,864 |
) |
|
|
8,086 |
|
|
|
|
|
|
|
|
|
|
Cash
and cash equivalents at beginning of year
|
|
|
70,170 |
|
|
|
36,328 |
|
|
|
|
|
|
|
|
|
|
Cash
and cash equivalents at end of quarter
|
|
$ |
42,306 |
|
|
$ |
44,414 |
|
|
|
|
|
|
|
|
|
|
Supplemental
disclosure of noncash investing activities:
|
|
|
|
|
|
|
|
|
Contribution
of shares to fund employee stock purchase plan
|
|
$ |
316 |
|
|
$ |
911 |
|
The
accompanying notes are an integral part of the condensed consolidated financial
statements.
ROGERS
CORPORATION
(Unaudited)
Note
1 - Basis of Presentation
The
accompanying unaudited condensed consolidated financial statements have been
prepared in accordance with U.S. generally accepted accounting principles for
interim financial information. Accordingly, these statements do not include all
of the information and footnotes required by U.S. generally accepted accounting
principles for complete financial statements. In our opinion, the
accompanying statements of financial position and related interim statements of
operations and cash flows include all normal recurring adjustments necessary for
their fair presentation in accordance with U.S. generally accepted accounting
principles. All significant intercompany transactions have been
eliminated.
Interim
results are not necessarily indicative of results for a full
year. For further information regarding our accounting policies,
refer to the audited consolidated financial statements and footnotes thereto
included in our Form 10-K for the fiscal year ended December 31,
2008.
As of the
fourth quarter of 2008, all interim and year-end periods end on the last
calendar day of that particular month. Historically, we used a 52- or
53-week fiscal calendar ending on the Sunday closest to the last day in December
of each year.
Note
2 – Fair Value Measurements
The
accounting guidance for fair value measurements establishes a three-tier fair
value hierarchy, which prioritizes the inputs used in measuring fair
value.
·
|
Level
1 – Quoted prices in active markets for identical assets or
liabilities.
|
·
|
Level
2 – Inputs other than Level 1 that are observable, either directly or
indirectly, such as quoted prices for similar assets or liabilities;
quoted prices in markets that are not active; or other inputs that are
observable or can be corroborated by observable market data for
substantially the full term of the assets or
liabilities.
|
·
|
Level
3 – Unobservable inputs that are supported by little or no market activity
and that are significant to the fair value of the assets or
liabilities.
|
Assets
measured at fair value on a recurring basis during the period, categorized by
the level of inputs used in the valuation, include:
(Dollars
in thousands)
|
|
Carrying
amount as of
September
30, 2009
|
|
|
Level
1
|
|
|
Level
2
|
|
|
Level
3
|
|
Auction
rate securities
|
|
$ |
39,649 |
|
|
$ |
- |
|
|
$ |
- |
|
|
$ |
39,649 |
|
Foreign
currency option contracts
|
|
$ |
1,606 |
|
|
$ |
- |
|
|
$ |
1,606 |
|
|
$ |
- |
|
Additional
guidance issued in April 2009 indicates that an other-than-temporary impairment
must be recognized in earnings for a security in an unrealized loss position
when an entity either (a) has the intent to sell the security or
(b) more likely than not will be required to sell the security before its
anticipated recovery. Prior to the adoption of this guidance, we were
required to record an other-than-temporary impairment for a security in an
unrealized loss position unless we could assert that we had both the intent and
ability to hold the security for a period of time sufficient to allow for a
recovery of its cost basis.
When an
other-than-temporary impairment of a security has occurred, the amount of the
other-than-temporary impairment recognized in earnings depends on whether we
intend to sell the security or more likely than not will be required to sell the
security before recovery of its cost basis. If we do not intend to sell the
security and it is not more likely than not that we will be required to sell the
security before the recovery of its cost basis, the other-than-temporary loss
should be separated into the amount representing the credit loss and the amount
related to all other factors. The amount representing the credit loss
is recognized in earnings, and as long as the factors above are not met, the
remaining amount is recorded in other comprehensive income.
Auction
Rate Securities
At
year-end 2007, we classified our auction rate securities as available-for-sale
and recorded them at fair value as determined in the active market at the
time. However, due to events in the credit markets, the auctions
failed during the first quarter of 2008 for the auction rate securities that we
held at the end of the first quarter, and all of our auction rate securities
have been in a loss position since that time. Accordingly, the
securities changed from a Level 1 valuation to a Level 3 valuation.
As of the
end of the third quarter of 2009, approximately $9.5 million of auction rate
securities have been redeemed at par value, including approximately $5.1 million
in the first nine months of 2009. As of September 30, 2009, the par
value of our remaining auction rate securities was $45.0 million, which was
comprised 97% of student loan-backed auction rate securities and 3% of
municipality-backed auction rate securities. We performed a fair
value assessment of these securities based on a discounted cash flow model,
utilizing various assumptions that included estimated interest rates,
probabilities of successful auctions, the timing of cash flows, and the quality
and level of collateral of the securities. These inputs were chosen
based on our current understanding of the expectations of the market and are
consistent with the assumptions utilized during our assessment of these
securities at year-end 2008. This analysis resulted in an
insignificant change in the fair value of our auction rate securities in the
third quarter of 2009 and a total impairment of $5.3 million overall on our
current portfolio.
We have
concluded that the impairment on the auction rate securities is
other-than-temporary and should be separated into two amounts, one amount
representing a credit loss for $0.5 million and one amount representing an
impairment due to all other factors for $4.8 million. The credit loss
is primarily based on the underlying ratings of the securities. As
described above, we have determined that the amount representing the credit loss
on our auction rate securities should be recorded in earnings, while the
remaining impairment amount should be recorded in other comprehensive income
(loss) in the equity section of our condensed consolidated statements of
financial position, as we do not have the intent to sell the impaired
investments, nor do we believe that it is more likely than not that we will be
required to sell these investments before the recovery of their cost
basis.
Additionally,
due to our belief that it may take over twelve months for the auction rate
securities market to recover, we have classified the auction rate securities as
long-term assets, with the exception of securities maturing within 12 months,
which we classify as short-term investments. As of September 30,
2009, this amount is $1.0 million. The securities that we hold have
maturities ranging from 6 to 39 years.
The
reconciliation of our assets measured at fair value on a recurring basis using
unobservable inputs (Level 3) is as follows:
(Dollars
in thousands)
|
|
Auction
Rate Securities
|
|
Balance
at December 31, 2008
|
|
$ |
43,400 |
|
Redeemed
at par
|
|
|
(5,050 |
) |
Reported
in other comprehensive loss
|
|
|
1,752 |
|
Reported
in earnings
|
|
|
(453 |
) |
Balance
at September 30, 2009
|
|
$ |
39,649 |
|
A
rollforward of credit losses recognized in earnings is as follows:
(Dollars
in thousands)
|
|
Credit
Losses
|
|
Balance
at June 30, 2009
|
|
$ |
472 |
|
Reduction
in credit losses due to redemptions
|
|
|
(19 |
) |
Balance
at September 30, 2009
|
|
$ |
453 |
|
These
securities currently earn interest at rates ranging from 1% to
2%. Upon the failure of these securities at auction, a penalty
interest rate is triggered. Since the securities we hold are
investment-grade securities, the penalty rates are market-based, and therefore
the aggregate interest rate that we earned has declined to 1% to 2% from a
historical rate of 3% to 7% due to reductions in the referenced interest rates
by the Federal government.
Foreign
Currency Option Derivatives
As further
explained below in Note 3 “Hedging Transactions and Derivative Financial
Instruments”, we are exposed to certain risks relating to our ongoing business
operations, and the primary risk managed using derivative instruments is foreign
currency exchange rate risk. The fair value of these foreign currency
option derivatives is based upon valuation models applied to current market
information such as strike price, spot rate, maturity date and volatility, and
by reference to market values resulting from an over-the-counter market or
obtaining market data for similar instruments with similar
characteristics.
Note
3 – Hedging Transactions and Derivative Financial Instruments
The
guidance for the accounting and disclosure of derivatives and hedging
transactions requires companies to recognize all of their derivative instruments
as either assets or liabilities in the statement of financial position at fair
value. The accounting for changes in the fair value (i.e., gains or
losses) of a derivative instrument depends on whether it has been designated and
qualifies as part of a hedging relationship, and further on the type of hedging
relationship. For those derivative instruments that are designated
and qualify as hedging instruments, a company must designate the hedging
instrument, based upon the exposure being hedged, as a fair value hedge, cash
flow hedge, or a hedge of a net investment in a foreign operation.
We are
exposed to certain risks relating to our ongoing business
operations. The primary risk managed by using derivative instruments
is foreign currency exchange rate risk. Option contracts on various
foreign currencies are entered into to manage the foreign currency exchange rate
risk on forecasted revenue denominated in foreign currencies.
We do not
use derivative financial instruments for trading or speculation
purposes.
We
designate certain foreign currency option contracts as cash flow hedges of
forecasted revenues.
For
derivative instruments that are designated and qualify as a cash flow hedge
(i.e., hedging the exposure to variability in expected future cash flows that is
attributable to a particular risk), the effective portion of the gain or loss on
the derivative instrument is reported as a component of other comprehensive
income and reclassified into earnings in the same line item associated with the
forecasted transaction and in the same period or periods during which the hedged
transaction affects earnings. The remaining gain or loss on the
derivative instrument in excess of the cumulative change in the present value of
the future cash flows of the hedged item, if any, are recognized in the
statement of operations during the current period. The ineffective
portion of a derivative instrument’s change in fair value is immediately
recognized in income.
As of the
close of the third quarter of 2009, we have entered into eight hedge
programs. Five of these programs are foreign currency cash flow
hedges to protect against the reduction in value of forecasted cash flows
resulting from U.S. dollar denominated sales in 2009 and 2010 by our Belgian
subsidiary, which uses the Euro as its functional currency. Our Belgian
subsidiary hedges portions of its forecasted revenues denominated in U.S.
dollars with option contracts. If the dollar weakens against the
Euro, the decrease in the present value of future foreign currency cash flows is
offset by gains in the fair value of the options contracts. We
also entered into programs to hedge the foreign currency exposure on our
condensed consolidated statements of financial position. The
remaining three programs, which do not qualify as cashflow hedges, are intended
to minimize foreign currency exposures on our condensed consolidated statements
of financial position.
Notional
Values of Derivative Instruments
|
Renminbi
|
CNY 25,000,000
|
U.S.
Dollar
|
USD 31,240,900
|
(Dollars
in thousands)
|
The
Effect of Derivative Instruments on the
Financial
Statements for the nine-month period
ended
September 30, 2009
|
|
|
Fair
Values of
Derivative
Instruments
for
the nine-month period
ended
September 30, 2009
|
|
Foreign
Exchange Option Contracts
|
Location
of gain (loss)
|
|
Amount
of
gain
(loss)
|
|
|
Other
Assets
|
|
|
|
|
|
|
|
|
|
Contracts
designated as hedging instruments
|
Other
comprehensive income
|
|
$ |
345 |
|
|
$ |
1,146 |
|
|
|
|
|
|
|
|
|
|
|
Contracts
not designated as hedging instruments
|
Other
income, net
|
|
|
(373 |
) |
|
|
460 |
|
Concentration
of Credit Risk
By using
derivative instruments, we are subject to credit and market risk. If
a counterparty fails to fulfill its performance obligations under a derivative
contract, our credit risk will equal the fair value of the derivative
instrument. Generally, when the fair value of a derivative contract is positive,
the counterparty owes the Company, thus creating a receivable risk for the
Company. We minimize counterparty credit (or repayment) risk by entering into
derivative transactions with major financial institutions of investment grade
credit rating.
Note
4 – Acquisition of Business
On April
30, 2009, we completed the acquisition of certain assets of MTI Global Inc.’s
(MTI Global) silicones business for $7.4 million. These assets
include product lines, technology and manufacturing equipment of MTI Global’s
Bremen, Germany and Richmond, Virginia plant locations.
The
acquisition-date fair value of the consideration transferred totaled $7.4
million in cash. The following table summarizes the estimated fair
values of the assets acquired and the liabilities assumed at the acquisition
date:
(Dollars
in thousands)
|
|
April
30,
2009
|
|
Net
accounts receivable
|
|
$ |
343 |
|
Inventory
|
|
|
2,039 |
|
Intangibles
|
|
|
720 |
|
Property,
plant and equipment
|
|
|
7,206 |
|
|
|
$ |
10,308 |
|
The fair
value of the identifiable assets acquired and liabilities assumed exceeded the
fair value of the consideration transferred. As a result, we
recognized a gain of $2.9 million, which is shown in our condensed consolidated
statements of operations.
