POLYONE CORPORATION 10-Q
UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-Q
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þ |
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Quarterly Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 |
For the quarterly period ended September 30, 2007
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o |
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Transition Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 |
For the transition period from to .
Commission file number 1-16091
POLYONE CORPORATION
(Exact name of registrant as specified in its charter)
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Ohio
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34-1730488 |
(State or other jurisdiction
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(I.R.S. Employer Identification No.) |
of incorporation or organization) |
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33587 Walker Road, Avon Lake, Ohio
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44012 |
(Address of principal executive offices)
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(Zip Code) |
Registrants telephone number, including area code: (440) 930-1000
Former name, former address and former fiscal year, if changed since last report: Not Applicable
Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by
Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for
such shorter period that the registrant was required to file such reports), and (2) has been
subject to such filing requirements for the past 90 days.
Yes þ No o
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer,
or a non-accelerated filer. See definition of accelerated filer and large accelerated filer in
Rule 12b-2 of the Exchange Act. (Check one):
Large accelerated filer o Accelerated filer þ Non-accelerated filer o
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the
Exchange Act). Yes o No þ
The number of outstanding shares of the registrants common stock, $0.01 par value, as of October 24, 2007 was 93,082,133
TABLE OF CONTENTS
Part I Financial Information
Item 1. Financial Statements
PolyOne Corporation and Subsidiaries
Condensed Consolidated Statements of Income (Unaudited)
(In millions, except per share data)
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Three Months Ended |
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Nine Months Ended |
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September 30, |
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September 30, |
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2007 |
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2006 |
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2007 |
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2006 |
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Sales |
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$ |
664.8 |
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$ |
666.2 |
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$ |
2,011.4 |
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$ |
2,027.2 |
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Operating costs and expenses: |
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Cost of sales |
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623.0 |
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594.1 |
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1,780.8 |
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1,765.9 |
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Selling and administrative |
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63.0 |
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51.5 |
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189.2 |
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150.8 |
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Depreciation and amortization |
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14.1 |
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14.2 |
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42.7 |
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42.8 |
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Income from equity affiliates and minority interest |
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11.7 |
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30.0 |
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16.6 |
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100.3 |
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Operating income (loss) |
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(23.6 |
) |
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36.4 |
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15.3 |
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168.0 |
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Interest expense |
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(11.9 |
) |
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(16.2 |
) |
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(43.2 |
) |
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(49.6 |
) |
Interest income |
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1.6 |
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1.1 |
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3.4 |
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2.4 |
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Premium on early extinguishment of long-term debt |
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(7.5 |
) |
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(12.8 |
) |
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(1.2 |
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Other expense, net |
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(1.8 |
) |
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(0.2 |
) |
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(4.5 |
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(2.9 |
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Income (loss) before income taxes and discontinued operations |
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(43.2 |
) |
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21.1 |
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(41.8 |
) |
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116.7 |
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Income tax benefit (expense) |
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45.5 |
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(1.5 |
) |
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46.1 |
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(5.6 |
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Income before discontinued operations |
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2.3 |
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19.6 |
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4.3 |
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111.1 |
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Loss from discontinued operations, net of income taxes |
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(2.1 |
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Net income |
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$ |
2.3 |
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$ |
19.6 |
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$ |
4.3 |
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$ |
109.0 |
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Earnings per common share: |
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Basic and diluted earnings: |
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Before discontinued operations |
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$ |
0.02 |
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$ |
0.21 |
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$ |
0.05 |
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$ |
1.20 |
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Discontinued operations |
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(0.02 |
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Basic and diluted earnings per share |
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$ |
0.02 |
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$ |
0.21 |
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$ |
0.05 |
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$ |
1.18 |
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Weighted average shares used to compute earnings per share: |
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Basic |
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92.8 |
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92.5 |
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92.7 |
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92.3 |
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Diluted |
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93.3 |
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93.0 |
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93.1 |
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92.7 |
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Dividends declared per share of common stock |
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$ |
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$ |
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$ |
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$ |
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See Accompanying Notes to the Unaudited Condensed Consolidated Financial Statements
2
PolyOne Corporation and Subsidiaries
Condensed Consolidated Balance Sheets (Unaudited)
(In millions)
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September 30, |
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December 31, |
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2007 |
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2006 |
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Assets |
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Current assets: |
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Cash and cash equivalents |
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$ |
56.2 |
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$ |
66.2 |
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Accounts receivable, net |
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382.4 |
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316.4 |
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Inventories |
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257.7 |
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240.8 |
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Deferred income tax assets |
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18.2 |
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18.1 |
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Other current assets |
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26.6 |
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27.8 |
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Total current assets |
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741.1 |
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669.3 |
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Property, net |
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451.2 |
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442.4 |
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Investment in equity affiliates |
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22.0 |
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287.2 |
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Goodwill |
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287.0 |
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287.0 |
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Other intangible assets, net |
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7.2 |
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9.4 |
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Deferred income tax assets |
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72.2 |
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21.1 |
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Other non-current assets |
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60.1 |
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64.4 |
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Total assets |
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$ |
1,640.8 |
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$ |
1,780.8 |
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Liabilities and Shareholders Equity |
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Current liabilities: |
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Short-term bank debt |
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$ |
5.8 |
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$ |
5.2 |
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Accounts payable |
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299.0 |
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221.0 |
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Accrued expenses |
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108.8 |
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93.1 |
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Current portion of long-term debt |
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22.2 |
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22.5 |
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Total current liabilities |
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435.8 |
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341.8 |
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Long-term debt |
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307.5 |
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567.7 |
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Post-retirement benefits other than pensions |
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83.0 |
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83.6 |
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Other non-current liabilities, including pensions |
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195.9 |
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200.5 |
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Minority interest in consolidated subsidiaries |
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5.5 |
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Total liabilities |
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1,022.2 |
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1,199.1 |
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Shareholders equity |
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618.6 |
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581.7 |
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Total liabilities and shareholders equity |
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$ |
1,640.8 |
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$ |
1,780.8 |
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See Accompanying Notes to the Unaudited Condensed Consolidated Financial Statements.
3
PolyOne Corporation and Subsidiaries
Condensed Consolidated Statements of Cash Flows (Unaudited)
(In millions)
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Nine Months Ended |
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September 30, |
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2007 |
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2006 |
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Operating Activities |
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Net income |
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$ |
4.3 |
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$ |
109.0 |
|
Adjustments to reconcile net income to net cash provided by operating activities: |
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Depreciation and amortization |
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42.7 |
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42.8 |
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Loss on disposition of discontinued business and plant phase-out charge |
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2.3 |
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Charges for environmental remediation at inactive sites |
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31.9 |
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1.8 |
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Cash (payments) receipts for environmental remediation at inactive sites, net of insurance |
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(4.6 |
) |
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2.7 |
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Provision (benefit) for deferred income taxes |
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(52.2 |
) |
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0.5 |
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Premium on early extinguishment of long-term debt |
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12.8 |
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1.2 |
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Companies carried at equity and minority interest: |
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Impairment of investment in equity affiliate |
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15.9 |
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Income from equity affiliates and minority interest |
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(32.5 |
) |
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(100.3 |
) |
Dividends and distributions received |
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24.2 |
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74.2 |
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Change in assets and liabilities: |
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Accounts receivable |
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(52.0 |
) |
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(28.7 |
) |
Inventories |
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(9.0 |
) |
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(36.4 |
) |
Accounts payable |
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68.7 |
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30.6 |
|
Decrease in sale of accounts receivable |
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(7.9 |
) |
Accrued expenses and other |
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(5.6 |
) |
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3.2 |
|
Net cash used by discontinued operations |
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(0.1 |
) |
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Net cash provided by operating activities |
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44.6 |
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94.9 |
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Investing Activities |
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Capital expenditures |
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(36.7 |
) |
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(26.3 |
) |
Acquisition of minority interest in consolidated subsidiary |
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(11.0 |
) |
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Proceeds from sale of assets |
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4.0 |
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7.2 |
|
Proceeds from sale of investment in equity affiliate |
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260.5 |
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Proceeds from sale of discontinued business, net |
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17.3 |
|
Net cash used by discontinued operations |
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(0.2 |
) |
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Net cash provided (used) by investing activities |
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|
216.8 |
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(2.0 |
) |
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Financing Activities |
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Change in short-term debt |
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(0.2 |
) |
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(3.0 |
) |
Repayment of long-term debt |
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|
(263.4 |
) |
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(15.7 |
) |
Premium on early extinguishment of long-term debt |
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(12.8 |
) |
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(1.2 |
) |
Proceeds from exercise of stock options |
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|
0.9 |
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2.8 |
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Net cash used by financing activities |
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|
(275.5 |
) |
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|
(17.1 |
) |
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Effect of exchange rate changes on cash |
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4.1 |
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0.7 |
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Increase (decrease) in cash and cash equivalents |
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(10.0 |
) |
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76.5 |
|
Cash and cash equivalents at beginning of period |
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|
66.2 |
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32.8 |
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Cash and cash equivalents at end of period |
|
$ |
56.2 |
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|
$ |
109.3 |
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|
See Accompanying Notes to the Unaudited Condensed Consolidated Financial Statements.
4
PolyOne Corporation and Subsidiaries
Condensed Consolidated Statements of Shareholders Equity (Unaudited)
(Dollars in millions, shares in thousands)
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Shareholders Equity |
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Common |
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Accumulated |
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Common Shares |
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Additional |
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Retained |
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Stock |
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Other |
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Held in |
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Common |
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Paid-In |
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Earnings |
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Held In |
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Comprehensive |
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Outstanding |
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Treasury |
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Total |
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Stock |
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Capital |
|
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(Deficit) |
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Treasury |
|
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Income (Loss) |
|
Balance January 1, 2006 |
|
|
122,192 |
|
|
|
30,255 |
|
|
$ |
387.4 |
|
|
$ |
1.2 |
|
|
$ |
1,066.4 |
|
|
$ |
(190.3 |
) |
|
$ |
(337.1 |
) |
|
$ |
(152.8 |
) |
Cumulative effect of adoption of FSP
AUG AIR-1 as of January 1, 2006 |
|
|
|
|
|
|
|
|
|
|
7.0 |
|
|
|
|
|
|
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|
|
7.0 |
|
|
|
|
|
|
|
|
|
Comprehensive income: |
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|
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|
|
|
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|
|
|
|
|
|
|
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|
Net income |
|
|
|
|
|
|
|
|
|
|
46.9 |
|
|
|
|
|
|
|
|
|
|
|
46.9 |
|
|
|
|
|
|
|
|
|
Translation adjustment |
|
|
|
|
|
|
|
|
|
|
0.9 |
|
|
|
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|
|
|
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|
|
0.9 |
|
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|
|
|
|
|
|
|
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|
|
|
|
|
|
|
|
|
Total comprehensive income |
|
|
|
|
|
|
|
|
|
|
47.8 |
|
|
|
|
|
|
|
|
|
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|
|
|
|
|
|
|
|
|
|
Stock-based compensation and benefits |
|
|
|
|
|
|
(550 |
) |
|
|
3.1 |
|
|
|
|
|
|
|
(0.2 |
) |
|
|
|
|
|
|
4.0 |
|
|
|
(0.7 |
) |
|
|
|
|
|
Balance March 31, 2006 |
|
|
122,192 |
|
|
|
29,705 |
|
|
$ |
445.3 |
|
|
$ |
1.2 |
|
|
$ |
1,066.2 |
|
|
$ |
(136.4 |
) |
|
$ |
(333.1 |
) |
|
$ |
(152.6 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
|
|
|
|
|
|
|
|
|
42.5 |
|
|
|
|
|
|
|
|
|
|
|
42.5 |
|
|
|
|
|
|
|
|
|
Translation adjustment |
|
|
|
|
|
|
|
|
|
|
5.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
5.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive income |
|
|
|
|
|
|
|
|
|
|
47.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Stock-based compensation and benefits |
|
|
|
|
|
|
(163 |
) |
|
|
1.2 |
|
|
|
|
|
|
|
(0.3 |
) |
|
|
|
|
|
|
1.5 |
|
|
|
|
|
|
|
|
|
|
Balance June 30, 2006 |
|
|
122,192 |
|
|
|
29,542 |
|
|
$ |
494.2 |
|
|
$ |
1.2 |
|
|
$ |
1,065.9 |
|
|
$ |
(93.9 |
) |
|
$ |
(331.6 |
) |
|
$ |
(147.4 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
|
|
|
|
|
|
|
|
|
19.6 |
|
|
|
|
|
|
|
|
|
|
|
19.6 |
|
|
|
|
|
|
|
|
|
Translation adjustment |
|
|
|
|
|
|
|
|
|
|
3.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive income |
|
|
|
|
|
|
|
|
|
|
23.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Stock-based compensation and benefits |
|
|
|
|
|
|
(41 |
) |
|
|
2.6 |
|
|
|
|
|
|
|
(1.5 |
) |
|
|
|
|
|
|
4.1 |
|
|
|
|
|
|
|
|
|
|
Balance September 30, 2006 |
|
|
122,192 |
|
|
|
29,501 |
|
|
$ |
520.3 |
|
|
$ |
1.2 |
|
|
$ |
1,064.4 |
|
|
$ |
(74.3 |
) |
|
$ |
(327.5 |
) |
|
$ |
(143.5 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance January 1, 2007 |
|
|
122,192 |
|
|
|
29,384 |
|
|
$ |
581.7 |
|
|
$ |
1.2 |
|
|
$ |
1,065.7 |
|
|
$ |
(59.9 |
) |
|
$ |
(326.2 |
) |
|
$ |
(99.1 |
) |
Comprehensive income: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
|
|
|
|
|
|
|
|
|
7.4 |
|
|
|
|
|
|
|
|
|
|
|
7.4 |
|
|
|
|
|
|
|
|
|
Amortization of unrecognized
losses, transition obligation and
prior service costs, net of tax of
$0.5 |
|
|
|
|
|
|
|
|
|
|
1.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1.0 |
|
Translation adjustment |
|
|
|
|
|
|
|
|
|
|
3.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive income |
|
|
|
|
|
|
|
|
|
|
11.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Stock-based compensation and benefits |
|
|
|
|
|
|
(70 |
) |
|
|
0.5 |
|
|
|
|
|
|
|
(0.3 |
) |
|
|
|
|
|
|
0.8 |
|
|
|
|
|
|
|
|
|
|
Balance March 31, 2007 |
|
|
122,192 |
|
|
|
29,314 |
|
|
$ |
593.6 |
|
|
$ |
1.2 |
|
|
$ |
1,065.4 |
|
|
$ |
(52.5 |
) |
|
$ |
(325.4 |
) |
|
$ |
(95.1 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net loss |
|
|
|
|
|
|
|
|
|
|
(5.4 |
) |
|
|
|
|
|
|
|
|
|
|
(5.4 |
) |
|
|
|
|
|
|
|
|
Amortization of unrecognized
losses, transition obligation and
prior service costs, net of tax of
$0.5 |
|
|
|
|
|
|
|
|
|
|
1.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1.0 |
|
Translation adjustment |
|
|
|
|
|
|
|
|
|
|
9.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
9.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive income |
|
|
|
|
|
|
|
|
|
|
4.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Stock-based compensation and benefits |
|
|
|
|
|
|
(113 |
) |
|
|
3.2 |
|
|
|
|
|
|
|
1.9 |
|
|
|
|
|
|
|
1.3 |
|
|
|
|
|
|
|
|
|
|
Balance June 30, 2007 |
|
|
122,192 |
|
|
|
29,201 |
|
|
$ |
601.4 |
|
|
$ |
1.2 |
|
|
$ |
1,067.3 |
|
|
$ |
(57.9 |
) |
|
$ |
(324.1 |
) |
|
$ |
(85.1 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
|
|
|
|
|
|
|
|
|
2.3 |
|
|
|
|
|
|
|
|
|
|
|
2.3 |
|
|
|
|
|
|
|
|
|
Amortization of unrecognized
losses, transition obligation and
prior service costs, net of tax of
$0.4 |
|
|
|
|
|
|
|
|
|
|
3.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3.6 |
|
Translation adjustment |
|
|
|
|
|
|
|
|
|
|
10.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
10.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive income |
|
|
|
|
|
|
|
|
|
|
15.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Stock-based compensation and benefits |
|
|
|
|
|
|
(66 |
) |
|
|
1.3 |
|
|
|
|
|
|
|
0.6 |
|
|
|
|
|
|
|
0.7 |
|
|
|
|
|
|
|
|
|
|
Balance September 30, 2007 |
|
|
122,192 |
|
|
|
29,135 |
|
|
$ |
618.6 |
|
|
$ |
1.2 |
|
|
$ |
1,067.9 |
|
|
$ |
(55.6 |
) |
|
$ |
(323.4 |
) |
|
$ |
(71.5 |
) |
|
|
|
|
|
See Accompanying Notes to the Unaudited Condensed Consolidated Financial Statements.
