Sonoco Products Company
UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-Q
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|
|
þ |
|
QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the quarterly period ended September 24, 2006
or
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|
|
o |
|
TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the transition period from to
Commission File No. 0-516
SONOCO PRODUCTS COMPANY
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|
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Incorporated under the laws
of South Carolina
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|
I.R.S. Employer Identification
No. 57-0248420 |
1 N. Second St.
Hartsville, South Carolina 29550
Telephone: 843/383-7000
Indicate by check mark whether the registrant (1) has filed all reports required to be filed
by Section 13 or 15 (d) of the Securities Exchange Act of 1934 during the preceding 12 months (or
for such shorter period that the registrant was required to file such reports), and (2) has been
subject to such filing requirements for the past 90 days.
Yes þ No o
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer,
or a non-accelerated filer. See definition of accelerated filer and large accelerated filer in
Rule 12b-2 of the Exchange Act.
Large accelerated filer þ Accelerated filer o Non-accelerated filer o
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the
Exchange Act).
Yes o No þ
Indicate the number of shares outstanding of each of the issuers classes of common stock at
October 20, 2006:
Common
stock, no par value: 99,745,007
SONOCO PRODUCTS COMPANY
INDEX
|
PART I. FINANCIAL INFORMATION |
|
Item 1. Financial Statements. |
|
Condensed Consolidated Balance Sheets September 24, 2006 (unaudited) and December 31, 2005 (unaudited) |
|
Condensed Consolidated Statements of Income Three and Nine Months Ended September 24, 2006 (unaudited) and September
25, 2005 (unaudited) |
|
Condensed Consolidated Statements of Cash Flows Nine Months Ended September 24, 2006 (unaudited) and September 25,
2005 (unaudited) |
|
Notes to Condensed Consolidated Financial Statements (unaudited) |
|
Report of Independent Registered Public Accounting Firm |
|
Item 2. Managements Discussion and Analysis of Financial Condition and Results of Operations. |
|
Item 3. Quantitative and Qualitative Disclosures About Market Risk. |
|
Item 4. Controls and Procedures. |
|
PART II. OTHER INFORMATION |
|
Item 1. Legal Proceedings. |
|
Item 6. Exhibits. |
2
Part I. FINANCIAL INFORMATION
Item 1. Financial Statements.
SONOCO PRODUCTS COMPANY
CONDENSED CONSOLIDATED BALANCE SHEETS (unaudited)
(Dollars and shares in thousands)
|
|
|
|
|
|
|
|
|
|
|
September 24, |
|
|
December 31, |
|
|
|
2006 |
|
|
2005* |
|
Assets |
|
|
|
|
|
|
|
|
Current Assets |
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
117,925 |
|
|
$ |
59,608 |
|
Trade accounts receivable, net of allowances |
|
|
471,502 |
|
|
|
413,209 |
|
Other receivables |
|
|
29,493 |
|
|
|
45,225 |
|
Inventories: |
|
|
|
|
|
|
|
|
Finished and in process |
|
|
131,682 |
|
|
|
124,891 |
|
Materials and supplies |
|
|
173,226 |
|
|
|
193,425 |
|
Prepaid expenses and other |
|
|
51,912 |
|
|
|
49,142 |
|
|
|
|
|
|
|
|
|
|
|
975,740 |
|
|
|
885,500 |
|
Property, Plant and Equipment, Net |
|
|
952,725 |
|
|
|
943,951 |
|
Goodwill |
|
|
601,327 |
|
|
|
573,903 |
|
Other Intangible Assets |
|
|
73,615 |
|
|
|
73,037 |
|
Other Assets |
|
|
475,785 |
|
|
|
505,349 |
|
|
|
|
|
|
|
|
Total Assets |
|
$ |
3,079,192 |
|
|
$ |
2,981,740 |
|
|
|
|
|
|
|
|
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|
|
|
|
|
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|
|
Liabilities and Shareholders Equity |
|
|
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|
|
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|
Current Liabilities |
|
|
|
|
|
|
|
|
Payable to suppliers |
|
$ |
326,661 |
|
|
$ |
265,219 |
|
Accrued expenses and other |
|
|
248,819 |
|
|
|
230,641 |
|
Notes payable and current portion of long-term debt |
|
|
105,069 |
|
|
|
124,530 |
|
Accrued taxes |
|
|
5,361 |
|
|
|
96 |
|
|
|
|
|
|
|
|
|
|
|
685,910 |
|
|
|
620,486 |
|
Long-Term Debt, Net of Current Portion |
|
|
625,624 |
|
|
|
657,075 |
|
Pension and Other Postretirement Benefits |
|
|
183,894 |
|
|
|
173,939 |
|
Deferred Income Taxes and Other |
|
|
246,216 |
|
|
|
266,926 |
|
Commitments and Contingencies |
|
|
|
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|
|
|
Shareholders Equity |
|
|
|
|
|
|
|
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Common stock, no par value |
|
|
|
|
|
|
|
|
Authorized 300,000 shares
99,552 and 99,988 shares were issued and outstanding
at September 24, 2006 and December 31, 2005, respectively |
|
|
7,175 |
|
|
|
7,175 |
|
Capital in excess of stated value |
|
|
394,383 |
|
|
|
418,668 |
|
Accumulated other comprehensive loss |
|
|
(92,702 |
) |
|
|
(106,389 |
) |
Retained earnings |
|
|
1,028,692 |
|
|
|
943,860 |
|
|
|
|
|
|
|
|
Total Shareholders Equity |
|
|
1,337,548 |
|
|
|
1,263,314 |
|
|
|
|
|
|
|
|
Total Liabilities and Shareholders Equity |
|
$ |
3,079,192 |
|
|
$ |
2,981,740 |
|
|
|
|
|
|
|
|
|
|
|
* |
|
The year-end condensed consolidated balance sheet data was derived from audited financial
statements but does not include all disclosures required by generally accepted accounting principles. |
See accompanying Notes to Condensed Consolidated Financial Statements
3
SONOCO PRODUCTS COMPANY
CONDENSED CONSOLIDATED STATEMENTS OF INCOME (unaudited)
(Dollars and shares in thousands except per share data)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
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|
Three Months Ended |
|
|
Nine Months Ended |
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|
|
September 24, |
|
|
September 25, |
|
|
September 24, |
|
|
September 25, |
|
|
|
2006 |
|
|
2005 |
|
|
2006 |
|
|
2005 |
|
Net sales |
|
$ |
931,522 |
|
|
$ |
881,058 |
|
|
$ |
2,667,301 |
|
|
$ |
2,573,666 |
|
Cost of sales |
|
|
749,954 |
|
|
|
717,666 |
|
|
|
2,155,531 |
|
|
|
2,101,214 |
|
Selling, general and administrative expenses |
|
|
88,777 |
|
|
|
85,274 |
|
|
|
258,777 |
|
|
|
254,929 |
|
Restructuring charges (see Note 4) |
|
|
1,064 |
|
|
|
4,275 |
|
|
|
5,983 |
|
|
|
18,460 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income before interest and income taxes |
|
|
91,727 |
|
|
|
73,843 |
|
|
|
247,010 |
|
|
|
199,063 |
|
Interest expense |
|
|
12,542 |
|
|
|
13,864 |
|
|
|
38,659 |
|
|
|
37,509 |
|
Interest income |
|
|
(1,801 |
) |
|
|
(1,942 |
) |
|
|
(4,548 |
) |
|
|
(5,380 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income before income taxes |
|
|
80,986 |
|
|
|
61,921 |
|
|
|
212,899 |
|
|
|
166,934 |
|
Provision for income taxes |
|
|
23,191 |
|
|
|
19,109 |
|
|
|
66,487 |
|
|
|
54,589 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income before equity in earnings of
affiliates/minority
interest in subsidiaries |
|
|
57,795 |
|
|
|
42,812 |
|
|
|
146,412 |
|
|
|
112,345 |
|
Equity in earnings of affiliates/minority
interest in subsidiaries |
|
|
3,296 |
|
|
|
3,101 |
|
|
|
9,165 |
|
|
|
10,733 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
$ |
61,091 |
|
|
$ |
45,913 |
|
|
$ |
155,577 |
|
|
$ |
123,078 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Average common shares outstanding: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic |
|
|
99,569 |
|
|
|
99,332 |
|
|
|
99,763 |
|
|
|
99,187 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted |
|
|
101,011 |
|
|
|
100,413 |
|
|
|
101,176 |
|
|
|
100,260 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
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|
|
|
|
|
|
Per common share |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic |
|
$ |
0.61 |
|
|
$ |
0.46 |
|
|
$ |
1.56 |
|
|
$ |
1.24 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted |
|
$ |
0.60 |
|
|
$ |
0.46 |
|
|
$ |
1.54 |
|
|
$ |
1.23 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash dividends common |
|
$ |
0.24 |
|
|
$ |
0.23 |
|
|
$ |
0.71 |
|
|
$ |
0.68 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
See accompanying Notes to Condensed Consolidated Financial Statements
4
SONOCO PRODUCTS COMPANY
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS (unaudited)
(Dollars in thousands)
|
|
|
|
|
|
|
|
|
|
|
Nine Months Ended |
|
|
|
September 24, |
|
|
September 25, |
|
|
|
2006 |
|
|
2005* |
|
Cash Flows from Operating Activities: |
|
|
|
|
|
|
|
|
Net income |
|
$ |
155,577 |
|
|
$ |
123,078 |
|
Adjustments to reconcile net income to net cash
provided by operating activities: |
|
|
|
|
|
|
|
|
Asset impairment |
|
|
|
|
|
|
6,576 |
|
Depreciation, depletion and amortization |
|
|
121,566 |
|
|
|
120,795 |
|
Non-cash share-based compensation expense |
|
|
9,181 |
|
|
|
2,052 |
|
Equity in earnings of affiliates/minority interest in subsidiaries |
|
|
(9,165 |
) |
|
|
(10,733 |
) |
Cash dividends from affiliated companies |
|
|
6,151 |
|
|
|
4,342 |
|
(Gain) loss on disposition of assets |
|
|
(4,650 |
) |
|
|
2,475 |
|
Tax effect of nonqualified stock options |
|
|
9,868 |
|
|
|
1,187 |
|
Excess tax benefit of share-based compensation |
|
|
(2,775 |
) |
|
|
|
|
Deferred taxes |
|
|
(761 |
) |
|
|
(16,048 |
) |
Change in assets and liabilities, net of effects from acquisitions,
dispositions, and foreign currency adjustments: |
|
|
|
|
|
|
|
|
Receivables |
|
|
(47,572 |
) |
|
|
(61,195 |
) |
Inventories |
|
|
20,496 |
|
|
|
(23,609 |
) |
Prepaid expenses |
|
|
475 |
|
|
|
(115 |
) |
Payables and taxes |
|
|
60,516 |
|
|
|
(5,153 |
) |
Other assets and liabilities |
|
|
11,960 |
|
|
|
16,949 |
|
|
|
|
|
|
|
|
Net cash provided by operating activities |
|
|
330,867 |
|
|
|
160,601 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash Flows from Investing Activities: |
|
|
|
|
|
|
|
|
Purchase of property, plant and equipment |
|
|
(87,529 |
) |
|
|
(92,228 |
) |
Cost of acquisitions, exclusive of cash acquired |
|
|
(40,017 |
) |
|
|
(2,160 |
) |
Proceeds from the sale of assets |
|
|
19,157 |
|
|
|
6,867 |
|
Other, net |
|
|
(2,328 |
) |
|
|
|
|
|
|
|
|
|
|
|
Net cash used in investing activities |
|
|
(110,717 |
) |
|
|
(87,521 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash Flows from Financing Activities: |
|
|
|
|
|
|
|
|
Proceeds from issuance of debt |
|
|
31,474 |
|
|
|
24,241 |
|
Principal repayment of debt |
|
|
(58,181 |
) |
|
|
(11,334 |
) |
Net increase (decrease) in commercial paper borrowings |
|
|
(30,000 |
) |
|
|
(20,300 |
) |
Net increase in bank overdrafts |
|
|
425 |
|
|
|
11,079 |
|
Excess tax benefit of share-based compensation |
|
|
2,775 |
|
|
|
|
|
Cash dividends common |
|
|
(70,749 |
) |
|
|
(67,257 |
) |
Repurchase of common shares |
|
|
(82,668 |
) |
|
|
|
|
Common shares issued |
|
|
44,384 |
|
|
|
13,605 |
|
|
|
|
|
|
|
|
Net cash used in financing activities |
|
|
(162,540 |
) |
|
|
(49,966 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Effects of Exchange Rate Changes on Cash |
|
|
707 |
|
|
|
(260 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net Increase in Cash and Cash Equivalents |
|
|
58,317 |
|
|
|
22,854 |
|
Cash and cash equivalents at beginning of period |
|
|
59,608 |
|
|
|
117,725 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents at end of period |
|
$ |
117,925 |
|
|
$ |
140,579 |
|
|
|
|
|
|
|
|
|
|
|
* |
|
Prior years data have been reclassified to conform to the current years presentation. |
See accompanying Notes to Condensed Consolidated Financial Statements
5
SONOCO PRODUCTS COMPANY
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in thousands, except per share data)
(unaudited)
Note 1: Basis of Interim Presentation
In the opinion of the management of Sonoco Products Company (the Company), the
accompanying unaudited condensed consolidated financial statements contain all
adjustments (consisting of only normal recurring adjustments) necessary to state fairly
the consolidated financial position, results of operations and cash flows for the interim
periods reported herein. Operating results for the three and nine months ended September
24, 2006, are not necessarily indicative of the results that may be expected for the year
ending December 31, 2006. These condensed consolidated financial statements should be
read in conjunction with the consolidated financial statements and the notes thereto
included in the Companys Annual Report on Form 10-K for the fiscal year ended December
31, 2005.
