e10vq
UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-Q
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þ |
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QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES
EXCHANGE ACT OF 1934 |
For the quarterly period ended September 30, 2008
OR
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o |
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE
ACT OF 1934 |
Commission File Number 1-10367
Advanced Environmental Recycling Technologies, Inc.
(Exact name of registrant as specified in its charter)
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Delaware
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71-0675758 |
(State or other jurisdiction of
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(I.R.S. Employer Identification No.) |
incorporation or organization) |
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914 N Jefferson Street
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72765 |
Post Office Box 1237
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(Zip Code) |
Springdale, Arkansas |
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(Address of principal executive offices) |
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(479) 756-7400
(Registrants telephone number, including area code)
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by
Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for
such shorter period that the registrant was required to file such reports), and (2) has been
subject to such filing requirements for the past 90 days. YES: þ NO: o
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a
non-accelerated filer, or a smaller reporting company. See the definitions of large accelerated
filer, accelerated filer and smaller reporting company in Rule 12b-2 of the Exchange Act.
(Check one):
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Large accelerated filer o |
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Accelerated filer þ |
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Non-accelerated filer o
(Do not check if a smaller reporting company) |
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Smaller reporting company o |
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the
Exchange Act). Yes o No þ
Indicate the number of shares outstanding of each of the issuers classes of common stock, as of
the latest
practicable date. As of November 7, 2008, the number of shares outstanding of the Registrants
Class A common stock, which is the class registered under the Securities Exchange Act of 1934, was
47,423,680 and the number of shares outstanding of the Registrants Class B Common Stock was
1,465,530.
ADVANCED ENVIRONMENTAL RECYCLING TECHNOLOGIES, INC.
Form 10-Q Index
2
PART I FINANCIAL INFORMATION
Item 1. Financial Statements
ADVANCED ENVIRONMENTAL RECYCLING TECHNOLOGIES, INC.
BALANCE SHEETS
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September 30, |
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December 31, |
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2008 |
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2007 |
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(unaudited) |
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Assets |
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Current assets: |
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Cash and cash equivalents |
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$ |
1,389,902 |
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$ |
1,716,481 |
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Restricted cash |
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10,580,408 |
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11,461,950 |
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Restricted certificate of deposit |
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871,468 |
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Trade accounts receivable |
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3,500,442 |
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1,803,168 |
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Other accounts receivable |
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173,511 |
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63,453 |
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Inventories |
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13,339,663 |
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23,622,586 |
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Prepaid expenses |
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1,299,575 |
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892,462 |
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Total current assets |
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30,283,501 |
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40,431,568 |
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Land, buildings and equipment: |
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Land |
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1,988,638 |
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1,988,638 |
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Buildings and leasehold improvements |
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10,008,257 |
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10,008,257 |
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Machinery and equipment |
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52,233,729 |
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51,690,169 |
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Transportation equipment |
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1,235,126 |
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1,148,046 |
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Office equipment |
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2,021,475 |
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1,169,213 |
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Construction in progress |
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5,659,960 |
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4,218,303 |
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Total land, buildings and equipment |
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73,147,185 |
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70,222,626 |
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Less accumulated depreciation |
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34,810,978 |
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31,380,005 |
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Net land, buildings and equipment |
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38,336,207 |
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38,842,621 |
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Other assets: |
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Deferred tax asset |
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12,301,374 |
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8,851,412 |
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Debt issuance costs, net of accumulated amortization of $1,286,154 at September 30, 2008
and $1,052,949 at December 31, 2007 |
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3,397,320 |
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3,042,645 |
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Debt service reserve fund |
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2,412,500 |
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3,391,500 |
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Other assets, net of accumulated amortization of $442,740 at September 30, 2008 and
$421,310 at December 31, 2007 |
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338,912 |
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361,557 |
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Total other assets |
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18,450,106 |
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15,647,114 |
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Total assets |
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$ |
87,069,814 |
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$ |
94,921,303 |
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The accompanying notes are an integral part of these financial statements.
3
ADVANCED ENVIRONMENTAL RECYCLING TECHNOLOGIES, INC.
BALANCE SHEETS
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September 30, |
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December 31, |
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2008 |
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2007 |
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(unaudited) |
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Liabilities and Stockholders Equity |
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Current liabilities: |
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Accounts payable trade |
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$ |
9,704,959 |
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$ |
9,274,134 |
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Accounts payable related parties |
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535,865 |
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350,882 |
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Current maturities of long-term debt |
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5,878,335 |
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9,582,145 |
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Current maturities of capital lease obligations |
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207,559 |
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224,840 |
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Accruals related to expected settlement of class action lawsuit |
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5,594,784 |
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Other accrued liabilities |
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6,423,642 |
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6,084,345 |
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Working capital line of credit |
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11,175,254 |
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12,303,378 |
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Notes payable |
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783,200 |
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385,229 |
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Total current liabilities |
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40,303,598 |
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38,204,953 |
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Long-term debt, less current maturities |
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25,933,557 |
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25,707,959 |
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Capital lease obligations, less current maturities |
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640,198 |
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796,305 |
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26,573,755 |
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26,504,264 |
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Accrued dividends on convertible preferred stock |
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336,958 |
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136,957 |
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Commitments and contingencies |
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Stockholders equity: |
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Preferred stock, $.01 par value; 5,000,000 shares authorized, 788,182 and 757,576 shares
issued and outstanding at September 30, 2008 and December 31, 2007, respectively |
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7,882 |
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7,576 |
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Class A common stock, $.01 par value; 100,000,000 shares authorized; 46,364,664 and
46,314,250 issued and outstanding at September 30, 2008 and December 31, 2007, respectively |
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463,647 |
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463,143 |
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Class B convertible common stock, $.01 par value; 7,500,000 shares authorized;
1,465,530 shares issued and outstanding at September 30, 2008 and December 31, 2007 |
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14,655 |
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14,655 |
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Warrants outstanding; 3,787,880 at September 30, 2008 and December 31, 2007 |
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1,533,578 |
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1,533,578 |
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Additional paid-in capital |
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51,727,966 |
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50,872,462 |
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Accumulated deficit |
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(33,892,225 |
) |
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(22,816,285 |
) |
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Total stockholders equity |
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19,855,503 |
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30,075,129 |
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Total liabilities and stockholders equity |
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$ |
87,069,814 |
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$ |
94,921,303 |
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The accompanying notes are an integral part of these financial statements.
4
ADVANCED ENVIRONMENTAL RECYCLING TECHNOLOGIES, INC.
STATEMENTS OF OPERATIONS (UNAUDITED)
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Three Months Ended September 30, |
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Nine Months Ended September 30, |
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2008 |
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2007 |
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2008 |
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2007 |
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Net sales |
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$ |
18,633,941 |
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$ |
25,237,430 |
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$ |
73,074,928 |
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$ |
73,413,020 |
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Cost of goods sold |
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16,302,497 |
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23,172,267 |
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61,465,632 |
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64,519,603 |
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Estimated liability for claims resolution from class action
settlement |
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453,284 |
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2,869,784 |
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Gross margin |
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1,878,160 |
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2,065,163 |
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8,739,512 |
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8,893,417 |
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Selling and administrative costs |
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4,361,123 |
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4,180,787 |
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16,183,937 |
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12,101,541 |
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Loss from fixed asset impairment and disposition |
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127,622 |
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595,860 |
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Operating loss |
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(2,610,585 |
) |
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(2,115,624 |
) |
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(8,040,285 |
) |
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(3,208,124 |
) |
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Other income (expense): |
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Estimated liability from expected class action settlement |
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(2,500,000 |
) |
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Late registration fees |
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(12,904 |
) |
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(682,259 |
) |
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Interest income |
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(88,548 |
) |
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48,505 |
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42,354 |
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143,972 |
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Interest expense |
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(302,564 |
) |
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(1,081,297 |
) |
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(2,745,712 |
) |
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(2,970,119 |
) |
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Net other expense |
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(404,016 |
) |
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(1,032,792 |
) |
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(5,885,617 |
) |
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(2,826,147 |
) |
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Loss before dividends, income tax and extraordinary item |
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(3,014,601 |
) |
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(3,148,416 |
) |
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(13,925,902 |
) |
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(6,034,271 |
) |
Accrued dividends on preferred stock |
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(200,000 |
) |
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(600,000 |
) |
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Loss before income tax and extraordinary item |
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(3,214,601 |
) |
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|
(3,148,416 |
) |
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|
(14,525,902 |
) |
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|
(6,034,271 |
) |
Income tax benefit |
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|
(1,302,723 |
) |
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(1,186,569 |
) |
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|
(3,449,962 |
) |
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(2,516,846 |
) |
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Loss before extraordinary item |
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|
(1,911,878 |
) |
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(1,961,847 |
) |
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|
(11,075,940 |
) |
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|
(3,517,425 |
) |
Extraordinary gain on involuntary conversion of non-monetary
assets due to fire (net of income tax) |
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|
432,403 |
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432,403 |
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Net loss applicable to common stock |
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$ |
(1,911,878 |
) |
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$ |
(1,529,444 |
) |
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$ |
(11,075,940 |
) |
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$ |
(3,085,022 |
) |
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Loss per share of common stock before extraordinary item (Basic) |
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$ |
(0.04 |
) |
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$ |
(0.04 |
) |
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$ |
(0.23 |
) |
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$ |
(0.08 |
) |
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Loss per share of common stock before extraordinary item
(Diluted) |
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$ |
(0.04 |
) |
|
$ |
(0.04 |
) |
|
$ |
(0.23 |
) |
|
$ |
(0.08 |
) |
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Extraordinary gain per share of common stock (Basic and Diluted) |
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$ |
0.01 |
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$ |
0.01 |
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Loss per share of common stock after extraordinary item (Basic) |
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$ |
(0.04 |
) |
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$ |
(0.03 |
) |
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$ |
(0.23 |
) |
|
$ |
(0.07 |
) |
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Loss per share of common stock after extraordinary item (Diluted) |
|
$ |
(0.04 |
) |
|
$ |
(0.03 |
) |
|
$ |
(0.23 |
) |
|
$ |
(0.07 |
) |
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|
Weighted average number of common shares outstanding (Basic) |
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47,790,672 |
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|
47,736,096 |
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|
47,783,437 |
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|
46,780,578 |
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Weighted average number of common shares outstanding (Diluted) |
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47,790,672 |
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|
47,736,096 |
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47,783,437 |
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|
46,780,578 |
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The accompanying notes are an integral part of these financial statements.