5
PolyOne Corporation and Subsidiaries
INDEX TO NOTES TO CONDENSED CONSOLIDATED
FINANCIAL STATEMENTS (UNAUDITED)
|
|
|
|
|
Note A
|
|
|
|
Basis of Presentation |
Note B
|
|
|
|
Discontinued Operations |
Note C
|
|
|
|
Accounting Policies |
Note D
|
|
|
|
Goodwill and Intangible Assets |
Note E
|
|
|
|
Inventories |
Note F
|
|
|
|
Income Taxes |
Note G
|
|
|
|
Investment in Equity Affiliates |
Note H
|
|
|
|
Share-Based Compensation |
Note I
|
|
|
|
Earnings Per Share Computation |
Note J
|
|
|
|
Employee Separation and Plant Phaseout |
Note K
|
|
|
|
Employee Benefit Plans |
Note L
|
|
|
|
Financing Arrangements |
Note M
|
|
|
|
Sale of Accounts Receivable |
Note N
|
|
|
|
Segment Information |
Note O
|
|
|
|
Commitments and Contingencies |
Note A Basis of Presentation
The accompanying unaudited condensed consolidated financial statements have been prepared in
accordance with Form 10-Q instructions and in the opinion of management contain all adjustments,
consisting of normal recurring accruals, necessary to present fairly the financial position,
results of operations and cash flows for the periods presented. The preparation of financial
statements in conformity with generally accepted accounting principles requires management to make
estimates and assumptions that affect the amounts reported in the financial statements and
accompanying notes. Actual results could differ from these estimates. These interim financial
statements should be read in conjunction with the financial statements and accompanying notes
included in the Annual Report on Form 10-K for the year ended December 31, 2006 of PolyOne
Corporation.
As of January 1, 2007, PolyOnes vinyl operations located in Singapore have been managed and
reported under the Vinyl Business operating segment. Historically, the results of this operation
were included in the International Color and Engineered Materials operating segment. Prior period
results of operations have been reclassified to conform to the 2007 presentation.
Operating results for the three-month and nine-month periods ended September 30, 2007 are not
necessarily indicative of the results that may be attained in subsequent periods or for the year
ending December 31, 2007. Unless otherwise noted, disclosures contained in this quarterly report
relate to continuing operations.
Reclassification Certain amounts for 2006 have been reclassified to conform to the 2007
presentation.
Note B Discontinued Operations
The Engineered Films business was sold in February 2006. As a result, PolyOne no longer has any
businesses that are accounted for as discontinued operations. The 2006 loss included a pre-tax
charge of $2.3 million to adjust the net assets of the Engineered Films business to the net
proceeds received from the sale of the business and to recognize costs that were not able to be
recognized until the Engineered Films business was sold due to the contingent nature of these
costs, as required by U.S. generally accepted accounting principles.
6
Note C Accounting Policies
Deferred Taxes A valuation allowance was initially recorded against domestic deferred tax assets
in the fourth quarter of 2003 as a result of operating losses. The valuation allowance was adjusted
in subsequent periods through 2006 and charged or credited to income or other comprehensive income
as appropriate. In the fourth quarter of 2006, it was determined that it was more likely than not
that the deferred tax assets would be realized and the remaining amount of valuation allowance was
reversed to income in that period. Therefore, beginning with the first quarter of 2007, a tax
(benefit) expense has been recorded based on an estimated effective tax rate for all jurisdictions.
New Accounting Pronouncements
SFAS No. 158 On December 31, 2006, the Company adopted Statement of Financial Accounting
Standards (SFAS) No. 158, Employers Accounting for Defined Benefit Pension and Other
Postretirement Plans an Amendment of FASB Statements No. 87, 88, 106 and 132(R). SFAS No. 158
requires an employer that is a business entity and sponsors one or more single employer benefit
plans to (1) recognize the funded status of the benefit in its statement of financial position,
(2) recognize as a component of other comprehensive income, net of tax, the gains or losses and
prior service costs or credits that arise during the period but are not recognized as components of
net periodic benefit cost, (3) measure defined benefit plan assets and obligations as of the date
of the employers fiscal year end statement of financial position and (4) disclose additional
information in the notes to financial statements about certain effects on net periodic benefit
costs for the next fiscal year that arise from delayed recognition of gains or losses, prior
service costs or credits, and transition assets or obligations.
The adoption of SFAS No. 158 resulted in an increase of $6.4 million on a pre-tax basis and a $0.4
million decrease on an after-tax basis on the Companys accumulated other comprehensive loss.
PolyOne also recorded an adjustment of $2.7 million to increase accumulated other comprehensive
loss to record its proportionate share of the adoption of SFAS No. 158 by Oxy Vinyls, LP
(OxyVinyls). In July 2007, the Company sold its 24% interest in OxyVinyls. See Note G
Investments in Equity Affiliates for further information.
The adoption of SFAS No. 158 had no effect on the Companys compliance with the financial covenants
contained in the agreements governing its debt and its receivables sales facility, and is not
expected to affect the Companys operating results in future periods.
SFAS No. 157 In September 2006, the Financial Accounting Standards Board (FASB) issued SFAS
No. 157, Fair Value Measurement, which defines fair value, establishes the framework for
measuring fair value under U.S. generally accepted accounting principles and expands disclosures
about fair value measurements. We will adopt SFAS No. 157 as of January 1, 2008, and we are
evaluating the effect, if any, that adoption will have on our financial statements in 2008.
FASB Interpretation No. 48 In June 2006, the FASB issued Interpretation No. 48 (FIN 48),
Accounting for Uncertainty in Income Taxes an interpretation of FASB Statement No. 109,
Accounting for Income Taxes, which is effective for fiscal years beginning after December 15,
2006. FIN 48 clarifies the recognition threshold and measurement attributes for the financial
statement recognition and measurement of a tax position taken or expected to be taken in a tax
return. FIN 48 also provides guidance on derecognizing, classification, interest and penalties,
accounting in interim periods, disclosure and transition. PolyOne adopted FIN 48 effective
January 1, 2007. The adoption of FIN 48 did not have a material impact on the Companys financial
position or results of operations.
PolyOne has a $6.4 million liability for uncertain tax positions. This amount relates to items
under examination by foreign tax authorities related to the valuation of assets. PolyOne does not
agree with the proposed adjustments and has appealed the assessments. PolyOne does not anticipate
that the disputes will be resolved in the next twelve months.
PolyOne will continue the accounting policy to classify interest and penalties on uncertain tax
positions as income taxes. As of September 30, 2007, PolyOne has accrued $3.1 million of interest
and penalties. PolyOne is no longer subject to U.S. income tax examinations for periods preceding
2004, and with limited exceptions, for periods preceding 2002 for foreign, state and local tax
examinations.
7
FASB Staff Position AUG AIR-1 In September 2006, the FASB issued FASB Staff Position (FSP) AUG
AIR-1, Accounting for Planned Major Maintenance Activities (FSP AUG AIR-1). FSP AUG AIR-1
prohibits the use of the accrue-in-advance method of accounting for planned major maintenance
activities in annual and interim financial reporting periods and is effective for the first fiscal
year beginning after December 15, 2006. OxyVinyls adopted FSP AUG AIR-1 in the first quarter of
2007, on a retrospective basis, and is now using the deferral method of accounting for planned
major maintenance. The effect on OxyVinyls consolidated balance sheet at January 1, 2007 from
adopting FSP AUG AIR-1 was an increase of $38.3 million in other assets, a decrease of $12.3
million in accrued liabilities, an increase of $4.2 million in minority interest and an increase of
$46.4 million in partners capital. PolyOnes proportionate share of its former equity investment
in OxyVinyls operations was 24%. See Note G Investments in Equity Affiliates for further
information regarding the Companys interest in OxyVinyls.
The adoption of FSP AUG AIR-1 represents a change in accounting principle and, under the guidance
of this principle, must be applied retrospectively. Under these retrospective provisions, PolyOne
has restated its historical financial statements to reflect the change in accounting for planned
major maintenance activities of its former equity affiliate. The following tables illustrate the
retrospective changes in PolyOnes financial statements:
Condensed Consolidated Statements of Income (Unaudited)
(In millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Nine Months Ended September 30, 2006 |
|
|
As originally filed |
|
Adjustment |
|
Restated |
Income from equity affiliates and minority interest |
|
$ |
100.1 |
|
|
$ |
0.2 |
|
|
$ |
100.3 |
|
Income before discontinued operations |
|
|
110.9 |
|
|
|
0.2 |
|
|
|
111.1 |
|
Net income |
|
|
108.8 |
|
|
|
0.2 |
|
|
|
109.0 |
|
Condensed Consolidated Balance Sheets (Unaudited)
(In millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2006 |
|
|
As originally filed |
|
Adjustment |
|
Restated |
Investment in equity affiliates |
|
$ |
276.1 |
|
|
$ |
11.1 |
|
|
$ |
287.2 |
|
Deferred income tax assets |
|
|
25.0 |
|
|
|
(3.9 |
) |
|
|
21.1 |
|
Total assets |
|
|
1,773.6 |
|
|
|
7.2 |
|
|
|
1,780.8 |
|
Retained deficit |
|
|
(67.1 |
) |
|
|
7.2 |
|
|
|
(59.9 |
) |
Shareholders equity |
|
|
574.5 |
|
|
|
7.2 |
|
|
|
581.7 |
|
The cumulative effect of the adoption of FSP AUG AIR-1 as of January 1, 2006 is a reduction to
retained deficit and an increase to shareholders equity of $7.0 million.
Condensed Consolidated Statements of Cash Flows (Unaudited)
(In millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Nine Months Ended September 30, 2006 |
|
|
As originally filed |
|
Adjustment |
|
Restated |
Net income |
|
$ |
108.8 |
|
|
$ |
0.2 |
|
|
$ |
109.0 |
|
Income from equity affiliates and minority interest |
|
|
(100.1 |
) |
|
|
(0.2 |
) |
|
|
(100.3 |
) |
Use of Estimates The preparation of Consolidated Financial Statements in conformity with U.S.
generally accepted accounting principles requires management to make extensive use of estimates and
assumptions that affect the reported amounts of assets and liabilities, disclosure of contingent
assets and liabilities at the date of the Consolidated Financial Statements and the reported
amounts of revenues and expenses during these periods. Significant estimates in these Consolidated
Financial Statements include, but are not limited to, sales discounts and rebates, allowances for
doubtful accounts, estimates of future cash flows associated with assets, asset impairments, useful
lives for depreciation and amortization, loss contingencies, net realizable value of inventories,
environmental-related liabilities, income taxes and tax valuation reserves, assumptions used for
goodwill impairment analyses and the determination of discount and other
8
rate assumptions used to determine pension and post-retirement employee benefit expenses. Actual
results could differ from these estimates.
Note D Goodwill and Intangible Assets
Goodwill as of September 30, 2007 and December 31, 2006, by operating segment, was as follows:
|
|
|
|
|
|
|
|
|
|
|
September 30, |
|
|
December 31, |
|
(In millions) |
|
2007 |
|
|
2006 |
|
Vinyl Business |
|
$ |
152.3 |
|
|
$ |
152.3 |
|
International Color and Engineered Materials |
|
|
72.0 |
|
|
|
72.0 |
|
Polymer Coating Systems |
|
|
61.1 |
|
|
|
61.1 |
|
PolyOne Distribution |
|
|
1.6 |
|
|
|
1.6 |
|
|
|
|
|
|
|
|
Total |
|
$ |
287.0 |
|
|
$ |
287.0 |
|
|
|
|
|
|
|
|
SFAS No. 142, Goodwill and Other Intangible Assets, requires an annual assessment for potential
impairment of goodwill. PolyOne has selected July 1 as its annual assessment date. During the third
quarter of 2007, the goodwill impairment assessment was completed and it was determined that
goodwill was not impaired as of July 1, 2007. The combination of two valuation methodologies, a
market approach and an income approach, was used to estimate the fair value of PolyOnes reporting
units that supported significant goodwill, specifically Vinyl Compounds, International Color and
Engineered Materials, and Polymer Coating Systems. The market approach estimates fair value by
applying sales, earnings and cash flow multiples (derived from comparable publicly-traded companies
with similar investment characteristics of the reporting unit) to the reporting units operating
performance adjusted for non-recurring items. The income approach is based on projected future
debt-free cash flow that is discounted to present value using discount factors that consider the
timing and risk associated with the respective reporting units.
As a result of the July 1, 2007 impairment testing, the average fair values of the market approach
and income approach exceeded the carrying value by 52%, 8% and 24% for the Vinyl Compounds,
International Color and Engineered Materials, and Polymer Coating Systems reporting units,
respectively.
While PolyOne determined that there was no goodwill impairment as of the July 1, 2007 annual
assessment, the occurrence of a potential indicator of impairment in the future, such as a
significant adverse change in legal factors or business climate, an adverse action or assessment by
a regulator, unanticipated competition, loss of key personnel or a more-likely-than-not expectation
that a reporting unit or a significant portion of a reporting unit will be sold or disposed of,
would result in having to perform an interim assessment for some or all of the reporting units
prior to the next required annual assessment on July 1, 2008.
Information regarding PolyOnes other intangible assets follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As of September 30, 2007 |
|
|
|
Acquisition |
|
|
Accumulated |
|
|
Currency |
|
|
|
|
(In millions) |
|
Cost |
|
|
Amortization |
|
|
Translation |
|
|
Net |
|
Non-contractual customer relationships |
|
$ |
8.6 |
|
|
$ |
(6.5 |
) |
|
$ |
|
|
|
$ |
2.1 |
|
Sales contract |
|
|
11.4 |
|
|
|
(9.7 |
) |
|
|
|
|
|
|
1.7 |
|
Patents, technology and other |
|
|
4.7 |
|
|
|
(2.6 |
) |
|
|
1.3 |
|
|
|
3.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
24.7 |
|
|
$ |
(18.8 |
) |
|
$ |
1.3 |
|
|
$ |
7.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
9
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As of December 31, 2006 |
|
|
|
Acquisition |
|
|
Accumulated |
|
|
Currency |
|
|
|
|
(In millions) |
|
Cost |
|
|
Amortization |
|
|
Translation |
|
|
Net |
|
Non-contractual customer relationships |
|
$ |
8.6 |
|
|
$ |
(6.1 |
) |
|
$ |
|
|
|
$ |
2.5 |
|
Sales contract |
|
|
9.6 |
|
|
|
(9.1 |
) |
|
|
|
|
|
|
0.5 |
|
Patents, technology and other |
|
|
8.0 |
|
|
|
(2.9 |
) |
|
|
1.3 |
|
|
|
6.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
26.2 |
|
|
$ |
(18.1 |
) |
|
$ |
1.3 |
|
|
$ |
9.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amortization of other intangible assets was $0.1 million and $0.5 million for the three-month
periods ended September 30, 2007 and 2006, respectively, and $1.6 million and $1.5 million for the
nine-month periods ended September 30, 2007 and 2006, respectively.
