Form 11-K for Hourly Employees





SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549



FORM 11-K



Annual Report Pursuant to Section 15(d)
of the Securities Exchange Act of 1934


As of December 31, 2004 and December 31, 2003 and
for the year ended December 31, 2004

Commission file number 1-1373



    A. Full title of the plan and the address of the plan if
      different from that of the issuer named below:

MODINE 401(K) RETIREMENT PLAN
FOR HOURLY EMPLOYEES


        B. Name of issuer of the securities held pursuant to the
           Plan and the address of its principal executive office:

MODINE MANUFACTURING COMPANY
1500 DeKoven Avenue, Racine, Wisconsin 53403-2552




MODINE 401(K) RETIREMENT PLAN
FOR HOURLY EMPLOYEES

INDEX TO FINANCIAL STATEMENTS, SUPPLEMENTAL SCHEDULE, AND EXHIBITS
________________


 
Report of Independent Registered Public Accounting Firm                                Pages

FINANCIAL STATEMENTS:

Statements of net assets available for benefits
as of December 31, 2004 and December 31, 2003                                   1

Statement of changes in net assets available for benefits
for the year ended December 31, 2004                                         2

Notes to financial statements                                            3-9

SUPPLEMENTAL SCHEDULE:

Schedule H, Line 4i - Schedule of assets (held at end of year)                            10

Exhibits to Annual Report on Form 11-K                                         11

Signatures                                                          12



NOTE: Supplemental schedules required by the Employee Retirement Income Security Act of 1974 that have not been included herein are not applicable.












REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM


Modine Manufacturing Company
Pension Benefits Committee
Racine, Wisconsin

We have audited the accompanying statements of net assets available for benefits of the Modine 401(k) Retirement Plan for Hourly Employees (the “Plan”) as of December 31, 2004 and 2003, and the related statement of changes in net assets available for benefits for the year ended December 31, 2004. These financial statements are the responsibility of the Plan’s management. Our responsibility is to express an opinion on these financial statements based on our audits.

We conducted our audits in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audits to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.

In our opinion, the financial statements referred to above present fairly, in all material respects, the net assets available for benefits of the Plan as of December 31, 2004 and 2003, and the changes in net assets available for benefits for the year ended December 31, 2004, in conformity with U.S. generally accepted accounting principles.

Our audit was conducted for the purpose of forming an opinion on the basic financial statements taken as a whole. The supplemental schedule of assets (held at end of year) is presented for the purpose of additional analysis and is not a required part of the basic financial statements but is supplementary information required by the Department of Labor's Rules and Regulations for Reporting and Disclosure under the Employee Retirement Income Security Act of 1974. The supplemental schedule is the responsibility of the Plan's management. The supplemental schedule has been subjected to the auditing procedures applied in the audit of the basic 2004 financial statements and, in our opinion, is fairly stated in all material respects in relation to the basic 2004 financial statements taken as a whole.



Crowe Chizek and Company LLC
/s/ Crowe Chizek and Company LLC

Oak Brook, Illinois
June 28, 2005


 
 

 

MODINE 401(K) RETIREMENT PLAN
FOR HOURLY EMPLOYEES

STATEMENTS OF NET ASSETS AVAILABLE FOR BENEFTIS

December 31, 2004 and 2003




 
ASSETS
 
2004
 
2003
 
Cash
 
$57
 
$-
 
Investments (Note 3)
 
48,138,180
 
31,993,554
 
Receivables:
   
Accrued interest and dividends
14,461
1,943
 
Total assets
 
48,152,698
 
31,995,497
 
LIABILITIES
   
     
 
Due to broker
 
-
 
307
 
Net assets available for benefits
 
$48,152,698
 
$31,995,190




The accompanying notes are an integral part of the financial statements.


1


MODINE 401(K) RETIREMENT PLAN
FOR HOURLY EMPLOYEES

STATEMENT OF CHANGES IN NET ASSETS AVAILABLE FOR BENEFITS

for the year ended December 31, 2004



 
Additions:
 
 
Investment income:
 
 
Net appreciation in fair value of investments
 
$6,165,996
 
Interest
 
46,380
 
Dividends
 
262,544
 
Total investment income
 
6,474,920
 
Contributions:
 
 
Participant
 
3,229,345
 
Employer
 
1,287,266
 
Rollover contributions
 
128,336
 
Total contributions
 
4,644,947
 
Transfers (Note 10)
 
7,812,064
 
Total additions
 
18,931,931
 
Deductions:
 
 
Distributions to participants
 
2,734,296
 
Administrative costs
 
40,127
 
Total deductions
 
2,774,423
   
 
Net increase in net assets available for benefits
 
16,157,508
 
Net assets available for benefits:
 
 
Beginning of year
 
31,995,190
 
End of year
 
$48,152,698


The accompanying notes are an integral part of the financial statements.


