Form 10-K
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-K
(Mark One)
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ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE
ACT OF 1934 |
For the fiscal year ended October 31, 2009
or
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE
ACT OF 1934 |
Commission file number 1-33913
QUANEX BUILDING PRODUCTS CORPORATION
(Exact name of registrant as specified in its charter)
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Delaware
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26-1561397 |
(State or other jurisdiction of incorporation or organization)
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(I.R.S. Employer Identification No.) |
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1900 West Loop South, Suite 1500, Houston, Texas
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77027 |
(Address of principal executive offices)
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(Zip code) |
Registrants telephone number, including area code: (713) 961-4600
Securities registered pursuant to Section 12(b) of the Act:
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Title of each class
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Name of each exchange on which registered |
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Common Stock, $0.01 par value
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New York Stock Exchange, Inc. |
Securities registered pursuant to Section 12(g) of the Act: NONE
Indicate by check mark if the registrant is a well-known seasoned issuer, as defined in Rule
405 of the Securities Act. Yes o No þ
Indicate by check mark if the registrant is not required to file reports pursuant to Section
13 or Section 15(d) of the Act. Yes o No þ
Indicate by check mark whether the registrant: (1) has filed all reports required to be filed
by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or
for such shorter period that the registrant was required to file such reports), and (2) has been
subject to such filing requirements for the past 90 days. Yes þ No o
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of
Regulation S-K is not contained herein, and will not be contained, to the best of registrants
knowledge, in definitive proxy or information statements incorporated by reference in Part III of
this Form 10-K or any amendment to this Form 10-K. o
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated
filer, a non-accelerated filer, or a smaller reporting company. See definition of accelerated
filer and large accelerated filer in Rule 12b-2 of the Exchange Act. (Check one):
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Large accelerated filer o
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Accelerated filer þ
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Non-accelerated filer o
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Smaller reporting company o |
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of
the Act). Yes o No þ
The aggregate market value of the voting common equity held by non-affiliates as of April 30,
2009, computed by reference to the closing price for the Common Stock on the New York Stock
Exchange, Inc. on that date, was $382,576,097. Such calculation assumes only the registrants
current officers and directors were affiliates of the registrant.
At December 15, 2009, there were outstanding 37,827,670 shares of the registrants Common
Stock, $0.01 par value.
DOCUMENTS INCORPORATED BY REFERENCE
Portions of the Registrants definitive Proxy Statement for its 2010 Annual Meeting of
Stockholders to be filed with the Commission within 120 days of October 31, 2009 are incorporated
herein by reference in Part III of this Annual Report.
PART I
Item 1. Business
General
Quanex was organized in 1927 as a Michigan corporation under the name Michigan Seamless Tube
Company. It reincorporated in Delaware in 1968 under the same name and then changed its name to
Quanex Corporation in 1977. On December 12, 2007, Quanex Building Products Corporation was
incorporated in the state of Delaware as a subsidiary of Quanex Corporation to facilitate the
separation of Quanex Corporations vehicular products and building products businesses. The
separation occurred on April 23, 2008, through the spin-off of Quanex Corporations building
products business to its shareholders, immediately followed by the merger of Quanex Corporation
(consisting principally of the Vehicular Products business and all non-building products related
corporate accounts) with a wholly-owned subsidiary of Gerdau S.A. (Gerdau). This transaction is
hereafter referred to as the Separation. The Companys executive offices are located at 1900
West Loop South, Suite 1500, Houston, Texas 77027. For purposes of describing the events related
to the Separation as well as other events, transactions and financial results of Quanex Building
Products Corporation and its subsidiaries related to periods prior to April 23, 2008, the term
Quanex or the Company also refer to Quanex Building Products Corporations accounting
predecessor, Quanex Corporation.
The Companys businesses are managed on a decentralized basis and operate in two reportable
business segments: Engineered Products and Aluminum Sheet Products. Each business has
administrative, operating and marketing functions. The Company measures each business earnings,
cash flow and return on investment and seeks to reward superior performance with incentive
compensation, which is a significant portion of total compensation for salaried employees.
Intercompany sales are conducted on an arms-length basis. Operational activities and policies are
managed by corporate officers and key division executives. Also, a small corporate staff provides
corporate accounting, financial and treasury management, tax, legal, internal audit, information
technology and human resource services to the operating divisions.
Quanex is a technological leader in the production of aluminum flat-rolled products, flexible
insulating glass spacer systems, solar panel sealants, extruded plastic profiles, and
precision-formed metal and wood products which primarily serve the North American building products
markets. The Company uses low-cost production processes, and engineering and metallurgical
expertise to provide customers with specialized products for specific applications. Quanex believes
these capabilities also provide the Company with unique competitive advantages. The Companys
growth strategy is focused on nurturing and developing its Engineered Products businesses,
introducing innovative products and components, and pursuing expansion through organic growth and
the acquisition of companies that produce similar products and serve similar building products
markets in North America, Europe and Asia.
Merger and Separation
On November 19, 2007, the Company announced that its Board of Directors unanimously approved a
merger of Quanex Corporation, consisting principally of the Vehicular Products business and all
non-Building Products related corporate accounts, with a wholly-owned subsidiary of Gerdau in
exchange for $39.20 per share in cash. Quanex Corporation entered into a definitive agreement with
Gerdau with respect to the merger on November 18, 2007 (the Gerdau Merger Agreement). The
Separation occurred on April 23, 2008, through the spin-off of Quanex Corporations building
products business to its shareholders, immediately followed by the merger of Quanex Corporation
(consisting principally of the Vehicular Products business and all non-Building Products related
corporate accounts) with a wholly-owned subsidiary of Gerdau. All Quanex Corporation shareholders
of record received one share of Quanex Building Products Corporations stock for each share of
Quanex Corporation stock.
1
Notwithstanding the legal form of the Separation, because Gerdau merged with and into Quanex
Corporation immediately following the spin-off and because the senior management of Quanex
Corporation continued as the senior management of Quanex Building Products Corporation following
the spin-off, the Company considers Quanex Building Products Corporation as divesting the Quanex
Corporation vehicular products segment and non-building products related corporate items and have
treated it as the accounting successor to Quanex Corporation for financial reporting purposes in
accordance with the Financial Accounting Standards Boards Accounting Standards Codification (ASC)
Topic 505-60 Spinoffs and Reverse Spinoffs (ASC 505-60).
In
accordance with the provisions of ASC Topic 205-20
Presentation of Financial Statements
Discontinued Operations (ASC 205-20) effective with the Separation on April 23, 2008, the results
of operations, financial position and cash flows related to the vehicular products business and
non-building products related corporate items are reported as discontinued operations for all
periods presented. There were no assets or liabilities of discontinued operations as of October
31, 2009 or 2008. Unless otherwise noted, all disclosures in the notes accompanying the
Consolidated Financial Statements reflect only continuing operations.
Business Developments
The Company has grown primarily through the strategic acquisition of residential-related
building products businesses that complement its overall product base. The following business
developments occurred in the past five years. On December 9, 2004, the Company completed the
acquisition of all of the outstanding stock, through a subsidiary merger, of Mikron, a manufacturer
of engineered vinyl and thermoplastic alloy composite window components, window coverings and door
components. Mikron serves the residential building and remodeling markets. Headquartered in the
Seattle suburb of Kent, Washington, Mikron operates modern and highly automated extrusion
facilities located in the Kent area, Richmond, KY, and Winnebago, IL. The Company paid
$197.5 million in cash including the working capital adjustment, a purchase price adjustment and
transaction fees.
In addition, in the last five years, the Company added a facility in Dubuque, Iowa for
manufacturing of residential fenestration products. The Company has a leased facility in Suzhou,
China. The Company relocated some manufacturing lines to the China facility; however, the facility
is not operating and the Company is still currently servicing foreign sales through domestic
capacity.
Quanex Building Products LLC was formed in Delaware on December 12, 2007, by Quanex
Corporation to hold substantially all of the building products business of Quanex Corporation and
to facilitate the separation of its vehicular products and building products businesses through the
spin-off and the Quanex/Gerdau merger.
Manufacturing Processes, Markets, and Product Sales by Business Segment
The Company has 18 manufacturing facilities, including one non-operating facility, in
10 states in the United States, and one non-operating facility in Suzhou, China. These facilities
feature efficient plant design and flexible manufacturing processes, enabling the Company to
produce a wide variety of custom engineered products and components for the residential building
products markets. The Company is able to maintain minimal levels of finished goods inventories at
most locations because it typically manufactures products upon order to customer specifications.
Payments for purchases and collections from customers are generally consistent with industry
practices which are based on average 30 day terms for Engineered Products and 60 days for Aluminum
Sheet Products. The Company believes it maintains lower than industry average working capital
levels that have historically been funded through cash flow from operations. The majority of the
Companys products are sold into the building products markets. Residential housing starts and
remodeling expenditures are the primary market drivers.
2
For financial information regarding each of the Companys reportable business segments, see
Managements Discussion and Analysis of Financial Condition and Results of Operations herein and
Note 12 to the Consolidated Financial Statements. For net sales of the Company by major product
lines see Note 12 to the Consolidated Financial Statements. For the year ended October 31, 2009,
one customer, Andersen Corporation, represented $62.7 million or 11% of the consolidated net sales
of the Company. For the year ended October 31, 2008, one customer, Associated Materials, Inc.,
represented $105.8 million or 12% of the consolidated net sales of the Company. Both of the
Companys segments make sales to both Andersen Corporation and Associated Materials, Inc. For the
year ended October 31, 2007, no one customer represented 10% or more of the consolidated net sales
of the Company.
Quanex operates in two reportable business segments: Engineered Products and Aluminum Sheet
Products.
Engineered Products
The Engineered Products segment is comprised of five fabricated metal components operations,
two facilities producing wood fenestration (door and window) components, four polyvinyl chloride
(vinyl) extrusion facilities, a flexible insulating glass spacer operation and a facility that
services automated equipment for assembling insulating glass units. The segments operations
produce window and door components for Original Equipment Manufacturers (OEMs) that primarily serve
the residential construction and remodeling markets. Products include insulating glass
spacer/sealant systems, thin film solar panel sealants, window and patio door screens, aluminum
cladding and other roll formed metal window components, door components such as thresholds and
astragals, moldings, residential exterior products, engineered vinyl and composite patio door,
window profiles and custom window grilles, and trim and architectural moldings in a variety of
woods primarily for the home improvement and residential construction markets.
Engineered Products extrusion operations use highly automated production facilities to
manufacture vinyl and composite profiles, the framing material used by fenestration OEMs in the
assembly of vinyl windows and patio doors. Value-added capabilities include compound blending,
window system design, tooling design and fabrication, in-line weatherstrip installation and miter
cutting, and co-extrusion of integrated weather-resistant coatings. Metal fabrication operations
include roll forming, stamping, and end-product assembly to produce a variety of fenestration
products. The insulating glass sealant business uses compound-extrusion and laminating technology
to produce highly engineered, butyl-based window spacer products used to separate two or three
panes of glass in a window sash to improve its thermal performance. Engineered Products customers
end-use applications include windows and window components, entry and patio door systems, and
custom hardwood architectural moldings and solar panels. Key success factors range from design and
development expertise to flexible, world class quality manufacturing capability, unique patented
products and just-in-time delivery.
Aluminum Sheet Products
The Aluminum Sheet Products segment is comprised of an aluminum mini-mill operation and three
stand-alone aluminum sheet cold finishing operations. Aluminum sheet finishing capabilities
include reducing reroll (hot-rolled aluminum sheet) coil to specific gauge, annealing, slitting and
custom coating. Customer end-use applications include window screen frames and screens, exterior
home trim, fascias, roof edgings, soffits, downspouts and gutters. The product is packaged and
delivered for use by various customers primarily in the building and construction markets.
Secondary markets include transportation (truck trailer, RV and mobile home panels) and capital
goods.
3
The segments aluminum mini-mill which can produce approximately 360 million annualized
finished pounds uses an in-line casting process. The mini-mill converts aluminum scrap to reroll
through melting, continuous casting, and in-line hot rolling processes. It also has aluminum scrap
shredding and blending capabilities, as well as
two rotary barrel melting furnaces, a delacquering furnace and a dross recovery system that
broaden the mini-mills use of raw materials, allowing it to utilize a broader range of scrap,
while improving raw material yields. Scrap is blended using computerized processes to most
economically achieve the desired molten aluminum alloy composition. Management believes our
production capabilities result in a significant conversion cost advantage and savings from reduced
raw material costs, optimized scrap utilization, reduced unit energy cost and lower labor costs.
For financial information related to each segment, see Note 12 of the Financial Statements
contained in this Annual Report on Form 10-K.
Strategy
Managements vision is to become the leading manufacturer of fenestration components,
recognized for leading edge product and process technology, best in class customer service, and
excellent returns on investment. Execution of the following strategies will be essential for
attainment of this vision:
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Achieve robust organic growth fueled by unmatched customer service,
new product introduction, a systems approach and development of
superior product attributes, particularly thermal efficiency, enhanced
functionality, weatherability, appearance and best-in-class quality
for Engineered Products; |
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Offer logistic solutions that provide our customers with just-in-time
service and lower processing costs; |
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Enhance profitability through continued efforts to adopt, promulgate
and formalize Lean Manufacturing practices within both core businesses
and future acquisitions, including eliminating waste, minimizing
scrap, optimizing work flow and improving productivity; |
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Lead the Companys industry in safety, the reduction of accidents and
education of the Companys work force in safety practices; |
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Attract and retain outstanding leadership and facilitate broad-based
employee development through open communication, active feedback,
meaningful goal setting and well-designed incentives; and |
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Pursue an active acquisition program to grow the existing fenestration
footprint through expansion of components and systems the Company
offers and market channels it serves. |
Raw Materials and Supplies
The Engineered Products businesses purchase a diverse range of raw materials, which include
coated and uncoated aluminum sheet, wood (both hardwood and softwood), polyvinyl chloride, epoxy
resin and butyl. In most cases, the raw materials are available from several suppliers at market
prices. Aluminum sheet is generally purchased from the Aluminum Sheet Products business at prices
based upon arms-length transactions. Sole sourcing arrangements are entered into from time to time
if beneficial savings can be realized and only when it is determined that a vendor can reliably
supply all of the businesss raw material requirements.
The Aluminum Sheet Products business most significant raw material is aluminum scrap
purchased on the open market, where availability and delivery can be adversely affected by, among
other things, extreme weather conditions. Firm fixed price forward purchases matched to firm fixed
price forward sales are used on a limited basis to hedge against fluctuations in the price of
aluminum scrap required to manufacture products for fixed-price sales contracts. To a lesser
extent, aluminum ingot futures contracts are bought and sold on the London Metal Exchange to hedge
aluminum scrap requirements.
The Company believes that none of its sole sourcing arrangements are material.
4
Backlog
At October 31, 2009, Quanexs backlog of orders to be shipped to customers in the next twelve
months was approximately $56.6 million, comprised of $10.0 million for the Engineered Products
segment and $46.6 million for the Aluminum Sheet Products segment. This compares to approximately
$36.3 million at October 31, 2008, comprised of $9.9 million for the Engineered Products segment
and $26.4 million for the Aluminum Sheet Products segment. The increase at Aluminum Sheet Products
is a result of customer restocking and increased Nichols Aluminum market share partially offset by
lower aluminum prices. Because many of the markets in which Quanex operates have short lead times,
the Company does not believe that backlog figures are reliable indicators of annual sales volume or
operating results.
Competition
The Companys products are sold under highly competitive conditions. The Company competes
with a number of companies, some of which have greater financial resources than Quanex.
Competitive factors include product quality, price, delivery, and the ability to manufacture to
customer specifications. The volume of aluminum mill sheet products, engineered products and
extruded building products the Company manufactures represent a small percentage of annual domestic
production.
The operations of the Engineered Products business compete with a range of small and midsize
metal, vinyl and wood fabricators and wood molding facilities. The Company also competes against
sealant firms and insulating glass panel wholesalers. Competition is primarily based on regional
presence, custom engineering, product development, quality, service and price. The operations also
compete with in-house operations of vertically integrated fenestration OEMs. Some of the primary
competitors of the Engineered Products business include Royal Group, Veka, Deceuninck, Edgetech,
PPG Industries, Allmetal, and Ritescreen.
The Aluminum Sheet Products business competes with small to large aluminum sheet manufacturers
such as Aleris, Jupiter, Alcoa, and JW Aluminum, some of which are divisions or subsidiaries of
major corporations with substantially greater resources than the Company. The Company competes in
common alloy coil-coated and mill finished products, primarily on the basis of the breadth of
product lines, the quality and responsiveness of its services, and price.
Sales and Distribution
The Company has sales representatives in many parts of the United States, Canada, China and to
a lesser extent in Europe and Asia. The Engineered Products segments products are sold primarily
to OEMs through its company direct sales force, along with the limited use of distributors to
market wood moldings in foreign countries. The Aluminum Sheet Products segments products are sold
to OEM and distribution customers through both direct and indirect sales groups.
Seasonal Nature of Business
Sales for both the Engineered Products and Aluminum Sheet Products businesses are seasonal.
Winter weather typically reduces homebuilding and home improvement activity. The Company typically
experiences its lowest sales during the first half of its fiscal year. Profits tend to be lower in
quarters with lower sales because a high percentage of manufacturing overhead and operating expense
is due to labor and other costs that are generally semi-variable throughout the year.
5
Service Marks, Trademarks, Trade Names, and Patents
The Companys federally registered trademarks or service marks include QUANEX, QUANEX and
design, TRUSEAL TECHNOLOGIES, DURASEAL, DURALITE, SOLARGAIN EDGE TAPE, ENVIROSEALED WINDOWS,
ENVIROLITE, EDGETHERM, COLONIAL CRAFT, MIKRON, MIKRONWOOD, MIKRONBLEND, MIKRON BLEND and design,
ENERGYCORE, FUSION INSULATED SYSTEM, STYLELOCK, STYLELOCK and design, K2 MIKRON and design,
HOMESHIELD, HOMESHIELD and design, and STORM SEAL. The trade name Nichols Aluminum is used in
connection with the sale of our aluminum mill sheet products. The HOMESHIELD, COLONIAL CRAFT,
TRUSEAL TECHNOLOGIES, MIKRON and QUANEX word and design marks and associated trade names are
considered valuable in the conduct of business. The Companys business generally does not depend
upon patent protection, but patents obtained at its vinyl extrusion, fabricated metal component
operations and window sealant business units remain critical in providing a competitive advantage
over other building products manufacturers. The Companys vinyl extrusion business unit obtains
patent protection for various dies and other tooling created in connection with its production of
customer-specific designs and extrusions. The Companys fabricated metal components business
obtains patent protection for its thresholds which gives it an advantage in the threshold market.
The Companys window sealant business unit relies on patents to protect the design of several of
its window spacer products. Although the Company holds numerous patents, the proprietary process
technology that has been developed is also the source of considerable competitive advantage.
Research and Development
Expenditures for research and development of new products or services during the last three
years were not significant. Although not technically defined as research and development, a
significant amount of time, effort and expense is devoted to (a) custom engineering which qualifies
products for specific customer applications, (b) developing superior, proprietary process
technology and (c) partnering with customers to develop new products.
Environmental and Employee Safety Matters
The Company is subject to extensive laws and regulations concerning the discharge of materials
into the environment, the remediation of chemical contamination and worker safety. To satisfy such
requirements, the Company must make capital and other expenditures on an ongoing basis. The cost
of environmental matters and worker safety has not had a material adverse effect on the Companys
operations or financial condition in the past, and management is not aware of any existing
conditions that it currently believes are likely to have a material adverse effect on its
operations, financial condition, or cash flow.
Remediation
Under applicable state and federal laws, the Company may be responsible for, among other
things, all or part of the costs required to remove or remediate wastes or hazardous substances at
locations it has owned or operated at any time. The Company is currently participating in
environmental remediation at one of its locations.
From time to time, the Company also has been alleged to be liable for all or part of the costs
incurred to clean up third-party sites where it is alleged to have arranged for disposal of
hazardous substances. At present, the Company is not involved in any such matters.
6
Total environmental reserves and corresponding recoveries for Quanexs current plants were as
follows:
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October 31, |
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2009 |
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2008 |
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(In thousands) |
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Current(1) |
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1,485 |
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1,800 |
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Non-current |
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1,767 |
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2,485 |
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Total environmental reserves |
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3,252 |
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4,285 |
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Receivable for recovery of remediation costs |
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3,437 |
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4,671 |
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Approximately $0.5 million of the October 31, 2009 reserve represents administrative costs;
the remaining balance represents estimated costs for investigation, studies, cleanup, and
treatment. The reserve has not been discounted. As discussed below, an associated $3.4 million
and $4.7 million undiscounted recovery from indemnitors of remediation costs at one plant site is
recorded as of October 31, 2009 and October 31, 2008, respectively. The change in the
environmental reserve during the year ended October 31, 2009 primarily consisted of cash payments
for remediation costs.
The Companys Nichols Aluminum-Alabama, LLC (NAA) subsidiary operates a plant in Decatur,
Alabama that is subject to an Alabama Hazardous Wastes Management and Minimization Act Post-Closure
Permit. Among other things, the permit requires NAA to remediate, as directed by the state,
historical environmental releases of wastes and waste constituents. Consistent with the permit,
NAA has undertaken various studies of site conditions, and during the first quarter of 2006,
started a phased program to treat in-place free product petroleum that had been released underneath
the plant. Based on its studies to date, which remain ongoing, the Companys remediation reserve
at NAAs Decatur plant is $3.3 million. NAA was acquired through a stock purchase in which the
sellers agreed to indemnify Quanex and NAA for identified environmental matters related to the
business and based on conditions initially created or events initially occurring prior to the
acquisition. Environmental conditions are presumed to relate to the period prior to the
acquisition unless proved to relate to releases occurring entirely after closing. The limit on
indemnification is $21.5 million excluding legal fees. In accordance with the indemnification, the
indemnitors paid the first $1.5 million of response costs and have been paying 90% of ongoing
costs. Based on its experience to date, its estimated cleanup costs going forward, and costs
incurred to date as of October 31, 2009, the Company expects to recover from the sellers
shareholders an additional $3.4 million. Of that, $2.9 million is recorded in Other assets on the
Consolidated Balance Sheets, and the remaining balance is reflected in Accounts receivable.
The Companys final remediation costs and the timing of those expenditures will depend upon
such factors as the nature and extent of contamination, the cleanup technologies employed, the
effectiveness of the cleanup measures that are employed, and regulatory concurrences. While actual
remediation costs, therefore, may be more or less than amounts accrued, the Company believes it has
established adequate reserves for all probable and reasonably estimable remediation liabilities.
It is not possible at this point to reasonably estimate the amount of any obligation for
remediation in excess of current accruals because of uncertainties as to the extent of
environmental impact, cleanup technologies, and concurrence of governmental authorities. The
Company currently expects to pay the accrued remediation reserve through at least fiscal 2016,
although some of the same factors discussed earlier could accelerate or extend the timing.
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Reported in Accrued liabilities on the Consolidated
Balance Sheets |
7
Compliance
Quanex incurred expenses of approximately $1.1 million during fiscal 2009 in order to comply
with existing environmental regulations. This compares to $1.3 million of expense incurred during
fiscal 2008. For fiscal 2010, the Company estimates expenses at its facilities will be
approximately $1.1 million for continuing environmental compliance. There were no material capital
expenditures for environmental matters during fiscal 2009 or 2008 and no material environmental
capital expenditure is planned for fiscal 2010. Future expenditures relating to environmental
matters will depend upon the application to the Company and its facilities of future regulations
and government decisions. The Company will continue to have expenditures beyond fiscal 2010 in
connection with environmental matters, including control of air emissions, control of water
discharges and plant decommissioning costs. It is not possible at this time to reasonably estimate
the amount of those expenditures, except as discussed above, due to uncertainties about emission
levels, control technologies, the positions of governmental authorities and the application of
requirements to the Company. Based upon its experience to date, the Company does not believe that
its compliance with environmental requirements will have a material adverse effect on its
operations, financial condition, or cash flows.
Worker Safety
The Company for many years has maintained effective compliance policies that have helped to
minimize liabilities and other financial impacts related to worker safety and environmental
issues. These policies include extensive employee training and education, as well as internal
policies embodied in our Code of Conduct and elsewhere. The Company plans to continue these
policies in the future, and believes that they are a vital component of the Companys continued
high performance. Based on experience to date, the Company does not believe that there will be
any material adverse effect on its operations, financial condition, or cash flows as a result of
maintaining these policies in the future.
Employees
The Company had 1,964 employees at October 31, 2009 and approximately 1,975 at December 15,
2009. Of the total employed, approximately 26% are covered by collective bargaining agreements.
Following is a table of collective bargaining agreements currently in place.
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Covered |
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Employees |
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Facility |
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Expires |
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Union |
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at 10/31/09 |
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Nichols Aluminum-Lincolnshire |
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Jan. 2013 |
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International Association of Machinists and Aerospace Workers |
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87 |
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Truseal Technologies |
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Dec. 2009(1) |
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United Steelworkers of America |
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137 |
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Nichols Aluminum-Alabama |
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May 2011 |
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United Steelworkers of America |
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67 |
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Nichols Aluminum-Davenport/Casting |
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Nov. 2011 |
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International Brotherhood of Teamsters |
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223 |
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(1) |
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Truseal Technologies, Inc. (Truseal) and United Steel Workers Local 8411 (USW)
have been engaged in negotiations for a new labor contract since September of
2009. The current labor contract expired December 15, 2009 without the parties
having reached a new agreement. Regretfully, the USW has called a strike. Truseal
believes that its final offer is equitable and competitive with manufacturing
companies in Southeast Kentucky for both wages and benefits. Truseal is continuing
manufacturing operations in Barbourville, Kentucky. |
8
Financial Information about Geographic Areas
For financial information on the Companys foreign and domestic operations, see Note 12 of the
Financial Statements contained in this Annual Report on Form 10-K.
Communication with the Company
The
Companys website is www.quanex.com. Inquiries to the Company and its Board of Directors
are invited. Interested persons may contact the appropriate individual or department by choosing
one of the options below.
General
Investor Information:
For Investor Relations matters or to obtain a printed copy of the Company Code of Business
Conduct and Ethics, Corporate Governance Guidelines or charters for the Audit, Compensation and
Management Development, and Nominating and Corporate Governance Committees of the Board of
Directors, send a request to the Companys principal address
below or inquiry@quanex.com. This
material may also be obtained from the Company website at
www.quanex.com by following the
Corporate Governance link.
The Companys required regulatory filings such as annual reports on Form 10-K, quarterly
reports on Form 10-Q, current reports on Form 8-K, and amendments to those reports are available
free of charge through the Companys website, as soon as reasonably practicable after they have
been filed with or furnished to the Securities and Exchange Commission (SEC) pursuant to Section
13(a) or 15(d) of the Securities and Exchange Act of 1934 (the 1934 Act). Forms 3, 4 and 5 filed
with respect to equity securities under Section 16(a) of the 1934 Act are also available on the
Companys website. All of these materials are located at the Investor Relations link under SEC
filings. They can also be obtained free of charge upon request to
inquiry@quanex.com or to the
Companys principal address below.
Communications with the Companys Board of Directors:
Persons wishing to communicate to the Companys Board of Directors or specified individual
directors may do so by sending them in care of The Chairman of the Board of Directors at the
Companys principal address below or hotline@quanex.com.
Hotline
Accounting Issues:
Persons who have questions or concerns regarding potential questionable accounting, internal
accounting controls or auditing matters may submit them to the Senior Vice President Finance &
Chief Financial Officer at the Companys principal address or
hotline@quanex.com.
Such communications will be kept confidential to the fullest extent possible. If the
individual is not satisfied with the response, they may contact the Audit Committee or the
Nominating and Corporate Governance Committee of the Board of Directors of the Company. If
concerns or complaints require confidentiality, then this confidentiality will be protected,
subject to applicable laws.
9
Reporting Potential Illegal or Unethical Behavior:
Employees, officers and directors who suspect or know of violations of the Company Code of
Business Conduct and Ethics, or illegal or unethical business or workplace conduct by employees,
officers or directors, have an obligation to report it. If the individuals to whom such
information is conveyed are not responsive, or if there is reason to believe that reporting to such
individuals is inappropriate in particular cases, then the employee, officer or director may
contact the Chief Compliance Officer, Chief Financial Officer, Director of Internal Audit, or any
corporate officer in person, by telephone, letter to the Companys principal address or e-mail
below. Quanex Building Products also encourages persons who are not affiliated with the Company to
report any suspected illegal or unethical behavior.
|
1) |
|
By Letter
Quanex Building Products Corporation
1900 West Loop South, Suite 1500
Houston, Texas 77027 |
|
|
2) |
|
By Telephone
Direct Telephone (713) 877-5349
Toll Free Telephone (800) 231-8176
Toll Free HOTLINE (888) 704-8222 |
|
|
3) |
|
By Electronic Mail HOTLINE
hotline@quanex.com |
Such communications will be kept confidential to the fullest extent possible. If the
individual is not satisfied with the response, they may contact the Nominating and Corporate
Governance Committee of the Board of Directors of the Company at the Companys principal address
above. If concerns or complaints require confidentiality, then this confidentiality will be
protected, subject to applicable laws.
Item 1A. Risk Factors
In addition to the factors discussed elsewhere in this report and in Managements Discussion
and Analysis of Financial Condition and Results of Operations, the following are some of the
potential risk factors that could cause the Companys actual results to differ materially from
those projected in any forward-looking statements. These factors, as well as the other information
contained in this document, should be carefully considered when evaluating an investment in the
Companys securities. Any of the following risks could have material adverse effects on the
Companys financial condition, operating results and cash flow. The below list of important
factors is not all-inclusive or necessarily in order of importance.
Worldwide economic conditions and credit tightening could materially adversely affect the Company.
Uncertainty about current global economic conditions poses a risk as consumers may postpone
spending in response to tighter credit, negative financial news and/or declines in income or asset
values, which could have a material negative effect on the demand for the Companys products and
services and on the Companys financial condition and operating results.
Additionally, many of the effects and consequences of the global financial crisis and a
broader global economic downturn are currently unknown; any one or all of them could potentially
have a material adverse effect on the Companys liquidity and capital resources. There could be a
number of follow-on effects on the Companys business, including insolvency of key suppliers
resulting in product delays, inability of customers to obtain credit to finance purchases of the
Companys products, an inability of customers to pay accounts receivable owed to the Company, or
delays in the payment of such receivables. Additionally, if these economic conditions persist, the
Companys assets may become further impaired.
10
The price of our common stock has been volatile and could continue to fluctuate in the future.
The market price of the Companys common stock has fluctuated significantly and is likely to
continue to fluctuate in the future. Announcements by the Company or others regarding the receipt
of customer orders,
quarterly variations in operating results, acquisitions or divestitures, additional equity or
debt financings, litigation, product developments, patent or proprietary rights, government
regulation and general market conditions may have a significant impact on the market price of the
Companys common stock.
If the Companys raw materials or energy were to become unavailable or to significantly increase in
price, the Company might not be able to timely produce products for its customers or maintain its
profit levels.
Quanex requires significant amounts of raw materials, substantially all of which are purchased
from outside sources. The Company does not have long-term contracts for the supply of most of its
raw materials. The availability and prices of raw materials may be subject to curtailment or
change due to new laws or regulations, suppliers allocations to other purchasers, or interruptions
in production by suppliers. In addition, the operation of the Companys facilities requires
substantial amounts of electric power and natural gas. Any change in the supply of, or price for,
these raw materials could affect its ability to timely produce products for its customers.
The Company depends on supplier relationships, insurance providers, and other vendors, and any
disruption in these relationships may cause damage to its customer relationships or delays to its
business.
There can be no assurance that the Companys suppliers will be able to meet the Companys
future requirements for products and components in a timely fashion. In addition, the availability
of many of these components is dependent in part on the Companys ability to provide its suppliers
with accurate forecasts of the Companys future requirements. Delays or lost sales could be caused
by other factors beyond the Companys control, including late deliveries by vendors. If the Company
were required to identify alternative suppliers for any of its required components, qualification
and pre-production periods could be lengthy and may cause an increase in component costs and delays
in providing products to customers. Any extended interruption in the supply of any of the key
components currently obtained from limited sources could disrupt the Companys operations and have
a material adverse effect on customer relationships and profitability.
Portions of the Companys business are generally cyclical in nature. Fewer housing starts, reduced
remodeling expenditures or weaknesses in the economy could significantly reduce revenue, net
earnings and cash flow.
Demand for the Companys products is cyclical in nature and sensitive to general economic
conditions. The Companys business supports cyclical industries such as the building and
construction industries.
The primary drivers of the Companys business are housing starts and remodeling expenditures.
The building and construction industry is cyclical and seasonal, and product demand is based on
numerous factors such as interest rates, general economic conditions, consumer confidence and other
factors beyond the Companys control. Declines in housing starts and remodeling expenditures due
to such factors could have a material adverse effect on the Companys business, results of
operations and financial condition. The downturn in the housing market has had an adverse effect
on the operating results of the Companys building products business. Further deterioration or
prolonged depressed states in industry conditions or in the broader economic conditions of the
markets where the Company operates could further decrease demand and pricing for its products and
have additional adverse effects on its operations and financial results.
11
The Company is subject to various environmental requirements, and compliance with, or liabilities
under, existing or future environmental laws and regulations could significantly increase the
Companys costs of doing business.
The Company is subject to extensive federal, state and local laws and regulations concerning
the discharge of materials into the environment and the remediation of chemical contamination. To
satisfy such requirements, the
Company must make capital and other expenditures on an ongoing basis. For example,
environmental agencies continue to develop regulations implementing the Federal Clean Air Act.
Depending on the nature of the regulations adopted, the Company may be required to incur additional
capital and other expenditures in the next several years for air pollution control equipment, to
maintain or obtain operating permits and approvals, and to address other air emission-related
issues. Future expenditures relating to environmental matters will necessarily depend upon the
application to the Company and its facilities of future regulations and government decisions. It
is likely that the Company will be subject to increasingly stringent environmental standards and
the additional expenditures related to compliance with such standards. Furthermore, if the Company
fails to comply with applicable environmental regulations, the Company could be subject to
substantial fines or penalties and to civil and criminal liability.
The Company may not be able to successfully identify, manage or integrate future acquisitions, and
if it is unable to do so, the Companys rate of growth and profitability could be adversely
affected.
The Company cannot provide any assurance that it will be able to identify appropriate
acquisition candidates or, if it does, that it will be able to successfully negotiate the terms of
an acquisition, finance the acquisition, or integrate the acquired business effectively and
profitably into its existing operations. Integration of future acquired businesses could disrupt
the Companys business by diverting managements attention away from day-to-day operations.
Further, failure to successfully integrate any acquisition may cause significant operating
inefficiencies and could adversely affect the Companys profitability. Consummating an acquisition
could require the Company to raise additional funds through additional equity or debt financing.
Additional equity financing could depress the market price of the Companys common stock.
The Company operates in competitive markets, and its business will suffer if it is unable to
adequately address potential downward pricing pressures and other factors that may reduce operating
margins.
The principal markets that the Company serves are highly competitive. Competition is based
primarily on the precision and range of achievable tolerances, quality, price and the ability to
meet delivery schedules dictated by customers. The Companys competition in the markets in which
it participates comes from companies of various sizes, some of which have greater financial and
other resources than the Company does and some of which have more established brand names in the
markets the Company serves. Any of these competitors may foresee the course of market development
more accurately than the Company does, develop products that are superior to the Companys
products, have the ability to produce similar products at a lower cost than the Company can, or
adapt more quickly than the Company to new technologies or evolving customer requirements.
Increased competition could force the Company to lower its prices or to offer additional services
at a higher cost to the Company, which could reduce its gross profit and net income.
Original Equipment Manufacturers (OEMs) have significant pricing leverage over suppliers and may be
able to achieve price reductions over time, which will reduce the Companys profits.
The Companys products are sold primarily to OEMs, and to a much lesser extent, sold through
distributors. There is substantial and continuing pressure from OEMs in all industries to reduce
the prices they pay to suppliers. The Company attempts to manage such downward pricing pressure,
while trying to preserve its business relationships with its OEM customers, by seeking to reduce
its production costs through various measures, including purchasing raw materials and components at
lower prices and implementing cost- effective process improvements. However, the Companys
suppliers may resist pressure to lower their prices and may seek to impose price increases. If the
Company is unable to offset OEM price reductions through these measures, its gross margins and
profitability could be adversely affected. In addition, OEMs have substantial leverage in setting
purchasing and payment terms, including the terms of accelerated payment programs under which
payments are made prior to the account due date in return for an early payment discount.
