e10vk
UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 1O-K
(Mark One)
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Annual report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 |
For the fiscal year ended December 31, 2009
OR
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Transition report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 |
For the transition period from to
Commission file number 1-12001
ALLEGHENY TECHNOLOGIES INCORPORATED
(Exact name of registrant as specified in its charter)
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Delaware
(State or other jurisdiction of incorporation
or organization)
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25-1792394
(I.R.S. Employer
Identification Number) |
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1000 Six PPG Place, Pittsburgh, Pennsylvania
(Address of principal executive offices)
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15222-5479
(Zip Code) |
Registrants telephone number, including area code: (412) 394-2800
Securities registered pursuant to Section 12(b) of the Act:
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Title of each class
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Name of each exchange on which registered |
Common Stock, $0.10 Par Value
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New York Stock Exchange |
Securities registered pursuant to Section 12(g) of the Act: None
Indicate by check mark whether the Registrant is well known seasoned issuer, as defined in
Rule 405 of the Securities Act. Yes þ No o
Indicate by check mark if the Registrant is not required to file reports pursuant to Section
13 or Section 15(d) of the Act. Yes o No þ
Indicate by check mark whether the Registrant (1) has filed all reports required to be filed
by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months, and
(2) has been subject to such filing requirements for the past 90 days. Yes þ No o
Indicate by check mark whether the Registrant has submitted electronically and posted on its
corporate Website, if any, every Interactive Data File required to be submitted and posted pursuant
to Rule 405 of Regulation S-T (§ 232.405 of this chapter) during the preceding 12 months (or for
such shorter period that the registrant was required to submit and post such files). Yes þ No o
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation
S-K is not contained herein, and will not be contained, to the best of Registrants knowledge, in
definitive proxy or information statements incorporated by reference in Part III of this Form 10-K
or any amendment to this Form 10-K. þ
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated
filer, a non-accelerated filer, or a smaller reporting company. See definitions of large
accelerated filer, accelerated filer and smaller reporting company in Rule 12b-2 of the
Exchange Act. (Check one):
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Large accelerated filer þ
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Accelerated filer o
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Non-accelerated filer o
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Smaller reporting company o |
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(Do not check if a smaller reporting company) |
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Indicate by check mark whether the Registrant is a shell company (as defined in Rule 12b-2 of
the Exchange Act). Yes o No þ
On
February 12, 2010, the Registrant had outstanding 98,198,719 shares of its Common Stock.
The aggregate market value of the Registrants voting stock held by non-affiliates at June 30, 2009
was approximately $3.39 billion, based on the closing price per share of Common Stock on June 30,
2009 of $34.93 as reported on the New York Stock Exchange. Shares of Common Stock known by the
Registrant to be beneficially owned by directors and officers of the Registrant subject to the
reporting and other requirements of Section 16 of the Securities Exchange Act of 1934, as amended
(the Exchange Act), are not included in the computation. The Registrant, however, has made no
determination that such persons are affiliates within the meaning of Rule 12b-2 under the
Exchange Act.
Documents Incorporated By Reference
Selected portions of the Proxy Statement for the Annual Meeting of Stockholders to be held on May
7, 2010 are incorporated by reference into Part III of this Report.
PART I
The Company
Allegheny Technologies Incorporated (ATI) is a Delaware corporation with its principal executive
offices located at 1000 Six PPG Place, Pittsburgh, Pennsylvania 15222-5479, telephone number (412)
394-2800, Internet website address http://www.atimetals.com. References to Allegheny
Technologies, ATI, the Company, the Registrant, we, our and us and similar terms mean
Allegheny Technologies Incorporated and its subsidiaries, unless the context otherwise requires.
Our Business
Allegheny Technologies is one of the largest and most diversified specialty metals producers in the
world. We use innovative technologies to offer growing global markets a wide range of specialty
metals solutions. Our products include titanium and titanium alloys, nickel-based alloys and
superalloys, zirconium, hafnium and niobium, advanced powder alloys, stainless and specialty steel
alloys, grain-oriented electrical steel, tungsten-based materials and cutting tools, carbon alloy
impression die forgings, and large grey and ductile iron castings. Our specialty metals are
produced in a wide range of alloys and product forms and are selected for use in applications that
demand metals having exceptional hardness, toughness, strength, resistance to heat, corrosion or
abrasion, or a combination of these characteristics.
We focus our technological and unsurpassed manufacturing capabilities to serve global end use
markets with highly diversified and specialized product offerings. Strategic end use markets for
our products include:
Aerospace and Defense. We are a world leader in the production of premium titanium alloys,
nickel-based and cobalt-based alloys and superalloys, and vacuum-melted specialty alloys used in
the manufacture of components for both commercial and military jet engines, as well as replacement
parts for those engines. We also produce titanium alloys, vacuum-melted specialty alloys, and
high-strength stainless alloys for use in commercial and military airframes, airframe components
and missiles. ATI produces unique titanium and high-hard steel alloys as well as engineered parts
and castings for the current and next-generation armored vehicles.
Titanium and titanium alloys are critical metals in aerospace and defense applications.
Titanium and titanium alloys possess an extraordinary combination of properties, including superior
strength-to-weight ratio, good elevated temperature resistance, low coefficient of thermal
expansion, and extreme corrosion resistance. These metals are used to produce jet engine components
such as blades, vanes, discs, and casings, and airframe components such as structural members,
landing gear, hydraulic systems, and fasteners. The latest and next-generation airframes and jet
engines use even more titanium and titanium alloys in component parts in order to minimize weight
and maximize fuel efficiency.
Our nickel-based alloys and superalloys and specialty alloys are also widely used in aerospace
and defense applications. Nickel-based alloys and superalloys remain extremely strong at high
temperatures and resist degradation under extreme conditions. Typical aerospace applications for
nickel-based alloys and superalloys include jet engine shafts, discs, blades, vanes, rings and
casings.
Our recently acquired powder metals business is a supplier of nickel-based superalloy powder
products for use in jet engines and other critical applications. Advanced powder metal engineered
products are preferred for certain near-net-shape parts that require complex alloy chemistries.
Our specialty alloys include vacuum-melted maraging steels used in the manufacture of aircraft
landing gear and structural components, as well as jet engine components.
ATI also offers tungsten cutting tools and machining solutions for difficult-to-machine
specialty metals, such as titanium alloys, nickel-based superalloys, and specialty alloys used in
airframe, jet engine, and armor applications.
We continuously seek to develop new alloys to better serve the needs of this end use market.
For example, we have developed ATI 425® alloy, a new cold-rollable alloy, as a lower cost
alternative to the most popular high-strength titanium alloys, for use in airframe components. We
have also developed Allvac 718 Plus® alloy, a new nickel-based superalloy that can withstand higher
temperatures than the standard 718 superalloy, for use in legacy jet engines and the next
generation of fuel efficient jet engines. ATI 425® MIL cold-rollable titanium is an innovative
new armor alloy that has the advantage of superior formability as compared to conventional
high-strength titanium alloys.
ATI 500 MIL high-hard steel armor is an innovative armor
material that meets the demanding specifications for superior ballistic performance and is easier
to fabricate than similar armor materials.
1
Demand for our products by the aerospace and defense market has increased significantly over
the last several years, but decreased since the onset of the current global recession in 2009.
Based on current forecasts and existing backlogs reported by the two manufacturers of large
commercial aircraft, we expect demand in this market to gradually and steadily improve in 2010 and
recover to stronger growth beginning in 2011.
Oil
and Gas and Chemical Process Industry. The environments in which oil and gas can be found
in commercial quantities have become more challenging, involving deep offshore wells, high pressure
and temperature conditions, sour wells and unconventional sources, such as shale gas, liquid
natural gas, and oil sands. Future challenging offshore environments are expected to be in remote
locations that are further off the continental shelf, including arctic and tropic locations, often
one mile or more below the waters surface. The metal requirements for equipment, projected to
operate for up to 30 years in these environments, requires the specialty metals that we produce.
All of our business segments produce specialty metals products that are critical to the oil
and gas industry and the chemical process industry. Our specialty metals, including titanium and
titanium alloys, nickel-based alloys, zirconium alloys, stainless and duplex alloys and other
specialty alloys, have the strength and corrosion resistant properties necessary for difficult
environments. Global demand for these materials has been increasing in recent years, particularly
in growing markets in Asia, Middle East, North Africa and South America. We also provide advanced
specialty metals used in offshore oil and gas production, including subsea piping systems and
topside structures.
We have developed ATI2003® and ATI 2102 lean duplex alloys for use in deep-water oil and gas
applications. Our full line of duplex alloys and AL-6XN® superaustenitic stainless steel in strip
and plate product forms are NORSOK qualified. The NORSOK standards are developed by the Norwegian
petroleum industry and are intended to identify metals used in oil and gas applications that are
safe and cost-effective. Our Datalloy®2 non-magnetic stainless is used for drill collars that
enable the most advanced directional drilling techniques to be guided to the exact position desired
for the reservoir.
Tungsten is the most dense and heat resistant metal commercially available. One application
for our tungsten products is oil and gas drill bit inserts and bodies. As drilling methods such as
horizontal drilling become more complex, our advanced tungsten carbide materials are often
specified in order to enable faster drilling and longer drill bit life.
Electrical Energy. Our specialty metals are widely used in the global electric power
generation and distribution industry. We believe that U.S. and European energy needs and
environmental policies and the electrification of developing countries will continue to drive
demand for our specialty metals products that we sell for use in this industry.
For electrical power generation, our specialty metals, corrosion resistant alloys (CRAs) and
ductile iron castings are used in coal, nuclear, natural gas, and wind power applications. In
coal-fired plants, our CRAs are used for pipe, tube, and heat exchanger applications in water
systems in addition to the pollution control scrubbers. Our CRAs are also used in water systems for
nuclear power plants. For nuclear power plants, we are an industry pioneer in producing
reactor-grade zirconium and hafnium alloys used in nuclear fuel cladding and structural components.
We are a technology leader for large diameter nickel-based superalloys used in natural gas
land-based turbines for power generation. For green energy generation, our alloys are used for
solar and geothermal applications. We are also one of a few U.S. producers of very large ductile
iron castings used for wind turbines.
Nuclear power plants are a clean source of electrical energy, and plans to construct and
refurbish nuclear power plants have been announced in many areas of the world. ATI is a premier
supplier of certified nuclear-grade alloys and specialty alloys for applications that range from
the reactor core to steam water systems to spent-fuel storage, transportation and repository
activities. ATI has a track record in the nuclear energy market that dates to the first commercial
nuclear energy reactor built in the United States. We are investing to expand our production
capabilities and capacity to support expected growth of the nuclear energy market.
For electrical power distribution, our grain-oriented electrical steel (GOES) is used in large
and small power transformers, where electrical conductivity and magnetic properties are important.
We believe that demand for these advanced specialty metals is in the early stage of an expected
long growth cycle as the U.S. rebuilds its electrical energy distribution grid and as developing
countries electrify and build electrical power distribution grids. Beginning January 1, 2010 the
U.S. Department of Energy (DOE) requires more efficient transformers, which increases premium grade
GOES usage per transformer. ATI is a leading producer of these premium grades of GOES.
Medical. ATIs advanced specialty metals are used in medical device products that save and
enhance the quality of lives.
Our zirconium-niobium, titanium-and cobalt-based alloys are used for knees, hips and other
prosthetic devices. These replacement devices offer the potential of lasting much longer than
previous implant options.
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Our biocompatible nickel-titanium shape memory alloy is used for stents to support collapsed
or clogged blood vessels. Reduced in diameter for insertion, these stents expand to the original
tube-like shape due to the metals superelasticity. Our ultra fine diameter (0.002 inch/0.051 mm)
titanium wire is used for screens to prevent blood clots from entering critical areas of the body.
In addition, our titanium bar and wire are used to make surgical screws for bone repairs.
Manufacturers of magnetic resonance imaging (MRI) devices rely on our niobium superconducting
wire to help produce electromagnetic fields that allow physicians to safely scan the bodys soft
tissue. In addition, our tungsten heavy alloy materials are used for shielding applications in MRI
devices.
Enhancing and Expanding Our Manufacturing Capabilities and Capacity. Demand for our products
from the aerospace and defense, oil and gas, chemical process industry, electrical energy, and
medical markets increased significantly over the last several years. We are currently undertaking a
multi-phase program to enhance and expand our capabilities and capacities to produce premium
specialty metals aimed at these strategic markets. Over the last five years we have invested
approximately $1.8 billion of internally generated funds to renew and expand our annual titanium
sponge production capabilities to approximately 46 million pounds; expand our premium titanium
alloy melt and remelt capacity; expand our nickel-based alloy and superalloy melt and remelt
capacity; expand our titanium and specialty alloy plate capacity; expand our premium titanium and
nickel-based superalloy forging capacity; and double the capacity of our reactor-grade zirconium
sponge capacity to 8 million pounds. We believe these investments strengthen and enhance ATIs
leadership position in the production of high technology specialty metals.
Business Segments
We operate in the following three business segments, which accounted for the following percentages
of total revenues of $3.1 billion, $5.3 billion, and $5.5 billion for the years ended December 31,
2009, 2008, and 2007, respectively:
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2009 |
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2008 |
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2007 |
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High Performance Metals
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42 |
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37 |
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38 |
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Flat-Rolled Products
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50 |
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55 |
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54 |
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Engineered Products
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8 |
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Information with respect to our business segments is presented below and in Note 13 of the
Notes to the Consolidated Financial Statements.
High Performance Metals Segment
Our High Performance Metals segment produces, converts and distributes a wide range of high
performance alloys, including nickel- and cobalt-based alloys and superalloys, titanium and
titanium-based alloys, exotic metals such as zirconium, hafnium, niobium, nickel-titanium, and
their related alloys, and other specialty alloys, primarily in long product forms such as ingot,
billet, bar, shapes and rectangles, rod, wire, seamless tube, and castings. We also produce
nickel-based alloys and superalloys, titanium alloys, and specialty metal powders, and
semi-finished near-net-shape products from these advanced powder alloys. We are integrated from raw
materials (sponge) to melt, remelt, and finish processing in our titanium and titanium alloys, and
zirconium and hafnium alloys products. The major end markets served by our High Performance Metals
segment are aerospace and defense, oil and gas, chemical process industry, electrical energy, and
medical. Most of the products in our High Performance Metals segment are sold directly to end-use
customers. A significant portion of our High Performance Metals segment products are sold under
multi-year agreements. The operating units in this segment are ATI Allvac, ATI Allvac Ltd (U.K.),
ATI Wah Chang, and ATI Powder Metals.
Approximately 65% of High Performance Metals segment revenue is derived from the aerospace and
defense market. Demand for our products is driven primarily by the commercial aerospace cycle and
the growing use of our specialty metals, particularly titanium alloys, in the latest and future
generations of airframes and jet engines. Large aircraft and aircraft engines are manufactured by
a small number of companies, such as The Boeing Company, Airbus S.A.S. (an EADS company),
Bombardier Aerospace (a division of Bombardier Inc.), and Embraer (Empresa Brasileira de
Aeronáutica S.A.) for airframes, and GE Aviation (a division of General Electric Company), Pratt
& Whitney (a United Technologies Corp. company), Rolls-Royce plc, Snecma (SAFRAN Group), and
various joint ventures for jet engines. These companies and their suppliers form a substantial
part of our customer base in this business segment. ATI supplies the aerospace and defense supply
chain with nickel- and cobalt-based alloys and superalloys, titanium alloys, vacuum-melted
specialty alloys, and advanced powder alloys for commercial and military jet engines, both original
engines and spare parts. For commercial and military airframe and structural parts, ATI
manufactures titanium alloys, vacuum-melted specialty alloys, and high-strength stainless alloys.
The loss of one or more of our customers in the aerospace and defense market could have a material
adverse effect on ATIs results of operations and financial condition.
3
Flat-Rolled Products Segment
Our Flat-Rolled Products segment produces, converts and distributes stainless steel, nickel-based
alloys and superalloys, titanium and titanium-based alloys and specialty alloys, in a variety of
product forms, including plate, sheet, engineered strip, and Precision Rolled Strip® products, as
well as grain-oriented electrical steel sheet. The major end markets for our flat-rolled products
are oil and gas, chemical process industry, electrical energy, automotive, food equipment and
appliances, machine and cutting tools, construction and mining, aerospace and defense, and
electronics, communication equipment and computers. The operations in this segment are ATI
Allegheny Ludlum, the Chinese joint venture company known as Shanghai STAL Precision Stainless
Steel Company Limited (STAL), in which we hold a 60% interest, and our 50% interest in the
industrial titanium joint venture known as Uniti LLC. The remaining 40% interest in STAL is owned
by the Baosteel Group, a state authorized investment company whose equity securities are publicly
traded in the Peoples Republic of China. The remaining 50% interest in Uniti LLC is held by
Verkhnaya Salda Metallurgical Production Association (VSMPO), a Russian producer of titanium,
aluminum, and specialty steel products.
Stainless steel, nickel-based alloys and titanium sheet products are used in a wide variety of
industrial and consumer applications. In 2009, approximately 55% by volume of our stainless sheet
products were sold to independent service centers, which have slitting, cutting or other processing
facilities, with the remainder sold directly to end-use customers.
Engineered strip and very thin Precision Rolled Strip products are used by customers to
fabricate a variety of products primarily in the automotive, construction, and electronics markets.
In 2009, approximately 90% by volume of our engineered strip and Precision Rolled Strip products
were sold directly to end-use customers or through our own distribution network, with the remainder
sold to independent service centers.
Stainless steel, nickel-based alloy and titanium plate products are primarily used in
industrial markets. In 2009, approximately 45% by volume of our plate products were sold to
independent service centers, with the remainder sold directly to end-use customers.
Grain-oriented electrical steel is used in power transformers where electrical conductivity
and magnetic properties are important. Nearly all of our grain-oriented electrical steel products
are sold directly to end-use customers.
Engineered Products Segment
The principal business of our Engineered Products segment includes the production of tungsten
powder, tungsten heavy alloys, tungsten carbide materials, and tungsten carbide cutting tools. We
are now integrated from the raw materials (ammonium paratungstate (APT)) to the manufacture of our
tungsten-based products. The segment also produces carbon alloy steel impression die forgings, and
large grey and ductile iron castings, and provides precision metals processing services. The
operating units in this segment are ATI Metalworking Products, ATI Portland Forge, ATI Casting
Service and ATI Rome Metals.
We produce a line of sintered tungsten carbide products that approach diamond hardness for
industrial markets including automotive, oil and gas, chemical process industry, machine and
cutting tools, aerospace, construction and mining, and other markets requiring tools with extra
hardness. Technical developments related to ceramics, coatings and other disciplines are
incorporated in these products. We also produce tungsten and tungsten carbide powders.
We forge carbon alloy steels into finished forms that are used primarily in the transportation
and construction equipment markets. We also cast grey and ductile iron metals used in the
transportation, wind power generation and automotive markets. We have precision metals processing
capabilities that enable us to provide process services for most high-value metals from ingots to
finished product forms. Such services include grinding, polishing, blasting, cutting, flattening,
and ultrasonic testing.
Competition
Markets for our products and services in each of our three business segments are highly
competitive. We compete with many producers and distributors who, depending on the product
involved, range from large diversified enterprises to smaller companies specializing in particular
products. Factors that affect our competitive position are the quality of our products, services
and delivery capabilities, our capabilities to produce a wide range of specialty materials in
various alloys and product forms, our technological capabilities including our research and
development efforts, our marketing strategies, the prices for our products and services, our
manufacturing costs, and industry manufacturing capacity.
We face competition from both domestic and foreign companies. Some of our foreign competitors
are either directly or indirectly government subsidized. In 1999, the United States imposed
antidumping and countervailing duties on dumped and subsidized imports of stainless steel sheet and
strip in coils and stainless steel plate in coils from companies in ten foreign countries. These
duties were
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reviewed by the U.S. Commerce Department and the U.S. International Trade Commission in 2005
and generally remain in effect. We continue to monitor unfairly traded imports from foreign
producers for appropriate action.
Major Competitors
Nickel-based alloys and superalloys and specialty steel alloys
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Carpenter Technology Corporation: A |
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Special Metals Corporation, a PCC company: C |
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Haynes International, Inc.: B |
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ThyssenKrupp VDM GmbH, a company of ThyssenKrupp Stainless (Germany): C |
Titanium and titanium-based alloys
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Titanium Metals Corporation: C |
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RMI Titanium, an RTI International Metals Company: C |
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VSMPO AVISMA (Russia): A |
Exotic alloys
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Cezus, a group member of AREVA (France): A |
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Western Zirconium Plant of Westinghouse Electric Company, owned by Toshiba Corporation: A |
Stainless steel
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AK Steel Corporation: B |
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North American Stainless (NAS), owned by Acerinox S.A. (Spain): B |
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Outokumpu Stainless Plate Products, owned by Outokumpu Oyj (Finland): B |
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Imports from |
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Arcelor Mittal (France, Belgium and Germany): B |
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Mexinox S.A. de C.V., group member of ThyssenKrupp AG: B |
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ThyssenKrupp AG (Germany): B |
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Ta Chen International Corporation (Taiwan): B |
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Various Chinese producers: B |
Tungsten and tungsten carbide products
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Kennametal Inc.: D |
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Iscar (Israel): D |
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Sandvik AB (Sweden): D |
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Seco Tools AB (Sweden), owned by Sandvik A.B.: D |
KEY A = Primarily High Performance Metals segment, B = Primarily Flat-Rolled Products segment, C
= Both High Performance Metals and Flat-Rolled Products segments, D = Primarily Engineered
Products segment
Raw Materials and Supplies
Substantially all raw materials and supplies required in the manufacture of our products are
available from more than one supplier and presently the sources and availability of raw materials
essential to our businesses are adequate. The principal raw materials we use in the production of
our specialty metals are scrap (including iron-, nickel-, chromium-, titanium-, molybdenum-, and
tungsten-bearing scrap), nickel, titanium sponge, zirconium sand and sponge, ferrochromium,
ferrosilicon, molybdenum and molybdenum alloys, manganese and manganese alloys, cobalt, niobium,
vanadium and other alloying materials.
Purchase prices of certain principal raw materials have been volatile. As a result, our
operating results may be subject to significant fluctuation. We use raw materials surcharge and
index mechanisms to offset the impact of increased raw material costs; however, competitive factors
in the marketplace may limit our ability to institute such mechanisms, and there can be a delay
between the increase in the price of raw materials and the realization of the benefit of such
mechanisms. For example, in 2009 we used approximately 60 million pounds of nickel; therefore a
hypothetical increase of $1.00 per pound in nickel prices would result in increased costs of
approximately $60 million. We also used approximately 600 million pounds of ferrous scrap in the
production of our flat-rolled products in 2009 so that a hypothetical increase of $0.01 per pound
in ferrous scrap prices would result in increased costs of approximately $6 million.
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While we are increasing our manufacturing capacity to produce titanium sponge, the major raw
material for our titanium products, a portion of our needs, together with certain other raw
materials, such as nickel, cobalt, and ferrochromium, are available to us and our specialty metals
industry competitors primarily from foreign sources. Some of these foreign sources are located in
countries that may be subject to unstable political and economic conditions, which might disrupt
supplies or affect the price of these materials.
We purchase our nickel requirements principally from producers in Australia, Canada, Norway,
Russia, and the Dominican Republic. Zirconium sponge is purchased from a source in France, while
zirconium sand is purchased from both U.S. and Australian sources. Cobalt is purchased primarily
from producers in Canada. More than 80% of the worlds reserves of ferrochromium are located in
South Africa, Zimbabwe, Albania, and Kazakhstan. We also purchase titanium sponge from sources in
Kazakhstan and Japan.
Export Sales and Foreign Operations
Direct international sales represented approximately 31% of our total annual sales in 2009, 28% of
our total sales in 2008, and 27% of our total sales in 2007. These figures include direct export
sales by our U.S.-based operations to customers in foreign countries, which accounted for
approximately 22% of our total sales in 2009, 21% of our total sales in 2008, and 19% of our total
sales in 2007. Our overseas sales, marketing and distribution efforts are aided by our
international marketing and distribution offices, ATI Europe, ATI Europe Distribution, and ATI
Asia, or by independent representatives located at various locations throughout the world. We
believe that at least 50% of ATIs 2009 sales were driven by global markets when we consider
exports of our customers.
Direct sales by geographic area in 2009, and as a percentage of total sales, were as follows:
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(In millions) |
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United States |
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$ |
2,104.4 |
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69 |
% |
Europe |
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482.7 |
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16 |
% |
Far East |
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303.4 |
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10 |
% |
Canada |
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114.2 |
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4 |
% |
South America, Middle East and other |
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50.2 |
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1 |
% |
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Total sales |
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$ |
3,054.9 |
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100 |
% |
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ATI Allvac Ltd has manufacturing capabilities for melting, remelting, forging and finishing
nickel-based alloys and specialty alloys in the United Kingdom. ATI Metalworking Products, which
has manufacturing capabilities in the United Kingdom and Switzerland, sells high precision
threading, milling, boring and drilling components, tungsten carbide burrs, rotary tooling and
specialty abrasive wheels and discs for the European market from locations in the United Kingdom,
Switzerland, Germany, France, Italy and Spain. Our STAL joint venture in the Peoples Republic of
China produces Precision Rolled Strip products, which enables us to offer these products more
effectively to markets in China and other Asian countries. Our Uniti LLC joint venture allows us to
offer titanium products to industrial markets more effectively worldwide.
Backlog, Seasonality and Cyclicality
Our backlog of confirmed orders was approximately $1.4 billion at December 31, 2009 and $1.3
billion at December 31, 2008. We expect that approximately 67% of confirmed orders on hand at
December 31, 2009 will be filled during the year ending December 31, 2010. Backlog of confirmed
orders of our High Performance Metals segment was approximately $0.5 billion at December 31, 2009
and $0.7 billion at December 31, 2008. We expect that approximately 95% of the confirmed orders on
hand at December 31, 2009 for this segment will be filled during the year ending December 31, 2010.
Backlog of confirmed orders of our Flat-Rolled Products segment was approximately $0.9 billion at
December 31, 2009 and $0.5 billion at December 31, 2008. We expect that 50% of the confirmed orders
on hand at December 31, 2009 for this segment will be filled during the year ending December 31,
2010.
Generally, our sales and operations are not seasonal. However, demand for our products is
cyclical over longer periods because specialty metals customers operate in cyclical industries and
are subject to changes in general economic conditions and other factors both external and internal
to those industries.
Research, Development and Technical Services
We believe that our research and development capabilities give ATI an advantage in developing new
products and manufacturing processes that contribute to the profitable growth potential of our
businesses on a long-term basis. We conduct research and development at our various operating
locations both for our own account and, on a limited basis, for customers on a contract basis.
6
Research and development expenditures for each of our three segments for the years ended December
31, 2009, 2008, and 2007 included the following:
|
|
|
|
|
|
|
|
|
|
|
|
|
(In millions) |
|
2009 |
|
2008 |
|
2007 |
|
Company-Funded: |
|
|
|
|
|
|
|
|
|
|
|
|
High Performance Metals |
|
$ |
14.5 |
|
|
$ |
10.6 |
|
|
$ |
9.5 |
|
Flat-Rolled Products |
|
|
1.8 |
|
|
|
2.0 |
|
|
|
1.9 |
|
Engineered Products |
|
|
3.0 |
|
|
|
2.3 |
|
|
|
2.6 |
|
|
|
|
$ |
19.3 |
|
|
$ |
14.9 |
|
|
$ |
14.0 |
|
|
Customer-Funded: |
|
|
|
|
|
|
|
|
|
|
|
|
High Performance Metals |
|
$ |
0.3 |
|
|
$ |
0.2 |
|
|
$ |
0.4 |
|
Flat-Rolled Products |
|
|
|
|
|
|
|
|
|
|
0.1 |
|
|
|
|
$ |
0.3 |
|
|
$ |
0.2 |
|
|
$ |
0.5 |
|
|
Total Research and Development |
|
$ |
19.6 |
|
|
$ |
15.1 |
|
|
$ |
14.5 |
|
|
Our research, development and technical service activities are closely interrelated and are
directed toward cost reduction and process improvement, process control, quality assurance and
control, system development, the development of new manufacturing methods, the improvement of
existing manufacturing methods, the improvement of existing products, and the development of new
products.
We own hundreds of United States patents, many of which are also filed under the patent laws
of other nations. Although these patents, as well as our numerous trademarks, technical
information, license agreements, and other intellectual property, have been and are expected to be
of value, we believe that the loss of any single such item or technically related group of such
items would not materially affect the conduct of our business.
Environmental, Health and Safety Matters
We are subject to various domestic and international environmental laws and regulations that govern
the discharge of pollutants, and disposal of wastes, and which may require that we investigate and
remediate the effects of the release or disposal of materials at sites associated with past and
present operations. We could incur substantial cleanup costs, fines, civil or criminal sanctions,
third party property damage or personal injury claims as a result of violations or liabilities
under these laws or non-compliance with environmental permits required at our facilities. We are
currently involved in the investigation and remediation of a number of our current and former sites
as well as third party sites.
We consider environmental compliance to be an integral part of our operations. We have a
comprehensive environmental management and reporting program that focuses on compliance with all
federal, state, regional and local environmental laws and regulations. Each operating company has
an environmental management system that includes mechanisms for regularly evaluating environmental
compliance and managing changes in business operations while assessing environmental impact.
Our Corporate Guidelines for Business Conduct and Ethics address compliance with environmental
laws as well as employment and workplace safety laws, and also describe our commitment to equal
opportunity and fair treatment of employees. We continued to realize significant progress in safety
across ATIs operations. As a result of our continuing focus on and commitment to safety, in 2009
our OSHA Total Recordable Incident Rate improved by 2% to 2.45 and our Lost Time Case Rate was
0.38, which we believe to be competitive with world class performance.
Employees
We have approximately 8,500 full-time employees. A portion of our workforce is covered by various
collective bargaining agreements, principally with the United Steel, Paper and Forestry, Rubber,
Manufacturing, Energy, Allied Industrial and Service Workers International Union (USW),
including: approximately 2,550 Allegheny Ludlum production, office and maintenance employees
covered by collective bargaining agreements that are effective through June 2011, approximately 110
Allvac Albany, Oregon (Oremet) employees covered by a collective bargaining agreement that is
effective through June 2011, approximately 550 Wah Chang employees covered by a collective
bargaining agreement that continues through March 2013, approximately 85 employees at our Casting
Service facility in LaPorte, Indiana, covered by a collective bargaining agreement that is
effective through December 2011, approximately 115 employees at our Rome Metals facilities in
western Pennsylvania, covered by a collective
7
bargaining agreement that is effective through May 2013, and approximately 100 employees at our
Portland Forge facility in Portland, Indiana, covered by collective bargaining agreements with
three unions that are effective through April 2013.
Available Information
Our Internet website address is http://www.atimetals.com. Our annual reports on Form 10-K,
quarterly reports on Form 10-Q, current reports on Form 8-K and amendments to those reports filed
or furnished pursuant to Section 13(a) or 15(d) of the Securities Exchange Act of 1934, as well as
proxy and information statements and other information that we file, are available free of charge
through our Internet website as soon as reasonably practicable after we electronically file such
material with, or furnish such material to, the United States Securities and Exchange Commission
(SEC). Our Internet website and the content contained therein or connected thereto are not
intended to be incorporated into this Annual Report on Form 10-K. You may read and copy materials
we file with the SEC at the SECs Public Reference Room at 100 F Street, NE, Washington, DC 20549.
You may obtain information on the operation of the Public Reference Room by calling the SEC at
1-800-SEC-0330. The SEC maintains an Internet website at http://www.sec.gov, which contains
reports, proxy and information statements and other information that we file electronically with
the SEC.
Executive Management, Including Executive Officers under Federal Securities Laws
The Companys executive officers under the federal securities laws and members of the Companys
management executive committee as of February 12, 2010 are as follows:
|
|
|
|
|
|
|
Name |
|
Age |
|
Title |
|
L. Patrick Hassey*
|
|
|
64 |
|
|
Chairman, President and Chief Executive Officer and Director |
Richard J. Harshman*
|
|
|
53 |
|
|
Executive Vice President, Finance and Chief Financial Officer |
Jon D. Walton*
|
|
|
67 |
|
|
Executive Vice President, Human Resources, Chief Legal and Compliance
Officer, General Counsel and Corporate Secretary |
Dale G. Reid*
|
|
|
54 |
|
|
Vice President, Controller, Chief Accounting Officer and Treasurer |
Terry L. Dunlap*
|
|
|
50 |
|
|
Group President, ATI Flat-Rolled Products and ATI Allegheny Ludlum
Business Unit President |
Lynn D. Davis*
|
|
|
61 |
|
|
Group President, ATI Primary Metals and Exotic Alloys |
Hunter R. Dalton
|
|
|
55 |
|
|
Group President, ATI Long Products and ATI Allvac Business Unit President |
David M. Hogan
|
|
|
63 |
|
|
Group President, ATI Engineered Products and ATI Metalworking Products
Business Unit President |
Carl R. Moulton
|
|
|
62 |
|
|
Vice President, International |
|
|
|
|
* |
|
Such individuals are subject to the reporting and other requirements of Section 16 of the
Securities Exchange Act of 1934, as amended. |
Set forth below are descriptions of the business background for the past five years of the
Companys executive management.
L. Patrick Hassey has been President and Chief Executive Officer since October 1, 2003. He was
elected to the Companys Board of Directors in July 2003 and has served as Chairman since May 2004.
Prior to this position, he worked as an outside management consultant to Allegheny Technologies
executive management team. Mr. Hassey was Executive Vice President and a member of the corporate
executive committee of Alcoa, Inc. at the time of his early retirement in February 2003. He had
served as Executive Vice President of Alcoa and Group President of Alcoa Industrial Components from
May 2000 to October 2002. Prior to May 2000, he served as Executive Vice President of Alcoa and
President of Alcoa Europe, Inc.
Richard J. Harshman has served as Executive Vice President, Finance since October 2003 and
Chief Financial Officer since December 2000. Mr. Harshman was Senior Vice President, Finance from
December 2001 to October 2003 and Vice President, Finance from December 2000 to December 2001.
Previously, he had served in a number of financial management roles for Allegheny Technologies
Incorporated and Teledyne, Inc.
Jon D. Walton has been Executive Vice President, Human Resources, Chief Legal and Compliance
Officer, General Counsel and Corporate Secretary since October 2003. Mr. Walton was Senior Vice
President, Chief Legal and Administrative Officer from July 2001 to October 2003. Previously, he
was Senior Vice President, General Counsel and Secretary.
Dale G. Reid has served as Vice President, Controller, Chief Accounting Officer and Treasurer
since December 2003. Mr. Reid was Vice President, Controller and Chief Accounting Officer from
December 2000 through November 2003.
Terry L. Dunlap has served as Group President, Flat-Rolled Products since October 2008, and as
ATI Allegheny Ludlum Business Unit President since November 2002.
8
Hunter R. Dalton has served as Group President, ATI Long Products since October 2008, and as
ATI Allvac Business Unit President since April 2008. Mr. Dalton previously served as Senior Vice
President of Sales and Marketing for ATI Allvac since November 2003.
Lynn D. Davis has served as Group President, ATI Primary Metals and Exotic Alloys since
October 2008. Mr. Davis was ATI Wah Chang Business Unit President from September 2000 to October
2008.
David M. Hogan has served as Group President, Engineered Products since April 2007, and as ATI
Metalworking Products Business Unit President since 1997.
Carl R. Moulton has served as Vice President, International since March 2009. Previously, Mr.
Moulton was President of Uniti LLC since its formation in 2003.
There are inherent risks and uncertainties associated with our business that could adversely affect
our operating performance and financial condition. Set forth below are descriptions of those risks
and uncertainties that we currently believe to be material, but the risks and uncertainties
described are not the only risks and uncertainties that could affect our business. See the
discussion under Forward-Looking Statements in Item 7, Managements Discussion and Analysis of
Financial Condition and Results of Operations, in this Annual Report on Form 10-K.
Cyclical Demand for Products. The cyclical nature of the industries in which our customers
operate causes demand for our products to be cyclical, creating potential uncertainty regarding
future profitability. Various changes in general economic conditions may affect the industries in
which our customers operate. These changes could include decreases in the rate of consumption or
use of our customers products due to economic downturns. Other factors that may cause fluctuation
in our customers positions are changes in market demand, lower overall pricing due to domestic and
international overcapacity, currency fluctuations, lower priced imports and increases in use or
decreases in prices of substitute materials. As a result of these factors, our profitability has
been and may in the future be subject to significant fluctuation.
Worldwide economic conditions have recently deteriorated significantly and may remain
depressed, or could worsen, in the foreseeable future. These conditions have had, and may continue
to have, a material adverse effect on demand for our customers products and, in turn, on demand
for our products. If these conditions persist or worsen, our results of operations and financial
condition could be materially adversely affected.
Product Pricing. From time-to-time, reduced demand, intense competition and excess
manufacturing capacity have resulted in reduced prices, excluding raw material surcharges, for many
of our products. These factors have had and may have an adverse impact on our revenues, operating
results and financial condition.
Although inflationary trends in recent years have been moderate, during most of the same
period certain critical raw material costs, such as nickel, titanium sponge, chromium, and
molybdenum and scrap containing iron, nickel, titanium, chromium, and molybdenum have been volatile
and at historically high levels. While we have been able to mitigate some of the adverse impact of
rising raw material costs through raw material surcharges or indices to customers, rapid increases
in raw material costs may adversely affect our results of operations.
We change prices on certain of our products from time-to-time. The ability to implement price
increases is dependent on market conditions, economic factors, raw material costs and availability,
competitive factors, operating costs and other factors, some of which are beyond our control. The
benefits of any price increases may be delayed due to long manufacturing lead times and the terms
of existing contracts.
Risks Associated with Commercial Aerospace. A significant portion of the sales of our High
Performance Metals segment represents products sold to customers in the commercial aerospace
industry. The commercial aerospace industry has historically been cyclical due to factors both
external and internal to the airline industry. These factors include general economic conditions,
airline profitability, consumer demand for air travel, varying fuel and labor costs, price
competition, and international and domestic political conditions such as military conflict and the
threat of terrorism. The length and degree of cyclical fluctuation are influenced by these factors
and therefore are difficult to predict with certainty. Demand for our products in this segment is
subject to these cyclical trends. For example, the average price per pound for our titanium mill
products was $11.89 for the period 2002 through 2004, $22.75 in 2005, $33.83 in 2006, $30.14 in
2007, $25.60 in 2008 and $20.92 in 2009, and the average price per pound for our nickel-based and
specialty alloys was $7.19 for the period 2002 through 2004, $11.25 in 2005, $14.35 in 2006, $19.16
in 2007, $18.14 in 2008 and
9
$14.43 in 2009. A downturn in the commercial aerospace industry has had, and may in the future
have, an adverse effect on the prices at which we are able to sell these and other products, and
our results of operations, business and financial condition could be materially adversely affected.
Risks Associated with Strategic Capital Projects. From time-to-time, we undertake strategic
capital projects in order to enhance, expand and/or upgrade our facilities and operational
capabilities. For instance, over the past four years we have undertaken major expansions of our
titanium and premium-melt nickel-based alloy, superalloy and specialty alloy production
capabilities and a new advanced specialty metals hot rolling and processing facility. Our ability
to achieve the anticipated increased revenues or otherwise realize acceptable returns on these
investments or other strategic capital projects that we may undertake is subject to a number of
risks, many of which are beyond our control, including a variety of market, operational,
permitting, and labor related factors. In addition, the cost to implement any given strategic
capital project ultimately may prove to be greater than originally anticipated. If we are not able
to achieve the anticipated results from the implementation of any of our strategic capital
projects, or if we incur unanticipated implementation costs, our results of operations and
financial position may be materially adversely affected.
Dependence on Critical Raw Materials Subject to Price and Availability Fluctuations. We rely
to a substantial extent on third parties to supply certain raw materials that are critical to the
manufacture of our products. Purchase prices and availability of these critical raw materials are
subject to volatility. At any given time we may be unable to obtain an adequate supply of these
critical raw materials on a timely basis, on price and other terms acceptable, or at all.
If suppliers increase the price of critical raw materials, we may not have alternative sources
of supply. In addition, to the extent that we have quoted prices to customers and accepted customer
orders for products prior to purchasing necessary raw materials, or have existing contracts, we may
be unable to raise the price of products to cover all or part of the increased cost of the raw
materials.
The manufacture of some of our products is a complex process and requires long lead times. As
a result, we may experience delays or shortages in the supply of raw materials. If unable to obtain
adequate and timely deliveries of required raw materials, we may be unable to timely manufacture
sufficient quantities of products. This could cause us to lose sales, incur additional costs, delay
new product introductions, or suffer harm to our reputation.
We acquire certain important raw materials that we use to produce specialty materials,
including nickel, chromium, cobalt, and titanium sponge, from foreign sources. Some of these
sources operate in countries that may be subject to unstable political and economic conditions.
These conditions may disrupt supplies or affect the prices of these materials.
Volatility of Raw Material Costs. The prices for many of the raw materials we use have been
extremely volatile. Since we value most of our inventory utilizing the last-in, first-out (LIFO)
inventory costing methodology, a rapid rise in raw material costs has a negative effect on our
operating results. Under the LIFO inventory valuation method, changes in the cost of raw materials
and production activities are recognized in cost of sales in the current period even though these
material and other costs may have been incurred at significantly different values due to the length
of time of our production cycle. For example, in 2009, 2008 and 2007, the effect of falling raw
material costs on our LIFO inventory valuation method resulted in cost of sales which were $102.8
million, $169.0 million and $92.1 million, respectively, lower than have been recognized had we
utilized the first-in, first-out (FIFO) methodology to value our inventory. Conversely in 2006, the
increase in raw material costs on the LIFO inventory valuation method resulted in cost of sales
which was $197.0 million higher than would have been recognized if we utilized the FIFO methodology
to value our inventory. In a period of rising raw material prices, cost of sales expense recognized
under LIFO is generally higher than the cash costs incurred to acquire the inventory sold. However,
in a period of declining raw material prices, cost of sales recognized under LIFO is generally
lower than cash costs incurred to acquire the inventory sold.
Availability of Energy Resources. We rely upon third parties for our supply of energy resources
consumed in the manufacture of our products. The prices for and availability of electricity,
natural gas, oil and other energy resources are subject to volatile market conditions. These market
conditions often are affected by political and economic factors beyond our control. Disruptions in
the supply of energy resources could temporarily impair the ability to manufacture products for
customers. Further, increases in energy costs, or changes in costs relative to energy costs paid by
competitors, has and may continue to adversely affect our profitability. To the extent that these
uncertainties cause suppliers and customers to be more cost sensitive, increased energy prices may
have an adverse effect on our results of operations and financial condition.
Risks Associated with Environmental Matters. We are subject to various domestic and
international environmental laws and regulations that govern the discharge of pollutants, and
disposal of wastes, and which may require that we investigate and remediate the effects of the
release or disposal of materials at sites associated with past and present operations. We could
incur substantial cleanup costs, fines and civil or criminal sanctions, third party property damage
or personal injury claims as a result of violations or liabilities under these laws or
non-compliance with environmental permits required at our facilities. We are currently involved in
the investigation and remediation of a number of our current and former sites as well as third
party sites. We also could be subject to
10
future laws and regulations that govern greenhouse gas emissions and various matters related to
climate change, which could increase our operating costs.
With respect to proceedings brought under the federal Superfund laws, or similar state
statutes, we have been identified as a potentially responsible party
(PRP) at approximately 37 of
such sites, excluding those at which we believe we have no future liability. Our involvement is
limited or de minimis at approximately 28 of these sites, and the potential loss exposure with
respect to any of the remaining 9 individual sites is not considered to be material.
We are a party to various cost-sharing arrangements with other PRPs at the sites. The terms of
the cost-sharing arrangements are subject to non-disclosure agreements as confidential information.
Nevertheless, the cost-sharing arrangements generally require all PRPs to post financial assurance
of the performance of the obligations or to pre-pay into an escrow or trust account their share of
anticipated site-related costs. In addition, the Federal government, through various agencies, is a
party to several such arrangements.