With respect to the unaudited condensed consolidated financial information of the
Company for the three and nine month periods ended September 24, 2006 and September 25,
2005 included in this Form 10-Q, PricewaterhouseCoopers LLP reported that they have
applied limited procedures in accordance with professional standards for a review of
such information. However, their separate report dated October 25, 2006 appearing
herein, states that they did not audit and they do not express an opinion on that
unaudited financial information. Accordingly, the degree of reliance on their report on
such information should be restricted in light of the limited nature of the review
procedures applied. PricewaterhouseCoopers LLP is not subject to the liability
provisions of Section 11 of the Securities Act of 1933 (the Act) for their report on
the unaudited financial information because that report is not a report or a part
of a registration statement prepared or certified by PricewaterhouseCoopers LLP within
the meaning of Sections 7 and 11 of the Act.
Note 2: Acquisitions
During the nine months ended September 24, 2006, the Company acquired a tube and core
business in Canada, which is included in the Tubes and Cores/Paper segment, a flexible
packaging business in Texas, which is included in the Consumer Packaging segment, and a
packaging fulfillment business in Illinois, which is included in the Packaging Services
segment. The aggregate cost of these acquisitions was approximately $40,000 in cash. In
conjunction with these acquisitions, the Company recorded a preliminary fair value of
assets acquired as follows: identifiable intangibles of approximately $4,500, goodwill of
approximately $16,000 and other net tangible assets of approximately $19,500. The
Company has accounted for all of its acquisitions as purchases and, accordingly, has
included their results of operations in consolidated net income from the date of
acquisition.
On July 24, 2006, the Company and Ahlstrom Corporation, Finland (Ahlstrom), announced an
agreement under which the Company would purchase Ahlstroms 35.5 percent interest in
Sonoco-Alcore, S.a.r.l., a joint venture formed in 2004 when the two companies combined
their European tube, core and coreboard operations. This purchase, which was completed
in October 2006, increased the Companys ownership in the operations from 64.5 to 100
percent and was made through a direct purchase arrangement which replaced the previously
disclosed put/call option arrangement. The Company, as the majority interest holder, has
accounted for the joint venture as an acquisition since its inception and, therefore, has
been consolidating the results of the joint venture and reporting Ahlstroms share as
minority interest in its financial statements.
6
SONOCO PRODUCTS COMPANY
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in thousands, except per share data)
(unaudited)
Note 3: Shareholders Equity
Earnings Per Share
The following table sets forth the computation of basic and diluted earnings per share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
Nine Months Ended |
|
|
|
September 24, |
|
|
September 25, |
|
|
September 24, |
|
|
September 25, |
|
|
|
2006 |
|
|
2005 |
|
|
2006 |
|
|
2005 |
|
Numerator: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
$ |
61,091 |
|
|
$ |
45,913 |
|
|
$ |
155,577 |
|
|
$ |
123,078 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Denominator: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Average common shares
outstanding |
|
|
99,569 |
|
|
|
99,332 |
|
|
|
99,763 |
|
|
|
99,187 |
|
Dilutive effect of: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Employee stock options |
|
|
816 |
|
|
|
704 |
|
|
|
819 |
|
|
|
639 |
|
Contingent employee
share awards |
|
|
626 |
|
|
|
377 |
|
|
|
594 |
|
|
|
434 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dilutive shares outstanding |
|
|
101,011 |
|
|
|
100,413 |
|
|
|
101,176 |
|
|
|
100,260 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Reported net income per
common share: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic |
|
$ |
0.61 |
|
|
$ |
0.46 |
|
|
$ |
1.56 |
|
|
$ |
1.24 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted |
|
$ |
0.60 |
|
|
$ |
0.46 |
|
|
$ |
1.54 |
|
|
$ |
1.23 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Stock options to purchase approximately 1,828,000 and 2,186,000 shares at September 24,
2006 and September 25, 2005, respectively, were not dilutive and, therefore, are excluded
from the computations of diluted income per common share amounts. No adjustments were
made to reported net income in the computations of earnings per share.
Stock Repurchases
In 2001, the Companys Board of Directors approved a stock repurchase program authorizing
the repurchase of up to 5,000,000 shares of the Companys common stock, in addition to
approximately 290,000 shares that were authorized for repurchase prior to 2001.
Therefore, the Company had authorizations to repurchase approximately 5,290,000 shares of
common stock as of December 31, 2005. From February 3, 2006, through April 4, 2006, the
Company repurchased 2,500,000 shares of Sonoco common stock for approximately $82,668.
On April 19, 2006, the Companys Board of Directors rescinded all previously approved
stock repurchase programs in conjunction with its approval of a new program, which
authorizes the repurchase of up to 5,000,000 shares of the Companys common stock. No shares have been repurchased under this program.
Note 4: Restructuring Programs (Refer Also to Note 14: Subsequent Events)
In August 2003, the Company announced general plans to reduce its overall cost structure
by $54,000 pretax by realigning and centralizing a number of staff functions and
eliminating excess plant capacity. Pursuant to these plans, the Company has initiated or
completed 22 plant closings and has terminated approximately 1,120 employees. As of
September 24, 2006, the Company had incurred cumulative pre-tax charges, net of
adjustments, of approximately $100,520 associated with these and other restructuring
activities. The following table provides additional details of these net charges:
7
SONOCO PRODUCTS COMPANY
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in thousands, except per share data)
(unaudited)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Severance |
|
|
Asset |
|
|
|
|
|
|
|
|
|
and |
|
|
Impairment/ |
|
|
Other |
|
|
|
|
|
|
Termination |
|
|
Disposal |
|
|
Exit |
|
|
|
|
|
|
Benefits |
|
|
of Assets |
|
|
Costs |
|
|
Total |
|
Tubes and Cores/Paper Segment |
|
$ |
37,255 |
|
|
$ |
16,009 |
|
|
$ |
16,058 |
|
|
$ |
69,322 |
|
Consumer Packaging Segment |
|
|
11,183 |
|
|
|
5,084 |
|
|
|
5,874 |
|
|
|
22,141 |
|
Packaging Services Segment |
|
|
333 |
|
|
|
¾ |
|
|
|
¾ |
|
|
|
333 |
|
All Other Sonoco |
|
|
2,999 |
|
|
|
326 |
|
|
|
92 |
|
|
|
3,417 |
|
Corporate |
|
|
5,094 |
|
|
|
¾ |
|
|
|
213 |
|
|
|
5,307 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cumulative Restructuring Charges,
net of adjustments |
|
$ |
56,864 |
|
|
$ |
21,419 |
|
|
$ |
22,237 |
|
|
$ |
100,520 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The Company expects to recognize an additional pre-tax cost of approximately $800 in the
future associated with these activities, which is comprised entirely of other exit costs.
Of the additional cost, approximately $700 is related to the Tubes and Cores/Paper
segment and approximately $100 is related to the Consumer Packaging segment.
During the three months ended September 24, 2006 and September 25, 2005, the Company
recognized restructuring charges, net of adjustments, of $1,064 ($713 after tax) and
$4,275 ($2,599 after tax), respectively. The current year charges relate primarily to
the closure in previous quarters of two tube and core plants and a flexible packaging
plant in the United States. The following table provides additional details of these net
charges:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Severance |
|
|
Asset |
|
|
|
|
|
|
|
|
|
and |
|
|
Impairment/ |
|
|
Other |
|
|
|
|
|
|
Termination |
|
|
Disposal |
|
|
Exit |
|
|
|
|
|
|
Benefits |
|
|
of Assets |
|
|
Costs |
|
|
Total |
|
2006 Third Quarter |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Tubes and Cores/Paper Segment |
|
$ |
(138 |
) |
|
$ |
¾ |
|
|
$ |
820 |
|
|
$ |
682 |
|
Consumer Packaging Segment |
|
|
182 |
|
|
|
498 |
|
|
|
(302 |
) |
|
|
378 |
|
All Other Sonoco |
|
|
4 |
|
|
|
¾ |
|
|
|
¾ |
|
|
|
4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
48 |
|
|
$ |
498 |
|
|
$ |
518 |
|
|
$ |
1,064 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 Third Quarter |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Tubes and Cores/Paper Segment |
|
$ |
815 |
|
|
$ |
500 |
|
|
$ |
2,059 |
|
|
$ |
3,374 |
|
Consumer Packaging Segment |
|
|
(113 |
) |
|
|
¾ |
|
|
|
307 |
|
|
|
194 |
|
All Other Sonoco |
|
|
707 |
|
|
|
¾ |
|
|
|
¾ |
|
|
|
707 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
1,409 |
|
|
$ |
500 |
|
|
$ |
2,366 |
|
|
$ |
4,275 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
During the three months ended September 24, 2006 and September 25, 2005, the Company also
recorded non-cash after-tax income in the amounts of $142 and $140, respectively, in
order to reflect Ahlstroms portion of restructuring costs that were charged to expense.
This income, which resulted from the closure of certain plants that the Company
contributed to Sonoco-Alcore, is included in Equity in earnings of affiliates/minority
interest in subsidiaries in the Companys Consolidated Statements of Income.
During the nine months ended September 24, 2006 and September 25, 2005, the Company
recognized restructuring charges, net of adjustments, of $5,983 ($3,858 after tax) and
$18,460 ($12,371 after tax), respectively. The current year charges relate primarily to
the closure of two tube and core plants and a flexible packaging plant in the United
States. The following table provides additional details of these net charges:
8
SONOCO PRODUCTS COMPANY
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in thousands, except per share data)
(unaudited)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Severance |
|
|
Asset |
|
|
|
|
|
|
|
|
|
and |
|
|
Impairment/ |
|
|
Other |
|
|
|
|
|
|
Termination |
|
|
Disposal |
|
|
Exit |
|
|
|
|
|
|
Benefits |
|
|
of Assets |
|
|
Costs |
|
|
Total |
|
2006 Year to Date |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Tubes and Cores/Paper Segment |
|
$ |
1,273 |
|
|
$ |
2 |
|
|
$ |
3,637 |
|
|
$ |
4,912 |
|
Consumer Packaging Segment |
|
|
849 |
|
|
|
498 |
|
|
|
(280 |
) |
|
|
1,067 |
|
All Other Sonoco |
|
|
4 |
|
|
|
¾ |
|
|
|
¾ |
|
|
|
4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
2,126 |
|
|
$ |
500 |
|
|
$ |
3,357 |
|
|
$ |
5,983 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 Year to Date |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Tubes and Cores/Paper Segment |
|
$ |
4,022 |
|
|
$ |
5,250 |
|
|
$ |
4,342 |
|
|
$ |
13,614 |
|
Consumer Packaging Segment |
|
|
631 |
|
|
|
1,367 |
|
|
|
2,262 |
|
|
|
4,260 |
|
All Other Sonoco |
|
|
627 |
|
|
|
(41 |
) |
|
|
¾ |
|
|
|
586 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
5,280 |
|
|
$ |
6,576 |
|
|
$ |
6,604 |
|
|
$ |
18,460 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
During the nine months ended September 24, 2006 and September 25, 2005, the Company
also recorded non-cash after-tax income in the amounts of $363 and $1,204,
respectively, in order to reflect Ahlstroms portion of restructuring costs that were
charged to expense. This income, which resulted from the expected closure of certain
plants that the Company contributed to Sonoco-Alcore, is included in Equity in
earnings of affiliates/minority interest in subsidiaries in the Companys Consolidated
Statements of Income.
The following table sets forth the activity in the restructuring accrual included in
Accrued expenses and other on the Companys Condensed Consolidated Balance Sheets.
Restructuring charges are included in Restructuring charges in the Condensed
Consolidated Statements of Income, except for the restructuring charges applicable to
equity method investments, which are included in Equity in earnings of
affiliates/minority interest in subsidiaries, respectively.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Severance |
|
|
Asset |
|
|
|
|
|
|
|
|
|
and |
|
|
Impairment/ |
|
|
Other |
|
|
|
|
|
|
Termination |
|
|
Disposal |
|
|
Exit |
|
|
|
|
|
|
Benefits |
|
|
of Assets |
|
|
Costs |
|
|
Total |
|
Liability, December 31, 2005 |
|
$ |
2,909 |
|
|
$ |
¾ |
|
|
$ |
7,007 |
|
|
$ |
9,916 |
|
New Charges |
|
|
2,001 |
|
|
|
612 |
|
|
|
4,273 |
|
|
|
6,886 |
|
Cash payments |
|
|
(3,675 |
) |
|
|
(296 |
) |
|
|
(4,775 |
) |
|
|
(8,746 |
) |
Asset impairment (noncash) |
|
|
¾ |
|
|
|
(199 |
) |
|
|
(155 |
) |
|
|
(354 |
) |
Foreign Currency Translation |
|
|
103 |
|
|
|
¾ |
|
|
|
89 |
|
|
|
192 |
|
Adjustments and disposal of assets |
|
|
137 |
|
|
|
(117 |
) |
|
|
(923 |
) |
|
|
(903 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Liability, September 24, 2006 |
|
$ |
1,475 |
|
|
$ |
¾ |
|
|
$ |
5,516 |
|
|
$ |
6,991 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other exit costs consist primarily of building lease termination charges and other
miscellaneous exit costs. Adjustments and disposals of assets consist primarily of
revisions to estimates of building lease termination charges.
The Company expects to pay the majority of the remaining restructuring costs, with the
exception of ongoing pension subsidies and certain building lease termination expenses,
by the end of the fourth quarter of 2006, using cash generated from operations.
