UNITED STATES SECURITIES AND EXCHANGE COMMISSION WASHINGTON, D.C. 20549 FORM 10-Q (Mark One) [X] QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the quarterly period ended June 30, 2004 OR [ ] TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the transition period from ____ to ____ Commission file number 1-8514 SMITH INTERNATIONAL, INC. (Exact name of Registrant as specified in its charter) DELAWARE 95-3822631 (State or other jurisdiction of (I.R.S. Employer incorporation or organization) Identification No.) 411 NORTH SAM HOUSTON PARKWAY, SUITE 600 77060 HOUSTON, TEXAS (Zip Code) (Address of principal executive offices) (281) 443-3370 (Registrant's telephone number, including area code) NOT APPLICABLE (Former name, former address and former fiscal year, if changed since last report) Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes [X] No [ ] Indicate by check mark whether the Registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act). Yes [X] No [ ] The number of shares outstanding of the Registrant's common stock as of August 2, 2004 was 104,792,868. INDEX PAGE NO. -------- PART I - FINANCIAL INFORMATION ITEM 1. FINANCIAL STATEMENTS (UNAUDITED) CONSOLIDATED CONDENSED STATEMENTS OF OPERATIONS For the Three Months and Six Months ended June 30, 2004 and 2003................................... 1 CONSOLIDATED CONDENSED BALANCE SHEETS As of June 30, 2004 and December 31, 2003.......................................................... 2 CONSOLIDATED CONDENSED STATEMENTS OF CASH FLOWS For the Six Months ended June 30, 2004 and 2003.................................................... 3 NOTES TO CONSOLIDATED CONDENSED FINANCIAL STATEMENTS............................................... 4 ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS.............. 12 ITEM 3. QUALITATIVE AND QUANTITATIVE MARKET RISK DISCLOSURES............................................... 20 ITEM 4. CONTROLS AND PROCEDURES............................................................................ 20 PART II - OTHER INFORMATION ITEMS 1-5................................................................................................... 21 ITEM 6...................................................................................................... 22 SIGNATURES........................................................................................................... 23 PART I - FINANCIAL INFORMATION ITEM 1. FINANCIAL STATEMENTS SMITH INTERNATIONAL, INC. CONSOLIDATED CONDENSED STATEMENTS OF OPERATIONS (In thousands, except per share data) (Unaudited) Three Months Ended Six Months Ended June 30, June 30, -------------------------- --------------------------- 2004 2003 2004 2003 ----------- ----------- ----------- ------------ Revenues ................................................... $ 1,064,450 $ 877,657 $ 2,082,238 $ 1,686,494 Costs and expenses: Costs of revenues ...................................... 737,082 615,747 1,440,868 1,186,241 Selling expenses ....................................... 167,983 142,839 328,542 279,967 General and administrative expenses .................... 76,850 39,654 122,832 77,715 ----------- ----------- ----------- ------------ Total costs and expenses ........................... 981,915 798,240 1,892,242 1,543,923 ----------- ----------- ----------- ------------ Operating income ........................................... 82,535 79,417 189,996 142,571 Interest expense ........................................... 9,399 10,902 18,838 21,174 Interest income ............................................ (289) (522) (654) (1,102) ----------- ----------- ----------- ------------ Income before income taxes, minority interests and cumulative effect of change in accounting principle .... 73,425 69,037 171,812 122,499 Income tax provision ....................................... 23,981 22,314 55,826 39,154 Minority interests ......................................... 21,967 16,823 43,659 31,730 ----------- ----------- ----------- ------------ Income before cumulative effect of change in accounting principle .............................................. 27,477 29,900 72,327 51,615 Cumulative effect of change in accounting principle, net of tax and minority interests ...................... - - - (1,154) ----------- ----------- ----------- ------------ Net income ................................................. $ 27,477 $ 29,900 $ 72,327 $ 50,461 =========== =========== =========== ============ Basic: Earnings per share before cumulative effect of change in accounting principle ............................... $ 0.27 $ 0.30 $ 0.71 $ 0.52 Cumulative effect of change in accounting principle .... - - - (0.01) ----------- ----------- ----------- ------------ Earnings per share ..................................... $ 0.27 $ 0.30 $ 0.71 $ 0.51 =========== =========== =========== ============ Diluted: Earnings per share before cumulative effect of change in accounting principle ............................... $ 0.27 $ 0.30 $ 0.70 $ 0.51 Cumulative effect of change in accounting principle .... - - - (0.01) ----------- ----------- ----------- ------------ Earnings per share ..................................... $ 0.27 $ 0.30 $ 0.70 $ 0.50 =========== =========== =========== ============ Weighted average shares outstanding: Basic .................................................. 101,580 99,736 101,325 99,501 Diluted ................................................ 102,662 100,892 102,592 100,579 The accompanying notes are an integral part of these consolidated condensed financial statements. 1 SMITH INTERNATIONAL, INC. CONSOLIDATED CONDENSED BALANCE SHEETS (In thousands, except par value data) (Unaudited) June 30, December 31, 2004 2003 ----------- ------------ ASSETS CURRENT ASSETS: Cash and cash equivalents ............................................. $ 55,508 $ 51,286 Receivables, net ...................................................... 870,991 801,819 Inventories, net ...................................................... 789,427 739,627 Deferred tax assets, net .............................................. 37,268 31,238 Prepaid expenses and other ............................................ 63,577 55,826 ----------- ------------ Total current assets .............................................. 1,816,771 1,679,796 ----------- ------------ Property, Plant and Equipment, net ........................................ 538,950 534,871 Goodwill, net ............................................................. 702,496 690,593 Other Assets .............................................................. 194,924 191,787 ----------- ------------ Total Assets .............................................................. $ 3,253,141 $ 3,097,047 =========== ============ LIABILITIES AND STOCKHOLDERS' EQUITY CURRENT LIABILITIES: Short-term borrowings and current portion of long-term debt ........... $ 118,209 $ 89,747 Accounts payable ...................................................... 309,393 310,754 Accrued payroll costs ................................................. 66,454 73,723 Income taxes payable .................................................. 79,692 69,301 Other ................................................................. 108,788 87,399 ----------- ------------ Total current liabilities ......................................... 682,536 630,924 ----------- ------------ Long-Term Debt ............................................................ 484,532 488,548 Deferred Tax Liabilities .................................................. 81,777 80,065 Other Long-Term Liabilities ............................................... 81,659 74,066 Minority Interests ........................................................ 628,145 587,668 Commitments and Contingencies (See Note 14) STOCKHOLDERS' EQUITY: Preferred stock, $1 par value; 5,000 shares authorized; no shares issued or outstanding in 2004 or 2003 ............................. - - Common stock, $1 par value; 150,000 shares authorized; 104,780 shares issued in 2004 (102,720 shares issued in 2003) .................... 104,780 102,720 Additional paid-in capital ............................................ 416,052 371,438 Retained earnings ..................................................... 851,450 779,123 Accumulated other comprehensive income ................................ 7,093 11,625 Less - Treasury securities, at cost; 3,529 common shares in 2004 (2,384 common shares in 2003) ............................................ (84,883) (29,130) ----------- ------------ Total stockholders' equity ..................................... 1,294,492 1,235,776 ----------- ------------ Total Liabilities and Stockholders' Equity ................................ $ 3,253,141 $ 3,097,047 =========== ============ The accompanying notes are an integral part of these consolidated condensed financial statements. 2 SMITH INTERNATIONAL, INC. CONSOLIDATED CONDENSED STATEMENTS OF CASH FLOWS (In thousands) (Unaudited) Six Months Ended June 30, ---------------------- 2004 2003 --------- --------- CASH FLOWS FROM OPERATING ACTIVITIES: Net income ..................................................... $ 72,327 $ 50,461 Adjustments to reconcile net income to net cash provided by operating activities, excluding the net effects of acquisitions: Cumulative effect of change in accounting principle ........ - 1,154 Litigation-related charge .................................. 31,439 - Depreciation and amortization .............................. 53,032 49,941 Minority interests ......................................... 43,659 31,730 Deferred income tax provision .............................. (1,841) 2,346 Provision for losses on receivables ........................ 2,546 898 Gain on disposal of property, plant and equipment .......... (5,518) (5,046) Foreign currency translation losses ........................ 1,895 667 Changes in operating assets and liabilities: Receivables ................................................ (73,235) (109,643) Inventories ................................................ (52,044) (55,773) Accounts payable ........................................... (319) 47,522 Other current assets and liabilities ....................... (19,627) 13,288 Other non-current assets and liabilities ................... 1,460 (9,820) --------- --------- Net cash provided by operating activities ...................... 