Inventories
were as follows:
(Dollars
in thousands)
|
|
September
30,
2009
|
|
|
December
31,
2008
|
|
|
|
|
|
|
|
|
Raw
materials
|
|
$ |
10,243 |
|
|
$ |
9,914 |
|
Work-in-process
|
|
|
3,548 |
|
|
|
4,932 |
|
Finished
goods
|
|
|
20,943 |
|
|
|
26,771 |
|
|
|
$ |
34,734 |
|
|
$ |
41,617 |
|
Note
6 - Comprehensive Income and Accumulated Other Comprehensive Income
(Loss)
Comprehensive
income (loss) for the periods ended September 30, 2009 and September 28, 2008
was as follows:
|
|
Three
Months Ended
|
|
|
Nine
Months Ended
|
|
(Dollars
in thousands)
|
|
September
30,
2009
|
|
|
September
28,
2008
|
|
|
September
30,
2009
|
|
|
September
28,
2008
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
income (loss)
|
|
$ |
6,331 |
|
|
$ |
7,107 |
|
|
$ |
(69,920 |
) |
|
$ |
21,410 |
|
Foreign
currency translation adjustments
|
|
|
3,132 |
|
|
|
(4,571 |
) |
|
|
3,050 |
|
|
|
2,235 |
|
Unrealized
gain (loss) on investments
|
|
|
90 |
|
|
|
110 |
|
|
|
1,331 |
|
|
|
(946 |
) |
Unrealized
gain (loss) on derivative instruments
|
|
|
144 |
|
|
|
(33 |
) |
|
|
(201 |
) |
|
|
(33 |
) |
Comprehensive
income (loss)
|
|
$ |
9,697 |
|
|
$ |
2,613 |
|
|
$ |
(65,740 |
) |
|
$ |
22,666 |
|
The
components of accumulated other comprehensive income (loss) at September 30,
2009 and December 31, 2008 were as follows:
(Dollars
in thousands)
|
|
September
30,
2009
|
|
|
December
31,
2008
|
|
|
|
|
|
|
|
|
Foreign
currency translation adjustments
|
|
$ |
18,414 |
|
|
$ |
15,364 |
|
Funded
status of pension plans and other postretirement benefits, net of
tax
|
|
|
(33,935 |
) |
|
|
(33,935 |
) |
Unrealized
loss on marketable securities, net of tax
|
|
|
(2,761 |
) |
|
|
(4,092 |
) |
Unrealized
gain on derivatives
|
|
|
345 |
|
|
|
546 |
|
Accumulated
other comprehensive loss
|
|
$ |
(17,937 |
) |
|
$ |
(22,117 |
) |
Note
7 - Earnings Per Share
The
following table sets forth the computation of basic and diluted earnings per
share, for the periods indicated:
(In
thousands, except per share amounts)
|
|
Three
Months Ended
|
|
|
Nine
Months Ended
|
|
|
|
September
30,
2009
|
|
|
September
28,
2008
|
|
|
September
30,
2009
|
|
|
September
28,
2008
|
|
Numerator:
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
(loss) from continuing operations
|
|
$ |
6,331 |
|
|
$ |
7,107 |
|
|
$ |
(69,920 |
) |
|
$ |
21,410 |
|
Income
from discontinued operations, net of taxes
|
|
|
- |
|
|
|
838 |
|
|
|
- |
|
|
|
1,251 |
|
Net
income (loss)
|
|
$ |
6,331 |
|
|
$ |
7,945 |
|
|
$ |
(69,920 |
) |
|
$ |
22,661 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Denominator:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Denominator
for basic earnings per share - Weighted-average
shares
|
|
|
15,713 |
|
|
|
15,581 |
|
|
|
15,675 |
|
|
|
15,748 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Effect
of dilutive stock options
|
|
|
23 |
|
|
|
126 |
|
|
|
- |
|
|
|
69 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Denominator
for diluted earnings per share -
Adjusted weighted-average shares and assumed
conversions
|
|
|
15,736 |
|
|
|
15,707 |
|
|
|
15,675 |
|
|
|
15,817 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
net income (loss) per share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
(loss) from continuing operations
|
|
$ |
0.40 |
|
|
$ |
0.46 |
|
|
$ |
(4.46 |
) |
|
$ |
1.36 |
|
Income
from discontinued operations, net
|
|
|
- |
|
|
|
0.05 |
|
|
|
- |
|
|
|
0.08 |
|
Net
income (loss)
|
|
$ |
0.40 |
|
|
$ |
0.51 |
|
|
$ |
(4.46 |
) |
|
$ |
1.44 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted
net income (loss) per share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
(loss) from continuing operations
|
|
$ |
0.40 |
|
|
$ |
0.46 |
|
|
$ |
(4.46 |
) |
|
$ |
1.35 |
|
Income
from discontinued operations, net
|
|
|
- |
|
|
|
0.05 |
|
|
|
- |
|
|
|
0.08 |
|
Net
income (loss)
|
|
$ |
0.40 |
|
|
$ |
0.51 |
|
|
$ |
(4.46 |
) |
|
$ |
1.43 |
|
Note
8 – Stock-Based Compensation
Equity
Compensation Awards
Stock
Options
We
currently grant stock options under various equity compensation
plans. While we may grant options to employees that become
exercisable at different times or within different periods, we have generally
granted options to employees that vest and become exercisable in one-third
increments on the 2nd,
3rd and
4th
anniversaries of the grant dates. The maximum contractual term for
all options is generally ten years.
We use the
Black-Scholes option-pricing model to calculate the grant-date fair value of an
option. The fair value of options granted during the three and nine
month periods ended September 30, 2009 and September 28, 2008 were calculated
using the following weighted- average assumptions:
|
|
Three
Months Ended
|
|
|
Nine
Months Ended
|
|
|
|
September
30,
2009
|
|
|
September
28,
2008
|
|
|
September
30,
2009
|
|
|
September
28,
2008
|
|
Options
granted
|
|
|
25,450 |
|
|
|
-- |
|
|
|
356,375 |
|
|
|
321,772 |
|
Weighted
average exercise price
|
|
$ |
20.01 |
|
|
|
-- |
|
|
$ |
23.59 |
|
|
$ |
31.89 |
|
Weighted-average
grant date fair value
|
|
|
9.48 |
|
|
|
-- |
|
|
|
9.62 |
|
|
|
15.00 |
|
Assumptions:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Expected
volatility
|
|
|
48.28 |
% |
|
|
-- |
|
|
|
47.37 |
% |
|
|
39.82 |
% |
Expected
term (in years)
|
|
|
5.50 |
|
|
|
-- |
|
|
|
5.86 |
|
|
|
7.00 |
|
Risk-free
interest rate
|
|
|
2.88 |
% |
|
|
-- |
|
|
|
2.79 |
% |
|
|
3.28 |
% |
Expected
dividend yield
|
|
|
-- |
|
|
|
-- |
|
|
|
-- |
|
|
|
-- |
|
Expected volatility – In
determining expected volatility, we have considered a number of factors,
including historical volatility and implied volatility.
Expected term – We use
historical employee exercise data to estimate the expected term assumption for
the Black-Scholes valuation.
Risk-free interest rate – We
use the yield on zero-coupon U.S. Treasury securities for a period commensurate
with the expected term assumption as its risk-free interest rate.
Expected dividend yield – We
do not issue dividends on our common stock; therefore, a dividend yield of 0%
was used in the Black-Scholes model.
We
recognize expense using the straight-line attribution method for stock option
grants. The amount of stock-based compensation recognized during a
period is based on the value of the portion of the awards that are ultimately
expected to vest. Forfeitures are required to be estimated at the
time of grant and revised, if necessary, in subsequent periods if actual
forfeitures differ from those estimates. The term “forfeitures” is
distinct from “cancellations” or “expirations” and represents only the unvested
portion of the surrendered option. We currently expect, based on an
analysis of our historical forfeitures, a forfeiture rate of approximately 3%
and applied that rate to grants issued. This assumption will be
reviewed periodically and the rate will be adjusted as necessary based on these
reviews. Ultimately, the actual expense recognized over the vesting
period will only be for those shares that vest. During the three and
nine month period ended September 30, 2009 and September 28, 2008, we recognized
approximately $0.6 million and $2.8 million, respectively, and $0.6 million and
$3.7 million, respectively, of stock-based compensation expense.
A summary
of the activity under our stock option plans as of September 30, 2009 and
changes during the three month period then ended, is presented
below:
|
|
Options
Outstanding
|
|
|
Weighted-
Average
Exercise
Price
Per
Share
|
|
|
Weighted-
Average
Remaining
Contractual
Life
in Years
|
|
|
Aggregate
Intrinsic
Value
|
|
Options
outstanding at June 30, 2009
|
|
|
2,450,558 |
|
|
$ |
38.32 |
|
|
|
|
|
|
|
Options
granted
|
|
|
25,450 |
|
|
|
20.01 |
|
|
|
|
|
|
|
Options
exercised
|
|
|
(37,000 |
) |
|
|
17.70 |
|
|
|
|
|
|
|
Options
cancelled
|
|
|
(29,674 |
) |
|
|
35.07 |
|
|
|
|
|
|
|
Options
outstanding at September 30, 2009
|
|
|
2,409,334 |
|
|
|
38.38 |
|
|
|
6.5 |
|
|
$ |
3,182,438 |
|
Options
exercisable at September 30, 2009
|
|
|
1,592,603 |
|
|
|
41.64 |
|
|
|
5.2 |
|
|
|
910,670 |
|
Options
vested or expected to vest at September 30, 2009 *
|
|
|
2,384,832 |
|
|
|
38.44 |
|
|
|
6.5 |
|
|
|
3,114,285 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
* In
addition to the vested options, we expect a portion of the unvested options to
vest at some point in the future. Options expected to vest are
calculated by applying an estimated forfeiture rate to the unvested
options.
|
|
Options
Outstanding
|
|
|
Weighted-
Average
Exercise
Price
Per
Share
|
|
Options
outstanding at December 31, 2008
|
|
|
2,184,878 |
|
|
$ |
40.11 |
|
Options
granted
|
|
|
356,375 |
|
|
|
23.59 |
|
Options
exercised
|
|
|
(59,620 |
) |
|
|
17.45 |
|
Options
cancelled
|
|
|
(72,299 |
) |
|
|
35.15 |
|
Options
outstanding at September 30, 2009
|
|
|
2,409,334 |
|
|
|
|
|
During the
nine month period ended September 30, 2009, the total intrinsic value of options
exercised (i.e., the difference between the market price at time of exercise and
the price paid by the individual to exercise the options) was $0.2 million, and
the total amount of cash received from the exercise of these options was $1.0
million.
Restricted
Stock
In 2006,
we began granting restricted stock to certain key executives. This
restricted stock program is a performance based plan that awards shares of
common stock of the Company at the end of a three-year measurement
period. Awards associated with this program granted in 2007 and 2008
cliff vest at the end of the three-year period and eligible participants can be
awarded shares ranging from 0% to 200% of the original award amount, based on
defined performance measures associated with earnings per share. The
2009 grants cliff vest at the end of the three-year period and eligible
participants can be awarded shares ranging from 0% to 200% of the original award
amount, based on defined performance measures associated with a combined measure
using earnings per share, net sales and free cashflow.
We will
recognize compensation expense on these awards ratably over the vesting
period. The fair value of the award will be determined based on the
market value of the underlying stock price at the grant date. The
amount of compensation expense recognized over the vesting period will be based
on our projections of the performance measure over the requisite service period
and, ultimately, how that performance compares to the defined performance
measure. If, at any point during the vesting period, we conclude that
the ultimate result of this measure will change from that originally projected,
we will adjust the compensation expense accordingly and recognize the difference
ratably over the remaining vesting period.
|
|
Restricted
Shares
Outstanding
|
|
Non-vested
awards outstanding at December 31, 2008
|
|
|
78,950 |
|
Awards
granted
|
|
|
46,250 |
|
Awards
issued
|
|
|
(24,300 |
) |
Non-vested
shares outstanding at September 30, 2009
|
|
|
100,900 |
|
For the
three and nine month periods ended September 30, 2009 and September 28, 2008 we
recognized, minimal income and $0.1 million of expense, respectively, and
expense of $0.5 million and $0.6 million, respectively.
Employee
Stock Purchase Plan
We have an
employee stock purchase plan (ESPP) that allows eligible employees to purchase,
through payroll deductions, shares of our common stock at 85% of the fair market
value. The ESPP has two six month offering periods per year, the
first beginning in January and ending in June and the second beginning in July
and ending in December. The ESPP contains a look-back feature that
allows the employee to acquire stock at a 15% discount from the underlying
market price at the beginning or end of the respective period, whichever is
lower. We recognize compensation expense on this plan ratably over
the offering period based on the fair value of the anticipated number of shares
that will be issued at the end of each respective
period. Compensation expense is adjusted at the end of each offering
period for the actual number of shares issued. Fair value is
determined based on two factors: (i) the 15% discount amount on the underlying
stock’s market value on the first day of the respective plan period, and (ii)
the fair value of the look-back feature determined by using the Black-Scholes
model. We recognized approximately $0.1 million of compensation
expense associated with the plan in the three month periods ended September 30,
2009 and September 28, 2008, respectively, and approximately $0.3 million of
compensation expense associated with the nine month periods ended September 30,
2009 and September 28, 2008, respectively.
Note
9 – Pension Benefit and Other Postretirement Benefit Plans
Components
of Net Periodic Benefit Cost
The
components of net periodic benefit cost for the periods indicated
are:
(Dollars
in thousands)
|
|
Pension
Benefits
|
|
|
Retirement
Health and Life Insurance Benefits
|
|
|
|
Three
Months
Ended
|
|
|
Nine
Months
Ended
|
|
|
Three
Months
Ended
|
|
|
Nine
Months
Ended
|
|
Change
in benefit obligation:
|
|
September
30, 2009
|
|
|
September
28,
2008
|
|
|
September
30, 2009
|
|
|
September
28,
2008
|
|
|
September
30, 2009
|
|
|
September
28,
2008
|
|
|
September
30, 2009
|
|
|
September
28,
2008
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Service
cost
|
|
$ |
720 |
|
|
$ |
1,158 |
|
|
$ |
2,417 |
|
|
$ |
3,474 |
|
|
$ |
132 |
|
|
$ |
165 |
|
|
$ |
440 |
|
|
$ |
449 |
|
Interest
cost
|
|
|
2,103 |
|
|
|
1,985 |
|
|
|
6,273 |
|
|
|
5,955 |
|
|
|
135 |
|
|
|
139 |
|
|
|
405 |
|
|
|
349 |
|
Expected
return on plan assets
|
|
|
(2,121 |
) |
|
|
(2,601 |
) |
|
|
(6,243 |
) |
|
|
(7,803 |
) |
|
|
-- |
|
|
|
-- |
|
|
|
-- |
|
|
|
-- |
|
Amortization
of prior service cost
|
|
|
128 |
|
|
|
128 |
|
|
|
390 |
|
|
|
385 |
|
|
|
(156 |
) |
|
|
(175 |
) |
|
|
(499 |
) |
|
|
(523 |
) |
Amortization
of net loss
|
|
|
441 |
|
|
|
60 |
|
|
|
1,732 |
|
|
|
180 |
|
|
|
61 |
|
|
|
117 |
|
|
|
237 |
|
|
|
201 |
|
Curtailment
Charge
|
|
|
-- |
|
|
|
-- |
|
|
|
114 |
|
|
|
-- |
|
|
|
-- |
|
|
|
-- |
|
|
|
(258 |
) |
|
|
-- |
|
Net
periodic benefit cost
|
|
$ |
1,271 |
|
|
$ |
730 |
|
|
$ |
4,683 |
|
|
$ |
2,191 |
|
|
$ |
172 |
|
|
$ |
246 |
|
|
$ |
325 |
|
|
$ |
476 |
|
Employer
Contributions
We made no
contributions to our qualified defined benefit pension plans in the third
quarter of 2009. For the nine months ended September 30, 2009 our
contributions were $8.0 million, which consisted of one contribution made in the
first quarter. We made $4.1 million in contributions during the first
nine months of 2008 and approximately $9.1 million in contributions to our
qualified defined benefit pension plans during the full year 2008.