2


MODINE 401(K) RETIREMENT PLAN
FOR HOURLY EMPLOYEES

NOTES TO FINANCIAL STATEMENTS
December 31, 2004 and 2003


1. Description of Plan

The following description of the Modine 401(k) Retirement Plan for Hourly Employees (“the Plan”) provides only general information on the Plan. Participants should refer to the Plan agreement for a more complete description of the Plan’s provisions.

A. General

The Plan is a 401(k) profit sharing plan covering all eligible hourly employees of Modine Manufacturing Company (“the Company”), who have one hour of service. Eligible employees who elect to participate are referred to as (“Participants”). The Plan was established on January 1, 1999 and is subject to the provisions of the Employee Retirement Income Security Act of 1974 (ERISA).

B. Contributions

Plan Participants enter into a wage reduction agreement wherein the employee elects a reduction in compensation, which the Company contributes to the Plan. Participants direct investment of their contributions into various investment options offered by the Plan. The Plan currently offers twelve investment alternatives. Participants may contribute up to 50% of their compensation including overtime, but before bonuses, commissions or taxable fringe benefits. Participants may transfer into the Plan certain assets previously held under another tax-qualified plan.

Prior to August 1, 2004, the Company made matching contributions equal to 50% of employee contributions which did not exceed 6% of total compensation. Effective August 1, 2004, the match was changed to 60% of employee contributions which did not exceed 6% of total compensation. The Company has the discretion to make an additional contribution and match all or any portion of the Participant’s contribution. The matching and discretionary, if any, Company contributions are invested directly in the Modine Company Stock Fund. During the Plan year, the Company did not make any discretionary contributions.

Participant and Company contributions are subject to certain statutory limitations.

C. Participant Accounts

Each Participant account is credited with the Participant’s contributions and allocations of the Company’s matching contribution, the Company’s discretionary contribution, and Plan earnings. Allocations of contributions and investment earnings are based on the Participant contributions or account balances, as provided by the Plan. The net appreciation (depreciation) in fair value of investments is also allocated to the individual Participant accounts based on each Participant’s share of fund investments. The benefit to which a Participant is entitled is the benefit that can be provided from the Participant’s vested account.

D. Vesting

Participants are immediately vested in their voluntary contributions plus actual earnings thereon. Participants with an Employment Commencement Date prior to January 1, 2001 are 100% vested in the Company’s contributions. Participants with an Employment Commencement Date subsequent to December 31, 2000 will vest in the Company’s

3


NOTES TO FINANCIAL STATEMENTS, continued


1. Description of Plan, continued

contributions after three years of service. All Thermacore, Inc. employees who were employed on or before December 31, 2001 shall be 100% vested in their Matching Account. A year of service is defined as 1,000 or more hours of service in plan year.

E. Participant Loans

Participants may borrow from their fund accounts a minimum of $1,000 up to a maximum of $50,000 or 50 percent of their account balances, whichever is less. The maximum loan repayment term is five years, except for loans to purchase a primary residence. Loans bear interest at the Marshall & Ilsley Bank prime rate plus 1%. All principal and interest payments are credited to Participant account balances according to current investment directions in effect for new contributions at the time of each loan repayment.

F. Distributions

If a Participant retires, dies, terminates employment, or incurs a permanent disability, distributions of their account will be made in a lump sum. The timing and form of distributions are subject to certain minimum balances and age restrictions as provided by the Plan.

G. Withdrawals

The Plan provides for both hardship and non-hardship withdrawals. Contributions may only be withdrawn without penalty on or after age 59½ or in the event of retirement, death, disability, or termination on or after age 55. Financial hardship includes certain medical expenses, purchase of a primary residence, tuition and related education fees, or to prevent eviction from, or foreclosure on the mortgage on, the primary residence.

H. Forfeited Accounts

At December 31, 2004 forfeited nonvested accounts totaled $35,618. Forfeited accounts are used to pay Plan expenses.  Any remaining forfeitures are used to reduce the Employer Matching Contributions.

I. Administrative Expenses 

Most expenses of administering the Plan are borne by the Company.

J. Trustee

As of December 31, 2004 and 2003, the assets of the Plan were held under an Agreement of Trust by Marshall & Ilsley Trust Company, N.A., Milwaukee, Wisconsin.