53,774 17,725 --------- --------- CASH FLOWS FROM INVESTING ACTIVITIES: Acquisition of businesses, net of cash acquired ................ (26,022) (78,007) Purchases of property, plant and equipment ..................... (48,735) (45,871) Proceeds from disposal of property, plant and equipment ........ 10,584 12,072 --------- --------- Net cash used in investing activities .......................... (64,173) (111,806) --------- --------- CASH FLOWS FROM FINANCING ACTIVITIES: Proceeds from issuance of long-term debt ....................... 64,111 58,855 Principal payments of long-term debt ........................... (62,040) (30,722) Net change in short-term borrowings ............................ 22,375 8,182 Proceeds from exercise of stock options ........................ 45,048 14,616 Purchases of treasury stock .................................... (54,026) - --------- --------- Net cash provided by financing activities ...................... 15,468 50,931 --------- --------- Effect of exchange rate changes on cash ........................ (847) 241 --------- --------- Increase (decrease) in cash and cash equivalents ............... 4,222 (42,909) Cash and cash equivalents at beginning of period ............... 51,286 86,750 --------- --------- Cash and cash equivalents at end of period ..................... $ 55,508 $ 43,841 ========= ========= SUPPLEMENTAL DISCLOSURES OF CASH FLOW INFORMATION: Cash paid for interest ......................................... $ 18,810 $ 21,046 Cash paid for income taxes ..................................... 46,823 23,812 The accompanying notes are an integral part of these consolidated condensed financial statements. 3 SMITH INTERNATIONAL, INC. NOTES TO CONSOLIDATED CONDENSED FINANCIAL STATEMENTS (Unaudited) 1. BASIS OF PRESENTATION OF INTERIM FINANCIAL STATEMENTS The accompanying unaudited consolidated condensed financial statements of Smith International, Inc. and subsidiaries (the "Company") were prepared in accordance with U.S. generally accepted accounting principles and applicable rules and regulations of the Securities and Exchange Commission (the "Commission") pertaining to interim financial information. These interim financial statements do not include all information or footnote disclosures required by generally accepted accounting principles for complete financial statements and, therefore, should be read in conjunction with the audited financial statements and accompanying notes included in the Company's 2003 Annual Report on Form 10-K and other current filings with the Commission. All adjustments which are, in the opinion of management, of a normal and recurring nature and are necessary for a fair presentation of the interim financial statements have been included. Preparation of financial statements in conformity with U.S. generally accepted accounting principles requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities, the disclosed amounts of contingent assets and liabilities and the reported amounts of revenues and expenses. If the underlying estimates and assumptions, upon which the financial statements are based, change in future periods, actual amounts may differ from those included in the accompanying consolidated condensed financial statements. Management believes the consolidated condensed financial statements present fairly the financial position, results of operations and cash flows of the Company as of the dates indicated. The results of operations for the interim periods presented may not be indicative of results for the fiscal year. Certain reclassifications have been made to the prior year's financial information to conform to the June 30, 2004 presentation. 2. DISCLOSURE RELATED TO ACCOUNTING PRONOUNCEMENTS The cumulative effect of a change in accounting principle reflected in the financial statements for the six-month period ended June 30, 2003 represents the impact of the Company's adoption of Statement of Financial Accounting Standards ("SFAS") No. 143, "Accounting for Asset Retirement Obligations." From time to time, new accounting pronouncements are issued by the Financial Accounting Standards Board ("FASB") which are adopted by the Company as of the specified effective date. Unless otherwise discussed, management believes the impact of recently issued standards, which are not yet effective, will not have a material impact on the Company's consolidated condensed financial statements upon adoption. 3. LITIGATION-RELATED CHARGE In the second quarter of 2004, the Company recorded litigation-related charges totaling $31.4 million, or $20.4 million on an after-tax basis. The charge, which consists of an estimated loss provision, legal fees and other directly related costs, results from a complaint which alleged that certain of the Company's roller cone drill bit designs infringed several of the plaintiff's U.S. patents. The case went to trial during the second quarter of 2004, and the jury awarded specified damages to the plaintiff. Approximately $28.8 million of the charges are included in general and administrative expenses and the remainder are recorded in costs of revenues. 4. BUSINESS COMBINATIONS During the six months ended June 30, 2004, the Company completed three acquisitions in exchange for aggregate cash consideration of $19.1 million. The consideration primarily relates to the purchase of certain specialty chemical assets of Fortum Oil and Gas OY completed in January 2004. The Fortum operations, formerly based in Finland, manufacture and market specialty chemical products which improve hydrocarbon flow rates. These acquisitions have been recorded using the purchase method of accounting and, accordingly, the acquired operations have been included in the results of operations since the date of acquisition. The excess of the purchase price over the estimated fair value of the net assets acquired approximated $4.7 million and has been recorded as goodwill. The purchase price allocations related to these acquisitions are based on preliminary information and are subject to change when additional data concerning final asset and liability valuations is 4 obtained; however, material changes in the preliminary allocations are not anticipated by management. Pro forma results of operations have not been presented because the effect of these acquisitions was not material to the Company's consolidated condensed financial statements. In certain situations, the Company negotiates transaction terms, which provide for the payment of additional consideration if various financial and/or business objectives are met. During the six-month period ended June 30, 2004, the Company paid $6.9 million of additional purchase consideration to the former shareholders of IKF Services which is reflected in the accompanying consolidated condensed balance sheet as a purchase price adjustment to goodwill. 5. EARNINGS PER SHARE Basic earnings per share ("EPS") is computed using the weighted average number of common shares outstanding during the period. Diluted EPS gives effect to the potential dilution of earnings which could have occurred if additional shares were issued for stock option exercises under the treasury stock method. The following schedule reconciles the income and shares used in the basic and diluted EPS computations (in thousands, except per share data): Three Months Ended Six Months Ended June 30, June 30, -------- -------- -------- -------- 2004 2003 2004 2003 -------- -------- -------- -------- BASIC EPS: Income before cumulative effect of change in accounting principle ...... $ 27,477 $ 29,900 $ 72,327 $ 51,615 ======== ======== ======== ======== Weighted average number of common shares outstanding .................. 101,580 99,736 101,325 99,501 ======== ======== ======== ======== Basic EPS before cumulative effect of change in accounting principle ...... $ 0.27 $ 0.30 $ 0.71 $ 0.52 ======== ======== ======== ======== DILUTED EPS: Income before cumulative effect of change in accounting principle ...... $ 27,477 $ 29,900 $ 72,327 $ 51,615 ======== ======== ======== ======== Weighted average number of common shares outstanding .................. 101,580 99,736 101,325 99,501 Dilutive effect of stock options ...... 1,082 1,156 1,267 1,078 -------- -------- -------- -------- 102,662 100,892 102,592 100,579 ======== ======== ======== ======== Diluted EPS before cumulative effect of change in accounting principle ...... $ 0.27 $ 0.30 $ 0.70 $ 0.51 ======== ======== ======== ======== 6. INVENTORIES Inventories are stated at the lower of cost or market. Cost is determined using the average cost method for the majority of the Company's inventories; however, certain of the Company's U.S.-based inventories are valued utilizing the last-in, first-out ("LIFO") method. Inventory costs, consisting of materials, labor and factory overhead, are as follows (in thousands): June 30, December 31, 2004 2003 --------- ------------ Raw materials................................................... $ 64,797 $ 62,631 Work-in-process................................................. 75,840 66,151 Products purchased for resale................................... 210,442 170,973 Finished goods.................................................. 476,492 464,151 --------- ------------ 827,571 763,906 Reserves to state certain domestic inventories (cost of $303,734 and $266,328 in 2004 and 2003, respectively) on a LIFO basis.. (38,144) (24,279) --------- ------------ $ 789,427 $ 739,627 ========= ============ 5 7. PROPERTY, PLANT AND EQUIPMENT Property, plant and equipment consist of the following (in thousands): June 30, December 31, 2004 2003 ---------- ------------ Land ................................... $ 38,335 $ 38,394 Buildings .............................. 138,393 134,568 Machinery and equipment ................ 523,091 511,615 Rental tools ........................... 338,159 323,977 ---------- ------------ 1,037,978 1,008,554 Less-Accumulated depreciation .......... 499,028 473,683 ---------- ------------ $ 538,950 $ 534,871 ========== ============ 8. GOODWILL AND OTHER INTANGIBLE ASSETS Goodwill The following table presents goodwill on a segment basis as of the dates indicated as well as changes in the account during the period shown. Beginning and ending goodwill balances are presented net of accumulated amortization of $53.6 million. Oilfield Distribution Segment Segment Consolidated ------------ ------------ ------------ (in thousands) Balance as of December 31, 2003 ............. $ 652,822 $ 37,771 $ 690,593 Goodwill acquired ........................... 