We also
made approximately $0.2 million in contributions (benefit payments) to our
non-qualified defined benefit pension plan during the first nine months of both
2009 and 2008.
Note
10 – Equity
Common
Stock Repurchase
From time
to time, our Board of Directors authorizes the repurchase, at management’s
discretion, of shares of our common stock. On February 15, 2008, the
Board of Directors approved a buyback program, which authorized us to repurchase
up to an aggregate of $30 million in market value of common stock over a
twelve-month period. Under this buyback program, we repurchased
approximately 907,000 shares of common stock for $30.0 million in the first
quarter of 2008. There are no buyback authorizations currently in
place.
Note
11 – Segment Information
The
following table sets forth the information about our reportable segments for the
periods indicated:
(Dollars
in thousands)
|
|
Three
Months Ended
|
|
|
Nine
Months Ended
|
|
|
|
September
30,
2009
|
|
|
September
28,
2008
(1)
|
|
|
September
30,
2009
|
|
|
September
28,
2008
(1)
|
|
High
Performance Foams
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
sales
|
|
$ |
33,813 |
|
|
$ |
33,890 |
|
|
$ |
76,415 |
|
|
$ |
92,966 |
|
Operating
income (loss)
|
|
|
6,156 |
|
|
|
7,376 |
|
|
|
2,670 |
|
|
|
17,687 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Printed
Circuit Materials
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
sales
|
|
$ |
28,583 |
|
|
$ |
31,820 |
|
|
$ |
83,075 |
|
|
$ |
94,300 |
|
Operating
income (loss)
|
|
|
1,528 |
|
|
|
12 |
|
|
|
(1,453 |
) |
|
|
4,615 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Custom
Electrical Components
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
sales
|
|
$ |
12,072 |
|
|
$ |
23,232 |
|
|
$ |
37,407 |
|
|
$ |
75,862 |
|
Operating
income (loss)
|
|
|
(2,069 |
) |
|
|
103 |
|
|
|
(16,337 |
) |
|
|
2,889 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other
Polymer Products
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
sales
|
|
$ |
6,551 |
|
|
$ |
7,375 |
|
|
$ |
16,965 |
|
|
$ |
23,660 |
|
Operating
loss
|
|
|
(1,409 |
) |
|
|
(2,651 |
) |
|
|
(12,889 |
) |
|
|
(5,623 |
) |
(1)
|
These
amounts represent the results of continuing operations. The
2008 amounts have been adjusted to exclude the results of the Induflex
subsidiary, which had been aggregated in the Other Polymer Products
reportable segment. See Note 15 “Discontinued Operations” for
further information.
|
|
Inter-segment
sales have been eliminated from the sales data in the previous
table.
|
Note
12 – Joint Ventures
As of
September 30, 2009, we had four joint ventures, each 50% owned, which are
accounted for under the equity method of accounting.
Joint
Venture
|
Location
|
Reportable
Segment
|
Fiscal
Year-End
|
|
|
|
|
Rogers
INOAC Corporation (RIC)
|
Japan
|
High
Performance Foams
|
October
31
|
Rogers
INOAC Suzhou Corporation (RIS)
|
China
|
High
Performance Foams
|
December
31
|
Rogers
Chang Chun Technology Co., Ltd. (RCCT)
|
Taiwan
|
Printed
Circuit Materials
|
December
31
|
Polyimide
Laminate Systems, LLC (PLS)
|
U.S.
|
Printed
Circuit Materials
|
December
31
|
|
|
|
|
Equity
income of $2.3 million and $3.5 million for the three and nine month periods
ended September 30, 2009 and $2.5 million and $5.1 million for the three and
nine month periods ended September 28, 2008, respectively, is included in the
condensed consolidated statements of operations. In addition,
commission income from PLS of $0.6 million and $0.5 million for the three months
ended September 30, 2009 and September 28, 2008 and $1.1 million and $1.8
million for the nine month periods ended September 30, 2009 and September 28,
2008, respectively, is included in “Other income (expense), net” on the
condensed consolidated statements of operations.
The
summarized financial information for these joint ventures for the periods
indicated is as follows:
(Dollars
in thousands)
|
|
Three
Months Ended
|
|
|
Nine
Months Ended
|
|
|
|
September
30,
2009
|
|
|
September
28,
2008
|
|
|
September
30,
2009
|
|
|
September
28,
2008
|
|
Net
sales
|
|
$ |
30,350 |
|
|
$ |
32,792 |
|
|
$ |
64,198 |
|
|
$ |
88,226 |
|
Gross
profit
|
|
|
6,301 |
|
|
|
8,847 |
|
|
|
10,264 |
|
|
|
20,890 |
|
Net
income
|
|
|
4,574 |
|
|
|
5,072 |
|
|
|
6,988 |
|
|
|
10,291 |
|
The effect
of transactions between us and our unconsolidated joint ventures was accounted
for on a consolidated basis. Receivables from and payables to joint
ventures arise during the normal course of business from transactions between us
and the joint ventures, typically from the joint venture purchasing raw
materials from us to produce end products, which are sold to third parties, or
from us purchasing finished goods from our joint ventures, which are then sold
to third parties.
Note
13 – Commitments and Contingencies
We are
currently engaged in the following environmental and legal
proceedings:
Superfund
Sites
We are
currently involved as a potentially responsible party (PRP) in two active cases
involving waste disposal sites. In certain cases, these proceedings
are at a stage where it is still not possible to estimate the ultimate cost of
remediation, the timing and extent of remedial action that may be required by
governmental authorities, and the amount of our liability, if any, alone or in
relation to that of any other PRPs. However, the costs incurred since
inception for these claims have been immaterial and have been primarily covered
by insurance policies, for both legal and remediation costs. In one
particular case, we have been assessed a cost sharing percentage of
approximately 2% in relation to the range for estimated total cleanup costs of
$17 million to $24 million. We believe we have sufficient insurance
coverage to fully cover this liability and have recorded a liability and related
insurance receivable of approximately $0.4 million as of September 30, 2009,
which approximates our share of the low end of the range. During
2009, we settled a third superfund case when we reached agreement with the CT
DEP as a de minimis party and paid approximately $0.1 million to settle our
portion of the claim, which released us from further involvement with the
site.
In all our
superfund cases, we believe we are a de minimis participant and have only been
allocated an insignificant percentage of the total PRP cost sharing
responsibility. Based on facts presently known to us, we believe that
the potential for the final results of these cases having a material adverse
effect on our results of operations, financial position or cash flows is
remote. These cases have been ongoing for many years and we believe
that they will continue on for the indefinite future. No time frame
for completion can be estimated at the present time.
PCB
Contamination
We have
been working with the CT DEP and the United States Environmental Protection
Agency (EPA) Region I in connection with certain polychlorinated biphenyl (PCB)
contamination in the soil beneath a section of cement flooring at our Woodstock,
Connecticut facility. We completed clean-up efforts in 2000 in
accordance with a previously agreed upon remediation plan. To address
the small amount of residual contamination at the site, we proposed a plan of
Monitored Natural Attenuation, which was subsequently rejected by the CT
DEP. The CT DEP has additionally rejected two revised plans that were
submitted. During the second quarter the CT DEP required us to
install additional wells on site to better determine the amount and location of
the residual contamination. As of the third quarter, one of the
additional wells has tested positive for PCBs, and we anticipate that additional
wells will need to be installed to continue to try and determine the extent of
the contamination. We have accrued an additional liability of $0.2
million as of the third quarter, in response to the anticipated remediation of
this site. Also, we recently discovered additional
contamination related to the PCBs in the facility that contained the equipment
that was the source of the PCB contamination. During the third
quarter, it was concluded that remediation of the facility will cost between
$0.2 million and $0.4 million; therefore, we recorded a liability of $0.2
million related to this issue, which represents the low end of the estimated
range.
Since
inception, we have spent approximately $2.5 million in remediation and
monitoring costs related to the site. We believe that this situation
will continue for several more years and no time frame for completion can be
estimated at the present time.
Asbestos
Litigation
A
significant number of asbestos-related product liability claims have been
brought against numerous United States industrial companies where the
third-party plaintiffs allege personal injury from exposure to
asbestos-containing products. We have been named, along with hundreds of other
companies, as a defendant in some of these claims. In virtually all of these
claims filed against us, the plaintiffs are seeking unspecified damages, or, if
an amount is specified, it merely represents jurisdictional
amounts. Even in those situations where specific damages are alleged,
the claims frequently seek the same amount of damages, irrespective of the
disease or injury. Plaintiffs’ lawyers often sue dozens or even
hundreds of defendants in individual lawsuits on behalf of hundreds or even
thousands of claimants. As a result, even when specific damages are
alleged with respect to a specific disease or injury, those damages are not
expressly identified as to us.
We did not
mine, mill, manufacture or market asbestos; rather, we made some limited
products, which contained encapsulated asbestos. Such products were
provided to industrial users. We stopped manufacturing the last of
these products in 1990.
We have
been named in asbestos litigation primarily in Illinois, Pennsylvania and
Mississippi. As of September 30, 2009, there were approximately 201
pending claims compared to approximately 163
pending claims at December 31, 2008. The number of open claims
during a particular time can fluctuate significantly from period to period
depending on how successful we have been in getting these cases dismissed or
settled. Some jurisdictions prohibit specifying alleged damages in
personal injury tort cases such as these, other than a minimum jurisdictional
amount which may be required for such reasons as allowing the case to be
litigated in a jury trial (which the plaintiffs believe will be more favorable
to them than if heard only before a judge) or allowing the case to be litigated
in federal court. This is in contrast to commercial litigation, in
which specific alleged damage claims are often permitted. The
prohibition on specifying alleged damage sometimes applies not only to the suit
when filed but also during the trial – in some jurisdictions the plaintiff is
not actually permitted to specify to the jury during the course of the trial the
amount of alleged damages the plaintiff is claiming. Further, in
those jurisdictions in which plaintiffs are permitted to claim specific alleged
damages, many plaintiffs nonetheless still choose not to do so. In those cases
in which plaintiffs are permitted to and do choose to assert specific dollar
amounts in their complaints, we believe the amounts claimed are typically not
meaningful as an indicator of a company’s potential liability. This is because
(1) the amounts claimed may bear no relation to the level of the
plaintiff’s injury and are often used as part of the plaintiff’s litigation
strategy, (2) the complaints typically assert claims against numerous
defendants, and often the alleged damages are not allocated against specific
defendants, but rather the broad claim is made against all of the defendants as
a group, making it impossible for a particular defendant to quantify the alleged
damages that are being specifically claimed against it and therefore its
potential liability, and (3) many cases are brought on behalf of plaintiffs
who have not suffered any medical injury, and ultimately are resolved without
any payment or payment of a small fraction of the damages initially
claimed. Of the approximately 201 claims pending as of September 30,
2009, 60 claims do not specify the amount of damages sought, 138 claims cite
jurisdictional amounts, and only three (3) claims (or approximately 1.5% of the
pending claims) specify the amount of damages sought not based on jurisdictional
requirements. Of these three (3) claims, two (2) claims allege
compensatory and punitive damages of $20,000,000 each and one (1) claim alleges
compensatory and punitive damages of $1,000,000, and an unspecified amount of
exemplary damages, interest and costs. These three (3) claims name between nine
(9) and seventy-six (76) defendants. However, for the reasons cited above, we do
not believe that this data allows for an accurate assessment of the relation
that the amount of alleged damages claimed might bear to the ultimate
disposition of these cases.
The rate
at which plaintiffs filed asbestos-related suits against us increased in 2001,
2002, 2003 and 2004 because of increased activity on the part of plaintiffs to
identify those companies that sold asbestos containing products, but which did
not directly mine, mill or market asbestos. A significant increase in
the volume of asbestos-related bodily injury cases arose in Mississippi in
2002. This increase in the volume of claims in Mississippi was
apparently due to the passage of tort reform legislation (applicable to
asbestos-related injuries), which became effective on September 1, 2003 and
which resulted in a higher than average number of claims being filed in
Mississippi by plaintiffs seeking to ensure their claims would be governed by
the law in effect prior to the passage of tort reform. The number of
asbestos-related suits filed against us declined in 2005 and in 2006, but
increased slightly in 2007 and decreased again in 2008. As of the end
of the third quarter, the number of suits filed in 2009 is slightly larger than
the number filed in 2008 at that time.
In many
cases, plaintiffs are unable to demonstrate that they have suffered any
compensable loss as a result of exposure to our asbestos-containing
products. We continue to believe that a majority of the claimants in
pending cases will not be able to demonstrate exposure or loss. This
belief is based in large part on two factors: the limited number of
asbestos-related products manufactured and sold by us and the fact that the
asbestos was encapsulated in such products. In addition, even at
sites where the presence of an alleged injured party can be verified during the
same period those products were used, our liability cannot be presumed because
even if an individual contracted an asbestos-related disease, not everyone who
was employed at a site was exposed to the asbestos-containing products that we
manufactured. Based on these and other factors, we have and will
continue to vigorously defend ourselves in asbestos-related
matters.
·
|
Dismissals
and Settlements
|
Cases
involving us typically name 50-300 defendants, although some cases have had as
few as one and as many as 833 defendants. We have obtained dismissals
of many of these claims. In the nine month period ended September 30,
2009, we were able to have approximately 48 claims dismissed and settled 15
claims. For the full year 2008, approximately 83 claims were
dismissed and 4 were settled. The majority of costs have been paid by
our insurance carriers, including the costs associated with the small number of
cases that have been settled. Such settlements totaled approximately
$5.7 million as of September 30, 2009, compared to approximately $1.5 million
for the full year 2008. Although these figures provide some insight
into our experience with asbestos litigation, no guarantee can be made as to the
dismissal and settlement rate that we will experience in the
future.
Settlements
are made without any admission of liability. Settlement amounts may
vary depending upon a number of factors, including the jurisdiction where the
action was brought, the nature and extent of the disease alleged and the
associated medical evidence, the age and occupation of the claimant, the
existence or absence of other possible causes of the alleged illness of the
alleged injured party and the availability of legal defenses, as well as whether
the action is brought alone or as part of a group of claimants. To
date, we have been successful in obtaining dismissals for many of the claims and
have settled only a limited number. The majority of settled claims
were settled for immaterial amounts, and the majority of such costs have been
paid by our insurance carriers. In addition, to date, we have not
been required to pay any punitive damage awards.