12
The Company could lose customers and the related revenues due to the transfer of manufacturing
capacity by its customers out of the United States to lower cost regions of the world.
Manufacturing activity in the United States has been on the decline over the past several
years. One of the reasons for this decline is the migration by U.S. manufacturers to other regions
of the world that offer lower cost labor forces. The combined effect is that U.S. manufacturers
can reduce product costs by manufacturing and assembling in other regions of the world and then
importing those products to the United States. Some of the Companys customers have shifted
production to other regions of the world and there can be no assurance that this trend will not
continue. The Company may lose customers and revenues if its customers locate in areas that the
Company chooses not to serve or cannot economically serve.
If the Companys relationship with its employees were to deteriorate, the Company could be faced
with labor shortages, disruptions or stoppages, which could shut down certain of its operations,
reducing revenue, net earnings, and cash flows.
The Companys operations rely heavily on its employees, and any labor shortage, disruption or
stoppage caused by poor relations with its employees and/or renegotiation of labor contracts could
shut down certain of its operations. Approximately 26% of the Companys employees are covered by
collective bargaining agreements which expire between 2009 and 2013. It is possible that the
Company could become subject to additional work rules imposed by agreements with labor unions, or
that work stoppages or other labor disturbances could occur in the future, any of which could
impact financial results. Similarly, any failure to negotiate a new labor agreement when required
might result in a work stoppage that could reduce the Companys operating margins and income.
Changes in regulatory requirements or new technologies may render the Companys products obsolete
or less competitive.
Changes in legislative, regulatory or industry requirements or in competitive technologies may
render certain of the Companys products obsolete or less competitive, preventing the Company from
selling them at profitable prices, or at all. The Companys ability to anticipate changes in
technology and regulatory standards and to successfully develop and introduce new and enhanced
products on a timely and cost-efficient basis will be a significant factor in its ability to remain
competitive. The Companys business may, therefore, require significant ongoing and recurring
additional capital expenditures and investments in research and development. The Company may not
be able to achieve the technological advances necessary for it to remain competitive or certain of
its products may become obsolete. The Company is also subject to the risks generally associated
with new product introductions and applications, including lack of market acceptance, delays in
product development and failure of products to operate properly.
Equipment failures, delays in deliveries or catastrophic loss at any of the Companys manufacturing
facilities could lead to production curtailments or shutdowns that prevent the Company from
producing its products.
An interruption in production capabilities at any of the Companys facilities as a result of
equipment failure or other reasons could result in the Companys inability to produce its products,
which would reduce its sales and earnings for the affected period. In addition, the Company
generally manufactures its products only after receiving the order from the customer and thus does
not hold large inventories. If there is a stoppage in production at any of the Companys
manufacturing facilities, even if only temporarily, or if the Company experiences delays as a
result of events that are beyond its control, delivery times could be severely affected. Any
significant delay in deliveries to the Companys customers could lead to increased returns or
cancellations and cause the Company to lose future sales. The Companys manufacturing facilities
are also subject to the risk of catastrophic loss due to unanticipated events such as fires,
explosions or violent weather conditions. The Company has in the past and may in the future
experience plant shutdowns or periods of reduced production as a result of equipment failure,
delays in deliveries or
catastrophic loss, which could have a material adverse effect on the Companys results of
operations or financial condition. The Company may not have adequate insurance to compensate it
for all losses that result from any of these events.
13
The Companys business involves complex manufacturing processes that may result in costly accidents
or other disruptions of its operations.
The Companys business involves complex manufacturing processes. Some of these processes
involve high pressures, temperatures, hot metal and other hazards that present certain safety risks
to workers employed at the Companys manufacturing facilities. The potential exists for accidents
involving death or serious injury. The potential liability resulting from any such accident, to
the extent not covered by insurance, could cause the Company to incur unexpected cash expenditures,
thereby reducing the cash available to operate its business. Such an accident could disrupt
operations at any of the Companys facilities, which could adversely affect its ability to deliver
product to its customers on a timely basis and to retain its current business.
Flaws in the design or manufacture of the Companys products could cause future product liability
or warranty claims for which it does not have adequate insurance or affect its reputation among
customers.
The Companys products are essential components in buildings and other applications where
problems in the design or manufacture of its products could result in property damage, personal
injury or death. While the Company believes that its liability insurance is adequate to protect it
from future product liability and warranty liabilities, its insurance may not cover all liabilities
or be available in the future at a cost acceptable to the Company. In addition, if any of the
Companys products prove to be defective, it may be required in the future to participate in a
recall involving such products. A successful claim brought against the Company in excess of
available insurance coverage, if any, or a requirement to participate in any product recall, could
significantly reduce the Companys profits or negatively affect its reputation with customers.
The Companys credit facility contains restrictions on the Companys ability to implement its
acquisition program.
The Companys credit facility contains certain restrictions on the Companys ability to enter
into acquisitions, including:
|
|
|
the Company must comply with all terms and conditions of the credit facility on a pro
forma basis based on the combined operating results of the acquisition target and the
Company; |
|
|
|
if the Companys leverage ratio is greater than 2.50x, acquisitions are limited to 15%
of the Companys net worth per transaction; and |
|
|
|
the Company is restricted from incurring certain additional indebtedness. |
The above restrictions may impede the Companys ability to carry out an active acquisition
program, which is an important component of the Companys future growth strategy. The Companys
failure to comply with the terms and covenants in its credit facility could lead to a default under
the terms of those documents, which would entitle the lenders to accelerate the indebtedness and
declare all amounts owed due and payable.
14
The Companys credit facility contains certain financial covenants that limit the aggregate
availability of funds.
The availability of funds under the credit facility is a function of both the facility amount
utilized and meeting covenant requirements. The aggregate availability under the Credit Facility
is limited by the Consolidated Leverage Ratio which is based on EBITDA. These restrictions on fund
availability could:
|
|
|
limit the Companys ability to plan for or react to market conditions or meet capital
needs |
|
|
|
restrict activities or business plans |
|
|
|
adversely affect the Companys ability to fund operations, or engage in other business
activities that would be in the Companys interest. |
Failure to obtain alternative financing created by a potential breach of the lenders funding
commitment could negatively impact the Companys growth strategy.
The turmoil affecting the banking system and financial markets during the prior year has
resulted in a tightening in the credit markets, a low level of liquidity in many financial markets,
and extreme volatility in fixed income, credit, currency and equity markets. There is no assurance
that the Companys lenders will provide any future funding under the credit facility. If the
Companys lenders were unable or unwilling to fulfill their lending commitment, the Company would
be required to seek alternative funding sources in order to conduct operations. Alternative funding
could result in higher interest rates. However, there can be no assurance that alternative
financial resources will be available promptly, on favorable terms or at all. Failure to obtain
necessary funding could adversely affect the Companys short-term liquidity and ability to make
investment in research and development to fund new product initiatives, continue to upgrade process
technology and manufacturing capabilities, and actively seek out potential acquisition candidates
and could adversely affect our business, financial condition and operating results.
The Companys corporate governance documents as well as Delaware law may delay or prevent an
acquisition that stockholders may consider favorable, which could decrease the value of the
Companys shares.
The Companys certificate of incorporation and bylaws and Delaware law contain provisions that
could make it more difficult for a third party to acquire the Company without the consent of its
board of directors. These provisions include restrictions on the ability of the Companys
stockholders to remove directors and supermajority voting requirements for stockholders to amend
the Companys organizational documents, a classified board of directors and limitations on action
by the Companys stockholders by written consent. In addition, the Companys board of directors
has the right to issue preferred stock without stockholder approval, which could be used to dilute
the stock ownership of a potential hostile acquirer. Delaware law also imposes some restrictions on
mergers and other business combinations between any holder of 15% or more of the Companys
outstanding common stock and the Company. Although the Company believes these provisions protect
its stockholders from coercive or otherwise unfair takeover tactics and thereby provide for an
opportunity to receive a higher bid by requiring potential acquirers to negotiate with its board of
directors, these provisions apply even if the offer may be considered beneficial by some
stockholders.
The Companys expansion plans outside the United States may not succeed.
The Company is currently leasing a facility in China although no manufacturing is currently
being performed. Any expansion to markets outside the United States will present different and
successive risks, expenses and difficulties with regard to applying or modifying our business model
to different countries and regions of the world. There can be no assurance that any of the
Companys efforts to expand outside the United States will prove
successful, that it will not incur operating losses in the future as a result of these efforts
or that such efforts will not have a material adverse impact.
15
The Companys success depends upon its ability to develop new products and services, integrate
acquired products and services and enhance its existing products and services through product
development initiatives and technological advances.
The Company has continuing programs designed to develop new products and to enhance and
improve its products. The Company is expending resources for the development of new products in
all aspects of its business. Some of these new products must be developed due to changes in
legislative, regulatory or industry requirements or in competitive technologies that render certain
of the Companys products obsolete or less competitive. The successful development of the
Companys products and product enhancements are subject to numerous risks, both known and unknown,
including unanticipated delays, access to significant capital, budget overruns, technical problems
and other difficulties that could result in the abandonment or substantial change in the design,
development and commercialization of these new products.
Given the uncertainties inherent with product development and introduction, including lack of
market acceptance, the Company cannot provide assurance that any of its product development efforts
will be successful on a timely basis or within budget, if at all. Failure to develop new products
and product enhancements on a timely basis or within budget could harm the Companys business and
prospects. In addition, the Company may not be able to achieve the technological advances
necessary for it to remain competitive.
The Companys goodwill and indefinite-lived intangible assets may become impaired and result in a
charge to income.
The Companys management must use judgment in making estimates of future operating results and
appropriate residual values to allocate the purchase price paid for acquisitions to the fair value
of the net tangible and identifiable intangible assets. Future operating results and residual
values could reasonably differ from the estimates and could require a provision for impairment in a
future period which would result in a charge to income from operations in the year of the
impairment with a resulting decrease in the Companys recorded net worth.
The Company may not be able to protect its intellectual property.
A significant amount of time, effort and expense is devoted to custom engineering which
qualifies the Companys products for specific customer applications and developing superior,
proprietary process technology. The Company relies on a combination of copyright, patent, trade
secrets, confidentiality procedures and contractual commitments to protect its proprietary
information. Despite the Companys efforts, these measures can only provide limited protection.
Unauthorized third parties may try to copy or reverse engineer portions of the Companys products
or otherwise obtain and use its intellectual property. Any patents the Company owns may be
invalidated, circumvented or challenged. Any of the Companys pending or future patent
applications, whether or not being currently challenged, may not be issued with the scope of the
claims it seeks, if at all. If the Company cannot protect its proprietary information against
unauthorized use, it may not remain competitive, which would have a material adverse effect on the
Companys results of operations.
16
The Company has the ability to issue additional equity securities, which would lead to dilution of
its issued and outstanding common stock.
The issuance of additional equity securities or securities convertible into equity securities
would result in dilution of existing stockholders equity interests in the Company. The Company is
authorized to issue, without stockholder approval, 1,000,000 shares of preferred stock, no par
value, in one or more series, which may give other
stockholders dividend, conversion, voting, and liquidation rights, among other rights, which
may be superior to the rights of holders of the Companys common stock. The Companys board of
directors has no present intention of issuing any such preferred shares, but reserves the right to
do so in the future. In addition, the Company is authorized, by prior stockholder approval, to
issue up to 125,000,000 shares of common stock, $0.01 par value per share. The Company is
authorized to issue, without stockholder approval, securities convertible into either common stock
or preferred stock.
The Companys insurance providers may be unable to perform under their obligations.
Although the Company believes their insurance providers are creditworthy and that it will
collect all amounts owed to them, the failure of these institutions to perform under their
obligations could have a material adverse effect on the Companys financial condition, results of
operations, and cash flows.
Item 1B. Unresolved Staff Comments
None.
17
Item 2. Properties
The following table lists the Companys principal properties together with their locations,
general character and the industry segment which uses the facility. Listed facilities are owned by
the Company, unless indicated otherwise. See Item 1, Business, for discussion of the capacity of
various facilities.
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Location |
|
Principal Products |
|
|
|
Engineered Products Segment |
|
|
Rice Lake, Wisconsin
|
|
Fenestration products |
Chatsworth, Illinois
|
|
Fenestration products (two plants)(1) |
The Dalles, Oregon
|
|
Fenestration products |
Leased (expires 2017)
|
|
|
Richmond, Indiana
|
|
Fenestration products |
Solon, Ohio
|
|
Flexible spacer and adhesive
research & sales |
Leased (expires 2017)
|
|
|
Barbourville, Kentucky
|
|
Flexible spacer/solar adhesives |
Luck, Wisconsin
|
|
Fenestration products |
Richmond, Kentucky
|
|
Vinyl extrusions |
Winnebago, Illinois
|
|
Vinyl extrusions |
Mounds View, Minnesota
|
|
Fenestration products |
Leased (expires 2011)
|
|
|
Kent, Washington
|
|
Vinyl and composite extrusions (two plants) |
Leased (leases expiring 2010 and 2011)
|
|
|
Dubuque, Iowa
|
|
Fenestration products |
Leased (expires 2012)
|
|
|
Suzhou, China
|
|
Flexible spacer/solar adhesives(1) |
Leased (expires 2018)
|
|
|
|
|
|
Aluminum Sheet Products Segment |
|
|
Lincolnshire, Illinois
|
|
Aluminum sheet finishing |
Davenport, Iowa
|
|
Aluminum sheet and finishing (two plants) |
Decatur, Alabama
|
|
Aluminum sheet finishing |
Owned and leased (expires 2018)
|
|
|
|
|
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Executive Offices |
|
|
Houston, Texas
|
|
Corporate Office |
Leased (expires 2015)
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|
|
The Company believes that its properties are generally in good condition, are well maintained,
and are generally suitable and adequate to carry on the Companys business. In fiscal 2009, the
Companys facilities operated at approximately 46% of capacity.
Item 3. Legal Proceedings
The Company believes there are no new material legal proceedings to which Quanex, its
subsidiaries, or their property is subject. For discussion of environmental issues, see Item 1 of
this Form 10-K, Note 16 to the Consolidated Financial Statements, located in Item 8 of this Form
10-K.
|
|
|
(1) |
|
One of the two facilities in Chatsworth, Illinois
and the Suzhou, China facility were not operating at October 31, 2009. |
18
Item 4. Submission of Matters to a Vote of Security Holders
None.
PART II
Item 5. Market for Registrants Common Equity and Related Stockholder Matters
Quanex Building Products common stock, $0.01 par value, is traded on the New York Stock
Exchange, under the ticker symbol NX. The following tables present the quarterly common stock cash
dividends and the high and low closing prices for the Companys common stock during each fiscal
quarter within the two most recent fiscal years.
Quarterly Common Stock Cash Dividends
|
|
|
|
|
|
|
|
|
Paid during the Quarter Ended |
|
2009 |
|
|
2008(1) |
|
|
|
|
|
|
|
|
|
|
January |
|
$ |
0.03 |
|
|
$ |
0.14 |
|
April |
|
|
0.03 |
|
|
|
0.14 |
|
July |
|
|
0.03 |
|
|
|
0.03 |
|
October |
|
|
0.03 |
|
|
|
0.03 |
|
|
|
|
|
|
|
|
Total |
|
$ |
0.12 |
|
|
$ |
0.34 |
|
|
|
|
|
|
|
|
Quarterly Common Stock Sales Price (High & Low Sales Price) (2)
|
|
|
|
|
|
|
|
|
Quarter Ended |
|
2009 |
|
|
2008 |
|
|
|
|
|
|
|
|
|
|
January |
|
$ |
10.42 |
|
|
$ |
53.40 |
|
|
|
|
6.40 |
|
|
|
36.08 |
|
April |
|
|
11.00 |
|
|
|
55.42 |
|
|
|
|
5.13 |
|
|
|
14.85 |
|
July |
|
|
12.65 |
|
|
|
17.98 |
|
|
|
|
8.92 |
|
|
|
14.04 |
|
October |
|
|
16.73 |
|
|
|
18.18 |
|
|
|
|
11.60 |
|
|
|
7.77 |
|
The terms of Quanexs revolving credit agreement do not specifically limit the total amount of
dividends or other distributions to its shareholders. Dividends and other distributions are
permitted so long as after giving effect to such dividend or stock repurchase, there is no event of
default.
There were approximately 4,326 holders of Quanex Building Products common stock (excluding
individual participants in securities positions listings) on record as of December 14, 2009.
|
|
|
(1) |
|
The quarterly common stock cash dividends prior to
April 23, 2008 reflect dividends of Quanex Corporation prior to the
Separation, while dividends after April 23, 2008 reflect dividends of
Quanex Building Products, the accounting successor to Quanex Corporation. |
|
(2) |
|
The quarterly common stock high & low sales prices
prior to April 23, 2008 reflect sales prices of Quanex Corporation prior
to the Separation, while prices after April 23, 2008 reflect sales prices
of Quanex Building Products, the accounting successor to Quanex
Corporation. As a result, the significant variance in the market price
range for the second quarter of fiscal 2008 is a direct result of the
Separation. The high market price following the Separation in the second
quarter of fiscal 2008 was $18.40. |
19
The following graph compares the performance of the Companys common stock to the performance
of the Standard & Poors 500 Index (S&P 500), the Russell 2000 Index, and the Companys peer group.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Base |
|
|
|
|
|
|
Period |
|
|
Indexed Returns for Quarters Ended |
|
Company Name / Index |
|
4/23/08 |
|
|
4/30/08 |
|
|
7/31/08 |
|
|
10/31/08 |
|
|
1/31/09 |
|
|
4/30/09 |
|
|
7/31/09 |
|
|
10/31/09 |
|
Quanex |
|
|
100 |
|
|
|
113.18 |
|
|
|
102.74 |
|
|
|
61.23 |
|
|
|
56.93 |
|
|
|
69.01 |
|
|
|
80.26 |
|
|
|
100.59 |
|
S&P 500 Index |
|
|
100 |
|
|
|
100.41 |
|
|
|
92.35 |
|
|
|
71.01 |
|
|
|
61.00 |
|
|
|
64.95 |
|
|
|
73.92 |
|
|
|
77.97 |
|
Russell 2000 Index |
|
|
100 |
|
|
|
101.17 |
|
|
|
101.28 |
|
|
|
76.49 |
|
|
|
63.42 |
|
|
|
70.07 |
|
|
|
80.29 |
|
|
|
81.43 |
|
Industry Peer Group |
|
|
100 |
|
|
|
104.08 |
|
|
|
93.50 |
|
|
|
70.22 |
|
|
|
57.84 |
|
|
|
68.12 |
|
|
|
78.87 |
|
|
|
73.13 |
|
Quanex Building Products Corporation was initially listed and began trading on the New York
Stock Exchange on April 24, 2008. The graph assumes $100 invested on April 23, 2008 in Quanex
Building Products Corporation common stock, in the S&P 500, Russell 2000 Index and in the Industry
Peer Group. The companies included in the Industry Peer Group are: American Woodmark Corp, Apogee
Enterprises Inc, Builders Firstsource, Building Materials HLDG CP, Drew Industries Inc, Eagle
Materials Inc, Gibraltar Industries Inc, Griffon Corp, Louisiana-Pacific Corp, NCI Building Systems
Inc, Simpson Manufacturing Inc and Trex Co Inc.
20
Equity Compensation Plan Information
The following table summarizes as of October 31, 2009 certain information regarding equity
compensation to the Companys employees, officers, directors and other persons under equity
compensation plans.
Equity Compensation Plan Information
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Number of securities |
|
|
|
Number of securities |
|
|
|
|
|
|
remaining available for future |
|
|
|
to be issued upon |
|
|
Weighted-average |
|
|
issuance under equity |
|
|
|
exercise of outstanding |
|
|
exercise price of |
|
|
compensation plans (excluding |
|
|
|
options, warrants and |
|
|
outstanding options, |
|
|
securities reflected in |
|
Plan Category |
|
rights |
|
|
warrants and rights |
|
|
column (a)) |
|
|
|
(a) |
|
|
(b) |
|
|
(c) |
|
Equity compensation
plans approved
by security holders |
|
|
1,409,921 |
|
|
$ |
12.38 |
|
|
|
1,169,697 |
|
Item 6. Selected Financial Data
The following selected consolidated financial data for the years ended October 31, 2005
through October 31, 2009 is derived from the Companys audited Consolidated Financial Statements.
All periods have been adjusted on a retroactive basis to give effect for the Separation as well as
the Companys March 2006 and December 2004 three-for-two stock splits in the form of a stock
dividend. Unless otherwise noted, all information in the table below reflects only continuing
operations. The data set forth should be read in conjunction with the Companys Consolidated
Financial Statements and accompanying notes to the Consolidated Financial Statements included in
Item 8 of this Form 10-K. The historical information is not necessarily indicative of the results
to be expected in the future.
Glossary of Terms
The exact definitions of commonly used financial terms and ratios vary somewhat among
different companies and investment analysts. The following list gives the definition of certain
financial terms that are used in this report:
Asset turnover (continuing): Net sales divided by the average of beginning of year
and end of year total assets excluding discontinued operations assets.
Working capital (continuing): Current assets less current liabilities (both excluding
discontinued operations).
Current ratio (continuing): Current assets divided by current liabilities (both excluding
discontinued operations).
Continuing return on common stockholders equity: Income from continuing operations
attributable to common stockholders divided by the average of beginning of year and end
of year common stockholders equity.
Continuing return on investment: The sum of income from continuing operations and the
after-tax effect of interest expense less capitalized interest divided by the sum of
the beginning of year and end of year averages for short and long-term debt and
stockholders equity.
21
Selected Financial Data 2005 2009
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fiscal years ended October 31, |
|
|
|
2009 |
|
|
2008(1) |
|
|
2007(1) |
|
|
2006(1) |
|
|
2005(1)(2) |
|
|
|
(In thousands, except per share data and employees) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Selected Operating Results Data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales |
|
$ |
585,010 |
|
|
$ |
868,933 |
|
|
$ |
963,974 |
|
|
$ |
1,043,773 |
|
|
$ |
952,025 |
|
Operating income (loss)(3) |
|
|
(180,081 |
) |
|
|
20,981 |
|
|
|
88,169 |
|
|
|
104,764 |
|
|
|
103,229 |
|
Income (loss) from continuing operations |
|
|
(137,091 |
) |
|
|
15,904 |
|
|
|
57,131 |
|
|
|
64,956 |
|
|
|
61,456 |
|
Percent of net sales |
|
|
(23.4 |
)% |
|
|
1.8 |
% |
|
|
5.9 |
% |
|
|
6.2 |
% |
|
|
6.5 |
% |
Income (loss) from discontinued operations,
net of tax(3) |
|
|
|
|
|
|
5,675 |
|
|
|
77,491 |
|
|
|
95,227 |
|
|
|
93,704 |
|
Net income (loss)(3) |
|
$ |
(137,091 |
) |
|
$ |
21,579 |
|
|
$ |
134,622 |
|
|
$ |
160,183 |
|
|
$ |
155,160 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted Earnings Per Share Data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations |
|
$ |
(3.67 |
) |
|
$ |
0.41 |
|
|
$ |
1.45 |
|
|
$ |
1.64 |
|
|
$ |
1.54 |
|
Net income (loss) |
|
$ |
(3.67 |
) |
|
$ |
0.56 |
|
|
$ |
3.41 |
|
|
$ |
4.08 |
|
|
$ |
3.95 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash dividends declared(4) |
|
$ |
0.1200 |
|
|
$ |
0.3400 |
|
|
$ |
0.5600 |
|
|
$ |
0.4833 |
|
|
$ |
0.3733 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Financial PositionYear End: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total assets, including discontinued
operations(5) |
|
$ |
543,600 |
|
|
$ |
680,847 |
|
|
$ |
1,334,822 |
|
|
$ |
1,202,151 |
|
|
$ |
1,114,778 |
|
Asset turnover (continuing) |
|
|
1.0 |
|
|
|
1.4 |
|
|
|
1.6 |
|
|
|
1.7 |
|
|
|
1.9 |
|
Working capital (continuing) |
|
|
178,543 |
|
|
|
131,452 |
|
|
|
38,438 |
|
|
|
37,457 |
|
|
|
34,179 |
|
Current ratio (continuing) |
|
|
2.8 to 1 |
|
|
|
2.1 to 1 |
|
|
|
1.4 to 1 |
|
|
|
1.3 to 1 |
|
|
|
1.3 to 1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total debt |
|
$ |
2,266 |
|
|
$ |
2,551 |
|
|
$ |
4,015 |
|
|
$ |
6,736 |
|
|
$ |
9,256 |
|
Stockholders equity |
|
|
422,526 |
|
|
|
547,828 |
|
|
|
883,149 |
|
|
|
758,515 |
|
|
|
656,742 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total capitalization |
|
$ |
424,792 |
|
|
$ |
550,379 |
|
|
$ |
887,164 |
|
|
$ |
765,251 |
|
|
$ |
665,998 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation and amortization |
|
|
32,715 |
|
|
|
35,072 |
|
|
|
37,991 |
|
|
|
36,999 |
|
|
|
32,701 |
|
Capital expenditures, net |
|
|
16,153 |
|
|
|
15,815 |
|
|
|
15,904 |
|
|
|
27,072 |
|
|
|
28,087 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other Data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Continuing return on investment-percent |
|
|
(28.0 |
)% |
|
|
2.3 |
% |
|
|
7.0 |
% |
|
|
9.2 |
% |
|
|
10.7 |
% |
Continuing return on common stockholders
equity-percent |
|
|
(28.3 |
)% |
|
|
2.2 |
% |
|
|
7.0 |
% |
|
|
9.2 |
% |
|
|
10.6 |
% |
Average number of employees |
|
|
1,961 |
|
|
|
2,373 |
|
|
|
2,744 |
|
|
|
3,084 |
|
|
|
2,883 |
|
Net sales per average employee |
|
$ |
298 |
|
|
$ |
366 |
|
|
$ |
351 |
|
|
$ |
338 |
|
|
$ |
330 |
|
|
|
|
(1) |
|
During the second quarter of 2008, the Company spun off Quanex Corporations Building
Products business immediately followed by the merger of Quanex Corporation (consisting
primarily of the Vehicular Products business and all non-Building Products related
corporate accounts) with a wholly-owned subsidiary of Gerdau. During the fourth quarter of
2005, the Company sold its Temroc business and in the first quarter of 2005, the Company
sold its Piper Impact business. Accordingly, the assets and liabilities of the Vehicular
Products business and all non-Building Products related corporate accounts, Temroc, and
Piper Impact are reported as discontinued operations in the Consolidated Balance Sheets for
all periods presented, and their operating results are reported as discontinued operations
in the Consolidated Statements of Income for all periods presented (see Note 3 in Item 8). |
|
(2) |
|
In December 2004, the Company acquired Mikron and accounted for the acquisition under the
purchase method of accounting. Accordingly, Mikrons estimated fair value of assets
acquired and liabilities assumed in the acquisition and the results of operations are
included in the Companys Consolidated Financial Statements as of the effective date of the
acquisition. |
|
(3) |
|
Includes effects in fiscal 2009 of the Companys $182.6 million (pretax) and
$141.4 million (after-tax) asset impairment charge in accordance with ASC Topic 350 and ASC
Topic 360. Includes effects in fiscal 2005 of Temrocs $13.1 million (pretax and
after-tax) asset impairment charge in accordance with ASC Topic 350 and ASC Topic 360. |
|
(4) |
|
The quarterly common stock cash dividends prior to April 23, 2008 reflect dividends of
Quanex Corporation prior to the
Separation, while dividends after April 23, 2008 reflect dividends of Quanex Building
Products, the accounting successor to Quanex Corporation. |
|
(5) |
|
Total assets include assets of discontinued operations of $742.3 million, $582.1 million,
and $490.9 million at October 31, 2007, 2006, and 2005, respectively. |
22
Item 7. Managements Discussion and Analysis of Financial Condition and Results of Operations
General
The discussion and analysis of the Companys financial condition and results of operations
should be read in conjunction with the Selected Financial Data and the Consolidated Financial
Statements of the Company and the accompanying notes.
Private Securities Litigation Reform Act
Certain of the statements contained in this document and in documents incorporated by
reference herein, including those made under the caption Managements Discussion and Analysis of
Financial Condition and Results of Operations are forward-looking statements as defined under
the Private Securities Litigation Reform Act of 1995. Generally, the words expect, believe,
intend, estimate, anticipate, project, will and similar expressions identify
forward-looking statements, which generally are not historical in nature. All statements which
address future operating performance, events or developments that the Company expects or
anticipates will occur in the future, including statements relating to volume, sales, operating
income and earnings per share, and statements expressing a general outlook about future operating
results, are forward-looking statements. Forward-looking statements are subject to certain risks
and uncertainties that could cause actual results to differ materially from the Companys
historical experience and the present projections or expectations. As and when made, management
believes that these forward-looking statements are reasonable. However, caution should be taken
not to place undue reliance on any such forward-looking statements since such statements speak only
as of the date when made and there can be no assurance that such forward-looking statements will
occur. The Company undertakes no obligation to publicly update or revise any forward-looking
statements, whether as a result of new information, future events or otherwise.
Factors exist that could cause the Companys actual results to differ materially from the
expected results described in or underlying the Companys forward-looking statements. Such factors
include domestic and international economic activity, prevailing prices of aluminum scrap and other
raw material costs, the rate of change in prices for aluminum scrap, energy costs, interest rates,
construction delays, market conditions, particularly in the home building and remodeling markets,
any material changes in purchases by the Companys principal customers, labor supply and relations,
environmental regulations, changes in estimates of costs for known environmental remediation
projects and situations, world-wide political stability and economic growth, the Companys
successful implementation of its internal operating plans, acquisition strategies and integration,
performance issues with key customers, suppliers and subcontractors, and regulatory changes and
legal proceedings. Accordingly, there can be no assurance that the forward-looking statements
contained herein will occur or that objectives will be achieved. All written and verbal
forward-looking statements attributable to the Company or persons acting on its behalf are
expressly qualified in their entirety by such factors. For more information, please see Item 1A,
Risk Factors.
23
Separation and Merger
The Company operates two businesses: Engineered Products and Aluminum Sheet Products. The
Engineered Products business produces window and door components for OEMs that primarily serve the
North American residential construction and remodeling markets. The Aluminum Sheet Products
business produces mill
finished and coated aluminum sheet serving the broader building and construction markets, as
well as other transportation and capital goods markets.
Prior to April 23, 2008, the Company also operated a Vehicular Products business which
produced engineered steel bars for the light vehicle, heavy duty truck, agricultural, defense,
capital goods, recreational and energy markets.
As more fully described in Notes 1 and 3 of the Consolidated Financial Statements in Item 8,
on April 23, 2008, Quanex Corporation spun off its building products businesses in a taxable spin
and merged its vehicular products business with a wholly-owned subsidiary of Gerdau S.A. (Gerdau).
Notwithstanding the legal form of the transactions, because of the substance of the transactions,
Quanex Building Products Corporation was the divesting entity and treated as the accounting
successor, and Quanex Corporation was the accounting spinnee for financial reporting purposes in
accordance with the Financial Accounting Standards Boards Accounting Standards Codification (ASC)
Topic 505-60 Spinoffs and Reverse Spinoffs (ASC 505-60).
The spin-off and subsequent merger is hereafter referred to as the Separation. For purposes
of describing the events related to the Separation, as well as other events, transactions and
financial results of Quanex Corporation and its subsidiaries related to periods prior to April 23,
2008, the term the Company refers to Quanex Building Products Corporations accounting
predecessor, or Quanex Corporation.
In
accordance with the provisions of ASC Topic 205-20
Presentation of Financial Statements
Discontinued Operations (ASC 205-20), effective with the closing of the Separation on April 23,
2008, the results of operations and cash flows related to the Companys vehicular products and
non-building products related corporate items are reported as discontinued operations for all
periods presented. There were no assets or liabilities of discontinued operations as of October 31,
2009 or 2008. Unless otherwise noted, all disclosures in the notes accompanying the Consolidated
Financial Statements as well as all discussion in Managements Discussion and Analysis of Financial
Condition and Results of Operations reflect only continuing operations.
Transaction Expenditures
In connection with the Separation, the Company recognized $0.1 million and $16.8 million of
transaction expenses during the twelve months ended October 31, 2009 and October 31, 2008,
respectively, that were expensed as incurred. All of the year ended October 31, 2009 expenses are
recognized in Selling, general and administrative expenses. Of the transaction expenses recognized
for the year ended October 31, 2008, $2.9 million is included in Selling, general and
administrative expenses and $13.9 million is included in discontinued operations. In accordance
with the Separation related agreements, transaction costs related to the merger were to be paid
entirely by Gerdau, whereas the transaction costs related to the spin-off of Quanex Building
Products were to be split 50/50 between Gerdau and Quanex Building Products Corporation. As such,
Quanex Building Products portion of the spin-off transaction costs is presented in Selling,
general and administrative expenses and all merger related transaction costs and the remaining
spin-off costs are presented in discontinued operations. Further details of the spin-off and
merger transaction costs are presented in the Corporate & Other Results of Operations section below
and in Notes 1 and 3 of Item 8.
24
Results of Operations
Summary Information as % of Sales
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended October 31,(1) |
|
|
|
2009 |
|
|
2008 |
|
|
2007 |
|
|
|
Dollar |
|
|
% of |
|
|
Dollar |
|
|
% of |
|
|
Dollar |
|
|
% of |
|
|
|
Amount |
|
|
Sales |
|
|
Amount |
|
|
Sales |
|
|
Amount |
|
|
Sales |
|
|
|
(Dollars in millions) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales |
|
$ |
585.0 |
|
|
|
100 |
% |
|
$ |
868.9 |
|
|
|
100 |
% |
|
$ |
964.0 |
|
|
|
100 |
% |
Cost of sales(2) |
|
|
489.3 |
|
|
|
84 |
|
|
|
717.3 |
|
|
|
83 |
|
|
|
767.1 |
|
|
|
80 |
|
Selling, general and administrative |
|
|
60.5 |
|
|
|
10 |
|
|
|
95.5 |
|
|
|
11 |
|
|
|
70.7 |
|
|
|
7 |
|
Impairment of goodwill and
intangibles |
|
|
182.6 |
|
|
|
31 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation and amortization |
|
|
32.7 |
|
|
|
6 |
|
|
|
35.1 |
|
|
|
4 |
|
|
|
38.0 |
|
|
|
4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income (loss) |
|
|
(180.1 |
) |
|
|
(31 |
) |
|
|
21.0 |
|
|
|
2 |
|
|
|
88.2 |
|
|
|
9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense |
|
|
(0.5 |
) |
|
|
|
|
|
|
(0.5 |
) |
|
|
|
|
|
|
(0.6 |
) |
|
|
|
|
Other, net |
|
|
0.4 |
|
|
|
|
|
|
|
5.2 |
|
|
|
1 |
|
|
|
0.3 |
|
|
|
|
|
Income tax (expense) benefit |
|
|
43.0 |
|
|
|
7 |
|
|
|
(9.8 |
) |
|
|
(1 |
) |
|
|
(30.8 |
) |
|
|
(3 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from continuing operations |
|
$ |
(137.2 |
) |
|
|
(23 |
)% |
|
$ |
15.9 |
|
|
|
2 |
% |
|
$ |
57.1 |
|
|
|
6 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
All periods presented exclude the vehicular products business and all non-building
products related corporate accounts which are included in discontinued operations. |
|
(2) |
|
Exclusive of items shown separately below. |
Overview
The Company continued to experience downward trends in its primary end markets resulting in a
decline in sales and overall operating income. Housing starts have declined significantly in
recent years from record highs in fiscal 2005 of over 2.0 million to 1.9 million in 2006,
1.4 million in 2007, and 0.9 million in 2008. Fiscal 2009 housing starts are estimated to be below
0.6 million units, down approximately 30% from prior year. Additionally, residential remodeling is
estimated to be down approximately 10% in fiscal 2009 compared to 2008 following a 10% decline the
previous year. While the condition of the companys primary end markets remain historically weak,
the Company continues to demonstrate its ability to outperform the market by its deftness at
developing new products, cultivating new customers, as well as benefiting from its longstanding
relationships with leading customers who the Company believes continue to grow share. All of these
factors, coupled with a continuous focus on the controllable internal factors and financial
position of the Company, resulted in the Company not only performing relatively well in difficult
times, but positioning it to gain additional market share, and grow as the housing market recovers.