4,703 - 4,703 Purchase price and other adjustments ........ 7,200 - 7,200 ------------ ------------ ------------ Balance as of June 30, 2004 ................. $ 664,725 $ 37,771 $ 702,496 ============ ============ ============ Other Intangible Assets The Company amortizes other identifiable intangible assets on a straight-line basis over the periods expected to be benefited, ranging from three to 27 years. The components of these other intangible assets, recorded in Other Assets in the accompanying consolidated condensed balance sheets, are as follows (in thousands): June 30, 2004 December 31, 2003 ------------------------------------------ ------------------------------------------ Weighted Gross Gross Average Carrying Accumulated Carrying Accumulated Amortization Amount Amortization Net Amount Amortization Net Period ------------ ------------ ------------ ------------ ------------ ------------ ------------ (years) Patents ................. $ 41,420 $ 13,327 $ 28,093 $ 38,520 $ 12,015 $ 26,505 15.9 License agreements ............ 19,086 3,178 15,908 19,086 2,193 16,893 11.7 Non-compete agreements and trademarks ............ 20,772 7,234 13,538 19,583 5,649 13,934 11.7 Customer lists and contracts ........ 9,232 1,389 7,843 8,724 877 7,847 16.3 ------------ ------------ ------------ ------------ ------------ ------------ ---- $ 90,510 $ 25,128 $ 65,382 $ 85,913 $ 20,734 $ 65,179 14.0 ============ ============ ============ ============ ============ ============ ==== Amortization expense was $2.3 million and $1.9 million for the three-month periods ended June 30, 2004 and 2003, respectively, and $4.4 million and $3.4 million for the six-month periods ended June 30, 2004 and 2003, respectively. Additionally, estimated future amortization expense is expected to range between $4.5 million and $8.4 million a year for the next five fiscal years. 6 9. STOCK-BASED COMPENSATION The Company's Board of Directors and its stockholders have authorized an employee stock option plan. As of June 30, 2004, 4.0 million shares were issued and outstanding under the program and an additional 2.3 million shares were authorized for future issuance. Options are generally granted at the fair market value on the date of grant, vest over a four-year period and expire ten years after the date of grant. Certain option awards granted on December 4, 2001 were subject to stockholder approval which was not obtained until April 24, 2002. Accordingly, these options were granted with a strike price more than five percent below the market value on the date of issuance and do not meet the conditions necessary to qualify as a non-compensatory option grant. Compensation expense related to these grants is being recognized over the four-year vesting period and resulted in the inclusion in the accompanying consolidated condensed statement of operations of $0.1 million of related expense for each of the three month periods ended June 30, 2004 and 2003 and $0.2 million of related expense for each of the six month periods ended June 30, 2004 and 2003. The Company continues to apply Accounting Principles Board Opinion No. 25, "Accounting for Stock Issued to Employees," and related interpretations in accounting for its stock option program, as allowed under SFAS No. 123, "Accounting for Stock-Based Compensation." Therefore, for all options other than those mentioned above, the Company elects to make pro forma disclosures versus recognizing the related compensation expense in the accompanying consolidated condensed financial statements. Had the Company elected to apply the accounting standards of SFAS No. 123, the Company's net income and earnings per share would have approximated the pro forma amounts indicated below (in thousands, except per share data): Three Months Ended Six Months Ended June 30, June 30, ------------------------ ------------------------ 2004 2003 2004 2003 ---------- ---------- ---------- ---------- Net income, as reported ................ $ 27,477 $ 29,900 $ 72,327 $ 50,461 Add: Stock-based compensation expense included in reported income, net of related tax effect .............. 68 68 137 137 Less: Total stock-based compensation expense determined under the Black- Scholes option-pricing model, net of related tax effect ................. (2,943) (2,683) (5,887) (5,366) ---------- ---------- ---------- ---------- Net income, pro forma .................. $ 24,602 $ 27,285 $ 66,577 $ 45,232 ========== ========== ========== ========== Earnings per share: As reported: Basic .............................. $ 0.27 $ 0.30 $ 0.71 $ 0.51 Diluted ............................ 0.27 0.30 0.70 0.50 Pro forma: Basic .............................. $ 0.24 $ 0.27 $ 0.66 $ 0.45 Diluted ............................ 0.24 0.27 0.65 0.45 In addition to the stock option program described above, the Company maintains a stock grant program. The stock grants are issued at par value and are subject to a four-year cliff-vesting schedule. Compensation expense, calculated as the difference between the market value on the date of grant and the exercise price, is being recognized ratably over the vesting period and resulted in the inclusion in the accompanying consolidated condensed statements of operations of $0.1 million of related expense for each of the three-month periods ended June 30, 2004 and 2003, and $0.1 million and $0.2 million of related expense for the six-month periods ended June 30, 2004 and 2003, respectively. 7 10. STOCKHOLDERS' EQUITY During 2001, the Company's Board of Directors authorized a share buyback program which allows for the repurchase of up to five million shares of common stock, subject to regulatory issues, market considerations and other relevant factors. During the second quarter of 2004, the Company repurchased 1.1 million shares of common stock under the program at an aggregate cost of $54.0 million bringing the total number of shares acquired under the program to 1.7 million. The acquired shares have been added to the Company's treasury stock holdings and may be used in the future for acquisitions or other corporate purposes. 11. EMPLOYEE BENEFIT PLANS The Company maintains various noncontributory defined benefit pension plans covering certain U.S. and non-U.S. employees. In addition, the Company and certain subsidiaries have postretirement benefit plans which provide health care benefits to a limited number of current, and in some cases, future retirees. Net periodic benefit expense related to the pension and postretirement benefit plans, on a combined basis, totaled $0.2 million for each of the three-month periods ended June 30, 2004 and 2003 and $0.3 million and $0.4 million for the six-month periods ended June 30, 2004 and 2003, respectively. Company contributions to the pension and postretirement benefit plans during 2004 are expected to total approximately $2.0 million. 12. COMPREHENSIVE INCOME Comprehensive income includes net income and changes in the components of accumulated other comprehensive income during the periods presented. The Company's comprehensive income is as follows (in thousands): Three Months Ended Six Months Ended June 30, June 30, -------------------- -------------------- 2004 2003 2004 2003 -------- -------- -------- -------- Net income ........................ $ 27,477 $ 29,900 $ 72,327 $ 50,461 Changes in unrealized fair value of derivatives, net ................ (889) 667 (2,038) 1,073 Currency translation adjustments .. (1,475) 7,108 (2,494) 11,071 -------- -------- -------- -------- Comprehensive income .............. $ 25,113 $ 37,675 $ 67,795 $ 62,605 ======== ======== ======== ======== As of June 30, 2004, accumulated other comprehensive income in the accompanying consolidated condensed balance sheet consists of the following (in thousands): June 30, December 31, 2004 2003 ------------ ------------ Currency translation adjustments ............ $ 10,326 $ 12,820 Unrealized fair value of derivatives ........ 301 2,339 Pension liability adjustments ............... (3,534) (3,534) ------------ ------------ Accumulated other comprehensive income ...... $ 7,093 $ 11,625 ============ ============ 8 13. INDUSTRY SEGMENTS The Company manufactures and markets premium products and services to the oil and gas exploration and production industry, the petrochemical industry and other industrial markets. The Company aggregates its operations into two reportable segments: Oilfield Products and Services and Distribution. The Oilfield Products and Services segment consists of three business units: M-I SWACO, Smith Technologies and Smith Services. The Distribution segment includes the Wilson business unit. The following table presents financial information for each reportable segment and geographical revenues on a consolidated basis (in thousands): Three Months Ended Six Months Ended June 30, June 30, ---------------------------- ---------------------------- 2004 2003 2004 2003 ------------ ------------ ------------ ------------ Revenues: Oilfield Products and Services .... $ 787,825 $ 659,121 $ 1,543,315 $ 1,262,681 Distribution ...................... 276,625 218,536 538,923 423,813 ------------ ------------ ------------ ------------ $ 1,064,450 $ 877,657 $ 2,082,238 $ 1,686,494 ============ ============ ============ ============ Revenues by Area: United States ..................... $ 491,572 $ 392,146 $ 933,733 $ 759,461 Canada ............................ 88,396 71,353 215,945 157,634 ------------ ------------ ------------ ------------ North America ............. 579,968 463,499 1,149,678 917,095 ------------ ------------ ------------ ------------ Latin America ..................... 98,633 85,946 191,106 153,167 Europe/Africa ..................... 245,497 211,208 469,473 398,256 Middle East ....................... 94,542 80,709 179,803 148,157 Far East .......................... 45,810 36,295 92,178 69,819 ------------ ------------ ------------ ------------ Non-North America ......... 484,482 414,158 932,560 769,399 ------------ ------------ ------------ ------------ $ 1,064,450 $ 877,657 $ 2,082,238 $ 1,686,494 ============ ============ ============ ============ Operating Income: Oilfield Products and Services .... $ 78,102 $ 81,590 $ 184,514 $ 150,523 Distribution ...................... 