In late
2004, we determined that it was reasonably prudent, based on facts and
circumstances known to us at that time, to have a formal analysis performed to
determine our potential future liability and related insurance coverage for
asbestos-related matters. This determination was made based on
several factors, including the growing number of asbestos-related claims at the
time and the related settlement history. As a result, National
Economic Research Associates, Inc. (NERA), a consulting firm with expertise in
the field of evaluating mass tort litigation asbestos bodily-injury claims, was
engaged to assist us in projecting our future asbestos-related liabilities and
defense costs with regard to pending claims and future unasserted
claims. Projecting future asbestos costs is subject to numerous
variables that are extremely difficult to predict, including the number of
claims that might be received, the type and severity of the disease alleged by
each claimant, the long latency period associated with asbestos exposure,
dismissal rates, costs of medical treatment, the financial resources of other
companies that are co-defendants in claims, uncertainties surrounding the
litigation process from jurisdiction to jurisdiction and from case to case and
the impact of potential changes in legislative or judicial standards, including
potential tort reform. Furthermore, any predictions with respect to
these variables are subject to even greater uncertainty as the projection period
lengthens. In light of these inherent uncertainties, our limited
claims history and consultations with NERA, we believe that five years is the
most reasonable period for recognizing a reserve for future costs, and that
costs that might be incurred after that period are not reasonably estimable at
this time. As a result, we also believe that our ultimate net
asbestos-related contingent liability (i.e., our indemnity or other claim
disposition costs plus related legal fees) cannot be estimated with
certainty.
Our
applicable insurance policies generally provide coverage for asbestos liability
costs, including coverage for both resolution and defense
costs. Following the initiation of asbestos litigation, an effort was
made to identify all of our primary and excess insurance carriers that provided
applicable coverage beginning in the 1950s through the
mid-1980s. There appear to be three such primary carriers, all of
which were put on notice of the litigation. In late 2004, Marsh Risk
Consulting (Marsh), a consulting firm with expertise in the field of evaluating
insurance coverage and the likelihood of recovery for asbestos-related claims,
was engaged to work with us to project our insurance coverage for
asbestos-related claims. Marsh’s conclusions were based primarily on a review of
our coverage history, application of reasonable assumptions on the allocation of
coverage consistent with industry standards, an assessment of the
creditworthiness of the insurance carriers, analysis of applicable deductibles,
retentions and policy limits, the experience of NERA and a review of NERA’s
reports.
To date,
our primary insurance carriers have provided for substantially all of the
settlement and defense costs associated with our asbestos-related
claims. However, as claims continued, we determined, along with our
primary insurance carriers, that it would be appropriate to enter into a cost
sharing agreement to clearly define the cost sharing relationship among such
carriers and ourselves. A definitive cost sharing agreement was
finalized on September 28, 2006. Under the definitive agreement, the
primary insurance carriers will continue to pay essentially all resolution and
defense costs associated with these claims until the coverage is
exhausted.
·
|
Impact
on Financial Statements
|
Given the
inherent uncertainty in making future projections, we have had the projections
of current and future asbestos claims periodically re-examined, and we will have
them updated if needed based on our experience, changes in the underlying
assumptions that formed the basis for NERA’s and Marsh’s models and other
relevant factors, such as changes in the tort system, the number of claims
brought against us and our success in resolving claims. Based on the
assumptions employed by and the report prepared by NERA and other variables,
NERA and Marsh updated their respective analyses for year-end 2008 and the
estimated liability and estimated insurance recovery, for the five-year period
through 2013, is $24.3 and $24.0 million, respectively. These amounts
are currently reflected in our financial statements at September 30, 2009 as no
material changes occurred during the quarter that would cause us to believe that
an additional update to the analysis was required.
The
amounts recorded for the asbestos-related liability and the related insurance
receivables described above were based on facts known at the time and a number
of assumptions. However, projecting future events, such as the number
of new claims to be filed each year, the average cost of disposing of such
claims, coverage issues among insurers, the continuing solvency of various
insurance companies, the ability of insurance companies to reimburse amounts
owed to us on a timely basis, as well as the numerous uncertainties surrounding
asbestos litigation in the United States (including, but not limited to,
uncertainties surrounding the litigation process from jurisdiction to
jurisdiction as well as potential legislative changes), could cause the actual
liability and insurance recoveries for us to be higher or lower than those
projected or recorded.
There can
be no assurance that our accrued asbestos liabilities will approximate our
actual asbestos-related settlement and defense costs, or that our accrued
insurance recoveries will be realized. We believe that it is
reasonably possible that we will incur additional charges for our asbestos
liabilities and defense costs in the future, which could exceed existing
reserves, but such excess amount cannot be estimated at this time. We
will continue to vigorously defend ourselves and believe we have substantial
unutilized insurance coverage to mitigate future costs related to this
matter.
Other
Environmental and Legal Matters
·
|
In
2005, we began to market our manufacturing facility in Windham,
Connecticut to find potential interested buyers. This facility
was formerly the location of the manufacturing operations of our elastomer
component and float businesses prior to the relocation of these businesses
to Suzhou, China in the fall of 2004. As part of our due
diligence in preparing the site for sale, we determined that there were
several environmental issues at the site and, although under no legal
obligation to voluntarily remediate the site, we believed that remediation
procedures would have to be performed in order to successfully sell the
property. Therefore, we obtained an independent third-party
assessment on the site, which determined that the potential remediation
cost range would be approximately $0.4 million to $1.0
million. We determined that the potential remediation would
most likely approximate the mid-point of this range and recorded a $0.7
million charge in the fourth quarter of 2005. During the third
quarter of 2008, the remediation for this site was
completed. Due to the remediation not being as extensive as
originally estimated, we reduced the accrual by approximately $0.5 million
and paid approximately $0.2 million in costs associated with the
remediation work. As of the end of the first quarter of 2009,
all material costs associated with the remediation of this site have been
paid. In the first quarter of 2009, we entered into the
post-remediation monitoring period, which is required to continue for a
minimum of four quarters up to a maximum of eight quarters, at which point
the DEP will evaluate the site and determine if any additional remediation
work will be necessary, or if the site can be closed. As of
September 30, 2009 any costs associated with this monitoring are expected
to be minimal and will be expensed as
incurred.
|
·
|
On
May 16, 2007, CalAmp Corp. (CalAmp) filed a lawsuit against us for
unspecified damages. During the second quarter of 2008, CalAmp
responded to discovery requests in the litigation and stated that their
then current estimated total damages were $82.9 million. In the lawsuit,
which was filed in the United States District Court, Central District of
California, CalAmp alleged performance issues with certain printed circuit
board laminate materials we had provided for use in certain of their
products. In the first quarter of 2009 this lawsuit was settled
for $9.0 million. The settlement was reached through mediation mandated by
the United States District Court for the Central District of
California. Both parties acknowledged that Rogers admitted no
wrongdoing or liability for any claim made by CalAmp. We agreed to
settle this litigation solely to avoid the time, expense and inconvenience
of continued litigation. Under the settlement reached through
mediation mandated by the U.S. District Court for the Central District of
California, we paid CalAmp the $9.0 million settlement amount in January
2009. We had accrued $0.9 million related to this lawsuit in
2007 and recorded an additional $8.1 million in the fourth quarter of
2008. Legal and other costs related to this lawsuit were
approximately $1.8 million in 2008. In February 2009,
subsequent to the settlement with CalAmp, we reached an agreement with our
primary insurance carrier to recover costs associated with a portion of
the settlement ($1.0 million) as well as certain legal fees and other
defense costs associated with the lawsuit (approximately $1.0
million). Payment for these amounts was received in the first
quarter of 2009. On February 6, 2009, we filed suit in the
United States District Court for the District of Massachusetts against
Fireman’s Fund Insurance Company, our excess insurance carrier, seeking to
collect the remaining $8.0 million of the settlement amount. At
this time, we cannot determine the probability of recovery in this matter
and, consequently, have not recorded this amount as a
receivable.
|
In
addition to the above issues, the nature and scope of our business bring us in
regular contact with the general public and a variety of businesses and
government agencies. Such activities inherently subject us to the
possibility of litigation, including environmental and product liability matters
that are defended and handled in the ordinary course of business. We
have established accruals for matters for which management considers a loss to
be probable and reasonably estimable. It is the opinion of management
that facts known at the present time do not indicate that such litigation, after
taking into account insurance coverage and the aforementioned accruals, will
have a material adverse impact on our results of operations, financial position,
or cash flows.
Note
14 – Restructuring and Impairment Charges
In the
third quarter of 2009, we recorded approximately $0.2 million in restructuring
and impairment charges, which related primarily to severance charges associated
with the workforce reduction from our acquisition of certain assets of MTI
Global’s silicones business as we relocate manufacturing production from
Richmond, Virginia to Carol Stream, Illinois. During the first nine
months of 2009, we incurred approximately $16.1 million in restructuring and
impairment charges, which were comprised of the following:
·
|
$13.4
million in charges related to the impairment of certain long-lived assets
in our Flexible Circuit Materials ($7.7 million), Durel ($4.6 million),
Advanced Circuit Materials ($0.8 million), and Thermal Management Systems
($0.3 million) operations;
|
·
|
$1.9
million in severance related to a workforce reduction;
and
|
·
|
$0.8
million in charges related to additional inventory reserves at Durel and
Flexible Circuit Materials, which is recorded in “Cost of sales” on our
condensed consolidated statements of
operations.
|
Asset
Impairments
·
|
Flexible
Circuit Materials
|
In the
second quarter of 2009 as part of our strategic planning process, our management
team determined that we would exit the flexible circuit materials market and
effectively discontinue any new product development or research in this
area. Over the past several years, the flexible circuit materials
market has experienced increased commoditization of its products, resulting in
increased competition and extreme pricing pressures. In 2008, we took
certain initial actions to streamline our flexible circuit materials business,
including shifting production of certain products to our joint venture in
Taiwan, and retaining only certain, higher margin products. However,
we determined that the future markets for these products were very limited and
did not fit with the strategic direction of the Company. Therefore,
we determined that we would immediately stop production of certain remaining
flexible circuit materials products and continue to support only select
customers for a limited time period going forward, ultimately resulting in the
abandonment of our wholly-owned flexible circuit materials
business.
As a
result of these management decisions, we determined it appropriate to evaluate
the assets related to this business for valuation issues. This
analysis resulted in an impairment charge related to specific equipment located
in our Belgian facility. This equipment was to be used primarily for
the development of certain flexible circuit materials-related products; however,
based on the decision to abandon the business, this equipment is no longer of
use to us. We recognized an impairment charge of approximately $6.0
million related to this equipment and wrote it down to an estimated salvage
value of approximately $2.0 million. This charge is reported in the
“Restructuring and impairment” line item in our condensed consolidated
statements of operations.
We also
recorded an impairment charge on a building located in Suzhou, China that was
built to support our flexible circuit materials business in the Asian
marketplace. We are currently marketing this building for sale and
have classified it as an “asset held for sale” and recorded an impairment charge
of approximately $1.6 million to reflect the current fair market value of the
building less costs to sell. The remaining asset value of $4.0
million will be classified as an “asset held for sale” in the “current asset”
section of our condensed consolidated statements of financial
position. The impairment charge is reported in the “Restructuring and
impairment” line item in our condensed consolidated statements of
operations.
Further,
as part of the decision to exit the flexible circuit materials business, we
recorded additional reserves on certain inventory that will no longer be sold,
of approximately $0.4 million. This charge is reported as part of
“Cost of sales” in our condensed consolidated statements of
operations.
Lastly, we
recorded an impairment charge on certain assets pertaining to the flexible
circuit materials business in Asia of approximately $0.1 million, which is
reported in the “Restructuring and impairment” line item in our condensed
consolidated statements of operations.
These
charges are reported in our Other Polymer Products reportable
segment.
Over the
past few years, our Durel electroluminescent (EL) lamp business has steadily
declined as new technologies have emerged to replace these lamps in cell phone
and other related applications. In the second quarter of 2007, we
took initial steps to restructure the Durel business for this decline, as we
shifted the majority of manufacturing to our China facility and recorded
impairment charges on certain U.S. based assets. Since that time, we
have continued to produce EL lamps out of our China facility at gradually
declining volumes and our management team has initiated efforts to develop new
product applications using our screen printing technology. Our
initial forecasts indicated the potential for new applications to go to market
in the second half of 2009; however, at this point we have not successfully
developed any new applications that would generate material cash flows in the
future. We concluded that this situation, plus the fact that our EL
lamp production is now primarily limited to automotive applications as there are
no longer material sales into the handheld market as of the second quarter of
2009, is an indicator of impairment. The resulting analysis
concluded that these assets should be treated as “abandoned”, as they are not in
use and we do not anticipate the assets being placed in use in the near
future. As such, these assets were written down to their current fair
value, which in this case approximates salvage value as there is not a readily
available market for these assets since the technology is becoming
obsolete. Therefore, we recorded an impairment charge of
approximately $4.6 million related to these assets, resulting in a remaining
book value of approximately $0.7 million. This charge is reported in
the “Restructuring and impairment” line item in our condensed consolidated
statement of operations.
Further,
as a result of reaching end of life on certain handheld applications, we
recorded additional inventory reserves of approximately $0.4 million, as this
inventory no longer has any value or future use. This charge is
reported as part of “Cost of sales” in our condensed consolidated statements of
operations.
These
charges are reported in our Custom Electrical Components reportable
segment.
·
|
Advanced
Circuit Materials
|
Early in
2008, management determined based on forecasts at that time that we would need
additional capacity for our high frequency products later that
year. Management had already undertaken initiatives to build
additional capacity through a new facility on our China campus, which would be
operational in early 2010, but needed a solution to fill interim capacity
needs. Therefore, we initiated efforts to move idle equipment from
our Belgian facility to our Arizona facility and incurred costs of approximately
$0.8 million due to these efforts. At the end of 2008, our overall
business began to decline due in part to the global recession, and management
determined that we would not need this equipment at that time but that we would
still need certain capacity later in 2009 prior to the China capacity coming on
line. However, in 2009, business did not recover as quickly as
anticipated and we now believe that we will not need this equipment as we
currently have sufficient capacity to meet our current needs and the China
facility will be available in time to satisfy any increase in
demand. Therefore, we have determined that the costs incurred related
to the relocation of this equipment should be impaired and equipment purchased
or refurbished as part of the relocation should be written down to an estimated
salvage value, resulting in a charge of approximately $0.8 million, which is
reflected in the “Restructuring and impairment” line item on our condensed
consolidated statements of operations.