9
SONOCO PRODUCTS COMPANY
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in thousands, except per share data)
(unaudited)
Note 5: Comprehensive Income
The following table reconciles net income to comprehensive income:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
Nine Months Ended |
|
|
|
September 24, |
|
|
September 25, |
|
|
September 24, |
|
|
September 25, |
|
|
|
2006 |
|
|
2005 |
|
|
2006 |
|
|
2005 |
|
Net income |
|
$ |
61,091 |
|
|
$ |
45,913 |
|
|
$ |
155,577 |
|
|
$ |
123,078 |
|
Other comprehensive income: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Foreign currency translation
adjustments |
|
|
12,820 |
|
|
|
12,656 |
|
|
|
26,692 |
|
|
|
(3,109 |
) |
Changes in derivative financial
instruments, net of income tax |
|
|
(5,496 |
) |
|
|
9,531 |
|
|
|
(13,005 |
) |
|
|
13,951 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income |
|
$ |
68,415 |
|
|
$ |
68,100 |
|
|
$ |
169,264 |
|
|
$ |
133,920 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The following table summarizes the components of accumulated other comprehensive loss and
the changes in accumulated other comprehensive loss, net of tax as applicable, for the
nine months ended September 24, 2006:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Foreign |
|
|
Minimum |
|
|
|
|
|
|
Accumulated |
|
|
|
Currency |
|
|
Pension |
|
|
Derivative |
|
|
Other |
|
|
|
Translation |
|
|
Liability |
|
|
Financial |
|
|
Comprehensive |
|
|
|
Adjustment |
|
|
Adjustment |
|
|
Instruments |
|
|
Loss |
|
Balance at
December 31, 2005 |
|
$ |
(59,833 |
) |
|
$ |
(57,737 |
) |
|
$ |
11,181 |
|
|
$ |
(106,389 |
) |
Year-to-date change |
|
|
26,692 |
|
|
|
¾ |
|
|
|
(13,005 |
) |
|
|
13,687 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at
September 24, 2006 |
|
$ |
(33,141 |
) |
|
$ |
(57,737 |
) |
|
$ |
(1,824 |
) |
|
$ |
(92,702 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
At September 24, 2006, the Company had commodity swaps outstanding to fix the costs of a
portion of raw materials and natural gas. These swaps, which have maturities ranging
from October 2006 to June 2009, qualify as cash flow hedges under Statement of Financial
Accounting Standards No. 133 Accounting for Derivative Instruments and Hedging
Activities (FAS 133). The fair market value of these commodity swaps was an unfavorable
position of $2,849 ($1,824 after tax) at September 24, 2006, compared to a favorable
position of $17,470 ($11,181 after tax) at December 31, 2005.
In January 2004, the Company entered into an agreement to swap the interest rate from
fixed to floating on $100,000 of its $250,000 6.5% notes maturing in 2013. During June
2004, the Company entered into a similar agreement to swap the interest rates from fixed
to floating on all of its newly issued $150,000 of 5.625% notes maturing in 2016. The
fair market value of these interest rate swaps was an unfavorable position of $1,098 and
a favorable position of $4,483, respectively, at December 31, 2005. During the nine
months ended September 24, 2006, the Company terminated both of its interest rate swaps.
At the time of termination, the fair value of the interest rate swap related to the 6.5%
notes was an unfavorable position of $3,048, and the fair value of the interest rate swap
related to the 5.625% notes was a favorable position of $887. In accordance with FAS
133, interest expense is being adjusted by amortization of the gain and loss associated
with these swap terminations over the remaining life of the related bonds. Termination
of these swaps increased the Companys proportion of fixed rate debt, reducing its exposure
to the effects of rising interest rates.
The cumulative tax benefit of the Minimum Pension Liability Adjustments was $26,746 at
September 24, 2006 and December 31, 2005. Additionally, the deferred tax benefit
(liability) of Derivative Financial Instruments was $1,025 and $(6,289) at September 24,
2006 and December 31, 2005, respectively. The tax
10
SONOCO PRODUCTS COMPANY
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in thousands, except per share data)
(unaudited)
effect on Derivative Financial Instruments for the three and nine months ended
September 24, 2006 was $3,102 and $7,314, respectively.
Note 6: Goodwill and Other Intangible Assets
Goodwill
A summary of the changes in goodwill for the nine months ended September 24, 2006 is as
follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Tubes and |
|
|
Consumer |
|
|
Packaging |
|
|
|
|
|
|
|
|
|
Cores/Paper |
|
|
Packaging |
|
|
Services |
|
|
All Other |
|
|
|
|
|
|
Segment |
|
|
Segment |
|
|
Segment |
|
|
Sonoco |
|
|
Total |
|
Balance as of December 31, 2005 |
|
$ |
189,635 |
|
|
$ |
170,383 |
|
|
$ |
148,125 |
|
|
$ |
65,760 |
|
|
$ |
573,903 |
|
2006 Acquisitions |
|
|
1,498 |
|
|
|
14,308 |
|
|
|
243 |
|
|
|
¾ |
|
|
|
16,049 |
|
Adjustments |
|
|
805 |
|
|
|
¾ |
|
|
|
¾ |
|
|
|
149 |
|
|
|
954 |
|
Foreign currency translation |
|
|
6,270 |
|
|
|
4,065 |
|
|
|
128 |
|
|
|
(42 |
) |
|
|
10,421 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance as of September 24, 2006 |
|
$ |
198,208 |
|
|
$ |
188,756 |
|
|
$ |
148,496 |
|
|
$ |
65,867 |
|
|
$ |
601,327 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Adjustments to goodwill consist primarily of changes to deferred tax valuation allowances
acquired in connection with acquisitions made in prior years.
During the third quarter of 2006, the Company completed its annual test for goodwill
impairment in accordance with Statement of Financial Accounting Standards No. 142,
Goodwill and Other Intangible Assets (FAS 142). Based on the results of this
evaluation, the Company was not required to recognize an impairment charge for goodwill.
This evaluation used forward-looking projections, which included expected improvement in
results at certain reporting units, most notably, the European operations within the
Tubes and Cores/Paper segment. The assessment of the relevant facts and circumstances is
ongoing, and if actual performance in this reporting unit falls significantly short of
the projected results, a non-cash impairment charge may be required.
Other Intangible Assets
A summary of other intangible assets as of September 24, 2006 and December 31, 2005 is as
follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
September 24, 2006 |
|
|
December 31, 2005 |
|
|
|
Gross |
|
|
|
|
|
|
Gross |
|
|
|
|
|
|
Carrying |
|
|
Accumulated |
|
|
Carrying |
|
|
Accumulated |
|
|
|
Amount |
|
|
Amortization |
|
|
Amount |
|
|
Amortization |
|
Patents |
|
$ |
3,360 |
|
|
$ |
(3,211 |
) |
|
$ |
3,378 |
|
|
$ |
(3,110 |
) |
Customer lists |
|
|
86,902 |
|
|
|
(18,913 |
) |
|
|
81,026 |
|
|
|
(14,690 |
) |
Land use rights |
|
|
6,594 |
|
|
|
(2,736 |
) |
|
|
6,011 |
|
|
|
(2,148 |
) |
Supply agreements |
|
|
1,000 |
|
|
|
(483 |
) |
|
|
5,261 |
|
|
|
(4,619 |
) |
Other |
|
|
6,160 |
|
|
|
(5,058 |
) |
|
|
6,703 |
|
|
|
(4,775 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
104,016 |
|
|
$ |
(30,401 |
) |
|
$ |
102,379 |
|
|
$ |
(29,342 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Intangible assets are amortized, usually on a straight-line basis, over their respective
useful lives, which generally range from three to fifteen years. Aggregate amortization
expense on intangible assets was $1,955 and $1,564 for the three months ended September
24, 2006 and September 25, 2005, respectively, and $5,766 and $5,066 for the nine months
ended September 24, 2006 and September 25, 2005,
respectively. Amortization expense on the other intangible assets identified in the table
above is expected to approximate $7,600 in 2006, $7,400 in 2007, $7,000 in 2008, $6,500
in 2009 and $6,300 in 2010.
11
SONOCO PRODUCTS COMPANY
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in thousands, except per share data)
(unaudited)
Note 7: Dividend Declarations
On July 19, 2006, the Board of Directors declared a regular quarterly dividend of $0.24
per share. This dividend was paid September 8, 2006 to all shareholders of record as of
August 18, 2006.
On October 16, 2006, the Board of Directors declared a regular quarterly dividend of
$0.24 per share. This dividend is payable December 8, 2006 to all shareholders of record
as of November 17, 2006.
Note 8: Stock Plans
The Company has a shareholder approved Key Employee Stock Plan (the Plan) under which
common shares are reserved for sale to certain employees and nonemployee directors. The
exercise price of stock appreciation rights (SARs) or stock options granted under the
plans is the market value of the shares at the date of grant. There were 3,457,388
shares reserved for future grants at September 24, 2006.
Effective January 1, 2006, the Company adopted the fair value method of accounting for
share-based compensation arrangements in accordance with Statement of Financial
Accounting Standards No. 123 (revised 2004), Share-Based Payment (FAS 123(R)), using
the modified prospective method of transition. Under the provisions of FAS 123(R), the
estimated fair value of share-based awards granted is recognized as compensation expense
over the service period. Using the modified prospective method, compensation expense is
recognized beginning with the effective date of adoption of FAS 123(R) for all
share-based payments (i) granted after the effective date of adoption and (ii) granted
prior to the effective date of adoption and that remain unvested on the date of adoption.
The Company had no unvested stock options outstanding at the date of adoption.
Prior to January 1, 2006, the Company accounted for share-based employee compensation
plans using the intrinsic value method of accounting in accordance with Accounting
Principles Board Opinion No. 25, Accounting for Stock Issued to Employees (APB 25), and
its related interpretations. Under the provisions of APB 25, no compensation expense was
recognized when stock options were granted with exercise prices equal to or greater than
market value on the date of grant.
Prior to the adoption of FAS 123(R), the Company presented all tax benefits resulting
from share-based compensation as cash flows from operating activities in the condensed
consolidated statements of cash flows. FAS 123(R) requires cash flows resulting from tax
deductions in excess of the grant-date fair value of share-based awards to be included in
cash flows from financing activities. This excess tax benefit of $2,775 related to
share-based compensation in the first nine months of 2006 has been included in cash flows
from financing activities.
Stock Option Plans
Prior to January 1, 2006, the Company granted options that were generally exercisable one
year after the date of grant or upon retirement and expire 10 years after the date of
grant, although all options granted in 2005 vested immediately. This immediate vesting
would have resulted in the recognition of most of the Companys stock-based employee
compensation in the first quarter of 2005 under Statement of Financial Accounting
Standards No. 123, Accounting for Stock-Based Compensation (FAS 123). The first six
months of 2006 expense is not directly comparable to the proforma expense for the
corresponding period
of 2005 due to the vesting acceleration of 2005. However, the annual proforma expense
that was reported for 2005 is not materially different from the annual expense that will
be reported in 2006.
12
SONOCO PRODUCTS COMPANY
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in thousands, except per share data)
(unaudited)
Under the modified prospective method of transition, the Company is not required
to restate its prior period financial statements to reflect disclosures of its net income
and earnings per share for the prior year period. The following table illustrates the
effect on net income and earnings per share if the Company had applied the fair value
recognition provisions of FAS 123 to stock-based employee compensation for the three and
nine months ended September 25, 2005:
|
|
|
|
|
|
|
|
|
|
|
Three Months |
|
|
Nine Months |
|
|
|
Ended |
|
|
Ended |
|
|
|
September 25, |
|
|
September 25, |
|
|
|
2005 |
|
|
2005 |
|
Net income, as reported |
|
$ |
45,913 |
|
|
$ |
123,078 |
|
Add: Stock-based employee compensation cost, net of
related tax effects, included in net income, as
reported |
|
|
(82 |
) |
|
|
1,344 |
|
Deduct: Total stock-based employee compensation
expense determined under fair value based method
for all awards, net of related tax effects |
|
|
45 |
|
|
|
(5,579 |
) |
|
|
|
|
|
|
|
Proforma net income |
|
$ |
45,876 |
|
|
$ |
118,843 |
|
|
|
|
|
|
|
|
Earnings per share: |
|
|
|
|
|
|
|
|
Basic as reported |
|
$ |
0.46 |
|
|
$ |
1.24 |
|
Basic proforma |
|
$ |
0.46 |
|
|
$ |
1.20 |
|
Diluted as reported |
|
$ |
0.46 |
|
|
$ |
1.23 |
|
Diluted proforma |
|
$ |
0.46 |
|
|
$ |
1.19 |
|
Stock Appreciation Rights
On January 31, 2006, the Companys Board of Directors approved the issuance of 760,650
stock-settled SARs to certain employees and non-employee directors under the Plan. The
SARs were granted at the prevailing market price on the date of grant, and vest one year
from the date of the grant and expire after 7 years.
The Companys Condensed Consolidated Financial Statements as of and for the three months
and nine months ended September 24, 2006 reflect the impact of FAS 123(R) with respect to
these SARs. For purposes of calculating share-based compensation expense under FAS
123(R) for retiree-eligible employees, the service completion date is assumed to be the
grant date; therefore, expense associated with share-based compensation to these
employees is recognized at that time. Due to this recognition of expenses associated
with share-based compensation to retiree-eligible employees, share-based compensation
expense generally will be higher in the first quarter since the Company usually makes an
annual grant in February. The effect of the change from applying the original provisions
of FAS 123 is outlined in the table below:
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
Nine Months Ended |
|
|
September 24, 2006 |
|
September 24, 2006 |
Income before income taxes |
|
$ |
(723 |
) |
|
$ |
(3,371 |
) |
Net income |
|
|
(470 |
) |
|
|
(2,191 |
) |
Cash flow provided by operating
activities |
|
|
(904 |
) |
|
|
(2,775 |
) |
Cash flow used in financing activities |
|
|
904 |
|
|
|
2,775 |
|
Earnings per share: |
|
|
|
|
|
|
|
|
Basic |
|
|
(0.00 |
) |
|
|
(0.02 |
) |
Diluted |
|
|
(0.00 |
) |
|
|
(0.02 |
) |
Share-based compensation expense recognized under FAS 123(R) is included in selling,
general and administrative expense on the Condensed Consolidated Statements of Income.