The carrying values of intangible assets and other investments are adjusted to the estimated net
future cash flows based upon an evaluation done each year end, or more often, when indicators of
impairment exist. For the nine-month period ended September 30, 2007, an impairment charge of $2.5
million was recorded against the carrying value of certain patents and technology agreements.
Note E Inventories
Components of inventories are as follows:
|
|
|
|
|
|
|
|
|
|
|
September 30, |
|
|
December 31, |
|
(In millions) |
|
2007 |
|
|
2006 |
|
Finished products and in-process inventories |
|
$ |
193.3 |
|
|
$ |
165.4 |
|
Raw materials and supplies |
|
|
107.2 |
|
|
|
111.7 |
|
|
|
|
|
|
|
|
|
|
|
300.5 |
|
|
|
277.1 |
|
LIFO reserve |
|
|
(42.8 |
) |
|
|
(36.3 |
) |
|
|
|
|
|
|
|
Total |
|
$ |
257.7 |
|
|
$ |
240.8 |
|
|
|
|
|
|
|
|
Note F Income Tax
A deferred tax asset valuation allowance was recorded in 2003 in accordance with SFAS No. 109,
Accounting for Income Taxes, due to the uncertainty regarding the full realization of the
Companys deferred income taxes. In 2005 and 2006, a portion of the valuation allowance was
reversed, reducing income tax expense in those periods. In the fourth quarter of 2006, the Company
determined that it was more likely than not that the remaining deferred tax asset would be realized
and the remaining valuation allowance was reversed and reduced income tax expense in that period.
As a result, income taxes in the third quarter of 2007 and first nine months of 2007 were recorded
without regard to any domestic deferred tax valuation allowance. Excluding a $31.5 million tax benefit resulting from the reversal of deferred tax liabilities
recognized upon the sale of the Companys 24% interest in
OxyVinyls, the third quarter of 2007 tax benefit of $14.0 million reflects an effective tax rate of
32.4% and the tax benefit of $14.6 million in the first nine months of 2007 reflects an effective tax rate of 34.9%. The
difference between the effective rate and the statutory rate was primarily due to the impact of foreign source income and domestic losses.
The tax expense of $1.5 million in the third quarter of 2006 and $5.6 million in the first nine
months of 2006 was net of the reversal of a portion of the valuation allowance. The income tax
expense in each period represents federal alternative minimum taxes, state and local taxes and
foreign taxes.
10
Note G Investment in Equity Affiliates
SunBelt Chlor-Alkali Partnership (SunBelt) is the most significant of PolyOnes equity investments
and is reported within the Resin and Intermediates segment. PolyOne owns 50% of SunBelt. On July 6,
2007, PolyOne sold its 24% interest in OxyVinyls, a manufacturer and marketer of PVC resins, for
cash proceeds of $260.5 million. No equity affiliate earnings of OxyVinyls were recorded by PolyOne
for the three months ended September 30, 2007.
The following table presents OxyVinyls summarized financial results for the periods indicated:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months |
|
|
|
|
|
|
Ended |
|
|
Nine Months Ended |
|
|
|
September 30, |
|
|
September 30, |
|
(Dollars in millions) |
|
2006 |
|
|
2007 |
|
|
2006 |
|
Net sales |
|
$ |
659.2 |
|
|
$ |
1,108.3 |
|
|
$ |
1,999.5 |
|
Operating income |
|
|
71.9 |
|
|
|
10.9 |
|
|
|
241.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Partnership income as reported by OxyVinyls |
|
$ |
65.4 |
|
|
$ |
2.7 |
|
|
$ |
235.4 |
|
PolyOnes ownership of OxyVinyls |
|
|
24 |
% |
|
|
24 |
% |
|
|
24 |
% |
|
|
|
|
|
|
|
|
|
|
PolyOnes proportionate share of OxyVinyls earnings |
|
|
15.7 |
|
|
|
0.6 |
|
|
|
56.5 |
|
Amortization of the difference between PolyOnes
investment and its underlying share of OxyVinyls
equity |
|
|
0.1 |
|
|
|
0.3 |
|
|
|
0.4 |
|
|
|
|
|
|
|
|
|
|
|
Equity affiliate earnings recorded by PolyOne |
|
$ |
15.8 |
|
|
$ |
0.9 |
|
|
$ |
56.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
(In millions) |
|
2006 |
|
Current assets |
|
$ |
382.4 |
|
Non-current assets |
|
|
1,293.2 |
|
|
|
|
|
Total assets |
|
|
1,675.6 |
|
|
|
|
|
|
|
|
|
|
Current liabilities |
|
|
238.9 |
|
Non-current liabilities |
|
|
294.5 |
|
|
|
|
|
Total liabilities |
|
|
533.4 |
|
|
|
|
|
Partnership capital |
|
$ |
1,142.2 |
|
|
|
|
|
The following table presents SunBelts summarized financial results for the periods indicated:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
Nine Months Ended |
|
|
|
September 30, |
|
|
September 30, |
|
(Dollars in millions) |
|
2007 |
|
|
2006 |
|
|
2007 |
|
|
2006 |
|
Net sales |
|
$ |
51.9 |
|
|
$ |
49.9 |
|
|
$ |
136.1 |
|
|
$ |
145.6 |
|
Operating income |
|
|
27.4 |
|
|
|
28.1 |
|
|
|
67.8 |
|
|
|
85.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Partnership income as reported by SunBelt |
|
$ |
25.1 |
|
|
$ |
25.7 |
|
|
$ |
61.1 |
|
|
$ |
78.2 |
|
PolyOnes ownership of SunBelt |
|
|
50 |
% |
|
|
50 |
% |
|
|
50 |
% |
|
|
50 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
Equity affiliate earnings recorded by PolyOne |
|
$ |
12.6 |
|
|
$ |
12.8 |
|
|
$ |
30.6 |
|
|
$ |
39.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
September 30, |
|
|
December 31, |
|
(In millions) |
|
2007 |
|
|
2006 |
|
Current assets |
|
$ |
47.2 |
|
|
$ |
25.1 |
|
Non-current assets |
|
|
108.8 |
|
|
|
113.7 |
|
|
|
|
|
|
|
|
Total assets |
|
|
156.0 |
|
|
|
138.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current liabilities |
|
|
23.1 |
|
|
|
22.1 |
|
Non-current liabilities |
|
|
121.9 |
|
|
|
121.9 |
|
|
|
|
|
|
|
|
Total liabilities |
|
|
145.0 |
|
|
|
144.0 |
|
|
|
|
|
|
|
|
Partnership capital (deficit) |
|
$ |
11.0 |
|
|
$ |
(5.2 |
) |
|
|
|
|
|
|
|
11
Other investments in equity affiliates are discussed below:
The BayOne Urethane Systems, L.L.C. equity affiliate (owned 50%) is included in the Polymer Coating
Systems operating segment. The Vinyl Business operating segment includes the Geon/Polimeros Andinos
equity affiliate (owned 50%). Combined summarized financial information for these equity affiliates
is presented below. The amounts shown represent the entire operations of these businesses.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
Nine Months Ended |
|
|
September 30, |
|
September 30, |
(In millions) |
|
2007 |
|
2006 |
|
2007 |
|
2006 |
Net sales |
|
$ |
34.7 |
|
|
$ |
22.9 |
|
|
$ |
88.0 |
|
|
$ |
74.5 |
|
Operating income |
|
|
2.4 |
|
|
|
2.0 |
|
|
|
6.2 |
|
|
|
6.6 |
|
Net income |
|
|
1.6 |
|
|
|
1.7 |
|
|
|
5.3 |
|
|
|
5.6 |
|
These results exclude PolyOnes share of the write-down of certain assets by Geon/Polimeros
Andinos. PolyOnes proportionate share was a charge to income from equity affiliates and minority
interest of $1.6 million in the third quarter 2007.
Prior to its acquisition, DH Compounding Company (DHC) was accounted for as an equity affiliate
(owned 50% and included in the Producer Services operating segment). On October 1, 2006, PolyOne
purchased the remaining 50% interest in DHC from a subsidiary of The Dow Chemical Company. DHC is
now fully consolidated in the financial statements of PolyOne, and is therefore excluded from the
information provided above.
Note H Share-Based Compensation
Share-based compensation expense recognized during a period is based on the value of the portion of
share-based payment awards that is ultimately expected to vest during the period. Share-based
compensation expense recognized in the Companys Condensed Consolidated Statement of Income
includes compensation expense for share-based payment awards granted on or subsequent to January 1,
2006 based on the grant date fair value estimated in accordance with the provision of SFAS
No. 123(R), Share-Based Payments. Because share-based compensation expense recognized in the
Condensed Consolidated Statement of Income is based on awards ultimately expected to vest, it has
been reduced for estimated forfeitures. SFAS No. 123(R) requires that forfeitures be estimated at
the time of grant and revised, if necessary, in subsequent periods if actual forfeitures differ
from those estimates.
PolyOne has one active share-based compensation plan, which is described below. The cost is
included in selling and administrative expenses on the Condensed Consolidated Statement of Income.
The pre-tax compensation cost recognized for the three months ended September 30, 2007 and 2006 was
$1.0 million and $2.0 million, respectively. The pre-tax compensation expense recognized for the
nine months ended September 30, 2007 and 2006 was $3.6 million and $4.2 million, respectively.
2005 Equity and Performance Incentive Plan
In May 2005, PolyOnes shareholders approved the PolyOne Corporation 2005 Equity and Performance
Incentive Plan (2005 EPIP). All future grants and awards to PolyOne employees will be issued only
from this plan until there are no shares remaining under the plan or until the shareholders approve
a new equity plan. All previous equity-based plans were frozen upon the approval of the 2005 EPIP
in May 2005. The 2005 EPIP provides for the award of a broad variety of share-based compensation
alternatives, including non-qualified stock options, incentive stock options, restricted stock,
restricted stock units, performance shares, performance units and stock appreciation rights. A
total of five million shares of common stock have been reserved for grants and awards under the
2005 EPIP. It is anticipated that all share-based grants and awards that are earned and exercised
will be issued from shares of PolyOne common stock that are held in treasury.
12
Stock Appreciation Rights
During the first quarter of 2007, the Compensation and Governance Committee of the Companys Board
of Directors authorized the issuance of 1,555,200 stock appreciation rights (SARs). Vesting is
based on a service period of one year and the achievement of stock price targets. This condition is
considered a market-based measure under SFAS No. 123(R), which is considered in determining the
grants fair value. This fair value is not subsequently revised for actual market price
achievement, but rather is a fixed expense subject only to service-related forfeitures. The awards
vest in one-third increments based on stock price achievement (for a minimum of three consecutive
trading days) of $7.24, $7.90 and $8.56, but may not be exercised earlier than one year from the
date of the grant. At September 30, 2007, these awards have reached the $8.56 stock price
achievement target. The SARs have a seven-year exercise period that expires on March 7, 2014.
PolyOne utilizes an option pricing model based on the Monte Carlo simulation method that values SAR
awards. Under this method, the fair value of awards on the date of grant is an estimate and is
affected by the Companys stock price, as well as assumptions regarding a number of highly complex
and subjective variables as noted in the following table. Expected volatility was set at the
average of the six-year historical weekly volatility for PolyOne and the implied volatility rates
for exchange traded options. The expected term of options granted was set equal to the midpoint
between the vesting and expiration dates for each grant. Dividends were omitted in this calculation
because PolyOne does not currently pay dividends. The risk-free rate of return for periods within
the contractual life of the option is based on U.S. Treasury rates in effect at the time of the
grant. Forfeitures were estimated at 3% per year and were based on PolyOnes historical experience.
The following is a summary of the assumptions related to the grants issued during 2007:
|
|
|
|
|
2007 |
Expected volatility |
|
44.00% |
Expected dividends |
|
|
Expected term |
|
4.28 years |
Risk-free rate |
|
4.30% |
Value of SAR options granted |
|
$2.72 |
A summary of SAR option activity as of September 30, 2007 and changes during the nine months then
ended are presented below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Shares in thousands, dollars in millions, except per share data) |
|
|
|
|
|
|
|
|
|
Weighted- |
|
|
|
|
|
|
|
|
|
|
Weighted- |
|
|
Average |
|
|
|
|
|
|
|
|
|
|
Average |
|
|
Remaining |
|
|
|
|
|
|
|
|
|
|
Exercise Price |
|
|
Contractual |
|
|
Aggregate |
|
Stock Appreciation Rights |
|
Shares |
|
|
Per Share |
|
|
Term |
|
|
Intrinsic Value |
|
Outstanding at January 1, 2007 |
|
|
1,640 |
|
|
$ |
7.90 |
|
|
|
|
|
|
|
|
|
Granted |
|
|
1,617 |
|
|
|
6.63 |
|
|
|
|
|
|
|
|
|
Exercised |
|
|
(57 |
) |
|
|
6.50 |
|
|
|
|
|
|
|
|
|
Forfeited or expired |
|
|
(199 |
) |
|
|
7.14 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding at September 30, 2007 |
|
|
3,001 |
|
|
$ |
7.30 |
|
|
5.7 years |
|
$ |
1.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Vested and exercisable at September 30, 2007 |
|
|
899 |
|
|
$ |
7.96 |
|
|
4.9 years |
|
$ |
0.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The weighted-average grant date fair value of SARs granted during the nine months ended
September 30, 2007 and 2006 was $2.74 and $2.98, respectively. The total intrinsic value of SARs
that were exercised during the nine months ended September 30, 2007 and 2006 was $0.1 million and
$1.3 million, respectively.
As of September 30, 2007, there was $1.7 million of total unrecognized compensation cost related to
SARs, which is expected to be recognized within a period of twelve months.
13
Stock Options
PolyOnes incentive stock plans previously provided for the award or grant of options to purchase
PolyOne common stock. Options granted generally become exercisable at the rate of 35% after one
year, 70% after two years and 100% after three years. The term of each option cannot extend beyond
10 years from the date of grant. All options are granted at 100% or greater of market value (as
defined) on the date of the grant.
A summary of option activity as of September 30, 2007 and changes during the nine months then ended
follow:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Shares in thousands, dollars in millions, except per share data) |
|
|
|
|
|
|
|
|
|
Weighted- |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Average |
|
|
|
|
|
|
|
|
|
|
Weighted- |
|
|
Remaining |
|
|
|
|
|
|
|
|
|
|
Average |
|
|
Contractual |
|
|
Aggregate |
|
Options |
|
Shares |
|
|
Exercise Price |
|
|
Term |
|
|
Intrinsic Value |
|
Outstanding at January 1, 2007 |
|
|
7,385 |
|
|
$ |
11.47 |
|
|
|
|
|
|
|
|
|
Granted |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Exercised |
|
|
(144 |
) |
|
|
6.00 |
|
|
|
|
|
|
|
|
|
Forfeited or expired |
|
|
(758 |
) |
|
|
12.44 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding, vested and exercisable at September 30, 2007 |
|
|
6,483 |
|
|
$ |
11.48 |
|
|
2.28 Years |
|
$ |
0.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The total intrinsic value of stock options that were exercised during the nine months ended
September 30, 2007 and 2006 was $0.1 million and $0.8 million, respectively.
Cash received during the first nine months of 2007 and 2006 from the exercise of stock options was
$0.9 million and $2.8 million, respectively.
Performance Shares
At September 30, 2007, there were 490,700 performance share awards outstanding with a
weighted-average fair value of $8.94 per share. As a result of adjustments to performance forecasts
and forfeitures, no net compensation expense was recognized on these awards for the nine months
ended September 30, 2007. For the nine months ended September 30, 2006, $1.7 million was
recognized. As of September 30, 2007, based on projected performance attainment for the remaining
life of the awards, the unrecognized compensation cost of these awards is approximately $0.5
million.
Restricted Stock Awards
As of September 30, 2007, 235,600 shares of restricted stock remain unvested with a
weighted-average grant date fair value of $8.70 and a weighted-average remaining contractual term
of 20 months. Compensation expense recorded during the nine months ended September 30, 2007 and
2006 was $0.5 million and $0.4 million, respectively. Unrecognized compensation cost for restricted
stock awards at September 30, 2007 was $1.1 million.
