As filed with the Securities and Exchange Commission on June 7, 2006
Registration No. 333-133757
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Amendment No. 1 To
Form S-4
REGISTRATION STATEMENT
UNDER
THE SECURITIES ACT OF 1933
Tronox Worldwide LLC
and
Tronox Finance Corp.
(Exact name of registrant as specified in its charter)*
Delaware | 2810 | 11-3663540 | ||
(State or other jurisdiction of incorporation or organization) |
(Primary Standard Industrial Classification Code Number) |
(I.R.S. Employer Identification No.) | ||
Delaware | 2810 | 20-3611122 | ||
(State or other jurisdiction of incorporation or organization) |
(Primary Standard Industrial Classification Code Number) |
(I.R.S. Employer Identification No.) |
c/o Tronox Incorporated 123 Robert S. Kerr Avenue Oklahoma City, Oklahoma 73102 (405) 775-5000 |
Roger G. Addison, Esq. 123 Robert S. Kerr Avenue Oklahoma City, Oklahoma 73102 (405) 775-5000 | |
(Address, including Zip Code, and telephone number, including area code, of registrants principal executive offices) |
(Name, address, including Zip Code, and telephone number, including area code, of agent for service) |
Copies to:
W. Chris Coleman
McAfee & Taft A Professional Corporation
Tenth Floor, Two Leadership Square
211 North Robinson
Oklahoma City, Oklahoma 73102
(405) 235-9621
Approximate date of commencement of proposed sale to the public: As soon as practicable after this registration statement becomes effective.
If the securities being registered on this Form are being offered in connection with the formation of a holding company and there is compliance with General Instruction G, check the following box: ¨
If this Form is filed to register additional securities for an offering pursuant to Rule 462(b) under the Securities Act, check the following box and list the Securities Act registration number of the earlier effective registration statement for the same offering. ¨
If this Form is a post-effective amendment filed pursuant to Rule 462(d) under the Securities Act, check the following box and list the Securities Act registration statement under the earlier effective registration statement for the same offering. ¨
CALCULATION OF REGISTRATION FEE
Title of Each Class of Securities to be Registered |
Amount to be |
Proposed Maximum Offering Price Per Unit(1) |
Proposed Maximum Aggregate Offering Price(1) |
Amount of Registration Fee | ||||
9 1/2% Senior Notes due 2012 |
$350,000,000 | 100% | $350,000,000 | $37,450(1) | ||||
Guarantees 9 1/2% Senior Notes due 2012(2) |
| | | |
(1) | Estimated solely for the purpose of computing the registration fee in accordance with Rule 457(f)(2). |
(2) | The 9 1/2% Senior Notes due 2012 are guaranteed by the Additional Registrants. No separate consideration will be paid in respect of the guarantees. Pursuant to Rule 457(n) of the Securities Act, no filing fee is required. |
* | Tronox Incorporated, the parent of the Registrants, and the additional subsidiaries of Tronox Incorporated listed in the attached table are Additional Registrants to this Registration Statement. |
Each registrant hereby amends this registration statement on such date or dates as may be necessary to delay its effective date until the registrant shall file a further amendment which specifically states that this registration statement shall thereafter become effective in accordance with Section 8 of the Securities Act of 1933 or until the registration statement shall become effective on such date as the Securities and Exchange Commission, acting pursuant to said Section 8, may determine.
TABLE OF ADDITIONAL REGISTRANTS
Name(1) |
State of Incorporation/ Formation |
Primary Standard Industrial Classification Code Number |
IRS Employer Identification No. | |||
Cimarron Corporation |
Oklahoma | 2810 | 73-1328735 | |||
Tronox Holdings, Inc. |
Delaware | 2810 | 51-0284593 | |||
Triple S Minerals Resources Corporation |
Delaware | 2810 | 73-1534515 | |||
Tronox Pigments (Savannah), Inc. |
Georgia | 2810 | 58-1622042 | |||
Triple S Refining Corporation |
Delaware | 2810 | 73-0974954 | |||
Southwestern Refining Company, Inc. |
Delaware | 2810 | 73-0960164 | |||
Transworld Drilling Company |
Delaware | 2810 | 73-0755837 | |||
Triangle Refineries, Inc. |
Delaware | 2810 | 74-1039180 | |||
Triple S, Inc. |
Oklahoma | 2810 | 73-1415116 | |||
Tronox LLC |
Delaware | 2810 | 41-2070700 | |||
Tronox Incorporated |
Delaware | 2810 | 20-2868245 |
(1) | The address for each Additional Registrant is 123 Robert S. Kerr Avenue, Oklahoma City, Oklahoma 73102 and the telephone number is (405) 775-5000. |
The information in this prospectus is not complete and may be changed. We may not sell these securities until the registration statement filed with the Securities and Exchange Commission is effective. This prospectus is not an offer to sell these securities and it is not soliciting an offer to buy these securities in any state where the offer or sale is not permitted.
Subject to Completion, dated June 7, 2006
PROSPECTUS
TRONOX WORLDWIDE LLC
TRONOX FINANCE CORP.
Offer to Exchange up to
$350,000,000 of 9 1/2% Senior Notes due 2012
for up to
$350,000,000 of 9 1/2% Senior Notes due 2012
which have been registered under the Securities Act of 1933
We are offering to exchange up to $350,000,000 of our outstanding 9 1/2% Senior Notes due 2012 for new 9 1/2% Senior Notes due 2012, with substantially identical terms, which have been registered under the Securities Act of 1933 and will generally be freely tradeable. Our exchange offer will expire at 5:00 p.m. New York City time on , 2006 unless we extend the time for expiration.
We will exchange all old notes that you validly tender and do not withdraw before the exchange offer expires for an equal principal amount of new notes. Tenders of outstanding notes may be withdrawn at any time prior to the expiration of the exchange offer.
There is currently no established trading market for the old notes or the new notes. We do not intend to list the new notes on any securities exchange or seek approval for quotation through any automated quotation system.
The exchange offer of the new notes for the old notes will not be a taxable event for U.S. federal income tax purposes.
Investing in the notes involves risks. Please read Risk Factors on page 16 for a discussion of factors you should consider before participating in the Exchange Offer.
Neither the Securities and Exchange Commission nor any state securities commission has approved or disapproved of the senior notes to be distributed in the exchange offer, nor have any of these organizations determined that this prospectus is truthful or complete. Any representation to the contrary is a criminal offense.
Each broker-dealer that receives new notes for its own account pursuant to this exchange offer must acknowledge that it will deliver a prospectus in connection with any resale of such new notes. The letter of transmittal states that by so acknowledging and by delivering a prospectus, a broker-dealer will not be deemed to admit that it is an underwriter within the meaning of the Securities Act of 1933. This prospectus, as it may be amended or supplemented from time to time, may be used by a broker-dealer in connection with resales of new notes received in exchange for old notes where such old notes were acquired by such broker-dealer as a result of market-making activities or other trading activities. We have agreed that, for a period of 90 days from the expiration of this exchange offer, we will make this prospectus available to any broker-dealer for use in connection with any such resale. See Plan of Distribution.
The date of this prospectus is , 2006.
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F-1 |
You should rely only upon the information contained in this prospectus. We have not authorized any other person to provide you with different information. If anyone provides you with different information or inconsistent information, you should not rely on it. We are not making an offer to sell these notes in any jurisdiction where the offer or sale is not permitted. You should assume the information appearing in this prospectus is accurate only as of the date of the front cover of this prospectus. Our business, financial condition, results of operations and prospects may have changed since that date.
You should contact us with any questions about the exchange offer or if you require additional information to verify the information contained in this prospectus.
You should not consider any information in this prospectus to be legal, business or tax advice. You should consult your own attorney, business advisor and tax advisor for legal, business and tax advice regarding participating in the exchange offer.
SPECIAL NOTE REGARDING FORWARD-LOOKING STATEMENTS
We have made forward-looking statements in this prospectus, which are subject to risks and uncertainties. See Risk Factors. These statements are based on the beliefs and assumptions of our management and on the information currently available to our management at the time of such statements. Forward-looking statements include information concerning our possible or assumed future results or otherwise speak to future events and may be preceded by, followed by, or otherwise include the words believes, expects, anticipates, intends, plans, estimates or similar expressions.
Forward-looking statements are not guarantees of performance. They involve risks, uncertainties and assumptions. Future results or performance may differ materially from those expressed or implied in these forward-looking statements. Many of the factors that will determine these results and values are beyond our
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ability to control or predict. Potential investors are cautioned not to put undue reliance on any forward-looking statements. Except as required by the Federal securities laws, we do not have any intention or obligation to update forward-looking statements after we distribute this document, even if new information, future events or other circumstances have made them incorrect or misleading.
You should understand that various factors, in addition to those discussed in Risk Factors and elsewhere in this document, could affect our future results and could cause results to differ materially from those expressed in such forward-looking statements, including the following:
| adverse changes in general economic conditions or in the markets we serve, including changes in the prices of titanium dioxide pigments and other chemicals; |
| changes in our business strategies; |
| demand for consumer products for which our businesses supply raw materials; |
| availability and pricing of raw materials; |
| fluctuations in energy prices; |
| technological changes affecting production of our materials; |
| developments associated with our environmental remediation efforts; |
| hazards associated with chemicals manufacturing; |
| risks associated with competition, including the financial resources of competitors and the introduction of new competing products; |
| risks associated with international sales and operations; |
| changes in laws and regulations, including environmental laws, or changes in the administration of such laws and regulations; |
| the quality of future opportunities that may be presented to or pursued by us; |
| the ability to generate cash flows or obtain financing to fund growth and the cost of such financing; |
| the ability to obtain and maintain regulatory approvals; |
| the effect of various litigation that arise from time to time in the ordinary course of business; |
| the impact of weather and the occurrence of natural disasters such as fires, floods and other catastrophic events and natural disasters; |
| acts of war or terrorist activities; and |
| the ability to respond to challenges in international markets, including changes in currency exchange rates, political or economic conditions, and trade and regulatory matters. |
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The following summary highlights the material information contained elsewhere in this prospectus but may not contain all of the information that is important to you. You should read the entire prospectus carefully, including the consolidated and combined financial statements and related notes and the factors described in Risk Factors, before participating in the exchange offer.
Our Parent, Tronox Incorporated, was formed on May 17, 2005, in preparation for the contribution and transfer by Kerr-McGee Corporation (Kerr-McGee) of certain entities, including us and other entities comprising substantially all of its chemical business (the Contribution). The Contribution was completed in November 2005 along with the recapitalization of Tronox Incorporated, whereby common stock held by Kerr-McGee converted into approximately 22.9 million shares of Class B common stock. An initial public offering (IPO) of Tronox Incorporateds Class A common stock was subsequently completed on November 28, 2005. On March 30, 2006, Kerr-McGee distributed all of the shares of Parents Class B common stock that it owned to its stockholders (the Distribution).
Unless the context otherwise requires, any references in this prospectus to we, our, us and Tronox refer to Tronox Worldwide LLC and all of our subsidiaries , and references to Tronox Incorporated and Parent refer to Tronox Incorporated and its subsidiaries as in effect on the date of this prospectus, except that all such references in connection with financial information is intended to refer to that of our Parent on a consolidated basis or that of the several entities comprising the Parents subsidiaries on a combined basis. Any references in this prospectus to Tronox Finance refer to our wholly-owned subsidiary, Tronox Finance Corp., which is a co-issuer of the notes. References to issuers mean Tronox and Tronox Finance, as co-issuers of the notes. Any references in this prospectus to Kerr-McGee refer to Kerr-McGee Corporation and its consolidated subsidiaries.
The Notes
We completed on November 28, 2005 a private offering of $350.0 million aggregate principal amount of our 9 1/2% Senior Notes due 2012, which we refer to as the old notes. We entered into an exchange and registration rights agreement with the initial purchasers of the old notes in which we agreed, among other things, to deliver to you this prospectus and to complete the exchange offer within 240 days of the issuance of the old notes. You are entitled to exchange in the exchange offer your outstanding old notes for registered 9 1/2% Senior Notes due 2012 with substantially identical terms which we refer to as the new notes. If (i) we do not file the registration statement for the exchange offer of the new notes for the old notes that this prospectus is a part of (the Exchange Offer Registration Statement) by April 27, 2006, (ii) the Exchange Offer Registration Statement is not declared effective (the Exchange Offer Effective Date) by the Securities and Exchange Commission (SEC) on or prior to June 26, 2006, or (iii) the exchange offer is not completed within thirty (30) days of the Exchange Offer Effective Date, then we will pay liquidated damages in the form of additional interest. We filed the initial Exchange Offer Registration Statement on May 3, 2006 in violation of clause (i) above. As a result, we are required to pay liquidated damages in the form of special interest in the aggregate amount of $17,500. You should read the discussion under the headings Summary Description of the New Notes and Description of the Notes for further information regarding the registered 9 1/2% Senior Notes due 2012. Whenever we use the term notes, we are referring to both the old notes and the new notes, unless the context clearly shows a different intent.
We believe that the new notes issued in the exchange offer may be resold by you without compliance with the registration and prospectus delivery provisions of the Securities Act, subject to certain conditions. You should read the discussion under the headings Summary of the Terms of the Exchange Offer and The Exchange Offer for further information regarding the exchange offer and resale of the new notes.
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Our Company
Overview
Tronox is one of the leading global producers and marketers of titanium dioxide. Titanium dioxide is a white pigment used in a wide range of products for its exceptional ability to impart whiteness, brightness and opacity. We market titanium dioxide pigment, which represented more than 90% of our net sales in 2005, under the brand name TRONOX®. We are the worlds third-largest producer and marketer of titanium dioxide based on reported industry capacity by the leading titanium dioxide producers, and we have an estimated 13% market share of the $9 billion global market in 2005 based on reported industry sales. Our world-class, high-performance pigment products are critical components of everyday consumer applications, such as coatings, plastics and paper, as well as specialty products, such as inks, foods and cosmetics. In addition to titanium dioxide, we produce electrolytic manganese dioxide, sodium chlorate and boron-based and other specialty chemicals. In 2005, we had net sales of $1.4 billion and net income of $18.8 million. In the first quarter of 2006, we had net sales of $336.2 million and net income of $20.6 million. Based on the country of production, the geographic distribution of our net sales was as follows during the periods indicated:
Three Months March 31, 2006 |
Year Ended December 31, | |||||||||||
2005 | 2004 | 2003 | ||||||||||
(Millions of dollars) | ||||||||||||
United States |
$ | 179.1 | $ | 755.9 | $ | 716.8 | $ | 646.7 | ||||
International |
157.1 | 608.1 | 585.0 | 511.0 | ||||||||
$ | 336.2 | $ | 1,364.0 | $ | 1,301.8 | $ | 1,157.7 | |||||
The chart below summarizes our 2005 net sales by business segment:
2005 Net Sales by Business Segment |
We have maintained strong relationships with our customers since our current chemical operations began in 1964. We focus on providing our customers with world-class products, end-use market expertise and strong technical service and support. With more than 2,100 employees worldwide, strategically located manufacturing facilities and direct sales and technical service organizations in the United States, Europe and the Asia-Pacific region, we are able to serve our diverse base of more than 1,100 customers in over 100 countries.
Globally, including the production capacity of the facility operated by our Tiwest Joint Venture (see BusinessManufacturing, Operations and PropertiesThe Tiwest Joint Venture), we have 624,000 tonnes of aggregate annual titanium dioxide production capacity. We hold over 200 patents worldwide, as well as other intellectual property. We have a highly skilled and technologically sophisticated workforce.
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Competitive Strengths
We benefit from a number of competitive strengths, including the following:
Leading Market Positions
We are the worlds third-largest producer and marketer of titanium dioxide products based on reported industry capacity by the leading titanium dioxide producers and the worlds second-largest producer and supplier of titanium dioxide manufactured via proprietary chloride technology, which we believe is preferred for many of the largest end-use applications. We estimate that we have a 15% share of the $5.2 billion global market for the use of titanium dioxide in coatings, which industry sources consider the largest end-use market. We believe our leading market positions provide us with a competitive advantage in retaining existing customers and obtaining new business.
Global Presence
We are one of the few titanium dioxide manufacturers with global operations. We have production facilities and a sales and marketing presence in the Americas, Europe and the Asia-Pacific region. In 2005, sales into the Americas accounted for approximately 48% of our total titanium dioxide net sales, followed by approximately 31% into Europe and approximately 21% into the Asia-Pacific region. Our global presence enables us to provide customers in over 100 countries with a reliable source of multiple grades of titanium dioxide. The diversity of the geographic markets we serve also mitigates our exposure to regional economic downturns.
Well-Established Relationships with a Diverse Customer Base
We sell our products to a diverse portfolio of customers with whom we have well-established relationships. Our customer base consists of more than 1,100 customers in over 100 countries and includes market leaders in each of the major end-use markets for titanium dioxide. We have supplied each of our top ten customers with titanium dioxide pigment for over ten years. We work closely with our customers to optimize their formulations, thereby enhancing the use of titanium dioxide in their production processes. This has enabled us to develop and maintain strong relationships with our customers, resulting in a high customer retention rate.
Innovative, High-Performance Products
We offer innovative, high-performance products for nearly every major titanium dioxide end-use application, including seven grades of titanium dioxide (TiO2) for specialty applications such as inks, catalysts and electro-ceramics. We are dedicated to continually developing our titanium dioxide products to better serve our customers and responding to the increasingly stringent demands of their end-use markets. Our recently introduced products, CR-826 and CR-880, offer a combination of optical properties, opacity, ease of dispersion and durability that is valued by customers for a variety of applications. Sales volume of these high-performance products increased at a compounded annual growth rate of 29% from 2001 to 2005.
Proprietary Production Technology
We are one of a limited number of producers in the titanium dioxide industry to hold the rights to a proprietary chloride process for the production of titanium dioxide. Approximately 83% of our gross production capacity uses this process technology, which is the subject of numerous patents worldwide and is utilized by our highly skilled and technologically sophisticated work force. Titanium dioxide produced using chloride process technology is preferred for many of the largest end-use applications. The chloride production process generates less waste, uses less energy and is less labor intensive than the sulfate process. The complexity of developing and operating the chloride process technology makes it difficult for others to enter and successfully compete in the chloride process titanium dioxide industry.