13
SONOCO PRODUCTS COMPANY
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in thousands, except per share data)
(unaudited)
As
of September 24, 2006, there was $994 of total unrecognized compensation cost related
to nonvested SARs. This cost will be recognized over the remaining weighted-average
vesting period, which is approximately six months.
Method of Calculating Fair Values of Share-Based Compensation
The Company has computed the estimated fair values of all share-based compensation using
the binomial option pricing model and has applied the assumptions set forth in the
following table:
|
|
|
|
|
|
|
|
|
|
|
Three and Nine Months Ended |
|
|
September 24, 2006 |
|
September 25, 2005 |
Expected dividend yield |
|
|
2.8 |
% |
|
|
3.5 |
% |
Expected stock price volatility |
|
|
20.8 |
% |
|
|
26.2 |
% |
Risk-free interest rate |
|
|
4.5 |
% |
|
|
3.8 |
% |
Expected life of options |
|
4.0 years |
|
4.5 years |
The binomial option-pricing model requires the input of highly subjective assumptions.
Management will continue to assess the assumptions and methodologies used to calculate
estimated fair value of share-based compensation. Circumstances may change and additional
data may become available over time that result in changes to these assumptions and
methodologies, which could materially impact the Companys fair value determination.
The assumptions employed in the calculation of the fair value of share-based compensation
expense for the three and nine months ended September 24, 2006 were calculated as
follows:
|
|
|
Expected dividend yield the Companys annual dividend divided by the stock
price at the time of grant. |
|
|
|
|
Expected stock price volatility based on historical volatility of the Companys common stock. |
|
|
|
|
Risk-free interest rate based on the U.S. Treasury yield curve in effect at the time of grant. |
|
|
|
|
Expected life of options calculated using the simplified method as
prescribed in Staff Accounting Bulletin No. 107, where the expected life is
equal to the sum of the vesting period (1 year) and the contractual term (7
years) divided by two. |
The following table sets forth details about SARs and stock options granted, exercised or
vested during the three and nine months ended September 24, 2006
and September 25, 2005:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
Nine Months Ended |
|
|
September 24, |
|
September 25, |
|
September 24, |
|
September 25, |
|
|
2006 |
|
2005 |
|
2006 |
|
2005 |
Weighted-average grant
date fair value
of SARs and stock
options granted |
|
$ |
0.00 |
|
|
$ |
5.34 |
|
|
$ |
5.86 |
|
|
$ |
5.42 |
|
SARs and stock options granted |
|
|
0 |
|
|
|
10,215 |
|
|
|
768,044 |
|
|
|
1,140,648 |
|
Total intrinsic value of
options exercised |
|
$ |
5,046 |
|
|
$ |
629 |
|
|
$ |
18,548 |
|
|
$ |
4,185 |
|
Weighted-average grant date
fair value
of stock options vested |
|
$ |
5.67 |
|
|
$ |
5.54 |
|
|
$ |
5.67 |
|
|
$ |
5.54 |
|
14
SONOCO PRODUCTS COMPANY
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in thousands, except per share data)
(unaudited)
Summary of Outstanding and Exercisable Options and SARs
The following tables summarize information about stock options and SARs outstanding and
stock options exercisable at September 24, 2006:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Options and SARs Outstanding |
|
|
|
|
|
|
Weighted- |
|
Weighted- |
|
|
|
|
|
|
average |
|
average |
Range of |
|
Number |
|
Remaining |
|
Exercise |
Exercise Prices |
|
Outstanding |
|
Contractual Life |
|
Price |
|
$17.25 $23.80 |
|
|
2,458,436 |
|
|
4.9 years |
|
$ |
22.00 |
|
$23.86
$27.31 |
|
|
2,824,126 |
|
|
6.4 years |
|
$ |
25.41 |
|
$27.35 $37.10 |
|
|
2,799,628 |
|
|
4.0 years |
|
$ |
31.67 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$17.25
$37.10 |
|
|
8,082,190 |
|
|
5.1 years |
|
$ |
26.54 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Options Exercisable |
|
|
|
|
|
|
Weighted- |
|
|
|
|
|
|
average |
Range of |
|
Number |
|
Exercise |
Exercise Prices |
|
Exercisable |
|
Price |
|
$17.25 $23.80
|
|
|
2,458,436 |
|
|
$ |
22.00 |
|
$23.86 $27.31
|
|
|
2,824,126 |
|
|
$ |
25.41 |
|
$27.35 $37.10
|
|
|
2,031,184 |
|
|
$ |
31.04 |
|
|
|
|
|
|
|
|
|
|
$17.25 $37.10
|
|
|
7,313,746 |
|
|
$ |
25.83 |
|
|
|
|
The activity related to the stock options and SARs is presented below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted- |
|
|
|
|
|
|
Weighted- |
|
|
|
|
|
average |
|
|
Options and |
|
average |
|
Aggregate |
|
Remaining |
|
|
SARs |
|
Exercise |
|
Intrinsic |
|
Contractual |
|
|
Outstanding |
|
Price |
|
Value |
|
Life (Years) |
|
Options outstanding and
exercisable, December 31, 2005 |
|
|
9,373,305 |
|
|
$ |
25.33 |
|
|
|
|
|
|
|
|
|
Granted |
|
|
768,044 |
|
|
$ |
33.37 |
|
|
|
|
|
|
|
|
|
Exercised |
|
|
(2,051,019 |
) |
|
$ |
23.53 |
|
|
$ |
18,548 |
|
|
|
|
|
Canceled |
|
|
(8,140 |
) |
|
$ |
24.59 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding at September 24, 2006 |
|
|
8,082,190 |
|
|
$ |
26.54 |
|
|
$ |
60,758 |
|
|
5.1 years |
Exercisable at September 24, 2006 |
|
|
7,313,746 |
|
|
$ |
25.83 |
|
|
$ |
56,256 |
|
|
4.7 years |
|
|
|
Performance-based Stock Plans
As of September 24, 2006 and December 31, 2005, the Company had outstanding awards in the
form of contingent-share units granted to certain of its executives and other members of
its management team. The performance vesting of the awards, which can range from 260,668
to 782,002 shares, is tied to growth in earnings and improved capital effectiveness over
a three-year period. The 2004 awards are tied to performance targets through fiscal year
2006, and can range from 76,338 to 229,012 shares. The 2005 awards are tied to
performance targets through fiscal year 2007, and can range from 85,050 to 255,150
15
SONOCO PRODUCTS COMPANY
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in thousands, except per share data)
(unaudited)
shares. The 2006 awards are tied to performance through 2008 and can range from 99,280
to 297,840 shares. The Companys 2003 performance plan completed its three-year
performance cycle on December 31, 2005, and participants to whom awards had previously
been granted earned 99,005 shares of common stock based on meeting performance goals set
by the plan. These shares were issued during the first quarter of 2006. Noncash
stock-based compensation associated with these performance-based plans totaled $2,575 and
($396) pretax for the three months and totaled $5,386 and $1,137 pretax for the nine
months ended September 24, 2006 and September 25, 2005, respectively. The adoption of
FAS 123(R) did not materially change the expense recognition of these contingent share
units. As of September 24, 2006, there was approximately $10,000 of total unrecognized
compensation cost related to nonvested contingent share units issued under the
performance-based plans. This cost is expected to be recognized over a weighted-average
period of fifteen months.
Restricted Stock Plan
Since 1994, the Company has granted one-time awards of contingent shares units to certain
of the Companys executives. These awards vest over a five-year period with one-third
vesting on the third, fourth and fifth anniversaries of the grant. An executive must be
actively employed by the Company on the vesting date for shares to be issued. Once
vested, these awards do not expire. As of September 24, 2006, a total of 361,034
contingent shares granted under this plan remained outstanding, 287,584 of which are
vested. Noncash stock based compensation associated with these performance-based plans
totaled $142 and $271 pretax for the three months and $424 and $915 for the nine months
ended September 24, 2006 and September 25, 2005, respectively. The adoption of FAS
123(R) did not materially change the expense recognition of these contingent share units.
As of September 24, 2006, there was $1,600 of total unrecognized compensation cost
related to nonvested contingent shares units issued under the restricted stock plan.
This cost is expected to be recognized over a weighted-average period of four years.
The activity related to the contingent share units granted as performance-based and
restricted stock is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
|
|
|
|
|
|
|
|
|
|
Contingent |
|
Value Per |
|
|
Nonvested |
|
Vested |
|
Share Units |
|
Share |
|
Outstanding, December
31, 2005 |
|
|
436,301 |
|
|
|
509,268 |
|
|
|
945,569 |
|
|
$ |
23.48 |
|
Granted |
|
|
271,554 |
|
|
|
|
|
|
|
271,554 |
|
|
$ |
33.37 |
|
Exercised |
|
|
|
|
|
|
(228,317 |
) |
|
|
(228,317 |
) |
|
$ |
23.38 |
|
Performance Adjustments/Other |
|
|
34,098 |
|
|
|
6,633 |
|
|
|
40,731 |
|
|
$ |
25.30 |
|
|
|
|
|
|
|
|
Outstanding, September 24,
2006 |
|
|
741,953 |
|
|
|
287,584 |
|
|
|
1,029,537 |
|
|
$ |
27.61 |
|
|
|
|
Note 9: Employee Benefit Plans
The Company provides non-contributory defined benefit pension plans for a majority of its
employees in the United States, and certain of its employees in Mexico and Belgium, as well as
postretirement healthcare and life insurance benefits to the majority of its retirees and their
eligible dependents in the United States and Canada. The Company froze participation for newly
hired employees in its traditional defined benefit pension plan for salaried and non-union
hourly U.S. employees effective December 31, 2003. The Company adopted a new defined
contribution plan, which covers U.S. employees hired on or after January 1, 2004. The Company
also sponsors contributory pension plans covering the majority of its employees in the United
Kingdom and Canada.
16
SONOCO PRODUCTS COMPANY
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in thousands, except per share data)
(unaudited)
The components of net periodic benefit cost include the following:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
Nine Months Ended |
|
|
|
September 24, |
|
|
September 25, |
|
|
September 24, |
|
|
September 25, |
|
|
|
2006 |
|
|
2005 |
|
|
2006 |
|
|
2005 |
|
Retirement Plans |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Service cost |
|
$ |
5,990 |
|
|
$ |
6,126 |
|
|
$ |
20,878 |
|
|
$ |
19,344 |
|
Interest cost |
|
|
14,734 |
|
|
|
15,023 |
|
|
|
46,810 |
|
|
|
45,142 |
|
Expected return on plan assets |
|
|
(18,645 |
) |
|
|
(18,073 |
) |
|
|
(58,971 |
) |
|
|
(53,988 |
) |
Amortization of net transition
obligation |
|
|
154 |
|
|
|
151 |
|
|
|
457 |
|
|
|
450 |
|
Amortization of prior service cost |
|
|
374 |
|
|
|
556 |
|
|
|
1,180 |
|
|
|
1,304 |
|
Amortization of net actuarial loss |
|
|
6,373 |
|
|
|
5,722 |
|
|
|
20,449 |
|
|
|
17,152 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net periodic benefit cost |
|
$ |
8,980 |
|
|
$ |
9,505 |
|
|
$ |
30,803 |
|
|
$ |
29,404 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Retiree Health and Life
Insurance Plans |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Service cost |
|
$ |
607 |
|
|
$ |
1,020 |
|
|
$ |
1,859 |
|
|
$ |
3,061 |
|
Interest cost |
|
|
988 |
|
|
|
2,049 |
|
|
|
3,718 |
|
|
|
6,148 |
|
Expected return on plan assets |
|
|
(554 |
) |
|
|
(724 |
) |
|
|
(1,690 |
) |
|
|
(2,172 |
) |
Amortization of prior service cost |
|
|
(2,602 |
) |
|
|
(2,623 |
) |
|
|
(7,117 |
) |
|
|
(5,703 |
) |
Amortization of net actuarial loss |
|
|
1,117 |
|
|
|
1,358 |
|
|
|
4,185 |
|
|
|
4,069 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net periodic benefit (income)
cost |
|
$ |
(444 |
) |
|
$ |
1,080 |
|
|
$ |
955 |
|
|
$ |
5,403 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
During the nine months ended September 24, 2006, the Company made contributions of
approximately $7,591 to its retirement and retiree health and life insurance plans. The
Company anticipates that it will make additional contributions of approximately $2,700 in
2006.
Note 10: Debt
On May 3, 2006, the Company entered into an amended and restated credit agreement to
extend its $350,000 bank line of credit supporting its commercial paper program to a new
five-year maturity. The term of the line of credit allows commercial paper borrowings up
to the maximum amount of the line of credit to be classified as long-term debt. The
amended and restated credit agreement also provides the Company the option to increase
its credit line to $500,000 subject to the concurrence of its lenders.
On August 2, 2006, the Company filed a Form S-3, Automatic Shelf Registration of
Securities of Well-Known Seasoned Issuers, with the Securities and Exchange Commission.