Note I Earnings Per Share Computation
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
Nine Months Ended |
|
|
|
September 30, |
|
|
September 30, |
|
(In millions) |
|
2007 |
|
|
2006 |
|
|
2007 |
|
|
2006 |
|
Weighted-average shares outstanding basic |
|
|
92.8 |
|
|
|
92.5 |
|
|
|
92.7 |
|
|
|
92.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted-average shares diluted: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted-average shares outstanding basic |
|
|
92.8 |
|
|
|
92.5 |
|
|
|
92.7 |
|
|
|
92.3 |
|
Plus dilutive impact of stock options and stock awards |
|
|
0.5 |
|
|
|
0.5 |
|
|
|
0.4 |
|
|
|
0.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted-average shares diluted |
|
|
93.3 |
|
|
|
93.0 |
|
|
|
93.1 |
|
|
|
92.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
14
Basic earnings per common share is computed as net income available to common shareholders divided
by weighted-average basic shares outstanding. Diluted earnings per common share is computed as net
income available to common shareholders divided by weighted-average diluted shares outstanding.
Outstanding SARs and stock options with exercise prices greater than the average price of the
common shares are anti-dilutive and are not included in the computation of diluted earnings per
share. The number of anti-dilutive options and awards was 6.8 million at September 30, 2007 and 7.8
million at September 30, 2006.
Note J Employee Separation and Plant Phaseout
Since the formation of PolyOne in 2000, management has undertaken several restructuring initiatives
to improve profitability and, as a result, PolyOne has incurred employee separation and plant
phaseout costs. For further discussion of these initiatives, see Note E to the Consolidated
Financial Statements included in PolyOnes Annual Report on Form 10-K for the year ended
December 31, 2006.
For the nine-month period ended September 30, 2007, $2.2 million of charges were recorded, of which
$0.8 million was included in Selling and administrative expense and $1.4 million was included in
Cost of sales on the Condensed Consolidated Statement of Income. For the same period in 2006,
benefits of $0.4 million and $0.2 million were recorded in Cost of sales and Selling and
administrative in the Condensed Consolidated Statement of Income, respectively. Cash spending
during the three-month and nine-month periods ended September 30, 2007 was $0.4 million and $1.2
million, respectively.
2007 Activity- During the nine-month period ended September 30, 2007, the Company recognized and
paid $0.4 million in employee separation charges related to 33 employees involved in the
restructuring of its manufacturing facility in St. Peters, Missouri, part of the North American
Color and Additives operating segment.
The closure and exit from the Companys Commerce, California facility was completed in the first
quarter of 2007, during which the Company paid $0.1 million in employee separation charges and $0.1
million in plant phase-out costs.
During the nine months ended September 30, 2007, charges related to three executive severance
agreements in the amount of $0.6 million were recognized. Accrued executive severance costs at
September 30, 2007 are $1.3 million and are expected to be paid over 24 months.
In September 2007, PolyOne announced the closure of two manufacturing lines at its Avon Lake, Ohio
facility. Non-cash charges of $0.5 million were recorded to adjust the carrying value of certain
assets to their net realizable value. In addition, during the third quarter of 2007, severance
costs of $0.4 million for seven employees at the Avon Lake and other facilities were recorded.
PolyOnes liability for unpaid severance cost was $1.7 million at September 30, 2007.
In addition, during the first nine months of 2007, $0.3 million of other non-cash charges were
incurred as the Company adjusted previous carrying values of assets held for sale.
15
Note K Employee Benefit Plans
Components of defined benefit pension plan costs are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
Nine Months Ended |
|
|
|
September 30, |
|
|
September 30, |
|
(In millions) |
|
2007 |
|
|
2006 |
|
|
2007 |
|
|
2006 |
|
Service cost |
|
$ |
0.2 |
|
|
$ |
0.3 |
|
|
$ |
0.8 |
|
|
$ |
1.0 |
|
Interest cost |
|
|
7.3 |
|
|
|
7.5 |
|
|
|
22.5 |
|
|
|
22.4 |
|
Expected return on plan assets |
|
|
(7.8 |
) |
|
|
(7.6 |
) |
|
|
(23.8 |
) |
|
|
(22.7 |
) |
Amortization of unrecognized
losses, transition obligation
and prior service cost |
|
|
2.1 |
|
|
|
3.7 |
|
|
|
7.3 |
|
|
|
11.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
1.8 |
|
|
$ |
3.9 |
|
|
$ |
6.8 |
|
|
$ |
11.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
During the nine months ended September 30, 2007, contributions of $14.9 million were made.
Components of post-retirement health care plan benefit costs are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
Nine Months Ended |
|
|
|
September 30, |
|
|
September 30, |
|
(In millions) |
|
2007 |
|
|
2006 |
|
|
2007 |
|
|
2006 |
|
Service cost |
|
$ |
0.1 |
|
|
$ |
0.1 |
|
|
$ |
0.3 |
|
|
$ |
0.3 |
|
Interest cost |
|
|
1.1 |
|
|
|
1.4 |
|
|
|
3.9 |
|
|
|
4.2 |
|
Expected return on plan assets |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amortization of unrecognized
losses, transition obligation
and prior service cost |
|
|
(0.9 |
) |
|
|
(0.9 |
) |
|
|
(3.1 |
) |
|
|
(2.7 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
0.3 |
|
|
$ |
0.6 |
|
|
$ |
1.1 |
|
|
$ |
1.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Note L Financing Arrangements
Long-term Debt At September 30, 2007, PolyOne had long-term debt of $329.7 million, with
maturities through 2015. Current maturities of long-term debt at September 30, 2007 and
December 31, 2006 were $22.2 million and $22.5 million, respectively. PolyOne repurchased
$100.0 million of its 10.625% senior notes in June 2007 and repurchased the remaining $141.4
million of such senior notes in August 2007. PolyOne had previously repurchased $15.0 million of
such senior notes in June 2006. All of these repurchases were at a premium. For the first nine
months of 2007 and 2006, the premiums paid were $12.8 million and $1.2 million, respectively, and
are shown as a separate line item in the Condensed Consolidated Statements of Income. In addition,
for the nine month periods ended September 30, 2007 and 2006, unamortized deferred note issuance
costs of $2.8 million and $0.2 million, respectively, were expensed due to the debt repurchase and
are included in interest expense in the Condensed Consolidated Statements of Income.
PolyOne is exposed to market risk from changes in interest rates on debt obligations and from
changes in foreign currency exchange rates. Information about these risks and exposure management
is included in Item 7A Qualitative and Quantitative Information about Market Risk in PolyOnes
Annual Report on Form 10-K for the year ended December 31, 2006. PolyOne periodically enters into
interest rate swap agreements that modify its exposure to interest rate risk by converting
fixed-rate obligations to floating rates. PolyOne maintained interest rate swap agreements on five
of its fixed-rate obligations in the aggregate amount of $80.0 million at September 30, 2007. At
September 30, 2007, these agreements had a net fair value obligation of $3.0 million. The
weighted-average interest rate for these five agreements was 9.0%. There have been no material
changes in the market risk faced by PolyOne from December 31, 2006 to September 30, 2007.
16
Note M Sale of Accounts Receivable
Accounts receivable consist of the following:
|
|
|
|
|
|
|
|
|
|
|
September 30, |
|
|
December 31, |
|
(In millions) |
|
2007 |
|
|
2006 |
|
Trade accounts receivable |
|
$ |
181.8 |
|
|
$ |
160.7 |
|
Retained interest in securitized accounts receivable |
|
|
205.6 |
|
|
|
161.6 |
|
Allowance for doubtful accounts |
|
|
(5.0 |
) |
|
|
(5.9 |
) |
|
|
|
|
|
|
|
|
|
$ |
382.4 |
|
|
$ |
316.4 |
|
|
|
|
|
|
|
|
Under the terms of its receivables sale facility, PolyOne sells its accounts receivable to PolyOne
Funding Corporation (PFC), a wholly owned, fully consolidated, bankruptcy-remote subsidiary. PFC in
turn may sell an undivided interest in these accounts receivable to certain investors. This
facility size is $200.0 million. As of September 30, 2007, $155.4 million was available. The
receivables sale facility was amended in June 2007 to extend the maturity of the facility to
June 2012 and to, among other things, modify certain financial covenants and reduce the cost of
utilizing the facility. In July 2007, the Company entered into a Canadian receivables purchase
agreement, which increased the facility size by $25.0 million to $200.0 million.
At September 30, 2007 and December 31, 2006, accounts receivable totaling $205.6 million and $161.6
million, respectively, were sold by PolyOne to PFC. The maximum amount of proceeds that PFC may
receive under the facility is limited to 85% of the eligible accounts receivable that are sold to
PFC. At September 30, 2007 and December 31, 2006, PFC had sold none of its undivided interest in
accounts receivable.
PolyOne retained an interest in the difference between the amount of trade receivables sold by
PolyOne to PFC and the undivided interest sold by PFC as of September 30, 2007 and December 31,
2006. As a result, the interest retained by PolyOne of $205.6 million and $161.6 million is
included in accounts receivable on the Condensed Consolidated Balance Sheet at September 30, 2007
and December 31, 2006, respectively.
The receivables sale facility also makes up to $40.0 million available for the issuance of standby
letters of credit as a sub-limit within the $200.0 million facility, of which $10.9 million was
used at September 30, 2007. Continued availability of the receivables sale facility depends upon
compliance with a fixed charge coverage ratio covenant related primarily to operating performance
that is set forth in the related agreements. As of September 30, 2007, PolyOne was in compliance
with this covenant.
Note N Segment Information
PolyOne manages its business in eight operating segments, of which four are reportable segments:
Vinyl Business, International Color and Engineered Materials, PolyOne Distribution, and Resin and
Intermediates. The All Other category includes four operating segments, none of which meets the
quantitative thresholds for separate disclosure: North American Color and Additives, North American
Engineered Materials, Producer Services and Polymer Coating Systems.
As of January 1, 2007, PolyOnes vinyl operations located in Singapore are managed and reported
within the Vinyl Business operating segment. Historically, the results of this operation were
included in the International Color and Engineered Materials operating segment. Prior period
results of operations have been reclassified to conform to the 2007 presentation.
The accounting policies of each segment are consistent with those described in Summary of
Significant Accounting Policies in Note C to the Consolidated Financial Statements included in
PolyOnes Annual Report on Form 10-K for the year ended December 31, 2006.
17
Operating income is the primary measure that is reported to the chief operating decision maker for
purposes of making decisions about allocating resources to the segment and assessing its
performance. The measure of segment operating income or loss that is reported to and reviewed by
the chief operating decision maker excludes significant costs that are not controllable by or the
responsibility of segment management. These costs are included in Corporate and eliminations and
consist of: 1) inter-segment sales and profit eliminations; 2) charges related to specific
strategic initiatives such as the consolidation of operations; 3) significant restructuring
activities, including employee separation costs resulting from personnel reduction programs, plant
closure and phaseout costs; 4) executive separation agreements; 5) share-based compensation costs;
6) asset impairments; 7) environmental remediation costs for facilities no longer owned or closed
in prior years; 8) gains and losses on the divestiture of joint ventures and equity investments;
and 9) certain other items.
Segment assets have not changed significantly from the amount reported in Note R to the
Consolidated Financial Statements included in PolyOnes Annual Report on Form 10-K for the year
ended December 31, 2006.
Segment information for the three and nine months ended September 30, 2007 and 2006 follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended September 30, 2007 |
|
|
Nine Months Ended September 30, 2007 |
|
|
|
|
|
|
|
|
|
|
|
Segment |
|
|
|
|
|
|
|
|
|
|
Segment |
|
|
|
Sales to |
|
|
|
|
|
|
Operating |
|
|
Sales to |
|
|
|
|
|
|
Operating |
|
|
|
External |
|
|
|
|
|
|
Income |
|
|
External |
|
|
|
|
|
|
Income |
|
(In millions) |
|
Customers |
|
|
Total Sales |
|
|
(Loss) |
|
|
Customers |
|
|
Total Sales |
|
|
(Loss) |
|
Vinyl Business |
|
$ |
183.8 |
|
|
$ |
214.0 |
|
|
$ |
10.2 |
|
|
$ |
557.6 |
|
|
$ |
652.2 |
|
|
$ |
44.5 |
|
International Color and
Engineered Materials |
|
|
152.8 |
|
|
|
152.8 |
|
|
|
6.8 |
|
|
|
458.4 |
|
|
|
458.4 |
|
|
|
21.7 |
|
PolyOne Distribution |
|
|
184.8 |
|
|
|
185.8 |
|
|
|
5.3 |
|
|
|
556.5 |
|
|
|
560.3 |
|
|
|
16.4 |
|
Resin and Intermediates |
|
|
|
|
|
|
|
|
|
|
11.2 |
|
|
|
|
|
|
|
|
|
|
|
27.5 |
|
All Other |
|
|
143.4 |
|
|
|
150.9 |
|
|
|
5.4 |
|
|
|
438.9 |
|
|
|
462.3 |
|
|
|
11.8 |
|
Corporate and eliminations |
|
|
|
|
|
|
(38.7 |
) |
|
|
(62.5 |
) |
|
|
|
|
|
|
(121.8 |
) |
|
|
(106.6 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
664.8 |
|
|
$ |
664.8 |
|
|
$ |
(23.6 |
) |
|
$ |
2,011.4 |
|
|
$ |
2,011.4 |
|
|
$ |
15.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended September 30, 2006 |
|
|
Nine Months Ended September 30, 2006 |
|
|
|
|
|
|
|
|
|
|
|
Segment |
|
|
|
|
|
|
|
|
|
|
Segment |
|
|
|
Sales to |
|
|
|
|
|
|
Operating |
|
|
Sales to |
|
|
|
|
|
|
Operating |
|
|
|
External |
|
|
|
|
|
|
Income |
|
|
External |
|
|
|
|
|
|
Income |
|
(In millions) |
|
Customers |
|
|
Total Sales |
|
|
(Loss) |
|
|
Customers |
|
|
Total Sales |
|
|
(Loss) |
|
Vinyl Business |
|
$ |
207.2 |
|
|
$ |
243.8 |
|
|
$ |
13.3 |
|
|
$ |
637.5 |
|
|
$ |
746.8 |
|
|
$ |
55.7 |
|
International Color and
Engineered Materials |
|
|
134.2 |
|
|
|
134.2 |
|
|
|
5.3 |
|
|
|
393.6 |
|
|
|
393.6 |
|
|
|
18.0 |
|
PolyOne Distribution |
|
|
179.5 |
|
|
|
182.1 |
|
|
|
4.3 |
|
|
|
558.5 |
|
|
|
565.9 |
|
|
|
15.6 |
|
Resin and Intermediates |
|
|
|
|
|
|
|
|
|
|
27.9 |
|
|
|
|
|
|
|
|
|
|
|
93.2 |
|
All Other |
|
|
145.3 |
|
|
|
152.6 |
|
|
|
(1.5 |
) |
|
|
437.6 |
|
|
|
459.9 |
|
|
|
2.2 |
|
Corporate and eliminations |
|
|
|
|
|
|
(46.5 |
) |
|
|
(12.9 |
) |
|
|
|
|
|
|
(139.0 |
) |
|
|
(16.7 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
666.2 |
|
|
$ |
666.2 |
|
|
$ |
36.4 |
|
|
$ |
2,027.2 |
|
|
$ |
2,027.2 |
|
|
$ |
168.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Note O Commitments and Contingencies
PolyOne has been notified by certain federal and state environmental agencies and by private
parties that it may be a potentially responsible party (PRP) in connection with the investigation
and remediation of several environmental waste disposal sites. While government agencies frequently
assert that PRPs are jointly and severally liable at these sites, in PolyOnes experience, the
interim and final allocations of liability costs are generally made based on the relative
contribution of waste. PolyOne believes that its potential continuing liability with respect to
these sites will not have a material adverse effect on its consolidated financial position, results
of operations or cash flows. In addition, PolyOne initiates corrective and preventive environmental
projects of its own to ensure safe and lawful activities at its operations. PolyOne believes that
compliance with current governmental regulations at all levels will not have a material adverse
effect on its financial condition.
