e10vq
UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 10-Q
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QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
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For the quarterly period ended March 31, 2007 |
OR
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o
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
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For the transition period from to |
Commission File Number 000-50132
Sterling Chemicals, Inc.
(Exact name of registrant as specified in its charter)
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Delaware
(State or other jurisdiction of
incorporation or organization)
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76-0502785
(IRS Employer Identification No.) |
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333 Clay Street, Suite 3600
Houston, Texas 77002-4109
(Address of principal executive offices)
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(713) 650-3700
(Registrants telephone number,
including area code) |
Indicate by check mark whether the registrant (1) has filed all reports required
to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12
months (or for such shorter period that the registrant was required to file such reports), and (2)
has been subject to such filing requirements for the past 90 days. Yes þ No o.
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated
filer, or a non-accelerated filer. See definition of accelerated filer and large accelerated
filer in Rule 12b-2 of the Exchange Act. (Check one): Large accelerated filer o Accelerated
filer o
Non-accelerated filer þ
APPLICABLE ONLY TO ISSUERS INVOLVED IN BANKRUPTCY PROCEEDINGS DURING THE PRECEDING FIVE YEARS:
Indicate by check mark whether the registrant has filed all documents and reports required to
be filed by Section 12, 13 or 15(d) of the Securities Exchange Act of 1934 subsequent to the
distribution of securities under a plan confirmed by a court.
Yes þ No o.
Indicate by check mark whether the registrant is a shell company (as defined in Rule
12b-2 of the Exchange Act). Yes o No þ.
As of April 30, 2007, Sterling Chemicals, Inc. had 2,828,460 shares of common stock
outstanding .
IMPORTANT INFORMATION REGARDING THIS FORM 10-Q
Unless otherwise indicated, references to we, us, our and ours in this Form 10-Q refer
collectively to Sterling Chemicals, Inc. and our wholly-owned subsidiary.
Readers should consider the following information as they review this Form 10-Q:
Forward-Looking Statements
Certain written and oral statements made or incorporated by reference from time to time by us
or our representatives are forward-looking statements within the meaning of Section 27A of the
United States Securities Act of 1933, as amended, and Section 21E of the United States Securities
Exchange Act of 1934, as amended (the Exchange Act). All statements other than statements of
historical fact are, or may be deemed to be, forward-looking statements. Forward-looking
statements include, without limitation, any statement that may project, indicate or imply future
results, events, performance or achievements, and may contain or be identified by the words
expect, intend, plan, predict, anticipate, estimate, believe, should, could,
may, might, will, will be, will continue, will likely result, project, forecast,
budget and similar expressions. Statements in this report that contain forward-looking
statements include, but are not limited to, information concerning our possible or assumed future
results of operations and statements about the following subjects:
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the cyclicality of the petrochemicals industry; |
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current and future industry conditions and their effect on our results of operations or financial position; |
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the extent, timing and impact of expansions of production capacity of our
products, by us or by our competitors;
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the potential effects of market and industry conditions and cyclicality on our
competitiveness, business strategy, results of operations or financial position; |
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the adequacy of our liquidity; |
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our environmental management programs and safety initiatives; |
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our market sensitive financial instruments; |
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future uses of, and requirements for, financial resources; |
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future contractual obligations; |
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future amendments, renewals or terminations of existing contractual relationships; |
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business strategies; |
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growth opportunities; |
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competitive position; |
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expected financial position; |
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future cash flows or dividends; |
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budgets for capital and other expenditures; |
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plans and objectives of management; |
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outcomes of legal proceedings; |
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compliance with applicable laws; |
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our reliance on marketing partners; |
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adequacy of insurance coverage or indemnification rights; |
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the timing and extent of changes in commodity prices for our products or raw materials; |
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petrochemicals industry production capacity or operating rates; |
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increases in the cost of, or our ability to obtain, raw materials or energy; |
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regulatory initiatives and compliance with governmental laws or regulations,
including environmental laws or regulations; |
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customer preferences; |
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our ability to attract or retain high quality employees; |
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operating hazards attendant to the petrochemicals industry; |
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casualty losses, including those resulting from weather related events; |
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changes in foreign, political, social or economic conditions; |
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risks of war, military operations, other armed hostilities, terrorist acts or embargoes; |
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changes in technology, which could require significant capital expenditures in
order to maintain competitiveness or could cause existing manufacturing processes to
become obsolete; |
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cost, availability or adequacy of insurance; and |
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various other matters, many of which are beyond our control. |
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The risks included here are not exhaustive. Other sections of this report and our other
filings with the Securities and Exchange Commission, including, without limitation, our Annual
Report on Form 10-K for the fiscal year ended December 31, 2006 (our Annual Report), include
additional factors that could adversely affect our business, results of operations or financial
performance. See Risk Factors contained in Item 1A of Part I of our Annual Report. Given these
risks and uncertainties, investors should not place undue reliance on forward-looking statements.
Forward-looking statements included in this Form 10-Q are made only as of the date of this Form
10-Q and are not guarantees of future performance. Although we believe that the expectations
reflected in these forward-looking statements are reasonable, such expectations may prove to have
been incorrect. All written or oral forward-looking statements attributable to us, or persons
acting on our behalf, are expressly qualified in their entirety by these cautionary statements.
Document Summaries
Descriptions of documents and agreements contained in this Form 10-Q are provided in summary
form only, and such summaries are qualified in their entirety by reference to the actual documents
and agreements filed as exhibits to our Annual Report, other periodic reports we file with the
Securities and Exchange Commission or this Form 10-Q.
Access to Filings
Access to our annual reports on Form 10-K, quarterly reports on Form 10-Q and current reports
on Form 8-K, and amendments to those reports, filed with or furnished to the Securities and
Exchange Commission pursuant to Section 13(a) of the Exchange Act, as well as reports filed
electronically pursuant to Section 16(a) of the Exchange Act, may be obtained through our website
(http://www.sterlingchemicals.com). Our website provides a hyperlink to a third-party website,
where these reports may be viewed and printed at no cost as soon as reasonably practicable after we
have electronically filed such material with the Securities and Exchange Commission. The contents
of our website (or the third-party websites accessible through the various hyperlinks) are not, and
shall not be deemed to be, incorporated into this report.
ii
STERLING CHEMICALS, INC.
INDEX
1
PART I.
FINANCIAL INFORMATION
Item 1. Financial Statements
STERLING CHEMICALS, INC.
CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS
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Three months ended |
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March 31, |
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2007 |
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2006 |
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(Unaudited) |
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(Dollars in Thousands, |
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except share data) |
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Revenues |
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$ |
197,120 |
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$ |
136,670 |
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Cost of goods sold |
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186,956 |
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148,523 |
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Gross profit (loss) |
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10,164 |
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(11,853 |
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Selling, general and administrative expenses. |
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3,556 |
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679 |
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Other (income) expense |
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(387 |
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Interest and debt related expenses, net of
interest income |
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3,385 |
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2,388 |
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Income (loss) from continuing operations
before income tax |
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3,223 |
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(14,533 |
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Benefit for income taxes |
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(5,398 |
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Income (loss) from continuing operations |
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$ |
3,223 |
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$ |
(9,135 |
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Loss from discontinued operations (net of
tax benefit of zero and $720, respectively) |
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(554 |
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(1,254 |
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Net income (loss) |
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$ |
2,669 |
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$ |
(10,389 |
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Preferred stock dividends |
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2,260 |
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1,932 |
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Net income (loss) attributable to common
stockholders |
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$ |
409 |
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$ |
(12,321 |
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Income (loss) per share of common stock,
basic and diluted: |
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Income (loss) from continuing operations |
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$ |
0.34 |
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$ |
(3.91 |
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Loss from discontinued operations, net of tax |
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(0.20 |
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(0.45 |
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Earnings (loss) per share, basic and diluted. |
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$ |
0.14 |
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$ |
(4.36 |
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Weighted average shares outstanding: |
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Basic and diluted |
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2,828,460 |
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2,828,466 |
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The accompanying notes are an integral part of the condensed consolidated financial statements.
2
STERLING CHEMICALS, INC.
CONDENSED CONSOLIDATED BALANCE SHEETS
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March 31, |
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December 31, |
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2007 |
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2006 |
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(Unaudited) |
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(Dollars in Thousands) |
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ASSETS |
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Current assets: |
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Cash and cash equivalents |
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$ |
68,342 |
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$ |
20,690 |
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Restricted cash |
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44,146 |
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Accounts receivable, net of allowance of $1,498 and $1,987,
respectively |
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45,343 |
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63,289 |
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Inventories, net |
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57,823 |
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62,078 |
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Prepaid expenses |
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2,097 |
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3,215 |
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Deferred tax asset |
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3,044 |
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3,044 |
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Assets of discontinued operations |
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20 |
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Total current assets |
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220,795 |
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152,336 |
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Property, plant and equipment, net |
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83,569 |
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83,833 |
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Other assets, net |
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16,860 |
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9,654 |
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Total assets |
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$ |
321,224 |
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$ |
245,823 |
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LIABILITIES AND STOCKHOLDERS DEFICIENCY IN ASSETS |
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Current liabilities: |
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Accounts payable |
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$ |
25,600 |
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$ |
39,123 |
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Accrued liabilities |
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20,491 |
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22,872 |
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Current portion of long-term debt |
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42,585 |
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Liabilities of discontinued operations |
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217 |
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217 |
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Total current liabilities |
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88,893 |
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62,212 |
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Long-term debt |
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150,000 |
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100,579 |
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Deferred tax liability |
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3,044 |
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Deferred credits and other liabilities |
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42,867 |
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49,291 |
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Redeemable preferred stock |
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58,767 |
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56,507 |
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Commitments and contingencies (Note 6)
Stockholders equity: |
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Common stock, $.01 par value |
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28 |
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28 |
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Additional paid-in capital |
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182,250 |
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184,500 |
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Accumulated deficit |
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(210,945 |
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(213,614 |
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Accumulated other comprehensive income |
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6,320 |
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6,320 |
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Total stockholders deficiency in assets |
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(22,347 |
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(22,766 |
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Total liabilities and stockholders deficiency in assets |
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$ |
321,224 |
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$ |
245,823 |
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The accompanying notes are an integral part of the condensed consolidated financial statements.