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Experienced Management Team
Our management team has an average of 23 years of business experience. The diversity of their business experience provides a broad array of skills that contributes to the successful execution of our business strategy. Our operations team and plant managers, who have an average of 27 years of manufacturing experience, participate in the development and execution of strategies that have resulted in production volume growth, production efficiency improvements and cost reductions. The experience, stability and leadership of our sales organization have been instrumental in growing sales, developing and maintaining customer relationships and increasing our market share.
Business Strategy
We use specific and individualized operating measures throughout our organization to track and evaluate key metrics. This approach serves as a scorecard to ensure alignment with, and accountability for, the execution of our strategy, which includes the following components:
Strong Customer Focus
We target our key markets with innovative, high-performance products that provide enhanced value to our customers at competitive prices. A key component of our business strategy is to continually enhance our product portfolio with high-quality, market-driven product development. We design our titanium dioxide products to satisfy our customers specific requirements for their end-use applications and align our business to respond quickly and efficiently to changes in market demands. In this regard, and in order to continue meeting our customers needs, we commercialized a new pigment grade for paper coatings and developed a new grade for architectural paints in close cooperation with our customer base. New and enhanced grades for coatings, plastic, paper laminate and specialty applications are in the pipeline for introduction in 2006 and 2007.
Technological Innovation
We employ customer and end-use market feedback, technological expertise and fundamental research to create next-generation products and processes. Our technology development efforts include building value-added properties into our titanium dioxide to enhance its performance in our customers end-use applications. Our research and development teams support our future business strategies, and we manage those teams using disciplined project management tools and a team approach to technological development.
Operational Excellence
We achieved record production in 2005 through our currently operating facilities, with fourth-quarter production rates higher than any previous quarter. This is an exceptional achievement because it occurred while our Kwinana plant was shut down approximately two weeks due to force majeure declared by a third-party process gas supplier. This newly demonstrated capability positions us to meet market growth over the short term without investing capital for capacity expansion. While we were not able to offset the rapid increase in energy pricing in 2005 with cost reductions, we continued to improve our energy consumption across plants through Six Sigma projects and other continuous improvement activities. We used a broader spectrum of TiO2 ore than ever before, while improving the TiO2 yield through more tightly controlled plant operations.
Maximize Asset Efficiency
We optimize our production plan through strategic use of our global facilities to save on both transportation and warehousing costs. Our production process is designed with multiple production lines. As a result, we can remedy issues with an individual line without shutting down other lines and idling an entire facility. We also
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actively manage production capability across all facilities. For instance, if one plants finishing lines are already at full capacity, that plants unfinished titanium dioxide can be transferred to another plant for finishing.
Supply Chain Optimization
We improve our supply chain efficiency by focusing on reducing both operating costs and working capital needs. Our supply chain efforts to lower operating costs consist of reducing procurement spending, lowering transportation and warehouse costs and optimizing production scheduling. We actively manage our working capital by increasing inventory turnover and reducing finished goods and raw materials inventory without affecting our ability to deliver titanium dioxide to our customers.
Organizational Alignment
Aligning the efforts of our employees with our business strategies is critical to our success. To achieve that alignment, we evaluate the performance of our employees using a balanced scorecard approach. We also invest in training initiatives that are directly linked to our business strategies. For instance, approximately 120 of our employees have completed the well-regarded supply chain management training program at Michigan State Universitys Broad Executive School of Management. We also train our employees in Six Sigma methodology to support our operational excellence and asset efficiency strategic objectives.
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(1) | The senior secured credit facility consists of a $200 million six-year term loan facility and a $250 million five-year multicurrency revolving credit facility. The senior secured credit facility is guaranteed by Parent and our direct and indirect material domestic subsidiaries. The facility is secured by a first priority security interest in certain domestic assets, including certain real property, of Tronox and the guarantors of the senior secured credit facility. The facility is also secured by pledges of the equity interests in Tronox and our direct and indirect domestic subsidiaries (including Tronox Finance), and up to 65% of our voting and 100% of our non-voting equity interests in our direct foreign subsidiaries and the direct foreign subsidiaries of the guarantors of the senior secured credit facility. Tronox Finance has no significant assets. |
(2) | Tronox and Tronox Finance, co-issued $350 million in aggregate principal amount of the senior notes, which are guaranteed by Parent and our material direct and indirect domestic wholly-owned subsidiaries. The old notes will be exchanged for the new notes pursuant to this exchange offer. |
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SUMMARY OF THE TERMS OF THE EXCHANGE OFFER
In the exchange offer we are offering to exchange up to $350.0 million principal amount outstanding of our 9 1/2% Senior Notes due 2012, or old notes, for an equal principal amount of our 9 1/2% Senior Notes due 2012, or new notes and, together with old notes, the notes. The form and terms of the new notes are identical in all material respects to the form and terms of the outstanding old notes except that the new notes have been registered under the Securities Act of 1933 and, therefore, are not entitled to the benefits of the registration rights granted under the exchange and registration rights agreement, executed as part of the offering of the outstanding old notes.
The exchange offer |
We are offering to exchange $1,000 principal amount of one new note for each $1,000 principal amount of old notes accepted in the exchange offer. We will accept for exchange all outstanding old notes that are validly tendered and not validly withdrawn. In order to be accepted, an outstanding old note must be properly tendered and accepted. After consummation of the exchange offer, holders of old notes which are not exchanged will continue to be subject to the existing restrictions upon the transfer of old notes and we will have no further obligation to such holders to provide for the registration of the old notes under the Securities Act. |
The expiration date |
The exchange offer will expire at 5:00 p.m., New York City time, , 2006 unless we decide to extend the expiration date. |
Accrued interest on the new notes and the outstanding old notes |
Interest on the new notes will accrue from June 1, 2006 (the last interest payment date of the old notes). If we accept your old notes you will not receive any payment of interest on such outstanding old notes accrued from June 1, 2006 to the date of the issuance of the new notes. Consequently, holders who exchange their outstanding old notes for new notes will receive the same interest payment on December 1, 2006, that they would have received had they not accepted the exchange offer, which is the next interest payment date with respect to the outstanding old notes and the new notes to be issued in the exchange offer. |
Termination of the exchange offer |
We may terminate the exchange offer at any time prior to the expiration date if we determine that our ability to proceed with the exchange offer could be materially impaired due to any legal or governmental action, new law, statute, rule or regulation or any interpretation of the staff of the Securities and Exchange Commission of any existing law, statute, rule or regulation. We do not expect any of the foregoing conditions to occur, although there can be no assurance that such conditions will not occur. Holders of outstanding old notes will have certain rights under the exchange and registration rights agreement executed as part of the offering of the outstanding old notes should we fail to consummate the exchange offer. |
Conditions to the exchange offer |
The exchange offer is subject to certain conditions, which may be waived by us. See The Exchange OfferConditions of the Exchange Offer. The exchange offer is not conditioned upon any minimum number of old notes being tendered. |
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Special procedures for beneficial owners |
If you are the beneficial owner of old notes and your name does not appear on a security position listing of the Depository Trust Company as the holder of such old notes or if you are a beneficial owner of old notes that are registered in the name of a broker, dealer, commercial bank, trust company or other nominee and you wish to tender such old notes in the exchange offer, you should contact the person in whose name your old notes are registered promptly and instruct that person to tender on your behalf. If such beneficial holder wishes to tender on his own behalf such beneficial holder must, prior to completing and executing the letter of transmittal and delivering his outstanding old notes, either make appropriate arrangements to register ownership of the outstanding old notes in such holders name or obtain a properly completed bond power from the registered holder. The transfer of record ownership may take considerable time. |
Guaranteed delivery procedures |
If you wish to tender your old notes and time will not permit your required documents to reach the exchange agent by the expiration date, or the procedure for book-entry transfer cannot be completed on time or certificates for registered old notes cannot be delivered on time, you may tender your old notes pursuant to the procedures described in this prospectus under the heading The Exchange OfferTerms of the Exchange OfferGuaranteed Delivery Procedures. |
Withdrawal rights |
You may withdraw the tender of your old notes at any time prior to 5:00 p.m., New York City time, on , 2006, unless we decide to extend the expiration date or your old notes were previously accepted for exchange. |
Acceptance of outstanding old notes and delivery of new notes |
Subject to certain conditions as described more fully under The Exchange OfferConditions of the Exchange Offer, we will accept for exchange any and all outstanding old notes which are properly tendered in the exchange offer prior to 5:00 p.m., New York City time, on the expiration date. The new notes issued pursuant to the exchange offer will be delivered promptly to you following the expiration date. |
Federal income tax considerations |
The exchange of the old notes will not be a taxable exchange for United States federal income tax purposes. We believe you will not recognize any taxable gain or loss or any income as a result of such exchange. |
Use of proceeds |
We will not receive any proceeds from the issuance of new notes pursuant to the exchange offer. We will pay all expenses incident to the exchange offer. |
Exchange agent |
Citibank, N.A. is serving as the exchange agent in connection with the exchange offer. The exchange agent can be reached at 111 Wall Street, 15th Floor, New York, New York 10043. For more information with respect to the exchange offer, the telephone number for the exchange agent is 1-800-422-2066 and the facsimile number for the exchange agent is (212) 657-1020. |
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Summary Description of the New Notes
Issuers |
Tronox Worldwide LLC and Tronox Finance Corp. |
Notes offered |
$350.0 million aggregate principal amount of 9 1/2% Senior Notes due 2012. |
Maturity date |
December 1, 2012. |
Interest Payment dates |
June 1 and December 1 of each year, commencing on June 1, 2006. |
Guarantees |
Our obligations with respect to the notes will be fully and unconditionally guaranteed by Parent and all of our direct and indirect material domestic subsidiaries. Our foreign subsidiaries will not guarantee the notes. See Ranking. |
Ranking |
The notes and guarantees are unsecured senior obligations. Accordingly, the notes and guarantees will rank: |
| senior in right of payment to all of our and our guarantors existing and future subordinated debt; |
| equal in right of payment with all of our and our guarantors existing and future senior indebtedness; and |
| effectively subordinated to any of our and our guarantors secured indebtedness to the extent of the value of the collateral securing that indebtedness, including borrowings under the senior secured credit facility, as well as all obligations of our non-guarantor subsidiaries. |
The senior notes we issued on November 28, 2005 and those being issued in this exchange offer will be treated as a single class for all purposes of the indenture. |
As of June 2, 2006, the aggregate amount of our secured indebtedness was $229.5 million, and approximately $143.4 million was available under our senior secured credit facility. |
Optional redemption |
On or after December 1, 2009, we may, at our option, redeem some or all of the notes at the redemption prices set forth under Description of NotesOptional Redemption, plus accrued and unpaid interest up to but not including the date of redemption. |
In addition, prior to December 1, 2008, we may, at our option, redeem up to 35% of the notes issued under the indenture at a redemption price of 109.500% of the principal amount, plus accrued and unpaid interest up to but not including the date of redemption, with the proceeds of certain equity offerings. See Description of NotesOptional Redemption. |
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Offer to purchase |
If we experience a change of control, or we or any of our restricted subsidiaries sell certain assets, we may be required to offer to purchase the notes at the prices set forth under Description of NotesRepurchase at the Option of HoldersChange of Control and Description of NotesRepurchase at the Option of HoldersAsset Sales. |
Covenants |
We will issue the new notes under an indenture between us and the trustee. The indenture will, among other things, limit our ability and the ability of our restricted subsidiaries (as defined under Description of Notes) to: |
| incur additional indebtedness and issue preferred stock; |
| pay dividends or distributions on our capital stock or purchase, redeem or retire our capital stock; |
| issue or sell stock of subsidiaries; |
| make certain investments; |
| create liens on our assets; |
| enter into transactions with affiliates; |
| merge or consolidate with another company; and |
| transfer and sell assets. |
Each of these covenants is subject to a number of important limitations and exceptions. See Description of NotesCertain Covenants. |
Resale of new notes |
Based on interpretations by the staff of the Securities and Exchange Commission set forth in no-action letters issued to third parties, including Exxon Holdings Corporation (available May 13, 1998) and Morgan Stanley & Co. Incorporated (available June 5, 1991), we believe that you may offer the new notes for resale, resell the new notes and otherwise transfer the new notes without compliance with the registration and prospectus delivery provisions of the Securities Act, provided that: |
| you acquire the new notes in the exchange offer in the ordinary course of business; |
| you have no arrangement or understanding with any person to participate in the distribution of the new notes that you obtain in the exchange offer; |
| you are not a broker-dealer who purchased old notes directly from us for resale pursuant to Rule 144A or any other available exemption under the Securities Act; and |
| you are not an affiliate. |
We intend to rely on the existing no-action letters and we do not intend to seek a no-action letter from the SEC with respect to the resale of the new notes. |
10
Risk Factors
Investing in the notes involves risk. You should carefully consider all of the information set forth in this prospectus and, in particular, should evaluate the specific factors set forth under Risk Factors beginning on page 16 in deciding whether to participate in the exchange offer.
Company Information
Tronox Worldwide LLC is a Delaware limited liability company initially organized as a corporation in Delaware. On September 12, 2005, its name was changed from Kerr-McGee Chemical Worldwide LLC to Tronox Worldwide LLC. Our website address is www.tronox.com. The information on our website is not incorporated by reference into this prospectus and you should not consider information on our website a part of this prospectus. Our principal executive offices are located at 123 Robert S. Kerr Avenue, Oklahoma City, Oklahoma 73102. Our telephone number is (405) 775-5000.
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Selected Financial Data
The following table sets forth selected financial data of Parent as of the dates and for the periods indicated in such table. The selected statement of operations data for the years ended December 31, 2005, 2004, 2003 and 2002, and the balance sheet data as of December 31, 2005, 2004 and 2003, have been derived from our Parents audited consolidated and combined financial statements. The selected statement of operations data for the year ended December 31, 2001, and the balance sheet data as of December 31, 2002 and 2001, have been derived from Kerr-McGees accounting records and are unaudited. The selected statement of operations data for the three-month periods ended March 31, 2006 and 2005, and the balance sheet data as of March 31, 2006, have been derived from our Parents interim unaudited condensed consolidated and combined financial statements included elsewhere in this prospectus. In the opinion of our management, the interim unaudited condensed consolidated and combined financial statements have been prepared on a basis consistent with the audited consolidated and combined financial statements and include all adjustments, consisting only of normal and recurring adjustments, necessary for a fair presentation of the results for the periods presented. Results of operations for the three-month period ended March 31, 2006 are not necessarily indicative of the operating results to be expected for the full fiscal year 2006 or for any future periods. Effective January 1, 2006, Parent adopted Statement of Financial Accounting Standard No. 123 (revised 2004), Share-Based Payment (FAS No. 123R) and Emerging Issues Task Force (EITF) Issue No. 04-6, Accounting for Stripping Costs Incurred during Production in the Mining Industry which are discussed in Managements Discussion and Analysis of Financial Condition and Results of Operations (MD&A) included elsewhere in this prospectus.
The selected financial data presented below should be read together with Use of Proceeds, and Managements Discussion and Analysis of Financial Condition and Results of Operations and the consolidated and combined financial statements of Parent and the notes to those statements, in each case, included elsewhere in this prospectus.