The first half of fiscal year 2009 was extremely difficult, driven by the collapse of the
housing market along with a collapse of aluminum prices to an inflation adjusted record low. With
markets still depressed, the Company saw a sales improvement in the second half of the fiscal year
due to a better than expected seasonal pickup from the building season. Despite the difficult
economic challenges in 2009 and resulting pressure on sales volume, Quanex produced respectable
cash generation in 2009, the result of significant improvements in working capital, a focus on cost
controls, lean initiatives and price realization.
25
The Company believes that consumer demand for more energy efficient products and its ability
to provide innovative window and door systems, in addition to stand-alone components, will fuel its
organic growth. The Company works closely with its customers in all phases of product development,
which is critical to increasing revenue and a significant factor for its success in this otherwise
difficult period. Efforts are also ongoing to increase business in the repair and remodel sector of the residential market. Demographics for
long-term housing demand in the United States remain favorable when factoring the projected
population increase and continuing immigration. Quanex began cross-selling initiatives in 2009
that combine the best design, engineering and marketing talent within Engineered Products. The
Company believes that taking a more disciplined approach to the way it seeks new business
opportunities will make it a more successful company and a stronger competitor by offering
customers a more robust slate of systems, products and services. The Company is elevating its
programs to develop more energy efficient products and just introduced a product (EnergyCore) that
it believes is the most energy efficient window system in the country. These programs and
initiatives coupled with an eventual return to a normal housing market will benefit the segment
over the long-term.
In addition to the housing market impact on the Companys net sales and operating income, the
Company incurred impairments of its goodwill, and to a lesser extent, its other intangible assets
in fiscal 2009 of $182.6 million. For additional information on the impairment charges see Note 4,
Goodwill and Acquired Intangible Assets, in the Notes to Consolidated Financial Statements in
Item 8 of this Form 10-K. In fiscal 2008, transaction and other non-cash Separation expenses
negatively impacted the Companys Selling, general and administrative expense and the resulting
overall operating income by $26.5 million. Partially offsetting this in fiscal 2008 was the
recognition of $4.0 million in Other, net for the receipt of merger proceeds by the Companys Rabbi
trust.
Business Segments
Business segments are reported in accordance with ASC Topic 280 Segment Reporting (ASC 280).
ASC 280 requires that the Company disclose certain information about its operating segments, where
operating segments are defined as components of an enterprise about which separate financial
information is available that is evaluated regularly by the chief operating decision maker (CODM)
in deciding how to allocate resources and in assessing performance. Generally, financial
information is required to be reported on the basis that it is used internally for evaluating
segment performance and deciding how to allocate resources to segments.
Quanex has two reportable segments: Engineered Products and Aluminum Sheet Products. The
Engineered Products segment produces finished products, components and systems serving the window
and door industry, while the Aluminum Sheet Products segment produces mill finished and coated
aluminum sheet serving the broader building products markets and secondary markets like
recreational vehicles and capital equipment. The main market drivers of the two segments are
residential housing starts and remodeling expenditures.
For financial reporting purposes, three of the Companys four operating segments, Homeshield,
Truseal and Mikron, have been aggregated into the Engineered Products reportable segment. The
remaining division, Nichols Aluminum (Aluminum Sheet Products), is reported as a separate
reportable segment with Corporate & Other comprised of corporate office expenses and certain
inter-division eliminations. The sale of products between segments is recognized at market prices.
The financial performance of the operations is based upon operating income. The segments follow
the accounting principles described in the Summary of Significant Accounting Principles, see Item
8, Note 1. The two reportable segments value inventory on a FIFO or weighted-average basis while
the LIFO reserve relating to those operations accounted for under the LIFO method of inventory
valuation is computed on a consolidated basis in a single pool and treated as a corporate item.
26
Engineered Products Three Years Ended October 31, 2009
The following table sets forth selected operating data for the Engineered Products segment:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended October 31, |
|
|
% Change |
|
|
|
(Dollars in millions) |
|
|
2009 vs. |
|
|
2008 vs. |
|
|
|
2009 |
|
|
2008 |
|
|
2007 |
|
|
2008 |
|
|
2007 |
|
Net sales |
|
$ |
323.3 |
|
|
$ |
407.9 |
|
|
$ |
457.8 |
|
|
|
(20.7 |
)% |
|
|
(10.9 |
)% |
Cost of sales(1) |
|
|
244.6 |
|
|
|
312.8 |
|
|
|
346.7 |
|
|
|
(21.8 |
) |
|
|
(9.8 |
) |
Selling, general and administrative |
|
|
34.3 |
|
|
|
39.1 |
|
|
|
39.4 |
|
|
|
(12.3 |
) |
|
|
(0.8 |
) |
Impairment of goodwill and intangibles |
|
|
162.2 |
|
|
|
|
|
|
|
|
|
|
|
100.0 |
|
|
|
|
|
Depreciation and amortization |
|
|
23.6 |
|
|
|
26.1 |
|
|
|
27.9 |
|
|
|
(9.6 |
) |
|
|
(6.5 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income (loss) |
|
$ |
(141.4 |
) |
|
$ |
29.9 |
|
|
$ |
43.8 |
|
|
|
** |
|
|
|
(31.7 |
)% |
Operating income (loss) margin |
|
|
(43.7 |
)% |
|
|
7.3 |
% |
|
|
9.6 |
% |
|
|
|
|
|
|
|
|
The primary market drivers for the Engineered Products segment are North American housing
starts and residential remodeling expenditures. The U.S. housing market deteriorated approximately
30% from 2008 to 2009 following a 31% decline from fiscal 2007 to 2008 while residential remodeling
activity is estimated to be down 10% in each of the last two fiscal years. Comparatively, net
sales at Engineered Products were down only 21% in fiscal 2009 and only 11% in fiscal 2008. The
Companys ability to consistently outperform the market, even in this very tough economic
environment, is testimony to the market-leading positions its customers hold in the window and door
industry, and of significant importance, the Companys collaboration with them on a broad range of
new product and program initiatives.
The 21% and 11% decline in net sales at the Engineered Products segment in fiscal 2009 and
fiscal 2008, respectively, is due to reduced volumes attributable to the continued falloff of
housing starts and lower remodeling and repair expenditures. Partially offsetting the impact of
the market falloff was targeted price increases that took effect across the segment in late 2008
and 2009 and the continued growth of new products and programs. Additionally, the Company believes
that the steady demand it saw during the fiscal fourth quarter of 2009 indicated that the Companys
customers continue to find success gaining more share in the residential remodeling and replacement
market, driven in part by the $1,500 tax credit for purchasing energy efficient replacement
windows. The Engineered Products segment continues to develop and is currently producing and
selling products that position it well for the anticipated increase in Green Building as the
Companys thermally-efficient products are viewed more favorably by consumers when compared to less
efficient products. Additionally, the Companys current product offerings position it well as more
stringent building codes and standards are instituted, the broadest of which are the new Energy
Star standards that become more stringent in future years.
Net sales less cost of sales for fiscal 2009 compared to 2008 and 2007 have declined each year
primarily as the result of reduced volumes from the depressed building products market over the
periods. The Company has taken the necessary actions to right-size the business by reducing
variable and fixed costs and will continue to size the operations to match on-going demand. Net
sales less cost of sales as a percent of net sales has increased sequentially from the first
quarter of 2009 to the fourth quarter of fiscal 2009 as a direct result of the Companys
right-sizing efforts and price realization combined with higher sales volume. As a result of the
Companys ability to right-size to demand, along with price realization and growth in higher margin
products, the margins for the full year of fiscal 2009 rose to fiscal 2007 levels even though
housing starts in fiscal 2009 were less than half those in 2007.
|
|
|
(1) |
|
Exclusive of items shown separately below. |
|
** |
|
Percentage change not meaningful due to impairment of goodwill and intangible assets. |
27
The segment reduced its Selling, general and administrative costs in fiscal 2009 compared to
fiscal 2008 by $4.8 million. This was achieved through various means including reduced headcount,
less outside contract services, a continued emphasis on cost control for various programs and reduction in variable pay
incentives corresponding to lower levels of earnings. During the first quarter of 2009, the
Company completed the consolidation of two fenestration component facilities into a single facility
in order to help reduce operating costs and increase operating efficiencies. The Company
anticipates demand-driven sizing efforts will remain a focus in fiscal 2010. The $162.2 million
non-cash impairment charge reflected in 2009 represents $11.9 million of impairment on acquired
intangible assets and $150.3 million of impairment charge on goodwill. For additional information
on the impairment charges see Note 4, Goodwill and Acquired Intangible Assets, in the Notes to
Consolidated Financial Statements in Item 8 of this Form 10-K. Depreciation and amortization has
declined in 2009 compared to 2008 due to the aforementioned intangible asset impairment (other than
goodwill) in the first fiscal quarter of 2009.
On December 15, 2009, Truseals contract with the local Southeast Kentucky United Steel
Workers union expired; regretfully, a new agreement was not reached and the union has chosen to
strike. The Company will incur some additional costs, including legal, security and freight costs,
to handle the strike. In the meantime, the Company does not expect any significant impact to its
ongoing operations as Truseal is continuing and expects to continue to operate its plant in
Barbourville, Kentucky and service its customers. For additional discussion see the section
Employees under Item 1 of this Form 10-K.
Aluminum Sheet Products Three Years Ended October 31, 2009
The following table sets forth selected operating data for the Aluminum Sheet Products
segment:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended October 31, |
|
|
% Change |
|
|
|
(Dollars in millions) |
|
|
2009 vs. |
|
|
2008 vs. |
|
|
|
2009 |
|
|
2008 |
|
|
2007 |
|
|
2008 |
|
|
2007 |
|
Net sales |
|
$ |
273.7 |
|
|
$ |
479.9 |
|
|
$ |
524.2 |
|
|
|
(43.0 |
)% |
|
|
(8.5 |
)% |
Cost of sales(1) |
|
|
264.1 |
|
|
|
422.7 |
|
|
|
439.5 |
|
|
|
(37.5 |
) |
|
|
(3.8 |
) |
Selling, general and administrative |
|
|
6.6 |
|
|
|
8.1 |
|
|
|
9.1 |
|
|
|
(18.5 |
) |
|
|
(11.0 |
) |
Impairment of goodwill and intangibles |
|
|
20.4 |
|
|
|
|
|
|
|
|
|
|
|
100.0 |
|
|
|
|
|
Depreciation and amortization |
|
|
9.0 |
|
|
|
8.8 |
|
|
|
9.9 |
|
|
|
2.3 |
|
|
|
(11.1 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income (loss) |
|
$ |
(26.4 |
) |
|
$ |
40.3 |
|
|
$ |
65.7 |
|
|
|
** |
|
|
|
(38.7 |
) |
Operating income (loss) margin |
|
|
(9.6 |
)% |
|
|
8.4 |
% |
|
|
12.5 |
% |
|
|
|
|
|
|
|
|
Shipped pounds |
|
|
223.0 |
|
|
|
285.2 |
|
|
|
311.0 |
|
|
|
(21.8 |
)% |
|
|
(8.3 |
)% |
The primary market drivers for the Aluminum Sheet Products segment are North American housing
starts and residential remodeling activity which together represent about 65% of the segments
sales. As previously discussed, these primary market drivers declined from 2007 to 2009.
The decrease in net sales at the Aluminum Sheet Products segment was primarily the result of
reduced volume due to the very soft primary and secondary markets; pounds shipped declined by 22%
in fiscal 2009 compared to fiscal 2008 following an 8% volume decline in 2008 compared to 2007.
The Company believes that its aluminum shipments were in line with industry demand during the first
half of fiscal 2009 but were better than industry demand during the second half of the fiscal year
as the Company was able to capitalize on short lead time sales opportunities and solid execution by
the Aluminum Sheet Products team. Additionally, 2009 net sales were down as the average selling
price during 2009 was approximately 27% below the same 2008 period primarily due to lower aluminum
prices. The London Metals Exchange (LME) aluminum price fell dramatically during the first quarter
of 2009, down approximately 32% to an inflation adjusted record low price of $0.63 per pound. LME
aluminum prices continued to fall in the second quarter of 2009 to a new inflation-adjusted low of
$0.57 per pound before climbing back to approximately $0.80 per pound by the end of the third quarter and
remaining relatively flat through the end of fiscal 2009. Average selling prices were relatively
flat in 2008 compared to 2007. LME for aluminum pricing is the most commonly used index for
correlating aluminum sheet prices.
|
|
|
(1) |
|
Exclusive of items shown separately below. |
|
** |
|
Percentage change not meaningful due to impairment of goodwill. |
28
The segment reduced its Selling, general and administrative costs by $1.5 million in fiscal
2009 compared to 2008 levels and by $1.0 million in 2008 compared to 2007. These reductions were
achieved through various means including reduced staffing and reduction in variable pay incentives
corresponding to lower levels of earnings. Depreciation declined beginning in 2008 as capital
expenditures are being held in line by the current economic environment. The $20.4 million
non-cash impairment charge reflected in the 2009 results represents the write-off of all of the
segments goodwill. For additional information on the goodwill impairment charge see Note 4,
Goodwill and Acquired Intangible Assets, in the Notes to Consolidated Financial Statements in
Item 8 of this Form 10-K.
Operating income decreased at the Aluminum Sheet Products segment for 2009 compared to 2008
primarily as a result of reduced spreads (sales price less material costs) and lower volumes.
Fiscal 2009 spreads per pound were down 27% over spreads per pound in fiscal 2008. Spreads and
operating income were negatively impacted by about $13 million in the first half of 2009 due to
high scrap inventories combined with the dramatic fall in aluminum prices. The historically low
aluminum prices, combined with relatively high cost aluminum scrap inventory, negatively impacted
the segments spread through the first half of the year. Spread per pound and operating income in
the second half of 2009 improved over the first half driven primarily by higher LME aluminum
prices. Spread per pound in 2008 was down approximately 7% compared to 2007; this decline in
spread was primarily due to a lower mix of painted sheet and to a lesser extent in 2008 from
pricing from over capacity pressures. Also contributing to the decline in operating income in 2008
compared to 2007 were increased utility and freight costs.
The Aluminum Sheet Products operating income and margins are impacted by changes in LME as
material spreads are correlated with aluminum prices over time. Declines in LME result in spread
compression; however, as LME rebounds, spread and profits expand.
Corporate and Other Three Years Ended October 31, 2009
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended October 31, |
|
|
$ Change |
|
|
|
(Dollars in millions) |
|
|
2009 vs. |
|
|
2008 vs. |
|
|
|
2009 |
|
|
2008 |
|
|
2007 |
|
|
2008 |
|
|
2007 |
|
Net sales |
|
$ |
(12.0 |
) |
|
$ |
(18.9 |
) |
|
$ |
(18.0 |
) |
|
$ |
6.9 |
|
|
$ |
(0.9 |
) |
Cost of sales(1) |
|
|
(19.4 |
) |
|
|
(18.2 |
) |
|
|
(19.1 |
) |
|
|
(1.2 |
) |
|
|
0.9 |
|
Selling, general and administrative |
|
|
19.6 |
|
|
|
48.3 |
|
|
|
22.2 |
|
|
|
(28.7 |
) |
|
|
26.1 |
|
Depreciation and amortization |
|
|
0.1 |
|
|
|
0.2 |
|
|
|
0.2 |
|
|
|
(0.1 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income (loss) |
|
$ |
(12.3 |
) |
|
$ |
(49.2 |
) |
|
$ |
(21.3 |
) |
|
$ |
36.9 |
|
|
$ |
(27.9 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Corporate and other operating expenses, which are not in the segments mentioned above, include
inter-segment eliminations, the consolidated LIFO inventory adjustments (calculated on a combined
pool basis) corporate office expenses and Quanex Building Products Corporations portion of
transaction-related costs. Net sales amounts represent inter-segment eliminations between the
Engineered Products segment and the Aluminum Sheet Products segment with an equal and offsetting
elimination in Cost of sales. LIFO adjustments are reported in Corporate Cost of sales. The
Company incurred LIFO income of $7.8 million during fiscal year 2009 primarily due to a reduction
in aluminum scrap values held by the Company. This compares to expense of $0.4 million in fiscal
2008 and income of $1.3 million in 2007 in the form of LIFO inventory adjustments. Fluctuations
associated with the LIFO inventory adjustment comprise a majority of the change from year to year in the Corporate and
Other Net Sales less Cost of sales.
|
|
|
(1) |
|
Exclusive of items shown separately below. |
29
Selling, general and administrative costs were unusually high in fiscal 2008 as a direct
result of $26.5 million of transaction related expenses from the Separation in 2008. Following is
the breakdown of transaction-related expenses (in millions):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2009 |
|
|
2008 |
|
|
2007 |
|
Quanex Building Products share of spin-off
transaction costs |
|
$ |
0.1 |
|
|
$ |
2.9 |
|
|
$ |
|
|
Stock-based compensation expense modification impact |
|
|
|
|
|
|
22.8 |
|
|
|
|
|
Acceleration of executive incentives and other benefits |
|
|
|
|
|
|
0.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total transaction related expenses |
|
$ |
0.1 |
|
|
$ |
26.5 |
|
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
Quanex Building Products Corporations portion of spin-off transaction costs include
investment banking fees paid upon consummation of the spin-off, legal fees and accounting related
fees, amounting to $2.9 million in 2008. The Company effectively treated the Separation as though
it constituted a change in control for purposes of the Companys stock option plans, restricted
stock plans, long-term incentive plans and non-employee director retirement plan. As a result, all
unvested stock options, restricted shares and long-term incentives vested as set forth in the
Separation related agreements prior to completion of the Separation on April 23, 2008.
Additionally, all outstanding stock options were to be cash settled by Gerdau following the
Separation. The amounts presented above are only the incremental amount of expense that was
recognized as a result of the accelerated vesting of the various awards and ultimate cash
settlement of the stock options. Also, the amounts presented above represent only the expense
associated with active Quanex Building Products Corporation employees and directors as of the time
of the Separation. The same such expense related to Vehicular Products and former vehicular and
corporate employees and directors is included in discontinued operations.
In addition to transaction costs, Selling, general, and administrative costs for fiscal 2009,
declined due to lower variable pay incentive costs corresponding to the Companys lower earnings
and lower professional fees. Partially offsetting these declines was an increase in mark-to-market
expense associated with the deferred compensation plan reflecting the increase in the Companys
stock price as well as the market value of other investments held by the deferred compensation plan
during the 2009 period.
Other Items Three Years Ended October 31, 2009
Interest expense for fiscal 2009 was $0.5 million compared to $0.5 million in fiscal 2008 and
$0.6 million in fiscal 2007. No amounts were borrowed against the revolving credit facility during
fiscal 2009, 2008, or 2007.
Other, net typically includes interest income earned on the Companys cash and equivalents and
changes associated with the cash surrender value of life insurance. Other, net for fiscal 2009 was
income of $0.4 million compared to $5.2 million in fiscal 2008 and $0.4 million in fiscal 2007.
Other, net for fiscal 2008 reflects the positive impact of the Separation on the Companys Rabbi
trust. Prior to the Separation, the Rabbi trust held Quanex Corporation common stock which was
recorded as contra-equity at historical cost. Upon completion of the Separation the Rabbi trust
was separated between Quanex Building Products Corporation and Gerdau. For each share held in the
Quanex Building Products Rabbi trust, it received the merger proceeds of $39.20 per share and one
share of Quanex Building Products common stock. The shares of Quanex Building Products common
stock are recorded at the same historical cost as before as a contra-equity, whereas any cash held
by the Rabbi trust is consolidated in Other current assets. The merger proceeds equated to
$4.0 million to the Rabbi trust, which was recorded as income in Other, net in the second fiscal
quarter of 2008.
30
The Companys annual effective tax benefit for fiscal 2009 was 23.9% compared to 38.1% in
fiscal 2008 and 35.0% in fiscal 2007. This tax rate benefit for 2009 is unusually low primarily
due to the nondeductible portion of the goodwill impairment charge in the current fiscal year. In
contrast, the 2008 rate was higher than normal due to transaction costs that were non-deductible
for tax purposes with pretax income in 2008. For further discussion of the goodwill impairment
charge see Note 4, Goodwill and Acquired Intangible Assets, in Notes to Consolidated Financial
Statements in Item 8 of this Form 10-K. The lower effective rate in 2007 is primarily attributable
to an update of the rate on deferred balances.
Income from discontinued operations, net of taxes was $5.7 million and $77.5 million for
fiscal 2008 and 2007, respectively, and consists largely of the results of the Vehicular Products
business and all non-Building Products related corporate accounts which were spun off as a result
of the Separation. Fiscal 2008s results represent only six months of ownership prior to the
Separation compared to a full year in 2007. Additionally, 2008 is burdened with Gerdaus share of
transaction costs, stock-based compensation modification impact for vehicular products and former
corporate employees and loss on extinguishment of convertible debentures. See Note 3 of Item 8 for
further information regarding the composition of discontinued operations.
Outlook-Fiscal 2010
High unemployment, relatively high inventories of new and existing homes for sale, and high
rates of foreclosures will continue to be a drag on the Companys business for the next twelve
months. However, the Company believes both new home construction and remodeling activity bottomed
during fiscal 2009, and expects slightly better sales and improved earnings in 2010 compared to
2009. The Company expects the first half of 2010 to be challenging and it is uncertain as to how
long end markets will remain at depressed levels, so it must continue to operate businesses with
reduced staffs and minimal levels of materials. This uncertainty makes it challenging to precisely
estimate segment operating income for fiscal 2010.
At this time, Engineered Products is expected to earn $25 million to $30 million in operating
income in 2010, predominantly in the second half. Improved earnings in 2010 compared to 2009 will
come from a combination of new product opportunities, new customers, and modest improvements in its
two end markets.
Aluminum Sheet Products is expected to earn about $10 million in operating income in 2010,
predominantly in the second half. This 2010 guidance assumes an aluminum spread generally in-line
with 2009, and slightly higher shipments. This guidance represents an improvement over 2009
results that were negatively impacted by about $13 million in the first half due to high scrap
inventories combined with a dramatic fall in aluminum prices. While it is problematic to predict
aluminum prices, the Company does not expect aluminum prices to fall 60% again in 2010, nor does it
expect to be impacted by high scrap inventories to the same extent as 2009.
Financial guidance for Engineered Products and Aluminum Sheet Products assumes 0.6 million new
home starts and flat to slightly better remodeling activity and excludes estimated corporate
expenses of $23 million and any impact from LIFO. Additionally, fiscal 2010 estimates for capital
expenditures, and depreciation and amortization are $22 million and $30 million, respectively.
31
Liquidity and Capital Resources
Sources of Funds
The Companys principal sources of funds are cash on hand, cash flow from operations, and
borrowings under its $270.0 million Senior Unsecured Revolving Credit Facility (the Credit
Facility). As of October 31, 2009, the Company has a solid liquidity position, comprised of cash
and equivalents and adequate availability under the Companys Credit Facility. The Company has
$123.6 million of cash and equivalents, $109.5 million of current availability under the revolving credit facility and minimal debt of $2.3 million as of
October 31, 2009. The Company has grown its cash and equivalents balance steadily throughout 2009
from $67.4 million as of October 31, 2008 to $123.6 million at October 31, 2009. The Companys
strategy for cash uses in 2010 are to invest in organic growth opportunities, make strategic
acquisitions that fit its fenestration vision, continue to fund its cash dividend, and potentially,
at times, repurchase stock.
The Companys excess cash was invested in money market funds throughout most of fiscal year
2008 as well as some commercial paper and auction rate securities preceding the Separation.
Beginning in September 2008, however, the Companys cash has been invested only in Treasury Money
Market Funds due to the conditions of the financial market. The Companys current investments are
with institutions that the Company believes to be financially sound. The Company intends to remain
in highly rated overnight money market funds following a prudent investment philosophy. The
Company had no material losses on its cash and marketable securities investments during fiscal 2009
and 2008.
The Credit Facility was executed on April 23, 2008 and has a five-year term. Proceeds from
the Credit Facility may be used to provide availability for acquisitions, working capital, capital
expenditures, and general corporate purposes. Borrowings under the Credit Facility bear interest
at a spread above LIBOR based on a combined leverage and ratings grid. There are certain
limitations on additional indebtedness, asset or equity sales, and acquisitions. Dividends and
other distributions are permitted so long as after giving effect to such dividend or stock
repurchase, there is no event of default. Under the Credit Facility, the Company is obligated to
comply with certain financial covenants requiring the Company to maintain a Consolidated Leverage
Ratio of no more than 3.25 to 1 and a Consolidated Interest Coverage Ratio of no less than
3.00 to 1. As defined by the indenture, the Consolidated Leverage Ratio is the ratio of
consolidated indebtedness as of such date to consolidated EBITDA (Earnings Before Interest, Taxes,
Depreciation and Amortization) for the previous four fiscal quarters, and the Interest Coverage
Ratio is the ratio of consolidated EBITDA to consolidated interest expense, in each case for the
previous four fiscal quarters. EBITDA is defined by the indenture to include proforma EBITDA of
acquisitions and to exclude certain items like goodwill and intangible asset impairments and
certain other non-cash charges. The availability under the Credit Facility is a function of both
the facility amount utilized and meeting covenant requirements. Additionally, the availability of
the Credit Facility is dependent upon the financial viability of the Companys lenders. The Credit
Facility is funded by a syndicate of nine banks, with three banks comprising over 55% of the
commitment. If any of the banks in the syndicate were unable to perform on their commitments to
fund the facility, the availability under the Credit Facility could be reduced; however, the
Company has no reason to believe that such liquidity will be unavailable or decreased.
As of October 31, 2009, the Company had no borrowings under the Credit Facility, and the
Company was in compliance with all Credit Facility covenants. Although there were no borrowings on
the Credit Facility and there was only $5.8 million of outstanding letters of credit under the
Credit Facility, the aggregate availability under the Credit Facility was limited by the
Consolidated Leverage Ratio resulting in an availability of $109.5 million at October 31, 2009.
Because the Consolidated Leverage Ratio is based on EBITDA, falling earnings over the last 12
months and reduced earnings for any future periods could continue to impact the amount available
under the Credit Facility in future quarters, absent any pro-forma EBITDA benefit from any
potential acquisitions. The Company is focused on this matter and will endeavor to maintain the
existing Credit Facility given its favorable terms versus current market terms.
The Company believes that it has sufficient funds and adequate financial resources available
to meet its anticipated liquidity needs. The Company also believes that cash balances and cash
flow from operations will be sufficient in the next twelve months and foreseeable future to finance
anticipated working capital requirements, capital expenditures, debt service requirements,
environmental expenditures, and dividends.
32
The Companys working capital from continuing operations was $178.5 million on October 31,
2009 compared to $131.5 million on October 31, 2008. Conversion capital (accounts receivable plus
inventory less accounts payable) from continuing operations declined by $25.9 million during the twelve
months of 2009, decreasing working capital. The Company is taking aggressive measures with its
working capital management, especially during the current economic environment and as a result saw
a significant decline in its conversion capital during the first half of the fiscal year 2009.
Notably, the Company has reduced inventory by $17.3 million since October 31, 2008, with particular
progress at the Companys Aluminum Sheet Products segment, where inventory pounds were reduced by
approximately 45%. Offsetting this reduction in conversion capital is the growth in the Companys
cash and equivalents balance of $56.2 million during the year; this includes the receipt of
$15.4 million in cash from Gerdau, which represented the final Separation true-up and pertained to
the settlement of transaction taxes (as the Separation was a taxable spin).
The following table summarizes the Companys cash flow results from continuing operations for
fiscal years 2009, 2008 and 2007:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years ended October 31, |
|
|
|
2009 |
|
|
2008 |
|
|
2007 |
|
|
|
(In millions) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows from operating activities |
|
$ |
60.5 |
|
|
$ |
53.0 |
|
|
$ |
104.3 |
|
Cash flows from investing activities |
|
|
(14.8 |
) |
|
|
(15.8 |
) |
|
|
(15.9 |
) |
Cash flows from financing activities |
|
|
10.5 |
|
|
|
28.7 |
|
|
|
(89.0 |
) |
Highlights from the Companys cash flow results for the fiscal years ended 2009, 2008 and 2007
are as follows:
Operating Activities Continuing Operations
Cash provided by operating activities from continuing operations increased by $7.5 million in
fiscal 2009 compared to fiscal 2008. Even though the Company experienced a decline in its
businesses as a direct result of the demand decline in the Companys end markets, the Company
generated good operating cash flow of $60.5 million during 2009. This performance is the result of
significant improvements in working capital, particularly better inventory control, and further
improvements in receivables collection. During fiscal 2009, the Company contributed $3.4 million
to its pension plan compared to $3.7 million during fiscal 2008, and did not make any estimated
federal tax payments in fiscal 2009. The Company expects to receive a federal income tax refund in
the second half of fiscal 2010.
The decrease of $51.3 million in cash provided by operating activities in fiscal 2008 compared
to 2007 primarily related to the decline in year over year operating income from its businesses as
a direct result of the depressed housing market. Despite this market slowdown, the Company
generated $53.0 million in operating cash flow from continuing operations during fiscal 2008. In
contrast to 2009, conversion capital (accounts receivable plus inventory less accounts payable)
increased (use of cash) approximately $20.1 million during fiscal 2008 primarily due to increased
aluminum products inventory levels.
Investing Activities Continuing Operations
Cash spending from investing activities from continuing operations during the twelve months
ended October 31, 2009 decreased by $1.0 million compared to the same prior year period. Capital
expenditures for 2009 approximate spending during fiscal 2008 and 2007 even though fiscal 2009
included spending to repair its Mikron facility in Kentucky discussed below. In 2009, the Company
continued to be focused on lower levels of capital spending by reviewing all capital projects for
reductions in spending and/or deferrals to the extent such reductions would not weaken the
Companys ability to service its customers and maintain historical levels of operating excellence.
33
During the second half of fiscal 2009, the Company received $1.4 million of proceeds from a
property insurance claim related to a tornado that struck and damaged the Companys Mikron facility
in Richmond, Kentucky. To date, the Company has spent approximately $1.4 million on its repair
efforts; this spending is reflected in capital expenditures on the statement of cash flows.
Repairs are ongoing; however, the Company believes that its net overall cash flows from this event
will be minimal due to the Companys insurance coverage.
The Company expects 2010 capital expenditures to approximate $22 million. The increase in
spending from prior year levels relates to organic growth initiatives including capital to support
new product development as well as spending on previously deferred projects. At October 31, 2009,
the Company had commitments of approximately $3.2 million for the purchase or construction of
capital assets. The Company plans to fund these capital expenditures through cash flow from
operations.
The Company continues to evaluate various building products companies as potential
acquisitions. Under the current economic environment, the Company is focused on preserving capital
and thus only anticipates consummating those transactions that can be secured at attractive
valuations.
Financing Activities Continuing Operations
Quanex received $10.5 million in cash from financing activities from continuing operations in
fiscal 2009 compared to receiving $28.7 million in 2008 and using $89.0 million in 2007. The
changes in cash from financing activities from continuing operations over the three years are
primarily due to items related to the Separation.
The Company received $18.2 million less from financing activities from continuing operations
during fiscal 2009 compared to fiscal 2008. In fiscal 2008, the Company received $32.7 million of
funding from Quanex Corporation (the Companys predecessor) from the Separation pursuant to the
terms of the transaction related agreements; this consisted of a $20.9 million initial funding from
Quanex Corporation, a net $6.9 million in true-up payments from Gerdau for the settlement of stock
options and change of control agreements and a true-up receipt of $5.0 million from Gerdau related
to Quanex Corporations convertible debentures. In 2009, the Company received $15.4 million from
Gerdau representing the fourth and final true-up relating to distribution taxes pursuant to the
terms of the transaction related agreements. The Company does not anticipate any further cash from
financing activities related to the Separation.
Cash provided from financing activities also declined in 2009 from the Companys payment of
dividends during 2009. In 2009, the Company paid quarterly dividends of $0.03 per common share,
which amounted to $4.5 million compared to $2.3 million in 2008. The 2008 dividend activity
represents two quarterly dividend distributions during the second half of fiscal 2008; there were
no similar quarterly dividend distributions in continuing operations during the first half of
fiscal 2008 as the dividend payment during such period was made by the Companys legal predecessor,
Quanex Corporation, and thus is reported in cash used for financing activities from discontinued
operations. The Company expects to continue to pay quarterly cash dividends hereafter although
payment of future cash dividends will be at the discretion of the board of directors after taking
into account various factors, including anticipated cash needs.
In contrast, during fiscal 2007, cash generated from the Companys building products divisions
were swept and transferred to Quanex Corporation. As a result, financing activities from
continuing operations reports a disbursement of $86.3 million to Quanex Corporation in fiscal 2007;
the equal and offsetting receipt of cash is reported in financing activities from discontinued
operations as discussed below.
34
Discontinued Operations
The Company has a centralized cash management function whereby cash flows generated by its
businesses are swept to corporate. All net cash flows through October 31, 2007 from the Companys
building products businesses were swept to corporate of Quanex Corporation, as a result of the
legal structure of the Separation and this centralized cash management function, predominately all
cash balances prior to November 1, 2007 are reported in discontinued operations. In accordance
with the various Separation agreements, beginning on November 1, 2007, net cash flows from the
Companys building products businesses were accumulated separately to the benefit of Quanex
Building Products and thus reported in continuing operations. This structure and division of
economic interests between the Companys building products businesses and its former vehicular
products business/legacy corporate drives the various historical items reported in cash flows from
discontinued operations.
Cash flows from discontinued operations in fiscal 2008 represent approximately six months of
activity as the Separation occurred on April 23, 2008. In contrast, cash flows from discontinued
operations for 2007 represent twelve months of activity. This shorter 2008 period results in lower
discontinued operation cash flows from operating activities, less cash spent on discontinued
capital expenditures and less cash spent on certain financing activities such as dividends. There
were no operating activity cash flows from discontinued operations for 2009.
The decline in fiscal 2008 cash provided by operating activities from discontinued operations
compared to fiscal 2007 is predominately driven by 2007 including twelve months of operations for
the vehicular products business compared to approximately six months in 2008. Additionally, cash
provided by operating activities from discontinued operations declined due to cash spent on
transaction related deal costs.
Discontinued operations cash flows from investing activities were $34.1 million for fiscal
2008 compared to a use of cash of $121.1 million for 2007. In 2008, discontinued operations
received $40.0 million from the liquidation of its remaining auction rate securities and spent
$6.2 million on capital expenditures for the vehicular products business. In 2007, discontinued
operations spent $40.0 million, net, for purchases of auction rate securities, $58.5 million for an
acquisition and $18.5 million in capital expenditures. There were no investing activity cash flows
from discontinued operations for 2009.
Discontinued operations used $46.2 million in cash from financing activities in fiscal 2008
and received $68.9 million in cash in fiscal 2007. In 2008, discontinued operations provided
initial funding of $20.9 million to Quanex Building Products (see corresponding receipt in
continuing operations financing activities), paid $10.4 million in Quanex Corporation dividends
for quarterly dividends prior to the Separation and paid $18.8 million for the conversion of a
portion of its convertible debentures; this use of cash in 2008 was partially offset by proceeds
from stock option exercises. In 2007, discontinued operations received $86.3 million from cash
swept from the building products businesses (see corresponding use of cash in continuing
operations financing activities) and $5.0 million in stock option proceeds. This was partially
offset by a use of cash of $20.8 million for the payment of Quanex Corporation dividends for fiscal
2007. There were no financing activity cash flows from discontinued operations for 2009.
Debt Structure and Activity
Refer to Item 8, Note 10 Long-Term Debt and Financing Arrangements for a discussion of the
Companys debt structure.
35
Contractual Obligations and Commercial Commitments
Contractual Cash Obligations
The following tables set forth certain information concerning the Companys unconditional
obligations and commitments to make future payments under contracts with remaining terms in excess
of one year, such as debt and lease agreements, and under contingent commitments.
