Delaware
(State
of Incorporation)
|
16-1531026
(I.R.S.
Employer Identification
No.)
|
Title
of Each Class:
|
Name
of Each Exchange on Which Registered:
|
Common
Stock, Par Value $.001 Per Share
|
New
York Stock Exchange
|
Preferred
Stock Purchase Rights
|
New
York Stock Exchange
|
Large
accelerated filer [ ]
|
Accelerated
filer [X]
|
|
Non-
accelerated filer [ ]
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Smaller
reporting company
[ ]
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Document
|
Part
|
|
Proxy
Statement for the 2009 Annual Meeting of Stockholders
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Part
III, Item 10
“Directors,
Executive Officers and Corporate Governance”
|
|
Part
III, Item 11
“Executive
Compensation”
|
||
Part
III, Item 12
“Security
Ownership of Certain Beneficial Owners and Management and Related
Stockholder Matters”
|
||
Part
III, Item 13
“Certain
Relationships and Related Transactions, and Director
Independence”
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||
Part
III, Item 14
“Principal
Accounting Fees and Services”
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TABLE
OF CONTENTS
|
||
ITEM
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PAGE
|
|
NUMBER
|
NUMBER
|
|
1
|
4
|
|
1A
|
17
|
|
1B
|
27
|
|
2
|
27
|
|
3
|
29
|
|
4
|
29
|
|
5
|
29
|
|
6
|
31
|
|
7
|
32
|
|
7A
|
59
|
|
8
|
61
|
|
9
|
112
|
|
9A
|
113
|
|
9B
|
113
|
|
10
|
114
|
|
11
|
114
|
|
12
|
114
|
|
13
|
114
|
|
14
|
114
|
|
15
|
114
|
|
Signatures |
116
|
Acquisition date
|
Acquired company
|
Business at time of
acquisition
|
||
July
1997
|
Wilson
Greatbatch Ltd. (“WGL”)
|
Founded
in 1970, the company designed and manufactured batteries for implantable
medical devices (“IMD”) and commercial applications including oil and gas,
aerospace, and oceanographic.
|
||
August
1998
|
Hittman
Materials and Medical Components, Inc. (“Hittman”)
|
Founded
in 1962, the company designed and manufactured ceramic and glass
feedthroughs and specialized porous coatings for electrodes used in
IMDs.
|
||
August
2000
|
Battery
Engineering, Inc. (“BEI”)
|
Founded
in 1983, the company designed and manufactured high-energy density
batteries for industrial, commercial, military and medical
applications.
|
||
June
2001
|
Sierra-KD
Components division of Maxwell Technologies, Inc.
(“Sierra”)
|
Founded
in 1986, the company designed and manufactured ceramic electromagnetic
filtering capacitors and integrated them with wire feedthroughs for use in
IMDs. Sierra also designed and manufactured ceramic capacitors
for military, aerospace and commercial
applications.
|
Acquisition date
|
Acquired company
|
Business at time of
acquisition
|
||
July
2002
|
Globe
Tool and Manufacturing Company, Inc. (“Globe”)
|
Founded
in 1954, the company designed and manufactured precision enclosures used
in IMDs and commercial products used in the aerospace, electronic, and
automotive sectors.
|
||
March
2004
|
NanoGram
Devices Corporation (“NanoGram”)
|
Founded
in 1996, the company developed nanoscale materials for battery and medical
device applications.
|
||
April 2007
|
BIOMEC,
Inc. (“BIOMEC”)
|
Established
in 1998, the company provided medical device design and component
integration to early-stage and established customers.
|
||
June
2007
|
Enpath
Medical, Inc. (“Enpath”)
|
Founded
in 1981, the company designed, developed, and manufactured venous
introducers and dilators, implantable leadwires, steerable sheaths and
steerable catheters.
|
||
October
2007
|
IntelliSensing
LLC (“IntelliSensing”)
|
Established
in 2005, the company designed and manufactured battery-powered wireless
sensing solutions for demanding commercial
applications.
|
||
November
2007
|
Quan
Emerteq LLC (“Quan”)
|
Founded
in 1998, the company designed, developed, and manufactured single use
medical device products and components including delivery systems,
catheters, stimulation leadwires and microcomponents and
assemblies.
|
||
November
2007
|
Engineered
Assemblies Corporation (“EAC”)
|
Founded
in 1984, the company designed and integrated custom battery solutions and
electronics focused on rechargeable systems.
|
||
January
2008
|
P
Medical Holding SA (“Precimed”)
|
Founded
in 1994, the company designed, manufactured and supplied trays,
instruments and implants for orthopedic original equipment manufacturers
(“OEM”).
|
||
February
2008
|
DePuy
Orthopaedics’ Chaumont, France manufacturing facility
(“DePuy”)
|
The
facility manufactured hip, shoulder trauma and knee implants for
DePuy.
|
Device
|
Principal Illness or
Symptom
|
Pacemakers
|
Abnormally
slow heartbeat (Bradycardia)
|
ICDs
|
Rapid
and irregular heartbeat (Tachycardia)
|
CRT/CRT-Ds
|
Congestive
heart failure
|
Neurostimulators
|
Chronic
pain, movement disorders, epilepsy, obesity or
depression
|
Left
ventricular assist devices (LVADs)
|
Heart
failure
|
Drug
pumps
|
Diabetes
or chronic pain
|
|
·
|
Advances in medical
technology – new therapies will allow physicians to use IMDs to
treat a wider range of heart
diseases.
|
|
·
|
New, more
sophisticated implantable devices – device manufacturers
are developing new CRM devices and adding new features to existing
products.
|
|
·
|
New indications for
CRM devices
– the patient groups that are eligible for CRM devices have
increased. Insurance guidelines may allow device reimbursements
for these expanding patient
populations.
|
|
·
|
Growth within
neuromodulation – approved segments growing at 17% CAGR with
additional new indications and therapies targeted to complete clinical
activities within two years.
|
|
·
|
Expansion of
neuromodulation applications – therapies expected
to expand as new therapeutic applications for pulse generators are
identified.
|
|
·
|
An aging
population
– the number of people in the U.S. that are over age 65 is expected
to double in the next 30 years.
|
|
·
|
New performance
requirements – government regulators are increasingly requiring
that IMDs be protected from electromagnetic interference
(“EMI”).
|
|
·
|
Global markets
– increased market penetration
worldwide.
|
|
·
|
Continued focus on
minimally invasive procedures – Patients and health care providers
looking for minimally invasive technologies to treat disease expanding
both catheter based procedures and associated vascular
access.
|
IMPLANTABLE MEDICAL
COMPONENTS:
|
||||
PRODUCT
|
DESCRIPTION
|
PRINCIPAL
PRODUCT ATTRIBUTES
|
||
Batteries
|
Power
sources include:
¨Lithium iodine
(“Li Iodine”)
¨Lithium silver
vanadium oxide (“Li SVO”)
¨Lithium carbon
monoflouride (“Li CFx”)
¨Lithium ion
rechargeable (“Li Ion”)
¨Lithium
SVO/CFx (“QHR”
& “QMR”)
|
High
reliability and predictability
Long
service life
Customized
configuration
Light
weight
Compact
and less intrusive
|
||
Capacitors
|
Storage
for energy generated by a battery before delivery to the
heart. Used in ICDs and CRT-Ds.
|
Stores
more energy per unit volume (energy density) than other existing
technologies
Customized
configuration
|
||
EMI
filters
|
Filters
electromagnetic interference to limit undesirable response, malfunctioning
or degradation in the performance of electronic equipment
|
High
reliability attenuation of EMI RF over wide frequency ranges
Customized
design
|
||
Feedthroughs
|
Allow
electrical signals to be brought from inside hermetically sealed IMD to an
electrode
|
Ceramic
to metal seal is substantially more durable than traditional
seals
Multifunctional
|
||
Coated
electrodes
|
Deliver
electric signal from the feedthrough to a body part undergoing
stimulation
|
High
quality coated surface
Flexible
in utilizing any combination of biocompatible coating
surfaces
Customized
offering of surfaces and tips
|
||
Precision
components
|
¨Machined
¨Molded and
over molded products
|
High
level of manufacturing precision
Broad
manufacturing flexibility
|
||
Enclosures
and related components
|
¨Titanium
¨Stainless
steel
|
Precision
manufacturing, flexibility in configurations and materials
|
||
Value-added
assemblies
|
Combination
of multiple components in a single package/unit
|
Leveraging
products and capabilities to provide subassemblies and
assemblies
Provides
synergies in component technology and procurement systems
|
PRODUCT
|
DESCRIPTION
|
PRINCIPAL
PRODUCT ATTRIBUTES
|
||
Leads
|
Cardiac,
neuro and hearing restoration stimulation leads
|
Custom
and unique configurations that increase therapy effectiveness, provide
finished device design and manufacturing
|
||
Introducers
|
Creates
a conduit to insert infusion catheters, guidewires, implantable ports,
pacemaker leads and other therapeutic devices into a blood
vessel
|
Variety
of sizes and materials that facilitate problem-free access in a variety of
clinical applications
|
||
Catheters
|
Delivers
therapeutic devices to specific sites in the body
|
Enable
safe, simple delivery of therapeutic and diagnostic devices, soft tip and
steerability. Provide regulatory clearance and finished
device
|
||
Implants
|
Orthopedic
implants for reconstructive hip, shoulder, knee, trauma and spine
procedures
|
Precision
manufacturing, leveraging capabilities and products, complete processes
including sterile packaging and coatings
|
||
Instruments
|
Orthopedic
instruments for reconstructive and trauma procedures
|
Designed
to improve surgical techniques, reduce surgery time, increase surgical
precision and decrease risk of contamination
|
||
Trays
|
Delivery
systems for cleaning and sterilizing orthopedic instruments and
implants
|
Deliver
turn-key full service
kits
|
ELECTROCHEM SOLUTIONS:
|
||||
Cells
|
¨Moderate-rate
¨Spiral (high
rate)
|
Optimized
rate capability, shock and vibration resistant
High
energy density
|
||
Primary
and rechargeable battery packs
|
Bundling
of commercial batteries in a customer specific
configuration
|
Increased
power and recharging capabilities and ease of integration into customer
applications
|
||
Wireless
sensors
|
Operates
where wired sensors are undesirable or impractical
|
Measures
pressure and temperature at the same time, withstands harsh
environments
|
Product Line
|
Competitors
|
Medical
batteries
|
Litronik
(a subsidiary of Biotronik)
Eagle-Picher
|
Capacitors
|
Critical
Medical Components
|
Feedthroughs
|
Alberox
(subsidiary of The Morgan Crucible Co. PLC)
|
EMI
filtering
|
AVX
(subsidiary of Kyocera)
Eurofarad
|
Enclosures
|
Heraeus
Hudson
|
Commercial
batteries/battery packs
|
Engineered
Power
Saft
Tadiran
Tracer
Technologies
Ultralife
Nexergy
Micro-power
Accutech
vMonitor
|
Product Line
|
Competitors
|
Machined
and molded components
|
Numerous
|
Value
added assembly
|
Numerous
|
Orthopedic
trays, instruments and implants
|
Symmetry
Paragon
Accelent
Teleflex
Viasys
Orchid
|
Catheters
|
Teleflex
|
Leads
|
Oscor
|
Manufacturing
|
1,580 | |||
General
and administrative
|
139 | |||
Sales
and marketing
|
36 | |||
Research,
development and engineering
|
199 | |||
Chaumont,
France facility
|
214 | |||
Switzerland
facilities
|
233 | |||
Tijuana,
Mexico facility
|
882 | |||
Total
|
3,283 |
|
•
|
future
sales, expenses and profitability;
|
|
•
|
the
future development and expected growth of our business and
industry;
|
|
•
|
our
ability to execute our business model and our business
strategy;
|
|
•
|
our
ability to identify trends within our industries and to offer products and
services that meet the changing needs of those markets;
and
|
|
•
|
projected
capital expenditures.
|
·
|
the
fixed nature of a substantial percentage of our costs, which results in
our operations being particularly sensitive to fluctuations in
revenue;
|
·
|
changes
in the relative portion of our revenue represented by our various products
and customers, which could result in reductions in our profits if the
relative portion of our revenue represented by lower margin products
increases;
|
·
|
timing
of orders placed by our principal customers who account for a significant
portion of our revenues; and
|
·
|
increased
costs of raw materials or supplies.
|
·
|
inaccurate
assessments of potential liabilities associated with the acquired
businesses;
|
·
|
the
existence of unknown and/or undisclosed liabilities associated with the
acquired businesses;
|
·
|
diversion
of our management’s attention from our core
businesses;
|
·
|
potential
loss of key employees or customers of the acquired
businesses;
|
·
|
difficulties
in integrating the operations and products of an acquired business or in
realizing projected revenue growth, efficiencies and cost savings;
and
|
·
|
increases
in indebtedness and limitation in our ability to access capital if
needed.
|
·
|
changes
in foreign regulatory requirements;
|
·
|
local
product preferences and product
requirements;
|
·
|
longer-term
receivables than are typical in the
U.S.;
|
·
|
difficulties
in enforcing agreements through certain foreign legal
systems;
|
·
|
less
protection of intellectual property in some countries outside of the
U.S.;
|
·
|
trade
protection measures and import and export licensing
requirements;
|
·
|
work
force instability;
|
·
|
political
and economic instability; and
|
·
|
complex
tax and cash management issues.
|
Location
|
Sq. Ft.
|
Own/Lease
|
Principal Use
|
Alden,
NY
|
125,000
|
Own
|
Medical
battery and capacitor manufacturing
|
Blaine,
MN
|
32,400
|
Own
|
Medical
device manufacturing and engineering (formerly Quan)
|
Canton,
MA
|
32,000
|
Own
|
Commercial
battery manufacturing and research, development and engineering
("RD&E").
|
Chaumont,
France
|
59,200
|
Own
|
Manufacturing
of orthopedic and surgical goods (formerly DePuy)
|
Clarence,
NY
|
117,800
|
Own
|
Corporate
offices and RD&E
|
Clarence,
NY
|
20,800
|
Own
|
Machining
and assembly of components
|
Clarence,
NY
|
18,600
|
Lease
|
Machining
and assembly of components
|
Cleveland,
OH
|
16,900
|
Lease
|
Office
and lab space for strategic design and innovation (formerly
BIOMEC)
|
Columbia
City, IN
|
40,000
|
Lease
|
Manufacturing
of orthopedic and surgical goods (formerly
Precimed)
|
Corgemont,
Switzerland
|
34,400
|
Lease
|
Manufacturing
of orthopedic and surgical goods (formerly Precimed)
|
Indianapolis,
IN
|
82,600
|
Own
|
Manufacturing
of orthopedic and surgical goods (formerly Precimed)
|
Minneapolis,
MN
|
72,000
|
Own
|
Enclosure
manufacturing and engineering
|
Orvin,
Switzerland
|
34,400
|
Own
|
Manufacturing
of orthopedic and surgical goods (formerly Precimed)
|
Plymouth,
MN
|
95,700
|
Lease
|
Introducers,
catheters and leads manufacturing and engineering (formerly
Enpath)
|
Raynham,
MA
|
81,000
|
Own
|
Commercial
battery manufacturing and RD&E
|
Teterboro,
NJ
|
23,500
|
Lease
|
Office,
warehousing and manufacturing (formerly EAC)
|
Tijuana,
Mexico
|
144,000
|
Lease
|
Value-added
assembly, and feedthrough, electrode and EMI filtering
manufacturing
|
2007
|
High
|
Low
|
Close
|
|||||||||
First
Quarter 2007
|
$ | 30.05 | $ | 25.04 | $ | 25.50 | ||||||
Second
Quarter 2007
|
33.17 | 25.31 | 32.40 | |||||||||
Third
Quarter 2007
|
34.96 | 26.00 | 26.59 | |||||||||
Fourth
Quarter 2007
|
27.50 | 18.52 | 19.91 | |||||||||
2008
|
||||||||||||
First
Quarter 2008
|
$ | 23.48 | $ | 17.18 | $ | 18.79 | ||||||
Second
Quarter 2008
|
19.79 | 15.49 | 17.20 | |||||||||
Third
Quarter 2008
|
27.08 | 16.86 | 25.78 | |||||||||
Fourth
Quarter 2008
|
27.41 | 17.72 | 26.72 |
Jan.