3
STERLING CHEMICALS, INC.
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
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Three months ended |
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March 31, |
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2007 |
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2006 |
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(Unaudited) |
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(Dollars in Thousands) |
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Cash flows from operating activities: |
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Net income (loss) |
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$ |
2,669 |
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$ |
(10,389 |
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Adjustments to reconcile net income (loss) to net
cash provided by (used in) operating activities: |
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Depreciation and amortization |
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2,729 |
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8,441 |
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Interest amortization |
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100 |
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100 |
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Lower-of-cost-or-market adjustment |
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901 |
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Gain on disposal of property, plant and equipment |
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(182 |
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Deferred tax benefit |
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(6,117 |
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Other |
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10 |
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91 |
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Change in assets/liabilities: |
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Accounts receivable |
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17,966 |
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9,553 |
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Inventories |
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4,255 |
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(14,789 |
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Prepaid expenses |
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1,118 |
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1,630 |
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Other assets |
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2,181 |
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(1,095 |
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Accounts payable |
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(13,405 |
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1,192 |
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Accrued liabilities |
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(2,381 |
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(4,833 |
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Other liabilities |
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(6,424 |
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(2,633 |
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Net cash provided by (used in) operating activities. |
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8,636 |
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(17,948 |
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Cash flows used in investing activities: |
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Capital expenditures |
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(2,248 |
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(6,162 |
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Increase in restricted cash |
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(44,146 |
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Proceeds from the sale of assets |
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182 |
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Cash used for methanol dismantling |
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(55 |
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Net cash used in investing activities |
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(46,212 |
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(6,217 |
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Cash flows from financing activities: |
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Repayment of tendered Secured Notes |
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(57,994 |
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Proceeds from the issuance of New Notes |
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150,000 |
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Debt issuance costs |
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(6,778 |
) |
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Net cash provided by financing activities |
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85,228 |
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Net increase (decrease) in cash |
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47,652 |
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(24,165 |
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Cash and cash equivalents beginning of year |
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20,690 |
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42,197 |
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Cash and cash equivalents end of period |
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$ |
68,342 |
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$ |
18,032 |
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Supplemental disclosures of cash flow information: |
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Interest paid, net of interest income received |
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$ |
2,425 |
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$ |
64 |
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Cash paid for income taxes |
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299 |
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The accompanying notes are an integral part of the condensed consolidated financial statements.
4
STERLING CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
1. Basis of Presentation
The accompanying unaudited interim condensed consolidated financial statements were prepared
in accordance with accounting principles generally accepted in the United States of America
(GAAP) and reflect all adjustments (including normal recurring accruals) which, in our opinion,
are considered necessary for the fair presentation of the results for the periods presented. The
results of operations and cash flows for the periods presented are not necessarily indicative of
the results to be expected for the full year. These statements should be read in conjunction with
the audited consolidated financial statements and notes thereto included in our Annual Report on
Form 10-K for the year ended December 31, 2006. The accompanying unaudited interim condensed
consolidated financial statements have been reviewed by Deloitte & Touche LLP, our independent
registered public accounting firm, whose report is included herein.
2. Stock-Based Compensation
On December 19, 2002, we adopted our 2002 Stock Plan and reserved 379,747 shares of our common
stock for issuance under the plan (subject to adjustment). Under our 2002 Stock Plan, officers and
key employees, as designated by our Board of Directors, may be issued stock options, stock awards,
stock appreciation rights or stock units. There are currently options to purchase a total of
278,500 shares of our common stock outstanding under our 2002 Stock Plan, all at an exercise price
of $31.60, and an additional 85,414 shares of common stock available for issuance under our 2002
Stock Plan.
Stock based compensation expense was $10,000 and $0.1 million for the quarters ended March 31,
2007 and 2006, respectively.
3. Discontinued Operations
On September 16, 2005, we announced that we were exiting the acrylonitrile business and
related derivative operations, which included sodium cyanide and disodium iminodiacetic acid
(DSIDA) production, and had been shut down since February 2005. As a result of the exit from
these businesses, we shut down the production facilities and are currently in the process of
dismantling these facilities, which we expect to complete in 2007. The remaining dismantling
costs, which are being expensed as incurred, are expected to total approximately $1 million. Our
decision was based on a history of operating losses incurred by our acrylonitrile and derivatives
businesses, and was made after a full review and analysis of our strategic alternatives.
In accordance with SFAS No. 144, Accounting for the Impairment and Disposal of Long Lived
Assets, we have reported the operating results of these businesses as discontinued operations in
our condensed consolidated financial statements. The carrying amounts of the major classes of
assets and liabilities related to discontinued operations as of March 31, 2007 and December 31,
2006 were as follows:
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March 31, |
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December 31, |
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2007 |
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2006 |
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(Dollars in Thousands) |
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Assets of discontinued operations: |
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Accounts receivable, net |
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$ |
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$ |
20 |
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Liabilities of discontinued operations: |
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Accrued liabilities |
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217 |
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217 |
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Revenue and pre-tax losses from discontinued operations for the three months periods ended
March 31, 2007 and 2006 are presented below:
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Three months ended |
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March 31, |
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|
2007 |
|
|
2006 |
|
|
|
(Dollars in Thousands) |
|
|
Revenue |
|
$ |
|
|
|
$ |
851 |
|
Loss before income taxes |
|
|
554 |
|
|
|
1,975 |
|
5
STERLING CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
Current severance obligations are detailed below (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accrued as of |
|
Additional |
|
|
|
|
|
Accrued as of |
|
|
December 31, 2006 |
|
accruals |
|
Cash payments |
|
March 31, 2007 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Severance accrual |
|
$ |
217 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
217 |
|
4. Inventories
|
|
|
|
|
|
|
|
|
|
|
March 31, |
|
|
December 31, |
|
|
|
2007 |
|
|
2006 |
|
|
|
(Dollars in thousands) |
|
|
Finished products |
|
$ |
35,756 |
|
|
$ |
38,485 |
|
Raw materials |
|
|
17,983 |
|
|
|
17,841 |
|
Inventories under exchange agreements |
|
|
92 |
|
|
|
1,818 |
|
Stores and supplies, net |
|
|
3,992 |
|
|
|
3,934 |
|
|
|
|
|
|
|
|
|
|
$ |
57,823 |
|
|
$ |
62,078 |
|
|
|
|
|
|
|
|
5. Long-Term Debt
On March 1, 2007, we commenced an offer to repurchase all of our outstanding 10% Secured Notes
due 2007 (our Secured Notes) totaling $100.6 million (our tender offer). Concurrently with our
tender offer, we solicited consents from the holders of our Secured Notes to, among other things,
eliminate certain covenants contained in the indenture governing our Secured Notes and related
security documents. On March 15, 2007, after receiving enough consents from the holders of our
Secured Notes, we and Sterling Chemicals Energy, Inc., our wholly-owned subsidiary, and the trustee
entered into a supplemental indenture amending the indenture and the related security documents to
eliminate most of the restrictive covenants contained therein, as well as certain events of default
and repurchase rights. These amendments became effective when we accepted for purchase the Secured
Notes held by the consenting holders pursuant to our tender offer and paid those holders an
aggregate of $0.1 million in consent fees. Our tender offer expired at 12:00 midnight, New York
City time, on March 28, 2007. We accepted for repurchase $58 million in aggregate principal amount
of Secured Notes which were validly tendered prior to the expiration of our tender offer, and we
repurchased those Secured Notes and paid the accrued interest thereon, on March 30, 2007. On March
27, 2007, we issued a notice of redemption for all of our Secured Notes that were not tendered
pursuant to our tender offer and, on April 27, 2007, we purchased those remaining Secured Notes for
an aggregate amount equal to $44 million, which included $1.5 million in accrued interest.