Payments Due by Period
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Less than |
|
|
1-3 |
|
|
3-5 |
|
|
More Than |
|
Contractual Cash Obligations |
|
Total |
|
|
1 Year |
|
|
Years |
|
|
Years |
|
|
5 Years |
|
|
|
(In thousands) |
|
|
Long-term debt, including interest(1) |
|
$ |
2,364 |
|
|
$ |
349 |
|
|
$ |
691 |
|
|
$ |
672 |
|
|
$ |
652 |
|
Operating leases(2) |
|
|
15,856 |
|
|
|
3,987 |
|
|
|
4,956 |
|
|
|
4,108 |
|
|
|
2,805 |
|
Unconditional purchase obligations(3) |
|
|
1,748 |
|
|
|
1,654 |
|
|
|
94 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total contractual cash obligations(4) |
|
$ |
19,968 |
|
|
$ |
5,990 |
|
|
$ |
5,741 |
|
|
$ |
4,780 |
|
|
$ |
3,457 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
The debt interest amounts are based on rates as of October 31, 2009. |
|
(2) |
|
Operating leases cover a range of items from facilities and fork trucks to fax machines and other miscellaneous equipment. |
|
(3) |
|
The unconditional purchase obligations are made up of $1.7 million of scrap aluminum purchases. |
|
(4) |
|
The above table excludes reserves recorded in accordance with FIN 48, Accounting for Uncertainty in Income Taxes an interpretation of FASB Statement No. 109,
which was primarily codified into ASC Topic 740 Income Taxes, as the Company is unable to reasonably estimate the timing of future cash flows related to these reserves. |
Prior to the Separation, the Companys pension plan included participants from the vehicular
products business, the building products businesses and corporate. Upon the Separation, Gerdau
assumed the pension benefit liabilities for the vehicular products and corporate retiree
participants (reported in discontinued operations) while the Company retained the pension benefit
liabilities for the building products and active corporate participants. Accordingly, the plan
assets were allocated based on benefit priority categories of the respective participants between
Gerdau and the Company. During fiscal 2010, the Company expects to contribute approximately
$5.0 million to the pension plan to reach targeted funding levels and meet minimum contribution
requirements. Pension contributions beyond 2010 are not determinable since the amount of any
contribution is heavily dependent on the future economic environment and investment returns on
pension plan assets. Obligations to these plans are based on current and projected obligations of
the plans, performance of the plan assets, if applicable, and any participant contributions. Refer
to Note 11 of Item 8 to the Consolidated Financial Statements for further information on these
plans. Management believes the effect of the plans on liquidity is not significant to the
Companys overall financial condition.
The timing of payments related to the Companys Supplemental Benefit Plan and Deferred
Compensation Plan cannot be readily determined due to their uncertainty. The Supplemental Benefit
Plan liability of $0.7 million at October 31, 2009 was recorded as part of Other (non-current)
liabilities. Based on the $5.2 million market value of the Companys Deferred Compensation Plan,
payments for fiscal 2009 are estimated to be approximately $1.2 million and are recorded in Accrued
liabilities on the Consolidated Balance Sheets. The remaining liability balance of $4.0 million is
recorded in Other liabilities on the Consolidated Balance Sheets.
36
Other Commercial Commitments
The following table reflects other commercial commitments or potential cash outflows that may
result from a contingent event, such as a need to borrow short-term funds for liquidity purposes.
Amount of Commitment Expiration per Period
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amounts |
|
|
Less than |
|
|
1-3 |
|
|
3-5 |
|
|
More Than |
|
Other Commercial Commitments |
|
Committed |
|
|
1 Year |
|
|
Years |
|
|
Years |
|
|
5 Years |
|
|
|
(In thousands) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Standby letters of credit |
|
$ |
6,783 |
|
|
$ |
5,667 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
1,116 |
|
Off-Balance Sheet Arrangements
The Company does not have any off-balance sheet arrangements, as such term is defined in the
rules promulgated by the Securities and Exchange Commission, that have or are reasonably likely to
have a current or future effect on the Companys financial condition, changes in financial
condition, revenues or expenses, results of operations, liquidity, capital expenditures or capital
resources that are material to investors.
Effects of Inflation
Inflation has not had a significant effect on earnings and other financial statement items.
Critical Accounting Estimates
The preparation of these financial statements requires management to make estimates and
assumptions that affect the amounts reported in the financial statements and accompanying
footnotes. Estimates and assumptions about future events and their effects cannot be perceived
with certainty. Estimates may change as new events occur, as more experience is acquired, as
additional information becomes available and as the Companys operating environment changes.
Actual results could differ from estimates.
The Company believes the following are the most critical accounting policies used in the
preparation of the Companys Consolidated Financial Statements as well as the significant judgments
and uncertainties affecting the application of these policies.
Revenue Recognition and Allowance for Doubtful Accounts
The Company recognizes revenue when the products are shipped and the title and risk of
ownership pass to the customer. Selling prices are fixed based on purchase orders or contractual
agreements. Sales allowances and customer incentives are treated as reductions to sales and are
provided for based on historical experience and current estimates. Inherent in the Companys
revenue recognition policy is the determination of collectability. This requires management to
make frequent judgments and estimates in order to determine the appropriate amount of allowance
needed for doubtful accounts. The Companys allowance for doubtful accounts is estimated to cover
the risk of loss related to accounts receivable. This allowance is maintained at a level the
Company considers appropriate based on historical and other factors that affect collectability.
These factors include historical trends of write-offs, recoveries and credit losses, the careful
monitoring of portfolio credit quality, and projected economic and market conditions. Different
assumptions or changes in economic circumstances could result in changes to the allowance.
37
Inventory
The Company records inventory valued at the lower of cost or market value. Inventories are
valued using the first-in first-out (FIFO) and last-in first-out (LIFO) methods. The Company uses
the dollar-value link chain LIFO method, and the LIFO reserve is calculated on a consolidated basis
in a single consolidated pool. Acquisitions are integrated into the Companys operations with some
valuing inventories on a LIFO basis and others on a FIFO basis. Fixed costs related to excess
manufacturing capacity have been expensed in the period, and therefore, are not capitalized into
inventory. Inventory quantities are regularly reviewed and provisions for excess or obsolete
inventory are recorded primarily based on the Companys forecast of future demand and market
conditions. Significant unanticipated changes to the Companys forecasts could require a change in
the provision for excess or obsolete inventory.
Environmental Contingencies
Quanex is subject to extensive laws and regulations concerning the discharge of materials into
the environment and the remediation of chemical contamination. To satisfy such requirements,
Quanex must make capital and other expenditures on an ongoing basis. The Company accrues its best
estimates of its remediation obligations and adjusts such accruals as further information and
circumstances develop. Those estimates may change substantially depending on information about the
nature and extent of contamination, appropriate remediation technologies, and regulatory
approvals. In accruing for environmental remediation liabilities, costs of future expenditures for
environmental remediation are not discounted to their present value, unless the amount and timing
of the expenditures are fixed or reliably determinable. When environmental laws might be deemed to
impose joint and several liability for the costs of responding to contamination, the Company
accrues its allocable share of liability taking into account the number of parties participating,
their ability to pay their shares, the volumes and nature of the wastes involved, the nature of
anticipated response actions, and the nature of the Companys alleged connections. Recoveries of
environmental remediation costs from other parties are recorded as assets when their receipt is
deemed probable. Unanticipated changes in circumstances and/or legal requirements could extend the
length of time over which the Company pays its remediation costs or could increase actual cash
expenditures for remediation in any period.
Warranty Obligations
The Companys estimated obligations for warranty are accrued concurrently with the revenue
recognized. The Company makes provisions for its warranty obligations based upon historical costs
incurred for such obligations adjusted, as necessary, for current conditions and factors. Due to
the significant uncertainties and judgments involved in estimating the Companys warranty
obligations, including changing product designs, the ultimate amount incurred for warranty costs
could change in the near term from the current estimate.
Impairment or Disposal of Long-Lived Assets
Property, Plant and Equipment and Intangibles
The Company makes judgments and estimates in conjunction with the carrying value of property,
plant and equipment, other intangibles, and other assets, including amounts to be capitalized,
depreciation and amortization methods and useful lives. Additionally, carrying values of these
assets are reviewed for impairment whenever events or changes in circumstances indicate that
carrying value may not be recoverable. The Company determines that the carrying amount is not
recoverable if the carrying amount exceeds the sum of the undiscounted cash flows expected to
result from the use and eventual disposition of the asset. If the carrying value exceeds the sum
of the undiscounted cash flows, an impairment charge is recorded in the period in which such review
is performed. The Company measures the impairment loss as the amount by which the carrying amount
of the long-lived asset exceeds its fair value as determined by quoted market prices in active
markets or by discounted cash flows. This requires the Company to make long-term forecasts of its future revenues and costs
related to the assets subject to review. Forecasts require assumptions about demand for the
Companys products and future market conditions. Future events and unanticipated changes to
assumptions could require a provision for impairment in a future period.
38
Goodwill
The purchase method of accounting for business combinations requires the Company to make use
of estimates and judgments to allocate the purchase price paid for acquisitions to the fair value
of the net tangible and identifiable intangible assets. The Company performs a goodwill impairment
test annually as of August 31. In addition, goodwill would be tested more frequently if changes in
circumstances or the occurrence of events indicates that a potential impairment exists. The
Company tests for impairment of its goodwill using a two-step approach as prescribed in ASC Topic
350 Intangibles Goodwill and Other (ASC 350). The first step of the Companys goodwill
impairment test compares the fair value of each reporting unit with its carrying value including
assigned goodwill. The second step of the Companys goodwill impairment test is required only in
situations where the carrying value of the reporting unit exceeds its fair value as determined in
the first step. In such instances, the Company compares the implied fair value of goodwill to its
carrying value. The implied fair value of goodwill is determined by allocating the fair value of a
reporting unit to all of the assets and liabilities of that unit as if the reporting unit had been
acquired in a business combination and the fair value of the reporting unit was the price paid to
acquire the reporting unit. The excess of the fair value of a reporting unit over the amounts
assigned to its assets and liabilities is the implied fair value of goodwill. An impairment loss
is recorded to the extent that the carrying amount of the reporting unit goodwill exceeds the
implied fair value of that goodwill. The Company uses the present value of future cash flows to
determine fair value in combination with the market approach. Future cash flows are typically
based upon appropriate future periods for the businesses and an estimated residual value.
Management judgment is required in the estimation of future operating results and to determine the
appropriate residual values. The residual values are determined by reference to an exchange
transaction in an existing market for that asset. Future operating results and residual values
could reasonably differ from the estimates and could require a provision for impairment in a future
period.
Income Taxes
The Company records the estimated future tax effects of temporary differences between the tax
basis of assets and liabilities and the amounts reported in the Companys Consolidated Balance
Sheets, as well as net operating losses and tax credit carry forwards. The carrying value of the
net deferred tax assets reflects the Companys assumption that the Company will be able to generate
sufficient future taxable income in certain jurisdictions to realize its deferred tax assets. If
the estimates and assumptions change in the future, the Company may be required to record a
valuation allowance against a portion of its deferred tax assets. This could result in additional
income tax expense in a future period in the Consolidated Statements of Income.
Stock-Based Compensation
In accordance with ASC Topic 718 Compensation Stock Compensation (ASC 718), the Company
determines the fair value of share awards on the date of grant using the Black-Scholes valuation
model. The Company recognizes the fair value as compensation expense on a straight-line basis over
the requisite service period of the award based on awards ultimately expected to vest. Under ASC
718, the Company amortizes new option grants to retirement-eligible employees immediately upon
grant, consistent with the retirement vesting acceleration provisions of these grants. For
employees near retirement age, the Company amortizes such grants over the period from the grant
date to the retirement date if such period is shorter than the standard vesting schedule. In
accordance with ASC Topic 230-10-45-14 Statement of Cash Flows Cash Flows From Financing
Activities (ASC 230-10-45-14), the Consolidated Statements of Cash Flow report the excess tax
benefits from the stock-based compensation as financing cash inflows. See Note 14 of Item 8 for additional
information related to the Companys stock-based compensation.
39
The Companys fair value determination of stock-based payment awards on the date of grant
using an option-pricing model is affected by the Companys stock price as well as assumptions
regarding a number of highly complex and subjective variables. These variables include, but are
not limited to, the Companys expected stock price volatility over the term of the awards and
actual and projected employee stock option exercise behavior. Option-pricing models were developed
for use in estimating the value of traded options that have no vesting or hedging restrictions and
are fully transferable. Because the Companys employee stock options have certain characteristics
that are significantly different from traded options, and because changes in the subjective
assumptions can materially affect the estimated value, in managements opinion, the existing
valuation models may not provide an accurate measure of the fair value of the Companys employee
stock options. Accordingly, that value may not be indicative of the fair value observed in a
willing buyer/willing seller market transaction.
Retirement Plans
The Company sponsors a defined benefit pension plan and an unfunded postretirement plan that
provides health care and life insurance benefits for eligible retirees and dependents. The
measurement of liabilities related to these plans is based on managements assumptions related to
future events, including expected return on plan assets, rate of compensation increases, and heath
care cost trend rates. The discount rate reflects the rate at which benefits could be effectively
settled on the measurement date. The Company determines its discount rate based on a pension
discount curve, and the rate represents the single rate that, if applied to every year of projected
benefits payments, would result in the same discounted value as the array of rates that comprise
the pension discount curve. Actual pension plan asset investment performance will either reduce or
increase unamortized pension losses at the end of any fiscal year, which ultimately affects future
pension costs.
The effects of the decrease in selected assumptions, assuming no changes in benefit levels and
no amortization of gains or losses for the pension plans in fiscal 2009, is shown below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Effect on all Defined Benefit Pension Plans |
|
|
|
October 31, 2009 |
|
|
|
|
|
|
|
Increase (Decrease) |
|
|
Increase (Decrease) |
|
|
|
Percentage Point |
|
|
in Projected |
|
|
in 2009 Pension |
|
Assumption |
|
Change |
|
|
Benefit Obligation |
|
|
Expense |
|
|
|
(In thousands) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Discount rate |
|
-1.0 pts |
|
$ |
1,722 |
|
|
$ |
497 |
|
Assumed return on plan assets |
|
-1.0 pts |
|
|
n/a |
|
|
|
87 |
|
As of October 31, 2009, the Companys projected benefit obligation exceeds the fair value of
the plan assets by $5.7 million, partially as a result of the financial markets performance in 2009
reducing the value of the Companys pension assets. During fiscal 2010, the Company expects to
contribute approximately $5.0 million to the pension plan to reach targeted funding levels and meet
minimum contribution requirements. Expected contributions are dependent on many variables,
including the variability of the market value of the assets as compared to the obligation and other
market or regulatory conditions. In addition, the Company takes into consideration its business
investment opportunities and resulting cash requirements. Accordingly, actual funding may differ
greatly from current estimates.
Accounting guidance applicable to pensions does not require immediate recognition of the
effects of a deviation between actual and assumed experience and the revision of an estimate. This
approach allows the favorable and unfavorable effects that fall within an acceptable range to be
netted and disclosed as an unrecognized gain or loss. Accumulated other comprehensive income as of
October 31, 2009 includes pretax net actuarial losses and net prior service costs of $3.7 million. A portion of the loss will be
amortized in fiscal year 2010. The effect on fiscal years after 2010 will depend on the actual
experience of the plans.
40
Mortality assumptions used to determine the obligations for the Companys pension plans are
related to the experience of the plans and to our third-party actuarys best estimate of expected
plan mortality.
New Accounting Pronouncements
General
In June 2009, the Financial Accounting Standards Board (FASB) issued SFAS No. 168, The FASB
Accounting Standards Codification TM and the Hierarchy of Generally Accepted Accounting
Principles a replacement of FASB Statement No. 162 (SFAS 168). SFAS 168 established the FASB
Accounting Standards Codification (ASC) as the source of authoritative U.S. GAAP. SFAS 168 was
codified as ASC Topic 105 The FASB Accounting Standards Codification and the Hierarchy of
Generally Accepted Accounting Principles, (ASC 105) as the source of authoritative U.S. GAAP. The
FASB will no longer issue new standards in the form of Statements, FASB Staff Positions, or
Emerging Issues Task Force Abstracts. The ASC, which modifies structure hierarchy and referencing
of financial standards, is effective for interim and annual financial periods ending after
September 15, 2009. The ASC is not intended to change or alter existing U.S. GAAP, and did not have
a material impact on the Companys Consolidated Financial Statements; however, references to GAAP
within these financial statements have been updated to the ASC.
Recently Adopted
In June 2008, the FASB ratified FSP No. EITF 03-6-1, Determining Whether Instruments Granted
in Share-Based Payment Transactions are Participating Securities (FSP EITF 03-6-1), which was
codified into ASC Topic 260 Earnings per Share (ASC 260). This pronouncement addressed whether
instruments granted in share-based payment awards are participating securities prior to vesting,
and therefore, must be included in the earnings allocation in calculating earnings per share under
the two-class method described in ASC 260. Unvested share-based payment awards that contain
non-forfeitable rights to dividends or dividend-equivalents are required to be treated as
participating securities in calculating earnings per share. This pronouncement is effective for
financial statements issued for fiscal years beginning after December 15, 2008 (November 1, 2009
for the Company), and interim periods within those fiscal years, and shall be applied
retrospectively to all prior periods. The adoption of this pronouncement did not have a material
impact on the Companys Consolidated Financial Statements.
In February 2007, the FASB issued SFAS No. 159, The Fair Value Option for Financial Assets
and Financial Liabilities Including an amendment of FASB Statement No. 115 (SFAS 159). SFAS 159
was codified into ASC Topic 825 Financial Instruments, (ASC 825), and ASC Topic 470 Debt, (ASC
470). This standard provides companies with an option to measure, at specified election dates, many
financial instruments and certain other items at fair value that are not currently measured at fair
value. A company will report unrealized gains and losses on items for which the fair value option
has been elected in earnings at each subsequent reporting date. This statement also establishes
presentation and disclosure requirements designed to facilitate comparisons between entities that
choose different measurement attributes for similar types of assets and liabilities. The standard
is effective as of the beginning of an entitys first fiscal year that begins after November 15,
2007 (as of November 1, 2008 for the Company). The Company adopted this standard effective
November 1, 2008, and did not elect the fair value option for eligible instruments existing on that
date. Therefore, the initial adoption did not have an impact on our results of operations or
financial condition. The Company will assess the impact of electing the fair value option for any
newly acquired eligible instruments. Electing the fair value option for such instruments could
have a material impact on its future results of operations or financial condition.
41
In September 2006, the FASB issued SFAS No. 157, Fair Value Measurements (SFAS 157), which
was largely codified into ASC Topic 820 Fair Value Measurements and Disclosures, (ASC 820). The
standard defines fair value, establishes a framework for measuring fair value in accordance with
generally accepted accounting principles, and expands disclosures about fair value measurements.
The provisions of this standard apply to other accounting pronouncements that require or permit
fair value measurements. The standard, as it relates to financial assets and financial
liabilities, becomes effective for fiscal years beginning after November 15, 2007 (as of November
1, 2008 for the Company). The provisions of this standard are to be applied prospectively with
limited exceptions. The adoption of the financial asset and financial liabilities portion of this
Statement did not have an impact on the Companys Consolidated Financial Statements, since the
Company already applies its basic concepts in measuring fair values. The standard describes three
levels of inputs that may be used to measure fair value:
|
Level 1 |
|
instrument valuations are obtained from real-time quotes for transactions
in active exchange markets involving identical assets. |
|
|
Level 2 |
|
instrument valuations are obtained from readily-available pricing sources
for comparable instruments. |
|
|
Level 3 |
|
instrument valuations are obtained without observable market values and
require a high level of judgment to determine the fair value. |
The Company holds Treasury Money Market Fund investments that are classified as cash
equivalents and are measured at fair value on a recurring basis, based on quoted prices in active
markets for identical assets (Level 1). The Company had cash equivalent investments totaling
approximately $118.8 million at October 31, 2009.
On February 12, 2008, the FASB issued FSP No. FAS 157-2, Effective Date of FASB Statement No.
157, which was codified into ASC 820 and delays the effective date for all nonfinancial assets and
nonfinancial liabilities, except those that are recognized or disclosed at fair value in the
financial statements on at least an annual basis, until fiscal years beginning after November 15,
2008 (as of November 1, 2009 for the Company). The adoption of the nonfinancial asset and
nonfinancial liabilities portion of this Statement did not have an impact on the Companys
Consolidated Financial Statements, since the Company already applies its basic concepts in
measuring fair values.
Item 7A. Quantitative and Qualitative Disclosures about Market Risk
The following discussion of the Company and its subsidiaries exposure to various market risks
contains forward looking statements that involve risks and uncertainties. These projected
results have been prepared utilizing certain assumptions considered reasonable in light of
information currently available to the Company. Nevertheless, because of the inherent
unpredictability of interest rates, foreign currency rates and metal commodity prices as well as
other factors, actual results could differ materially from those projected in such forward looking
information. The Company does not use derivative financial instruments for speculative or trading
purposes. For a description of the Companys significant accounting policies associated with these
activities, see Note 1 to the Consolidated Financial Statements.
42
Interest Rate Risk
The Company and its subsidiaries have a Credit Facility and other long-term debt which subject
the Company to the risk of loss associated with movements in market interest rates. At October 31,
2009 and 2008, the Company had fixed-rate debt totaling $166 thousand and $101 thousand, respectively. This
debt is fixed-rate, and therefore, does not expose the Company to the risk of earnings loss due to
changes in market interest rates.
The Company and certain of its subsidiaries floating-rate obligations totaled $2.1 million
and $2.5 million at October 31, 2009 and 2008, respectively. Based on the floating-rate
obligations outstanding at October 31, 2009, a one percent increase or decrease in the average
interest rate would result in a change to pre-tax interest expense of approximately $21 thousand.
Commodity Price Risk
Within the Aluminum Sheet Products segment, the Company uses various grades of aluminum scrap
as well as minimal amounts of prime aluminum ingot as raw materials for its manufacturing
processes. The price of this aluminum raw material is subject to fluctuations due to many factors
in the aluminum market. In the normal course of business, Nichols Aluminum enters into firm price
sales commitments with its customers. In an effort to reduce the risk of fluctuating raw material
prices, Nichols Aluminum enters into firm price raw material purchase commitments (which are
designated as normal purchases under ASC Topic 815 Derivatives and Hedging (ASC 815)) as well
as futures contracts on the LME. The Companys risk management policy as it relates to these LME
contracts is to enter into contracts to cover the raw material needs of the Companys committed
sales orders, to the extent not covered by fixed price purchase commitments.
Nichols Aluminum maintains a balanced metals book position which excludes a normal operational
inventory level. This operating inventory level as a matter of practice is not hedged against
material price (LME) movements. This practice reflects that over the commodity price cycle, no
gain or loss is incurred on this inventory. Through the use of firm price raw material purchase
commitments and LME contracts, the Company intends to protect cost of sales from the effects of
changing prices of aluminum. To the extent that the raw material costs factored into the firm
price sales commitments are matched with firm price raw material purchase commitments, changes in
aluminum prices should have no effect. During fiscal 2009, 2008 and 2007, the Company primarily
relied upon firm price raw material purchase commitments to protect cost of sales tied to firm
price sales commitments. At October 31, 2009 there were 85 open LME forward contracts associated
with metal exchange derivatives covering notional volumes of 5.0 million pounds with a fair value
mark-to-market net gain of approximately $0.6 million. These contracts were not designated as
hedging instruments, and any mark-to-market net gain or loss was recorded in Cost of sales with the
offsetting amount reflected as a current asset or liability on the balance sheet. At October 31,
2008, there were no open LME forward contracts associated with metal exchange derivatives.
Within the Engineered Products segment, polyvinyl resin (PVC) is the significant raw material
consumed during the manufacture of vinyl extrusions. The Company has a monthly resin adjuster in
place with the majority of its customers and resin supplier that is adjusted based upon published
industry resin prices. This adjuster effectively shares the base pass-through price changes of PVC
with the Companys customers commensurate with the market at large. The Companys long-term
exposure to changes in PVC prices is thus significantly reduced due to the contractual component of
the resin adjuster program.
43
Item 8. Financial Statements and Supplementary Data
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of Directors and Stockholders
Quanex Building Products Corporation
Houston, Texas
We have audited the accompanying consolidated balance sheets of Quanex Building Products
Corporation and subsidiaries (the Company) as of October 31, 2009 and 2008, and the related
consolidated statements of income, stockholders equity, and cash flows for each of the three years
in the period ended October 31, 2009. Our audits also include the financial statement schedule
listed in the Index at Item 15. These consolidated financial statements and financial statement
schedule are the responsibility of the Companys management. Our responsibility is to express an
opinion on these financial statements based on our audits.
We conducted our audits in accordance with the standards of the Public Company Accounting Oversight
Board (United States). Those standards require that we plan and perform the audit to obtain
reasonable assurance about whether the financial statements are free of material misstatement. An
audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the
financial statements. An audit also includes assessing the accounting principles used and
significant estimates made by management, as well as evaluating the overall financial statement
presentation. We believe that our audits provide a reasonable basis for our opinion.
In our opinion, such consolidated financial statements present fairly, in all material respects,
the financial position of the Company and subsidiaries as of October 31, 2009 and 2008, and the
results of their operations and their cash flows for each of the three years in the period ended
October 31, 2009, in conformity with accounting principles generally accepted in the United States
of America. Also, in our opinion, such financial statement schedule, when considered in relation to
the basic consolidated financial statements taken as a whole, present fairly, in all material
respects, the information set forth therein.
As
discussed in Note 1, on April 23, 2008 the Company separated its vehicular products and building
products businesses.
We have also audited, in accordance with the standards of the Public Company Accounting Oversight
Board (United States), the Companys internal control over financial reporting as of October 31,
2009, based on the criteria established in Internal ControlIntegrated Framework issued by the
Committee of Sponsoring Organizations of the Treadway Commission and our report dated December 18,
2009 expressed an unqualified opinion on the Companys internal control over financial reporting.
/s/ DELOITTE & TOUCHE LLP
Houston,
Texas
December 18, 2009
44
QUANEX BUILDING PRODUCTS CORPORATION
CONSOLIDATED BALANCE SHEETS
|
|
|
|
|
|
|
|
|
|
|
October 31, |
|
|
|
2009 |
|
|
2008 |
|
|
|
(In thousands, except share data) |
|
ASSETS |
|
|
|
|
|
|
|
|
Current assets: |
|
|
|
|
|
|
|
|
Cash and equivalents |
|
$ |
123,634 |
|
|
$ |
67,413 |
|
Accounts receivable, net of allowance of $1,696 and $1,892 |
|
|
80,171 |
|
|
|
101,211 |
|
Inventories |
|
|
46,525 |
|
|
|
63,848 |
|
Deferred income taxes |
|
|
20,611 |
|
|
|
10,932 |
|
Prepaid and other current assets |
|
|
5,264 |
|
|
|
6,239 |
|
|
|
|
|
|
|
|
Total current assets |
|
|
276,205 |
|
|
|
249,643 |
|
Property, plant and equipment, net |
|
|
142,810 |
|
|
|
157,389 |
|
Deferred income taxes |
|
|
42,923 |
|
|
|
3,875 |
|
Goodwill |
|
|
25,189 |
|
|
|
196,338 |
|
Intangible assets, net |
|
|
47,359 |
|
|
|
62,476 |
|
Other assets |
|
|
9,114 |
|
|
|
11,126 |
|
|
|
|
|
|
|
|
Total assets |
|
$ |
543,600 |
|
|
$ |
680,847 |
|
|
|
|
|
|
|
|
LIABILITIES AND STOCKHOLDERS EQUITY |
|
|
|
|
|
|
|
|
Current liabilities: |
|
|
|
|
|
|
|
|
Accounts payable |
|
$ |
67,010 |
|
|
$ |
79,512 |
|
Accrued liabilities |
|
|
30,329 |
|
|
|
38,316 |
|
Current maturities of long-term debt |
|
|
323 |
|
|
|
363 |
|
|
|
|
|
|
|
|
Total current liabilities |
|
|
97,662 |
|
|
|
118,191 |
|
Long-term debt |
|
|
1,943 |
|
|
|
2,188 |
|
Deferred pension and postretirement benefits |
|
|
6,655 |
|
|
|
3,092 |
|
Non-current environmental reserves |
|
|
1,767 |
|
|
|
2,485 |
|
Other liabilities |
|
|
13,047 |
|
|
|
7,063 |
|
|
|
|
|
|
|
|
Total liabilities |
|
|
121,074 |
|
|
|
133,019 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Commitments and contingencies |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Stockholders equity: |
|
|
|
|
|
|
|
|
Preferred stock, no par value, shares authorized 1,000,000; issued and
outstanding-none |
|
|
|
|
|
|
|
|
Common stock, $0.01 par value, shares authorized 125,000,000; issued
37,752,437 and 37,760,016, respectively |
|
|
378 |
|
|
|
378 |
|
Additional paid-in-capital |
|
|
233,452 |
|
|
|
230,316 |
|
Retained earnings |
|
|
192,546 |
|
|
|
318,648 |
|
Accumulated other comprehensive income (loss) |
|
|
(2,480 |
) |
|
|
(144 |
) |
|
|
|
|
|
|
|
|
|
|
423,896 |
|
|
|
549,198 |
|
Less common stock held by Rabbi Trust, 102,125 shares |
|
|
(1,370 |
) |
|
|
(1,370 |
) |
|
|
|
|
|
|
|
Total stockholders equity |
|
|
422,526 |
|
|
|
547,828 |
|
|
|
|
|
|
|
|
Total liabilities and stockholders equity |
|
$ |
543,600 |
|
|
$ |
680,847 |
|
|
|
|
|
|
|
|
See notes to consolidated financial statements.
45
QUANEX BUILDING PRODUCTS CORPORATION
CONSOLIDATED STATEMENTS OF INCOME
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years ended October 31, |
|
|
|
2009 |
|
|
2008 |
|
|
2007 |
|
|
|
(In thousands, except per share amounts) |
|
Net sales |
|
$ |
585,010 |
|
|
$ |
868,933 |
|
|
$ |
963,974 |
|
Cost and expenses: |
|
|
|
|
|
|
|
|
|
|
|
|
Cost of sales (exclusive of items shown separately below) |
|
|
489,348 |
|
|
|
717,376 |
|
|
|
767,138 |
|
Selling, general and administrative |
|
|
60,466 |
|
|
|
95,504 |
|
|
|
70,676 |
|
Impairment of goodwill and intangibles |
|
|
182,562 |
|
|
|
|
|
|
|
|
|
Depreciation and amortization |
|
|
32,715 |
|
|
|
35,072 |
|
|
|
37,991 |
|
|
|
|
|
|
|
|
|
|
|
Operating income (loss) |
|
|
(180,081 |
) |
|
|
20,981 |
|
|
|
88,169 |
|
Interest expense |
|
|
(453 |
) |
|
|
(480 |
) |
|
|
(591 |
) |
Other, net |
|
|
407 |
|
|
|
5,188 |
|
|
|
383 |
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations before income taxes |
|
|
(180,127 |
) |
|
|
25,689 |
|
|
|
87,961 |
|
Income tax benefit (expense) |
|
|
43,036 |
|
|
|
(9,785 |
) |
|
|
(30,830 |
) |
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations |
|
|
(137,091 |
) |
|
|
15,904 |
|
|
|
57,131 |
|
Income from discontinued operations, net of taxes |
|
|
|
|
|
|
5,675 |
|
|
|
77,491 |
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) |
|
$ |
(137,091 |
) |
|
$ |
21,579 |
|
|
$ |
134,622 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic earnings per common share: |
|
|
|
|
|
|
|
|
|
|
|
|
Earnings (loss) from continuing operations |
|
$ |
(3.67 |
) |
|
$ |
0.43 |
|
|
$ |
1.54 |
|
Income from discontinued operations |
|
|
|
|
|
|
0.15 |
|
|
|
2.10 |
|
|
|
|
|
|
|
|
|
|
|
Basic earnings (loss) per share |
|
$ |
(3.67 |
) |
|
$ |
0.58 |
|
|
$ |
3.64 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted earnings per common share: |
|
|
|
|
|
|
|
|
|
|
|
|
Earnings (loss) from continuing operations |
|
$ |
(3.67 |
) |
|
$ |
0.41 |
|
|
$ |
1.45 |
|
Income from discontinued operations |
|
|
|
|
|
|
0.15 |
|
|
|
1.96 |
|
|
|
|
|
|
|
|
|
|
|
Diluted earnings (loss) per share |
|
$ |
(3.67 |
) |
|
$ |
0.56 |
|
|
$ |
3.41 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average common shares outstanding: |
|
|
|
|
|
|
|
|
|
|
|
|
Basic |
|
|
37,335 |
|
|
|
37,274 |
|
|
|
36,982 |
|
Diluted |
|
|
37,335 |
|
|
|
38,528 |
|
|
|
39,509 |
|
See notes to consolidated financial statements.
46
QUANEX BUILDING PRODUCTS CORPORATION
CONSOLIDATED STATEMENTS OF STOCKHOLDERS EQUITY
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accumulated Other |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive Income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension & |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Additional |
|
|
|
|
|
|
Postretirement |
|
|
|
|
|
|
Treasury |
|
|
Total |
|
|
|
Comprehensive |
|
|
Common |
|
|
Paid-in |
|
|
Retained |
|
|
Benefit |
|
|
|
|
|
|
Stock & |
|
|
Stockholders |
|
Years Ended October 31, 2009, 2008 and 2007 |
|
Income |
|
|
Stock |
|
|
Capital |
|
|
Earnings |
|
|
Related |
|
|
Other |
|
|
Other |
|
|
Equity |
|
|
|
|
|
|
(In thousands, except share data) |
|
Balance at October 31, 2006 |
|
|
|
|
|
$ |
19,160 |
|
|
$ |
208,714 |
|
|
$ |
579,753 |
|
|
$ |
(1,873 |
) |
|
$ |
137 |
|
|
$ |
(47,376 |
) |
|
$ |
758,515 |
|
Net income |
|
$ |
134,622 |
|
|
|
|
|
|
|
|
|
|
|
134,622 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
134,622 |
|
Adjustment for minimum pension
liability (net of taxes of $1,198) |
|
|
1,873 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,873 |
|
|
|
|
|
|
|
|
|
|
|
1,873 |
|
Foreign currency translation adjustment |
|
|
273 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
273 |
|
|
|
|
|
|
|
273 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive income |
|
$ |
136,768 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Common dividends ($0.56 per share) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(20,776 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(20,776 |
) |
Stock-based compensation activity: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Stock-based compensation earned |
|
|
|
|
|
|
|
|
|
|
5,880 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
5,880 |
|
Stock options exercised |
|
|
|
|
|
|
|
|
|
|
(2 |
) |
|
|
(3,128 |
) |
|
|
|
|
|
|
|
|
|
|
6,713 |
|
|
|
3,583 |
|
Restricted stock awards |
|
|
|
|
|
|
|
|
|
|
(1,607 |
) |
|
|
(21 |
) |
|
|
|
|
|
|
|
|
|
|
1,628 |
|
|
|
|
|
Stock-based compensation tax benefit |
|
|
|
|
|
|
|
|
|
|
1,663 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,663 |
|
Adjustment to initially apply SFAS 158(1)
(net of taxes of $1,167) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1,944 |
) |
|
|
|
|
|
|
|
|
|
|
(1,944 |
) |
Other |
|
|
|
|
|
|
(9 |
) |
|
|
(409 |
) |
|
|
(122 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(540 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at October 31, 2007 |
|
|
|
|
|
$ |
19,151 |
|
|
$ |
214,239 |
|
|
$ |
690,328 |
|
|
$ |
(1,944 |
) |
|
$ |
410 |
|
|
$ |
(39,035 |
) |
|
$ |
883,149 |
|
Net income |
|
$ |
21,579 |
|
|
|
|
|
|
|
|
|
|
|
21,579 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
21,579 |
|
Change in pension (net of taxes of
$762) |
|
|
(1,282 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1,282 |
) |
|
|
|
|
|
|
|
|
|
|
(1,282 |
) |
Foreign currency translation adjustment |
|
|
(365 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(365 |
) |
|
|
|
|
|
|
(365 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive income |
|
$ |
19,932 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Common dividends ($0.34 per share) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(12,693 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(12,693 |
) |
Stock-based compensation activity (excluding
transaction related): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Stock-based compensation earned |
|
|
|
|
|
|
|
|
|
|
3,649 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3,649 |
|
Stock options exercised |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1,905 |
) |
|
|
|
|
|
|
|
|
|
|
5,883 |
|
|
|
3,978 |
|
Restricted stock awards |
|
|
|
|
|
|
4 |
|
|
|
(4 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Stock-based compensation tax benefit |
|
|
|
|
|
|
|
|
|
|
1,609 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,609 |
|
Cumulative effect of adopting FIN 48(2) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,948 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,948 |
|
Changes in connection with the Separation: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Separation from Quanex Corporation |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(349,169 |
) |
|
|
3,037 |
|
|
|
|
|
|
|
378 |
|
|
|
(345,754 |
) |
Retirement of treasury stock |
|
|
|
|
|
|
(413 |
) |
|
|
|
|
|
|
(30,991 |
) |
|
|
|
|
|
|
|
|
|
|
31,404 |
|
|
|
|
|
Change in par value |
|
|
|
|
|
|
(18,343 |
) |
|
|
18,343 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Modification of stock-based
compensation awards |
|
|
|
|
|
|
(8 |
) |
|
|
(6,738 |
) |
|
|
(6 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(6,752 |
) |
Other |
|
|
|
|
|
|
(13 |
) |
|
|
(782 |
) |
|
|
(443 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1,238 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at October 31, 2008 |
|
|
|
|
|
$ |
378 |
|
|
$ |
230,316 |
|
|
$ |
318,648 |
|
|
$ |
(189 |
) |
|
$ |
45 |
|
|
$ |
(1,370 |
) |
|
$ |
547,828 |
|
Net income (loss) |
|
$ |
(137,091 |
) |
|
|
|
|
|
|
|
|
|
|
(137,091 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(137,091 |
) |
Change in pension (net of taxes of
$1,530) |
|
|
(2,447 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(2,447 |
) |
|
|
|
|
|
|
|
|
|
|
(2,447 |
) |
Foreign currency translation adjustment |
|
|
111 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
111 |
|
|
|
|
|
|
|
111 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive income (loss) |
|
$ |
(139,427 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Common dividends ($0.12 per share) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(4,519 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(4,519 |
) |
Stock-based compensation activity: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Stock-based compensation earned |
|
|
|
|
|
|
|
|
|
|
3,183 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3,183 |
|
Restricted stock awards |
|
|
|
|
|
|
1 |
|
|
|
(1 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Stock-based compensation tax expense |
|
|
|
|
|
|
|
|
|
|
(11 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(11 |
) |
Separation from Quanex Corporation |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
15,508 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
15,508 |
|
Other |
|
|
|
|
|
|
(1 |
) |
|
|
(35 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(36 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at October 31, 2009 |
|
|
|
|
|
$ |
378 |
|
|
$ |
233,452 |
|
|
$ |
192,546 |
|
|
$ |
(2,636 |
) |
|
$ |
156 |
|
|
$ |
(1,370 |
) |
|
$ |
422,526 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
SFAS 158 was primarily codified into the Financial Accounting Standards Boards Accounting Standards Codification (ASC) Topic 715 Compensation Retirement Benefits. |
|
(2) |
|
FIN 48 was primarily codified into ASC Topic 740 Income Taxes. |
See notes to consolidated financial statements.