5
ADVANCED ENVIRONMENTAL RECYCLING TECHNOLOGIES, INC.
STATEMENTS OF CASH FLOWS (UNAUDITED)
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Nine Months Ended September 30, |
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|
2008 |
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2007 |
|
Cash flows from operating activities: |
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Net loss applicable to common stock |
|
$ |
(11,075,940 |
) |
|
$ |
(3,085,022 |
) |
Adjustments to reconcile net loss to net cash provided by (used in)
operating activities: |
|
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|
Depreciation and amortization |
|
|
4,531,959 |
|
|
|
3,763,516 |
|
Dividends accrued on preferred stock |
|
|
600,000 |
|
|
|
|
|
Deferred tax benefit |
|
|
(3,449,962 |
) |
|
|
(2,516,846 |
) |
Loss from fixed asset impairment and disposition |
|
|
595,860 |
|
|
|
|
|
Extraordinary gain on involuntary conversion of non-monetarty assets due to fire |
|
|
|
|
|
|
(432,403 |
) |
(Increase) decrease in other assets |
|
|
872,682 |
|
|
|
(13,374 |
) |
(Increase) decrease in cash restricted for letter of credit and interest costs |
|
|
252,654 |
|
|
|
(279,616 |
) |
Changes in current assets and current liabilities |
|
|
16,009,661 |
|
|
|
(913,632 |
) |
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|
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Net cash provided by (used in) operating activities |
|
|
8,336,914 |
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|
(3,477,377 |
) |
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Cash flows from investing activities: |
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Purchases of land, buildings and equipment |
|
|
(4,032,259 |
) |
|
|
(3,453,281 |
) |
Insurance proceeds from involuntary conversion of non-monetary assets due to fire |
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|
|
|
|
700,000 |
|
Proceeds from disposition of equipment |
|
|
121,802 |
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Net cash used in investing activities |
|
|
(3,910,457 |
) |
|
|
(2,753,281 |
) |
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Cash flows from financing activities: |
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Net borrowings (payments) on line of credit |
|
|
(1,128,124 |
) |
|
|
1,292,341 |
|
Proceeds from issuance of notes |
|
|
|
|
|
|
5,750,000 |
|
Payments on notes |
|
|
(4,644,921 |
) |
|
|
(3,394,647 |
) |
(Increase) decrease in cash restricted for payment of long-term debt |
|
|
1,607,888 |
|
|
|
(692,010 |
) |
Debt acquisition costs |
|
|
(587,879 |
) |
|
|
|
|
Proceeds from exercise of stock options and warrants, net |
|
|
|
|
|
|
1,509,475 |
|
|
|
|
|
|
|
|
Net cash provided by (used in) financing activities |
|
|
(4,753,036 |
) |
|
|
4,465,159 |
|
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|
|
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|
|
|
|
|
|
|
|
Decrease in cash and cash equivalents |
|
|
(326,579 |
) |
|
|
(1,765,499 |
) |
Cash and cash equivalents, beginning of period |
|
|
1,716,481 |
|
|
|
2,164,532 |
|
|
|
|
|
|
|
|
Cash and cash equivalents, end of period |
|
$ |
1,389,902 |
|
|
$ |
399,033 |
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of these financial statements.
6
NOTES TO FINANCIAL STATEMENTS
Note 1: Unaudited Information
Advanced Environmental Recycling Technologies, Inc. (the Company or AERT) has prepared the
financial statements included herein without audit, pursuant to the rules and regulations of the
Securities and Exchange Commission (SEC). However, all adjustments have been made to the
accompanying financial statements which are, in the opinion of the Companys management, of a
normal recurring nature and necessary for a fair presentation of the Companys operating results.
Certain information and footnote disclosures normally included in financial statements prepared in
accordance with accounting principles generally accepted in the United States of America have been
condensed or omitted pursuant to such rules and regulations, although the Company believes that the
disclosures are adequate to make the information presented herein not misleading. It is recommended
that these financial statements be read in conjunction with the financial statements and the notes
thereto included in the Companys latest annual report on Form 10-K/A.
Note 2: Description of the Company
AERT recycles polyethylene plastic and develops, manufactures, and markets composite building
materials that are used in place of traditional wood or plastic products for exterior applications
in building and remodeling homes and for certain other industrial or commercial building purposes.
The Companys products are made primarily from approximately equal amounts of waste wood fiber and
reclaimed polyethylene plastics, which have been extensively tested, and are sold by leading
national companies such as the Weyerhaeuser Company (Weyerhaeuser), Lowes Companies, Inc. (Lowes)
and Therma-Tru Corporation. The Companys customers include Weyerhaeuser, its primary decking
customer, and various building product distributors and manufacturers. The Companys composite
building materials are marketed as an upgrade from wood and plastic filler materials for standard
door components, fascia board, and exterior decking and decking components under the trade names
LifeCycle®, Weyerhaeuser ChoiceDek®, Weyerhaeuser ChoiceDek® Premium, and MoistureShield® outdoor
decking. AERT operates manufacturing and recycling facilities in Springdale and Lowell, Arkansas
and plans to use its currently idled facility in Junction, Texas to process raw materials in the
future. It also operates a warehouse and reload complex in Lowell, Arkansas. The Companys
Springdale South manufacturing facility has been idled until demand for its products requires the
resumption of operations at that facility.
Note 3: Statements of Cash Flows
In order to determine net cash provided by (used in) operating activities, net loss has been
adjusted by, among other things, changes in current assets and current liabilities, excluding
changes in cash, current maturities of long-term debt and current notes payable. Those changes,
shown as an (increase) decrease in current assets and an increase (decrease) in current
liabilities, are as follows for the nine months ended September 30:
|
|
|
|
|
|
|
|
|
|
|
2008 |
|
|
2007 |
|
|
|
(unaudited) |
|
|
(unaudited) |
|
Receivables |
|
$ |
(1,807,332 |
) |
|
$ |
108,420 |
|
Inventories |
|
|
10,282,923 |
|
|
|
(3,048,373 |
) |
Prepaid expenses and other |
|
|
984,181 |
|
|
|
1,185,593 |
|
Accounts payable trade and related parties |
|
|
615,808 |
|
|
|
(131,077 |
) |
Accrued liabilities |
|
|
5,934,081 |
|
|
|
971,805 |
|
|
|
|
|
|
|
|
|
|
$ |
16,009,661 |
|
|
$ |
(913,632 |
) |
|
|
|
|
|
|
|
Cash paid for interest |
|
$ |
2,681,476 |
|
|
$ |
2,040,474 |
|
|
|
|
|
|
|
|
Supplemental Disclosures of Non-Cash Investing and Financing Activities:
|
|
|
|
|
|
|
|
|
|
|
2008 |
|
2007 |
|
|
(unaudited) |
|
(unaudited) |
Notes payable for financing of insurance policies |
|
$ |
1,391,293 |
|
|
$ |
1,477,027 |
|
Notes payable for equipment |
|
|
|
|
|
|
1,100 |
|
Dividends on preferred stock paid in preferred stock |
|
|
400,000 |
|
|
|
|
|
7
Note 4: Significant Accounting Policies
Revenue Recognition Policy
The Company recognizes revenue in accordance with SEC Staff Accounting Bulletin No. 104,
Revenue Recognition in Financial Statements (SAB 104). Under SAB 104, revenue is recognized when
the title and risk of loss have passed to the customer, there is persuasive evidence of an
arrangement, delivery has occurred or services have been rendered, the sales price is determinable
and collectability is reasonably assured. The Company typically recognizes revenue at the time
product is shipped or when segregated and billed under a bill and hold arrangement. Sales are
recorded net of discounts and rebates, which were $194,541 and $368,343 for the quarters ended
September 30, 2008 and 2007, respectively, and $812,331 and $1,150,754 for the nine months ended
September 30, 2008 and 2007, respectively.
Estimates of expected sales discounts are calculated by applying the appropriate sales
discount rate to all unpaid invoices that are eligible for the discount. The Companys sales
prices are determinable given that the Companys sales discount rates are fixed and given the
predictability with which customers take sales discounts.
Shipping and Handling
In accordance with Emerging Issues Task Force (EITF) Issue 00-10, Accounting for Shipping and
Handling Fees and Costs, the
Company records shipping fees billed to customers in net sales and records the related expenses in
cost of goods sold.
Inventories
Inventories are stated at the lower of cost (first-in, first-out method) or market.
Inventories consisted of the following at:
|
|
|
|
|
|
|
|
|
|
|
September 30, 2008 |
|
|
December 31, 2007 |
|
|
|
(unaudited) |
|
|
|
|
|
Parts and supplies |
|
$ |
2,031,977 |
|
|
$ |
2,423,766 |
|
Raw materials |
|
|
4,500,347 |
|
|
|
7,182,551 |
|
Work in process |
|
|
1,766,730 |
|
|
|
3,906,810 |
|
Finished goods |
|
|
5,040,609 |
|
|
|
10,109,459 |
|
|
|
|
|
|
|
|
|
|
$ |
13,339,663 |
|
|
$ |
23,622,586 |
|
|
|
|
|
|
|
|
Use of Estimates
The preparation of financial statements in conformity with accounting principles generally
accepted in the United States of America requires management to make estimates and assumptions that
affect the reported amounts of assets and liabilities and disclosure of contingent assets and
liabilities at the date of the financial statements and the reported amounts of revenues and
expenses during the reporting period. Actual results could differ from those estimates.
Concentration Risk
The Companys revenues are derived principally from a number of regional and national door and
window manufacturers, regional building materials dealers and Weyerhaeuser, the Companys primary
decking customer, which maintains a national vendor managed inventory program for Lowes. The
inventory is strategically located in reloads throughout the United States, from which the
ChoiceDek brand of decking products are sold. The Company extends unsecured credit to its
customers. The Companys concentration in the building materials industry has the potential to
impact its exposure to credit risk because changes in economic or other conditions in the
construction industry may similarly affect the customers. Weyerhaeuser is the only customer from
which the Company derived more than 10% of its revenue. Gross sales to Weyerhaeuser comprised
approximately 78% and 74% of total gross sales for the quarters ended September 30, 2008 and 2007,
respectively; and approximately 77% and 73% of total gross sales for the nine months ended
September 30, 2008 and 2007, respectively.