6,466 (478) 9,532 (4,577) General corporate ................. (2,033) (1,695) (4,050) (3,375) ------------ ------------ ------------ ------------ $ 82,535 $ 79,417 $ 189,996 $ 142,571 ============ ============ ============ ============ 14. COMMITMENTS AND CONTINGENCIES Standby Letters of Credit and Guarantees In the normal course of business with customers, vendors and others, the Company is contingently liable for performance under standby letters of credit and bid, performance and surety bonds. Certain of these outstanding instruments guarantee payment of notes issued to former shareholders of an acquired entity as well as to insurance companies which reinsure certain liability coverages of the Company's insurance captive. Excluding the impact of these instruments, for which $30.1 million of related liabilities are reflected in the accompanying consolidated condensed balance sheet, the Company is contingently liable for approximately $47.3 million of standby letters of credit and bid, performance and surety bonds at June 30, 2004. Management does not expect any material amounts to be drawn on these instruments. The Company has also provided loan guarantees related to certain joint ventures accounted for under the equity method of accounting. As the net assets and cash flows of these entities are available to satisfy obligations as they become due, management believes the likelihood is remote that the Company will be required to perform under these guarantees. The Company's estimated maximum exposure under these loan guarantees approximated $18.8 million as of June 30, 2004. Litigation Halliburton Energy Services, Inc. v. Smith International, Inc. On September 6, 2002, the Company was served with a complaint in the U.S. District Court for the Eastern District of Texas, Sherman Division entitled Halliburton Energy Services, Inc. v. Smith International, Inc. This lawsuit is a 9 patent infringement claim alleging that certain roller cone drill bits made by the Company infringe several U.S. patents owned by Halliburton. The case was tried in the second quarter of 2004 and, on June 25, 2004, a jury verdict was rendered against the Company awarding damages of $24.0 million and finding the infringement willful as to certain of the claims. Due to the willful finding by the jury, the court may increase the damages up to three times the amount of the award. Once the judgment is entered by the court, the Company plans to pursue all available options, including possible settlement, file appropriate motions and, if necessary, appeal the verdict. Based on the facts and circumstances and the opinion of outside counsel, management believes that the recorded charge is the best estimate within the range of probable loss. Rose Dove Egle v. John M. Egle, et al. On April 17, 1997, the Company acquired all of the equity interests in Tri-Tech Fishing Services, L.L.C. ("Tri-Tech") in exchange for cash consideration of approximately $20.4 million (the "Transaction"). On August 25, 1998, the Company was added as a defendant in a First Amended Petition filed in the 15th Judicial District Court, Parish of Lafayette, Louisiana entitled Rose Dove Egle v. John M. Egle, et al. In the amended petition, the plaintiffs alleged that, due to an improper conveyance of ownership interest by the Tri-Tech majority partner prior to the Transaction, Smith purchased a portion of its equity interest from individuals who were not legally entitled to their Tri-Tech shares. The suit was tried in the first quarter of 2004 and, on March 30, 2004, a jury verdict of approximately $4.8 million was rendered in favor of the plaintiffs. On June 1, 2004, the court entered the judgment and the Company's post-judgment motions were subsequently denied by the court. The Company has initiated the appeal process and does not anticipate a ruling from the appellate court until the first half of 2005. Based upon the facts and circumstances and the opinion of outside legal counsel, management believes that an unfavorable outcome on this matter is not probable at this time. Accordingly, the Company has not recognized a loss provision in the accompanying consolidated condensed financial statements. Other The Company is a defendant in various other legal proceedings arising in the ordinary course of business. In the opinion of management, these matters will not have a material adverse effect on the Company's consolidated financial position or results of operations. Environmental The Company routinely establishes and reviews the adequacy of reserves for estimated future environmental clean-up costs for properties currently or previously operated by the Company. In connection with most business acquisitions, the Company obtains contractual indemnifications from the seller related to environmental matters. These indemnifications generally provide for the reimbursement of environmental clean-up costs incurred by the Company for events occurring or circumstances existing prior to the purchase date, whether the event or circumstance was known or unknown at that time. A substantial portion of the Company's total environmental exposure is associated with its M-I SWACO operations, which are subject to various indemnifications from former owners. As of June 30, 2004 the Company's environmental reserve approximated $10.0 million. This amount reflects the future undiscounted estimated exposure related to identified properties, without regard to indemnifications from former owners. While actual future environmental costs may differ from estimated liabilities recorded at June 30, 2004, the Company does not believe that these differences will have a material impact on the Company's financial position or results of operations, subject to the indemnifications in place. During the first quarter of 2003, the Company initiated legal action against M-I SWACO's former owners to address issues associated with certain provisions of the environmental indemnification provided. This matter is expected to go to trial during the fourth quarter of 2004. In the event that i) M-I SWACO's former owners and other parties to indemnification agreements with the Company do not fulfill their obligations, and ii) costs incurred to remediate the identified properties reach estimated maximum exposure limits, the Company would be required to establish additional environmental reserves of up to $25.0 million, impacting earnings and cash flows in future periods. 10 15. SUBSEQUENT EVENT On July 8, 2004, the Company announced the signing of a non-binding letter of intent related to the sale of Wilson Industries, Inc. ("Wilson") to CE Franklin Ltd. Under the terms of the proposed transaction, CE Franklin would issue approximately 67 million shares of common stock to the Company and remit certain amounts after closing in exchange for the common stock of Wilson. Subsequent to the transaction, the Company's ownership interest is expected to increase from the current 55 percent to approximately 90 percent of the outstanding shares of CE Franklin, and accordingly, the Company would continue to consolidate the combined distribution operations of Wilson and CE Franklin. The transaction is expected to close on or around September 30, 2004 and is subject to a number of factors, including satisfactory completion of due diligence, negotiation of a definitive agreement, approval by the minority shareholders of CE Franklin, ratification by the Board of Directors of both companies and certain regulatory approvals. There are no assurances as to whether this transaction ultimately will be consummated. 11 ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS GENERAL The following "Management's Discussion and Analysis of Financial Condition and Results of Operations" is provided to assist readers in understanding the Company's financial performance during the periods presented and significant trends which may impact the future performance of the Company. This discussion should be read in conjunction with the consolidated condensed financial statements of the Company and the related notes thereto included elsewhere in this Form 10-Q and the Company's 2003 Annual Report on Form 10-K. COMPANY PRODUCTS AND OPERATIONS The Company manufactures and markets premium products and services to the oil and gas exploration and production industry, the petrochemical industry and other industrial markets. The Company provides a comprehensive line of technologically-advanced products and engineering services, including drilling and completion fluid systems, solids-control and separation equipment, waste-management services, oilfield production chemicals, three-cone and diamond drill bits, turbine products, fishing services, drilling tools, underreamers, casing exit and multilateral systems, packers and liner hangers. The Company also offers supply chain management solutions through an extensive branch network providing pipe, valves, fittings and mill, safety and other maintenance products. The Company's operations are largely driven by the level of exploration and production ("E&P") spending in major energy-producing regions around the world and the depth and complexity of these projects. Although E&P spending is significantly influenced by the market price of oil and natural gas, it may also be affected by supply and demand fundamentals, finding and development costs, decline and depletion rates, political actions and uncertainties, environmental concerns, the financial condition of independent E&P companies and the overall level of global economic growth and activity. In addition, approximately 10 percent of the Company's consolidated revenues relate to the downstream energy sector, including petrochemical plants and refineries, whose spending is largely impacted by the general condition of the U.S. economy. Capital investment by energy companies is largely divided into two markets which vary greatly in terms of primary business drivers and associated volatility levels. North American drilling activity is primarily influenced by natural gas fundamentals, with approximately 85 percent of the current rig count focused on natural gas finding and development activities. Conversely, drilling in areas outside of North America is more dependent on crude oil fundamentals, which influence over three-quarters of international drilling activity. Historically, business in markets outside of North America has proved to be less volatile as the high cost E&P programs in these regions are generally undertaken by major oil companies, consortiums and national oil companies as part of a longer-term strategic development plan. Although over half of the Company's