Three Months Ended March 31, |
Year Ended December 31, | |||||||||||||||||||||||||||
2006 | 2005 | 2005 | 2004 | 2003 | 2002 | 2001 | ||||||||||||||||||||||
(Millions of dollars, except per share) | ||||||||||||||||||||||||||||
Consolidated and Combined Statement of Operations Data: |
||||||||||||||||||||||||||||
Net sales |
$ | 336.2 | $ | 334.2 | $ | 1,364.0 | $ | 1,301.8 | $ | 1,157.7 | $ | 1,064.3 | $ | 1,022.6 | ||||||||||||||
Cost of goods sold |
276.0 | 272.3 | 1,143.8 | 1,168.9 | 1,024.7 | 949.0 | 972.5 | |||||||||||||||||||||
Gross margin |
60.2 | 61.9 | 220.2 | 132.9 | 133.0 | 115.3 | 50.1 | |||||||||||||||||||||
Selling, general and administrative expenses |
35.7 | 28.2 | 115.2 | 110.1 | 98.9 | 84.0 | 92.2 | |||||||||||||||||||||
Restructuring charges(1) |
| | | 113.0 | 61.4 | 11.8 | | |||||||||||||||||||||
Provision for environmental remediation and restoration, net of reimbursements(2) |
(20.5 | ) | 10.9 | 17.1 | 4.6 | 14.9 | 14.3 | 7.7 | ||||||||||||||||||||
45.0 | 22.8 | 87.9 | (94.8 | ) | (42.2 | ) | 5.2 | (49.8 | ) | |||||||||||||||||||
Interest and debt expensethird parties |
(12.0 | ) | | (4.5 | ) | (0.1 | ) | (0.1 | ) | (0.1 | ) | (0.1 | ) | |||||||||||||||
Other income (expense)(3) |
4.4 | (5.0 | ) | (15.2 | ) | (25.2 | ) | (20.5 | ) | (13.1 | ) | (39.9 | ) | |||||||||||||||
Income (loss) from continuing operations before income taxes |
37.4 | 17.8 | 68.2 | (120.1 | ) | (62.8 | ) | (8.0 | ) | (89.8 | ) | |||||||||||||||||
Income tax benefit (provision) |
(13.8 | ) | (5.4 | ) | (21.8 | ) | 38.3 | 15.1 | (8.3 | ) | 30.7 | |||||||||||||||||
Income (loss) from continuing operations before cumulative effect of change in accounting principle |
23.6 | 12.4 | 46.4 | (81.8 | ) | (47.7 | ) | (16.3 | ) | (59.1 | ) | |||||||||||||||||
Loss from discontinued operations, net of income tax benefit |
(3.0 | ) | (8.4 | ) | (27.6 | ) | (45.8 | ) | (35.8 | ) | (81.0 | ) | (49.0 | ) | ||||||||||||||
Income (loss) before cumulative effect of change in accounting principle |
20.6 | 4.0 | 18.8 | (127.6 | ) | (83.5 | ) | (97.3 | ) | (108.1 | ) | |||||||||||||||||
Cumulative effect of change in accounting principle, net of income tax |
| | | | (9.2 | ) | | 0.7 | ||||||||||||||||||||
Net income (loss) |
$ | 20.6 | $ | 4.0 | $ | 18.8 | $ | (127.6 | ) | $ | (92.7 | ) | $ | (97.3 | ) | $ | (107.4 | ) | ||||||||||
Income (loss) from continuing operations per common share, basic and diluted |
$ | 0.58 | $ | 0.54 | $ | 1.89 | $ | (3.57 | ) | $ | (2.08 | ) | $ | (0.71 | ) | $ | (2.58 | ) | ||||||||||
Dividends declared per common share |
0.05 | | 0.05 | | | | |
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As of March 31, |
As of December 31, | |||||||||||||||||
2006 | 2005 | 2004 | 2003 | 2002 | 2001 | |||||||||||||
(Millions of dollars, except per share) | ||||||||||||||||||
Consolidated and Combined Balance Sheet Data: |
||||||||||||||||||
Working capital(4) |
$ | 417.3 | $ | 404.4 | $ | 240.2 | $ | 304.5 | $ | 243.6 | $ | 264.5 | ||||||
Property, plant and equipment, net |
846.8 | 839.7 | 883.0 | 961.6 | 944.9 | 948.9 | ||||||||||||
Total assets(5) |
1,889.6 | 1,758.3 | 1,595.9 | 1,809.1 | 1,733.6 | 1,628.1 | ||||||||||||
Noncurrent liabilities: |
||||||||||||||||||
Long-term debt(6) |
547.5 | 548.0 | | | | | ||||||||||||
Environmental remediation and/or restoration |
138.8 | 145.9 | 130.8 | 135.9 | 131.4 | 40.0 | ||||||||||||
All other noncurrent liabilities(5) |
318.0 | 200.4 | 215.9 | 312.2 | 192.4 | 209.6 | ||||||||||||
Total liabilities(6) |
1,374.2 | 1,269.3 | 706.0 | 797.9 | 671.2 | 556.7 | ||||||||||||
Total business/stockholders equity(6) |
515.4 | 489.0 | 889.9 | 1,011.2 | 1,062.4 | 1,071.4 |
Three Months Ended March 31, |
Year Ended December 31, | |||||||||||||||
2006 | 2005 | 2005 | 2004 | 2003 | 2002 | 2001 | ||||||||||
(Millions of dollars, except per share) | ||||||||||||||||
Supplemental Information: |
||||||||||||||||
Depreciation and amortization expense |
$ | 24.5 | $ | 26.8 | 103.1 | 104.6 | 106.5 | 105.7 | 119.9 | |||||||
Capital expenditures |
21.8 | 11.8 | 87.6 | 92.5 | 99.4 | 86.7 | 153.3 | |||||||||
Adjusted EBITDA(7) |
62.8 | 65.8 | 232.0 | 162.2 | 160.3 | 134.5 | N/A |
(1) | Restructuring charges in 2004 include costs associated with the shutdown of our titanium dioxide pigment sulfate production at our Savannah, Georgia, facility. Restructuring charges in 2003 include costs associated with the shutdown of our synthetic rutile plant in Mobile, Alabama, and charges in connection with a work force reduction program consisting of both voluntary retirements and involuntary terminations. Restructuring charges in 2002 represent a write-down of fixed assets for abandoned engineering projects. |
(2) | The period ended March 31, 2006, includes $(20.5) million pretax reimbursement settlement of our claim against the United States for contribution of past costs for ammonium perchlorate remediation at our Henderson, Nevada, facility. |
(3) | Includes interest expense allocated by Kerr-McGee based on specifically identified borrowings from Kerr-McGee at Kerr-McGees average borrowing rates. Also includes net foreign currency transaction gain (loss), equity in net earnings of equity method investees, loss on accounts receivable sales and other expenses. See Note 21 to the Audited Consolidated and Combined Financial Statements and Note 7 to the Interim Unaudited Condensed Consolidated and Combined Financial Statements, in each case included elsewhere in this prospectus. |
(4) | Working capital is defined as the excess of current assets over current liabilities. |
(5) | Total assets and all other noncurrent liabilities for periods prior to March 31, 2006 do not include the effects of certain employee benefit obligations and associated plan assets that were assumed upon completion of the Distribution. See Managements Discussion and Analysis of Financial Condition and Results of OperationsCritical Accounting Policies. |
(6) | In the fourth quarter of 2005, Parent completed a recapitalization, whereby Parents common stock held by Kerr-McGee converted into approximately 22.9 million shares of Class B common stock. Also in the fourth quarter of 2005, Parent completed an IPO, whereby approximately 17.5 million shares of its Class A common stock were issued. All of the net proceeds from the IPO were distributed to Kerr-McGee. Concurrent with the IPO, we issued $350.0 million of senior notes and borrowed $200.0 million under a senior secured credit facility. |
(7) | EBITDA represents net income (loss) before net interest expense, income tax benefit (provision), and depreciation and amortization expense. Adjusted EBITDA represents EBITDA as further adjusted to reflect the items set forth in the table below, all of which are required in determining our compliance with financial covenants under our senior secured credit facility. See Managements Discussion and Analysis of Financial Condition and Results of OperationsFinancial Condition and Liquidity. |
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We have included EBITDA and adjusted EBITDA to provide investors with a supplemental measure of our operating performance and information about the calculation of some of the financial covenants that are contained in our senior secured credit facility. We believe EBITDA is an important supplemental measure of operating performance because it eliminates items that have less bearing on our operating performance and thus highlights trends in our core business that may not otherwise be apparent when relying solely on generally accepted accounting principles (GAAP) financial measures. We also believe that securities analysts, investors and other interested parties frequently use EBITDA in the evaluation of issuers, many of which present EBITDA when reporting their results. Adjusted EBITDA is a material component of the covenants imposed on us by the senior secured credit facility. Under the senior secured credit facility, we are subject to financial covenant ratios that are calculated by reference to adjusted EBITDA. Non-compliance with the financial covenants contained in the senior secured credit facility could result in a default, an acceleration in the repayment of amounts outstanding, and a termination of the lending commitments under the senior secured credit facility. Any acceleration in the repayment of amounts outstanding under the senior secured credit facility would result in a default under the indenture governing the notes. While an event of default under the senior secured credit facility or the indenture governing the notes is continuing, we would be precluded from, among other things, paying dividends on our common stock or borrowing under the revolving credit facility. For a description of required financial covenant levels, see Managements Discussion and Analysis of Financial Condition and Results of OperationsFinancial Condition and Liquidity. Our management also uses EBITDA and adjusted EBITDA in order to facilitate operating performance comparisons from period to period, prepare annual operating budgets and assess our ability to meet our future debt service, capital expenditure and working capital requirements and our ability to pay dividends on our common stock. |
EBITDA and adjusted EBITDA are not presentations made in accordance with GAAP. As discussed above, we believe that the presentation of EBITDA and adjusted EBITDA in this prospectus is appropriate. However, when evaluating our results, you should not consider EBITDA and adjusted EBITDA in isolation of, or as a substitute for, measures of our financial performance as determined in accordance with GAAP, such as net income (loss). EBITDA and adjusted EBITDA have material limitations as performance measures because they exclude items that are necessary elements of our costs and operations. Because other companies may calculate EBITDA and adjusted EBITDA differently than we do, EBITDA may not be, and adjusted EBITDA as presented in this prospectus is not, comparable to similarly titled measures reported by other companies. |
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The following table reconciles net income (loss) to EBITDA and adjusted EBITDA for the periods presented: |
Three Months Ended March 31, |
Year Ended December 31, | ||||||||||||||||||||||
2006 | 2005 | 2005 | 2004 | 2003 | 2002 | ||||||||||||||||||
(Millions of dollars) | |||||||||||||||||||||||
Net income (loss)(a) |
$ | 20.6 | $ | 4.0 | $ | 18.8 | $ | (127.6 | ) | $ | (92.7 | ) | $ | (97.3 | ) | ||||||||
Interest and debt expense |
12.0 | | 4.5 | 0.1 | 0.1 | 0.1 | |||||||||||||||||
Net interest expense on borrowings with affiliates and interest income(b) |
(0.7 | ) | 3.1 | 11.9 | 9.5 | 8.8 | 11.1 | ||||||||||||||||
Income tax provision (benefit) |
12.0 | 0.9 | 7.0 | (63.0 | ) | (39.3 | ) | (35.3 | ) | ||||||||||||||
Depreciation and amortization expense |
24.5 | 26.8 | 103.1 | 104.6 | 106.5 | 105.7 | |||||||||||||||||
EBITDA |
68.4 | 34.8 | 145.3 | (76.4 | ) | (16.6 | ) | (15.7 | ) | ||||||||||||||
Savannah sulfate facility shutdown costs |
| | | 29.0 | | | |||||||||||||||||
Loss from discontinued operations (pretax)(c) |
4.8 | 12.9 | 42.4 | 69.7 | 51.9 | 120.1 | |||||||||||||||||
Provision for environmental remediation and restoration, net of reimbursements |
(20.5 | ) | 10.9 | 17.1 | 4.6 | 14.9 | 14.3 | ||||||||||||||||
Extraordinary, unusual or non-recurring expenses or losses(d) |
| | | (0.3 | ) | 47.0 | | ||||||||||||||||
One-time fees, costs and expenses related to separation from Kerr-McGee |
1.6 | | | | | | |||||||||||||||||
Noncash changes constituting: |
|||||||||||||||||||||||
(Gain) loss on sales of accounts receivable(e) |
| 2.8 | (0.1 | ) | 8.2 | 4.8 | 4.7 | ||||||||||||||||
Write-downs of property, plant and equipment and other assets(f) |
0.1 | | 9.3 | 104.8 | 29.3 | 18.5 | |||||||||||||||||
Impairment of intangible assets |
| | | 7.4 | | | |||||||||||||||||
Cumulative effect of change in accounting principle |
| | | | 14.1 | | |||||||||||||||||
Provision for asset retirement obligations |
| | 1.4 | | | | |||||||||||||||||
Other items(g) |
8.4 | 4.4 | 16.6 | 15.2 | 14.9 | (7.4 | ) | ||||||||||||||||
Adjusted EBITDA |
$ | 62.8 | $ | 65.8 | $ | 232.0 | $ | 162.2 | $ | 160.3 | $ | 134.5 | |||||||||||
(a) | Net income (loss) includes pre-tax operating losses associated with our Savannah sulfate facility, which was closed in September 2004, of $0.7 million for the three-month period ending March 31, 2005, and $2.6 million, $17.8 million, $18.6 million and $9.6 million for the years ended December 31, 2005, 2004, 2003 and 2002, respectively. |
(b) | Included as a component of Other income (expense) in the Consolidated and Combined Statement of Operations. Net interest expense on borrowings with affiliates was nil and $3.8 million for the three-month periods ending March 31, 2006 and 2005, respectively, and $14.6 million, $12.1 million, $10.1 million and $12.9 million for the years ended December 31, 2005, 2004, 2003 and 2002, respectively. |
(c) | Includes provisions for environmental remediation and restoration, net of reimbursements, related to our former forest products operations, thorium compounds manufacturing, uranium and refining operations of $0.4 million and $10.7 million for the three-month periods ended March 31, 2006 and 2005, respectively, and $17.6 million, $61.5 million, $41.1 million and $61.1 million for the years ended December 31, 2005, 2004, 2003 and 2002, respectively. |
(d) | Represents extraordinary, unusual or non-recurring expenses or losses as defined within our credit agreement. Includes $25.8 million associated with the closure of our Mobile, Alabama, facility in 2003 for charges not reflected elsewhere and $21.2 million for a work force reduction program for continuing operations in 2003. See Note 16 to the Audited Consolidated and Combined Financial Statements included in this prospectus. |
(e) | Loss on the sales of accounts receivable under an asset monetization program, or a factoring program, comparable to interest expense. |
(f) | The 2004 amount includes $86.6 million associated with the shutdown of our Savannah sulfate facility. |
(g) | Includes noncash stock-based compensation, noncash pension and postretirement cost and accretion expense. |
15
In addition to the other information contained in this prospectus, the following factors related to our company, the exchange offer and the new notes should be considered carefully in deciding to participate in the exchange offer.
Risks Related to Our Indebtedness and the Notes
We may need additional capital in the future and may not be able to obtain it on favorable terms, if at all.
Our industry is highly capital intensive and our success depends to a significant degree on our ability to develop and market innovative products and to update our facilities and process technology. We may require additional capital in the future to finance our future growth and development, implement further marketing and sales activities, fund our ongoing research and development activities and meet our general working capital needs. Our capital requirements will depend on many factors, including acceptance of and demand for our products, the extent to which we invest in new technology and research and development projects, and the status and timing of competitive developments. Additional financing may not be available when needed on terms favorable to us or at all. Further, the terms of the senior secured credit facility and the indenture governing the notes, may limit our ability to incur additional indebtedness or Parents ability to issue additional shares of common stock. If we are unable to obtain adequate funds on acceptable terms, we may be unable to develop or enhance our products, take advantage of future opportunities or respond to competitive pressures, which could harm our business.
Your right to receive payments on the notes could be adversely affected if any of our non-guarantor subsidiaries declare bankruptcy, liquidate or reorganize.
We conduct domestic and international business through our operating subsidiaries. Portions of our international business are conducted through operating subsidiaries that are organized outside the United States, none of which guarantee the notes. Therefore, the notes are effectively subordinated to the prior payment of debts and other liabilities (including trade payables) of our non-U.S. operating subsidiaries. In the event of a bankruptcy, liquidation or reorganization of any of our non-guarantor subsidiaries, holders of their indebtedness and their trade creditors will generally be entitled to payment of their claims from the assets of those subsidiaries before any assets are made available for distribution to us. Our non-guarantor subsidiaries had net sales (after intercompany eliminations) for the year ended December 31, 2005 of approximately $680.6 million, which represented 50% of consolidated net sales. At March 31, 2006 (i) our non-guarantor subsidiaries held approximately 44% of accounts receivable (excluding intercompany receivables), inventory and net property, plant and equipment, and (ii) our foreign non-guarantor subsidiaries had current and noncurrent liabilities (excluding intercompany liabilities and liabilities related to income taxes) which aggregated approximately $208.4 million. Our domestic non-guarantor subsidiaries are immaterial.
Your right to receive payments on these notes is effectively subordinated to the rights of our existing and future secured creditors.
Holders of our secured indebtedness will have claims that are prior to your claims as holders of the notes to the extent of the value of the assets securing that other indebtedness. Notably, we, certain of our subsidiaries and Parent are parties to our senior secured credit facility, which is secured by (1) a pledge of the capital stock of our domestic subsidiaries, (2) a pledge of 65% of the voting capital stock and 100% of the non-voting stock of our direct foreign subsidiaries and (3) a first priority security interest in certain domestic assets, including certain real property, of Tronox and the guarantors of the senior secured credit facility. The notes are effectively subordinated to that secured indebtedness to the extent of the value of the pledged collateral. In the event of any distribution or payment of our assets in any foreclosure, dissolution, winding-up, liquidation, reorganization, or other bankruptcy proceeding, holders of secured indebtedness will have a claim on those of our assets that constitute their collateral that is senior to the claims of the holders of the notes and the guarantees. Holders of the notes will participate ratably with all holders of our unsecured indebtedness that is deemed to be of the same
16
class as the notes, and potentially with all of our other general creditors, based upon the respective amounts owed to each holder or creditor, in our remaining assets. In any of the foregoing events, we cannot assure you that there will be sufficient assets to pay amounts due on the notes. As a result, holders of notes may receive less, ratably, than holders of secured indebtedness. As of June 2, 2006, the aggregate amount of our secured indebtedness was $229.5 million, and approximately $143.4 million was available for borrowing under our senior secured credit facility. We will be permitted to incur substantial additional indebtedness (subject to certain restrictions), including senior debt, in the future under the terms of our senior secured credit facility. See Description of Other Indebtedness.
If we are required by the indenture to offer to repurchase the notes upon a change of control, we may not have the necessary funds to do so.
Upon the occurrence of certain specific kinds of change of control events, we will be required to offer to repurchase all outstanding notes at 101% of the principal amount thereof plus accrued and unpaid interest to the date of repurchase. Any future agreements relating to indebtedness to which we become a party may contain similar provisions. However, it is possible that we will not have sufficient funds at the time of any change of control transaction to make the required repurchase of notes or that restrictions in our credit facility will not allow such repurchases. See Description of NotesRepurchase at the Option of HoldersChange of Control.
The indebtedness represented by the notes and the guarantees may be unenforceable due to fraudulent conveyance statutes.
Under federal bankruptcy law and/or state fraudulent transfer laws, if a court of competent jurisdiction in a suit by an unpaid creditor or representative of creditors (such as a trustee in bankruptcy or a debtor-in-possession) were to find that we or our guarantors did not receive fair consideration (or reasonably equivalent value) for issuing the notes or the guarantees or any indebtedness refinanced by the notes and at the time of the issuance of the notes or the guarantees, that we or our guarantors were insolvent, were rendered insolvent by reason of that incurrence, were engaged in a business or transaction for which our remaining assets constituted unreasonably small capital, intended to incur, or believed that we would incur, debts beyond our ability to pay such debts as they became due, or that we intended to hinder, delay or defraud our creditors, then that court could, among other things,
| void all or a portion of our obligations to the holders of the notes or our guarantors obligations under the guarantees, |
| recover all or a portion of the payments made to holders of the notes, and/or |
| subordinate our or our guarantors obligations to the holders of the notes to our other existing and future indebtedness to a greater extent than would otherwise be the case, the effect of which would be to entitle those other creditors to be paid in full before any payment could be made on the notes. |
The measure of insolvency for purposes of the foregoing will vary depending upon the law of the relevant jurisdiction. Generally, however, a company would be considered insolvent for purposes of the foregoing if the sum of that companys debts was greater than all of that companys assets at a fair valuation, or if the present fair saleable value of that companys assets was less than the amount that would be required to pay the probable liability on its existing debts as they become absolute and due. There can be no assurance as to what standards a court would apply to determine whether we or our guarantor were solvent at the relevant time, or whether, whatever standard was applied, the notes would not be voided on another of the grounds set forth above.