We believe that we operate our businesses in compliance in all material respects with
applicable environmental laws and regulations. However, from time-to-time, we are a party to
lawsuits and other proceedings involving alleged violations of, or liabilities arising from
environmental laws. When our liability is probable and we can reasonably estimate our costs, we
record environmental liabilities in our financial statements. In many cases, we are not able to
determine whether we are liable, or if liability is probable, to reasonably estimate the loss or
range of loss. Estimates of our liability remain subject to additional uncertainties, including the
nature and extent of site contamination, available remediation alternatives, the extent of
corrective actions that may be required, and the participation number and financial condition of
other PRPs, as well as the extent of their responsibility for the remediation. We intend to adjust
our accruals to reflect new information as appropriate. Future adjustments could have a material
adverse effect on our results of operations in a given period, but we cannot reliably predict the
amounts of such future adjustments. At December 31, 2009, our reserves for environmental matters
totaled approximately $18 million. Based on currently available information, we do not believe that
there is a reasonable possibility that a loss exceeding the amount already accrued for any of the
sites with which we are currently associated (either individually or in the aggregate) will be an
amount that would be material to a decision to buy or sell our securities. Future developments,
administrative actions or liabilities relating to environmental matters, however, could have a
material adverse effect on our financial condition or results of operations.
Risks Associated with Current or Future Litigation and Claims. A number of lawsuits, claims
and proceedings have been or may be asserted against us relating to the conduct of our currently
and formerly owned businesses, including those pertaining to product liability, patent
infringement, commercial, government contracting work, employment, employee benefits, taxes,
environmental, health and safety and occupational disease, and stockholder matters. Due to the
uncertainties of litigation, we can give no assurance that we will prevail on all claims made
against us in the lawsuits that we currently face or that additional claims will not be made
against us in the future. While the outcome of litigation cannot be predicted with certainty, and
some of these lawsuits, claims or proceedings may be determined adversely to us, we do not believe
that the disposition of any such pending matters is likely to have a material adverse effect on our
financial condition or liquidity, although the resolution in any reporting period of one or more of
these matters could have a material adverse effect on our results of operations for that period.
Also, we can give no assurance that any other matters brought in the future will not have a
material effect on our financial condition, liquidity or results of operations.
Labor Matters. We have approximately 8500 full-time employees. A portion of our workforce is
covered by various collective bargaining agreements, principally with the USW, including:
approximately 2,550 Allegheny Ludlum production, office and maintenance employees covered by
collective bargaining agreements, which are effective through June 2011; approximately 110 Allvac
Albany, Oregon (Oremet) employees covered by a collective bargaining agreement, which is effective
through June 2011; approximately 550 Wah Chang employees covered by a collective bargaining
agreement, which is effective through March 2013, approximately 85 employees at the Casting Service
facility in LaPorte, Indiana, covered by a collective bargaining agreement, which is effective
through December 2011, approximately 115 employees at our Rome Metals facilities in western
Pennsylvania, covered by a collective bargaining agreement that is effective through May 2013, and
approximately 100 employees at our Portland Forge facility in Portland, Indiana, covered by
collective bargaining agreements with three unions that are effective through April 2013.
Generally, collective bargaining agreements that expire may be terminated after notice by the
union. After termination, the union may authorize a strike. A strike by the employees covered by
one or more of the collective bargaining agreements could have a materially adverse affect on our
operating results. There can be no assurance that we will succeed in concluding collective
bargaining agreements with the unions to replace those that expire.
Export Sales. We believe that export sales will continue to account for a significant
percentage of our future revenues. Risks associated with export sales include: political and
economic instability, including weak conditions in the worlds economies; accounts receivable
collection; export controls; changes in legal and regulatory requirements; policy changes affecting
the markets for our products; changes in tax laws and tariffs; trade duties; and exchange rate
fluctuations (which may affect sales to international customers and the value of profits earned on
export sales when converted into dollars). Any of these factors could materially adversely affect
our results for the period in which they occur.
11
Risks Associated with Retirement Benefits. Our U.S. qualified defined benefit pension plan was
99.6% funded as of December 31, 2009. In accordance with current funding regulations, we are not
required to make a contribution to this pension plan in 2010. However, we may be required to fund
the U.S. defined benefit pension plan in the years beyond 2010 depending upon the value of plan
investments and obligations in the future and changes in laws or regulations that govern pension
plan funding. Depending on the timing and amount, a requirement that we fund our defined benefit
pension plan could have a material adverse effect on our results of operations and financial
condition.
Risks Associated with Acquisition and Disposition Strategies. We intend to continue to
strategically position our businesses in order to improve our ability to compete. Strategies we
employ to accomplish this may include seeking new or expanding existing specialty market niches for
our products, expanding our global presence, acquiring businesses complementary to existing
strengths and continually evaluating the performance and strategic fit of our existing business
units. From time-to-time, management holds discussions with management of other companies to
explore acquisition, joint ventures, and other business combination opportunities as well as
possible business unit dispositions. As a result, the relative makeup of the businesses comprising
our Company is subject to change. Acquisitions, joint ventures, and other business combinations
involve various inherent risks, such as: assessing accurately the value, strengths, weaknesses,
contingent and other liabilities and potential profitability of acquisition or other transaction
candidates; the potential loss of key personnel of an acquired business; our ability to achieve
identified financial and operating synergies anticipated to result from an acquisition or other
transaction; and unanticipated changes in business and economic conditions affecting an acquisition
or other transaction. International acquisitions and other transactions could be affected by export
controls, exchange rate fluctuations, domestic and foreign political conditions and a deterioration
in domestic and foreign economic conditions.
Internal Controls Over Financial Reporting. Because of its inherent limitations, internal
control over financial reporting may not prevent or detect misstatements. Also, projections of any
evaluation of effectiveness to future periods are subject to the risk that controls may become
inadequate because of changes in conditions, or that the degree of compliance with the policies or
procedures may deteriorate.
Insurance. We have maintained various forms of insurance, including insurance covering claims
related to our properties and risks associated with our operations. Our existing property and
liability insurance coverages contain exclusions and limitations on coverage. From time-to-time, in
connection with renewals of insurance, we have experienced additional exclusions and limitations on
coverage, larger self-insured retentions and deductibles and significantly higher premiums. As a
result, in the future our insurance coverage may not cover claims to the extent that it has in the
past and the costs that we incur to procure insurance may increase significantly, either of which
could have an adverse effect on our results of operations.
Political and Social Turmoil. The war on terrorism and recent political and social turmoil,
including terrorist and military actions and the implications of the military actions in Iraq,
could put pressure on economic conditions in the United States and worldwide. These political,
social and economic conditions could make it difficult for us, our suppliers and our customers to
forecast accurately and plan future business activities, and could adversely affect the financial
condition of our suppliers and customers and affect customer decisions as to the amount and timing
of purchases from us. As a result, our business, financial condition and results of operations
could be materially adversely affected.
Risks Associated with Government Contracts. Some of our operating companies perform
contractual work directly for the U.S. Government. Various claims (whether based on U.S. Government
or Company audits and investigations or otherwise) could be asserted against us related to our U.S.
Government contract work. Depending on the circumstances and the outcome, such proceedings could
result in fines, penalties, compensatory and treble damages or the cancellation or suspension of
payments under one or more U.S. Government contracts. Under government regulations, a company, or
one or more of its operating divisions or units, can also be suspended or debarred from government
contracts based on the results of investigations. Currently, there is no material portion of our
business with the U.S. Government which might be subject to renegotiation of profits or termination
of contracts or subcontracts at the election of the U.S. Government.
|
|
|
Item 1B. |
|
Unresolved Staff Comments |
None.
Our principal domestic facilities for our high performance metals include titanium sponge
production, melting operations, and production facilities that include processing and finishing
operations. Titanium sponge production is located at Rowley, UT and Albany, OR. Domestic melting
operations are located in Monroe, NC, Bakers, NC, and Lockport, NY (vacuum induction melting,
vacuum arc re-melt, electro-slag re-melt, plasma melting); Richland, WA (electron beam melting);
and Albany, OR (vacuum arc re-melt). Production of high performance metals, most of which are in
long product form, takes place at our domestic facilities in
12
Monroe, NC, Lockport, NY, Richburg, SC, Albany, OR, and Oakdale, PA. Our production of exotic
alloys takes place at facilities located in Albany, OR, Huntsville, AL, and Frackville, PA.
Our principal domestic locations for melting stainless steel and other flat-rolled specialty
metals are located in Brackenridge, Midland, Natrona and Latrobe, PA. Hot rolling of material is
performed at our domestic facilities in Brackenridge, Washington and Houston, PA. Finishing of our
flat-rolled products takes place at our domestic facilities located in Brackenridge, Bagdad,
Vandergrift, Midland and Washington, PA, and in Wallingford and Waterbury, CT, New Castle, IN, New
Bedford, MA, and Louisville, OH. We previously announced plans to construct a new advanced
specialty metals hot rolling and processing facility for our Flat-Rolled Products business segment
at our existing Brackenridge, PA site. This investment, which is expected to take approximately
four years to complete, is designed to produce exceptional quality, thinner, and wider hot-rolled
coils at reduced cost with shorter lead times and require lower working capital requirements.
Our principal domestic facilities for the production of our engineered products are located in
Nashville, TN, Huntsville, Grant and Gurley, AL, Houston, TX, and Waynesboro, PA (tungsten powder,
tungsten carbide materials and carbide cutting tools and threading systems). Other domestic
facilities in this segment are located in Portland, IN and Lebanon, KY (carbon alloy steel
forgings); LaPorte, IN and Alpena, MI (grey and ductile iron castings); and southwestern
Pennsylvania (precision metals conversion services).
Substantially all of our properties are owned, and four of our properties are subject to
mortgages or similar encumbrances securing borrowings under certain industrial development
authority financings.
We also own or lease facilities in a number of foreign countries, including France, Germany,
Switzerland, United Kingdom, and the Peoples Republic of China. We own and/or lease and operate
facilities for melting and re-melting, machining and bar mill operations, laboratories and offices
located in Sheffield, England. Through our STAL joint venture, we operate facilities for finishing
Precision Rolled Strip products in the Xin-Zhuang Industrial Zone, Shanghai, China.
Our executive offices, located in PPG Place in Pittsburgh, PA, are leased.
Although our facilities vary in terms of age and condition, we believe that they have been
well maintained and are in sufficient condition for us to carry on our activities.
|
|
|
Item 3. |
|
Legal Proceedings |
In a letter dated May 20, 2004, the United States Environmental Protection Agency (EPA)
informed a subsidiary of the Company that it alleges that the company and forty other potentially
responsible parties (PRPs) are not in compliance with a 2003 Unilateral Administrative Order (UAO)
issued to the company and the PRPs for the South El Monte Operable Unit of the San Gabriel Valley
(California) Superfund Site, a multi-part area-wide groundwater cleanup. At that time, the EPA
indicated that it may take action to enforce the UAO and collect penalties, as well as
reimbursement of the EPAs costs associated with the site. Since that time, the PRPs mediated with
the EPA to resolve their obligations under the UAO on both technical and legal grounds, and
enforcement of the UAO has been stayed. By letter dated January 26, 2010, the EPA proposed a
settlement to the company that would resolve EPAs claims as well as claims of the parties that are
funding and performing the cleanup. The PRPs will continue to mediate a resolution of this matter.
In November 2007, the EPA sent a subsidiary of the Company a Notice of Violation (NOV)
alleging that the companys Natrona, PA facility is operating in violation of the Clean Air Act.
The notice invited the company to meet with the EPA to discuss a resolution of the NOV. The company
and the EPA met in 2008 and 2009 and have made progress in resolving this matter.
We become involved from time-to-time in various lawsuits, claims and proceedings relating to
the conduct of our current and formerly owned businesses, including those pertaining to product
liability, patent infringement, commercial, employment, employee benefits, taxes, environmental,
health and safety and occupational disease, and stockholder matters. While we cannot predict the
outcome of any lawsuit, claim or proceeding, our management believes that the disposition of any
pending matters is not likely to have a material adverse effect on our financial condition or
liquidity. The resolution in any reporting period of one or more of these matters, including those
described above, however, could have a material adverse effect on our results of operations for
that period.
Information relating to legal proceedings is included in Note 16. Commitments and
Contingencies of the Notes to Consolidated Financial Statements and incorporated herein by
reference.
|
|
|
Item 4. |
|
Submission of Matters to a Vote of Security Holders |
Not applicable.
13
PART II
|
|
|
Item 5. |
|
Market for the Registrants Common Equity, Related Stockholder Matters and Issuer Purchases
of Equity Securities |
Common Stock Prices
Our common stock is traded on the New York Stock Exchange (symbol ATI). At February 12, 2010, there
were approximately 5,210 record holders of Allegheny Technologies Incorporated common stock. We
paid a quarterly cash dividend of $0.18 per share of common stock for each quarter of 2008 and
2009. The ranges of high and low sales prices for shares of our common stock for the periods
indicated were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter Ended |
2009 |
|
March 31 |
|
June 30 |
|
September 30 |
|
December 31 |
|
High |
|
$ |
31.83 |
|
|
$ |
44.09 |
|
|
$ |
36.95 |
|
|
$ |
46.31 |
|
Low |
|
$ |
16.92 |
|
|
$ |
21.22 |
|
|
$ |
25.80 |
|
|
$ |
29.62 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2008 |
|
March 31 |
|
June 30 |
|
September 30 |
|
December 31 |
|
High |
|
$ |
87.32 |
|
|
$ |
85.49 |
|
|
$ |
58.85 |
|
|
$ |
29.74 |
|
Low |
|
$ |
59.00 |
|
|
$ |
58.40 |
|
|
$ |
26.60 |
|
|
$ |
15.00 |
|
|
Purchases of Equity Securities by the Issuer and Affiliated Purchasers
Set forth below is information regarding the Companys stock repurchases during the period covered
by this report, including purchases under ATIs publicly announced share repurchase program
described below, and also including shares repurchased by ATI from employees to satisfy
employee-owed taxes on share-based payments.
ATIs Board of Directors approved a share repurchase program of $500 million on November 1, 2007.
Repurchases of Company common stock are made in the open market or in unsolicited or privately
negotiated transactions. Share repurchases are funded from internal cash flow and cash on hand. The
number of shares purchased, and the timing of the purchases, are based on several factors,
including other investment opportunities, the level of cash balances, and general business
conditions. As of December 31, 2009, 6,837,000 shares of common stock had been purchased under this
program at a cost of $339.5 million. All of these purchases were made in the open market. There
were no share repurchases under this program in 2009.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Number of Shares |
|
Approximate Dollar Value |
|
|
|
|
|
|
|
|
|
|
Purchased as Part of |
|
of Shares that May Yet Be |
|
|
Total Number of Shares |
|
Average Price |
|
Publicly Announced |
|
Purchased Under the Plans |
Period |
|
Purchased |
|
Paid per Share |
|
Plans or Programs |
|
or Programs |
|
January 1-31, 2009 |
|
|
34,308 |
|
|
$ |
21.59 |
|
|
|
|
|
|
$ |
160,505,939 |
|
February 1-28, 2009 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
160,505,939 |
|
March 1-31, 2009 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
160,505,939 |
|
|
Quarter ended March 31, 2009 |
|
|
34,308 |
|
|
|
21.59 |
|
|
|
|
|
|
|
160,505,939 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
April 1-30, 2009 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
160,505,939 |
|
May 1-31, 2009 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
160,505,939 |
|
June 1-30, 2009 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
160,505,939 |
|
|
Quarter ended June 30, 2009 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
160,505,939 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
July 1-31, 2009 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
160,505,939 |
|
August 1-31, 2009 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
160,505,939 |
|
September 1-30, 2009 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
160,505,939 |
|
|
Quarter ended September 30, 2009 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
160,505,939 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
October 1-31, 2009 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
160,505,939 |
|
November 1-30, 2009 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
160,505,939 |
|
December 1-31, 2009 |
|
|
18,959 |
|
|
|
36.23 |
|
|
|
|
|
|
|
160,505,939 |
|
|
Quarter ended December 31, 2009 |
|
|
18,959 |
|
|
$ |
36.23 |
|
|
|
|
|
|
$ |
160,505,939 |
|
|
14
Cumulative Total Stockholder Return
The graph set forth below shows the cumulative total stockholder return (i.e., price change plus
reinvestment of dividends) on our common stock from December 31, 2004 through December 31, 2009 as
compared to the S&P 500 Index and a Peer Group of companies. We believe the Peer Group of
companies, which is defined below, is representative of companies in our industry that serve
similar markets during the applicable periods. The total stockholder return for the Peer Group is
weighted according to the respective issuers stock market capitalization at the beginning of each
period. The graph assumes that $100 was invested on December 31, 2004.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Base Period |
|
|
|
|
|
|
|
|
|
|
Company / Index |
|
Dec-04 |
|
Dec-05 |
|
Dec-06 |
|
Dec-07 |
|
Dec-08 |
|
Dec-09 |
|
Allegheny Technologies |
|
|
100.00 |
|
|
|
168.15 |
|
|
|
425.27 |
|
|
|
407.48 |
|
|
|
122.30 |
|
|
|
219.32 |
|
S&P 500 Index |
|
|
100.00 |
|
|
|
104.91 |
|
|
|
121.48 |
|
|
|
128.16 |
|
|
|
80.74 |
|
|
|
102.11 |
|
Peer Group |
|
|
100.00 |
|
|
|
111.56 |
|
|
|
149.99 |
|
|
|
204.51 |
|
|
|
87.44 |
|
|
|
124.77 |
|
Source: Standard & Poors
Peer Group companies for the cumulative five year total return period ended December 31, 2009 were
as follows:
|
|
|
|
AK Steel Holding Corp.
|
|
Precision Castparts Corp. |
ALCOA Inc.
|
|
Reliance Steel & Aluminum Co. |
Brush Engineered Materials
|
|
RTI International Metals Inc. |
Carpenter Technology Corp.
|
|
Schnitzer Steel Industries CL A |
Castle (A M) & Co.
|
|
Steel Dynamics Inc. |
Commercial Metals
|
|
Timken Co. |
Gerdau Ameristeel Corp.
|
|
Titanium Metals Corp. |
Kennametal Inc.
|
|
United States Steel Corp. |
Ladish Co. Inc.
|
|
Universal Stainless & Alloy Products |
Nucor Corp.
|
|
Worthington Industries |
|
|
|
|
Item 6. |
|
Selected Financial Data |
The following table sets forth selected volume, price and financial information for ATI. The
financial information has been derived from our audited financial statements included elsewhere in
this report for the years ended December 31, 2009, 2008, and 2007. The historical selected
financial information may not be indicative of our future performance and should be read in
conjunction with the information contained in Item 7. Managements Discussion and Analysis of
Financial Condition and Results of Operations, and in Item 8. Financial Statements and
Supplementary Data.
15
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Years Ended December 31, |
|
2009 |
|
2008 |
|
2007 |
|
2006 |
|
2005 |
|
Volume (000s lbs.): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
High Performance Metals titanium mill products |
|
|
23,588 |
|
|
|
32,530 |
|
|
|
30,689 |
|
|
|
27,361 |
|
|
|
24,882 |
|
High Performance Metals nickel-based and
specialty alloys |
|
|
32,562 |
|
|
|
42,525 |
|
|
|
44,688 |
|
|
|
42,873 |
|
|
|
39,939 |
|
High Performance exotic alloys |
|
|
5,067 |
|
|
|
5,473 |
|
|
|
5,169 |
|
|
|
4,304 |
|
|
|
4,018 |
|
Flat Rolled Products: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
High value |
|
|
367,195 |
|
|
|
500,375 |
|
|
|
491,891 |
|
|
|
502,524 |
|
|
|
495,868 |
|
Standard |
|
|
474,950 |
|
|
|
584,389 |
|
|
|
557,016 |
|
|
|
889,105 |
|
|
|
652,870 |
|
|
Flat-Rolled Products total |
|
|
842,145 |
|
|
|
1,084,764 |
|
|
|
1,048,907 |
|
|
|
1,391,629 |
|
|
|
1,148,738 |
|
Average Prices (per lb.): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
High Performance Metals titanium mill products |
|
$ |
20.92 |
|
|
$ |
25.60 |
|
|
$ |
30.14 |
|
|
$ |
33.83 |
|
|
$ |
22.75 |
|
High Performance Metals nickel-based and
specialty alloys |
|
|
14.43 |
|
|
|
18.14 |
|
|
|
19.16 |
|
|
|
14.35 |
|
|
|
11.25 |
|
High Performance exotic alloys |
|
|
57.79 |
|
|
|
48.53 |
|
|
|
41.85 |
|
|
|
40.39 |
|
|
|
40.38 |
|
Flat Rolled Products: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
High value |
|
|
2.49 |
|
|
|
3.26 |
|
|
|
3.22 |
|
|
|
2.50 |
|
|
|
2.15 |
|
Standard |
|
|
1.22 |
|
|
|
2.13 |
|
|
|
2.40 |
|
|
|
1.61 |
|
|
|
1.26 |
|
Flat-Rolled Products combined average |
|
|
1.77 |
|
|
|
2.65 |
|
|
|
2.79 |
|
|
|
1.93 |
|
|
|
1.64 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(In millions except per share amounts) |
|
|
|
|
|
|
|
|
|
|
For the Years Ended December 31, |
|
2009 |
|
2008 |
|
2007 |
|
2006 |
|
2005 |
|
Sales: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
High Performance Metals |
|
$ |
1,300.0 |
|
|
$ |
1,944.9 |
|
|
$ |
2,067.6 |
|
|
$ |
1,806.6 |
|
|
$ |
1,246.0 |
|
Flat-Rolled Products |
|
|
1,516.1 |
|
|
|
2,909.1 |
|
|
|
2,951.9 |
|
|
|
2,697.3 |
|
|
|
1,900.5 |
|
Engineered Products |
|
|
238.8 |
|
|
|
455.7 |
|
|
|
433.0 |
|
|
|
432.7 |
|
|
|
393.4 |
|
|
Total Sales |
|
$ |
3,054.9 |
|
|
$ |
5,309.7 |
|
|
$ |
5,452.5 |
|
|
$ |
4,936.6 |
|
|
$ |
3,539.9 |
|
|
Operating profit (loss): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
High Performance Metals |
|
$ |
234.7 |
|
|
$ |
539.0 |
|
|
$ |
729.1 |
|
|
$ |
657.2 |
|
|
$ |
335.1 |
|
Flat-Rolled Products |
|
|
71.3 |
|
|
|
385.0 |
|
|
|
512.0 |
|
|
|
356.1 |
|
|
|
159.0 |
|
Engineered Products |
|
|
(23.8 |
) |
|
|
20.9 |
|
|
|
32.1 |
|
|
|
56.7 |
|
|
|
47.5 |
|
|
Total operating profit |
|
$ |
282.2 |
|
|
$ |
944.9 |
|
|
$ |
1,273.2 |
|
|
$ |
1,070.0 |
|
|
$ |
541.6 |
|
|
Income before income taxes and cumulative effect of change in
accounting principle |
|
|
64.9 |
|
|
|
867.7 |
|
|
|
1,154.1 |
|
|
|
880.7 |
|
|
|
316.0 |
|
Income before cumulative effect of change in accounting principle |
|
|
38.0 |
|
|
|
573.5 |
|
|
|
753.9 |
|
|
|
582.2 |
|
|
|
369.3 |
|
Cumulative effect of change in accounting principle, net of tax |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(2.0 |
) |
|
Net income |
|
$ |
38.0 |
|
|
$ |
573.5 |
|
|
$ |
753.9 |
|
|
$ |
582.2 |
|
|
$ |
367.3 |
|
Less: Net income attributable to noncontrolling interests |
|
$ |
6.3 |
|
|
$ |
7.6 |
|
|
$ |
6.8 |
|
|
$ |
8.1 |
|
|
$ |
4.9 |
|
|
Net income attributable to ATI |
|
$ |
31.7 |
|
|
$ |
565.9 |
|
|
$ |
747.1 |
|
|
$ |
574.1 |
|
|
$ |
362.4 |
|
|
Basic net income per common share: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income before cumulative effect of change in accounting principle |
|
$ |
0.33 |
|
|
$ |
5.71 |
|
|
$ |
7.35 |
|
|
$ |
5.76 |
|
|
$ |
3.79 |
|
Cumulative effect of change in accounting principle |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(0.02 |
) |
|
Basic net income per common share |
|
$ |
0.33 |
|
|
$ |
5.71 |
|
|
$ |
7.35 |
|
|
$ |
5.76 |
|
|
$ |
3.77 |
|
|
Diluted net income per common share: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income before cumulative effect of change in accounting principle |
|
$ |
0.32 |
|
|
$ |
5.67 |
|
|
$ |
7.26 |
|
|
$ |
5.61 |
|
|
$ |
3.61 |
|
Cumulative effect of change in accounting principle |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(0.02 |
) |
|
Diluted net income per common share |
|
$ |
0.32 |
|
|
$ |
5.67 |
|
|
$ |
7.26 |
|
|
$ |
5.61 |
|
|
$ |
3.59 |
|
|
16
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(In millions except per share amounts and ratios) |
As of and for the Years Ended December 31, |
|
2009 |
|
2008 |
|
2007 |
|
2006 |
|
2005 |
|
Dividends declared per common share |
|
$ |
0.72 |
|
|
$ |
0.72 |
|
|
$ |
0.57 |
|
|
$ |
0.43 |
|
|
$ |
0.28 |
|
|
Ratio of earnings to fixed charges |
|
|
1.5 |
x |
|
|
19.4 |
x |
|
|
25.0 |
x |
|
|
18.1 |
x |
|
|
6.5 |
x |
|
Working capital |
|
$ |
1,373.0 |
|
|
$ |
1,235.5 |
|
|
$ |
1,544.7 |
|
|
$ |
1,344.8 |
|
|
$ |
926.1 |
|
|
Total assets |
|
|
4,346.0 |
|
|
|
4,170.4 |
|
|
|
4,095.6 |
|
|
|
3,280.5 |
|
|
|
2,729.9 |
|
|
Long-term debt |
|
|
1,037.6 |
|
|
|
494.6 |
|
|
|
507.3 |
|
|
|
529.9 |
|
|
|
547.0 |
|
|
Total debt |
|
|
1,071.1 |
|
|
|
509.8 |
|
|
|
528.2 |
|
|
|
553.6 |
|
|
|
560.4 |
|
|
Cash and cash equivalents |
|
|
708.8 |
|
|
|
469.9 |
|
|
|
623.3 |
|
|
|
502.6 |
|
|
|
362.7 |
|
|
Total ATI Stockholders equity |
|
|
2,012.2 |
|
|
|
1,957.4 |
|
|
|
2,222.0 |
|
|
|
1,502.5 |
|
|
|
807.8 |
|
|
Noncontrolling interests |
|
|
77.4 |
|
|
|
71.6 |
|
|
|
57.2 |
|
|
|
37.9 |
|
|
|
20.5 |
|
|
Total Stockholders equity |
|
|
2,089.6 |
|
|
|
2,029.0 |
|
|
|
2,279.2 |
|
|
|
1,540.4 |
|
|
|
828.3 |
|
|
In 2009, we adopted changes to the financial accounting standards regarding the presentation of
noncontrolling interests in consolidated financial statements. Under the provisions of this
accounting standards change, the income statement presentation has been revised to separately
present consolidated net income, which now includes the amounts attributable to the Company plus
noncontrolling interests, formerly termed minority interests, and net income attributable solely to
the Company. In addition under the new accounting standard, noncontrolling interests are considered
to be a component of equity. Noncontrolling interests were previously classified within other
long-term liabilities. As a result of adopting this accounting standard change, the balance sheet
and the income statement have been recast retrospectively for all periods presented for the
presentation of noncontrolling interest in our STAL joint venture.
In 2009, we completed several proactive liability management actions including the issuance of
$350 million of 9.375% 10-year Senior Notes and $402.5 million of 4.25% 5-year Convertible Senior
Notes. Proceeds from these transactions were used to retire $183.3 million of our outstanding
8.375% Notes due in 2011 and to fund a voluntary pretax $350 million cash contribution to our
domestic pension plan to significantly improve its funded position.
Net income for 2005 included a $20.9 million net special gain, which included the tax benefit
associated with the reversal of the Companys remaining valuation allowance for U.S. Federal net
deferred tax assets of $44.9 million, partially offset by asset impairments and charges related to
legal matters of $22.0 million, and a $2.0 million charge, reported as a cumulative effect
accounting change for conditional asset retirement obligations.
For purposes of determining the ratio of earnings to fixed charges, earnings include pre-tax
income plus fixed charges (excluding capitalized interest). Fixed charges consist of interest on
all indebtedness (including capitalized interest) plus that portion of operating lease rentals
representative of the interest factor (deemed to be one-third of operating lease rentals).
|
|
|
Item 7. |
|
Managements Discussion and Analysis of Financial Condition and Results of Operations |
Certain statements contained in this Managements Discussion and Analysis of Financial Condition
and Results of Operations are forward-looking statements. Actual results or performance could
differ materially from those encompassed within such forward-looking statements as a result of
various factors, including those described below. Net income and net income per share amounts
referenced below are attributable to Allegheny Technologies Incorporated.
Overview of 2009 Financial Performance
While 2009 presented a challenging business environment, we remained profitable and enhanced our
position in key global growth markets, launched new production facilities, and maintained our
strong balance sheet. Net income attributable to ATI for the full year 2009 was $31.7 million, or
$0.32 per share, compared to $565.9 million, or $5.67 per share, for 2008. Results of 2009 included
after-tax charges of $17.0 million, or $0.17 per share, related to second quarter 2009 actions to
retire debt and the tax consequences of our $350 million voluntary pension contribution. Sales in
2009 were $3.05 billion compared to $5.31 billion for 2008. Direct international sales for 2009
represented 31% of our total sales compared to 28% for 2008. For 2009, the Flat-Rolled Products
segment generated 48%, the High Performance Metals generated 45%, and the Engineered Products
segment generated 7% of our direct international sales.
Our 2009 results reflect ATIs positioning as a globally focused, diversified high-value
specialty metals company with strong cash flow and liquidity, and a solid balance sheet. The
aerospace and defense market and the global infrastructure markets specifically, oil and gas,
chemical process industry, and electrical energy, and the medical market have been driving our
performance for the last
17
several years. For 2009, 31% of our sales were to the aerospace and defense market, 19% to the
oil and gas markets and the chemical process industry, 19% to the electrical energy market, and 4%
to the medical market. These major high-value global markets represented 73% of ATIs 2009 sales.
In our High Performance Metals segment, year-over-year sales decreased 33% to $1.30 billion,
due primarily to lower raw material surcharges, reduced base prices, and reduced demand from the
aerospace market, as the supply chain adjusted to aircraft production delays, and decreased demand
from the aeroengine aftermarket and the chemical processing market as a result of the weak global
economy. The declines in these markets were partially offset by increased demand for our materials
from the defense and nuclear energy markets. Operating profit for the High Performance Metals
segment was $234.7 million, a 56% decrease compared to 2008, due primarily to lower shipments,
lower average base selling prices for most of our products as a result of a more competitive
pricing environment, and idle facility, workforce reduction, and start-up costs of $31.2 million.
Improved margins on our exotic alloys, and benefits from our gross cost reduction efforts partially
offset the profitability decline.
In our Flat-Rolled Products segment, sales decreased 48% to $1.52 billion primarily as a
result of lower raw material surcharges and lower product shipments due to the global economic
recession, and lower average base selling prices for many of our products. Total product shipments
decreased 22% for the full year 2009, as demand for high value and standard stainless products
remained at depressed levels. However, shipments of standard stainless products, after reaching a
low in the fourth quarter of 2008, increased sequentially during 2009 as service center and other
customers started to replenish inventory positions. Operating profit for the Flat-Rolled Products
segment was $71.3 million, an 81% decrease compared to 2008. The decline in 2009 operating profit
was due primarily to lower shipments, lower average base selling prices for most of our products,
and idle facility and workforce reduction costs of $19.3 million, which were partially offset by
the benefits from our gross cost reduction efforts.
In our Engineered Products segment, 2009 sales decreased 48% to $238.8 million primarily due
to decreased demand from all the major markets for our products: oil and gas, transportation,
construction and mining, and cutting tools. The significant sales decline resulted in an operating
loss of $23.8 million for 2009 compared an operating profit of $20.9 million for 2008. In
addition, operating results for 2009 were adversely affected by idle facility and workforce
reduction costs of $5.7 million.
For 2009, total segment operating profit decreased to $282.2 million compared $944.9 million
for 2008. Total segment operating profit as a percentage of total sales was 9.2% in 2009, compared
to 17.8% in 2008.
During 2009, we enhanced our positions in key global growth markets, continued to enhance our
manufacturing capabilities, reduced costs, and maintained our strong balance sheet. We also
realized continued success in implementing the ATI Business System, which is continuing to drive
lean manufacturing throughout our operations. Our accomplishments during 2009 from these important
efforts included:
|
|
We continued to grow our global market presence as direct international sales exceeded 31% of
total sales. We believe at least 50% of ATIs 2009 sales were driven by global markets when we
consider exports of our customers. |
|
|
We continued to improve our positions with key customers in the aerospace, oil and gas,
electrical energy, and medical markets as we entered into new long-term agreements to assist
them in dealing with Mission Critical Metallics®, manufacturing, and certainty of supply
challenges they face. |
|
|
We continued to expand our industry leading technology portfolio by making important research
and development investments. Our new products are gaining traction in the marketplace and we
are particularly pleased with the acceptance of ATI 425® alloy, an innovative new
titanium alloy, ATI 718 Plus® alloy, our groundbreaking nickel-based superalloy,
and our ATI 500 MIL alloy which is the first new armor plate product released to the
market in over 40 years. These products are aimed at improving manufacturability to help
customers get to near-net-shape quicker and at reduced costs. Our new duplex stainless alloys
use lower amounts of nickel and/or molybdenum. These products are designed to be more cost
effective and typically provide higher strength and better corrosion resistance than
conventional stainless alloys. |
|
|
We continued to realize significant benefits from our strategic focus on key high value
specialty products, including titanium and titanium alloys, nickel-based alloys and specialty
alloys, exotic alloys, and grain-oriented electrical steel. In 2009, sales of these key high
value products represented 61% of our total sales compared to 42% in 2002, the last business
cycle trough. These sales mix increases were achieved utilizing our manufacturing capabilities
across both our High Performance Metals and Flat-Rolled Products segments and demonstrate our
ability to profitably supply the marketplace with both long and flat-rolled products. |
|
|
We continued to build a foundation for profitable growth. We significantly increased
strategic capital investments in our businesses to support the expected long-term growth in
our markets, especially for titanium and titanium alloys, nickel-based alloys and superalloys,
and vacuum melted specialty alloys. During the past five years, we have invested $1.8 billion,
of which |
18
|
|
$454 million was spent in 2009, to expand our titanium sponge production, and our melting,
rolling, finishing, and product capabilities. During this same five year period, we have
generated over $2.2 billion in cash flow from operations which has allowed us to self-fund these
important investments. Our recently completed and on-going major strategic capital projects
include: |
|
|
|
The expansion of ATIs aerospace quality titanium sponge production capabilities.
Titanium sponge is an important raw material used to produce our titanium mill products.
Our greenfield premium-grade titanium sponge (jet engine rotating parts) facility in Rowley,
UT commenced initial production in December 2009. We plan to ramp production at this
facility during 2010 in a systematic manner to consistently provide the best quality and
cost competitive product. When this Utah sponge facility is fully operational, our total
annual sponge production capacity including our Albany, OR standard grade titanium sponge
facility is projected to be approximately 46 million pounds. These secure supply sources
are intended to reduce our purchased titanium sponge and purchased titanium scrap
requirements. In addition, the Utah facility will have the infrastructure in place to
further expand annual capacity by approximately 18 million pounds, bringing the total annual
capacity at that facility to 42 million pounds, if needed. |
|
|
|
|
The design and construction of a $260 million titanium alloys and nickel-based alloys and
superalloys forging facility at our operations in North Carolina. This new facility, which
was constructed in phases through 2009, includes a new 10,000 ton press forge and a new
700mm radial forge, both of which we believe is the largest of its kind in the world for
producing these types of alloys. The facility also includes billet conditioning and
finishing equipment. The conditioning, finishing and inspection assets commenced operations
in the 2008 third quarter and the forging equipment commenced operations in the third
quarter 2009. |
|
|
|
|
The design and construction of a new advanced specialty metals hot rolling and processing
facility at our existing Brackenridge, PA site. The project is estimated to cost
approximately $1.16 billion and take at least four years to complete. Engineering,
permitting and site preparation are nearly completed for the facility. Our new advanced
hot-rolling and processing facility is designed to be the most powerful mill in the world
for production of specialty metals. It is designed to produce exceptional quality, thinner,
and wider hot-rolled coils at reduced cost with shorter lead times, and require lower
working capital requirements. When completed, we believe ATIs new advanced specialty metals
hot rolling and processing facility will provide unsurpassed manufacturing capability and
versatility in the production of a wide range of flat-rolled specialty metals. We expect
improved productivity, lower costs, and higher quality for our diversified product mix of
flat-rolled specialty metals, including nickel-based and specialty alloys, titanium and
titanium alloys, zirconium alloys, Precision Rolled Strip® products, and stainless sheet and
coiled plate products. It is designed to roll and process exceptional quality hot bands of
up to 78.62 inches, or 2 meters, wide. |
|
|
|
|
In connection with the new advanced specialty metals hot rolling and processing facility,
we are consolidating our Natrona, PA grain-oriented electrical steel melt shop into ATIs
Brackenridge, PA melt shop. This consolidation is expected to improve the overall
productivity of ATIs flat-rolled grain-oriented electrical steel and other stainless and
specialty alloys, and reduce the cost of producing slabs and ingots. The investment should
also result in significant reduction of particulate emissions. We expect to realize
considerable cost savings from this project beginning in the second half of 2010. |
|
|
|
|
We are increasing our capacity to produce zirconium products through capital expansions
of zirconium sponge production and VAR melting. This new zirconium sponge and melting
capacity better positions ATI for the current and expected strong growth in demand from the
nuclear energy and chemical process industry markets. We believe ATI is now the worlds
largest producer of critical reactor grade zirconium sponge for the nuclear energy market. |
|
|
|
|
Our Chinese joint venture company known as Shanghai STAL Precision Stainless Steel
Company Limited (STAL), in which ATI has a 60% interest, completed an expansion of its
Precision Rolled Strip® operations in Shanghai, China which nearly triples STALs precision
rolling and slitting capacity. This expansion better positions STAL to benefit from Chinas
electronics and telecommunications manufacturing market for cell phones and smartphones, as
well as Chinas rapidly growing automotive parts manufacturing market. We believe STAL is
the largest producer of these thin strip products in China and that our new facility gives
us a significant competitive advantage in this growing market. |
|
|
|
|
In October 2009, we acquired the assets of Crucible Compaction Metals and Crucible
Research, a western Pennsylvania producer of advanced powder metal products, for
approximately $39 million. This acquisition, which has been named ATI Powder Metals,
expands our specialty metals product portfolio. Powder metals are used in the production of
complex alloy chemistries, typically when conventional processes can not be used. Powder
metals represent a growth opportunity for ATI as more powder metals are used in the
aerospace industry for the latest generation of jet engines and for the production of
near-net-shape parts. Additional markets for these powder metals products include oil and
gas, electrical energy, and medical. |
19
|
|
We currently plan to spend approximately $375 million for capital expenditures in 2010 and we
expect capital spending to remain in this range for the next few years as we complete our
strategic projects. |
|
|
We realized significant cash generation in 2009 with cash flow from operations of $218.5
million, which included a voluntary after-tax cash pension contribution of $241.5 million.
Excluding the voluntary net cash pension contribution, cash flow from operations was $460
million for 2009. Cash on hand at the end of 2009 was $708.8 million, an increase of $238.9
million from year-end 2008. |
|
|
We continued to maintain our strong balance sheet. In June 2009, we completed several
proactive liability management actions including the issuance of $350 million of 9.375%
10-year Senior Notes and $402.5 million of 4.25% 5-year Convertible Senior Notes. Proceeds
from these transactions were used to retire $183.3 million of our outstanding 8.375% Notes due
in 2011 and to fund a voluntary $350 million cash contribution to our domestic pension plan to
significantly improve its funded position. At the end of 2009, our pension plan was
essentially fully funded while our net debt to total capitalization ratio and our total debt
to total capital ratio remained conservative at 15.3% and 34.7%, respectively. |
|
|
We continued to realize significant progress in safety across ATIs operations. As a result
of our continuing focus on and commitment to safety, in 2009 our OSHA Total Recordable
Incident Rate improved by 2.4% to 2.45 and our Lost Time Case Rate was 0.38, which we believe
to be competitive with world class performance. |
|
|
We realized continued success from the ATI Business System, which is continuing to drive lean
manufacturing throughout our operations. In addition to the improved safety performance
discussed above, we realized $173 million in gross cost reductions in 2009, which exceeded our
goal of $100 million. We have targeted additional gross cost reductions of at least $100
million in 2010. |
Looking ahead, we expect to see gradual and steady improvement in most of our global markets
in 2010. Further, we expect to recover and profitably grow faster than our core global markets as
a result of our new and extended long-term agreements and innovative new products that improve our
market position, and our leading manufacturing capabilities. We continue to believe that the
aerospace and defense and global infrastructure markets, namely chemical process industry, oil and
gas, electrical energy, and medical, have strong growth potential over the intermediate and
long-term. We intend to use these difficult market conditions to continue to positively
differentiate ATI as a uniquely positioned, diversified, technology-driven global specialty metals
producer.
Results of Operations
Sales were $3.05 billion in 2009, $5.31 billion in 2008 and $5.45 billion in 2007. Direct
international sales represented approximately 31% of 2009 sales, 28% of 2008 sales and 27% of 2007
sales.
Segment operating profit was $282.2 million in 2009, $944.9 million in 2008, and $1.27 billion
in 2007. Our measure of segment operating profit, which we use to analyze the performance and
results of our business segments, excludes income taxes, corporate expenses, net interest expense,
retirement benefit expense, other costs net of gains on asset sales and restructuring costs, if
any. We believe segment operating profit, as defined, provides an appropriate measure of
controllable operating results at the business segment level.
Income before tax was $64.9 million in 2009, $867.7 million in 2008, and $1.15 billion in
2007.
Net income attributable to ATI was $31.7 million for 2009, $565.9 million for 2008, and $747.1
million for 2007.
We operate in three business segments: High Performance Metals, Flat-Rolled Products and
Engineered Products. These segments represented the following percentages of our total revenues and
segment operating profit for the years indicated:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2009 |
|
2008 |
|
2007 |
|
|
|
|
|
|
Operating |
|
|
|
|
|
Operating |
|
|
|
|
|
Operating |
|
|
Revenue |
|
Profit (Loss) |
|
Revenue |
|
Profit |
|
Revenue |
|
Profit |
|
High Performance Metals |
|
|
43 |
% |
|
|
83 |
% |
|
|
37 |
% |
|
|
58 |
% |
|
|
38 |
% |
|
|
58 |
% |
|
Flat-Rolled Products |
|
|
49 |
% |
|
|
25 |
% |
|
|
55 |
% |
|
|
40 |
% |
|
|
54 |
% |
|
|
40 |
% |
|
Engineered Products |
|
|
8 |
% |
|
|
(8 |
%) |
|
|
8 |
% |
|
|
2 |
% |
|
|
8 |
% |
|
|
2 |
% |
|
20
Information with respect to our business segments is presented below and in Note 13 of the
Notes to Consolidated Financial Statements.