2,
|
Dec.
28,
|
Dec.
29,
|
Dec.
30,
|
Dec.
31,
|
||||||||||||||||
Years
ended
|
2009
(3)
|
2007
(3)
|
2006
|
2005
|
2004
|
|||||||||||||||
(in
thousands, except per share data)
|
||||||||||||||||||||
Consolidated Statement of Operations
Data:
|
||||||||||||||||||||
Sales
|
$ | 546,644 | $ | 318,746 | $ | 271,142 | $ | 241,097 | $ | 200,119 | ||||||||||
Income
before income taxes
|
27,303 | (1) | 28,688 | (1) | 23,534 | (1) | 15,464 | (1)(2) | 23,732 | (2) | ||||||||||
Income
per share
|
||||||||||||||||||||
Basic
|
$ | 0.82 | $ | 0.68 | $ | 0.74 | $ | 0.47 | $ | 0.67 | ||||||||||
Diluted
|
0.81 | 0.67 | 0.73 | 0.46 | (2) | 0.66 | (2) | |||||||||||||
Consolidated Balance Sheet
Data:
|
||||||||||||||||||||
Working
capital
|
$ | 142,219 | $ | 116,816 | $ | 199,051 | $ | 151,958 | $ | 132,360 | ||||||||||
Total
assets
|
848,931 | 663,851 | 547,827 | 512,911 | 476,166 | |||||||||||||||
Long-term
obligations
|
404,827 | 276,772 | 205,859 | 200,261 | 193,948 |
(1)
|
From
2005 to 2008, we recorded charges in other operating expenses, net related
to our ongoing cost savings and consolidation
efforts. Additional information is set forth at Note
11 – “Other Operating Expenses” of the Notes to the
Consolidated Financial Statements contained in Item 8 of this
report.
|
(2)
|
Beginning
in fiscal year 2006, we adopted Financial Accounting Standards Board,
Statement of Financial Accounting Standards No. 123 (revised 2004),
Share-Based Payment (“SFAS No. 123(R)”), and related Securities and
Exchange Commission rules included in Staff Accounting Bulletin No.
107. Under SFAS No. 123(R) we are now required to record
compensation costs related to all stock-based awards. Income
before income taxes and diluted earnings per share would have been lower
by $3.4 million or $0.10 per share for 2005, respectively, and $3.2
million or $0.10 per share for 2004, respectively. Additional information
is set forth at Note 10 – “Stock-Based Compensation” of the Notes to the
Consolidated Financial Statements contained in Item 8 of this
report.
|
(3)
|
During
2008, we acquired P Medical Holding, SA (January 2008) and DePuy
Orthopaedics Chaumont, France facility (February 2008). During
2007, we acquired BIOMEC, Inc. (April 2007), Enpath Medical, Inc. (June
2007), IntelliSensing, LLC (October 2007), Quan Emerteq, LLC (November
2007), and Engineered Assemblies Corporation (November
2007). These amounts include the results of operations of these
companies subsequent to their acquisitions. As a result of these
acquisitions, the Company recorded charges in 2008 and 2007 of $8.7
million and $17.8 million, respectively related to inventory step up
amortization and in process research and
development. Additional information is set forth at Note 2 –
“Acquisitions” of the Notes to the Consolidated Financial Statements
contained in Item 8 of this
report.
|
|
·
|
Our
business
|
|
·
|
CEO
message
|
|
·
|
Our
acquisitions
|
|
·
|
Our
customers
|
|
·
|
Financial
overview
|
|
·
|
Product
development
|
|
·
|
2005
& 2006 facility shutdowns and
consolidations
|
|
·
|
2007
& 2008 facility shutdowns and
consolidations
|
|
·
|
Valuation
of goodwill, other identifiable intangible assets and
IPR&D
|
|
·
|
Stock-based
compensation
|
|
·
|
Inventories
|
|
·
|
Tangible
long-lived assets
|
|
·
|
Provision
for income taxes
|
|
·
|
Results
of operations table
|
|
·
|
Fiscal
2008 compared with fiscal 2007
|
|
·
|
Fiscal
2007 compared with fiscal 2006
|
|
·
|
Liquidity
and capital resources
|
|
·
|
Off-balance
sheet arrangements
|
|
·
|
Litigation
|
|
·
|
Contractual
obligations
|
|
·
|
Inflation
|
|
·
|
Impact
of recently issued accounting
standards
|
|
1.
|
Continue
the evolution of our Q series high rate ICD
batteries;
|
|
2.
|
Continue
development of MRI compatible product
lines;
|
|
3.
|
Integrate
Biomimetic coating technology with vascular access
devices;
|
|
4.
|
Complete
design of next generation steerable
catheters;
|
|
5.
|
Advance
minimally invasive surgical techniques for orthopedics
industry;
|
|
6.
|
Develop
disposable instrumentation;
|
|
7.
|
Provide
wireless sensing solutions to commercial customers;
and
|
|
8.
|
Develop
a charging platform for commercial secondary
offering.
|
·
|
Severance
and retention - $7.4 million;
|
·
|
Production
inefficiencies, moving and revalidation - $4.6
million;
|
·
|
Accelerated
depreciation and asset write-offs - $1.1
million;
|
·
|
Personnel
- $8.4 million; and
|
·
|
Other
- $3.2 million.
|
·
|
Severance
and retention - $4.3 million to $4.6
million;
|
·
|
Production
inefficiencies, moving and revalidation - $2.4 million to $2.7
million;
|
·
|
Accelerated
depreciation and asset write-offs - $4.1 million to $4.4
million;
|
·
|
Personnel
- $1.2 million to $1.5 million; and
|
·
|
Other
- $1.5 million to $1.8 million.
|
|
·
|
It
requires assumptions to be made that were uncertain at the time the
estimate was made; and
|
|
·
|
Changes
in the estimate or different estimates that could have been selected could
have a material impact on our consolidated results of operations,
financial position or cash flows.
|
Balance
Sheet Caption / Nature of Critical Estimate Item
|
Assumptions
/ Approach Used
|
Effect
of Variations of Key Assumptions Used
|
||
Valuation
of goodwill, other identifiable intangible assets and
IPR&D
When
we acquire a company, we allocate the purchase price to the assets we
acquire and liabilities we assume based on their fair value at the date of
acquisition.
We
then allocate the purchase price in excess of net tangible assets acquired
to identifiable intangible assets, including IPR&D. Other
indefinite lived intangible assets, such as trademarks and tradenames, are
considered non-amortizing intangible assets as they are expected to
generate cash flows indefinitely.
Goodwill
is recorded when the purchase price paid for an acquisition exceeds the
estimated fair value of the net identified tangible and intangible assets
acquired.
Indefinite
lived intangibles and goodwill are required to be assessed for impairment
on an annual basis or more frequent if certain indicators are
present.
Definite-lived
intangible assets are amortized over their estimated useful
lives.
|
We
base the fair value of identifiable tangible and intangible assets
(including IPR&D) on detailed valuations that use information and
assumptions provided by management. The fair values of the
assets acquired and liabilities assumed are determined using one of three
valuation approaches: market, income and cost. The selection of a
particular method for a given asset depends on the reliability of
available data and the nature of the asset, among other
considerations. The market approach values the subject asset
based on available market pricing for comparable assets. The
income approach values the subject asset based on the present
value of risk adjusted cash flows projected to be generated by the
asset. The projected cash flows for each asset considers
multiple factors, including current revenue from existing customers,
attrition trends, reasonable contract renewal assumptions from the
perspective of a marketplace participant, and expected profit margins
giving consideration to historical and expected margins. The cost
approach values the subject asset by determining the current cost of
replacing that asset with another of equivalent economic
utility. The cost to replace a given asset reflects the
estimated reproduction or replacement cost for the asset, less an
allowance for loss in value due to depreciation or obsolescence, with
specific consideration given to economic obsolescence if
indicated.
We
perform an annual review on the last day of each fiscal year, or more
frequently if indicators of potential impairment exist, to determine if
the recorded goodwill and other indefinite lived intangible assets are
impaired. We assess goodwill for impairment by comparing the
fair value of our reporting units to their carrying value to determine if
there is potential impairment. If the fair value of a reporting
unit is less than its carrying value, an impairment loss is recorded to
the extent that the implied fair value of the goodwill within the
reporting unit is less than its carrying value. Fair values for
reporting units are determined based primarily on the income approach,
however where appropriate, the market approach or appraised values are
also used. Definite-lived intangible assets such as purchased
technology, patents and customer lists are reviewed at least quarterly to
determine if any adverse conditions exist or a change in circumstances has
occurred that would indicate impairment or a change in their remaining
useful life. Indefinite lived intangible assets such as
trademarks and tradenames are evaluated for impairment by using the income
approach.
|
The
use of alternative valuation assumptions, including estimated cash flows
and discount rates, and alternative estimated useful life assumptions
could result in different purchase price allocations. In
arriving at the value of the IPR&D, we additionally consider among
other factors: the in-process projects stage of completion; commercial
feasibility of the project; the complexity of the work completed as of the
acquisition date; the projected costs to complete; the expected
introduction date and the estimated useful life of the
technology. Significant changes in these estimates and
assumptions could impact the value of the assets and liabilities recorded
which would change the amount and timing of future intangible asset
amortization expense.
We
make certain estimates and assumptions that affect the determination of
the expected future cash flows from our reporting units for our goodwill
impairment testing. These include sales growth, cost of
capital, and projections of future cash flows. Significant
changes in these estimates and assumptions could create future impairment
losses to our goodwill.
For
indefinite lived assets such as trademarks and tradenames, we make certain
estimates of revenue streams, royalty rates and other future benefits.
Significant changes in these estimates could create future impairments of
these indefinite lived intangible assets.
Estimation
of the useful lives of definite-lived intangible assets requires
significant management judgment. Events could occur that would
materially affect our estimates of the useful
lives. Significant changes in these estimates and assumptions
could change the amount of future amortization expense or could create
future impairments of these definite-lived intangible assets.
A 1%
change in the amortization of our intangible assets would
increase/decrease current year net income by approximately $0.07 million,
or approximately $0.003 per diluted share. As of January 2,
2009 we have $428.6 million of intangible assets recorded on our balance
sheet representing 50% of total assets. This includes $90.3
million of amortizing intangible assets, $36.1 million of indefinite lived
intangible assets and $302.2 million of
goodwill.
|
Balance
Sheet Caption / Nature of Critical Estimate Item
|
Assumptions
/ Approach Used
|
Effect
of Variations of Key Assumptions
Used
|
Stock-based
compensation
We
record compensation costs related to our stock-based awards in accordance
with Financial Accounting Standards Board (“FASB”) Statement of Financial
Accounting Standards (“SFAS”) No. 123 (revised 2004), Share-Based Payment
(“SFAS No. 123(R)”), and related Securities and Exchange Commission
rules included in Staff Accounting Bulletin No. 107. Under
the fair value recognition provisions of SFAS No. 123(R), we measure
stock-based compensation cost at the grant date based on the fair value of
the award.
Compensation
cost for service-based awards is recognized ratably over the applicable
vesting period. Compensation cost for performance-based awards
is reassessed each period and recognized based upon the probability that
the performance targets will be achieved. The amount of
stock-based compensation expense recognized during a period is based on
the portion of the awards that are ultimately expected to
vest. The total expense recognized over the vesting period will
only be for those awards that ultimately vest.
|
We
utilize the Black-Scholes Options Pricing Model to determine the fair
value of stock options under SFAS No. 123(R). We are required
to make certain assumptions with respect to selected Black Scholes model
inputs, including expected volatility, expected life, expected dividend
yield and the risk-free interest rate. Expected volatility is
based on the historical volatility of our stock over the most recent
period commensurate with the estimated expected life of the stock
options. The expected life of stock options granted, which
represents the period of time that the stock options are expected to be
outstanding, is based, primarily, on historical data. The
expected dividend yield is based on our history and expectation of
dividend payouts. The risk-free interest rate is based on the
U.S. Treasury yield curve in effect at the time of grant for a period
commensurate with the estimated expected life.
For
restricted stock and restricted stock unit awards, the fair market value
is determined based upon the closing value of our stock price on the grant
date.
Compensation
cost for performance-based stock options and restricted stock units is
reassessed each period and recognized based upon the probability that the
performance targets will be achieved. That assessment is based
upon our actual and expected future performance as well as that of the
individuals who have been granted performance-based awards.
Stock-based
compensation expense is only recorded for those awards that are expected
to vest. Forfeiture estimates for determining appropriate
stock-based compensation expense are estimated at the time of grant based
on historical experience and demographic
characteristics. Revisions are made to those estimates in
subsequent periods if actual forfeitures differ from estimated
forfeitures.
|
Option
pricing models were developed for use in estimating the value of traded
options that have no vesting restrictions and are fully
transferable. Because our share-based payments have
characteristics significantly different from those of freely traded
options, and because changes in the subjective input assumptions can
materially affect our estimates of fair values, existing valuation models
may not provide reliable measures of the fair values of our share-based
compensation. Consequently, there is a risk that our estimates
of the fair values of our share-based compensation awards may bear little
resemblance to the actual values realized upon the exercise, expiration or
forfeiture of those share-based payments in the future. Stock
options may expire worthless or otherwise result in zero intrinsic value
as compared to the fair values originally estimated on the grant date and
reported in our consolidated financial
statements. Alternatively, value may be realized from these
instruments that is significantly in excess of the fair values originally
estimated on the grant date and reported in our consolidated financial
statements. There are significant differences among valuation
models. This may result in a lack of comparability with other
companies that use different models, methods and assumptions.
There
is a high degree of subjectivity involved in selecting assumptions to be
utilized to determine fair value and forfeiture assumptions. If
factors change and result in different assumptions in the application of
SFAS No. 123(R) in future periods, the expense that we record for future
grants may differ significantly from what we have recorded in the current
period. Additionally, changes in performance of the Company or
individuals who have been granted performance-based awards that affect the
likelihood that performance based targets are achieved could materially
impact the amount of stock-based compensation expense
recognized.
A 1%
change in our stock based compensation expense would increase/decrease
current year net income by approximately $0.04 million, or approximately
$0.002 per diluted
share.
|
Balance
Sheet Caption / Nature of Critical Estimate Item
|
Assumptions
/ Approach Used
|
Effect
of Variations of Key Assumptions
Used
|
Inventories
Inventories
are stated at the lower of cost, determined using the first-in, first-out
method, or market.
|
Inventory
standard costing requires complex calculations that include assumptions
for overhead absorption, scrap, sample calculations, manufacturing yield
estimates and the determination of which costs are
capitalizable. The valuation of inventory requires us to
estimate obsolete or excess inventory as well as inventory that is not of
saleable quality.
|
Variations
in methods or assumptions could have a material impact on our
results. If our demand forecast for specific products is
greater than actual demand and we fail to reduce manufacturing output
accordingly, we could be required to record additional inventory reserves,
which would have a negative impact on our net income.