This registration will allow the Company to offer debt securities consisting of
debentures, notes and/or other unsecured evidences of indebtedness in one or more series.
Although the Company does not expect to offer such securities in the immediate future,
it is expected that when it does so the net proceeds will be used for general corporate
purposes, including working capital, capital expenditures and the repayment or reduction
of bank indebtedness and commercial paper obligations.
17
SONOCO PRODUCTS COMPANY
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in thousands, except per share data)
(unaudited)
Note 11: New Accounting Pronouncements
In December 2004, the Financial Accounting Standards Board (FASB) issued FAS 123R, which
requires companies to expense the value of employee stock options and similar awards.
Under FAS 123R, share-based payment awards result in a cost that will be measured at fair
value on the awards grant date, based on the estimated number of awards that are
expected to vest. The Company adopted FAS 123R on January 1, 2006, using the modified
prospective transition method, which does not require restating previous periods
results. Further information regarding the impact of the adoption of FAS 123R is
provided in Note 8 to the Companys Condensed Consolidated Financial Statements.
In September 2006, the FASB issued FAS 158, Employers Accounting for Defined Benefit
Pension and Other Postretirement Plans, an amendment of FASB Statements 87, 88, 106 and
132R, which provides guidance for recognition of a net liability or asset to report the
funded status of company-sponsored defined benefit pension and other postretirement plans
(collectively referred to herein as benefit plans) on company balance sheets. The new
pronouncement requires:
|
a) |
|
Recognition of the funded status of benefit plans in the
statement of financial position; |
|
|
b) |
|
Recognition as a component of other comprehensive income (OCI),
net of tax, the gains or losses and prior service costs or credits that arise
during the period between measurement dates but are not recognized as components of net periodic benefit
cost; |
|
|
c) |
|
Measurement of benefit plans assets and obligations as
of the date of the Companys fiscal year end statement of financial position
(effective in 2008); and |
|
|
d) |
|
Disclosure in the notes to the financial statements of
additional information about certain effects on net periodic benefit cost for
the next fiscal year that arise from delayed recognition of the gains and
losses, prior service costs or credits, and transition asset or obligation. |
When FAS 158 is adopted on December 31, 2006, the impact on the Companys statement of
financial position will be determined by the difference between the value of plan assets
and the projected benefit obligations (PBO) for defined benefit plans, or the value of
plan assets and the accumulated postretirement benefit obligation
(APBO) for other postretirement plans,
as well as the impact of moving any prepaid pension assets on the Companys books at the
time of adoption to Accumulated Other Comprehensive Loss. Although several variables
will have an effect on the amount of the adjustment ultimately recorded, using the
recorded values at December 31, 2005, while considering sensitivity around the key
variables that could have a material impact on the amount as of December 31, 2006,
provides an indication of the adjustment effect. If the standard had been adopted on
December 31, 2005, the Company would have recorded a total reduction to equity through
recognition of an Other Comprehensive Loss of approximately $240,000 on an after-tax
basis (or $390,000 pre-tax before the consideration of deferred taxes), a reduction to
total assets of approximately $290,000, and a decrease in total liabilities of
approximately $50,000.
Absent
any other actuarial assumption changes as of December 31, 2006,
the PBO or APBO for
the applicable plans will be affected by any movement in market interest rates which will
affect the calculation of the PBO and APBO. Each increase of 25 basis points over the
5.5% discount rate used to determine the liability at December 31, 2005, will decrease
the pre-tax adjustment by approximately $40,000. Conversely, each 25 basis point
reduction in the discount rate will increase the pre-tax adjustment by $40,000. The
performance of plan assets also affects the funded position of the
benefit plans. For example, for the U.S. pension plan (which holds the
vast majority of the Company's benefit plan assets), each
1% increment in actual return on assets above the assumed rate of return of 8.5% would
decrease the pre-tax adjustment by approximately $8,000 while each 1% decrement in return
on assets below 8.5% will increase the pre-tax adjustment by approximately $8,000.
Any adjustment that the Company might have to record through OCI will be non cash and
will not affect compliance with the Companys debt covenants, as such changes in pension
accounting requirement are specifically excluded from covenant calculations defined in
the debt agreements. FAS 158 will not affect the calculation of the net periodic
benefits costs on the Consolidated Statements of Income in the year adopted or in future
years.
18
SONOCO PRODUCTS COMPANY
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in thousands, except per share data)
(unaudited)
In September 2006, the FASB issued FAS 157, Fair Value Measurements, which defines fair
value, establishes a framework for measuring fair value and expands disclosures about
fair value measurements. FAS 157 does not require any new fair value measurements. The
Company is required to adopt this statement effective the first quarter of 2008, and is
currently evaluating the impact the new standard will have on the Company.
In September 2006, the FASB issued Staff Position (FSP) AUG AIR-1, Accounting for
Planned Major Maintenance Activities, which prohibits the accrue-in-advance method for
planned major maintenance activities. Since the Company does not currently accrue for
maintenance under this method, this FSP is not expected to affect Sonoco.
In September 2006, the Securities and Exchange Commission issued Staff Accounting
Bulletin (SAB) 108, Quantifying Financial Statement Misstatements. In SAB 108, the
Securities and Exchange Commissions staff establishes an approach that requires
quantification of financial statement errors based on the effects of the error on each of
the companys financial statements and the related financial statement disclosures. SAB
108 will be effective for Sonoco as of December 31, 2006; however it is not expected to
have a material affect on the Companys financial statements.
In July 2006, the FASB issued Interpretation No. 48, Accounting for Uncertainties in
Income Taxes (FIN 48). The Company is currently evaluating the impact that the new
standard is expected to have upon its implementation in the first quarter of 2007.
Note 12: Financial Segment Information
Sonoco reports its results in three segments, Consumer Packaging, Tubes and Cores/Paper
and Packaging Services. Certain smaller operations are reported as All Other Sonoco.
The Consumer Packaging segment includes the following products: round and shaped rigid
packaging, both composite and plastic; printed flexible packaging; and metal and plastic
ends and closures.
The Tubes and Cores/Paper segment includes the following products: high-performance paper
and composite paperboard tubes and cores; fiber-based construction tubes and forms;
recycled paperboard; linerboard; and recovered paper.
The Packaging Services segment provides the following products and services:
point-of-purchase displays; packaging fulfillment; contract packing; brand artwork
management; and supply chain management.
All Other Sonoco represents the activities and businesses of the Companys consolidated
subsidiaries that do not meet the aggregation criteria outlined in Statement of Financial
Accounting Standards No. 131, Disclosures about Segments of an Enterprise and Related
Information (FAS 131), and therefore, cannot be combined with other operating segments
into a reportable segment. All Other Sonoco includes the following products: wooden,
metal and composite reels; molded and extruded plastics; custom-designed protective
packaging; and paper amenities, such as coasters and glass covers.
19
SONOCO PRODUCTS COMPANY
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in thousands, except per share data)
(unaudited)
The following table sets forth net sales, intersegment sales and operating profit
for the Companys three reportable segments and All Other Sonoco. Operating profit at the
segmental level is defined as Income before interest and income taxes on the Companys
Condensed Consolidated Statements of Income adjusted for restructuring charges, which are
not allocated to the financial segments.
FINANCIAL SEGMENT INFORMATION
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
Nine Months Ended |
|
|
|
September 24, |
|
|
September 25, |
|
|
September 24, |
|
|
September 25, |
|
|
|
2006 |
|
|
2005 |
|
|
2006 |
|
|
2005 |
|
Net Sales: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Consumer Packaging |
|
$ |
328,649 |
|
|
$ |
315,140 |
|
|
$ |
954,488 |
|
|
$ |
904,364 |
|
Tubes and Cores/ Paper |
|
|
387,477 |
|
|
|
368,358 |
|
|
|
1,112,626 |
|
|
|
1,089,439 |
|
Packaging Services |
|
|
122,014 |
|
|
|
114,976 |
|
|
|
325,579 |
|
|
|
331,353 |
|
All Other Sonoco |
|
|
93,382 |
|
|
|
82,584 |
|
|
|
274,608 |
|
|
|
248,510 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
$ |
931,522 |
|
|
$ |
881,058 |
|
|
$ |
2,667,301 |
|
|
$ |
2,573,666 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Intersegment Sales: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Consumer Packaging |
|
$ |
612 |
|
|
$ |
878 |
|
|
$ |
2,718 |
|
|
$ |
2,720 |
|
Tubes and Cores/ Paper |
|
|
22,698 |
|
|
|
21,909 |
|
|
|
65,895 |
|
|
|
62,100 |
|
Packaging Services |
|
|
¾ |
|
|
|
57 |
|
|
|
38 |
|
|
|
170 |
|
All Other Sonoco |
|
|
9,480 |
|
|
|
8,337 |
|
|
|
28,170 |
|
|
|
25,463 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
$ |
32,790 |
|
|
$ |
31,181 |
|
|
$ |
96,821 |
|
|
$ |
90,453 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income before income taxes: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating Profit |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Consumer Packaging |
|
$ |
27,998 |
|
|
$ |
24,935 |
|
|
$ |
80,154 |
|
|
$ |
71,808 |
|
Tubes and Cores/Paper |
|
|
42,817 |
|
|
|
32,043 |
|
|
|
107,557 |
|
|
|
83,800 |
|
Packaging Services |
|
|
9,424 |
|
|
|
11,856 |
|
|
|
27,122 |
|
|
|
33,193 |
|
All Other Sonoco |
|
|
12,552 |
|
|
|
9,284 |
|
|
|
38,160 |
|
|
|
28,722 |
|
Restructuring charges |
|
|
(1,064 |
) |
|
|
(4,275 |
) |
|
|
(5,983 |
) |
|
|
(18,460 |
) |
Interest, net |
|
|
(10,741 |
) |
|
|
(11,922 |
) |
|
|
(34,111 |
) |
|
|
(32,129 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
$ |
80,986 |
|
|
$ |
61,921 |
|
|
$ |
212,899 |
|
|
$ |
166,934 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Note 13: Commitments and Contingencies
The Company is a party to various legal proceedings incidental to its business and is
subject to a variety of environmental and pollution control laws and regulations in all
jurisdictions in which it operates. As is the case with other companies in similar
industries, the Company faces exposure from actual or potential claims and legal
proceedings. The Company cannot currently determine the final outcome of the proceedings
described below or the ultimate amount of potential losses. Pursuant to Statement of
Financial Accounting Standards No. 5, Accounting for Contingencies (FAS 5), management
records accruals for estimated losses at the time that information becomes available
indicating that losses are probable and that the amounts are reasonably estimable.
Accrued amounts are not discounted.
Environmental Matters
The Company has been named as a potentially responsible party at several environmentally
contaminated sites not owned by the Company. These regulatory actions represent the
Companys largest potential environmental liabilities. All of the sites are also the
responsibility of other parties. The Companys
20
SONOCO PRODUCTS COMPANY
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in thousands, except per share data)
(unaudited)
liability, if any, is shared with such other parties, but the Companys share has not
been finally determined in most cases. In some cases, the Company has cost-sharing
agreements with other potentially responsible parties with respect to a particular site.
Such agreements relate to the sharing of legal defense costs or clean-up costs, or both.
The Company has assumed, for purposes of estimating amounts to be accrued, that the other
parties to such cost-sharing agreements will perform as agreed. It appears that final
resolution of some of the sites is years away. Accordingly, the ultimate cost to the
Company with respect to such sites cannot be determined. As of September 24, 2006 and
December 31, 2005, the Company had accrued $15,898 and $16,789, respectively, related to
environmental contingencies. Actual costs to be incurred for these environmental matters
in future periods may vary from current estimates because of the inherent uncertainties
in evaluating environmental exposures.
On April 12, 2006, the United States and the State of Wisconsin sued NCR Corporation
(NCR) and a wholly owned subsidiary of the Company, U.S. Paper Mills Corp. (U.S. Mills),
in the United States District Court for the Eastern District of Wisconsin in Milwaukee
(Civil Action No. 06-C-0484). NCR and U.S. Mills agreed to a Consent Decree with the
United States and the State of Wisconsin. Pursuant to this Consent Decree, NCR and U.S.
Mills would start removing contaminated sediment no later than May 1, 2007 at a
contaminated area of the Fox River, a site just below the DePere Dam. Although the
defendants specifically did not admit liability for the allegations of the complaint,
they are bound by the terms of the Consent Decree.
NCR and U.S. Mills have reached agreement between themselves that each would fund 50% of
the costs of remediation, which the Company currently estimates to be between $25,000 and
$30,000 for the project as a whole. Project implementation will begin in 2006, but most
of the project cost is expected to be incurred in 2007. Although the funding agreement
does not acknowledge responsibility or prevent either party from seeking reimbursement
from any other parties (including each other), the Company accrued $12,500 in 2005 as an
estimate of the portion of costs that U.S. Mills expects to fund under the funding
agreement. The actual costs associated with cleanup of this particular site are dependent
upon many factors and it is reasonably possible that remediation costs could be higher
than the current estimate of project costs.
In June 2006 U.S. Mills became aware of the potential for further liability along a
larger stretch of the lower Fox River, including the bay at Green Bay. Although it has
not accepted any liability nor entered into any cost sharing agreements with interested
parties, U.S. Mills is in the early stages of reviewing this new information and is
discussing possible remediation scenarios with other potentially responsible parties and
cannot reasonably estimate the amount of its liability, if any, at this time.
Accordingly, no additional reserve for potential remediation costs has been recognized by
U.S. Mills at September 24. Although U.S. Mills liability could exceed its net worth,
Sonoco Products Company believes the maximum exposure to its financial position is
limited to the equity position of U.S. Mills which is approximately $85,000 as of
September 24, 2006, excluding any tax benefits that may further reduce the net charge.