These
charges are reported in our Printed Circuit Materials reportable
segment.
·
|
Thermal
Management Systems
|
In the
second quarter of 2009 as part of our strategic planning process, our management
team determined that we would abandon the development of certain products
related to our thermal management systems start up business, specifically
products related to our thermal interface material (TIM). We have not
been successful in developing this product and are not confident in its future
market potential; therefore, we chose to abandon its development to focus solely
on the development of aluminum silicon carbide products, which we believe have a
stronger market potential. This decision resulted in a charge of
approximately $0.3 million from the impairment of certain assets related to TIM
production. This charge is reflected in the “Restructuring and
impairment” line item on our condensed consolidated statements of
operations.
These
charges are reported in our Other Polymer Products reportable
segment.
Severance
In the
first half of 2009, we announced certain cost reduction initiatives that
included a workforce reduction and a significant reduction in our operating and
overhead expenses in an effort to better align our cost structure with the lower
sales volumes experienced at the end of 2008 and in 2009. As a
result, we recognized approximately $0.2 million and $4.7 million in severance
charges in the third quarter and first nine months of 2009, respectively, and
paid out approximately $1.1 million and $2.9 million related to severance in the
third quarter and first nine months of 2009,
respectively.
A summary
of the activity in the severance accrual as of September 30, 2009 is as
follows:
Balance
at December 31, 2008
|
|
$ |
- |
|
Provisions
|
|
|
4,675 |
|
Payments
|
|
|
(2,929 |
) |
Balance
at September 30, 2009
|
|
$ |
1,746 |
|
These
charges are included in the “Restructuring and impairment charges” line item on
our condensed consolidated statements of operations and are reported across all
reportable segments.
Note
15 - Investment
In the
third quarter of 2009, we made a strategic investment of $5.0 million in
Solicore, Inc., headquartered in Lakeland, Florida. Solicore is the
world leader for embedded power solutions, offering its patented Flexicon
advanced ultra-thin, flexible, lithium polymer batteries for smart cards,
controlled access cards, RFID tags, and medical devices. Our
investment, part of a total of $13.3 million raised by Solicore in the current
financing round, provides us with a minority equity stake in Solicore and
representation on Solicore’s Board of Directors. We account for this
investment under the cost method as we cannot exert significant
influence. We also entered into a joint development agreement with
Solicore to develop the next generation of power solution
products. As part of the agreement, we will have the exclusive right
to manufacture a significant portion of the products that result from this
collaboration.
Note
16 – Discontinued Operations
On October
31, 2008, we entered into an agreement to sell the shares of our Induflex
subsidiary to an affiliate of BV Capital Partners. Under the terms of
the agreement, Rogers received approximately 10.7 million euros (US$13.6 million
at the October 31, 2008 spot price), which represents the purchase price of
approximately 8.9 million euros (US$11.3 million at the October 31, 2008 spot
price) plus other amounts due under the agreement. In addition to this
purchase price, there is an opportunity for Rogers to receive additional earn
out amounts over the next three years based on the future performance of the
divested business.
This
subsidiary had been aggregated in our Other Polymer Products reportable
segment. Net sales associated with the discontinued operations were
$5.4 million and $14.9 million for the three and nine month periods ended
September 28, 2008. Net income for this operation for the three and
nine month period ended September 28, 2008 was $0.8 million and $1.3
million. Prior periods presented have been adjusted for this
discontinued operation.
Note
17 – Income Taxes
Our
effective tax rate was 6.7% and 16.7%, respectively, for the three month periods
ended September 30, 2009 and September 28, 2008, and (220.7%) and 26.1%
respectively, for the nine month periods ended September 30, 2009 and September
28, 2008, respectively, as compared with the statutory rate of
35.0%. In both the three and nine month periods ended September 30,
2009, our tax rate continued to benefit from favorable tax rates on certain
foreign business activity.
In the
three month period ended June 30, 2009, we recorded income tax expense of $53.1
million associated with applying a valuation allowance to our U.S. deferred tax
assets. We assess whether valuation allowances should be established
against our deferred tax assets based upon the consideration of all available
evidence, both positive and negative, using a “more likely than not”
standard. As of September 30, 2009, we are in a three-year cumulative
loss position in the U.S. which is expected to increase by year
end. This three-year cumulative loss is significant negative evidence
that is difficult to overcome on a “more likely than not” standard through
objectively verifiable data. Accordingly, while our long-term
financial outlook remains positive and we are analyzing certain tax planning
strategies that could produce taxable income in the U.S. that may help us to
realize our deferred tax assets, we have concluded that our ability to rely on
our long-term outlook and forecasts as to future taxable income is limited due
to uncertainty created by the weight of the negative evidence previously
described. Therefore, during the second quarter of 2009, we recorded
a $53.1 million charge to establish a valuation allowance against substantially
all of our U.S. deferred tax assets.
Our
accounting policy is to account for interest expense and penalties related to
uncertain tax positions as income tax expense. As of September 30,
2009, we have approximately $0.6 million of accrued interest related to
uncertain tax positions included in the $7.6 million of unrecognized tax
benefits, all of which, if recognized, would impact the effective tax
rate.
We are
subject to numerous tax filings including U.S. Federal, various state and
foreign jurisdictions. Currently, the following tax years remain open
to the possibility of audit, by jurisdiction: U.S. Federal 2006 – 2008, various
states 2004 – 2008, and foreign 2005 – 2008.
Note
18 - Recent Accounting Standards
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Effective
Date for
|
Subject
|
|
Date
Issued
|
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Summary
|
|
Effect
of Adoption
|
|
Rogers
|
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|
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Consolidation
of Variable Interest Entities
|
|
June
2009
|
|
Requires
an analysis to determine whether a variable interest gives the entity a
controlling financial interest in a variable interest entity. This
standard also requires an ongoing reassessment of the primary beneficiary
of the variable interest entity and eliminates the quantitative approach
previously required for determining whether an entity is the primary
beneficiary.
|
|
Continuing
to assess the potential effects of this standard on our consolidated
financial statements.
|
|
January
1, 2010
|
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Recognition
and Presentation of Other-Than-Temporary
Impairments
|
|
April
2009
|
|
Provides
additional guidance for the presentation and disclosure of
other-than-temporary impairments. This also requires a “credit
loss” to be recognized in earnings.
|
|
Additional
financial reporting disclosures.
|
|
June
30, 2009
|
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Employers’
Disclosures about Postretirement Benefit Plan Assets
|
|
December
2008
|
|
Requires
extensive new annual fair value disclosures about assets in defined
benefit postretirement benefit plans, as well as any concentrations of
associated risks.
|
|
Additional
annual financial reporting disclosures.
|
|
December
31, 2009
|
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Note
19 – Subsequent Events
There were
no events subsequent to September 30, 2009 and through our financial statement
issuance date of November 3, 2009.
As used
herein, the “Company”, “Rogers”, “we”, “us”, “our” and similar terms include
Rogers Corporation and its subsidiaries, unless the context indicates
otherwise.
Business
Overview
We are a
global enterprise that provides our customers with innovative solutions and
industry leading products in a variety of markets, including portable
communications, communications infrastructure, consumer products, consumer
electronics, healthcare, semiconductors, mass transit, automotive, ground
transportation, aerospace, defense and alternative energy. We
generate revenues and cash flows through the development, manufacture, and
distribution of specialty material-based products that are sold to multiple
customers, primarily original equipment manufacturers (OEM’s) and contract
manufacturers that, in turn, produce component products that are sold to
end-customers for use in various applications. As such, our business
is highly dependent, although indirectly, on market demand for these end-user
products. Our ability to forecast future sales growth is largely
dependent on management’s ability to anticipate changing market conditions and
how our customers will react to these changing conditions. It is also
highly limited due to the short lead times demanded by our customers and the
dynamics of serving as a relatively small supplier in the overall supply chain
for these end-user products. In addition, our sales represent a
number of different products across a wide range of price points and
distribution channels that do not always allow for meaningful quantitative
analysis of changes in demand or price per unit with respect to the effect on
sales and earnings.
Our
current focus is on worldwide markets that have an increasing percentage of
materials being used to support growing high technology applications, such as
cellular base stations and antennas, handheld wireless devices, and mass
transit. We continue to focus on business opportunities around the
globe, particularly in the Asian marketplace, as evidenced by the continued
investment in our facilities in Suzhou, China, which functions as our
manufacturing base serving our customers in Asia. Our goal is to
become the supplier of choice for our customers in all of the various markets in
which we participate. To achieve this goal, we strive to make the
best products in these respective markets and to deliver the highest level of
service to our customers.
During the
third quarter and first nine months of 2009, we continued to feel the impact of
the global recession on our business as sales volumes declined by 15.9% and
25.4%, respectively, as compared to the comparable periods in
2008. However, we have experienced sequential strengthening of sales,
particularly in the third quarter of 2009, as volumes increased approximately
20.3% as compared to the second quarter of 2009. We continue to
believe that the remainder of 2009, as well as 2010, will continue to be a
challenging time for us due to the continued uncertainty in the global economy
and we are cautiously optimistic regarding improved business conditions in the
coming months. In challenging times like these, we believe that our
diversification and position in the overall supply chain help to mitigate the
negative impact on our business, as we typically experience order declines later
than many other companies that are closer to the ultimate consumer of the
end-product. Historically, we recover faster than other companies, as
we provide materials and component products to our customers who in turn sell to
an end user, although past history is not an indication of the current
marketplace nor a direct indication of what will occur in the
future. We do believe that we are well positioned to sustain our
business through these difficult times, as we have a strong balance sheet with
no debt, strong cash flows, and a clear focus on working capital
management.
In the
third quarter of 2009, our business returned to profitability, achieving
earnings per dilutive share of $0.40 on $81.0 million in sales as compared to
$0.46 earnings per dilutive share in the third quarter of 2008 on $96.3 million
in sales. Our results benefited from the increase in sales volumes,
as well as the cost cutting measures and productivity improvements that began in
the first quarter of 2009. Also, our third quarter 2009 results
included certain one-time charges of approximately $0.6 million, or $0.04 per
diluted share, comprised mostly of severance charges and other integration costs
associated with the integration of certain assets of MTI Global Inc.’s (MTI
Global) silicones business, which were acquired in the second quarter of
2009.
On a
year-to-date basis, sales were $213.9 million in 2009 as compared to $286.8
million in 2008, a decline of 25.4%. For the first nine months of
2008, earnings per dilutive share were $1.35 as compared to a loss per share of
$4.46 in the comparable period in 2009. Year-to-date 2009 results
included certain one-time restructuring and other one-time charges amounting to
approximately $68.1 million, or $4.35 per share. These charges
included a $53.1 million charge related to a valuation allowance on our U.S.
deferred tax assets; $13.4 million of impairment charges on certain fixed
assets; $4.7 million in severance charges; and $0.8 million in incremental
inventory reserves; partially offset by a $3.3 million deferred tax benefit
related to certain impairment charges taken at our foreign locations and a $2.9
million gain on the acquisition of certain assets of MTI Global’s silicones
business. We also incurred a $1.9 million charge to accrue for a
product liability claim in our Printed Circuit Materials operating segment, a
$0.5 million charge to record an impairment on our auction rate securities in
accordance with new accounting guidance that was adopted in the second quarter
of 2009, $0.6 million of tax benefit on certain of these chages, as well as $0.7
million in incremental one-time costs associated with the integration of certain
assets of MTI Global’s silicones business. (For further discussion of
these charges, see the “Restructuring and Impairment Charges” section in Item 2
and Note 14 in Item 1 of these condensed consolidated financial
statements.)
The
majority of these charges were taken as management reached certain conclusions
about the future prospects of certain segments and products as a result of the
strategic review our management team performed on various businesses during the
second quarter of 2009. These decisions, coupled with the decline in
operating performance in certain businesses and geographic locations, over the
first half of 2009, were the primary drivers behind the conclusions to impair
certain long-lived assets and incur other one-time non-cash
charges.
For the
remainder of 2009, we will continue to focus on positioning ourselves to take
advantage of the potential opportunities that could arise as the economy
continues to recover. We will focus on maintaining a strong balance
sheet and lean working capital position, and believe that the impairments and
other charges recorded during 2009 will better position us from a balance sheet
and profitability perspective going forward. We will continue to
focus on new business development initiatives as we pursue internal product
extensions as well as external opportunities, as evidenced by the acquisition of
certain assets of MTI Global’s silicones business.in the second quarter of 2009
to enhance our silicone foam business, as well as our strategic investment in
Solicore, Inc., a leader for embedded power solutions products, such as lithium
polymer batteries for use in smart cards and controlled access cards, in the
third quarter of 2009. These two ventures highlight the focus and importance we
continue to place in seeking out new ways to grow our business and to expand our
portfolio of products.