consolidated revenues were generated in North America during the second quarter of 2004, Smith's profitability was largely dependent upon business levels in markets outside of North America. The Distribution segment, which accounts for approximately one-quarter of consolidated revenues and primarily supports a North American customer base, serves to distort the geographic revenue mix of the Company's Oilfield segment operations. Excluding the impact of the Distribution operations, 60 percent of the Company's second quarter 2004 revenues were generated in markets outside of North America. MARKET OUTLOOK Near-term activity levels will likely be influenced by the seasonal drilling recovery in Canada, which, depending on weather and other factors, is expected to result in an increase in the number of land-based drilling programs. Even without the effect of the seasonal recovery in Canada, the Company believes activity levels will increase modestly throughout the second half of the year as operators seek to address declining production levels stemming from a period of underinvestment in their upstream operations. Tropical weather disturbances are, however, typically experienced in the U.S. Gulf of Mexico during the third calendar quarter which influences the level of planned drilling programs and, in certain circumstances, may result in the curtailment of some offshore drilling operations. In addition to the aforementioned, there are several other factors that could influence forecasted E&P spending. The Company's business is highly dependent on the general economic environment in the United States and other major world economies, which ultimately impact energy consumption and the resulting demand for our products and services. Changes in the global economic environment could impact worldwide drilling activity and future results of the Company. 12 RESULTS OF OPERATIONS Segment Discussion The Company markets its products and services throughout the world through four business units which are aggregated into two reportable segments. The Oilfield Products and Services segment consists of three business units: M-I SWACO, Smith Technologies and Smith Services. The Distribution segment includes the Wilson business unit. The revenue discussion below has been summarized by business unit in order to provide additional information in analyzing the Company's operations. Three Months Ended June 30, Six Months Ended June 30, ----------------------------------------- ------------------------------------------ 2004 2003 2004 2003 ------------------- ------------------- ------------------- -------------------- Amount % Amount % Amount % Amount % ------------ --- ------------ --- ------------ --- ------------- --- FINANCIAL DATA: (dollars in thousands) REVENUES: M-I SWACO........................ $ 550,257 52 $ 460,386 52 $ 1,069,342 51 $ 876,675 52 Smith Technologies............... 121,184 11 96,506 11 246,525 12 188,745 11 Smith Services................... 116,384 11 102,229 12 227,448 11 197,261 12 ------------ --- ------------ --- ------------ --- ------------- --- Oilfield Products and Services. 787,825 74 659,121 75 1,543,315 74 1,262,681 75 Wilson........................... 276,625 26 218,536 25 538,923 26 423,813 25 ------------ --- ------------ --- ------------ --- ------------- --- Total....................... $ 1,064,450 100 $ 877,657 100 $ 2,082,238 100 $ 1,686,494 100 ============ === ============ === ============ === ============= === GEOGRAPHIC REVENUES: United States: Oilfield Products and Services... $ 277,518 26 $ 225,369 26 $ 540,527 26 $ 441,697 26 Distribution..................... 214,054 20 166,777 19 393,206 19 317,764 19 ------------ --- ------------ --- ------------ --- ------------- --- Total United States......... 491,572 46 392,146 45 933,733 45 759,461 45 ------------ --- ------------ --- ------------ --- ------------- --- Canada: Oilfield Products and Services... 40,296 4 30,424 3 99,114 5 73,875 4 Distribution..................... 48,100 4 40,929 5 116,831 5 83,759 5 ------------ --- ------------ --- ------------ --- ------------- --- Total Canada................ 88,396 8 71,353 8 215,945 10 157,634 9 ------------ --- ------------ --- ------------ --- ------------- --- Non-North America: Oilfield Products and Services... 470,011 44 403,328 46 903,674 44 747,109 44 Distribution..................... 14,471 2 10,830 1 28,886 1 22,290 2 ------------ --- ------------ --- ------------ --- ------------- --- Total Non-North America..... 484,482 46 414,158 47 932,560 45 769,399 46 ------------ --- ------------ --- ------------ --- ------------- --- Total Revenue............ $ 1,064,450 100 $ 877,657 100 $ 2,082,238 100 $ 1,686,494 100 ============ === ============ === ============ === ============= === OPERATING INCOME: Oilfield Products and Services... $ 78,102 10 $ 81,590 12 $ 184,514 12 $ 150,523 12 Distribution..................... 6,466 2 (478) * 9,532 2 (4,577) * General Corporate................ (2,033) * (1,695) * (4,050) * (3,375) * ------------ --- ------------ --- ------------ --- ------------- --- Total.................... $ 82,535 8 $ 79,417 9 $ 189,996 9 $ 142,571 8 ============ === ============ === ============ === ============= === MARKET DATA: AVERAGE WORLDWIDE RIG COUNT: (1) United States.................... 1,387 51 1,223 50 1,347 48 1,138 46 Canada........................... 198 7 189 8 336 12 322 13 Non-North America................ 1,120 42 1,047 42 1,114 40 1,027 41 ------------ --- ------------ --- ------------ --- ------------- --- Total.................... 2,705 100 2,459 100 2,797 100 2,487 100 ============ === ============ === ============ === ============= === AVERAGE COMMODITY PRICES: Crude Oil ($/Bbl) (2)............ $ 38.12 $ 28.95 $ 36.63 $ 31.48 Natural Gas ($/mcf) (3).......... $ 5.91 $ 5.37 $ 5.66 $ 5.75 (1) Source: M-I SWACO. (2) Average West Texas Intermediate ("WTI") spot closing prices. (3) Average weekly composite spot U.S. wellhead prices. * not meaningful 13 Oilfield Products and Services Segment Revenues M-I SWACO primarily provides drilling and completion fluid systems, engineering and technical services to the oil and gas industry. Additionally, these operations provide oilfield production chemicals and manufacture and market equipment and services used for solids-control, particle separation, pressure control, rig instrumentation and waste-management. M-I SWACO is significantly influenced by spending in markets outside of North America, which contributes almost two-thirds of the unit's revenues, and by its exposure to the U.S. offshore market, which constitutes approximately 12 percent of the revenue base. U.S. offshore drilling programs, which account for four percent of the worldwide rig count, are generally more revenue-intensive than land-based projects due to the complex nature of the related drilling environment. M-I SWACO's revenues totaled $550.3 million for the second quarter of 2004, an increase of 20 percent above the prior year period. Revenue growth in both North American and non-North American markets exceeded the underlying change in rig count. Approximately two-thirds of the overall revenue improvement was generated in international markets largely influenced by new contract awards and increased customer spending in Europe/Africa, including the former Soviet Union ("FSU") and the U.K. sector of the North Sea, and in certain Middle East markets. North American business volumes benefited from increased customer spending in land-based markets and, to a lesser extent, the impact of the Alpine Mud Products operations acquired in October 2003. While the majority of the overall revenue increase on a product basis reflects higher sales of drilling fluid products and services, revenues related to waste management offerings, which were 30 percent above the prior year level, also contributed to the improvement. For the six-month period, M-I SWACO reported revenues of approximately $1.1 billion, a 22 percent increase over the amount reported in the first half of 2003. The majority of the revenue growth was reported in markets outside North America, specifically the FSU, Latin America and the Middle East region, reflecting new contract awards and increased investment by major and international exploration and production companies. Smith Technologies designs, manufactures and sells three-cone drill bits, diamond drill bits and turbines for use in the oil and gas industry. Due to the nature of its product offerings, revenues for these operations correlate more closely to the rig count than any of the Company's other businesses. Moreover, Smith Technologies has the highest North American revenue exposure of the Oilfield segment units driven, in part, by the significance of its Canadian operations. Accordingly, the duration and severity of the seasonal drilling decline in Canada adversely effects the unit's financial performance in the second quarter. Smith Technologies reported revenues of $121.2 million for the quarter ended June 30, 2004, an increase of 26 percent over the comparable prior year period. The year-over-year comparison was impacted by the inclusion of several large international export orders in the second quarter of 2003. Excluding the effect of these export sales, revenues were approximately 32 percent above the level reported in the prior year quarter, influenced by the increase in worldwide activity levels. Approximately three-quarters of the year-over-year revenue growth was reported in North America, where sales volumes grew at more than three times the rate of the underlying change in rig count. The North American revenue increase was attributable to a combination of higher land-based drilling activity, increased market penetration, influenced in part by product introductions and, to a lesser extent, higher unit pricing. Revenues generated in markets outside North America grew in-line with activity levels as increased demand for diamond bits and continued market penetration of the turbodrilling product line were partially offset by the lower level of international export orders in the current quarter. For the six-month period, Smith Technologies reported revenues of $246.5 million, a 31 percent increase over the comparable period of 2003. The majority of the revenue growth was generated in North America, benefiting from increased market penetration and, to a lesser extent, the higher level of land-based drilling activity. Smith Services