A financial failure by us or our subsidiaries may result in the assets of any or all of those entities becoming subject to the claims of all creditors of those entities.
A financial failure by us or our subsidiaries could affect payment of the notes if a bankruptcy court were to substantively consolidate us and our subsidiaries. If a bankruptcy court substantively consolidated us and our subsidiaries, the assets of each entity would become subject to the claims of creditors of all entities. This would expose holders of notes not only to the usual impairments arising from bankruptcy, but also to potential dilution
17
of the amount ultimately recoverable because of the larger creditor base. Furthermore, forced restructuring of the notes could occur through the cram-down provisions of the bankruptcy code. Under these provisions, the notes could be restructured over your objections as to their general terms, primarily interest rate and maturity.
We may issue additional notes ranking equal to your notes.
The indenture governing the notes will permit us to issue additional notes, subject to satisfaction of certain covenants. If we issue any such additional notes, the holders of those notes will be entitled to share ratably with the holders of the notes in any proceeds distributed in connection with any foreclosure upon the collateral or an insolvency, liquidation, reorganization, dissolution or other winding-up. This may have the effect of reducing the amount of proceeds paid to you. See Description of Notes.
The notes may be affected by fluctuations in the market for non-investment-grade securities.
Historically, the market for non-investment-grade, or high-yield, debt securities has been subject to disruptions that have caused substantial volatility in their prices. To the extent that a trading market for the notes does develop, the liquidity of, and trading market for, the notes may be materially adversely affected by declines in the market for high-yield debt securities generally. These declines may materially adversely affect the price and trading of the notes, and the price at which they can be sold, independently of our financial performance and prospects.
Risks Related to Our Business and Industry
We are subject to significant liabilities that are in addition to those associated with our primary business. These liabilities could adversely affect our financial condition and results of operations and we could suffer losses as a result of these liabilities even if our primary business performs well.
We, our subsidiaries and their predecessors have operated a number of businesses in addition to the current chemical business, including businesses involving the treatment of forest products, the production of ammonium perchlorate, the refining and marketing of petroleum products, offshore contract drilling, coal mining and the mining, milling and processing of nuclear materials. As a result, we are subject to significant liabilities that are in addition to those associated with our primary business, including legal, regulatory and environmental liabilities. For example, we have liabilities relating to the remediation of various sites at which chemicals such as creosote, perchlorate, low-level radioactive substances, asbestos and other materials have been used or disposed. Our financial condition and results of operations could be adversely affected by these liabilities. We also could suffer losses as a result of these liabilities even if our primary business performs well. See Note 22 to the Audited Consolidated and Combined Financial Statements and Note 12 to the Interim Unaudited Condensed Consolidated and Combined Financial Statements included in this prospectus for a discussion of contingencies.
The costs of compliance with the extensive environmental, health and safety laws and regulations to which we are subject or the inability to obtain, update or renew permits required for the operation of our business could reduce our profitability or otherwise adversely affect us.
Our current and former operations involve the generation and management of regulated materials that are subject to various environmental laws and regulations and are dependent on the periodic renewal of permits from various governmental agencies. The inability to obtain, update or renew permits related to the operation of our businesses, or the costs required in order to comply with permit standards, could have a material adverse affect on us. For example, we currently are updating permits related to water and air emissions for our facility in Botlek, Netherlands. Although we do not anticipate any significant difficulties in obtaining such permits or that any material expenditures will be required, the failure to update such permits could have a material adverse effect on our ability to produce our products and on our results of operations.
In addition, changes in the laws and regulations to which we are subject, or their interpretation, or the enactment of new laws and regulations, could result in materially increased and unanticipated capital expenditures and compliance costs. For example, the proposed REACH (Registration, Evaluation and
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Authorization of Chemicals) regulatory scheme in the European Union, if implemented as currently proposed, could adversely affect our European operations by imposing on us a testing, evaluation and registration program for some of the chemicals that we use or produce. At the present time, we are not able to predict the ultimate cost of compliance with these requirements or their effect on our business.
Environmental laws and regulations obligate us to remediate various sites at which chemicals such as creosote, perchlorate, low-level radioactive substances, asbestos and other materials have been disposed of or released. Some of these sites have been designated Superfund sites by the U.S. Environmental Protection Agency (EPA) under the Comprehensive Environmental Response, Compensation, and Liability Act of 1980 (CERCLA). See Note 22 to the Audited Consolidated and Combined Financial Statements and Note 12 to the Interim Unaudited Condensed Consolidated and Combined Financial Statements included in this prospectus for a discussion of these matters. The discovery of contamination arising from historical industrial operations at some of our properties has exposed us, and in the future may continue to expose us, to significant remediation obligations and other damages.
The actual costs of environmental remediation and restoration could exceed estimates.
As of March 31, 2006, we had reserves in the amount of $216.5 million for environmental remediation and restoration. We reserve for costs related to environmental remediation and restoration only when a loss is probable and the amount is reasonably estimable. In estimating our environmental liabilities, including the cost of investigation and remediation at a particular site, we consider a variety of matters, including, but not limited to, the stage of the investigation at the site, the stage of remedial design for the site, the availability of existing remediation technologies, presently-enacted laws and regulations and the state of any related legal or administrative investigation or proceedings. For example, at certain sites we are in the preliminary stages of our environmental investigation and therefore have reserved for such sites amounts equal only to the cost of our environmental investigation. The findings of these site investigations could result in an increase in our reserves for environmental remediation. While we believe we have established appropriate reserves for environmental remediation based on the information we currently know, additions to the reserves may be required as we obtain additional information that enables us to better estimate our liabilities.
Our estimates of environmental liabilities at a particular site could increase significantly as a result of, among other things, changes in laws and regulations, revisions to the sites remedial design, unanticipated construction problems, identification of additional areas or volumes of contamination, increases in labor, equipment and technology costs, changes in the financial condition of other potentially responsible parties and the outcome of any related legal and administrative proceedings to which we are or may become a party. For example, in 2004, remediation efforts required by the Nuclear Regulatory Commission (NRC) at our site in Cushing, Oklahoma, identified additional soil and groundwater impacts that would require assessment and possible remediation. As a result, in that year we increased our reserves for environmental remediation with respect to the Cushing site by $10.3 million, which was part of a total increase in our 2004 environmental reserves of $81.4 million. See Managements Discussion and Analysis of Financial Condition and Results of OperationsEnvironmental MattersEnvironmental Costs, Note 22 to the Audited Consolidated and Combined Financial Statements and Note 12 to the Interim Unaudited Condensed Consolidated and Combined Financial Statements included in this prospectus.
In addition to the sites for which we have established reserves, there may be other sites where we have potential liability for environmental matters but for which we do not have sufficient information to determine that a liability is probable and reasonably estimable. As we obtain additional information about those sites, we may determine that reserves for such sites should be established. New environmental claims also may arise as a result of changes in environmental laws and regulations or for other reasons. If new claims arise and losses associated with those claims become probable and reasonably estimable, we will need to increase our reserves to reflect those new claims.
As a result of the factors described above, it is not possible for us to reliably estimate the amount and timing of all future expenditures related to environmental or other contingent matters, and our actual costs related to
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such matters could exceed our current reserves. See BusinessGovernment Regulations and Environmental Matters and Legal Proceedings.
Hazards associated with chemical manufacturing could adversely affect our results of operations.
Due to the nature of our business, we are exposed to the hazards associated with chemical manufacturing and the related storage and transportation of raw materials, products and wastes. These hazards could lead to an interruption or suspension of operations and have an adverse effect on the productivity and profitability of a particular manufacturing facility or on us as a whole. Potential hazards include the following:
| Piping and storage tank leaks and ruptures |
| Mechanical failure |
| Employee exposure to hazardous substances |
| Chemical spills and other discharges or releases of toxic or hazardous substances or gases |
There is also a risk that one or more of our key raw materials or one or more of our products may be found to have currently unrecognized toxicological or health-related impact on the environment or on our customers or employees. Such hazards may cause personal injury and loss of life, damage to property and contamination of the environment, which could lead to government fines or work stoppage injunctions and lawsuits by injured persons. If such actions are determined adversely to us, we may have inadequate insurance to cover such claims, or we may have insufficient cash flow to pay for such claims. Such outcomes could adversely affect our financial condition and results of operations.
Violations or noncompliance with the extensive environmental, health and safety laws and regulations to which we are subject could result in unanticipated loss or liability.
Our operations and production facilities are subject to extensive environmental and health and safety laws and regulations at national, international and local levels in numerous jurisdictions relating to pollution, protection of the environment, transporting and storing raw materials and finished products and storing and disposing of hazardous wastes. We may incur substantial costs, including fines, damages, criminal or civil sanctions and remediation costs, or experience interruptions in our operations, for violations arising under these laws and regulations. In the event of a catastrophic incident involving any of the raw materials we use or chemicals we produce, we could incur material costs as a result of addressing the consequences of such event.
We are party to a number of legal and administrative proceedings involving environmental and other matters pending in various courts and before various agencies. These include proceedings associated with facilities currently or previously owned, operated or used by us or our predecessors, and include claims for personal injuries, property damages, injury to the environment, including natural resource damages, and non-compliance with permits. Any determination that one or more of our key raw materials or products, or the materials or products associated with facilities previously owned, operated or used by us or our predecessors, has, or is characterized as having, a toxicological or health-related impact on our environment, customers or employees could subject us to additional legal claims. These proceedings and any such additional claims may be costly and may require a substantial amount of management attention, which may have an adverse affect on our financial condition and results of operations. See BusinessGovernment Regulations and Environmental Matters and Legal Proceedings.
The amount of our debt could adversely affect our financial condition, limit our ability to pursue business opportunities, reduce our operating flexibility or put us at a competitive disadvantage.
As of March 31, 2006, we had $547.5 million of long-term debt. Our debt could have important consequences for us. For instance, it could:
| Require us to use a substantial portion of our cash flow from operations for debt service and reduce the availability of our cash flow to fund working capital, capital expenditures, acquisitions and other general corporate activities |
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| Limit our ability to obtain financing for working capital, capital expenditures, acquisitions or other general corporate activities in the future |
| Expose us to greater interest rate risk because the interest rates on our senior secured credit facility will vary |
| Impair our ability to successfully withstand a downturn in our business or the economy in general and place us at a disadvantage relative to our less-leveraged competitors |
The senior secured credit facility and the indenture governing the notes limit, but do not prohibit, us from incurring additional debt, and we may incur additional debt in the future. If we incur additional debt, our ability to satisfy our debt obligations may become more limited.
The terms of our senior secured credit facility and our indenture governing the notes contain a number of restrictive and financial covenants that could limit our ability to pay dividends or to operate effectively in the future. If we are unable to comply with these covenants, our lenders could accelerate the repayment of our indebtedness.
The terms of our senior secured credit facility and our indenture governing the notes subject us to a number of covenants that impose significant operating restrictions on us, including on our ability to incur indebtedness and liens, make loans and investments, make capital expenditures, sell assets, engage in mergers, consolidations and acquisitions, enter into transactions with affiliates, enter into sale and leaseback transactions, make optional payments or modifications of the notes or other material debt, change our lines of business and pay dividends on our common stock. We are also required by the terms of the senior secured credit facility to comply with financial covenant ratios. These restrictions could limit our ability to plan for or react to market conditions or meet capital needs.
A breach of any of the covenants imposed on us by the terms of our indebtedness, including the financial covenants in the senior secured credit facility, could result in a default under such indebtedness. In the event of a default, the lenders under the revolving credit facility could terminate their commitments to us, and they and the lenders of our other indebtedness could accelerate the repayment of all of our indebtedness. In such case, we may not have sufficient funds to pay the total amount of accelerated obligations, and our lenders under the senior secured credit facility could proceed against the collateral securing the facility. Any acceleration in the repayment of our indebtedness or related foreclosure could adversely affect our business.
Market conditions and cyclical factors that adversely affect the demand for the end-use products that contain our titanium dioxide could adversely affect our results.
Historically, regional and world events that negatively affect discretionary spending or economic conditions generally, such as terrorist attacks, the incidence or spread of contagious diseases (such as SARS), or other economic, political, or public health or safety conditions, have adversely affected demand for the finished products that contain titanium dioxide and from which we derive substantially all of our revenue. Events such as these are likely to contribute to a general reluctance by the public to purchase quality of life products, which could cause a decrease in demand for our chemicals and, as a result, may have an adverse effect on our results of operations and financial condition.
Additionally, the demand for titanium dioxide during a given year is subject to seasonal fluctuations. Titanium dioxide sales are generally higher in the second and third quarters of the year than in the other quarters due in part to the increase in paint production in the spring to meet demand resulting from the spring and summer painting season in North America and Europe. We may be adversely affected by existing or future cyclical changes, and such conditions may be sustained or further aggravated by anticipated or unanticipated changes in regional weather conditions. For example, poor weather conditions in a region can lead to an abbreviated painting season, which can depress consumer sales of paint products that use titanium dioxide pigment.
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Our business, financial condition and results of operations could be adversely affected by global and regional economic downturns and other conditions.
We have significant production, sales and marketing operations throughout the United States, Europe and the Asia-Pacific region, with more than 1,100 customers in over 100 countries. We also purchase many of the raw materials used in the production of our products in foreign jurisdictions. In 2005, approximately 45% of our total revenues were generated from production outside of the United States. Due to these factors, our performance, particularly the performance of our pigment segment, is cyclical and tied closely to general economic conditions, including global gross domestic product. As a result, our business, financial condition and results of operations are vulnerable to political and economic conditions affecting global gross domestic product and the countries in which we operate. For example, from 2000 through 2003, our business was affected when the titanium dioxide industry experienced a period of unusually weak business conditions as a result of a variety of factors, including the global economic recession, exceptionally rainy weather conditions in Europe and the Americas, and the outbreak of SARS in Asia. Based on these factors, global and regional economic downturns and other conditions may have an adverse effect on our financial condition and results of operations.
Our results of operations may be adversely affected by fluctuations in currency exchange rates.
The financial condition and results of operations of our operating entities in the European Union, among other jurisdictions, are reported in various foreign currencies and then translated into U.S. dollars at the applicable exchange rate for inclusion in the financial statements. As a result, any appreciation of the U.S. dollar against these foreign currencies will have a negative impact on our reported sales and operating margin (and conversely, the depreciation of the dollar against these foreign currencies will have a positive impact). In addition, our operating entities often need to convert currencies they receive for our products into currencies in which they purchase raw materials or pay for services, which could result in a gain or loss depending on fluctuations in exchange rates. Because we have significant operations in Europe and Australia, we are exposed primarily to fluctuations in the euro and the Australian dollar.
In the past, we have sought to minimize our foreign currency translation risk by engaging in hedging transactions. We may be unable to effectively manage our foreign currency translation risk, and any volatility in foreign currency exchange rates may have an adverse effect on our financial condition or results of operations. For a further discussion of how we manage our foreign currency risk, see Quantitative and Qualitative Disclosure about Market RiskForeign Currency Exchange Rate Risk.
Our industry and the end-use markets in which we compete are highly competitive. This competition may adversely affect our results of operations and operating cash flows.
Each of the markets in which we compete is highly competitive. Competition is based on a number of factors such as price, product quality and service. We face significant competition from major international producers, such as E.I. du Pont de Nemours and Company, Millennium Chemicals Inc., Huntsman Corporation and Kronos Worldwide, Inc., as well as smaller regional competitors. Our most significant competitors include major chemicals and materials manufacturers and diversified companies, a number of which have substantially larger financial resources, staffs and facilities than we do. The additional resources and larger staffs and facilities of such competitors may give them a competitive advantage when responding to market conditions and capitalizing on operating efficiencies. Increased competition could result in reduced sales, which could adversely affect our profitability and operating cash flows. See BusinessCompetitive Conditions.
In addition, within the end-use markets in which we compete, competition between products is intense. We face substantial risk that certain events, such as new product development by our competitors, changing customer needs, production advances for competing products or price changes in raw materials, could cause our customers to switch to our competitors products. If we are unable to develop and produce or market our products to compete effectively against our competitors, our results of operations and operating cash flows may suffer.
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Fluctuations in costs of our raw materials or our access to supplies of our raw materials could have an adverse effect on our results of operations.
In 2005, raw materials used in the production of titanium dioxide constituted approximately 30% of our cost of products sold. Titanium-bearing ores, in particular, represented more than 18% of our cost of products sold in 2005.
Costs of many of the raw materials we use may fluctuate widely for a variety of reasons, including changes in availability, major capacity additions or reductions or significant facility operating problems. These fluctuations could negatively affect our operating margins and our profitability. As these costs rise, our operating expenses likely will increase and could adversely affect our business, especially if we are unable to pass price increases in raw materials through to our customers.
Should our vendors not be able to meet their contractual obligations or should we be otherwise unable to obtain necessary raw materials, we may incur higher costs for raw materials or may be required to reduce production levels, which may have an adverse effect on our financial position, results of operations or liquidity. For a further discussion, see BusinessRaw Materials.
The labor and employment laws in many jurisdictions in which we operate are more restrictive than in the United States. Our relationship with our employees could deteriorate, which could adversely affect our operations.
In the United States, approximately 200 employees at our Savannah, Georgia, facility are members of a union and are subject to a collective bargaining arrangement that is scheduled to expire in April 2007. Approximately 40% of our employees are employed outside the United States. In certain of those countries, such as Australia and the member states of the European Union, labor and employment laws are more restrictive than in the United States and, in many cases, grant significant job protection to employees, including rights on termination of employment. For example, in Germany and the Netherlands, by law some of our employees are represented by a works council, which subjects us to employment arrangements very similar to collective bargaining agreements.