Results
of Operations
The
following table sets forth, for the periods indicated, selected operations data
expressed as a percentage of net sales.
|
|
Three
Months Ended
|
|
|
Nine
Months Ended
|
|
|
|
September
30,
2009
|
|
|
September
28,
2008
|
|
|
September
30,
2009
|
|
|
September
28,
2008
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
sales
|
|
|
100.0 |
% |
|
|
100.0 |
% |
|
|
100.0 |
% |
|
|
100.0 |
% |
Manufacturing
margins
|
|
|
30.4 |
|
|
|
31.7 |
|
|
|
26.0 |
|
|
|
32.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Selling
and administrative expenses
|
|
|
20.2 |
|
|
|
20.8 |
|
|
|
24.3 |
|
|
|
19.5 |
|
Research
and development expenses
|
|
|
4.7 |
|
|
|
5.9 |
|
|
|
6.3 |
|
|
|
5.9 |
|
Restructuring
and impairment charges
|
|
|
0.2 |
|
|
|
- |
|
|
|
8.5 |
|
|
|
- |
|
Operating
(loss) income
|
|
|
5.3 |
|
|
|
5.0 |
|
|
|
(13.1 |
) |
|
|
6.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Equity
income in unconsolidated joint ventures
|
|
|
2.8 |
|
|
|
2.6 |
|
|
|
1.6 |
|
|
|
1.8 |
|
Other
income (loss), net
|
|
|
0.2 |
|
|
|
0.6 |
|
|
|
(0.1 |
) |
|
|
0.8 |
|
Net
impairment losses
|
|
|
- |
|
|
|
- |
|
|
|
(0.2 |
) |
|
|
- |
|
Interest
income, net
|
|
|
0.1 |
|
|
|
0.6 |
|
|
|
0.2 |
|
|
|
0.7 |
|
Acquisition
gain
|
|
|
- |
|
|
|
- |
|
|
|
1.4 |
|
|
|
- |
|
Income
(loss) before income taxes
|
|
|
8.4 |
|
|
|
8.8 |
|
|
|
(10.2 |
) |
|
|
10.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
tax (benefit) expense
|
|
|
0.6 |
|
|
|
1.5 |
|
|
|
22.5 |
|
|
|
2.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
(loss) income
|
|
|
7.8 |
% |
|
|
7.3 |
% |
|
|
(32.7 |
)% |
|
|
7.5 |
% |
Net
Sales
Net sales
for the three month period ended September 30, 2009 were $81.0 million as
compared to $96.3 million for the three month period ended September 28, 2008, a
decrease of 15.9%, and $213.9 million versus $286.8 million for the respective
nine month periods in 2009 and 2008, a decrease of 25.4%. The declines in the
third quarter and year-to-date in 2009 were driven by declines across all of our
reportable segments. See “Segment Sales and Operations” below for
further discussion on segment performance.
Manufacturing
Margins
Manufacturing
margins as a percentage of sales decreased from 31.7% in the third quarter of
2008 to 30.4% in the second quarter of 2009 and from 32.2% to 26.0% for the
first nine months of 2008 and 2009, respectively. The declines are
primarily attributable to the overall decline in sales volumes in 2009 as
compared to 2008 as all of our reportable segments experienced year over year
declines in the respective periods, as well as the negative impact of lower
levels of capacity utilization in our manufacturing
facilities. However, margins improved from 25.3% in the second
quarter of 2009 to 30.4% in the third quarter of 2009, which can be partly
attributable to the sequential increase in sales as well as the cost cutting
activities and productivity improvements initiated in the first quarter of
2009. See “Segment Sales and Operations” discussion below for
additional information.
Selling
and Administrative Expenses
Selling
and administrative expenses declined 18.0% from $20.0 million in the third
quarter of 2008 to $16.4 million in the third quarter of 2009 and 7.2% from
$55.9 million in the first nine months of 2008 to $51.9 million in the first
nine months of 2009. The quarter-over-quarter decline in expense
experienced in 2009 as compared to 2008 can be primarily attributable to our
overall cost reduction initiatives which began in the first half of 2009, as
well as certain costs that were incurred in 2008 that did not reoccur in 2009,
such as additional incentive compensation costs, expenditures related to global
tax minimization projects, and incremental litigation costs; partially offset by
$0.5 million of incremental pension and postretirement benefit costs, as the
overall pension expense in 2009 increased due primarily to the poor asset
portfolio performance in 2008 as a result of the global recession’s impact on
the stock market.
On a
year-to-date basis, the decline in expense experienced in 2009 as compared to
2008 can be attributable to similar factors that drove the quarter-over-quarter
declines, offset by additional charges incurred in 2009, including $1.9 million
for certain product liability claims in our Printed Circuit Materials reportable
segment, which we are currently evaluating for potential insurance recovery, and
$2.3 million of incremental pension and postretirement benefit
costs.
Research
and Development Expenses
Research
and development (R&D) expense declined from $5.7 million to $3.8 million in
the third quarter of 2009 as compared to the third quarter of 2008 and from
$16.9 million in the first nine months of 2008 to $13.5 million in the first
nine months of 2009. As a percentage of sales, R&D expense was
4.7% in the third quarter of 2009 as compared to 5.9% in the third quarter of
2008. On a year-to-date basis, R&D expense as a percentage of
sales increased slightly from 5.9% in 2008 to 6.3% in 2009. We
continue to target a reinvestment percentage of approximately 6% of sales into
R&D activities each year. We are focused on continually investing
in R&D, both in our efforts to improve the technology and products in our
current portfolio, as well as researching product extensions and new business
development opportunities to further expand and grow our product
portfolio. We believe that investment in technology and R&D
initiatives are a fundamental strength of our company that has been a key driver
to our past success and will be a key aspect to our continued success in the
future.
Restructuring
and Impairment Charges
In the
third quarter of 2009, we recorded approximately $0.2 million in restructuring
and impairment charges, which related primarily to severance charges associated
with the workforce reduction from our acquisition of certain assets of MTI
Global’s silicones business as we relocate manufacturing from Richmond, Virginia
to Carol Stream, Illinois. During the first nine months of 2009, we
incurred approximately $16.1 million in restructuring and impairment charges,
which were comprised of the following:
·
|
$13.4
million in charges related to the impairment of certain long-lived assets
in our Flexible Circuit Materials ($7.7 million), Durel ($4.6 million),
Advanced Circuit Materials ($0.8 million), and Thermal Management Systems
($0.3 million) operations;
|
·
|
$1.9
million in severance related to a workforce reduction;
and
|
·
|
$0.8
million in charges related to additional inventory reserves at Durel and
Flexible Circuit Materials, which is recorded in “Cost of sales” on our
condensed consolidated statements of
operations.
|
The
following section discusses these charges in further detail:
Asset
Impairments
·
|
Flexible
Circuit Materials
|
In the
second quarter of 2009 as part of our strategic planning process, our management
team determined that we would exit the flexible circuit materials market and
effectively discontinue any new product development or research in this
area. Over the past several years, the flexible circuit materials
market has experienced increased commoditization of its products, resulting in
increased competition and extreme pricing pressures. In 2008, we took
certain initial actions to streamline our flexible circuit materials business,
including shifting production of certain products to our joint venture in
Taiwan, and retaining only certain, higher margin products. However,
we determined that the future markets for these products were very limited and
did not fit with the strategic direction of the Company. Therefore,
we determined that we would immediately stop production of certain remaining
flexible circuit materials products and continue to support only select
customers for a limited time period going forward, ultimately resulting in the
abandonment of our wholly-owned flexible circuit materials
business.
As a
result of these management decisions, we determined it appropriate to evaluate
the assets related to this business for valuation issues. This
analysis resulted in an impairment charge related to specific equipment located
in our Belgian facility. This equipment was to be used primarily for
the development of certain flexible circuit materials-related products; however,
based on the decision to abandon the business, this equipment is no longer of
use to us. We recognized an impairment charge of approximately $6.0
million related to this equipment and wrote it down to an estimated salvage
value of approximately $2.0 million. This charge is reported in the
“Restructuring and impairment” line item in our condensed consolidated
statements of operations.
We also
recorded an impairment charge on a building located in Suzhou, China that was
built to support our flexible circuit materials business in the Asian
marketplace. We are currently marketing this building for sale and
have classified it as an “asset held for sale” and recorded an impairment charge
of approximately $1.6 million to reflect the current fair market value of the
building less costs to sell. The remaining asset value of $4.0
million will be classified as an “asset held for sale” in the “current asset”
section of our condensed consolidated statements of financial
position. The impairment charge is reported in the “Restructuring and
impairment” line item in our condensed consolidated statements of
operations.
Further,
as part of the decision to exit the flexible circuit materials business, we
recorded additional reserves on certain inventory that will no longer be sold,
of approximately $0.4 million. This charge is reported as part of
cost of sales in our condensed consolidated statements of
operations.
Lastly, we
recorded an impairment charge on certain residual assets pertaining to the
flexible circuit materials business in Asia of approximately $0.1 million, which
is reported in the “Restructuring and impairment charges” line item in our
condensed consolidated statements of operations.
These
charges are reported in our Other Polymer Products reportable
segment.
Over the
past few years, our Durel electroluminescent (EL) lamp business has steadily
declined as new technologies have emerged to replace these lamps in cell phone
and other related applications. In the second quarter of 2007, we
took certain initial steps to restructure the Durel business for this decline,
as we shifted the majority of our manufacturing to our China facility and
recorded impairment charges on certain U.S. based assets. Since that
time, we have continued to produce EL lamps out of our China facility at
gradually declining volumes and our management team has initiated efforts to
develop new product applications using our screen printing
technology. Our initial forecasts indicated the potential for new
applications to go to market in the second half of 2009; however, at this point
we have not successfully developed any new applications that would generate
material cash flows in the future. We concluded that this situation,
plus the fact that our EL lamp production is now primarily limited to automotive
applications as there are no longer material sales into the handheld market as
of the second quarter of 2009, is an indicator of
impairment. The resulting analysis concluded that these assets
should be treated as “abandoned”, as they are not in use and we do not
anticipate the assets being placed in use in the near future. As
such, these assets were written down to their current fair value, which in this
case approximates salvage value as there is not a readily available market for
these assets since the technology is becoming obsolete. Therefore, we
recorded an impairment charge of approximately $4.6 million related to these
assets, resulting in a remaining book value of approximately $0.7
million. This charge is reported in the “Restructuring and
impairment” line item in our condensed consolidated statements of
operations.
Further,
as a result of reaching end of life on certain handheld applications, we
recorded additional inventory reserves of approximately $0.4 million, as this
inventory no longer has any value or future use. This charge is
reported as part of “Cost of sales” in our condensed consolidated statements of
operations.
These
charges are reported in our Custom Electrical Components reportable
segment.
·
|
Advanced
Circuit Materials
|
Early in
2008, management determined based on forecasts at that time that we would need
additional capacity for our high frequency products later that
year. Management had already undertaken initiatives to build
additional capacity through a new facility on our China campus, which would be
operational in early 2010, but needed a solution to fill interim capacity
needs. Therefore, we initiated efforts to move idle equipment from
our Belgian facility to our Arizona facility and incurred costs of approximately
$0.8 million due to these efforts. At the end of 2008, our overall
business began to decline due in part to the global recession, and management
determined that we would not need this equipment at that time but that we would
still need certain capacity later in 2009 prior to the China capacity coming on
line. However, in 2009, business did not recover as quickly as
anticipated and we now believe that we will not need this equipment as we
currently have sufficient capacity to meet our current needs and the China
facility will be available in time to satisfy any increase in
demand. Therefore, we have determined that the costs incurred related
to this relocation of this equipment should be impaired and equipment purchased
or refurbished as part of the relocation should be written down to an estimated
salvage value, resulting in a charge of approximately $0.8 million which is
reflected in the “Restructuring and impairment” line item on our condensed
consolidated statements of operations.
These
charges are reported in our Printed Circuit Materials reportable
segment.
·
|
Thermal
Management Systems
|
In the
second quarter of 2009 as part of our strategic planning process, our management
team determined that we would abandon the development of certain products
related to our thermal management systems start up business, specifically
products related to our thermal interface material (TIM). We have not
been successful in developing this product and are not confident in its future
market potential; therefore, we chose to abandon its development to focus solely
on the development of aluminum silicon carbide products, which we believe have a
stronger market potential. This decision resulted in a charge of
approximately $0.3 million from the impairment of certain assets related to TIM
production. This charge is reflected in the “Restructuring and
impairment” line item on our condensed consolidated statements of
operations.
These
charges are reported in our Other Polymer Products reportable
segment.
Severance
In the
first half of 2009, we announced certain cost reduction initiatives that
included a workforce reduction and a significant reduction in our operating and
overhead expenses in an effort to better align our cost structure with the lower
sales volumes experienced at the end of 2008 and in 2009. As a
result, we recognized approximately $0.2 million and $4.7 million in severance
charges in the third quarter and first nine months of 2009, respectively, and
paid out approximately $1.1 million and $2.9 million related to severance in the
third quarter and first nine months of 2009,
respectively.
A summary
of the activity in the severance accrual as of September 30, 2009 is as
follows:
Balance
at December 31, 2008
|
|
$ |
- |
|
Provisions
|
|
|
4,675 |
|
Payments
|
|
|
(2,929 |
) |
Balance
at September 30, 2009
|
|
$ |
1,746 |
|
These
charges are included in the “Restructuring and impairment charges” line item on
our condensed consolidated statements of operations and are reported across all
reportable segments.
Equity
Income in Unconsolidated Joint Ventures
Equity
income in unconsolidated joint ventures decreased from $2.5 million in the third
quarter of 2008 to $2.3 million in the third quarter of 2009 and from $5.1
million in the first nine months of 2008 to $3.5 million in the first nine
months of 2009. These declines were driven by significant volume
declines in our foam joint ventures, Rogers Inoac Suzhou Corporation (RIS) in
China and Rogers Inoac Corporation (RIC) in Japan, due in part to the global
economic recession and excess inventory availability, which drove significant
sales volume declines in the first half of 2009 and on a year-over-year and
quarter-over-quarter comparative bases. However, volumes have
improved over the course of 2009, as these ventures returned to profitability in
the second quarter of 2009 and began to approach comparable period volume and
profit levels in the third quarter of 2009.
Other
Income (Loss), Net
Other
income(loss) declined from income of $0.6 million in the third quarter of 2008
to income of $0.2 million in the third quarter of 2009 and, on a year-to-date
basis, from income of 2.3 million in 2008 to a loss of $0.1 million in
2009. The decreases are driven primarily from the unfavorable foreign
exchange impact due to the depreciation of the US dollar in 2009; partially
offset by gains from our foreign currency hedging program.
Interest
Income, Net
Interest
income decreased from $0.6 million and $2.0 million, respectively, for the third
quarter and first nine months of 2009 as compared to the prior year periods due
primarily to the decline in interest rates as a result of the Federal
government’s actions to reduce rates in an effort to stimulate the recessionary
economy.
Income
Taxes
Our
effective tax rate was 6.7% and 16.7%, respectively, for the three month periods
ended September 30, 2009 and September 28, 2008, and (220.7%) and 26.1%
respectively, for the nine month periods ended September 30, 2009 and September
28, 2008, respectively, as compared with the statutory rate of
35.0%. In both the three and nine month periods ended September 30,
2009, our tax rate continued to benefit from favorable tax rates on certain
foreign business activity.