A 1%
write-down of our inventory would decrease current year net income by
approximately $0.7 million, or approximately $0.03 per diluted
share. As of January 2, 2009 we have $112.3 million of
inventory recorded on our balance sheet representing 13% of total
assets.
|
||
Tangible
long-lived assets
Property,
plant and equipment and other tangible long-lived assets are carried at
cost. This cost is charged to depreciation or amortization
expense over the estimated life of the operating assets primarily using
straight-line rates. Long-lived assets are subject to
impairment assessment.
|
We
assess the impairment of tangible long-lived assets when events or changes
in circumstances indicate that the carrying value of the assets may not be
recoverable. Factors that we consider in deciding when to
perform an impairment review include significant under-performance of a
business or product line in relation to expectations, significant negative
industry or economic trends, and significant changes or planned changes in
our use of the assets. Recoverability potential is measured by
comparing the carrying amount of the asset group to the related total
future undiscounted cash flows. The projected cash flows for
each asset group considers multiple factors, including current revenue
from existing customers, proceeds from the sale of the asset group,
reasonable contract renewal assumptions from the perspective of a
marketplace participant, and expected profit margins giving consideration
to historical and expected margins. If an asset group’s
carrying value is not recoverable through related cash flows, the asset
group is considered to be impaired. Impairment is measured by
comparing the asset group’s carrying amount to its fair
value. When it is determined that useful lives of assets are
shorter than originally estimated, and there are sufficient cash flows to
support the carrying value of the asset group, we accelerate the rate of
depreciation in order to fully depreciate the assets over their new
shorter useful lives.
|
Estimation
of the useful lives of tangible assets that are long-lived requires
significant management judgment. Events could occur, including
changes in cash flow that would materially affect our estimates and
assumptions related to depreciation. Unforeseen changes in
operations or technology could substantially alter the assumptions
regarding the ability to realize the return of our investment in
long-lived assets. Also, as we make manufacturing process
conversions and other facility consolidation decisions, we must make
subjective judgments regarding the remaining useful lives of our assets,
primarily manufacturing equipment and buildings. Significant
changes in these estimates and assumptions could change the amount of
future depreciation expense or could create future impairments of these
long-lived assets.
A 1%
write-down in our tangible long-lived assets would decrease current year
net income by approximately $1.2 million, or approximately $0.05 per
diluted share. As of January 2, 2009 we have $182.8 million of
tangible long-lived assets recorded on our balance sheet representing 22%
of total assets.
|
Balance
Sheet Caption / Nature of Critical Estimate Item
|
Assumptions
/ Approach Used
|
Effect
of Variations of Key Assumptions
Used
|
Provision
for income taxes
In
accordance with the liability method of accounting for income taxes
specified in SFAS No. 109, Accounting for Income
Taxes, the provision for income taxes is the sum of income taxes
both currently payable and deferred. The changes in deferred
tax assets and liabilities are determined based upon the changes in
differences between the bases of assets and liabilities for financial
reporting purposes and the tax bases of assets and liabilities as measured
by the enacted tax rates that management estimates will be in effect when
the differences reverse.
Beginning
in 2007, we adopted FASB Interpretation No. 48, Accounting for Uncertainty in
Income Taxes—an interpretation of FASB Statement No. 109(“FIN No.
48”), to assess and record income tax uncertainties. FIN
No. 48 prescribes a recognition threshold and measurement attribute for
financial statement recognition and measurement of a tax position taken or
expected to be taken in a tax return and also provides guidance on various
related matters such as derecognition, interest and penalties, and
disclosure.
|
In
relation to recording the provision for income taxes, management must
estimate the future tax rates applicable to the reversal of temporary
differences, make certain assumptions regarding whether book/tax
differences are permanent or temporary and if temporary, the related
timing of expected reversal. Also, estimates are made as to
whether taxable operating income in future periods will be sufficient to
fully recognize any gross deferred tax assets. If recovery is
not likely, we must increase our provision for taxes by recording a
valuation allowance against the deferred tax assets that we estimate will
not ultimately be recoverable. Alternatively, we may make
estimates about the potential usage of deferred tax assets that decrease
our valuation allowances.
The
calculation of our tax liabilities involves dealing with uncertainties in
the application of complex tax regulations. Significant
judgment is required in evaluating our tax positions and determining our
provision for income taxes. During the ordinary course of
business, there are many transactions and calculations for which the
ultimate tax determination is uncertain. We establish reserves
for uncertain tax positions when we believe that certain tax positions do
not meet the more likely than not threshold. We adjust these
reserves in light of changing facts and circumstances, such as the outcome
of a tax audit or the lapse of the statute of limitations. The
provision for income taxes includes the impact of reserve provisions and
changes to the reserves that are considered appropriate. We
follow FIN No. 48 for accounting for our uncertain tax
positions.
|
Changes
could occur that would materially affect our estimates and assumptions
regarding deferred taxes. Changes in current tax laws and tax
rates could affect the valuation of deferred tax assets and liabilities,
thereby changing the income tax provision. Also, significant
declines in taxable income could materially impact the realizable value of
deferred tax assets. At January 2, 2009, we had $23.1 million
of deferred tax assets on our balance sheet and a valuation allowance of
$4.5 million has been established for certain deferred tax assets as it is
more likely than not that they will not be realized.
A 1%
increase in the effective tax rate would increase the current year
provision by $0.3 million, reducing diluted earnings per share by $0.01
based on shares outstanding at January 2,
2009.
|
Results
of Operations Table
|
||||||||||||||||||||||||||||
Year
ended
|
2008-2007
|
2007-2006
|
||||||||||||||||||||||||||
Dollars
in thousands, except per share data
|
Jan.
2,
2009
|
Dec.
28,
2007
|
Dec.
29,
2006
|
$
Change
|
%
Change
|
$
Change
|
%
Change
|
|||||||||||||||||||||
IMC
|
||||||||||||||||||||||||||||
CRM/Neuromodulation
|
$ | 278,279 | $ | 251,426 | $ | 227,407 | $ | 26,853 | 11 | % | $ | 24,019 | 11 | % | ||||||||||||||
Vascular
Access
|
47,415 | 18,396 | - | 29,019 | 158 | % | 18,396 |
NA
|
||||||||||||||||||||
Orthopedics
|
142,446 | - | - | 142,446 |
NA
|
- |
NA
|
|||||||||||||||||||||
Total
IMC
|
468,140 | 269,822 | 227,407 | 198,318 | 73 | % | 42,415 | 19 | % | |||||||||||||||||||
Electrochem
|
78,504 | 48,924 | 43,735 | 29,580 | 60 | % | 5,189 | 12 | % | |||||||||||||||||||
Total
sales
|
546,644 | 318,746 | 271,142 | 227,898 | 71 | % | 47,604 | 18 | % | |||||||||||||||||||
Cost
of sales - excluding amortization of intangible assets
|
384,014 | 198,184 | 164,885 | 185,830 | 94 | % | 33,299 | 20 | % | |||||||||||||||||||
Cost
of sales - amortization of intangible assets
|
6,841 | 4,537 | 3,813 | 2,304 | 51 | % | 724 | 19 | % | |||||||||||||||||||
Total
cost of sales
|
390,855 | 202,721 | 168,698 | 188,134 | 93 | % | 34,023 | 20 | % | |||||||||||||||||||
Cost
of sales as a % of sales
|
71.5 | % | 63.6 | % | 62.2 | % | 7.9 | % | 1.4 | % | ||||||||||||||||||
Selling,
general, and administrative expenses
|
72,633 | 44,674 | 38,785 | 27,959 | 63 | % | 5,889 | 15 | % | |||||||||||||||||||
SG&A
as a % of sales
|
13.3 | % | 14.0 | % | 14.3 | % | -0.7 | % | -0.3 | % | ||||||||||||||||||
Research,
development and engineering costs, net
|
31,444 | 29,914 | 24,225 | 1,530 | 5 | % | 5,689 | 23 | % | |||||||||||||||||||
RD&E
as a % of sales
|
5.8 | % | 9.4 | % | 8.9 | % | -3.6 | % | 0.5 | % | ||||||||||||||||||
Other
operating expense
|
16,818 | 21,417 | 17,058 | (4,599 | ) | -21 | % | 4,359 | 26 | % | ||||||||||||||||||
Operating
income
|
34,894 | 20,020 | 22,376 | 14,874 | 74 | % | (2,356 | ) | -11 | % | ||||||||||||||||||
Operating
margin
|
6.4 | % | 6.3 | % | 8.3 | % | 0.1 | % | -2.0 | % | ||||||||||||||||||
Interest
expense
|
13,168 | 7,303 | 4,605 | 5,865 | 80 | % | 2,698 | 59 | % | |||||||||||||||||||
Interest
income
|
(711 | ) | (7,050 | ) | (5,775 | ) | 6,339 | -90 | % | (1,275 | ) | 22 | % | |||||||||||||||
Gain
on sale of investment security
|
- | (4,001 | ) | - | 4,001 |
NA
|
(4,001 | ) |
NA
|
|||||||||||||||||||
Gain
on extinguishment of debt
|
(3,242 | ) | (4,473 | ) | - | 1,231 | -28 | % | (4,473 | ) |
NA
|
|||||||||||||||||
Other
(income) expense, net
|
(1,624 | ) | (447 | ) | 12 | (1,177 | ) | 263 | % | (459 | ) |
NA
|
||||||||||||||||
Provision
for income taxes
|
8,744 | 13,638 | 7,408 | (4,894 | ) | -36 | % | 6,230 | 84 | % | ||||||||||||||||||
Effective
tax rate
|
32.0 | % | 47.5 | % | 31.5 | % | -15.5 | % | 16.0 | % | ||||||||||||||||||
Net
income
|
$ | 18,559 | $ | 15,050 | $ | 16,126 | $ | 3,509 | 23 | % | $ | (1,076 | ) | -7 | % | |||||||||||||
Net
margin
|
3.4 | % | 4.7 | % | 5.9 | % | -1.3 | % | -1.2 | % | ||||||||||||||||||
Diluted
earnings per share
|
$ | 0.81 | $ | 0.67 | $ | 0.73 | $ | 0.14 | 21 | % | $ | (0.06 | ) | -8 | % |
2008-2007
|
||||
%
Increase
|
||||
Impact
of 2008 and 2007 acquisitions
(a)
|
8.5 | % | ||
Inventory
step-up amortization
(b)
|
1.5 | % | ||
Mix
change
(c)
|
1.2 | % | ||
Volume
change
(d)
|
-1.0 | % | ||
Price
change
(e)
|
-0.8 | % | ||
Impact
of annualized consolidation savings
(f)
|
-1.5 | % | ||
Total
percentage point change to cost of sales as a
|
||||
percentage
of sales
|
7.9 | % |
a.
|
We
completed seven acquisitions from the second quarter of 2007 to the first
quarter of 2008. The acquired companies are currently operating
with a higher cost of sales percentage than our legacy businesses due to
less efficient operations and products/contracts that generally carry
lower margins. We are currently in the process of applying our
lean manufacturing processes to their operations and implementing plans
for plant consolidation in order to lower cost of sales as percentage of
sales (See “Cost Savings and Consolidation Efforts”). These
initiatives, as well as increased sales volumes, are expected to help
improve our cost of sales percentage over the next two
years.
|
b.
|
In
connection with our acquisitions in 2008 and 2007, the value of inventory
on hand was stepped-up to reflect the fair value at the time of
acquisition. This stepped-up value is amortized to cost of
sales – excluding intangible amortization as the inventory to which the
adjustment relates is sold. The inventory step-up amortization
was $6.4 million and $1.7 million for 2008 and 2007,
respectively. As of January 2, 2009 there was no remaining
inventory step-up to be
amortized.
|
c.
|
The
revenue increase in 2008, excluding acquisitions, included a higher mix of
low-rate medical batteries and assembly sales, which generally have lower
margins. Additionally, revenue from coated components, ICD
capacitors and high-rate medical batteries, which are generally higher
margin products, were lower.
|
d.
|
This
decrease is primarily due to higher feedthrough production which absorbed
a higher amount of fixed costs such as plant overhead and
depreciation. In addition, higher overhead efficiencies were
driven by greater inventory build for moves and replenishment of safety
stock.
|
e.
|
This
decrease was primarily driven by contractual price increases for our high
rate medical batteries and price increases contingent upon raw material
costs.
|
f.
|
This
decrease was a result of a reduction in excess capacity in connection with
our facility consolidations completed in 2008 (See “Cost Savings and
Consolidation Efforts”).
|
2008-2007
|
||||
$
Increase
|
||||
Headcount
increases associated with acquisitions (a)
|
$ | 18.9 | ||
Amortization
(b)
|
2.8 | |||
Enpath
legal expense (c)
|
4.0 | |||
Other
(d)
|
2.3 | |||
Net
increase in SG&A
|
$ | 28.0 |
a.
|
Personnel
acquired in functional areas such as Finance, Human Resources and
Information Technology were the primary drivers of this
increase. The remaining increase was for consulting, travel and
other administrative expenses to operate those
areas.
|
b.
|
In
connection with our acquisitions in 2008 and 2007, the value of customer
relationships and non-compete agreements were recorded at fair value at
the time of acquisition. These intangible assets are amortized
to SG&A over their estimated useful
lives.
|
c.
|
Amount
represents increased costs incurred in connection with a patent
infringement action which went to trial in 2008 – see
“Litigation.”
|
d.
|
Increase
is primarily a result of 2008 being a 53 week fiscal year versus 2007
which had 52 weeks, including additional payroll taxes that resulted from
fiscal year 2008 ending in 2009.
|
Year
ended
|
||||||||
January
2,
|
December
28,
|
|||||||
2009
|
2007
|
|||||||
Research
and development costs
|
$ | 18.8 | $ | 16.1 | ||||
Engineering
costs
|
22.4 | 18.9 | ||||||
Less
cost reimbursements
|
(9.8 | ) | (5.1 | ) | ||||
Engineering
costs, net
|
12.6 | 13.8 | ||||||
Total
RD&E
|
$ | 31.4 | $ | 29.9 |
Year
ended
|
||||||||
January
2,
|
December
28,
|
|||||||
2009
|
2007
|
|||||||
(a)
2005 & 2006 facility shutdowns and consolidations
|
$ | 0.7 | $ | 4.7 | ||||
(a)
2007 & 2008 facility shutdowns and consolidations
|
8.3 | 0.5 | ||||||
(b)
Integration costs
|
5.4 | - | ||||||
(c)
Asset dispositions and other
|
0.2 | 0.1 | ||||||
$ | 14.6 | $ | 5.3 |
a.
|
Refer
to the “Cost Savings and Consolidation Efforts” section of this Item for
disclosures related to the timing and level of remaining expenditures for
these items as of January 2, 2009.
|
b.
|
For
2008, we incurred costs related to the integration of the companies
acquired in 2007 and 2008. The integration initiatives include
the implementation of the Oracle ERP system, training and compliance with
policies as well as the implementation of lean manufacturing and six sigma
initiatives. The expenses are primarily for consultants,
relocation and travel costs that will not be required after the
integrations are completed.
|
c.
|
During
2008 and 2007, we had various asset disposals which were partially offset
by insurance proceeds received on previously disposed
assets.