We are required to consult with and seek the consent or advice of the unions or works councils that represent our employees for certain of our activities. This requirement could have a significant impact on our flexibility in managing costs and responding to market changes. Furthermore, there can be no assurance that we will be able to negotiate labor agreements with our unionized employees in the future on satisfactory terms. If those employees were to engage in a strike, work stoppage or other slowdown, or if any of our other employees were to become unionized, we could experience a significant disruption of our operations or higher ongoing labor costs, which could adversely affect our financial condition and results of operations.
Third parties may claim that our products or processes infringe their intellectual property rights, which may cause us to pay unexpected litigation costs or damages or prevent us from making, using, or selling our products.
Although currently there are no pending or threatened proceedings or claims relating to alleged infringement, misappropriation, or violation of the intellectual property rights of others, we may be subject to legal proceedings and claims in the future in which third parties allege that their patents or other intellectual property rights are infringed, misappropriated or otherwise violated by us or by our products or processes. In the event that any such infringement, misappropriation, or violation of the intellectual property rights of others is found, we may need to obtain licenses from those parties or substantially re-engineer our products or processes in order to avoid such infringement, misappropriation, or violation. We might not be able to obtain the necessary licenses on acceptable terms or be able to re-engineer our products or processes successfully. Moreover, if we are found by a court of law to infringe, misappropriate, or otherwise violate the intellectual property rights of others, we could be required to pay substantial damages or be enjoined from making, using, or selling the infringing
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products or technology. We also could be enjoined from making, using, or selling the allegedly infringing products or technology pending the final outcome of the suit. Any of the foregoing could adversely affect our financial condition and results of operations.
If we are not able to continue our technological innovation and successful commercial introduction of new products, our profitability could be adversely affected.
Our industries and the end-use markets into which we sell our products experience periodic technological change and product improvement. Our future growth will depend on our ability to gauge the direction of commercial and technological progress in key end-use markets and on our ability to fund and successfully develop, manufacture and market products in such changing end-use markets. We must continue to identify, develop and market innovative products or enhance existing products on a timely basis in order to maintain our profit margins and our competitive position. We may not be able to develop new products or technology, either alone or with third parties, or license intellectual property rights from third parties on a commercially competitive basis. If we fail to keep pace with the evolving technological innovations in our end-use markets on a competitive basis, our financial condition and results of operations could be adversely affected.
If our intellectual property were compromised or copied by competitors, or if competitors were to develop similar intellectual property independently, our results of operations could be negatively affected.
Our success depends to a significant degree upon our ability to protect and preserve our intellectual property rights. Although we own and have applied for numerous patents and trademarks throughout the world, we may have to rely on judicial enforcement of our patents and other proprietary rights. Our patents and other intellectual property rights may be challenged, invalidated, circumvented, rendered unenforceable or otherwise compromised. A failure to protect, defend or enforce our intellectual property could have an adverse effect on our financial condition and results of operations.
We also rely upon unpatented proprietary technology, know-how and other trade secrets to maintain our competitive position. While it is our policy to enter into confidentiality agreements with our employees and third parties to protect our proprietary expertise and other trade secrets, these agreements may not be enforceable or, even if legally enforceable, we may not have adequate remedies for breaches of such agreements. The failure of our patents or confidentiality agreements to protect our proprietary technology, know-how or trade secrets could result in significantly lower revenues, reduced profit margins or loss of market share.
We may be unable to determine when third parties are using our intellectual property rights without our authorization. We also have licensed certain of our intellectual property rights to third parties, and we cannot be certain that our licensees are using our intellectual property only as authorized by the applicable license agreement. The undetected or unremedied, unauthorized use of our intellectual property rights or the legitimate development or acquisition of intellectual property related to our industry by third parties could reduce or eliminate any competitive advantage we have as a result of our intellectual property, adversely affecting our financial condition and results of operations. If we must take legal action to protect, defend or enforce our intellectual property rights, any suits or proceedings could result in significant costs and diversion of our resources and our managements attention, and we may not prevail in any such suits or proceedings. A failure to protect, defend or enforce our intellectual property rights could have an adverse effect on our financial condition and results of operations.
We may need additional capital in the future and may not be able to obtain it on favorable terms, if at all.
Our industry is highly capital intensive and our success depends to a significant degree on our ability to develop and market innovative products and to update our facilities and process technology. We may require additional capital in the future to finance our future growth and development, implement further marketing and sales activities, fund our ongoing research and development activities and meet our general working capital
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needs. Our capital requirements will depend on many factors, including acceptance of and demand for our products, the extent to which we invest in new technology and research and development projects, and the status and timing of competitive developments. Additional financing may not be available when needed on terms favorable to us or at all. Further, the terms of the senior secured credit facility and the indenture governing the notes may limit our ability to incur additional indebtedness or issue additional shares of our common stock. If we are unable to obtain adequate funds on acceptable terms, we may be unable to develop or enhance our products, take advantage of future opportunities or respond to competitive pressures, which could harm our business.
Risks Related to Our Relationship with Kerr-McGee
Our historical financial information may not be representative of our results as a stand-alone company and, therefore, may not be reliable as an indicator of our future financial results.
The historical financial information of Parent included elsewhere in this prospectus has been derived from Kerr-McGees accounting records. We believe that the assumptions underlying the consolidated and combined financial statements are reasonable. However, the historical consolidated and combined financial statements may not reflect what our results of operations, financial position and cash flows would have been had we been a stand-alone company during the periods presented or what our results of operations, financial position and cash flows will be in the future.
In particular, the historical consolidated and combined financial statements reflect allocations for corporate functions historically provided by Kerr-McGee, including general corporate expenses and employee benefits. These allocations were based on what Kerr-McGee considered to be reasonable reflections of the historical utilization levels of these services required in support of our business and may be less than the expenses we will incur in the future as a stand-alone company. For example, Parent currently estimates that general annual corporate expenses will increase by approximately $15.0 to $20.0 million now that we are a stand-alone company. In addition, we have not made adjustments to our historical financial information to reflect changes that may occur in our cost structure, financing and operations as a result of our separation from Kerr-McGee, including changes resulting from no longer being a member of Kerr-McGees consolidated group for tax purposes. These changes potentially include increased costs associated with reduced economies of scale.
For additional information about our past financial performance and the basis of the presentation of the historical combined financial statements, please see Selected Financial Data, Managements Discussion and Analysis of Financial Condition and Results of Operations and the consolidated and combined financial statements and related notes included elsewhere in this prospectus.
The interim services provided to us by Kerr-McGee may not be sufficient to meet our needs, and we may not be able to replace these services after our agreements with Kerr-McGee expire.
Historically, Kerr-McGee performed various corporate functions on our behalf, including the following:
| Accounting services |
| Tax services |
| Employee benefits management |
| Financial services |
| Legal services |
| Risk and claims management |
| Information management and technology services |
| Real estate management |
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| Travel services |
| Office administration services |
Following the IPO, Kerr-McGee has had no obligation to provide any services on our behalf other than as provided in Parents transition services agreement with Kerr-McGee. We are in the process of creating our own, or engaging third parties to provide, systems and business functions to replace many of the systems and business functions Kerr-McGee historically provided us. However, we may not be successful in implementing these systems and business functions or in transitioning data from Kerr-McGees systems to ours. If we do not have in place our own systems and business functions or if we do not have agreements with other providers of these services when our transition services agreement with Kerr-McGee expires, we may not be able to effectively operate our business and our profitability may be adversely affected.
Risks Related to the Exchange Offer
There is not currently an active market for the notes and we cannot assure you that one will develop.
There is currently no active trading market for the notes. If the notes are traded, they may trade for less than their initial offering price, depending upon prevailing interest rates, the market for similar securities, our financial condition and prospects and other factors beyond our control, including general economic conditions. We do not intend to apply for a listing or quotation of the notes. Although the initial purchasers of the old notes have informed us that they intend to make a market in the notes, they are not obligated to do so. In addition, the initial purchasers may discontinue their market making activities at any time without notice. Accordingly, we cannot assure you as to the development or liquidity of any trading market for the notes.
There may be adverse consequences of a failure to exchange.
Untendered outstanding old notes that are not exchanged for new notes pursuant to this exchange offer will remain restricted securities. Outstanding old notes will continue to be subject to the following restrictions on transfer:
| outstanding old notes may be resold only if registered pursuant to the Securities Act, if an exemption from registration is available thereunder, or if neither such registration nor such exemption is required by law, |
| outstanding old notes shall bear a legend restricting transfer in the absence of registration or an exemption therefrom, and |
| a holder of outstanding old notes who desires to sell or otherwise dispose of all or any part of its outstanding old notes under an exemption from registration under the Securities Act, if requested by us, must deliver to us an opinion of independent counsel experienced in Securities Act matters, reasonably satisfactory in form and substance to us, that such exemption is available. |
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This exchange offer is intended to satisfy our obligations under our Exchange and Registration Rights Agreement dated November 28, 2005 with the initial purchasers of the old notes. We will not receive any cash proceeds from the issuance of the new notes. We will only receive old notes equal in principal amount of the principal amount of new notes that we issue in the exchange offer.
RATIO OF EARNINGS TO FIXED CHARGES
For purposes of determining the ratio of earnings to fixed charges, earnings are defined as income (loss) from continuing operations, before income taxes plus fixed charges and distributed income from equity method investee less loss (gain) from equity method investee and capitalized interest. The ratio of earnings to fixed charges of our Parent is set forth below for the time periods presented:
Three Months Ended March 31, |
Year Ended December 31, | |||||||||||
2006 | 2005 | 2004 | 2003 | 2002 | 2001 | |||||||
Ratio of earnings to fixed charges(1) |
3.5 | 2.3 | N/A | N/A | N/A | N/A |
(1) | The companys earnings were insufficient to cover its fixed charges in 2004, 2003, 2002 and 2001 by $124.5 million, $64.5 million, $12.5 million and $94.8 million, respectively. |
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Purpose and Effects of the Exchange Offer
We initially issued $350.0 million principal amount old notes on November 28, 2005 in a private offering in reliance on Section 4(2) of the Securities Act. The initial purchasers were Lehman Brothers, Credit Suisse First Boston, ABN AMRO Incorporated, RBS Greenwich Capital and SunTrust Robinson Humphrey. The initial purchasers subsequently offered and sold a portion of the old notes only to qualified institutional buyers as defined in and in compliance with Rule 144A and outside the United States in compliance with Regulation S of the Securities Act.
In connection with the sale of the old notes, we entered into an exchange and registration rights agreement, which requires us
| to cause the old notes to be registered under the Securities Act, or |
| to file with the SEC a registration statement under the Securities Act with respect to an issue of new notes identical in all material respects to the old notes, and |
| use our best efforts to cause such registration statement to become effective under the Securities Act and |
| upon the effectiveness of that registration statement, to offer to the holders of the old notes the opportunity to exchange their old notes for a like principal amount of new notes, which will be issued without a restrictive legend and which may be reoffered and resold by the holder without restrictions or limitations under the Securities Act. |
We are making the exchange offer to satisfy our obligations under the exchange and registration rights agreement. The term holder with respect to the exchange offer means any person in whose name old notes are registered on our or the Depository Trust Companys (DTC) books or any other person who has obtained a properly completed certificate of transfer from the registered holder, or any person whose old notes are held of record by DTC who desires to deliver such old notes by book-entry transfer at DTC.
We have not requested, and do not intend to request, an interpretation by the staff of the SEC with respect to whether the new notes issued in the exchange offer in exchange for the old notes may be offered for sale, resold or otherwise transferred by any holder without compliance with the registration and prospectus delivery provisions of the Securities Act. Based on interpretations by the staff of the SEC set forth in no-action letters issued to third parties, we believe the new notes issued in exchange for old notes may be offered for resale, resold and otherwise transferred by any holder without compliance with the registration and prospectus delivery provisions of the Securities Act provided that:
| you are not a broker-dealer who purchased old notes directly from us for resale pursuant to Rule 144A or any other available exemption under the Securities Act, |
| you are not our affiliate, or |
| you acquire the new notes in the ordinary course of your business and that you have no arrangement or understanding with any person to participate in the distribution of the new notes. |
Any holder who tenders in the exchange offer with the intention to participate, or for the purpose of participating, in a distribution of the new notes or who is our affiliate may not rely upon such interpretations by the staff of the SEC and, in the absence of an exemption, must comply with the registration and prospectus delivery requirements of the Securities Act in connection with any secondary resale transaction. Any holder to comply with such requirements may incur liabilities under the Securities Act for which the holder is not indemnified by us. Each broker-dealer (other than an affiliate of ours) that receives new notes for its own account in the exchange offer must acknowledge that it will deliver a prospectus meeting the requirements of the Securities Act in connection with any resale of new notes. The letter of transmittal states that by so
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acknowledging and by delivering a prospectus, a broker-dealer will not be deemed to admit that it is an underwriter within the meaning of the Securities Act. We have agreed that, for a period of 90 days after the exchange date, we will make the prospectus available to any broker-dealer for use in connection with any such resale. See Plan of Distribution.
We are not making the exchange offer to, nor will we accept surrenders for exchange from, holders of old notes in any jurisdiction in which this exchange offer or its acceptance would not comply with the securities or blue sky laws.
By tendering in the exchange offer, you will represent to us that, among other things:
| you are acquiring the new notes in the exchange offer in the ordinary course of your business, whether or not you are a holder, |
| you do not have an arrangement or understanding with any person to participate in the distribution of the new notes, |
| you are not a broker-dealer, or you are a broker-dealer but will not receive new notes for your own account in exchange for old notes, neither you nor any other person is engaged in or intends to participate in the distribution of the new notes, and |
| you are not our affiliate within the meaning of Rule 405 under the Securities Act or, if you are our affiliate, you will comply with the registration and prospectus delivery requirements of the Securities Act to the extent applicable. |
Following the completion of the exchange offer, no notes will be entitled to the liquidated damages payment applicable to the old notes. Nor will holders of notes have any further registration rights, and the old notes will continue to be subject to certain restrictions on transfer. See Consequences of Failure to Exchange. Accordingly, the liquidity of the market for the old notes could be adversely affected. See Risk FactorsRisks Related to the Exchange OfferThere may be adverse consequences of a failure to exchange.
Participation in the exchange offer is voluntary and you should carefully consider whether to accept. We urge you to consult your financial and tax advisors in making your own decisions on whether to participate in the exchange offer.
Terms of the Exchange Offer
General. Upon the terms and subject to the conditions set forth in this prospectus and in the letter of transmittal, we will accept for exchange any and all old notes validly tendered and not withdrawn prior to 5:00 p.m., New York City time, on the expiration date. We will issue one new note in the principal amount of $1,000 in exchange for each $1,000 principal amount of old notes accepted in the exchange offer. You may tender some or all of your old notes in the exchange offer.
The form and terms of the new notes will be identical in all material respects to the form and terms of the old notes except that the new notes will be registered under the Securities Act and, therefore, the new notes will not bear legends restricting their transfer. The new notes will be treated as a single class with any old notes that remain outstanding. We are not conditioning the exchange offer upon any minimum number of old notes being tendered for exchange.
As of June 2, 2006, $350.0 million principal amount of old notes were outstanding.
We are sending this prospectus, together with the letter of transmittal, to all registered holders of old notes. We have not fixed any record date for determining record holders of old notes entitled to participate in the exchange offer. We intend to conduct the exchange offer in accordance with the provisions of the exchange and registration rights agreement and the applicable requirements of the Exchange Act, and the rules and regulations
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of the SEC. Old notes which are not tendered for exchange in the exchange offer will remain outstanding and interest will continue to accrue, but such old notes will not be entitled to any rights or benefits under the exchange and registration rights agreement.
We will be deemed to have accepted validly tendered old notes when, as and if we have given oral or written notice to the exchange agent. The exchange agent will act as agent for the tendering holders for the purposes of receiving the new notes from us. If we do not accept any tendered old notes for exchange because of an invalid tender or the occurrence of certain other events identified in this prospectus, we will return the certificates for the unaccepted old notes, without expense, to the tendering holder as promptly as practicable after the expiration date.
You will not be required to pay brokerage commissions or fees or, subject to the instructions in the letter of transmittal, transfer taxes if you tender old notes in the exchange offer. We will pay all charges and expenses, other than certain applicable taxes described below, in connection with the exchange offer. See Fees and expenses.
Expiration Date; Extensions; Amendments. The exchange offer expires at 5:00 p.m., New York City time, on , 2006, unless we, in our sole discretion, extend the exchange offer, in which case the expiration date will be the latest date and time to which the exchange offer is extended. Although we do not intend to extend the exchange offer at this time, we reserve the right to extend the exchange offer at any time by giving oral or written notice to the exchange agent and by timely public announcement communicated, unless otherwise required by applicable law or regulation, by making a release to the Dow Jones News Service. During any extension of the exchange offer, all old notes previously tendered pursuant to the exchange offer and not withdrawn will remain subject to the exchange offer. The date of the exchange of the new notes for old notes will be as soon as practicable following the expiration date.
We reserve the right, in our sole discretion,
| to delay accepting any old notes, to extend the exchange offer or to terminate the exchange offer if any of the conditions set forth below under Conditions of the Exchange Offer have not been satisfied, by giving oral or written notice of such delay, extension or termination to the exchange agent, or |
| to amend the terms of the exchange offer in any manner. |
We will, as promptly as practicable, notify you orally or in writing if there is any delay in acceptance, extension, termination or amendment. If we amend the exchange offer in any manner determined by us to constitute a material change, we will promptly disclose the amendment by means of a prospectus supplement that we will distribute to you. We will also extend the exchange offer for a period of time, depending upon the significance of the amendment and the manner of disclosure to the registered holders, if the exchange offer would otherwise expire during that period.