On March 26, 2007, we entered into a purchase agreement (the Purchase Agreement) with respect to
the sale of $150 million aggregate principal amount of 101/4% Senior
Secured Notes due 2015 (our New Notes) to Jefferies & Company, Inc. and CIBC World Markets Corp.,
as initial purchasers. Sterling Chemicals Energy, Inc. (Sterling Energy) is also a party to the
Purchase Agreement as a guarantor. On March 29, 2007, we completed a private offering of the New
Notes pursuant to the Purchase Agreement. In connection with this offering, we entered into an
indenture (our New Indenture) dated March 29, 2007 among us, Sterling Energy, as guarantor, and
U. S. Bank National Association, as trustee and collateral agent. We have agreed to file an
exchange offer registration statement to exchange our New Notes for a new issue of substantially
identical debt securities registered under the Securities Act. Pursuant to a registration rights
agreement among us, Sterling Energy and the initial purchasers, we have agreed to use commercially
reasonable efforts to (i) file a registration statement by September 25, 2007 to effectuate the
exchange offer, (ii) cause the registration statement to become effective by December 24, 2007, and
(iii) complete the exchange offer within 50 days of the effective date of the registration
statement. If we cannot effect the exchange offer within the time periods above, we will be
required to file a shelf registration statement for the resale of the New Notes, as well as in
certain other circumstances. The interest rate on our New Notes will increase if we do not comply
with our obligations under the registration rights agreement.
Our New Indenture contains affirmative and negative covenants and customary events of default,
including payment defaults, breaches of covenants and certain events of bankruptcy, insolvency and
reorganization, but does not require us to satisfy any financial maintenance tests or maintain any
financial ratios. If an event of default, other than an event of default triggered upon certain
bankruptcy events, occurs and is continuing, the trustee under our New Indenture or the holders of
at least 25% in principal
6
STERLING CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
amount of outstanding New Notes may declare the New Notes to be due and payable immediately. Upon
an event of default, the trustee may also take actions to foreclose on the collateral securing our
New Notes, subject to the terms of an intercreditor agreement dated March 29, 2007 among us,
Sterling Energy, the trustee and The CIT Group/Business Credit, Inc.
We will pay interest on our New Notes on April 1 and October 1 of each year, beginning October
1, 2007. Our New Notes, which mature on April 1, 2015, are senior secured obligations and rank
equally in right of payment with all of our existing and future senior indebtedness. Subject to
specified permitted liens, our New Notes are secured (i) on a first priority basis by all of our
and Sterling Energys fixed assets and certain related assets, including, without limitation, all
property, plant and equipment, and (ii) on a second priority basis by all of our and Sterling
Energys other assets, including, without limitation, accounts receivable, inventory, capital stock
of our domestic restricted subsidiaries (including Sterling Energy), intellectual property, deposit
accounts and investment property.
Approximately $44.1 million of the proceeds from the sale of our New Notes was deposited with
the trustee under the indenture for our Secured Notes and, on April 27, 2007, used to redeem the
$42.6 million balance of the Secured Notes that was not tendered, plus accrued interest. The
escrowed amount is classified as restricted cash in our condensed consolidated balance sheet as of
March 31, 2007, with the corresponding balance of remaining Secured Notes classified as current
portion of long-term debt.
On December 19, 2002, we established our Revolving Credit Agreement with The CIT
Group/Business Credit, Inc., as administrative agent and a lender, and certain other lenders (our
revolving credit facility), which provided up to $100 million in revolving credit loans, subject
to borrowing base limitations. Our revolving credit facility had an initial term ending on
September 19, 2007. Under our revolving credit facility, we and Sterling Energy are co-borrowers
and are jointly and severally liable for any indebtedness thereunder. Our revolving credit
facility is secured by first priority liens on all of our accounts receivable, inventory and other
specified assets, as well as all of the issued and outstanding capital stock of Sterling Energy.
On March 29, 2007, we amended and restated our revolving credit facility to, among other things,
extend the term of our revolving credit facility until March 29, 2012, reduce the maximum
commitment to $50 million, make certain changes to the calculation of the borrowing base and lower
the interest rates and fees charged thereunder. Borrowings under our revolving credit facility now
bear interest, at our option, at an annual rate of either a base rate plus 0.0% to 0.50% or the
LIBOR rate plus 1.50% to 2.25%, depending on our borrowing availability at the time. We are also
required to pay an aggregate commitment fee of 0.375% per year (payable monthly) on any unused
portion. Available credit under our revolving credit facility is subject to a monthly borrowing
base of 85% of eligible accounts receivable plus 65% of eligible inventory. As of March 31, 2007,
our borrowing base exceeded the maximum commitment under our revolving credit facility, making the
total credit available under our revolving credit facility $50 million. As of March 31, 2007,
there were no loans outstanding under our revolving credit facility, and we had $3 million in
letters of credit outstanding. The average interest rate for borrowings under our revolving credit
facility for the first quarter of 2007 was 9.00%. All borrowings under our revolving credit
facility for the first quarter of 2007 were prior to the amendment and restatement of our revolving
credit facility.
Our revolving credit facility contains numerous covenants and conditions, including, but not
limited to, restrictions on our ability to incur indebtedness, create liens, sell assets, make
investments, make capital expenditures, engage in mergers and acquisitions and pay dividends. Our
revolving credit facility also includes various circumstances and conditions that would, upon their
occurrence and subject in certain cases to notice and grace periods, create an event of default
thereunder.
6. Commitments and Contingencies
Product Contracts:
We have certain long-term agreements that provide for the dedication of 100% of our production
of acetic acid and plasticizers, each to one customer. We also have various sales and conversion
agreements, which dedicate significant portions of our production of styrene to various customers.
Some of these agreements generally provide for cost recovery plus an agreed margin or element of
profit based upon market price.
Environmental Regulations:
Our operations involve the handling, production, transportation, treatment and
disposal of materials that are classified as hazardous or toxic and that are extensively regulated
by environmental and health and safety laws, regulations and permit requirements. Environmental
permits required for our operations are subject to periodic renewal and may be revoked or modified
7
STERLING CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
for cause or when new or revised environmental requirements are implemented. Changing and
increasingly strict environmental requirements can affect the manufacturing, handling, processing,
distribution and use of our chemical products and, if so affected, our business and operations may
be materially and adversely affected. In addition, changes in environmental requirements may cause
us to incur substantial costs in upgrading or redesigning our facilities and processes, including
our waste treatment, storage, disposal and other waste handling practices and equipment.
A business risk inherent in chemical operations is the potential for personal injury and
property damage claims from employees, contractors and their employees and nearby landowners and
occupants. While we believe our business operations and facilities generally are operated in
compliance with all applicable environmental and health and safety requirements in all material
respects, we cannot be sure that past practices or future operations will not result in material
claims or regulatory action, require material environmental expenditures or result in exposure or
injury claims by employees, contractors or their employees or the public. Some risk of
environmental costs and liabilities is inherent in our operations and products, as it is with other
companies engaged in similar businesses.
We have incurred, and may continue to incur, liability for investigation and cleanup of waste
or contamination at our own facilities or at facilities operated by third parties where we have
disposed of waste. We continually review all estimates of potential environmental liabilities, but
we may not have identified or fully assessed all potential liabilities arising out of our past or
present operations or the amount necessary to investigate and remediate any conditions that may be
significant to us.
Air emissions from our Texas City facility are subject to certain permit
requirements and self-implementing emission limitations and standards under state and federal laws.
Our Texas City facility is located in an area that the Environmental Protection Agency (EPA) has
classified as not having attained the ambient air quality standards for ozone, which is controlled
by direct regulation of volatile organic compounds and nitrogen oxide (NOx) emissions. Our Texas
City facility is also subject to the federal governments June 1997 National Ambient Air Quality
Standards, which lower the ozone and particulate matter concentration thresholds for attainment.
The Texas Commission for Environmental Quality (TCEQ) has imposed strict requirements on
regulated facilities, including our Texas City facility, to ensure that the air quality control
region will achieve the ambient air quality standards for ozone. Local authorities also may impose
new ozone and particulate matter standards. Compliance with these stricter standards may
substantially increase our future NOx, volatile organic compounds and particulate matter emissions
control costs, the amount and full impact of which cannot be determined at this time.
On December 13, 2002, the TCEQ adopted a revised State Implementation Plan (SIP) to achieve
compliance with the 1-hour ozone standard of the Clean Air Act. The EPA approved this 1-hour
SIP, which calls for reduction of emissions of NOx at our Texas City facility by approximately 80%
by the end of 2007. The current 1-hour SIP also requires monitoring of emissions of highly
reactive volatile organic carbons (HRVOCs), such as ethylene. The cost of compliance with the
1-hour SIP at our Texas City facility is estimated to be between $12 million and $14 million.
This estimate includes our share of capital expenditures needed to be made by S&L Cogeneration
Company. To date we have spent $10 million in capital on NOx reductions and HRVOC monitoring, with
essentially all of the capital spent prior to 2007. In April 2004, the Houston-Galveston region
was designated a moderate non-attainment area with respect to the 8-hour ozone standard of the
Clean Air Act, and compliance with this standard is required no later than June 15, 2010. In
December 2006, the TCEQ formally proposed revisions to the SIP in order to achieve compliance with
the 8-hour ozone standard. This 8-hour SIP will undergo review and revisions before final
adoption by the TCEQ, which is expected in May 2007, and will then be submitted to the EPA for
approval one month after adoption. The current proposed 8-hour SIP calls for relatively modest
additional controls which we believe would require very little expense on our part. However, the
proposed package may not receive EPA approval in its current form, in which case additional
controls or monitoring could be added before the rule becomes finalized. Based on these
developments, it is difficult to predict our final cost of compliance under the 8-hour SIP, but
we estimate that the additional cost of compliance will range from zero to $16 million in capital
expenditures and the purchase of allowances, depending on the terms of the final 8-hour SIP.