2. Summary of Significant Accounting Policies

A. Basis of Accounting

The financial statements of the Plan are prepared under the accrual method of accounting, in accordance with U.S. generally accepted accounting principles.

4


NOTES TO FINANCIAL STATEMENTS, continued


2. Summary of Significant Accounting Policies, continued

B. Investment Valuation

Investment in the Modine Company Stock Master Trust Fund (“Master Trust”), consisting primarily of Modine Common Stock, with a small amount in money market investments, is valued at this Plan’s proportionate share of the aggregate net asset value of the Master Trust’s assets. The net asset value per unit is calculated by dividing the fund’s total market value by the outstanding number of Participant units. The units are updated daily based upon Participant activity. The number of units and market price of the Modine Company Stock Master Trust Fund held by the Plan is as follows:

 
December 31, 2004
December 31, 2003
 
Units
 
568,736
 
425,902
Market Price
$22,724,283
$13,487,919

Investments held in the other investment funds are stated at the market value of units held by the Plan as of the last trading day of the period, as reported by the managers of the respective funds.

Loans to Participants are valued at the balance of amounts due, plus accrued interest thereon, which approximates fair value.

C. Security Transactions and Related Investment Income

Security transactions are accounted for as of the trade date and dividend income is recorded as of the dividend record date. Interest income is recorded on the accrual basis. The cost of securities sold is determined on a moving average cost basis.

D. Net Appreciation (Depreciation) in Fair Value of Investments

The Plan presents in the statement of changes in net assets available for benefits the net appreciation (depreciation) in the fair value of its investments which consists of the realized gains or losses and the unrealized appreciation (depreciation) on those investments.

E. Withdrawals and Distributions

Withdrawals and distributions from the Plan are recorded at the fair value of the distributed investments, plus cash paid in lieu of fractional shares where applicable. Withdrawals and distributions are recorded when paid.

F. Use of Estimates

Financial statements prepared in conformity with U.S. generally accepted accounting principles require management to make estimates and assumptions that significantly affect amounts and disclosures reported therein. Actual results could differ from those estimates.


5


NOTES TO FINANCIAL STATEMENTS, continued


3. Investments

The following presents investments that represent 5 percent or more of the Plan’s net assets:

 
December 31, 2004
December 31, 2003
 
M&I Diversified Stock Fund, 78,308 and
 
73,164 units, respectively
 
$2,226,836
 
$1,860,474
 
M&I Stable Principal Fund,
 
4,807,690 and 0 units, respectively
 
4,807,690
 
-
 
Investment in Modine Company Stock Master Trust Fund, 568,736 and 425,902 units, respectively
 
22,724,283 *
 
13,487,919 *
 
Marshall Money Market Fund, 0 and 3,220,896 units, respectively
 
-
 
3,220,896
 
Vanguard Institutional Index Fund, 61,795 and 53,097 units, respectively
 
6,841,346
 
5,404,266

* Participant and non-participant directed

During 2004, the Plan’s investments (including gains and losses on investments bought and sold, as well as held during the year) appreciated in value by $6,165,996 as follows:

Mutual Funds
$1,417,191
 
Common Collective Funds
 
    451,728
 
Master Trust Investment
 
4,297,077
 
 
$6,165,996

4. Master Trust Information

The Plan's allocated share of the Master Trust's net assets at December 31, 2004 and 2003 is as follows:

 
Plan's Share of Master
Trust’s Net Assets
 
 
2004
 
2003
 
Modine Company Stock Master Trust Fund
 
17.45%
 
42.91%

The following assets are held in the Modine Company Stock Master Trust Fund at December 31, 2004 and December 31, 2003:

 
    
       2004
 
    2003
 
Modine Common Stock
 
$129,259,369
 
$30,292,712
 
Receivables (payables), net
 
(27,436)
 
    551
 
Cash and cash equivalents
 
1,000,173
 
886,431
 
Due from broker
 
-
 
254,514
 
Total
 
$130,232,106
 
$31,434,208


6


NOTES TO FINANCIAL STATEMENTS, continued


4. Master Trust Information, continued
 
Investment income for the Modine Company Stock Master Trust Fund for the year ended December 31, 2004 is as follows:

 
    
 
    Net appreciation in fair value of Modine Common Stock
 
 
 
$16,159,238
 
    Interest
 
  12,385
    Dividends on Modine Common Stock
1,152,547
 
Total
 
$17,324,170
    
During 2004, assets of the Modine Employee Stock Ownership Plan totaling approximately $84 million transferred into
    the Modine Company Stock Master Trust Fund.