47
QUANEX BUILDING PRODUCTS CORPORATION
CONSOLIDATED STATEMENTS OF STOCKHOLDERS EQUITY (continued)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended October 31, 2009, 2008 and 2007 |
|
|
|
Preferred |
|
|
Common Shares |
|
|
|
Shares |
|
|
|
|
|
|
|
|
|
|
Rabbi |
|
|
Net |
|
|
|
Issued |
|
|
Issued |
|
|
Treasury |
|
|
Trust |
|
|
Outstanding |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at October 31, 2006 |
|
|
|
|
|
|
38,319,960 |
|
|
|
(1,200,617 |
) |
|
|
(130,329 |
) |
|
|
36,989,014 |
|
Stock options exercised |
|
|
|
|
|
|
|
|
|
|
176,650 |
|
|
|
|
|
|
|
176,650 |
|
Restricted stock awards |
|
|
|
|
|
|
|
|
|
|
42,850 |
|
|
|
|
|
|
|
42,850 |
|
Cancellation of restricted stock |
|
|
|
|
|
|
(18,927 |
) |
|
|
|
|
|
|
|
|
|
|
(18,927 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at October 31, 2007 |
|
|
|
|
|
|
38,301,033 |
|
|
|
(981,117 |
) |
|
|
(130,329 |
) |
|
|
37,189,587 |
|
Stock options exercised |
|
|
|
|
|
|
|
|
|
|
154,807 |
|
|
|
|
|
|
|
154,807 |
|
Modification to liability awards as a result
of Separation |
|
|
|
|
|
|
(826,310 |
) |
|
|
826,310 |
|
|
|
28,204 |
|
|
|
28,204 |
|
Restricted stock awards |
|
|
|
|
|
|
377,985 |
|
|
|
|
|
|
|
|
|
|
|
377,985 |
|
Cancellation of restricted stock |
|
|
|
|
|
|
(92,692 |
) |
|
|
|
|
|
|
|
|
|
|
(92,692 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at October 31, 2008 |
|
|
|
|
|
|
37,760,016 |
|
|
|
|
|
|
|
(102,125 |
) |
|
|
37,657,891 |
|
Restricted stock awards |
|
|
|
|
|
|
124,890 |
|
|
|
|
|
|
|
|
|
|
|
124,890 |
|
Cancellation of restricted stock |
|
|
|
|
|
|
(132,469 |
) |
|
|
|
|
|
|
|
|
|
|
(132,469 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at October 31, 2009 |
|
|
|
|
|
|
37,752,437 |
|
|
|
|
|
|
|
(102,125 |
) |
|
|
37,650,312 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
See notes to consolidated financial statements.
48
QUANEX BUILDING PRODUCTS CORPORATION
CONSOLIDATED STATEMENTS OF CASH FLOW
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended October 31, |
|
|
|
2009 |
|
|
2008 |
|
|
2007 |
|
|
|
(In thousands) |
|
Operating Activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) |
|
$ |
(137,091 |
) |
|
$ |
21,579 |
|
|
$ |
134,622 |
|
Loss (income) from discontinued operations |
|
|
|
|
|
|
(5,675 |
) |
|
|
(77,491 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Adjustments to reconcile net income to cash provided by operating activities from
continuing operations: |
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation and amortization |
|
|
32,784 |
|
|
|
35,111 |
|
|
|
38,000 |
|
Impairment of goodwill and intangibles |
|
|
182,562 |
|
|
|
|
|
|
|
|
|
Deferred income taxes |
|
|
(43,608 |
) |
|
|
2,984 |
|
|
|
796 |
|
Stock-based compensation |
|
|
3,429 |
|
|
|
26,378 |
|
|
|
4,925 |
|
Changes in assets and liabilities, net of effects from acquisitions and dispositions: |
|
|
|
|
|
|
|
|
|
|
|
|
Decrease (increase) in accounts and notes receivable |
|
|
18,636 |
|
|
|
(21,495 |
) |
|
|
(1,140 |
) |
Decrease (increase) in inventory |
|
|
16,494 |
|
|
|
(10,398 |
) |
|
|
2,012 |
|
Decrease (increase) in other current assets |
|
|
(168 |
) |
|
|
(390 |
) |
|
|
177 |
|
Increase (decrease) in accounts payable |
|
|
(12,306 |
) |
|
|
11,406 |
|
|
|
(868 |
) |
Increase (decrease) in accrued liabilities |
|
|
(3,154 |
) |
|
|
(3,285 |
) |
|
|
(2,356 |
) |
Increase (decrease) in income taxes payable |
|
|
(892 |
) |
|
|
1,088 |
|
|
|
(736 |
) |
Increase (decrease) in deferred pension and postretirement benefits |
|
|
(407 |
) |
|
|
(2,515 |
) |
|
|
2,851 |
|
Other, net |
|
|
4,212 |
|
|
|
(1,824 |
) |
|
|
3,518 |
|
|
|
|
|
|
|
|
|
|
|
Cash provided by (used for) operating activities from continuing operations |
|
|
60,491 |
|
|
|
52,964 |
|
|
|
104,310 |
|
Cash provided by (used for) operating activities from discontinued operations |
|
|
|
|
|
|
25,127 |
|
|
|
119,764 |
|
|
|
|
|
|
|
|
|
|
|
Cash provided by (used for) operating activities |
|
|
60,491 |
|
|
|
78,091 |
|
|
|
224,074 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Investing Activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures, net of retirements |
|
|
(16,153 |
) |
|
|
(15,815 |
) |
|
|
(15,904 |
) |
Proceeds from property insurance claim |
|
|
1,400 |
|
|
|
|
|
|
|
|
|
Other, net |
|
|
(57 |
) |
|
|
(23 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash provided by (used for) investing activities from continuing operations |
|
|
(14,810 |
) |
|
|
(15,838 |
) |
|
|
(15,904 |
) |
Cash provided by (used for) investing activities from discontinued operations |
|
|
|
|
|
|
34,113 |
|
|
|
(121,070 |
) |
|
|
|
|
|
|
|
|
|
|
Cash provided by (used for) investing activities |
|
|
(14,810 |
) |
|
|
18,275 |
|
|
|
(136,974 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Financing Activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Repayments of long-term debt |
|
|
(363 |
) |
|
|
(1,464 |
) |
|
|
(2,721 |
) |
Common stock dividends paid |
|
|
(4,519 |
) |
|
|
(2,258 |
) |
|
|
|
|
Funding from Separation |
|
|
15,401 |
|
|
|
32,735 |
|
|
|
|
|
Transfers to Quanex Corporation |
|
|
|
|
|
|
|
|
|
|
(86,312 |
) |
Other, net |
|
|
(11 |
) |
|
|
(302 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash provided by (used for) financing activities from continuing operations |
|
|
10,508 |
|
|
|
28,711 |
|
|
|
(89,033 |
) |
Cash provided by (used for) financing activities from discontinued operations |
|
|
|
|
|
|
(46,183 |
) |
|
|
68,906 |
|
|
|
|
|
|
|
|
|
|
|
Cash provided by (used for) financing activities |
|
|
10,508 |
|
|
|
(17,472 |
) |
|
|
(20,127 |
) |
|
|
|
|
|
|
|
|
|
|
Effect of exchange rate changes on cash and equivalents |
|
|
32 |
|
|
|
(202 |
) |
|
|
158 |
|
Less: (Increase) decrease in cash and equivalents from discontinued operations |
|
|
|
|
|
|
(13,057 |
) |
|
|
(67,600 |
) |
|
|
|
|
|
|
|
|
|
|
Increase (decrease) in cash and equivalents from continuing operations |
|
|
56,221 |
|
|
|
65,635 |
|
|
|
(469 |
) |
Cash and equivalents at beginning of period |
|
|
67,413 |
|
|
|
1,778 |
|
|
|
2,247 |
|
|
|
|
|
|
|
|
|
|
|
Cash and equivalents at end of period |
|
$ |
123,634 |
|
|
$ |
67,413 |
|
|
$ |
1,778 |
|
|
|
|
|
|
|
|
|
|
|
See notes to consolidated financial statements.
49
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
1. Organization and Significant Accounting Policies
The preparation of these financial statements requires management to make estimates and
assumptions that affect the amounts reported in the financial statements and accompanying notes.
Estimates and assumptions about future events and their effects cannot be perceived with certainty.
Estimates may change as new events occur, as more experience is acquired, as additional
information becomes available and as the Companys operating environment changes. Actual results
could differ from estimates.
Quanex Building Products Corporation and its subsidiaries (Quanex or the Company) are managed
on a decentralized basis and operate in two business segments: Engineered Products and Aluminum
Sheet Products. The Engineered Products segment produces engineered products and components
primarily serving the window and door industry, while the Aluminum Sheet Products segment produces
mill finished and coated aluminum sheet serving the broader building products markets and secondary
markets such as capital goods and transportation. The primary market drivers are residential
housing starts and remodeling expenditures. Quanex believes it is a technological leader in the
production of aluminum flat-rolled products, flexible insulating glass spacer systems, thin film
solar panel sealants, extruded plastic profiles, and precision-formed metal and wood products which
primarily serve the North American building products markets. The Company uses low-cost production
processes, and engineering and metallurgical expertise to provide customers with specialized
products for specific applications.
On December 12, 2007, Quanex Building Products Corporation was incorporated in the state of
Delaware as a subsidiary of Quanex Corporation to facilitate the separation of Quanex Corporations
vehicular products and building products businesses. The separation occurred on April 23, 2008
through the spin-off of Quanex Corporations building products business to its shareholders
immediately followed by the merger of Quanex Corporation (consisting principally of the vehicular
products business and all non-building products related corporate accounts) with a wholly-owned
subsidiary of Gerdau S.A. (Gerdau). This is hereafter referred to as the Separation and is more
fully described in Note 3.
Notwithstanding the legal form of the Separation, because Gerdau merged with and into Quanex
Corporation immediately following the spin-off and because the senior management of Quanex
Corporation continued as the senior management of Quanex Building Products Corporation following
the spin-off, the Company considers Quanex Building Products Corporation as divesting the Quanex
Corporation vehicular products segment and non-building products related corporate items and have
treated it as the accounting successor to Quanex Corporation for financial reporting purposes in
accordance with Financial Accounting Standards Boards Accounting Standards Codification (ASC)
Topic 505-60 Spinoffs and Reverse Spinoffs (ASC 505-60). For purposes of describing the events
related to the Separation as well as other events, transactions and financial results of Quanex
Building Products Corporation and its subsidiaries related to periods prior to April 23, 2008, the
term Quanex or the Company also refer to Quanex Building Products Corporations accounting
predecessor, Quanex Corporation.
In accordance with the provisions of ASC Topic 205-20 Presentation of Financial Statements
Discontinued Operations (ASC 205-20) effective with the Separation on April 23, 2008, the results
of operations and cash flows related to the vehicular products business and non-building products
related corporate items are reported as discontinued operations for all periods presented. There
were no assets or liabilities of discontinued operations at October 31, 2009 or 2008. Unless
otherwise noted, all disclosures in the notes accompanying the Consolidated Financial Statements
reflect only continuing operations.
50
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
The following are significant accounting policies used in the preparation of the Companys
Consolidated Financial Statements as well as the significant judgments and uncertainties affecting
the application of these policies.
Nature and Scope of Operations
Quanex has two reportable segments covering two customer-focused markets: Engineered Products
and Aluminum Sheet Products. The Company manufactures aluminum flat-rolled products, flexible
insulating glass spacer systems, thin film solar panel sealants, extruded plastic profiles and
precision-formed metal and wood products which primarily serve the North American building products
market. The Companys manufacturing operations are conducted in the United States. See Note 12,
Industry Segment Information.
Revenue Recognition and Allowance for Doubtful Accounts
The Company recognizes revenue when the products are shipped and the title and risk of
ownership pass to the customer. Selling prices are fixed based on purchase orders or contractual
agreements. Sales allowances and customer incentives are treated as reductions to sales and are
provided for based on historical experience and current estimates. Inherent in the Companys
revenue recognition policy is the determination of collectability. This requires management to
make frequent judgments and estimates in order to determine the appropriate amount of allowance
needed for doubtful accounts. The Companys allowance for doubtful accounts is estimated to cover
the risk of loss related to accounts receivable. This allowance is maintained at a level the
Company considers appropriate based on historical and other factors that affect collectability.
These factors include historical trends of write-offs, recoveries and credit losses, the careful
monitoring of portfolio credit quality, and projected economic and market conditions. Different
assumptions or changes in economic circumstances could result in changes to the allowance.
Inventory
The Company records inventory valued at the lower of cost or market value. Inventories are
valued using the first-in first-out (FIFO) and last-in first-out (LIFO) methods. The Company uses
the dollar-value link chain LIFO method, and the LIFO reserve is calculated on a consolidated basis
in a single consolidated pool. Acquisitions are integrated into the Companys operations with some
valuing inventories on a LIFO basis and others on a FIFO basis. Fixed costs related to excess
manufacturing capacity have been expensed in the period, and therefore, are not capitalized into
inventory. Inventory quantities are regularly reviewed and provisions for excess or obsolete
inventory are recorded primarily based on the Companys forecast of future demand and market
conditions. Significant unanticipated changes to the Companys forecasts could require a change in
the provision for excess or obsolete inventory.
Environmental Contingencies
Quanex is subject to extensive laws and regulations concerning the discharge of materials into
the environment and the remediation of chemical contamination. To satisfy such requirements,
Quanex must make capital and other expenditures on an ongoing basis. The Company accrues its best
estimates of its remediation obligations and adjusts such accruals as further information and
circumstances develop. Those estimates may change substantially depending on information about the
nature and extent of contamination, appropriate remediation technologies, and regulatory approvals.
In accruing for environmental remediation liabilities, costs of future expenditures for
environmental remediation are not discounted to their present value, unless the amount and timing
of the expenditures are fixed or reliably determinable. When
environmental laws might be deemed to impose joint and several liability for the costs of
responding to
contamination, the Company accrues its allocable share of liability taking into
account the number of parties participating, their ability to pay their shares, the volumes and
nature of the wastes involved, the nature of anticipated response actions, and the nature of the
Companys alleged connections. Recoveries of environmental remediation costs from other parties
are recorded as assets when their receipt is deemed probable. Unanticipated changes in
circumstances and/or legal requirements could extend the length of time over which the Company pays
its remediation costs or could increase actual cash expenditures for
remediation in any period.
51
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
Asset Retirement Obligations
Asset retirement obligations represent legal obligations associated with the retirement of
tangible long-lived assets that result from the normal operation of the long-lived asset. The
costs associated with such legal obligations are accounted for under the provisions of ASC Topic
410 Asset Retirement and Environmental Obligations (ASC 410). The fair value of a liability for
an asset retirement obligation is recognized in the period in which it is incurred and capitalized
as part of the carrying amount of the long-lived asset. The fair value of such obligations is
based upon the present value of the future cash flows expected to be incurred to satisfy the
obligation. Over time, the liability is accreted to its settlement value and the capitalized cost
is depreciated over the useful life of the related asset. Upon settlement of the liability, the
Company will recognize a gain or loss for any difference between the settlement amount and the
liability recorded. When certain legal obligations are identified with indeterminate settlement
dates, the fair value of these obligations cannot be reasonably estimated and accordingly a
liability is not recognized. When a date or range of dates can reasonably be estimated for the
retirement of that asset, the Company will estimate the cost of performing the retirement
activities and record a liability for the fair value of that cost using established present value
techniques.
Warranty Obligations
The Companys estimated obligations for warranty are accrued concurrently with the revenue
recognized. The Company makes provisions for its warranty obligations based upon historical costs
incurred for such obligations adjusted, as necessary, for current conditions and factors. Due to
the significant uncertainties and judgments involved in estimating the Companys warranty
obligations, including changing product designs, the ultimate amount incurred for warranty costs
could change in the near term from the current estimate.
Long-Lived Assets
Property, Plant and Equipment and Intangibles
The Company makes judgments and estimates in conjunction with the carrying value of property,
plant and equipment, other intangibles, and other assets, including amounts to be capitalized,
depreciation and amortization methods and useful lives. Additionally, carrying values of these
assets are reviewed for impairment whenever events or changes in circumstances indicate that
carrying value may not be recoverable. The Company determines that the carrying amount is not
recoverable if the carrying amount exceeds the sum of the undiscounted cash flows expected to
result from the use and eventual disposition of the asset. If the carrying value exceeds the sum
of the undiscounted cash flows, an impairment charge is recorded in the period in which such review
is performed. The Company measures the impairment loss as the amount by which the carrying amount
of the long-lived asset exceeds its fair value as determined by quoted market prices in active
markets or by discounted cash flows. This requires the Company to make long-term forecasts of its
future revenues and costs related to the assets subject to review. Forecasts require assumptions
about demand for the Companys products and future market conditions. Future events and
unanticipated changes to assumptions could require a provision for impairment in a future period.
52
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
Property, plant and equipment is stated at cost and is depreciated using the straight-line
method over the estimated useful lives of the assets. The estimated useful lives of certain
categories are as follows:
|
|
|
|
|
Years |
Land improvements |
|
10 to 20 |
Buildings |
|
25 to 40 |
Building improvements |
|
10 |
Leasehold improvements |
|
Over lease term(1) |
Machinery and equipment |
|
3 to 12 |
Goodwill
The purchase method of accounting for business combinations requires the Company to make use
of estimates and judgments to allocate the purchase price paid for acquisitions to the fair value
of the net tangible and identifiable intangible assets. The Company performs a goodwill impairment
test annually as of August 31. In addition, goodwill would be tested more frequently if changes in
circumstances or the occurrence of events indicates that a potential impairment exists. The
Company tests for impairment of its goodwill using a two-step approach as prescribed in ASC Topic
350 Intangibles Goodwill and Other (ASC 350). The first step of the Companys goodwill
impairment test compares the fair value of each reporting unit with its carrying value including
assigned goodwill. The second step of the Companys goodwill impairment test is required only in
situations where the carrying value of the reporting unit exceeds its fair value as determined in
the first step. In such instances, the Company compares the implied fair value of goodwill to its
carrying value. The implied fair value of goodwill is determined by allocating the fair value of a
reporting unit to all of the assets and liabilities of that unit as if the reporting unit had been
acquired in a business combination and the fair value of the reporting unit was the price paid to
acquire the reporting unit. The excess of the fair value of a reporting unit over the amounts
assigned to its assets and liabilities is the implied fair value of goodwill. An impairment loss
is recorded to the extent that the carrying amount of the reporting unit goodwill exceeds the
implied fair value of that goodwill. The Company uses the present value of future cash flows to
determine fair value in combination with the market approach. Future cash flows are typically
based upon appropriate future periods for the businesses and an estimated residual value.
Management judgment is required in the estimation of future operating results and to determine the
appropriate residual values. The residual values are determined by reference to an exchange
transaction in an existing market for that asset. Future operating results and residual values
could reasonably differ from the estimates and could require a provision for impairment in a future
period.
Income Taxes
The Company records the estimated future tax effects of temporary differences between the tax
basis of assets and liabilities and the amounts reported in the Companys Consolidated Balance
Sheets, as well as net operating losses and tax credit carry forwards. The carrying value of the
net deferred tax assets reflects the Companys assumption that the Company will be able to generate
sufficient future taxable income in certain jurisdictions to realize its deferred tax assets. If
the estimates and assumptions change in the future, the Company may be required to record a
valuation allowance against a portion of its deferred tax assets. This could result in additional
income tax expense in a future period in the Consolidated Statements of Income.
|
|
|
(1) |
|
Leasehold improvements are depreciated over the shorter of their estimated useful lives or the term of the lease. |
53
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
Insurance
The Company manages its costs of group medical, property, casualty and other liability
exposures through a combination of retentions and insurance coverage with third party carriers.
Liabilities associated with the Companys portion of these exposures are estimated in part by
considering historical claims
experience, severity factors and other assumptions. Projections of future loss expenses are
inherently uncertain because of the random nature of insurance claims occurrences and could be
significantly affected if future occurrences and claims differ from these assumptions and
historical trends. Insurance recoveries are not recognized until any contingencies relating to the
claim have been resolved.
Stock-Based Compensation
In accordance with ASC Topic 718 Compensation Stock Compensation (ASC 718), the Company
determines the fair value of share awards on the date of grant using the Black-Scholes valuation
model. The Company recognizes the fair value as compensation expense on a straight-line basis over
the requisite service period of the award based on awards ultimately expected to vest. Under ASC
718, the Company amortizes new option grants to retirement-eligible employees immediately upon
grant, consistent with the retirement vesting acceleration provisions of these grants. For
employees near retirement age, the Company amortizes such grants over the period from the grant
date to the retirement date if such period is shorter than the standard vesting schedule. In
accordance with ASC Topic 230-10-45-14 Statement of Cash Flows Cash Flows From Financing
Activities (ASC 230-10-45-14), the Consolidated Statements of Cash Flow report the excess tax
benefits from the stock-based compensation as financing cash inflows. See Note 14 of Item 8 for
additional information related to the Companys stock-based compensation.
The Companys fair value determination of stock-based payment awards on the date of grant
using an option-pricing model is affected by the Companys stock price as well as assumptions
regarding a number of highly complex and subjective variables. These variables include, but are
not limited to, the Companys expected stock price volatility over the term of the awards and
actual and projected employee stock option exercise behavior. Option-pricing models were developed
for use in estimating the value of traded options that have no vesting or hedging restrictions and
are fully transferable. Because the Companys employee stock options have certain characteristics
that are significantly different from traded options, and because changes in the subjective
assumptions can materially affect the estimated value, in managements opinion, the existing
valuation models may not provide an accurate measure of the fair value of the Companys employee
stock options. Accordingly, that value may not be indicative of the fair value observed in a
willing buyer/willing seller market transaction.
Retirement Plans
The Company sponsors a defined benefit pension plan and an unfunded postretirement plan that
provides health care and life insurance benefits for eligible retirees and dependents. The
measurement of liabilities related to these plans is based on managements assumptions related to
future events, including expected return on plan assets, rate of compensation increases, and heath
care cost trend rates. The discount rate reflects the rate at which benefits could be effectively
settled on the measurement date. The Company determines its discount rate based on a pension
discount curve, and the rate represents the single rate that, if applied to every year of projected
benefits payments, would result in the same discounted value as the array of rates that comprise
the pension discount curve. Actual pension plan asset investment performance will either reduce or
increase unamortized pension losses at the end of any fiscal year, which ultimately affects future
pension costs.
54
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
Treasury Stock
The Company records treasury stock purchases under the cost method whereby the entire cost of
the acquired stock is recorded as treasury stock. The Company uses a moving average method on the
subsequent reissuance of shares, and any resulting proceeds in excess of cost are credited to
additional paid in capital while any deficiency is charged to retained earnings.
Discontinued Operations
In accordance with ASC 360, components of the Company that were spun-off were not reported as
discontinued operations until the date of the separation. Also in accordance with ASC Topic 205-20
Presentation of Financial Statements Discontinued Operations (ASC 205-20), the Company presents
the results of operations, financial position and cash flows of operations that have either been
sold or that meet the criteria for held for sale accounting as discontinued operations. At the
time an operation qualifies for held for sale accounting, the operation is evaluated to determine
whether or not the carrying value exceeds its fair value less cost to sell. Any loss as a result
of carrying value in excess of fair value less cost to sell is recorded in the period the operation
meets held for sale accounting. Management judgment is required to (1) assess the criteria
required to meet held for sale accounting, and (2) estimate fair value. Changes to the operation
could cause it to no longer qualify for held for sale accounting and changes to fair value could
result in an increase or decrease to previously recognized losses.
Principles of Consolidation
The Consolidated Financial Statements include the accounts of Quanex and its subsidiaries, all
of which are wholly owned. All intercompany balances and transactions have been eliminated in
consolidation.
Reclassifications
Certain reclassifications in prior year financial statements, none of which affected net
income, have been made to conform to the 2009 presentation. Deferred pension and postretirement
benefits have been reclassified from Other liabilities into a separate line item on the
Consolidated Balance Sheets.
Earnings per Share Data
Basic earnings per share excludes dilution and is computed by dividing net income available to
common stockholders by the weighted average number of common shares outstanding for the period.
Diluted earnings per share reflects the potential dilution that could occur if securities or other
contracts to issue common stock were exercised or converted into common stock or resulted in the
issuance of common stock that then shared in the earnings of the entity.
Statements of Cash Flows
The Company generally considers all highly liquid debt instruments purchased with a maturity
of three months or less to be cash equivalents. Similar investments with original maturities
beyond three months are considered short-term investments.
55
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
Supplemental cash flow information is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended October 31, |
|
|
|
2009 |
|
|
2008 |
|
|
2007 |
|
|
|
(In thousands) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash paid for interest |
|
$ |
396 |
|
|
$ |
408 |
|
|
$ |
563 |
|
Cash paid for income taxes |
|
|
2,693 |
|
|
|
14,089 |
|
|
|
30,085 |
|
Cash received for income tax refunds |
|
|
1,120 |
|
|
|
|
|
|
|
3 |
|
2. New Accounting Pronouncements
General
In June 2009, the Financial Accounting Standards Board (FASB) issued SFAS No. 168, The FASB
Accounting Standards Codification TM and the Hierarchy of Generally Accepted Accounting
Principles a replacement of FASB Statement No. 162 (SFAS 168). SFAS 168 established the FASB
Accounting Standards Codification (ASC) as the source of authoritative U.S. GAAP. SFAS 168 was
codified as ASC Topic 105 The FASB Accounting Standards Codification and the Hierarchy of
Generally Accepted Accounting Principles, (ASC 105) as the source of authoritative U.S. GAAP. The
FASB will no longer issue new standards in the form of Statements, FASB Staff Positions, or
Emerging Issues Task Force Abstracts. The ASC, which modifies structure hierarchy and referencing
of financial standards, is effective for interim and annual financial periods ending after
September 15, 2009. The ASC is not intended to change or alter existing U.S. GAAP, and did not have
a material impact on the Companys Consolidated Financial Statements; however, references to GAAP
within these financial statements have been updated to the ASC.
Recently Adopted
In May 2009, the FASB issued SFAS No 165 Subsequent Events (SFAS 165). SFAS 165 was
codified into ASC Topic 855, Subsequent Events (ASC 855). ASC 855 establishes general standards
for accounting for and disclosure of events that occur after the balance sheet date but before
financial statements are issued or are available to be issued. ASC 855 requires the disclosure of
the date through which an entity has evaluated subsequent events and the rationale for why that
date was selected. This statement is effective for interim and annual periods ending after June 15,
2009, and accordingly, the Company adopted it during the third quarter of 2009. In preparing these
financial statements, the Company evaluated the events and transactions through the time of filing
these financial statements with the SEC on December 18, 2009.
In June 2008, the FASB ratified FSP No. EITF 03-6-1, Determining Whether Instruments Granted
in Share-Based Payment Transactions are Participating Securities (FSP EITF 03-6-1), which was
codified into ASC Topic 260 Earnings per Share (ASC 260). This pronouncement addressed whether
instruments granted in share-based payment awards are participating securities prior to vesting,
and therefore, must be included in the earnings allocation in calculating earnings per share under
the two-class method described in ASC 260. Unvested share-based payment awards that contain
non-forfeitable rights to dividends or dividend-equivalents are required to be treated as
participating securities in calculating earnings per share. This pronouncement is effective for
financial statements issued for fiscal years beginning after December 15, 2008 (November 1, 2009
for the Company), and interim periods within those fiscal years, and shall be applied
retrospectively to all prior periods. The adoption of this pronouncement did not have a material
impact on the Companys Consolidated Financial Statements.
56
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
In December 2007, the FASB issued SFAS No. 141R Business Combinations, SFAS 141R, which was
codified into ASC Topic 805 Business Combinations (ASC 805). This standard establishes
principles and requirements for how an acquirer recognizes and measures in its financial statements
the identifiable assets acquired, the liabilities assumed, any non-controlling interest in the
acquiree, the goodwill acquired, contractual contingencies and any estimate or contingent
consideration measured at their fair value at the acquisition date. This statement also
establishes disclosure requirements which will enable users to evaluate the nature and financial
effects of the business combination. In April 2009, the FASB issued FSP No. 141R-1, Accounting for
Assets Acquired and Liabilities Assumed in a Business Combination That Arise from Contingencies
(FSP SFAS 141R-1). FSP SFAS No. 141R-1 was also codified into ASC 805. This staff position amends
SFAS 141R to address application issues around the recognition, measurement and disclosure of
assets and liabilities arising from contingencies in a business combination. These pronouncements
apply prospectively to business combinations for which the acquisition date is on or after the
beginning of the first annual reporting period beginning on or after December 15, 2008 (for
acquisitions closed on or after November 1, 2009 for the Company). Early application is not
permitted. The adoption of these pronouncements did not have an impact on the Companys
Consolidated Financial Statements; however, the Company will be required to expense costs related
to any acquisitions closed on or after November 1, 2009.
In December 2007, the FASB issued SFAS No. 160, Noncontrolling Interests in Consolidated
Financial Statements, an amendment of ARB No. 51 (SFAS 160) which was codified into ASC Topic 810
Consolidation, (ASC 810). This standard addresses the accounting and reporting framework for
noncontrolling minority interests by a parent company and is effective for fiscal years beginning
on or after December 15, 2008 (as of November 1, 2009 for the Company). The adoption of this
standard did not have an impact on the Companys Consolidated Financial Statements; however, the
Company will be required to account for noncontrolling minority interest acquisitions closed on or
after November 1, 2009 under ASC 810.
In February 2007, the FASB issued SFAS No. 159, The Fair Value Option for Financial Assets
and Financial Liabilities Including an amendment of FASB Statement No. 115 (SFAS 159).
SFAS 159 was codified into ASC Topic 825 Financial Instruments, (ASC 825), and ASC Topic 470
Debt, (ASC 470). This standard provides companies with an option to measure, at specified
election dates, many financial instruments and certain other items at fair value that are not
currently measured at fair value. A company will report unrealized gains and losses on items for
which the fair value option has been elected in earnings at each subsequent reporting date. This
statement also establishes presentation and disclosure requirements designed to facilitate
comparisons between entities that choose different measurement attributes for similar types of
assets and liabilities. The standard is effective as of the beginning of an entitys first fiscal
year that begins after November 15, 2007 (as of November 1, 2008 for the Company). The Company
adopted this standard effective November 1, 2008, and did not elect the fair value option for
eligible instruments existing on that date. Therefore, the initial adoption did not have an impact
on our results of operations or financial condition. The Company will assess the impact of
electing the fair value option for any newly acquired eligible instruments. Electing the fair
value option for such instruments could have a material impact on its future results of operations
or financial condition.
57
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
In September 2006, the FASB issued SFAS No. 157, Fair Value Measurements (SFAS 157), which
was largely codified into ASC Topic 820 Fair Value Measurements and Disclosures, (ASC 820). The
standard defines fair value, establishes a framework for measuring fair value in accordance with
generally accepted accounting principles, and expands disclosures about fair value measurements.
The provisions of this standard apply to other accounting pronouncements that require or permit
fair value measurements. The standard, as it relates to financial assets and financial
liabilities, becomes effective for fiscal years beginning after November 15, 2007 (as of November
1, 2008 for the Company). The provisions of this standard are to be applied prospectively with
limited exceptions. The adoption of the financial asset and financial liabilities portion of this
Statement did not have an impact on the Companys Consolidated Financial Statements, since the
Company already applies its basic concepts in measuring fair values. The standard describes three
levels of inputs that may be used to measure fair value:
|
|
|
|
|
|
|
Level 1
|
|
instrument valuations are obtained from real-time quotes for transactions
in active exchange markets involving identical assets. |
|
|
|
|
|
|
|
Level 2
|
|
instrument valuations are obtained from readily-available pricing sources
for comparable instruments. |
|
|
|
|
|
|
|
Level 3
|
|
instrument valuations are obtained without observable market values and
require a high level of judgment to determine the fair value. |
The Company holds Treasury Money Market Fund investments that are classified as cash
equivalents and are measured at fair value on a recurring basis, based on quoted prices in active
markets for identical assets (Level 1). The Company had cash equivalent investments totaling
approximately $118.8 million at October 31, 2009.
On February 12, 2008, the FASB issued FSP No. FAS 157-2, Effective Date of FASB Statement No.
157, which was codified into ASC 820 and delays the effective date for all nonfinancial assets and
nonfinancial liabilities, except those that are recognized or disclosed at fair value in the
financial statements on at least an annual basis, until fiscal years beginning after November 15,
2008 (as of November 1, 2009 for the Company). The adoption of the nonfinancial asset and
nonfinancial liabilities portion of this Statement did not have an impact on the Companys
Consolidated Financial Statements, since the Company already applies its basic concepts in
measuring fair values.
In April 2008, the FASB issued FSP No. SFAS 142-3, Determination of the Useful Life of
Intangible Assets (FSP SFAS 142-3), which was codified into ASC Topic 350 Intangibles Goodwill
and Other, (ASC 350), and ASC Topic 275 Risks and Uncertainties, (ASC 275). The pronouncement
amends the factors that should be considered in developing renewal or extension assumptions used to
determine the useful life of a recognized intangible asset. The intent is to improve the
consistency between the useful life of a recognized intangible asset under ASC 350 and the period
of expected cash flows used to measure the fair value of the asset under ASC Topic 805 Business
Combinations, (ASC 805), and other applicable accounting literature. The pronouncement is
effective for financial statements issued for the fiscal years beginning after December 15, 2008
(November 1, 2009 for the Company) and must be applied prospectively to intangible assets acquired
after the effective date. The Companys adoption of the pronouncement did not have a material
impact on the Companys Consolidated Financial Statements, but could have a potential impact on its
future results of operations or financial condition from intangibles acquired after November 1,
2009.
58
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
3. Discontinued Operations
As discussed in Note 1, the Companys vehicular products business and non-building products
related corporate accounts were separated from its building products business on April 23, 2008.
Although the legal form of the Separation shows Quanex Building Products Corporation as being
spun-off in a taxable spin from Quanex Corporation, because of the substance of the transactions,
Quanex Building Products Corporation is considered the divesting entity and treated as the
accounting successor, and Quanex Corporation is the accounting spinnee and accounting
predecessor for financial reporting purposes.
In accordance with ASC Topic 205-20 Presentation of Financial Statements Discontinued
Operations (ASC 205-20), effective with the closing of the Separation on April 23, 2008, the
results of operations and cash flows related to the vehicular products business and non-building
products related corporate items are reported as discontinued operations for all periods presented.
There were no assets or liabilities of discontinued operations as of October 31, 2009 or 2008.