High Performance Metals
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(In millions) |
|
2009 |
|
%Change |
|
2008 |
|
%Change |
|
2007 |
|
Sales to external customers |
|
$ |
1,300.0 |
|
|
|
(33 |
%) |
|
$ |
1,944.9 |
|
|
|
(6 |
%) |
|
$ |
2,067.6 |
|
|
Operating profit |
|
|
234.7 |
|
|
|
(56 |
%) |
|
|
539.0 |
|
|
|
(26 |
%) |
|
|
729.1 |
|
|
Operating profit as a percentage of sales |
|
|
18.1 |
% |
|
|
|
|
|
|
27.7 |
% |
|
|
|
|
|
|
35.3 |
% |
|
Direct
international sales as a percentage of sales |
|
|
32.8 |
% |
|
|
|
|
|
|
30.0 |
% |
|
|
|
|
|
|
32.0 |
% |
|
Our High Performance Metals segment produces, converts and distributes a wide range of high
performance alloys, including titanium and titanium-based alloys, nickel- and cobalt-based alloys
and superalloys, exotic alloys such as zirconium, hafnium, niobium, nickel-titanium, and their
related alloys, and other specialty metals, primarily in long product forms such as ingot, billet,
bar, rod, wire, shapes and rectangles, seamless tube and castings. These products are designed for
the high performance requirements of such major end markets as aerospace and defense, electrical
energy, oil and gas, chemical process industry, and medical. The operating units in this segment
are ATI Allvac, ATI Allvac Ltd (U.K.), ATI Wah Chang and ATI Powder Metals.
2009 Compared to 2008
Sales for the High Performance Metals segment for 2009 decreased 33% to $1.30 billion, due
primarily to reduced demand from the aerospace market, as the supply chain adjusted to aircraft
production delays, and decreased demand from the aeroengine aftermarket and the chemical processing
market as a result of the weak global economy. The declines in these markets were partially offset
by increased demand for our materials from the defense and nuclear energy markets. Direct
international sales as percentage of total segment sales increased to 32.8% primarily due to sales
of exotic alloys. Comparative information on the segments products for the years ended December
31, 2009 and 2008 was:
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Years Ended December 31, |
|
2009 |
|
2008 |
|
%Change |
|
Volume (000s pounds): |
|
|
|
|
|
|
|
|
|
|
|
|
Titanium mill products |
|
|
23,588 |
|
|
|
32,530 |
|
|
|
(27 |
%) |
Nickel-based and specialty alloys |
|
|
32,562 |
|
|
|
42,525 |
|
|
|
(23 |
%) |
Exotic alloys |
|
|
5,067 |
|
|
|
5,473 |
|
|
|
(7 |
%) |
|
Average prices (per pound): |
|
|
|
|
|
|
|
|
|
|
|
|
Titanium mill products |
|
$ |
20.92 |
|
|
$ |
25.60 |
|
|
|
(18 |
%) |
Nickel-based and specialty alloys |
|
$ |
14.43 |
|
|
$ |
18.14 |
|
|
|
(20 |
%) |
Exotic alloys |
|
$ |
57.79 |
|
|
$ |
48.53 |
|
|
|
19 |
% |
|
Aerospace represents a significant market for our High Performance Metals segment, especially
for premium quality specialty metals used in the manufacture of jet engines for the original
equipment and spare parts markets. In addition, we have become a larger supplier of specialty
metals used in airframe construction. In 2009, sales of our material into the airframe market
represented approximately 38% of our aerospace market sales.
Over the past several years, we have entered into long-term agreements with our customers to
assist them in dealing with Mission Critical Metallics®, manufacturing, and certainty of supply
challenges they face. In September 2009, we signed a ten-year sourcing agreement with Rolls-Royce
plc for the supply of nickel-based superalloy disc-quality products for commercial jet engine
applications with potential revenue estimated to be between $750 million and $1 billion. In January
2007, we announced a long-term sourcing agreement with GE Aviation for the supply of premium
titanium alloys, nickel-based superalloys, and vacuum-melted specialty alloys products for
commercial and military jet engine applications. Historical and anticipated revenues under this
agreement plus ATI Allvacs direct sales to GE Aviation for the period 2007 through 2011 could
exceed $2 billion. In addition, in October 2006 we announced a long-term agreement with The Boeing
Company to supply titanium alloys products for Boeings aircraft airframes and structural
components, including Boeings 787 Dreamliner. Total revenues under this contract may be as much as
$2.5 billion for the years 2007 through 2015. This long-term agreement includes both long-product
forms which are manufactured within the High Performance Metals segment, and a significant amount
of plate products which are manufactured utilizing assets of both the High Performance Metals and
Flat-Rolled Products segments. Revenues and profits associated with these titanium mill products
covered by the long-term agreement are included primarily in the results for the High Performance
Metals segment.
21
The commercial aerospace markets use of titanium alloys is expected to increase significantly
as new aircraft airframe designs use a larger percentage of titanium alloys. For example, the new
Boeing 787 Dreamliner airframe (excluding engines) is expected to require the purchase of
approximately 250,000 pounds of titanium alloy mill products per aircraft, a significant increase
over any previous commercial aircraft airframe. New aircraft designs from Airbus, the A380 and
A350-XWB, and from defense contractors are also expected to utilize a greater percentage of
titanium alloys. Given the significant current backlogs of Boeing and Airbus, as well as the engine
manufacturers, this increasing demand for titanium alloys mill products is expected to last into
the next decade. However, The Boeing Company has experienced production difficulties with the
construction of the new Boeing 787 which have delayed the planned first delivery of this new
aircraft to the fourth quarter of 2010, a delay of over 2 years. These production difficulties,
along with decreased demand in the aeroengine aftermarket due to weakness in the global economy,
resulted in excess availability of materials in the aerospace supply chain. This excess
availability of material has had an adverse effect in 2009 and 2008 on the demand and selling
prices for certain of the materials we produce, especially titanium alloys and nickel-based
superalloys. This supply condition also resulted in the temporarily idling our Albany, OR titanium
sponge facility at the end of July 2009 to adjust titanium production and inventory levels to
current market demand.
For the period from 2004 to 2008, airline revenue passenger miles and freight miles have
increased annually 5.4% and 2.4%, respectively, according to the International Civil Aviation
Organization (ICAO) data. In 2009, airline revenue passenger miles and freight miles decreased 4.1%
and 13.0%. Based on January 2010 forecasts, the ICAO expects growth of between 4.5% and 7.0%
annually for the next 4 years based on the demand for passenger and freight travel from developing
economies, especially in Asia and the Middle East, and expected continuing economic growth in the
rest of the world. New commercial and military jet aircraft deliveries have increased 4.5% annually
since 2005. Independent forecasts from both Airline Monitor and Forecast International project a
reduction in deliveries in 2010 followed by continuing growth of commercial and military jet
aircraft deliveries for the next 4 years. Because of the current economic downturn, the actual
rate and timing of future aircraft deliveries is uncertain. Due to manufacturing cycle times,
demand for our specialty metals leads the deliveries of new aircraft by 12 to 18 months. In
addition, as our specialty metals are used in rotating components of jet engines, demand for our
products for spare parts is impacted by aircraft flight activity and engine refurbishment
requirements of U.S. and foreign aviation regulatory authorities.
Airline Miles Revenue Passenger (Worldwide, per year, in billions)
|
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|
|
|
|
|
|
|
|
|
|
|
70 |
|
75 |
|
80 |
|
85 |
|
90 |
|
95 |
|
00 |
|
05 |
|
09 |
|
|
|
286 |
|
|
|
433 |
|
|
|
676 |
|
|
|
849 |
|
|
|
1176 |
|
|
|
1396 |
|
|
|
1887 |
|
|
|
2311 |
|
|
|
2532 |
|
Source: International Civil Aviation Organization
22
Airline Miles Freight (Worldwide, tons per year, in billions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
70 |
|
75 |
|
80 |
|
85 |
|
90 |
|
95 |
|
00 |
|
05 |
|
09 |
|
|
|
8 |
|
|
|
13 |
|
|
|
20 |
|
|
|
27 |
|
|
|
40 |
|
|
|
57 |
|
|
|
81 |
|
|
|
98 |
|
|
|
91 |
|
Source: International Civil Aviation Organization
23
Sources: Airline Monitor, Forecast International
Commercial & Military Jet Aircraft Build Rate and Forecast
(Worldwide, per year)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1999 |
|
2000 |
|
2001 |
|
2002 |
|
2003 |
|
2004 |
|
2005 |
|
2006 |
|
2007 |
|
2008 |
|
2009 |
|
2010 |
|
2011 |
|
2012 |
|
2013 |
|
2014 |
|
Boeing deliveries |
|
|
620 |
|
|
|
491 |
|
|
|
527 |
|
|
|
381 |
|
|
|
281 |
|
|
|
285 |
|
|
|
290 |
|
|
|
398 |
|
|
|
441 |
|
|
|
375 |
|
|
|
481 |
|
|
|
460 |
|
|
|
510 |
|
|
|
530 |
|
|
|
510 |
|
|
|
455 |
|
Airbus deliveries |
|
|
294 |
|
|
|
311 |
|
|
|
325 |
|
|
|
303 |
|
|
|
305 |
|
|
|
320 |
|
|
|
378 |
|
|
|
434 |
|
|
|
453 |
|
|
|
483 |
|
|
|
498 |
|
|
|
485 |
|
|
|
510 |
|
|
|
495 |
|
|
|
500 |
|
|
|
480 |
|
Regional Jet del. |
|
|
193 |
|
|
|
293 |
|
|
|
325 |
|
|
|
300 |
|
|
|
315 |
|
|
|
312 |
|
|
|
260 |
|
|
|
185 |
|
|
|
183 |
|
|
|
225 |
|
|
|
182 |
|
|
|
175 |
|
|
|
140 |
|
|
|
145 |
|
|
|
180 |
|
|
|
205 |
|
Military A/C del |
|
|
175 |
|
|
|
130 |
|
|
|
115 |
|
|
|
128 |
|
|
|
160 |
|
|
|
243 |
|
|
|
243 |
|
|
|
241 |
|
|
|
226 |
|
|
|
231 |
|
|
|
236 |
|
|
|
271 |
|
|
|
285 |
|
|
|
256 |
|
|
|
261 |
|
|
|
330 |
|
|
Total deliveries |
|
|
1,282 |
|
|
|
1,225 |
|
|
|
1,292 |
|
|
|
1,112 |
|
|
|
1,061 |
|
|
|
1,160 |
|
|
|
1,171 |
|
|
|
1,258 |
|
|
|
1,303 |
|
|
|
1,314 |
|
|
|
1,397 |
|
|
|
1,391 |
|
|
|
1,445 |
|
|
|
1,426 |
|
|
|
1,451 |
|
|
|
1,470 |
|
High Performance Metals segment operating profit for 2009 decreased 56% to $234.7 million
compared to 2008 primarily due to lower shipments, lower average selling prices for most of our
products, and $31.2 million for idle facility, workforce reduction, and start-up costs. Improved
margins on our exotic alloys, and benefits from our gross cost reduction efforts partially offset
the profitability decline. In addition, operating profit over the past several years has been
affected by volatile raw material costs. Titanium and titanium scrap prices decreased significantly
in 2009 and 2008. These and other raw material costs are largely recovered in product selling
prices through raw material indices which attempt to match purchased material costs with shipments.
However in an environment of rapidly declining, or increasing costs, these raw material indices
included in product selling prices may not completely match related raw material costs due to the
long manufacturing times for some of our products. The rapid decrease in raw material costs in late
2008 had a significant negative effect on operating profit as shipments produced with raw material
purchased earlier in the year at higher costs were sold based upon raw material indices which
reflected lower raw material prices. These negative impacts on operating profit were offset by LIFO
inventory valuation reserve benefits of $33.0 million in 2009 and $70.6 million in 2008.
24
We continued to aggressively reduce costs in 2009. Gross cost reductions, before the effects
of inflation, totaled approximately $81 million. Major areas of gross cost reductions included $33
million from procurement savings, $30 million from operating efficiencies, $11 million from other
fixed cost savings, and $7 million from reductions in compensation and benefit expenses. Cost
reductions include savings from reducing the size of the workforce by approximately 17%.
On October 23, 2009, we expanded our specialty metals product portfolio by acquiring the
assets of Crucible Compaction Metals and Crucible Research, a western Pennsylvania producer of
advanced powder metal products, for approximately $39 million in cash. Results for these
operations, which have been named ATI Powder Metals, have been included in the High Performance
Metals segment results from the date of acquisition.
2008 Compared to 2007
Sales for the High Performance Metals segment decreased 6% to $1.94 billion in 2008, due primarily
to decreased demand from the aerospace and defense market, primarily as a result of delays in
aircraft build schedules and the weakening global economy, and the softening demand in the oil and
gas market as a result of the rapid decline in crude oil and natural gas prices in the second half
of 2008 due to the weakening global economy. The declines in these markets were partially offset by
increased demand for our exotic materials, especially from the chemical process industry and
nuclear energy markets. While our direct international sales of exotic material increased 8%,
overall direct international sales decreased $77.8 million, or 12%, to $583.0 million, and
represented 30% of sales for the High Performance Metals segment. Comparative information on the
segments products for the years ended December 31, 2008 and 2007 was:
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Years Ended December 31, |
|
2008 |
|
2007 |
|
% Change |
|
Volume (000s pounds): |
|
|
|
|
|
|
|
|
|
|
|
|
Titanium mill products |
|
|
32,530 |
|
|
|
30,689 |
|
|
|
6 |
% |
Nickel-based and specialty alloys |
|
|
42,525 |
|
|
|
44,688 |
|
|
|
(5 |
%) |
Exotic alloys |
|
|
5,473 |
|
|
|
5,169 |
|
|
|
6 |
% |
|
Average prices (per pound): |
|
|
|
|
|
|
|
|
|
|
|
|
Titanium mill products |
|
$ |
25.60 |
|
|
$ |
30.14 |
|
|
|
(15 |
%) |
Nickel-based and specialty alloys |
|
$ |
18.14 |
|
|
$ |
19.16 |
|
|
|
(5 |
%) |
Exotic alloys |
|
$ |
48.53 |
|
|
$ |
41.85 |
|
|
|
16 |
% |
|
Segment operating profit for 2008 decreased 26% to $539.0 million compared to 2007 primarily
due to lower volume and average selling prices for our nickel-based alloys and specialty alloys,
and lower average selling prices for our titanium alloys, which were partially offset by increased
shipments of our titanium and exotic alloys, and the benefits from our gross cost reduction
efforts. In addition, operating profit in 2008 and 2007 was affected by volatile raw material
costs. Nickel and nickel-bearing scrap, and titanium and titanium scrap prices decreased
significantly in 2008 and the second of half of 2007 after increasing significantly during the
first half of 2007. These material costs are largely recovered in product selling prices through
raw material indices which attempt to match purchased material costs with shipments. However in an
environment of rapidly declining, or increasing costs, these raw material indices included in
product selling prices may not completely match related raw material costs. The fall in raw
material costs in 2008 and in the second half of 2007 had a significant negative effect on
operating profit as shipments produced with raw material purchased earlier in the year at higher
costs were sold based upon raw material indices which reflected lower raw material prices. These
negative impacts on operating profit were offset by LIFO inventory valuation reserve benefits of
$70.6 million in 2008 and $96.3 million in 2007.
We continued to aggressively reduce costs in 2008. Gross cost reductions, before the effects
of inflation, totaled approximately $65 million. Major areas of gross cost reductions included $55
million from operating efficiencies and procurement savings, and $10 million from reductions in
compensation and benefit expenses.
Flat-Rolled Products
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(In millions) |
|
2009 |
|
% Change |
|
2008 |
|
% Change |
|
2007 |
|
Sales to external customers |
|
$ |
1,516.1 |
|
|
|
(48 |
%) |
|
$ |
2,909.1 |
|
|
|
(1 |
%) |
|
$ |
2,951.9 |
|
|
Operating profit |
|
|
71.3 |
|
|
|
(81 |
%) |
|
|
377.4 |
|
|
|
(25 |
%) |
|
|
505.2 |
|
|
Operating profit as a percentage of sales |
|
|
4.7 |
% |
|
|
|
|
|
|
13.0 |
% |
|
|
|
|
|
|
17.1 |
% |
|
Direct international sales as a percentage of sales |
|
|
30.0 |
% |
|
|
|
|
|
|
26.8 |
% |
|
|
|
|
|
|
23.1 |
% |
|
25
Our Flat-Rolled Products segment produces, converts and distributes stainless steel,
nickel-based alloys, specialty alloys, and titanium and titanium-based alloys, in a variety of
product forms including plate, sheet, engineered strip, and Precision Rolled Strip products, as
well as grain-oriented electrical steel sheet. The major end markets for our flat-rolled products
are electrical energy, oil and gas, chemical processing, automotive, food processing equipment and
appliances, construction and mining, electronics, communication equipment and computers, and
aerospace and defense. The operations in this segment are ATI Allegheny Ludlum, our 60% interest in
the Chinese joint venture company known as Shanghai STAL Precision Stainless Steel Company Limited
(STAL), and our 50% interest in the industrial titanium joint venture known as Uniti LLC. The
remaining 40% interest in STAL is owned by the Baosteel Group, a state authorized investment
company whose equity securities are publicly traded in the Peoples Republic of China. The
financial results of STAL are consolidated into the segments operating results with the 40%
interest of our minority partner recognized in the consolidated statement of income as net income
attributable to noncontrolling interests. The remaining 50% interest in Uniti LLC is held by VSMPO,
a Russian producer of titanium, aluminum, and specialty steel products. We account for the results
of the Uniti joint venture using the equity method since we do not have a controlling interest.
2009 Compared to 2008
Sales for the Flat-Rolled Products segment for 2009 were $1.52 billion, or 48% lower than 2008, due
primarily to lower raw material surcharges and lower product shipments as a result of the global
economic recession. Total product shipments decreased 22% for the full year 2009, as demand for
high value and standard stainless products remained at depressed levels. However, shipments of
standard stainless products, after reaching a low in the fourth quarter of 2008, increased
sequentially during 2009 as service center and other customers started to replenish inventory
positions. Comparative information on the segments products for the years ended December 31, 2009
and 2008 was:
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Years Ended December 31, |
|
2009 |
|
2008 |
|
% Change |
|
Volume (000s pounds): |
|
|
|
|
|
|
|
|
|
|
|
|
High value |
|
|
367,195 |
|
|
|
500,375 |
|
|
|
(27 |
%) |
Standard |
|
|
474,950 |
|
|
|
584,389 |
|
|
|
(19 |
%) |
|
|
|
Total Flat-Rolled Products |
|
|
842,145 |
|
|
|
1,084,764 |
|
|
|
(22 |
%) |
|
Average prices (per pound): |
|
|
|
|
|
|
|
|
|
|
|
|
High value |
|
$ |
2.49 |
|
|
$ |
3.26 |
|
|
|
(24 |
%) |
Standard |
|
$ |
1.22 |
|
|
$ |
2.13 |
|
|
|
(43 |
%) |
Total Flat-Rolled Products |
|
$ |
1.77 |
|
|
$ |
2.65 |
|
|
|
(33 |
%) |
|
The average transaction prices to customers, which include the effect of lower average raw
material surcharges, decreased by 33% to $1.77 per pound in 2009. Direct international sales as a
percentage of total segment sales increased to 30% in 2009, which represented a historic high.
While the majority of direct international sales were for high-value products, sales of standard
products, primarily stainless steel cold roll sheet, are increasing in significance.
Our Flat-Rolled Products segment high-value product shipments, which include engineered strip,
Precision Rolled Strip, super stainless steel, nickel-based alloys, specialty alloys, titanium, and
grain-oriented electrical steel products, decreased 27% in 2009 while average transaction prices
for these high-value products decreased 24%. Demand for our engineered strip and Precision Rolled
Strip, while lower than 2008, improved throughout 2009 as customers restocked inventory positions
and demand improved from the housing market for energy efficient material. Demand for our titanium
products from the chemical process industry and oil and gas markets was negatively impacted
weakness in the global economy and uncertainty in financial markets for project financing.
Shipments of our grain-oriented electrical steel products, while negatively impacted by the
downturn in residential and commercial construction, benefited from our long-term supply agreements
with key customers. Shipments of titanium and ATI-produced Uniti titanium products declined 30% to
approximately 10.3 million pounds in 2009.
Shipments of our standard products, which primarily include stainless steel hot roll and cold roll
sheet, and stainless steel plate, decreased 19% while average transaction prices for these products
decreased by 43%. In 2009, consumption in the U.S. of stainless steel strip, sheet and plate
products decreased by more than 25%, compared to 2008 consumption, according to the Specialty Steel
Institute of North America (SSINA), using annualized October 2009 information. The 2009 annual
consumption of 930 million tons is the lowest level in at least 15 years.
26
US ADC of Stainless Sheet and Strip (hot rolled and cold rolled)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1998 |
|
1999 |
|
2000 |
|
2001 |
|
2002 |
|
2003 |
|
2004 |
|
2005 |
|
2006 |
|
2007 |
|
2008 |
|
2009* |
Millions of Tons |
|
|
1.82 |
|
|
|
1.90 |
|
|
|
1.88 |
|
|
|
1.55 |
|
|
|
1.58 |
|
|
|
1.57 |
|
|
|
1.81 |
|
|
|
1.62 |
|
|
|
1.84 |
|
|
|
1.52 |
|
|
|
1.25 |
|
|
|
0.93 |
|
|
|
|
* |
|
2009 represents Oct YTD annualized |
Source: SSINA
The majority of our flat-rolled products are sold at prices that include surcharges for raw
materials, including purchased scrap, that are required to manufacture our products. These raw
materials include nickel, iron, chromium, and molybdenum. Nickel, which comprises a significant
percentage of our material costs, continued to be volatile during 2009. The cost of nickel
increased 103% during the first eight months of 2009 to an average monthly cost of $8.91 per pound
in August 2009. During the next four months of 2009, the cost of nickel declined 13% to an average
monthly cost of $7.74 per pound in December 2009. Our other major raw materials were also volatile
during 2009 with chromium declining 14%, and iron and molybdenum increasing 29% and 19%,
respectively.
27
Iron Scrap Prices
($/Gross Ton)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
99 |
|
00 |
|
01 |
|
02 |
|
03 |
|
04 |
|
05 |
|
06 |
|
07 |
|
08 |
|
09 |
129
|
|
85
|
|
74
|
|
105
|
|
173
|
|
233
|
|
255
|
|
229
|
|
297
|
|
221
|
|
275 |
Nickel Prices
($/lb)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
99 |
|
00 |
|
01 |
|
02 |
|
03 |
|
04 |
|
05 |
|
06 |
|
07 |
|
08 |
|
09 |
3.67
|
|
3.32
|
|
2.69
|
|
3.26
|
|
6.43
|
|
6.25
|
|
6.09
|
|
15.68
|
|
11.79
|
|
4.39
|
|
7.74 |
Source: London Metals Exchange
28
Chromium Prices
($/lb)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
99 |
|
00 |
|
01 |
|
02 |
|
03 |
|
04 |
|
05 |
|
06 |
|
07 |
|
08 |
|
09 |
0.39
|
|
0.41
|
|
0.29
|
|
0.35
|
|
0.54
|
|
0.69
|
|
0.54
|
|
0.66
|
|
1.71
|
|
1.03
|
|
0.89 |
Source: Platts Metals Week
Molybdenum Prices
($/lb)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
99 |
|
00 |
|
01 |
|
02 |
|
03 |
|
04 |
|
05 |
|
06 |
|
07 |
|
08 |
|
09 |
2.56
|
|
2.23
|
|
2.36
|
|
3.26
|
|
7.26
|
|
31.24
|
|
26.58
|
|
24.78
|
|
32.38
|
|
9.60
|
|
11.38 |
Source: Platts Metals Week
Operating income was $71.3 million, an 81% decrease compared to 2008. The decline in 2009
operating profit was due primarily to lower shipments, lower average base selling prices for most
of our products, and idle facility and workforce reduction costs of $19.3 million, which were
partially offset by the benefits from our gross cost reduction efforts. In addition, operating
profit in 2009 and 2008 was affected by volatile raw material costs. Nickel and nickel-bearing
scrap, iron scrap, chromium, and molybdenum prices decreased significantly in 2008, especially in
the fourth quarter. These material costs are largely recovered in product selling prices through
raw material surcharges which attempt to match purchased material costs with shipments. However in
an environment of rapidly declining, or increasing costs, these raw material indices included in
product selling prices may not completely match our raw material costs due to the long
manufacturing cycle times for some of our products. The rapid fall in raw material costs in 2008
had a significant negative effect on operating profit in 2008, and in the first half of 2009, as
shipments produced with raw material purchased earlier at higher costs were sold based upon raw
material surcharges which reflected lower raw material costs. This negative impact on operating
profit was offset by a LIFO inventory valuation reserve benefit of $60.8 million in 2009 and $89.8
million in 2008.
We continued to aggressively reduce costs and streamline our flat-rolled products operations.
In 2009, we achieved gross cost reductions, before the effects of inflation, of approximately $77
million in our Flat-Rolled Products segment. Major areas of gross cost reductions included $62
million from procurement savings and operating efficiencies and $15 million from reductions in
compensation and benefit expenses. Cost reductions include the savings from reducing the size of
the workforce by approximately 14%.
2008 Compared to 2007
Sales for the Flat-Rolled Products segment for 2008 were $2.91 billion, or 1% lower than 2007, due
primarily to lower average base selling prices and raw material surcharges for most products, which
were partially offset by increased product shipments. While total product shipments increased 3%
for the full year 2008, demand for many of our products declined significantly in the second half
of
29
2008, and especially in the fourth quarter, as a result of the worsening effects of the financial
credit crisis and the weakening global economy. Demand for our high value products, such as
specialty alloys and titanium sheet, and grain-oriented electrical steel, improved during the first
nine months of 2008 from the global electrical energy, oil and gas, and chemical process industry
markets but softened in the fourth quarter. Shipments of standard stainless products increased 5%
for the full year but declined significantly in the second half of 2008 as demand from service
center and other customers weakened considerably. Comparative information on the segments products
for the years ended December 31, 2008 and 2007 was:
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Years Ended December 31, |
|
2008 |
|
2007% |
|
Change |
|
Volume (000s pounds): |
|
|
|
|
|
|
|
|
|
|
|
|
High value |
|
|
500,375 |
|
|
|
491,891 |
|
|
|
2 |
% |
Standard |
|
|
584,389 |
|
|
|
557,016 |
|
|
|
5 |
% |
|
|
|
Total Flat-Rolled Products |
|
|
1,084,764 |
|
|
|
1,048,907 |
|
|
|
3 |
% |
|
Average prices (per pound): |
|
|
|
|
|
|
|
|
|
|
|
|
High value |
|
$ |
3.26 |
|
|
$ |
3.22 |
|
|
|
1 |
% |
Standard |
|
$ |
2.13 |
|
|
$ |
2.40 |
|
|
|
(11 |
%) |
Total Flat-Rolled Products |
|
$ |
2.65 |
|
|
$ |
2.79 |
|
|
|
(5 |
%) |
|
Total shipments in 2008 increased by 3% to 1,085 million pounds compared to shipments of 1,049
million pounds in 2007. The average transaction prices to customers, which include the effect of
lower average raw material surcharges, decreased by 5% to $2.65 per pound in 2008. Our direct
international sales increased $100.3 million, or 15%, to a record $780.7 million, and represented
27% of sales for the Flat-Rolled Products segment. While the majority of direct international sales
were for high-value products, sales of standard products, primarily stainless steel cold roll
sheet, increased to $184 million, which represents an increase of approximately 124% since 2006.
Our Flat-Rolled Products segment high-value product shipments, which include engineered strip,
Precision Rolled Strip products, super stainless steel, nickel-based alloys, specialty alloys,
titanium, and grain-oriented electrical steel products, increased 2% while average transaction
prices for these high-value products increased 1%. Strong demand for our titanium products from the
chemical process industry, and oil and gas markets, and for our grain-oriented electrical steel
products from the electrical energy distribution market was offset by lower demand for our
engineered strip, Precision Rolled Strip products, nickel-based alloys, and super stainless steel
products. Shipments of titanium and ATI-produced Uniti titanium products grew 41% to approximately
14.7 million pounds, and shipments of our grain-oriented electrical steel products grew 9%, both
compared to 2007.
Shipments of our standard products, which primarily include stainless steel hot roll and cold
roll sheet, and stainless steel plate, increased 5% while average transaction prices for these
products decreased by 11%. In 2008, consumption in the U.S. of stainless steel strip, sheet and
plate products decreased by more than 14%, compared to 2007 consumption, according to the Specialty
Steel Institute of North America (SSINA). The decrease in shipments was primarily attributable to
weakening demand from consumer and industrial markets due to the U.S. recession and inventory
adjustments by service center customers primarily for stainless steel sheet.
The majority of our flat-rolled products are sold at prices that include surcharges for raw
materials, including purchased scrap, that are required to manufacture our products. These raw
materials include nickel, iron, chromium, and molybdenum. Nickel, which comprises a significant
percentage of our material costs, continued to be volatile during 2008. The cost of nickel
increased 20% during the first three months of 2008 to an average monthly cost of $14.16 per pound
in March 2008. However, during the next nine months of 2008, the cost of nickel declined 69% to an
average monthly cost of $4.39 per pound in December 2008. The 2008 fourth quarter was an
exceptional period of volatility for our other major raw materials: iron, chromium, and molybdenum
which declined in value during the quarter by approximately 60%, 52%, and 71%, respectively.
Operating income was $377.4 million, a 25% decrease compared to 2007. The decline in 2008
operating profit was due primarily to lower average base selling prices for most of our products,
which was partially offset by increased shipments and the benefits from our gross cost reduction
initiatives. In addition, operating profit in 2008 and 2007 was affected by volatile raw material
costs. Nickel and nickel-bearing scrap, iron scrap, chromium, and molybdenum prices decreased
significantly in 2008, especially in the fourth quarter. These material costs are largely recovered
in product selling prices through raw material surcharges which attempt to match purchased material
costs with shipments. However in an environment of rapidly declining, or increasing costs, these
raw material indices included in product selling prices may not completely match our raw material
costs due to the long manufacturing cycle times for some of our products. The rapid fall in raw
material costs in 2008 had a significant, negative effect on operating profit as shipments produced
with raw material purchased earlier in the year at higher costs were sold based upon raw material
surcharges which reflected lower raw material costs. This negative impact on operating profit was
offset by a LIFO inventory valuation reserve benefit of $89.8 million in 2008. During 2007, the
average cost of our raw materials in our Flat-Rolled Products segment increased
30
approximately 6% compared to the 2006 average cost. These increased costs, largely offset by
lower inventory quantities, resulted in a LIFO inventory valuation charge of $1.9 million for 2007.
We continued to aggressively reduce costs and streamline our flat-rolled products operations.
In 2008, we achieved gross cost reductions, before the effects of inflation, of approximately $59
million in our Flat-Rolled Products segment. Major areas of gross cost reductions included $52
million from procurement savings and operating efficiencies and $7 million from reductions in
compensation and benefit expenses.
In the first quarter 2007, we entered into a new labor agreement with the United Steelworkers
represented at ATIs Allegheny Ludlum operations. The new agreement expires on June 30, 2011. The
new agreement provides for profit sharing above specified minimum pre-tax profit for the
Flat-Rolled Products segment and is capped to provide for no more than $20 million of profit
sharing payments under this provision over the four-year life of the contract. Any profit sharing
payments under this provision are contributed to an independently administered VEBA (Voluntary
Employee Benefit Association) trust. As a result of this new agreement, we recognized a
non-recurring pre-tax charge of $4.8 million.
Engineered Products
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(In millions) |
|
2009 |
|
% Change |
|
2008 |
|
% Change |
|
2007 |
|
Sales to external customers |
|
$ |
238.8 |
|
|
|
(48 |
%) |
|
$ |
455.7 |
|
|
|
5 |
% |
|
$ |
433.0 |
|
|
Operating profit (loss) |
|
|
(23.8 |
) |
|
|
n/m |
|
|
|
20.9 |
|
|
|
(35 |
%) |
|
|
32.1 |
|
|
Operating profit (loss) as a percentage of sales |
|
|
(10.0 |
%) |
|
|
|
|
|
|
4.6 |
% |
|
|
|
|
|
|
7.4 |
% |
|
Direct international sales as a percentage of sales |
|
|
29.3 |
% |
|
|
|
|
|
|
28.5 |
% |
|
|
|
|
|
|
28.7 |
% |
|
Our Engineered Products segment includes the production of tungsten powder, tungsten heavy
alloys, tungsten carbide materials and carbide cutting tools. The segment also produces carbon
alloy steel impression die forgings, and large grey and ductile iron castings, and provides
precision metals processing services. The operations in this segment are ATI Metalworking Products,
ATI Portland Forge, ATI Casting Service and ATI Rome Metals.
The major markets served by our products of the Engineered Products segment include a wide
variety of industrial markets including oil and gas, machine and cutting tools, transportation,
construction and mining, electrical energy, aerospace and defense, and automotive.
2009 Compared to 2008
Sales for the Engineered Products segment decreased 48% to $238.8 million in 2009 as the global
economic recession severely depressed demand and selling prices of most of our products from all of
our major markets.
The significant sales decline resulted in an operating loss of $23.8 million for 2009 compared
an operating profit of $20.9 million for 2008. Operating results for 2009 were adversely affected
by idle facility and workforce reduction costs of $5.7 million. The decline in profitability was
partially offset by a LIFO inventory valuation reserve benefit of $9.0 million primarily as a
result of lower raw material costs and the benefits of gross cost reductions. In 2008, operating
profit included a LIFO inventory valuation reserve benefit of $8.6 million.
In 2009, we achieved gross cost reductions, before the effects of inflation, of approximately
$14 million in our Engineered Products segment. Major areas of gross cost reductions included $8
million from procurement savings and operating efficiencies, and $6 million from lower compensation
and benefit expenses. Cost reductions include savings associated with reducing the size of the
workforce by approximately 36%.
2008 Compared to 2007
Sales for the Engineered Products segment increased $22.7 million to $455.7 million in 2008. Demand
for our tungsten and tungsten-carbide products improved from the cutting tool, construction and
mining, and electrical energy markets, but was lower from the oil and gas market for down-hole
drilling applications. Demand increased for our forged products from the transportation market.
Demand for our cast products improved from the electrical energy market for wind and natural gas
power generation applications. Demand remained steady for our titanium precision metal processing
conversion services, primarily due to the aerospace market. While total sales increased 5% for full
year 2008, demand for many of our products declined significantly in the fourth quarter of 2008 as
a result of the worsening effects of the financial credit crisis and the weakening global economy.
31
Segment operating profit in 2008 declined to $20.9 million, or 4.6% of sales, compared to
$32.1 million, or 7.4% of sales for 2007. The decline in operating profit was primarily due to a
more competitive pricing environment for our tungsten and tungsten-carbide products, higher raw
material costs and $4.7 million of start-up expenses associated with our Alpena, MI casting
operation. This decline was partially offset by increased shipment volumes and the benefits of
gross cost reductions. In addition, a rapid decline during the 2008 fourth quarter in raw material
costs, primarily tungsten scrap, cobalt, and forging steel, resulted in higher cost material
purchased earlier in the year flowing through cost of sales and not matching raw material
surcharges included in selling prices due to manufacturing cycle time. This compression in profit
margins was partially offset by a LIFO inventory valuation reserve benefit of $8.6 million. In
2007, operating profit included a LIFO inventory valuation reserve charge of $2.3 million as a
result of higher raw material costs and inventory levels.
In 2008, we achieved gross cost reductions, before the effects of inflation, of approximately $10
million in our Engineered Products segment. Major areas of gross cost reductions included $7
million from operating efficiencies and procurement savings and $3 million from lower compensation
and benefit expenses.
Corporate Expenses
Corporate expenses were $53.1 million in 2009 compared to $56.8 million in 2008, and $73.8 million
in 2007. The decline in corporate expenses year over year was primarily the result of lower
expenses associated with annual and long-term performance-based incentive compensation programs.
Interest Expense, Net
Interest expense, net of interest income and interest capitalization, was $19.3 million for 2009
compared to $3.5 million for 2008 and $4.8 million for 2007. The increase in interest expense in
2009 was primarily due to debt issuances completed in the 2009 second quarter.
Interest expense is presented net of interest income of $2.1 million for 2009, $9.8 million
for 2008, and $26.0 million for 2007. The decline in interest income over the periods was primarily
resulted from lower interest rates on invested cash offsetting the favorable benefit of higher cash
balances.
Increased capital expenditures associated with strategic investments to expand our production
capabilities resulted in higher interest capitalization in 2009, 2008 and 2007. Interest expense in
2009, 2008, and 2007 was reduced by $39.0 million, $25.0 million, and $9.8 million, respectively,
related to interest capitalization on major strategic capital projects.
In prior years, we entered into receive fixed, pay floating interest rate swap contracts
related to our $300 million, 8.375% 10-year Notes due in 2011 (2011 Notes), which were later
settled, resulting in a gain. The settlement gain is being amortized into income as an offset to
interest expense over the remaining life of the 2011 Notes. Interest expense decreased by $1.3
million in 2009, $2.0 million in 2008, and $1.8 million in 2007 due to these previously settled
interest rate swap agreements.
In June 2009, we completed the issuance of $350 million of new 9.375% 10-year Senior Notes and
a tender offer for our existing 2011 Notes. As a result of the tender offer, in June 2009 we
retired $183.3 million of the 2011 Notes, which resulted in a special charge for debt
extinguishment of $9.2 million pre-tax, or $5.5 million after-tax, in the second quarter 2009.
Other Expenses, Net of Gains on Asset Sales
Other expenses, net of gains on asset sales, includes charges incurred in connection with closed
operations, pretax gains and losses on the sale of surplus real estate, non-strategic investments
and other assets, and other non-operating income or expense. These items are presented primarily in
selling and administrative expenses, and in other income in the consolidated statements of income
and resulted in net charges of $13.8 million in 2009, $8.5 million in 2008 and $10.2 million in
2007. Other expenses for 2009, 2008 and 2007 primarily related to legal costs associated with
closed operations.
Retirement Benefit Expense
Retirement benefit expense, which includes pension and postretirement medical benefits, increased
in 2009 after declining from 2004 through 2008. The increase in retirement benefit expense in 2009
was primarily due to lower returns on plan assets in 2008, which was partially offset by the
benefits of voluntary pension contributions made over the last several years. During the past six
years, we have made $765.2 million of voluntary pension contributions to our U.S. qualified defined
benefit pension plan, including $350 million in the second quarter of 2009. The decline in
retirement benefit expense from 2004 through 2008 primarily resulted from actual returns on plan
assets exceeding expected returns, and the positive benefits of voluntary pension contributions.
Retirement benefit expense
32
was $121.9 million for 2009, $8.4 million for 2008, and $30.3 million for 2007. Retirement benefit
expenses are included in both cost of sales and selling and administrative expenses. Retirement
benefit expense included in cost of sales and selling and administrative expenses for the years
ended 2009, 2008 and 2007 was as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
(In millions) |
|
2009 |
|
2008 |
|
2007 |
|
Cost of sales |
|
$ |
85.4 |
|
|
$ |
5.3 |
|
|
$ |
20.3 |
|
Selling and administrative expenses |
|
|
36.5 |
|
|
|
3.1 |
|
|
|
10 |
|
|
Total retirement benefit expense |
|
$ |
121.9 |
|
|
$ |
8.4 |
|
|
$ |
30.3 |
|
|
Total retirement benefit expense for 2010 is expected to decrease to approximately $90
million, a $31.9 million reduction from 2009. We expect pension expense to decline to approximately
$71.4 million, a decrease of $27.2 million compared to pension expense of $98.6 million in 2009.
This expected decrease is a result of the benefit of higher than expected returns on pension plan
assets in 2009 and the benefits resulting from our $350 million voluntary pension contribution made
in the second quarter 2009, partially offset by utilizing a lower discount rate to value the plans
obligations.
Income Taxes
Net income for 2009 included a provision for income taxes of $26.9 million, or 41.4% of income
before tax, for U.S. Federal, foreign and state income taxes. The 2009 provision for income taxes
included a non-recurring charge of $11.5 million recognized in the second quarter 2009 primarily
associated with the tax consequences of the June 2009 $350 million voluntary cash contribution to
our pension plan. Results of operations for 2008 included a provision for income taxes of $294.2
million, or 33.9% of income before tax. The results for 2008 benefited from a $11.9 million
favorable adjustment of prior years taxes. Results of operations for 2007 included a provision for
income taxes of $400.2 million, or 34.9% of income before tax. The results for 2007 benefited from
a $23.1 million reduction of a deferred tax valuation allowance with respect to certain state tax
credits expected to be realized in future periods.
Deferred taxes result from temporary differences in the recognition of income and expense for
financial and income tax reporting purposes, and differences between the fair value of assets
acquired in business combinations accounted for as purchases for financial reporting purposes and
their corresponding tax bases. Deferred income taxes represent future tax benefits or costs to be
recognized when those temporary differences reverse. At December 31, 2009, we had a net deferred
tax asset of $39.4 million. A significant portion of our deferred tax assets relates to retirement
benefit obligations, which have been recorded in the accompanying financial statements but which
are not recognized for income tax reporting purposes until the benefits are paid. These benefit
payments are expected to occur over an extended period of years.
Financial Condition and Liquidity
We believe that internally generated funds, current cash on hand, and available borrowings under
existing credit lines will be adequate to meet foreseeable liquidity needs, including a substantial
expansion of our production capabilities over the next few years. We did not borrow funds under our
domestic senior unsecured credit facility during 2009, 2008, or 2007. However, as of December 31,
2009 approximately $10 million of this facility was utilized to support letters of credit.
If we needed to obtain additional financing using the credit markets, the cost and the terms
and conditions of such borrowings may be influenced by our credit rating. As of December 31, 2009,
Moodys Investor Services senior unsecured debt rating for our Company was Baa3 with a stable
ratings outlook. As of December 31, 2009, Standard & Poors Ratings Services corporate credit and
senior unsecured debt rating for our Company was BBB- with a stable ratings outlook. Changes in
our credit rating do not impact our access to, or the cost of, our existing credit facilities.
We have no off-balance sheet arrangements as defined in Item 303(a)(4) of SEC Regulation S-K.
Cash Flow and Working Capital
Cash flow from operations for 2009 was $218.5 million, which includes a reduction in managed
working capital of $350.5 million due to lower business activity and raw material costs, partially
offset by a voluntary net cash pension contribution of $241.5 million ($350 million contribution
less $108.5 million U.S. Federal income tax refund). Excluding the voluntary net cash pension
contribution, cash flow from operations was $460 million for 2009. During 2009 we invested $454.3
in capital expenditures, including approximately $39 million for the acquisition of a specialty
powder metals business. Cash provided by financing activities was $474.1 million in 2009 due to
receipt of $734.4 million of net proceeds from the second quarter 2009 debt issuances, partially
offset by debt retirements of $188.8 million and dividend payments of $70.6 million. At December
31, 2009, cash and cash equivalents on hand totaled $708.8 million, an increase of $238.9 million
from year end 2008.
33
In 2008, cash generated by operations of $784.5 million was used to invest $515.7 million in
capital expenditures, repurchase $278.3 million of the Companys common stock, pay dividends of
$71.4 million, and fund a $30 million voluntary cash contribution to our U.S. qualified defined
benefit pension plan, decreasing our cash balance $153.4 million, to $469.9 million at December 31,
2008. In 2007, cash generated by operations of $809.8 million and the proceeds from the exercises
of stock options of $5.5 million were used to invest $457.1 million in capital expenditures and
purchases of businesses, fund a $100 million voluntary cash contribution to our U.S. qualified
defined benefit pension plan, purchase $61.2 million of the Companys common stock, pay dividends
of $58.1 million, repay debt of $23.9 million, and increase cash balances by $121.0 million to
$623.3 million at December 31, 2007.
We use cash flow from operations before voluntary pension plan contributions in order to
evaluate and compare fiscal periods that do not include these contributions, and to make resource
allocation decisions among operational requirements, investing and financing alternatives.