Research and Development
Expenditures relating to the development of new products and processes, including significant
improvements to existing products, are expensed as incurred.
8
Stock-Based Compensation
In 2005, the Company modified its employee/director equity compensation policies to generally
provide restricted stock unit awards rather than stock options. The Company measures the cost of
employee and director services received in exchange for an award of equity instruments based on the
grant-date fair value of the award. Restricted stock unit awards are expensed as earned as a
portion of compensation costs. In 2008, the Companys board of directors waived its stock-based
compensation indefinitely.
Recent Accounting Pronouncements
In September 2006, the Financial Accounting Standards Board issued Statement of Financial
Accounting Standards No. 157, Fair Value Measurements (SFAS 157). SFAS 157 defines fair value,
establishes a framework for measuring fair value in generally accepted accounting principles
(GAAP), and expands disclosures about fair value measurements. The issuance of this standard is
meant to increase consistency and comparability in fair value measurements. In February 2008, the
FASB issued FASB Staff Position 157-1, Application of FASB Statement No. 157 to FASB Statement No.
13 and Other Accounting Pronouncements That Address Fair Value Measurements for Purposes of Lease
Classification or Measurement under Statement 13 (FSP 157-1) and FASB Staff Position 157-2,
Effective Date of FASB Statement No. 157 (FSP 157-2). FSP 157-1 amends SFAS 157 to remove certain
leasing transactions from its scope. FSP 157-2 delays until January 1, 2009 the effective date of
SFAS 157 for all non-financial assets and liabilities, except for items that are recognized or
disclosed at fair value in the financial statements on a recurring basis. The Company adopted SFAS
157 as of January 1, 2008. The adoption of SFAS 157 did not have a material impact on its financial
statements.
In February 2007, the Financial Accounting Standards Board issued Statement of Financial
Accounting Standards No. 159, The Fair Value Option for Financial Assets and Financial Liabilities
(SFAS 159). SFAS 159 permits entities to choose to measure many financial instruments and certain
other items at fair value, and establishes presentation and disclosure requirements designed to
facilitate comparisons between entities that choose different measurement attributes for similar
types of assets and liabilities. The Company adopted SFAS 159 as of January 1, 2008. The adoption
of SFAS 159 did not have a material effect on its financial statements and related disclosures.
In March 2008, the Financial Accounting Standards Board issued Statement of Financial
Accounting Standards No. 161, Disclosures about Derivative Instruments and Hedging Activities an
amendment of FASB Statement No. 133 (SFAS 161). SFAS 161 requires enhanced disclosures about an
entitys derivative and hedging activities, including qualitative disclosures about objectives and
strategies for using derivatives, quantitative disclosures about fair value amounts of and gains
and losses on derivative instruments, and disclosures about credit-risk-related contingent features
in derivative agreements. SFAS 161 is effective for fiscal years and interim periods beginning
after November 15, 2008.
Note 5: Income Taxes
The Company had no current income tax provisions for the quarter or nine months ended
September 30, 2008 due to its net losses for those periods. The effective income tax rates for the
quarter and nine months ended September 30, 2008 were 41% and 24%, respectively. The effective
income tax rates for the quarter and nine months ended September 30, 2007 were 38% and 42%,
respectively. The effective tax rates for 2008 differ from the U.S. federal statutory rate of 34%
due primarily to temporary and permanent differences between book and tax records, state income
taxes and a change in the valuation allowance. The Company increased its valuation allowance by
$1.6 million during the quarter ended September 30, 2008 to reduce its deferred tax asset to the
amount that is more likely than not to be realized.
Based upon a review of its income tax filing positions, the Company believes that its
positions would be sustained upon an audit and does not anticipate any adjustments that would
result in a material change to its financial position. Therefore, no reserves for uncertain income
tax positions have been recorded. The Company recognizes interest related to income taxes as
interest expense and penalties as operating expenses.
Note 6: Earnings Per Share
The Company calculates and discloses earnings per share (EPS) in accordance with Statement of
Financial Accounting Standards
No. 128, Earnings Per Share (SFAS 128). SFAS 128 requires dual presentation of basic and diluted
EPS on the face of the statements of operations and requires a reconciliation of the numerator and
denominator of the basic EPS computation to the numerator and denominator of the diluted EPS
computation. Basic EPS excludes dilution and is computed by dividing income available to common
stockholders by the weighted-average number of common shares outstanding for the period. Diluted
EPS reflects the potential dilution that could occur if securities or other contracts to issue
common stock were exercised or converted into common stock or resulted in the issuance of common
stock that then shared in the earnings of the Company.
9
In computing diluted EPS, only potential common shares that are dilutive those that reduce
earnings per share or increase loss per share are included. Exercise of options and warrants or
conversion of convertible securities is not assumed if the result would be antidilutive, such as
when a loss from continuing operations is reported. The control number for determining whether
including potential common shares in the diluted EPS computation would be antidilutive is income
from continuing operations. As a result, if there were a loss from continuing operations, diluted
EPS would be computed in the same manner as basic EPS is computed, even if an entity has net income
after adjusting for discontinued operations, an extraordinary item or the cumulative effect of an
accounting change. The Company incurred losses from continuing operations for the three and nine
months ended September 30, 2008 and 2007. Therefore, basic EPS and diluted EPS are computed in the
same manner for those periods.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended September 30: |
|
|
|
2008 |
|
|
2007 |
|
|
|
|
|
|
|
Before |
|
|
After |
|
|
|
|
|
|
|
Extraordinary |
|
|
Extraordinary |
|
|
|
|
|
|
|
Item |
|
|
Item |
|
Net loss applicable to common stock (A) |
|
$ |
(1,911,878 |
) |
|
$ |
(1,961,847 |
) |
|
$ |
(1,529,444 |
) |
|
|
|
|
|
|
|
|
|
|
Assumed exercise of stock options and warrants |
|
|
|
|
|
|
|
|
|
|
|
|
Application of assumed proceeds toward repurchase
of stock at average market price |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net additional shares issuable |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Adjustment of shares outstanding: |
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average common shares outstanding |
|
|
47,790,672 |
|
|
|
47,736,096 |
|
|
|
47,736,096 |
|
Net additional shares issuable |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Adjusted shares outstanding (B) |
|
|
47,790,672 |
|
|
|
47,736,096 |
|
|
|
47,736,096 |
|
|
|
|
|
|
|
|
|
|
|
Net loss per common share Diluted (A)
divided by (B) |
|
$ |
(0.04 |
) |
|
$ |
(0.04 |
) |
|
$ |
(0.03 |
) |
|
|
|
|
|
|
|
|
|
|
Antidilutive and/or non-exercisable options |
|
|
1,274,000 |
|
|
|
1,521,500 |
|
|
|
1,521,500 |
|
Antidilutive and/or non-exercisable warrants |
|
|
3,787,880 |
|
|
|
2,834,340 |
|
|
|
2,834,340 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Nine Months Ended September 30: |
|
|
|
2008 |
|
|
2007 |
|
|
|
|
|
|
|
Before |
|
|
After |
|
|
|
|
|
|
|
Extraordinary |
|
|
Extraordinary |
|
|
|
|
|
|
|
Item |
|
|
Item |
|
Net loss applicable to common stock (A) |
|
$ |
(11,075,940 |
) |
|
$ |
(3,517,425 |
) |
|
$ |
(3,085,022 |
) |
|
|
|
|
|
|
|
|
|
|
Assumed exercise of stock options and warrants |
|
|
|
|
|
|
|
|
|
|
|
|
Application of assumed proceeds toward repurchase
of stock at average market price |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net additional shares issuable |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Adjustment of shares outstanding: |
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average common shares outstanding |
|
|
47,783,437 |
|
|
|
46,780,578 |
|
|
|
46,780,578 |
|
Net additional shares issuable |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Adjusted shares outstanding (B) |
|
|
47,783,437 |
|
|
|
46,780,578 |
|
|
|
46,780,578 |
|
|
|
|
|
|
|
|
|
|
|
Net loss per common share Diluted (A)
divided by (B) |
|
$ |
(0.23 |
) |
|
$ |
(0.08 |
) |
|
$ |
(0.07 |
) |
|
|
|
|
|
|
|
|
|
|
Antidilutive and/or non-exercisable options |
|
|
1,274,000 |
|
|
|
1,521,500 |
|
|
|
1,521,500 |
|
Antidilutive and/or non-exercisable warrants |
|
|
3,787,880 |
|
|
|
2,834,340 |
|
|
|
2,834,340 |
|
10
The Company has additional options and warrants that were not included in the calculation of
diluted earnings per share for the three and nine months ended September 30, 2008 and 2007 as
indicated in the tables above. Those options and warrants were antidilutive and/or not exercisable
at September 30, 2008 and 2007. Although the above financial instruments were not included due to
their being antidilutive and/or not exercisable, such financial instruments may become dilutive and
would then need to be included in future calculations of diluted EPS.
Note 7: Late Registration Fees
As part of our Series D preferred stock offering on October 29, 2007, we entered into a
registration rights agreement (the Agreement) with the holders of the preferred stock to register
the common stock underlying the preferred stock and detachable warrants and the common stock
issuable in payment of dividends on the preferred stock. Under the Agreement, we were required to
file a registration statement with the SEC within 30 days of the closing date (the closing date
being October 29, 2007), and we were required to cause the registration statement to become
effective within 120 days (the Event Date February 26, 2008) of the closing date.
We filed a registration statement within 30 days of the closing date, and subsequently filed
four amendments to that registration statement. The fourth amendment was declared effective by the
Securities and Exchange Commission on September 5, 2008. Under the Agreement, we are required to
pay liquidated damages in the amount of 1.5% of the initial investment of the holders of the
preferred stock for the first calendar month past the Event Date that the registration statement
was not declared effective, and 1% for each calendar month thereafter until the registration
statement was declared effective. As such, we have recorded $682,259 in late registration fees,
which includes fees incurred through the September 5, 2008 effective date of the registration
statement.