In connection with the Separation, Quanex Building Products Corporation received initial
funding from Quanex Corporation of $20.9 million as of November 1, 2007. Although the transaction
closed on April 23, 2008, economic interests between Quanex Corporations building products
operations and its vehicular products business/legacy corporate accounts were segregated as of
November 1, 2007 whereby cash flows generated by the Companys building products businesses were
retained by Quanex Building Products Corporation upon the Separation.
Because the Separation was a spin-off among shareholders, for financial statement
presentation, there is no gain or loss on the separation of the disposed net assets and
liabilities. Rather, the carrying amounts of the net assets and liabilities of the Companys
former vehicular products business and non-building products related corporate accounts are removed
at their historical cost with an offsetting reduction to stockholders equity. As of October 31,
2008, the Company incurred a $345.8 million reduction in stockholders equity from the Separation.
During January 2009, this reduction was partially offset by $15.5 million primarily related to the
finalization of transaction tax liabilities resulting in a cumulative reduction to stockholders
equity of $330.3 million related to the Separation. The Separation transaction agreements
contained four primary true-up items: stock option true-up, change of control agreement true-up,
convertible debenture true-up and tax true-up. Three of the true-up items were finalized and cash
settled prior to October 31, 2008, and accordingly, are reflected in the $345.8 million; the
Company received a net $6.9 million from Gerdau for the
Quanex Corporation stock option true-up and the change of control agreement true-up and a
true-up receipt of $5.0 million related to Quanex Corporations convertible debentures. The
Company received $15.4 million in cash from Gerdau in January 2009 for the settlement of
transaction taxes (as the Separation was a taxable spin) representing the fourth and final true-up.
As these true-ups were settled pursuant to the transaction agreements, the Company recorded an
adjustment to its cash balance with an offsetting amount to stockholders equity.
59
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
There were no assets or liabilities of discontinued operations as of October 31, 2009 or 2008.
The results of discontinued operations for the years ended October 31, 2009, 2008 and 2007 were as
follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2009 |
|
|
2008 |
|
|
2007 |
|
|
|
(In thousands) |
|
Net sales |
|
$ |
|
|
|
$ |
571,578 |
|
|
$ |
1,085,046 |
|
|
|
|
|
|
|
|
|
|
|
Transaction expenses and other related
Separation
costs, before tax |
|
$ |
|
|
|
$ |
(19,205 |
) |
|
$ |
(2,474 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from discontinued operations before tax |
|
$ |
|
|
|
$ |
18,745 |
|
|
$ |
119,103 |
|
Income tax expense |
|
|
|
|
|
|
(13,070 |
) |
|
|
(41,612 |
) |
|
|
|
|
|
|
|
|
|
|
Income from discontinued operations, net of tax |
|
$ |
|
|
|
$ |
5,675 |
|
|
$ |
77,491 |
|
|
|
|
|
|
|
|
|
|
|
Net sales and income from discontinued operations represent activity of the Companys former
vehicular products segment. The year ended October 31, 2009 has no comparable activity as the
Separation occurred in April 2008.
Income from discontinued operations before tax for fiscal 2008 declined primarily due to six
months of activity for the year ended October 31, 2008 compared to twelve months of activity for
the year ended October 31, 2007. In addition, the fiscal 2008 period income declined due to
transaction related costs, LIFO charge related to the vehicular products LIFO inventories and the
loss on early extinguishment of debentures compared to the fiscal 2007 period. The following
describes certain items incurred prior to the Separation date and are reflected in the 2008
discontinued results in the table above:
|
|
|
Transaction expenses and other related Separation costs for the year ended October 31,
2008 include $13.9 million of transaction costs (primarily investment banking fees, legal
fees and accounting fees for the merger and discontinued operations portion of spin costs)
and $4.9 million of expense related to the modification of Quanex Corporations stock
based-compensation awards. The 2007 amounts relate to transaction related deal costs. See
Note 14 for additional discussion of the modification of Quanex Corporations stock-based
compensation awards in connection with the Separation. |
|
|
|
|
With respect to inventories valued using the LIFO method, the vehicular products
business (i.e. discontinued operations) recognized $15.3 million and $11.2 million of LIFO
expense during the years ended October 31, 2008 and 2007, respectively. |
|
|
|
|
During the first fiscal quarter of 2008, certain holders elected to convert $9.4 million
principal of Debentures. Quanex Corporation paid $18.8 million to settle these
conversions, including the premium which Quanex Corporation opted to settle in cash.
Quanex Corporation recognized a $9.7 million loss on early extinguishment which represents
the conversion premium and the non-cash write-off of unamortized debt issuance costs. This
loss is reported in discontinued operations before tax above. |
|
|
|
|
Discontinued operations effective tax rate for the year ended 2008 increased to 69.7%
from 34.9% during the same period of 2007 as a result of the predominately nondeductible
pretax loss on early extinguishment of the Debentures coupled with transaction costs which
are largely nondeductible for tax purposes. |
60
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
4. Goodwill and Acquired Intangible Assets
Goodwill
Under ASC 350, goodwill is no longer amortized, but is reviewed for impairment annually or
more frequently if certain indicators arise. The Company elected to make August 31 the annual
impairment assessment date for goodwill. The August 31, 2008 and 2007 review of goodwill indicated
that goodwill was not impaired. As a result of the first step of these annual goodwill impairment
analyses, the fair value of each reporting unit exceeded its carrying value. Therefore, the second
step was not necessary. Beginning in October 2008 and continuing into the first quarter of fiscal
2009, the Companys market capitalization declined below book value. During the first fiscal
quarter of 2009, based on a combination of factors, including additional declines in housing start
projections, falling aluminum ingot prices, further deterioration of the overall market conditions
in the building products industry, downward revision to earnings guidance, and the continued gap
between the Companys market value of equity and book value of equity, the Company concluded that
there were sufficient indicators to require Quanex to perform an interim goodwill impairment
analysis during first fiscal quarter of 2009.
The Company recorded an estimated non-cash goodwill impairment charge of $125.4 million during
the first quarter of fiscal 2009 and finalized its goodwill impairment analysis during the second
quarter of fiscal 2009; at which time the Company recognized an additional non-cash goodwill
impairment charge of $45.3 million bringing the total impairment charge to $170.7 million for the
year ended October 31, 2009. The August 31, 2009 review of goodwill indicated that goodwill was
not further impaired. As a result, there is $25.2 million of goodwill remaining on the Companys
balance sheet as of October 31, 2009. Since this goodwill impairment charge is non-cash, it does
not affect liquidity or the Consolidated Leverage Ratio and Consolidated Interest Coverage Ratio
contained in the Companys Credit Facility financial covenants (see Note 10 for further information
regarding financial covenants and definitions of ratios).
The changes in the carrying amount of goodwill for the years ended October 31, 2009 and 2008
are as follows (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Aluminum |
|
|
|
|
|
|
Engineered |
|
|
Sheet |
|
|
|
|
|
|
Products |
|
|
Products |
|
|
Consolidated |
|
|
Balance at October 31, 2007 |
|
$ |
175,996 |
|
|
$ |
20,389 |
|
|
$ |
196,385 |
|
Effect of foreign currency |
|
|
(47 |
) |
|
|
|
|
|
|
(47 |
) |
|
|
|
|
|
|
|
|
|
|
Balance at October 31, 2008 |
|
$ |
175,949 |
|
|
$ |
20,389 |
|
|
$ |
196,338 |
|
Impairment |
|
|
(150,266 |
) |
|
|
(20,389 |
) |
|
|
(170,655 |
) |
Other |
|
|
(494 |
) |
|
|
|
|
|
|
(494 |
) |
|
|
|
|
|
|
|
|
|
|
Balance at October 31, 2009 |
|
$ |
25,189 |
|
|
$ |
|
|
|
$ |
25,189 |
|
|
|
|
|
|
|
|
|
|
|
61
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
Acquired Intangible Assets
Intangible assets consist of the following (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As of October 31, 2009 |
|
|
As of October 31, 2008 |
|
|
|
Gross |
|
|
|
|
|
|
Gross |
|
|
|
|
|
|
Carrying |
|
|
Accumulated |
|
|
Carrying |
|
|
Accumulated |
|
|
|
Amount |
|
|
Amortization |
|
|
Amount |
|
|
Amortization |
|
|
Intangible assets subject
to amortization: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Patents |
|
$ |
11,560 |
|
|
$ |
5,610 |
|
|
$ |
17,328 |
|
|
$ |
4,996 |
|
Trademarks and trade names |
|
|
33,150 |
|
|
|
7,709 |
|
|
|
37,930 |
|
|
|
7,089 |
|
Customer relationships |
|
|
21,200 |
|
|
|
5,232 |
|
|
|
23,691 |
|
|
|
6,588 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
65,910 |
|
|
$ |
18,551 |
|
|
$ |
78,949 |
|
|
$ |
18,673 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Intangible assets not subject to
amortization: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Trade name |
|
$ |
|
|
|
|
|
|
|
$ |
2,200 |
|
|
|
|
|
The intangible assets are being amortized over the period they are expected to contribute to
the future cash flows of the Company. No residual value is estimated for the intangible assets.
Based on a combination of factors, including additional declines in housing start projections
and further deterioration of the overall market conditions in the building products industry, the
Company determined that there were events and circumstances during the first quarter of 2009 that
could indicate that its carrying amount of intangible assets may not be recoverable. Accordingly,
intangible assets were tested for recoverability during the three months ended January 31, 2009.
The carrying amount of an intangible asset is not recoverable if it exceeds the sum of the
undiscounted cash flows expected to result from the use and eventual disposition of the intangible
asset. If the carrying amount is not recoverable, the impairment loss is measured as the amount by
which the carrying amount of the intangible exceeds its fair value. An impairment loss of $11.9
million was recognized during the three months ended January 31, 2009 on certain Engineered
Products trademarks, trade names and patents whose carrying amount was not recoverable and whose
carrying amount exceeded fair value. Fair value was determined by the relief from royalty approach
which is a variation of the income approach. The intangible asset impairment charge is included in
Impairment of goodwill and intangible assets in the accompanying Consolidated Statements of Income.
Since this intangible impairment charge is non-cash, it does not affect liquidity or financial
covenants. No impairment charges were recorded in 2008 or 2007.
The aggregate amortization expense for intangibles for the years ended October 31, 2009, 2008,
and 2007 is $3.2 million, $5.7 million and $6.7 million, respectively. Estimated amortization
expense for the next five years for existing intangibles follows (in thousands):
|
|
|
|
|
|
|
Estimated |
|
Fiscal Years Ending October 31, |
|
Amortization |
|
|
2010 |
|
$ |
3,006 |
|
2011 |
|
|
3,006 |
|
2012 |
|
|
3,006 |
|
2013 |
|
|
2,944 |
|
2014 |
|
|
2,910 |
|
62
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
5. Earnings per Share
The computation of diluted earnings per share excludes outstanding options and other common
stock equivalents in periods where inclusion of such potential common stock instruments would be
anti-dilutive in the periods presented. When income from continuing operations is a loss, all
potential dilutive instruments are excluded from the computation of diluted earnings per share as
they would be anti-dilutive. Accordingly, for the year ended October 31, 2009, 0.1 million of
restricted stock and 0.1 million of common stock held by the rabbi trust were excluded from the
computation of diluted earnings per share as the Company had a loss from continuing operations. As
of October 31, 2009, the Company had 0.9 million of stock options that are potentially dilutive in
future earnings per share calculations; such dilution will be dependent on the excess of the market
price of the Companys stock over the exercise price and other components of the treasury stock
method.
As discussed above, fiscal 2009 basic and diluted earnings per share from continuing
operations are identical as the Company reported a loss from continuing operations. The
computational components of basic and diluted earnings per share from continuing operations for
fiscal 2008 and 2007 are as follows (shares and dollars in thousands except per share amounts):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended October 31, 2008 |
|
|
|
Numerator |
|
|
Denominator |
|
|
Per Share |
|
|
|
(Income) |
|
|
(Shares) |
|
|
Amount |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic earnings per share |
|
$ |
15,904 |
|
|
|
37,274 |
|
|
$ |
0.43 |
|
|
|
|
|
|
|
|
|
|
|
Effect of dilutive securities: |
|
|
|
|
|
|
|
|
|
|
|
|
Common stock equivalents arising from settlement
of contingent convertible debentures |
|
|
|
|
|
|
1,133 |
|
|
|
|
|
Common stock equivalents arising from stock options |
|
|
|
|
|
|
6 |
|
|
|
|
|
Restricted stock |
|
|
|
|
|
|
13 |
|
|
|
|
|
Common stock held by rabbi trust |
|
|
|
|
|
|
102 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted earnings per share |
|
$ |
15,904 |
|
|
|
38,528 |
|
|
$ |
0.41 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended October 31, 2007 |
|
|
|
Numerator |
|
|
Denominator |
|
|
Per Share |
|
|
|
(Income) |
|
|
(Shares) |
|
|
Amount |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic earnings per share |
|
$ |
57,131 |
|
|
|
36,982 |
|
|
$ |
1.54 |
|
|
|
|
|
|
|
|
|
|
|
Effect of dilutive securities: |
|
|
|
|
|
|
|
|
|
|
|
|
Common stock equivalents arising from settlement
of contingent convertible debentures |
|
|
|
|
|
|
1,960 |
|
|
|
|
|
Common stock equivalents arising from stock options |
|
|
|
|
|
|
377 |
|
|
|
|
|
Restricted stock |
|
|
|
|
|
|
60 |
|
|
|
|
|
Common stock held by rabbi trust |
|
|
|
|
|
|
130 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted earnings per share |
|
$ |
57,131 |
|
|
|
39,509 |
|
|
$ |
1.45 |
|
|
|
|
|
|
|
|
|
|
|
For the year ended October 31, 2008, 0.1 million stock options were excluded from the
computation of diluted earnings per share as the options exercise price was greater than the
average market price of the common stock during the period. The 2.50% Convertible Senior
Debentures (Debentures) had a dilutive impact for year-to-date earnings per share for fiscal 2008
as they were outstanding for a portion of the year; however, the Debentures do not have a dilutive
effect after 2008. All stock options were dilutive for the 2007 periods presented.
63
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
The Companys former 2.50% Convertible Senior Debentures are reported in discontinued
operations for historical periods as a result of the Separation. In 2005, the Company irrevocably
elected to settle the
principal amount of its former Debentures in cash when they became convertible and were
surrendered by the holders thereof. The Company retained its option to satisfy any excess
conversion obligation (stock price in excess of conversion price) with either shares, cash or a
combination of shares and cash. As a result of the Companys election, if dilutive, diluted
earnings per share up through the Separation in 2008 include the amount of shares it would have
taken to satisfy the excess conversion obligation, assuming that all of the Debentures outstanding
during the period were surrendered. For calculation purposes, the average closing price of the
Companys common stock for each of the periods presented is used as the basis for determining
dilution.
6. Inventories
Inventories consist of the following:
|
|
|
|
|
|
|
|
|
|
|
October 31, |
|
|
|
2009 |
|
|
2008 |
|
|
|
(In thousands) |
|
|
|
|
|
|
|
|
|
|
Raw materials |
|
$ |
20,002 |
|
|
$ |
30,221 |
|
Finished goods and work in process |
|
|
23,804 |
|
|
|
30,732 |
|
|
|
|
|
|
|
|
|
|
|
43,806 |
|
|
|
60,953 |
|
Supplies and other |
|
|
2,719 |
|
|
|
2,895 |
|
|
|
|
|
|
|
|
Total |
|
$ |
46,525 |
|
|
$ |
63,848 |
|
|
|
|
|
|
|
|
The values of inventories are based on the following accounting methods:
|
|
|
|
|
|
|
|
|
|
|
October 31, |
|
|
|
2009 |
|
|
2008 |
|
|
|
(In thousands) |
|
|
|
|
|
|
|
|
|
|
LIFO |
|
$ |
22,004 |
|
|
$ |
32,947 |
|
FIFO |
|
|
24,521 |
|
|
|
30,901 |
|
|
|
|
|
|
|
|
Total |
|
$ |
46,525 |
|
|
$ |
63,848 |
|
|
|
|
|
|
|
|
With respect to inventories valued using the LIFO method, replacement cost exceeded the LIFO
value by approximately $6.2 million and $14.0 million at October 31, 2009 and 2008, respectively.
During fiscal 2009 and fiscal 2007, there were LIFO liquidations that resulted in a reduction of
the LIFO reserve (credit to cost of sales) of approximately $43 thousand and $1.3 million,
respectively. The LIFO liquidations increased the amount of income recognized in the respective
years compared to what would have been recognized had there been no liquidations.
LIFO reserve adjustments are treated as corporate expenses as this matches how management
reviews the businesses. The LIFO reserve adjustments are calculated on a consolidated basis in a
single consolidated pool using the dollar-value link chain method. Upon completion of the
consolidated calculation, the resulting reserve that is recorded to reflect inventories at their
LIFO values is not allocated to the segments. Management believes LIFO reserves to be a corporate
item and thus performs all reviews of segment operations on a FIFO or weighted-average basis.
64
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
Acquisitions are integrated into the Companys operations with some valuing inventory on a
LIFO basis and others on a FIFO basis. The selection of the inventory valuation treatment of each
acquisition depends on the facts and circumstances that existed at the time of the acquisition,
including expected inventory levels and pricing expected in the foreseeable future; this evaluation
is applied on each transaction individually. As discussed above, management reviews all of the
businesses on a FIFO or weighted-average basis for comparability, with the LIFO reserve treated as
a corporate item.
7. Property, Plant and Equipment
Property, plant and equipment consist of the following:
|
|
|
|
|
|
|
|
|
|
|
October 31, |
|
|
|
2009 |
|
|
2008 |
|
|
|
(In thousands) |
|
|
|
|
|
|
|
|
|
|
Land and land improvements |
|
$ |
9,747 |
|
|
$ |
9,394 |
|
Buildings and building improvements |
|
|
66,929 |
|
|
|
66,728 |
|
Machinery and equipment |
|
|
334,742 |
|
|
|
326,254 |
|
Construction in progress |
|
|
7,822 |
|
|
|
11,178 |
|
|
|
|
|
|
|
|
Property, plant and equipment, gross |
|
|
419,240 |
|
|
|
413,554 |
|
Less: accumulated depreciation and amortization |
|
|
(276,430 |
) |
|
|
(256,165 |
) |
|
|
|
|
|
|
|
Property, plant and equipment, net |
|
$ |
142,810 |
|
|
$ |
157,389 |
|
|
|
|
|
|
|
|
Depreciation expense for the years ended October 31, 2009, 2008, and 2007 was $29.5 million,
$29.3 million, and 31.3 million, respectively.
The Company had commitments for the purchase or construction of capital assets amounting to
approximately $3.2 million at October 31, 2009.
8. Accrued Liabilities
Accrued liabilities consist of the following:
|
|
|
|
|
|
|
|
|
|
|
October 31, |
|
|
|
2009 |
|
|
2008 |
|
|
|
(In thousands) |
|
|
|
|
|
|
|
|
|
|
Payroll, payroll taxes and employee benefits |
|
$ |
13,116 |
|
|
$ |
12,127 |
|
Accrued insurance and workers compensation |
|
|
4,228 |
|
|
|
5,749 |
|
Sales allowances |
|
|
3,468 |
|
|
|
4,340 |
|
Environmental |
|
|
1,485 |
|
|
|
1,800 |
|
Deferred compensation and other retirement plans |
|
|
1,232 |
|
|
|
4,278 |
|
Property and sales tax |
|
|
1,063 |
|
|
|
1,261 |
|
Warranties |
|
|
1,024 |
|
|
|
960 |
|
Other |
|
|
4,713 |
|
|
|
7,801 |
|
|
|
|
|
|
|
|
Accrued liabilities |
|
$ |
30,329 |
|
|
$ |
38,316 |
|
|
|
|
|
|
|
|
65
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
9. Income Taxes
Income taxes are provided on taxable income at the statutory rates applicable to such income.
Income tax expense (benefit) consists of the following:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended October 31, |
|
|
|
2009 |
|
|
2008 |
|
|
2007 |
|
|
|
(In thousands) |
|
Current: |
|
|
|
|
|
|
|
|
|
|
|
|
Federal |
|
$ |
413 |
|
|
$ |
5,811 |
|
|
$ |
26,295 |
|
State |
|
|
197 |
|
|
|
1,070 |
|
|
|
3,610 |
|
Foreign |
|
|
(37 |
) |
|
|
(80 |
) |
|
|
129 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
573 |
|
|
|
6,801 |
|
|
|
30,034 |
|
Deferred: |
|
|
(43,609 |
) |
|
|
2,984 |
|
|
|
796 |
|
|
|
|
|
|
|
|
|
|
|
Income tax expense (benefit) |
|
|
(43,036 |
) |
|
|
9,785 |
|
|
|
30,830 |
|
Income taxes from discontinued operations |
|
|
|
|
|
|
13,070 |
|
|
|
41,612 |
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
(43,036 |
) |
|
$ |
22,855 |
|
|
$ |
72,442 |
|
|
|
|
|
|
|
|
|
|
|
Deferred taxes reflect the net tax effects of temporary differences between the carrying
amounts of assets and liabilities for financial reporting purposes and the amounts used for income
tax purposes.
66
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
Significant components of the Companys net deferred tax assets are as follows:
|
|
|
|
|
|
|
|
|
|
|
October 31, |
|
|
|
2009 |
|
|
2008 |
|
|
|
(In thousands) |
|
Deferred tax assets: |
|
|
|
|
|
|
|
|
Goodwill and intangibles |
|
$ |
34,133 |
|
|
$ |
|
|
Tax loss carrybacks and carryforwards |
|
|
18,042 |
|
|
|
|
|
Property, plant and equipment |
|
|
10,815 |
|
|
|
18,387 |
|
Pension and postretirement benefit obligation |
|
|
2,932 |
|
|
|
2,802 |
|
Other employee benefit obligations |
|
|
5,892 |
|
|
|
5,654 |
|
Accrued liabilities and reserves |
|
|
3,352 |
|
|
|
2,804 |
|
Inventory |
|
|
3,060 |
|
|
|
5,558 |
|
Other |
|
|
196 |
|
|
|
81 |
|
|
|
|
|
|
|
|
|
|
|
78,422 |
|
|
|
35,286 |
|
Valuation allowance |
|
|
(276 |
) |
|
|
|
|
|
|
|
|
|
|
|
Total deferred tax assets |
|
$ |
78,146 |
|
|
$ |
35,286 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Deferred tax liabilities: |
|
|
|
|
|
|
|
|
Goodwill and intangibles |
|
$ |
|
|
|
$ |
(3,894 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net deferred tax asset |
|
$ |
78,146 |
|
|
$ |
31,392 |
|
|
|
|
|
|
|
|
|
Deferred income tax assets, non-current |
|
$ |
57,535 |
|
|
$ |
20,460 |
|
Deferred income tax assets, current |
|
|
20,611 |
|
|
|
10,932 |
|
|
|
|
|
|
|
|
Net deferred tax asset |
|
$ |
78,146 |
|
|
$ |
31,392 |
|
|
|
|
|
|
|
|
The valuation allowance relates to tax losses from the Companys foreign operations that are
not expected to be realized in the foreseeable future.
Income tax expense (benefit) differs from the amount computed by applying the statutory
federal income tax rate to income from continuing operations before income taxes for the following
reasons:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended October 31, |
|
|
|
2009 |
|
|
2008 |
|
|
2007 |
|
|
|
(In thousands) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income tax expense (benefit) at statutory tax rate |
|
$ |
(63,044 |
) |
|
$ |
8,992 |
|
|
$ |
30,786 |
|
Increase (decrease) in taxes resulting from: |
|
|
|
|
|
|
|
|
|
|
|
|
State income taxes, net of federal effect |
|
|
(3,695 |
) |
|
|
741 |
|
|
|
2,510 |
|
U.S. tax benefit for manufacturing |
|
|
|
|
|
|
|
|
|
|
(872 |
) |
Change in deferred tax rate |
|
|
(2,030 |
) |
|
|
(1,070 |
) |
|
|
(1,717 |
) |
Goodwill and intangibles |
|
|
23,875 |
|
|
|
|
|
|
|
|
|
Transaction costs |
|
|
|
|
|
|
908 |
|
|
|
|
|
Other items, net |
|
|
1,858 |
|
|
|
214 |
|
|
|
123 |
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
(43,036 |
) |
|
$ |
9,785 |
|
|
$ |
30,830 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Effective tax rate |
|
|
23.9 |
% |
|
|
38.1 |
% |
|
|
35.0 |
% |
67
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
The Companys annual effective tax benefit for fiscal 2009 was 23.9% compared to 38.1% in
fiscal 2008 and 35.0% in fiscal 2007. This tax rate benefit for 2009 is unusually low primarily
due to the nondeductible portion of the goodwill impairment charge in the current fiscal year. In
contrast, the 2008 rate was higher than normal due to transaction costs that were non-deductible
for tax purposes with pretax income in 2008. The lower effective rate in 2007 is primarily
attributable to an update of the rate on deferred balances.
The change in the deferred tax rates in 2009 and 2008 are primarily the result of changes in
the overall structure of the Company following the Separation. The change in the deferred tax rate
in 2007 was the result of an overall review of the rate given the changes in state income tax laws.
Other current assets on the Consolidated Balance Sheet include an income tax receivable of
$0.7 million and $1.8 million as of October 31, 2009 and 2008, respectively. Current deferred
income tax assets on the Consolidated Balance Sheet of $20.6 million include $11.4 million
associated with the carryback of operating loss to prior years. Noncurrent deferred income tax
assets of $42.9 million includes $51.2 million of deferred tax and $6.3 million of net tax
carryforwards of operating loss to future years offset by a liability for unrecognized tax benefit
of $14.6 million associated with the Separation.
A reconciliation of the change in the unrecognized income tax benefits balance from November
1, 2007 (the adoption date) to October 31, 2009 is as follows:
|
|
|
|
|
|
|
|
|
|
|
Accrued |
|
|
Unrecognized |
|
|
|
Interest and |
|
|
Income Tax |
|
|
|
Penalties |
|
|
Benefits |
|
|
|
(In thousands) |
|
Balance at November 1, 2007 (the adoption date) |
|
$ |
37 |
|
|
$ |
366 |
|
Additions for tax positions related to the current year |
|
|
6 |
|
|
|
48 |
|
Additions for tax positions related to the Separation |
|
|
|
|
|
|
16,585 |
|
|
|
|
|
|
|
|
Balance at October 31, 2008 |
|
$ |
43 |
|
|
$ |
16,999 |
|
|
|
|
|
|
|
|
Additions for tax positions related to the current year |
|
|
|
|
|
|
9 |
|
Additions for tax positions related to the prior year |
|
|
166 |
|
|
|
1,324 |
|
|
|
|
|
|
|
|
Balance at October 31, 2009 |
|
$ |
209 |
|
|
$ |
18,332 |
|
|
|
|
|
|
|
|
The Company adopted the FASBs Interpretation No. 48 Accounting for Uncertainty in Income
Taxes effective November 1, 2007, which later was codified into ASC Topic 740 Income Taxes.
Upon adoption, the Company recorded the cumulative effect of the change in accounting principle of
$1.9 million as an increase to retained earnings. Of this amount, $2.2 million related to
discontinued operations which was offset by $0.3 million related to continuing operations. As a
result, for continuing operations, the Company recognized a $0.4 million increase in the liability
for unrecognized tax benefits, and a $0.1 million net reduction in deferred tax liabilities. Upon
adoption on November 1, 2007, the Companys unrecognized tax benefits related to continuing
operations totaled $0.4 million, of which $37 thousand related to interest and penalties. The
liabilities for unrecognized tax benefits at November 1, 2007 included $0.1 million for which the
disallowance of such items would not affect the annual effective tax rate. As of October 31, 2009,
non-current unrecognized tax benefits of $3.7 million and $14.6 million are recorded in Other
liabilities and non-current deferred income tax assets, respectively.
The Company and its subsidiaries file income tax returns in the U.S. federal and various state
jurisdictions as well as in Canada and China. The Company is not currently under a tax
examination, but in certain jurisdictions the statute of limitations has not yet expired. The
Company generally remains subject to examination of its U.S. federal income tax returns for 2006
and subsequent years. The Company generally remains subject to examination of its various state
income tax returns for a period of four to five years from the date the return was filed. The
state impact of any federal changes remains subject to examination by various states for a period
of up to one year after formal notification to the state of the federal change.
68
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
Judgment is required in assessing the future tax consequences of events that have been
recognized in the Companys financial statements or income tax returns. The final outcome of the
future tax consequences of legal proceedings, if any, as well as the outcome of competent authority
proceedings, changes in regulatory tax laws, or interpretation of those tax laws could impact the
Companys financial statements. The Company is subject to the effects of these matters occurring
in various jurisdictions. The Company has no knowledge of any event that would materially increase
or decrease the unrecognized tax benefits within the next twelve months.
The unrecognized tax benefits at October 31, 2009 of $18.3 million (including $0.6 million for
which the disallowance of such items would not affect the annual effective tax rate) primarily
relate to the Separation as discussed in Note 1. All other previously recorded unrecognized tax
benefit is associated with discontinued operations as discussed in Note 3. For the years ended
October 31, 2009 and 2008, the Company recognized $0.2 million and $6 thousand, respectively in
interest and penalties, which are reported as Income tax expense in the Consolidated Statements of
Income consistent with past practice.
10. Long-Term Debt and Financing Arrangements
Long-term debt consists of the following:
|
|
|
|
|
|
|
|
|
|
|
October 31, |
|
|
|
2009 |
|
|
2008 |
|
|
|
(In thousands) |
|
|
|
|
|
|
|
|
|
|
Revolving Credit Facility |
|
$ |
|
|
|
$ |
|
|
City of Richmond, Kentucky Industrial Building Revenue Bonds |
|
|
1,100 |
|
|
|
1,250 |
|
Scott County, Iowa Industrial Waste Recycling Revenue Bonds |
|
|
1,000 |
|
|
|
1,200 |
|
Capital lease obligations and other |
|
|
166 |
|
|
|
101 |
|
|
|
|
|
|
|
|
Total debt |
|
$ |
2,266 |
|
|
$ |
2,551 |
|
Less maturities due within one year included in
current liabilities |
|
|
323 |
|
|
|
363 |
|
|
|
|
|
|
|
|
Long-term debt |
|
$ |
1,943 |
|
|
$ |
2,188 |
|
|
|
|
|
|
|
|
Credit Facility
The Companys $270.0 million Senior Unsecured Revolving Credit Facility (the Credit Facility)
was executed on April 23, 2008. The Credit Facility has a five-year term and is unsecured. The
Credit Facility expires April 23, 2013 and provides for up to $50.0 million for standby letters of
credit, limited to the undrawn amount available under the Credit Facility. Borrowings under the
Credit Facility bear interest at a spread above LIBOR based on a combined leverage and ratings
grid. Proceeds from the Credit Facility may be used to provide availability for acquisitions,
working capital, capital expenditures and general corporate purposes.
69
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
Under the Credit Facility, the Company is obligated to comply with certain financial covenants
requiring the Company to maintain a Consolidated Leverage Ratio of no more than 3.25 to 1 and a
Consolidated Interest Coverage Ratio of no less than 3.00 to 1. As defined by the Credit
Facilitys indenture, the Consolidated Leverage Ratio is the ratio of consolidated indebtedness as
of such date to consolidated EBITDA for the previous four fiscal quarters; and the Interest
Coverage Ratio is the ratio of consolidated EBITDA to consolidated interest expense, in each case
for the previous four fiscal quarters. EBITDA is defined by the indenture to include proforma
EBITDA of acquisitions and to exclude certain items like non-cash charges. Additionally, the
Credit Facility contains certain limitations on additional indebtedness, asset or equity sales, and
acquisitions. Dividends and other distributions are permitted so long as after giving effect to
such dividend or stock repurchase, there is no event of default.
As of October 31, 2009, the Company had no borrowings under the Credit Facility, and the
Company was in compliance with all Credit Facility financial covenants. The availability under the
Credit Facility is a function of both the facility amount utilized and meeting covenant
requirements. Although there were no borrowings on the Credit Facility and there was only $5.8
million of outstanding letters of credit under the Credit Facility, the aggregate availability
under the Credit Facility was limited by the Consolidated Leverage Ratio resulting in an
availability of $109.5 million at October 31, 2009.
Other Debt Instruments
The City of Richmond, Kentucky Industrial Building Revenue Bonds were obtained as part of the
acquisition of Mikron. These bonds are due in annual installments through October 2020. Interest
is payable monthly at a variable rate. The average rate during fiscal 2009 and fiscal 2008 was
0.7% and 2.7%, respectively. These bonds are secured by the land, building and certain equipment
of the Mikron East facility located in Richmond, Kentucky. In addition, a $1.1 million letter of
credit under the Credit Facility serves as a conduit for making the scheduled payments.
In June 1999, the Company borrowed $3.0 million through Scott County, Iowa Variable Rate
Demand Industrial Waste Recycling Revenue Bonds Series 1999. The bonds require 15 annual principal
payments of $200,000 beginning on July 1, 2000. The variable interest rate is established by the
remarketing agent based on the lowest weekly rate of interest that would permit the sale of the
bonds at par, on the basis of prevailing financial market conditions. Interest is payable on the
first business day of each calendar month. Interest rates on these bonds during fiscal 2009 have
ranged from 0.5% to 1.85%. These bonds are secured by a Letter of Credit.
Additional Debt Disclosures
The Companys consolidated debt had a weighted average interest rate of 1.1% and 2.3% as of
October 31, 2009 and October 31, 2008, respectively. Approximately 93% and 96% of the total debt
had a variable interest rate at October 31, 2009 and 2008, respectively. As of October 31, 2009
and 2008, the Companys debt of $2.3 million approximates fair value as nearly all the Companys
debt is at a variable
interest rate. As of October 31, 2009, the Company has $6.8 million in letters of credit, of
which $5.8 million in letters of credit fall under the Credit Facility sublimit.
70
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
Aggregate maturities of long-term debt at October 31, 2009, are as follows (in thousands):
|
|
|
|
|
2010 |
|
$ |
323 |
|
2011 |
|
|
327 |
|
2012 |
|
|
328 |
|
2013 |
|
|
329 |
|
2014 |
|
|
323 |
|
Thereafter |
|
|
636 |
|
|
|
|
|
Total |
|
$ |
2,266 |
|
|
|
|
|
11. Retirement Plans
The Company has a number of retirement plans covering substantially all employees. The
Company provides both defined benefit and defined contribution plans. In general, the plant or
location of his/her employment determines an employees coverage for retirement benefits.
Pension Plan
The Company has a non-contributory, single employer defined benefit pension plan that covers
substantially all non-union employees. Effective January 1, 2007, the Company amended this defined
benefit pension plan to include a new cash balance formula for all new salaried employees hired on
or after January 1, 2007 and for any non-union employees who were not participating in a defined
benefit plan prior to January 1, 2007. All new salaried employees are eligible to receive credits
equivalent to 4% of their annual eligible wages, while some of the employees at the time of the
amendment were grandfathered and are eligible to receive credits ranging up to 6.5% based upon a
percentage they received in the defined contribution plan prior to the amendment of the pension
plan. Additionally, every year the participants will receive an interest related credit on their
respective balance equivalent to the prevailing 30-year Treasury rate. Benefits for participants
in this plan prior to January 1, 2007 continue to be based on a more traditional formula for
retirement benefits where the plan pays benefits to employees upon retirement, using a formula
based upon years of service and pensionable compensation prior to retirement. Of the Companys
participants, 99% are under the cash balance formula.
The Medicare Prescription Drug, Improvement and Modernization Act of 2003 was signed into law
on December 8, 2003. This Act introduces a Medicare prescription-drug benefit beginning in 2006 as
well as a federal subsidy to sponsors of retiree health care plans that provide a benefit at least
actuarially equivalent to the Medicare benefit. Management has concluded that the Companys
plans are at least actuarially equivalent to the Medicare benefit. The Company has not included
the federal subsidy from the Act for those eligible. The impact to net periodic benefit cost and
to benefits paid did not have a material impact on the Consolidated Financial Statements.
Prior to the Separation, the Companys pension plan included participants from the vehicular
products business, the building products businesses and corporate. Upon the Separation, Gerdau
assumed the pension benefit liabilities for the vehicular products and corporate retiree
participants (reported in discontinued operations) while the Company retained the pension benefit
liabilities for the building products and active corporate participants. Accordingly, the plan
assets were allocated in fiscal 2008 between Gerdau and the Company based on benefit priority
categories of the respective participants. The following benefit balances and activity pertain to
only continuing operations.