manufactures and markets products and services used in the oil and gas industry for drilling, work-over, well completion and well re-entry. Revenues for Smith Services are evenly distributed between North America and the international markets and are heavily influenced by the complexity of drilling projects, which drive demand for a wider range of its product offerings. For the quarter ended June 30, 2004, Smith Services' revenues totaled $116.4 million, 14 percent above the prior year period. The year-over-year revenue comparison was impacted by a 37 percent reduction in drill pipe orders, which partially offset higher sales generated across all core product lines. Excluding drill pipe sales, which are not highly correlated to drilling activity, revenues grew 17 percent largely associated with the general increase in global E&P spending. Over two-thirds of the core business growth was reported in the United States, primarily reflecting increased customer demand for remedial and drilling-related products and service lines. To a lesser extent, the introduction of new remedial and completion product offerings also contributed to the revenue improvement. For the first half of 2004, Smith Services reported revenues of $227.4 million, a 15 percent increase from the comparable prior year period. Excluding the impact of lower drill pipe sales volumes, revenues were 19 percent above the 14 first half of 2003, reflecting the increase in worldwide activity levels. The majority of the revenue growth was reported in the United States and Latin America, specifically Venezuela, influenced by strong demand for remedial products and completion systems. Operating Income Operating income for the Oilfield Products and Services segment was $78.1 million, or 10 percent of revenues, for the three months ended June 30, 2004. Excluding the impact of a litigation-related charge recorded in the second quarter of 2004, operating income was $109.5 million, or 14 percent of revenues. Oilfield operating income, net of the charge, increased $28.0 million over the amount reported in the prior year quarter reflecting the effect of higher revenue volumes on the segment's reported gross profit, partially offset by growth in variable-based operating expenses. Segment operating margins, excluding the charge, increased 1.5 percentage points above the prior year quarter primarily related to gross margin expansion. The gross margin improvement reflects the impact of price increases implemented during the fourth quarter of 2003 and early 2004. Although such price increases should lead to margin expansion in future periods, there is no assurance that these increases will ultimately be realized. To a lesser extent, gross profit margins were influenced by the effect of higher sales volumes on fixed cost coverage, increased absorption in the Company's manufacturing operations and a favorable shift in the revenue mix towards higher-margin products and services. For the six-month period, Oilfield operating margins, exclusive of the second quarter litigation-related charge, improved 2.1 percentage points reflecting gross margin expansion and, to a lesser extent, reduced operating expenses as a percentage of revenues. On an absolute dollar basis, six-month operating income exclusive of the second quarter charge was $65.4 million above the comparable prior year period attributable to the impact of higher revenue volumes on the segment's reported gross profit, partially offset by growth in variable-based operating expenses associated with the expanding business base. Distribution Segment Revenues Wilson markets pipe, valves, fittings and mill, safety and other maintenance products to energy and industrial markets, primarily through an extensive network of supply branches in the United States and Canada. The segment has the most significant North American revenue exposure of any of the Company's operations with 95 percent of Wilson's 2004 revenues generated in those markets. Moreover, approximately one-third of Wilson's revenues relate to sales to the downstream energy sector, including petrochemical plants and refineries, whose spending is largely influenced by the general state of the U.S. economic environment. Additionally, certain customers in this sector utilize petroleum products as a base material and, accordingly, are adversely impacted by increases in crude oil and natural gas prices. Distribution revenues were $276.6 million for the second quarter of 2004, 27 percent above the comparable prior year period. The year-over-year revenue variance was reported in both the energy and industrial operations influenced by increased demand for tubular products, sales of which were approximately 70 percent above the amount reported in the prior year quarter. Distribution revenues were also impacted by the higher level of North American drilling and completion activity on the energy sector operations and the implementation of new contract awards and increased project spending in the refining, petrochemical and engineering and construction markets. In the first six months of 2004, Wilson reported revenues totaling $538.9 million, an increase of 27 percent from the first half of 2003. The majority of the revenue variance from the prior year period was generated by the energy operations, reflecting higher North American activity levels, the impact of new contract awards and, to a lesser extent, strong demand for tubular products. Operating Income Operating income for the Distribution segment was $6.5 million, or two percent of revenues, for the three months ended June 30, 2004. Segment operating income increased $6.9 million from the loss reported in the second quarter of 2003, equating to incremental operating income of approximately 12 percent of revenues. The incrementals were above those historically reported in the segment, attributable to increased tubular sales volumes and related pricing and, to a lesser extent, coverage of fixed sales and administrative costs. On a year-to-date basis, segment operating income rose $14.1 million from the amount reported in the first six months of 2003. The operating income variance reflects the impact of higher revenue volumes and improved tubular product pricing on the segment's reported gross profit, partially offset by growth in variable-based operating expenses. 15 Consolidated Results For the periods indicated, the following table summarizes the results of the Company and presents these results as a percentage of total revenues (dollars in thousands): Three Months Ended June 30, Six Months Ended June 30, ------------------------------------------ ----------------------------------------- 2004 2003 2004 2003 ------------------- ------------------- ------------------- ------------------- Amount % Amount % Amount % Amount % ------------- --- ------------- --- ------------ --- ------------- --- Revenues.......................... $ 1,064,450 100 $ 877,657 100 $ 2,082,238 100 $ 1,686,494 100 ------------- --- ------------- --- ------------- --- ------------- --- Gross profit...................... 327,368 31 261,910 30 641,370 31 500,253 30 Operating expenses................ 244,833 23 182,493 21 451,374 22 357,682 21 ------------- --- ------------- --- ------------- --- ------------- --- Operating income.................. 82,535 8 79,417 9 189,996 9 142,571 9 Interest expense.................. 9,399 1 10,902 1 18,838 1 21,174 1 Interest income................... (289) - (522) - (654) - (1,102) - ------------- --- ------------- --- ------------- --- ------------- --- Income before income taxes, minority interests and cumulative effect of change in accounting principle............ 73,425 7 69,037 8 171,812 8 122,499 8 Income tax provision.............. 23,981 2 22,314 3 55,826 3 39,154 3 Minority interests................ 21,967 2 16,823 2 43,659 2 31,730 2 ------------- --- ------------- --- ------------- --- ------------- --- Income before cumulative effect of change in accounting principle....................... 27,477 3 29,900 3 72,327 3 51,615 3 Cumulative effect of change in accounting principle, net of tax and minority interests...... - - - - - - (1,154) - ------------- --- ------------- --- ------------- --- ------------- --- Net income........................ $ 27,477 3 $ 29,900 3 $ 72,327 3 $ 50,461 3 ============= === ============== === ============= === ============= === Consolidated revenues were $1.1 billion for the second quarter of 2004, 21 percent above the prior year period, primarily attributable to increased demand for Oilfield segment product offerings. Oilfield segment revenues grew 20 percent year-over-year with the increase balanced between North American and non-North American markets. The revenue variance reflects higher global activity levels, new contract awards and increased customer spending. The Distribution operations, influenced by strong demand for tubular products and new contract awards, reported a 27 percent increase from the prior year quarter and also contributed to the consolidated revenue improvement. For the first half of 2004, consolidated revenues were $2.1 billion, 23 percent above the comparable 2003 period, predominantly reflecting increased Oilfield segment business volumes. Oilfield segment revenues rose 22 percent over amounts reported in the prior year period, largely benefiting from the 17 percent increase in North American land-based activity levels and, to a lesser extent, the impact of new contract awards and additional customer spending in Europe/Africa and certain Middle East markets. Gross profit totaled $327.4 million for the second quarter of 2004, 25 percent above the prior year period. Gross profit increased $65.5 million over the prior year quarter reflecting higher sales volumes associated with improved worldwide activity levels, specifically in the Western Hemisphere. Gross profit margins for the second quarter of 2004 were 31 percent of revenues and compared to margins of 30 percent reported in the prior year period. The gross margin expansion was influenced by a combination of improved pricing in both the Oilfield and Distribution segments and the effect of increased sales volumes on fixed manufacturing and service infrastructure. For the six-month period, gross profit totaled $641.4 million, or 31 percent of revenues, one percentage point above the gross profit margins reported in the comparable prior year period. The gross profit margin improvement for the six-month comparison was, again, influenced by a combination of favorable pricing and increased fixed cost coverage. On an absolute dollar basis, gross profit was $141.1 million above the prior year period primarily reflecting the increased sales volumes in the Oilfield operations. 