Note 8: Debt
Line of Credit
On September 15, 2008, the Companys bank line of credit agreement with Liberty Bank of
Arkansas expired. AERT has paid Liberty Bank a fee of $50,000 for an extension of the line of
credit until December 15, 2008, and is currently working to replace the line of credit with a $20
million bridge financing. The line of credit bears interest at 9%. As of September 30, 2008, the
Company owed Liberty Bank $11.2 million.
The line of credit is secured by inventory, accounts receivable, chattel paper, general
intangibles and other current assets, as well as by fixtures and equipment. The agreement allows
for a maximum amount that can be drawn on the line equal to the lesser of the borrowing base and
$11.4 million. The borrowing base is equal to the sum of approximately 85% of the Companys
qualifying accounts receivable, 75% of finished goods inventory and 50% of raw material and
work-in-process inventory. The credit facility is guaranteed as to payment by the Companys largest
stockholder, Marjorie Brooks, and a company controlled by her.
Allstate Notes
The Company is negotiating the extension of two notes until July 1, 2009 that matured October
1, 2008. The notes are held by Allstate Investments. One of the notes is in the amount of $0.8
million and bears interest at 19.75%. The other note had an original principal amount of $5.0
million and bears interest at 10%. The accrued interest on that note at October 1 of $0.7 million
will be added
to the principal amount as part of the extension. The Company will pay a premium of 5% of the
$5.7 million principal amount of the note and accrued interest upon maturity.
Note 9: Commitments and Contingencies
Class Action Lawsuits
On February 26, 2008, plaintiffs filed a purported class action lawsuit seeking to recover on
behalf of the purchasers of ChoiceDek composite decking for damages allegedly caused by mold and
mildew stains on their decks (Pelletz v. Weyerhaeuser Company, Advanced Environmental Recycling
Technologies, Inc. and Lowes Companies, Inc. pending in U.S. District Court, Western District of
Washington (Seattle Division)). The plaintiffs originally sued AERT, Weyerhaeuser Company, and
Lowes Companies, Inc., asserting causes of action for alleged violations of the Washington
Consumer Protection Act and other state consumer protection acts, breach of implied warranty of
merchantability, breach of express warranty, and violations of the Magnuson-Moss Warranty Act.
11
On March 10, 2008, unrelated plaintiffs filed a similar purported class action lawsuit seeking
to recover on behalf of the purchasers of ChoiceDek composite decking for damages allegedly caused
by mold and mildew stains on their decks. (Joseph Jamruk et al v. Advanced Environmental Recycling
Technologies, Inc. and Weyerhaeuser Company in U.S. District Court, Western District of Washington
(Seattle Division)) The plaintiffs sued AERT and Weyerhaeuser Company, asserting causes of action
for actionable misrepresentation, alleged violations of the Washington Consumer Protection Act,
unjust enrichment, and breach of express warranty. On May 19, 2008, the plaintiffs in both cases
filed a consolidated complaint against AERT and Weyerhaeuser Company.
On August 21, 2008, the parties filed with the court a class action settlement agreement for
preliminary approval. The settlement includes decking material purchased from January 1, 2004
through December 31, 2007, along with decking material purchased after December 31, 2007 which was
manufactured before October 1, 2006 before a mold inhibitor was included in the manufacturing
process. The court preliminarily approved the class action settlement on September 15, 2008 and
entered an order allowing notice of the class action settlement to be sent to putative class
members. The court has scheduled a final approval hearing for January 8, 2009.
As part of the settlement, and pending its approval, the defendants have agreed not to use the
terms minimum maintenance, low maintenance, easy to maintain, or virtually maintenance free
in ChoiceDek marketing materials. AERT will also provide additional cleaning instructions on the
ChoiceDek website to assist customers with cleaning their decks. AERT will provide national
notice of the settlement to putative class members and establish a call center to answer customer
questions regarding ChoiceDek. AERT will also self-administer a claim resolution process whereby
eligible deck owners may file a claim for significant mold spotting within six months of when the
settlement becomes final and unappealable. If eligible, deck owners who timely file a claim for
significant mold spotting may receive relief such as deck cleanings and applications of a mold
inhibitor, gift cards for use at Lowes, replacement materials, and/or refunds under certain
criteria. An arbitration provision is included in the settlement agreement, which provides for
disputes arising from the claim resolution process.
AERT has recorded expenses of $5.6 million associated with the settlement of the class action
lawsuit. The estimate includes $2.9 million for the claims resolution process, $0.2 million to be
paid to the Companys attorneys, $0.8 million for costs to provide notice to the class, and $1.8
million for plaintiffs attorney fees to be paid over 2008 and 2009. It is anticipated that the
claim resolution process will have an annual cost limitation to AERT of $2.0 million in 2008
(exclusive of amounts incurred in 2008 to resolve claims prior to the settlement), $2.8 million in
2009, $2.8 million in 2010, and if necessary, $2.0 million per year thereafter until the claim
resolution process is completed.
Energy Unlimited, Inc. vs. AERT, Inc.
On June 12, 2007, Energy Unlimited, Inc. filed a claim against AERT for the collection of $0.2
million in unpaid balances that Energy Unlimited, Inc. asserts are owed on work performed on the
Springdale South facilitys material handling and drying systems. AERT contends that the design and
installation of the systems by Energy Unlimited, Inc. was faulty and resulted in a series of
explosions and subsequent need to refabricate the material handling and drying system. AERT has
filed a counterclaim for its $1.2 million of out of pocket expenses relating to an explosion that
occurred on April 2, 2007 and for the cost to refabricate the material handling and drying system.
The case has been set for trial on March 9, 2009.
Other Matters
AERT is involved from time to time in other litigation arising from the normal course of
business. In managements opinion, this
other litigation is not expected to materially impact the Companys results of operations or
financial condition.
Lowes Agreement
AERT signed a Channel Program/Exclusive Supply Agreement with Lowes Companies, Inc.
(Lowes) on October 3, 2008 for the distribution of all ChoiceDek® brand decking
materials and other products and accessories beginning in 2009. AERT agreed during the term of the
Agreement to distribute and sell the ChoiceDek® brand decking and other ChoiceDek
products (and other products having the same or substantially the same formulation and design)
exclusively to Lowes within the Home Improvement Channel (defined as an entity that sells
products or services to the public, at wholesale or retail, a significant portion of which are
hardware, garden, and/or home improvement products or services). However, this exclusive sales
commitment excludes and does not restrict sales of AERTs MoistureShield ® decking
materials and other products. Lowes reserves the right to manufacture, distribute and sell
products of the same type or class as the ChoiceDek products and the parties may consult and agree
from time to time to add products to or delete products from the exclusivity agreement. AERT agrees
to provide customary support services in connection with the arrangement and to treat Lowes as a
most favored customer as it relates to the ChoiceDek exclusive products. The agreement covers
designated in-store shelf space and consumer demand for said products, but does not provide for
minimum product purchase commitments. Lowes has agreed to promote the ChoiceDek brand with
advertising and marketing during this time. Weyerhaeuser currently purchases the decking products
from AERT and finances the inventory prior to sale by Lowes. The agreement with Weyerhaeuser is
currently scheduled to phase out over the next year as AERT transitions into financing the
ChoiceDek inventory. The timing of the transition is dependent upon AERT receiving additional
financing.
12
The initial term of the agreement is two years from the transition period in 2009 and contains
automatic one year renewals unless either party gives 120 days prior notice of its intention not to
renew. The agreement may be terminated earlier by either party in the event of a default by the
other party or upon termination of AERTs related Master Standard Buying Agreement with Lowes.
After 48 months of continuous purchases by Lowes, AERT will assign title and interest to the
ChoiceDek trademark to Lowes.
ChoiceDek Brand Acquisition
On July 24, 2008, the Company entered into an agreement with Weyerhaeuser Company under which
Weyerhaeuser will, subject to the satisfaction of certain assignment conditions, assign to the
Company the ChoiceDek trademark and related intellectual properties (the Marks), including websites
and domain names. From January 1, 2009 until the time those assignment conditions are met,
Weyerhaeuser will grant the Company a short-term license to use the Marks. ChoiceDek has been sold
exclusively through Lowes stores since 2002.
Assignment of the Marks is contingent upon the Company being awarded a two-year supply
agreement with Lowes Companies, Inc., which occurred in October 2008, and is contingent upon the
Company purchasing all sellable ChoiceDek inventory from Weyerhaeuser within a reasonable period of
time. The timing of the inventory purchase is dependent upon AERT receiving additional financing.
The Company is obligated to use commercially reasonable best efforts to assist Weyerhaeuser in
selling certain of the inventory. Weyerhaeuser will transfer the Marks to the Company 90 days after
receiving the final payment for the inventory. AERTs current ChoiceDek sales agreements with
Weyerhaeuser will terminate on January 1, 2009, except that the Company will continue to indemnify
Weyerhaeuser for certain liabilities related to products sold to consumers, as per the existing
sales agreements.
Construction Agreement
The Company completed engineering work and ordered a building and initial equipment for its
planned Watts, Oklahoma plastic recycling facility. Initial site and foundation work has been
completed and building erection has started and is scheduled to be completed by December. The
Company is anticipating the start of this latest plastic recycling facility during the second
quarter of 2009. Initial permit applications have been approved, although final wastewater permit work for the municipal sewer system is ongoing and is expected to be completed before startup. The Company has contracted with
a firm for the construction of the
facility.
Note 10: Impairment and Disposition of Assets
As a result of a change in the Companys expected use of its Junction, Texas facility, which
has been mostly idle since October 2007, the Company has assessed the recoverability of the
carrying value of its fixed assets at that facility, resulting in impairment losses of $0.5 million
in the first quarter of 2008. These losses represent the amount by which the carrying values of the
assets exceed their estimated fair values. The Company based its estimate of fair values on
estimated market prices it could receive upon the sale of
the assets. Additionally, the Company recorded a loss of $0.1 million from a fire in a fiber
silo at its Springdale South facility in May 2008.
13
Item 2. Managements Discussion and Analysis of Financial Condition and Results of Operations.