Legal Proceedings:
On July 5, 2005, Patrick B. McCarthy, an employee of Kinder-Morgan, was seriously injured at
Kinder-Morgan, Inc.s facilities near Cincinnati, Ohio while attempting to offload a railcar
containing one of our plasticizers products. On October 28, 2005, Mr. McCarthy and his family
filed a suit in the Court of Common Pleas, Hamilton County, Ohio (Case No. A0509144) against us,
and six other defendants. The plaintiffs are seeking alleged damages in excess of $500,000 related
to compensatory and punitive damages. Discovery is ongoing in this case as to the underlying
cause of the accident and the parties respective liabilities, if any. At this time, it is
impossible to determine what, if any, liability we will have for this incident and we will
vigorously defend the suit. We believe that all, or substantially all, of any liability imposed
upon us as a result of this suit and our related out-of-pocket costs and expenses will be covered
by our insurance policies, subject to a $1 million deductible. We do not
8
STERLING CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
believe that this incident will have a material adverse affect on our business, financial position,
results of operations or cash flows, although we cannot guarantee that a material adverse effect
will not occur.
On August 17, 2006, we initiated an arbitration proceeding against BP Chemicals to resolve a
dispute involving the interpretation of provisions of our acetic acid production agreement with BP
Chemicals. Under the production agreement, BP Chemicals reimburses our manufacturing expenses and
pays us a percentage of the profits derived from the sales of the acetic acid we produce.
Historically, the costs of manufacturing charged to our acetic acid business, and reimbursed by BP
Chemicals, included the amounts we paid Praxair for carbon monoxide, hydrogen and a blend of carbon
monoxide and hydrogen commonly referred to as blend gas. Our acetic acid business has always
used all of the carbon monoxide produced by Praxair, other than the small amount of carbon monoxide
included in the blend gas. Until recently, all of the blend gas produced by Praxair was used by
the oxo-alcohols plant included in our plasticizers business. During the period when the
oxo-alcohols plant was operating, BP Chemicals was compensated for the use of this blend gas by our
oxo-alcohols plant through a credit to the amount of our manufacturing expenses reimbursed by BP
Chemicals. Effective July 1, 2006, we permanently closed our oxo-alcohols plant. BP Chemicals has
now taken the position that it is entitled to continue to deduct a portion of the blend gas credit
from the reimbursement of our manufacturing expenses, even though our oxo-alcohols plant has been
closed and is no longer taking any blend gas and the Praxair facilities have been modified so that
the carbon monoxide previously used in blend gas is now being delivered to our acetic acid
operations. Effective August 1, 2006, BP Chemicals began short paying our invoices for
manufacturing expenses by the portion of the credit that BP Chemicals claims should continue
through July 31, 2016. The disputed portion of the credit averaged approximately $0.3 million per
month during 2006, before adjusting for the portion of the profits we receive from BP Chemicals
sale of the acetic acid we produce. We are also seeking additional damages from BP Chemicals in
the arbitration based on what we believe are breaches of duty by BP Chemicals. The arbitration
hearing was scheduled for August 6, 2007. However, pursuant to an agreement reached in principle
on January 31, 2007, the parties will abate the arbitration proceeding for a period of at least six
months while they attempt to reach a negotiated settlement. As part of the agreement, BP Chemicals
reimbursed us $0.8 million on February 5, 2007 which was 50% of the accrued disputed credit, and
will continue to pay 50% of the disputed amount each month during the period of negotiation. The
parties have stipulated that the payments are made without prejudice, in that BP Chemicals is not
admitting liability and continues to insist that we remain liable for the disputed portion of the
blend gas credit. According to the agreement, if a settlement is not reached within six months,
either party may reinstate the arbitration process, and seek a hearing date consistent with the
current schedule, or approximately seven months thereafter. Under the January 31, 2007 agreement,
if the arbitration proceeds to an award, the amounts paid by BP Chemicals will be credited against
any sums awarded to us or refunded by us to BP Chemicals, depending on the ruling of the
arbitration panel. We believe that our acetic acid production agreement does not contemplate the
continuation of any portion of the blend gas credit under these circumstances and will vigorously
pursue our position. Although we are in a dispute with BP Chemicals over the interpretation of
this contractual provision, we believe that we continue to have a constructive working relationship
with BP Chemicals, as has been the case since 1986. As part of the settlement negotiations over
the blend gas calculation, we may discuss an extension of the term of the acetic acid production
agreement.
On February 21, 2007, we received a summons naming us and the members of our Employee Benefits
Plans Committee as defendants in a class action suit, Case No. H-07-0625 filed in the United States
District Court, Southern District of Texas, Houston Division. The plaintiffs comprising the
proposed class are employees and retired employees of Sterling Fibers, Inc., one of our former
subsidiaries that was sold in connection with our Plan of Reorganization. The plaintiffs are
alleging that we were not permitted to increase their premiums for retiree medical insurance based
on a provision contained in the asset purchase agreement between us and Cytec Industries Inc. and
certain of its affiliates governing our purchase of our former acrylic fibers business in 1997.
During our bankruptcy, we specifically rejected this asset purchase agreement. The plaintiffs are
making claims for breach of contract and claims under the Employee Retirement Income Security Act
and seek damages, declaratory relief, punitive damages and attorneys fees. At this time, we have
not determined what, if any, liability we may have in this matter and intend to vigorously defend
this action. We do not believe a loss related to this matter is probable, therefore no liability
associated with this matter has been accrued. Currently, we are unable to determine the possible
range of loss related to this matter, if any.
We are subject to various other claims and legal actions that arise in the ordinary course of
our business. We do not believe that any of these claims and actions, separately or in the
aggregate, will have a material adverse effect on our business, financial position, results of
operation or cash flows, although we cannot guarantee that a material adverse effect will not
occur.
7. Income Taxes
In July 2006, the Financial Accounting Standards Board (the FASB) issued FASB Interpretation
No. 48, Accounting for Uncertainty in Income Taxesan
interpretation of FASB Statement No. 109,
(FIN 48) to clarify the accounting for uncertain tax positions accounted for in accordance with
FASB Statement No. 109, Accounting for Income Taxes. This interpretation
9
STERLING CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
prescribes a two-step approach for recognizing and measuring tax benefits and requires explicit
disclosure of any uncertain tax position. We adopted the provisions of FIN 48 as of January 1,
2007.
At December 31, 2006, we had a $4 million contingent tax liability relating to certain tax
deductions taken in previous federal tax returns. Under FIN 48, we concluded that these deductions
do not meet the more likely than not recognition threshold. As such, the deferred tax asset was
derecognized and the related contingent tax liability was eliminated at the date of adoption. This
had no net impact on the financial statements and there was not a cumulative effect impact on
retained earnings. Our accounting policy is to recognize any accrued interest on unrecognized tax
benefits as a component of interest expense and to reflect any penalties associated with
unrecognized tax benefits as a component of income tax expense. Due to significant net operating
losses incurred during the tax periods associated with our uncertain tax positions, no amount for
penalties or interest has been recorded in the financial statements. We do not believe the total
amount of unrecognized tax benefits will change significantly within the next twelve months. In
addition, future changes in the unrecognized tax benefit will have no impact on the effective tax
rate due to the existence of the valuation allowance.
We and our subsidiary file income tax returns in the United States federal jurisdiction and
file income and franchise tax returns in the state of Texas. We remain subject to federal
examination for tax years ended December 31, 2002 through 2006. We and our subsidiary remain
subject to examination by the State of Texas for tax years ended December 31, 2004 through 2006.
8. Pension Plans and Other Postretirement Benefits
Net periodic pension costs consisted of the following components:
|
|
|
|
|
|
|
|
|
|
|
Three months ended |
|
|
|
March 31, |
|
|
|
2007 |
|
|
2006 |
|
|
|
(Dollars in Thousands) |
|
|
Service cost |
|
$ |
152 |
|
|
$ |
194 |
|
Interest cost |
|
|
1,783 |
|
|
|
1,805 |
|
Expected return on plan assets |
|
|
(2,025 |
) |
|
|
(1,750 |
) |
|
|
|
|
|
|
|
Net pension costs |
|
$ |
(90 |
) |
|
$ |
249 |
|
|
|
|
|
|
|
|
Other postretirement benefits costs consisted of the following components:
|
|
|
|
|
|
|
|
|
|
|
Three months ended |
|
|
|
March 31, |
|
|
|
2007 |
|
|
2006 |
|
|
Service cost |
|
$ |
46 |
|
|
$ |
53 |
|
Interest cost |
|
|
364 |
|
|
|
388 |
|
Amortization of unrecognized
costs |
|
|
(342 |
) |
|
|
(288 |
) |
|
|
|
|
|
|
|
Net plan costs |
|
$ |
68 |
|
|
$ |
153 |
|
|
|
|
|
|
|
|
9. New Accounting Standards
In February 2007, the FASB issued Statement of Financial Accounting Standards No. 159, The
Fair Value Option for Financial Assets and Financial Liabilities (SFAS No. 159). SFAS No. 159,
which amends SFAS No. 115 and allows certain financial assets and liabilities to be recognized, at
our election, at fair market value, with any gains or losses for the period recorded in the
statement of operations. SFAS No. 159 is effective for fiscal years beginning after November 15,
2007. We do not believe the adoption SFAS No. 159 will have a material impact on our financial
statements.