Managed Working Capital
As part of managing the liquidity of the business, we focus on controlling inventory, accounts
receivable and accounts payable. In measuring performance in controlling this managed working
capital, we exclude the effects of the LIFO inventory valuation reserves, excess and obsolete
inventory reserves, and reserves for uncollectible accounts receivable which, due to their nature,
are managed separately. We also measure managed working capital as a percentage of the prior two
months annualized sales to evaluate our performance based on recent levels of business volume.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
03 |
|
04 |
|
05 |
|
06 |
|
07 |
|
08 |
|
09 |
Millions/$ |
|
|
576 |
|
|
|
853 |
|
|
|
1,048 |
|
|
|
1,582 |
|
|
|
1,627 |
|
|
|
1,412 |
|
|
|
1,061 |
|
% of Annualized
Revenue |
|
|
30.7 |
% |
|
|
29.5 |
% |
|
|
30.3 |
% |
|
|
29.0 |
% |
|
|
32.2 |
% |
|
|
35.2 |
% |
|
|
34.5 |
% |
In 2009, managed working capital, which we define as gross inventory plus gross accounts
receivable less accounts payable, decreased by $350.5 million due to lower business activity and
decreased costs for certain raw materials. The decline in managed
34
working capital was a source of cash in 2009, as gross inventory declined $184.0 million,
accounts receivable declined $137.8 million, and accounts payable increased $28.7 million. Managed
working capital was also a source of $214.8 million of cash in 2008 due to declining business
levels, primarily in the fourth quarter 2008, and lower raw material costs. During 2008, gross
inventory declined $203.5 million and accounts receivable declined $124.9 million, which was
partially offset by an accounts payable decrease of $82.0 million. In 2007, the favorable impact
of improved operating results on cash flow from operations was offset by continuing investment in
managed working capital of $44.3 million to support the higher business levels and the effect of
higher costs for certain raw materials. Managed working capital has increased approximately $485
million over the past six years. Increases in managed working capital are expected to represent a
future source of cash if the level of business activity declines. Managed working capital as a
percent of annualized sales was 34.5% at the end of 2009, compared to 35.2% at the end of 2008, and
32.2% at the end of 2007. Managed working capital as a percentage of sales has increased from
historical levels due to a continuing shift in mix to more value added products, primarily in the
High Performance Metals and Flat-Rolled Products business segments, which have a longer
manufacturing process. Days sales outstanding, which measures actual collection timing for accounts
receivable, increased slightly in 2009 compared to 2008 primarily as a result of increased
international sales which have longer delivery schedules. Gross inventory turns, which excludes the
effect of LIFO inventory valuation reserves, declined across all of our business segments due to
significantly lower business activity.
The Components of managed working capital were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
December 31, |
|
December 31, |
(in millions) |
|
2009 |
|
2008 |
|
2007 |
|
Accounts receivable |
|
$ |
392.0 |
|
|
$ |
530.5 |
|
|
$ |
652.2 |
|
Inventory |
|
|
825.5 |
|
|
|
887.6 |
|
|
|
916.1 |
|
Accounts payable |
|
|
(308.6 |
) |
|
|
(278.5 |
) |
|
|
(388.4 |
) |
|
Subtotal |
|
|
908.9 |
|
|
|
1,139.6 |
|
|
|
1,179.9 |
|
Allowance for doubtful accounts |
|
|
6.5 |
|
|
|
6.3 |
|
|
|
6.3 |
|
LIFO reserve |
|
|
102.8 |
|
|
|
205.6 |
|
|
|
374.6 |
|
Corporate and other |
|
|
43.0 |
|
|
|
60.2 |
|
|
|
65.7 |
|
|
Managed working capital |
|
$ |
1,061.2 |
|
|
$ |
1,411.7 |
|
|
$ |
1,626.5 |
|
|
Annualized prior 2 months sales |
|
$ |
3,076.4 |
|
|
$ |
4,008.0 |
|
|
$ |
5,058.5 |
|
|
Managed working capital as a % of annualized sales |
|
|
34.5 |
% |
|
|
35.2 |
% |
|
|
32.2 |
% |
|
Capital Expenditures
Capital expenditures, including the acquisition of businesses, for 2009 were $454.3 million,
compared to $515.7 million in 2008, and $447.4 million in 2007. Over the past five years, we have
generated $2.2 billion in cash provided by operating activities and invested $1.8 billion in
capital projects and for the acquisition of businesses. At the end of 2009, capital expenditures
over the past five years represented 55% of total property, plant and equipment before accumulated
depreciation. This percentage is a significant indicator of the modern nature of the Companys
productive capacity.
We have significantly expanded and continue to expand our manufacturing capabilities to meet
current and expected demand growth from the aerospace (engine and airframe) and defense, oil and
gas, chemical process industry, electrical energy, and medical markets, especially for titanium and
titanium-based alloys, nickel-based alloys and superalloys, specialty alloys, and exotic alloys.
These self-funded capital investments include:
|
|
|
The expansion of ATIs aerospace quality titanium sponge production capabilities.
Titanium sponge is an important raw material used to produce our titanium mill products.
Our greenfield premium-grade titanium sponge (jet engine rotating parts) facility in Rowley,
UT commenced initial production in December 2009. We plan to ramp production at this
facility during 2010 in a systematic manner to consistently provide the best quality and
cost competitive product. When this Utah sponge facility is fully operational, our total
annual sponge production capacity including our Albany, OR standard grade titanium sponge
facility is projected to be approximately 46 million pounds. These secure supply sources
are intended to reduce our purchased titanium sponge and purchased titanium scrap
requirements. In addition, the Utah facility will have the infrastructure in place to
further expand annual capacity by approximately 18 million pounds, bringing the total annual
capacity at that facility to 42 million pounds, if needed. At the end of July 2009, we
temporarily idled our Albany, OR titanium sponge facility to adjust production and inventory
levels to current market demand for titanium and titanium-based products. |
35
|
|
|
The expansion of ATIs mill products processing and finishing capabilities for titanium
and titanium-based alloys, nickel-based alloys and superalloys, and specialty alloys.
Projects include a $260 million expansion of our titanium and superalloy forging capacity at
our Bakers, NC facility through the addition of an integrated 10,000 ton press forge, 700mm
radial forge, and conditioning, finishing and inspection facilities to produce large
diameter products needed for certain demanding applications. The conditioning, finishing
and inspection facilities commenced operations in the third quarter 2008, and the forging
equipment began operations in the third quarter 2009. Forging is a hot-forming process that
produces wrought forging billet and forged machining bar from an ingot. |
|
|
|
|
A new advanced specialty metals hot rolling and processing facility at our existing
Brackenridge, PA site. The project is estimated to cost approximately $1.16 billion and take
at least four years to complete. Engineering, permitting and site preparation are nearly
completed for the facility. Our new advanced hot-rolling and processing facility is designed
to be the most powerful mill in the world for production of specialty metals. It is designed
to produce exceptional quality, thinner, and wider hot-rolled coils at reduced cost with
shorter lead times, and require lower working capital requirements. When completed, we
believe ATIs new advanced specialty metals hot rolling and processing facility will provide
unsurpassed manufacturing capability and versatility in the production of a wide range of
flat-rolled specialty metals. We expect improved productivity, lower costs, and higher
quality for our diversified product mix of flat-rolled specialty metals, including
nickel-based and specialty alloys, titanium and titanium alloys, zirconium alloys, Precision
Rolled Strip® products, and stainless sheet and coiled plate products. It is designed to
roll and process exceptional quality hot bands of up to 78.62 inches, or 2 meters, wide. |
|
|
|
|
In connection with the new advanced specialty metals hot rolling and processing facility,
we are consolidating our Natrona, PA grain-oriented electrical steel melt shop into ATIs
Brackenridge, PA melt shop. This consolidation is expected to improve the overall
productivity of ATIs flat-rolled grain-oriented electrical steel and other stainless and
specialty alloys, and reduce the cost of producing slabs and ingots. The investment should
also result in significant reduction of particulate emissions. We expect to realize
considerable cost savings from this project beginning in second half of 2010. |
|
|
|
|
We are increasing our capacity to produce zirconium products through capital expansions
of zirconium sponge production and VAR melting. This new zirconium sponge and melting
capacity better positions ATI for the current and expected strong growth in demand from the
nuclear energy and chemical process industry markets. We believe that ATI is now the worlds
largest producer of critical reactor grade zirconium sponge for the nuclear energy market. |
|
|
|
|
Our STAL joint venture commenced an expansion of its operations in Shanghai, China in
late 2006. This expansion nearly tripled STALs rolling and slitting capacity to produce
Precision Rolled Strip® products at a cost of approximately $103 million. The additional
slitting capacity commenced operations in June 2009, and the remainder of the facility was
completed in the second half of 2009. STAL is now much better positioned to benefit from
Chinas electronics and telecommunications manufacturing market for cell phones and
smartphones, as well as Chinas rapidly growing automotive parts manufacturing market. We
believe STAL is the largest producer of these thin strip products in China and that our new
facility gives us a significant competitive advantage in this growing market. |
|
|
|
|
On October 23, 2009, we acquired the assets of Crucible Compaction Metals and Crucible
Research, a western Pennsylvania producer of advanced powder metal products, for
approximately $39 million. This acquisition, which has been named ATI Powder Metals,
expands our specialty metals product portfolio. Powder metals are used in the production of
complex alloy chemistries, typically when conventional processes can not be used. Powder
metals represent a growth opportunity for ATI as more powder metals are used in the
aerospace industry for the latest generation of jet engines and for the production of
near-net-shape parts. Additional markets for these powder metals products include oil and
gas, electrical energy, and medical. |
We currently expect that our projected 2010 capital expenditures will be approximately $375
million, and we expect capital spending to remain in this range for the next few years as we
complete these strategic projects.
Debt
Total debt outstanding increased by $561.3 million, to $1,071.1 million at December 31, 2009, from
$509.8 million at December 31, 2008. The increase in debt was primarily due to new debt issuances,
net of debt retirements, discussed below.
Convertible Notes
In June 2009, we issued and sold $402.5 million in aggregate principal amount of 4.25%
Convertible Senior Notes due 2014 (the Convertible Notes). Interest is payable semi-annually on
June 1 and December 1 of each year. Net proceeds of $390.2 million from the sale of the
Convertible Notes were used to make a $350 million voluntary cash contribution to our U.S. defined
benefit pension plan, and the balance was used for general corporate purposes including funding of
contributions to trusts established to fund retiree
36
medical benefits. The Convertible Notes are unsecured and unsubordinated obligations of the
Company and rank equally with all of its existing and future senior unsecured debt. The
underwriting fees and other third-party expenses for the issuance of the Convertible Notes were
$12.3 million and will be amortized to interest expense over the 5-year term of the Convertible
Notes.
We do not have the right to redeem the Convertible Notes prior to the stated maturity date.
Holders of the Convertible Notes have the option to convert their notes into shares of ATI common
stock at any time prior to the close of business on the second scheduled trading day immediately
preceding the stated maturity date (June 1, 2014). The initial conversion rate for the Convertible
Notes is 23.9263 shares of ATI common stock per $1,000 (in whole dollars) principal amount of notes
(9,630,336 shares), equivalent to a conversion price of approximately $41.795 per share, subject to
adjustment, as defined in the Convertible Notes. Other than receiving cash in lieu of fractional
shares, holders do not have the option to receive cash instead of shares of common stock upon
conversion. Accrued and unpaid interest that exists upon conversion of a note will be deemed paid
by the delivery of shares of ATI common stock and no cash payment or additional shares will be
given to holders.
If the Company undergoes a fundamental change, as defined in the Convertible Notes, holders
may require us to repurchase all or a portion of their notes at a price equal to 100% of the
principal amount of the notes to be purchased plus any accrued and unpaid interest up to, but
excluding, the repurchase date. Such a repurchase will be made in cash.
2019 Notes
In June 2009, we issued $350 million aggregate principal amount of 9.375% unsecured Senior
Notes with a maturity of June 2019 (the 2019 Notes). Interest is payable semi-annually on June 1
and December 1 of each year. Net proceeds of $344.2 million from the sale of the 2019 Notes were
used to retire $183.3 million of the Companys 2011 Notes, as discussed below, and for general
corporate purposes. The underwriting fees, discount and other third-party expenses for the
issuance of the 2019 Notes were $5.8 million and will be amortized to interest expense over the
10-year term of the 2019 Notes. The 2019 Notes are unsecured and unsubordinated obligations of the
Company and rank equally with all of its existing and future senior unsecured debt. The 2019 Notes
restrict our ability to create certain liens, to enter into sale leaseback transactions, and to
consolidate, merge or transfer all, or substantially all, of our assets. We have the option to
redeem the 2019 Notes, as a whole or in part, at any time or from time to time, on at least 30
days, but not more than 60 days, prior notice to the holders of the Notes at a redemption price
specified in the 2019 Notes. The 2019 Notes are subject to repurchase upon the occurrence of a
change in control repurchase event (as defined in the 2019 Notes) at a repurchase price in cash
equal to 101% of the aggregate principal amount of the Notes repurchased, plus any accrued and
unpaid interest on the 2019 Notes repurchased.
Retirement of 2011 Notes
In June 2009, we completed a tender offer for our 8.375% Notes due in 2011 (the 2011 Notes)
of which $300 million in aggregate principal amount was outstanding prior to the tender offer. As a
result of the tender offer, we retired $183.3 million of the 2011 Notes and recognized a pre-tax
charge of $9.2 million in the 2009 second quarter for the costs of acquiring the 2011 Notes. As of
December 31, 2009, $116.7 million in face value of the 2011 Notes remain outstanding.
Debt Ratios and Other
In managing our overall capital structure, some of the measures on which we focus are net debt to
total capitalization, which is the percentage of our debt, net of cash that may be available to
reduce borrowings, to our total invested and borrowed capital, and total debt to total
capitalization, which excludes cash balances. At year-end 2009, our net debt to total
capitalization was 15.3%, compared to 2.0% at December 31, 2008, and a negative 4.5% at December
31, 2007. At December 31, 2007, our cash on hand exceeded our total debt. Total debt to total
capitalization was 34.7% at December 31, 2009 compared to 20.7% at December 31, 2008, and 19.2% at
December 31, 2007.
37
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
December 31, |
(In millions) |
|
2009 |
|
2008 |
|
Total debt |
|
$ |
1,071.1 |
|
|
$ |
509.8 |
|
Less: Cash |
|
|
(708.8 |
) |
|
|
(469.9 |
) |
|
Net debt |
|
$ |
362.3 |
|
|
$ |
39.9 |
|
|
|
|
|
|
|
|
|
|
Net debt |
|
$ |
362.3 |
|
|
$ |
39.9 |
|
Total ATI stockholders equity |
|
|
2,012.2 |
|
|
|
1,957.4 |
|
|
Net ATI capital |
|
$ |
2,374.5 |
|
|
$ |
1,997.3 |
|
Net debt to ATI capital |
|
|
15.3 |
% |
|
|
2.0 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
December 31, |
(In millions) |
|
2009 |
|
2008 |
|
Total debt |
|
$ |
1,071.1 |
|
|
$ |
509.8 |
|
Total ATI stockholders equity |
|
|
2,012.2 |
|
|
|
1,957.4 |
|
|
Total ATI capital |
|
$ |
3,083.3 |
|
|
$ |
2,467.2 |
|
Total debt to ATI capital |
|
|
34.7 |
% |
|
|
20.7 |
% |
|
In May 2009, we amended our $400 million senior unsecured domestic bank group credit agreement
which extends through July 31, 2012 to redefine the two financial covenants to provide additional
financial flexibility. The amendment restated the definition of consolidated earnings before
interest and taxes, and consolidated earnings before income, taxes, depreciation and amortization
as used in the interest coverage and leverage ratios to exclude any non-cash pension expense or
income and restates the definition of consolidated indebtedness used in the leverage ratio, which
previously was based on gross indebtedness, to be net of cash on hand in excess of $50 million. As
of December 31, 2009, there had been no borrowings made under the facility, although approximately
$10 million of the facility was used to support letters of credit. The unsecured facility requires
us to maintain a leverage ratio (consolidated total indebtedness divided by consolidated earnings
before interest, taxes and depreciation and amortization) of not greater than 3.25, and maintain an
interest coverage ratio (consolidated earnings before interest and taxes divided by interest
expense) of not less than 2.0. For the twelve months ended December 31, 2009, our leverage ratio
was 1.47, and our interest coverage ratio was 7.91.
The Company has an additional separate credit facility for the issuance of letters of credit.
As of December 31, 2009, $29 million in letters of credit were outstanding under this facility.
STAL, our Chinese joint venture company in which ATI has a 60% interest, has a revolving
credit facility with a group of banks which extends though early August 2012. Under the credit
facility, STAL may borrow up to 205 million renminbi (approximately $30 million at December 2009
exchange rates) at an interest rate equal to 90% of the applicable lending rate published by the
Peoples Bank of China. The credit facility is supported solely by STALs financial capability
without any guarantees from the joint venture partners, and is intended to be utilized in the
future for the expansion of STALs operations, which are located in Shanghai, China. The credit
facility requires STAL to maintain a minimum level of shareholders equity, and certain financial
ratios. As of December 31, 2009, there had been no borrowings made under this credit facility.
STAL had approximately $4 million in letters of credit outstanding as of December 31, 2009.
These letters of credit are supported solely by STALs financial capability without any guarantees
from the joint venture partners.
Interest rate swap contracts have been used from time-to-time to manage our exposure to
interest rate risks. At December 31, 2009, we have no interest rate swap contracts in place. We
have deferred gains on settled receive fixed, pay floating interest rate swap contracts
associated with our outstanding 2011 Notes. These gains on settlement, which occurred in 2004 and
2003, remain a component of the reported balance of the 2011 Notes, and are ratably recognized as a
reduction to interest expense over the remaining life of the Notes, which is approximately two
years. At December 31, 2009, the deferred settlement gain was $1.8 million. The result of the
receive fixed, pay floating arrangements was a decrease in interest expense of $1.3 million, $2.0
million, and $1.8 million for the years ended December 31, 2009, 2008, and 2007, respectively,
compared to the fixed interest expense of the 2011 Notes.
A summary of required payments under financial instruments (excluding accrued interest) and
other commitments are presented below.
38
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Less than |
|
1-3 |
|
4-5 |
|
After 5 |
(In millions) |
|
Total |
|
1 year |
|
years |
|
years |
|
years |
|
Contractual Cash Obligations |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Debt including Capital Leases |
|
$ |
1,069.9 |
|
|
$ |
33.5 |
|
|
$ |
129.0 |
|
|
$ |
404.7 |
|
|
$ |
502.7 |
|
Operating Lease Obligations |
|
|
71.5 |
|
|
|
17.4 |
|
|
|
25.5 |
|
|
|
10.8 |
|
|
|
17.8 |
|
Other Long-term Liabilities (A) |
|
|
119.3 |
|
|
|
|
|
|
|
50.5 |
|
|
|
14.9 |
|
|
|
53.9 |
|
Unconditional Purchase Obligations |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Raw Materials (B) |
|
|
885.2 |
|
|
|
308.6 |
|
|
|
173.1 |
|
|
|
170.9 |
|
|
|
232.6 |
|
Capital expenditures |
|
|
38.5 |
|
|
|
38.4 |
|
|
|
0.1 |
|
|
|
|
|
|
|
|
|
Other (C) |
|
|
82.6 |
|
|
|
21.1 |
|
|
|
29.4 |
|
|
|
18.9 |
|
|
|
13.2 |
|
|
Total |
|
$ |
2,267.0 |
|
|
$ |
419.0 |
|
|
$ |
407.6 |
|
|
$ |
620.2 |
|
|
$ |
820.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(In millions) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other Financial Commitments |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Lines of Credit (D) |
|
$ |
503.8 |
|
|
$ |
69.1 |
|
|
$ |
4.7 |
|
|
$ |
430.0 |
|
|
$ |
|
|
Guarantees |
|
$ |
19.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(A) |
|
Other long-term liabilities exclude pension liabilities and accrued postretirement
benefits. |
|
(B) |
|
We have contracted for physical delivery for certain of our raw materials to meet a
portion of our needs. These contracts are based upon fixed or variable price provisions. We used
current market prices as of December 31, 2009, for raw material obligations with variable pricing. |
|
(C) |
|
We have various contractual obligations that extend through 2015 for services involving
production facilities and administrative operations. Our purchase obligation as disclosed
represents the estimated termination fees payable if we were to exit these contracts. |
|
(D) |
|
Drawn amounts were $26.3 million at December 31, 2009 under foreign credit agreements, and
drawn amounts are included in total debt. Drawn amounts also include $10.3 million utilized under
the $400 million domestic senior unsecured credit facility for standby letters of credit, which
renew annually, and $28.8 million under a separate letter of credit facility. These letters of
credit are used to support: $30.0 million in workers compensation and general insurance
arrangements, and $9.1 million related to environmental, legal and other matters. |
Retirement Benefits
At December 31, 2009, our U.S. qualified defined benefit pension plan was essentially fully funded.
The value of the liabilities of the qualified defined benefit pension plan exceeded pension plan
investments as of the end of 2009, by $9 million, or approximately 0.4%. We have not been required
to make cash contributions to this defined benefit pension plan since 1995. However, during the
past six years, we have made $765.2 million in voluntary cash and stock contributions to this plan
to improve the plans funded position. These voluntary contributions were comprised of cash
contributions of $350 million in 2009, $30 million in 2008, and $100 million during each of 2007,
2006 and 2005, respectively, plus $50 million during 2004. Additionally in the fourth quarter of
2008, we contributed 1.5 million shares of ATI common stock, valued at $35.2 million, to the
pension plan. Based on current regulations and actuarial studies, we do not expect to be required
to make cash contributions to our U.S. qualified defined benefit pension plan for 2010. However, we
may elect, depending upon investment performance of the pension plan assets and other factors, to
make additional voluntary cash contributions to this pension plan in the future.
We fund certain retiree health care benefits for Allegheny Ludlum using investments held in a
Company-administered Voluntary Employee Benefit Association (VEBA) trust. This allows us to recover
a portion of the retiree medical costs. In accordance with our labor agreements, during 2009, 2008,
and 2007, we funded $13.8 million, $34.3 million, and $30.8 million, respectively, of retiree
medical costs using the investments of this VEBA trust. We may continue to fund certain retiree
medical benefits utilizing the investments held in this VEBA. The value of the investments held in
this VEBA was approximately $17 million as of December 31, 2009.
Dividends
We paid a quarterly dividend of $0.18 per share of common stock for each quarter of 2009 and 2008.
The payment of dividends and the amount of such dividends depends upon matters deemed relevant by
our Board of Directors, such as our results of operations,
39
financial condition, cash requirements, future prospects, any limitations imposed by law, credit
agreements or senior securities, and other factors deemed relevant and appropriate.
Critical Accounting Policies
The accompanying consolidated financial statements have been prepared in conformity with United
States generally accepted accounting principles. When more than one accounting principle, or the
method of its application, is generally accepted, management selects the principle or method that
is appropriate in our specific circumstances. Application of these accounting principles requires
our management to make estimates about the future resolution of existing uncertainties; as a
result, actual results could differ from these estimates. In preparing these financial statements,
management has made its best estimates and judgments of the amounts and disclosures included in the
financial statements giving due regard to materiality.
Inventories
At December 31, 2009, we had net inventory of $825.5 million. Inventories are stated at the lower
of cost (last-in, first-out (LIFO), first-in, first-out (FIFO) and average cost methods) or market,
less progress payments. Costs include direct material, direct labor and applicable manufacturing
and engineering overhead, and other direct costs. Most of our inventory is valued utilizing the
LIFO costing methodology. Inventory of our non-U.S. operations is valued using average cost or FIFO
methods. Under the LIFO inventory valuation method, changes in the cost of raw materials and
production activities are recognized in cost of sales in the current period even though these
material and other costs may have been incurred at significantly different values due to the length
of time of our production cycle. The prices for many of the raw materials we use have been
extremely volatile during the past four years. Since we value most of our inventory utilizing the
LIFO inventory costing methodology, a rise in raw material costs has a negative effect on our
operating results, while, conversely, a fall in material costs results in a benefit to operating
results. For example, in 2009, 2008 and 2007, the effect of falling raw material costs on our LIFO
inventory valuation method resulted in cost of sales which were $102.8 million, $169.0 million and
$92.1 million, respectively, lower than would have been recognized had we utilized the FIFO
methodology to value our inventory. However, in 2006 the effect of increases in raw material costs
on our LIFO inventory valuation method resulted in cost of sales which were $197.0 million higher
than would have been recognized if we utilized the FIFO methodology to value our inventory. In a
period of rising prices, cost of sales expense recognized under LIFO is generally higher than the
cash costs incurred to acquire the inventory sold. Conversely, in a period of declining raw
material prices, cost of sales recognized under LIFO is generally lower than cash costs incurred to
acquire the inventory sold.
The LIFO inventory valuation methodology is not utilized by many of the companies with which
we compete, including foreign competitors. As such, our results of operations may not be comparable
to those of our competitors during periods of volatile material costs due, in part, to the
differences between the LIFO inventory valuation method and other acceptable inventory valuation
methods.
We evaluate product lines on a quarterly basis to identify inventory values that exceed
estimated net realizable value. The calculation of a resulting reserve, if any, is recognized as an
expense in the period that the need for the reserve is identified. At December 31, 2009, no
significant reserves were required. It is our general policy to write-down to scrap value any
inventory that is identified as obsolete and any inventory that has aged or has not moved in more
than twelve months. In some instances this criterion is up to twenty-four months due to the longer
manufacturing and distribution process for such products.
Asset Impairment
We monitor the recoverability of the carrying value of our long-lived assets. An impairment charge
is recognized when the expected net undiscounted future cash flows from an assets use (including
any proceeds from disposition) are less than the assets carrying value, and the assets carrying
value exceeds its fair value. Changes in the expected use of a long-lived asset group, and the
financial performance of the long-lived asset group and its operating segment, are evaluated as
indicators of possible impairment. Future cash flow value may include appraisals for property,
plant and equipment, land and improvements, future cash flow estimates from operating the
long-lived assets, and other operating considerations. There were no significant charges for
impairment of long-lived assets in the periods presented.
Retirement Benefits
We have defined benefit and defined contribution pension plans covering substantially all of our
employees. Under U.S. generally accepted accounting principles, benefit expenses recognized in
financial statements for defined benefit pension plans are determined on an actuarial basis, rather
than as contributions are made to the plan. A significant element in determining our pension
(expense) income in accordance with the accounting standards is the expected investment return on
plan assets. In establishing the expected return on plan investments, which is reviewed annually in
the fourth quarter, we take into consideration input from our third party pension plan asset
managers and actuaries regarding the types of securities the plan assets are invested in, how those
investments have performed historically, and expectations for how those investments will perform in
the future. Our expected long-term return on pension plan investments has been 8.75% for each of
the past five years. We apply this assumed rate to the market value of plan assets
40
at the end of the previous year. This produces the expected return on plan assets that is included
in annual pension (expense) income for the current year. The actual return on pension plan assets
for 2009 was 16.4%. For 2008, actual investment results were a negative 25.3%, reversing a trend of
positive returns of 10.9% for 2007, 18.2% for 2006, 9.7% for 2005, and 11.7% for 2004. Based upon
our strategic allocation of pension assets across the various investments asset classes, our
expected long-term return on pension plan investments for 2010 remains at 8.75%. The effect of
increasing, or lowering, the expected return on pension plan investments by 0.25% results in
additional pretax annual income, or expense, of approximately $5.4 million. The cumulative
difference between this expected return and the actual return on plan assets is deferred and
amortized into pension income or expense over future periods. The amount of expected return on plan
assets can vary significantly from year-to-year since the calculation is dependent on the market
value of plan assets as of the end of the preceding year. U.S. generally accepted accounting
principles allow companies to calculate the expected return on pension assets using either an
average of fair market values of pension assets over a period not to exceed five years, which
reduces the volatility in reported pension income or expense, or their fair market value at the end
of the previous year. However, the Securities and Exchange Commission currently does not permit
companies to change from the fair market value at the end of the previous year methodology, which
is the methodology that we use, to an averaging of fair market values of plan assets methodology.
As a result, our results of operations and those of other companies, including companies with which
we compete, may not be comparable due to these different methodologies in calculating the expected
return on pension investments.
In accordance with accounting standards, we determine the discount rate used to value pension
plan liabilities as of the last day of each year. The discount rate reflects the current rate at
which the pension liabilities could be effectively settled. In estimating this rate, we receive
input from our actuaries regarding the rates of return on high quality, fixed-income investments
with maturities matched to the expected future retirement benefit payments. Based on this
assessment at the end of December 2009, we established a discount rate of 6.2% for valuing the
pension liabilities as of the end of 2009, and for determining the pension expense for 2010. We had
previously assumed a discount rate of 6.85% at the end of 2008 and 6.25% for the end of 2007. The
estimated effect of changing the discount rate by 0.50%, would decrease pension liabilities in the
case of an increase in the discount rate, or increase pension liabilities in the case of a decrease
in the discount rate by approximately $100 million. Such a change in the discount rate would
decrease pension expense in the case of an increase in the discount rate, or increase pension
expense in the case of a decrease in the discount rate by approximately $8 million. The effect on
pension liabilities for changes to the discount rate, as well as the net effect of other changes in
actuarial assumptions and experience, are deferred and amortized over future periods in accordance
with the accounting standards.
As discussed above, gains and losses due to differences between actual and expected results
for investment returns on plan assets, and changes in the discount rate used to value benefit
obligations are deferred and recognized in the income statement over future periods. However for
balance sheet presentation, these gains and losses are included in the determination of benefit
obligations, net of plan assets, included on the year-end statement of financial position. At
December 31, 2009, the Company had $996 million of losses, primarily related to negative investment
returns on plan assets in 2008, which have been recognized on the 2009 year-end balance sheet
through a reduction in stockholders equity which will be recognized in the income statement
through expense amortizations over future years.
We also sponsor several postretirement plans covering certain hourly and salaried employees
and retirees. These plans provide health care and life insurance benefits for eligible employees.
Under most of the plans, our contributions towards premiums are capped based upon the cost as of
certain dates, thereby creating a defined contribution. For the non-collectively bargained plans,
we maintain the right to amend or terminate the plans in the future. In accordance with U.S.
generally accepted accounting standards, postretirement expenses recognized in financial statements
associated with defined benefit plans are determined on an actuarial basis, rather than as benefits
are paid. We use actuarial assumptions, including the discount rate and the expected trend in
health care costs, to estimate the costs and benefit obligations for these plans. The discount
rate, which is determined annually at the end of each year, is developed based upon rates of return
on high quality, fixed-income investments. At the end of 2009, we determined the rate to be 6.2%,
compared to a 6.85% discount rate in 2008, and a 6.25% discount rate in 2007. The estimated effect
of changing the discount rate by 0.50%, would decrease postretirement obligations in the case of an
increase in the discount rate, or increase postretirement obligations in the case of a decrease in
the discount rate by approximately $17 million. Such a change in the discount rate would decrease
postretirement benefit expense in the case of an increase in the discount rate, or increase
postretirement benefit expense in the case of a decrease in the discount rate by approximately $0.5
million. Based upon predictions of continued significant medical cost inflation in future years,
the annual assumed rate of increase in the per capita cost of covered benefits of health care plans
is 9.92% in 2010 and is assumed to gradually decrease to 5.0% in the year 2028 and remain level
thereafter.
Certain of these postretirement benefits are funded using plan investments held in a
Company-administered VEBA trust. The expected return on plan investments is a significant element
in determining postretirement benefits expenses in accordance with accounting standards. In
establishing the expected return on plan investments, which is reviewed annually in the fourth
quarter, we take into consideration the types of securities the plan assets are invested in, how
those investments have performed historically, and expectations for how those investments will
perform in the future. For 2009, our expected return on investments held in the VEBA trust was
8.3%. This assumed long-term rate of return on investments is applied to the market value of plan
assets at the end of the previous year. This produces the expected return on plan investments that
is included in annual postretirement benefits expenses for the current year. The actual return on
investments held in the VEBA trust was a negative 15.9% in 2009 and a negative 9.5% in 2008
41
due primarily to losses on private equity investments. These investments losses during the
past two years reversed a trend of positive returns of 16.9% in 2007, 50.0% in 2006, and 11.6% in
both 2005 and 2004. Our expected return on investments in the VEBA trust is 8.3% for 2010. The
expected return on investments held in the VEBA trust is expected to be lower than the return on
pension plan investments due to the mix of assets held by the VEBA trust and the expected reduction
of VEBA trust assets due to benefit payments.
New Accounting Pronouncements Adopted
As required, in the first quarter 2009, we adopted changes issued by the Financial Accounting
Standards Board (FASB) to consolidation accounting and reporting. These changes, among others,
required that noncontrolling interests, formerly termed minority interests, be considered a
component of equity for all periods presented. Noncontrolling interests were previously classified
within other long-term liabilities. In addition, the practice of reporting minority interest
expense or benefit changed. The income statement presentation has been revised to separately
present consolidated net income, which now includes the amounts attributable to ATI plus
noncontrolling interests (minority interests), and net income attributable solely to ATI, for all
periods presented. Absent a change in control, increases and decreases in the noncontrolling
ownership interest amount are accounted for as equity transactions. As a result of adopting this
accounting change, the balance sheet and the income statement have been recast retrospectively for
the presentation of noncontrolling interest in our STAL joint venture.
On January 1, 2009, we adopted changes issued by the FASB for fair value measurements as they
relate to nonfinancial assets and nonfinancial liabilities. These changes define fair value,
establish a framework for measuring fair value in accordance with U.S. generally accepted
accounting principles, and expand disclosures about fair value measurements. The fair value changes
apply to other accounting pronouncements that require or permit fair value measurements and are to
be applied prospectively with limited exceptions. The adoption of this change, as it relates to
nonfinancial assets and nonfinancial liabilities, had no impact on the financial statements. The
provisions will be applied at such time a fair value measurement of a nonfinancial asset or
nonfinancial liability is required, which may result in a fair value that is materially different
than would have been calculated prior to the adoption of these changes in the definition and
measurement of fair value.
Forward-Looking Statements
From time-to-time, the Company has made and may continue to make forward-looking statements
within the meaning of the Private Securities Litigation Reform Act of 1995. Certain statements in
this report relate to future events and expectations and, as such, constitute forward-looking
statements. Forward-looking statements include those containing such words as anticipates,
believes, estimates, expects, would, should, will, will likely result, forecast,
outlook, projects, and similar expressions. Such forward-looking statements are based on
managements current expectations and include known and unknown risks, uncertainties and other
factors, many of which the Company is unable to predict or control, that may cause our actual
results or performance to materially differ from any future results or performance expressed or
implied by such statements. Various of these factors are described in Item 1A, Risk Factors, of
this Annual Report on Form 10-K and will be described from time-to-time in the Company filings with
the Securities and Exchange Commission (SEC), including the Companys Annual Reports on Form 10-K
and the Companys subsequent reports filed with the SEC on Form 10-Q and Form 8-K, which are
available on the SECs website at http://www.sec.gov and on the Companys website at
http://www.atimetals.com. We assume no duty to update our forward-looking statements.
Item 7A. Quantitative and Qualitative Disclosures About Market Risk
As part of our risk management strategy, we utilize derivative financial instruments, from
time to time, to hedge our exposure to changes in raw material prices, foreign currencies, and
interest rates. We monitor the third-party financial institutions which are our counterparty to
these financial instruments on a daily basis and diversify our transactions among counterparties to
minimize exposure to any one of these entities. Fair values for derivatives were measured using
exchange-traded prices for the hedged items including consideration of counterparty risk and the
Companys credit risk.
Interest Rate Risk. We attempt to maintain a reasonable balance between fixed- and floating-rate
debt to keep financing costs as low as possible. At December 31, 2009, we had approximately $42
million of floating rate debt outstanding with a weighted average interest rate of approximately
1.5%. Approximately $20 million of this floating rate debt is capped at a 6% maximum interest rate.
Since the interest rate on floating rate debt changes with the short-term market rate of interest,
we are exposed to the risk that these interest rates may increase, raising our interest expense in
situations where the interest rate is not capped. For example, a hypothetical 1% increase in the
rate of interest on the $22 million of our outstanding floating rate debt not subjected to a cap
would result in increased annual financing costs of approximately $0.2 million.
Volatility of Energy Prices. Energy resources markets are subject to conditions that create
uncertainty in the prices and availability of energy resources. The prices for and availability of
electricity, natural gas, oil and other energy resources are subject to volatile market conditions.
These market conditions often are affected by political and economic factors beyond our control.
Increases in energy costs, or changes in costs relative to energy costs paid by competitors, have
and may continue to adversely affect our profitability. To the
42
extent that these uncertainties cause suppliers and customers to be more cost sensitive, increased
energy prices may have an adverse effect on our results of operations and financial condition. We
use approximately 8 to 10 million MMBtus of natural gas annually, depending upon business
conditions, in the manufacture of our products. These purchases of natural gas expose us to risk of
higher gas prices. For example, a hypothetical $1.00 per MMBtu increase in the price of natural gas
would result in increased annual energy costs of approximately $8 to $10 million. We use several
approaches to minimize any material adverse effect on our financial condition or results of
operations from volatile energy prices. These approaches include incorporating an energy surcharge
on many of our products and using financial derivatives to reduce exposure to energy price
volatility.
At December 31, 2009, the outstanding financial derivatives used to hedge our exposure to
natural gas cost volatility represented approximately 50% of our forecasted requirements through
2011. The net mark-to-market valuation of these outstanding hedges at December 31, 2009 was an
unrealized pre-tax loss of $17.1 million, of which $10.2 million was presented in accrued
liabilities, $7.5 million was presented in other long-term liabilities, $0.3 million was presented
in other current assets, and $0.3 million was presented in other assets on the balance sheet. The
effects of the hedging activity will be recognized in income over the designated hedge periods.
For the year ended December 31, 2009, the effects of natural gas hedging activity increased cost of
sales by $15.1 million.
Volatility of Raw Material Prices. We use raw materials surcharge and index mechanisms to offset
the impact of increased raw material costs; however, competitive factors in the marketplace can
limit our ability to institute such mechanisms, and there can be a delay between the increase in
the price of raw materials and the realization of the benefit of such mechanisms. For example, in
2009 we used approximately 60 million pounds of nickel; therefore a hypothetical change of $1.00
per pound in nickel prices would result in increased costs of approximately $60 million. In
addition, in 2009 we also used approximately 600 million pounds of ferrous scrap in the production
of our flat-rolled products and a hypothetical change of $0.01 per pound would result in increased
costs of approximately $6 million. While we enter into raw materials futures contracts from
time-to-time to hedge exposure to price fluctuations, such as for nickel, we cannot be certain that
our hedge position adequately reduces exposure. We believe that we have adequate controls to
monitor these contracts, but we may not be able to accurately assess exposure to price volatility
in the markets for critical raw materials.
The majority of our products are sold utilizing raw material surcharges and index mechanisms.
However as of December 31, 2009, we had entered into financial hedging arrangements primarily at
the request of our customers related to firm orders, for approximately 10% of our estimated total
annual nickel requirements in 2010. A minor amount of nickel hedges extend into 2012. Any gain or
loss associated with these hedging arrangements is included in the cost of sales. At December 31,
2009, the net mark-to-market valuation of our outstanding raw material hedges was an unrealized
pre-tax gain of $15.4 million, comprised of $14.9 million included in prepaid expenses and other
current assets and $0.5 million in other long-term assets on the balance sheet.
Foreign Currency Risk. Foreign currency exchange contracts are used, from time-to-time, to limit
transactional exposure to changes in currency exchange rates. We sometimes purchase foreign
currency forward contracts that permit us to sell specified amounts of foreign currencies expected
to be received from our export sales for pre-established U.S. dollar amounts at specified dates.
The forward contracts are denominated in the same foreign currencies in which export sales are
denominated. These contracts are designated as hedges of the variability in cash flows of a portion
of the forecasted future export sales transactions which otherwise would expose the Company to
foreign currency risk. At December 31, 2009, the outstanding financial derivatives used to hedge
our exposure to foreign currency, primarily euros, represented approximately 5% of our forecasted
total international sales through 2011. At December 31, 2009, the net mark-to-market valuation of
the outstanding foreign currency forward contracts was an unrealized pre-tax gain of $7.4 million,
of which $3.8 million is included in other current assets and $3.6 million in other long-term
assets on the balance sheet. In addition, we may also designate cash balances held in foreign
currencies as hedges of forecasted foreign currency transactions.
43
Item 8. Financial Statements and Supplementary Data
Report of Independent Registered Public Accounting Firm
The Board of Directors and Stockholders of Allegheny Technologies Incorporated
We have audited the accompanying consolidated balance sheets of Allegheny Technologies Incorporated
as of December 31, 2009 and 2008, and the related consolidated statements of income, changes in
consolidated equity, and cash flows for each of the three years in the period ended December 31,
2009. These financial statements are the responsibility of the Companys management. Our
responsibility is to express an opinion on these financial statements based on our audits.
We conducted our audits in accordance with the standards of the Public Company Accounting Oversight
Board (United States). Those standards require that we plan and perform the audit to obtain
reasonable assurance about whether the financial statements are free of material misstatement. An
audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the
financial statements. An audit also includes assessing the accounting principles used and
significant estimates made by management, as well as evaluating the overall financial statement
presentation. We believe that our audits provide a reasonable basis for our opinion.
In our opinion, the financial statements referred to above present fairly, in all material
respects, the consolidated financial position of Allegheny Technologies Incorporated at December
31, 2009 and 2008, and the consolidated results of its operations and its cash flows for each of
the three years in the period ended December 31, 2009, in conformity with U.S. generally accepted
accounting principles.
As described in Note 9 to the financial statements, the Company changed its measurement date for
pensions and other postretirement benefits in 2008. As described in Note 12 to the financial
statements, the Company changed its accounting for income tax uncertainties in 2007.
We also have audited, in accordance with the standards of the Public Company Accounting Oversight
Board (United States), Allegheny Technologies Incorporateds internal control over financial
reporting as of December 31, 2009, based on criteria established in Internal Control-Integrated
Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission and our
report dated February 25, 2010 expressed an unqualified opinion thereon.
/s/ Ernst & Young LLP
Pittsburgh, Pennsylvania
February 25, 2010
44
Allegheny Technologies Incorporated and Subsidiaries
Consolidated Statements of Income
|
|
|
|
|
|
|
|
|
|
|
|
|
(In millions, except per share amounts) |
|
|
|
|
|
|
|
|
|
For the Years Ended December 31, |
|
2009 |
|
|
2008 |
|
|
2007 |
|
|
Sales |
|
$ |
3,054.9 |
|
|
$ |
5,309.7 |
|
|
$ |
5,452.5 |
|
|
Costs and expenses: |
|
|
|
|
|
|
|
|
|
|
|
|
Cost of sales |
|
|
2,646.5 |
|
|
|
4,157.8 |
|
|
|
4,003.1 |
|
Selling and administrative expenses |
|
|
315.7 |
|
|
|
282.7 |
|
|
|
296.7 |
|
|
Income before interest, other income and income taxes |
|
|
92.7 |
|
|
|
869.2 |
|
|
|
1,152.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense, net |
|
|
(19.3 |
) |
|
|
(3.5 |
) |
|
|
(4.8 |
) |
Debt extinguishment costs |
|
|
(9.2 |
) |
|
|
|
|
|
|
|
|
Other income, net |
|
|
0.7 |
|
|
|
2.0 |
|
|
|
6.2 |
|
|
Income before income taxes |
|
|
64.9 |
|
|
|
867.7 |
|
|
|
1,154.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income tax provision |
|
|
26.9 |
|
|
|
294.2 |
|
|
|
400.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
|
38.0 |
|
|
|
573.5 |
|
|
|
753.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Less: Net income attributable to noncontrolling interests |
|
|
6.3 |
|
|
|
7.6 |
|
|
|
6.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income attributable to ATI |
|
$ |
31.7 |
|
|
$ |
565.9 |
|
|
$ |
747.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic net income attributable to ATI per common share |
|
$ |
0.33 |
|
|
$ |
5.71 |
|
|
$ |
7.35 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted net income attributable to ATI per common share |
|
$ |
0.32 |
|
|
$ |
5.67 |
|
|
$ |
7.26 |
|
|
The accompanying notes are an integral part of these statements.