71
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
Funded Status and Net Periodic Benefit Cost
The funded status of the defined benefit pension plan at the respective year-ends was as
follows:
|
|
|
|
|
|
|
|
|
|
|
October 31, |
|
|
|
2009 |
|
|
2008 |
|
|
|
(In thousands) |
|
Change in Benefit Obligation |
|
|
|
|
|
|
|
|
Benefit obligation at beginning of year(1) |
|
$ |
7,003 |
|
|
$ |
5,157 |
|
Service cost |
|
|
2,815 |
|
|
|
3,785 |
|
Interest cost |
|
|
563 |
|
|
|
372 |
|
Amendments |
|
|
|
|
|
|
|
|
Actuarial loss (gain) |
|
|
3,805 |
|
|
|
(1,907 |
) |
Benefits paid |
|
|
(717 |
) |
|
|
(337 |
) |
Administrative expenses |
|
|
(443 |
) |
|
|
(67 |
) |
|
|
|
|
|
|
|
Benefit obligation at end of year(1) |
|
$ |
13,026 |
|
|
$ |
7,003 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Change in Plan Assets |
|
|
|
|
|
|
|
|
Fair value of plan assets at beginning of year |
|
$ |
4,455 |
|
|
$ |
4,814 |
|
Actual return on plan assets |
|
|
561 |
|
|
|
(3,629 |
) |
Employer contributions |
|
|
3,430 |
|
|
|
3,675 |
|
Benefits paid |
|
|
(717 |
) |
|
|
(338 |
) |
Administrative expenses |
|
|
(442 |
) |
|
|
(67 |
) |
|
|
|
|
|
|
|
Fair value of plan assets at end of year |
|
$ |
7,287 |
|
|
$ |
4,455 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Funded Status |
|
$ |
(5,739 |
) |
|
$ |
(2,548 |
) |
|
|
|
(1) |
|
The benefit obligation is the projected benefit obligation. |
|
|
|
|
|
|
|
|
|
|
|
October 31, |
|
|
|
2009 |
|
|
2008 |
|
|
|
(In thousands) |
|
Amounts Recognized in the Consolidated
Balance Sheet: |
|
|
|
|
|
|
|
|
Other liabilities |
|
$ |
(5,739 |
) |
|
$ |
(2,548 |
) |
|
|
|
|
|
|
|
Net amount recognized |
|
$ |
(5,739 |
) |
|
$ |
(2,548 |
) |
|
|
|
|
|
|
|
|
|
Amounts Recognized in Accumulated Other
Comprehensive Income (pretax): |
|
|
|
|
|
|
|
|
Net actuarial (gain) loss |
|
$ |
(3,844 |
) |
|
$ |
192 |
|
Net prior service cost (credit) |
|
|
|
|
|
|
1 |
|
Net transition obligation (asset) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
(3,844 |
) |
|
$ |
193 |
|
|
|
|
|
|
|
|
72
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
The accumulated benefit obligation is the present value of pension benefits (whether vested or
unvested) attributed to employee service rendered before the measurement date and based on employee
service and compensation prior to that date. The accumulated benefit obligation differs from the
projected benefit obligation in that it includes no assumption about future compensation levels.
The accumulated benefit obligations of the Companys pension plans as of the measurement dates in
2009 and 2008 were $12.1 million and $6.6 million, respectively. The projected benefit obligation,
accumulated benefit obligation and fair value of plan assets for pension plans with accumulated
benefit obligations in excess of plan assets were:
|
|
|
|
|
|
|
|
|
|
|
October 31, |
|
|
|
2009 |
|
|
2008 |
|
|
|
(In thousands) |
|
|
|
|
|
|
|
|
|
|
Projected benefit obligation |
|
$ |
13,026 |
|
|
$ |
7,003 |
|
Accumulated benefit obligation |
|
|
12,055 |
|
|
|
6,601 |
|
Fair value of plan assets |
|
|
7,287 |
|
|
|
4,455 |
|
The net periodic benefit cost and other changes in plan assets and benefit obligations
recognized in other comprehensive income (pretax) for the years ended October 31, 2009, 2008 and
2007 were:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
October 31, |
|
|
|
2009 |
|
|
2008 |
|
|
2007 |
|
|
|
(In thousands) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net Periodic Benefit Cost: |
|
|
|
|
|
|
|
|
|
|
|
|
Service cost |
|
$ |
2,815 |
|
|
$ |
3,786 |
|
|
$ |
3,445 |
|
Interest cost |
|
|
563 |
|
|
|
371 |
|
|
|
338 |
|
Expected return on plan assets |
|
|
(407 |
) |
|
|
(334 |
) |
|
|
(364 |
) |
Amortization of unrecognized net loss |
|
|
|
|
|
|
|
|
|
|
22 |
|
|
|
|
|
|
|
|
|
|
|
Net periodic benefit cost |
|
$ |
2,971 |
|
|
$ |
3,823 |
|
|
$ |
3,441 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other changes in plan assets and benefit obligations
recognized in other comprehensive income (pretax): |
|
|
|
|
|
|
|
|
|
|
|
|
Net loss (gain) arising during the period |
|
$ |
3,651 |
|
|
$ |
2,057 |
|
|
$ |
|
|
Prior service cost (credit) arising during the period |
|
|
|
|
|
|
|
|
|
|
|
|
Amortization of gain (loss) |
|
|
|
|
|
|
|
|
|
|
|
|
Amortization of prior service (cost) credit |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total recognized in other comprehensive loss
(income) |
|
$ |
3,651 |
|
|
$ |
2,057 |
|
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total recognized in net periodic benefit cost and
other comprehensive loss (income) |
|
$ |
6,622 |
|
|
$ |
5,880 |
|
|
$ |
3,441 |
|
|
|
|
|
|
|
|
|
|
|
The decrease in net pension cost from 2008 to 2009 is primarily attributable to an increase in
the discount rate which effectively decreases pension costs and a decrease in participants from
reducing headcount. The increase in net pension cost from 2007 to 2008 is primarily attributable
to the additional participants in the defined benefit pension plan as of January 1, 2007 as
discussed above.
The amount of prior service cost and net actuarial loss for the defined benefit pension plans
that is expected to be amortized from accumulated other comprehensive income and reported as a
component of net periodic benefit cost during fiscal 2010 is $0 and $194 thousand,
respectively.
73
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
Measurement Date and Assumptions
The Company uses an October 31 measurement date for its defined benefit plans. The Company
generally determines its actuarial assumptions on an annual basis. The assumptions for the pension
benefit calculations for the years ended October 31, are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension Benefits |
|
|
|
October 31, |
|
|
|
2009 |
|
|
2008 |
|
|
2007 |
|
|
Weighted average assumptions to
determine benefit obligation at
year-end: |
|
|
|
|
|
|
|
|
|
|
|
|
Discount rate |
|
|
5.65 |
% |
|
|
8.34 |
% |
|
|
6.40 |
% |
Rate of compensation increase |
|
|
4.00 |
% |
|
|
4.00 |
% |
|
|
4.00 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average assumptions to
determine net periodic benefit costs: |
|
|
|
|
|
|
|
|
|
|
|
|
Discount rate |
|
|
8.34 |
% |
|
|
6.47 |
% |
|
|
5.98 |
% |
Expected return on plan assets |
|
|
8.00 |
% |
|
|
8.25 |
% |
|
|
8.50 |
% |
Rate of compensation increase |
|
|
4.00 |
% |
|
|
4.00 |
% |
|
|
4.00 |
% |
The discount rate is used to calculate the present value of the projected benefit obligation
for pension benefits. The rate reflects the rate at which benefits could be effectively settled on
the measurement date. For 2009 and 2008, the Company determined its discount rate based on a
pension discount curve; and the rate represents the single rate that, if applied to every year of
projected benefits payments, would result in the same discounted value as the array of rates that
comprise the pension discount curve. The 2007 rate was determined based on high-quality fixed
income securities that matched the duration of expected benefit payments. The Company used a
portfolio of high quality corporate bonds (i.e. rated Aa- or better) that matched the duration of
the expected benefit payments to establish the discount rate for this assumption.
The expected return on plan assets is used to determine net periodic pension expense. The
rate of return assumptions are based on projected long-term market returns for the various asset
classes in which the plans are invested, weighted by the target asset allocations. The return
assumption is reviewed at least annually. The rate of compensation increase represents the
long-term assumption for expected increases to salaries.
Plan Assets
The Companys target allocation for the year ending October 31, 2009 and actual asset
allocation by asset category as of October 31, 2009 and 2008 are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Actual Allocation at |
|
|
|
Target |
|
|
October 31, |
|
|
|
Allocation |
|
|
2009 |
|
|
2008 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Equity securities |
|
|
60.0 |
% |
|
|
59.0 |
% |
|
|
65.0 |
% |
Debt securities |
|
|
40.0 |
% |
|
|
41.0 |
% |
|
|
35.0 |
% |
74
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
|
|
|
|
|
|
|
|
|
|
|
October 31, |
|
|
|
2009 |
|
|
2008 |
|
|
|
(In thousands) |
|
|
|
|
|
|
|
|
|
|
Large Capitalization |
|
$ |
2,427 |
|
|
$ |
1,907 |
|
Small Capitalization |
|
|
1,002 |
|
|
|
399 |
|
International Equity |
|
|
833 |
|
|
|
603 |
|
|
|
|
|
|
|
|
Equity Securities |
|
$ |
4,262 |
|
|
$ |
2,909 |
|
|
|
|
|
|
|
|
|
|
High-Quality Core Bond |
|
$ |
1,484 |
|
|
$ |
1,546 |
|
High-Quality Government Bond |
|
|
745 |
|
|
|
|
|
High-Yield Bond |
|
|
746 |
|
|
|
|
|
|
|
|
|
|
|
|
Debt Securities |
|
$ |
2,975 |
|
|
$ |
1,546 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Securities(1) |
|
$ |
7,237 |
|
|
$ |
4,455 |
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
Quoted fair value prices are as of October 31, 2009 and 2008. |
The Companys investment objective for defined benefit plan assets is to meet the plans
benefit obligations, while minimizing the potential for future required Company plan contributions.
The investment strategies focus on asset class diversification, liquidity to meet benefit payments
and an appropriate balance of long-term investment return and risk. Target ranges for asset
allocations are determined by matching the actuarial projections of the plans future liabilities
and benefit payments with expected long-term rates of return on the assets, taking into account
investment return volatility and correlations across asset classes. Plan assets are diversified
across several investment managers and are generally invested in liquid funds that are selected to
track broad market equity and bond indices. Investment risk is carefully controlled with plan
assets rebalanced to target allocations on a periodic basis and continual monitoring of investment
managers performance relative to the investment guidelines established with each investment
manager.
Expected Benefit Payments and Funding
The Companys pension funding policy is generally to make the minimum annual contributions
required by applicable regulations, but the Companys funding strategy also considers targeted
funded percentages. In fiscal 2009 and 2008, the Company made pension contributions of $3.4
million and $3.7 million, respectively.
During fiscal 2010, the Company expects to contribute approximately $5.0 million to the
pension plan to reach targeted funding levels and meet minimum contribution requirements. For the
pension benefit plan, this is comprised of expected contributions to the plan. Expected
contributions are dependent on many variables, including the variability of the market value of the
assets as compared to the obligation and other market or regulatory conditions. In addition, the
Company takes into consideration its business investment opportunities and resulting cash
requirements. Accordingly, actual funding may differ greatly from current estimates.
75
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
Total benefit payments expected to be paid to participants, which include payments funded
from the Companys assets, as discussed above, as well as payments paid from the plan are as
follows:
|
|
|
|
|
|
|
Pension |
|
Years Ended October 31, |
|
Benefits |
|
|
|
(In thousands) |
|
|
|
|
|
|
2010 |
|
$ |
427 |
|
2011 |
|
|
676 |
|
2012 |
|
|
1,326 |
|
2013 |
|
|
1,516 |
|
2014 |
|
|
1,872 |
|
2015 - 2019 |
|
|
11,711 |
|
Postretirement Benefit Plan
The Company provides certain healthcare and life insurance benefits for eligible retired
employees employed prior to January 1, 1993. Certain employees may become eligible for those
benefits if they reach normal retirement age while working for the Company. The Company continues
to fund benefit costs on a pay-as-you-go basis. At October 31, 2009, the Company had a total
liability of $1.0 million of which $0.1 million was recorded in Accrued Liabilities and $0.9
million was recorded in Deferred pension and postretirement benefits on the Consolidated Balance
Sheets. At October 31, 2008, the Company had a total liability of $0.6 million, all of which was
recorded in Deferred pension and postretirement benefits on the Consolidated Balance Sheets.
Defined Contribution Plans
The Company also has defined contribution plans to which both employees and the Company make
contributions. The Company contributed approximately $1.1 million, $3.0 million and $4.1 million
to these plans in fiscal 2009, 2008 and 2007, respectively. The reduction in contributions from
2008 to 2009 primarily resulted from the Company suspending its matching contributions to the
Quanex Building Products Salaried and Non-Union 401(K) Plan effective April 1, 2009 as part of its
efforts to reduce controllable spending. The reduction in contributions from 2007 to 2008
primarily resulted from the conversion of many employees from certain defined contribution plans to
a defined benefit plan as of January 1, 2007. At October 31, 2008, assets of the defined
contribution plans included shares of the Companys common stock with a market value of
approximately $1.7 million, which represented approximately 1.5% of the total fair market value of
the assets in the Companys defined contribution plans. No shares of the Companys common stock
were held by the Companys defined contribution plan as of October 31, 2009 as Company stock is no
longer an investment option offered under the Plan.
Other
Quanex has a Supplemental Benefit Plan covering certain key officers of the Company. Earned
vested benefits under the Supplemental Benefit Plan were approximately $0.7 million, $4.2 million
and $3.6 million at October 31, 2009, 2008 and 2007, respectively. As of October 31, 2008, $4.0
million of the total liability was recorded in Accrued liabilities, as the Company distributed this
amount during fiscal 2009 with the remaining $0.3 million recorded as part of Other (non-current)
liabilities. The entire October 31, 2009 balance is recorded as part of Other (non-current)
liabilities. The Company also has a non-qualified Deferred Compensation Plan covering members of
the Board of Directors and certain key employees of the Company. The estimated market values of
the Deferred Compensation Plan as of October 31, 2009, 2008 and 2007, respectively were
approximately $5.2 million, $2.9 million and $5.3 million.
76
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
12. Industry Segment Information
Business segments are reported in accordance with ASC Topic 280 Segment Reporting (ASC 280).
ASC 280 requires the Company to disclose certain information about its operating segments where
operating segments are defined as components of an enterprise about which separate financial
information is available that is evaluated regularly by the chief operating decision maker (CODM)
in deciding how to allocate resources and in assessing performance. Generally, financial
information is required to be reported on the basis that it is used internally for evaluating
segment performance and deciding how to allocate resources to segments.
Quanex has two reportable segments: Engineered Products and Aluminum Sheet Products. The
Engineered Products segment produces engineered products and components primarily serving the
window and door industry, while the Aluminum Sheet Products segment produces common alloy mill
finished and coated aluminum sheet serving the broader building and construction markets, as well
as other capital goods and transportation markets. The main market drivers of the two segments are
residential housing starts and residential remodeling expenditures.
For financial reporting purposes three of the Companys four operating segments, Homeshield,
Truseal and Mikron, have been aggregated into the Engineered Products reportable segment. The
remaining division, Nichols Aluminum, is reported as a separate reportable segment. The financial
performance of the operations is based upon operating income.
The accounting policies of the segments are the same as those described in the summary of
significant accounting policies, with the exception of the inventory valuation method. The Company
measures its inventory at the segment level on a FIFO or weighted-average basis; however at the
consolidated Company level, approximately half of the inventory is measured on a LIFO basis. The
LIFO reserve is computed on a consolidated basis as a single pool and is thus treated as a
corporate expense. See Note 6 to the financial statements for more information. LIFO inventory
adjustments along with corporate office charges and intersegment eliminations are reported as
Corporate, Intersegment Eliminations or Other. The Company accounts for intersegment sales and
transfers as though the sales or transfers were to third parties, that is, at current market
prices. Corporate assets primarily include cash and equivalents partially offset by the Companys
consolidated LIFO inventory reserve.
For the year ended October 31, 2009, one customer, Andersen Corporation, represented $62.7
million or 11% of the consolidated net sales of the Company. For the year ended October 31, 2008,
one customer, Associated Materials, Inc., represented $105.8 million or 12% of the consolidated net
sales of the Company. Both of the Companys segments make sales to both Andersen Corporation and
Associated Materials, Inc. For the year ended October 31, 2007, no one customer represented 10% or
more of the consolidated net sales of the Company. Following is selected segment information.
77
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Years Ended October 31, |
|
|
|
2009 |
|
|
2008 |
|
|
2007(2) |
|
|
|
|
|
|
|
(In thousands) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net Sales: |
|
|
|
|
|
|
|
|
|
|
|
|
Engineered Products |
|
$ |
323,319 |
|
|
$ |
407,896 |
|
|
$ |
457,764 |
|
Aluminum Sheet Products |
|
|
273,728 |
|
|
|
479,925 |
|
|
|
524,215 |
|
Intersegment Eliminations |
|
|
(12,037 |
) |
|
|
(18,888 |
) |
|
|
(18,005 |
) |
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
$ |
585,010 |
|
|
$ |
868,933 |
|
|
$ |
963,974 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation and Amortization: |
|
|
|
|
|
|
|
|
|
|
|
|
Engineered Products |
|
|
23,627 |
|
|
|
26,086 |
|
|
|
27,922 |
|
Aluminum Sheet Products |
|
|
8,954 |
|
|
|
8,793 |
|
|
|
9,829 |
|
Corporate |
|
|
134 |
|
|
|
193 |
|
|
|
240 |
|
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
$ |
32,715 |
|
|
$ |
35,072 |
|
|
$ |
37,991 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating Income (Loss) (3): |
|
|
|
|
|
|
|
|
|
|
|
|
Engineered Products |
|
|
(141,361 |
) |
|
|
29,882 |
|
|
|
43,815 |
|
Aluminum Sheet Products |
|
|
(26,416 |
) |
|
|
40,260 |
|
|
|
65,732 |
|
Corporate & Other (1) |
|
|
(12,304 |
) |
|
|
(49,161 |
) |
|
|
(21,378 |
) |
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
$ |
(180,081 |
) |
|
$ |
20,981 |
|
|
$ |
88,169 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital Expenditures: |
|
|
|
|
|
|
|
|
|
|
|
|
Engineered Products |
|
|
8,482 |
|
|
|
11,439 |
|
|
|
9,791 |
|
Aluminum Sheet Products |
|
|
7,523 |
|
|
|
4,236 |
|
|
|
6,102 |
|
Corporate & Other |
|
|
148 |
|
|
|
140 |
|
|
|
11 |
|
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
$ |
16,153 |
|
|
$ |
15,815 |
|
|
$ |
15,904 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Identifiable Assets: |
|
|
|
|
|
|
|
|
|
|
|
|
Engineered Products |
|
|
275,008 |
|
|
|
440,172 |
|
|
|
444,677 |
|
Aluminum Sheet Products |
|
|
138,615 |
|
|
|
197,436 |
|
|
|
162,139 |
|
Corporate, Intersegment Eliminations & Other |
|
|
129,977 |
|
|
|
43,239 |
|
|
|
(14,246 |
) |
Discontinued Operations(2) |
|
|
|
|
|
|
|
|
|
|
742,252 |
|
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
$ |
543,600 |
|
|
$ |
680,847 |
|
|
$ |
1,334,822 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
Corporate & Other includes transaction-related expenditures of $26.5
million during the year ended October 31, 2008 compared to $0.1 million during fiscal 2009 and
none in the corresponding periods of 2007. These 2008 transaction related expenses represent
$2.9 million of spin-off transaction costs, $22.8 million non-cash expense related to the
modification of stock-based compensation awards and $0.8 million related to the acceleration
of executive incentive and other benefits. For additional discussion of the stock-based
compensation modification impact, see Note 14. |
|
(2) |
|
As more fully described in Notes 1 and 3, the Companys former vehicular products
segment and non-building products related corporate accounts are reported in discontinued
operations for all periods presented. |
|
(3) |
|
As more fully described in Note 4, in fiscal 2009, the Company recorded a non-cash
goodwill impairment charge of $170.7 million. Engineered Products recorded $150.3 million, and
Aluminum Sheet Products recorded $20.4 million of the goodwill impairment charge.
Additionally, Engineered Products recorded an intangible impairment charge of $11.9 million in
fiscal 2009. |
78
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
Net Sales by Product Information
Reportable segment net sales separately reflect revenues for each group of similar products
and services. The Engineered Products segment sells window and door components and the Aluminum
Sheet Products segment sells aluminum mill sheet products.
Geographic Information
Operations of the Company are located in the United States. All long-lived assets are located
in the United States except $1.5 million of machinery and equipment which is located in China. Net
sales by geographic region are attributed to countries based on the location of the customer and
are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended October 31, |
|
|
|
2009 |
|
|
2008 |
|
|
2007 |
|
|
|
|
|
|
|
(In thousands) |
|
|
|
|
|
Net Sales |
|
|
|
|
|
|
|
|
|
|
|
|
United States |
|
$ |
514,949 |
|
|
$ |
768,759 |
|
|
$ |
871,452 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Mexico |
|
|
6,519 |
|
|
|
15,109 |
|
|
|
16,165 |
|
Canada |
|
|
42,246 |
|
|
|
65,736 |
|
|
|
65,006 |
|
Asian countries |
|
|
13,758 |
|
|
|
6,536 |
|
|
|
6,468 |
|
European countries |
|
|
7,210 |
|
|
|
11,860 |
|
|
|
3,805 |
|
Other foreign countries |
|
|
328 |
|
|
|
933 |
|
|
|
1,078 |
|
|
|
|
|
|
|
|
|
|
|
Total foreign |
|
|
70,061 |
|
|
|
100,174 |
|
|
|
92,522 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total net sales |
|
$ |
585,010 |
|
|
$ |
868,933 |
|
|
$ |
963,974 |
|
|
|
|
|
|
|
|
|
|
|
13. Stockholders Equity
The Companys authorized capital stock consists of 125,000,000 shares of Common Stock, par
value $0.01 per share, and 1,000,000 shares of Preferred Stock, no par value, as of October 31,
2009. As of October 31, 2009 and 2008, there were no shares of Preferred Stock issued or
outstanding.
Stock Repurchase Program and Treasury Stock
Quanex Corporation had a stock buyback program. As of October 31, 2007, the remaining shares
authorized for repurchase in the program was 2,676,050. This program was particular to Quanex
Corporation, and Quanex Building Products Corporations Board of Directors has not currently
established a similar program for the Company. There were no shares of treasury stock at October
31, 2009 and 2008. The number of shares of treasury stock was reduced to zero by April 23, 2008
due primarily to the Separation and to a lesser extent stock option exercises and restricted stock
issuances.
79
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
Rabbi Trust
The Companys rabbi trust held Quanex Corporation common stock which was recorded as a
contra-equity at historical cost prior to the Separation. Upon completion of the Separation, the
rabbi trust was separated between Quanex Building Products Corporation and Gerdau. For each share
held in the Quanex Building Products rabbi trust, merger proceeds of $39.20 per share and one share
of Quanex Building Products common stock were received. The shares of Quanex Building Products
common stock are recorded at the same historical cost as the Quanex Corporation common stock and
are reported as contra-equity. As of October 31, 2009 and 2008, the rabbi trust held 102,125
shares of Quanex Building Products common stock. The merger proceeds equated to $4.0 million to
the rabbi trust, which was recorded as income in Other, net during the second fiscal quarter of
2008. During the third fiscal quarter of 2008, Quanex Building Products received $3.6 million of
cash from the rabbi trust as reimbursement for deferred compensation payments made by Quanex
Building Products. The rabbi trusts remaining merger proceeds of $0.4 million as of October 31,
2009 and 2008 are consolidated in Prepaid and other current assets.
14. Stock-Based Compensation
Effective with the Separation on April 23, 2008, the Company established the Quanex Building
Products Corporation 2008 Omnibus Incentive Plan (the 2008 Plan). The 2008 Plan provides for the
granting of stock options, stock appreciation rights, restricted stock, restricted stock units
(RSUs), performance stock awards, performance unit awards, annual incentive awards, other
stock-based awards and cash-based awards. The 2008 Plan is administered by the Compensation and
Management Development Committee of the Board of Directors and allows for immediate, graded or
cliff vesting options, but options must be exercised no later than ten years from the date of
grant. The aggregate number of shares of common stock authorized for grant under the 2008 Plan is
2,900,000. Any officer, key employee and / or non-employee director of the Company or any of its
affiliates is eligible for awards under the 2008 Plan. The initial awards granted under the 2008
Plan were on April 23, 2008; service is the vesting condition. All Quanex Corporation unvested
stock options and restricted shares vested as set forth in the Separation related agreements prior
to the completion of the Separation on April 23, 2008, and all such Quanex Corporation stock-based
compensation awards were settled effective with the Separation.
The Companys practice is to grant options and restricted stock or RSUs to non-employee
directors on October 31st of each year, with an additional grant of options to each
director on the date of his or her first anniversary of service. Additionally, the Companys
practice is to grant options and restricted stock to employees at the Companys December board
meeting and occasionally to key employees on their respective dates of hire. The exercise price of
the option awards is equal to the closing market price on these pre-determined dates. The Company
generally issues shares from treasury stock, if available, to satisfy stock option exercises. If
there are no shares in treasury stock the Company issues additional shares of common stock.
The Companys stock-based compensation expense prior to the Separation on April 23, 2008 was
driven by stock awards issued by the Companys predecessor, Quanex Corporation. The Companys
stock-based compensation following the Separation is related to the Companys stock awards only and
is governed by the 2008 Plan. In all instances, the stock-based compensation recorded in Selling,
general and administrative expense included in continuing operations relates to employees or former
employees of the Companys building products operating divisions, Quanex Building Products
Corporation corporate employees and non-employee directors of the Company. Stock-based
compensation expense related to the Companys former vehicular products business, former corporate
employees as of the Separation and former directors as of the Separation is reflected in
discontinued operations for all periods presented. Stock-based compensation for the years ended
October 31, 2009, 2008 and 2007 for the Companys continuing operations was as follows:
80
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended October 31, |
|
|
|
2009 |
|
|
2008 |
|
|
2007 |
|
|
|
|
|
|
|
(In thousands) |
|
|
|
|
|
Modification stock options |
|
$ |
|
|
|
$ |
21,696 |
|
|
$ |
|
|
Modification restricted stock |
|
|
|
|
|
|
1,061 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Modification subtotal |
|
|
|
|
|
|
22,757 |
|
|
|
|
|
Stock option expense |
|
|
1,912 |
|
|
|
2,568 |
|
|
|
3,172 |
|
Restricted stock amortization |
|
|
1,271 |
|
|
|
806 |
|
|
|
1,597 |
|
Restricted stock units |
|
|
246 |
|
|
|
247 |
|
|
|
156 |
|
|
|
|
|
|
|
|
|
|
|
Total pretax stock-based
compensation expense included in
income from continuing operations |
|
$ |
3,429 |
|
|
$ |
26,378 |
|
|
$ |
4,925 |
|
|
|
|
|
|
|
|
|
|
|
Income tax benefit related to
stock-based compensation included
in net income |
|
$ |
1,313 |
|
|
$ |
10,050 |
|
|
$ |
1,842 |
|
|
|
|
|
|
|
|
|
|
|
The table above reflects $22.8 million of expense in April 2008 related to the
modification of stock-based compensation awards associated with the Separation. The Separation
constituted a change in control for purposes of Quanex Corporations outstanding stock option
awards and restricted stock awards. Accordingly, all unvested stock options and restricted shares
vested as set forth in the Separation related agreements prior to completion of the Separation on
April 23, 2008. Additionally, pursuant to the Separation related agreements, all outstanding stock
options were cash settled by Gerdau following the Separation. A change such as this in the terms
and conditions of the stock-based awards constitutes a modification of the award. As a result, the
Company incurred compensation cost from the incremental increase in fair value of the award upon
modification just prior to the Separation over the awards original grant date fair value. Even
though all stock option awards were cash settled by Gerdau following the Separation, the Company
recorded $21.7 million of non-cash stock option expense in continuing operations as the expense was
associated with awards held by building products employees and then active corporate employees and
directors. In connection with the Separation, 1.3 million stock options and 41 thousand restricted
stock awards were modified.
The Company has not capitalized any stock-based compensation cost as part of inventory or
fixed assets during the years ended October 31, 2009, 2008 and 2007. Cash received from option
exercises and tax benefits from stock option exercises and lapses on restricted stock prior to the
Separation are reflected in discontinued operations cash flows from financing activities. Future
cash proceeds from stock option exercises and the related tax benefits would be a component of
financing cash flows from continuing operations; however, since the Separation on April 23, 2008,
there have not been any stock option exercises and minimal lapses on restricted stock.
Stock Options
The Company uses the Black-Scholes-Merton option-pricing model to estimate the fair value of
its stock options. The 2009 and 2008 valuation assumptions pertain to grants made by Quanex
Building Products Corporation subsequent to the Separation on April 23, 2008. The 2007 valuation
assumptions pertain to Quanex Corporation stock options but are applicable to the Company as those
2007 valuation assumptions were the basis for stock-based compensation for building products
employees (reported in continuing operations) during the periods prior to the Separation. A
description of the methodology for the valuation assumption follows:
|
|
|
Expected Volatility For 2007, expected volatility was determined using historical
volatilities based on historical Quanex Corporation stock prices for a period that matched
the expected term. For the 2008 and 2009 grants following the Separation, expected
volatility was determined based on the historical data available for peer companies as
Quanex Building Products Corporation is a new company with no
historical price data available. The expected volatility assumption is adjusted if future
volatility is expected to vary from historical experience. |
81
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
|
|
|
Expected Term The expected term of options represents the period of time that options
granted are expected to be outstanding and falls between the options vesting and
contractual expiration dates. For 2007, the expected term assumption was developed by
using historical exercise data of Quanex Corporation adjusted as appropriate for future
expectations. Quanex Building Products Corporation is a new company with no company
specific exercise behavior available. Accordingly, for the 2008 and 2009 grants following
the Separation, expected term was determined based on historical data from Quanex
Corporation considering that Quanex Corporations employee group was the most similar to
Quanex Building Products Corporations employee group. Separate groups of employees that
have similar historical exercise behavior are considered separately. Accordingly, the
expected term range given below results from certain groups of employees exhibiting
different behavior. |
|
|
|
Risk-Free Rate The risk-free rate is based on the yield at the date of grant of a
zero-coupon U.S. Treasury bond whose maturity period equals the options expected term. |
|
|
|
Expected Dividend Yield For the 2007 grants, the expected dividend yield over the
expected term was based on the expected dividend yield of Quanex Corporation prior to the
Separation. For the 2008 and 2009 grants following the Separation, this valuation
assumption was based on the expected dividend yield of Quanex Building Products Corporation
following the Separation. |
The fair value of each option was estimated on the date of grant. The following is a summary
of valuation assumptions for grants during the years ended October 31, 2009, 2008 and 2007:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Grants During the |
|
|
|
Years Ended October 31, |
|
|
|
2009 |
|
|
2008 |
|
|
|
|
|
|
(Quanex |
|
|
(Quanex |
|
|
2007 |
|
|
|
Building |
|
|
Building |
|
|
(Quanex |
|
Valuation assumptions |
|
Products) |
|
|
Products) |
|
|
Corporation) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted-average expected volatility |
|
|
47.0% |
|
|
|
39.0% |
|
|
|
36.5% |
|
Expected term (in years) |
|
|
4.9-5.1 |
|
|
|
4.9-5.1 |
|
|
|
4.9-5.1 |
|
Risk-free interest rate |
|
|
1.6% |
|
|
|
2.8% |
|
|
|
4.4% |
|
Expected dividend yield over expected term |
|
|
1.0% |
|
|
|
1.0% |
|
|
|
1.8% |
|
Weighted-average grant-date fair value
per share |
|
|
$3.21 |
|
|
|
$5.24 |
|
|
|
$12.52 |
|
The decrease in the weighted average grant-date fair value is primarily related to the
Companys stock price; for Quanex Building Products Corporation, the weighted-average market price
on the date of grant was $8.24 in 2009 compared to approximately $14.90 in 2008 and $37.55 in 2007
for Quanex Corporation.
82
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
Quanex Building Products Corporation Stock Options
As previously described, effective with the Separation on April 23, 2008, the Company
established the Quanex Building Products Corporation 2008 Omnibus Incentive Plan (the 2008 Plan)
which includes stock options. The 2008 Plan is the only plan currently active. Below is a table
summarizing the stock option activity for the 2008 Plan (applicable to periods subsequent to the
Separation). All activity relates to the Companys continuing operations.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted-Average |
|
|
Aggregate |
|
|
|
|
|
|
|
Weighted-Average |
|
|
Remaining |
|
|
Intrinsic |
|
|
|
|
|
|
|
Exercise Price Per |
|
|
Contractual |
|
|
Value |
|
|
|
Shares |
|
|
Share |
|
|
Term (in years) |
|
|
(000s) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding at October 31, 2008 |
|
|
1,214,839 |
|
|
$ |
14.88 |
|
|
|
|
|
|
|
|
|
Granted |
|
|
541,109 |
|
|
|
8.24 |
|
|
|
|
|
|
|
|
|
Exercised |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cancelled/Expired |
|
|
(346,027 |
) |
|
|
14.71 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding at October 31, 2009 |
|
|
1,409,921 |
|
|
|
12.38 |
|
|
|
8.5 |
|
|
$ |
3,778 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Vested or expected to vest at
October 31, 2009 |
|
|
1,317,052 |
|
|
|
12.35 |
|
|
|
8.5 |
|
|
|
3,578 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Exercisable at October 31, 2009 |
|
|
435,542 |
|
|
|
14.41 |
|
|
|
7.9 |
|
|
|
298 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
No options were exercised during fiscal year 2009 or 2008 under the 2008 Plan.
A summary of the non-vested stock option shares during fiscal 2009 is presented below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted- |
|
|
|
|
|
|
|
Average Grant- |
|
|
|
|
|
|
|
Date Fair Value |
|
|
|
Shares |
|
|
Per Share |
|
|
|
|
|
|
|
|
|
|
Non-vested at October 31, 2008 |
|
|
1,112,734 |
|
|
$ |
5.34 |
|
Granted |
|
|
541,109 |
|
|
|
8.24 |
|
Vested |
|
|
(333,837 |
) |
|
|
15.14 |
|
Forfeited |
|
|
(345,627 |
) |
|
|
14.71 |
|
|
|
|
|
|
|
|
|
Non-vested at October 31, 2009 |
|
|
974,379 |
|
|
|
11.47 |
|
|
|
|
|
|
|
|
|
The total fair value of shares vested during the year ended October 31, 2009 and following the
Separation through October 31, 2008 was $1.8 million and $0.4 million, respectively. Total
unrecognized compensation cost related to stock options granted under the 2008 Plan was $2.6
million as of October 31, 2009. That cost is expected to be recognized over a weighted-average
period of 1.8 years.
Quanex Corporation Predecessor Stock Options
Below are descriptions and activity of all former Quanex Corporation plans (applicable to
periods prior to the Separation). The summary below reflects all stock option awards of the
Company and its accounting predecessor, including those awarded to former vehicular products
employees and corporate retirees whose expense is reported in discontinued operations.
83
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
2006 Omnibus Incentive Plan (Predecessor Quanex Corporation Plan)
The predecessor Companys 2006 Omnibus Incentive Plan (the 2006 Plan) provided for the
granting of stock options, stock appreciation rights, restricted stock, restricted stock units,
performance stock awards, performance unit awards, annual incentive awards, other stock-based
awards and cash-based awards. The 2006 Plan was administered by the Compensation Committee of the
Board of Directors and allowed for immediate, graded or cliff vesting options with options required
to be exercised no later than ten years from the date of grant. The aggregate number of shares of
common stock authorized for grant under the 2006 Plan was 2,625,000. Any officer, key employee and
/ or non-employee director of the Company or any of its affiliates was eligible for awards under
the 2006 Plan. Service was the vesting condition for awards granted under the 2006 Plan. The 2006
Plan was terminated upon closing of the Separation.
The total intrinsic value of options (the amount by which the market price of the stock on the
date of exercise exceeded the exercise price of the option) exercised during the fiscal 2008 period
prior to the Separation and the year ended October 31, 2007 were $0.1 million and $0.1 million,
respectively. The total fair value of options vested during the 2008 period prior to the
Separation was $1.3 million. The total fair value of shares vested in connection with the
Separation (reflecting the modification) was $10.8 million. The total fair value of shares vested
during October 31, 2007 was $0.3 million.