In all cases we will issue new notes for old notes accepted for exchange in the exchange offer only after the exchange agent timely receives a properly completed and duly executed letter of transmittal and all other required documents. We reserve the right to waive any conditions of the exchange offer or defects or irregularities in the tender of old notes. If any tendered old notes are not accepted for any reason set forth in the terms and conditions of the exchange offer or if old notes are submitted for a greater number of notes than the holder desires to exchange, such unaccepted or non-exchanged old notes or substitute old notes evidencing the unaccepted portion, as appropriate, will be returned without expense to the tendering holder, unless otherwise provided in the letter of transmittal, as promptly as practicable after the expiration or termination of the exchange offer.
Interest on the New Notes. You will not receive accrued interest on old notes that are accepted for exchange at the time of exchange. However, we will pay accrued but unpaid interest on exchanged old notes on the new notes on the first interest payment date following consummation of the exchange offer.
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Procedures for Tendering Old Notes. Your tender of old notes through one of the procedures set forth below will constitute an agreement between you and us in accordance with the terms and subject to the conditions set forth in this prospectus and in the letter of transmittal. In order to tender old notes, you must:
| properly complete and sign a letter of transmittal or a facsimile thereof and deliver the same, together with any corresponding certificate or certificates representing the old notes being tendered and any required signature guarantees, to the exchange agent at its address set forth in the letter of transmittal on or prior to the expiration date; |
| comply with the procedure for book-entry transfer described below; or |
| comply with the guaranteed delivery procedures described below. |
You do not need to have your signature guaranteed if the tendered old notes are registered in the name of the signer of the letter of transmittal and the new notes to be issued in exchange are to be issued and any untendered old notes are to be reissued in the name of the registered holder, including any participant in DTC (also referred to as a book-entry facility) whose name appears on a security listing as the owner of old notes. In any other case you must endorse the tendered old notes or accompany them with written instruments of transfer in a form satisfactory to us and duly executed by the registered holder. In addition, the signature on the endorsement or instrument of transfer must be guaranteed by an eligible guarantor institution which is a member of one of the following recognized signature guarantee programs:
| The Securities Transfer Agents Medallion Program (STAMP), |
| The New York Stock Exchange Medallion Signature Program (MSF), or |
| The Stock Exchange Medallion Program (SEMP). |
If the new notes or old notes not exchanged are to be delivered to an address other than that of the registered holder appearing on the note register for the old notes, the signature in the letter of transmittal must be guaranteed by an eligible institution.
YOU MUST ELECT, AND ACCEPT THE RISK OF, THE METHOD OF DELIVERY OF OLD NOTES, THE LETTER OF TRANSMITTAL AND ALL OTHER REQUIRED DOCUMENTS TO THE EXCHANGE AGENT. IF SUCH DELIVERY IS BY MAIL, WE RECOMMEND THAT REGISTERED MAIL, PROPERLY INSURED, WITH RETURN RECEIPT REQUESTED, BE USED. IN ALL CASES, YOU SHOULD ALLOW SUFFICIENT TIME TO ASSURE DELIVERY TO THE EXCHANGE AGENT BEFORE THE EXPIRATION DATE. DO NOT SEND ANY LETTER OF TRANSMITTAL OR OLD NOTES TO US. YOU MAY REQUEST YOUR RESPECTIVE BROKERS, DEALERS, COMMERCIAL BANKS, TRUST COMPANIES OR NOMINEES TO EFFECT THE ABOVE TRANSACTIONS FOR YOU.
We understand that the exchange agent has confirmed with DTC that any financial institution that is a participant in DTCs system may utilize DTCs Automated Tender Offer Program (ATOP) to tender old notes. We further understand that the exchange agent will request, within two business days after the date the exchange offer commences, that DTC establish an account with respect to the old notes for the purpose of facilitating the exchange offer, and any participant may make book-entry delivery of old notes by causing DTC to transfer such old notes into the exchange agents account in accordance with DTCs ATOP procedures for transfer. However, the exchange of the old notes so tendered will only be made after timely confirmation (a Book-Entry Confirmation) of such book-entry transfer and timely receipt by the exchange agent of an agents message, and any other documents required by the letter of transmittal. The term agents message means a message, transmitted by DTC and received by the exchange agent and forming part of Book-Entry Confirmation, which states that:
| DTC has received an express acknowledgment from a participant tendering old notes which are the subject of such Book-Entry Confirmation, |
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| the participant has received and agrees to be bound by the terms of the letter of transmittal, and |
| we may enforce such agreement against such participant. |
A tender will be deemed to have been received as of the date when
| the tendering holders properly completed and duly signed letter of transmittal accompanied by the old notes or a confirmation of book-entry transfer of such old notes into the exchange agents account at DTC, is received by the exchange agent, or |
| a notice of guaranteed delivery or letter, telegram or facsimile transmission to similar effect from an eligible institution is received by the exchange agent. |
Issuances of new notes in exchange for old notes tendered pursuant to a notice of guaranteed delivery or letter, telegram or facsimile transmission to similar effect by an eligible institution will be made only against submission of a duly signed letter of transmittal and any other required documents and deposit of the tendered old notes.
We will determine all questions as to the validity, form, eligibility including time of receipt, and acceptance for exchange of any tender of old notes in our reasonable judgment. Our determination will be final and binding. We reserve the absolute right to reject any or all tenders not in proper form or the acceptance for exchange of which may, in the opinion of our counsel, be unlawful. We also reserve the absolute right to waive any of the conditions of the exchange offer or any defect or irregularity in the tender of any old notes. Neither we, the exchange agent or any other person will be under any duty to give notification of any defects or irregularities in tenders or incur any liability for failure to give any such notification. Any old notes received by the exchange agent that are not validly tendered and as to which the defects or irregularities have not been cured or waived, or if old notes are submitted in principal amount greater than the principal amount of old notes being tendered by such tendering holder, such unaccepted or non-exchanged old notes will be returned by the exchange agent to the tendering holder, unless otherwise provided in the letter of transmittal, as soon as practicable following the expiration date.
In addition, we reserve the right in our sole discretion
| to purchase or make offers for any old notes that remain outstanding subsequent to the expiration date, and |
| to the extent permitted by applicable law, to purchase old notes in the open market, in privately negotiated transactions or otherwise. |
The terms of any such purchases or offers will differ from the terms of the exchange offer.
Guaranteed Delivery Procedures. If you desire to accept the exchange offer and time will not permit a letter of transmittal or old notes to reach the exchange agent before the expiration date or the procedure for book-entry transfer cannot be completed on a timely basis, you may effect a tender if the exchange agent has received at its office, on or prior to the expiration date, a letter, telegram or facsimile transmission from an eligible institution
| setting forth the name and address of the tendering holder, |
| setting forth the name(s) in which the old notes are registered and the certificate number(s) of the old notes to be tendered, |
| stating that the tender is being made thereby, and |
| guaranteeing that, within three New York Stock Exchange trading days after the date of execution of such letter, telegram or facsimile transmission by the eligible institution, such old notes, in proper form for transfer or a confirmation of book-entry transfer of such old notes into the exchange agents account at DTC, will be delivered by such eligible institution together with a properly completed and duly executed letter of transmittal and any other required documents. |
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Unless old notes being tendered by the above-described method are deposited with the exchange agent within the time period set forth above, accompanied or preceded by a properly completed letter of transmittal and any other required documents, we may, at our option, reject the tender. Copies of a notice of guaranteed delivery which may be used by eligible institutions for the purposes described in this paragraph are available from the exchange agent.
Terms and Conditions of the Letter of Transmittal. The letter of transmittal contains, among other things, the following terms and conditions, which are part of the exchange offer.
The party tendering old notes for exchange (the transferor) exchanges, assigns and transfers the old notes to us and irrevocably constitutes and appoints the exchange agent as the transferors agent and attorney-in-fact to cause the old notes to be assigned, transferred and exchanged. The transferor represents and warrants that it has full power and authority to tender, exchange, assign and transfer the old notes and to acquire new notes issuable upon the exchange of such tendered old notes, and that, when the same are accepted for exchange, we will acquire good and unencumbered title to the tendered old notes, free and clear of all liens, restrictions, charges and encumbrances and not subject to any adverse claim. The transferor also warrants that it will, upon request, execute and deliver any additional documents deemed by us to be necessary or desirable to complete the exchange, assignment and transfer of tendered old notes or to transfer ownership of such old notes on the account books maintained by DTC. All authority conferred by the transferor will survive the death, bankruptcy or incapacity of the transferor and every obligation of the transferor shall be binding upon the heirs, personal representatives, executors, administrators, successors, assigns, trustees in bankruptcy and other legal representatives of such Transferor.
By executing a letter of transmittal, each holder will make to us the representations set forth above under the heading Purpose and Effects of the Exchange Offer.
Withdrawal of Tender of Old Notes. Except as otherwise provided herein, tenders of old notes may be withdrawn at any time prior to 5:00 p.m., New York City time, on the expiration date provided the old notes have not already been accepted for exchange.
To withdraw a tender of old notes in the exchange offer, a written or facsimile transmission notice of withdrawal must be received by the exchange agent at its address set forth herein prior to 5:00 p.m., New York City time, on the expiration date. Any such notice of withdrawal must
| specify the name of the person having deposited the old notes to be withdrawn (the depositor), |
| identify the old notes to be withdrawn, including the certificate number or numbers and principal amount of such old notes, |
| contain a statement that the holder is withdrawing its election to have such old notes exchanged, |
| be signed by the holder in the same manner as the original signature on the letter of transmittal by which such old notes were tendered, including any required signature guarantees, or be accompanied by documents of transfer sufficient to have the Transfer Agent with respect to the old notes register the transfer of such old notes in the name of the person withdrawing the tender, and |
| specify the name in which any such old notes are to be registered, if different from that of the depositor. |
If old notes have been tendered pursuant to the procedure for book-entry transfer, any notice of withdrawal must specify the name and number of the account at the book-entry transfer facility. All questions as to the validity, form and eligibility, including time of receipt, of such notices will be determined by us, and our determination shall be final and binding on all parties. Any old notes so withdrawn will be deemed not to have been validly tendered for purposes of the exchange offer and no new notes will be issued with respect thereto unless the old notes so withdrawn are validly retendered. Any old notes which have been tendered but which are not accepted for exchange will be returned to the holder thereof without cost to such holder as soon as practicable
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after withdrawal, rejection of tender or termination of the exchange offer. Properly withdrawn old notes may be retendered by following one of the procedures described above under Procedures for Tendering Old Notes at any time prior to the Expiration Date.
Conditions of the Exchange Offer
Notwithstanding any other term of the exchange offer, or any extension of the exchange offer, we are not required to accept for exchange, or exchange new notes for, any old notes, and may terminate the exchange offer as provided herein before the acceptance of such old notes, if:
| any statute, rule or regulation shall have been enacted, or any action shall have been taken by any court or governmental authority which, in our reasonable judgment, would prohibit, restrict or otherwise render illegal consummation of the exchange offer; or |
| any change, or any development involving a prospective change, in our business or financial affairs or any of our subsidiaries has occurred which, in our sole judgment, might materially impair our ability to proceed with the exchange offer or materially impair the contemplated benefits of the exchange offer to us; or |
| there shall occur a change in the current interpretations by the staff of the SEC which, in our reasonable judgment, might materially impair our ability to proceed with the exchange offer. |
If we determine in our reasonable judgment that any of the above conditions are not satisfied, we may
| refuse to accept any old notes and return all tendered old notes to the tendering holders, |
| extend the exchange offer and retain all old notes tendered prior to the expiration date, subject, however, to the right of holders to withdraw such old notes, or |
| waive such unsatisfied conditions with respect to the exchange offer and accept all validly tendered old notes which have not been withdrawn. |
If such waiver constitutes a material change to the exchange offer, we will promptly disclose such waiver by means of a prospectus supplement that will be distributed to the registered holders, and we will extend the exchange offer for a period of time, depending upon the significance of the waiver and the manner of disclosure to the registered holders, if the exchange offer would otherwise expire during such period.
Exchange Agent
We have appointed Citibank, N.A. as exchange agent for the exchange offer. Questions and requests for assistance, requests for additional copies of this prospectus or of the letter of transmittal and requests for notices of guaranteed delivery should be directed to the exchange agent addressed as follows:
By mail: |
By overnight courier and by hand: | By facsimile: | ||
Citibank, N.A. 111 Wall Street, 15th Floor New York, New York 10043 (registered or certified mail recommended) |
Citibank, N.A. 111 Wall Street, 15th Floor New York, New York 10043 |
(212) 657-1020 (For eligible institutions only) Confirm by Telephone: (800) 422-2066 |
Fees and Expenses
We will bear all fees and the expenses of soliciting tenders. The principal solicitation is being made by mail; however, additional solicitation may be made by telecopy, telephone or in person by our officers and regular employees and those of affiliates. No additional compensation will be paid to any such officers and employees who engage in soliciting tenders.
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We have not retained any dealer-manager or other soliciting agent in connection with the exchange offer and will not make any payments to brokers, dealers or others soliciting acceptance of the exchange offer. However, we will pay the exchange agent reasonable and customary fees for its services and will reimburse it for its reasonable out-of-pocket expenses in connection therewith. We may also pay brokerage houses and other custodians, nominees and fiduciaries the reasonable out-of-pocket expenses incurred by them in forwarding copies of this prospectus, the letter of transmittal and related documents to the beneficial owners of the old notes and in handling or forwarding tenders for exchange.
The cash expenses to be incurred in connection with the exchange offer will be paid by us and are estimated in the aggregate to be approximately $200,000. These expenses include fees and expenses of the exchange agent and transfer agent and registrar, accounting and legal fees and printing costs, among others.
Transfer Taxes
We will pay all transfer taxes, if any, applicable to the exchange of the old notes for new notes in the exchange offer. If, however, new notes, or old notes for principal amounts not tendered or accepted for exchange, are to be delivered to, or are to be issued in the name of, any person other than the registered holder of the old notes tendered or if a transfer tax is imposed for any reason other than the exchange of the old notes pursuant to the exchange offer, then the amount of any such transfer taxes, whether imposed on the registered holder or any other persons, will be payable by the tendering holder. If satisfactory evidence of payment of such taxes or exemption therefrom is not submitted with the letter of transmittal, the amount of such transfer taxes will be billed directly to such tendering holder.
Consequences of Failure to Exchange
The old notes that are not exchanged for new notes in the exchange offer will remain restricted securities within the meaning of Rule 144 of the Securities Act. Accordingly, such old notes may be resold only
| to us or any of our subsidiaries, |
| to a qualified institutional buyer in compliance with Rule 144A, |
| to an institutional accredited investor that, prior to such transfer, furnishes to the Trustee a signed letter containing certain representations and agreements relating to the restrictions on transfer of the old notes and, if such transfer is in respect of an aggregate principal amount of old notes at the time of transfer of less than $100,000, an opinion of counsel acceptable to us that such transfer is in compliance with the Securities Act, |
| outside the United States in compliance with Rule 904 under the Securities Act, |
| pursuant to the exemption from registration provided by Rule 144 under the Securities Act, if available, or |
| pursuant to an effective registration statement under the Securities Act. |
The liquidity of the old notes could be adversely affected by the exchange offer. Following the consummation of the exchange offer, holders of the old notes will have no further registration rights under the exchange and registration rights agreement and will not be entitled to the liquidated damages applicable to the old notes.
Accounting Treatment
We will record the new notes in our accounting records at the same carrying value as the old notes. This carrying value is the aggregate principal amount of the old notes as reflected in our accounting records on the date of exchange. Accordingly, we will not recognize any gain or loss for accounting purposes in connection with the exchange offer.
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Other
Participation in the exchange offer is voluntary, and you should carefully consider whether to accept. You are urged to consult your financial and tax advisors in making your own decision on what action to take.
We may in the future seek to acquire untendered old notes in open market or privately negotiated transactions, through subsequent exchange offers or otherwise. We have no present plans to acquire any old notes that are not tendered in the exchange offer or to file a registration statement to permit resales of any untendered old notes.
Information for Exchange and Backup Withholding
In general, information reporting requirements will apply to certain payments of interest, original issue discount, premium and to the proceeds of sales of notes made to non-United States holders, other than certain exempt recipients (such as corporations). In addition, a backup withholding tax of 31% may apply to such payments unless the non-United States holder provides appropriate certification of foreign status. Prospective non-United States holders should consult their own tax advisors regarding the application of the new Treasury regulations to an investment in the notes.
THE FOREGOING SUMMARY DOES NOT DISCUSS ALL ASPECTS OF U.S. FEDERAL INCOME TAXATION THAT MAY BE RELEVANT TO YOU IN LIGHT OF YOUR PARTICULAR CIRCUMSTANCES AND INCOME TAX SITUATION. YOU SHOULD CONSULT YOUR OWN TAX ADVISOR AS TO THE SPECIFIC TAX CONSEQUENCES THAT WOULD RESULT FROM YOUR PURCHASE, OWNERSHIP AND DISPOSITION OF THE NOTES, INCLUDING THE APPLICATION AND EFFECT OF STATE, LOCAL, FOREIGN AND OTHER TAX LAWS AND THE POSSIBLE EFFECTS OF CHANGES IN FEDERAL OR OTHER TAX LAWS.
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The following table sets forth selected financial data of Parent, as of the dates and for the periods indicated in such table. The selected statement of operations data for the years ended December 31, 2005, 2004, 2003 and 2002, and the balance sheet data as of December 31, 2005, 2004 and 2003, have been derived from our Parents audited consolidated and combined financial statements. The selected statement of operations data for the year ended December 31, 2001, and the balance sheet data as of December 31, 2002 and 2001, have been derived from Kerr-McGees accounting records and are unaudited. The selected statement of operations data for the three-month periods ended March 31, 2006 and 2005, and the balance sheet data as of March 31, 2006 have been derived from our Parents interim unaudited condensed consolidated and combined financial statements included elsewhere in this prospectus. In the opinion of our management, the interim unaudited condensed consolidated and combined financial statements have been prepared on a basis consistent with the audited consolidated and combined financial statements and include all adjustments, consisting only of normal and recurring adjustments, necessary for a fair presentation of the results for the periods presented. Results of operations for the three-month period ended March 31, 2006 are not necessarily indicative of the operating results to be expected for the full fiscal year 2006 or for any future periods. Effective January 1, 2006, Parent adopted Statement of Financial Accounting Standard No. 123 (revised 2004), Share-Based Payment (FAS No. 123R) and Emerging Issues Task Force (EITF) Issue No. 04-6, Accounting for Stripping Costs Incurred during Production in the Mining Industry which are discussed in Managements Discussion and Analysis of Financial Condition and Results of Operations (MD&A) included elsewhere in this prospectus.