18
In September 2007, PolyOne was informed of rulings by the United States District Court for the
Western District of Kentucky on several pending motions in the case of Westlake Vinyls, Inc. v.
Goodrich Corporation, et al., which has been pending since 2003. The Court held that third-party
defendant PolyOne must pay the remediation costs at the former Goodrich Corporation (now Westlake
Vinyls, Inc.) Calvert City facility, together with certain defense costs of Goodrich Corporation.
The rulings also provided that PolyOne can seek indemnification for contamination attributable to
Westlake Vinyls.
The environmental obligation at the site arose as a result of an agreement by PolyOnes
predecessor, The Geon Company, at the time of its spin-off from Goodrich Corporation in 1993, to
indemnify Goodrich for environmental costs at the site. Neither PolyOne nor The Geon Company ever
owned or operated the facility. Following the Court rulings, the parties to the litigation entered
into settlement negotiations and agreed to settle all claims regarding past environmental costs
incurred at the site. Subject to applicable insurance recoveries, PolyOne recorded a charge of $15.6 million in the third quarter of 2007 for past remediation activities payable to Goodrich
Corporation. This amount is $5.1 million after tax
($7.8 million pre-tax) less than the $15.2 million after
tax charge ($23.4 million pre-tax) previously reported
in the Companys Form 8‑K filed on October 5, 2007.
Based on these same Court rulings and the settlement agreement, PolyOne adjusted its environmental
reserve for future remediation costs, a portion of which already related to the Calvert City site,
resulting in a charge of $28.8 million in the third quarter of 2007. The confidential settlement
agreement provides a mechanism to allocate future remediation costs at the Calvert City facility to
Westlake Vinyls, Inc. PolyOne will adjust its environmental reserve in the future, consistent with
any such future allocation of costs.
During the nine-month period ended September 30, 2007, PolyOne recorded $31.9 million of expense
related to future environmental activities at all of its active and inactive sites, including the
$28.8 million charge mentioned in the preceding paragraph. During this same period, PolyOne
received no proceeds from insurance recoveries.
During the first nine months of 2006, PolyOne incurred environmental expense of $9.2 million at its
active and inactive sites, offset by insurance proceeds of $7.4 million that were received during
the same period.
Based on estimates that were prepared by its environmental engineers and consultants, PolyOne had
accruals totaling $84.5 million at September 30, 2007 and $59.5 million at December 31, 2006 to
cover probable future environmental expenditures related to previously contaminated sites. The
accrual represents PolyOnes best estimate of the remaining probable remediation costs, based upon
information and technology that is currently available and PolyOnes view of the most likely
remedy. Depending upon the results of future testing, the ultimate remediation alternatives
undertaken, changes in regulations, new information, newly discovered conditions and other factors,
it is reasonably possible that PolyOne could incur additional costs in excess of the amount accrued
at September 30, 2007. However, such additional costs, if any, cannot be currently estimated.
PolyOnes estimate of the liability may be revised as new regulations or technologies are developed
or additional information is obtained. Additional information related to environmental liabilities
is in Note N to the Consolidated Financial Statements included in PolyOnes Annual Report on Form
10-K for the year ended December 31, 2006.
During the three-month and nine-month periods ended September 30, 2007 PolyOne recorded a charge of
$2.4 million and during the three-months and nine-month periods ended September 30, 2006, recorded
a credit to pre-tax income of $6.8 million and $21.6 million, respectively, from the net effect of
settlements of non-environmental legal disputes and adjustments to non-environmental litigation
reserves.
PolyOne guarantees $67.0 million of SunBelts outstanding senior secured notes in connection with
the construction of a chlor-alkali facility in McIntosh, Alabama. This debt matures in 2017.
19
Item 2. Managements Discussion and Analysis of Financial Condition and Results of Operations
Overview
We are a leading global provider of specialized polymer materials, services and solutions with
operations in thermoplastic compounds, specialty vinyl resins, specialty polymer formulations,
color and additive systems, and thermoplastic resin distribution. We also have equity investments
in manufacturers of PVC resin and its intermediates and in a formulator of polyurethane compounds.
Headquartered in Avon Lake, Ohio, we have employees at manufacturing sites and warehouses in North
America, Europe, Asia and Australia, and joint ventures in North America and South America. We
provide value to our customers through our ability to link our knowledge of polymers and
formulation technology with our manufacturing and supply chain.
We operate within eight operating segments, four of which are reportable segments: Vinyl Business,
International Color and Engineered Materials, PolyOne Distribution, and Resin and Intermediates.
The All Other category contains four operating segments: North American Color and Additives, North
American Engineered Materials, Producer Services and Polymer Coating Systems. As of January 1,
2007, PolyOnes vinyl operations located in Singapore are now managed and reported under the Vinyl
Business operating segment. Prior period results of operations have been reclassified to conform to
the 2007 presentation. We discuss the sales and operating income of our operating segments in the
Segment Information section below. Also, see Note N to the Condensed Consolidated Financial
Statements for further information regarding our reportable operating segments.
Discontinued Operations With the sale of the Engineered Films business on February 15, 2006, we
no longer have any businesses that are accounted for as discontinued operations. The first quarter
2006 loss included a pre-tax charge of $2.3 million to adjust the net assets of the Engineered
Films business to the net proceeds received and to recognize costs that were not able to be
recognized until the Engineered Films business was sold due to the contingent nature of these
costs, as required by U.S. generally accepted accounting principles.
OxyVinyls Divestment On July 6, 2007, we sold our 24% interest in Oxy Vinyls LP (OxyVinyls) for
$261 million in cash. This sale resulted in the reversal of an associated deferred tax liability
which reduced tax expense by $31.5 million for the three months ended September 30, 2007. Proceeds
from the sale were used for the redemption of the entire $141.4 million balance of our 10.625%
senior notes as well as for the reduction of drawings on short-term facilities. The redemption of
the senior notes resulted in debt redemption premium costs and the write-off of unamortized debt
issuance fees for the three months ended September 30, 2007 of $9.1 million ($5.9 million after
tax).
Fourth-quarter 2007 Outlook
We anticipate that the fourth quarter global operating environment will reflect seasonal slowing in
most markets, as well as further weakness in North American residential construction. Total Company
sales are expected to increase between 5% and 7% for the fourth quarter compared to the same period
a year ago. Year-over-year aggregate non-vinyl business sales for the fourth quarter are expected
to grow between 7% and 10%. Vinyl Business sales are expected to decline 3% to 5% compared with the
same period a year ago. Non-vinyl business gross margin is projected to increase on a
year-over-year basis; however, the challenging economic conditions confronting the Vinyl Business,
are expected to result in a lower total Company gross margin compared with the fourth quarter of
2006.
Within the Resin and Intermediates segment, we anticipate that chlor-alkali margins will remain
relatively strong and that earnings will increase moderately compared with fourth-quarter 2006
levels.
20
Results of Operations
Summary of Consolidated Results:
The following table sets forth key financial information from our statements of income for the
three and nine months ended September 30, 2007 and 2006, respectively.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended September 30, |
|
|
Nine Months Ended September 30, |
|
(In millions, except per share data) |
|
2007 |
|
|
2006 |
|
|
2007 |
|
|
2006 |
|
Sales |
|
$ |
664.8 |
|
|
$ |
666.2 |
|
|
$ |
2,011.4 |
|
|
$ |
2,027.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income (loss) |
|
|
(23.6 |
) |
|
|
36.4 |
|
|
|
15.3 |
|
|
|
168.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Premium on early extinguishment of
long-term debt |
|
|
(7.5 |
) |
|
|
|
|
|
|
(12.8 |
) |
|
|
(1.2 |
) |
Interest expense |
|
|
(11.9 |
) |
|
|
(16.2 |
) |
|
|
(43.2 |
) |
|
|
(49.6 |
) |
Interest income |
|
|
1.6 |
|
|
|
1.1 |
|
|
|
3.4 |
|
|
|
2.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) before income taxes and
discontinued operations |
|
$ |
(43.2 |
) |
|
$ |
21.1 |
|
|
$ |
(41.8 |
) |
|
$ |
116.7 |
|
Income tax benefit (expense) |
|
|
45.5 |
|
|
|
(1.5 |
) |
|
|
46.1 |
|
|
|
(5.6 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Income before discontinued operations |
|
|
2.3 |
|
|
|
19.6 |
|
|
|
4.3 |
|
|
|
111.1 |
|
Loss from discontinued operations,
net of income taxes |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(2.1 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
$ |
2.3 |
|
|
$ |
19.6 |
|
|
$ |
4.3 |
|
|
$ |
109.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic and diluted earnings: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Before discontinued operations |
|
$ |
0.02 |
|
|
$ |
0.21 |
|
|
$ |
0.05 |
|
|
$ |
1.20 |
|
Discontinued operations |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(0.02 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic and diluted earnings per share |
|
$ |
0.02 |
|
|
$ |
0.21 |
|
|
$ |
0.05 |
|
|
$ |
1.18 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
See the following discussion for an explanation of the results for the periods shown above.
Income (loss) before Income Taxes and Discontinued Operations
Income (loss) before income taxes and discontinued operations for the third quarter of 2007
decreased by $64.3 million, from the third quarter of 2006, and for the first nine months of 2007
by $158.5 million, from the first nine months of 2006.
21
The following table sets forth the components of the variance for the three and nine months ended
September 30, 2007 as compared to the same periods in the prior year:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Variances Favorable (Unfavorable) |
|
|
|
|
|
|
|
Periods ended |
|
|
|
|
|
|
|
September 30, 2007 and 2006 |
|
(In millions) |
|
|
|
|
|
Three Months |
|
|
|
|
|
|
Nine Months |
|
Operating segment performance |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Vinyl Business |
|
|
|
|
|
$ |
(3.1 |
) |
|
|
|
|
|
$ |
(11.2 |
) |
International Color and Engineered Materials |
|
|
|
|
|
|
1.5 |
|
|
|
|
|
|
|
3.7 |
|
Distribution |
|
|
|
|
|
|
1.0 |
|
|
|
|
|
|
|
0.8 |
|
All Other |
|
|
|
|
|
|
6.9 |
|
|
|
|
|
|
|
9.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
6.3 |
|
|
|
|
|
|
|
2.9 |
|
Resin and Intermediates |
|
|
|
|
|
|
(16.7 |
) |
|
|
|
|
|
|
(65.7 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Change in operating segment income |
|
|
|
|
|
|
(10.4 |
) |
|
|
|
|
|
|
(62.8 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Employee separation and plant phaseout |
|
|
|
|
|
|
(1.8 |
) |
|
|
|
|
|
|
(2.8 |
) |
Write-down of certain assets of equity affiliates |
|
|
(a |
) |
|
|
(1.6 |
) |
|
|
|
|
|
|
(1.6 |
) |
Impairment of intangibles and other investments |
|
|
(b |
) |
|
|
(2.4 |
) |
|
|
|
|
|
|
(2.3 |
) |
Impairment of OxyVinyls investment |
|
|
|
|
|
|
|
|
|
|
(c |
) |
|
|
(15.9 |
) |
Future environmental remediation costs at inactive and formerly owned
sites |
|
|
(d |
) |
|
|
(24.1 |
) |
|
|
(d |
) |
|
|
(30.1 |
) |
Reimbursement of environmental costs related Calvert City facility |
|
|
(e |
) |
|
|
(15.6 |
) |
|
|
(e |
) |
|
|
(15.6 |
) |
Benefit of insurance and legal settlements |
|
|
(f |
) |
|
|
(9.2 |
) |
|
|
(f |
) |
|
|
(24.0 |
) |
All other and eliminations |
|
|
|
|
|
|
5.1 |
|
|
|
|
|
|
|
2.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Corporate and eliminations |
|
|
|
|
|
|
(49.6 |
) |
|
|
|
|
|
|
(89.9 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Change in operating income |
|
|
|
|
|
|
(60.0 |
) |
|
|
|
|
|
|
(152.7 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Premium on early extinguishment of debt |
|
|
(g |
) |
|
|
(7.5 |
) |
|
|
(g |
) |
|
|
(11.6 |
) |
Interest expense, net |
|
|
(h |
) |
|
|
4.8 |
|
|
|
(h |
) |
|
|
7.4 |
|
Other expense |
|
|
|
|
|
|
(1.6 |
) |
|
|
|
|
|
|
(1.6 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Change in income (loss) from continuing operations before income taxes |
|
|
|
|
|
$ |
(64.3 |
) |
|
|
|
|
|
$ |
(158.5 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(a) |
|
Our share of an asset write-down was recorded in the third quarter of 2007 against the
carrying value of certain inventory, accounts receivable and intangible assets at our
equity affiliate in Colombia. |
|
(b) |
|
An impairment of the carrying value of certain patents and technology agreements and
investments of $2.5 million was recorded during the third quarter of 2007. |
|
(c) |
|
Our 24% equity investment in OxyVinyls was adjusted at June 30, 2007 as the carrying value
was higher than the fair value and the decrease was determined to be other than a temporary
decline. |
|
(d) |
|
In the third quarter of 2007 our accrual for costs related to future remediation at inactive
or formerly owned sites was adjusted based on a U.S. District Courts rulings on several
motions in the case of Westlake Vinyls, Inc v. Goodrich Corporation et al. and a settlement
agreement entered into in connection with the case. |
|
(e) |
|
In the third quarter 2007, we accrued $15.6 million to reimburse Goodrich Corporation for
remediation costs paid on its behalf and certain legal costs related to the Calvert City
facility. |
|
(f) |
|
The benefit of insurance, legal settlements and adjustments to related reserves was a charge
of $2.4 million for the nine-month period ended September 30, 2007 as compared to a net
benefit of $21.6 million during the same period of 2006. |
|
(g) |
|
We repurchased all of our 10.625% senior notes through early extinguishment, repurchasing
$15.0 million, $100.0 million and $141.4 million in the second quarter of 2006, second quarter
of 2007 and third quarter of 2007, respectively, at a premium of $1.2 million, $5.3 million
and $7.5 million, respectively. |
|
(h) |
|
The early extinguishment of the 10.625% senior notes resulted in lower interest during the
three month and nine month periods ended September 30, 2007 as compared to the same periods a
year ago. Included in interest expense was unamortized deferred note issuance costs of $0.2
million, $1.2 and $1.6 million during the second quarter of 2006, second quarter of 2007 and
third quarter of 2007, respectively. |
22
See the following operating segment discussion for a further explanation of our segments
operating results for the periods shown in the preceding table.
Sales
Sales decreased $1.4 million in the third quarter 2007 as compared to the same period in 2006. The
favorable effect of foreign exchange on 2007 third quarter sales as compared to third quarter 2006
was $12.6 million. For the first nine months of 2007, sales declined $15.8 million or 1% as compared to the same period last year. The nine-month favorable impact of foreign exchange was $35.9 million.