Some, or all, of any costs incurred may be covered by insurance, or be subject to
recovery from other parties, but no amounts have been recognized in the financial
statements of the Company for such recovery. There can be no assurance, however, that
such claims for recovery will be successful. The Company acquired U.S. Mills in 2001,
and the alleged contamination predates the acquisition.
Income Taxes
The Company is subject to ongoing examinations by tax authorities of the jurisdictions in
which it operates. The Company regularly assesses the status of these examinations and
the potential for adverse outcomes to determine the adequacy of the provision for income
and other taxes. The Company believes that adequate provision has been made for tax
adjustments that are probable as a result of any examination. While the status of the
Companys ongoing tax examinations is constantly changing due to new tax law
developments, statute expirations and other factors, the Company does not expect the
outcome of any tax
21
SONOCO PRODUCTS COMPANY
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in thousands, except per share data)
(unaudited)
examination to have a material effect on its consolidated financial position, results of
operations or cash flows.
The effective tax rate for the three and nine months ended September 24, 2006 was 28.6%
and 31.2%, respectively, compared to 30.9% and 32.7%, respectively, for the corresponding
periods in 2005. The effective tax rate for the nine months ended September 24, 2006,
includes favorable adjustments for state tax rulings and audit assessments totaling
approximately $4,000 as well as favorable adjustments for the expiration of assessment
statutes totaling approximately $6,000. The effective tax rate for the nine months ended
September 25, 2005, includes favorable adjustments to deferred tax balances totaling
approximately $5,000.
Note 14: Subsequent Events
On October 10, 2006, the Companys executive management approved a plan to initiate
cost-reduction measures primarily focused on certain of its international operations.
The plan currently anticipates the closure of approximately 12 plant locations
globally and the reduction of approximately 540 positions worldwide. The majority of
the restructuring program will focus on international operations, principally centered
around Europe, in order to make those operations more cost effective. These measures
are expected to begin in the fourth quarter of 2006 and be completed by the end of
2007.
The total pre-tax cost of the restructuring program is presently estimated to be
approximately $35 million, most of which is related to severance and other termination
costs. Accordingly, the vast majority of the total restructuring cost will result in
the expenditure of cash.
On October 16, 2006, the Company completed the purchase of the 35.5 percent interest in
Sonoco-Alcore, S.a.r.l. owned by Ahlstrom Corporation, Finland (Ahlstrom). The
Sonoco-Alcore joint venture was formed in 2004 when the two companies combined their
European tube, core and coreboard operations. This purchase increased the Companys
ownership in the operations from 64.5 to 100 percent. The Company, as the majority
interest holder, has accounted for the joint venture as an acquisition since its
inception and, therefore, has been consolidating the results of the joint venture and
reporting Ahlstroms share as minority interest in its financial statements. The
purchase was made through a direct purchase arrangement that replaced the previously
disclosed put/call option arrangement.
In October 2006, the majority shareholders of Demolli Industria Cartaria S.p.A. (Demolli), an
Italy-based manufacturer of paperboard and tubes and cores, formally exercised their put option
requiring the Company to buy their shares of Demolli. The purchase will increase the Companys
ownership of Demolli from 25% to 100%, and will require the consolidation of Demolli into the
Companys financial statements. Previously, it had been reported as an equity investment. The
price of the share purchase will be determined by a preset formula, which the Company believes
approximates fair value, based on average adjusted earnings at a predetermined multiplier at the
time such shares were put to the Company.
22
Report of Independent Registered Public Accounting Firm
To the Shareholders and Directors of Sonoco Products Company:
We have reviewed the accompanying condensed consolidated balance sheet of Sonoco Products Company
as of September 24, 2006, and the related condensed consolidated statements of income for the
three-month and nine-month periods ended September 24, 2006 and September 25, 2005 and the
condensed consolidated statements of cash flows for the nine-month periods ended September 24, 2006
and September 25, 2005. These interim financial statements are the responsibility of the Companys
management.
We conducted our review in accordance with the standards of the Public Company Accounting
Oversight Board (United States). A review of interim financial information consists principally
of applying analytical procedures and making inquiries of persons responsible for financial and
accounting matters. It is substantially less in scope than an audit conducted in accordance with
the standards of the Public Company Accounting Oversight Board, the objective of which is the
expression of an opinion regarding the financial statements taken as a whole. Accordingly, we do
not express such an opinion.
Based on our review, we are not aware of any material modifications that should be made to the
accompanying condensed consolidated interim financial statements for them to be in conformity with
accounting principles generally accepted in the United States of America.
We previously audited, in accordance with the standards of the Public Company Accounting
Oversight Board (United States), the consolidated balance sheet as of December 31, 2005, and the
related consolidated statements of income, changes in shareholders equity and cash flows for the
year then ended, managements assessment of the effectiveness of the Companys internal control
over financial reporting as of December 31, 2005 and the effectiveness of the Companys internal
control over financial reporting as of December 31, 2005; and in our report dated February 27,
2006, we expressed unqualified opinions thereon. The consolidated financial statements and
managements assessment of the effectiveness of internal control over financial reporting
referred to above are not presented herein. In our opinion, the information set forth in the
accompanying condensed consolidated balance sheet as of December 31, 2005, is fairly stated in
all material respects in relation to the consolidated balance sheet from which it has been
derived.
/s/PricewaterhouseCoopers LLP
Charlotte, North Carolina
October 25, 2006
23
SONOCO PRODUCTS COMPANY
Item 2. Managements Discussion and Analysis of Financial Condition and Results of Operations.
Statements included in this report that are not historical in nature, are intended to be, and are
hereby identified as forward-looking statements for purposes of the safe harbor provided by
Section 21E of the Securities Exchange Act of 1934, as amended. The words estimate, project,
intend, expect, believe, plan, anticipate, objective, goal, guidance, and similar
expressions identify forward-looking statements. Forward-looking statements include, but are not
limited to, statements regarding offsetting high raw material costs; improved productivity and cost
containment; adequacy of income tax provisions; refinancing of debt; adequacy of cash flows;
anticipated amounts and uses of cash flows; effects of acquisitions and dispositions; adequacy of
provisions for environmental liabilities; financial strategies and the results expected from them;
continued payments of dividends; stock repurchases; and producing improvements in earnings. Such
forward-looking statements are based on current expectations, estimates and projections about our
industry, managements beliefs and certain assumptions made by management. Such information
includes, without limitation, discussions as to guidance and other estimates, expectations,
beliefs, plans, strategies and objectives concerning our future financial and operating
performance. These statements are not guarantees of future performance and are subject to certain
risks, uncertainties and assumptions that are difficult to predict. Therefore, actual results may
differ materially from those expressed or forecasted in such forward-looking statements. The
risks and uncertainties include, without limitation:
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availability and pricing of raw materials; |
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success of new product development and introduction; |
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ability to maintain or increase productivity levels and contain or reduce costs; |
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international, national and local economic and market conditions; |
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fluctuations of obligations and earnings of pension and postretirement benefit plans; |
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ability to maintain market share; |
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pricing pressures and demand for products; |
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continued strength of our paperboard-based tubes and cores and composite can operations; |
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anticipated results of restructuring activities; |
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resolution of income tax contingencies; |
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ability to successfully integrate newly acquired businesses into the Companys operations; |
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currency stability and the rate of growth in foreign markets; |
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use of financial instruments to hedge foreign currency, interest rate and commodity price risk; |
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liability for remediation of environmental problems; |
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actions of government agencies; |
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loss of consumer confidence; and |
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economic disruptions resulting from terrorist activities. |
The Company undertakes no obligation to publicly update or revise forward-looking statements,
whether as a result of new information, future events or otherwise. In light of these risks,
uncertainties and assumptions, the forward-looking events discussed in this report might not occur.
24
SONOCO PRODUCTS COMPANY
Results of Operations
Third Quarter 2006 Compared with Third Quarter 2005
Company Overview
Net sales for the third quarter of 2006 were $932 million, compared to $881 million for the third
quarter of 2005.
The components of the sales change were:
|
|
|
|
|
($ in millions) |
|
|
|
Volume |
|
$ |
22 |
|
Selling price |
|
|
17 |
|
Currency exchange rate |
|
|
12 |
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Acquisitions/Divestitures |
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|
(- |
) |
|
Total sales increase |
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$ |
51 |
|
|
Company-wide sales volumes during the third quarter of 2006 were up approximately 2% over the same
period in 2005. The volume increase due to acquisitions was basically offset by the impact of the
fourth quarter 2005 divestiture of a single-plant folding cartons operation.
On October 1, 2005, the Procter & Gamble Companys (P&G) acquisition of The Gillette Company
(Gillette) became effective, and Gillette became a wholly owned subsidiary of P&G. Consequently,
sales to P&G represented more than 10% of the Companys net sales during the three and nine months
ended September 24, 2006.
Income before income taxes for the third quarter increased from $61.9 million in 2005 to $81.0
million in 2006. Despite higher year-over-year material costs, the Company was able to produce a
positive relationship between the year-over-year change in selling prices and the year-over-year
change in material costs (price/cost relationship) during the third quarter of 2006, due
primarily to the impact of price increases. In addition, income before income taxes increased due
to ongoing productivity and purchasing initiatives. Continued increases in energy, freight and
labor costs partially offset these favorable variances. The higher sales volume had little
impact on earnings, due to unfavorable shifts in the mix within the individual businesses of each
segment. Income before income taxes included charges in connection with the Companys
previously announced restructuring actions of approximately $1.1 million and $4.3 million for the
third quarter of 2006 and 2005, respectively. These restructuring charges were not allocated to
the operating segments. Net interest expense for the third quarter of 2006 decreased to $10.7
million, compared with $11.9 million for the same period in 2005. This decrease was due primarily
to a decrease in average debt balances, partially offset by higher interest rates.
The effective tax rate for the quarter ended September 24, 2006 was 28.6% compared to 30.9% for the
quarter ended September 25, 2005. The current quarters effective tax rate includes a favorable
adjustment of approximately $6,000 from the expiration of assessment statutes. Last years third
quarter included approximately $3,000 of favorable adjustments to deferred tax balances.
Equity in earnings of affiliates/minority interest in subsidiaries for the third quarter of 2006
totaled approximately $3.3 million, relatively flat with the approximately $3.1 million reported
for the third quarter of 2005.
Reportable Segments
The Company reports results in three segments, Consumer Packaging, Tubes and Cores/ Paper and
Packaging Services. All Other Sonoco represents the activities and businesses of the Companys
consolidated subsidiaries that do not meet the aggregation criteria outlined in Statement of
Financial Accounting Standards No. 131, Disclosures about Segments of an Enterprise and
Related Information (FAS 131) and therefore cannot be combined with other operating segments into
a reportable segment.
Operating profit at the segmental level is defined as the segments portion of Income before
income taxes on the Companys Condensed Consolidated Statements of Income, adjusted for
restructuring charges and net interest expense. Because segmental results are computed based on the
manner in which the Companys management reviews financial results, restructuring and net interest
charges are not considered in the calculation of operating profit. General corporate expenses, with
the exception of restructuring charges, interest and income taxes, have been allocated as operating
costs
25
SONOCO PRODUCTS COMPANY
to each of the Companys reportable segments and All Other Sonoco. See Note 12 to the Companys
Condensed Consolidated Financial Statements for more information on reportable segments.
Consumer Packaging Segment
The Consumer Packaging segment includes the following products: round and shaped rigid packaging,
both composite and plastic; printed flexible packaging; and metal and plastic ends and closures.
Third quarter 2006 sales for the Consumer Packaging segment were $329 million, up 4 percent,
compared with $315 million in the third quarter of 2005. Third quarter sales increased as a result
of higher selling prices plus the favorable impact of foreign currency translation. Higher volumes
in North American composite can operations were offset by lower volumes in European composite cans
and flexible packaging.
Operating profit for this segment was $28.0 million, up 12 percent, compared with $24.9
million in the same period in 2005. This improvement was due primarily to a positive price/cost
relationship and productivity improvements, which more than offset the impact of increased costs
for labor, freight and energy.
Tubes and Cores/Paper Segment
Effective December 31, 2005, the Company changed the name of the Engineered Carriers and Paper
segment to Tubes and Cores/Paper because the term tubes and cores is more generally understood
than engineered carriers in the businesses included in this segment. Its products include:
high-performance paper and composite paperboard tubes and cores; fiber-based construction tubes and
forms; recycled paperboard; linerboard; and recovered paper.
Third quarter 2006 sales for the Tubes and Cores/Paper segment were $387 million, up 5 percent,
compared with $368 million in the same period in 2005. Sales in the this segment were up
year-over-year due to higher volumes in North American tubes and cores and global paper operations;
higher selling prices in North American and European tubes and cores; and the favorable impact of
foreign currency translation.
Operating profit for the segment for the third quarter of 2006 was $42.8 million, up 34
percent, compared with $32.0 million in the same period in 2005. Operating profit increased due
primarily to a positive price/cost relationship, productivity improvements and strong volumes in
global paper operations, partially offset by the impact of increased costs for labor, freight and
energy. A gain on the sale of a building that had been vacant for an extended period resulted in
additional pretax income of approximately $3.0 million.
Packaging Services Segment
The Packaging Services segment provides the following products and services: point-of-purchase
displays; packaging fulfillment; contract packing; brand artwork management; and supply chain
management.
Third quarter 2006 sales for the Packaging Services segment were $122 million, up 6 percent,
compared with $115 million in the same period in 2005. Third quarter 2006 sales increased due
primarily to higher service volumes and prices in Service Center operations, partially offset by
the loss of sales from a single-plant folding carton operation that was sold at the end of 2005.