ChoiceDek Brand Transition
Since 1994, we have sold decking to Weyerhaeuser (exclusively since 1995), which has been
distributed and resold to other customers. In 1998 several regional Weyerhaeuser customer service
centers began selling ChoiceDek to Lowes Home Improvement Warehouses, and in 2001 ChoiceDek was
selected by Lowes for an exclusive nationwide program. In 2005, AERT and Weyerhaeuser were
selected as Lowes Vendors of the Year for Lumber. Retail sales of ChoiceDek through Lowes have
exceeded $500 million since Lowes began carrying the ChoiceDek brand. Weyerhaeuser currently
purchases and inventories ChoiceDek throughout the country, and provides marketing and distribution
support to Lowes. As the program has matured and competition has increased, Lowes now desires to
work directly with AERT, to provide better value to the ultimate consumer and to streamline the
supply channel.
Our current purchase agreement with Weyerhaeuser will end on December 31, 2008, and AERT will
phase out its distribution relationship with Weyerhaeuser through 2009, beginning a new era selling
composite decking products as the vendor of record with Lowes. The new agreement will be for a
term of two years with Lowes having two options to extend for one year each. We will outsource
logistics with nationwide logistics partners while continuing to work with Weyerhaeuser. In
consideration of indemnifying Weyerhaeuser in the class action lawsuit and selling and/or
purchasing Weyerhaeusers remaining inventory, AERT will acquire the ChoiceDek trademark and
website from Weyerhaeuser in order to continue with the national Lowes composite decking program.
To accomplish this transition, we are required to complete the following:
|
1. |
|
Install and implement an electronic data interchange system in 2009 |
|
|
2. |
|
Assist Weyerhaeuser in transitioning through existing ChoiceDek inventory |
|
|
3. |
|
Add retail store analysis and planning expertise |
|
|
4. |
|
Add a logistics and transportation partner |
|
|
5. |
|
Attain additional inventory financing to support the Lowes North American VMI (vendor
managed inventory) program |
|
|
6. |
|
Provide Lowes with innovation and new green building products |
|
|
7. |
|
Take care of customers and positively resolve the class action litigation (See Item 1.
Legal Proceedings) |
We are positively addressing all requirements.
We continue to expand ChoiceDek distribution as part of an ongoing growth plan with
Weyerhaeuser and Lowes. In addition to Lowes planning to open in excess of 100 new stores this
year, we are offering three base ChoiceDek colors plus accessories and two tropical hardwood exotic
colors available through special order. We intend to expand our special order program to offer a
broader selection on a more timely basis.
Current Business Environment
The current U.S. economic environment is extremely tough with credit restrictions tight. The
homebuilding and remodeling business is currently depressed and undergoing a shakeout. The
composite decking business is primarily remodeling or upgrading homes. However, we believe the
following factors will drive AERTs business through the remainder of 2008 and into 2009.
A Focus on Building Green
The composite decking business is continuously evolving. The technology used to manufacture
wood/plastic boards has advanced significantly over the last four years and many contemporary
products have much improved aesthetics. Going forward, it will be important for AERT to continue to
innovate keeping abreast of consumer trends and upgrading its products while keeping its price
relative to wood. The ChoiceDek website, www.choicedek.com, has recently been upgraded, displaying
a new interactive look.
As manufacturing technology and aesthetics of composite decking improve, market trends are
also shifting. Consumers are demanding a more varied selection compared to prior periods as
evidenced by increased construction of multi-color decks and matching accessories. Consumers are
placing increased importance on how products are made and the impact products have on the
environment. We are seeing an evolution toward a more natural wood look on the higher end of the
market, while decreasing wood prices have widened the price differential on the lower end. We
introduced a smaller profile deck board under the BasicsTM brand, targeted to a wood upgrade
segment for light residential construction, with two additional color selections available that
more closely
resemble wood. The BasicsTM brand offers a more competitive price point than brands sold by
our competitors. Additionally, we are introducing a new style packaged handrail kit that offers an
improved wood look. We believe the introduction of this product line will
14
allow us to broaden our
customer base and appeal to a wider market segment. The MoistureShield decking introduction is
targeted toward the commercial contractor lumberyard, which provides service to large repeat
customers. Most of these large customers are regularly purchasing, or have been exposed to,
competing brands of composite decking. In this higher end segment, we believe success will require
converting customers from higher priced competing products to our MoistureShield or ChoiceDek
brands. Thus, a significant marketing effort was initiated during the fourth quarter of 2007, and
will continue throughout 2008. The marketing program is aimed at converting commercial remodeling
and decking contractors to our products with a focus on green building and value.
With difficult conditions facing the decking market, AERT is differentiating its products
through a combination of green building products, quality, and outstanding customer service at a
lower price point. We believe we are positioned to increase market share; however, gaining market
share is a costly endeavor and maintaining our low cost model will restrict our ability to regain
previous profit margins over the remainder of this year until the class action claims issues are
finalized, the ChoiceDek inventory transition with Weyerhaeuser is complete and our Watts, Oklahoma
project becomes operational.
We are focused on providing new products with enhanced features and appearance for 2009. In
addition to new handrail kits and decking options, we will offer a new line of fencing and will
introduce a new fire rated deck board into the marketplace.
We
are also focused on international sales. We recently initiated a
project into China and are agressively seeking sales outside of the
U.S.
We have invested significantly in plastic recycling infrastructure over the last several
years. As technology has improved so have the aesthetics of our products, which are overwhelmingly
comprised of recycled materials. Green building is an ever increasing trend and we intend to
continue capitalizing on that trend in 2008 and 2009. We are a member of the U.S. Green Building
Council and support Leadership in Energy and Environmental Design (LEED®) construction standards
and practices.
New regional building products distributors have begun carrying MoistureShield decking this
year. We recently announced at the International Builders Show in February 2008 a new line of cedar
based organic decking products to be introduced under the MoistureShield Juniper Collection. These
products were recently selected by Professional Builder Magazine as one of the years 100 best new
products. We have also introduced a new matching handrail kit. For additional information, go to
www.moistureshield.com. We have seen strong interest in our new LifeCycle fencing products. These
products are currently being launched with several large contractors. We will continue to focus on
establishing additional distribution channels, including international channels, through 2008 and
into 2009. We are working to add sales through special order with our independent distributors. The
MoistureShield website has been updated and features a deck design tool.
Plastic Recycling Advances
With increased petrochemical prices, the cost of easy to recycle sources of plastic scrap,
such as milk jugs, has increased significantly. With competition from overseas, prevailing prices
of easy to access recyclable plastics have risen to the point that we must increase our
efficiencies and find new, lower cost sources of raw materials. In December of 2007, we completed a
tax-exempt bond construction financing, and during the quarter ended March 31, 2008 initiated plans
to construct a state-of-the-art polyethylene film reclamation and recycling facility near Watts,
Oklahoma in conjunction with the State of Oklahoma, the Cherokee Nation, and, as our debt financing
source, Allstate Investments. That facility is being constructed in conjunction with upgrades to
the road and sewer system of Adair County and the City of Watts, Oklahoma. We are working to assist
the City of Watts, Oklahoma, in conjunction with the East Oklahoma Development District and the
Cherokee Nation, in upgrading its sewer treatment system for use by this project. A related party
has provided a favorable ground lease for additional wastewater application, and the Cherokee
Nation has provided in excess of $0.1 million to date for engineering fees to upgrade the system.
The facility is designed and intended to recycle large sources of polyethylene films which are
currently not being recycled, and which can be acquired at reduced costs. We commenced site
building construction during the third quarter of 2008. The facility is projected to be operational
in the second quarter of 2009.
Management Focus for 2008 and Early 2009
|
|
|
Continue strict cost control to return company to profitability |
|
|
|
|
Decrease operating costs relative to sales revenue |
|
o |
|
Reduce raw material costs |
|
§ |
|
Streamline and combine plastic recycling overhead |
|
|
§ |
|
Implement bulk handling system |
|
|
§ |
|
Construct and start up Watts facility |
|
|
§ |
|
Improve raw materials purchasing strategies |
|
o |
|
Reduce general and administrative overhead expenses to match growth rate |
|
|
|
Acquire ChoiceDek brand from Weyerhaeuser and transition into long-term purchase
agreement with Lowes Home Improvement Warehouse |
15
|
|
|
Increase MoistureShield distribution and sales |
|
|
|
|
Increase international sales |
|
|
|
|
Introduce non-decking products |
|
|
|
|
Implement outsourced transportation and logistics function for the Lowes VMI program |
|
|
|
|
Streamline and refine new enterprise resource planning system to improve management
information |
|
|
|
|
Introduce new ChoiceDek products for 2009 and work with individual stores to increase
sales and selection of new products |
|
|
|
|
Refinance into larger working capital line of credit |
|
|
|
|
Introduce new embossed handrail kits and products |
|
|
|
|
Introduce new fire rated products |
|
|
|
|
Positively resolve class action issues |
Results of Operations
We believe the selected sales data, the percentage relationship between net sales and major
categories in the Statements of Operations and the percentage change in the dollar amounts of each
of the items presented below is important in evaluating the performance of our business operations.
We operate in one business segment and believe the information presented in our Managements
Discussion and Analysis of Results of Operations and Financial Condition provides an understanding
of our business segment, our operations and our financial condition.