The International Color and Engineered Materials segment sales increased $18.6 million or 14% in
the third quarter of 2007 over the prior year quarter and $64.8 million or 16% for the first
nine-months of 2007 as compared to the same period in 2006. These increases did not offset the decline in Vinyl Business sales, which were adversely impacted by the
downturn in demand in the building and construction markets.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended September 30, |
(Dollars in millions) |
|
2007 |
|
2006 |
|
Change |
|
% Change |
|
|
|
Vinyl Business |
|
$ |
214.0 |
|
|
$ |
243.8 |
|
|
$ |
(29.8 |
) |
|
|
(12 |
)% |
International Color and Engineered Materials |
|
|
152.8 |
|
|
|
134.2 |
|
|
|
18.6 |
|
|
|
14 |
% |
PolyOne Distribution |
|
|
185.8 |
|
|
|
182.1 |
|
|
|
3.7 |
|
|
|
2 |
% |
All Other |
|
|
150.9 |
|
|
|
152.6 |
|
|
|
(1.7 |
) |
|
|
(1 |
)% |
Inter-segment eliminations |
|
|
(38.7 |
) |
|
|
(46.5 |
) |
|
|
7.8 |
|
|
|
17 |
% |
|
|
|
Total Sales |
|
$ |
664.8 |
|
|
$ |
666.2 |
|
|
$ |
(1.4 |
) |
|
|
|
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Nine Months Ended September 30, |
(Dollars in millions) |
|
2007 |
|
2006 |
|
Change |
|
% Change |
|
|
|
Vinyl Business |
|
$ |
652.2 |
|
|
$ |
746.8 |
|
|
$ |
(94.6 |
) |
|
|
(13 |
)% |
International Color and Engineered Materials |
|
|
458.4 |
|
|
|
393.6 |
|
|
|
64.8 |
|
|
|
16 |
% |
PolyOne Distribution |
|
|
560.3 |
|
|
|
565.9 |
|
|
|
(5.6 |
) |
|
|
(1 |
)% |
All Other |
|
|
462.3 |
|
|
|
459.9 |
|
|
|
2.4 |
|
|
|
1 |
% |
Inter-segment eliminations |
|
|
(121.8 |
) |
|
|
(139.0 |
) |
|
|
17.2 |
|
|
|
12 |
% |
|
|
|
Total Sales |
|
$ |
2,011.4 |
|
|
$ |
2,027.2 |
|
|
$ |
(15.8 |
) |
|
|
(1 |
)% |
|
|
|
Selected Operating Costs
Cost of Sales These costs include raw materials, plant conversion, distribution and environmental
remediation charges.
These costs as a percentage of sales were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
Nine Months Ended |
(Dollars in millions) |
|
September 30, |
|
September 30, |
|
|
2007 |
|
2006 |
|
2007 |
|
2006 |
|
|
|
Cost of sales |
|
$ |
623.0 |
|
|
$ |
594.1 |
|
|
$ |
1,780.8 |
|
|
$ |
1,765.9 |
|
As a percentage of sales |
|
|
93.7 |
% |
|
|
89.2 |
% |
|
|
88.5 |
% |
|
|
87.1 |
% |
These costs increased in the third quarter and first nine months of 2007 compared to similar
periods in 2006 as a result of higher raw material costs not yet fully offset by price increases
largely associated with the Vinyl Business and as a result of environmental remediation costs at
inactive or formerly owned sites. The third quarter 2007 includes $45.6 million of environmental
remediation costs related to past and future remediation incurred or to be incurred as compared to
$5.9 million during the same period in 2006. For the nine months ended September 30, 2007 and 2006,
environmental related remediation costs were $47.5 million and $1.8 million, respectively. The
increased environmental remediation costs more than offset the declines in cost of sales being
realized from the implementation of our specialization strategy.
23
Selling and Administrative These costs generally include selling, technology and administrative
functions and corporate and general expenses.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
Nine Months Ended |
|
|
September 30, |
|
September 30, |
(Dollars in millions) |
|
2007 |
|
2006 |
|
2007 |
|
2006 |
|
|
|
Selling and administrative |
|
$ |
63.0 |
|
|
$ |
51.5 |
|
|
$ |
189.2 |
|
|
$ |
150.8 |
|
As a percentage of sales |
|
|
9.5 |
% |
|
|
7.7 |
% |
|
|
9.4 |
% |
|
|
7.4 |
% |
Selling and administrative costs increased $11.5 million or 22% and $38.4 million or 25% for the
three and nine months ended September 30, 2007, respectively, compared to the same periods in the
prior year. The benefit of insurance, legal settlements and adjustments to related reserves had a
favorable impact in the nine months ended September 30, 2006 of $24.0 million compared to the same
period in 2007. The remainder of the change in selling and administrative expense was due mainly to
increased investment in commercial resources and capabilities, partially offset by lower employee
incentive, pension and post-retirement benefit costs.
Other Components of Income and Expense
Following are discussions of significant components of income and expense that are presented below
the line Operating income (loss) in the Condensed Consolidated Statements of Income.
Interest expense The decrease in interest expense of $4.3 million and $6.4 million for the three
and nine months ended September 30, 2007 as compared to the same periods in 2006 was due primarily
to the repurchase of $241.4 million of our 10.625% senior notes, partially offset by higher
write-offs of unamortized deferred note issuance costs.
Premium on early extinguishment of long-term debt Cash expense from the repurchase of $241.4
million of 10.625% senior notes in 2007 was $12.8 million. Cash expense from the repurchase of
$15.0 million of 10.625% senior notes in 2006 was $1.2 million.
Other expense, net The following table lists the major items included in other expense, net:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
Nine Months Ended |
|
|
|
September 30, |
|
|
September 30, |
|
(In millions) |
|
2007 |
|
|
2006 |
|
|
2007 |
|
|
2006 |
|
Currency exchange loss |
|
$ |
(1.1 |
) |
|
$ |
(0.1 |
) |
|
$ |
(2.5 |
) |
|
$ |
(1.8 |
) |
Foreign exchange contracts gain |
|
|
0.1 |
|
|
|
0.3 |
|
|
|
0.6 |
|
|
|
1.0 |
|
Discount on sale of trade receivables |
|
|
(0.5 |
) |
|
|
(0.3 |
) |
|
|
(1.5 |
) |
|
|
(1.6 |
) |
Other loss |
|
|
(0.3 |
) |
|
|
(0.1 |
) |
|
|
(1.1 |
) |
|
|
(0.5 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Other expense, net |
|
$ |
(1.8 |
) |
|
$ |
(0.2 |
) |
|
$ |
(4.5 |
) |
|
$ |
(2.9 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Income taxes A deferred tax asset valuation allowance was recorded in 2003 in accordance with
SFAS No. 109, Accounting for Income Taxes, due to the uncertainty regarding the full realization
of our deferred income taxes. In 2005 and 2006, a portion of the valuation allowance was reversed,
reducing income tax expense in those periods. In the fourth quarter of 2006, we determined that it
was more likely than not that the remaining deferred tax asset would be realized and the remaining
valuation allowance was reversed and reduced income tax expense in that period. As a result, income
taxes in the third quarter of 2007 and first nine months of 2007 were recorded without regard to
any domestic deferred tax valuation allowance. Excluding a $31.5 million tax benefit resulting from the reversal of deferred tax liabilities recognized
upon the sale of our 24% interest in OxyVinyls, the third quarter of 2007 tax
benefit of $14.0 million reflects an effective tax rate of 32.4% and the tax benefit of
$14.6 million in the first nine months of 2007 reflects an effective tax rate of 34.9%. The difference between the
effective rate and the statutory rate was primarily due to the impact of foreign source income and domestic losses.
24
The tax expense of $1.5 million in the third quarter of 2006 and $5.6 million in the first nine
months of 2006 was net of the reversal of a portion of the valuation allowance. The income tax
expense in such periods represents federal alternative minimum taxes, state and local taxes and
foreign taxes.
Loss from discontinued operations, net of income taxes The first quarter 2006 loss included a
pre-tax charge of $2.3 million to adjust the net assets of the Engineered Films business that was
sold in February 2006 to the net sales proceeds received and to recognize costs that we were not
allowed to recognize until the Engineered Films business was sold due to the contingent nature of
the costs, as required by U.S. generally accepted accounting principles.
Segment Information:
For more information about our operating segments, see Note N to the Condensed Consolidated
Financial Statements.
Vinyl Business
Sales were down 12% in the third quarter of 2007 as compared to third quarter 2006, primarily due
to the slowdown in the residential building and construction market, which affected demand for
vinyl windows, pipe and fittings products, PVC flooring and appliances. For the first nine months
of 2007, sales were down 13% compared to the same period in 2006, due primarily to the same factors
affecting third quarter 2007 demand, as discussed above.
International Color and Engineered Materials
Total sales increased by $18.6 million or 14% in the third quarter of 2007 compared to the same
period in 2006, driven by 15% year-over-year sales growth in our Asian Color and Additives
business, strong sales growth in Europe and favorable foreign exchange rates. The impact of higher
foreign exchange rates on sales was $11.8 million. Demand for our Asian engineered material
products sold in the electrical / electronics market was adversely affected by a short-term
inventory correction within the marketplace that is not expected to continue into the near term.
For the first nine months of 2007, sales were $458.4 million, a $64.8 million or 16% increase
compared to the same period in 2006. Foreign exchange rates impacted sales favorably by 9%.
Adjusted for the impact of foreign exchange, sales growth was driven by double-digit growth in our
Asian Color business and solid revenue gains across the rest of the International product
platforms.
PolyOne Distribution
Sales in the third quarter of 2007 were 2% higher compared to the same quarter in 2006 driven by a
3% increase in average selling prices to cover higher raw material costs. Third quarter 2007
volumes were 1% lower than the same quarter in 2006, driven by slower demand in the building and
construction and appliance markets. Moderating a portion of the impact of a slower general economic
environment was the favorable impact from our investment in selling and commercial resources that
have allowed us to close new business at a faster pace.
For the first nine months of 2007, sales were 1% lower than for the same period in 2006. In the
first nine months of 2006, the impact of the downturn in housing and construction was just
beginning to be experienced. In addition, the first nine months of 2006 included the favorable
impact on demand as a result of the rebuilding and construction following the storms that paralyzed
the U.S. Gulf Coast in the third quarter of 2005.
All Other
The All Other category includes the North American Color and Additives, North American Engineered
Materials, Producer Services and Polymer Coating Systems operating segments.
Aggregate third quarter 2007 sales reached $150.9 million, down 1% from the same period a year ago.
The decline was attributable to North American Color and Additives, where sales declined 16%
compared to third quarter 2006 primarily due to the pruning of unprofitable business and
withdrawing from general purpose oriented applications. North American Engineered Materials sales
grew 3% due to continued progress capturing specialized applications and solid
25
demand in the wire and cable market. Producer Services sales were up 8%, reflecting the acquisition
of the remaining 50% interest in DH Compounding in the fourth quarter 2006. Polymer Coating Systems
sales growth of 3% was underpinned by 12% sales growth in our ink-based product lines in the United
States and Europe.
For the first nine months of 2007, aggregate sales were $462.3 million, up 1% compared to the first
nine months of 2006. The decline in sales in North American Color and Additives was offset by
higher sales in Producer Services, primarily driven by the impact of the acquisition of DH
Compounding, and by 5% year-over-year growth in Polymer Coating Systems attributable to 10% growth
in inks and 15% growth in urethanes.
Operating Income
Operating income is the primary measure that is reported to the chief operating decision maker for
purposes of making decisions about allocating resources to the segment and assessing its
performance. Operating income at the segment level does not include items that are not the
responsibility of the operating segment management teams. (See below for more information regarding
the excluded items).
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended September 30, |
|
|
Nine Months Ended September 30, |
|
(In millions) |
|
2007 |
|
|
2006 |
|
|
Change |
|
|
2007 |
|
|
2006 |
|
|
Change |
|
Vinyl Business |
|
$ |
10.2 |
|
|
$ |
13.3 |
|
|
$ |
(3.1 |
) |
|
$ |
44.5 |
|
|
$ |
55.7 |
|
|
$ |
(11.2 |
) |
International Color and
Engineered Materials |
|
|
6.8 |
|
|
|
5.3 |
|
|
|
1.5 |
|
|
|
21.7 |
|
|
|
18.0 |
|
|
|
3.7 |
|
PolyOne Distribution |
|
|
5.3 |
|
|
|
4.3 |
|
|
|
1.0 |
|
|
|
16.4 |
|
|
|
15.6 |
|
|
|
0.8 |
|
All Other |
|
|
5.4 |
|
|
|
(1.5 |
) |
|
|
6.9 |
|
|
|
11.8 |
|
|
|
2.2 |
|
|
|
9.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
27.7 |
|
|
|
21.4 |
|
|
|
6.3 |
|
|
|
94.4 |
|
|
|
91.5 |
|
|
|
2.9 |
|
Resin and Intermediates |
|
|
11.2 |
|
|
|
27.9 |
|
|
|
(16.7 |
) |
|
|
27.5 |
|
|
|
93.2 |
|
|
|
(65.7 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment Operating income |
|
|
38.9 |
|
|
|
49.3 |
|
|
|
(10.4 |
) |
|
|
121.9 |
|
|
|
184.7 |
|
|
|
(62.8 |
) |
Corporate and eliminations |
|
|
(62.5 |
) |
|
|
(12.9 |
) |
|
|
(49.6 |
) |
|
|
(106.6 |
) |
|
|
(16.7 |
) |
|
|
(89.9 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Operating income (loss) |
|
$ |
(23.6 |
) |
|
$ |
36.4 |
|
|
$ |
(60.0 |
) |
|
$ |
15.3 |
|
|
$ |
168.0 |
|
|
$ |
(152.7 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Vinyl Business
Operating income was $10.2 million in the third quarter of 2007, a 23% decrease compared to the
same quarter in 2006. This decline was due to lower sales as a result
of weak residential construction demand
and to margin compression due to the combination of downward pricing pressure in residential building
and construction end markets and higher raw material and energy costs.
Comparing the first nine months of 2007 to the same period in 2006, operating income decreased by
20% due primarily to the 13% decline in sales revenue and the market dynamics discussed above.
International Color and Engineered Materials
Operating income in the third quarter of 2007 was $6.8 million, a 28% improvement compared to the
same quarter in 2006. Favorable foreign exchange rates accounted for $0.6 million of the increase.
Improving product mix driven by strong growth in the sale of colorants and additives into specialty
applications combined with value pricing initiatives offset higher investment in sales and
technical resources and startup costs at our Polish manufacturing plant.
Compared to the first nine months of 2006, operating income increased $3.7 million, or 21%. Foreign
exchange rates in the first nine months of 2007 had a favorable impact of $1.6 million. Margin
improvement in our colorants and additives businesses in Asia and Europe was driven by a richer mix
of sales into specialty packaging applications, higher color additives sales and volume growth. In
addition, the Engineered Materials portion of International Color and Engineered Materials captured
a higher value mix of business as a result of improving penetration in specialty applications
related to the electrical / electronics and TPE (thermoplastic elastomer) applications, and solid
sales growth in non-wire and cable applications for our LSFOH (low-smoke, halogen-free) product
lines.
26
PolyOne Distribution
Operating income in the third quarter of 2007 was $5.3 million, 23% higher than the same period a
year ago. The $1.0 million improvement was driven by higher product spreads and lower operating
costs. Comparing the first nine months of 2007 to the same period in 2006, operating income
improved $0.8 million as the impact of lower volumes were mostly offset by lower operating costs
and margin improvements driven by higher spreads between product pricing and cost of supply.
All Other
The All Other category includes the North American Color and Additives, North American Engineered
Materials, Producer Services and Polymer Coating Systems operating segments.
For the third quarter of 2007, operating income was $5.4 million, compared to a loss of $1.5
million during the same period a year ago. This result was driven by the North American Color and
Additives business, which was profitable in the third quarter, and which effectively executed
value-based initiatives that enhanced product mix as well as lowered operating costs. Producer
Services and Polymer Coating Systems operating income also improved in the third quarter of 2007
compared to the same period in 2006.
For the first nine months of 2007, operating income was $11.8 million or an increase of $9.6
million with the North American Color and Additives, Producer Services and Polymer Coating Systems
operating segments all contributing to the year-over-year improvement. The North American
Engineered Materials operating segment experienced lower construction and automotive demand as well
as related margin pressure resulting in lower operating income compared to the first nine months of
2006.
Resin and Intermediates
Operating income in the third quarter of 2007 was $11.2 million, a 60% decline compared to the same
quarter in 2006. In July of 2007, we divested our 24% interest in OxyVinyls, which in the third
quarter of 2006 contributed $15.8 million to segment earnings. Sunbelt earnings were lower in the
third quarter of 2007 by $0.6 million. For the nine months ended September 30, 2007, Resin and
Intermediates operating income declined $65.7 million, or 70%. Lower OxyVinyls earnings in the
first six months of 2007 combined with no earnings recorded in the third quarter of 2007, as a
result of the divestment of our equity interest in OxyVinyls, accounted for $56.0 million of the
year-over-year decline in segment earnings. SunBelt earnings for the first nine months of 2007 were
$30.6 million as compared to $39.1 million for the same period a year ago.