45
Allegheny Technologies Incorporated and Subsidiaries
Consolidated Balance Sheets
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
December 31, |
|
(In millions, except share and per share amounts) |
|
2009 |
|
|
2008 |
|
|
Assets |
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
708.8 |
|
|
$ |
469.9 |
|
Accounts receivable, net |
|
|
392.0 |
|
|
|
530.5 |
|
Inventories, net |
|
|
825.5 |
|
|
|
887.6 |
|
Prepaid expenses and other current assets |
|
|
71.3 |
|
|
|
41.4 |
|
|
Total Current Assets |
|
|
1,997.6 |
|
|
|
1,929.4 |
|
Property, plant and equipment, net |
|
|
1,907.9 |
|
|
|
1,633.6 |
|
Cost in excess of net assets acquired |
|
|
207.8 |
|
|
|
190.9 |
|
Deferred income taxes |
|
|
63.1 |
|
|
|
281.6 |
|
Other assets |
|
|
169.6 |
|
|
|
134.9 |
|
|
Total Assets |
|
$ |
4,346.0 |
|
|
$ |
4,170.4 |
|
|
Liabilities and Stockholders Equity |
|
|
|
|
|
|
|
|
Accounts payable |
|
$ |
308.6 |
|
|
$ |
278.5 |
|
Accrued liabilities |
|
|
258.8 |
|
|
|
322.0 |
|
Deferred income taxes |
|
|
23.7 |
|
|
|
78.2 |
|
Short term debt and current portion of long-term debt |
|
|
33.5 |
|
|
|
15.2 |
|
|
Total Current Liabilities |
|
|
624.6 |
|
|
|
693.9 |
|
Long-term debt |
|
|
1,037.6 |
|
|
|
494.6 |
|
Accrued postretirement benefits |
|
|
424.3 |
|
|
|
446.9 |
|
Pension liabilities |
|
|
50.6 |
|
|
|
378.2 |
|
Other long-term liabilities |
|
|
119.3 |
|
|
|
127.8 |
|
|
Total Liabilities |
|
|
2,256.4 |
|
|
|
2,141.4 |
|
|
Equity: |
|
|
|
|
|
|
|
|
ATI Stockholders Equity: |
|
|
|
|
|
|
|
|
Preferred stock, par value $0.10: authorized-
50,000,000 shares; issued-none |
|
|
|
|
|
|
|
|
Common stock, par value $0.10: authorized-500,000,000
shares; issued-102,404,256 shares at December 31, 2009 and
December 31, 2008; outstanding- 98,070,474 shares at
December 31, 2009 and 97,330,969 shares at December 31, 2008 |
|
|
10.2 |
|
|
|
10.2 |
|
Additional paid-in capital |
|
|
653.6 |
|
|
|
651.8 |
|
Retained earnings |
|
|
2,230.5 |
|
|
|
2,286.7 |
|
Treasury stock: 4,333,782 shares at December 31, 2009 and
5,073,287 shares at December 31, 2008 |
|
|
(208.6 |
) |
|
|
(244.8 |
) |
Accumulated other comprehensive loss, net of tax |
|
|
(673.5 |
) |
|
|
(746.5 |
) |
|
Total ATI Stockholders Equity |
|
|
2,012.2 |
|
|
|
1,957.4 |
|
Noncontrolling Interests |
|
|
77.4 |
|
|
|
71.6 |
|
|
Total Stockholders Equity |
|
|
2,089.6 |
|
|
|
2,029.0 |
|
|
Total Liabilities and Stockholders Equity |
|
$ |
4,346.0 |
|
|
$ |
4,170.4 |
|
|
The accompanying notes are an integral part of these statements.
46
Allegheny Technologies Incorporated and Subsidiaries
Consolidated Statements of Cash Flows
|
|
|
|
|
|
|
|
|
|
|
|
|
(In millions) |
|
|
|
|
|
|
|
|
|
For the Years Ended December 31, |
|
2009 |
|
|
2008 |
|
|
2007 |
|
|
Operating Activities: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
$ |
38.0 |
|
|
$ |
573.5 |
|
|
$ |
753.9 |
|
Adjustments to reconcile net income to net cash provided by
operating activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation and amortization |
|
|
132.6 |
|
|
|
118.8 |
|
|
|
102.9 |
|
Deferred taxes |
|
|
123.6 |
|
|
|
129.0 |
|
|
|
55.5 |
|
Change in operating assets and liabilities: |
|
|
|
|
|
|
|
|
|
|
|
|
Retirement benefits (a) |
|
|
(280.6 |
) |
|
|
(52.9 |
) |
|
|
(102.4 |
) |
Accounts receivable |
|
|
141.4 |
|
|
|
121.7 |
|
|
|
(41.3 |
) |
Inventories |
|
|
67.8 |
|
|
|
28.6 |
|
|
|
(117.4 |
) |
Accounts payable |
|
|
30.1 |
|
|
|
(109.9 |
) |
|
|
33.3 |
|
Accrued income taxes |
|
|
(26.6 |
) |
|
|
(6.9 |
) |
|
|
(5.3 |
) |
Accrued liabilities and other |
|
|
(7.8 |
) |
|
|
(47.4 |
) |
|
|
22.3 |
|
|
Cash provided by operating activities |
|
|
218.5 |
|
|
|
754.5 |
|
|
|
701.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Investing Activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Purchases of property, plant and equipment |
|
|
(415.4 |
) |
|
|
(515.7 |
) |
|
|
(447.4 |
) |
Purchases of businesses and investments in ventures |
|
|
(38.9 |
) |
|
|
|
|
|
|
(9.7 |
) |
Asset disposals and other |
|
|
0.6 |
|
|
|
1.8 |
|
|
|
5.4 |
|
|
Cash used in investing activities |
|
|
(453.7 |
) |
|
|
(513.9 |
) |
|
|
(451.7 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Financing Activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Issuances of long-term debt |
|
|
752.5 |
|
|
|
|
|
|
|
|
|
Payments on long-term debt and capital leases |
|
|
(194.6 |
) |
|
|
(14.8 |
) |
|
|
(15.3 |
) |
Net borrowings (repayments) under credit facilities |
|
|
5.8 |
|
|
|
(3.1 |
) |
|
|
(8.6 |
) |
Debt issuance costs |
|
|
(18.1 |
) |
|
|
|
|
|
|
|
|
Dividends paid to shareholders |
|
|
(70.6 |
) |
|
|
(71.4 |
) |
|
|
(58.1 |
) |
Shares repurchased for income tax withholding on share-based
compensation |
|
|
(1.4 |
) |
|
|
(15.8 |
) |
|
|
(50.1 |
) |
Dividends paid to noncontrolling interests |
|
|
(0.8 |
) |
|
|
|
|
|
|
|
|
Exercises of stock options |
|
|
0.8 |
|
|
|
1.0 |
|
|
|
5.5 |
|
Taxes on share-based compensation |
|
|
0.5 |
|
|
|
(11.6 |
) |
|
|
50.7 |
|
Purchase of treasury stock |
|
|
|
|
|
|
(278.3 |
) |
|
|
(61.2 |
) |
Contributions from noncontrolling interests |
|
|
|
|
|
|
|
|
|
|
8.3 |
|
|
Cash provided by (used in) financing activities |
|
|
474.1 |
|
|
|
(394.0 |
) |
|
|
(128.8 |
) |
|
Increase (decrease) in cash and cash equivalents |
|
|
238.9 |
|
|
|
(153.4 |
) |
|
|
121.0 |
|
Cash and cash equivalents at beginning of year |
|
|
469.9 |
|
|
|
623.3 |
|
|
|
502.3 |
|
|
Cash and cash equivalents at end of year |
|
$ |
708.8 |
|
|
$ |
469.9 |
|
|
$ |
623.3 |
|
|
|
(a) |
|
Includes annual voluntary cash contributions of $(350) million in 2009, $(30) million in 2008 and $(100) million in 2007. |
Amounts presented on the Consolidated Statements of Cash Flows may not agree to the corresponding changes in balance sheet items due to the
accounting for purchases and sales of businesses and the effects of foreign currency translation.
The accompanying notes are an integral part of these statements.
47
Allegheny Technologies Incorporated and Subsidiaries
Statements of Changes in Consolidated Equity
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
ATI Stockholders |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accumulated |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Additional |
|
|
|
|
|
|
|
|
|
|
Other |
|
|
|
|
|
|
Non- |
|
|
|
|
|
|
Common |
|
|
Paid-In |
|
|
Retained |
|
|
Treasury |
|
|
Comprehensive |
|
|
Comprehensive |
|
|
controlling |
|
|
Total |
|
(In millions, except per share amounts) |
|
Stock |
|
|
Capital |
|
|
Earnings |
|
|
Stock |
|
|
Income (Loss) |
|
|
Income (Loss) |
|
|
Interests |
|
|
Equity |
|
|
Balance, December 31, 2006 |
|
$ |
10.1 |
|
|
$ |
637.0 |
|
|
$ |
1,166.6 |
|
|
$ |
|
|
|
$ |
(311.2 |
) |
|
$ |
|
|
|
$ |
37.9 |
|
|
$ |
1,540.4 |
|
Net income |
|
|
|
|
|
|
|
|
|
|
747.1 |
|
|
|
|
|
|
|
|
|
|
|
747.1 |
|
|
|
6.8 |
|
|
|
753.9 |
|
Other comprehensive income (loss) net of tax: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension
plans and other postretirement benefits |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
71.4 |
|
|
|
71.4 |
|
|
|
|
|
|
|
71.4 |
|
Foreign currency translation gains |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
20.3 |
|
|
|
20.3 |
|
|
|
4.2 |
|
|
|
24.5 |
|
Unrealized losses on derivatives |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(16.9 |
) |
|
|
(16.9 |
) |
|
|
|
|
|
|
(16.9 |
) |
Change in unrealized gains on securities |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(0.8 |
) |
|
|
(0.8 |
) |
|
|
|
|
|
|
(0.8 |
) |
|
Comprehensive income |
|
|
|
|
|
|
|
|
|
|
747.1 |
|
|
|
|
|
|
|
74.0 |
|
|
$ |
821.1 |
|
|
|
11.0 |
|
|
|
832.1 |
|
Purchase of treasury stock |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(61.2 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(61.2 |
) |
Cumulative effect of change in accounting
principle |
|
|
|
|
|
|
|
|
|
|
(5.6 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(5.6 |
) |
Cash dividends on common stock ($0.57 per share) |
|
|
|
|
|
|
|
|
|
|
(58.1 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(58.1 |
) |
Contributions from noncontrolling interests |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
8.3 |
|
|
|
8.3 |
|
Employee stock plans |
|
|
0.1 |
|
|
|
56.7 |
|
|
|
(19.3 |
) |
|
|
(14.2 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
23.3 |
|
|
|
|
|
|
|
Balance, December 31, 2007 |
|
$ |
10.2 |
|
|
$ |
693.7 |
|
|
$ |
1,830.7 |
|
|
$ |
(75.4 |
) |
|
$ |
(237.2 |
) |
|
$ |
|
|
|
|
57.2 |
|
|
$ |
2,279.2 |
|
|
Net income |
|
|
|
|
|
|
|
|
|
|
565.9 |
|
|
|
|
|
|
|
|
|
|
|
565.9 |
|
|
|
7.6 |
|
|
|
573.5 |
|
Other comprehensive income (loss) net of tax: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension
plans and other postretirement benefits |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(426.1 |
) |
|
|
(426.1 |
) |
|
|
|
|
|
|
(426.1 |
) |
Foreign currency translation gains (losses) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(69.3 |
) |
|
|
(69.3 |
) |
|
|
6.8 |
|
|
|
(62.5 |
) |
Unrealized losses on derivatives |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(15.1 |
) |
|
|
(15.1 |
) |
|
|
|
|
|
|
(15.1 |
) |
|
Comprehensive income |
|
|
|
|
|
|
|
|
|
|
565.9 |
|
|
|
|
|
|
|
(510.5 |
) |
|
$ |
55.4 |
|
|
|
14.4 |
|
|
|
69.8 |
|
Purchase of treasury stock |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(278.3 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(278.3 |
) |
Contribution of stock to pension plan |
|
|
|
|
|
|
|
|
|
|
(37.2 |
) |
|
|
72.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
35.2 |
|
Effect of
changing the measurement date for pension plans and other postretirement benefits, net of tax |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1.2 |
|
|
|
|
|
|
|
|
|
|
|
1.2 |
|
Cash dividends on common stock ($0.72 per share) |
|
|
|
|
|
|
|
|
|
|
(71.4 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(71.4 |
) |
Employee stock plans |
|
|
|
|
|
|
(41.9 |
) |
|
|
(1.3 |
) |
|
|
36.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(6.7 |
) |
|
|
|
|
|
|
Balance, December 31, 2008 |
|
$ |
10.2 |
|
|
$ |
651.8 |
|
|
$ |
2,286.7 |
|
|
$ |
(244.8 |
) |
|
$ |
(746.5 |
) |
|
|
|
|
|
$ |
71.6 |
|
|
$ |
2,029.0 |
|
|
Net income |
|
|
|
|
|
|
|
|
|
|
31.7 |
|
|
|
|
|
|
|
|
|
|
|
31.7 |
|
|
|
6.3 |
|
|
|
38.0 |
|
Other comprehensive income net of tax: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension
plans and other postretirement benefits |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
19.9 |
|
|
|
19.9 |
|
|
|
|
|
|
|
19.9 |
|
Foreign currency translation gains |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
21.9 |
|
|
|
21.9 |
|
|
|
0.3 |
|
|
|
22.2 |
|
Unrealized gains on derivatives |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
31.2 |
|
|
|
31.2 |
|
|
|
|
|
|
|
31.2 |
|
|
Comprehensive income |
|
|
|
|
|
|
|
|
|
|
31.7 |
|
|
|
|
|
|
|
73.0 |
|
|
$ |
104.7 |
|
|
|
6.6 |
|
|
|
111.3 |
|
|
|
|
|
|
|
Cash dividends on common stock ($0.72 per share) |
|
|
|
|
|
|
|
|
|
|
(70.6 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(70.6 |
) |
Cash dividends paid to noncontrolling interests |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(0.8 |
) |
|
|
(0.8 |
) |
Employee stock plans |
|
|
|
|
|
|
1.8 |
|
|
|
(17.3 |
) |
|
|
36.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
20.7 |
|
|
|
|
|
|
|
Balance, December 31, 2009 |
|
$ |
10.2 |
|
|
$ |
653.6 |
|
|
$ |
2,230.5 |
|
|
$ |
(208.6 |
) |
|
$ |
(673.5 |
) |
|
|
|
|
|
$ |
77.4 |
|
|
$ |
2,089.6 |
|
|
The accompanying notes are an integral part of these statements.
48
Notes to Consolidated Financial Statements
Note 1. Summary of Significant Accounting Policies
Principles of Consolidation
The consolidated financial statements include the accounts of Allegheny Technologies Incorporated
and its subsidiaries, including the Chinese joint venture known as Shanghai STAL Precision
Stainless Steel Company Limited (STAL), in which the Company has a 60% interest. The remaining
40% interest in STAL is owned by Baosteel Group, a state authorized investment company whose equity
securities are publicly traded in the Peoples Republic of China. The financial results of STAL
are consolidated into the Companys operating results and financial position, with the 40% interest
of our minority partner recognized in the consolidated statement of income as net income
attributable to noncontrolling interests and as equity attributable to the noncontrolling interest
within total stockholders equity. Investments in which the Company exercises significant
influence, but which it does not control (generally a 20% to 50% ownership interest), including
ATIs 50% interest in the industrial titanium joint venture known as Uniti LLC (Uniti), are
accounted for under the equity method of accounting. Significant intercompany accounts and
transactions have been eliminated. Unless the context requires otherwise, Allegheny Technologies,
ATI and the Company refer to Allegheny Technologies Incorporated and its subsidiaries. In
preparing the financial statements for the year ended December 31, 2009, the Company has evaluated
subsequent events through the date of issue, which was February 25, 2010.
Use of Estimates
The preparation of consolidated financial statements in conformity with United States generally
accepted accounting principles requires management to make estimates and assumptions that affect
reported amounts of assets and liabilities at the date of the financial statements, as well as the
reported amounts of income and expenses during the reporting period. Actual results could differ
from those estimates. Management believes that the estimates are reasonable.
Cash Equivalents and Investments
Cash equivalents are highly liquid investments valued at cost, which approximates fair value,
acquired with an original maturity of three months or less.
Accounts Receivable
Accounts receivable are presented net of a reserve for doubtful accounts of $6.5 million at
December 31, 2009 and $6.3 million at December 31, 2008. The Company markets its products to a
diverse customer base, principally throughout the United States. Trade credit is extended based
upon evaluations of each customers ability to perform its obligations, which are updated
periodically. Accounts receivable reserves are determined based upon an aging of accounts and a
review for collectibility of specific accounts. No single customer accounted for more than 10% of
sales for all years presented. Accounts receivable from Uniti were $2.9 million at December 31,
2009.
Inventories
Inventories are stated at the lower of cost (last-in, first-out (LIFO), first-in, first-out (FIFO),
and average cost methods) or market, less progress payments. Costs include direct material, direct
labor and applicable manufacturing and engineering overhead, and other direct costs. Most of the
Companys inventory is valued utilizing the LIFO costing methodology. Inventory of the Companys
non-U.S. operations is valued using average cost or FIFO methods.
The Company evaluates product lines on a quarterly basis to identify inventory values that
exceed estimated net realizable value. The calculation of a resulting reserve, if any, is
recognized as an expense in the period that the need for the reserve is identified. It is the
Companys general policy to write-down to scrap value any inventory that is identified as obsolete
and any inventory that has aged or has not moved in more than twelve months. In some instances this
criterion is up to twenty-four months.
Long-Lived Assets
Property, plant and equipment are recorded at cost, including capitalized interest, and includes
long-lived assets acquired under capital leases. The principal method of depreciation adopted for
all property placed into service after July 1, 1996 is the straight-line method. For buildings and
equipment acquired prior to July 1, 1996, depreciation is computed using a combination of
49
accelerated and straight-line methods. Property, plant and equipment associated with the Companys
titanium sponge facility in Rowley, UT is being depreciated utilizing the units of production
method of depreciation, which the Company believes provides a better matching of costs and
revenues. The Company periodically reviews estimates of useful life assigned to new and in service
assets. Significant enhancements, including major maintenance activities that extend the lives of
property and equipment, are capitalized. Costs related to repairs and maintenance are charged to
expense in the period incurred. The cost and related accumulated depreciation of property and
equipment retired or disposed of are removed from the accounts and any related gains or losses are
included in income.
The Company monitors the recoverability of the carrying value of its long-lived assets. An
impairment charge is recognized when an indicator of impairment occurs and the expected net
undiscounted future cash flows from an assets use (including any proceeds from disposition) are
less than the assets carrying value and the assets carrying value exceeds its fair value. Assets
to be disposed of by sale are stated at the lower of their fair values or carrying amounts and
depreciation is no longer recognized.
Cost in Excess of Net Assets Acquired
At December 31, 2009, the Company had $207.8 million of goodwill on its balance sheet. Of the
total, $70.0 million related to the High Performance Metals segment, $112.1 million related to the
Flat-Rolled Products segment, and $25.7 million related to the Engineered Products segment.
Goodwill increased $16.9 million during 2009, $12.4 million as a result of the acquisition of ATI
Powder Metals and $4.5 million from the impact of foreign currency translation on goodwill
denominated in functional currencies other than the U.S. dollar. Goodwill and indefinite-lived
intangible assets are reviewed annually for impairment, or more frequently if impairment indicators
arise. The impairment test for goodwill requires a comparison of the fair value of each reporting
unit that has goodwill associated with its operations with its carrying amount, including goodwill.
If this comparison reflects impairment, then the loss would be measured as the excess of recorded
goodwill over its implied fair value. Implied fair value is the excess of the fair value of the
reporting unit over the fair value of all recognized and unrecognized assets and liabilities.
The evaluation of goodwill for possible impairment includes estimating the fair market value
of each of the reporting units which have goodwill associated with their operations using
discounted cash flow and multiples of cash earnings valuation techniques, plus valuation
comparisons to recent public sale transactions of similar businesses, if any. These valuation
methods require the Company to make estimates and assumptions regarding future operating results,
cash flows, changes in working capital and capital expenditures, selling prices, profitability, and
the cost of capital. Many of these assumptions are determined by reference to market participants
identified by the Company. Although the Company believes that the estimates and assumptions used
were reasonable, actual results could differ from those estimates and assumptions. The Company
performs the required annual goodwill impairment evaluation in the fourth quarter of each year. No
impairment of goodwill was determined to exist for the years ended December 31, 2009, 2008 or 2007.
Environmental
Costs that mitigate or prevent future environmental contamination or extend the life, increase the
capacity or improve the safety or efficiency of property utilized in current operations are
capitalized. Other costs that relate to current operations or an existing condition caused by past
operations are expensed. Environmental liabilities are recorded when the Companys liability is
probable and the costs are reasonably estimable, but generally not later than the completion of the
feasibility study or the Companys recommendation of a remedy or commitment to an appropriate plan
of action. The accruals are reviewed periodically and, as investigations and remediations proceed,
adjustments of the accruals are made to reflect new information as appropriate. Accruals for losses
from environmental remediation obligations do not take into account the effects of inflation, and
anticipated expenditures are not discounted to their present value. The accruals are not reduced by
possible recoveries from insurance carriers or other third parties, but do reflect allocations
among potentially responsible parties (PRPs) at Federal Superfund sites or similar state-managed
sites after an assessment is made of the likelihood that such parties will fulfill their
obligations at such sites and after appropriate cost-sharing or other agreements are entered. The
measurement of environmental liabilities by the Company is based on currently available facts,
present laws and regulations, and current technology. Such estimates take into consideration the
Companys prior experience in site investigation and remediation, the data concerning cleanup costs
available from other companies and regulatory authorities, and the professional judgment of the
Companys environmental experts in consultation with outside environmental specialists, when
necessary.
Foreign Currency Translation
Assets and liabilities of international operations are translated into U.S. dollars using year-end
exchange rates, while revenues and expenses are translated at average exchange rates during the
period. The resulting net translation adjustments are recorded as a component of accumulated other
comprehensive income (loss) in stockholders equity.
50
Sales Recognition
Sales are recognized when title passes or as services are rendered.
Research and Development
Company funded research and development costs were $19.3 million in 2009, $14.9 million in 2008,
and $14.0 million in 2007 and were expensed as incurred. Customer funded research and development
costs were $0.3 million in 2009, $0.2 million in 2008, and $0.5 million in 2007. Customer funded
research and development costs are recognized in the consolidated statement of income in accordance
with revenue recognition policies.
Stock-based Compensation
The Company accounts for stock-based compensation transactions, such as stock options, restricted
stock, and potential payments under programs such as the Companys Total Shareholder Return Program
(TSRP) awards, using fair value. Compensation expense for an award is estimated at the date of
grant and is recognized over the requisite service period. Compensation expense is adjusted for
equity awards that do not vest because service or performance conditions are not satisfied.
However, compensation expense already recognized is not adjusted if market conditions are not met,
such as the Companys total shareholder return performance relative to a peer group under the
Companys TSRP awards, or for stock options which expire out-of-the-money.
Income Taxes
The provision for, or benefit from, income taxes includes deferred taxes resulting from temporary
differences in income for financial and tax purposes using the liability method. Such temporary
differences result primarily from differences in the carrying value of assets and liabilities.
Future realization of deferred income tax assets requires sufficient taxable income within the
carryback, carryforward period available under tax law.
The Company evaluates, on a quarterly basis whether, based on all available evidence, it is
probable that the deferred income tax assets are realizable. Valuation allowances are established
when it is estimated that it is more likely than not that the tax benefit of the deferred tax asset
will not be realized. The evaluation includes the consideration of all available evidence, both
positive and negative, regarding historical operating results including recent years with reported
losses, the estimated timing of future reversals of existing taxable temporary differences,
estimated future taxable income exclusive of reversing temporary differences and carryforwards, and
potential tax planning strategies which may be employed to prevent an operating loss or tax credit
carryforward from expiring unused.
It is the Companys policy to classify interest and penalties recognized on underpayment of
income taxes as income tax expense.
Net Income Per Common Share
Basic and diluted net income per share are calculated by dividing the net income available to
common stockholders by the weighted average number of common shares outstanding during the year.
Diluted amounts assume the issuance of common stock for all potentially dilutive share equivalents
outstanding. The calculation of diluted net loss per share, if any, excludes the potentially
dilutive effect of dilutive share equivalents since the inclusion in the calculation of additional
shares in the net loss per share would result in a lower per share loss and therefore be
anti-dilutive.
New Accounting Pronouncements Adopted
As required, in the first quarter 2009, the Company adopted changes issued by the Financial
Accounting Standards Board (FASB) to consolidation accounting and reporting. These changes, among
others, required that noncontrolling interests, formerly termed minority interests, be considered a
component of equity for all periods presented. Noncontrolling interests were previously classified
within other long-term liabilities. In addition, the practice of reporting minority interest
expense or benefit changed. The statement of operations presentation has been revised to separately
present consolidated net income, which now includes the amounts attributable to the Company plus
noncontrolling interests (minority interests), and net income attributable solely to the Company,
for all periods presented. Absent a change in control, increases and decreases in the
noncontrolling ownership interest amount are accounted for as equity transactions. As a result of
adopting this accounting change, the balance sheet and the income statement have been recast
retrospectively for the presentation of noncontrolling interest in the Companys STAL joint
venture.
51
On January 1, 2009, the Company adopted changes issued by the FASB for fair value measurements
as they relate to nonfinancial assets and nonfinancial liabilities. These changes define fair
value, establish a framework for measuring fair value in accordance with U.S. generally accepted
accounting principles, and expand disclosures about fair value measurements. The fair value changes
apply to other accounting pronouncements that require or permit fair value measurements and are to
be applied prospectively with limited exceptions. The adoption of this change, as it relates to
nonfinancial assets and nonfinancial liabilities, did not have a significant impact on the
financial statements. Prospectively, these provisions will continue to be applied at such time a
fair value measurement of a nonfinancial asset or nonfinancial liability is required, which may
result in a fair value that is materially different than would have been calculated prior to the
adoption of these changes in the definition and measurement of fair value.
Note 2. Inventories
Inventories at December 31, 2009 and 2008 were as follows (in millions):
|
|
|
|
|
|
|
|
|
|
|
2009 |
|
2008 |
|
Raw materials and supplies |
|
$ |
158.3 |
|
|
$ |
163.6 |
|
Work-in-process |
|
|
673.9 |
|
|
|
772.6 |
|
Finished goods |
|
|
96.1 |
|
|
|
164.9 |
|
|
Total inventories at current cost |
|
|
928.3 |
|
|
|
1,101.1 |
|
Less allowances to reduce current cost values to LIFO basis |
|
|
(102.8 |
) |
|
|
(205.6 |
) |
Progress payments |
|
|
|
|
|
|
(7.9 |
) |
|
Total inventories, net |
|
$ |
825.5 |
|
|
$ |
887.6 |
|
|
Inventories, before progress payments, determined on the last-in, first-out (LIFO) method
were $660.1 million at December 31, 2009, and $677.3 million at December 31, 2008. The remainder of
the inventory was determined using the first-in, first-out (FIFO) and average cost methods, and
these inventory values do not differ materially from current cost. The effect of using the LIFO
methodology to value inventory, rather than FIFO, decreased cost of sales in 2009, 2008 and 2007 by
$102.8 million, $169.0 million, and $92.1 million, respectively.
During 2009, 2008, and 2007, inventory usage resulted in liquidations of LIFO inventory
quantities. These inventories were carried at differing costs prevailing in prior years as compared
with the cost of current manufacturing cost and purchases. The effect of these LIFO liquidations
was to increase cost of sales by $1.8 million in 2009, decrease cost of sales by $3.7 million in
2008 and $35.2 million in 2007.
Note 3. Property, Plant and Equipment
Property, plant and equipment at December 31, 2009 and 2008 was as follows:
|
|
|
|
|
|
|
|
|
(In millions) |
|
2009 |
|
2008 |
|
Land |
|
$ |
24.8 |
|
|
$ |
23.1 |
|
Buildings |
|
|
590.6 |
|
|
|
310.9 |
|
Equipment and leasehold improvements |
|
|
2,607.8 |
|
|
|
2,508.5 |
|
|
|
|
|
3,223.2 |
|
|
|
2,842.5 |
|
Accumulated depreciation and amortization |
|
|
(1,315.3 |
) |
|
|
(1,208.9 |
) |
|
Total property, plant and equipment, net |
|
$ |
1,907.9 |
|
|
$ |
1,633.6 |
|
|
Construction
in progress at December 31, 2009 and 2008 was $270.6 million and $597.2 million,
respectively. Depreciation and amortization for the years ended December 31, 2009, 2008 and 2007
was as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
(In millions) |
|
2009 |
|
2008 |
|
2007 |
|
Depreciation of property, plant and equipment |
|
$ |
118.1 |
|
|
$ |
104.0 |
|
|
$ |
87.2 |
|
Software and other amortization |
|
|
14.5 |
|
|
|
14.8 |
|
|
|
15.7 |
|
|
Total depreciation and amortization |
|
$ |
132.6 |
|
|
$ |
118.8 |
|
|
$ |
102.9 |
|
|
52
Note 4. Asset Retirement Obligations
The Company maintains reserves where a legal obligation exists to perform an asset retirement
activity and the fair value of the liability can be reasonably estimated. These asset retirement
obligations (ARO) include liabilities where the timing and (or) method of settlement may be
conditional on a future event, that may or may not be within the control of the entity. At December
31, 2009, the Company had recognized AROs of $14.7 million related to landfill closures, facility
leases and conditional AROs associated with manufacturing activities using what may be
characterized as potentially hazardous materials.
Estimates of AROs are evaluated annually in the fourth quarter, or more frequently if material
new information becomes known. Accounting for asset retirement obligations requires significant
estimation and in certain cases, the Company has determined that an ARO exists, but the amount of
the obligation is not reasonably estimable. The Company may determine that additional AROs are
required to be recognized as new information becomes available.
Changes in asset retirement obligations for the years ended December 31, 2009 and 2008 were as
follows:
|
|
|
|
|
|
|
|
|
(in millions) |
|
2009 |
|
2008 |
|
Balance at beginning of year |
|
$ |
11.8 |
|
|
$ |
6.0 |
|
Accretion expense |
|
|
2.2 |
|
|
|
2.4 |
|
Payments |
|
|
(1.5 |
) |
|
|
(0.7 |
) |
Liabilities incurred |
|
|
2.2 |
|
|
|
4.1 |
|
|
Balance at end of year |
|
$ |
14.7 |
|
|
$ |
11.8 |
|
|
Note 5. Supplemental Financial Statement Information
Cash and cash equivalents at December 31, 2009 and December 31, 2008 were as follows:
|
|
|
|
|
|
|
|
|
(in millions) |
|
2009 |
|
2008 |
|
Cash |
|
$ |
245.1 |
|
|
$ |
166.3 |
|
Other short-term investments |
|
|
463.7 |
|
|
|
303.6 |
|
|
Total cash and cash equivalents |
|
$ |
708.8 |
|
|
$ |
469.9 |
|
|
Accounts receivable are presented net of a reserve for doubtful accounts of $6.5 million at
December 31, 2009, and $6.3 million at December 31, 2008. During 2009, the Company recognized
expense of $1.7 million to increase the reserve for doubtful accounts and wrote off $1.5 million of
uncollectible accounts, which reduced the reserve. During 2008, the Company recognized expense of
$2.1 million to increase the reserve for doubtful accounts and wrote off $2.1 million of
uncollectible accounts, which decreased the reserve. During 2007, the Company recognized expense of
$1.0 million to increase the reserve for doubtful accounts and wrote off $0.4 million of
uncollectible accounts, which decreased the reserve.
Accrued liabilities included salaries and wages of $49.8 million and $87.8 million at December
31, 2009 and 2008, respectively.
Other income (expense) for the years ended December 31, 2009, 2008, and 2007 was as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
(In millions) |
|
2009 |
|
2008 |
|
2007 |
|
Rent, royalty income and other income |
|
$ |
0.9 |
|
|
$ |
1.6 |
|
|
$ |
1.3 |
|
Net gains (losses) on property and investments |
|
|
(0.2 |
) |
|
|
0.1 |
|
|
|
2.5 |
|
Other |
|
|
|
|
|
|
0.3 |
|
|
|
2.4 |
|
|
Total other income |
|
$ |
0.7 |
|
|
$ |
2.0 |
|
|
$ |
6.2 |
|
|
53
Note 6. Debt
Debt at December 31, 2009 and December 31, 2008 was as follows:
|
|
|
|
|
|
|
|
|
(In millions) |
|
2009 |
|
2008 |
|
Allegheny Technologies $402.5 million 4.25%
Convertible Notes due 2014 |
|
$ |
402.5 |
|
|
$ |
|
|
Allegheny Technologies $350 million 9.375%
Notes due 2019 |
|
|
350.0 |
|
|
|
|
|
Allegheny Technologies $300 million 8.375%
Notes due 2011, net (a) |
|
|
117.9 |
|
|
|
304.2 |
|
Allegheny Ludlum 6.95% debentures due 2025 |
|
|
150.0 |
|
|
|
150.0 |
|
Domestic Bank Group $400 million unsecured
credit agreement |
|
|
|
|
|
|
|
|
Promissory note for J&L asset acquisition |
|
|
20.5 |
|
|
|
30.7 |
|
Foreign credit agreements |
|
|
22.1 |
|
|
|
15.6 |
|
Industrial revenue bonds, due through 2020, and other |
|
|
8.1 |
|
|
|
9.3 |
|
|
Total short-term and long-term debt |
|
|
1,071.1 |
|
|
|
509.8 |
|
Short-term debt and current portion of long-term debt |
|
|
(33.5 |
) |
|
|
(15.2 |
) |
|
Total long-term debt |
|
$ |
1,037.6 |
|
|
$ |
494.6 |
|
|
|
|
|
(a) |
|
Includes fair value adjustments for settled interest rate swap contracts of $1.8
million at December 31, 2009 and $6.7 million at December 31, 2008. |
Interest expense was $21.4 million in 2009, $13.3 million in 2008, and $30.8 million in 2007.
Interest expense was reduced by $39.0 million, $25.0 million, and $9.8 million, in 2009, 2008, and
2007, respectively, from interest capitalization on capital projects. Interest and commitment fees
paid were $58.1 million in 2009, $39.4 million in 2008, and $42.9 million in 2007. Net interest
expense includes interest income of $2.1 million in 2009, $9.8 million in 2008, and $26.0 million
in 2007.
Scheduled maturities of borrowings during the next five years are $33.5 million in 2010,
$128.0 million in 2011, $1.0 million in 2012, $1.1 million in 2013, and $403.6 million in 2014. The
promissory note for the J&L asset acquisition bears interest at a floating rate capped at 6%,
payable in installments with a final maturity of July 1, 2011, and is secured by the property,
plant and equipment acquired.
Convertible Notes
In June 2009, the Company issued and sold $402.5 million in aggregate principal amount of
4.25% Convertible Senior Notes due 2014 (the Convertible Notes). Interest is payable
semi-annually on June 1 and December 1 of each year. Net proceeds of $390.2 million from the sale
of the Convertible Notes were used to make a $350 million voluntary cash contribution to the
Companys U.S. defined benefit pension plan, and the balance was used for general corporate
purposes including funding of contributions to trusts established to fund retiree medical benefits.
The Convertible Notes are unsecured and unsubordinated obligations of the Company and rank equally
with all of its existing and future senior unsecured debt. The underwriting fees and other
third-party expenses for the issuance of the Convertible Notes were $12.3 million and are being
amortized to interest expense over the 5-year term of the Convertible Notes.
The Company does not have the right to redeem the Convertible Notes prior to the stated
maturity date. Holders of the Convertible Notes have the option to convert their notes into shares
of ATI common stock at any time prior to the close of business on the second scheduled trading day
immediately preceding the stated maturity date (June 1, 2014). The initial conversion rate for the
Convertible Notes is 23.9263 shares of ATI common stock per $1,000 (in whole dollars) principal
amount of notes (9,630,336 shares), equivalent to a conversion price of approximately $41.795 per
share, subject to adjustment, as defined in the Convertible Notes. Other than receiving cash in
lieu of fractional shares, holders do not have the option to receive cash instead of shares of
common stock upon conversion. Accrued and unpaid interest that exists upon conversion of a note
will be deemed paid by the delivery of shares of ATI common stock and no cash payment or additional
shares will be given to holders.
54
If the Company undergoes a fundamental change, as defined in the Convertible Notes, holders
may require the Company to repurchase all or a portion of their notes at a price equal to 100% of
the principal amount of the notes to be purchased plus any accrued and unpaid interest up to, but
excluding, the repurchase date. Such a repurchase will be made in cash.
2019 Notes
In June 2009, the Company issued $350 million in aggregate principal amount of 9.375%
unsecured Senior Notes with a maturity of June 2019 (the 2019 Notes). Interest is payable
semi-annually on June 1 and December 1 of each year. Net proceeds of $344.2 million from the sale
of the 2019 Notes were used to retire $183.3 million of the Companys 2011 Notes, as discussed
below, and for general corporate purposes. The underwriting fees, discount, and other third-party
expenses for the issuance of the 2019 Notes were $5.8 million and are being amortized to interest
expense over the 10-year term of the 2019 Notes. The 2019 Notes are unsecured and unsubordinated
obligations of the Company and rank equally with all of its existing and future senior unsecured
debt. The 2019 Notes restrict the Companys ability to create certain liens, to enter into sale
leaseback transactions, and to consolidate, merge or transfer all, or substantially all, of its
assets. The Company has the option to redeem the 2019 Notes, as a whole or in part, at any time or
from time to time, on at least 30 days, but not more than 60 days, prior notice to the holders of
the Notes at a redemption price specified in the 2019 Notes. The 2019 Notes are subject to
repurchase upon the occurrence of a change in control repurchase event (as defined in the 2019
Notes) at a repurchase price in cash equal to 101% of the aggregate principal amount of the Notes
repurchased, plus any accrued and unpaid interest on the 2019 Notes repurchased.
2011 Notes
In June 2009, the Company completed a tender offer for the Companys 8.375% Notes due in 2011
(the 2011 Notes) of which $300 million in aggregate principal amount was outstanding prior to the
tender offer. As a result of the tender offer, the Company retired $183.3 million of the 2011 Notes
and recognized a pre-tax charge of $9.2 million in the 2009 second quarter for the costs of
acquiring the 2011 Notes. As of December 31, 2009, $116.7 million in face value of the 2011 Notes
remain outstanding.
The 2011 Notes are due December 15, 2011. Interest on the Notes is payable semi-annually, on
June 15 and December 15, and is subject to adjustment under certain circumstances. These 2011 Notes
contain default provisions with respect to default for the following, among other conditions:
nonpayment of interest on the 2011 Notes for 30 days, default in payment of principal when due, or
failure to cure the breach of a covenant as provided in the 2011 Notes. Any violation of the
default provision could result in the requirement to immediately repay the borrowings. The 2011
Notes are presented on the balance sheet net of unamortized issuance costs of $0.7 million, which
are being amortized over the term of the 2011 Notes.
The Company has deferred gains on settled interest rate swap contracts that are recognized as
reductions to interest expense over the remaining life of the 2011 Notes, which is approximately
two years. At December 31, 2009, the unrecognized deferred settlement gain was $1.8 million.
Interest expense had been reduced by $1.3 million, $2.0 million, and $1.8 million for the years
ended December 31, 2009, 2008, and 2007, respectively in association with amortizing this gain.
Unsecured Credit Agreement
The Company has a $400 million senior unsecured domestic revolving credit facility that
expires in July 2012. The facility includes a $200 million sublimit for the issuance of letters of
credit. Under the terms of the facility, the Company may increase the size of the credit facility
by up to $100 million without seeking the further approval of the lending group. The facility
requires the Company to maintain a leverage ratio (consolidated total indebtedness divided by
consolidated earnings before interest, taxes and depreciation and amortization) of not greater than
3.25, and maintain an interest coverage ratio (consolidated earnings before interest and taxes
divided by interest expense) of not less than 2.0. The Company was in compliance with this
requirement during all applicable periods.
In May 2009, the Company amended its $400 million domestic bank group credit agreement to
redefine the two financial covenants to provide additional financial flexibility. The amendment
restates the definition of consolidated earnings before interest and taxes, and consolidated
earnings before income, taxes, depreciation and amortization as used in the interest coverage and
leverage ratios to exclude any non-cash pension expense or income and restates the definition of
consolidated indebtedness used in the leverage ratio, which previously was based on gross
indebtedness, to be net of cash on hand in excess of $50 million. As of December 31, 2009, there
had been no borrowings made under the facility, although a portion of the facility was used to
support approximately $10 million in letters of credit.
Borrowings or letter of credit issuance under the unsecured facility bear interest at the
Companys option at either: (1) the one-, two-, three- or six-month LIBOR rate plus a margin
ranging from 1.50% to 2.25% depending upon the value of the leverage ratio
55
as defined by the unsecured facility agreement; or (2) a base rate announced from time-to-time
by the lending group (i.e., the Prime lending rate). In addition, the unsecured facility contains a
facility fee of 0.25% to 0.50% depending upon the value of the leverage ratio. The Companys
overall borrowing costs under the unsecured facility are not affected by changes in the Companys
credit ratings.
Foreign and Other Credit Facilities
The Company has an additional separate credit facility for the issuance of letters of credit.
As of December 31, 2009, $29 million in letters of credit was outstanding under this facility.
STAL, the Companys Chinese joint venture company in which ATI has a 60% interest, has a
revolving credit facility with a group of banks that expires in 2012. Under the credit facility,
STAL may borrow up to 205 million renminbi (approximately $30 million based on December 2009
exchange rates) at an interest rate equal to 90% of the applicable lending rate published by the
Peoples Bank of China. The credit facility is supported solely by STALs financial capability
without any guarantees from the joint venture partners, and is intended to be utilized in the
future to support the expansion of STALs operations, which are located in Shanghai, China. The
credit facility requires STAL to maintain a minimum level of shareholders equity, and certain
financial ratios. As of December 31, 2009, there had been no borrowings made under the STAL credit
facility.
In addition, STAL had approximately $4 million in letters of credit outstanding as of December
31, 2009 related to the expansion of its operations in Shanghai, China. These letters of credit
are supported solely by STALs financial capability without any guarantees from the joint venture
partners.
The Companys subsidiaries also maintain other credit agreements with various foreign banks,
which provide for borrowings of up to approximately $38 million, including $10 million of
short-term financing of trade accounts payable at STAL. At December 31, 2009, the Company had
approximately $11 million of available borrowing capacity under these foreign credit agreements.
These agreements provide for annual facility fees of up to 0.20%. The weighted average interest
rate of foreign credit agreements as of December 31, 2009, was 1.2%.
The Company has no off-balance sheet financing relationships as defined in Item 303(a)(4) of
SEC Regulation S-K, with variable interest entities, structured finance entities, or any other
unconsolidated entities. At December 31, 2009, the Company had not guaranteed any third-party
indebtedness.
Note 7. Derivative Financial Instruments and Hedging
As part of its risk management strategy, the Company, from time-to-time, utilizes derivative
financial instruments to manage its exposure to changes in raw material prices, energy costs,
foreign currencies, and interest rates. In accordance with applicable accounting standards, the
Company accounts for all of these contracts as hedges. In general, hedge effectiveness is
determined by examining the relationship between offsetting changes in fair value or cash flows
attributable to the item being hedged, and the financial instrument being used for the hedge.
Effectiveness is measured utilizing regression analysis and other techniques to determine whether
the change in the fair market value or cash flows of the derivative exceeds the change in fair
value or cash flow of the hedged item. Calculated ineffectiveness, if any, is immediately
recognized on the statement of operations.
The Company sometimes uses futures and swap contracts to manage exposure to changes in prices
for forecasted purchases of raw materials, such as nickel, and natural gas. Generally under these
contracts, which are accounted for as cash flow hedges, the price of the item being hedged is fixed
at the time that the contract is entered into and the Company is obligated to make or receive a
payment equal to the net change between this fixed price and the market price at the date the
contract matures.
The majority of ATIs products are sold utilizing raw material surcharges and index
mechanisms. However, as of December 31, 2009, the Company had entered into financial hedging
arrangements primarily at the request of its customers, related to firm orders, for approximately
10% of the Companys estimated total annual nickel requirements in 2010. A minor amount of nickel
hedges extend into 2012.
At December 31, 2009, the outstanding financial derivatives used to hedge the Companys
exposure to natural gas cost volatility represented approximately 50% of its forecasted
requirements through 2011.