5. Nonparticipant -Directed Investments

The Modine Company Stock Master Trust Fund includes certain nonparticipant-directed amounts. Information about the net assets and the significant components of the changes in net assets relating to the nonparticipant-directed investments is as follows:

 
December 31, 2004
December 31, 2003
Net Assets:
   
 
Modine Common Stock
 
$12,295,641
 
$9,482,316
 
 
Year Ended
 
 
December 31, 2004
 
Changes in Net Assets:
   
 
Contributions
 
$1,287,266
 
 
Net appreciation/(depreciation)
 
2,347,810
 
 
Benefits paid to Participants
 
(821,751)
 
 
 
$2,813,325
 

6. Plan Termination

Although it has not expressed any intent to do so, the Company has the right under the Plan to discontinue its contributions at any time and to terminate the Plan subject to the provisions of ERISA. If the Plan were terminated, Participants would receive benefits under the Plan based on their respective account balances accumulated to the date of the termination of the Plan. All Participants would become 100% vested upon Plan termination.

7. Tax Status

The Plan is intended to be a qualified profit sharing plan under Section 401(a) and 401(k) of the Internal Revenue Code (“the Code”), and as such is not subject to Federal income taxes. The Plan obtained its latest determination letter dated June 30, 2004 in which the Internal Revenue Service stated that the Plan, as then designed, was in compliance with the applicable requirements of the Internal Revenue Code (the “Code”). Therefore, no provision for income taxes has been included in the Plan’s financial statements. The Plan Administrator believes that the Plan is designed and continues to operate in compliance with the applicable requirements of the Code.


7

NOTES TO FINANCIAL STATEMENTS, continued


8. Risks and Uncertainties

The Plan provides for various investment options in any combinations of stocks, common collective funds, mutual funds, and other investment securities. Investment securities are exposed to various risks, such as interest rate, market, and credit. Due to the level of risk associated with certain investment securities and the level of uncertainty related to changes in the value of investment securities, it is at least reasonably possible that changes in risks in the near term would materially affect Participants’ account balances and the amounts reported in the statement of net assets available for benefits and the statement of changes in net assets available for benefits.

At December 31, 2004, approximately 47% of the Plan’s assets were invested in Modine Manufacturing Company common stock, through the Modine Company Stock Master Trust Fund.

9. Party-In-Interest Transactions

Parties-in-interest are defined under Department of Labor regulations as any fiduciary of the Plan, any party rendering service to the Plan, the employer and certain others. At December 31, 2004 and 2003, the Plan held shares of mutual funds managed by Marshall & Ilsley Trust Company, and held units in the Modine Company Stock Master Trust Fund. Marshall & IlsleyTrust Company, N.A. is the Plan Trustee, and Modine Manufacturing Company is the Plan Administrator, therefore these investments and transactions therein are considered party-in-interest. Participants are also allowed to take loans from their accounts in the Plan, and these loans also qualify as party-in-interest investments. At December 31, 2004 and 2003, the value of party-in-interest investments was $35,128,209 and $22,595,590, respectively. Administrative fees in the amount of $26,627 were paid from the Plan to Marshall & Ilsley Trust Company. Loan processing fees in the amount of $13,500 were paid by Participants to Marshall & Ilsley Trust Company. These transactions are allowable party-in-interest transactions under ERISA and the regulations promulgated thereunder.

10. Transfers

From time to time, changes in employee status require the transfer of funds between the Modine 401(k) Retirement Plan for Salaried Employees and the Modine 401(k) Retirement Plan for Hourly Employees.

Participants of the Modine Employee Stock Ownership Plan (“Modine ESOP Plan”) are also allowed to transfer funds from the Modine ESOP to the Modine 401(k) Retirement Plan for Hourly Employees. The majority of the transfer reflected in the statement of changes in net assets available for benefits for the year ended December 31, 2004 resulted from these types of transfers.