10
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of Directors and Stockholders of Sterling Chemicals, Inc.:
We have reviewed the accompanying condensed consolidated balance sheet of Sterling Chemicals,
Inc. and subsidiaries (the Company) as of March 31, 2007, and the related condensed consolidated
statements of operations and cash flows for the three- month periods ended March 31, 2007 and 2006.
These interim financial statements are the responsibility of the Companys management.
We conducted our reviews in accordance with the standards of the Public Company Accounting
Oversight Board (United States). A review of interim financial information consists principally of
applying analytical procedures to financial data and making inquiries of persons responsible for
financial and accounting matters. It is substantially less in scope than an audit conducted in
accordance with the standards of the Public Company Accounting Oversight Board (United States), the
objective of which is the expression of an opinion regarding the financial statements taken as a
whole. Accordingly, we do not express such an opinion.
Based on our reviews, we are not aware of any material modifications that should be made to
such condensed consolidated financial statements for them to be in conformity with accounting
principles generally accepted in the United States of America.
We have previously audited, in accordance with the standards of the Public Company Accounting
Oversight Board (United States), the consolidated balance sheet of the Company as of December 31,
2006, and the related consolidated statements of operations, stockholders equity (deficiency in
assets), and cash flows for the year then ended (not presented herein); and in our report dated
March 15, 2007, we expressed an unqualified opinion on those consolidated financial statements and
included an explanatory paragraph relating to a change in the method of accounting for defined
benefit pension and other postretirement plans as of December 31, 2006. In our opinion, the
information set forth in the accompanying condensed consolidated balance sheet as of December 31,
2006 is fairly stated, in all material respects, in relation to the consolidated balance sheet from
which it has been derived.
DELOITTE & TOUCHE LLP
Houston, Texas
May 4, 2007
11
Item 2. Managements Discussion and Analysis of Financial Condition and Results of Operations
The following discussion should be read in conjunction with our condensed consolidated
financial statements (including the Notes thereto) included in Item 1, Part I of this report.
Business Overview
We are a leading North American producer of selected petrochemicals used to manufacture a wide
array of consumer goods and industrial products throughout the world. Our primary products are
acetic acid, styrene and plasticizers.
Our acetic acid is used primarily to manufacture vinyl acetate monomer, which is used in a
variety of products, including adhesives and surface coatings. All of our acetic acid production
is sold to BP Amoco Chemical Company (BP Chemicals), and we are BP Chemicals sole source of
acetic acid production in the Americas. We sell our acetic acid to BP Chemicals pursuant to a
long-term contract (the Production Agreement) that extends until 2016. The Production Agreement
provides us with a portion of the profits derived from BP Chemicals sales of the acetic acid we
produce and reimbursement of 100% of our fixed and variable costs of production. This Production
Agreement has provided us with a steadily increasing source of income since the inception of this
relationship in 1986 and, over the last three years, we have operated at over 100% of capacity and
at utilization rates greater than the industry average. We believe we have one of the lowest cost
acetic acid facilities in the world. Our acetic acid facility utilizes BP Chemicals proprietary
carbonylation technology, or Cativa Technology, which we believe offers several advantages over
competing production methods, including lower energy requirements and lower fixed and variable
costs. We also jointly invest with BP Chemicals in capital expenditures related to our acetic acid
facility. Acetic acid production has two major raw materials requirements methanol and carbon
monoxide. BP Chemicals, a producer of methanol, supplies 100% of our methanol requirements related
to our production of acetic acid. All of the carbon monoxide we use in the production of acetic
acid is supplied by Praxair Hydrogen Supply, Inc. (Praxair) from a partial oxidation unit
constructed by Praxair on land leased from us at our Texas City site.
Styrene is a commodity chemical used to produce intermediate products such as polystyrene,
expandable polystyrene resins and ABS plastics, which are used in a wide variety of products such
as household goods, foam cups and containers, disposable food service items, toys, packaging and
other consumer and industrial products. Approximately 30% to 40% of our styrene capacity is
currently committed for sales in North America under long-standing customer relationships with the
balance of our capacity available for sales on a spot basis. Recent market conditions have been
such that we have sold 30% to 45% of styrene capacity into the global spot market. We had one
customer contract, which represented a significant portion of our 2006 North American committed
sales volumes, expire at the end of 2006 and that contract was not renewed. Another one of our
customer contracts expires in 2007 and we do not expect that contract to be renewed. While we
routinely seek to enter into new styrene sales contracts, we may not be successful in obtaining new
contract customers. If we are unsuccessful, we may lower our styrene production levels or sell
more of our styrene production in the spot markets, both domestic and export, which could
materially adversely affect our business, financial condition, results of operations or cash flows.
We may also explore mergers, acquisitions, joint ventures or other arrangements with other North
American styrene producers that could improve the domestic balance of supply and demand for styrene
and provide us with improved cash flows.
All of our plasticizers, which are used to make flexible plastics, such as shower curtains,
floor coverings, automotive parts and construction materials, are produced exclusively for BASF
Corporation (BASF) pursuant to a long-term production agreement that extends until 2013, subject
to some limited early termination rights held by BASF beginning in 2010. Under our agreement with
BASF, BASF provides us with most of the required raw materials, markets the plasticizers we produce
and is obligated to make certain fixed quarterly payments to us and to reimburse us monthly for our
actual production costs and capital expenditures relating to our plasticizers facility.
We manufacture all of our petrochemicals products at our site in Texas City, Texas. In terms
of production capacity, our Texas City site has the sixth largest acetic acid facility in the world
and the third largest styrene facility in North America. Our Texas City site, which covers an area
of 290 acres, is strategically located on Galveston Bay and benefits from a deep-water dock capable
of handling ships with up to a 40-foot draft, as well as four barge docks, direct access to Union
Pacific and Burlington Northern railways with in-motion rail scales on site, truck loading racks
and weigh scales, stainless and mild steel storage tanks, three waste deepwells, 135 acres of
available land zoned for heavy industrial use, additional land zoned for light industrial use and a
supportive political environment for growth. In addition, we are in the heart of one of the
largest petrochemical complexes on the Gulf Coast and as a result have on-site access to a number
of key raw material pipelines as well as close proximity to a number of the larger refinery
complexes that provide some of our principal raw materials.
We generally sell our petrochemicals products to customers for use in the manufacture of other
chemicals and products, which in turn, are used in the production of a wide array of consumer goods
and industrial products throughout the world. The North American acetic acid industry tends to
sell most of its products through long-term sales agreements having cost plus pricing
12
mechanisms, eliminating much of the volatility seen in other petrochemicals products and
resulting in more stable and predictable earnings and profit margins. Styrene is a commodity and
exhibits wide swings in prices and profit margins based upon current and anticipated levels of
supply and demand. Although exceptions occasionally occur, as a general rule, if styrene profit
margins are favorable, our overall financial performance is good, but our overall financial
performance suffers when styrene margins are unfavorable. The market for styrene roughly follows
repetitive cycles, and general trends in the supply and demand balance may be observed over time.
However, it is difficult, if not impossible, to definitively predict when market conditions will be
favorable or unfavorable. Operating problems at several domestic styrene producers have recently
resulted in shortages of styrene in the domestic markets and higher styrene prices for prompt
deliveries. Those shortages have allowed us to temporarily increase volumes of spot sales.
However, supplies of benzene are also currently constrained, and benzene prices have increased
significantly. As a result, it has been difficult for domestic styrene producers to realize
meaningful margin improvements, even though the short-term domestic styrene market is considered
balanced to tight. While the balance of supply and demand has improved in the domestic styrene
markets in the short-term, domestic styrene markets remain fundamentally long. In addition, we
expect styrene margins to remain depressed for the foreseeable future, primarily due to the
expected capacity additions in Asia and the Middle East.
Results of Operations
Three Months Ended March 31, 2007 Compared to Three Months Ended March 31, 2006
Revenues and Income (Loss) from continuing operations
Our revenues were $197 million for the first quarter of 2007, a 44% increase from the $137
million in revenues we recorded for the first quarter of 2006. This improvement in revenues was
primarily due to increased production and sales of styrene in the first quarter of 2007, compared
to the first quarter of 2006 when our styrene unit was shut down for a maintenance turnaround due
to fire damage which occurred during September 2005. We recorded income from continuing operations
of $3 million for the first quarter of 2007, compared to a loss of $9 million which we recorded in
the first quarter of 2006. The loss in the first quarter of 2006 was primarily a result of repair
costs due to the damage caused by the fire in September 2005, along with the regularly scheduled
maintenance.
Revenues from acetic acid and plasticizers were $33 million for the first quarter of 2007, an
11% decrease from the $37 million in revenues we received from these operations during the first
quarter of 2006. This decrease in revenues resulted from a 41% decrease in plasticizer revenues
due to the shutdown of our oxo-alcohols manufacturing unit during the third quarter of 2006,
somewhat offset by a 7% increase in acetic acid revenues.
Revenues from our styrene operations were $163 million for the first quarter of 2007, an
increase of 64% over the $100 million in revenues we received from these operations for the first
quarter of 2006. This increase in revenues from our styrene operations was primarily due to the
increased production and sales volumes of styrene in the first quarter of 2007, compared to the
first quarter of 2006 when the unit was shut down for a maintenance turnaround due to fire damage
as mentioned above. During the first quarter of 2007, the prices we paid for benzene, one of the
primary raw materials required for styrene production, increased 24% from the prices we paid for
benzene during the first quarter of 2006, and the prices we paid for ethylene, the other primary
raw material required for styrene production, decreased 21% from the prices we paid for ethylene
during the first quarter of 2006. The average price we paid for natural gas for the first quarter
of 2007 decreased 11% compared to the average price we paid for natural gas during the first
quarter of 2006.