Corporate and Eliminations
A summary of Corporate and eliminations is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
Nine Months Ended |
|
|
|
September 30, |
|
|
September 30, |
|
(In millions) |
|
2007 |
|
|
2006 |
|
|
2007 |
|
|
2006 |
|
Employee separation and plant phaseout |
|
$ |
(1.5 |
) |
|
$ |
0.3 |
|
|
$ |
(2.2 |
) |
|
$ |
0.6 |
|
Settlement of legal issues and related reserves (a) |
|
|
(2.4 |
) |
|
|
6.8 |
|
|
|
(2.4 |
) |
|
|
21.6 |
|
Future environmental remediation costs at inactive
and formerly owned sites (b) |
|
|
(30.0 |
) |
|
|
(5.9 |
) |
|
|
(31.9 |
) |
|
|
(1.8 |
) |
Reimbursement to Goodrich Corporation of
environmental costs related to Calvert City (c) |
|
|
(15.6 |
) |
|
|
|
|
|
|
(15.6 |
) |
|
|
|
|
All other and eliminations (d) |
|
|
(8.9 |
) |
|
|
(14.0 |
) |
|
|
(34.5 |
) |
|
|
(36.9 |
) |
Impairment of OxyVinyls equity investment (e) |
|
|
|
|
|
|
|
|
|
|
(15.9 |
) |
|
|
|
|
Write-down of certain assets of equity affiliate (f) |
|
|
(1.6 |
) |
|
|
|
|
|
|
(1.6 |
) |
|
|
|
|
Impairment of intangibles and other investments (g) |
|
|
(2.5 |
) |
|
|
(0.1 |
) |
|
|
(2.5 |
) |
|
|
(0.2 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Corporate and eliminations |
|
$ |
(62.5 |
) |
|
$ |
(12.9 |
) |
|
$ |
(106.6 |
) |
|
$ |
(16.7 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
27
|
|
|
(a) |
|
The benefit of insurance, legal settlements and adjustments to related reserves was a charge
of $2.4 million for the nine-month period ended September 30, 2007 as compared to a net
benefit of $21.6 million during the same period of 2006. |
|
(b) |
|
In the third quarter of 2007, our accrual for costs related to future remediation at inactive
or formerly owned sites was adjusted based on a U.S. District Courts rulings on several
motions in the case of Westlake Vinyls, Inc v. Goodrich Corporation et al. and a settlement
agreement entered into in connection with the case, which requires us to pay remediation costs at the Calvert City facility. |
|
(c) |
|
In the third quarter of 2007, we accrued $15.6 million to reimburse Goodrich Corporation for
remediation costs paid on its behalf and certain legal costs related to the Calvert City
facility. |
|
(d) |
|
The decrease in all other and eliminations costs is mainly attributable to lower pension and
post-retirement benefit expense and lower general spending, offset by increased investment in
commercial resources and capabilities. |
|
(e) |
|
Our 24% equity investment in OxyVinyls was impaired at June 30, 2007 as the carrying
value was higher than the fair value and the decrease was determined to be other than a
temporary decline. |
|
(f) |
|
Our share of an asset write-down was recorded in the third quarter of 2007 against the
carrying value of certain inventory, accounts receivable and intangible assets at our
equity affiliate in Colombia. |
|
(g) |
|
An impairment of the carrying value of certain patents and technology agreements and investments of $2.5 million was recorded during
the third quarter of 2007. |
Liquidity and Capital Resources
The following discussion focuses on material components of cash flows from operating, investing and
financing activities from the end of the preceding fiscal year (December 31, 2006) to the date of
the most recent interim balance sheet (September 30, 2007).
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Nine Months Ended September 30, |
|
|
Net Cash (Used) |
|
(In millions) |
|
2007 |
|
|
2006 |
|
|
Provided |
|
Cash flow summary |
|
|
|
|
|
|
|
|
|
|
|
|
Cash provided by operating activities |
|
$ |
44.6 |
|
|
$ |
94.9 |
|
|
$ |
(50.3 |
) |
Cash provided by (used) investing activities |
|
|
216.8 |
|
|
|
(2.0 |
) |
|
|
218.8 |
|
Cash used in financing activities |
|
|
(275.5 |
) |
|
|
(17.1 |
) |
|
|
(258.4 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
(14.1 |
) |
|
|
75.8 |
|
|
|
(89.9 |
) |
Effect of exchange rates on cash |
|
|
4.1 |
|
|
|
0.7 |
|
|
|
3.4 |
|
|
|
|
|
|
|
|
|
|
|
Increase (decrease) in cash and equivalents |
|
$ |
(10.0 |
) |
|
$ |
76.5 |
|
|
$ |
(86.5 |
) |
|
|
|
|
|
|
|
|
|
|
The $10 million decrease in cash and equivalents in the first nine months of 2007 compared to the
$76.5 million increase in cash and equivalents during the first nine months of 2006 was due
primarily to the following: $50.0 million of lower dividends and cash distributions received from
our equity affiliates; higher capital spending of $10.4 million to fund strategic investments in
Poland and Asia; funding for the qualified defined benefit pension plans of $14.9 million; the
acquisition of minority interest in a consolidated subsidiary for $11.0 million; and lower net
proceeds from sale of assets of $3.2 million. Net cash from financing activities was primarily used
to repurchase long-term debt and pay related premium costs. These debt repurchases were made with
the $260.5 million of net proceeds received for the sale of our 24% interest in OxyVinyls.
28
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Nine Months Ended September 30, |
|
|
Net Cash (Used) |
|
(In millions) |
|
2007 |
|
|
2006 |
|
|
Provided |
|
Cash Flows from Operating Activities |
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
$ |
4.3 |
|
|
$ |
109.0 |
|
|
$ |
(104.7 |
) |
Depreciation and amortization |
|
|
42.7 |
|
|
|
42.8 |
|
|
|
(0.1 |
) |
Loss on disposition of discontinued businesses and
related plant phaseout charge |
|
|
|
|
|
|
2.3 |
|
|
|
(2.3 |
) |
Charges for environmental remediation, net of net payments |
|
|
27.3 |
|
|
|
4.5 |
|
|
|
22.8 |
|
Provision (benefit) for deferred income taxes |
|
|
(52.2 |
) |
|
|
0.5 |
|
|
|
(52.7 |
) |
Premium on early extinguishment of long-term debt |
|
|
12.8 |
|
|
|
1.2 |
|
|
|
11.6 |
|
Companies carried at equity and minority interest: |
|
|
|
|
|
|
|
|
|
|
|
|
Impairment of investment in equity affiliates |
|
|
15.9 |
|
|
|
|
|
|
|
15.9 |
|
Income from equity affiliates |
|
|
(32.5 |
) |
|
|
(100.3 |
) |
|
|
67.8 |
|
Distributions and distributions received |
|
|
24.2 |
|
|
|
74.2 |
|
|
|
(50.0 |
) |
Change in assets and liabilities: |
|
|
|
|
|
|
|
|
|
|
|
|
Increase (decrease) from working capital |
|
|
7.7 |
|
|
|
(34.5 |
) |
|
|
42.2 |
|
Increase (decrease) in sale of accounts receivable |
|
|
|
|
|
|
(7.9 |
) |
|
|
7.9 |
|
Accrued expenses and other |
|
|
(5.6 |
) |
|
|
3.2 |
|
|
|
(8.8 |
) |
Net cash used by discontinued operations |
|
|
|
|
|
|
(0.1 |
) |
|
|
0.1 |
|
|
|
|
|
|
|
|
|
|
|
Net cash provided (used) by operating activities |
|
$ |
44.6 |
|
|
$ |
94.9 |
|
|
$ |
(50.3 |
) |
|
|
|
|
|
|
|
|
|
|
Operating Activities Our operations provided $44.6 million of cash in the first nine months of
2007, a decrease of $50.3 million from the same period in 2006 due primarily to lower cash
dividends and distributions receipts from our equity affiliates. Dividends and distributions from
equity affiliates declined $50.0 million from $74.2 million to $24.2 million for the first nine
months of 2006 compared to 2007. Lower distributions from OxyVinyls, due to the combination of
lower operating earnings during the first six months of 2007 and our divestment of our equity
interest in OxyVinyls during the third quarter of 2007, accounted for $34.2 million, or 68%, of the
decline. Working capital used $42.2 million less cash as the improvement in accounts payable more
than offset the increase in accounts receivable, as illustrated below.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Nine Months Ended September 30, |
|
|
Net Cash (Used) |
|
(In millions) |
|
2007 |
|
|
2006 |
|
|
Provided |
|
Cash Flows from working capital |
|
|
|
|
|
|
|
|
|
|
|
|
Accounts receivable |
|
$ |
(52.0 |
) |
|
$ |
(28.7 |
) |
|
$ |
(23.3 |
) |
Inventories |
|
|
(9.0 |
) |
|
|
(36.4 |
) |
|
|
27.4 |
|
Accounts payable |
|
|
68.7 |
|
|
|
30.6 |
|
|
|
38.1 |
|
|
|
|
|
|
|
|
|
|
|
Net cash provided (used) by working capital |
|
$ |
7.7 |
|
|
$ |
(34.5 |
) |
|
$ |
42.2 |
|
|
|
|
|
|
|
|
|
|
|
Net cash provided by working capital for the first nine months of 2007 was $7.7 million, a
$42.2 million improvement from the same period last year. The decrease in working capital is due to
the increase in accounts payable, which reflects a higher current payable associated with September
30, 2007 ending inventory and a payable for environmental remediation costs to be made in the fourth quarter of 2007, being
partially offset by the increase in accounts receivable largely resulting from higher days sales
outstanding.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Nine Months Ended September 30, |
|
|
Net Cash (Used) |
|
(In millions) |
|
2007 |
|
|
2006 |
|
|
Provided |
|
Cash Flows from Investing Activities |
|
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures |
|
$ |
(36.7 |
) |
|
$ |
(26.3 |
) |
|
$ |
(10.4 |
) |
Acquisition of minority interest in consolidated subsidiary |
|
|
(11.0 |
) |
|
|
|
|
|
|
(11.0 |
) |
Proceeds from sale of assets |
|
|
4.0 |
|
|
|
7.2 |
|
|
|
(3.2 |
) |
Proceeds from sale of investment in equity affiliate |
|
|
260.5 |
|
|
|
|
|
|
|
260.5 |
|
Proceeds from sale of discontinued business, net |
|
|
|
|
|
|
17.3 |
|
|
|
(17.3 |
) |
Net cash used by discontinued operations |
|
|
|
|
|
|
(0.2 |
) |
|
|
0.2 |
|
|
|
|
|
|
|
|
|
|
|
Net cash provided (used) by investing activities |
|
$ |
216.8 |
|
|
$ |
(2.0 |
) |
|
$ |
218.8 |
|
|
|
|
|
|
|
|
|
|
|
29
Investing activities Cash provided by investing activities in the first nine months of 2007 was
$216.8 million, mainly reflecting proceeds from the sale of our 24% interest in OxyVinyls.
Investing activities in 2006 included $17.3 million received from the sale of the Engineered Films
business. The increase in capital spending in 2007 as compared to 2006 was largely for the
construction of a manufacturing facility in Poland that became operational in the third quarter of
2007.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Nine Months Ended September 30, |
|
|
Net Cash (Used) |
|
(In millions) |
|
2007 |
|
|
2006 |
|
|
Provided |
|
Cash Flows from Financing Activities |
|
|
|
|
|
|
|
|
|
|
|
|
Change in short-term debt |
|
$ |
(0.2 |
) |
|
$ |
(3.0 |
) |
|
$ |
2.8 |
|
Repayment of long-term debt |
|
|
(263.4 |
) |
|
|
(15.7 |
) |
|
|
(247.7 |
) |
Premium paid for early extinguishment of long-term debt |
|
|
(12.8 |
) |
|
|
(1.2 |
) |
|
|
(11.6 |
) |
Proceeds from exercise of stock options |
|
|
0.9 |
|
|
|
2.8 |
|
|
|
(1.9 |
) |
|
|
|
|
|
|
|
|
|
|
Net cash used by financing activities |
|
$ |
(275.5 |
) |
|
$ |
(17.1 |
) |
|
$ |
(258.4 |
) |
|
|
|
|
|
|
|
|
|
|
Financing activities Cash used by financing activities in the first nine months of 2007 totaled
$275.5 million, mainly the result of a $20 million scheduled repayment of medium-term notes and the
early extinguishment of $241.4 million of our 10.625% senior notes and the associated $12.8 million
premium paid.
As of September 30, 2007, we had $56.2 million in cash and cash equivalents along with existing
facilities to access available capital resources (receivables sale facility, uncommitted short-term
credit lines and senior unsecured notes and debentures) totaling $490.9 million. As of
September 30, 2007, we had used $335.5 million of these facilities, and $155.4 million was
available to be drawn.
In addition, at September 30, 2007, we could incur additional secured debt in an amount up to $36.0
million while remaining in compliance with the debt coverage limit contained in the Guarantee and
Agreement, discussed below.
The following table summarizes our outstanding and available facilities at September 30, 2007:
|
|
|
|
|
|
|
|
|
(In millions) |
|
Outstanding |
|
|
Available |
|
Long-term debt |
|
$ |
329.7 |
|
|
$ |
|
|
Receivables sale facility |
|
|
|
|
|
|
155.4 |
|
Short-term bank debt |
|
|
5.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
335.5 |
|
|
$ |
155.4 |
|
|
|
|
|
|
|
|
Long-term Debt At September 30, 2007, we had long-term debt of $329.7 million with maturities
through 2015. Current maturities of long-term debt at September 30, 2007 and December 31, 2006 were
$22.2 million and $22.5 million, respectively. In June 2007, we repurchased $100.0 million of our
10.625 % senior notes and we repurchased the remaining $141.4 million of such senior notes in
August 2007. We had previously repurchased $15.0 million of such senior notes in June 2006. All of
these repurchases were at a premium. For the first nine months of 2007 and 2006 the premiums paid
were $12.8 million and $1.2 million, respectively, and are shown as a separate line item in the
Condensed Consolidated Statements of Income. In addition, for the first nine months of 2007 and
2006, unamortized deferred note issuance costs of $2.8 million and $0.2 million, respectively, were
expensed due to this debt repurchase and are included in interest expense in the Condensed
Consolidated Statements of Income.
Receivables Sale Facility The receivables sale facility was amended in June 2007 to extend the
maturity to June 2012 and to among other things, modify certain financial covenants and reduce the
cost of utilizing the facility. In July 2007, the receivable sale facility was amended to include
up to $25.0 million of Canadian receivables which increased the facility size to $200.0 million.
The maximum proceeds that we may receive are limited to 85% of the eligible domestic and Canadian
accounts receivable sold. This facility also makes up to $40.0 million available for issuing
standby letters of credit as a sub-limit within the $200.0 million facility, of which $10.9 million
was used at September 30, 2007. The facility requires us to maintain a minimum fixed charge
coverage ratio (defined as Adjusted EBITDA less capital expenditures, divided by interest expense
and scheduled debt repayments for the next four quarters) of at least 1 to 1
30
when availability under the facility is $40.0 million or less. As of September 30, 2007, the fixed
charge coverage ratio was 1.4 to 1 and we had not sold any accounts receivable, resulting in
availability under the facility of $155.4 million.
Guarantee and Agreement We entered into a definitive Guarantee and Agreement with Citicorp USA,
Inc. on June 6, 2006. Under this Guarantee and Agreement, we guarantee the treasury management and
banking services provided to us and our subsidiaries, such as subsidiary borrowings, interest rate
swaps, foreign currency forwards, letters of credit, credit card programs and bank overdrafts. This
guarantee is secured by our inventories located in the United States.