While the majority of the Companys direct export sales are transacted in U.S. dollars,
foreign currency exchange contracts are used, from time-to-time, to limit transactional exposure to
changes in currency exchange rates for those transactions denominated in a non-U.S. currency. The
Company sometimes purchases foreign currency forward contracts that permit it to sell specified
amounts of foreign currencies expected to be received from its export sales for pre-established
U.S. dollar amounts at specified
56
dates. The forward contracts are denominated in the same foreign currencies in which export
sales are denominated. These contracts are designated as hedges of the variability in cash flows of
a portion of the forecasted future export sales transactions which otherwise would expose the
Company to foreign currency risk. At December 31, 2009, the outstanding financial derivatives used
to hedge the Companys exposure to foreign currency, primarily euros, represented approximately 5%
of the Companys forecasted total international sales through 2011. In addition, the Company may
also designate cash balances held in foreign currencies as hedges of forecasted foreign currency
transactions.
The Company may enter into derivative interest rate contracts to maintain a reasonable balance
between fixed- and floating-rate debt. There were no unsettled derivative financial instruments
related to debt balances for the periods presented, although previously settled contracts remain a
component of the recorded value of debt.
The fair values of the Companys derivative financial instruments are presented below. All
fair values for these derivatives were measured using Level 2 information as defined by the
accounting standard hierarchy, which includes quoted prices for similar assets or liabilities in
active markets, quoted prices for identical or similar assets or liabilities in markets that are
not active, and inputs derived principally from or corroborated by observable market data.
|
|
|
|
|
|
|
|
|
|
|
(in millions): |
|
|
|
December 31, |
|
December 31, |
Asset derivatives |
|
Balance sheet location |
|
2009 |
|
2008 |
|
Nickel and other raw material contracts |
|
Prepaid expenses and other current assets |
|
$ |
14.9 |
|
|
$ |
|
|
Foreign exchange contracts |
|
Prepaid expenses and other current assets |
|
|
3.8 |
|
|
|
7.0 |
|
Natural gas contracts |
|
Prepaid expenses and other current assets |
|
|
0.3 |
|
|
|
|
|
Foreign exchange contracts |
|
Other assets |
|
|
3.6 |
|
|
|
10.2 |
|
Nickel and other raw
material contracts |
|
Other assets |
|
|
0.5 |
|
|
|
|
|
Natural gas contracts |
|
Other assets |
|
|
0.3 |
|
|
|
|
|
|
Total asset derivatives |
|
|
| $ |
23.4 |
|
|
$ |
17.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Liability
derivatives |
|
|
|
|
|
|
|
|
|
|
Natural gas contracts |
|
Accrued liabilities |
| $ |
10.2 |
|
|
$ |
14.3 |
|
Foreign exchange contracts |
|
Accrued liabilities |
|
|
|
|
|
|
0.2 |
|
Nickel and other raw
material contracts |
|
Accrued liabilities |
|
|
|
|
|
|
32.6 |
|
Natural gas contracts |
|
Other long-term liabilities |
|
|
7.5 |
|
|
|
10.0 |
|
Nickel and other raw
material contracts |
|
Other long-term liabilities |
|
|
|
|
|
|
5.4 |
|
|
Total liability derivatives |
|
|
| $ |
17.7 |
|
|
$ |
62.5 |
|
|
For derivative financial instruments that are designated as cash flow hedges, the
effective portion of the gain or loss on the derivative is reported as a component of other
comprehensive income (OCI) and reclassified into earnings in the same period or periods during
which the hedged item affects earnings. Gains and losses on the derivative representing
either hedge ineffectiveness or hedge components excluded from the assessment of effectiveness
are recognized in current period results. The Company did not use fair value or net
investment hedges for the periods presented.
Activity with regard to derivatives designated as cash flow hedges for the year ended December
31, 2009 was as follows (in millions):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amount of Gain (Loss) |
|
|
|
|
|
|
Amount of Gain (Loss) |
|
Recognized in Income |
|
|
Amount of Gain |
|
Reclassified from |
|
on Derivatives (Ineffective |
|
|
(Loss) Recognized in |
|
Accumulated OCI |
|
Portion) and Amount |
Derivatives in Cash Flow |
|
OCI on Derivatives |
|
into Income |
|
Excluded from |
Hedging Relationships |
|
(Effective Portion) |
|
(Effective Portion) (a) |
|
Effectiveness Testing (b) |
|
Nickel and other raw
material contracts |
|
$ |
22.6 |
|
|
$ |
(10.2 |
) |
|
$ |
|
|
Natural gas contracts |
|
|
(10.9 |
) |
|
|
(15.1 |
) |
|
|
|
|
Foreign exchange contracts |
|
|
(1.2 |
) |
|
|
4.0 |
|
|
|
0.6 |
|
|
Total |
|
$ |
10.5 |
|
|
$ |
(21.3 |
) |
|
$ |
0.6 |
|
|
57
|
|
|
(a) |
|
The gains (losses) reclassified from accumulated OCI into income related to the
effective portion of the derivatives are presented in cost of sales. |
|
(b) |
|
The gains (losses) recognized in income on derivatives related to the ineffective
portion and the amount excluded from effectiveness testing are presented in selling and
administrative expenses. |
Assuming market prices remain constant with the rates at December 31, 2009, a gain of $5.4
million is expected to be recognized over the next 12 months.
The disclosures of gains or losses presented above for nickel and other raw material contracts
and foreign currency contracts do not take into account the anticipated underlying transactions.
Since these derivative contracts represent hedges, the net effect of any gain or loss on results of
operations may be fully or partially offset.
There are no credit risk-related contingent features in the Companys derivative contracts,
and the contracts contained no provisions under which the Company has posted, or would be required
to post, collateral. The counterparties to the Companys derivative contracts were substantial and
creditworthy commercial banks that are recognized market makers. The Company controls its credit
exposure by diversifying across multiple counterparties and by monitoring credit ratings and credit
default swap spreads of its counterparties. The Company also enters into master netting agreements
with counterparties when possible.
Note 8. Fair Value of Financial Instruments
The estimated fair value of financial instruments at December 31, 2009 and 2008 was as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2009 |
|
2008 |
|
|
Carrying |
|
Estimated |
|
Carrying |
|
Estimated |
(In millions) |
|
Amount |
|
Fair Value |
|
Amount |
|
Fair Value |
|
Cash and cash equivalents |
|
$ |
708.8 |
|
|
$ |
708.8 |
|
|
$ |
469.9 |
|
|
$ |
469.9 |
|
Derivative financial instruments: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Assets |
|
|
23.4 |
|
|
|
23.4 |
|
|
|
17.2 |
|
|
|
17.2 |
|
Liabilities |
|
|
17.7 |
|
|
|
17.7 |
|
|
|
62.5 |
|
|
|
62.5 |
|
Debt: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Allegheny
Technologies $402.5
million 4.25%
Convertible Notes due 2014 |
|
|
402.5 |
|
|
|
561.5 |
|
|
|
|
|
|
|
|
|
Allegheny Technologies $350 million 9.375%
Notes due 2019 |
|
|
350.0 |
|
|
|
404.6 |
|
|
|
|
|
|
|
|
|
Allegheny Technologies $300 million 8.375%
Notes due 2011, net (a) |
|
|
117.9 |
|
|
|
129.3 |
|
|
|
304.2 |
|
|
|
306.6 |
|
Allegheny Ludlum 6.95% debentures due 2025 |
|
|
150.0 |
|
|
|
139.4 |
|
|
|
150.0 |
|
|
|
144.3 |
|
Promissory note for J&L asset acquisition |
|
|
20.5 |
|
|
|
20.5 |
|
|
|
30.7 |
|
|
|
30.7 |
|
Foreign credit agreements |
|
|
22.1 |
|
|
|
22.1 |
|
|
|
15.6 |
|
|
|
15.6 |
|
Industrial revenue bonds, due through 2020, and other |
|
|
8.1 |
|
|
|
8.1 |
|
|
|
9.3 |
|
|
|
9.3 |
|
|
|
|
|
(a) |
|
Includes fair value adjustments for settled interest rate swap contracts of $1.8 million at
December 31, 2009, and $6.7 million at December 31, 2008 |
In accordance with accounting standards, fair value is defined as the exchange price that
would be received for an asset or paid to transfer a liability (an exit price) in the principal or
most advantageous market for the asset or liability in an orderly transaction between market
participants at the measurement date. Accounting standards established three levels of a fair value
hierarchy that prioritizes the inputs used to measure fair value. This hierarchy requires entities
to maximize the use of observable inputs and minimize the use of unobservable inputs. The three
levels of inputs used to measure fair value are as follows:
Level 1 Quoted prices in active markets for identical assets or liabilities.
Level 2 Observable inputs other than quoted prices included in Level 1, such as quoted
prices for similar assets and liabilities in active markets; quoted prices for identical or
similar assets and liabilities in markets that are not active; or other inputs that are
observable or can be corroborated by observable market data.
58
Level 3 Unobservable inputs that are supported by little or no market activity and that are
significant to the fair value of the assets and liabilities. This includes certain pricing
models, discounted cash flow methodologies and similar techniques that use significant
unobservable inputs.
The following methods and assumptions were used by the Company in estimating the fair value of
its financial instruments:
Cash and cash equivalents: Cash fair value was determined using Level 1 information. Cash
equivalent fair value was determined using Level 2 information.
Derivative financial instruments: Fair values for derivatives were measured using
exchange-traded prices for the hedged items. The fair value was determined using Level 2
information, including consideration of counterparty risk and the Companys credit risk.
Short-term and long-term debt: The fair values of the Allegheny Technologies 4.25% Convertible
Notes, the Allegheny Technologies 9.375% Notes, the Allegheny Technologies 8.375% Notes, and the
Allegheny Ludlum 6.95% debentures were based Level 1 information. The fair values of the other
short-term and long-term debt were determined using Level 2 information.
Note 9. Pension Plans and Other Postretirement Benefits
The Company has defined benefit pension plans and defined contribution plans covering
substantially all employees. Benefits under the defined benefit pension plans are generally based
on years of service and/or final average pay. The Company funds the U.S. pension plans in
accordance with the Employee Retirement Income Security Act of 1974, as amended, and the Internal
Revenue Code.
The Company also sponsors several postretirement plans covering certain salaried and hourly
employees. The plans provide health care and life insurance benefits for eligible retirees. In
most plans, Company contributions towards premiums are capped based on the cost as of a certain
date, thereby creating a defined contribution. For the non-collectively bargained plans, the
Company maintains the right to amend or terminate the plans at its discretion.
The components of pension (income) expense and components of other postretirement benefit
expense for the Companys defined benefit plans included the following:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension Benefits |
|
Other Postretirement Benefits |
(in millions) |
|
2009 |
|
2008 |
|
2007 |
|
2009 |
|
2008 |
|
2007 |
|
Service cost benefits earned during the year |
|
$ |
23.3 |
|
|
$ |
28.2 |
|
|
$ |
27.5 |
|
|
$ |
2.9 |
|
|
$ |
3.1 |
|
|
$ |
3.0 |
|
Interest cost on benefits earned in prior years |
|
|
138.6 |
|
|
|
130.6 |
|
|
|
127.5 |
|
|
|
32.5 |
|
|
|
31.6 |
|
|
|
31.0 |
|
Expected return on plan assets |
|
|
(156.4 |
) |
|
|
(200.9 |
) |
|
|
(186.7 |
) |
|
|
(1.5 |
) |
|
|
(5.6 |
) |
|
|
(7.3 |
) |
Amortization of prior service cost (credit) |
|
|
16.6 |
|
|
|
16.8 |
|
|
|
17.6 |
|
|
|
(19.2 |
) |
|
|
(21.3 |
) |
|
|
(22.6 |
) |
Amortization of net actuarial loss |
|
|
76.5 |
|
|
|
13.1 |
|
|
|
31.2 |
|
|
|
6.4 |
|
|
|
5.1 |
|
|
|
9.1 |
|
|
Total retirement benefit expense (income) |
|
$ |
98.6 |
|
|
$ |
(12.2 |
) |
|
$ |
17.1 |
|
|
$ |
21.1 |
|
|
$ |
12.9 |
|
|
$ |
13.2 |
|
|
Other postretirement benefit costs for a defined contribution plan were $2.2 million and $7.7
million for the years ended December 31, 2009 and 2008, respectively. As discussed in Note 13,
Business Segments, ATIs retirement benefit expense for determining segment operating profit
includes both pension expense and other postretirement benefit expenses.
59
Actuarial assumptions used to develop the components of defined benefit pension expense (income)
and other postretirement
benefit expense were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension Benefits |
|
Other Postretirement Benefits |
|
|
2009 |
|
2008 |
|
2007 |
|
2009 |
|
2008 |
|
2007 |
|
Discount rate |
|
|
6.85 -7.5% |
(a) |
|
|
6.25 |
% |
|
|
5.8 |
% |
|
|
6.85 |
% |
|
|
6.25 |
% |
|
|
5.8 |
% |
Rate of increase in future compensation
levels |
|
|
3% - 4.5 |
% |
|
|
3% - 4.5 |
% |
|
|
3% - 4.5 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
Expected long-term rate of return on assets |
|
|
8.75 |
% |
|
|
8.75 |
% |
|
|
8.75 |
% |
|
|
8.3 |
% |
|
|
9.0 |
% |
|
|
9.0 |
% |
|
|
|
|
(a) |
|
The 2009 expense for the U.S. qualified defined benefit plan initially used a 6.85% discount
rate. This plan was remeasured in the second quarter 2009 upon the Companys $350 million voluntary cash contribution, and a
7.5% discount rate was used to determine expense for this plan for the remainder of the year. |
Actuarial assumptions used for the valuation of defined benefit pension and other postretirement
benefit obligations at the
end of the respective periods were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension Benefits |
|
Other Postretirement Benefits |
|
|
2009 |
|
2008 |
|
2009 |
|
2008 |
|
Discount rate |
|
|
6.2 |
% |
|
|
6.85 |
% |
|
|
6.2 |
% |
|
|
6.85 |
% |
Rate of increase in future compensation levels |
|
|
2.5% - 4.5 |
% |
|
|
3% - 4.5 |
% |
|
|
|
|
|
|
|
|
|
A reconciliation of the funded status for the Companys defined benefit pension and other
postretirement benefit plans at December 31, 2009 and December 31, 2008 was as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension Benefits |
|
Other Postretirement Benefits |
(in millions) |
|
2009 |
|
2008 |
|
2009 |
|
2008 |
|
Change in benefit obligations: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Benefit obligation at beginning of year |
|
$ |
2,069.3 |
|
|
$ |
2,184.5 |
|
|
$ |
520.9 |
|
|
$ |
542.7 |
|
Service cost |
|
|
23.3 |
|
|
|
28.2 |
|
|
|
2.9 |
|
|
|
3.1 |
|
Interest cost |
|
|
138.6 |
|
|
|
130.6 |
|
|
|
32.5 |
|
|
|
31.6 |
|
Benefits paid |
|
|
(174.6 |
) |
|
|
(176.4 |
) |
|
|
(57.3 |
) |
|
|
(55.7 |
) |
Subsidy paid |
|
|
|
|
|
|
|
|
|
|
2.5 |
|
|
|
3.9 |
|
Participant contributions |
|
|
0.8 |
|
|
|
1.0 |
|
|
|
|
|
|
|
|
|
Effect of currency rates |
|
|
3.6 |
|
|
|
(16.5 |
) |
|
|
|
|
|
|
|
|
Benefit changes |
|
|
|
|
|
|
3.1 |
|
|
|
|
|
|
|
|
|
Effect of measurement date change |
|
|
|
|
|
|
(1.4 |
) |
|
|
|
|
|
|
(1.7 |
) |
Net actuarial (gains) losses discount rate change |
|
|
147.3 |
|
|
|
(118.6 |
) |
|
|
22.7 |
|
|
|
(21.0 |
) |
other |
|
|
12.4 |
|
|
|
34.8 |
|
|
|
(14.8 |
) |
|
|
18.0 |
|
|
Benefit obligation at end of year |
|
$ |
2,220.7 |
|
|
$ |
2,069.3 |
|
|
$ |
509.4 |
|
|
$ |
520.9 |
|
|
Change in plan assets: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fair value of plan assets at beginning of year |
|
$ |
1,686.8 |
|
|
$ |
2,388.0 |
|
|
$ |
35.0 |
|
|
$ |
75.9 |
|
Actual returns on plan assets and plan expenses |
|
|
289.8 |
|
|
|
(564.8 |
) |
|
|
(4.1 |
) |
|
|
(3.8 |
) |
Employer contributions |
|
|
357.5 |
|
|
|
71.1 |
|
|
|
|
|
|
|
|
|
Participant contributions |
|
|
0.8 |
|
|
|
1.0 |
|
|
|
|
|
|
|
|
|
Effect of currency rates |
|
|
3.2 |
|
|
|
(17.7 |
) |
|
|
|
|
|
|
|
|
Effect of measurement date change |
|
|
|
|
|
|
(14.4 |
) |
|
|
|
|
|
|
(2.8 |
) |
Benefits paid |
|
|
(174.6 |
) |
|
|
(176.4 |
) |
|
|
(13.8 |
) |
|
|
(34.3 |
) |
|
Fair value of plan assets at end of year |
|
$ |
2,163.5 |
|
|
$ |
1,686.8 |
|
|
$ |
17.1 |
|
|
$ |
35.0 |
|
|
Amounts recognized in the balance sheet: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current liabilities |
|
$ |
(6.6 |
) |
|
$ |
(4.3 |
) |
|
$ |
(68.0 |
) |
|
$ |
(39.0 |
) |
Noncurrent liabilities |
|
|
(50.6 |
) |
|
|
(378.2 |
) |
|
|
(424.3 |
) |
|
|
(446.9 |
) |
|
Total amount recognized |
|
$ |
(57.2 |
) |
|
$ |
(382.5 |
) |
|
$ |
(492.3 |
) |
|
$ |
(485.9 |
) |
|
For the year ended December 31, 2008, as required by accounting standards, the Company changed
the date at which the assets and benefit obligations of pension and other postretirement plans are
measured. Assets and benefits are now measured at the date
60
of the Companys statement of financial position, which is December 31, rather than the Companys
measurement date of November 30, as previously permitted. The effects of this change are included
in 2008 activity.
Changes, net of deferred tax effects, to accumulated other comprehensive loss related to pension
and other postretirement benefit plans in 2009 and 2008 were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension Benefits |
|
Other Postretirement Benefits |
(in millions) |
|
2009 |
|
2008 |
|
2009 |
|
2008 |
|
Beginning of year accumulated other comprehensive loss |
|
$ |
(674.9 |
) |
|
$ |
(263.2 |
) |
|
$ |
(24.7 |
) |
|
$ |
(11.5 |
) |
Amortization of prior service cost (credit) |
|
|
10.1 |
|
|
|
10.2 |
|
|
|
(11.7 |
) |
|
|
(12.9 |
) |
Amortization of net actuarial loss |
|
|
47.0 |
|
|
|
8.0 |
|
|
|
3.9 |
|
|
|
3.1 |
|
Currency translation |
|
|
(0.7 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Remeasurements |
|
|
(20.2 |
) |
|
|
(432.4 |
) |
|
|
(8.5 |
) |
|
|
(2.1 |
) |
Effect of measurement date change |
|
|
|
|
|
|
2.5 |
|
|
|
|
|
|
|
(1.3 |
) |
|
End of year accumulated other comprehensive loss |
|
$ |
(638.7 |
) |
|
$ |
(674.9 |
) |
|
$ |
(41.0 |
) |
|
$ |
(24.7 |
) |
|
Net change in accumulated other comprehensive loss |
|
$ |
36.2 |
|
|
$ |
(411.7 |
) |
|
$ |
(16.3 |
) |
|
$ |
(13.2 |
) |
|
Amounts included in accumulated other comprehensive loss at December 31, 2009 and 2008 were as
follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension Benefits |
|
Other Postretirement Benefits |
(in millions) |
|
2009 |
|
2008 |
|
2009 |
|
2008 |
|
Prior service cost (credit) |
|
$ |
(39.6 |
) |
|
$ |
(56.2 |
) |
|
$ |
67.5 |
|
|
$ |
86.7 |
|
Net actuarial loss |
|
|
(995.6 |
) |
|
|
(1,044.7 |
) |
|
|
(134.1 |
) |
|
|
(127.1 |
) |
|
Accumulated other comprehensive loss |
|
|
(1,035.2 |
) |
|
|
(1,100.9 |
) |
|
|
(66.6 |
) |
|
|
(40.4 |
) |
Deferred tax effect |
|
|
396.5 |
|
|
|
426.0 |
|
|
|
25.6 |
|
|
|
15.7 |
|
|
Accumulated other comprehensive income loss, net of tax |
|
$ |
(638.7 |
) |
|
$ |
(674.9 |
) |
|
$ |
(41.0 |
) |
|
$ |
(24.7 |
) |
|
Retirement benefit expense for defined benefit plans in 2010 is estimated to be approximately
$90 million, comprised of $71 million for pension expense and $19 million of expense for other
postretirement benefits. Amounts in accumulated other comprehensive income (loss) that are expected
to be recognized as components of net periodic benefit cost in 2010 are:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other Postretirement |
|
|
(in millions) |
|
Pension Benefits |
|
Benefits |
|
Total |
|
Amortization of prior service cost (credit) |
|
$ |
13.4 |
|
|
$ |
(18.1 |
) |
|
$ |
(4.7 |
) |
Amortization of net actuarial loss |
|
|
77.4 |
|
|
|
6.1 |
|
|
|
83.5 |
|
|
Amortization of accumulated other comprehensive income (loss) |
|
$ |
90.8 |
|
|
$ |
(12.0 |
) |
|
$ |
78.8 |
|
|
Benefit obligations were in excess of plan assets for all pension plans and other
postretirement benefit plans at both December 31, 2009 and 2008. The accumulated benefit
obligation for all defined benefit pension plans was $2,166.0 million and $2,031.9 million at
December 31, 2009 and 2008, respectively. Additional information for pension plans with
accumulated benefit obligations in excess of plan assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension Benefits |
|
Other Postretirement Benefits |
(in millions) |
|
2009 |
|
2008 |
|
2009 |
|
2008 |
|
Accumulated benefit obligation |
|
$ |
98.6 |
|
|
$ |
2,031.9 |
|
|
$ |
509.4 |
|
|
$ |
520.9 |
|
Fair value of plan assets |
|
|
54.0 |
|
|
|
1,686.8 |
|
|
|
17.1 |
|
|
|
35.0 |
|
|
Based upon current regulations and actuarial studies, the Company does not expect to be
required to make cash contributions to its U.S. qualified defined benefit pension plan (U.S. Plan)
for 2010. However, the Company may elect, depending upon the investment performance of the pension
plan assets and other factors, to make voluntary cash contributions to this pension plan in the
future. In the second quarter 2009, the Company utilized the cash proceeds from a convertible debt
offering to voluntarily contribute $350 million to the U.S. Plan to improve its funded position. In 2008, the Company
voluntarily contributed $35 million in cash and 1.5 million shares of its common stock to this plan
from shares held in treasury stock. For 2010, the Company expects
61
to fund benefits of approximately $4 million for its U.S. nonqualified benefit pension plans, and
fund contributions of approximately $3 million to its U.K. defined benefit plan.
The Company contributes on behalf of certain union employees to a pension plan, which is
administered by the USW and funded pursuant to a collective bargaining agreement. Pension expense
and contributions to this plan were $1.0 million in 2009, $1.5 million in 2008, and $1.3 million in
2007.
The plan assets for the U.S. Plan represent approximately 98% of total pension plan assets at
December 31, 2009. The U.S. Plan invests in a diversified portfolio consisting of an array of
asset classes that attempts to maximize returns while minimizing volatility. These asset classes
include U.S. domestic equities, developed market equities, emerging market equities, private
equity, global high quality and high yield fixed income, and real estate. The Company continually
monitors the investment results of these asset classes and its fund managers, and explores other
potential asset classes for possible future investment.
U.S. Plan assets at December 31, 2009 and 2008 included 2.8 million shares of ATI common stock
with a fair value of $125.4 million and $71.5 million, respectively. Dividends of $2.0 million and
$0.9 million were received by the U.S. Plan in 2009 and 2008, respectively, on the ATI common stock
held by this plan.
The fair values of the Companys pension plan assets at December 31, 2009, by asset category
and by the level of inputs used to determine fair value, were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quoted Prices in |
|
|
|
|
|
|
|
|
|
|
Active Markets for |
|
Significant |
|
Significant |
(in millions) |
|
|
|
|
|
Identical Assets |
|
Observable Inputs |
|
Unobservable Inputs |
Asset category |
|
Total |
|
(Level 1) |
|
(Level 2) |
|
(Level 3) |
|
Equity securities: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
ATI common stock |
|
$ |
125.4 |
|
|
$ |
125.4 |
|
|
$ |
|
|
|
$ |
|
|
Other U.S. equities |
|
|
394.4 |
|
|
|
|
|
|
|
394.4 |
|
|
|
|
|
International equities |
|
|
197.9 |
|
|
|
24.2 |
|
|
|
173.7 |
|
|
|
|
|
Fixed income and cash equivalents |
|
|
1,189.8 |
|
|
|
139.0 |
|
|
|
1,047.7 |
|
|
|
3.1 |
|
Private equity |
|
|
81.4 |
|
|
|
|
|
|
|
|
|
|
|
81.4 |
|
Hedge funds |
|
|
114.2 |
|
|
|
|
|
|
|
|
|
|
|
114.2 |
|
Real estate and other |
|
|
60.4 |
|
|
|
4.2 |
|
|
|
7.2 |
|
|
|
49.0 |
|
|
Total assets |
|
$ |
2,163.5 |
|
|
$ |
292.8 |
|
|
$ |
1,623.0 |
|
|
$ |
247.7 |
|
|
Changes in the fair value of Level 3 pension plan assets for the year ended December 31, 2009
were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net Realized |
|
Net Purchases, |
|
Net Transfers |
|
|
|
|
January 1, |
|
and Unrealized |
|
Issuances and |
|
Into (Out Of) |
|
December 31, |
(in millions) |
|
2009 Balance |
|
Gains (Losses) |
|
Settlements |
|
Level 3 |
|
2009 Balance |
|
Fixed income and cash equivalents |
|
$ |
3.7 |
|
|
$ |
0.4 |
|
|
$ |
(1.0 |
) |
|
$ |
|
|
|
$ |
3.1 |
|
Private equity |
|
|
85.8 |
|
|
|
(9.7 |
) |
|
|
5.3 |
|
|
|
|
|
|
|
81.4 |
|
Hedge funds |
|
|
100.7 |
|
|
|
13.5 |
|
|
|
|
|
|
|
|
|
|
|
114.2 |
|
Real estate and other |
|
|
99.8 |
|
|
|
(38.8 |
) |
|
|
(12.0 |
) |
|
|
|
|
|
|
49.0 |
|
|
Total |
|
$ |
290.0 |
|
|
$ |
(34.6 |
) |
|
$ |
(7.7 |
) |
|
$ |
|
|
|
$ |
247.7 |
|
|
A financial instruments categorization within the valuation hierarchy is based upon the
lowest level of input that is significant to the fair value measurement. Investments in U.S. and
International equities, and Fixed Income are predominantly held in common/collective trust funds
and registered investment companies. These investments are public investment vehicles valued using
the net asset value (NAV) provided by the administrator of the fund. The NAV is based on the value
of the underlying assets owned by the fund, minus its liabilities, and then divided by the number
of shares outstanding. In certain cases NAV is a quoted price in a market that is not active, and
valuation is based on quoted prices for similar assets and liabilities in active markets, and these
investments are classified within level 2 of the valuation hierarchy. Investments that are not
actively traded, such as non-publicly traded real estate funds, are classified within level 3 of
the valuation hierarchy, as the NAV is based on significant unobservable information.
62
Hedge fund investments are made as either (1) as a limited partner in a portfolio of
underlying hedge funds managed by a general partner or (2) through commingled institutional funds
(CIFs) that in-turn invest in various portfolios of hedge funds whereby the allocation of the
Plans investments to each CIF is managed by a third party Investment Manager. All hedge fund
investments are classified within level 3 of the valuation hierarchy, as the valuations are
substantially based on unobservable information.
Private equity investments include both Direct Funds and Fund-of-Funds. All private equity
investments are classified as Level 3 in the valuation hierarchy, as the valuations are
substantially based upon unobservable information. Direct Funds are investments in Limited
Partnership (LP) interests. Fund-of-Funds are investments in private equity funds that invest in
other private equity funds or LPs.
For certain investments classified as Level 3 which have formal financial valuations reported
on a one-quarter lag, fair value is determined utilizing net asset values adjusted for subsequent
cash flows, estimated financial performance and other significant events.
For 2010, the expected long-term rate of returns on defined benefit pension assets will be
8.75%. In developing the expected long-term rate of return assumptions, the Company evaluated input
from its third party pension plan asset managers and actuaries, including reviews of their asset
class return expectations and long-term inflation assumptions. The expected long-term rate of
return is based on expected asset allocations within ranges for each investment category, and
includes consideration of both historical and projected annual compound returns, weighted on a
75%/25% basis, respectively. The Companys actual returns on pension assets for the last five
years have been 16.4% for 2009, (25.3)% for 2008, 10.9% for 2007, 18.2% for 2006, and 9.7% for
2005.
The target asset allocations for pension plans for 2010, by major investment category, are:
|
|
|
|
|
Asset category |
|
Target asset allocation range |
|
Equity securities: |
|
|
|
|
U. S. equities |
|
|
18% - 38 |
% |
International equities |
|
|
7% - 17 |
% |
Fixed income |
|
|
35% - 45 |
% |
Private equity |
|
|
0% - 10 |
% |
Hedge funds |
|
|
0% - 10 |
% |
Real estate and other |
|
|
0% - 10 |
% |
Cash and cash equivalents |
|
|
0% - 10 |
% |
|
At December 31, 2009, the majority of other postretirement benefit plan assets are invested in
private equity investments, which are classified as Level 3 in the valuation hierarchy, as the
valuations are substantially based upon unobservable information. For 2010, the expected long-term
rate of returns on these other postretirement benefit assets will be 8.3%. The expected return on
other postretirement benefit plan assets is expected to be lower than the return on pension plan
investments due to the mix of investments and the expected reduction of plan assets due to benefit
payments.
Labor agreements with United Steelworkers represented employees require the Company to make
contributions to independently administered VEBA trusts based upon the attainment of a certain
level of profitability. The Company expects to contribute approximately $24 million to these VEBA
trusts in 2010.
Pension costs for defined contribution plans were $18.0 million in 2009, $21.3 million in
2008, and $20.4 million in 2007. Company contributions to these defined contribution plans are
funded with cash.
The following table summarizes expected benefit payments from the Companys various pension
and other postretirement benefit defined benefit plans through 2019, and also includes estimated
Medicare Part D subsidies projected to be received during this period based on currently available
information.
63
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other |
|
|
|
|
|
|
|
|
Postretirement |
|
Medicare Part |
(in millions) |
|
Pension Benefits |
|
Benefits |
|
D Subsidy |
|
2010 |
|
$ |
171.5 |
|
|
$ |
69.8 |
|
|
$ |
1.6 |
|
2011 |
|
|
169.2 |
|
|
|
56.2 |
|
|
|
1.7 |
|
2012 |
|
|
168.7 |
|
|
|
54.6 |
|
|
|
1.7 |
|
2013 |
|
|
167.4 |
|
|
|
46.0 |
|
|
|
1.7 |
|
2014 |
|
|
169.4 |
|
|
|
44.9 |
|
|
|
1.7 |
|
2015-2019 |
|
|
850.8 |
|
|
|
216.8 |
|
|
|
8.1 |
|
|
The annual assumed rate of increase in the per capita cost of covered benefits (the health
care cost trend rate) for health care plans was 9.92% in 2010 and is assumed to gradually decrease
to 5.0% in the year 2028 and remain at that level thereafter. Assumed health care cost trend rates
have a significant effect on the amounts reported for the health care plans. A one percentage point
change in assumed health care cost trend rates would have the following effects:
|
|
|
|
|
|
|
|
|
|
|
One |
|
One |
|
|
Percentage |
|
Percentage |
|
|
Point |
|
Point |
(in millions) |
|
Increase |
|
Decrease |
|
Effect on total of service and interest cost components for the year
ended December 31, 2009 |
|
$ |
0.9 |
|
|
$ |
(0.8 |
) |
Effect on other postretirement benefit obligation at December 31, 2009 |
|
$ |
10.3 |
|
|
$ |
(9.2 |
) |
|
Note 10. Accumulated Other Comprehensive Income (Loss)
The components of accumulated other comprehensive income (loss), net of tax, at December 31, 2009
and 2008 were as follows:
|
|
|
|
|
|
|
|
|
(in millions) |
|
2009 |
|
2008 |
|
Attributable to ATI |
|
|
|
|
|
|
|
|
Pension plans and other postretirement benefits |
|
$ |
(679.7 |
) |
|
$ |
(699.6 |
) |
Foreign currency translation |
|
|
2.7 |
|
|
|
(19.2 |
) |
Derivative financial instruments |
|
|
3.5 |
|
|
|
(27.7 |
) |
|
Accumulated other comprehensive income (loss) attributable to ATI |
|
$ |
(673.5 |
) |
|
$ |
(746.5 |
) |
|
|
|
|
|
|
|
|
|
Attributable to noncontrolling interests |
|
|
|
|
|
|
|
|
Foreign currency translation |
|
$ |
12.8 |
|
|
$ |
12.5 |
|
|
Accumulated other comprehensive income attributable to noncontrolling interests |
|
$ |
12.8 |
|
|
$ |
12.5 |
|
|
Other comprehensive income (loss) amounts are net of applicable income tax expense (benefit)
for each year presented. Foreign currency translation adjustments, including those pertaining to
noncontrolling interests, are generally not adjusted for income taxes as they relate to indefinite
investments in non-U.S. subsidiaries.
Note 11. Stockholders Equity
Preferred Stock
Authorized preferred stock may be issued in one or more series, with designations, powers and
preferences as shall be designated by the Board of Directors. At December 31, 2009, there were no
shares of preferred stock issued.
Common Stock
On November 1, 2007, the Companys Board of Directors approved a share repurchase program of $500
million. As of December 31, 2009, 6,837,000 shares had been purchased in open market transactions
under this program at a cost of $339.5 million. There were no share repurchases under this program in 2009. Per share amounts reflect the effect of the
shares repurchased on a weighted average basis for the periods presented.
64
Share-based Compensation
The Company sponsors three principal share-based incentive compensation programs. During 2007, the
Company adopted the Allegheny Technologies Incorporated 2007 Incentive Plan (the Incentive Plan).
Awards earned under share-based incentive compensation programs are generally paid with shares held
in treasury, if sufficient treasury shares are held, and any additional required share payments are
made with newly issued shares. At December 31, 2009, approximately 0.4 million shares of common
stock were available for future awards under the Incentive Plan. The general terms of each
arrangement granted under the Incentive Plan, and predecessor plans, the method of estimating fair
value for each arrangement, and award activity is reported below.
Stock option awards: The Company ceased granting stock options to employees in 2003, and to
non-employee directors in 2006. As of December 31, 2009, there were no unvested stock option
awards.
Stock option transactions under the Companys plans for the years ended December 31, 2009,
2008, and 2007 are summarized as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2009 |
|
2008 |
|
2007 |
|
|
|
|
|
|
Weighted |
|
|
|
|
|
Weighted |
|
|
|
|
|
Weighted |
|
|
Number of |
|
Average |
|
Number of |
|
Average |
|
Number of |
|
Average Exercise |
(shares in thousands) |
|
shares |
|
Exercise Price |
|
shares |
|
Exercise Price |
|
shares |
|
Price |
|
Outstanding, beginning of year |
|
|
823 |
|
|
$ |
9.96 |
|
|
|
897 |
|
|
$ |
11.43 |
|
|
|
1,324 |
|
|
$ |
11.65 |
|
Granted |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Exercised |
|
|
(76 |
) |
|
|
11.43 |
|
|
|
(31 |
) |
|
|
9.69 |
|
|
|
(378 |
) |
|
|
0.59 |
|
Cancelled |
|
|
(46 |
) |
|
|
21.99 |
|
|
|
(43 |
) |
|
|
40.67 |
|
|
|
(49 |
) |
|
|
23.90 |
|
|
Outstanding at end of year |
|
|
701 |
|
|
$ |
9.01 |
|
|
|
823 |
|
|
$ |
9.96 |
|
|
|
897 |
|
|
$ |
11.43 |
|
|
Exercisable at end of year |
|
|
701 |
|
|
$ |
9.01 |
|
|
|
823 |
|
|
$ |
9.96 |
|
|
|
897 |
|
|
$ |
11.43 |
|
|
Options outstanding at December 31, 2009 were as follows: |
|
|
|
|
|
|
|
|
|
|
|
|
|
(shares in thousands, life in years) |
|
Options Outstanding and Exercisable |
|
|
|
|
|
|
Weighted Average |
|
|
|
|
Number of |
|
Remaining |
|
Weighted Average |
Range of Exercise Prices |
|
Shares |
|
Contractual Life |
|
Exercise Price |
|
$ 3.63 - $7.00 |
|
|
308 |
|
|
|
3.1 |
|
|
$ |
4.19 |
|
7.01 - 10.00 |
|
|
200 |
|
|
|
2.8 |
|
|
|
7.26 |
|
10.01 - 15.00 |
|
|
49 |
|
|
|
2.4 |
|
|
|
12.61 |
|
15.01 - 20.00 |
|
|
130 |
|
|
|
1.5 |
|
|
|
17.52 |
|
20.01 - 30.00 |
|
|
7 |
|
|
|
4.6 |
|
|
|
24.52 |
|
30.01 - 72.46 |
|
|
7 |
|
|
|
6.3 |
|
|
|
72.46 |
|
|
|
|
|
701 |
|
|
|
2.7 |
|
|
$ |
9.01 |
|
|
Nonvested stock awards: Awards of nonvested stock are granted to employees, with either
performance and/or service conditions. Awards of nonvested stock are also granted to non-employee
directors, with service conditions. For nonvested stock awarded in 2009, 2008 and 2007, nonvested
shares participate in cash dividends during the restriction period. In April 2009, the Company
announced that for future nonvested stock awards, dividend equivalents would not be paid on
nonvested stock until the amounts are earned.
The fair value of nonvested stock awards is measured based on the stock price at the grant
date, adjusted for non-participating dividends, as applicable, based on the current dividend rate.
For nonvested stock awards to employees in 2009, 2008, and 2007, one-half of the nonvested stock
(performance shares) vests only on the attainment of an income target, measured over a cumulative
three-year period. The remaining nonvested stock awarded to employees vests over a service period
of five years, with accelerated vesting to three years if the performance shares vesting criterion
is attained. Expense for each of these awards is recognized based on estimates of attaining the performance criterion, including estimated
forfeitures. As of December 31, 2009, the income statement metrics for the 2009 award was expected
to be attained for the performance shares, and expense for both portions of the award was
recognized on a straight line basis based on a three-year vesting assumption. During 2009, the
Company
65
determined that the income statement metric for the 2008 nonvested stock award was not
probable of attainment, and expense was adjusted to reflect a five year vesting period for the
service period portion of the 2008 award. The performance metric for the 2007 award comprising
107,460 shares was met as of December 31, 2009. Awards of non-vested stock to non-employee
directors generally vest in three years, based on the term of service as a director, and expense is
recognized over the vesting period.
Compensation expense related to all nonvested stock awards was $6.2 million in 2009, $9.4
million in 2008, and $7.6 million in 2007. Approximately $11.9 million of unrecognized fair value
compensation expense relating to nonvested stock awards is expected to be recognized through 2013
based on estimates of attaining performance vesting criteria, including estimated forfeitures.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Shares in thousands, $ in millions) |
|
2009 |
|
2008 |
|
2007 |
|
|
|
|
|
|
Weighted |
|
|
|
|
|
Weighted |
|
|
|
|
|
Weighted |
|
|
|
|
|
|
Average |
|
|
|
|
|
Average Grant |
|
|
|
|
|
Average Grant |
|
|
Number of |
|
Grant Date |
|
Number of |
|
Date Fair |
|
Number of |
|
Date Fair |
|
|
shares |
|
Fair Value |
|
shares |
|
Value |
|
shares |
|
Value |
|
Nonvested, beginning of year |
|
|
281 |
|
|
$ |
25.7 |
|
|
|
223 |
|
|
$ |
18.2 |
|
|
|
258 |
|
|
$ |
8.4 |
|
Granted |
|
|
590 |
|
|
|
13.7 |
|
|
|
162 |
|
|
|
13.3 |
|
|
|
128 |
|
|
|
13.5 |
|
Vested |
|
|
(105 |
) |
|
|
(10.7 |
) |
|
|
(89 |
) |
|
|
(4.6 |
) |
|
|
(162 |
) |
|
|
(3.7 |
) |
Forfeited |
|
|
(26 |
) |
|
|
(1.8 |
) |
|
|
(15 |
) |
|
|
(1.2 |
) |
|
|
(1 |
) |
|
|
|
|
|
Nonvested, end of year |
|
|
740 |
|
|
$ |
26.9 |
|
|
|
281 |
|
|
$ |
25.7 |
|
|
|
223 |
|
|
$ |
18.2 |
|
|
Total shareholder return incentive compensation program (TSRP) awards: Awards under the TSRP
are granted at a target number of shares, and vest based on the measured return of the Companys
stock price and dividend performance at the end of three-year periods compared to the stock price
and dividend performance of a group of industry peers. In 2009, the Company initiated a 2009-2011
TSRP, with 415,138 shares as the target award level. The actual number of shares awarded may range
from a minimum of zero to a maximum of three times target. Fair values for the TSRP awards were
estimated using Monte Carlo simulations of stock price correlation, projected dividend yields and
other variables over three-year time horizons matching the TSRP performance periods. Compensation
expense was $14.5 million in 2009, $11.0 million in 2008, and $10.2 million in 2007 for the fair
value of TSRP awards.
The estimated fair value of each TSRP award, including the projected shares to be awarded, and
future compensation expense to be recognized for TSRP awards, including estimated forfeitures, was
as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Shares in thousands, $ in millions) |
|
|
|
|
|
|
December 31, 2009 |
|
|
|
|
|
|
|
|
|
|
|
|
Unrecognized |
|
|
|
|
|
|
|
|
TSRP Award |
|
Compensation |
|
Minimum |
|
Target |
|
Maximum |
TSRP Award Performance Period |
|
Fair Value |
|
Expense |
|
Shares |
|
Shares |
|
Shares |
|
2007 - 2009 |
|
$ |
16.3 |
|
|
$ |
|
|
|
|
|
|
|
|
88 |
|
|
|
264 |
|
2008 - 2010 |
|
$ |
11.3 |
|
|
|
3.8 |
|
|
|
|
|
|
|
88 |
|
|
|
264 |
|
2009 - 2011 |
|
$ |
15.8 |
|
|
|
10.5 |
|
|
|
|
|
|
|
382 |
|
|
|
1,146 |
|
|
Total |
|
|
|
|
|
$ |
14.3 |
|
|
|
|
|
|
|
558 |
|
|
|
1,674 |
|
|
An award was earned for the 2007-2009 TSRP performance period based on the Companys stock
price performance for the three-year period ended December 31, 2009, which resulted in the issuance
of 75,810 shares of stock to participants in the 2010 first quarter.
Undistributed Earnings of Investees
Stockholders equity includes undistributed earnings of investees accounted for under the equity
method of accounting of approximately $21 million at December 31, 2009.