Selling, general and administrative expenses
Our selling, general and administrative expenses for the first quarter of 2007 were $3.6
million compared to $0.7 million in the first quarter of 2006. This increase was due in large part
to bad debt expense of $0.5 million recorded in the first quarter of 2007, compared to the credit
of $0.5 million recorded to bad debt expense in the first quarter of 2006. We incurred $0.4
million in professional fees to explore potential new business opportunities in the first quarter
of 2007.
Interest and debt related expenses, net of interest income
Our interest expense for the first quarter of 2007 was $3.4 million compared to the $2.4
million we recorded in the first quarter of 2006. This increase in the first quarter of 2007 was
due to certain costs related to our debt refinancing discussed above and a reduction of interest
income of $0.4 million due to lower average cash balances.
13
Provision (benefit) for income taxes
During the first quarter of 2007, we recorded net tax expense of zero for income taxes from
continuing operations compared to
a $5 million benefit for income taxes from continuing operations for the first quarter of 2006.
This difference is due to the fact that we recorded a tax benefit for the pre-tax loss in the first
quarter of 2006. However, in the fourth quarter of 2006, we concluded that a valuation allowance
was needed to reduce our net deferred tax assets to zero. Based on our net operating loss position
and projections for the year, we expect that any tax expense or benefit during 2007 will be fully
offset by a related change in the valuation allowance, resulting in an effective tax rate of zero.
For the first quarter of 2007, this resulted in $1.2 million of tax expense from continuing
operations being offset by a reduction of $1.2 million to our valuation allowance. The reduction
in our valuation allowance brings our total valuation allowance to $29 million.
Liquidity and Capital Resources
On March 1, 2007, we commenced an offer to repurchase all of our outstanding 10% Secured Notes
due 2007 (our Secured Notes) totaling $100.6 million (our tender offer). Concurrently with our
tender offer, we solicited consents from the holders of our Secured Notes to, among other things,
eliminate certain covenants contained in the indenture governing our Secured Notes and related
security documents. On March 15, 2007, after receiving enough consents from the holders of our
Secured Notes, we and Sterling Chemicals Energy, Inc., our wholly-owned subsidiary, and the trustee
entered into a supplemental indenture amending the indenture and the related security documents to
eliminate most of the restrictive covenants contained therein, as well as certain events of default
and repurchase rights. These amendments became effective when we accepted for purchase the Secured
Notes held by the consenting holders pursuant to our tender offer and paid those holders an
aggregate of $0.1 million in consent fees. Our tender offer expired at 12:00 midnight, New York
City time, on March 28, 2007. We accepted for repurchase $58 million in aggregate principal amount
of Secured Notes which were validly tendered prior to the expiration of our tender offer, and we
repurchased those Secured Notes and paid the accrued interest thereon, on March 30, 2007. On March
27, 2007, we issued a notice of redemption for all of our Secured Notes that were not tendered
pursuant to our tender offer and, on April 27, 2007, we purchased those remaining Secured Notes for
an aggregate amount equal to $44.1 million, which included $1.5 million in accrued interest.
On March 26, 2007, we entered into a purchase agreement (the Purchase Agreement) with
respect to the sale of $150 million aggregate principal amount of 101/4% Senior Secured Notes due 2015 (our New Notes) to Jefferies &
Company, Inc. and CIBC World Markets Corp., as initial purchasers. Sterling Chemicals Energy, Inc.
(Sterling Energy) is also a party to the Purchase Agreement as a guarantor. On March 29, 2007,
we completed a private offering of the New Notes pursuant to the Purchase Agreement. In connection
with this offering, we entered into an indenture (our New Indenture) dated March 29, 2007 among
us, Sterling Energy, as guarantor, and U. S. Bank National Association, as trustee and collateral
agent. We have agreed to file an exchange offer registration statement to exchange our New Notes
for a new issue of substantially identical debt securities registered under the Securities Act.
Pursuant to a registration rights agreement among us, Sterling Energy and the initial purchasers,
we have agreed to use commercially reasonable efforts to (i) file a registration statement by
September 25, 2007 to effectuate the exchange offer, (ii) cause the registration statement to
become effective by December 24, 2007, and (iii) complete the exchange offer within 50 days of the
effective date of the registration statement. If we cannot effect the exchange offer within the
time periods above, we will be required to file a shelf registration statement for the resale of
the New Notes, as well as in certain other circumstances. The interest rate on our New Notes will
increase if we do not comply with our obligations under the registration rights agreement.
Our New Indenture contains affirmative and negative covenants and customary events of default,
including payment defaults, breaches of covenants and certain events of bankruptcy, insolvency and
reorganization, but does not require us to satisfy any financial maintenance tests or maintain any
financial ratios. If an event of default, other than an event of default triggered upon certain
bankruptcy events, occurs and is continuing, the trustee under our New Indenture or the holders of
at least 25% in principal amount of outstanding New Notes may declare the New Notes to be due and
payable immediately. Upon an event of default, the trustee may also take actions to foreclose on
the collateral securing our New Notes, subject to the terms of an intercreditor agreement dated
March 29, 2007 among us, Sterling Energy, the trustee and The CIT Group/Business Credit, Inc.
We will pay interest on our New Notes on April 1 and October 1 of each year, beginning October
1, 2007. Our New Notes, which mature on April 1, 2015, are senior secured obligations and rank
equally in right of payment with all of our existing and future senior indebtedness. Subject to
specified permitted liens, our New Notes are secured (i) on a first priority basis by all of our
and Sterling Energys fixed assets and certain related assets, including, without limitation, all
property, plant and equipment, and (ii) on a second priority basis by all of our and Sterling
Energys other assets, including, without limitation, accounts receivable, inventory, capital stock
of our domestic restricted subsidiaries (including Sterling Energy), intellectual property, deposit
accounts and investment property.
Approximately $44 million of the proceeds from the sale of our New Notes was deposited with
the trustee under the indenture for our Secured Notes and, on April 27, 2007, used to redeem the
$42.6 million balance of the Secured Notes that was not tendered, plus accrued interest. The
escrowed amount is classified as restricted cash in our condensed consolidated balance sheet as of
March 31, 2007, with the corresponding balance of remaining Secured Notes classified as current
portion of long-term debt.
14
On December 19, 2002, we established our Revolving Credit Agreement with The CIT
Group/Business Credit, Inc., as administrative agent and a lender, and certain other lenders (our
revolving credit facility), which provided up to $100 million in revolving credit loans, subject
to borrowing base limitations. Our revolving credit facility had an initial term ending on
September 19, 2007. Under our revolving credit facility, we and Sterling Energy are co-borrowers
and are jointly and severally liable for any indebtedness thereunder. Our revolving credit
facility is secured by first priority liens on all of our accounts receivable, inventory and other
specified assets, as well as all of the issued and outstanding capital stock of Sterling Energy.
On March 29, 2007, we amended and restated our revolving credit facility to, among other things,
extend the term of our revolving credit facility until March 29, 2012, reduce the maximum
commitment to $50 million, make certain changes to the calculation of the borrowing base and lower
the interest rates and fees charged thereunder. Borrowings under our revolving credit facility now
bear interest, at our option, at an annual rate of either a base rate plus 0.0% to 0.50% or the
LIBOR rate plus 1.50% to 2.25%, depending on our borrowing availability at the time. We are also
required to pay an aggregate commitment fee of 0.375% per year (payable monthly) on any unused
portion. Available credit under our revolving credit facility is subject to a monthly borrowing
base of 85% of eligible accounts receivable plus 65% of eligible inventory. As of March 31, 2007,
our borrowing base exceeded the maximum commitment under our revolving credit facility, making the
total credit available under our revolving credit facility $50 million. As of March 31, 2007,
there were no loans outstanding under our revolving credit facility, and we had $3 million in
letters of credit outstanding. The average interest rate for borrowings under our revolving credit
facility for the first quarter of 2007 was 9.00%. All borrowings under our revolving credit
facility for the first quarter of 2007 were prior to the amendment and restatement of our revolving
credit facility.
Our revolving credit facility contains numerous covenants and conditions, including, but not
limited to, restrictions on our ability to incur indebtedness, create liens, sell assets, make
investments, make capital expenditures, engage in mergers and acquisitions and pay dividends. Our
revolving credit facility also includes various circumstances and conditions that would, upon their
occurrence and subject in certain cases to notice and grace periods, create an event of default
thereunder.
Our liquidity (i.e., cash and cash equivalents plus total credit available under our Credit
Agreement) was $116 million at March 31, 2007, an increase of $26 million compared to our liquidity
at December 31, 2006. This increase was primarily due to an increase in cash from the net proceeds
of our refinancing discussed above. We believe that our cash on hand, together with credit
available under our Credit Agreement, will be sufficient to meet our short-term and long-term
liquidity needs for the reasonably foreseeable future. We continue to pursue our strategy of
growing our business. We are currently exploring opportunities involving renewable fuels projects
which may require additional capital requirements beyond our contribution of certain of our assets
and management expertise. We are currently evaluating these projects and their required capital
investment.