Three Months Ended September 30, 2008 Compared to Three Months Ended September 30, 2007
The following table sets forth selected information from our statements of operations.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended September 30, |
|
|
|
2008 |
|
|
2007 |
|
|
% Change |
|
Net sales |
|
$ |
18,633,941 |
|
|
$ |
25,237,430 |
|
|
|
-26.2 |
% |
Cost of goods sold |
|
|
16,302,497 |
|
|
|
23,172,267 |
|
|
|
-29.6 |
% |
% of net sales |
|
|
87.5 |
% |
|
|
91.8 |
% |
|
|
-4.3 |
% |
Estimated liability for claims resolution from class action settlement |
|
|
453,284 |
|
|
|
|
|
|
|
* |
|
% of net sales |
|
|
2.4 |
% |
|
|
0.0 |
% |
|
|
2.4 |
% |
|
|
|
|
|
|
|
|
|
|
Gross margin |
|
|
1,878,160 |
|
|
|
2,065,163 |
|
|
|
-9.1 |
% |
% of net sales |
|
|
10.1 |
% |
|
|
8.2 |
% |
|
|
1.9 |
% |
Selling and administrative costs |
|
|
4,361,123 |
|
|
|
4,180,787 |
|
|
|
4.3 |
% |
% of net sales |
|
|
23.4 |
% |
|
|
16.6 |
% |
|
|
6.8 |
% |
Loss on disposition of assets |
|
|
127,622 |
|
|
|
|
|
|
|
* |
|
|
|
|
|
|
|
|
|
|
|
Operating loss |
|
|
(2,610,585 |
) |
|
|
(2,115,624 |
) |
|
|
23.4 |
% |
% of net sales |
|
|
-14.0 |
% |
|
|
-8.4 |
% |
|
|
-5.6 |
% |
Other expense: |
|
|
|
|
|
|
|
|
|
|
|
|
Late registration fees |
|
|
(12,904 |
) |
|
|
|
|
|
|
* |
|
Net interest expense |
|
|
(391,112 |
) |
|
|
(1,032,792 |
) |
|
|
-62.1 |
% |
|
|
|
|
|
|
|
|
|
|
Loss before dividends, taxes and extraordinary item |
|
|
(3,014,601 |
) |
|
|
(3,148,416 |
) |
|
|
-4.3 |
% |
% of net sales |
|
|
-16.2 |
% |
|
|
-12.5 |
% |
|
|
-3.7 |
% |
Accrued dividends on preferred stock |
|
|
(200,000 |
) |
|
|
|
|
|
|
* |
|
|
|
|
|
|
|
|
|
|
|
Loss before taxes and extraordinary item |
|
|
(3,214,601 |
) |
|
|
(3,148,416 |
) |
|
|
2.1 |
% |
% of net sales |
|
|
-17.3 |
% |
|
|
-12.5 |
% |
|
|
-4.8 |
% |
Net income tax benefit |
|
|
(1,302,723 |
) |
|
|
(1,186,569 |
) |
|
|
9.8 |
% |
% of net sales |
|
|
-7.0 |
% |
|
|
-4.7 |
% |
|
|
-2.3 |
% |
|
|
|
|
|
|
|
|
|
|
Loss before extraordinary item |
|
|
(1,911,878 |
) |
|
|
(1,961,847 |
) |
|
|
-2.5 |
% |
% of net sales |
|
|
-10.3 |
% |
|
|
-7.8 |
% |
|
|
-2.5 |
% |
Extraordinary gain due to fire (net of tax) |
|
|
|
|
|
|
432,403 |
|
|
|
-100.0 |
% |
|
|
|
|
|
|
|
|
|
|
Net loss applicable to common stock |
|
$ |
(1,911,878 |
) |
|
$ |
(1,529,444 |
) |
|
|
25.0 |
% |
% of net sales |
|
|
-10.3 |
% |
|
|
-6.1 |
% |
|
|
-4.2 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
* |
|
Not meaningful as a percentage change. |
16
Net Sales
Net sales for the third quarter ended September 30, 2008 were $18.6 million, down $6.6
million, or 26%, from the third quarter of 2007. Sales in all channels were impacted by the new
home construction and remodeling slowdown. Our OEM (original equipment manufacturer) sales were
further impacted by our exit from the window sill market during the first quarter of 2008.
Current economic uncertainty and high energy prices have caused consumer confidence to remain
low and remodeling expenditures have been slow to materialize during the first three quarters of
2008. Implementation of a new MoistureShield marketing initiative continued during the quarter.
This initiative encompassed several new decking products, including a tropical hardwood line
(Rainforest Collection), upgraded caps and collars (decking accessories), and a new handrail
system. Several new ChoiceDek products, the Eden (tropical exotic) series in particular, were
recently introduced into the marketplace. Additionally, a new interactive ChoiceDek website was
recently introduced at www.choicedek.com.
We will continue to add MoistureShield distribution channels and refine markets over the year
with the goal of having nationwide distribution. We will also
continue to expand international distribution and sales. While we are currently operating in a very
challenging market, we believe our green building certification addresses a growing market niche
and allows distributors to balance their product lines. We look for continued growth of this
product line over time. The MoistureShield product line serves a market that is much larger than
the do-it-yourself home improvement segment principal customers are professional contractors and
deck builders.
We are focused on customer service, and are working to positively resolve customer issues
utilizing our fully staffed customer service department. In particular, we maintain a fully
staffed customer service department, including a customer service hotline that is attended seven
days a week during the building season.
Cost of Goods Sold and Gross Margin
Cost of goods sold, as a percent of sales, decreased to 88% for the quarter ended September
30, 2008. Increases in raw material and freight costs were offset by manufacturing overhead
reductions discussed below.
Record petroleum prices caused freight and polyethylene feedstock price increases. The
slowdown in the building products industry has dealt a harsh blow to cabinet and hardwood flooring
manufacturers, from whom we acquire scrap wood fiber. The use of wood pellets as an alternative
fuel source has also grown in the last few years. These two forces are acting to raise the cost of
our wood raw materials.
Over the last three years, AERT has invested substantially in laboratory, analytical,
processing and blending equipment at its Lowell, Arkansas facility aimed at increasing our
utilization of lower grades and cheaper polyethylene feedstocks. We believe that with the
implementation of these new systems, we can continue to reduce costs and work to further improve
our margins. The Watts, OK facility is designed to utilize lower cost plastics which are presently
not recycled by being able to wash, identify and reformulate them.
In March 2008, we hired a new president with extensive manufacturing and large scale
operations experience. We previously initiated and implemented a cost reduction plan whereby
certain less efficient facilities were consolidated or closed down, primarily Junction, TX,
Tontitown, AR, and Alexandria, LA. With the relocation of our Alexandria, LA plastic recycling
equipment to Lowell, AR, we are beginning the relocation of the existing Springdale, AR plastic
recycling operations to Lowell, AR, eliminating further labor and overhead. In addition, we intend
to transfer some of the existing plastic recycling equipment in our Springdale facility to the new
Watts, OK facility. Combining our Lowell and Springdale plastic recycling functions should result
in significant cost savings. In addition, the Watts facility, once commercially operational, is
projected to reduce costs significantly, in addition to allowing for sales of recycled plastic
resin to third party manufacturers.
Our gross margin increased in the third quarter of 2008 to 10% from 8% in the third quarter of
2007. The improved margin is due in part to price increases put in place at the beginning of 2008.
Additionally, we have taken steps to reduce overhead, as discussed above, including a corporate
staff reduction of 30 people at the beginning of the third quarter of 2008 as well as eliminated
assets and leased equipment not critical to servicing our customers.
Selling and Administrative Costs
Selling and administrative costs were up $0.2 million in third quarter 2008 compared to third
quarter 2007, and were up to 23% of sales from 17%. This percentage increase was due to the drop in
sales and an overall increase in selling and administrative costs.
17
The increase in selling and
administrative costs was largely due to increases in professional fees, depreciation and
advertising. The categories of compensation and benefits, advertising and promotion, travel and
entertainment, professional fees, and commissions together made up approximately 80% of total
selling and administrative expenses in third quarter 2008.
Earnings
We incurred a loss from operations of $2.6 million in the third quarter of 2008, an earnings
decrease of $0.5 million from 2007. Our net loss for third quarter 2008 was $1.9 million, compared
to a net loss for third quarter 2007 of approximately $1.5 million. The increased loss is due to
the accrual of $0.2 million in dividends on preferred stock in the third quarter of 2008 that was
not outstanding in the third quarter of 2007, the weak current market and the extraordinary gain
recognized in the third quarter of 2007.
Nine Months Ended September 30, 2008 Compared to Nine Months Ended September 30, 2007
The following table sets forth selected information from our statements of operations.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Nine Months Ended September 30, |
|
|
|
2008 |
|
|
2007 |
|
|
% Change |
|
Net sales |
|
$ |
73,074,928 |
|
|
$ |
73,413,020 |
|
|
|
-0.5 |
% |
Cost of goods sold |
|
|
61,465,632 |
|
|
|
64,519,603 |
|
|
|
-4.7 |
% |
% of net sales |
|
|
84.1 |
% |
|
|
87.9 |
% |
|
|
-3.8 |
% |
Estimated liability for claims resolution from class action settlement |
|
|
2,869,784 |
|
|
|
|
|
|
|
* |
|
% of net sales |
|
|
3.9 |
% |
|
|
0.0 |
% |
|
|
3.9 |
% |
|
|
|
|
|
|
|
|
|
|
Gross margin |
|
|
8,739,512 |
|
|
|
8,893,417 |
|
|
|
-1.7 |
% |
% of net sales |
|
|
12.0 |
% |
|
|
12.1 |
% |
|
|
-0.1 |
% |
Selling and administrative costs |
|
|
16,183,937 |
|
|
|
12,101,541 |
|
|
|
33.7 |
% |
% of net sales |
|
|
22.1 |
% |
|
|
16.5 |
% |
|
|
5.6 |
% |
Loss from fixed asset impairment and disposition |
|
|
595,860 |
|
|
|
|
|
|
|
* |
|
|
|
|
|
|
|
|
|
|
|
Operating loss |
|
|
(8,040,285 |
) |
|
|
(3,208,124 |
) |
|
|
150.6 |
% |
% of net sales |
|
|
-11.0 |
% |
|
|
-4.4 |
% |
|
|
-6.6 |
% |
Other expense: |
|
|
|
|
|
|
|
|
|
|
|
|
Estimated liability from class action settlement |
|
|
(2,500,000 |
) |
|
|
|
|
|
|
* |
|
Late registration fees |
|
|
(682,259 |
) |
|
|
|
|
|
|
* |
|
Net interest expense |
|
|
(2,703,358 |
) |
|
|
(2,826,147 |
) |
|
|
-4.3 |
% |
|
|
|
|
|
|
|
|
|
|
Loss before dividends, taxes and extraordinary item |
|
|
(13,925,902 |
) |
|
|
(6,034,271 |
) |
|
|
130.8 |
% |
% of net sales |
|
|
-19.1 |
% |
|
|
-8.2 |
% |
|
|
-10.9 |
% |
Accrued dividends on preferred stock |
|
|
(600,000 |
) |
|
|
|
|
|
|
* |
|
|
|
|
|
|
|
|
|
|
|
Loss before taxes and extraordinary item |
|
|
(14,525,902 |
) |
|
|
(6,034,271 |
) |
|
|
140.7 |
% |
% of net sales |
|
|
-19.9 |
% |
|
|
-8.2 |
% |
|
|
-11.7 |
% |
Net income tax benefit |
|
|
(3,449,962 |
) |
|
|
(2,516,846 |
) |
|
|
37.1 |
% |
% of net sales |
|
|
-4.7 |
% |
|
|
-3.4 |
% |
|
|
-1.3 |
% |
|
|
|
|
|
|
|
|
|
|
Loss before extraordinary item |
|
|
(11,075,940 |
) |
|
|
(3,517,425 |
) |
|
|
214.9 |
% |
% of net sales |
|
|
-15.2 |
% |
|
|
-4.8 |
% |
|
|
-10.4 |
% |
Extraordinary gain due to fire (net of tax) |
|
|
|
|
|
|
432,403 |
|
|
|
-100.0 |
% |
|
|
|
|
|
|
|
|
|
|
Net loss applicable to common stock |
|
$ |
(11,075,940 |
) |
|
$ |
(3,085,022 |
) |
|
|
259.0 |
% |
% of net sales |
|
|
-15.2 |
% |
|
|
-4.2 |
% |
|
|
-11.0 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
* |
|
Not meaningful as a percentage change. |
Net Sales
Net sales for the first three quarters of 2008 were down $0.3 million from the first three
quarters of 2007. Decking sales in the first nine months of 2008 were up while OEM sales were down
due to the slowdown in new home construction and our exit from the primed window component
business.