66
Note 12. Income Taxes
The income tax provision (benefit) was as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
(in millions) |
|
2009 |
|
2008 |
|
2007 |
|
Current: |
|
|
|
|
|
|
|
|
|
|
|
|
Federal |
|
$ |
(91.3 |
) |
|
$ |
142.5 |
|
|
$ |
292.0 |
|
State |
|
|
(2.8 |
) |
|
|
14.0 |
|
|
|
46.7 |
|
Foreign |
|
|
(1.8 |
) |
|
|
8.9 |
|
|
|
5.3 |
|
|
Total |
|
|
(95.9 |
) |
|
|
165.4 |
|
|
|
344.0 |
|
|
Deferred: |
|
|
|
|
|
|
|
|
|
|
|
|
Federal |
|
|
115.5 |
|
|
|
114.0 |
|
|
|
67.2 |
|
State |
|
|
3.8 |
|
|
|
12.6 |
|
|
|
(16.4 |
) |
Foreign |
|
|
3.5 |
|
|
|
2.2 |
|
|
|
5.4 |
|
|
Total |
|
|
122.8 |
|
|
|
128.8 |
|
|
|
56.2 |
|
|
Income tax provision |
|
$ |
26.9 |
|
|
$ |
294.2 |
|
|
$ |
400.2 |
|
|
The following is a reconciliation of income taxes computed at the statutory U.S. Federal income tax
rate to the actual effective income tax provision:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income Tax Provision (Benefit) |
(in millions) |
|
2009 |
|
2008 |
|
2007 |
|
Taxes computed at the federal rate |
|
$ |
22.7 |
|
|
$ |
301.0 |
|
|
$ |
401.6 |
|
State and local income taxes, net of federal tax benefit |
|
|
(0.6 |
) |
|
|
26.7 |
|
|
|
31.3 |
|
Valuation allowance |
|
|
5.7 |
|
|
|
|
|
|
|
(23.1 |
) |
Adjustment to prior years taxes |
|
|
(3.0 |
) |
|
|
(11.9 |
) |
|
|
(0.5 |
) |
Manufacturing deduction |
|
|
|
|
|
|
(11.3 |
) |
|
|
(16.5 |
) |
Other |
|
|
2.1 |
|
|
|
(10.3 |
) |
|
|
7.4 |
|
|
Income tax provision: |
|
$ |
26.9 |
|
|
$ |
294.2 |
|
|
$ |
400.2 |
|
|
In general, the Company is responsible for filing consolidated U.S. Federal, foreign and
combined, unitary or separate state income tax returns. The Company is responsible for paying the
taxes relating to such returns, including any subsequent adjustments resulting from the
redetermination of such tax liability by the applicable taxing authorities. No provision has been
made for U.S. Federal, state or additional foreign taxes related to undistributed earnings of
foreign subsidiaries which have been permanently re-invested.
Income before income taxes for the Companys U.S. and non-U.S. operations was as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
(in millions) |
|
2009 |
|
2008 |
|
2007 |
|
U.S. |
|
$ |
57.9 |
|
|
$ |
815.4 |
|
|
$ |
1,109.1 |
|
Non-U.S. |
|
|
7.0 |
|
|
|
52.3 |
|
|
|
45.0 |
|
|
Income before income taxes |
|
$ |
64.9 |
|
|
$ |
867.7 |
|
|
$ |
1,154.1 |
|
|
Income taxes paid and amounts received as refunds were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
(in millions) |
|
2009 |
|
2008 |
|
2007 |
|
Income taxes paid |
|
$ |
45.0 |
|
|
$ |
213.5 |
|
|
$ |
306.3 |
|
Income tax refunds received |
|
|
(124.3 |
) |
|
|
(34.2 |
) |
|
|
(19.1 |
) |
|
Income taxes paid (received), net |
|
$ |
(79.3 |
) |
|
$ |
179.3 |
|
|
$ |
287.2 |
|
|
Deferred income taxes result from temporary differences in the recognition of income and
expense for financial and income tax reporting purposes, and differences between the fair value of
assets acquired in business combinations accounted for as purchases for financial reporting
purposes and their corresponding tax bases. Deferred income taxes represent future tax benefits or
costs to
67
be recognized when those temporary differences reverse. The categories of assets and liabilities
that have resulted in differences in the timing of the recognition of income and expense at
December 31, 2009 and 2008 were as follows:
|
|
|
|
|
|
|
|
|
(in millions) |
|
2009 |
|
2008 |
|
Deferred income tax assets |
|
|
|
|
|
|
|
|
Postretirement benefits other than pensions |
|
$ |
188.2 |
|
|
$ |
188.2 |
|
State net operating loss tax carryovers |
|
|
27.9 |
|
|
|
24.9 |
|
Deferred compensation and other benefit plans |
|
|
15.7 |
|
|
|
34.2 |
|
Self insurance reserves |
|
|
14.3 |
|
|
|
12.3 |
|
Pension |
|
|
13.4 |
|
|
|
144.9 |
|
Other items |
|
|
107.1 |
|
|
|
92.0 |
|
|
Gross deferred income tax assets |
|
|
366.6 |
|
|
|
496.5 |
|
Valuation allowance for deferred tax assets |
|
|
(19.9 |
) |
|
|
(14.2 |
) |
|
Total deferred income tax assets |
|
|
346.7 |
|
|
|
482.3 |
|
|
Deferred income tax liabilities |
|
|
|
|
|
|
|
|
Bases of property, plant and equipment |
|
|
229.0 |
|
|
|
152.3 |
|
Inventory valuation |
|
|
47.1 |
|
|
|
112.8 |
|
Other items |
|
|
31.2 |
|
|
|
13.8 |
|
|
Total deferred tax liabilities |
|
|
307.3 |
|
|
|
278.9 |
|
|
Net deferred tax asset |
|
$ |
39.4 |
|
|
$ |
203.4 |
|
|
The Company had $19.9 million and $14.2 million in deferred tax asset valuation allowances at
December 31, 2009 and 2008, respectively, related to state deferred tax assets. The valuation
allowance at December 31, 2009 includes $8.1 million for state net operating loss tax
carryforwards, $10.0 million for state tax credits and $1.8 million for state temporary
differences, since the Company has concluded, based on current state tax laws, that it is more
likely than not that these tax benefits would not be realized. For these state net operating loss
tax carryforwards, expiration will generally occur in 20 years and utilization of the tax benefit
is limited to $3 million per year or 20% of apportioned income, which ever is greater.
The Company adopted the accounting requirements for uncertain income tax positions effective
January 1, 2007. The effect of adoption was a reduction to beginning retained earnings of $5.6
million. Changes in the liability for unrecognized income tax benefits for the years ended December
31, 2009, 2008 and 2007 were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
(in millions) |
|
2009 |
|
2008 |
|
2007 |
|
Balance at beginning of year |
|
$ |
34.7 |
|
|
$ |
38.1 |
|
|
$ |
26.3 |
|
Increases in prior period tax positions |
|
|
1.2 |
|
|
|
0.1 |
|
|
|
3.9 |
|
Decreases in prior period tax positions |
|
|
|
|
|
|
(7.0 |
) |
|
|
(1.8 |
) |
Increases in current period tax positions |
|
|
0.7 |
|
|
|
2.1 |
|
|
|
8.3 |
|
Decreases in current period tax positions |
|
|
(0.8 |
) |
|
|
|
|
|
|
|
|
Settlements |
|
|
|
|
|
|
|
|
|
|
(0.5 |
) |
Interest and penalties |
|
|
1.5 |
|
|
|
1.4 |
|
|
|
1.9 |
|
|
Balance at end of year |
|
$ |
37.3 |
|
|
$ |
34.7 |
|
|
$ |
38.1 |
|
|
For the year ended December 31, 2009, the Companys income tax provision included a $2.6
million net expense related to changes in uncertain tax positions, including $1.5 million of
expense related to interest and penalties. At December 31, 2009 and 2008, interest and penalties
included in the liability for unrecognized tax benefits were $8.3 million and $6.8 million,
respectively.
Including tax positions for which the Company determined that the tax position would not meet
the more-likely-than-not recognition threshold upon examination by the tax authorities based upon
the technical merits of the position, the total estimated unrecognized tax benefit that, if
recognized, would affect our effective tax rate was approximately $18 million. At this time, the
Company believes that it is reasonably possible that approximately $4 million of the estimated
unrecognized tax benefits as of December 31, 2009 will be recognized within the next twelve months
based on the expiration of statutory review periods.
The Company, and/or one of its subsidiaries, files income tax returns in the U.S. Federal
jurisdiction and in various state and foreign jurisdictions. A summary of tax years that remain
subject to examination, by major tax jurisdiction, is as follows:
68
|
|
|
|
|
|
|
Earliest Year Open to |
Jurisdiction |
|
Examination |
|
U.S. Federal |
|
|
|
2006 |
States: |
|
|
|
|
California |
|
|
|
2005 |
Illinois |
|
|
|
2006 |
North Carolina |
|
|
|
2006 |
Pennsylvania |
|
|
|
2006 |
Foreign: |
|
|
|
|
China |
|
|
|
2005 |
Germany |
|
|
|
2006 |
United Kingdom |
|
|
|
2006 |
|
Note 13. Business Segments
The Company operates in three business segments: High Performance Metals, Flat-Rolled Products and
Engineered Products. The High Performance Metals segment produces, converts and distributes a wide
range of high performance alloys, including titanium and titanium-based alloys, nickel- and
cobalt-based alloys and superalloys, exotic alloys such as zirconium, hafnium, niobium,
nickel-titanium, and their related alloys, advanced powder alloys, and other specialty metals,
primarily in long product forms such as ingot, billet, bar, shapes and rectangles, rod, wire,
seamless tube, and castings. The companies in this segment include ATI Allvac, ATI Allvac Ltd
(U.K.), ATI Wah Chang, and ATI Powder Metals.
The Flat-Rolled Products segment produces, converts and distributes stainless steel,
nickel-based alloys, specialty alloys, and titanium and titanium-based alloys in a variety of
product forms, including plate, sheet, engineered strip and Precision Rolled Strip® products as
well as grain-oriented electrical steel sheet. The companies in this segment include ATI Allegheny
Ludlum, STAL, in which the Company has a 60% ownership interest, and ATIs 50% interest in Uniti,
which is accounted for under the equity method. Sales to Uniti, which are included in ATIs
consolidated statements of income, were $80.5 million in 2009, $199.1 million in 2008, and $117.3
million in 2007. ATIs share of Unitis income (loss) was $(2.7) million in 2009, $11.3 million in
2008, and $21.9 million in 2007, which is included in the Flat-Rolled Products segments operating
profit, and within cost of sales in the consolidated statements of income. The remaining 50%
interest in Uniti is held by VSMPO, a Russian producer of titanium, aluminum, and specialty steel
products.
The Engineered Products segments principal business produces tungsten powder, tungsten heavy
alloys, tungsten carbide materials and carbide cutting tools. This segment also produces carbon
alloy steel impression die forgings and large grey and ductile iron castings, and performs
precision metals processing services. The companies in this segment are ATI Metalworking Products,
ATI Portland Forge, ATI Casting Service and ATI Rome Metals.
Intersegment sales are generally recorded at full cost or market. Common services are
allocated on the basis of estimated utilization.
69
|
|
|
|
|
|
|
|
|
|
|
|
|
(in millions) |
|
2009 |
|
2008 |
|
2007 |
|
Total sales: |
|
|
|
|
|
|
|
|
|
|
|
|
High Performance Metals |
|
$ |
1,357.4 |
|
|
$ |
2,134.4 |
|
|
$ |
2,255.9 |
|
Flat-Rolled Products |
|
|
1,564.9 |
|
|
|
2,968.4 |
|
|
|
3,016.0 |
|
Engineered Products |
|
|
268.8 |
|
|
|
506.8 |
|
|
|
460.6 |
|
|
Total sales |
|
|
3,191.1 |
|
|
|
5,609.6 |
|
|
|
5,732.5 |
|
|
Intersegment sales: |
|
|
|
|
|
|
|
|
|
|
|
|
High Performance Metals |
|
|
57.4 |
|
|
|
189.5 |
|
|
|
188.3 |
|
Flat-Rolled Products |
|
|
48.8 |
|
|
|
59.3 |
|
|
|
64.1 |
|
Engineered Products |
|
|
30.0 |
|
|
|
51.1 |
|
|
|
27.6 |
|
|
Total intersegment sales |
|
|
136.2 |
|
|
|
299.9 |
|
|
|
280.0 |
|
|
Sales to external customers |
|
|
|
|
|
|
|
|
|
|
|
|
High Performance Metals |
|
|
1,300.0 |
|
|
|
1,944.9 |
|
|
|
2,067.6 |
|
Flat-Rolled Products |
|
|
1,516.1 |
|
|
|
2,909.1 |
|
|
|
2,951.9 |
|
Engineered Products |
|
|
238.8 |
|
|
|
455.7 |
|
|
|
433.0 |
|
|
Total sales to external customers |
|
$ |
3,054.9 |
|
|
$ |
5,309.7 |
|
|
$ |
5,452.5 |
|
|
Total direct international sales were $950.4 million in 2009, $1,493.4 million in 2008, and
$1,465.5 million in 2007. Of these amounts, sales by operations in the United States to customers
in other countries were $678.6 million in 2009, $1,093.6 million in 2008, and $1,025.9 million in
2007.
|
|
|
|
|
|
|
|
|
|
|
|
|
(in millions) |
|
2009 |
|
2008 |
|
2007 |
|
Operating profit (loss) |
|
|
|
|
|
|
|
|
|
|
|
|
High Performance Metals |
|
$ |
234.7 |
|
|
$ |
539.0 |
|
|
$ |
729.1 |
|
Flat-Rolled Products |
|
|
71.3 |
|
|
|
385.0 |
|
|
|
512.0 |
|
Engineered Products |
|
|
(23.8 |
) |
|
|
20.9 |
|
|
|
32.1 |
|
|
Total operating profit |
|
|
282.2 |
|
|
|
944.9 |
|
|
|
1,273.2 |
|
|
Corporate expenses |
|
|
(53.1 |
) |
|
|
(56.8 |
) |
|
|
(73.8 |
) |
Interest expense, net |
|
|
(19.3 |
) |
|
|
(3.5 |
) |
|
|
(4.8 |
) |
Other expenses, net of gains on asset sales |
|
|
(13.8 |
) |
|
|
(8.5 |
) |
|
|
(10.2 |
) |
Debt extinguishment costs |
|
|
(9.2 |
) |
|
|
|
|
|
|
|
|
Retirement benefit expense |
|
|
(121.9 |
) |
|
|
(8.4 |
) |
|
|
(30.3 |
) |
|
Income before income taxes |
|
$ |
64.9 |
|
|
$ |
867.7 |
|
|
$ |
1,154.1 |
|
|
Business segment operating profit excludes costs for restructuring charges, retirement benefit
income or expense, corporate expenses, interest expenses, debt extinguishment costs, and costs
associated with closed operations. These costs are excluded for segment reporting to provide a
profit measure based on what management considers to be controllable costs at the segment level.
Retirement benefit expense includes both pension expense and other postretirement benefit expenses.
In April 2008, the Company entered into a new five-year labor agreement with United Steelworkers
represented employees at the Wah Chang operation and agreed to establish a Voluntary Employee
Benefit Association (VEBA) trust for certain postretirement benefits. For the years ended December
31, 2009 and 2008, the Company recognized $2.2 million and $7.7 million of expense, respectively,
for this VEBA, which is included in retirement benefit expense as reported above in business
segments.
Other expenses, net of gains on asset sales, includes charges incurred in connection with
closed operations, pretax gains and losses on the sale of surplus real estate, non-strategic
investments, and other assets, and other non-operating income or expense, which are primarily
included in selling and administrative expenses, and in other income (expense) in the consolidated
statement of income. In 2009, the Company recorded $13.8 million in other charges primarily related
to closed companies, including $2.8 million for environmental costs, $3.7 million for real estate
costs at closed companies, and $7.3 million for other expenses including legal matters. In 2008,
the Company recorded $8.5 million in other charges primarily related to closed companies, including
$2.6 million for environmental costs, $2.6 million for real estate costs at closed companies, and
$3.3 million for other expenses including legal matters and foreign exchange losses. In 2007, the
Company recorded $10.2 million in other charges primarily related to closed companies, including
$5.4 million for environmental costs, $2.9 million for legal matters, and $1.9 million for real
estate and other costs.
70
On October 23, 2009, the Company acquired assets of Crucible Compaction Metals and Crucible
Research, a western Pennsylvania producer of advanced powder metal products, for $38.9 million in a
cash transaction. This business has been named ATI Powder Metals and is included in the High
Performance Metals business segment from the date of the acquisition. The acquired assets
consisted primarily of property, plant & equipment, inventory and accounts receivable, and were
subject to a working capital adjustment, which has been finalized. Goodwill of $12.4 million was
recognized as part of the purchase price allocation. The operating results of the acquired
operations were not material to any period presented.
Certain additional information regarding the Companys business segments is presented below:
|
|
|
|
|
|
|
|
|
|
|
|
|
(in millions) |
|
2009 |
|
2008 |
|
2007 |
|
Depreciation and amortization: |
|
|
|
|
|
|
|
|
|
|
|
|
High Performance Metals |
|
$ |
65.3 |
|
|
$ |
57.1 |
|
|
$ |
47.5 |
|
Flat-Rolled Products |
|
|
47.6 |
|
|
|
44.5 |
|
|
|
40.2 |
|
Engineered Products |
|
|
16.1 |
|
|
|
13.6 |
|
|
|
11.1 |
|
Corporate |
|
|
3.6 |
|
|
|
3.6 |
|
|
|
4.1 |
|
|
Total depreciation and amortization |
|
|
132.6 |
|
|
|
118.8 |
|
|
|
102.9 |
|
|
Capital expenditures: |
|
|
|
|
|
|
|
|
|
|
|
|
High Performance Metals |
|
|
298.0 |
|
|
|
367.3 |
|
|
|
301.9 |
|
Flat-Rolled Products |
|
|
104.8 |
|
|
|
115.5 |
|
|
|
116.2 |
|
Engineered Products |
|
|
9.6 |
|
|
|
31.4 |
|
|
|
27.3 |
|
Corporate |
|
|
3.0 |
|
|
|
1.5 |
|
|
|
2.0 |
|
|
Total capital expenditures |
|
|
415.4 |
|
|
|
515.7 |
|
|
|
447.4 |
|
|
Identifiable assets: |
|
|
|
|
|
|
|
|
|
|
|
|
High Performance Metals |
|
|
2,106.3 |
|
|
|
1,886.9 |
|
|
|
1,692.0 |
|
Flat-Rolled Products |
|
|
1,117.0 |
|
|
|
1,121.7 |
|
|
|
1,158.1 |
|
Engineered Products |
|
|
259.0 |
|
|
|
308.8 |
|
|
|
286.8 |
|
Corporate: |
|
|
|
|
|
|
|
|
|
|
|
|
Prepaid pension cost |
|
|
|
|
|
|
|
|
|
|
230.3 |
|
Deferred taxes |
|
|
63.1 |
|
|
|
281.6 |
|
|
|
60.9 |
|
Cash and cash equivalents and other |
|
800.6 |
|
|
571.4 |
|
|
|
667.5 |
|
|
Total assets |
|
$ |
4,346.0 |
|
|
$ |
4,170.4 |
|
|
$ |
4,095.6 |
|
|
Geographic information for external sales based on country of origin, and assets, are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Percent |
|
|
|
|
|
Percent of |
|
|
|
|
|
Percent of |
($ in millions) |
|
2009 |
|
of total |
|
2008 |
|
total |
|
2007 |
|
total |
|
External sales: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
United States |
|
$ |
2,104.4 |
|
|
|
69 |
% |
|
$ |
3,816.4 |
|
|
|
72 |
% |
|
$ |
3,987.0 |
|
|
|
73 |
% |
China |
|
|
185.2 |
|
|
|
6 |
% |
|
|
253.9 |
|
|
|
5 |
% |
|
|
237.5 |
|
|
|
4 |
% |
Germany |
|
|
123.2 |
|
|
|
4 |
% |
|
|
184.1 |
|
|
|
3 |
% |
|
|
189.6 |
|
|
|
3 |
% |
United Kingdom |
|
|
118.5 |
|
|
|
4 |
% |
|
|
229.2 |
|
|
|
4 |
% |
|
|
273.6 |
|
|
|
5 |
% |
Canada |
|
|
114.2 |
|
|
|
4 |
% |
|
|
154.1 |
|
|
|
3 |
% |
|
|
138.9 |
|
|
|
3 |
% |
France |
|
|
91.9 |
|
|
|
3 |
% |
|
|
165.2 |
|
|
|
3 |
% |
|
|
192.2 |
|
|
|
4 |
% |
Italy |
|
|
53.8 |
|
|
|
2 |
% |
|
|
52.9 |
|
|
|
1 |
% |
|
|
44.8 |
|
|
|
1 |
% |
India |
|
|
36.2 |
|
|
|
1 |
% |
|
|
27.0 |
|
|
|
1 |
% |
|
|
15.7 |
|
|
|
0 |
% |
Japan |
|
|
33.1 |
|
|
|
1 |
% |
|
|
96.0 |
|
|
|
2 |
% |
|
|
52.3 |
|
|
|
1 |
% |
Other |
|
|
194.4 |
|
|
|
6 |
% |
|
|
330.9 |
|
|
|
6 |
% |
|
|
320.9 |
|
|
|
6 |
% |
|
Total External Sales |
|
$ |
3,054.9 |
|
|
|
100 |
% |
|
$ |
5,309.7 |
|
|
|
100 |
% |
|
$ |
5,452.5 |
|
|
|
100 |
% |
|
71
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Percent |
|
|
|
|
|
Percent of |
|
|
|
|
|
Percent of |
($ in millions) |
|
2009 |
|
of total |
|
2008 |
|
total |
|
2007 |
|
total |
|
Total assets: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
United States |
|
$ |
3,759.4 |
|
|
|
87 |
% |
|
$ |
3,582.0 |
|
|
|
86 |
% |
|
$ |
3,478.6 |
|
|
|
85 |
% |
China |
|
|
224.0 |
|
|
|
5 |
% |
|
|
189.4 |
|
|
|
4 |
% |
|
|
159.9 |
|
|
|
4 |
% |
United Kingdom |
|
|
175.4 |
|
|
|
4 |
% |
|
|
196.8 |
|
|
|
5 |
% |
|
|
267.4 |
|
|
|
7 |
% |
Luxembourg (a) |
|
|
105.1 |
|
|
|
2 |
% |
|
|
77.5 |
|
|
|
2 |
% |
|
|
57.8 |
|
|
|
1 |
% |
Other |
|
|
82.1 |
|
|
|
2 |
% |
|
|
124.7 |
|
|
|
3 |
% |
|
|
131.9 |
|
|
|
3 |
% |
|
Total Assets |
|
$ |
4,346.0 |
|
|
|
100 |
% |
|
$ |
4,170.4 |
|
|
|
100 |
% |
|
$ |
4,095.6 |
|
|
|
100 |
% |
|
|
|
|
(a) |
|
Comprises assets held by the Companys European Treasury Center operation. |
Note 14. Per Share Information
The following table sets forth the computation of basic and diluted net income per common share:
|
|
|
|
|
|
|
|
|
|
|
|
|
(in millions, except per share amounts) |
|
|
|
|
|
|
Years ended December 31, |
|
2009 |
|
2008 |
|
2007 |
|
Numerator: |
|
|
|
|
|
|
|
|
|
|
|
|
Numerator for basic and diluted net income per common share -
net income attributable to ATI |
|
$ |
31.7 |
|
|
$ |
565.9 |
|
|
$ |
747.1 |
|
|
Denominator: |
|
|
|
|
|
|
|
|
|
|
|
|
Denominator for basic net income per common share weighted average shares |
|
|
97.21 |
|
|
|
99.13 |
|
|
|
101.69 |
|
Effect of dilutive securities: |
|
|
|
|
|
|
|
|
|
|
|
|
Option equivalents |
|
|
0.38 |
|
|
|
0.45 |
|
|
|
0.58 |
|
Contingently issuable shares |
|
|
0.54 |
|
|
|
0.26 |
|
|
|
0.69 |
|
|
Denominator
for diluted net income per common share
adjusted weighted average shares and assumed conversions |
|
|
98.13 |
|
|
|
99.84 |
|
|
|
102.96 |
|
|
Basic net income attributable to ATI per common share |
|
$ |
0.33 |
|
|
$ |
5.71 |
|
|
$ |
7.35 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted net income attributable to ATI per common share |
|
$ |
0.32 |
|
|
$ |
5.67 |
|
|
$ |
7.26 |
|
|
Common stock that would be issuable upon the assumed conversion of the 2014 Convertible Notes
and therefore, from the denominator for diluted earnings per share for the year ended December 31,
2009 were 5.7 million. Weighted average shares issuable upon the exercise of stock options which
were anti-dilutive, and thus not included in the calculation, were immaterial to all periods
presented.
72
Note 15. Financial Information for Subsidiary and Guarantor Parent
The payment obligations under the $150 million 6.95% debentures due 2025 issued by Allegheny
Ludlum Corporation (the Subsidiary) are fully and unconditionally guaranteed by Allegheny
Technologies Incorporated (the Guarantor Parent). In accordance with positions established by the
Securities and Exchange Commission, the following financial information sets forth separately
financial information with respect to the Subsidiary, the non-guarantor subsidiaries and the
Guarantor Parent. The principal elimination entries eliminate investments in subsidiaries and
certain intercompany balances and transactions. Investments in subsidiaries, which are eliminated
in consolidation, are included in other assets on the balance sheets.
Allegheny Technologies is the plan sponsor for the U.S. qualified defined benefit pension plan
(the Plan) which covers certain current and former employees of the Subsidiary and the
non-guarantor subsidiaries. As a result, the balance sheets presented for the Subsidiary and the
non-guarantor subsidiaries do not include any Plan assets or liabilities, or the related deferred
taxes. The Plan assets, liabilities and related deferred taxes and pension income or expense are
recognized by the Guarantor Parent. Management and royalty fees charged to the Subsidiary and to
the non-guarantor subsidiaries by the Guarantor Parent have been excluded solely for purposes of
this presentation.
Cash flows related to intercompany activity between the Guarantor Parent, the Subsidiary, and
the non-guarantor subsidiaries are presented as financing activities on the condensed statements of
cash flows.
Allegheny Technologies Incorporated
Financial Information for Subsidiary and Guarantor Parent
Balance Sheets
December 31, 2009
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Guarantor |
|
|
|
|
|
Non-guarantor |
|
|
|
|
(In millions) |
|
Parent |
|
Subsidiary |
|
Subsidiaries |
|
Eliminations |
|
Consolidated |
|
Assets: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
7.0 |
|
|
$ |
472.2 |
|
|
$ |
229.6 |
|
|
$ |
|
|
|
$ |
708.8 |
|
Accounts receivable, net |
|
|
0.2 |
|
|
|
156.1 |
|
|
|
235.7 |
|
|
|
|
|
|
|
392.0 |
|
Inventories, net |
|
|
|
|
|
|
159.9 |
|
|
|
665.6 |
|
|
|
|
|
|
|
825.5 |
|
Prepaid expenses and other current
assets |
|
|
16.3 |
|
|
|
7.6 |
|
|
|
47.4 |
|
|
|
|
|
|
|
71.3 |
|
|
Total current assets |
|
|
23.5 |
|
|
|
795.8 |
|
|
|
1,178.3 |
|
|
|
|
|
|
|
1,997.6 |
|
Property, plant and equipment, net |
|
|
3.6 |
|
|
|
429.7 |
|
|
|
1,474.6 |
|
|
|
|
|
|
|
1,907.9 |
|
Cost in excess of net assets acquired |
|
|
|
|
|
|
112.1 |
|
|
|
95.7 |
|
|
|
|
|
|
|
207.8 |
|
Deferred income taxes |
|
|
63.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
63.1 |
|
Investments in subsidiaries and
other assets |
|
|
3,969.0 |
|
|
|
1,422.5 |
|
|
|
999.5 |
|
|
|
(6,221.4 |
) |
|
|
169.6 |
|
|
Total assets |
|
$ |
4,059.2 |
|
|
$ |
2,760.1 |
|
|
$ |
3,748.1 |
|
|
$ |
(6,221.4 |
) |
|
$ |
4,346.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Liabilities and stockholders equity: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accounts payable |
|
$ |
4.5 |
|
|
$ |
135.4 |
|
|
$ |
168.7 |
|
|
$ |
|
|
|
$ |
308.6 |
|
Accrued liabilities |
|
|
1,013.4 |
|
|
|
54.5 |
|
|
|
696.6 |
|
|
|
(1,505.7 |
) |
|
|
258.8 |
|
Deferred income taxes |
|
|
23.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
23.7 |
|
Short-term debt and current portion
of long-term debt |
|
|
|
|
|
|
10.5 |
|
|
|
23.0 |
|
|
|
|
|
|
|
33.5 |
|
|
Total current liabilities |
|
|
1,041.6 |
|
|
|
200.4 |
|
|
|
888.3 |
|
|
|
(1,505.7 |
) |
|
|
624.6 |
|
Long-term debt |
|
|
870.4 |
|
|
|
361.3 |
|
|
|
5.9 |
|
|
|
(200.0 |
) |
|
|
1,037.6 |
|
Accrued postretirement benefits |
|
|
|
|
|
|
257.6 |
|
|
|
166.7 |
|
|
|
|
|
|
|
424.3 |
|
Pension liabilities |
|
|
12.0 |
|
|
|
5.0 |
|
|
|
33.6 |
|
|
|
|
|
|
|
50.6 |
|
Other long-term liabilities |
|
|
45.6 |
|
|
|
22.6 |
|
|
|
51.1 |
|
|
|
|
|
|
|
119.3 |
|
|
Total liabilities |
|
|
1,969.6 |
|
|
|
846.9 |
|
|
|
1,145.6 |
|
|
|
(1,705.7 |
) |
|
|
2,256.4 |
|
|
Total stockholders equity |
|
|
2,089.6 |
|
|
|
1,913.2 |
|
|
|
2,602.5 |
|
|
|
(4,515.7 |
) |
|
|
2,089.6 |
|
|
Total liabilities and stockholders
equity |
|
$ |
4,059.2 |
|
|
$ |
2,760.1 |
|
|
$ |
3,748.1 |
|
|
$ |
(6,221.4 |
) |
|
$ |
4,346.0 |
|
|
73
Allegheny Technologies Incorporated
Financial Information for Subsidiary and Guarantor Parent
Statements of Operations
For the year ended December 31, 2009
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Guarantor |
|
|
|
|
|
Non-guarantor |
|
|
|
|
(In millions) |
|
Parent |
|
Subsidiary |
|
Subsidiaries |
|
Eliminations |
|
Consolidated |
|
Sales |
|
$ |
|
|
|
$ |
1,380.3 |
|
|
$ |
1,674.6 |
|
|
$ |
|
|
|
$ |
3,054.9 |
|
Cost of sales |
|
|
68.5 |
|
|
|
1,284.2 |
|
|
|
1,293.8 |
|
|
|
|
|
|
|
2,646.5 |
|
Selling and administrative expenses |
|
|
127.7 |
|
|
|
36.5 |
|
|
|
151.5 |
|
|
|
|
|
|
|
315.7 |
|
Interest expense, net |
|
|
(9.5 |
) |
|
|
(9.8 |
) |
|
|
|
|
|
|
|
|
|
|
(19.3 |
) |
Debt extinguishment costs |
|
|
(9.2 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(9.2 |
) |
Other income (expense) including
equity in income of unconsolidated
subsidiaries |
|
|
279.8 |
|
|
|
2.6 |
|
|
|
5.7 |
|
|
|
(287.4 |
) |
|
|
0.7 |
|
|
Income before income tax provision |
|
|
64.9 |
|
|
|
52.4 |
|
|
|
235.0 |
|
|
|
(287.4 |
) |
|
|
64.9 |
|
Income tax provision |
|
|
26.9 |
|
|
|
18.8 |
|
|
|
93.6 |
|
|
|
(112.4 |
) |
|
|
26.9 |
|
|
Net income |
|
|
38.0 |
|
|
|
33.6 |
|
|
|
141.4 |
|
|
|
(175.0 |
) |
|
|
38.0 |
|
Less: Net income attributable to
noncontrolling interest |
|
|
6.3 |
|
|
|
|
|
|
|
6.3 |
|
|
|
(6.3 |
) |
|
|
6.3 |
|
|
Net income attributable to ATI |
|
$ |
31.7 |
|
|
$ |
33.6 |
|
|
$ |
135.1 |
|
|
$ |
(168.7 |
) |
|
$ |
31.7 |
|
|
Condensed Statements of Cash Flows
For the year ended December 31, 2009
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Guarantor |
|
|
|
|
|
Non-guarantor |
|
|
|
|
(In millions) |
|
Parent |
|
Subsidiary |
|
Subsidiaries |
|
Eliminations |
|
Consolidated |
|
Cash flows provided by (used in)
operating activities |
|
$ |
(46.2 |
) |
|
$ |
62.5 |
|
|
$ |
184.3 |
|
|
$ |
17.9 |
|
|
$ |
218.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows used in investing activities |
|
|
(132.8 |
) |
|
|
(48.1 |
) |
|
|
(334.5 |
) |
|
|
61.7 |
|
|
|
(453.7 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows provided by financing
activities |
|
|
182.8 |
|
|
|
176.0 |
|
|
|
194.9 |
|
|
|
(79.6 |
) |
|
|
474.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Increase in cash and cash equivalents |
|
$ |
3.8 |
|
|
$ |
190.4 |
|
|
$ |
44.7 |
|
|
$ |
|
|
|
$ |
238.9 |
|
|
74
Allegheny Technologies Incorporated
Financial Information for Subsidiary and Guarantor Parent
Balance Sheets
December 31, 2008
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Guarantor |
|
|
|
|
|
Non-guarantor |
|
|
|
|
(In millions) |
|
Parent |
|
Subsidiary |
|
Subsidiaries |
|
Eliminations |
|
Consolidated |
|
Assets: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
3.2 |
|
|
$ |
281.8 |
|
|
$ |
184.9 |
|
|
$ |
|
|
|
$ |
469.9 |
|
Accounts receivable, net |
|
|
0.3 |
|
|
|
191.9 |
|
|
|
338.3 |
|
|
|
|
|
|
|
530.5 |
|
Inventories, net |
|
|
|
|
|
|
190.4 |
|
|
|
697.2 |
|
|
|
|
|
|
|
887.6 |
|
Prepaid expenses and other current
assets |
|
|
0.6 |
|
|
|
4.7 |
|
|
|
36.1 |
|
|
|
|
|
|
|
41.4 |
|
|
Total current assets |
|
|
4.1 |
|
|
|
668.8 |
|
|
|
1,256.5 |
|
|
|
|
|
|
|
1,929.4 |
|
Property, plant and equipment, net |
|
|
1.5 |
|
|
|
395.2 |
|
|
|
1,236.9 |
|
|
|
|
|
|
|
1,633.6 |
|
Cost in excess of net assets acquired |
|
|
|
|
|
|
112.1 |
|
|
|
78.8 |
|
|
|
|
|
|
|
190.9 |
|
Deferred income taxes |
|
|
281.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
281.6 |
|
Investments in subsidiaries and
other assets |
|
|
4,666.3 |
|
|
|
1,514.7 |
|
|
|
1,304.3 |
|
|
|
(7,350.4 |
) |
|
|
134.9 |
|
|
Total assets |
|
$ |
4,953.5 |
|
|
$ |
2,690.8 |
|
|
$ |
3,876.5 |
|
|
$ |
(7,350.4 |
) |
|
$ |
4,170.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Liabilities and stockholders equity: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accounts payable |
|
$ |
3.7 |
|
|
$ |
83.7 |
|
|
$ |
191.1 |
|
|
$ |
|
|
|
$ |
278.5 |
|
Accrued liabilities |
|
|
2,132.3 |
|
|
|
74.5 |
|
|
|
798.1 |
|
|
|
(2,682.9 |
) |
|
|
322.0 |
|
Deferred income taxes |
|
|
78.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
78.2 |
|
Short-term debt and current portion
of long-term debt |
|
|
|
|
|
|
10.5 |
|
|
|
4.7 |
|
|
|
|
|
|
|
15.2 |
|
|
Total current liabilities |
|
|
2,214.2 |
|
|
|
168.7 |
|
|
|
993.9 |
|
|
|
(2,682.9 |
) |
|
|
693.9 |
|
Long-term debt |
|
|
304.2 |
|
|
|
371.8 |
|
|
|
18.6 |
|
|
|
(200.0 |
) |
|
|
494.6 |
|
Accrued postretirement benefits |
|
|
|
|
|
|
270.9 |
|
|
|
176.0 |
|
|
|
|
|
|
|
446.9 |
|
Pension liabilities |
|
|
351.2 |
|
|
|
3.2 |
|
|
|
23.8 |
|
|
|
|
|
|
|
378.2 |
|
Other long-term liabilities |
|
|
54.9 |
|
|
|
18.3 |
|
|
|
54.6 |
|
|
|
|
|
|
|
127.8 |
|
|
Total liabilities |
|
|
2,924.5 |
|
|
|
832.9 |
|
|
|
1,266.9 |
|
|
|
(2,882.9 |
) |
|
|
2,141.4 |
|
|
Total stockholders equity |
|
|
2,029.0 |
|
|
|
1,857.9 |
|
|
|
2,609.6 |
|
|
|
(4,467.5 |
) |
|
|
2,029.0 |
|
|
Total liabilities and stockholders
equity |
|
$ |
4,953.5 |
|
|
$ |
2,690.8 |
|
|
$ |
3,876.5 |
|
|
$ |
(7,350.4 |
) |
|
$ |
4,170.4 |
|
|
75
Allegheny Technologies Incorporated
Financial Information for Subsidiary and Guarantor Parent
Statements of Operations
For the year ended December 31, 2008
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Guarantor |
|
|
|
|
|
Non-guarantor |
|
|
|
|
(In millions) |
|
Parent |
|
Subsidiary |
|
Subsidiaries |
|
Eliminations |
|
Consolidated |
|
Sales |
|
$ |
|
|
|
$ |
2,685.3 |
|
|
$ |
2,624.4 |
|
|
$ |
|
|
|
$ |
5,309.7 |
|
Cost of sales |
|
|
(10.1 |
) |
|
|
2,299.0 |
|
|
|
1,868.9 |
|
|
|
|
|
|
|
4,157.8 |
|
Selling and administrative expenses |
|
|
84.5 |
|
|
|
40.9 |
|
|
|
157.3 |
|
|
|
|
|
|
|
282.7 |
|
Interest income (expense), net |
|
|
(0.3 |
) |
|
|
(9.5 |
) |
|
|
6.3 |
|
|
|
|
|
|
|
(3.5 |
) |
Other income (expense) including
equity in income of unconsolidated
subsidiaries |
|
|
942.4 |
|
|
|
29.0 |
|
|
|
1.4 |
|
|
|
(970.8 |
) |
|
|
2.0 |
|
|
Income before income tax provision |
|
|
867.7 |
|
|
|
364.9 |
|
|
|
605.9 |
|
|
|
(970.8 |
) |
|
|
867.7 |
|
Income tax provision |
|
|
294.2 |
|
|
|
132.6 |
|
|
|
200.0 |
|
|
|
(332.6 |
) |
|
|
294.2 |
|
|
Net income |
|
|
573.5 |
|
|
|
232.3 |
|
|
|
405.9 |
|
|
|
(638.2 |
) |
|
|
573.5 |
|
Less: Net income attributable to
noncontrolling interest |
|
|
7.6 |
|
|
|
|
|
|
|
7.6 |
|
|
|
(7.6 |
) |
|
|
7.6 |
|
|
Net income attributable to ATI |
|
$ |
565.9 |
|
|
$ |
232.3 |
|
|
$ |
398.3 |
|
|
$ |
(630.6 |
) |
|
$ |
565.9 |
|
|
Condensed Statements of Cash Flows
For the year ended December 31, 2008
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Guarantor |
|
|
|
|
|
Non-guarantor |
|
|
|
|
(In millions) |
|
Parent |
|
Subsidiary |
|
Subsidiaries |
|
Eliminations |
|
Consolidated |
|
Cash flows provided by (used in)
operating activities |
|
$ |
(60.1 |
) |
|
$ |
374.5 |
|
|
$ |
440.1 |
|
|
$ |
|
|
|
$ |
754.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows used in investing activities |
|
|
(0.5 |
) |
|
|
(65.3 |
) |
|
|
(448.1 |
) |
|
|
|
|
|
|
(513.9 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows provided by (used in)
financing activities |
|
|
63.8 |
|
|
|
(215.5 |
) |
|
|
(242.3 |
) |
|
|
|
|
|
|
(394.0 |
) |
|
Increase (decrease) in cash
and cash equivalents |
|
$ |
3.2 |
|
|
$ |
93.7 |
|
|
$ |
(250.3 |
) |
|
$ |
|
|
|
$ |
(153.4 |
) |
|
76
Allegheny Technologies Incorporated
Financial Information for Subsidiary and Guarantor Parent
Statements of Operations
For the year ended December 31, 2007
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Guarantor |
|
|
|
|
|
Non-guarantor |
|
|
|
|
(In millions) |
|
Parent |
|
Subsidiary |
|
Subsidiaries |
|
Eliminations |
|
Consolidated |
|
Sales |
|
$ |
|
|
|
$ |
2,719.3 |
|
|
$ |
2,733.2 |
|
|
$ |
|
|
|
$ |
5,452.5 |
|
Cost of sales |
|
|
10.2 |
|
|
|
2,203.6 |
|
|
|
1,789.3 |
|
|
|
|
|
|
|
4,003.1 |
|
Selling and administrative expenses |
|
|
99.8 |
|
|
|
40.9 |
|
|
|
156.0 |
|
|
|
|
|
|
|
296.7 |
|
Interest income (expense), net |
|
|
(16.1 |
) |
|
|
(0.9 |
) |
|
|
12.2 |
|
|
|
|
|
|
|
(4.8 |
) |
Other income (expense) including
equity in income of unconsolidated
subsidiaries |
|
|
1,280.2 |
|
|
|
34.8 |
|
|
|
(1.7 |
) |
|
|
(1,307.1 |
) |
|
|
6.2 |
|
|
Income before income tax provision |
|
|
1,154.1 |
|
|
|
508.7 |
|
|
|
798.4 |
|
|
|
(1,307.1 |
) |
|
|
1,154.1 |
|
Income tax provision |
|
|
400.2 |
|
|
|
224.7 |
|
|
|
234.6 |
|
|
|
(459.3 |
) |
|
|
400.2 |
|
|
Net income |
|
|
753.9 |
|
|
|
284.0 |
|
|
|
563.8 |
|
|
|
(847.8 |
) |
|
|
753.9 |
|
Less: Net income attributable to
noncontrolling interest |
|
|
6.8 |
|
|
|
|
|
|
|
6.8 |
|
|
|
(6.8 |
) |
|
|
6.8 |
|
|
Net income attributable to ATI |
|
$ |
747.1 |
|
|
$ |
284.0 |
|
|
$ |
557.0 |
|
|
$ |
(841.0 |
) |
|
$ |
747.1 |
|
|
Condensed Statements of Cash Flows
For the year ended December 31, 2007
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Guarantor |
|
|
|
|
|
Non-guarantor |
|
|
|
|
(In millions) |
|
Parent |
|
Subsidiary |
|
Subsidiaries |
|
Eliminations |
|
Consolidated |
|
Cash flows provided by (used in)
operating activities |
|
$ |
(192.3 |
) |
|
$ |
439.7 |
|
|
$ |
454.1 |
|
|
$ |
|
|
|
$ |
701.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows used in investing activities |
|
|
(0.8 |
) |
|
|
(87.8 |
) |
|
|
(363.1 |
) |
|
|
|
|
|
|
(451.7 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows provided by (used in)
financing activities |
|
|
192.6 |
|
|
|
(339.9 |
) |
|
|
18.5 |
|
|
|
|
|
|
|
(128.8 |
) |
|
Increase (decrease) in cash
and cash equivalents |
|
$ |
(0.5 |
) |
|
$ |
12.0 |
|
|
$ |
109.5 |
|
|
$ |
|
|
|
$ |
121.0 |
|
|
Note 16. Commitments and Contingencies
Rental expense under operating leases was $21.2 million in 2009, $21.0 million in 2008, and
$19.1 million in 2007. Future minimum rental commitments under operating leases with non-cancelable
terms of more than one year at December 31, 2009, were as follows: $17.4 million in 2010, $14.1
million in 2011, $11.4 million in 2012, $7.5 million in 2013, $3.3 million in 2014 and $17.8
million thereafter. Future minimum payments under capital leases for long-lived assets are $0.2
million in 2010. Commitments for expenditures on property, plant and equipment at December 31, 2009
were approximately $38 million.