8


11. Reconciliation of Financial Statements to Form 5500

Following is a reconciliation of net assets available for benefits per the financial statements to net assets per the Form 5500 as of December 31:

 
2004
2003
Net assets available for benefits
Per the financial statements
 
$48,152,698
 
$31,995,190
Miscellaneous investment difference
             (44)
                 1
Adjustment for loan defaults                                                                      
                (31,442)
                                            -
Benefits payable to participants
                                   -                                          
                                   (7,974)
Net assets per the Form 5500
$48,121,212
$31,987,217
     
    Following is a reconciliation of the increase net assets available for benefits per the financial statements to net income per the Form 5500 for the year ended December 31, 2004:
   
Increase in net assets available for benefits per the financial statements 
$16,157,508
Prior year benefits payable to participants
          7,974
Miscellaneous income difference
             (45)
Loan Defaults
       (31,442)
 
Net income per the Form 5500
$16,133,995
   

 



9



SUPPLEMENTAL SCHEDULE










MODINE 401(K) RETIREMENT PLAN
FOR HOURLY EMPLOYEES
Schedule H, Line 4i - Schedule of Assets (Held at End of Year)
December 31, 2004
__________
Plan Sponsor: Modine Manufacturing Company
EIN: 39-0482000
Plan Number: 025
(a)
 
 
(b)
 
 
(c)
 
 
(d)
 
 
(e)
 
   
Identity of issue, borrower, lessor or similar party
 
Description of investment including
maturity date, rate of interest,
collateral, par or maturity value
 
 
 
Shares or units
 
 
 
Cost
 
 
 
Current value
       
 
Common Collective Funds
           
 
*
 
 
Marshall & Ilsley Trust Company
 
 
Diversified Income Fund
 
Growth Balanced Fund
 
 
100,123
 
61,287
 
 
**
 
**
 
 
1,961,940
 
1,492,873
       
Diversified Stock Fund
Stable Principal Fund
 
78,308
4,807,690
 
**
**
 
2,226,836
4,807,690
       
 
Mutual Funds
           
   
 
The Vanguard Group
 
 
Vanguard Institutional Index Fund
 
 
61,795
 
 
**
 
 
6,841,346
   
 
The Managers Funds, L.P.
 
 
Special Equity Fund
 
 
21,979
 
 
**
 
 
1,987,047
   
 
American Funds, Inc.
 
 
Growth Fund of America
 
 
21,736
 
 
**
 
 
589,057
   
 
Legg Mason
 
 
Value Fund
 
 
17,368
 
 
**
 
 
1,132,933
   
 
Calamos Investment Trust
 
 
Growth Fund
 
 
4,529
 
 
**
 
 
239,943
   
 
Dodge and Cox
 
 
Stock Fund
 
 
5,220
 
 
**
 
 
679,800
   
 
Royce Fund
 
 
Opportunity Fund
 
 
11,643
 
 
**
 
 
153,341
   
 
Fidelity Advisors Series VIII
 
 
Diversified International Fund
 
 
74,704
 
 
**
 
 
1,386,504
 
*
 
 
Marshall Funds, Inc.
 
 
Mid-Cap Value Fund
 
 
60,892
 
 
**
 
 
917,037
       
 
Other
           
 
*
 
 
Participant Loans
 
 
5.25 - 11.00% interest rate; various
 
maturity dates
         
 
997,550
 
*
 
 
Marshall & Ilsley Trust Company
 
 
Modine Company Stock Master Trust Fund (Common Stock and Marshall Money
 
Market Fund)
 
 
568,736
 
 
$14,702,611
 
 
22,724,283
                   
 
$48,138,180


10




EXHIBITS TO ANNUAL REPORT ON FORM 11-K


The exhibits listed below are filed as part of this Annual Report on Form 11-K. Each exhibit is listed according to the number assigned to it in the Exhibit Table of Item 601 of Regulation S-K.


Exhibit
   
Number
 
Description
     
23
 
Consent of Independent Registered Public Accounting Firm, filed herewith.



11


SIGNATURES


Pursuant to the requirements of the Securities Exchange Act of 1934, the members of the Committee which administers the Plan have duly caused this annual report to be signed by the undersigned hereunto duly authorize.



 
MODINE 401(k) RETIREMENT PLAN
 
FOR HOURLY EMPLOYEES
 
June 29, 2005
 
/s/ Dave B. Spiewak
Date
Committee Member - Dave B. Spiewak
 
 
/s/ Roger L. Hetrick
 
Committee Member - Roger L. Hetrick
 
 
/s/ Dean R. Zakos
 
Committee Member - Dean R. Zakos




 
12



Exhibit 23



CONSENT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
 

 
We consent to the incorporation by reference in Registration Statement No. 333-100771 on Form S-8 of the Modine Manufacturing Company, our report dated June 28, 2005 appearing in this Annual Report on Form 11-K of the Modine 401(k) Retirement Plan for Hourly Employees for the year ended December 31, 2004.
 

 
Crowe Chizek and Company LLC
/s/ Crowe Chizek and Company LLC

Oak Brook, Illinois
June 28, 2005