|
2007-2006
|
||||
%
Increase
|
||||
Price
reduction
(a)
|
0.5 | % | ||
Inventory
step-up
(b)
|
0.5 | % | ||
Excess
capacity at Columbia Facility
(c)
|
0.4 | % | ||
Total
percentage point change to cost of sales as a
|
||||
percentage
of sales
|
1.4 | % |
a.
|
This
increase was primarily due to contractual price concessions negotiated
with our larger customers. Price reductions were negotiated in
exchange for longer term commitments, primarily in the IMC
segment.
|
b.
|
In
connection with our acquisitions, the value of inventory on hand was
stepped-up to reflect the fair value at the time of
acquisition. The inventory step-up amortization, which is
recorded as cost of sales – excluding intangible amortization, was $1.7
million.
|
c.
|
The
Columbia Facility was operating with excess capacity during 2007 as its
production transitioned to our Tijuana, Mexico Facility. The
excess capacity cost is approximately $1.2 million. In accordance with our
inventory accounting policy, excess capacity costs are
expensed.
|
2007-2006
|
||||
$
Increase
|
||||
Headcount
increases associated with acquisitions (a)
|
$ | 3.8 | ||
Amortization
(b)
|
1.0 | |||
Increased
sales and marketing workforce (c)
|
0.9 | |||
Increased
legal expense (d)
|
0.5 | |||
Other
|
(0.3 | ) | ||
Net
increase in SG&A
|
$ | 5.9 |
a.
|
Personnel
working for the acquired companies in functional areas such as Finance,
Human Resources and Information Technology were the primary drivers of
this increase. The remaining increase was for consulting,
travel and other administrative expenses to operate these
areas.
|
b.
|
Relates
to the amortization of customer relationships and non-compete agreements
recorded as a result of our acquisitions in
2007.
|
c.
|
The
increase in sales and marketing workforce was primarily a result of our
planned efforts to increase the marketing and sales of our
products.
|
d.
|
The
increase in legal expense is primarily due to increased staffing levels
and activity related to customer contract renewals during the
year.
|
Year
ended
|
||||||||
December
28,
|
December
29,
|
|||||||
2007
|
2006
|
|||||||
Research
and development costs
|
$ | 16.1 | $ | 16.1 | ||||
Engineering
costs
|
18.9 | 9.9 | ||||||
Less
cost reimbursements
|
(5.1 | ) | (1.8 | ) | ||||
Engineering
costs, net
|
13.8 | 8.1 | ||||||
Total
RD&E
|
$ | 29.9 | $ | 24.2 |
Year
Ended
|
||||||||
December
28,
|
December
29,
|
|||||||
2007
|
2006
|
|||||||
(a)
2005 & 2006 facility shutdowns and consolidations
|
$ | 4.7 | $ | 11.0 | ||||
(a)
2007 & 2008 facility shutdowns and consolidations
|
0.5 | - | ||||||
(b)
Asset dispositions and other
|
0.1 | 6.1 | ||||||
$ | 5.3 | $ | 17.1 |
a.
|
Refer
to “Cost Savings and Consolidation Efforts” section of this Item for
additional disclosures.
|
b.
|
During
2007, we had various asset disposals which were offset by $0.5 million of
insurance proceeds on previously disposed assets. During 2006,
we recorded a loss of $4.4 million related to the write-off of a battery
test system that was under development. Upon completion of our
engineering and technical evaluation, it was determined that the system
could not meet the required specifications in a cost effective
manner. This charge was included in the IMC business
segment. The remaining expense for 2006 includes charges for
various asset dispositions and $0.8 million for professional fees related
to a potential acquisition that was no longer considered
probable.
|
As
of
|
||||||||
January
2,
|
December
28,
|
|||||||
(Dollars
in millions)
|
2009
|
2007
|
||||||
Cash
and cash equivalents and short-term investments
(a)(b)
|
$ | 22.1 | $ | 40.5 | ||||
Working
capital(b)
|
$ | 142.2 | $ | 116.8 | ||||
Current
ratio(b)
|
2.5:1.0
|
2.8:1.0
|
a.
|
We
did not hold any short-term investments as of January 2,
2009. Short-term investments in 2007 consisted of municipal,
U.S. Government Agency and corporate notes and bonds acquired with
maturities that exceed three
months.
|
b.
|
Cash
and cash equivalents and short-term investments decreased primarily due to
the cash used to acquire Precimed and the Chaumont Facility and capital
expenditures which were funded by $79.9 million of net cash received from
borrowings and $57.1 million of cash flow generated from
operations. Our increase in working capital was primarily due
to the growth of the Company. As a percentage of assets,
working capital remained consistent with the prior year at approximately
17%. Our current ratio remained relatively consistent with 2007
year-end amounts. We expect cash generated from operations to
be sufficient to fund our consolidation and integration initiatives,
future capital expenditures, contractual obligations and debt service
payments.
|
Payments
due by period
|
||||||||||||||||||||
CONTRACTUAL
OBLIGATIONS
|
Total
|
Less
than
1
year
|
1-3
years
|
3-5
years
|
More
than
5
years
|
|||||||||||||||
Long-Term
Debt Obligations (a)
|
$ | 397,972 | $ | 10,019 | $ | 49,461 | $ | 338,492 | $ | - | ||||||||||
Operating
Lease Obligations
(b)
|
11,068 | 2,910 | 3,370 | 2,803 | 1,985 | |||||||||||||||
Purchase
Obligations (c)
|
18,062 | 18,062 | - | - | - | |||||||||||||||
Pension
Obligations (d)
|
9,852 | 703 | 1,590 | 2,010 | 5,549 | |||||||||||||||
Total
|
$ | 436,954 | $ | 31,694 | $ | 54,421 | $ | 343,305 | $ | 7,534 |
a.
|
Includes
the annual interest expense on our convertible debentures of 2.25%, which
is paid semi-annually. These amounts assume the June 2010 put
option is exercised on the $30.5 million of 2.25% convertible subordinated
notes outstanding issued in May 2003. Also includes the
expected interest expense on the $132 million outstanding on our line of
credit based upon the period end weighted average interest rate of 3.7%,
which includes the impact of our interest rate swaps
outstanding. See Note 8 – “Debt” of the Notes to the
Consolidated Financial Statements in this Form 10-K for additional
information about our long-term debt
obligations.
|
b.
|
See
Note 13 – “Commitments and Contingencies” of the Notes to the Consolidated
Financial Statements in this Form 10-K for additional information about
our operating lease obligations.
|
c.
|
For
the purposes of this table, contractual obligations for purchases of goods
or services are defined as agreements that are enforceable and legally
binding and that specify all significant terms, including: fixed or
minimum quantities; fixed, minimum or variable price provisions; and the
approximate timing of the transaction. Our purchase orders are
normally based on our current manufacturing needs and are fulfilled by our
vendors within short time horizons. We enter into blanket
orders with vendors that have preferred pricing and terms, however these
orders are normally cancelable by us without
penalty.
|
d.
|
See
Note 9 – “Employee Benefit Plans” of the Notes to the Consolidated
Financial Statements in this Form 10-K for additional information about
our pension plan obligations. These amounts do not include any
potential future contributions to our pension plan that may be necessary
if the rate of return earned on pension plan assets is not sufficient to
fund the rate of increase of our pension liability. Future cash
contributions may be required. As of January 2, 2009 our
actuarially determined pension liability exceeded the plans assets by $6.0
million.
|
Current
|
Fair
|
||||||||||||||||||||
Pay
|
receive
|
value
|
|||||||||||||||||||
Type
of
|
Notional
|
Start
|
End
|
fixed
|
floating
|
January
2,
|
|||||||||||||||
Instrument
|
hedge
|
amount
|
date
|
date
|
rate
|
rate
|
2009
|
||||||||||||||
(in
thousands)
|
(in
thousands)
|
||||||||||||||||||||
Interest
rate swap
|
Cash
flow
|
$ | 80,000 |
3/5/2008
|
7/7/2010
|
3.09 | % | 3.14 | % | $ | (1,484 | ) | |||||||||
Interest
rate swap
|
Cash
flow
|
18,000 |
12/18/2008
|
12/18/2010
|
2.00 | % | 2.17 | % | - | ||||||||||||
Interest
rate swap
|
Cash
flow
|
50,000 |
7/7/2010
|
7/7/2011
|
2.16 | % |
6M
LIBOR
|
90 | |||||||||||||
$ | 148,000 | 2.64 | % | $ | (1,394 | ) |
|
·
|
Precimed,
Inc.
|
|
·
|
P
Medical Holding SA and subsidiaries, including the DePuy Orthopaedics
Chaumont, France manufacturing
facility
|
/s/ Thomas J. Hook
|
/s/ Thomas J. Mazza
|
|
Thomas
J. Hook
|
Thomas
J. Mazza
|
|
President
& Chief Executive Officer
|
Senior
Vice President & Chief Financial
Officer
|
GREATBATCH,
INC.
|
||||||||
CONSOLIDATED
BALANCE SHEETS
|
||||||||
(in
thousands except share and per share data)
|
||||||||
January
2,
|
December
28,
|
|||||||
ASSETS
|
2009
|
2007
|
||||||
Current
assets:
|
||||||||
Cash
and cash equivalents
|
$ | 22,063 | $ | 33,473 | ||||
Short-term
investments available for sale
|
- | 7,017 | ||||||
Accounts
receivable, net of allowance for doubtful accounts
|
86,364 | 56,962 | ||||||
Inventories,
net
|
112,304 | 71,882 | ||||||
Refundable
income taxes
|
- | 377 | ||||||
Deferred
income taxes
|
8,086 | 6,469 | ||||||
Prepaid
expenses and other current assets
|
6,754 | 5,044 | ||||||
Total
current assets
|
235,571 | 181,224 | ||||||
Property,
plant and equipment, net
|
166,668 | 114,946 | ||||||
Amortizing
intangible assets, net
|
90,259 | 71,268 | ||||||
Trademarks
and tradenames
|
36,130 | 32,582 | ||||||
Goodwill
|
302,221 | 248,540 | ||||||
Deferred
income taxes
|
1,942 | - | ||||||
Other
assets
|
16,140 | 15,291 | ||||||
Total
assets
|
$ | 848,931 | $ | 663,851 | ||||
LIABILITIES
AND STOCKHOLDERS’ EQUITY
|
||||||||
Current
liabilities:
|
||||||||
Accounts
payable
|
$ | 48,727 | $ | 33,433 | ||||
Income
taxes payable
|
4,128 | - | ||||||
Accrued
expenses and other current liabilities
|
40,497 | 30,975 | ||||||
Total
current liabilities
|
93,352 | 64,408 | ||||||
Long-term
debt
|
352,920 | 241,198 | ||||||
Deferred
income taxes
|
44,306 | 35,346 | ||||||
Other
long-term liabilities
|
7,601 | 228 | ||||||
Total
liabilities
|
498,179 | 341,180 | ||||||
Commitments
and contingencies (Note 13)
|
||||||||
Stockholders'
equity:
|
||||||||
Preferred
stock, $0.001 par value, authorized 100,000,000 shares;
|
||||||||
no
shares issued or outstanding in 2008 or 2007
|
- | - | ||||||
Common
stock, $0.001 par value, authorized 100,000,000
|
||||||||
shares;
22,970,916 shares issued and 22,943,176 shares outstanding in
2008
|
||||||||
and
22,477,340 shares issued and 22,470,299 shares outstanding in
2007
|
23 | 22 | ||||||
Additional
paid-in capital
|
251,772 | 238,574 | ||||||
Treasury
stock, at cost, 27,740 shares in 2008 and 7,041 shares in
2007
|
(741 | ) | (140 | ) | ||||
Retained
earnings
|
102,774 | 84,215 | ||||||
Accumulated
other comprehensive loss
|
(3,076 | ) | - | |||||
Total
stockholders’ equity
|
350,752 | 322,671 | ||||||
Total
liabilities and stockholders' equity
|
$ | 848,931 | $ | 663,851 | ||||
The
accompanying notes are an integral part of these consolidated financial
statements
|
GREATBATCH,
INC.
|
||||||||||||
CONSOLIDATED
STATEMENTS OF OPERATIONS
|
||||||||||||
AND
COMPREHENSIVE INCOME
|
||||||||||||
(in
thousands except per share amounts)
|
||||||||||||
Year
Ended
|
||||||||||||
January
2,
|
December
28,
|
December
29,
|
||||||||||
2009
|
2007
|
2006
|
||||||||||
Sales
|
$ | 546,644 | $ | 318,746 | $ | 271,142 | ||||||
Cost
of sales - excluding amortization of
|
||||||||||||
intangible
assets
|
384,014 | 198,184 | 164,885 | |||||||||
Cost
of sales - amortization of intangible assets
|
6,841 | 4,537 | 3,813 | |||||||||
Selling,
general and administrative expenses
|
72,633 | 44,674 | 38,785 | |||||||||
Research,
development and engineering costs, net
|
31,444 | 29,914 | 24,225 | |||||||||
Acquired
in-process research and development
|
2,240 | 16,093 | - | |||||||||
Other
operating expenses, net
|
14,578 | 5,324 | 17,058 | |||||||||
Operating
income
|
34,894 | 20,020 | 22,376 | |||||||||
Interest
expense
|
13,168 | 7,303 | 4,605 | |||||||||
Interest
income
|
(711 | ) | (7,050 | ) | (5,775 | ) | ||||||
Gain
on extinguishment of debt
|
(3,242 | ) | (4,473 | ) | - | |||||||
Gain
on sale of investment security
|
- | (4,001 | ) | - | ||||||||
Other
(income) expense, net
|
(1,624 | ) | (447 | ) | 12 | |||||||
Income
before provision for income taxes
|
27,303 | 28,688 | 23,534 | |||||||||
Provision
for income taxes
|
8,744 | 13,638 | 7,408 | |||||||||
Net
income
|
$ | 18,559 | $ | 15,050 | $ | 16,126 | ||||||
Earnings
per share:
|
||||||||||||
Basic
|
$ | 0.82 | $ | 0.68 | $ | 0.74 | ||||||
Diluted
|
$ | 0.81 | $ | 0.67 | $ | 0.73 | ||||||
Weighted
average shares outstanding:
|
||||||||||||
Basic
|
22,525 | 22,152 | 21,803 | |||||||||
Diluted
|
24,128 | 22,422 | 26,334 | |||||||||
Comprehensive
income:
|
||||||||||||
Net
income
|
$ | 18,559 | $ | 15,050 | $ | 16,126 | ||||||
Foreign
currency translation adjustment
|
(228 | ) | - | - | ||||||||
Unrealized
loss on interest rate swaps, net of tax
|
(906 | ) | - | - | ||||||||
Defined
benefit pension plan liability adjustment
|
(1,942 | ) | - | - | ||||||||
Net
unrealized gain (loss) on short-term
|
||||||||||||
investments
available for sale, net of tax
|
- | (923 | ) | 3,594 | ||||||||
Less:
reclassification adjustment for net realized
|
||||||||||||
gain
on short-term investments available for sale,
|
||||||||||||
net
of tax
|
- | (2,601 | ) | - | ||||||||
Comprehensive
income
|
$ | 15,483 | $ | 11,526 | $ | 19,720 | ||||||
The
accompanying notes are an integral part of these consolidated financial
statements
|
GREATBATCH,
INC.