18
Cost of Goods Sold and Gross Margin
Cost of goods sold was down $3.1 million in the first three quarters of 2008 compared to the
first three quarters of 2007. The rationalization of our manufacturing operations, resulting in
labor and overhead reductions, has more than offset raw material and freight cost increases. We
discontinued operations at our Texas and Louisiana facilities in the fourth quarter of 2007, which
reduced headcount by approximately 90 people, and
we reduced corporate staff by 30 people early in the third quarter of 2008. The accrual of estimated claim
resolution costs arising from the class action lawsuit negatively impacted gross margin.
Selling and Administrative Costs
Selling and administrative costs were up $4.1 million in the first nine months of 2008
compared to the first nine months of 2007; a 34% increase. Selling and administrative costs were
22% of 2008 sales, up from 17% in 2007. The categories of compensation and benefits, advertising
and promotion, professional fees, travel and entertainment, and commissions together made up 77% of
total selling and administrative expenses in the first three quarters of 2008. Advertising and
promotion expenditures were up $2.0 million due primarily to our MoistureShield marketing campaign.
Compensation and benefits increased in the first three quarters of 2008 by approximately $0.9
million over the first three quarters of 2007. Legal fees recorded during the first three quarters
of 2008 associated with the class action allegations were $782,263. Cost reductions implemented in
the third quarter will reduce selling and administrative costs in the future.
Asset Impairment and Other Expenses
|
|
|
Approximately $0.5 million was charged during the first quarter of 2008 relating to
assets no longer required at our Junction, Texas manufacturing facility. This is part of a
program to streamline our manufacturing process to reduce costs. |
|
|
|
|
Approximately $0.7 million was expensed during the first three quarters of 2008
representing a one-time charge for penalties related to the late registration of shares
underlying our preferred stock offering that took place in the fourth quarter of 2007. The
registration statement was declared effective by the SEC on September 5, 2008, at which
time the penalties ceased. |
|
|
|
|
A one-time charge of $2.5 million relating to plaintiff attorney fees and notice costs,
in connection with the class action lawsuit, was made during the first nine months of 2008.
An additional $2.4 million was expensed as part of cost of goods sold during the same
period for the claim resolution process, while $0.2 million was charged to selling and
administrative costs for the Companys attorney fees. |
Earnings
We incurred a loss from operations of $8.0 million in the first three quarters of 2008
compared to an operating loss of $3.2 million in the first three quarters of 2007. Our net loss
for the first three quarters of 2008, including one time charges of $6.3 million related to our
lawsuit, late registration penalties and asset impairment, was $11.1 million, compared to a net
loss for the first three quarters of 2007 of approximately $3.1 million.
Liquidity and Capital Resources
Unrestricted cash decreased approximately $0.3 million from December 31, 2007 to $1.4 million
at September 30, 2008. Significant components of that decrease were: (i) cash provided by operating
activities of $8.3 million, which consisted of the net loss for the period of $11.1 million
increased by depreciation and amortization of $4.5 million and increased by other sources of cash
or
non-cash charges of $14.9 million; (ii) cash used in investing activities of approximately
$3.9 million; and (iii) cash used in financing activities of $4.8 million. Payments on notes during
the period were $4.6 million. Net payments on our line of credit were approximately $1.1 million
during the first nine months of 2008. At September 30, 2008, we had bonds and notes payable in the
amount of $44.6 million, of which $18.0 million was current notes payable and the current portion
of long-term debt.
Trade accounts receivable increased by $1.7 million from $1.8 million at December 31, 2007 to
$3.5 million at September 30, 2008. The increase is due to the seasonal nature of our business.
Sales are lower in the winter months and peak in the summer months, causing us to carry a larger
average balance of receivables during the spring and summer. This seasonality is primarily
responsible for our decrease in inventories from $23.6 million to $13.3 million, although
improvements in raw material inventory turns were made. We build inventory in the winter months
while sales are slower and sell the inventory in the spring and summer months. Our deferred tax
asset increased $3.4 million due to additional loss carryforwards accumulated as a result of our
loss for the nine months ended September 30, 2008.
19
The current maturities of our long-term debt decreased $3.7 million in the first nine months
of the year primarily for the following reasons:
|
|
|
Payment of remaining balance of our Regions Bank loan approximately $1 million |
|
|
|
|
Payments on our 19.75% Allstate loan $1.8 million |
|
|
|
|
Payment on our Series 2008 bonds as part of the first quarter refinancing of those bonds
$0.6 million |
Our accruals related to the expected settlement of a class action lawsuit are discussed in detail
in Part II Item 1. Legal Proceedings.
On September 15, 2008, the Companys bank line of credit agreement with Liberty Bank of
Arkansas expired (See Note 8: Debt).
We have recently financed our Liberty Bank note, and we are currently seeking a larger credit
facility to allow us to finance more finished goods inventory in the future in order to grow our
business and better compete in the current environment. Thus, we are currently exploring and
negotiating for other sources of senior secured debt financing and unsecured subordinated debt
financing. We are also evaluating a potential equity or rights offering. There can be no assurance
that we will be successful in acquiring additional financing on favorable terms or that additional
equity capital will not be required in conjunction with the larger credit facility. A failure to
obtain such financing would severely restrict our ability to operate our business.
The Company is negotiating the extension of two notes until July 1, 2009 that matured October
1, 2008. The notes are held by Allstate Investments. One of the notes is in the amount of $0.8
million and bears interest at 19.75%. The other note had an original principal amount of $5.0
million and bears interest at 10%. The accrued interest on that note at October 1 of $0.7 million
will be added to the principal amount as part of the extension. The Company will pay a premium of
5% of the $5.7 million principal amount of the note and accrued interest upon maturity.
Under our bond agreements, AERT covenants that it will maintain certain financial ratios. If
we fail to comply with certain of the covenants, or to secure a waiver therefrom, the bond trustee
would have the option of demanding immediate repayment of the bonds. In such an event, it could be
difficult for us to refinance the bonds, which would give the bond trustee the option to take us
into bankruptcy.
We were not in compliance with the debt service coverage, current ratio and accounts payable
covenants as of September 30, 2008. The investor in the bonds waived the debt service coverage
covenant through January 1, 2009, and waived the current ratio and accounts payable covenants
through January 1, 2010. Our line of credit contains all of the financial covenants listed below.
None of our other loans contain financial covenants.
Our Allstate notes payable have cross-default provisions that caused them to be in technical
default at September 30, 2008 due to our noncompliance with the loan covenants discussed above.
However, Allstate Investments, the investor in the bonds and holder of the notes waived the
covenants.
|
|
|
|
|
|
|
|
|
|
|
September 30, 2008 |
|
Compliance |
|
|
|
Bonds Payable and Allstate Notes Payable Debt Covenants |
|
|
|
|
|
|
Long-term debt service coverage ratio for last four quarters of at least 2.00 to 1.00 |
|
|
-3.43 |
|
|
No waived |
Current ratio of not less than 1.00 to 1.00 |
|
|
0.75 |
|
|
No waived |
Not more than 10% of accounts payable in excess of 75 days past invoice date |
|
|
32 |
% |
|
No waived |
Not more than 20% of accounts receivable in excess of 90 days past invoice date |
|
|
10 |
% |
|
Yes |
Uncertainties, Issues and Risks
There are many factors that could adversely affect AERTs business and results of operations.
These factors include, but are not limited to, general economic conditions, decline in demand for
our products, business or industry changes, critical accounting policies, government rules and
regulations, environmental concerns, litigation, new products / product transition, product
obsolescence, competition, acts of war, terrorism, public health issues, concentration of customer
base, loss of a significant customer, availability of raw material (plastic) at a reasonable price,
managements failure to execute effectively, inability to obtain adequate financing (i.e. working
capital), equipment breakdowns, low stock price, and fluctuations in quarterly performance.
Item 3. Quantitative and Qualitative Disclosure about Market Risk.
We have no material exposures relating to our long-term debt, as most of our long-term debt
bears interest at fixed rates. We depend on the market for favorable long-term mortgage rates to
help generate sales of our product for use in the residential construction industry.
20
Should
mortgage rates increase substantially, our business could be impacted by a reduction in the
residential construction industry. Important raw materials that we purchase are recycled plastic
and wood fiber, which are subject to price fluctuations. We attempt to limit the impact of price
increases on these materials by negotiating with each supplier on a term basis.
Forward-Looking Information
An investment in our securities involves a high degree of risk. Prior to making an
investment, prospective investors should carefully consider the following factors, among others,
and seek professional advice. In addition, this Form 10-Q contains certain forward-looking
statements within the meaning of Section 27A of the Securities Act and Section 21E of the Exchange
Act. Such forward-looking statements, which are often identified by words such as believes,
anticipates, expects, estimates, should, may, will and similar expressions, represent
our expectations or beliefs concerning future events. Numerous assumptions, risks, and
uncertainties could cause actual results to differ materially from the results discussed in the
forward-looking statements. Prospective purchasers of our securities should carefully consider the
information contained herein or in the documents incorporated herein by reference.