In the
three month period ended June 30, 2009, we recorded income tax expense of $53.1
million associated with applying a valuation allowance to our U.S. deferred tax
assets. We assess whether valuation allowances should be established
against our deferred tax assets based upon the consideration of all available
evidence, both positive and negative, using a “more likely than not”
standard. As of September 30, 2009, we are in a three-year cumulative
loss position in the U.S. which is expected to increase by year
end. This three-year cumulative loss is significant negative evidence
that is difficult to overcome on a “more likely than not” standard through
objectively verifiable data. Accordingly, while our long-term
financial outlook remains positive and we are analyzing certain tax planning
strategies that could produce taxable income in the U.S. that may help us to
realize our deferred tax assets, we have concluded that our ability to rely on
our long-term outlook and forecasts as to future taxable income is limited due
to uncertainty created by the weight of the negative evidence previously
described. Therefore, during the second quarter of 2009, we recorded
a $53.1 million charge to establish a valuation allowance against substantially
all of our U.S. deferred tax assets.
Discontinued
Operations
On October
31, 2008, we entered into an agreement to sell the shares of our Induflex
subsidiary to an affiliate of BV Capital Partners. Under the terms of
the agreement, Rogers received approximately 10.7 million euros (US$13.6 million
at the October 31, 2008 spot price), which represents the purchase price of
approximately 8.9 million euros (US$11.3 million at the October 31, 2008 spot
price) plus other amounts due under the agreement. In addition to this
purchase price, there is an opportunity for Rogers to receive additional earn
out amounts over the next three years based on the future performance of the
divested business.
This
subsidiary had been aggregated in our Other Polymer Products reportable
segment. Net sales associated with the discontinued operations were
$5.4 million and $14.9 million for the three and nine month period ended
September 28, 2008. Net income for this operation for three and nine
month period ended September 28, 2008 was $0.8 million and $1.3
million.
Segment
Sales and Operations
High
Performance Foams
(Dollars
in millions)
|
|
Three
Months Ended
|
|
|
Nine
Months Ended
|
|
|
|
September
30,
2009
|
|
|
September
28,
2008
|
|
|
September
30,
2009
|
|
|
September
28,
2008
|
|
Net
sales
|
|
$ |
33.8 |
|
|
$ |
33.9 |
|
|
$ |
76.4 |
|
|
$ |
93.0 |
|
Operating
income (loss)
|
|
|
6.2 |
|
|
|
7.3 |
|
|
|
2.6 |
|
|
|
17.7 |
|
Our High
Performance Foams (HPF) reportable segment is comprised of our polyurethane and
silicone foam products. Net sales in this segment remained relatively
flat in the third quarter of 2009 as compared to 2008; however, 2009 results
included a full quarter of sales from our second quarter acquisition of certain
assets of MTI Global’s silicone foam business. Excluding these
incremental sales, our foam sales decreased quarter-over-quarter by
approximately 12.7%. However, on a sequential basis, sales excluding
the acquisition increased by approximately 21.6% as compared to the second
quarter of 2009. The sequential increase in sales was driven by
strong volumes into the cell phone and consumer electronics
markets. Additionally in the quarter, orders increased for silicone
foam materials into the aerospace, mass transit and general industrial
markets. On a year-to-date basis, sales were lower across virtually
all market segments due primarily to the global economic recession, as sales
declined by approximately 17.8% from the first nine months of 2008 to the first
nine months of 2009.
Operating
results declined by 15.1% and 85.3%, respectively, in the third quarter and
first nine months of 2009 as compared to prior year periods. 2009
results included one-time integration costs associated with our second quarter
acquisition of certain assets of MTI Global’s silicones business of
approximately $0.4 million and $0.7 million in the third quarter and first nine
months of 2009, respectively. Additionally, year-to-date results
included $1.6 million of severance costs. The integration of the
recently acquired silicone foam product lines from MTI Global is currently on
schedule and expected to be completed on plan and within budget.
Printed
Circuit Materials
(Dollars
in millions)
|
|
Three
Months Ended
|
|
|
Nine
Months Ended
|
|
|
|
September
30,
2009
|
|
|
September
28,
2008
|
|
|
September
30,
2009
|
|
|
September
28,
2008
|
|
Net
sales
|
|
$ |
28.6 |
|
|
$ |
31.8 |
|
|
$ |
83.1 |
|
|
$ |
94.3 |
|
Operating
income (loss)
|
|
|
1.5 |
|
|
|
- |
|
|
|
(1.5 |
) |
|
|
4.6 |
|
Our
Printed Circuit Materials (PCM) reportable segment is comprised of our high
frequency circuit material products. Net sales in this segment
decreased by 10.1% in the third quarter of 2009 as compared to the third quarter
of 2008 and 11.9% in the first nine months of 2009 as compared to the first nine
months of 2008. On a year-to-date basis, sales were down primarily as
a result of the global recession, although the PCM segment did not experience as
significant a decline as some of our other segments, particularly
HPF. Third quarter results, although down from prior years, were
sequentially stronger as compared to the second quarter of 2009 as we
experienced strong demand for high frequency materials into the satellite
television market for low noise block-down converters (LNBs) in China and
moderate demand in the U.S. and Europe. However, sales into the
wireless infrastructure market were down slightly in the third quarter as 3G
(third generation) sales in China were minimal. We expect sales for
high frequency printed circuit materials for the China 3G build out to increase
slightly in the fourth quarter. Additionally, sales into the defense
and high reliability markets were up modestly in the third quarter.
In the
third quarter, operating results improved from breakeven in 2008 to a profit of
$1.5 million in the third quarter of 2009. On a year-to-date basis,
operating results declined from a profit of $4.6 million in the first nine
months of 2008 to a loss of $1.5 million in the first nine months of
2009. Year-to-date 2009 results included approximately $0.8 million
of costs related to the impairment of certain equipment, as well as $1.9 million
related to a product liability claim, severance charges of $1.7 million and
approximately $0.4 million of other one-time costs, as described in Note 14 to
the condensed consolidated financial statements.
Custom
Electrical Components
(Dollars
in millions)
|
|
Three
Months Ended
|
|
|
Nine
Months Ended
|
|
|
|
September
30,
2009
|
|
|
September
28,
2008
|
|
|
September
30,
2009
|
|
|
September
28,
2008
|
|
Net
sales
|
|
$ |
12.1 |
|
|
$ |
23.2 |
|
|
$ |
37.4 |
|
|
$ |
75.9 |
|
Operating
income (loss)
|
|
|
(2.1 |
) |
|
|
0.1 |
|
|
|
(16.3 |
) |
|
|
2.9 |
|
Our Custom
Electrical Components reportable segment is comprised of electroluminescent (EL)
lamps, inverters, and power distribution systems products. Net sales
in this segment decreased by 48.0% and 50.7%, respectively, in the third quarter
and first nine months of 2009 as compared to the respective prior year
periods. The quarter-over-quarter decrease in sales is directly
related to the previously disclosed decline in demand for EL lamps for keypad
backlighting in the portable communications market. However, sales of
power distribution systems products into locomotives for the mass transit market
were stable in the third quarter of 2009 and continue to make good progress in
the sustainable energy markets for wind turbine applications, although funding
for these large scale projects continues to be challenging.
Operating
results declined significantly from a profit of $0.1 million in the third
quarter of 2008 to a loss of $2.1 million in the third quarter of 2009 and from
a profit of $2.9 million in the first nine months of 2008 to a loss of $16.3
million in the first nine months of 2009. 2009 results included $4.6
million of charges related to the impairment of certain assets, $0.4 million in
incremental inventory reserves and severance charges of $1.0 million, as
described in Note 14 to the condensed consolidated financial
statements.
Other
Polymer Products
(Dollars
in millions)
|
|
Three
Months Ended
|
|
|
Nine
Months Ended
|
|
|
|
September
30,
2009
|
|
|
September
28,
2008
|
|
|
September
30,
2009
|
|
|
September
28,
2008
|
|
Net
sales
|
|
$ |
6.6 |
|
|
$ |
7.4 |
|
|
$ |
17.0 |
|
|
$ |
23.7 |
|
Operating
loss
|
|
|
(1.4 |
) |
|
|
(2.6 |
) |
|
|
(12.8 |
) |
|
|
(5.6 |
) |
Our Other
Polymer Products reportable segment consists of elastomer rollers, floats,
non-woven materials, thermal management products and flexible circuit material
products. Net sales in this segment decreased by 10.8% and 28.3%,
respectively, in the third quarter and first nine months of 2009 as compared to
the prior year periods, while operating losses increased from a loss of $2.6
million in the third quarter of 2008 to a loss of $1.4 million in the third
quarter of 2009; however, on a year-to-date basis, losses increased
significantly from a loss of $5.6 million in the first nine months of 2008 to a
loss of $12.8 million in the first nine months of 2009. Year-to-date
2009 results include $7.7 million in asset impairment charges related to
equipment and buildings, $0.4 million of incremental inventory reserves and
severance charges of $0.4 million, as described in Note 14 to the condensed
consolidated financial statements. The slightly improved
quarter-over-quarter and year-to-date results (net of the above one-time items)
are primarily attributable to the improved operating results in our elastomer
rollers and floats product lines, partially offset by costs associated with our
new thermal management products, which are still in their start up phase and
have yet to generate material sales volumes. We continuously evaluate
the viability of the product portfolio in this segment as it relates to the
overall long-term strategic and operational focus of our Company.
Liquidity,
Capital Resources and Financial Position
We believe
our strong balance sheet and our ability to generate cash from operations to
reinvest in our business is one of our fundamental strengths, as demonstrated by
our continued strong financial position at the end of the third quarter of
2009. We have remained debt free since 2002 and continue to finance
our operating needs through internally generated funds. We believe
over the next twelve months, internally generated funds plus available lines of
credit and other sources of liquidity will be sufficient to meet the capital
expenditures and ongoing financial needs of the business. However, we
continually review and evaluate the adequacy of our lending facilities and
relationships.
(Dollars in
thousands)
|
|
September
30,
2009
|
|
|
December
31,
2008
|
|
Key
Balance Sheet Accounts:
|
|
|
|
|
|
|
Cash,
cash equivalents and short-term investments
|
|
$ |
43,307 |
|
|
$ |
70,625 |
|
Accounts
receivable
|
|
|
52,428 |
|
|
|
44,492 |
|
Inventory
|
|
|
34,734 |
|
|
|
41,617 |
|
|
|
|
|
|
|
|
|
|
|
|
Nine
Months Ended
|
|
|
|
September
30,
2009
|
|
|
September
28,
2008
|
|
Key
Cash Flow Measures:
|
|
|
|
|
|
|
|
|
Cash
provided by (used in) operating activities from continuing
operations
|
|
$ |
(13,328 |
) |
|
$ |
47,579 |
|
Cash
used in investing activities from continuing operations
|
|
|
(16,575 |
) |
|
|
(15,075 |
) |
Cash
provided by (used) in financing activities
|
|
|
1,323 |
|
|
|
(25,628 |
) |
At
September 30, 2009, cash, cash equivalents and short-term investments totaled
$43.3 million as compared to $70.6 million at December 31, 2008. This
includes $1.0 million of auction rate securities that were redeemed in October
2009, and therefore are considered short term investments as of September 30,
2009. The decline from December is primarily due to the following
cash payments made during the nine months ended September 30,
2009: $8.0 million net payment for the settlement of the CalAmp
litigation; $8.0 million contribution to our pension fund; approximately $11.0
million related to incentive compensation payouts related to the 2008
performance year, $7.4 million for the acquisition of silicone foam product
lines from MTI Global Inc. and $5.0 million for the investment in Solicore,
Inc.
Significant
changes in our balance sheet accounts from December 31, 2008 to September 30,
2009 are as follows:
o
|
Inventories
decreased from $41.6 million at December 31, 2008 to $34.7 million at
September 30, 2009 primarily due to decreased production levels across the
Company as a result of the decline in volumes, which resulted in the sale
of existing inventory rather than inventory produced in 2009, as well as a
management focus on maintaining lean inventory levels in this recessionary
environment to help strengthen our working capital
position.
|
o
|
As
of September 30, 2009, we do not have current or long term deferred income
tax assets, versus the balances of $9.8 million and $37.9 million at
December 31, 2008 due to a valuation allowance recorded against our U.S.
deferred tax asset as of the end of the second quarter of
2009.
|
o
|
Accrued
employee benefits and compensation decreased $4.6 million from $23.4 at
December 31, 2008 to $18.8 million at September 30, 2009 primarily due to
an incentive compensation payout of approximately $11.0 million related to
the 2008 performance year; partially offset by approximately $5.0 million
in accrued pension costs for 2009 and $1.7 million of accrued severance as
of September 30, 2009.
|
o
|
Long-term
pension liability decreased by $8.0 million from $43.7 million to $35.7
million due to an $8.0 million contribution to our pension plans in the
first quarter of 2009 to improve the funded status of the plans to
approximately 95%-98%.
|
Credit
Facilities
We have a
Multicurrency Revolving Credit Agreement with RBS Citizens, National Association
(Bank), a successor in interest to Citizens Bank of Connecticut (Credit
Agreement). The Credit Agreement provides for two credit
facilities. One facility (Credit Facility A) is available for loans
or letters of credit up to $75 million, and the second facility (Credit Facility
B) is available for loans of up to $25 million. Credit Facility A is
a five-year facility and Credit Facility B is a 364-day
facility. Both are multi-currency facilities under which we may
borrow in US dollars, Japanese Yen, Euros or any other currency freely
convertible into US dollars and traded on a recognized inter-bank
market. Under the terms of the Credit Agreement, we have the right to
incur additional indebtedness outside of the Credit Agreement through additional
borrowings in an aggregate amount of up to $25 million.
Credit
Facility A expires on November 13, 2011. Credit Facility B was
renewed on November 11, 2008. The rate of interest charged on any
outstanding loans can, at our option and subject to certain restrictions, be
based on the prime rate or at rates from 40 to 87.5 basis points over a LIBOR
loan rate for Credit Facility A, and from 40 to 200 basis points for Credit
Facility B. The spreads over the LIBOR loan rate for Credit Facility
A are based on our leverage ratio. Under the arrangement, the ongoing
commitment fee varies from zero to 25 basis points of the maximum amount that
can be borrowed, net of any outstanding borrowing and the maximum amount that
beneficiaries may draw under outstanding letters of credit.