|
||||||||||||
CONSOLIDATED
STATEMENTS OF CASH FLOWS
|
||||||||||||
(in
thousands)
|
||||||||||||
Year
Ended
|
||||||||||||
January
2,
|
December
28,
|
December
29,
|
||||||||||
2009
|
2007
|
2006
|
||||||||||
Cash
flows from operating activities:
|
||||||||||||
Net
income
|
$ | 18,559 | $ | 15,050 | $ | 16,126 | ||||||
Adjustments
to reconcile net income to net cash from operating
activities:
|
||||||||||||
Depreciation
and amortization
|
45,382 | 25,842 | 19,309 | |||||||||
Stock-based
compensation
|
11,211 | 9,252 | 9,717 | |||||||||
Gain
on extinguishment of debt
|
(3,242 | ) | (4,473 | ) | - | |||||||
Gain
on sale of investment security
|
- | (4,001 | ) | - | ||||||||
Acquired
in-process research and development
|
2,240 | 16,093 | - | |||||||||
Other
non-cash (gains) losses/asset writedowns, net
|
2,994 | (972 | ) | 5,379 | ||||||||
Deferred
income taxes
|
1,671 | (4,935 | ) | 4,888 | ||||||||
Changes
in operating assets and liabilities:
|
||||||||||||
Accounts
receivable
|
(18,640 | ) | (14,523 | ) | (1,288 | ) | ||||||
Inventories
|
(21,077 | ) | (1,969 | ) | (12,483 | ) | ||||||
Prepaid
expenses and other current assets
|
(35 | ) | (238 | ) | (855 | ) | ||||||
Accounts
payable
|
14,285 | 11,138 | 64 | |||||||||
Accrued
expenses and other liabilities
|
1,589 | (4,581 | ) | (1,011 | ) | |||||||
Income
taxes
|
2,164 | 1,282 | (641 | ) | ||||||||
Net
cash provided by operating activities
|
57,101 | 42,965 | 39,205 | |||||||||
Cash
flows from investing activities:
|
||||||||||||
Purchases
of short-term investments
|
(2,010 | ) | (70,058 | ) | (54,800 | ) | ||||||
Proceeds
from maturity/disposition of short-term investments
|
9,027 | 133,578 | 53,808 | |||||||||
Acquisition
of property, plant and equipment
|
(44,172 | ) | (19,993 | ) | (15,445 | ) | ||||||
Purchase
of cost method investment, net of distributions
|
(4,300 | ) | (1,750 | ) | - | |||||||
Acquisitions,
net of cash acquired
|
(107,577 | ) | (188,148 | ) | - | |||||||
Other
investing activities
|
306 | 567 | 64 | |||||||||
Net
cash used in investing activities
|
(148,726 | ) | (145,804 | ) | (16,373 | ) | ||||||
Cash
flows from financing activities:
|
||||||||||||
Repayments
under line of credit, net
|
- | (1,000 | ) | - | ||||||||
Principal
payments of long-term debt
|
(62,058 | ) | (6,093 | ) | (464 | ) | ||||||
Proceeds
from issuance of long-term debt
|
142,000 | 76,000 | - | |||||||||
Payment
of debt issuance costs
|
- | (6,628 | ) | - | ||||||||
Issuance
of common stock
|
2,210 | 2,699 | 2,082 | |||||||||
Excess
tax benefits from stock-based awards
|
298 | 392 | 294 | |||||||||
Repurchase
of treasury stock
|
(793 | ) | (205 | ) | - | |||||||
Net
cash provided by financing activities
|
81,657 | 65,165 | 1,912 | |||||||||
Effect
of foreign currency exchange on cash and cash equivalents
|
(1,442 | ) | - | - | ||||||||
Net
increase (decrease) in cash and cash equivalents
|
(11,410 | ) | (37,674 | ) | 24,744 | |||||||
Cash
and cash equivalents, beginning of year
|
33,473 | 71,147 | 46,403 | |||||||||
Cash
and cash equivalents, end of year
|
$ | 22,063 | $ | 33,473 | $ | 71,147 | ||||||
The
accompanying notes are an integral part of these consolidated financial
statements
|
GREATBATCH,
INC.
|
||||||||||||||||||||||||||||||||
CONSOLIDATED
STATEMENTS OF STOCKHOLDERS’ EQUITY
|
||||||||||||||||||||||||||||||||
(in
thousands)
|
||||||||||||||||||||||||||||||||
Accumulated
|
||||||||||||||||||||||||||||||||
Additional
|
Treasury
|
other
|
Total
|
|||||||||||||||||||||||||||||
Common
stock
|
paid-in
|
stock
|
Retained
|
comprehensive
|
stockholders'
|
|||||||||||||||||||||||||||
Shares
|
Amount
|
capital
|
Shares
|
Amount
|
earnings
|
income
(loss)
|
equity
|
|||||||||||||||||||||||||
Balance,
December 31, 2005
|
21,752 | $ | 22 | $ | 215,614 | - | $ | - | $ | 53,039 | $ | (70 | ) | $ | 268,605 | |||||||||||||||||
Stock-based
compensation
|
- | - | 6,417 | - | - | - | - | 6,417 | ||||||||||||||||||||||||
Net
shares issued under stock incentive plans
|
257 | - | 2,082 | (8 | ) | (205 | ) | - | - | 1,877 | ||||||||||||||||||||||
Income
tax benefit from stock options
|
||||||||||||||||||||||||||||||||
and
restricted stock
|
- | - | 294 | - | - | - | - | 294 | ||||||||||||||||||||||||
Shares
contributed to 401(k)
|
110 | - | 2,780 | - | - | - | - | 2,780 | ||||||||||||||||||||||||
Net
income
|
- | - | - | - | - | 16,126 | - | 16,126 | ||||||||||||||||||||||||
Total
other comprehensive gain, net
|
- | - | - | - | - | - | 3,594 | 3,594 | ||||||||||||||||||||||||
Balance,
December 29, 2006
|
22,119 | 22 | 227,187 | (8 | ) | (205 | ) | 69,165 | 3,524 | 299,693 | ||||||||||||||||||||||
Stock-based
compensation
|
- | - | 5,673 | - | - | - | - | 5,673 | ||||||||||||||||||||||||
Net
shares issued under stock incentive plans
|
248 | - | 2,494 | 1 | 65 | - | - | 2,559 | ||||||||||||||||||||||||
Income
tax benefit from stock options and
|
||||||||||||||||||||||||||||||||
restricted
stock
|
- | - | 264 | - | - | - | - | 264 | ||||||||||||||||||||||||
Shares
contributed to 401(k)
|
110 | - | 2,956 | - | - | - | - | 2,956 | ||||||||||||||||||||||||
Net
income
|
- | - | - | - | - | 15,050 | - | 15,050 | ||||||||||||||||||||||||
Total
other comprehensive loss, net
|
- | - | - | - | - | - | (3,524 | ) | (3,524 | ) | ||||||||||||||||||||||
Balance,
December 28, 2007
|
22,477 | 22 | 238,574 | (7 | ) | (140 | ) | 84,215 | - | 322,671 | ||||||||||||||||||||||
Stock-based
compensation
|
- | - | 6,822 | - | - | - | - | 6,822 | ||||||||||||||||||||||||
Net
shares issued under stock incentive plans
|
266 | 1 | 1,417 | (21 | ) | (601 | ) | - | - | 817 | ||||||||||||||||||||||
Income
tax benefit from stock options and
|
||||||||||||||||||||||||||||||||
restricted
stock
|
- | - | 14 | - | - | - | - | 14 | ||||||||||||||||||||||||
Shares
issued in connection with the
|
||||||||||||||||||||||||||||||||
Quan
Emerteq acquisition
|
60 | - | 1,473 | - | - | - | - | 1,473 | ||||||||||||||||||||||||
Shares
contributed to 401(k)
|
168 | - | 3,472 | - | - | - | - | 3,472 | ||||||||||||||||||||||||
Net
income
|
- | - | - | - | - | 18,559 | - | 18,559 | ||||||||||||||||||||||||
Total
other comprehensive loss, net
|
- | - | - | - | - | - | (3,076 | ) | (3,076 | ) | ||||||||||||||||||||||
Balance,
January 2, 2009
|
22,971 | $ | 23 | $ | 251,772 | (28 | ) | $ | (741 | ) | $ | 102,774 | $ | (3,076 | ) | $ | 350,752 | |||||||||||||||
The
accompanying notes are an integral part of these consolidated financial
statements
|
1.
|
SUMMARY
OF SIGNIFICANT ACCOUNTING POLICIES
|
Year
Ended
|
||||||||||||
January
2,
|
December
28,
|
December
29,
|
||||||||||
2009
|
2007
|
2006
|
||||||||||
Research
and development costs
|
$ | 18,750 | $ | 16,141 | $ | 16,096 | ||||||
Engineering
costs
|
22,447 | 18,929 | 9,888 | |||||||||
Less:
cost reimbursements
|
(9,753 | ) | (5,156 | ) | (1,759 | ) | ||||||
Engineering
costs, net
|
12,694 | 13,773 | 8,129 | |||||||||
Total
research, development and engineering costs, net
|
$ | 31,444 | $ | 29,914 | $ | 24,225 |
Year
Ended
|
||||||||||||
January
2,
|
December
28,
|
December
29,
|
||||||||||
2009
|
2007
|
2006
|
||||||||||
Numerator
for basic earnings per share:
|
||||||||||||
Income
from continuing operations
|
$ | 18,559 | $ | 15,050 | $ | 16,126 | ||||||
Effect
of dilutive securities:
|
||||||||||||
Interest
expense on convertible notes and related deferred financing fees, net of
tax
|
871 | - | 3,064 | |||||||||
Numerator
for diluted earnings per share
|
$ | 19,430 | $ | 15,050 | $ | 19,190 | ||||||
Denominator
for basic earnings per share:
|
||||||||||||
Weighted
average shares outstanding
|
22,525 | 22,152 | 21,803 | |||||||||
Effect
of dilutive securities:
|
||||||||||||
Convertible
notes
|
1,267 | - | 4,219 | |||||||||
Stock
options and unvested restricted stock
|
336 | 270 | 312 | |||||||||
Dilutive
potential common shares
|
1,603 | 270 | 4,531 | |||||||||
Denominator
for diluted earnings per share
|
24,128 | 22,422 | 26,334 | |||||||||
Basic
earnings per share
|
$ | 0.82 | $ | 0.68 | $ | 0.74 | ||||||
Diluted
earnings per share
|
$ | 0.81 | $ | 0.67 | $ | 0.73 |
Year
Ended
|
||||||||||||
January
2,
|
December
28,
|
December
29,
|
||||||||||
2009
|
2007
|
2006
|
||||||||||
Time
based stock options and restricted stock
|
1,500,000 | 664,000 | 1,084,000 | |||||||||
Performance
based stock options and
|
||||||||||||
restricted
stock units
|
515,000 | 287,000 | 215,000 | |||||||||
Convertible
subordinated notes
|
- | 2,027,000 | - |
Pre-tax
|
Tax
|
Net-of-tax
|
||||||||||
amount
|
amount
|
amount
|
||||||||||
Balance
at December 28, 2007
|
$ | - | $ | - | $ | - | ||||||
Foreign
currency translation adjustment
|
(228 | ) | - | (228 | ) | |||||||
Unrealized
loss on interest rate swaps
|
(1,394 | ) | 488 | (906 | ) | |||||||
Defined
benefit pension plan liability adjustment
|
(2,513 | ) | 571 | (1,942 | ) | |||||||
Balance
at January 2, 2009
|
$ | (4,135 | ) | $ | 1,059 | $ | (3,076 | ) |
Year
Ended
|
||||||||||||
January
2,
|
December
28,
|
December
29,
|
||||||||||
2009
|
2007
|
2006
|
||||||||||
Cash
paid during the year for:
|
||||||||||||
Interest
|
$ | 10,021 | $ | 5,325 | $ | 3,888 | ||||||
Income
taxes
|
3,811 | 17,341 | 2,867 | |||||||||
Noncash
investing and financing activities:
|
||||||||||||
Net
unrealized gain (loss) on available-for-
|
||||||||||||
sale
securities
|
$ | - | $ | (923 | ) | $ | 3,594 | |||||
Unrealized
loss on interest rate swaps, net
|
(906 | ) | - | - | ||||||||
Common
stock contributed to 401(k) Plan
|
3,472 | 2,956 | 2,780 | |||||||||
Property,
plant and equipment purchases
|
||||||||||||
included
in accounts payable
|
2,762 | 3,307 | 808 | |||||||||
Unsettled
purchase of treasury stock
|
741 | 140 | 205 | |||||||||
Exchange
of convertible subordinated notes
|
- | 117,782 | - | |||||||||
Shares
issued in connection with business
|
||||||||||||
acquisition
|
1,473 | - | - | |||||||||
Acquisition
of non-cash assets and liabilities:
|
||||||||||||
Assets
acquired
|
$ | 169,508 | $ | 209,946 | $ | - | ||||||
Liabilities
assumed
|
58,693 | 20,395 | - |
As
of
|
||||
(in
thousands)
|
January
7, 2008
|
|||
Assets
acquired
|
||||
Current
assets
|
$ | 33,982 | ||
Property,
plant and equipment
|
25,070 | |||
Acquired
IPR&D
|
2,240 | |||
Amortizing
intangible assets
|
29,355 | |||
Trademarks
and tradenames
|
3,514 | |||
Goodwill
|
47,160 | |||
Other
assets
|
1,720 | |||
Total
assets acquired
|
143,041 | |||
Liabilities
assumed
|
||||
Current
liabilities
|
25,421 | |||
Long-term
liabilities
|
32,599 | |||
Total
liabilities assumed
|
58,020 | |||
Purchase
price
|
$ | 85,021 |
Fair
value
assigned
|
Weighted
average
amortization
period
(years)
|
Weighted
average
discount
rate
|
||||||||||
Amortizing intangible
assets
|
||||||||||||
Customer
relationships
|
$ | 16,564 |
20
|
13%
|
||||||||
Technology
and patents
|
11,771 |
15
|
14%
|
|||||||||
Noncompete
agreements
|
1,020 |
5
|
13%
|
|||||||||
$ | 29,355 |
17
|
13%
|
|||||||||
Trademarks
and tradenames
|
$ | 3,514 |
indefinite
|
13%
|
||||||||
Acquired
IPR&D
|
$ | 2,240 |
-
|
14%
|
Year
Ended
|
||||||||
(Unaudited)
|
January
2,
2009
|
December
28,
2007
|
||||||
Sales
|
$ | 555,139 | $ | 502,043 | ||||
Net
income
|
24,539 | 18,713 | ||||||
Earnings
per share:
|
||||||||
Basic
|
$ | 1.09 | $ | 0.84 | ||||
Diluted
|
$ | 1.05 | $ | 0.82 |
Cost
|
Gross
unrealized
gains
|
Gross
unrealized
losses
|
Estimated
fair
value
|
|||||||||||||
December 28, 2007
|
||||||||||||||||
Commercial
Paper
|
$ | 1,087 | $ | 5 | $ | - | $ | 1,092 | ||||||||
U.S.