The Company is subject to various domestic and international environmental laws and
regulations that govern the discharge of pollutants and disposal of wastes, and which may require
that it investigate and remediate the effects of the release or disposal of materials at sites
associated with past and present operations. The Company could incur substantial cleanup costs,
fines, and civil or criminal sanctions, third party property damage or personal injury claims as a
result of violations or liabilities under these laws or noncompliance with environmental permits
required at its facilities. The Company is currently involved in the investigation and remediation
of a number of its current and former sites, as well as third party sites.
Environmental liabilities are recorded when the Companys liability is probable and the costs
are reasonably estimable. In many cases, however, the Company is not able to determine whether it
is liable or, if liability is probable, to reasonably estimate the loss or range of loss. Estimates
of the Companys liability remain subject to additional uncertainties, including the nature and
extent of site contamination, available remediation alternatives, the extent of corrective actions
that may be required, and the number, participation, and financial condition of other potentially responsible parties
(PRPs). The Company expects that it will
77
adjust its accruals to reflect new information as
appropriate. Future adjustments could have a material adverse effect on the Companys results of
operations in a given period, but the Company cannot reliably predict the amounts of such future
adjustments.
Based on currently available information, the Company does not believe that there is a
reasonable possibility that a loss exceeding the amount already accrued for any of the sites with
which the Company is currently associated (either individually or in the aggregate) will be an
amount that would be material to a decision to buy or sell the Companys securities. Future
developments, administrative actions or liabilities relating to environmental matters, however,
could have a material adverse effect on the Companys financial condition or results of operations.
At December 31, 2009, the Companys reserves for environmental remediation obligations totaled
approximately $18 million, of which $8 million was included in other current liabilities. The
reserve includes estimated probable future costs of $6 million for federal Superfund and comparable
state-managed sites; $6 million for formerly owned or operated sites for which the Company has
remediation or indemnification obligations; $3 million for owned or controlled sites at which
Company operations have been discontinued; and $3 million for sites utilized by the Company in its
ongoing operations. The Company continues to evaluate whether it may be able to recover a portion
of future costs for environmental liabilities from third parties.
The timing of expenditures depends on a number of factors that vary by site. The Company
expects that it will expend present accruals over many years and that remediation of all sites with
which it has been identified will be completed within thirty years.
In November 2007, the EPA sent a subsidiary of the Company a Notice of Violation (NOV)
alleging that the companys Natrona, PA facility is operating in violation of the Clean Air Act.
The notice invited the company to meet with the EPA to discuss a resolution of the NOV. The company
and the EPA met in 2008 and 2009 and have made progress in resolving this matter. The Company
believes that its reserves on this matter are adequate.
A number of other lawsuits, claims and proceedings have been or may be asserted against the
Company relating to the conduct of its currently and formerly owned businesses, including those
pertaining to product liability, patent infringement, commercial, government contract work,
employment, employee benefits, taxes, environmental, health and safety, occupational disease, and
stockholder matters. While the outcome of litigation cannot be predicted with certainty, and some
of these lawsuits, claims or proceedings may be determined adversely to the Company, management
does not believe that the disposition of any such pending matters is likely to have a material
adverse effect on the Companys financial condition or liquidity, although the resolution in any
reporting period of one or more of these matters could have a material adverse effect on the
Companys results of operations for that period.
Note 17. Selected Quarterly Financial Data
(Unaudited)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter Ended |
(In millions except share and per share amounts) |
|
March 31 |
|
June 30 |
|
September 30 |
|
December 31 |
|
2009 - |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Sales |
|
$ |
831.6 |
|
|
$ |
710.0 |
|
|
$ |
697.6 |
|
|
$ |
815.7 |
|
Gross Profit |
|
|
80.7 |
|
|
|
75.2 |
|
|
|
94.1 |
|
|
|
158.4 |
|
Net income (loss) attributable to ATI |
|
|
5.9 |
|
|
|
(13.4 |
) |
|
|
1.4 |
|
|
|
37.8 |
|
|
Basic net income (loss) per common share |
|
$ |
0.06 |
|
|
$ |
(0.14 |
) |
|
$ |
0.01 |
|
|
$ |
0.39 |
|
|
Diluted net income (loss) per common share |
|
$ |
0.06 |
|
|
$ |
(0.14 |
) |
|
$ |
0.01 |
|
|
$ |
0.36 |
|
|
Average shares outstanding |
|
|
97,596,689 |
|
|
|
98,033,663 |
|
|
|
98,074,186 |
|
|
|
98,075,587 |
|
|
2008 - |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Sales |
|
$ |
1,343.4 |
|
|
$ |
1,461.2 |
|
|
$ |
1,392.4 |
|
|
$ |
1,112.7 |
|
Gross Profit |
|
|
290.6 |
|
|
|
332.3 |
|
|
|
306.6 |
|
|
|
222.4 |
|
Net income attributable to ATI |
|
|
142.0 |
|
|
|
168.9 |
|
|
|
144.1 |
|
|
|
110.9 |
|
|
Basic net income per common share |
|
$ |
1.41 |
|
|
$ |
1.68 |
|
|
$ |
1.46 |
|
|
$ |
1.16 |
|
|
Diluted net income per common share |
|
$ |
1.40 |
|
|
$ |
1.66 |
|
|
$ |
1.45 |
|
|
$ |
1.15 |
|
|
Average shares outstanding |
|
|
101,128,727 |
|
|
|
101,082,861 |
|
|
|
99,361,186 |
|
|
|
96,313,733 |
|
|
The 2009 second quarter includes $17.0 million in after-tax effects related to several
proactive liability management actions including the issuance of $350 million of 9.375% 10-year
Senior Notes and $402.5 million of 4.25% 5-year Convertible Senior
78
Notes with the stated intent of repurchasing the existing $300 million of 8.375% Notes due in 2011
and improving the funded position of the Companys U.S. defined benefit pension plan. As a result
of the tender offer, in June 2009 the Company retired $183.3 million of the outstanding 8.375%
Notes which resulted in a charge of $9.2 million pre-tax, or $5.5 million after-tax, being
recognized in the 2009 second quarter. In addition, the Company made a $350 million voluntary cash
contribution to its domestic pension plan to significantly improve the plans funded position. The
second quarter 2009 tax provision included an unfavorable discrete tax charge of $11.5 million,
primarily associated with the tax consequences of the $350 million voluntary second quarter 2009
pension contribution. As a result of the $350 million voluntary pension contribution, which was
designated to pertain to the 2008 tax year, the company received a U.S. Federal tax refund of
$108.5 million in the second quarter 2009.
|
|
|
Item 9. |
|
Changes in and Disagreements with Accountants on Accounting and Financial Disclosure |
Not applicable.
79
|
|
|
Item 9A. |
|
Controls and Procedures |
Disclosure Controls and Procedures
Our Chief Executive Officer and Chief Financial Officer have evaluated the Companys disclosure
controls and procedures as of December 31, 2009, and they concluded that these controls and
procedures are effective.
Managements Report on Internal Control Over Financial Reporting
Management is responsible for establishing and maintaining adequate internal control over financial
reporting for the Company. Internal control over financial reporting is defined in Rule 13a-15(f )
and 15d-15(f ) promulgated under the Securities Exchange Act of 1934 as a process designed by, or
under the supervision of, the companys principal executive and principal financial officers and
effected by the companys board of directors, management and other personnel, to provide reasonable
assurance regarding the reliability of financial reporting and the preparation of financial
statements for external purposes in accordance with generally accepted accounting principles and
includes those policies and procedures that:
Pertain to the maintenance of records that in reasonable detail accurately and fairly reflect
the transactions and dispositions of the assets of the company;
Provide reasonable assurance that transactions are recorded as necessary to permit preparation
of financial statements in accordance with generally accepted accounting principles, and that
receipts and expenditures of the company are being made only in accordance with authorizations of
management and directors of the company; and
Provide reasonable assurance regarding prevention or timely detection of unauthorized
acquisition, use or disposition of the companys assets that could have a material effect on the
financial statements.
Because of its inherent limitations, internal control over financial reporting may not prevent
or detect misstatements. Projections of any evaluation of effectiveness to future periods are
subject to the risk that controls may become inadequate because of changes in conditions, or that
the degree of compliance with the policies or procedures may deteriorate.
Internal control over financial reporting cannot provide absolute assurance of achieving
financial reporting objectives because of its inherent limitations. Internal control over financial
reporting is a process that involves human diligence and compliance and is subject to lapses in
judgment and breakdowns resulting from human failures. Internal control over financial reporting
can also be circumvented by collusion or improper management override. Because of such limitations,
there is a risk that material misstatements may not be prevented or detected on a timely basis by
internal control over financial reporting. However, these inherent limitations are known features
of the financial reporting process. Therefore, it is possible to design into the process safeguards
to reduce, though not eliminate, this risk.
The Companys management assessed the effectiveness of the Companys internal control over
financial reporting as of December 31, 2009. In making this assessment, the Companys management
used the criteria set forth by the Committee of Sponsoring Organizations (COSO) of the Treadway
Commissions Internal Control-Integrated Framework.
Based on our assessment, management has concluded that, as of December 31, 2009, the Companys
internal control over financial reporting is effective based on those criteria.
The Companys independent registered public accounting firm that audited the financial
statements included in this Annual Report issued an attestation report on the Companys internal
control over financial reporting.
Managements Certifications
The certifications of the Companys Chief Executive Officer and Chief Financial Officer required by
the Sarbanes-Oxley Act are included as Exhibits 31 and 32 to this Annual Report on Form 10-K. In
addition, in 2009 the Companys Chief Executive Officer provided to the New York Stock Exchange the
annual CEO certification pursuant to Section 303A regarding the Companys compliance with the New
York Stock Exchanges corporate governance listing standards.
80
Report of Independent Registered Public Accounting Firm
The Board of Directors and Stockholders of Allegheny Technologies Incorporated
We have audited Allegheny Technologies Incorporateds internal control over financial reporting as
of December 31, 2009, based on criteria established in Internal ControlIntegrated Framework
issued by the Committee of Sponsoring Organizations of the Treadway Commission (the COSO criteria).
Allegheny Technologies Incorporateds management is responsible for maintaining effective internal
control over financial reporting, and for its assessment of the effectiveness of internal control
over financial reporting included in the accompanying Managements Report on Internal Control Over
Financial Reporting. Our responsibility is to express an opinion on the companys internal control
over financial reporting based on our audit.
We conducted our audit in accordance with the standards of the Public Company Accounting Oversight
Board (United States). Those standards require that we plan and perform the audit to obtain
reasonable assurance about whether effective internal control over financial reporting was
maintained in all material respects. Our audit included obtaining an understanding of internal
control over financial reporting, assessing the risk that a material weakness exists, testing and
evaluating the design and operating effectiveness of internal control based on the assessed risk,
and performing such other procedures as we considered necessary in the circumstances. We believe
that our audit provides a reasonable basis for our opinion.
A companys internal control over financial reporting is a process designed to provide reasonable
assurance regarding the reliability of financial reporting and the preparation of financial
statements for external purposes in accordance with generally accepted accounting principles. A
companys internal control over financial reporting includes those policies and procedures that (1)
pertain to the maintenance of records that, in reasonable detail, accurately and fairly reflect the
transactions and dispositions of the assets of the company; (2) provide reasonable assurance that
transactions are recorded as necessary to permit preparation of financial statements in accordance
with generally accepted accounting principles, and that receipts and expenditures of the company
are being made only in accordance with authorizations of management and directors of the company;
and (3) provide reasonable assurance regarding prevention or timely detection of unauthorized
acquisition, use or disposition of the companys assets that could have a material effect on the
financial statements.
Because of its inherent limitations, internal control over financial reporting may not prevent or
detect misstatements. Also, projections of any evaluation of effectiveness to future periods are
subject to the risk that controls may become inadequate because of changes in conditions, or that
the degree of compliance with the policies or procedures may deteriorate.
In our opinion, Allegheny Technologies Incorporated maintained, in all material respects, effective
internal control over financial reporting as of December 31, 2009, based on the COSO criteria.
We also have audited, in accordance with the standards of the Public Company Accounting Oversight
Board (United States), the consolidated balance sheets of Allegheny Technologies Incorporated as of
December 31, 2009 and 2008 and the related consolidated statements of income, changes in
consolidated equity and cash flows for each of the three years in the period ended December 31,
2009 and our report dated February 25, 2010 expressed an unqualified opinion thereon.
/s/ Ernst & Young LLP
Pittsburgh, Pennsylvania
February 25, 2010
81
|
|
|
Item 9B. |
|
Other Information |
Not applicable.
PART III
|
|
|
Item 10. |
|
Directors and Executive Officers of the Registrant |
In addition to the information set forth under the caption Executive Management, including
Executive Officers under the Federal Securities Laws in Part I of this report, the information
concerning our directors required by this item is incorporated and made part hereof by reference to
the material appearing under the heading Our Corporate Governance and Election of Directors in
Allegheny Technologies Proxy Statement for the 2010 Annual Meeting of Stockholders (the 2010
Proxy Statement), which will be filed with the Securities and Exchange Commission, pursuant to
Regulation 14A, not later than 120 days after the end of the fiscal year. Information concerning
the Audit Committee and its financial expert required by this item is incorporated and made part
hereof by reference to the material appearing under the heading Committees of the Board of
Directors Audit Committee in the 2010 Proxy Statement. Information required by this item
regarding compliance with Section 16(a) of the Exchange Act is incorporated and made a part hereof
by reference to the material appearing under the heading Section 16(a) Beneficial Ownership
Reporting Compliance in the 2010 Proxy Statement. Information concerning the executive officers of
Allegheny Technologies is contained in Part I of this Form 10-K under the caption Executive
Management, including Executive Officers under the Federal Securities Laws.
Allegheny Technologies has adopted Corporate Guidelines for Business Conduct and Ethics that
apply to all employees including its principal executive officer, principal financial officer,
principal accounting officer or controller, or persons performing similar functions. Allegheny
Technologies will provide a copy free of charge. To obtain a copy, contact the Corporate Secretary,
Allegheny Technologies Incorporated, 1000 Six PPG Place, Pittsburgh, Pennsylvania 15222-5479
(telephone: 412-394-2836). The Corporate Guidelines for Business Conduct and Ethics as well as the
charters for the Companys Audit, Finance, Nominating and Governance, Personnel and Compensation
and Technology Committees, as well as periodic and current reports filed with the SEC, are
available through the Companys web site at http://www.atimetals.com and are available in print to
any shareholder upon request. The Company intends to post on its web site any waiver from or
amendment to the guidelines that apply to the officers named that relate to elements of the code of
ethics identified by the Securities and Exchange Commission.
|
|
|
Item 11. |
|
Executive Compensation |
Information required by this item is incorporated by reference to Director Compensation,
Executive Compensation and Compensation Committee Interlocks and Insider Participation as set
forth in the 2010 Proxy Statement.
|
|
|
Item 12. |
|
Security Ownership of Certain Beneficial Owners and Management and Related Stockholder
Matters |
Information relating to the ownership of equity securities by certain beneficial owners and
management is incorporated by reference to Stock Ownership Information as set forth in the 2010
Proxy Statement.
Equity Compensation Plan Information
Information about our equity compensation plans at December 31, 2009 was as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(a) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Number of Shares |
|
|
Number of |
|
|
|
|
|
Remaining Available |
|
|
Shares to be |
|
Weighted |
|
for Future Issuance |
|
|
Issued Upon |
|
Average |
|
Under Equity |
|
|
Exercise of |
|
Exercise Price of |
|
Compensation Plans |
|
|
Outstanding |
|
Outstanding |
|
(1) (excluding securities |
(in thousands, except per share amounts) |
|
Options |
|
Options |
|
reflected in column (a)) |
|
Equity Compensation Plans Approved by Shareholders |
|
|
701 |
|
|
$ |
9.01 |
|
|
|
441 |
|
Equity Compensation Plans Not Approved by
Shareholders |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
701 |
|
|
$ |
9.01 |
|
|
|
441 |
|
|
|
|
|
(1) |
|
Represents shares available for issuance under the 2007 Incentive Plan (which provides for
the issuance of stock options and stock appreciation rights, restricted shares, performance
and other-stock-based awards). Of the total number of shares authorized under the Incentive
Plan, a maximum of 1.5 million shares have been reserved for issuance for award periods under |
82
|
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|
|
the Total Shareholder Return Incentive Compensation Program. See Note 11. Stockholders Equity
for a discussion of the Companys stock-based compensation plans. |
|
|
|
Item 13. |
|
Certain Relationships and Related Transactions, and Director Independence |
Information required by this item is incorporated by reference to Certain Transactions and
Number and Independence of Directors as set forth in the 2010 Proxy Statement.
|
|
|
Item 14. |
|
Principal Accountant Fees and Services |
Information required by this item is incorporated by reference to Ratification of
Selection of Independent Auditors including Audit Committee Pre-Approval Policy and Independent
Auditor: Services and Fees, as set forth in the 2010 Proxy Statement.
PART IV
|
|
|
Item 15. |
|
Exhibits, Financial Statements and Financial Statement Schedules |
(a) Financial Statements, Financial Statement Schedules and Exhibits:
(1) Financial Statements
The following consolidated financial statements and report are filed as part of this report
under Item 8 Financial Statements and Supplementary Data:
Report of Ernst & Young LLP, Independent Registered Public Accounting Firm
Consolidated Statements of Income Years Ended December 31, 2009, 2008, and 2007
Consolidated Balance Sheets at December 31, 2009 and 2008
Consolidated Statements of Cash Flows Years Ended December 31, 2009, 2008, and 2007
Consolidated Statements of Stockholders Equity Years Ended December 31, 2009, 2008, and 2007
Notes to Consolidated Financial Statements
(2) Financial Statement Schedules
All schedules set forth in the applicable accounting regulations of the Securities and
Exchange Commission either are not required under the related instructions or are not applicable
and, therefore, have been omitted.
83
(3) Exhibits
Exhibits required to be filed by Item 601 of Regulation S-K are listed below. Documents not
designated as being incorporated herein by reference are filed herewith. The paragraph numbers
correspond to the exhibit numbers designated in Item 601 of Regulation S-K.
|
|
|
Exhibit |
|
|
No. |
|
Description |
3.1
|
|
Certificate of Incorporation of Allegheny Technologies Incorporated, as amended (incorporated by reference to
Exhibit 3.1 to the Registrants Annual Report on Form 10-K for the year ended December 31, 1999 (File No.
1-12001)). |
|
|
|
3.2
|
|
Amended and Restated Bylaws of Allegheny Technologies Incorporated (incorporated by reference to Exhibit 3.2 to
the Registrants Annual Report on Form 10-K for the year ended December 31, 1998 (File No. 1-12001)). |
|
|
|
4.1
|
|
Indenture dated as of December 18, 2001 between Allegheny Technologies Incorporated and The Bank of New York, as
trustee, relating to Allegheny Technologies Incorporated 8.375% Notes due 2011 (incorporated by reference to
Exhibit 4.2 to the Registrants Annual Report on Form 10-K for the year ended December 31, 2001 (File No.
1-12001)). |
|
|
|
4.2
|
|
Form of 8.375% Notes due 2011 (included as part of Exhibit 4.1). |
|
|
|
4.3
|
|
Indenture dated as of December 15, 1995 between Allegheny Ludlum Corporation and The Chase Manhattan Bank
(National Association), as trustee (relating to Allegheny Ludlum Corporations 6.95% Debentures due 2025)
(incorporated by reference to Exhibit 4(a) to Allegheny Ludlum Corporations Report on Form 10-K for the year
ended December 31, 1995 (File No. 1-9498)), and First Supplemental Indenture by and among Allegheny Technologies
Incorporated, Allegheny Ludlum Corporation and The Chase Manhattan Bank (National Association), as Trustee, dated
as of August 15, 1996 (incorporated by reference to Exhibit 4.1 to Registrants Current Report on Form 8-K dated
August 15, 1996 (File No. 1-12001)). |
|
|
|
4.4
|
|
Indenture, dated June 1, 2009, between Allegheny Technologies Incorporated and The Bank of New York Mellon, as
Trustee (incorporated by reference to Exhibit 4.1 to the Registrants Current Report on Form 8-K dated June 3,
2009 (File No. 1-12001)). |
|
|
|
4.5
|
|
First Supplemental Indenture, dated June 1, 2009, between Allegheny Technologies Incorporated and The Bank of New
York Mellon, as Trustee (incorporated by reference to Exhibit 4.2 to the Registrants Current Report on Form 8-K
dated June 3, 2009 (File No. 1-12001)). |
|
|
|
4.6
|
|
Second Supplemental Indenture, dated June 2, 2009, between Allegheny Technologies Incorporated and The Bank of New
York Mellon, as Trustee (incorporated by reference to Exhibit 4.3 to the Registrants Current Report on Form 8-K
dated June 3, 2009 (File No. 1-12001)). |
|
|
|
4.7
|
|
Form of 9.375% Senior Note due 2019 (incorporated by reference to Exhibit 4.4 to the Registrants Current Report
on Form 8-K dated June 3, 2009 (File No. 1-12001)). |
|
|
|
4.8
|
|
Form of 4.25% Convertible Senior Note due 2014 (incorporated by reference to Exhibit 4.5 to the Registrants
Current Report on Form 8-K dated June 3, 2009 (File No. 1-12001)). |
|
|
|
10.1
|
|
Allegheny Technologies Incorporated 1996 Incentive Plan (incorporated by reference to Exhibit 10.1 to the
Registrants Annual Report on Form 10-K for the year ended December 31, 1997 (File No. 1-12001)).* |
|
|
|
10.2
|
|
Allegheny Technologies Incorporated 1996 Non-Employee Director Stock Compensation Plan, as amended December 17,
1998 (incorporated by reference to Exhibit 10.4 to the Registrants Annual Report on Form 10-K for the year ended
December 31, 1998 (File No. 1-12001)).* |
|
|
|
10.3
|
|
Allegheny Technologies Incorporated Fee Continuation Plan for Non-Employee Directors, as amended (incorporated by
reference to Exhibit 10.3 to the Registrants Annual Report on Form 10-K for the year ended December 31, 2004
(File No. 1-12001)).* |
|
|
|
10.4
|
|
Supplemental Pension Plan for Certain Key Employees of Allegheny Technologies Incorporated and its subsidiaries
(formerly known as the Allegheny Ludlum Corporation Key Man Salary Continuation Plan) (incorporated by reference
to Exhibit 10.7 to the Companys Annual Report on Form 10-K for the year ended December 31, 1997 (File No.
1-12001)).* |
|
|
|
10.5
|
|
Allegheny Technologies Incorporated Benefit Restoration Plan, as amended (incorporated by reference to Exhibit
10.8 to the Registrants Annual Report on Form 10-K for the year ended December 31, 1999 (File No. 1-12001)).* |
84
|
|
|
Exhibit |
|
|
No. |
|
Description |
10.6
|
|
Employment Agreement dated August 26, 2003 between Allegheny Technologies Incorporated and L. Patrick Hassey
(incorporated by reference to Exhibit 10.1 to the Registrants Quarterly Report on Form 10-Q dated November 4,
2003 (File No. 1-12001)).* |
|
|
|
10.7
|
|
Employment Agreement dated July 15, 1996 between Allegheny Technologies Incorporated and Jon D. Walton
(incorporated by reference to Exhibit 10.5 to the Companys Registration Statement on Form S-4 (No. 333-8235)).* |
|
|
|
10.8
|
|
Allegheny Technologies Incorporated 2000 Incentive Plan, as amended (incorporated by reference to Exhibit 10.9 to
the Registrants Annual Report on Form 10-K for the year ended December 31, 2005 (File No. 1-12001)).* |
|
|
|
10.9
|
|
Amendment to the Allegheny Technologies Incorporated Pension Plan effective January 1, 2003 (incorporated by
reference to Exhibit 10.20 to the Registrants Annual Report on Form 10-K for the year ended December 31, 2003
(File No. 1-12001)).* |
|
|
|
10.10
|
|
Credit Agreement, dated July 31, 2007, by and among the Company, the guarantors party thereto, the lenders party
thereto, PNC Bank, National Association, as Administrative Agent, and PNC Capital Markets LLC, as Lead Arranger
(incorporated by reference to Exhibit 10.1 to the Registrants Quarterly Report on Form 10-Q for the quarter ended
June 30, 2007 (File No. 1-12001)). |
|
|
|
10.11
|
|
Form of Amended and Restated Change in Control Severance Agreement, dated as of December 31, 2008 (incorporated by
reference to Exhibit 10.10 to the Registrants Annual Report of Form 10-K for the year ended December 31, 2008
(File No. 12001)).* |
|
|
|
10.12
|
|
Summary of Non-Employee Director Compensation Program (incorporated by reference to Exhibit 99.1 to the
Registrants Current Report on Form 8-K for the event dated August 1, 2008 (File No. 1-12001)). |
|
|
|
10.13
|
|
Allegheny Technologies Incorporated 2007 Incentive Plan for Selected Officers, Key Employees and Non-Employee
Directors (incorporated by reference to Exhibit 10.1 to the Registrants Quarterly Report on Form 10-Q for the
quarter ended March 31, 2007 (File No. 1-12001)).* |
|
|
|
10.14
|
|
Administrative Rules for the Non-Employee Director Restricted Stock Program, effective as of May 2, 2007, as
amended through August 1, 2008 (incorporated by reference to Exhibit 10.6 1 to the Registrants Quarterly Report
on Form 10-Q for the quarter ended September 30, 2008 (File No. 1-12001)).* |
|
|
|
10.15
|
|
Key Executive Performance Plan, as amended February 21, 2008 (incorporated by reference to Exhibit 10.1 to the
Registrants Quarterly Report on Form 10-Q for the quarter ended March 31, 2008 (File No. 1-12001)).* |
|
|
|
10.16
|
|
Form of Total Shareholder Return Incentive Compensation Plan Agreement effective as of January 1, 2008
(incorporated by reference to Exhibit 10.2 to the Registrants Quarterly Report on Form 10-Q for the quarter ended
March 31, 2008 (File No. 1-12001)).* |
|
|
|
10.17
|
|
Form of Performance/Restricted Stock Agreement dated February 21, 2008 (incorporated by reference to Exhibit 10.3
to the Registrants Quarterly Report on Form 10-Q for the quarter ended March 31, 2008 (File No. 1-12001)).* |
|
|
|
10.18
|
|
First Amendment to Credit Agreement, dated May 29, 2009, by and among ATI Funding Corporation, TDY Holdings, LLC,
the guarantors party thereto, the lenders party thereto and PNC Bank, National Association, as administrative
agent for the lenders (incorporated by reference to Exhibit 10.1 to the Registrants Current Report on Form 8-K
dated June 3, 2009 (File No. 1-12001)). |
|
|
|
10.19
|
|
Form of Key Executive Performance Plan Agreement dated February 18, 2009, including Key Executive Performance
Plan, as amended February 18, 2009 (incorporated by reference to Exhibit 10.1 to the Registrants Quarterly Report
on Form 10-Q for the quarter ended March 31, 2009 (File No.1-12001)).* |
|
|
|
10.20
|
|
Form of Total Shareholder Return Incentive Compensation Program Award Agreement effective as of January 1, 2009
(incorporated by reference to Exhibit 10.2 to the Registrants Quarterly Report on Form 10-Q for the quarter ended
March 31, 2009 (File No.1-12001)).* |
|
|
|
10.21
|
|
Form of Performance/Restricted Stock Agreement dated February 18, 2009 (incorporated by reference to Exhibit 10.3
to the Registrants Quarterly Report on Form 10-Q for the quarter ended March 31, 2009 (File No.1-12001)).* |
|
|
|
10.22
|
|
2009 Annual Incentive Plan (incorporated by reference to Exhibit 10.4 to the Registrants Quarterly Report on Form
10-Q for the quarter ended March 31, 2009 (File No.1-12001)).* |
|
|
|
10.23
|
|
Administrative Rules for the Performance Equity Payment Program, effective as of January 1, 2010 (filed herewith).* |
|
|
|
10.24
|
|
Form of Performance Equity Payment Program Deferred Salary Agreement dated January 4, 2010 (filed herewith).* |
85
|
|
|
Exhibit |
|
|
No. |
|
Description |
10.25
|
|
Form of Performance Equity Payment Program Restricted Stock Agreement dated January 4, 2010 (filed herewith).* |
|
|
|
12.1
|
|
Computation of Ratio of Earnings to Fixed Charges (filed herewith). |
|
|
|
21.1
|
|
Subsidiaries of the Registrant (filed herewith). |
|
|
|
23.1
|
|
Consent of Ernst & Young LLP (filed herewith). |
|
31.1
|
|
Certification of Chief Executive Officer required by Securities and Exchange Commission Rule 13a 14(a) or 15d
14(a) (filed herewith).** |
|
|
|
31.2
|
|
Certification of Chief Financial Officer required by Securities and Exchange Commission Rule 13a 14(a) or 15d
14(a) (filed herewith).** |
|
|
|
32.1
|
|
Certification pursuant to 18 U.S.C. Section 1350 (filed herewith). |
|
|
|
101.INS
|
|
XBRL Instance Document |
101.SCH
|
|
XBRL Taxonomy Extension Schema Document |
101.CAL
|
|
XBRL Taxonomy Extension Calculation Linkbase Document |
101.DEF
|
|
XBRL Taxonomy Extension Definition Linkbase Document |
101.LAB
|
|
XBRL Taxonomy Extension Label Linkbase Document |
101.PRE
|
|
XBRL Taxonomy Extension Presentation Linkbase Document |
|
|
|
* |
|
Management contract or compensatory plan or arrangement required to be filed as an Exhibit to
this Report. |
|
** |
|
The Exhibit attached to this Form 10-K shall not be deemed filed for the purposes of
Section 18 of the Securities Exchange Act of 1934 (the Exchange Act) or otherwise subject to
liability under that section, nor shall it be deemed incorporated by reference in any filing
under the Securities Act of 1933, as amended, or the Exchange Act, except as expressly set
forth by specific reference in such filing. |
Certain instruments defining the rights of holders of long-term debt of the Company and its
subsidiaries have been omitted from the Exhibits in accordance with Item 601(b)(4)(iii) of
Regulation S-K. A copy of any omitted document will be furnished to the Commission upon request.
86
SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the
Registrant has duly caused this Report to be signed on its behalf by the undersigned, thereunto
duly authorized.
|
|
|
|
|
|
ALLEGHENY TECHNOLOGIES INCORPORATED |
|
|
Date: February 25, 2010 |
By |
|
/s/ L. Patrick Hassey
|
|
L. Patrick Hassey |
|
|
|
|
|
Chairman, President and
Chief Executive Officer |
|
|
Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been
signed below by the following persons on behalf of the Registrant and in the capacities and as of
the 25th day of February, 2010.
|
|
|
/s/ L. Patrick Hassey
|
|
/s/ Richard J. Harshman |
|
|
|
L. Patrick Hassey
|
|
Richard J. Harshman |
Chairman, President and Chief
|
|
Executive Vice President, Finance |
Executive Officer and Director
|
|
and Chief Financial Officer |
|
|
(Principal Financial Officer) |
|
|
|
|
|
/s/ Dale G. Reid
|
|
|
|
|
|
Dale G. Reid |
|
|
Vice President, Controller, |
|
|
Chief Accounting Officer and Treasurer |
|
|
(Principal Accounting Officer) |
|
|
|
/s/ Diane C. Creel
|
|
/s/ Michael J. Joyce |
|
|
|
Diane C. Creel
|
|
Michael J. Joyce |
Director
|
|
Director |
|
|
|
/s/ James C. Diggs
|
|
/s/ James E. Rohr |
|
|
|
James C. Diggs
|
|
James E. Rohr |
Director
|
|
Director |
|
|
|
/s/ J. Brett Harvey
|
|
/s/ Louis J. Thomas |
|
|
|
J. Brett Harvey
|
|
Louis J. Thomas |
Director
|
|
Director |
|
|
|
/s/ Barbara S. Jeremiah
|
|
/s/ John D. Turner |
|
|
|
Barbara S. Jeremiah
|
|
John D. Turner |
Director
|
|
Director |
87
EXHIBIT INDEX
|
|
|
Exhibit |
|
|
No. |
|
Description |
3.1
|
|
Certificate of Incorporation of Allegheny Technologies Incorporated, as amended (incorporated by reference to
Exhibit 3.1 to the Registrants Annual Report on Form 10-K for the year ended December 31, 1999 (File No.
1-12001)). |
|
|
|
3.2
|
|
Amended and Restated Bylaws of Allegheny Technologies Incorporated (incorporated by reference to Exhibit 3.2 to
the Registrants Annual Report on Form 10-K for the year ended December 31, 1998 (File No. 1-12001)). |
|
|
|
4.1
|
|
Indenture dated as of December 18, 2001 between Allegheny Technologies Incorporated and The Bank of New York, as
trustee, relating to Allegheny Technologies Incorporated 8.375% Notes due 2011 (incorporated by reference to
Exhibit 4.2 to the Registrants Annual Report on Form 10-K for the year ended December 31, 2001 (File No.
1-12001)). |
|
|
|
4.2
|
|
Form of 8.375% Notes due 2011 (included as part of Exhibit 4.1). |
|
|
|
4.3
|
|
Indenture dated as of December 15, 1995 between Allegheny Ludlum Corporation and The Chase Manhattan Bank
(National Association), as trustee (relating to Allegheny Ludlum Corporations 6.95% Debentures due 2025)
(incorporated by reference to Exhibit 4(a) to Allegheny Ludlum Corporations Report on Form 10-K for the year
ended December 31, 1995 (File No. 1-9498)), and First Supplemental Indenture by and among Allegheny Technologies
Incorporated, Allegheny Ludlum Corporation and The Chase Manhattan Bank (National Association), as Trustee, dated
as of August 15, 1996 (incorporated by reference to Exhibit 4.1 to Registrants Current Report on Form 8-K dated
August 15, 1996 (File No. 1-12001)). |
|
|
|
4.4
|
|
Indenture, dated June 1, 2009, between Allegheny Technologies Incorporated and The Bank of New York Mellon, as
Trustee (incorporated by reference to Exhibit 4.1 to the Registrants Current Report on Form 8-K dated June 3,
2009 (File No. 1-12001)). |
|
|
|
4.5
|
|
First Supplemental Indenture, dated June 1, 2009, between Allegheny Technologies Incorporated and The Bank of New
York Mellon, as Trustee (incorporated by reference to Exhibit 4.2 to the Registrants Current Report on Form 8-K
dated June 3, 2009 (File No. 1-12001)). |
|
|
|
4.6
|
|
Second Supplemental Indenture, dated June 2, 2009, between Allegheny Technologies Incorporated and The Bank of New
York Mellon, as Trustee (incorporated by reference to Exhibit 4.3 to the Registrants Current Report on Form 8-K
dated June 3, 2009 (File No. 1-12001)). |
|
|
|
4.7
|
|
Form of 9.375% Senior Note due 2019 (incorporated by reference to Exhibit 4.4 to the Registrants Current Report
on Form 8-K dated June 3, 2009 (File No. 1-12001)). |
|
|
|
4.8
|
|
Form of 4.25% Convertible Senior Note due 2014 (incorporated by reference to Exhibit 4.5 to the Registrants
Current Report on Form 8-K dated June 3, 2009 (File No. 1-12001)). |
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|
|
10.1
|
|
Allegheny Technologies Incorporated 1996 Incentive Plan (incorporated by reference to Exhibit 10.1 to the
Registrants Annual Report on Form 10-K for the year ended December 31, 1997 (File No. 1-12001)).* |
|
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10.2
|
|
Allegheny Technologies Incorporated 1996 Non-Employee Director Stock Compensation Plan, as amended December 17,
1998 (incorporated by reference to Exhibit 10.4 to the Registrants Annual Report on Form 10-K for the year ended
December 31, 1998 (File No. 1-12001)).* |
|
|
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10.3
|
|
Allegheny Technologies Incorporated Fee Continuation Plan for Non-Employee Directors, as amended (incorporated by
reference to Exhibit 10.3 to the Registrants Annual Report on Form 10-K for the year ended December 31, 2004
(File No. 1-12001)).* |
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10.4
|
|
Supplemental Pension Plan for Certain Key Employees of Allegheny Technologies Incorporated and its subsidiaries
(formerly known as the Allegheny Ludlum Corporation Key Man Salary Continuation Plan) (incorporated by reference
to Exhibit 10.7 to the Companys Annual Report on Form 10-K for the year ended December 31, 1997 (File No.
1-12001)).* |
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|
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10.5
|
|
Allegheny Technologies Incorporated Benefit Restoration Plan, as amended (incorporated by reference to Exhibit
10.8 to the Registrants Annual Report on Form 10-K for the year ended December 31, 1999 (File No. 1-12001)).* |
|
|
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10.6
|
|
Employment Agreement dated August 26, 2003 between Allegheny Technologies Incorporated and L. Patrick Hassey
(incorporated by reference to Exhibit 10.1 to the Registrants Quarterly Report on Form 10-Q dated November 4,
2003 (File No. 1-12001)).* |
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10.7
|
|
Employment Agreement dated July 15, 1996 between Allegheny Technologies Incorporated and Jon D. Walton
(incorporated by reference to Exhibit 10.5 to the Companys Registration Statement on Form S-4 (No. 333-8235)).* |
88
|
|
|
Exhibit |
|
|
No. |
|
Description |
10.8
|
|
Allegheny Technologies Incorporated 2000 Incentive Plan, as amended (incorporated by reference to Exhibit 10.9 to
the Registrants Annual Report on Form 10-K for the year ended December 31, 2005 (File No. 1-12001)).* |
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10.9
|
|
Amendment to the Allegheny Technologies Incorporated Pension Plan effective January 1, 2003 (incorporated by
reference to Exhibit 10.20 to the Registrants Annual Report on Form 10-K for the year ended December 31, 2003
(File No. 1-12001)).* |
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|
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10.10
|
|
Credit Agreement, dated July 31, 2007, by and among the Company, the guarantors party thereto, the lenders party
thereto, PNC Bank, National Association, as Administrative Agent, and PNC Capital Markets LLC, as Lead Arranger
(incorporated by reference to Exhibit 10.1 to the Registrants Quarterly Report on Form 10-Q for the quarter ended
June 30, 2007 (File No. 1-12001)). |
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10.11
|
|
Form of Amended and Restated Change in Control Severance Agreement, dated as of December 31, 2008 (incorporated by
reference to Exhibit 10.10 to the Registrants Annual Report of Form 10-K for the year ended December 31, 2008
(File No. 12001)).* |
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10.12
|
|
Summary of Non-Employee Director Compensation Program (incorporated by reference to Exhibit 99.1 to the
Registrants Current Report on Form 8-K for the event dated August 1, 2008 (File No. 1-12001)). |
|
|
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10.13
|
|
Allegheny Technologies Incorporated 2007 Incentive Plan for Selected Officers, Key Employees and Non-Employee
Directors (incorporated by reference to Exhibit 10.1 to the Registrants Quarterly Report on Form 10-Q for the
quarter ended March 31, 2007 (File No. 1-12001)).* |
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10.14
|
|
Administrative Rules for the Non-Employee Director Restricted Stock Program, effective as of May 2, 2007, as
amended through August 1, 2008 (incorporated by reference to Exhibit 10.6 1 to the Registrants Quarterly Report
on Form 10-Q for the quarter ended September 30, 2008 (File No. 1-12001)).* |
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10.15
|
|
Key Executive Performance Plan, as amended February 21, 2008 (incorporated by reference to Exhibit 10.1 to the
Registrants Quarterly Report on Form 10-Q for the quarter ended March 31, 2008 (File No. 1-12001)).* |
|
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10.16
|
|
Form of Total Shareholder Return Incentive Compensation Plan Agreement effective as of January 1, 2008
(incorporated by reference to Exhibit 10.2 to the Registrants Quarterly Report on Form 10-Q for the quarter ended
March 31, 2008 (File No. 1-12001)).* |
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10.17
|
|
Form of Performance/Restricted Stock Agreement dated February 21, 2008 (incorporated by reference to Exhibit 10.3
to the Registrants Quarterly Report on Form 10-Q for the quarter ended March 31, 2008 (File No. 1-12001)).* |
|
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10.18
|
|
First Amendment to Credit Agreement, dated May 29, 2009, by and among ATI Funding Corporation, TDY Holdings, LLC,
the guarantors party thereto, the lenders party thereto and PNC Bank, National Association, as administrative
agent for the lenders (incorporated by reference to Exhibit 10.1 to the Registrants Current Report on Form 8-K
dated June 3, 2009 (File No. 1-12001)). |
|
|
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10.19
|
|
Form of Key Executive Performance Plan Agreement dated February 18, 2009, including Key Executive Performance
Plan, as amended February 18, 2009 (incorporated by reference to Exhibit 10.1 to the Registrants Quarterly Report
on Form 10-Q for the quarter ended March 31, 2009 (File No.1-12001)).* |
|
|
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10.20
|
|
Form of Total Shareholder Return Incentive Compensation Program Award Agreement effective as of January 1, 2009
(incorporated by reference to Exhibit 10.2 to the Registrants Quarterly Report on Form 10-Q for the quarter ended
March 31, 2009 (File No.1-12001)).* |
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|
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10.21
|
|
Form of Performance/Restricted Stock Agreement dated February 18, 2009 (incorporated by reference to Exhibit 10.3
to the Registrants Quarterly Report on Form 10-Q for the quarter ended March 31, 2009 (File No.1-12001)).* |
|
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10.22
|
|
2009 Annual Incentive Plan (incorporated by reference to Exhibit 10.4 to the Registrants Quarterly Report on Form
10-Q for the quarter ended March 31, 2009 (File No.1-12001)).* |
|
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|
10.23
|
|
Administrative Rules for the Performance Equity Payment Program, effective as of January 1, 2010 (filed herewith).* |
|
|
|
10.24
|
|
Form of Performance Equity Payment Program Deferred Salary Agreement dated January 4, 2010 (filed herewith).* |
|
|
|
10.25
|
|
Form of Performance Equity Payment Program Restricted Stock Agreement dated January 4, 2010 (filed herewith).* |
|
|
|
12.1
|
|
Computation of Ratio of Earnings to Fixed Charges (filed herewith). |
|
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21.1
|
|
Subsidiaries of the Registrant (filed herewith). |
|
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23.1
|
|
Consent of Ernst & Young LLP (filed herewith). |
89
|
|
|
Exhibit |
|
|
No. |
|
Description |
31.1
|
|
Certification of Chief Executive Officer required by Securities and Exchange Commission Rule 13a 14(a) or 15d
14(a) (filed herewith).** |
|
|
|
31.2
|
|
Certification of Chief Financial Officer required by Securities and Exchange Commission Rule 13a 14(a) or 15d
14(a) (filed herewith).** |
|
|
|
32.1
|
|
Certification pursuant to 18 U.S.C. Section 1350 (filed herewith). |
|
|
|
101.INS
|
|
XBRL Instance Document |
101.SCH
|
|
XBRL Taxonomy Extension Schema Document |
101.CAL
|
|
XBRL Taxonomy Extension Calculation Linkbase Document |
101.DEF
|
|
XBRL Taxonomy Extension Definition Linkbase Document |
101.LAB
|
|
XBRL Taxonomy Extension Label Linkbase Document |
101.PRE
|
|
XBRL Taxonomy Extension Presentation Linkbase Document |
|
|
|
* |
|
Management contract or compensatory plan or arrangement required to be filed as an Exhibit to
this Report. |
|
** |
|
The Exhibit attached to this Form 10-K shall not be deemed filed for the purposes of
Section 18 of the Securities Exchange Act of 1934 (the Exchange Act) or otherwise subject to
liability under that section, nor shall it be deemed incorporated by reference in any filing
under the Securities Act of 1933, as amended, or the Exchange Act, except as expressly set
forth by specific reference in such filing. |
Certain instruments defining the rights of holders of long-term debt of the Company and its
subsidiaries have been omitted from the Exhibits in accordance with Item 601(b)(4)(iii) of
Regulation S-K. A copy of any omitted document will be furnished to the Commission upon request.
90