Operating profit for this segment was $9.4 million, compared with $11.9 million in the same period
in 2005. The higher sales referenced above did not result in increased earnings due to the
pass-through nature of some of the service center contracts. In addition, an unfavorable shift in
the mix of business resulted in lower profits during the quarter in comparison to the same period
of last year.
All Other Sonoco
All Other Sonoco includes the following products: wooden, metal and composite reels for wire and
cable packaging; molded and extruded plastics; custom designed protective packaging; and paper
amenities, such as coasters and glass covers.
Third quarter 2006 sales for All Other Sonoco were $93 million, up 13 percent, compared with $83
million in the same period in 2005. Sales increased primarily due to higher volumes and prices in
protective packaging and extruded and molded plastics, along with higher volumes in wire and cable
reels.
26
SONOCO PRODUCTS COMPANY
Operating profit for this segment in the third quarter of 2006 was $12.6 million, up 35 percent,
compared with $9.3 million in the same period in 2005. This increase was primarily due to a
favorable price/cost relationship, productivity improvements and higher volumes.
September 2006 Year-to-Date Compared with September 2005 Year-to-Date
Company Overview
Net sales for the first nine months of 2006 were $2,667 million, compared to $2,574 million for the
first nine months of 2005.
The components of the sales change were:
|
|
|
|
|
($ in millions) |
|
|
|
Volume |
|
$ |
42 |
|
Selling price |
|
|
34 |
|
Currency exchange rate/Other |
|
|
23 |
|
Acquisitions/Divestitures |
|
|
(6 |
) |
|
Total sales increase |
|
$ |
93 |
|
|
Selling prices increased in the majority of the Companys business units during the first nine
months of 2006, with the only notable exception being the North American recovered paper
operations. Company-wide sales volumes during the first nine months of 2006 were up approximately
2% over the same period in 2005. The net impact of several small acquisitions and the Companys
divestiture of a single-plant folding cartons operation was minimal.
Income before income taxes totaled approximately $213 million in the first nine months of 2006,
compared to approximately $167 million for the same period in 2005. This increase was due primarily
to a favorable price/cost relationship and reduced costs resulting from ongoing productivity and
purchasing initiatives. These increases were partially offset by increased costs of freight, labor
and energy. The higher sales volume had little impact on earnings, due to unfavorable shifts in the
mix within the individual businesses of each segment. Income before income taxes included pretax
charges in connection with the Companys previously announced restructuring actions of
approximately $6 million and $18 million for the first nine months of 2006 and 2005, respectively.
These restructuring charges were not allocated to the operating segments. Net interest expense
increased by approximately $2 million due to higher interest rates partially offset by lower
average debt levels.
The effective tax rate for the nine months ended September 24, 2006 was 31.2%, compared to 32.7%
for the nine months ended September 25, 2005. The current years effective tax rate reflects
favorable adjustments of approximately $6,000 related to the expiration of assessment statutes and
approximately $4,000 for favorable state tax rulings and audit assessments. Last years effective
tax rate reflected approximately $5,000 of favorable adjustments to deferred tax balances.
Equity in earnings of affiliates/minority interest in subsidiaries for the first nine months of
2006 totaled approximately $9.2 million compared with approximately $10.7 million for the first
nine months of 2005. This change was due primarily to the impact on higher minority interest
associated with increased profitability at the Sonoco-Alcore joint venture.
Reportable Segments
Consumer Packaging Segment
Net sales of the Consumer Packaging segment for the first nine months of 2006 totaled approximately
$954 million, compared to approximately $904 million in the first nine months of 2005. This
increase was due primarily to increased volumes and selling prices in global composite cans;
increased selling prices of closures and flexible packaging; and the favorable impact of foreign
exchange rates. Partially offsetting these improvements were volume declines in closures and
flexible packaging.
Operating profit, as defined above, for the Consumer Packaging segment in the first nine
months of 2006 was approximately $80 million, up from approximately $72 million for the same period
in 2005. This increase resulted primarily from reduced costs related to on-going productivity and
purchasing initiatives as well as a favorable price/cost relationship. These favorable impacts
were partially offset by increased costs for energy, freight and labor, volume declines in closures
and an unfavorable shift in the mix of business within the segment.
27
SONOCO PRODUCTS COMPANY
Tubes and Cores/Paper Segment
Net sales of the Tubes and Cores/ Paper segment for the first nine months of 2006 totaled
approximately $1,112 million, compared with approximately $1,089 million in the first nine months
of 2005. The impact of increased volume (primarily in global paper operations), increased selling
prices in North American tubes and cores, and the favorable impact of foreign exchange rates, were
partially offset by decreased selling prices of recovered paper and continued weak demand in
European and North American tube and core operations.
Operating profit, as defined above, for the Tubes and Cores/Paper segment in the first nine months
of 2006 was approximately $108 million, up from approximately $84 million for the same period in
2005. Operating profit improved as the result of productivity improvements, cost reductions
resulting from restructuring actions, and a favorable price/cost relationship, mainly resulting
from price increases in paperboard, tubes and cores in North America and Europe. A gain on the sale
of a building that had been vacant for an extended period resulted in additional pretax income of
approximately $3.0 million. Continued cost increases for energy, freight and labor partially
offset these favorable factors.
Packaging Services Segment
Net sales of the Packaging Services segment for the first nine months of 2006 totaled approximately
$326 million, compared to approximately $331 million in the first nine months of 2005. This
decrease was due to the loss of sales resulting from the sale of a single-plant folding cartons
operation as well as lower fulfillment sales and point-of-purchase displays sales from an unusually
strong level in 2005.
Operating profit, as defined above, for the Packaging Services segment was approximately $27
million in the first nine months of 2006, compared to approximately $33 million for the same period
in 2005. This decrease can be attributed primarily to the impact of lower volumes and increased
costs of energy, freight and labor, partially offset by increased productivity and a favorable
price/cost relationship.
All Other Sonoco
Net sales of All Other Sonoco for the first nine months of 2006 totaled approximately $275 million,
compared to approximately $249 million in the first nine months of 2005. This increase was
primarily due to higher selling prices in all the businesses included in All Other Sonoco along
with increased volume in wire and cable reels and protective packaging.
Operating profit, as defined above, for All Other Sonoco was approximately $38 million in the first
nine months of 2006, compared to approximately $29 million for the same period in 2005. This
increase resulted primarily from on-going productivity and purchasing initiatives, a favorable
price/cost relationship and higher volumes in protective packaging. Partially offsetting these
positive factors were increased costs for energy, freight and labor.
Financial Position, Liquidity and Capital Resources
The Companys financial position remained strong during the first nine months of 2006. Total debt
decreased by approximately $51 million to $731 million from $782 million at December 31, 2005. The
decrease was due primarily to the repayment of approximately $24 million of Brazilian Real
denominated debt and a $30 million decrease in commercial paper, partially offset by the impact of
foreign currency translation. The outstanding commercial paper balance was zero at September 24,
2006 and $30 million at December 31, 2005.
For the first nine months of 2006, cash flows from operations totaled approximately $331 million,
compared with approximately $161 million for the same period in 2005. This increase of
approximately $170 million was primarily the result of reduced working capital requirements
stemming from Company-wide working capital initiatives related to inventory and accounts payable,
as well as improved profitability in the first nine months of 2006, compared with the first nine
months of 2005.
From February 3, 2006, through April 4, 2006, the Company repurchased 2.5 million shares of
Sonoco common stock for approximately $83 million. The shares were repurchased under an existing
authorization to repurchase up to approximately 5.29 million shares. On April 19, 2006, the
Companys Board of Directors rescinded all previously
28
SONOCO PRODUCTS COMPANY
approved stock repurchase programs in conjunction with its approval of a new program, which
authorizes the repurchase of up to 5.0 million shares of the Companys common stock. This new
repurchase program does not have a specific expiration date and no shares have been repurchased
under this program. Currently, the Company has no plans to purchase additional shares of its
common stock.
During the nine months ended September 24, 2006, the Company received cash proceeds of
approximately $44 million from the issuance of common stock, which related to the exercise of stock
options, and collected $14.5 million in notes receivable related to the sale of certain assets in
December 2005. In addition, during the nine months ended September 24, 2006, the Company funded
capital expenditures and acquisitions of approximately $88 million and $40 million, respectively,
and paid dividends of approximately $71 million.
In January 2004, the Company entered into an agreement to swap the interest rate from fixed to
floating on $100 million of its $250 million 6.5% notes maturing in 2013. During June 2004, the
Company entered into a similar agreement to swap the interest rates from fixed to floating on all
of its newly issued $150 million of 5.625% notes maturing in 2016. During the nine months ended
September 24, 2006, the Company terminated both of its interest rate swaps. Termination of these
swaps increased the Companys proportion of fixed rate debt, reducing its exposure to the effects
of rising interest rates. At the time of termination, the fair value of the interest rate swap
related to the 6.5% notes was an unfavorable position of approximately $3.0 million, and the fair
value of the interest rate swap related to the 5.625% notes was a favorable position of
approximately $0.9 million. In accordance with Statement of Financial Accounting Standards No. 133
Accounting for Derivative Instruments and Hedging Activities (FAS 133), interest expense is being
adjusted by amortization of the gain and loss associated with these swap terminations over the
remaining life of the related bonds. Termination of these swaps increased the Companys proportion
of fixed rate debt, reducing its exposure to the effects of rising interest rates.
At September 24, 2006, the Company had commodity swaps outstanding to fix the costs of a portion of
raw materials and natural gas. These swaps, which have maturities ranging from October 2006 to
June 2009, qualify as cash flow hedges under FAS 133. The fair market value of these commodity
swaps was an unfavorable position of $2.8 million ($1.8 million after tax) at September 24, 2006,
compared to a favorable position of $17.5 million ($11.2 million after tax) at December 31, 2005.
On May 3, 2006, the Company entered into an amended and restated credit agreement to extend its
$350 million bank line of credit supporting its commercial paper program to a new five-year
maturity. The term of the line of credit allows commercial paper borrowings up to the maximum
amount of the line of credit to be classified as long-term debt. The amended and restated credit
agreement also provides the Company the option to increase its credit line to $500 million subject
to the concurrence of its lenders.
On August 2, 2006, the Company filed a Form S-3, Automatic Shelf Registration of Securities of
Well-Known Seasoned Issuers, with the Securities and Exchange Commission. This registration will
allow the Company to offer debt securities consisting of debentures, notes and/or other unsecured
evidences of indebtedness in one or more series. Although the Company does not expect to offer
such securities in the immediate future, it is expected that when it does so the net proceeds will
be used for general corporate purposes, including working capital, capital expenditures and the
repayment or reduction of bank indebtedness and commercial paper obligations.
Existing cash and additional borrowings will fund the Companys fourth quarter purchases of the
remaining 35.5% interest in Sonoco-Alcore, S.a.r.l. and the remaining 75% interest in Demolli
Industria Cartaria S.p.A., discussed in Note 14 to the Companys Condensed Consolidated Financial
Statements.
Restructuring
During the fourth quarter of 2005, the Company began an in-depth review of its global Tubes
and Cores/Paper operations. The review, which was completed early in the fourth quarter of 2006,
examined the Companys served markets in this segment (principally textiles, paper and film) and
addressed issues such as market growth, capacity, technology and competition. Based upon the
conclusions reached, and the opportunity to make other operations more cost competitive, a further
restructuring of operations was approved by the Companys executive management on October
10, 2006. The approved plan currently anticipates the closure of approximately 12 plant locations
globally and the reduction of approximately 540 positions worldwide. The majority of the
restructuring program will focus on international
29
SONOCO PRODUCTS COMPANY
operations, principally centered around Europe, in order to make those operations more cost
competitive. These measures are expected to begin in the fourth quarter of 2006 and be completed
by the end of 2007.
The total pre-tax cost of the restructuring program is presently estimated to be approximately
$35 million, most of which is related to severance and other termination costs. Accordingly, the
vast majority of the total restructuring cost will result in the expenditure of cash.
Further information regarding the Companys existing restructuring programs is provided in Note 4
to the Companys Condensed Consolidated Financial Statements.
New Accounting Pronouncements
Information regarding new accounting pronouncements is provided in Note 11 to the Companys
Condensed Consolidated Financial Statements.
Environmental
The Company has been named as a potentially responsible party (PRP) at several environmentally
contaminated sites not owned by the Company. These regulatory actions represent the Companys
largest potential environmental liabilities. All of the sites are also the responsibility of other
parties. The Companys liability, if any, is shared with such other parties, but the Companys
share has not been finally determined in most cases. In some cases, the Company has cost-sharing
agreements with other potentially responsible parties with respect to a particular site. Such
agreements relate to the sharing of legal defense costs or clean-up costs, or both. The Company has
assumed, for purposes of estimating amounts to be accrued, that the other parties to such
cost-sharing agreements will perform as agreed. It appears that final resolution of some of the
sites is years away, and actual costs to be incurred for these environmental matters in future
periods may vary from current estimates because of the inherent uncertainties in evaluating
environmental exposures. Accordingly, the ultimate cost to the Company with respect to such sites
cannot be determined. As of September 24, 2006 and December 31, 2005, the Company had accrued
$15,898 and $16,789, respectively, related to environmental contingencies. The Company periodically
reevaluates the assumptions used in determining the appropriate reserves for environmental matters
as additional information becomes available and, when warranted, makes appropriate adjustments.
The Company believes the issues regarding the Fox River, which are discussed in some detail below,
currently represent the Companys greatest loss exposure for environmental liability. The Company
believes that all of its exposure to such liability for the Fox River is contained within its
wholly-owned subsidiary, U.S. Paper Mills Corp. (U.S. Mills). Accordingly, regardless of the
amount of liability that U. S. Mills may ultimately have, Sonoco Products Company believes its
potential loss on account of Fox River issues is limited to U. S. Mills net worth, which was
approximately $85 million at September 24, 2006.