16 Operating expenses, consisting of selling, general and administrative expenses, increased $62.3 million and $93.7 million from the prior year quarter and first six months of 2003, respectively. Second quarter 2004 operating expenses include a $28.8 million charge recognized primarily for an estimated loss provision, legal fees and other costs directly associated with a patent infringement case. Excluding the charge, operating expenses increased on an absolute dollar basis; however, as a percentage of revenues, decreased one percentage point from both prior year comparable periods. The majority of the absolute dollar increase related to variable costs directly associated with the improved business volumes, as well as increased investment in personnel and infrastructure to support the expanding business base, including engineering support costs. To a lesser extent, increased employee profit-sharing amounts directly attributable to the higher profitability levels contributed to the period-to-period variance. Net interest expense, which represents interest expense less interest income, equaled $9.1 million in the second quarter of 2004. Net interest expense decreased $1.3 million and $1.9 million from the prior year quarter and first six months of 2003, respectively, with the decrease for both periods primarily reflecting lower average debt levels. The effective tax rate for the second quarter and first six months of 2004 approximated 33 percent, which was above the 32 percent effective rate reported in the comparable prior year periods, but below the U.S. statutory rate. The effective tax rate was lower than the U.S. statutory rate due to the impact of M-I SWACO's U.S. partnership earnings for which the minority partner is directly responsible for its related income taxes. The Company properly consolidates the pretax income related to the minority partner's share of U.S. partnership earnings but excludes the related tax provision. The effective tax rate increased above the level reported in the prior year periods, attributable to an unfavorable shift in the geographic mix of pretax income towards higher tax rate jurisdictions and the expiration of a foreign tax relief program. Minority interests reflect the portion of the results of majority-owned operations which are applicable to the minority interest partners. Minority interests was $5.1 million and $11.9 million above amounts reported in the prior year quarter and the first half of 2003, respectively, due primarily to the increased profitability of the M-I SWACO joint venture. The cumulative effect of change in accounting principle included for the six months ended June 30, 2003 represents the impact of the adoption of Statement of Financial Accounting Standards ("SFAS") No. 143, "Accounting for Asset Retirement Obligations." LIQUIDITY AND CAPITAL RESOURCES General At June 30, 2004, cash and cash equivalents equaled $55.5 million. During the first six months of 2004, the Company generated $53.8 million of cash flows from operations as compared to the $17.7 million generated in the comparable prior year period. The improvement in cash generated from operations was attributable to increased profitability levels. During the first six months of 2004, cash flows used in investing activities totaled $64.2 million, consisting of amounts required to fund capital expenditures and, to a lesser extent, acquisitions. The Company invested $38.2 million in property, plant and equipment, net of cash proceeds arising from certain asset disposals. Acquisition funding, which primarily related to the purchase of certain specialty chemical assets from Fortum Oil and Gas OY, resulted in cash outflows of $26.0 million in the first six months of 2004. Cash used for investing activities during the first half of 2004 was less than the $111.8 million required in the prior year period primarily due to the size of acquisitions and related funding levels. Cash flows provided by financing activities totaled $15.5 million for the first half of 2004. Operating cash flow and cash proceeds associated with the exercise of employee stock options were not sufficient in the aggregate to fully fund investing activities and share purchases under a stock buyback program, requiring incremental borrowings of $24.4 million. The Company's primary internal source of liquidity is cash flow generated from operations. Cash flow generated by operations is primarily influenced by the level of worldwide drilling activity, which affects profitability levels and working capital requirements. Capacity under revolving credit agreements is also available, if necessary, to fund operating or investing activities. The Company has various revolving credit facilities in the United States. As of 17 June 30, 2004, the Company had $295.8 million of capacity available under these facilities for future operating or investing needs of its worldwide operations. The Company also has revolving credit facilities in place outside of the United States, which are generally used to finance local operating needs. At June 30, 2004, the Company had available borrowing capacity of $65.5 million under the non-U.S. borrowing facilities. The Company's external sources of liquidity include debt and equity financing in the public capital markets, if needed. The Company carries an investment-grade credit rating with recognized rating agencies, generally providing the Company with access to debt markets. The Company's overall borrowing capacity is, in part, dependent on maintaining compliance with financial covenants under the various credit agreements. As of June 30, 2004, the Company was well within the covenant compliance thresholds under its various loan indentures, as amended, providing the ability to access available borrowing capacity. Management believes funds generated by operations, amounts available under existing credit facilities and external sources of liquidity will be sufficient to finance capital expenditures and working capital needs of the existing operations for the foreseeable future. Management continues to evaluate opportunities to acquire products or businesses complementary to the Company's operations. Additional acquisitions, if they arise, may involve the use of cash or, depending upon the size and terms of the acquisition, may require debt or equity financing. Subsequent to June 30, 2004, the Company announced the signing of a non-binding letter of intent related to the sale of Wilson Industries, Inc. ("Wilson") to CE Franklin Ltd., a publicly-traded entity in which the Company currently owns 55 percent of the outstanding common stock. The potential transaction, which is currently expected to close on or around September 30, 2004, is structured as a sale of shares of Wilson in exchange for additional shares of CE Franklin. Accordingly, the transaction would not be expected to have an impact on the Company's liquidity before certain stock sale restrictions lapse in the second quarter of 2005. In the event the transaction is ultimately consummated, no material book gain or loss would be realized on the sale; however, the Company would recognize an immaterial amount of transaction-related costs, primarily professional fees. And, depending on the final terms of the transaction, the Company may be required to record a tax provision on the sale which could be material in relation to the second quarter 2004 tax provision, negatively impacting the recorded provision and effective tax rate in the period the transaction is consummated. Commitments and Contingencies Standby Letters of Credit and Guarantees In the normal course of business with customers, vendors and others, the Company is contingently liable for performance under standby letters of credit and bid, performance and surety bonds. Certain of these outstanding instruments guarantee payment of notes issued to former shareholders of an acquired entity as well as to insurance companies which reinsure certain liability coverages of the Company's insurance captive. Excluding the impact of these instruments, for which $30.1 million of related liabilities are reflected in the accompanying consolidated condensed balance sheet, the Company is contingently liable for approximately $47.3 million of standby letters of credit and bid, performance and surety bonds at June 30, 2004. Management does not expect any material amounts to be drawn on these instruments. The Company has also provided loan guarantees related to certain joint ventures accounted for under the equity method of accounting. As the net assets and cash flows of these entities are available to satisfy obligations as they become due, management believes the likelihood is remote that the Company will be required to perform under these guarantees. The Company's estimated maximum exposure under these loan guarantees approximated $18.8 million as of June 30, 2004. Litigation Halliburton Energy Services, Inc. v. Smith International, Inc. On September 6, 2002, the Company was served with a complaint in the U.S. District Court for the Eastern District of Texas, Sherman Division entitled Halliburton Energy Services, Inc. v. Smith International, Inc. This lawsuit is a patent infringement claim alleging that certain roller cone drill bits made by the Company infringe several U.S. patents owned by Halliburton. 