Working Capital
Our working capital was $132 million on March 31, 2007, an increase of $42 million from our
working capital of $90 million on December 31, 2006. This increase in working capital resulted
primarily from an increase in our cash balances due to the refinancing discussed above.
Cash Flow
Net cash provided by our operations was $9 million for the first quarter of 2007, compared to
the $18 million in net cash used by our operations during the first quarter of 2006. This increase
in net cash flow in the first quarter of 2007 was primarily due to our improved net earnings. Net
cash flow used in our investing activities was $46 million during the first quarter of 2007
primarily due to our restricted cash balance as discussed above, whereas we used $6 million of net
cash flow in our investing activities during the first quarter of 2006 for capital expenditures.
Cash flows from financing activities were $85 million in the first quarter of 2007 due to our debt
refinancing discussed above. During the second quarter of 2007, our restricted cash balance was
used to repurchase the remaining Secured Notes plus accrued interest.
Capital Expenditures
Our capital expenditures were $2 million during the first quarter of 2007 and $6 million
during the first quarter of 2006. We expect our capital expenditures for the remainder of 2007 to
be approximately $9 million, primarily for routine safety, environmental and replacement capital.
Recent Developments
On May 1, 2007, we entered into a new collective bargaining agreement with the Texas City
Texas, Texas Metal Trades Council, AFL-CIO (the Union). The Union represents 105 of our hourly
employees who work at our Texas City, Texas facility. The new collective bargaining agreement is
effective through May 1, 2012. Under the new collective bargaining agreement, we and the Union
agreed to the scope of work of the employees, hours of work, increases in wages, benefits, vacation
time, sick leave
15
and other customary terms. The new collective bargaining agreement also specifies grievance
procedures should any disputes arise between us and any of our represented employees.
On May 1, 2007, Paul G Vanderhoven, Senior Vice President Finance and Chief Financial
Officer, announced his retirement from Sterling, effective as of such date. On May 4, 2007, John
R. Beaver, a Vice President and our Corporate Controller, was named as Mr. Vanderhovens successor
and was appointed Senior Vice President Finance and Chief Financial Officer.
Contractual Cash Obligations
As of March 31, 2007, the increase in our long-term debt, and the subsequent change in
maturity date, is the only significant change to the contractual obligations disclosed in our
Annual Report on Form 10-K for the year ended December 31, 2006.
Critical Accounting Policies, Use of Estimates and Assumptions
The preparation of financial statements in conformity with generally accepted accounting
principles requires management to make estimates and assumptions that affect the amounts reported
in the condensed consolidated financial statements and related notes. Actual results could differ
from those estimates. On an ongoing basis, we review our estimates, including those related to the
allowance for doubtful accounts, recoverability of long-lived assets, deferred tax asset valuation
allowance, litigation, environmental liabilities, pension and post-retirement benefits and various
other operating allowances and accruals, based on currently available information. Changes in
facts and circumstances may alter such estimates and affect our results of operations and financial
position in future periods. Other than the issuance of FASB Interpretation No. 48, Accounting for
Uncertainty in Income Taxesan interpretation of FASB Statement
No. 109 which was previously
discussed, there have been no material changes or developments in our evaluation of the accounting
estimates or the underlying assumptions or methodologies that we believe to be Critical Accounting
Policies disclosed in our Annual Report on Form 10-K for the fiscal year ended December 31, 2006.
New Accounting Standards
In February 2007, the FASB issued Statement of Financial Accounting Standards No. 159, The
Fair Value Option for Financial Assets and Financial Liabilities (SFAS No. 159). SFAS No. 159,
which amends SFAS No. 115 and allows certain financial assets and liabilities to be recognized, at
our election, at fair market value, with any gains or losses for the period recorded in the
statement of operations. SFAS No. 159 is effective for fiscal years beginning after November 15,
2007. We do not believe the adoption SFAS No. 159 will have a material impact on our financial
statements.
Item 3. Quantitative and Qualitative Disclosures about Market Risk
Our New Notes bear interest at an annual rate of 101/4%, payable
semi-annually on April 1 and October 1 of each year. We believe the fair value of our New Notes is
$150 million as there was no market activity after issuance of the New Notes prior to March 31,
2007.
Item 4. Controls and Procedures
We maintain disclosure controls and procedures that are designed to ensure that information
required to be disclosed in our reports under the Securities Exchange Act of 1934, as amended (the
Exchange Act), is recorded, processed, summarized and reported within the time periods specified
in the rules and forms of the Securities and Exchange Commission, and that such information is
accumulated and communicated to our management, including our Chief Executive Officer and Chief
Financial Officer, as appropriate, to allow timely decisions regarding required disclosure.
Management necessarily applied its judgment in assessing the costs and benefits of such controls
and procedures which, by their nature, can provide only reasonable assurance regarding managements
control objectives.
16
We carried out an evaluation, under the supervision and with the participation of our
management, including our Chief Executive Officer and Chief Financial Officer, of the effectiveness
of the design and operation of our disclosure controls and procedures pursuant to Exchange Act Rule
13a-15, as of the end of the fiscal period covered by this report on Form 10-Q. Based upon that
evaluation, each of our Chief Executive Officer and our Chief Financial Officer concluded that our
disclosure controls and procedures are effective in timely alerting them to material information
relating to us (including our consolidated subsidiaries) that is required to be disclosed in our
Exchange Act reports. In connection with our evaluation, no change was identified in our internal
controls over financial reporting that occurred during the first quarter of 2007 that has
materially affected, or is reasonably
likely to materially affect, our internal controls over financial reporting.
Beginning with our Annual Report on Form 10-K for 2007, we will be subject to the provisions
of Section 404 of the Sarbanes-Oxley Act that require an annual management assessment of our
internal controls over financial reporting.
17
PART II.
OTHER INFORMATION
Item 1. Legal Proceedings
The information under Legal Proceedings in Note 6 to the consolidated financial statements
included in Item 1 of Part I of this report is hereby incorporated by reference.
Item 5. Amendment of Bylaws
On May 4, 2007, our Board of Directors amended and restated our Bylaws to provide for the
ability to have uncertificated shares of our capital stock.
The following is a summary of the changes effected by the adoption of these amendments to our
Bylaws.
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Section 7.01 has been revised to provide that our Board of Directors
may by resolution provide that any or all classes or series of our
capital stock may be represented by uncertificated shares. The
provision specifies, however, that any such resolution will not apply
to any shares that are currently represented by certificates until
those certificates are surrendered. |
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Section 7.03 has been revised to provide that we will mail to the
holders of any uncertificated shares of our capital stock a written
copy of any restrictive legends applicable to their uncertificated shares of stock. |
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Sections 7.05, 7.07 and 7.09 of our Bylaws have been revised to
provide procedures for the transfer of uncertificated shares of our
capital stock. |
This summary description of provisions of our amended and restated Bylaws is qualified in its
entirety by reference to Exhibit 3.3 hereto.
Item 6. Exhibits
The following are filed or furnished as part of this Form 10-Q:
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Exhibit
Number
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Description of Exhibit |
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2.1
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-
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Certificate of Ownership and Merger merging Sterling Chemicals Holdings, Inc. into
Sterling Chemicals, Inc. (incorporated by reference from Exhibit 2.1 to our Annual
Report on Form 10-K for the fiscal year ended September 30, 2002). |
2.2
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Joint Plan of Reorganization of Sterling Chemicals Holdings, Inc., et al., dated
October 14, 2002 (incorporated by reference from Exhibit 2.1 to our Form 8-K filed
on November 26, 2002). |
2.3
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First Modification to Joint Plan of Reorganization of Sterling Chemicals Holdings,
Inc., et al., dated November 18, 2002 (incorporated by reference from Exhibit 2.2 to
our Form 8-K filed on November 26, 2002). |
3.1
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Amended and Restated Certificate of Incorporation of Sterling Chemicals, Inc.
(conformed copy) (incorporated by reference from Exhibit 3.1 to our Quarterly Report
on Form 10-Q for the fiscal quarter ended March 31, 2005). |
3.2
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Restated Certificate of Designations, Preferences, Rights and Limitations of
Series A Convertible Preferred Stock of Sterling Chemicals, Inc. (incorporated by
reference from Exhibit 3.2 to our Annual Report on Form 10-K for the fiscal year
ended December 31, 2003). |
**3.3
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Restated Bylaws of Sterling Chemicals, Inc. (conformed copy). |
**4.1
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Supplemental Indenture dated March 15, 2007 to the Indenture dated December 19,
2002 by and among Sterling Chemicals, Inc., Sterling Chemicals Energy, Inc. and U.