Government Agencies
|
1,469 | 4 | - | 1,473 | ||||||||||||
Corporate
Bonds
|
4,452 | 4 | (4 | ) | 4,452 | |||||||||||
Total
short-term investments
|
$ | 7,008 | $ | 13 | $ | (4 | ) | $ | 7,017 |
January
2,
|
December
28,
|
|||||||
2009
|
2007
|
|||||||
Raw
material
|
$ | 58,352 | $ | 38,561 | ||||
Work-in-process
|
28,851 | 19,603 | ||||||
Finished
goods
|
25,101 | 13,718 | ||||||
Total
|
$ | 112,304 | $ | 71,882 |
January
2,
|
December
28,
|
|||||||
2009
|
2007
|
|||||||
Manufacturing
machinery and equipment
|
$ | 109,911 | $ | 80,447 | ||||
Buildings
and building improvements
|
68,346 | 35,611 | ||||||
Information
technology hardware and software
|
27,558 | 21,671 | ||||||
Construction
work in process
|
17,452 | 23,115 | ||||||
Leasehold
improvements
|
17,031 | 19,957 | ||||||
Land
and land improvements
|
11,671 | 6,024 | ||||||
Furniture
and fixtures
|
9,488 | 5,345 | ||||||
Other
|
662 | 210 | ||||||
262,119 | 192,380 | |||||||
Accumulated
depreciation
|
(95,451 | ) | (77,434 | ) | ||||
Total
|
$ | 166,668 | $ | 114,946 |
Gross
carrying
amount
|
Accumulated
amortization
|
Foreign
currency
translation
|
Net
carrying
amount
|
|||||||||||||
January 2, 2009
|
||||||||||||||||
Purchased
technology and patents
|
$ | 81,639 | $ | (35,881 | ) | $ | 184 | $ | 45,942 | |||||||
Customer
lists
|
46,547 | (4,056 | ) | 271 | 42,762 | |||||||||||
Other
|
3,508 | (1,964 | ) | 11 | 1,555 | |||||||||||
Total
amortizing intangible assets
|
$ | 131,694 | $ | (41,901 | ) | $ | 466 | $ | 90,259 | |||||||
December 28, 2007
|
||||||||||||||||
Purchased
technology and patents
|
$ | 69,813 | $ | (28,968 | ) | $ | - | $ | 40,845 | |||||||
Customer
lists
|
29,983 | (840 | ) | - | 29,143 | |||||||||||
Other
|
2,660 | (1,380 | ) | - | 1,280 | |||||||||||
Total
amortizing intangible assets
|
$ | 102,456 | $ | (31,188 | ) | $ | - | $ | 71,268 |
Balance
at December 28, 2007
|
$ | 32,582 | ||
Acquired
in 2008
|
3,514 | |||
Foreign
currency translation
|
34 | |||
Balance
at January 2, 2009
|
$ | 36,130 |
IMC
|
Electrochem
|
Total
|
||||||||||
Balance
at December 28, 2007
|
$ | 238,810 | $ | 9,730 | $ | 248,540 | ||||||
Adjustments
to goodwill related to 2007 acquisitions
|
(118 | ) | 213 | 95 | ||||||||
Goodwill
recorded for 2008 acquisitions
|
53,760 | - | 53,760 | |||||||||
Foreign
currency translation
|
(174 | ) | - | (174 | ) | |||||||
Balance
at January 2, 2009
|
$ | 292,278 | $ | 9,943 | $ | 302,221 |
January
2,
|
December
28,
|
|||||||
2009
|
2007
|
|||||||
Salaries
and benefits
|
$ | 11,757 | $ | 10,655 | ||||
Profit
sharing and bonuses
|
14,860 | 13,669 | ||||||
Warranty
|
1,395 | 1,454 | ||||||
Other
|
12,485 | 5,197 | ||||||
Total
|
$ | 40,497 | $ | 30,975 |
January
2,
|
December
28,
|
|||||||
2009
|
2007
|
|||||||
Revolving
line of credit
|
$ | 132,000 | $ | - | ||||
2.25%
convertible subordinated notes I, due 2013
|
30,450 | 52,218 | ||||||
2.25%
convertible subordinated notes II, due 2013
|
197,782 | 197,782 | ||||||
Unamortized
discount
|
(7,312 | ) | (8,802 | ) | ||||
Total
long-term debt
|
$ | 352,920 | $ | 241,198 |
Current
|
Fair
|
||||||||||||||||||||
Pay
|
receive
|
value
|
|||||||||||||||||||
Type
of
|
Notional
|
Start
|
End
|
fixed
|
floating
|
January
2,
|
|||||||||||||||
Instrument
|
hedge
|
amount
|
date
|
date
|
rate
|
rate
|
2009
|
||||||||||||||
(in
thousands)
|
(in
thousands)
|
||||||||||||||||||||
Interest
rate swap
|
Cash
flow
|
$ | 80,000 |
3/5/2008
|
7/7/2010
|
3.09 | % | 3.14 | % | $ | (1,484 | ) | |||||||||
Interest
rate swap
|
Cash
flow
|
18,000 |
12/18/2008
|
12/18/2010
|
2.00 | % | 2.17 | % | - | ||||||||||||
Interest
rate swap
|
Cash
flow
|
50,000 |
7/7/2010
|
7/7/2011
|
2.16 | % |
6M
LIBOR
|
90 | |||||||||||||
$ | 148,000 | 2.64 | % | $ | (1,394 | ) |
Balance
at December 29, 2006
|
$ | 2,305 | ||
Financing
costs deferred
|
6,632 | |||
Written-off
during the year
|
(1,416 | ) | ||
Amortization
during the year
|
(1,110 | ) | ||
Balance
at December 28, 2007
|
6,411 | |||
Financing
costs deferred
|
14 | |||
Written-off
during the year
|
(124 | ) | ||
Amortization
during the year
|
(1,307 | ) | ||
Balance
at January 2, 2009
|
$ | 4,994 |
Year
Ended
|
||||
January
2,
|
||||
2009
|
||||
Change
in projected benefit obligation:
|
||||
Projected
benefit obligation at beginning of year
|
$ | - | ||
Projected
benefit obligation acquired
|
14,017 | |||
Service
cost
|
679 | |||
Interest
cost
|
480 | |||
Plan
participants' contributions
|
873 | |||
Actuarial
loss
|
446 | |||
Benefits
paid
|
(1,317 | ) | ||
Settlements
|
(1,941 | ) | ||
Foreign
currency translation
|
202 | |||
Projected
benefit obligation at end of year
|
13,439 | |||
Change
in fair value of plan assets:
|
||||
Fair
value of plan assets at beginning of year
|
- | |||
Plan
assets acquired
|
10,484 | |||
Employer
contributions
|
922 | |||
Plan
participants' contributions
|
873 | |||
Actual
loss on plan assets
|
(2,013 | ) | ||
Benefits
paid
|
(1,292 | ) | ||
Settlements
|
(1,718 | ) | ||
Foreign
currency translation
|
198 | |||
Fair
value of plan assets at end of year
|
7,454 | |||
Projected
benefit obligation in excess of plan
|
||||
assets
at end of year
|
$ | 5,985 | ||
Current
portion of pension liability
|
$ | 12 | ||
Noncurrent
portion of pension liability
|
$ | 5,973 | ||
Accumulated
benefit obligation at end of year
|
$ | 12,128 |
Amounts
recognized in accumulated other comprehensive loss:
|
||||
Net
loss occurring during the year
|
$ | 2,886 | ||
Net
(gain) on settlements
|
(373 | ) | ||
Pre-tax
adjustment
|
2,513 | |||
Taxes
|
(571 | ) | ||
Net
adjustment
|
$ | 1,942 |
Year
Ended
|
||||
January
2, 2009
|
||||
Service
cost
|
$ | 679 | ||
Interest
cost
|
480 | |||
Expected
return on plan assets
|
(427 | ) | ||
Settlements
|
152 | |||
Recognized
net actuarial gain
|
(4 | ) | ||
Net
pension cost
|
$ | 880 |
Year
Ended
|
||||
January
2, 2009
|
||||
Discount
rate
|
3.0%
|
|||
Salary
growth
|
2.5%
|
|||
Expected
rate of return on plan assets
|
4.0%
|
|||
Long-term
inflation rate
|
1.5%
|
Asset
Category:
|
Target
|
Actual
|
||||||
Bonds
|
60 | % | 47 | % | ||||
Equity
|
25 | % | 20 | % | ||||
Other
|
15 | % | 33 | % | ||||
100 | % | 100 | % |
2009
|
$ | 703 | ||
2010
|
753 | |||
2011
|
837 | |||
2012
|
952 | |||
2013
|
1,058 | |||
2014-2018
|
5,549 |
Number
of
time-vested
stock
options
|
Weighted
average
exercise
price
|
Weighted
average
remaining
contractual
life
|
Aggregate
intrinsic
value
|
||||||||
(in
years)
|
(in
millions)
|
||||||||||
Outstanding
at December 30, 2005
|
1,211,350 | $ | 23.09 | ||||||||
Granted
|
299,617 | 24.86 | |||||||||
Exercised
|
(153,339 | ) | 12.47 | ||||||||
Forfeited
or Expired
|
(71,970 | ) | 25.53 | ||||||||
Outstanding
at December 29, 2006
|
1,285,658 | 24.64 | |||||||||
Granted
|
230,477 | 25.11 | |||||||||
Exercised
|
(138,667 | ) | 19.04 | ||||||||
Forfeited
or Expired
|
(76,301 | ) | 29.32 | ||||||||
Outstanding
at December 28, 2007
|
1,301,167 | 25.04 | |||||||||
Granted
|
452,964 | 20.21 | |||||||||
Exercised
|
(131,100 | ) | 16.85 | ||||||||
Forfeited
or Expired
|
(124,737 | ) | 25.21 | ||||||||
Outstanding
at January 2, 2009
|
1,498,294 | $ | 24.28 |
6.8
|
$5.4
|
||||||
Expected
to Vest at January 2, 2009
|
1,425,373 | $ | 24.30 |
6.8
|
$5.3
|
||||||
Exercisable
at January 2, 2009
|
1,068,582 | $ | 25.09 |
6.1
|
$3.4
|
Number
of
performance-
vested
stock
options
|
Weighted
average
exercise
price
|
Weighted
average
remaining
contractual
life
|
Aggregate
intrinsic
value
|
||||||||
(in
years)
|
(in
millions)
|
||||||||||
Outstanding
at December 30, 2005
|
185,810 | $ | 23.60 | ||||||||
Granted
|
183,648 | 22.38 | |||||||||
Exercised
|
(7,266 | ) | 23.60 | ||||||||
Forfeited
or Expired
|
(21,321 | ) | 22.96 | ||||||||
Outstanding
at December 29, 2006
|
340,871 | 22.98 | |||||||||
Granted
|
146,231 | 29.65 | |||||||||
Exercised
|
(2,635 | ) | 22.38 | ||||||||
Forfeited
or Expired
|
(41,612 | ) | 24.17 | ||||||||
Outstanding
at December 28, 2007
|
442,855 | 25.08 | |||||||||
Granted
|
417,888 | 21.88 | |||||||||
Exercised
|
- | - | |||||||||
Forfeited
or Expired
|
(62,179 | ) | 22.24 | ||||||||
Outstanding
at January 2, 2009
|
798,564 | $ | 23.62 |
8.6
|
$2.9
|
||||||
Expected
to Vest at January 2, 2009
|
557,479 | $ | 23.65 |
9.0
|
$2.1
|
||||||
Exercisable
at January 2, 2009
|
145,649 | $ | 23.60 |
6.4
|
$0.5
|
Year
Ended
|
||||||||||||
January
2,
|
December
28,
|
December
29,
|
||||||||||
2009
|
2007
|
2006
|
||||||||||
Intrinsic
value
|
$ | 974 | $ | 1,338 | $ | 2,120 | ||||||
Cash
received
|
2,210 | 2,699 | 2,082 | |||||||||
Tax
benefit realized
|
313 | 292 | 236 |
Year
Ended
|
||||||||||||
January
2,
|
December
28,
|
December
29,
|
||||||||||
2009
|
2007
|
2006
|
||||||||||
Weighted-average
fair value
|
$ | 8.38 | $ | 11.84 | $ | 10.85 | ||||||
Risk-free
interest rate
|
2.91 | % | 4.52 | % | 4.74 | % | ||||||
Expected
volatility
|
39 | % | 40 | % | 42 | % | ||||||
Expected
life (in years)
|
5 | 5 | 5 | |||||||||
Expected
dividend yield
|
0 | % | 0 | % | 0 | % |
Weighted
average
|
||||||||
Activity
|
fair
value
|
|||||||
Nonvested
at December 30, 2005
|
93,956 | $ | 22.46 | |||||
Shares
granted (1)
|
145,126 | 23.25 | ||||||
Shares
vested
|
(25,911 | ) | 20.00 | |||||
Shares
forfeited
|
(9,015 | ) | 22.63 | |||||
Nonvested
at December 29, 2006
|
204,156 | 23.32 | ||||||
Shares
granted
|
122,031 | 27.17 | ||||||
Shares
vested
|
(36,435 | ) | 23.56 | |||||
Shares
forfeited
|
(7,618 | ) | 23.30 | |||||
Nonvested
at December 28, 2007
|
282,134 | 24.96 | ||||||
Shares
granted
|
142,441 | 20.08 | ||||||
Shares
vested
|
(194,269 | ) | 24.04 | |||||
Shares
forfeited
|
(22,541 | ) | 21.39 | |||||
Nonvested
at January 2, 2009 (2)
|
207,765 | $ | 22.86 |
(1)
|
Includes
50,879 performance-vested restricted stock units which vested in January
2008.
|
(2)
|
Includes
24,000 performance-vested restricted stock with a weighted average grant
date fair value of $23.07 per
share.
|
Year
ended
|
||||||||||||
January
2,
|
December
28,
|
December
29,
|
||||||||||
2009
|
2007
|
2006
|
||||||||||
(a)
2005 & 2006 facility shutdowns and consolidations
|
$ | 663 | $ | 4,697 | $ | 10,985 | ||||||
(b)
2007 & 2008 facility shutdowns and consolidations
|
8,347 | 531 | - | |||||||||
(c)
Integration costs
|
5,369 | - | - | |||||||||
(d)
Asset dispositions and other
|
199 | 96 | 6,073 | |||||||||
$ | 14,578 | $ | 5,324 | $ | 17,058 |
|
·
|
Severance
and retention - $7.4 million;
|
|
·
|
Production
inefficiencies, moving and revalidation - $4.6
million;
|
|
·
|
Accelerated
depreciation and asset write-offs - $1.1
million;
|
|
·
|
Personnel
- $8.4 million; and
|
|
·
|
Other
- $3.2
million.
|
Severance
and
retention
|
Production
inefficiencies,
moving
and
revalidation
|
Personnel
|
Other
|
Total
|
||||||||||||||||
Balance,
December 29, 2006
|
$ | 4,704 | $ | - | $ | - | $ | - | $ | 4,704 | ||||||||||
Restructuring
charges
|
1,405 | 1,037 | 1,678 | 577 | 4,697 | |||||||||||||||
Cash
payments
|
(3,959 | ) | (1,037 | ) | (1,678 | ) | (577 | ) | (7,251 | ) | ||||||||||
Balance,
December 28, 2007
|
$ | 2,150 | $ | - | $ | - | $ | - | $ | 2,150 | ||||||||||
Restructuring
charges
|
159 | 42 | 184 | 278 | 663 | |||||||||||||||
Cash
payments
|
(2,234 | ) | (42 | ) | (184 | ) | (278 | ) | (2,738 | ) | ||||||||||
Balance,
January 2, 2009
|
$ | 75 | $ | - | $ | - | $ | - | $ | 75 |
|
·
|
Severance
and retention - $4.3 million to $4.6
million;
|
|
·
|
Production
inefficiencies, moving and revalidation - $2.4 million to $2.7
million;
|
|
·
|
Accelerated
depreciation and asset write-offs - $4.1 million to $4.4
million;
|
|
·
|
Personnel
- $1.2 million to $1.5 million; and
|
|
·
|
Other
- $1.5 million to $1.8 million.