18 The case was tried in the second quarter of 2004 and, on June 25, 2004, a jury verdict was rendered against the Company awarding damages of $24.0 million and finding the infringement willful as to certain of the claims. Due to the willful finding by the jury, the court may increase the damages up to three times the amount of the award. Once the judgment is entered by the court, the Company plans to pursue all available options, including possible settlement, file appropriate motions and, if necessary, appeal the verdict. Based on the facts and circumstances and the opinion of outside counsel, management believes that the recorded charge is the best estimate within the range of probable loss. Rose Dove Egle v. John M. Egle, et al. On April 17, 1997, the Company acquired all of the equity interests in Tri-Tech Fishing Services, L.L.C. ("Tri-Tech") in exchange for cash consideration of approximately $20.4 million (the "Transaction"). On August 25, 1998, the Company was added as a defendant in a First Amended Petition filed in the 15th Judicial District Court, Parish of Lafayette, Louisiana entitled Rose Dove Egle v. John M. Egle, et al. In the amended petition, the plaintiffs alleged that, due to an improper conveyance of ownership interest by the Tri-Tech majority partner prior to the Transaction, Smith purchased a portion of its equity interest from individuals who were not legally entitled to their Tri-Tech shares. The suit was tried in the first quarter of 2004 and, on March 30, 2004, a jury verdict of approximately $4.8 million was rendered in favor of the plaintiffs. On June 1, 2004, the court entered the judgment and the Company's post-judgment motions were subsequently denied by the court. The Company has initiated the appeal process and does not anticipate a ruling from the appellate court until the first half of 2005. Based upon the facts and circumstances and the opinion of outside legal counsel, management believes that an unfavorable outcome on this matter is not probable at this time. Accordingly, the Company has not recognized a loss provision in the accompanying consolidated condensed financial statements. Other The Company is a defendant in various other legal proceedings arising in the ordinary course of business. In the opinion of management, these matters will not have a material adverse effect on the Company's consolidated financial position or results of operations. Environmental The Company routinely establishes and reviews the adequacy of reserves for estimated future environmental clean-up costs for properties currently or previously operated by the Company. In connection with most business acquisitions, the Company obtains contractual indemnifications from the seller related to environmental matters. These indemnifications generally provide for the reimbursement of environmental clean-up costs incurred by the Company for events occurring or circumstances existing prior to the purchase date, whether the event or circumstance was known or unknown at that time. A substantial portion of the Company's total environmental exposure is associated with its M-I SWACO operations, which are subject to various indemnifications from former owners. As of June 30, 2004, the Company's environmental reserve approximated $10.0 million. This amount reflects the future undiscounted estimated exposure related to identified properties, without regard to indemnifications from former owners. While actual future environmental costs may differ from estimated liabilities recorded at June 30, 2004, the Company does not believe that these differences will have a material impact on the Company's financial position or results of operations, subject to the indemnifications in place. During the first quarter of 2003, the Company initiated legal action against M-I SWACO's former owners to address issues associated with certain provisions of the environmental indemnification provided. This matter is expected to go to trial during the fourth quarter of 2004. In the event that i) M-I SWACO's former owners and other parties to indemnification agreements with the Company do not fulfill their obligations, and ii) costs incurred to remediate the identified properties reach estimated maximum exposure limits, the Company would be required to establish additional environmental reserves of up to $25.0 million, impacting earnings and cash flows in future periods. 19 Critical Accounting Policies and Estimates The discussion and analysis of financial condition and results of operations are based upon the Company's consolidated condensed financial statements, which have been prepared in accordance with accounting principles generally accepted in the United States. The preparation of these financial statements requires the Company to make estimates and judgments that affect the reported amounts of assets, liabilities, revenues and expenses, and related disclosure of contingent assets and liabilities. The Company evaluates its estimates on an ongoing basis, based on historical experience and on various other assumptions that are believed to be reasonable under the circumstances. Actual results may differ from these estimates under different assumptions or conditions. In its 2003 Annual Report on Form 10-K, the Company has described the critical accounting policies that require management's most significant judgments and estimates. There have been no material changes in these critical accounting policies. Recent Accounting Pronouncements From time to time, new accounting pronouncements are issued by the Financial Accounting Standards Board ("FASB") which are adopted by the Company as of the specified effective date. Unless otherwise discussed, management believes the impact of recently issued standards, which are not yet effective, will not have a material impact on the Company's consolidated condensed financial statements upon adoption. ITEM 3. QUALITATIVE AND QUANTITATIVE MARKET RISK DISCLOSURES The Company is exposed to certain market risks arising from transactions that are entered into in the normal course of business which are primarily related to interest rate changes and fluctuations in foreign exchange rates. During the reporting period, no events or transactions have occurred which would materially change the information disclosed in the Company's 2003 Annual Report on Form 10-K. ITEM 4. CONTROLS AND PROCEDURES The Company maintains disclosure controls and procedures and internal controls designed to ensure that information required to be disclosed in our filings under the Securities Exchange Act of 1934 is recorded, processed, summarized and reported within the time frame specified in the Commission's rules and regulations. Our principal executive and financial officers have evaluated our disclosure controls and procedures and have determined that such disclosure controls and procedures are effective as of the end of the period covered by this report. There were no significant changes in the Company's internal controls or in other factors that could significantly affect those controls subsequent to the evaluation date. 20 PART II - OTHER INFORMATION ITEM 1. LEGAL PROCEEDINGS None. ITEM 2. CHANGES IN SECURITIES, USE OF PROCEEDS AND ISSUER PURCHASES OF EQUITY SECURITIES During 2001, the Company's Board of Directors authorized a share buyback program which allows for the repurchase of up to five million shares of common stock, subject to regulatory issues, market considerations and other relevant factors. During the second quarter of 2004, the Company repurchased 1.1 million shares of common stock under the program at an aggregate cost of $54.0 million bringing the total number of shares acquired under the program to 1.7 million. The acquired shares have been added to the Company's treasury stock holdings and may be used in the future for acquisitions or other corporate purposes. A summary of the Company's repurchase activity for the three months ended June 30, 2004 is as follows: Total Total Number of Number of Average Shares Purchased as Number of Shares that Shares Price Paid Part of Publicly May Yet Be Purchased Period Purchased per Share Announced Program Under the Program ------------------ ----------- -------------- ------------------- --------------------- April 1 - April 30 0 $ 0.00 0 4,463,800 May 1 - May 31 1,114,000 $ 48.50 1,114,000 3,349,800 June 1 - June 30 0 $ 0.00 0 3,349,800 --------- -------------- --------- --------- 2nd Quarter 2004 1,114,000 $ 48.50 1,114,000 3,349,800 ITEM 3. DEFAULTS UPON SENIOR SECURITIES None. ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS At the Annual Meeting of Stockholders on April 20, 2004, stockholders of the Company elected all nominated directors and approved Deloitte & Touche LLP as auditors for 2004 by the votes shown below. For Withheld ----------- ---------- Election of Directors: James R. Gibbs ............................. 88,960,831 5,768,336 Jerry W. Neely.............................. 68,087,618 26,641,549 For Against Abstain ----------- ---------- ------- Approval of Deloitte & Touche LLP as auditors for the Company for 2004........... 94,217,144 486,985 25,038 ITEM 5. OTHER INFORMATION None. 21 ITEM 6. EXHIBITS AND REPORTS ON FORM 8-K (a) Exhibits filed as part of this report: 31.1 Certification of Chief Executive Officer pursuant to Rule 13a-14 or 15d-14 of the Securities Exchange Act of 1934, as adopted pursuant to Section 302 of the Sarbanes-Oxley Act of 2002. 31.2 Certification of Chief Financial Officer pursuant to Rule 13a-14 or 15d-14 of the Securities Exchange Act of 1934, as adopted pursuant to Section 302 of the Sarbanes-Oxley Act of 2002. (b) Exhibit furnished with this report: 32.1 Certification pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. (c) Reports on Form 8-K The Registrant furnished two reports on Form 8-K during the quarterly period ended June 30, 2004. 1. Form 8-K dated April 23, 2004 relating to a press release announcing the Company's results for the quarter ended March 31, 2004. The document was reported under "Item 7. Financial Statements and Exhibits" and "Item 12. Disclosure of Results of Operations and Financial Condition." 2. Form 8-K dated June 25, 2004 relating to a press release announcing the outcome of a certain legal proceeding. The document was reported under "Item 5. Other Events." 22 SIGNATURES Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized. SMITH INTERNATIONAL, INC. Registrant Date: August 9, 2004 By: /s/ DOUG ROCK --------------------- Doug Rock Chairman of the Board, Chief Executive Officer, President and Chief Operating Officer Date: August 9, 2004 By: /s/ MARGARET K. DORMAN ---------------------- Margaret K. Dorman Senior Vice President, Chief Financial Officer and Treasurer (Principal Accounting Officer) 23 EXHIBIT INDEX Exhibit Number Description ------ ----------- 31.1 Certification of Chief Executive Officer pursuant to Rule 13a-14 or 15d-14 of the Securities Exchange Act of 1934, as adopted pursuant to Section 302 of the Sarbanes-Oxley Act of 2002. 31.2 Certification of Chief Financial Officer pursuant to Rule 13a-14 or 15d-14 of the Securities Exchange Act of 1934, as adopted pursuant to Section 302 of the Sarbanes-Oxley Act of 2002. 32.1 Certification pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. 24