Key Employee and Non-Employee Director Stock Option Plans (Predecessor Quanex Corporation
Plan)
The predecessor Companys 1996 Employee Stock Option and Restricted Stock Plan (the 1996 Plan)
and 1997 Key Employee Stock Plan (the 1997 Plan) provided for the granting of options to employees
and non-employee directors of up to an aggregate of 6,637,500 common shares. Unless otherwise
provided by the Board of Directors at the time of grant, options became exercisable in one-third
increments maturing cumulatively on each of the first through third anniversaries of the date of
grant and were required to be exercised no later than ten years from the date of grant. The 1996
Plan expired as of December 31, 2005, and the 1997 Plan was terminated effective December 31, 2005.
The total intrinsic value of options exercised during the fiscal 2008 period prior to the
Separation and year ended October 31, 2007 was $3.7 million and $3.7 million, respectively. The
total fair value of options vested during the 2008 period prior to
the Separation was $2.1 million.
The total fair value of shares vested in connection with the Separation in April 2008 (reflecting
the modification) was $4.0 million. The total fair value of shares vested during the year ended
October 31, 2007 was $3.0 million.
1989 Non-Employee Directors Stock Option Plan (Predecessor Quanex Corporation Plan)
The predecessor Companys 1989 Non-Employee Directors Stock Option Plan provided for the
granting of stock options to non-employee directors to purchase up to an aggregate of 472,500
shares of common stock. Options became exercisable at any time commencing six months after the
grant and were required to be exercised no later than ten years from the date of grant. No option
could be granted under the plan after December 5, 1999. All stock option shares under this plan
were vested as of the beginning of the reporting period, and all options under this plan were
exercised by October 31, 2007. The total intrinsic value of options exercised during the year
ended October 31, 2007 was $0.2 million.
1997 Non-Employee Director Stock Option Plan (Predecessor Quanex Corporation Plan)
The predecessor Companys 1997 Non-Employee Director Stock Option Plan provided for the
granting of stock options to non-employee directors to purchase up to an aggregate of 900,000
shares of common stock. Options granted under this plan generally became exercisable immediately
or became exercisable in one-third increments maturing cumulatively on each of the first through
third anniversaries of the date of grant. Options
generally must be exercised no later than ten years from the date of grant. On December 5,
2002, the Company elected to terminate future grants of options under this plan.
84
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
The total intrinsic value of options exercised during the fiscal 2008 period prior to the
Separation and year ended October 31, 2007 was $0.1 million and $0.7 million, respectively. All
stock options under this plan were vested as of October 31, 2005.
Restricted Stock
Under the 2008 Plan, common stock may be awarded to key employees, officers and non-employee
directors. The recipient is entitled to all of the rights of a shareholder, except that during the
forfeiture period the shares are nontransferable. The awards vest over a specified time period,
but typically either immediately vest or cliff vest over a three-year period with service as the
vesting condition. Upon issuance of stock under the plan, fair value is measured by the grant date
price of the Companys shares. This fair value is then expensed over the restricted period with a
corresponding increase to additional paid-in-capital. A summary of non-vested restricted shares at
October 31, 2008, and changes during the year ended October 31, 2009 follows.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted- |
|
|
|
|
|
|
|
Average Grant- |
|
|
|
|
|
|
|
Date Fair Value |
|
|
|
Shares |
|
|
Per Share |
|
|
|
|
|
|
|
|
|
|
Nonvested at October 31, 2008 |
|
|
324,923 |
|
|
$ |
15.18 |
|
Granted |
|
|
124,890 |
|
|
|
7.82 |
|
Vested |
|
|
(8,333 |
) |
|
|
15.55 |
|
Forfeited |
|
|
(129,431 |
) |
|
|
14.82 |
|
|
|
|
|
|
|
|
|
Nonvested at October 31, 2009 |
|
|
312,049 |
|
|
|
12.38 |
|
|
|
|
|
|
|
|
|
For the following discussion, the Separation and periods prior to the Separation include
restricted stock awards awarded to former vehicular products employees whose expense is reported in
discontinued operations. However, just prior to the Separation, restrictions on all outstanding
restricted stock awards lapsed. Therefore, all activity post Separation would relate to the
Companys continuing operations. Restricted stock awards prior to Separation were granted under
the predecessor plans as described previously. The weighted-average grant-date fair value of
restricted stock granted during the year ended October 31, 2009 and post Separation during the year
ended October 31, 2008 was $7.82 and $15.16, respectively. The weighted-average grant-date fair
value of restricted stock granted during the year ended October 31, 2007 was $37.55. The total
fair value of restricted stock vested during the year ended October 31, 2009 was $0.1 million. The
total fair value of restricted stock vested in 2008 prior to the Separation and in connection with
the Separation were $2.3 million and $2.2 million, respectively. The total fair value of
restricted stock vested during the year ended October 31, 2007 was $1.2 million. Total
unrecognized compensation cost related to unamortized restricted stock awards was $2.2 million as
of October 31, 2009. That cost is expected to be recognized over a weighted-average period of 1.7
years.
85
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
Restricted Stock Units
Restricted stock units (RSUs) were first awarded for the scheduled October 31, 2006 grant to
non-employee directors in lieu of restricted stock. RSUs granted prior the Separation were granted
under the 2006 Plan, and RSUs granted post April 2008 Separation were granted under the 2008 Plan.
RSUs prior to the Separation were cash settled at Separation, and outstanding RSUs as of October
31, 2009 are under the 2008 Plan. RSUs are not considered to be outstanding shares of common stock
and do not have voting rights. Holders of RSUs receive cash for an equivalent amount of cash
dividends paid on the underlying common stock. Upon the earlier of the date the individual ceases
to be a board member or a change of control, each RSU is
payable in cash in an amount equal to the market value of one share of the Companys common
stock. Accordingly, the RSU liability will be adjusted to fair market value at each reporting
date. The Company granted 9,426, 18,191, and 3,035 RSU awards in 2009, 2008, and 2007,
respectively. The fair market value per share of the outstanding awards was $14.87 and $9.16 as of
October 31, 2009 and 2008, respectively, and the aggregate amount charged to expense with respect
to these awards was $0.2 million, $0.2 million, and $0.2 million in fiscal 2009, 2008, and 2007,
respectively. The number of RSU awards outstanding as of October 31, 2009 and 2008 was 27,617 and
18,191, respectively.
15. Commitments
Quanex has operating leases for certain real estate and equipment. Rental expense for the
years ended October 31, 2009, 2008, and 2007 was $4.8 million, $4.9 million, and $5.0 million,
respectively.
Quanex is a party to non-cancelable purchase obligations primarily for natural gas and
aluminum scrap used in the manufacturing process. Amounts purchased under these purchase
obligations for the years ended October 31, 2009, 2008 and 2007 were $17.5 million, $2.4 million
and $18.6 million, respectively.
Future minimum payments as of October 31, 2009, by year and in the aggregate under operating
leases having original non-cancelable lease terms in excess of one year and estimated
non-cancellable purchase obligations with remaining terms in excess of a year as of October 31,
2009, by year and in the aggregate were as follows (in thousands):
|
|
|
|
|
|
|
|
|
|
|
Operating |
|
|
Purchase |
|
|
|
Leases |
|
|
Obligations |
|
2010 |
|
$ |
3,987 |
|
|
$ |
1,654 |
|
2011 |
|
|
2,729 |
|
|
|
94 |
|
2012 |
|
|
2,227 |
|
|
|
|
|
2013 |
|
|
2,145 |
|
|
|
|
|
2014 |
|
|
1,963 |
|
|
|
|
|
Thereafter |
|
|
2,805 |
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
15,856 |
|
|
$ |
1,748 |
|
|
|
|
|
|
|
|
16. Contingencies
Environmental
Quanex is subject to extensive laws and regulations concerning the discharge of materials into
the environment and the remediation of chemical contamination. To satisfy such requirements,
Quanex must make capital and other expenditures on an ongoing basis. The Company accrues its best
estimates of its remediation obligations and adjusts such accruals as further information and
circumstances develop. Those estimates may change substantially depending on information about the
nature and extent of contamination, appropriate remediation technologies, and regulatory approvals.
In accruing for environmental remediation liabilities, costs of future expenditures are not
discounted to their present value, unless the amount and timing of the expenditures are fixed or
reliably determinable. When environmental laws might be deemed to impose joint and several
liability for the costs of responding to contamination, the Company accrues its allocable share of
liability taking into account the number of parties participating, their ability to pay their
shares, the volumes and nature of the wastes involved, the nature of anticipated response actions,
and the nature of the Companys alleged connections. The cost of environmental matters has not had
a material adverse effect on Quanexs operations or financial condition in the past, and management
is not aware of any existing
conditions that it currently believes are likely to have a material adverse effect on Quanexs
operations, financial condition or cash flow.
86
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
Total environmental reserves and corresponding recoveries for Quanexs current plants were as
follows:
|
|
|
|
|
|
|
|
|
|
|
October 31, |
|
|
October 31, |
|
|
|
2009 |
|
|
2008 |
|
|
|
(in thousands) |
|
|
|
|
|
|
|
|
|
|
Current(1) |
|
$ |
1,485 |
|
|
$ |
1,800 |
|
Non-current |
|
|
1,767 |
|
|
|
2,485 |
|
|
|
|
|
|
|
|
Total environmental reserves |
|
$ |
3,252 |
|
|
$ |
4,285 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Receivable for recovery of remediation
costs(2) |
|
$ |
3,437 |
|
|
$ |
4,671 |
|
|
|
|
|
|
|
|
Approximately $0.5 million of the October 31, 2009 reserve represents administrative costs;
the balance represents estimated costs for investigation, studies, cleanup, and treatment. The
reserve has not been discounted. As discussed below, an associated $3.4 million and $4.7 million
undiscounted recovery from indemnitors of remediation costs at one plant site is recorded as of
October 31, 2009 and October 31, 2008, respectively. The change in the environmental reserve
during the year ended October 31, 2009 primarily consisted of cash payments of remediation costs.
The Companys Nichols Aluminum-Alabama, LLC (NAA) subsidiary operates a plant in Decatur,
Alabama that is subject to an Alabama Hazardous Wastes Management and Minimization Act Post-Closure
Permit. Among other things, the permit requires NAA to remediate, as directed by the state,
historical environmental releases of wastes and waste constituents. Consistent with the permit,
NAA has undertaken various studies of site conditions and, during the first quarter of 2006,
started a phased program to treat in-place free product petroleum that had been released underneath
the plant. Based on its studies to date, which remain ongoing, the Companys remediation reserve
at NAAs Decatur plant is $3.3 million. NAA was acquired through a stock purchase in which the
sellers agreed to indemnify Quanex and NAA for identified environmental matters related to the
business and based on conditions initially created or events initially occurring prior to the
acquisition. Environmental conditions are presumed to relate to the period prior to the
acquisition unless proved to relate to releases occurring entirely after closing. The limit on
indemnification is $21.5 million excluding legal fees. In accordance with the indemnification, the
indemnitors paid the first $1.5 million of response costs and have been paying 90% of ongoing
costs. Based on its experience to date, its estimated cleanup costs going forward, and costs
incurred to date as of October 31, 2009, the Company expects to recover from the sellers
shareholders an additional $3.4 million. Of that, $2.9 million is recorded in Other assets, and
the balance is reflected in Accounts receivable.
The Companys final remediation costs and the timing of those expenditures will depend upon
such factors as the nature and extent of contamination, the cleanup technologies employed, the
effectiveness of the cleanup measures that are employed, and regulatory concurrences. While actual
remediation costs therefore may be more or less than amounts accrued, the Company believes it has
established adequate reserves for all probable and reasonably estimable remediation liabilities.
It is not possible at this point to reasonably estimate the amount of any obligation for
remediation in excess of current accruals because of uncertainties as to the extent of
environmental impact, cleanup technologies, and concurrence of governmental authorities.
The Company currently expects to pay the accrued remediation reserve through at least fiscal
2016, although some of the same factors discussed earlier could accelerate or extend the timing.
|
|
|
(1) |
|
Reported in Accrued liabilities on the
Consolidated Balance Sheets |
|
(2) |
|
Reported in Accounts receivable and Other
assets on the Consolidated Balance Sheets |
87
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
Asset Retirement Obligations
The Company has asset retirement obligations at certain Engineered Products leased facilities
due to leasehold improvements constructed for the Companys manufacturing processes. Upon lease
termination, the Company may be required to remove the leasehold improvements per the lease
agreements. As of October 31, 2009 and 2008 the Company has asset retirement obligations for these
leasehold improvements of $0.8 million and $0.8 million, respectively, which is included in Other
liabilities on the Companys balance sheet.
Other
From time to time, the Company and its subsidiaries are involved in various litigation matters
arising in the ordinary course of their business. Although the ultimate resolution and impact of
such litigation on the Company is not presently determinable, the Companys management believes
that the eventual outcome of such litigation will not have a material adverse effect on the overall
financial condition, results of operations or cash flows of the Company.
17. Transition Services Agreement
Quanex Building Products Corporation entered into a transition services agreement on December
19, 2007 with Quanex Corporation to provide services to Quanex Corporation (and ultimately Gerdau),
including, but not limited to, benefit administration services, salary administration services,
transitional legal services, accounting services, tax return preparation, tax consulting and
related services, as such services may reasonably be necessary as a result of the Separation and in
connection with Gerdaus ownership of Quanex Corporation following the Separation. Accordingly,
such services pertain to the Companys former vehicular products business and non-building products
related corporate items.
The fees to be paid for the services are determined by the parties based on market rates for
such services. Additional services may be added upon agreement of the parties, and any service may
be terminated without impacting the provision of any other services. The agreement terminated in
May 2009. For the year ended October 31, 2009 and October 31, 2008, Quanex Building Products
Corporation recorded $0.1 million and $1.3 million of income related to the transition services
agreement.
88
QUANEX BUILDING PRODUCTS CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
18. Quarterly Results of Operations (Unaudited)
The following sets forth the selected quarterly information for the years ended October 31,
2009 and 2008.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
First |
|
|
Second |
|
|
Third |
|
|
Fourth |
|
|
|
Quarter |
|
|
Quarter |
|
|
Quarter |
|
|
Quarter |
|
|
|
(In thousands except per share amounts) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2009: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales |
|
$ |
112,888 |
|
|
$ |
113,206 |
|
|
$ |
163,977 |
|
|
$ |
194,939 |
|
Cost of sales(1) |
|
|
106,664 |
|
|
|
104,387 |
|
|
|
129,009 |
|
|
|
149,288 |
|
Depreciation and amortization(2) |
|
|
7,451 |
|
|
|
6,892 |
|
|
|
6,664 |
|
|
|
6,286 |
|
Impairment of goodwill and intangibles |
|
|
137,299 |
|
|
|
45,263 |
|
|
|
|
|
|
|
|
|
Operating income (loss) |
|
|
(155,561 |
) |
|
|
(57,219 |
) |
|
|
12,429 |
|
|
|
20,270 |
|
Income (loss) from continuing operations |
|
|
(120,413 |
) |
|
|
(40,146 |
) |
|
|
8,137 |
|
|
|
15,331 |
|
Net income (loss) |
|
|
(120,413 |
) |
|
|
(40,146 |
) |
|
|
8,137 |
|
|
|
15,331 |
|
Earnings per share: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic earnings (loss) from continuing
operations |
|
$ |
(3.23 |
) |
|
$ |
(1.08 |
) |
|
$ |
0.22 |
|
|
$ |
0.41 |
|
Basic earnings (loss) |
|
$ |
(3.23 |
) |
|
$ |
(1.08 |
) |
|
$ |
0.22 |
|
|
$ |
0.41 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted earnings (loss) from continuing
operations |
|
$ |
(3.23 |
) |
|
$ |
(1.08 |
) |
|
$ |
0.22 |
|
|
$ |
0.41 |
|
Diluted earnings (loss) |
|
$ |
(3.23 |
) |
|
$ |
(1.08 |
) |
|
$ |
0.22 |
|
|
$ |
0.41 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2008(3): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales |
|
$ |
174,912 |
|
|
$ |
207,338 |
|
|
$ |
240,338 |
|
|
$ |
246,345 |
|
Cost of sales(1) |
|
|
147,077 |
|
|
|
170,776 |
|
|
|
200,443 |
|
|
|
199,080 |
|
Depreciation and amortization(2) |
|
|
6,970 |
|
|
|
7,167 |
|
|
|
6,987 |
|
|
|
7,116 |
|
Operating income (loss)(4) |
|
|
(1,167 |
) |
|
|
(16,222 |
) |
|
|
14,372 |
|
|
|
23,998 |
|
Income (loss) from continuing operations |
|
|
(609 |
) |
|
|
(7,315 |
) |
|
|
8,818 |
|
|
|
15,010 |
|
Net income (loss) |
|
|
3,084 |
|
|
|
(5,333 |
) |
|
|
8,818 |
|
|
|
15,010 |
|
Earnings per share: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic earnings (loss) from continuing
operations |
|
$ |
(0.02 |
) |
|
$ |
(0.20 |
) |
|
$ |
0.24 |
|
|
$ |
0.40 |
|
Basic earnings (loss) |
|
$ |
0.08 |
|
|
$ |
(0.14 |
) |
|
$ |
0.24 |
|
|
$ |
0.40 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted earnings (loss) from continuing
operations |
|
$ |
(0.02 |
) |
|
$ |
(0.20 |
) |
|
$ |
0.24 |
|
|
$ |
0.40 |
|
Diluted earnings (loss) |
|
$ |
0.08 |
|
|
$ |
(0.14 |
) |
|
$ |
0.24 |
|
|
$ |
0.40 |
|
|
|
|
(1) |
|
Cost of sales excludes depreciation and amortization shown separately. |
|
(2) |
|
Depreciation and amortization represent depreciation and amortization directly
associated with or allocated to products sold and services rendered and excludes
corporate depreciation and amortization. |
|
(3) |
|
As more fully described in Notes 1 and 3, the Companys former vehicular products
segment and non-building products related corporate accounts are reported in
discontinued operations for all periods presented. |
|
(4) |
|
Fiscal 2008 Operating income (loss) includes transaction expenses of $0.8 million
and $25.7 million in the first and second quarters related to the Separation as
described in Notes 1 and 3. |
89
QUANEX
BUILDING PRODUCTS CORPORATION
SUPPLEMENTARY FINANCIAL DATA
SCHEDULE IIVALUATION AND QUALIFYING ACCOUNTS
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Charged |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at |
|
|
(Credited) |
|
|
|
|
|
|
|
|
|
|
Balance at |
|
|
|
Beginning |
|
|
to Costs & |
|
|
|
|
|
|
|
|
|
|
End |
|
Description |
|
of Year |
|
|
Expenses |
|
|
Write-offs |
|
|
Other |
|
|
of Year |
|
|
|
|
|
|
|
|
|
|
|
(In thousands) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Allowance for doubtful accounts(1): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended October 31, 2009 |
|
$ |
1,892 |
|
|
$ |
607 |
|
|
$ |
(785 |
) |
|
$ |
(18 |
) |
|
$ |
1,696 |
|
Year ended October 31, 2008 |
|
|
2,058 |
|
|
|
323 |
|
|
|
(397 |
) |
|
|
(92 |
) |
|
|
1,892 |
|
Year ended October 31, 2007 |
|
|
1,415 |
|
|
|
688 |
|
|
|
(52 |
) |
|
|
7 |
|
|
|
2,058 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Inventory reserves (primarily LIFO) (1): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended October 31, 2009 |
|
$ |
15,358 |
|
|
$ |
(6,353 |
) |
|
$ |
(832 |
) |
|
$ |
(8 |
) |
|
$ |
8,165 |
|
Year ended October 31, 2008 |
|
|
14,733 |
|
|
|
1,210 |
|
|
|
(548 |
) |
|
|
(37 |
) |
|
|
15,358 |
|
Year ended October 31, 2007 |
|
|
15,924 |
|
|
|
(758 |
) |
|
|
(434 |
) |
|
|
1 |
|
|
|
14,733 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Deferred tax valuation allowance (1): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended October 31, 2009 |
|
$ |
|
|
|
$ |
276 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
276 |
|
Year ended October 31, 2008 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended October 31, 2007 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
As more fully described in Notes 1 and
3, the Companys former Vehicular Products segment and non-building
products related corporate accounts are reported in discontinued
operations for all periods presented. |
90
Item 9. Changes in and Disagreements with Accountants on Accounting and Financial Disclosure
None.
Item 9A. Controls and Procedures
Evaluation of Disclosure Controls and Procedures
Under the supervision and with the participation of our management, including the Chief
Executive Officer and Chief Financial Officer, we have evaluated the effectiveness of our
disclosure controls and procedures pursuant to Exchange Act Rule 13a-15(b) as of the end of the
period covered by this report. Based on that evaluation, the Chief Executive Officer and Chief
Financial Officer have concluded that these disclosure controls and procedures are effective.
Changes in Internal Control over Financial Reporting
There were no changes in our internal control over financial reporting during the quarter
ended October 31, 2009 that have materially affected, or are reasonably likely to materially
affect, our internal control over financial reporting.
MANAGEMENTS ANNUAL REPORT ON INTERNAL CONTROL OVER FINANCIAL REPORTING
The management of Quanex Building Products Corporation and its subsidiaries (the Company) is
responsible for establishing and maintaining adequate internal control over financial reporting.
The Companys internal control system was designed to provide reasonable assurance to management
and the Board of Directors regarding the reliability of financial reporting and the preparation of
financial statements for external purposes in accordance with generally accepted accounting
principles.
All internal control systems, no matter how well designed, have inherent limitations. Even
those systems determined to be effective can provide only reasonable assurance with respect to
financial statement presentation and preparation. Further, because of changes in conditions, the
effectiveness of internal control may vary over time.
Management conducted an evaluation of the effectiveness of the Companys internal control over
financial reporting based on the framework in Internal Control Integrated Framework issued by
the Committee of Sponsoring Organizations of the Treadway Commission. Based on this evaluation,
management concluded that the Companys internal control over financial reporting was effective as
of October 31, 2009. Deloitte & Touche LLP, the registered public accounting firm that audited the
financial statements contained in this report, has issued an attestation report on the Companys
internal control over financial reporting.
91
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of Directors and Stockholders
Quanex Building Products Corporation
Houston, Texas
We have audited the internal control over financial reporting of Quanex Building Products
Corporation and subsidiaries (the Company) as of October 31, 2009, based on criteria established in
Internal ControlIntegrated Framework issued by the Committee of Sponsoring Organizations of the
Treadway Commission. The Companys management is responsible for maintaining effective internal
control over financial reporting and for its assessment of the effectiveness of internal control
over financial reporting included in the accompanying Managements Report on Internal Control over
Financial Reporting. Our responsibility is to express an opinion on the effectiveness of the
Companys internal control over financial reporting based on our audit.
We conducted our audit in accordance with the standards of the Public Company Accounting Oversight
Board (United States). Those standards require that we plan and perform the audit to obtain
reasonable assurance about whether effective internal control over financial reporting was
maintained in all material respects. Our audit included obtaining an understanding of internal
control over financial reporting, assessing the risk that a material weakness exists, testing and
evaluating the design and operating effectiveness of internal control, based on the assessed risk,
and performing such other procedures as we considered necessary in the circumstances. We believe
that our audit provides a reasonable basis for our opinion.
A companys internal control over financial reporting is a process designed by, or under the
supervision of, the companys principal executive and principal financial officers, or persons
performing similar functions, and effected by the companys board of directors, management, and
other personnel to provide reasonable assurance regarding the reliability of financial reporting
and the preparation of financial statements for external purposes in accordance with generally
accepted accounting principles. A companys internal control over financial reporting includes
those policies and procedures that (1) pertain to the maintenance of records that, in reasonable
detail, accurately and fairly reflect the transactions and dispositions of the assets of the
company; (2) provide reasonable assurance that transactions are recorded as necessary to permit
preparation of financial statements in accordance with generally accepted accounting principles,
and that receipts and expenditures of the company are being made only in accordance with
authorizations of management and directors of the company; and (3) provide reasonable assurance
regarding prevention or timely detection of unauthorized acquisition, use, or disposition of the
companys assets that could have a material effect on the financial statements.
Because of the inherent limitations of internal control over financial reporting, including the
possibility of collusion or improper management override of controls, material misstatements due to
error or fraud may not be prevented or detected on a timely basis. Also, projections of any
evaluation of the effectiveness of the internal control over financial reporting to future periods
are subject to the risk that the controls may become inadequate because of changes in conditions,
or that the degree of compliance with the policies or procedures may deteriorate.
In our opinion, the Company maintained, in all material respects, effective internal control over
financial reporting as of October 31, 2009, based on the criteria established in Internal
ControlIntegrated Framework issued by the Committee of Sponsoring Organizations of the Treadway
Commission.
We have also audited, in accordance with the standards of the Public Company Accounting Oversight
Board (United States), the consolidated financial statements and financial statement schedule as of
and for the year ended October 31, 2009 of the Company and our report dated December 18, 2009
expressed an unqualified opinion on those financial statements and financial statement schedule.
/s/ DELOITTE & TOUCHE LLP
Houston,
Texas
December 18, 2009
92
PART III
Item 10. Directors, Executive Officers and Corporate Governance
Pursuant to General Instruction G(3) to Form 10-K, additional information on directors,
executive officers and corporate governance of the Registrant is incorporated herein by reference
from the Registrants Definitive Proxy Statement or an amendment to this Form 10-K to be filed
pursuant to Regulation 14A within 120 days after the close of the fiscal year ended October 31,
2009.
Item 11. Executive Compensation
Pursuant to General Instruction G(3) to Form 10-K, information on executive compensation is
incorporated herein by reference from the Registrants Definitive Proxy Statement or an amendment
to this Form 10-K to be filed pursuant to Regulation 14A within 120 days after the close of the
fiscal year ended October 31, 2009.
Item 12. Security Ownership of Certain Beneficial Owners and Management and Related Stockholder
Matters
Pursuant to General Instruction G(3) to Form 10-K, information on security ownership of
certain beneficial owners and management and related stockholder matters is incorporated herein by
reference from the Registrants Definitive Proxy Statement or an amendment to this Form 10-K to be
filed pursuant to Regulation 14A within 120 days after the close of the fiscal year ended October
31, 2009.
Item 13. Certain Relationships and Related Transactions, and Director Independence
Pursuant to General Instruction G(3) to Form 10-K, information on certain relationships and
related transactions, and director independence is incorporated herein by reference from the
Registrants Definitive Proxy Statement or an amendment to this Form 10-K to be filed pursuant to
Regulation 14A within 120 days after the close of the fiscal year ended October 31, 2009.
Item 14. Principal Accountant Fees and Services
Pursuant to General Instruction G(3) to Form 10-K, information on principal accountant fees
and services is incorporated herein by reference from the Registrants Definitive Proxy Statement
or an amendment to this Form 10-K to be filed pursuant to Regulation 14A within 120 days after the
close of the fiscal year ended October 31, 2009.
93
PART IV
Item 15. Exhibits and Financial Statement Schedules
(a) Listing of Documents
|
|
|
|
|
|
|
Page |
|
1. Financial Statements |
|
|
|
|
|
|
|
|
|
|
|
|
44 |
|
|
|
|
|
|
|
|
|
45 |
|
|
|
|
|
|
|
|
|
46 |
|
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|
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|
|
|
|
|
47 |
|
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|
49 |
|
|
|
|
|
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|
50 |
|
|
|
|
|
|
2. Financial Statement Schedule |
|
|
|
|
|
|
|
|
|
|
|
|
90 |
|
|
|
|
|
|
Schedules not listed or discussed above have been omitted as they are
either inapplicable or the required information has been given in the
Consolidated Financial Statements or the notes thereto. |
|
|
|
|
|
|
|
|
|
|
|
|
95 |
|
94
EXHIBIT INDEX
|
|
|
|
|
Exhibit |
|
|
Number |
|
Description of Exhibits |
|
|
|
|
|
|
2.1 |
|
|
Distribution Agreement among Quanex Corporation, Quanex Building Products LLC
and Quanex Building Products Corporation (incorporated by reference to
Exhibit 10.1 to Quanex Corporations Current Report on Form 8-K filed with
the Commission on December 24, 2007). |
|
3.1 |
|
|
Certificate of Incorporation of the Registrant dated as of December 12, 2007,
filed as Exhibit 3.1 of the Registrants Registration Statement on Form 10
(Reg. No. 001-33913) as filed with the Securities and Exchange Commission on
January 11, 2008, and incorporated herein by reference. |
|
3.2 |
|
|
Amended and Restated Bylaws of the Registrant dated as of August 28, 2008,
filed as Exhibit 3.2 of the Registrants Quarterly Report on Form 10-Q (Reg.
No. 001-33913) as filed with the Securities and Exchange Commission for the
quarter ended July 31, 2008, and incorporated herein by reference. |
|
4.1 |
|
|
Form of Registrants common stock certificate, filed as Exhibit 4.1 of
Amendment No. 1 to the Registrants Registration Statement on Form 10 (Reg.
No. 001-33913), as filed with the Securities and Exchange Commission on
February 14, 2008, and incorporated herein by reference. |
|
4.2 |
|
|
Credit Agreement dated as of April 23, 2008, among the Company, certain of
its subsidiaries as guarantors, Wells Fargo Bank, National Association, in
its capacity as administrative agent, and certain lender parties, filed as
Exhibit 10.1 of the Registrants Current Report on Form 8-K (Reg. No.
001-33913) dated April 23, 2008, and incorporated herein by reference. |
|
10.1 |
|
|
Quanex Building Products Corporation 2008 Omnibus Incentive Plan, filed as
Exhibit 10.4 of Amendment No. 4 to the Registrants Registration Statement on
Form 10 (Reg. No. 001-33913), as filed with the Securities and Exchange
Commission on March 17, 2008, and incorporated herein by reference. |
|
10.2 |
|
|
Quanex Building Products Corporation Deferred Compensation Plan, filed as
Exhibit 10.7 of Amendment No. 4 to the Registrants Registration Statement on
Form 10 (Reg. No. 001-33913), as filed with the Securities and Exchange
Commission on March 17, 2008, and incorporated herein by reference. |
|
10.3 |
|
|
Quanex Building Products Corporation Restoration Plan, filed as Exhibit 10.8
of Amendment No. 4 to the Registrants Registration Statement on Form 10
(Reg. No. 001-33913), as filed with the Securities and Exchange Commission on
March 17, 2008, and incorporated herein by reference. |
|
10.4 |
|
|
Quanex Building Products Corporation Supplemental Employees Retirement Plan,
filed as Exhibit 10.9 of Amendment No. 4 to the Registrants Registration
Statement on Form 10 (Reg. No. 001-33913), as filed with the Securities and
Exchange Commission on March 17, 2008, and incorporated herein by reference. |
|
10.5 |
|
|
Form of Severance Agreement between the Registrant and certain of its
executive officers, filed as Exhibit 10.5 of Amendment No. 1 to the
Registrants Registration Statement on Form 10 (Reg. No. 001-33913), as filed
with the Securities and Exchange Commission on February 14, 2008, and
incorporated herein by reference. |
|
10.6 |
|
|
Form of Change in Control Agreement between the Registrant and certain of its
executive officers, filed as Exhibit 10.6 of Amendment No. 1 to the
Registrants Registration Statement on Form 10 (Reg. No. 001-33913), as filed
with the Securities and Exchange Commission on February 14, 2008, and
incorporated herein by reference. |
|
10.7 |
|
|
Letter Agreement between the Registrant and David D. Petratis, effective as
of July 1, 2008, filed as Exhibit 10.1 of the Registrants Current Report on
Form 8-K (Reg. No. 001-33913), as filed with the Securities and Exchange
Commission on May 22, 2008, and incorporated herein by reference. |
95
|
|
|
|
|
Exhibit |
|
|
Number |
|
Description of Exhibits |
|
|
|
|
|
|
10.8 |
|
|
Form of Indemnity Agreement between the Registrant and each of its
independent directors, effective September 2, 2008, filed as Exhibit 10.1 of
the Registrants Current Report on Form 8-K (Reg. No. 001-33913), as filed
with the Securities and Exchange Commission on August 29, 2008, and
incorporated herein by reference. |
|
10.9 |
|
|
Form of Indemnity Agreement between the Registrant and each of its officers,
effective September 2, 2008, filed as Exhibit 10.2 of the Registrants
Current Report on Form 8-K (Reg. No. 001-33913), as filed with the Securities
and Exchange Commission on August 29, 2008, and incorporated herein by
reference. |
|
10.10 |
|
|
Lease Agreement between Cabot Industrial Properties, L.P. and Quanex
Corporation dated August 30, 2002 (and assumed by Quanex Homeshield, LLC on
November 1, 2007), filed as Exhibit 10.52 to the Annual Report on Form 10-K
of Quanex Corporation (Reg. No. 001-05725) for the fiscal year ended October
31, 2003 and incorporated herein by reference. |
|
10.11 |
|
|
First Amendment to Lease Agreement between Cabot Industrial Properties, L.P.
and Quanex Corporation dated May 22, 2007 (and assumed by Quanex Homeshield,
LLC on November 1, 2007), filed as Exhibit 10.11 to the Companys Annual
Report on Form 10-K (Reg. No. 001-33913) for the fiscal year ended October
31, 2008. |
|
10.12 |
|
|
Lease dated May 3, 1989, and Lease Extension dated June 9, 2004, between
Mikron Industries, Inc. and the W.R. Sandwith and Michael G. Ritter
Partnership, filed as Exhibit 10.12 to the Companys Annual Report on Form
10-K (Reg. No. 001-33913) for the fiscal year ended October 31, 2008. |
|
* 12.1 |
|
|
Ratio of Earnings to Fixed Charges. |
|
* 21.1 |
|
|
Subsidiaries of the Registrant. |
|
* 23.1 |
|
|
Consent of Deloitte and Touche LLP. |
|
* 31.1 |
|
|
Certification by chief executive officer pursuant to Rule 13a-14(a)/15d-14(a). |
|
* 31.2 |
|
|
Certification by chief financial officer pursuant to Rule 13a-14(a)/15d-14(a). |
|
* 32 |
|
|
Certification pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. |
|
|
|
* |
|
Filed herewith. |
|
|
|
Management Compensation or Incentive Plan |
As permitted by Item 601(b)(4)(iii)(A) of Regulation S-K, the Registrant has not filed with
this Annual Report on Form 10-K certain instruments defining the rights of holders of long-term
debt of the Registrant and its subsidiaries because the total amount of securities authorized under
any of such instruments does not exceed 10% of the total assets of the Registrant and its
subsidiaries on a consolidated basis. The Registrant agrees to furnish a copy of any such
agreements to the Securities and Exchange Commission upon request.
96
SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934,
the Registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto
duly authorized.
|
|
|
|
|
Quanex Building Products Corporation |
|
|
|
|
|
|
|
By:
|
|
/s/ David D. Petratis
|
|
December 18, 2009 |
|
|
David D. Petratis |
|
|
|
|
Chairman of the Board, President and
Chief Executive Officer |
|
|
Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been
signed below by the following persons on behalf of the Registrant and in the capacities and on the
dates indicated.
|
|
|
|
|
Name |
|
Title |
|
Date |
|
|
|
|
|
|
|
Chairman of the Board,
|
|
December 18, 2009 |
David D. Petratis
|
|
President and |
|
|
|
|
Chief Executive Officer |
|
|
|
|
|
|
|
/s/ Donald G. Barger, Jr.
|
|
Director
|
|
December 18, 2009 |
Donald G. Barger, Jr. |
|
|
|
|
|
|
|
|
|
|
|
Director
|
|
December 18, 2009 |
Susan F. Davis |
|
|
|
|
|
|
|
|
|
|
|
Director
|
|
December 18, 2009 |
William C. Griffiths |
|
|
|
|
|
|
|
|
|
|
|
Director
|
|
December 18, 2009 |
Joseph J. Ross |
|
|
|
|
|
|
|
|
|
|
|
Director
|
|
December 18, 2009 |
Joseph D. Rupp |
|
|
|
|
|
|
|
|
|
|
|
Director
|
|
December 18, 2009 |
Richard L. Wellek |
|
|
|
|
|
|
|
|
|
|
|
Senior Vice PresidentFinance
|
|
December 18, 2009 |
Brent L. Korb
|
|
Chief Financial Officer |
|
|
|
|
(Principal Financial Officer) |
|
|
|
|
|
|
|
|
|
Vice President and Controller
|
|
December 18, 2009 |
Deborah M. Gadin
|
|
(Principal Accounting Officer) |
|
|
97