The selected financial data presented below should be read together with the consolidated and combined financial statements of Parent and the notes to those statements and Managements Discussion and Analysis of Financial Condition and Results of Operations included elsewhere in this prospectus.
Three Months Ended March 31, |
Year Ended December 31, | |||||||||||||||||||||||||||
2006 | 2005 | 2005 | 2004 | 2003 | 2002 | 2001 | ||||||||||||||||||||||
(Millions of dollars, except per share) | ||||||||||||||||||||||||||||
Consolidated and Combined Statement of Operations Data: |
||||||||||||||||||||||||||||
Net sales |
$ | 336.2 | $ | 334.2 | $ | 1,364.0 | $ | 1,301.8 | $ | 1,157.7 | $ | 1,064.3 | $ | 1,022.6 | ||||||||||||||
Cost of goods sold |
276.0 | 272.3 | 1,143.8 | 1,168.9 | 1,024.7 | 949.0 | 972.5 | |||||||||||||||||||||
Gross margin |
60.2 | 61.9 | 220.2 | 132.9 | 133.0 | 115.3 | 50.1 | |||||||||||||||||||||
Selling, general and administrative expenses |
35.7 | 28.2 | 115.2 | 110.1 | 98.9 | 84.0 | 92.2 | |||||||||||||||||||||
Restructuring charges(1) |
| | | 113.0 | 61.4 | 11.8 | | |||||||||||||||||||||
Provision for environmental remediation and restoration, net of reimbursements(2) |
(20.5 | ) | 10.9 | 17.1 | 4.6 | 14.9 | 14.3 | 7.7 | ||||||||||||||||||||
45.0 | 22.8 | 87.9 | (94.8 | ) | (42.2 | ) | 5.2 | (49.8 | ) | |||||||||||||||||||
Interest and debt expense |
(12.0 | ) | | (4.5 | ) | (0.1 | ) | (0.1 | ) | (0.1 | ) | (0.1 | ) | |||||||||||||||
Other income (expense)(3) |
4.4 | (5.0 | ) | (15.2 | ) | (25.2 | ) | (20.5 | ) | (13.1 | ) | (39.9 | ) | |||||||||||||||
Income (loss) from continuing operations before income taxes |
37.4 | 17.8 | 68.2 | (120.1 | ) | (62.8 | ) | (8.0 | ) | (89.8 | ) | |||||||||||||||||
Income tax benefit (provision) |
(13.8 | ) | (5.4 | ) | (21.8 | ) | 38.3 | 15.1 | (8.3 | ) | 30.7 | |||||||||||||||||
Income (loss) from continuing operations before cumulative effect of change in accounting principle |
23.6 | 12.4 | 46.4 | (81.8 | ) | (47.7 | ) | (16.3 | ) | (59.1 | ) | |||||||||||||||||
Loss from discontinued operations, net of income tax benefit |
(3.0 | ) | (8.4 | ) | (27.6 | ) | (45.8 | ) | (35.8 | ) | (81.0 | ) | (49.0 | ) | ||||||||||||||
Income (loss) before cumulative effect of change in accounting principle |
20.6 | 4.0 | 18.8 | (127.6 | ) | (83.5 | ) | (97.3 | ) | (108.1 | ) | |||||||||||||||||
Cumulative effect of change in accounting principle, net of income tax |
| | | | (9.2 | ) | | 0.7 | ||||||||||||||||||||
Net income (loss) |
$ | 20.6 | $ | 4.0 | $ | 18.8 | $ | (127.6 | ) | $ | (92.7 | ) | $ | (97.3 | ) | $ | (107.4 | ) | ||||||||||
Income (loss) from continuing operations per common share, basic and diluted |
$ | 0.58 | $ | 0.54 | $ | 1.89 | $ | (3.57 | ) | $ | (2.08 | ) | $ | (0.71 | ) | $ | (2.58 | ) | ||||||||||
Dividends declared per common share |
0.05 | | 0.05 | | | | |
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As of March 31, |
As of December 31, | |||||||||||||||||
2006 | 2005 | 2004 | 2003 | 2002 | 2001 | |||||||||||||
(Millions of dollars, except per share) | ||||||||||||||||||
Consolidated and Combined Balance Sheet Data: |
||||||||||||||||||
Working capital(4) |
$ | 417.3 | $ | 404.4 | $ | 240.2 | $ | 304.5 | $ | 243.6 | $ | 264.5 | ||||||
Property, plant and equipment, net |
846.8 | 839.7 | 883.0 | 961.6 | 944.9 | 948.9 | ||||||||||||
Total assets(5) |
1,889.6 | 1,758.3 | 1,595.9 | 1,809.1 | 1,733.6 | 1,628.1 | ||||||||||||
Noncurrent liabilities: |
||||||||||||||||||
Long-term debt(6) |
547.5 | 548.0 | | | | | ||||||||||||
Environmental remediation and/or restoration |
138.8 | 145.9 | 130.8 | 135.9 | 131.4 | 40.0 | ||||||||||||
All other noncurrent liabilities(5) |
318.0 | 200.4 | 215.9 | 312.2 | 192.4 | 209.6 | ||||||||||||
Total liabilities(6) |
1,374.2 | 1,269.3 | 706.0 | 797.9 | 671.2 | 556.7 | ||||||||||||
Total business/stockholders equity(6) |
515.4 | 489.0 | 889.9 | 1,011.2 | 1,062.4 | 1,071.4 |
Three Months Ended March 31, |
Year Ended December 31, | |||||||||||||||
2006 | 2005 | 2005 | 2004 | 2003 | 2002 | 2001 | ||||||||||
(Millions of dollars, except per share) | ||||||||||||||||
Supplemental Information: |
||||||||||||||||
Depreciation and amortization expense |
$ | 24.5 | $ | 26.8 | 103.1 | 104.6 | 106.5 | 105.7 | 119.9 | |||||||
Capital expenditures |
21.8 | 11.8 | 87.6 | 92.5 | 99.4 | 86.7 | 153.3 | |||||||||
Adjusted EBITDA(7) |
62.8 | 65.8 | 232.0 | 162.2 | 160.3 | 134.5 | N/A |
(1) | Restructuring charges in 2004 include costs associated with the shutdown of our titanium dioxide pigment sulfate production at our Savannah, Georgia, facility. Restructuring charges in 2003 include costs associated with the shutdown of our synthetic rutile plant in Mobile, Alabama, and charges in connection with a work force reduction program consisting of both voluntary retirements and involuntary terminations. Restructuring charges in 2002 represent a write-down of fixed assets for abandoned engineering projects. |
(2) | The period ended March 31, 2006, includes $(20.5) million pretax reimbursement settlement of our claim against the United States for contribution of past costs for ammonium perchlorate remediation at our Henderson, Nevada, facility. |
(3) | Includes interest expense allocated to Parent by Kerr-McGee based on specifically identified borrowings from Kerr-McGee at Kerr-McGees average borrowing rates. Also includes net foreign currency transaction gain (loss), equity in net earnings of equity method investees, loss on accounts receivable sales and other expenses. See Note 21 to the Audited Consolidated and Combined Financial Statements and Note 7 to the Interim Unaudited Condensed Consolidated and Combined Financial Statements, in each case included elsewhere in this prospectus. |
(4) | Working capital is defined as the excess of current assets over current liabilities. |
(5) | Total assets and all other noncurrent liabilities for periods prior to March 31, 2006 do not include the effects of certain employee benefit obligations and associated plan assets that were assumed by Parent upon completion of the Distribution. See Managements Discussion and Analysis of Financial Condition and Results of OperationsCritical Accounting Policies. |
(6) | In the fourth quarter of 2005, Parent completed a recapitalization, whereby Parents common stock held by Kerr-McGee converted into approximately 22.9 million shares of Class B common stock. Also in the fourth quarter of 2005, Parent completed an IPO, whereby approximately 17.5 million shares of its Class A common stock were issued. All of the net proceeds from the IPO were distributed to Kerr-McGee. Concurrent with the IPO, we issued $350.0 million of senior notes and borrowed $200.0 million under a senior secured credit facility. |
(7) | EBITDA represents net income (loss) before net interest expense, income tax benefit (provision), and depreciation and amortization expense. Adjusted EBITDA represents EBITDA as further adjusted to reflect the items set forth in the table below, all of which are required in determining our compliance with financial covenants under our senior secured credit facility. See Managements Discussion and Analysis of Financial Condition and Results of OperationsFinancial Condition and Liquidity. |
We have included EBITDA and adjusted EBITDA to provide investors with a supplemental measure of our operating performance and information about the calculation of some of the financial covenants that are |
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contained in our senior secured credit facility. We believe EBITDA is an important supplemental measure of operating performance because it eliminates items that have less bearing on our operating performance and thus highlights trends in our core business that may not otherwise be apparent when relying solely on GAAP financial measures. We also believe that securities analysts, investors and other interested parties frequently use EBITDA in the evaluation of issuers, many of which present EBITDA when reporting their results. Adjusted EBITDA is a material component of the covenants imposed on us by the senior secured credit facility. Under the senior secured credit facility, we are subject to financial covenant ratios that are calculated by reference to adjusted EBITDA. Non-compliance with the financial covenants contained in the senior secured credit facility could result in a default, an acceleration in the repayment of amounts outstanding, and a termination of the lending commitments under the senior secured credit facility. Any acceleration in the repayment of amounts outstanding under the senior secured credit facility would result in a default under the indenture governing the notes. While an event of default under the senior secured credit facility or the indenture governing the notes is continuing, we would be precluded from, among other things, paying dividends on our common stock or borrowing under the revolving credit facility. For a description of required financial covenant levels, see Managements Discussion and Analysis of Financial Condition and Results of OperationsFinancial Condition and Liquidity. Our management also uses EBITDA and adjusted EBITDA in order to facilitate operating performance comparisons from period to period, prepare annual operating budgets and assess our ability to meet our future debt service, capital expenditure and working capital requirements and our ability to pay dividends on our common stock. |
EBITDA and adjusted EBITDA are not presentations made in accordance with GAAP. As discussed above, we believe that the presentation of EBITDA and adjusted EBITDA in this prospectus is appropriate. However, when evaluating our results, you should not consider EBITDA and adjusted EBITDA in isolation of, or as a substitute for, measures of our financial performance as determined in accordance with GAAP, such as net income (loss). EBITDA and adjusted EBITDA have material limitations as performance measures because they exclude items that are necessary elements of our costs and operations. Because other companies may calculate EBITDA and adjusted EBITDA differently than we do, EBITDA may not be, and adjusted EBITDA as presented in this prospectus is not, comparable to similarly titled measures reported by other companies. |
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The following table reconciles net income (loss) to EBITDA and adjusted EBITDA for the periods presented: |
Three Months Ended March 31, |
Year Ended December 31, | ||||||||||||||||||||||
2006 | 2005 | 2005 | 2004 | 2003 | 2002 | ||||||||||||||||||
(Millions of dollars) | |||||||||||||||||||||||
Net income (loss)(a) |
$ | 20.6 | $ | 4.0 | $ | 18.8 | $ | (127.6 | ) | $ | (92.7 | ) | $ | (97.3 | ) | ||||||||
Interest and debt expense |
12.0 | | 4.5 | 0.1 | 0.1 | 0.1 | |||||||||||||||||
Net interest expense on borrowings with affiliates and interest income(b) |
(0.7 | ) | 3.1 | 11.9 | 9.5 | 8.8 | 11.1 | ||||||||||||||||
Income tax provision (benefit) |
12.0 | 0.9 | 7.0 | (63.0 | ) | (39.3 | ) | (35.3 | ) | ||||||||||||||
Depreciation and amortization expense |
24.5 | 26.8 | 103.1 | 104.6 | 106.5 | 105.7 | |||||||||||||||||
EBITDA |
68.4 | 34.8 | 145.3 | (76.4 | ) | (16.6 | ) | (15.7 | ) | ||||||||||||||
Savannah sulfate facility shutdown costs |
| | | 29.0 | | | |||||||||||||||||
Loss from discontinued operations (pretax)(c) |
4.8 | 12.9 | 42.4 | 69.7 | 51.9 | 120.1 | |||||||||||||||||
Provision for environmental remediation and restoration, net of reimbursements |
(20.5 | ) | 10.9 | 17.1 | 4.6 | 14.9 | 14.3 | ||||||||||||||||
Extraordinary, unusual or non-recurring expenses or losses(d) |
| | | (0.3 | ) | 47.0 | | ||||||||||||||||
One-time fees, costs and expenses related to separation from Kerr-McGee |
1.6 | | | | | | |||||||||||||||||
Noncash changes constituting: |
|||||||||||||||||||||||
(Gain) loss on sales of accounts receivable(e) |
| 2.8 | (0.1 | ) | 8.2 | 4.8 | 4.7 | ||||||||||||||||
Write-downs of property, plant and equipment and other assets(f) |
0.1 | | 9.3 | 104.8 | 29.3 | 18.5 | |||||||||||||||||
Impairment of intangible assets |
| | | 7.4 | | | |||||||||||||||||
Cumulative effect of change in accounting principle |
| | | | 14.1 | | |||||||||||||||||
Provision for asset retirement obligations |
| | 1.4 | | | | |||||||||||||||||
Other items(g) |
8.4 | 4.4 | 16.6 | 15.2 | 14.9 | (7.4 | ) | ||||||||||||||||
Adjusted EBITDA |
$ | 62.8 | $ | 65.8 | $ | 232.0 | $ | 162.2 | $ | 160.3 | $ | 134.5 | |||||||||||
(a) | Net income (loss) includes operating losses associated with our Savannah sulfate facility, which was closed in September 2004, of $0.7 million for the three-month period ending March 31, 2005, and $2.6 million, $17.8 million, $18.6 million and $9.6 million for the years ended December 31, 2005, 2004, 2003 and 2002, respectively. |
(b) | Included as a component of Other income (expense) in the Consolidated and Combined Statement of Operations. Net interest expense on borrowings with affiliates was nil and $3.8 million for the three-month periods ending March 31, 2006 and 2005, respectively, and $14.6 million, $12.1 million, $10.1 million and $12.9 million for the years ended December 31, 2005, 2004, 2003 and 2002, respectively. |
(c) | Includes provisions for environmental remediation and restoration, net of reimbursements, related to our former forest products operations, thorium compounds manufacturing, uranium and refining operations of $0.4 million and $10.7 million for the three-month periods ended March 31, 2006 and 2005, respectively, and $17.6 million, $61.5 million, $41.1 million and $61.1 million for the years ended December 31, 2005, 2004, 2003 and 2002, respectively. |
(d) | Represents extraordinary, unusual or non-recurring expenses or losses as defined within our credit agreement. Includes $25.8 million associated with the closure of our Mobile, Alabama, facility in 2003 for charges not reflected elsewhere and $21.2 million for a work force reduction program for continuing operations in 2003. See Note 16 to the Audited Consolidated and Combined Financial Statements included in this prospectus. |
(e) | Loss on the sales of accounts receivable under an asset monetization program, or a factoring program, comparable to interest expense. |
(f) | The 2004 amount includes $86.6 million associated with the shutdown of our Savannah sulfate facility. |
(g) | Includes noncash stock-based compensation, noncash pension and postretirement cost and accretion expense. |
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MANAGEMENTS DISCUSSION AND ANALYSIS OF FINANCIAL
CONDITION AND RESULTS OF OPERATIONS
The following discussion should be read in conjunction with Parents selected financial data and the consolidated and combined financial statements and the related notes included elsewhere in this prospectus. Except for the historical consolidated and combined financial information contained herein, the matters discussed below may contain forward-looking statements that reflect Parents plans, estimates and beliefs. Parents actual results could differ materially from those discussed in these forward-looking statements. Factors that could cause or contribute to these differences include, but are not limited to, those discussed below and elsewhere in this prospectus, particularly in Risk Factors and Special Note Regarding ForwardLooking Statements.
Overview
We are the worlds third-largest producer and marketer of titanium dioxide based on reported industry capacity by the leading titanium dioxide producers, and we have an estimated 13% market share of the $9 billion global market in 2005 based on reported industry sales. We also produce and market electrolytic manganese dioxide and sodium chlorate, as well as boron-based and other specialty chemicals. We operate seven production facilities and have direct sales and technical service organizations in the United States, Europe and the Asia-Pacific region. We have approximately 2,110 employees worldwide and more than 1,100 customers located in over 100 countries. In 2005, we had net sales of $1.4 billion, net income of $18.8 million and adjusted EBITDA of $232.0 million. For the first three months of 2006, we had net sales of $336.2 million, net income of $20.6 million and adjusted EBITDA of $62.8 million. For a reconciliation of adjusted EBITDA to net income (loss), see Selected Financial Data.
Our business has two reportable segments: pigment and electrolytic and other chemical products. Our pigment segment, which accounted for approximately 93% of our net sales in 2005, primarily produces and markets titanium dioxide pigment. Performance of our pigment segment is cyclical and tied closely to general economic conditions, including global gross domestic product. Events that negatively affect discretionary spending also may negatively affect demand for finished products that contain titanium dioxide. Our pigment segment also is affected by seasonal fluctuations in the demand for coatings, the largest end-use market for titanium dioxide. From 2000 through 2003, the titanium dioxide industry experienced a period of unusually weak business conditions as a result of a variety of factors, including the global economic recession, exceptionally rainy weather conditions in Europe and the Americas and the outbreak of SARS in Asia. However, global economic conditions generally improved in late 2004, driving increased demand, and, in the last half of 2004 and throughout 2005 increased prices. No major titanium dioxide plant construction projects have commenced, and we expect the industrys current high capacity utilization rates to continue in the near term and believe that industry dynamics show a sustainable improving trend.