S. Bank National Association, successor to National City Bank, as Trustee
(incorporated by reference from Exhibit 10.1 to our Form 8-K filed on March 16,
2007. |
**4.2
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Indenture dated March 29, 2007 by and among Sterling Chemicals, Inc., as Issuer,
Sterling Chemicals Energy, Inc., as Guarantor, and U. S. Bank National Association,
as Trustee and Collateral Agent, governing the 101/4% Senior Secured Notes due 2015 of
Sterling Chemicals, Inc. |
18
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**4.3
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Deed of Trust, Assignment of Leases and Rents, Security Agreement and Fixture
Filing dated March 29, 2007 made by Sterling Chemicals, Inc., Trustor, to Stanley
Keeton, an Individual Trustee, for the benefit of U. S. Bank National Association,
as Collateral Agent, Beneficiary |
**4.4
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Security Agreement dated as of March 29, 2007 by and among Sterling Chemicals,
Inc. and Sterling Chemicals Energy, Inc., as Assignors, U.S. Bank National
Association, as Collateral Agent, and U.S. Bank National Association, as Indenture
Trustee for the benefit of the holders the 101/4% Senior Secured Notes due 2015 of
Sterling Chemicals, Inc. |
**4.5
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Pledge Agreement dated as of March 29, 2007 by Sterling Chemicals, Inc. and
Sterling Chemicals Energy, Inc. in favor of U. S. Bank National Association, as
Collateral Agent for the Secured Parties. |
**4.6
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Registration Rights Agreement dated as of March 29, 2007 by and among Sterling
Chemicals, Inc., as the Company, Sterling Chemicals Energy, Inc., as Guarantor, and
Jefferies & Company, Inc. and CIBC World Markets Corp., as the Initial Purchasers of
the 101/4% Senior Secured Notes due 2015 of Sterling Chemicals, Inc. |
**10.1
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Amended and Restated Revolving Credit Agreement dated as of March 29, 2007 by and
among Sterling Chemicals, Inc. and Sterling Chemicals Energy, Inc., as Borrowers,
the various financial institutions as are or may become parties thereto from time to
time, as the Lenders, and The CIT Group/Business Credit, Inc., as the Administrative
Agent for the Lenders, and Wachovia Bank, National Association, as Documentation
Agent. |
**10.2
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Amended and Restated Security Agreement dated as of March 29, 2007 made by
Sterling Chemicals, Inc. and Sterling Chemicals Energy, Inc., as Grantors in favor
of the CIT Group/Business Credit, Inc. as Administrative Agent for the Secured
Parties. |
**10.3
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Amended and Restated Pledge Agreement dated as of March 29, 2007 made by Sterling
Chemicals, Inc. and Sterling chemicals Energy, Inc. as Pledgors, in favor of The CIT
Group/Business Credit, Inc., as Administrative Agent for the Secured Parties. |
**10.4
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Intercreditor Agreement dated as of March 29, 2007 among Sterling Chemicals, Inc.
and Sterling Chemicals Energy, Inc., as Borrowers, The CIT Group/Business Credit,
Inc., as First Lien Collateral Agent, and U. S. Bank National Association, as Second
Lien Collateral Agent |
**10.5
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Articles of Agreement between Sterling Chemicals, Inc., its successors and
assigns, and Texas City, Texas Metal Trades Council, AFL-CIO Texas City, Texas, May
1, 2007 to May 1, 2012. |
**10.6
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Tenth Amendment to the Sterling Chemicals, Inc. Hourly Paid Employees Pension
Plan. |
**15.1
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Letter of Deloitte & Touche LLP regarding unaudited interim financial information. |
**31.1
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Rule 13a-14(a) Certification of the Chief Executive Officer |
**31.2
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Rule 13a-14(a) Certification of the Chief Financial Officer |
**32.1
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Section 1350 Certification of the Chief Executive Officer |
**32.2
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Section 1350 Certification of the Chief Financial Officer |
** Filed or furnished herewith
19
SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, as amended, the
Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly
authorized.
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STERLING CHEMICALS, INC.
(Registrant)
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Date: May 7, 2007 |
By: |
/s/ RICHARD K. CRUMP
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Richard K. Crump |
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President and Chief Executive Officer |
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Date: May 7, 2007 |
By: |
/s/ JOHN R. BEAVER
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John R. Beaver |
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Senior Vice President-Finance and Chief Financial Officer
(Principal Financial Officer) |
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20
EXHIBIT INDEX
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Exhibit
Number
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Description of Exhibit |
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2.1
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Certificate of Ownership and Merger merging Sterling Chemicals Holdings, Inc. into
Sterling Chemicals, Inc. (incorporated by reference from Exhibit 2.1 to our Annual
Report on Form 10-K for the fiscal year ended September 30, 2002). |
2.2
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Joint Plan of Reorganization of Sterling Chemicals Holdings, Inc., et al., dated
October 14, 2002 (incorporated by reference from Exhibit 2.1 to our Form 8-K filed
on November 26, 2002). |
2.3
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First Modification to Joint Plan of Reorganization of Sterling Chemicals Holdings,
Inc., et al., dated November 18, 2002 (incorporated by reference from Exhibit 2.2 to
our Form 8-K filed on November 26, 2002). |
3.1
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Amended and Restated Certificate of Incorporation of Sterling Chemicals, Inc.
(conformed copy) (incorporated by reference from Exhibit 3.1 to our Quarterly Report
on Form 10-Q for the fiscal quarter ended March 31, 2005). |
3.2
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Restated Certificate of Designations, Preferences, Rights and Limitations of
Series A Convertible Preferred Stock of Sterling Chemicals, Inc. (incorporated by
reference from Exhibit 3.2 to our Annual Report on Form 10-K for the fiscal year
ended December 31, 2003). |
**3.3
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-
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Restated Bylaws of Sterling Chemicals, Inc. (conformed copy). |
**4.1
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-
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Supplemental Indenture dated March 15, 2007 to the Indenture dated December 19,
2002 by and among Sterling Chemicals, Inc., Sterling Chemicals Energy, Inc. and U.
S. Bank National Association, successor to National City Bank, as Trustee
(incorporated by reference from Exhibit 10.1 to our Form 8-K filed on March 16,
2007. |
**4.2
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-
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|
Indenture dated March 29, 2007 by and among Sterling Chemicals, Inc., as Issuer,
Sterling Chemicals Energy, Inc., as Guarantor, and U. S. Bank National Association,
as Trustee and Collateral Agent, governing the 101/4% Senior Secured Notes due 2015 of
Sterling Chemicals, Inc. |
**4.3
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-
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Deed of Trust, Assignment of Leases and Rents, Security Agreement and Fixture
Filing dated March 29, 2007 made by Sterling Chemicals, Inc., Trustor, to Stanley
Keeton, an Individual Trustee, for the benefit of U. S. Bank National Association,
as Collateral Agent, Beneficiary |
**4.4
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|
-
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|
Security Agreement dated as of March 29, 2007 by and among Sterling Chemicals,
Inc. and Sterling Chemicals Energy, Inc., as Assignors, U.S. Bank National
Association, as Collateral Agent, and U.S. Bank National Association, as Indenture
Trustee for the benefit of the holders the 101/4% Senior Secured Notes due 2015 of
Sterling Chemicals, Inc. |
**4.5
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-
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Pledge Agreement dated as of March 29, 2007 by Sterling Chemicals, Inc. and
Sterling Chemicals Energy, Inc. in favor of U. S. Bank National Association, as
Collateral Agent for the Secured Parties. |
**4.6
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-
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|
Registration Rights Agreement dated as of March 29, 2007 by and among Sterling
Chemicals, Inc., as the Company, Sterling Chemicals Energy, Inc., as Guarantor, and
Jefferies & Company, Inc. and CIBC World Markets Corp., as the Initial Purchasers of
the 101/4% Senior Secured Notes due 2015 of Sterling Chemicals, Inc. |
**10.1
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-
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|
Amended and Restated Revolving Credit Agreement dated as of March 29, 2007 by and
among Sterling Chemicals, Inc. and Sterling Chemicals Energy, Inc., as Borrowers,
the various financial institutions as are or may become parties thereto from time to
time, as the Lenders, and The CIT Group/Business Credit, Inc., as the Administrative
Agent for the Lenders, and Wachovia Bank, National Association, as Documentation
Agent. |
**10.2
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|
-
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Amended and Restated Security Agreement dated as of March 29, 2007 made by
Sterling Chemicals, Inc. and Sterling Chemicals Energy, Inc., as Grantors in favor
of the CIT Group/Business Credit, Inc. as Administrative Agent for the Secured
Parties. |
**10.3
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-
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|
Amended and Restated Pledge Agreement dated as of March 29, 2007 made by Sterling
Chemicals, Inc. and Sterling chemicals Energy, Inc. as Pledgors, in favor of The CIT
Group/Business Credit, Inc., as Administrative Agent for the Secured Parties. |
|
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|
**10.4
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-
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Intercreditor Agreement dated as of March 29, 2007 among Sterling Chemicals, Inc.
and Sterling Chemicals Energy, Inc., as Borrowers, The CIT Group/Business Credit,
Inc., as First Lien Collateral Agent, and U. S. Bank National Association, as Second
Lien Collateral Agent |
**10.5
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|
-
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|
Articles of Agreement between Sterling Chemicals, Inc., its successors and
assigns, and Texas City, Texas Metal Trades Council, AFL-CIO Texas City, Texas, May
1, 2007 to May 1, 2012. |
**10.6
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-
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|
Tenth Amendment to the Sterling Chemicals, Inc. Hourly Paid Employees Pension
Plan. |
**15.1
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|
-
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Letter of Deloitte & Touche LLP regarding unaudited interim financial information. |
**31.1
|
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-
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Rule 13a-14(a) Certification of the Chief Executive Officer |
**31.2
|
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-
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Rule 13a-14(a) Certification of the Chief Financial Officer |
**32.1
|
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-
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Section 1350 Certification of the Chief Executive Officer |
**32.2
|
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-
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Section 1350 Certification of the Chief Financial Officer |
** Filed or furnished herewith