|
Severance
and
retention
|
Production
inefficiencies,
moving
and
revalidation
|
Accelerated
depreciation/
asset
write
offs
|
Personnel
|
Other
|
Total
|
|||||||||||||||||||
Balance,
December 29, 2006
|
$ | 570 | $ | - | $ | - | $ | - | $ | - | $ | 570 | ||||||||||||
Restructuring
charges
|
- | - | 531 | - | - | 531 | ||||||||||||||||||
Write-offs
|
- | - | (531 | ) | - | - | (531 | ) | ||||||||||||||||
Cash
payments
|
- | - | - | - | - | - | ||||||||||||||||||
Balance,
December 28, 2007
|
$ | 570 | $ | - | $ | - | $ | - | $ | - | $ | 570 | ||||||||||||
Restructuring
charges
|
2,661 | 2,074 | 2,978 | 82 | 552 | 8,347 | ||||||||||||||||||
Write-offs
|
- | - | (2,978 | ) | - | - | (2,978 | ) | ||||||||||||||||
Cash
payments
|
(2,637 | ) | (2,074 | ) | - | (82 | ) | (552 | ) | (5,345 | ) | |||||||||||||
Balance,
January 2, 2009
|
$ | 594 | $ | - | $ | - | $ | - | $ | - | $ | 594 |
Year
Ended
|
||||||||||||
January
2,
|
December
28,
|
December
29,
|
||||||||||
2009
|
2007
|
2006
|
||||||||||
U.S.
|
$ | 32,732 | $ | 27,773 | $ | 22,805 | ||||||
International
|
(5,429 | ) | 915 | 729 | ||||||||
Income
(loss) before provision for income taxes
|
$ | 27,303 | $ | 28,688 | $ | 23,534 |
Year
Ended
|
||||||||||||
January
2,
|
December
28,
|
December
29,
|
||||||||||
2009
|
2007
|
2006
|
||||||||||
Current:
|
||||||||||||
Federal
|
$ | 5,860 | $ | 17,661 | $ | 2,457 | ||||||
State
|
693 | 592 | 142 | |||||||||
International
|
520 | 320 | (79 | ) | ||||||||
7,073 | 18,573 | 2,520 | ||||||||||
Deferred:
|
||||||||||||
Federal
|
5,399 | (4,738 | ) | 5,040 | ||||||||
State
|
(692 | ) | (25 | ) | 57 | |||||||
International
|
(3,036 | ) | (172 | ) | (209 | ) | ||||||
1,671 | (4,935 | ) | 4,888 | |||||||||
Provision
for income taxes
|
$ | 8,744 | $ | 13,638 | $ | 7,408 |
Year
Ended
|
||||||||||||
January
2,
|
December
28,
|
December
29,
|
||||||||||
2009
|
2007
|
2006
|
||||||||||
Statutory
rate
|
35.0 | % | 35.0 | % | 35.0 | % | ||||||
Swiss
tax holiday
|
(5.7 | ) | 0.0 | 0.0 | ||||||||
Federal
tax credits
|
(3.3 | ) | (4.9 | ) | (1.8 | ) | ||||||
Foreign
rate differential
|
3.0 | 0.8 | (0.7 | ) | ||||||||
In-process
research and development
|
2.3 | 16.9 | 0.0 | |||||||||
State
taxes, net of federal benefit
|
(0.7 | ) | 1.9 | (0.1 | ) | |||||||
Valuation
allowance
|
0.7 | (0.6 | ) | 0.7 | ||||||||
Extraterritorial
income exclusion
|
0.0 | (0.2 | ) | (3.8 | ) | |||||||
Other
|
0.7 | (1.4 | ) | 2.2 | ||||||||
Effective
tax rate
|
32.0 | % | 47.5 | % | 31.5 | % |
Year
Ended
|
||||||||
January
2,
|
December
28,
|
|||||||
2009
|
2007
|
|||||||
Tax
credits
|
5,307 | 5,090 | ||||||
Net
operating loss carryforwards
|
3,633 | 1,691 | ||||||
Inventories
|
4,904 | 3,634 | ||||||
Accrued
expenses
|
3,110 | 2,636 | ||||||
Stock-based
compensation
|
4,790 | 3,465 | ||||||
Other
|
1,374 | - | ||||||
Gross
deferred tax assets
|
23,118 | 16,516 | ||||||
Less
valuation allowance
|
(4,485 | ) | (3,969 | ) | ||||
18,633 | 12,547 | |||||||
Property,
plant and equipment
|
$ | (4,233 | ) | $ | (3,129 | ) | ||
Intangible
assets
|
(37,020 | ) | (28,976 | ) | ||||
Convertible
subordinated notes
|
(11,658 | ) | (9,129 | ) | ||||
Other
|
- | (190 | ) | |||||
Gross
deferred tax liabilities
|
(52,911 | ) | (41,424 | ) | ||||
Net
deferred tax liability
|
$ | (34,278 | ) | $ | (28,877 | ) | ||
Presented
as follows:
|
||||||||
Current
deferred tax asset
|
$ | 8,086 | $ | 6,469 | ||||
Noncurrent
deferred tax asset
|
1,942 | - | ||||||
Noncurrent
deferred tax liability
|
(44,306 | ) | (35,346 | ) | ||||
Total
net deferred tax liability
|
$ | (34,278 | ) | $ | (28,877 | ) |
Tax
|
Begin
to
|
|||||
Jurisdiction
|
attribute
|
Amount
|
Expire
|
|||
U.S.
|
Net
Operating Loss
|
$4.6
million
|
(1)
|
2022
|
||
Switzerland
|
Net
Operating Loss
|
7.6
million
|
(1)
|
2011
|
||
State
|
Net
Operating Loss
|
8.0
million
|
(1)
|
Various
|
||
Federal
|
R&D
Credit
|
0.8
million
|
(1)
|
2025
|
||
State
|
R&D
Credit
|
0.3
million
|
(1)
|
Various
|
||
State
|
Investment
Tax Credit
|
4.3
million
|
Various
|
|||
(1)
These tax attributes were acquired primarily as part of the Enpath
acquisition in 2007 and the
Precimed acquisition in 2008. The utilization of the net
operating losses and credits is subject
to an annual limitation under Internal Revenue Code Section
382.
|
Year
Ended
|
||||||||
January
2,
|
December
28,
|
|||||||
2009
|
2007
|
|||||||
Balance,
beginning of year
|
$ | 1,678 | $ | 1,787 | ||||
Additions
based upon tax positions related to the current year
|
699 | 110 | ||||||
Additions
recorded as part of purchase accounting
|
3,979 | 280 | ||||||
Reductions
related to prior period tax positions
|
(373 | ) | (481 | ) | ||||
Reductions
relating to settlements with tax authorities
|
(233 | ) | - | |||||
Reductions
as a result of a lapse of the applicable
|
||||||||
statute
of limitations
|
(64 | ) | (18 | ) | ||||
Balance,
end of year
|
$ | 5,686 | $ | 1,678 |
Year
Ended
|
||||||||
January
2,
|
December
28,
|
|||||||
2009
|
2007
|
|||||||
Beginning
balance
|
$ | 1,454 | $ | 1,993 | ||||
Warranty
reserves acquired
|
142 | 158 | ||||||
Additions
to warranty reserve
|
1,185 | 945 | ||||||
Warranty
claims paid
|
(1,386 | ) | (1,642 | ) | ||||
Ending
balance
|
$ | 1,395 | $ | 1,454 |
Fair
value measurements using
|
|||||||||||||||||
Quoted
|
|||||||||||||||||
prices
in
|
|||||||||||||||||
active
|
|||||||||||||||||
markets
|
Significant
|
||||||||||||||||
for
|
other
|
Significant
|
|||||||||||||||
At
|
identical
|
observable
|
unobservable
|
||||||||||||||
January
2,
|
assets
|
inputs
|
inputs
|
||||||||||||||
Description
|
2009
|
(Level
1)
|
(Level
2)
|
(Level
3)
|
|||||||||||||
Assets
|
|||||||||||||||||
Interest
rate swaps
|
$ | 90 | $ | - | $ | 90 | $ | - | |||||||||
Liabilities
|
|||||||||||||||||
Interest
rate swap
|
$ | 1,484 | $ | - | $ | 1,484 | $ | - |
Year
Ended
|
||||||||||||
January
2,
|
December
28,
|
December
29,
|
||||||||||
2009
|
2007
|
2006
|
||||||||||
Sales:
|
||||||||||||
IMC
|
||||||||||||
CRM/Neuromodulation
|
$ | 278,279 | $ | 251,426 | $ | 227,407 | ||||||
Vascular
Access
|
47,415 | 18,396 | - | |||||||||
Orthopedic
|
142,446 | - | - | |||||||||
Total
IMC sales
|
468,140 | 269,822 | 227,407 | |||||||||
Electrochem
|
78,504 | 48,924 | 43,735 | |||||||||
Total
sales
|
$ | 546,644 | $ | 318,746 | $ | 271,142 |
Year
Ended
|
||||||||||||
January
2,
|
December
28,
|
December
29,
|
||||||||||
2009
|
2007
|
2006
|
||||||||||
Segment
income from operations:
|
||||||||||||
IMC
|
$ |
49,760
|
$ |
25,367
|
$ |
27,860
|
||||||
Electrochem
|
9,499
|
9,378
|
12,359
|
|||||||||
Total
segment income from operations
|
59,259
|
34,745
|
40,219
|
|||||||||
Unallocated
operating expenses
|
(24,365
|
)
|
(14,725
|
)
|
(17,843
|
)
|
||||||
Operating
income as reported
|
34,894
|
20,020
|
22,376
|
|||||||||
Unallocated
other income (expense)
|
(7,591
|
)
|
8,668
|
1,158
|
||||||||
Income
before provision for income
|
||||||||||||
taxes
as reported
|
$ |
27,303
|
$ |
28,688
|
$ |
23,534
|
Year
Ended
|
||||||||||||
January
2,
|
December
28,
|
December
29,
|
||||||||||
2009
|
2007
|
2006
|
||||||||||
Depreciation
and amortization:
|
||||||||||||
IMC
|
$ |
36,987
|
$ |
19,166
|
$ |
15,068
|
||||||
Electrochem
|
2,748
|
1,632
|
833
|
|||||||||
Total
depreciation and amortization included
|
||||||||||||
in
segment income from operations
|
39,735
|
20,798
|
15,901
|
|||||||||
Unallocated
depreciation and amortization
|
5,647
|
5,044
|
3,408
|
|||||||||
Total
depreciation and amortization
|
$ |
45,382
|
$ |
25,842
|
$ |
19,309
|
Year
Ended
|
||||||||||||
January
2,
|
December
28,
|
December
29,
|
||||||||||
2009
|
2007
|
2006
|
||||||||||
Expenditures
for tangible long-lived assets,
|
||||||||||||
excluding
acquisitions:
|
||||||||||||
IMC
|
$ |
11,414
|
$ |
12,847
|
$ |
12,154
|
||||||
Electrochem
|
19,602
|
7,558
|
1,351
|
|||||||||
Total
reportable segments
|
31,016
|
20,405
|
13,505
|
|||||||||
Unallocated
long-lived tangible assets
|
16,562
|
2,087
|
855
|
|||||||||
Total
expenditures
|
$ |
47,578
|
$ |
22,492
|
$ |
14,360
|
||||||
As
of
|
||||||||||||
January
2,
|
December
28,
|
|||||||||||
2009
|
2007
|
|||||||||||
Identifiable
assets, net:
|
||||||||||||
IMC
|
$ |
678,565
|
$ |
526,699
|
||||||||
Electrochem
|
65,631
|
44,667
|
||||||||||
Total
reportable segments
|
744,196
|
571,366
|
||||||||||
Unallocated
assets
|
104,735
|
92,485
|
|
|||||||||
Total
assets
|
$ |
848,931
|
$ |
663,851
|
Year
Ended
|
||||||||||||
January
2,
|
December
28,
|
December
29,
|
||||||||||
2009
|
2007
|
2006
|
||||||||||
Sales
by geographic area:
|
||||||||||||
United
States
|
$ |
266,985
|
$ |
153,708
|
$ |
137,138
|
||||||
Non-domestic
countries:
|
|
|||||||||||
United
Kingdom
|
75,917
|
67,409
|
57,341
|
|||||||||
France
|
74,670
|
13,065
|
15,388
|
|||||||||
Puerto
Rico
|
56,941
|
42,132
|
26,221
|
|||||||||
All
other
|
72,131
|
42,432
|
35,054
|
|||||||||
Consolidated
sales
|
$ |
546,644
|
$ |
318,746
|
$ |
271,142
|
As
of
|
||||||||
January
2,
|
December
28,
|
|||||||
2009
|
2007
|
|||||||
Long-lived
tangible assets:
|
||||||||
United
States
|
$ |
142,631
|
$ |
111,364
|
||||
Foreign
countries
|
42,119
|
18,873
|
||||||
Consolidated
long-lived assets
|
$ |
184,750
|
$ |
130,237
|
Sales
|
Accounts
Receivable
|
||||||||
Year
Ended
|
As
of
|
||||||||
January
2,
|
December
28,
|
December
29,
|
January
2,
|
December
28,
|
|||||
2009
|
2007
|
2006
|
2009
|
2007
|
|||||
Customer
A
|
17%
|
25%
|
26%
|
11%
|
17%
|
||||
Customer
B
|
14%
|
17%
|
16%
|
12%
|
17%
|
||||
Customer
C
|
13%
|
25%
|
25%
|
9%
|
16%
|
||||
Customer
D
|
12%
|
0%
|
0%
|
5%
|
0%
|
||||
Total
|
56%
|
67%
|
67%
|
37%
|
50%
|
4th
Qtr.
|
3rd
Qtr.
|
2nd
Qtr.
|
1st
Qtr.
|
|||||||||||||
2008
|
(in
thousands, except per share data)
|
|||||||||||||||
Sales
|
$ | 146,600 | $ | 136,242 | $ | 141,648 | $ | 122,154 | ||||||||
Gross
profit (1)
|
46,742 | 41,753 | 40,595 | 26,699 | ||||||||||||
Net
income (loss)
(2)
|
8,499 | 7,629 | 5,805 | (3,374 |
)
|
|||||||||||
Earnings
per share - basic
|
0.38 | 0.34 | 0.26 | (0.15 |
)
|
|||||||||||
Earnings
per share - diluted
|
0.36 | 0.33 | 0.25 | (0.15 |
)
|
|||||||||||
|
||||||||||||||||
2007
|
|
|||||||||||||||
Sales
|
$ | 84,415 | $ | 79,009 | $ | 78,462 | $ | 76,860 | ||||||||
Gross
profit (1)
|
26,555 | 29,140 | 31,706 | 28,624 | ||||||||||||
Net
income (loss)
(2)
|
2,780 | 5,000 | (3,399 |
)
|
10,669 | |||||||||||
Earnings
per share - basic
|
0.13 | 0.23 | (0.15 |
)
|
0.48 | |||||||||||
Earnings
per share - diluted
|
0.12 | 0.22 | (0.15 |
)
|
0.43 |
(1)
|
Gross
profit equals total sales minus cost of sales including amortization of
intangibles.
|
(2)
|
Net
loss in the first quarter of 2008 and second quarter of 2007 was a result
of inventory step up amortization and an IPR&D charge. See Note 2
“Acquisitions.”
|
a.
|
Evaluation of
Disclosure Controls and
Procedures.
|
b.
|
Changes in Internal
Control Over Financial
Reporting.
|
|
·
|
Precimed,
Inc.
|
|
·
|
P
Medical Holding SA and subsidiaries, including the DePuy Orthopaedics
Chaumont, France manufacturing
facility
|
|
(1)
|
Financial
statements and financial statement schedules filed as part of this Annual
Report on Form 10-K. See Part II, Item 8. “Financial
Statements and Supplementary Data.”
|
|
(2)
|
FINANCIAL STATEMENT
SCHEDULES
|
Schedule
II - Valuation and Qualifying Accounts
|
|||||||||||||||||||||
Additions
|
|||||||||||||||||||||
Col.