There were
no borrowings pursuant to the Credit Agreement at September 30, 2009 and
December 31, 2008, respectively. The Credit Agreement contains
restrictive covenants primarily related to total indebtedness, interest expense,
and capital expenditures. As of September 30, 2009, due to our
financial results through the nine months ended in September 2009, our ability
to borrow against these lines has been significantly impaired, however we are
currently in discussions concerning the availability of financing under this
Credit Agreement.
At
September 30, 2009, we had certain standby letters of credit (LOC) and
guarantees that were backed by the Credit Facility:
·
|
$1.0
million irrevocable standby LOC – to guarantee Rogers’ self insured
workers compensation plan;
|
·
|
$0.2
million letter guarantee – to guarantee a payable obligation for a Chinese
subsidiary (Rogers Shanghai)
|
No amounts
were owed on the LOCs as of September 30, 2009 or December 31, 2008,
respectively.
The
volatility in the credit markets has generally diminished liquidity and capital
availability in worldwide markets. We are unable to predict the
likely duration and severity of the current disruptions in the credit and
financial markets and adverse global economic conditions. However, we
believe that our existing sources of liquidity and cash expected to be generated
from future operations, together with existing and anticipated long-term
financing arrangements, will be sufficient to fund operations, capital
expenditures, research and development efforts, and new business development
activities for at least the next 12 months.
Auction
Rate Securities
At
year-end 2007, we classified our auction rate securities as available-for-sale
and recorded them at fair value as determined in the active market at the
time. However, due to events in the credit markets, the auctions
failed during the first quarter of 2008 for the auction rate securities that we
held at the end of the first quarter, and all of our auction rate securities
have been in a loss position since that time. Accordingly, the
securities changed from a Level 1 valuation to a Level 3 valuation.
As of the
end of the third quarter of 2009, approximately $9.5 million of auction rate
securities have been redeemed at par value, including approximately $5.1 million
in the first nine months of 2009. As of September 30, 2009, the par
value of our remaining auction rate securities was $45.0 million, which was
comprised 97% of student loan-backed auction rate securities and 3% of
municipality-backed auction rate securities. We performed a fair
value assessment of these securities based on a discounted cash flow model,
utilizing various assumptions that included estimated interest rates,
probabilities of successful auctions, the timing of cash flows, and the quality
and level of collateral of the securities. These inputs were chosen
based on our current understanding of the expectations of the market and are
consistent with the assumptions utilized during our assessment of these
securities at year-end 2008. This analysis resulted in no change in
the fair value of our auction rate securities in the third quarter of 2009 and a
total impairment of $5.3 million overall on our current portfolio.
We have
concluded that the impairment on the auction rate securities is
other-than-temporary and should be separated into two amounts, one amount
representing a credit loss for $0.5 million and one amount representing an
impairment due to all other factors for $4.8 million. The credit loss
is primarily based on the underlying ratings of the securities. As
described above, we have determined that the amount representing the credit loss
on our auction rate securities should be recorded in earnings, while the
remaining impairment amount should be recorded in other comprehensive income
(loss) in the equity section of our condensed consolidated statements of
financial position, as we do not have the intent to sell the impaired
investments, nor do we believe that it is more likely than not that we will be
required to sell these investments before the recovery of their cost
basis. We also do not believe that the illiquid nature of these
securities will negatively impact our business, as we believe we have the
ability to generate sufficient cash internally and through other sources to fund
the operations and future growth of the business absent these
securities.
The
assumptions utilized in the valuation will continue to be reviewed and, as
market conditions continue to evolve and change, we will adjust our assumptions
accordingly, which could result in either positive or negative valuation
adjustments in the future.
Contingencies
During the
third quarter of 2009, we did not become aware of any new material developments
related to environmental matters or other contingencies. We have not
had any material recurring costs and capital expenditures related to
environmental matters. Refer to Note 13 “Commitments and
Contingencies”, to the condensed consolidated financial statements in Part I,
Item 1 of this Form 10-Q, for further discussion on ongoing environmental and
contingency matters.
Contractual
Obligations
There have
been no significant changes outside the ordinary course of business in our
contractual obligations during the third quarter of 2009.
Off-Balance
Sheet Arrangements
We did not
have any off-balance sheet arrangements that have or are, in the opinion of
management, likely to have a current or future material effect on our financial
condition or results of operations.
Recent
Accounting Pronouncements
|
|
|
|
|
|
|
|
Effective
Date for
|
Subject
|
|
Date
Issued
|
|
Summary
|
|
Effect
of Adoption
|
|
Rogers
|
|
|
|
|
|
|
|
|
|
Consolidation
of Variable Interest Entities
|
|
June
2009
|
|
Requires
an analysis to determine whether a variable interest gives the entity a
controlling financial interest in a variable interest entity. This
standard also requires an ongoing reassessment of the primary beneficiary
of the variable interest entity and eliminates the quantitative approach
previously required for determining whether an entity is the primary
beneficiary.
|
|
Continuing
to assess the potential effects of this standard on our consolidated
financial statements.
|
|
January
1, 2010
|
|
|
|
|
|
|
|
|
|
Recognition
and Presentation of Other-Than-Temporary
Impairments
|
|
April
2009
|
|
Provides
additional guidance for the presentation and disclosure of
other-than-temporary impairments. This also requires a “credit
loss” to be recognized in earnings.
|
|
Additional
financial reporting disclosures.
|
|
June
30, 2009
|
|
|
|
|
|
|
|
|
|
Employers’
Disclosures about Postretirement Benefit Plan Assets
|
|
December
2008
|
|
Requires
extensive new annual fair value disclosures about assets in defined
benefit postretirement benefit plans, as well as any concentrations of
associated risks.
|
|
Additional
annual financial reporting disclosures.
|
|
December
31, 2009
|
|
|
|
|
|
|
|
|
|
Critical
Accounting Policies
There have
been no significant changes in our critical accounting policies during the third
quarter of 2009.
Forward-Looking
Statements
This
information should be read in conjunction with the unaudited financial
statements and related notes included in Item 1 of this Quarterly Report on Form
10-Q and the audited consolidated financial statements and related notes and
Management’s Discussion and Analysis of Financial Condition and Results of
Operations contained in our Form 10-K for the year-ended December 31,
2008.
Certain
statements in this Quarterly Report on Form 10-Q may constitute “forward-looking
statements” within the meaning of the Private Securities Litigation Reform Act
of 1995. Such forward-looking statements are based on management’s
expectations, estimates, projections and assumptions. Words such as
“expects,” “anticipates,” “intends,” “believes,” “estimates,” “should,”
“target,” “may,” “project,” “guidance,” and variations of such words and similar
expressions are intended to identify such forward-looking
statements. Such forward-looking statements involve known and unknown
risks, uncertainties, and other factors that may cause our actual results or
performance to be materially different from any future results or performance
expressed or implied by such forward-looking statements. Such factors include,
but are not limited to, changing business, economic, and political conditions
both in the United States and in foreign countries; increasing competition;
changes in product mix; the development of new products and manufacturing
processes and the inherent risks associated with such efforts; the outcome of
current and future litigation; the accuracy of our analysis of our potential
asbestos-related exposure and insurance coverage; changes in the availability
and cost of raw materials; fluctuations in foreign currency exchange rates; and
any difficulties in integrating acquired businesses into our
operations. Such factors also apply to our joint
ventures. We make no commitment to update any forward-looking
statement or to disclose any facts, events, or circumstances after the date
hereof that may affect the accuracy of any forward-looking statements, unless
required by law. Additional information about certain factors that could cause
actual results to differ from such forward-looking statements include, but are
not limited to, those items described in Item 1A, Risk Factors, to the
Company’s Form 10-K for the year-ended December 31, 2008.
There have
been no significant changes in our exposure to market risk during the third
quarter of 2009. For discussion of our exposure to market risk, refer
to Item 7A, Quantitative and
Qualitative Disclosures About Market Risk, contained in our 2008 Annual
Report on Form 10-K.
The
Company, with the participation of our Chief Executive Officer and Chief
Financial Officer, conducted an evaluation of the design and operation of our
disclosure controls and procedures, as defined under Rule 13a-15(e) and
15d-15(e) under the Securities Exchange Act of 1934, as amended (the Exchange
Act), as of September 30, 2009. Our disclosure controls and
procedures are designed (i) to ensure that information required to be disclosed
by it in the reports that it files or submits under the Exchange Act are
recorded, processed, summarized and reported within the time periods
specified in the SEC’s rules and forms and (ii) to ensure that information
required to be disclosed in the reports we file or submit under the Exchange Act
is accumulated and communicated to our management, including our Chief Executive
Officer and Chief Financial Officer, to allow timely decisions regarding
required disclosure. Based on their evaluation, our Chief Executive
Officer and Chief Financial Officer have concluded that our disclosure controls
and procedures were effective as of September 30, 2009 in alerting management on
a timely basis to information required to be included in our submissions and
filings under the Exchange Act.
On April
30, 2009, we acquired certain assets of MTI Global Inc.’s silicones business,
which has facilities in Richmond, Virginia and Bremen, Germany, for $7.4
million. Since this acquisition occurred in April 2009, the
scope of our assessment of the effectiveness of internal control over financial
reporting does not include the acquired operations of MTI Global Inc., as
permitted by Section 404 of the Sarbanes-Oxley Act and SEC rules for recently
acquired businesses.
There were
no changes in the Company’s internal control over financial reporting during its
most recently completed fiscal quarter that have materially affected or are
reasonably likely to materially affect its internal control over financial
reporting, as defined in Rule 13a-15(f) under the Exchange Act.
See a
discussion of environmental, asbestos and other litigation matters in Note 13,
“Commitments and Contingencies”, to the condensed consolidated financial
statements in Part I, Item 1 of this Form 10-Q.
There have
been no material changes in our risk factors from those disclosed in our 2008
Annual Report on Form 10-K.
List of
Exhibits:
3a
|
Restated
Articles of Organization of Rogers Corporation were filed as Exhibit 3a to
the Registrant’s Annual Report on Form 10-K for the fiscal year ended
December 31, 2006 filed on February 27, 2007*.
|
|
|
3b
|
Amended
and Restated Bylaws of Rogers Corporation, effective February 21, 2007
filed as Exhibit 3.1 to the Registrant’s Current Report on Form 8-K filed
on February 22, 2007*.
|
|
|
4a
|
Shareholder
Rights Agreement, dated as of February 22, 2007, between Rogers
Corporation and Registrar and Transfer Company, as Rights Agent, filed as
Exhibit 4.1 to the Registrant’s Current Report on Form 8-K filed on
February 23, 2007*.
|
|
|
4b
|
Certain
Long-Term Debt Instruments, each representing indebtedness in an amount
equal to less than 10 percent of the Registrant’s total consolidated
assets, have not been filed as exhibits to this report on Form
10-Q. The Registrant hereby undertakes to file these
instruments with the Commission upon request.
|
|
|
10.1
|
Form
of Non-Qualified Stock Option Agreement (For Officers and Employees) under
the Rogers Corporation 2009 Long-Term Equity Compensation Plan (the “2009
Plan”), ** filed herewith. This form is used following approval
of the 2009 Plan at the Company’s May 7, 2009 Annual Meeting of
Shareholders.
|
|
|
10.2
|
Form
of Performance-Based Restricted Stock Award Agreement under the 2009 Plan,
** filed herewith. This form is used following approval
of the 2009 Plan at the Company’s May 7, 2009 Annual Meeting of
Shareholders.
|
|
|
10.3
|
Form
of Restricted Stock Agreement under the 2009 Plan, ** filed
herewith.
|
|
|
10.4
|
First
Amendment to the Rogers Corporation Amended and Restated Pension
Restoration Plan, ** filed herewith.
|
|
|
10.5
|
First
Amendment to the Rogers Corporation Voluntary Deferred Compensation Plan
for Non-Management Directors (as Amended and Restated Effective
as of October 24, 2007), ** filed herewith.
|
|
|
10.6
|
Second
Amendment to the Rogers Corporation Voluntary Deferred Compensation Plan
for Key Employees (as Amended and Restated Effective as of October 24,
2007), ** filed herewith.
|
|
|
23.1
|
Consent
of National Economic Research Associates, Inc., filed
herewith.
|
|
|
23.2
|
Consent
of Marsh U.S.A., Inc., filed herewith.
|
|
|
31(a)
|
Certification
of President and Chief Executive Officer pursuant to Rule 13a-14(a) of the
Securities Exchange Act of 1934, as adopted pursuant to Section 302 of the
Sarbanes-Oxley Act of 2002, filed herewith.
|
|
|
31(b)
|
Certification
of Vice President, Finance and Chief Financial Officer pursuant to Rule
13a-14(a) of the Securities Exchange Act of 1934, as adopted pursuant to
Section 302 of the Sarbanes-Oxley Act of 2002, filed
herewith.
|
|
|
32
|
Certification
of President and Chief Executive Officer and Vice President, Finance and
Chief Financial Officer pursuant to Rule 13a-14(b) of the Securities
Exchange Act of 1934 and 18 U.S.C. Section 1350, as adopted pursuant to
Section 906 of the Sarbanes-Oxley Act of 2002, filed
herewith.
|
|
|
|
|
*
|
In
accordance with Rule 12b-23 and Rule 12b-32 under the Securities Exchange
Act of 1934, as amended, reference is made to the documents previously
filed with the Securities and Exchange Commission, which documents are
hereby incorporated by reference.
|
**
|
Management
Contract.
|
++
|
Confidential
Treatment requested for the deleted portion of this
Exhibit.
|
|
|
Part II,
Items 2, 3, 4, and 5 are not applicable and have been omitted.
Pursuant
to the requirements of the Securities Exchange Act of 1934, the Registrant has
duly caused this report to be signed on its behalf by the undersigned thereunto
duly authorized.
|
ROGERS
CORPORATION
|
|
|
(Registrant)
|
|
/s/ Dennis
M. Loughran
|
|
/s/
Ronald J. Pelletier
|
Dennis
M. Loughran
Vice
President, Finance and Chief Financial Officer
Principal
Financial Officer
|
|
Ronald
J. Pelletier
Corporate
Controller and Principal Accounting
Officer
|
Dated: November
3, 2009