As previously disclosed, U.S. Mills has been notified by governmental entities that it, together
with a number of other companies, is a PRP for environmental claims under the Comprehensive
Environmental Response, Compensation and Liability Act (CERCLA) and other statutes, arising out of
the presence of polychlorinated biphenyls (PCBs) in sediments in the lower Fox River and in the bay
of Green Bay in Wisconsin. U.S. Mills was named as a PRP because scrap paper purchased by U.S.
Mills as a raw material for its paper making processes more than 30 years ago allegedly included
carbonless copy paper that contained PCBs, some of which were included in wastewater from U.S.
Mills manufacturing processes which was discharged into the Fox River. The Company acquired the
stock of U.S. Mills in 2001, and the alleged contamination predates the acquisition. The Company
was notified that it was a PRP, but responded that its only involvement was as a subsequent
shareholder of U.S. Mills and, as such, has no responsibility.
The governmental entities making such claims against U.S. Mills and the other PRPs have been
coordinating their actions, including the assertion of claims against the PRPs. Additionally,
certain claimants have notified U.S. Mills and the other PRPs of their intent to commence a natural
resource damage (NRD) lawsuit, but no such actions have been instituted.
30
SONOCO PRODUCTS COMPANY
A review of the circumstances leading to U.S. Mills being named a PRP and the current
status of the remediation effort is set forth below.
In July 2003, USEPA and Wisconsin Department of Natural Resources (WDNR) issued their final
clean-up plan (known as a Record of Decision, or ROD) for a portion of the Fox River. The ROD
addressed the lower part of the Fox River and portions of Green Bay, where USEPA and WDNR (the
Governments) estimate the bulk of the sediments that need to be remediated are located. In two
portions of the lower part of the Fox River covered by the ROD Operable Units (OUs) 3 and 4 the
Governments selected large-scale dredging as the clean-up approach. OU 3 is the section of the Fox
River running downstream from Little Rapids to the DePere dam, and OU 4 runs from the DePere dam
downstream to the mouth of the Fox River at Green Bay. U.S. Mills plant is below the DePere dam
and, prior to 1972, discharged wastewater into the river downstream of the dam in OU 4. In the
ROD, the Governments estimated that approximately 6.5 million cubic yards of sediment would be
removed from OUs 3 and 4 at an estimated cost of approximately $284 million (approximately $26.5
million for OU 3 and approximately $257.5 million for OU 4). The Governments also identified
capping the river bed with appropriate materials as a contingent remedy to be evaluated during
the remedial design process. For Green Bay (OU5), the Governments selected monitored natural
attenuation as the clean-up approach at an estimated cost of approximately $40 million. The
Governments also indicated that some limited dredging near the mouth of the river might be
required, which would ultimately be determined during the design stage of the project. Earlier, in
January 2003, the Governments had issued their ROD for the upper portions of the Fox River OUs 1
and 2. Combining the cost estimates from both RODs, it appeared that the Governments expected the
selected remedies for all five OUs to cost approximately $400 million, exclusive of contingencies.
In March 2004, NCR and Georgia-Pacific (G-P) entered into an Administrative Order on Consent (AOC)
with the Governments to perform engineering design work for the clean up of OUs 2-5.
In the course of the ongoing design work, additional sampling and data analysis identified elevated
levels of PCBs in certain areas of OU 4 near the U.S. Mills plant (the OU 4 hotspot). In November
2005, the Governments notified U.S. Mills and NCR that they would be required to design and
undertake a removal action that would involve dredging, dewatering and disposing of the PCB
contaminated sediments from the OU 4 hotspot. In furtherance of this notification, on April 12,
2006, the United States and the State of Wisconsin sued NCR and U.S. Mills in the United States
District Court for the Eastern District of Wisconsin in Milwaukee (Civil Action No. 06-C-0484).
NCR and U.S. Mills agreed to a Consent Decree with the United States and the State of Wisconsin
pursuant to which NCR and U.S. Mills were required to start removing contaminated sediment from the
OU 4 hotspot no later than May 1, 2007. Although the defendants specifically did not admit
liability for the allegations of the complaint, they are bound by the terms of the Consent Decree.
NCR and U.S. Mills reached agreement between themselves that each would fund 50% of the costs of
remediation of the OU4 hotspot, which the Company currently estimates to be between $25 million and
$30 million for the project as a whole. Project implementation will begin in 2006, but most of the
project cost is expected to be incurred in 2007. Although the funding agreement does not
acknowledge responsibility or prevent either party from seeking reimbursement from any other
parties (including each other), the Company accrued $12.5 million in 2005 as its estimate of the
portion of costs that U.S. Mills expects to fund under the funding agreement.
The contract for the first phase of the NCR U.S. Mills remediation project with respect to the OU
4 hotspot has been awarded to a remedial contractor, and site preparation at the U.S. Mills plant
(where the sediment will be dewatered) has commenced. The remediation will involve removal of
sediment from the riverbed, dewatering of the sediment and storage at an offsite landfill.
The extent of U.S. Mills potential liability remains subject to many uncertainties, and the
Company periodically reevaluates U.S. Mills potential liability and the appropriate reserves based
on current information. U.S. Mills eventual liability which may be paid out over a period of ten
to twenty years will depend on a number of factors. In general, the most significant factors
include: (1) the total remediation costs for the sites for which U.S. Mills might be found to have
liability and the share of such costs U.S. Mills is likely to bear; (2) the total natural resource
damages for such sites and the share of such costs U.S. Mills is likely to bear, and (3) U.S.
Mills costs to defend itself in this matter.
At the time of the Companys acquisition of U.S. Mills in 2001, U.S. Mills and the Company
estimated U.S. Millss liability for the Fox River clean up at a nominal amount based on Government
reports and conversations with the Governments about the anticipated limited extent of U.S. Mills
responsibility, the belief, based on U.S. Mills prior assertions, that no significant amount of
PCB contaminated raw materials had been used at the U.S. Mills plant, and the
31
SONOCO PRODUCTS COMPANY
belief that any PCB contamination in the Fox River, other than a de minimus amount, was not caused
by U.S. Mills. It appeared at that time that U.S. Mills and the Governments would be able to
resolve the matter and dismiss U.S. Mills as a PRP for a nominal payment. Accordingly, no
significant reserve was established at the time. However, the Governments subsequently declined to
enter into such a settlement. Nonetheless, until recently U.S. Mills continued to believe that its
liability exposure was very small based on its continuing beliefs that no significant amount of PCB
contaminated raw materials had been used at the U.S. Mills plant and that any significant amount of
PCB contamination in the section of the Fox River located adjacent to its plant was not caused by
U.S. Mills.
In May/June 2005, U.S. Mills first learned of elevated levels of PCBs (the OU4 hotspot) in the Fox
River adjacent to its DePere plant. U.S. Mills, while still not believing its DePere plant was the
source of this contamination, entered into the consent decree to remediate the OU4 hotspot as
discussed above.
In June 2006, U.S. Mills first received the results of tests it initiated on the U.S. Mills
property that suggest that the plant may have previously processed more than the de minimus amounts
of PCB contaminated paper reflected in the records available to the Company. This information
seemed to contradict the Companys previous understanding of the history of the DePere plant.
Further testing of the site is continuing to attempt to determine the extent of this recently
discovered contamination. Based on these most recent findings, it is possible that U.S. Mills
might be responsible for a larger portion of the remediation than previously anticipated. The
total estimated cost set forth in the ROD for remediation of OU 4 was approximately $257.5 million
(the more recent Basis of Design Report estimate is at least $100 million higher) and the estimated
cost of monitoring OU 5 was approximately $40 million. There are two alleged PRPs located in OU 4
(of which the smaller is the plant owned by U.S. Mills). It is possible that the owners of these
two plants, together with the original generator of the carbonless copy paper, could be required to
bear the substantial portion of the remediation costs of OU 4, and share with other PRPs the cost
of monitoring OU5. U.S. Mills is discussing possible remediation scenarios with other PRPs who
have indicated that they expect U.S. Mills to bear an unspecified but meaningful share of the costs
of OU 4 and OU 5. U.S. Mills is currently evaluating all of its options and intends to vigorously
defend against liability to the extent it deems it prudent and cost-effective to do so.
Because U.S. Mills has not yet been able to estimate with any certainty the portion of the total
remediation costs that it might have to bear, reserves to account for the potential additional
liability have not been increased at this point.
Since no formal claims for natural resource damages have been made, U.S. Mills does not have a
basis for estimating the possible cost of such claims. Accordingly, reserves have not been
increased for this potential liability. However, for the entire river remediation project, the
lowest estimate in the Governments 2000 report on natural resource damages was $176 million for
natural resource damages.
In addition to its potential liability for OUs 4 and 5, U.S. Mills may have a contingent liability
to Menasha Corporation to indemnify it for any amount for which it may be held liable in excess of
insurance coverage for any environmental liabilities of a plant on OU 1 that U.S. Mills purchased
from Menasha. Due to the uncertainty of Menashas liability and the extent of the insurance
coverage, U.S. Mills has not established a reserve for this contingency.
U.S. Mills costs of defending itself in connection with environmental matters are expensed as
incurred and are not included in the reserve.
The actual costs associated with cleanup of the Fox River site are dependent upon many factors and
it is reasonably possible that remediation costs could be higher than the current estimate of
project costs. Some, or all, of any costs incurred may be covered by insurance, or may be subject
to recoupment from other parties, but no amounts have been recognized in the financial statements
of the Company for such recovery. Given the ongoing remedial design work being conducted by NCR
and U.S. Mills and the initial stages of remediation, it is possible there could be some additional
changes to some elements of the reserve within the next year or thereafter, although that is
difficult to predict.
In any event, because the discharges of hazardous materials into the environment occurred before
the Company acquired U.S. Mills, and U.S. Mills has been operated as a separate subsidiary of the
Company, the Company does not believe that it has any liability for the liabilities of U.S. Mills.
Accordingly, as stated above, the Company does not believe that the effect of U.S. Mills Fox River
liabilities on the Company would result in a loss to the Company that would exceed the net worth of
U.S. Mills, which was approximately $85 million at September 24, 2006.
32
SONOCO PRODUCTS COMPANY
Item 3. Quantitative and Qualitative Disclosures About Market Risk.
Information about the Companys exposure to market risk was disclosed in its Annual Report on
Form 10-K for the year ended December 31, 2005, which was filed with the Securities and Exchange
Commission on February 27, 2006. There have been no material quantitative or qualitative changes
in market risk exposure since the date of that filing.
Item 4. Controls and Procedures.
Evaluation of Disclosure Controls and Procedures
Under the supervision, and with the participation, of our management, including our principal
executive officer and principal financial officer, we conducted an evaluation pursuant to Rule
13a-15(b) under the Securities Exchange Act of 1934 of the effectiveness of our disclosure
controls and procedures (as defined in Rule 13a-15(e) under the Securities Exchange Act of 1934).
Based on this evaluation, our principal executive officer and principal financial officer
concluded that such controls and procedures, as of the end of the period covered by this
Quarterly Report on Form 10-Q, were effective.
Changes in Internal Controls
The Company is continuously seeking to improve the efficiency and effectiveness of its operations
and of its internal controls. This results in refinements to processes throughout the Company.
However, there has been no change in the Companys internal control over financial reporting (as
defined in Rule 13a-15(f) under the Securities Exchange Act of 1934) during the most recent
fiscal quarter that has materially affected, or is reasonably likely to materially affect, the
Companys internal control over financial reporting.
PART II. OTHER INFORMATION
Item 1. Legal Proceedings.
See discussion under the heading of Environmental in Managements Discussion and Analysis of
Financial Condition and Results of Operations.
Item 6. Exhibits.
|
|
|
Exhibit 15 |
|
Letter re: unaudited interim financial information |
|
|
|
Exhibit 31 |
|
Certifications of Chief Executive Officer and Chief Financial Officer Pursuant
to Section 302 of the Sarbanes-Oxley Act of 2002 and 17 C.F.R. 240.13a-14(a) |
|
|
|
Exhibit 32 |
|
Certification of Chief Executive Officer and Chief Financial Officer Pursuant
to Section 906 of the Sarbanes-Oxley Act of 2002 and 17 C.F.R. 240.13a-14(b) |
33
SIGNATURE
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly
caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
|
|
|
|
|
|
SONOCO PRODUCTS COMPANY
(Registrant)
|
|
Date: October 25, 2006 |
By: |
/s/ Charles J. Hupfer
|
|
|
|
Charles J. Hupfer |
|
|
|
Senior Vice President and Chief Financial Officer
(principal financial officer) |
|
|
|
|
|
|
By: |
/s/ Barry L. Saunders
|
|
|
|
Barry L. Saunders |
|
|
|
Staff Vice President and Corporate Controller
(principal accounting officer) |
|
|
34
SONOCO PRODUCTS COMPANY
EXHIBIT INDEX
|
|
|
Exhibit |
|
|
Number |
|
Description |
|
|
|
15
|
|
Letter re: unaudited interim financial information |
|
|
|
31
|
|
Certifications of Chief Executive Officer and
Chief Financial Officer Pursuant to Section 302
of the Sarbanes-Oxley Act of 2002 and 17 C.F.R.
240.13a-14(a) |
|
|
|
32
|
|
Certification of Chief Executive Officer and
Chief Financial Officer Pursuant to Section 906
of the Sarbanes-Oxley Act of 2002 and 17 C.F.R.
240.13a-14(b) |
35