B
|
Col.
E
|
||||||||||||||||||||
Balance
at
|
Charged
to
|
Col.
D
|
Balance
at
|
||||||||||||||||||
Col.
A
|
Beginning
|
Charged
to
|
Other
Accounts-
|
Deductions
-
|
End
of
|
||||||||||||||||
Description
|
of
Period
|
Costs
& Expenses
|
Describe
|
Describe
|
Period
|
||||||||||||||||
(in
thousands)
|
|||||||||||||||||||||
January
2, 2009
|
|||||||||||||||||||||
Allowance
for
|
|||||||||||||||||||||
doubtful
accounts
|
$ | 758 | $ | 590 | $ | 374 | (5) | $ | (119 | )(2) | $ | 1,603 | |||||||||
Valuation
allowance
|
|||||||||||||||||||||
for
deferred income
|
|||||||||||||||||||||
tax
assets
|
$ | 3,969 | $ | - | $ | 580 | (5) | $ | (64 | )(1) | $ | 4,485 | |||||||||
December
28, 2007
|
|||||||||||||||||||||
Allowance
for
|
|||||||||||||||||||||
doubtful
accounts
|
$ | 532 | $ | 151 | $ | 173 | (4) | $ | (98 | )(2) | $ | 758 | |||||||||
Valuation
allowance
|
|||||||||||||||||||||
for
deferred income
|
|||||||||||||||||||||
tax
assets
|
$ | 4,342 | $ | - | $ | - | $ | (373 | )(1) | $ | 3,969 | ||||||||||
December
29, 2006
|
|||||||||||||||||||||
Allowance
for
|
|||||||||||||||||||||
doubtful
accounts
|
$ | 450 | $ | 179 | $ | - | $ | (97 | )(2) | $ | 532 | ||||||||||
Valuation
allowance
|
|||||||||||||||||||||
for
deferred income
|
|||||||||||||||||||||
tax
assets
|
$ | 4,843 | $ | 40 | (1) | $ | - | $ | (541 | )(3) | $ | 4,342 |
|
(1)
|
Valuation
allowance/reversal recorded in the provision for income taxes for certain
net operating losses and tax
credits.
|
|
(2)
|
Accounts
written off, net of collections on accounts receivable previously written
off.
|
|
(3)
|
Reversal
of valuation allowance related to available for sale
investments.
|
|
(4)
|
Balances
recorded as a part of our 2007 acquisitions of Enpath Medical, Quan
Emerteq and EAC.
|
(5)
|
Balances recorded as a part of our 2008 acquisitions of P Medical Holding SA. |
|
(3) Exhibits required
by Item 601 of Regulation S-K. The exhibits listed on the
Exhibit Index of this Annual Report on Form 10-K have been previously
filed, are filed herewith or are incorporated herein by reference to other
filings.
|
Dated: March
2, 2009
|
GREATBATCH,
INC.
By /s/ Thomas J.
Hook
Thomas
J. Hook
President
& Chief Executive Officer
(Principal
Executive Officer)
|
By /s/ Thomas J.
Mazza
Thomas
J. Mazza
Senior
Vice President & Chief Financial Officer
(Principal
Financial Officer)
|
|
By /s/ Marco
F. Benedetti
Marco
F. Benedetti
Corporate
Controller
(Principal
Accounting Officer)
|
Signature
|
Title
|
Date
|
/s/
Thomas J.
Hook
Thomas
J. Hook
|
President
& Chief Executive Officer & Director
|
March
2, 2009
|
/s/ Bill R.
Sanford
Bill
R. Sanford
|
Chairman
|
March
3, 2009
|
/s/ Pamela G.
Bailey
Pamela
G. Bailey
|
Director
|
March
3, 2009
|
/s/ Michael
Dinkins
Michael
Dinkins
|
Director
|
March
3, 2009
|
/s/Kevin C.
Melia
Kevin
C. Melia
|
Director
|
March
3, 2009
|
/s/Dr. Joseph A. Miller,
Jr.
Dr.
Joseph A. Miller, Jr.
|
Director
|
March
3, 2009
|
/s/ Peter H.
Soderberg
Peter
H. Soderberg
|
Director
|
March
3, 2009
|
/s/ William B. Summers,
Jr.
William
B. Summers, Jr.
|
Director
|
March
3, 2009
|
/s/ John P.
Wareham
John
P. Wareham
|
Director
|
March
3, 2009
|
/s/ Dr. Helena S.
Wisniewski
Dr.
Helena S. Wisniewski
|
Director
|
March
3, 2009
|
EXHIBIT
NUMBER
|
DESCRIPTION
|
2.1
|
Share
Purchase Agreement dated as of November 21, 2007, by and among the persons
named on the signature page, P Medical Holding SA, Greatbatch, Inc. and
Greatbatch Ltd. (incorporated by reference to Exhibit 2.1 to our Current
Report on Form 8-K filed on January 8, 2008).
|
3.1
|
Amended
and Restated Certificate of Incorporation, as amended (incorporated by
reference to Exhibit 3.1 to our quarterly report on Form 10-Q for the
period ended June 27, 2008).
|
3.2
|
Amended
and Restated Bylaws (incorporated by reference to Exhibit 3.2 to our
Quarterly Report on Form 10-Q for the quarterly period ended March 29,
2002).
|
4.1
|
Indenture
for 2¼ % Convertible Subordinated Debentures Due 2013 dated May 28, 2003
(incorporated by reference to Exhibit 4.2 to our Registration Statement on
Form S-3 (File No. 333-107667) filed on August 5,
2003).
|
4.2
|
Registration
Rights Agreement dated May 28, 2003 by among us and the initial purchasers
of the Debentures described above (incorporated by reference to Exhibit
4.2 to our Registration Statement on Form S-3 (File No. 333-107667) filed
on August 5, 2003).
|
4.3
|
Indenture
for 2¼% Convertible Subordinated Debentures Due 2013 dated as of March 28,
2007 (incorporated by reference to Exhibit 10.3 to our Current Report on
Form 8-K filed on March 29, 2007).
|
4.4
|
First
Supplemental Indenture dated April 2, 2007 (incorporated by reference to
Exhibit 10.3 to our Current Report on Form 8-K filed on April 4,
2007).
|
4.5
|
Registration
Rights Agreement dated as of March 28, 2007 by and among us and the
initial purchasers of the Debentures described above (incorporated by
reference to Exhibit 10.2 to our Current Report on Form 8-K filed on March
29, 2007).
|
10.1#
|
1997
Stock Option Plan (including form of “standard” option agreement and form
of “special” option agreement) (incorporated by reference to Exhibit 10.1
to our Registration Statement on Form S-1 (File No.
333-37554)).
|
10.2#
|
1998
Stock Option Plan (including form of “standard” option agreement, form of
“special” option agreement and form of “non-standard” option agreement)
(incorporated by reference to Exhibit 10.2 to our Registration Statement
on Form S-1 (File No. 333-37554)).
|
10.3#
|
Greatbatch
Ltd. Equity Plus Plan Money Purchase Plan (incorporated by reference to
Exhibit 10.3 to our Registration Statement on Form S-1 (File No.
333-37554)).
|
10.4#
|
Greatbatch
Ltd. Equity Plus Plan Stock Bonus Plan (incorporated by reference to
Exhibit 10.4 to our Registration Statement on Form S-1 (File No.
333-37554)).
|
10.5#
|
Non-Employee
Director Stock Incentive Plan (incorporated by reference to Exhibit A to
our Definitive Proxy Statement on Schedule 14-A filed on April 22,
2002).
|
10.6#
|
Greatbatch,
Inc. Executive Short Term Incentive Compensation Plan (incorporated by
reference to Exhibit B to our Definitive Proxy Statement on Schedule 14A
filed on April 20, 2007).
|
10.7
|
Credit
Agreement dated as of May 22, 2007 by and among Greatbatch Ltd., the
lenders party thereto and Manufacturers and Traders Trust Company, as
administrative agent (incorporated by reference to Exhibit 10.1 of our
Current Report on Form 8-K filed on May 25, 2007).
|
10.8*
|
Amendment
No. 1 to Credit Agreement dated as of December 20, 2007 by and among
Greatbatch Ltd., the lenders party thereto and Manufacturers and Traders
Trust Company, as administrative agent.
|
10.9*
|
Amendment
No. 2 to Credit Agreement dated as of November 4, 2008 by and among
Greatbatch Ltd., the lenders party thereto and Manufacturers and Traders
Trust Company, as administrative agent.
|
10.10#
|
2002
Restricted Stock Plan (incorporated by reference to Appendix B to our
Definitive Proxy Statement on Schedule 14A filed on April 9,
2003).
|
10.11
|
License
Agreement dated August 8, 1996, between Greatbatch Ltd. and Evans
Capacitor Company (incorporated by reference to Exhibit 10.23 to our
Registration Statement on Form S-1 (File No.
333-37554)).
|
10.12+
|
Amendment
No. 2 dated December 6, 2002, between Greatbatch Technologies, Ltd. and
Evans Capacitor Company (incorporated by reference to Exhibit 10.18 to our
Annual Report on Form 10-K for the year ended January 3,
2003).
|
10.13+
|
Supplier
Partnering Agreement dated as of October 23, 2003, between Greatbatch,
Inc. and Pacesetter, Inc., a St. Jude Medical Company (incorporated by
reference to Exhibit 10.20 to our Annual Report on Form 10-K for the year
ended January 2, 2004).
|
10.14+
|
Amendment
No. 1 dated October 8, 2004, to Supplier Partnering Agreement dated as of
October 23, 2003, between Greatbatch, Inc. and Pacesetter, Inc., d/b/a St.
Jude Medical CRMD (incorporated by reference to Exhibit 10.14 to our
Annual Report on Form 10-K for the fiscal year ended December 31,
2004).
|
10.15+
|
License
Agreement dated October 25, 2005 between Greatbatch, Inc. and Medtronic,
Inc. (incorporated by reference to Exhibit 10.16 to our Annual Report on
Form 10-K for the fiscal year ended December 30,
2005).
|
10.16#
|
Form
of Change of Control Agreement, dated August 14, 2006, between Greatbatch,
Inc. and our executive officers (Thomas J. Hook, Thomas J. Mazza, Mauricio
Arellano, Susan M. Bratton, Susan H. Campbell, Barbara Davis and Timothy
McEvoy).
|
10.17#
|
Employment
Agreement dated August 8, 2006 between Greatbatch, Inc. and Thomas J. Hook
(incorporated by reference to Exhibit 10.1 to our Quarterly Report on Form
10-Q for the quarterly period ended September 29,
2006).
|
10.18#
|
2005
Stock Incentive Plan (incorporated by reference to Exhibit B to our
Definitive Proxy Statement on Schedule 14A filed on April 20,
2007).
|
10.19#
|
Form
of Restricted Stock Award Letter (incorporated by reference to Exhibit
10.22 to our Annual Report on Form 10-K for the fiscal year ended December
30, 2005).
|
10.20#
|
Form
of Incentive Stock Option Award Letter (incorporated by reference to
Exhibit 10.23 to our Annual Report on Form 10-K for the fiscal year ended
December 30, 2005).
|
10.21#
|
Form
of Nonqualified Option Award Letter (incorporated by reference to Exhibit
10.24 to our Annual Report on Form 10-K for the fiscal year ended December
30, 2005).
|
10.22#
|
Form
of Stock Option Award Letter (incorporated by reference to Exhibit 10.25
to our Annual Report on Form 10-K for the fiscal year ended December 30,
2005).
|
10.23+
|
Supply
Agreement for medical device components dated March 31, 2006, between
Greatbatch, Inc. and SORIN/ELA BIOMEDICA CRM and ELA MEDICAL SAS
(incorporated by reference to Exhibit 10.1 to our Quarterly Report on Form
10-Q for the quarterly period ended March 31, 2006).
|
10.24
|
Form
of Exchange and Purchase Agreement dated March 22, 2007, by and between
Greatbatch, Inc. and certain other parties thereto. (Incorporated by
reference to Exhibit 10.1 to our Current Report on Form 8-K filed on March
29, 2007).
|
10.25+
|
Amendment
No. 2 to Supplier Partnering Agreement, effective as of July 27, 2005,
between Greatbatch, Inc. and Pacesetter, Inc. d/b/a St. Jude Medical CRMD
(incorporated by reference to Exhibit 10.1 to our Quarterly Report on Form
10-Q for the quarter ended March 30, 2007).
|
10.26+
|
Amendment
No. 2 to Supplier Partnering Agreement, effective as of January 1, 2006,
between Greatbatch, Inc. and Pacesetter, Inc. d/b/a St. Jude Medical CRMD
(incorporated by reference to Exhibit 10.2 to our Quarterly Report on Form
10-Q for the quarter ended March 30, 2007).
|
10.27+
|
Amendment
No. 4 to Supplier Partnering Agreement, effective as of January 1, 2006,
between Greatbatch, Inc. and Pacesetter, Inc. d/b/a St. Jude Medical CRMD
(incorporated by reference to Exhibit 10.3 to our Quarterly Report on Form
10-Q for the quarter ended March 30, 2007).
|
10.28+
|
Amendment
No. 5 to Supplier Partnering Agreement, effective as of March 1, 2007,
between Greatbatch, Inc. and Pacesetter, Inc. d/b/a St. Jude Medical CRMD
(incorporated by reference to Exhibit 10.4 to our Quarterly Report on Form
10-Q for the quarter ended March 30, 2007).
|
10.29+
|
Amendment
No. 6 to Supplier Partnering Agreement, effective as of March 1, 2007,
between Greatbatch, Inc. and Pacesetter, Inc. d/b/a St. Jude Medical CRMD
(incorporated by reference to Exhibit 10.5 to our Quarterly Report on Form
10-Q for the quarter ended March 30, 2007).
|
10.30+
|
Supply
Agreement between Cardiac Pacemakers, Inc. (d/b/a Boston Scientific) and
Greatbatch, Ltd., 2007 - 2010, effective July 1, 2007 (incorporated by
reference to Exhibit 10.1 to our Quarterly Report on Form 10-Q for the
quarter ended June 29, 2007).
|
12.1*
|
Ratio
of Earnings to Fixed Charges (Unaudited)
|
21.1*
|
Subsidiaries
of Greatbatch, Inc.
|
23.1*
|
Consent
of Independent Registered Public Accounting Firm
|
31.1*
|
Certification
of Chief Executive Officer pursuant to Rule 13a-14(a) of the Securities
Exchange Act.
|
31.2*
|
Certification
of Chief Financial Officer pursuant to Rule 13a-14(a) of the Securities
Exchange Act.
|
32.1*
|
Certification
of Chief Executive Officer and Chief Financial Officer pursuant to 18
U.S.C. Section 1350 as adopted pursuant to Section 906 of the
Sarbanes-Oxley Act of 2002.
|
Portions
of those exhibits marked “+” have been omitted and filed separately with
the Securities and Exchange Commission pursuant to a request for
confidential treatment.
|
|
* -
Filed herewith.
|
|
# -
Indicates exhibits that are management contracts or compensation plans or
arrangements required to be filed pursuant to Item 14(c) of Form
10-K.
|