Of the capital resource facilities available to us as of September 30, 2007, the portion of the
receivables sale facility that was actually sold provided security for the transfer of ownership of
these receivables. Each indenture governing our senior unsecured notes and debentures and our
guarantee of the SunBelt notes allows a specific level of secured debt, above which security must
be provided on each indenture and our guarantee of the SunBelt notes. The receivables sale facility
and our guarantee of the SunBelt notes are not considered debt under the covenants associated with
our senior unsecured notes and debentures. As of September 30, 2007, we had not sold any accounts
receivable and had guaranteed $67.0 million of SunBelts debt.
We expect profitable operations in 2007 which will enable us to maintain existing levels of
available capital resources and meet our cash requirements. Expected sources of cash in 2007
include net income, ongoing working capital efficiency improvements, cash distributions from our
equity affiliates, borrowings under existing loan agreements and proceeds from the sale of
previously closed facilities, redundant assets or business investments. Expected uses of cash in
2007 include interest expense and discounts on the sale of accounts receivable, cash taxes and
capital expenditures. Capital expenditures are currently estimated between $40 million and
$50 million and are primarily to support strategic growth initiatives and manufacturing operations.
In the third quarter of 2007, we received net cash proceeds of $260.5 million from the sale of our
24% interest in OxyVinyls and, in a related transaction, purchased the 10% minority interest in
Powder Blends, LP, for $11 million. The net proceeds of approximately $250 million from these
transactions were used for the redemption of the entire outstanding balance of $141.4 million of
our 10.625% senior notes and the repayment of drawings on short-term facilities.
Critical Accounting Policies and Estimates
The preparation of financial statements in conformity with generally accepted accounting principles
requires us to make estimates and assumptions about future events that affect the amounts reported
in our financial statements and accompanying notes. We base our estimates on historical experience
and assumptions that we believe are reasonable under the related facts and circumstances. The
application of these critical accounting policies involves the exercise of judgment and use of
assumptions for future uncertainties. Accordingly, actual results could differ significantly from
these estimates. A description of these accounting policies and estimates is included in Item 7
Managements Discussion and Analysis of Financial Condition and Results of Operations in our
Annual Report on Form 10-K for the year ended December 31, 2006. For additional information
regarding our accounting policies, see Note C to the Consolidated Financial Statements in our
Annual Report on Form 10-K for the year ended December 31, 2006.
Deferred Taxes A valuation allowance was initially recorded against domestic deferred tax assets
in the fourth quarter of 2003 as a result of our operating losses. The valuation allowance was
adjusted in subsequent periods through 2006 and charged or credited to income or other
comprehensive income as appropriate. In the fourth quarter of 2006, management determined that it
was more likely than not that the deferred tax assets would be realized and the remaining amount of
valuation allowance was reversed and reduced income tax expense in that period. Therefore,
beginning with the first quarter of 2007, a tax benefit (expense) has been recorded based on an
estimated effective tax rate for all jurisdictions.
FASB Interpretation No. 48 In June 2006, the Financial Accounting Standards Board (FASB) issued
Interpretation No. 48 (FIN 48), Accounting for Uncertainty in Income Taxes an Interpretation of
FASB Statement No. 109, Accounting for Income Taxes, which is effective for fiscal years beginning
after December 15, 2006. FIN 48 clarifies the recognition threshold and measurement attributes for
the financial statement recognition and measurement of a tax
31
position taken or expected to be taken in a tax return. FIN 48 also provides guidance on
derecognizing, classification, interest and penalties, accounting in interim periods, disclosure
and transition. We adopted FIN 48 effective January 1, 2007. The adoption of FIN 48 did not have a
material impact on our financial position or results of operations.
We have recorded a $6.4 million liability for uncertain tax positions. This amount relates to items
under examination by foreign tax authorities related to the valuation of assets. We do not agree
with the proposed adjustment and have appealed the assessments. We do not anticipate that the
disputes will be resolved in the next twelve months. Any final determination could adversely impact
our effective tax rate.
Management will continue the accounting policy to classify interest and penalties on uncertain tax
positions as income taxes. As of the date of adoption, we have accrued $3.1 million of interest and
penalties. We are no longer subject to U.S. income tax examinations for periods preceding 2004. In
addition, with limited exceptions, we are no longer subject to foreign, state and local tax
examinations for periods preceding 2002.
FASB Staff Position AUG AIR-1 In September 2006, the FASB issued FASB Staff Position (FSP) AUG
AIR-1, Accounting for Planned Major Maintenance Activities (FSP AUG AIR-1). FSP AUG AIR-1
prohibits the use of the accrue-in-advance method of accounting for planned major maintenance
activities in annual and interim financial reporting periods and is effective for the first fiscal
year beginning after December 15, 2006. OxyVinyls adopted FSP AUG AIR-1 in the first quarter of
2007, on a retrospective basis, and used the deferral method of accounting for planned major
maintenance for 2007.
The effect on OxyVinyls consolidated balance sheet at January 1, 2007 from adopting FSP AUG AIR-1
was an increase of $38.3 million in other assets, a decrease of $12.3 million in accrued
liabilities, an increase of $4.2 million in minority interest and an increase of $46.4 million in
partners capital. Our proportionate share of OxyVinyls operations was 24%. We sold our interest
in OxyVinyls on July 6, 2007.
The adoption of FSP AUG AIR-1 represents a change in accounting principle and, under the guidance
of this principle, must be applied retrospectively. Under these retrospective provisions, we have
restated our historical financial statements to reflect the change in accounting for planned major
maintenance activities of our former equity affiliate, OxyVinyls. For further discussion and
illustration of the changes made to our financial statements, refer to Note C of the Condensed
Consolidated Financial Statements.
Goodwill As of September 30, 2007, we had $287.0 million of goodwill that resulted from the
acquisition of businesses. SFAS No. 142, Goodwill and Other Intangible Assets, requires us to
perform impairment tests of our goodwill at least once a year, and more frequently if an event or
circumstance indicates that an impairment or decline in value may have occurred. To make this
impairment assessment, we compare the fair value of each of our reporting units with that reporting
units carrying value. If the fair value of the reporting unit exceeds its carrying value, goodwill
is considered not to be impaired. If the carrying value of a reporting unit exceeds its fair value,
an impairment loss is measured and recognized. We have selected July 1 as our annual impairment
testing date. We determined that goodwill was not impaired when we performed our last annual
assessment as of July 1, 2007. As of September 30, 2007, no potential indicator of impairment
exists, such as a significant adverse change in legal factors or business climate, an adverse
action or assessment by a regulator, unanticipated competition, loss of key personnel or a
more-likely-than-not expectation that a reporting unit or a significant portion of a reporting unit
will be sold or disposed. Please refer to Note D of the Condensed Consolidated Financial Statements
for further discussion. Based upon this, we concluded that an interim assessment as of
September 30, 2007 was not required. We will perform our 2008 annual assessment during the third
quarter of 2008.
32
CAUTIONARY NOTE ON FORWARD-LOOKING STATEMENTS
In this quarterly report on Form 10-Q, statements that are not reported financial results or other
historical information are forward-looking statements within the meaning of the Private
Securities Litigation Reform Act of 1995. Forward-looking statements give current expectations or
forecasts of future events and are not guarantees of future performance. They are based on
managements expectations that involve a number of business risks and uncertainties, any of which
could cause actual results to differ materially from those expressed in or implied by the
forward-looking statements. You can identify these statements by the fact that they do not relate
strictly to historic or current facts. They use words such as anticipate, estimate, expect,
project, intend, plan, believe and other words and terms of similar meaning in connection
with any discussion of future operating or financial performance and/or sales. In particular, these
include statements relating to future actions; prospective changes in raw material costs, product
pricing or product demand; future performance; results of current and anticipated market conditions
and market strategies; sales efforts; expenses; the outcome of contingencies such as legal
proceedings; and financial results. Factors that could cause actual results to differ materially
include, but are not limited to:
|
|
|
the effect on foreign operations of currency fluctuations, tariffs, nationalization, exchange
controls, limitations on foreign investment in local businesses and other political, economic and
regulatory risks; |
|
|
|
|
changes in polymer consumption growth rates within the U.S., Europe or Asia or other countries
where PolyOne conducts business; |
|
|
|
|
changes in global industry capacity or in the rate at which anticipated changes in industry
capacity come online in the polyvinyl chloride (PVC), chlor-alkali, vinyl chloride monomer
(VCM) or other industries in which PolyOne participates; |
|
|
|
|
fluctuations in raw material prices, quality and supply and in energy prices and supply, in
particular fluctuations outside the normal range of industry cycles; |
|
|
|
|
production outages or material costs associated with scheduled or unscheduled maintenance programs; |
|
|
|
|
the cost of compliance with environmental laws and regulations, including any increased cost of
complying with new or revised laws and regulations; |
|
|
|
|
unanticipated developments that could occur with respect to contingencies such as litigation and
environmental matters, including any developments that would require any increase in our costs
and/or reserves for such contingencies; |
|
|
|
|
an inability to achieve or delays in achieving or achievement of less than the anticipated
financial benefit from initiatives related to cost reductions and employee productivity goals; |
|
|
|
|
an inability to raise or sustain prices for products or services; |
|
|
|
|
an inability to maintain appropriate relations with unions and employees in certain locations in
order to avoid business disruptions; |
|
|
|
|
any change in any agreements with product suppliers to PolyOne Distribution that prohibits PolyOne
from continuing to distribute a suppliers products to customers; and |
|
|
|
|
other factors affecting our business beyond our control, including, without limitation, changes in
the general economy, changes in interest rates and changes in the rate of inflation. |
We cannot guarantee that any forward-looking statement will be realized, although we believe we
have been prudent in our plans and assumptions. Achievement of future results is subject to risks,
uncertainties and inaccurate assumptions. Should known or unknown risks or uncertainties
materialize, or should underlying assumptions prove inaccurate, actual
33
results could vary materially from those anticipated, estimated or projected. Investors should bear
this in mind as they consider forward-looking statements.
We undertake no obligation to publicly update forward-looking statements, whether as a result of
new information, future events or otherwise. You are advised, however, to consult any further
disclosures we make on related subjects in our reports on Forms 10-Q, 8-K and 10-K furnished to the
SEC. You should understand that it is not possible to predict or identify all risk factors.
Consequently, you should not consider any such list to be a complete set of all potential risks or
uncertainties.
Item 3. Quantitative and Qualitative Disclosures about Market Risk
PolyOne is exposed to market risk from changes in interest rates on debt obligations and from
changes in foreign currency exchange rates. Information about these risks and exposure management
is included in Item 7A Qualitative and Quantitative Information about Market Risk in PolyOnes
Annual Report on Form 10-K for the year ended December 31, 2006. PolyOne periodically enters into
interest rate swap agreements that modify its exposure to interest rate risk by converting
fixed-rate obligations to floating rates. PolyOne maintained interest rate swap agreements on five
of its fixed-rate obligations in the aggregate amount of $80.0 million at September 30, 2007. These
exchange agreements are perfectly effective as defined by SFAS No. 133, Accounting for
Derivative Financial Instruments and Hedging Activities. At September 30, 2007, these agreements
had a net fair value obligation of $3.0 million. The weighted-average interest rate for these five
agreements was 9.0%. There have been no material changes in the market risk faced by PolyOne from
December 31, 2006 to September 30, 2007.
Item 4. Controls and Procedures
Disclosure controls and procedures
PolyOnes management, under the supervision of and with the participation of our Chief Executive
Officer and our Chief Financial Officer, has evaluated the effectiveness of the design and
operation of PolyOnes disclosure controls and procedures, as defined in Rules 13a-15(e) and
15d-15(e) under the Securities Exchange Act of 1934, as of the end of the period covered by this
quarterly report. Based upon this evaluation, our Chief Executive Officer and Chief Financial
Officer have concluded that, as of the end of the period covered by this quarterly report,
PolyOnes disclosure controls and procedures were effective.
Changes in internal control over financial reporting
There were no changes in PolyOnes internal control over financial reporting during the quarter
ended September 30, 2007 that have materially affected, or are reasonably likely to materially
affect, its internal control over financial reporting.
Part II Other Information
Item 1. Legal Proceedings.
During the third quarter of 2007, the Company was a third-party defendant in a proceeding,
Westlake Vinyls, Inc. v. Goodrich Corporation, et al., in the United States District Court for the
Western District of Kentucky. The lawsuit was originally filed by Westlake Vinyls, Inc. on October
16, 2003. The case involved the allocation of costs among Goodrich Corporation, Westlake Vinyls,
Inc. and the Company for environmental remediation of a manufacturing site located in Calvert City,
Kentucky. The Companys environmental obligation at the site arose as a result of an agreement by
the Companys predecessor, The Geon Company, at the time of its spin-off from Goodrich in 1993, to
indemnify Goodrich for environmental costs at the site. Neither PolyOne nor Geon ever owned or
operated the facility.
On September 27, 2007, the Court ruled on several pending summary judgment motions in the
case. The Court held that the Company must pay the remediation costs at the former Goodrich (now
Westlake Vinyls) Calvert City facility, together with certain defense costs of Goodrich. The
rulings also provided that the Company can seek indemnification for contamination attributable to
Westlake Vinyls and can pursue any applicable insurance proceeds. The trial regarding the
allocation among the parties of responsibility for past remediation costs at the site was scheduled
for
34
late October 2007. Following the Court rulings, the parties to the litigation entered into
settlement negotiations and agreed to settle all claims regarding past environmental costs incurred
at the site.
As a
result of the Court rulings and settlement agreement, the Company has adjusted its environmental
reserve for future remediation costs, a portion of which already related to the Calvert City site,
resulting in a charge in the third quarter of 2007 of $28.8 million. The confidential settlement agreement
provides for a mechanism to allocate future remediation costs at the Calvert City facility to
Westlake Vinyls, Inc. and PolyOne will adjust its environmental reserve in the future, consistent
with any such future allocation of costs.
Item 1A. Risk Factors
PolyOnes sale of its 24% interest in OxyVinyls in July 2007, as reported in PolyOnes Current
Report on Form 8-K filed on July 12, 2007 materially changed the Companys risk factors by
eliminating those previously associated with the OxyVinyls investment, as described under Item 1A
of our Annual Report of Form 10-K for the year ended December 31, 2006. Other than that change,
there have been no material changes to the Companys risk factors.
Item 6. Exhibits
|
|
|
|
|
|
|
Exhibit No. |
|
|
|
|
Under Reg. S-K |
|
|
Form 10-Q |
|
|
|
Item 601 |
|
|
Exhibit No. |
|
|
Description of Exhibit |
|
(31)
|
|
|
31.1 |
|
|
Certification of Stephen D. Newlin,
Chairman, President and Chief Executive
Officer, pursuant to SEC Rules 13a-14(a)
and 15d-14(a), adopted pursuant to Section
302 of the Sarbanes-Oxley Act of 2002. |
|
|
|
|
|
|
|
(31)
|
|
|
31.2 |
|
|
Certification of W. David Wilson, Senior
Vice President and Chief Financial
Officer, pursuant to SEC Rules 13a-14(a)
and 15d-14(a), adopted pursuant to Section
302 of the Sarbanes-Oxley Act of 2002. |
|
|
|
|
|
|
|
(32)
|
|
|
32.1 |
|
|
Certification of Stephen D. Newlin,
Chairman, President and Chief Executive
Officer, pursuant to 18 U.S.C. Section
1350, adopted pursuant to Section 906 of
the Sarbanes-Oxley Act of 2002. |
|
|
|
|
|
|
|
(32)
|
|
|
32.2 |
|
|
Certification of W. David Wilson, Senior
Vice President and Chief Financial
Officer, pursuant to 18 U.S.C. Section
1350, adopted pursuant to Section 906 of
the Sarbanes-Oxley Act of 2002. |
35
SIGNATURE
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused
this report to be signed on its behalf by the undersigned thereunto duly authorized.
|
|
|
|
|
October 29, 2007 |
POLYONE CORPORATION
|
|
|
/s/ W. David Wilson
|
|
|
W. David Wilson |
|
|
Senior Vice President and Chief Financial Officer
(Principal Financial and Accounting Officer) |
|
36