The foregoing discussion contains certain estimates, predictions, projections and other
forward-looking statements (within the meaning of Section 27A of the Securities Act of 1933 and
Section 21E of the Securities Exchange Act of 1934) that involve various risks and uncertainties.
While these forward-looking statements, and any assumptions upon which they are based, are made in
good faith and reflect managements current judgment regarding the direction of the business,
actual results will almost always vary, sometimes materially, from any estimates, predictions,
projections, or other future performance suggested herein. Some important factors (but not
necessarily all factors) that could affect the sales volumes, growth strategies, future
profitability and operating results, or that otherwise could cause actual results to differ
materially from those expressed in any forward-looking statement include the following: market,
political or other forces affecting the pricing and availability of plastics and other raw
materials; accidents or other unscheduled shutdowns affecting us, our suppliers or their
customers plants, machinery, or equipment; competition from products and services offered by other
enterprises; our ability to refinance short-term indebtedness; state and federal environmental,
economic, safety and other policies and regulations, any changes therein, and any legal or
regulatory delays or other factors beyond our control; execution of planned capital projects;
weather conditions affecting our operations or the areas in which our products are marketed;
adverse rulings, judgments, or settlements in litigation or other legal matters. We undertake no
obligation to publicly release the result of any revisions to any such forward-looking statements
that may be made to reflect events or circumstances after the date hereof or to reflect the
occurrence of unanticipated events.
Item 4. Controls and Procedures.
Our chief executive officer, Joe G. Brooks, who is our principal executive officer, and our
chief accounting officer, Eric Barnes, who is our principal accounting officer, have reviewed
and evaluated the disclosure controls and procedures (as defined in Rules 13a-15(e) and 15d-15(e)
under the Securities Exchange Act of 1934) that we have in place as of September 30, 2008 with
respect to, among other things, the timely accumulation and communication of information to
management and the recording, processing, summarizing and reporting thereof for the purpose of
preparing and filing this quarterly report on Form 10-Q. Based upon their review, the
aforementioned executive officers have concluded that, as a result of material weaknesses in our
internal control over
financial reporting as of September 30, 2008, as previously disclosed under Item 9A. Controls
and Procedures in our Annual Report on Form 10-K for our 2007 fiscal year, as amended on Form
10-K/A, our disclosure controls and procedures were not effective as of September 30, 2008.
Our management identified three material weaknesses in our internal control over financial
reporting as of September 30, 2008. Management concluded that we did not have an adequate process
in place to assess potential impairment of fixed assets, that our inventory costing system was not
adequately documented nor were there adequate procedures for an independent review of the costing
analysis to ensure completeness and accuracy of the calculated costs, and that we, at the entity
level, have not properly allocated resources to ensure that necessary internal controls are
implemented and followed throughout the Company. There can be no assurance at this time that the
actions taken to date will effectively remediate the material weaknesses.
During the quarter ended September 30, 2008, except in connection with actions we are taking
to remediate the material weakness in our internal control discussed above, there have been no
changes in our internal controls over financial reporting that have materially affected, or that
are reasonably likely to materially affect, our internal controls over financial reporting.
21
PART II OTHER INFORMATION.
Item 1. Legal Proceedings
Class Action Lawsuits
On February 26, 2008, plaintiffs filed a purported class action lawsuit seeking to recover on
behalf of the purchasers of ChoiceDek composite decking for damages allegedly caused by mold and
mildew stains on their decks (Pelletz v. Weyerhaeuser Company, Advanced Environmental Recycling
Technologies, Inc. and Lowes Companies, Inc. pending in U.S. District Court, Western District of
Washington (Seattle Division)). The plaintiffs originally sued AERT, Weyerhaeuser Company, and
Lowes Companies, Inc., asserting causes of action for alleged violations of the Washington
Consumer Protection Act and other state consumer protection acts, breach of implied warranty of
merchantability, breach of express warranty, and violations of the Magnuson-Moss Warranty Act.
On March 10, 2008, unrelated plaintiffs filed a similar purported class action lawsuit seeking
to recover on behalf of the purchasers of ChoiceDek composite decking for damages allegedly caused
by mold and mildew stains on their decks. (Joseph Jamruk et al v. Advanced Environmental Recycling
Technologies, Inc. and Weyerhaeuser Company in U.S. District Court, Western District of Washington
(Seattle Division)) The plaintiffs sued AERT and Weyerhaeuser Company, asserting causes of action
for actionable misrepresentation, alleged violations of the Washington Consumer Protection Act,
unjust enrichment, and breach of express warranty. On May 19, 2008, the plaintiffs in both cases
filed a consolidated complaint against AERT and Weyerhaeuser Company.
On August 21, 2008, the parties filed with the court a class action settlement agreement for
preliminary approval. The settlement includes decking material purchased from January 1, 2004
through December 31, 2007, along with decking material purchased after December 31, 2007 which was
manufactured before October 1, 2006 before a mold inhibitor was included in the manufacturing
process. The court preliminarily approved the class action settlement on September 15, 2008 and
entered an order allowing notice of the class action settlement to be sent to putative class
members. The court has scheduled a final approval hearing for January 8, 2009.
As part of the settlement, and pending its approval, the defendants have agreed not to use the
terms minimum maintenance, low maintenance, easy to maintain, or virtually maintenance free
in ChoiceDek marketing materials. AERT will also provide additional cleaning instructions on the
ChoiceDek website to assist customers with cleaning their decks. AERT will provide national
notice of the settlement to putative class members and establish a call center to answer customer
questions regarding ChoiceDek. AERT will also self-administer a claim resolution process whereby
eligible deck owners may file a claim for significant mold spotting within six months of when the
settlement becomes final and unappealable. If eligible, deck owners who timely file a claim for
significant mold spotting may receive relief such as deck cleanings and applications of a mold
inhibitor, gift cards for use at Lowes, replacement materials, and/or refunds under certain
criteria. An arbitration provision is included in the settlement agreement, which provides for
disputes arising from the claim resolution process.
AERT has recorded expenses of $5.6 million associated with the settlement of the class action
lawsuit. The estimate includes $2.9 million for the claims resolution process, $0.2 million to be
paid to the Companys attorneys, $0.8 million for costs to provide notice to the class, and $1.8
million for plaintiffs attorney fees to be paid over 2008 and 2009. It is anticipated that the
claim resolution process will have an annual cost limitation to AERT of $2.0 million in 2008
(exclusive of amounts incurred in 2008 to resolve claims prior to the settlement), $2.8 million in
2009, $2.8 million in 2010, and if necessary, $2.0 million per year thereafter until the claim
resolution process is completed.
Energy Unlimited, Inc. vs. AERT, Inc.
On June 12, 2007, Energy Unlimited, Inc. filed a claim against AERT for the collection of $0.2
million in unpaid balances that Energy Unlimited, Inc. asserts are owed on work performed on the
Springdale South facilitys material handling and drying systems. AERT contends that the design and
installation of the systems by Energy Unlimited, Inc. was faulty and resulted in a series of
explosions and subsequent need to refabricate the material handling and drying system. AERT has
filed a counterclaim for its $1.2 million in out of pocket expenses relating to an explosion that
occurred on April 2, 2007 and for the cost to refabricate the material handling and drying system.
The case has been set for trial on March 9, 2009.
Other Matters
AERT is involved from time to time in other litigation arising from the normal course of
business. In managements opinion, this other litigation is not expected to materially impact the
Companys results of operations or financial condition.
Item 1A. Risk Factors.
With the exception of the risk factor presented below, there have been no significant changes
during the third quarter of 2008 to risk factors presented in our 2007 Annual Report on Form 10-K,
as amended on Form 10-K/A.
22
We may be unable to extend or replace our existing line of credit.
We recently
extended our existing line of credit for up to $11.4 million until December 15,
2008 while a larger credit facility is being sought from other lenders to allow us to finance more
finished goods inventory in the future in order to grow our business and better compete in the
current environment. The additional financing is expected to include senior secured debt financing
and/or unsecured subordinated debt financing. We are also evaluating a potential equity or rights
offering. There can be no assurance that we will be successful in completing our financing plans or
that we will obtain financing on favorable terms. A failure to obtain additional financing would
severely restrict our ability to operate our business.
We
may not realize all the benefits anticipated from the new enterprise
resource planning system
We
have encountered issues with the implementation of our new enterprise
resource planning system and are working with the vendor to resolve
these.
Item 4. Submission of Matters to a Vote of Security Holders.
We held our 2008 annual meeting of stockholders on July 24, 2008. The matters voted upon at
that meeting, along with the results of the vote, are disclosed in Part II. Item 4. of our Form
10-Q for the quarter ended June 30, 2008.
Item 6. Exhibits.
The exhibits listed in the accompanying Index to Exhibits are filed and incorporated by
reference as part of this report.
23
SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly
caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.
|
|
|
|
|
|
ADVANCED ENVIRONMENTAL
RECYCLING TECHNOLOGIES, INC.
|
|
|
By: |
/s/ Joe G. Brooks
|
|
|
|
Joe G. Brooks, |
|
|
|
Chairman and Chief Executive
Officer
(principal executive officer) |
|
|
|
|
|
|
/s/
Eric Barnes |
|
|
Eric Barnes |
|
|
Chief Accounting Officer
(principal accounting officer) |
|
|
Date: November 10, 2008
24
Index to Exhibits
|
|
|
Exhibit |
|
|
Number |
|
Description |
|
|
|
31.1
|
|
Certification per Sarbanes-Oxley Act of 2002 (Section 302) by the Companys chairman and chief executive officer. |
|
|
|
31.2
|
|
Certification per Sarbanes-Oxley Act of 2002 (Section 302) by the Companys chief accounting officer. |
|
|
|
32.1
|
|
Certification per Sarbanes-Oxley Act of 2002 (Section 906) by the Companys chairman and chief executive officer. |
|
|
|
32.2
|
|
Certification per Sarbanes-Oxley Act of 2002 (Section 906) by the Companys chief accounting officer. |
25