Due to the nature of our current and former operations, we have significant environmental remediation obligations and are subject to legal and regulatory liabilities. Former operations include, among others, operations involving the production of ammonium perchlorate, treatment of forest products, the refining and marketing of petroleum products, offshore contract drilling, coal mining and the mining, milling and processing of nuclear materials. For example, we have liabilities relating to the remediation of various sites at which chemicals such as creosote, perchlorate, low-level radioactive substances, asbestos and other materials have been used or disposed. As of March 31, 2006, we had reserves in the amount of $216.5 million for environmental matters and receivables for reimbursement for such matters of $57.6 million. During the first three months of 2006, we recognized a pretax benefit of $20.2 million (net of reimbursements) for environmental remediation and restoration costs, of which $0.3 million expense related to discontinued operations. We had $9.2 million of cash expenditures associated with our environmental remediation projects, and received $21.3 million in third-party reimbursements in the first three months of 2006. For the year ended December 31, 2005, we provided
41
$34.7 million (net of reimbursements) for environmental remediation and restoration costs, of which $17.6 million related to discontinued operations. We had $61.1 million of expenditures associated with our environmental remediation projects, and received $71.4 million in third-party reimbursements in 2005.
Pursuant to the Master Separation Agreement between Parent and Kerr-McGee (MSA), Kerr-McGee has agreed to reimburse us for a portion of the environmental remediation costs we incur and pay after the IPO. The reimbursement obligation extends to costs incurred at any site associated with any of our former businesses or operations. With respect to any site for which a reserve has been established as of the effective date of the MSA, 50% of the remediation costs we incur and pay in excess of the reserve amount (after meeting a $200,000 minimum threshold amount) will be reimbursable by Kerr-McGee, net of any amounts recovered or, in our reasonable and good faith estimate, that will be recovered from third parties. With respect to any site for which a reserve has not been established as of the effective date of the MSA, 50% of the amount of the remediation costs we incur and pay (after meeting a $200,000 minimum threshold amount) will be reimbursable by Kerr-McGee, net of any amounts recovered or, in our reasonable and good faith estimate, that will be recovered from third parties. Kerr-McGee is only required to reimburse us for costs we actually incur and pay during the seven-year period following the IPO, up to a maximum aggregate amount of $100 million. Kerr-McGees reimbursement obligation is subject to various other limitations and restrictions.
Distribution of Parents Class B shares. On March 30, 2006, Kerr-McGee completed its spin-off of Parents Class B shares. Concurrently, as provided in the employee benefits agreement between Parent and Kerr-McGee, certain of our employees received Parent stock-based awards as a result of a conversion of unvested Kerr-McGee stock options, restricted stock, stock opportunity grants and performance units. Approximately 920,000 stock options and 625,000 restricted stock awards resulted from the conversion based on the closing stock prices of Kerr-McGee and Parent on March 30, 2006.
Also concurrent with the Distribution, Parent established certain tax-qualified and nonqualified pension and postretirement plans for its U.S. employees previously covered under the U.S. benefit plans of Kerr-McGee. As a result, the company assumed certain obligations and received associated trust assets in accordance with the employee benefits agreement between the two companies.
Parent adopted Statement of Financial Accounting Standard (SFAS) No. 123 (revised 2004), Share-Based Payment effective January 1, 2006, using the modified prospective method of transition. Including the effects of adopting the new accounting standard and the effects of the conversion of Kerr-McGee stock-based awards, stock-based compensation expense in the first quarter of 2006 totaled $4.0 million ($2.5 million on an after tax basis). In accordance with this standard, for the remainder of the 2006 year, we expect to recognize $4.5 million to $5.5 million of stock-based compensation expense, pretax. The total unamortized compensation cost as of March 31, 2006 was $11.4 million. Compensation cost ultimately recognized may differ from this amount due to changes in the estimate of forfeitures.
Recent Developments
While we remain optimistic about the outlook for 2006, we have seen some disruptive activity in the TiO2 market during the first quarter and continuing into the second quarter as a result of the resumption of supply from the hurricane impacted facilities. We expect global demand will continue to build as we move into the coatings season and the resumption of this hurricane impacted supply will be absorbed into the market. We also expect to see high energy and process chemical costs from the first quarter flow through our finished goods inventory, negatively impacting our cost of sales in the second quarter. However, we expect these costs to decrease in the second half of 2006.
Basis of Presentation
The combined financial statements prior to the Contribution have been derived from the accounting records of Kerr-McGee, principally representing the ChemicalPigment and ChemicalOther segments of
42
Kerr-McGee, using the historical results of operations, and historical basis of assets and liabilities of the subsidiaries that the company did not own but currently owns and the chemical business the company operates.
Our Consolidated and Combined Statement of Operations included in this prospectus includes allocations of costs for corporate functions historically provided to us by Kerr-McGee prior to the IPO, including:
General Corporate Expenses. Represents costs related to corporate functions such as accounting, tax, treasury, human resources, legal and information management and technology. These costs were historically allocated primarily based on estimated use of services as compared to Kerr-McGees other businesses. These costs are included in selling, general and administrative expenses in the consolidated and combined statement of operations. This allocation ceased at the IPO date and any services rendered subsequent to that date and the resulting costs are being billed under the terms of the transition services agreement.
Employee Benefits and Incentives. Represents fringe benefit costs and other incentives, including group health and welfare benefits, U.S. pension plans, U.S. postretirement health and life plans and employee stock-based compensation plans. These costs were historically allocated on an active headcount basis for health and welfare benefits, including U.S. postretirement plans, on the basis of salary for U.S. pension plans and on a specific identification basis for employee stock-based compensation plans. These costs are included in costs of goods sold, selling, general and administrative expenses, restructuring charges and loss from discontinued operations in the consolidated and combined statement of operations.
Interest Expense. Until the completion of the IPO and the concurrent financing, Kerr-McGee provided financing to us through cash flows from its other operations and debt incurred. Although the incurred debt was not allocated to us, a portion of the interest expense was allocated based on specifically-identified borrowings at Kerr-McGees average borrowing rates. These costs are included in other income (expense) in the consolidated and combined statement of operations, net of interest income that was allocated to Kerr-McGee on certain monies we loaned to Kerr-McGee. This allocation ceased at the IPO date as Kerr-McGee no longer provides financing to us.
Expense allocations from Kerr-McGee reflected in the income (loss) from continuing operations in Parents consolidated and combined financial statements were as follows:
Three Months Ended March 31, |
Year Ended December 31, | ||||||||||||||
2006 | 2005 | 2005 | 2004 | 2003 | |||||||||||
(Millions of dollars) | |||||||||||||||
General corporate expenses |
$ | | $ | 7.2 | $ | 24.3 | $ | 27.4 | $ | 25.3 | |||||
Employee benefits and incentives(1) |
7.7 | 7.4 | 24.0 | 28.8 | 35.9 | ||||||||||
Interest expense, net |
| 3.8 | 14.6 | 12.1 | 10.1 |
(1) | Includes special termination benefits, settlement and curtailment losses of nil, $9.1 million and $28.7 million for years 2005, 2004 and 2003, respectively. |
These allocations were based on what were considered to be reasonable reflections of the historical utilization levels of these services required in support of our business. Parent currently estimates that general annual corporate expenses may be $15.0 million to $20.0 million greater on an annual basis in the future as a stand-alone company.
Subsequent to the IPO, the expense allocations for certain corporate services previously provided by Kerr-McGee ceased, and Parent began purchasing such services from Kerr-McGee under the terms of the transition services agreement. Under the terms of the transition services agreement, Parent also receives compensation for services provided to Kerr-McGee. The net expense charged to Parent in 2005 was nominal for the one-month period subsequent to the IPO and was $0.9 million for the first three months of 2006.
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Kerr-McGee utilized a worldwide centralized approach to cash management and the financing of its operations, with all related activity between Kerr-McGee and the entities comprising Tronox Incorporated reflected as net transfers from Kerr-McGee in the consolidated and combined statement of comprehensive income (loss) and business/stockholders equity. In connection with the IPO, the net amount due from the entities comprising Tronox Incorporated to Kerr-McGee at the closing date of the IPO was contributed by Kerr-McGee to Parent as equity, forming a part of Parents continuing equity. Subsequent to the closing of the IPO, amounts due from or to Kerr-McGee arising from transactions subsequent to that date are being settled in cash.
We believe the assumptions underlying Parents consolidated and combined financial statements are reasonable. However, the consolidated and combined financial statements may not necessarily reflect Parents future results of operations, financial position and cash flows or what Parents results of operations, financial position and cash flows would have been had Parent been a stand-alone company during the periods presented.
Results of Operations
The following table summarizes segment operating profit (loss), with reconciliation to consolidated and combined net income (loss) for each of the periods presented:
Three Months Ended March 31, |
Year Ended December 31, | |||||||||||||||||||
2006 | 2005 | 2005 | 2004 | 2003 | ||||||||||||||||
(Millions of dollars) | ||||||||||||||||||||
Net sales |
||||||||||||||||||||
Pigment |
$ | 309.0 | $ | 310.8 | $ | 1,267.0 | $ | 1,208.4 | $ | 1,078.8 | ||||||||||
Electrolytic and other chemical products |
27.2 | 23.4 | 97.0 | 93.4 | 78.9 | |||||||||||||||
Total |
$ | 336.2 | $ | 334.2 | $ | 1,364.0 | $ | 1,301.8 | $ | 1,157.7 | ||||||||||
Operating profit (loss)(1) |
||||||||||||||||||||
Pigment |
$ | 25.7 | $ | 31.7 | $ | 101.5 | $ | (86.5 | ) | $ | (15.0 | ) | ||||||||
Electrolytic and other chemical products(2) |
21.8 | (8.7 | ) | (5.9 | ) | (0.6 | ) | (22.0 | ) | |||||||||||
Subtotal |
47.5 | 23.0 | 95.6 | (87.1 | ) | (37.0 | ) | |||||||||||||
Expenses of nonoperating sites(3) |
(2.5 | ) | (0.2 | ) | (2.1 | ) | (5.5 | ) | (3.6 | ) | ||||||||||
Provision for environmental remediation and restoration(3) |
| | (5.6 | ) | (2.2 | ) | (1.6 | ) | ||||||||||||
Operating profit (loss) |
45.0 | 22.8 | 87.9 | (94.8 | ) | (42.2 | ) | |||||||||||||
Interest and debt expensethird parties |
(12.0 | ) | | (4.5 | ) | (0.1 | ) | (0.1 | ) | |||||||||||
Other income (expense)(4) |
4.4 | (5.0 | ) | (15.2 | ) | (25.2 | ) | (20.5 | ) | |||||||||||
Benefit (provision) for income taxes |
(13.8 | ) | (5.4 | ) | (21.8 | ) | 38.3 | 15.1 | ||||||||||||
Income (loss) from continuing operations |
23.6 | 12.4 | 46.4 | (81.8 | ) | (47.7 | ) | |||||||||||||
Discontinued operations, net of taxes |
(3.0 | ) | (8.4 | ) | (27.6 | ) | (45.8 | ) | (35.8 | ) | ||||||||||
Cumulative effect of change in accounting principle, net of taxes |
| | | | (9.2 | ) | ||||||||||||||
Net income (loss) |
$ | 20.6 | $ | 4.0 | $ | 18.8 | $ | (127.6 | ) | $ | (92.7 | ) | ||||||||
(1) | Our management evaluates segment performance based on segment operating profit (loss), which represents the results of segment operations before unallocated costs, such as general expenses and environmental provisions related to sites no longer in operation, income tax expense or benefit and other income (expense). Total operating profit (loss) of both of our segments is a non-GAAP financial measure of the companys performance, as it excludes general expenses and environmental provisions related to sites no longer in operation which are components of operating profit (loss), the most comparable GAAP measure. Our management considers total operating profit (loss) of our segments to be an important supplemental measure |
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of our operating performance by presenting trends in our core businesses and facilities currently in operation. This measure is used by us for planning and budgeting purposes and to facilitate period-to-period comparisons in operating performance of our reportable segments in the aggregate by eliminating items that affect comparability between periods. We believe that total operating profit (loss) of our segments is useful to investors because it provides a means to evaluate the operating performance of our segments and our company on an ongoing basis using criteria that are used by our internal decision makers. Additionally, it highlights operating trends and aids analytical comparisons. However, total operating profit (loss) of our segments has limitations and should not be used as an alternative to operating profit (loss), a performance measure determined in accordance with GAAP, as it excludes certain costs that may affect our operating performance in future periods. |
(2) | Includes $(20.5) million and $11.0 million for the three months ended March 31, 2006 and 2005, respectively, and $10.3 million, nil and $11.0 million for the years ended 2005, 2004 and 2003, respectively, of environmental charges, net of reimbursements, related to ammonium perchlorate at our Henderson facility. |
(3) | Includes general expenses and environmental provisions related to various businesses in which our affiliates are no longer engaged but that have not met the criteria for reporting as discontinued operations. |
(4) | Includes interest expense allocated to us by Kerr-McGee based on specifically identified borrowings from Kerr-McGee at Kerr-McGees average borrowing rates. |
Three Months Ended March 31, 2006 Compared to Three Months Ended March 31, 2005
Net Sales. Net sales increased by $2.0 million, or 0.6%, to $336.2 million in the first quarter of 2006 from $334.2 million in the first quarter of 2005. The increase was primarily due to an increase in the electrolytic and other chemical product segment sales of $3.8 million offset by a decrease in the pigment segment sales of $1.8 million, as discussed below under Pigment SegmentNet Sales and Electrolytic and Other Chemical Products SegmentNet Sales.
Gross Margin. Gross margin for the first quarter of 2006 was $60.2 million compared to $61.9 million in the first quarter of 2005. As a percent of sales, gross margin declined slightly to 17.9% from 18.5% in the same period of the prior year. Margins were negatively impacted by higher production costs, primarily due to increased process chemical and energy costs.
Selling, General and Administrative Expenses. Selling, general and administrative expenses increased $7.5 million in the first quarter of 2006 compared to the first quarter of 2005. The increase was primarily due to increased compensation and benefit costs, including costs related to stock-based awards, certain retention award programs, and increased retirement and postretirement expense.
Provision for Environmental Remediation and Restoration, net of Reimbursements. The provision for environmental remediation and restoration, net of reimbursements, was income of $20.5 million in the first quarter of 2006 compared to an expense of $10.9 million in the same period of 2005. The income recognized in 2006 consisted of a $20.5 million reimbursement settlement of our claim against the United States for contribution of past costs for ammonium perchlorate remediation at our Henderson, Nevada, facility. The provision in the first quarter of 2005 related to the remediation of ammonium perchlorate contamination at the Henderson facility as it was determined that the groundwater remediation system would need to be operated and maintained over an extended time period (see Note 12 to the Interim Unaudited Condensed Consolidated and Combined Financial Statements included in this prospectus).
Interest and Debt ExpenseThird Parties. Interest and debt expense to outside parties was $12.0 million in the first quarter of 2006 compared to nil in the same period of the prior year. The increase was due to interest on the companys unsecured notes and term loan facility that were entered into concurrent with the initial public offering (IPO) in November 2005.
Other Income (Expense). Other income for the first quarter of 2006 was $4.4 million compared to expense of $5.0 million in the first quarter of 2005. The $9.4 million increase was primarily due to the elimination in
45
2006 of interest expense allocated from affiliates ($3.1 million), the elimination of the asset securitization program and the fees associated with it ($2.8 million), and an increase in gains in 2006 compared to 2005 attributable to changes in the exchange rates for both the euro and the Australian dollar ($2.8 million).
Benefit (Provision) for Income Taxes. Our effective tax rate related to continuing operations for the first quarter of 2006 was 36.9% compared to 30.3% for the same period in 2005. Our effective tax rate was higher in the first quarter of 2006 primarily due to the taxation of foreign operations.
Loss from Discontinued Operations. The loss from discontinued operations, net of taxes, in the first quarter of 2006 was $3.0 million compared to $8.4 million in the first quarter of 2005. The 2006 loss was primarily attributable to legal fees and environmental costs associated with the companys former forest products operations. The loss in 2005 was primarily related to additional environmental costs for the former West Chicago site (see Note 12 to the Interim Unaudited Condensed Consolidated and Combined Financial Statements included in this prospectus).
Pigment Segment
Net Sales. Net sales decreased $1.8 million, or 0.6%, in the first quarter of 2006 compared to the same period in 2005. Lower sales volumes accounted for a decrease of $3.4 million, while an increase in average selling prices partially offset the volume impact. Stronger market conditions contributed to the improvement in pricing, although pricing was negatively impacted approximately $11.1 million related to exchange rate changes on the euro between the first quarter of 2005 and the first quarter of 2006. The decline in volume was due to the shutdown of our sulfate production facility in Savannah, Georgia, in 2004, as we sold our remaining inventory in the first quarter of 2005, and due to slightly reduced volumes in the first quarter of 2006 following a strong 2005 fourth quarter.
Operating Profit. Operating profit in the first quarter of 2006 was $25.7 million, a decrease of $6.0 million from $31.7 million in the first quarter of 2005. Offsetting the favorable affects of the selling prices mentioned above, operating results were negatively impacted $3.5 million by higher production costs. The increased production costs were primarily due to increased process chemical and energy costs which were partially offset by the favorable impact of exchange rate changes on the euro between the first quarter of 2005 and the first quarter of 2006. Selling, general and administrative expenses increased $4.1 million due to increased compensation and benefit costs, including stock-based awards, and increased retirement and postretirement expense.
Electrolytic and Other Chemical Products Segment
Net Sales. Net sales in the first quarter of 2006 were $27.2 million, an increase of $3.8 million compared to the first quarter of 2005. Sales volumes for all products were higher than the previous year due to strong market demand and concerted efforts to increase market share for established products and continued commercialization and ramp up of the lithium manganese product line. Sales prices for manganese dioxide and sodium chlorate also were increased in 2006 to offset rising manufacturing costs.
Operating Profit. Operating profit in the first quarter of 2006 was $21.8 million compared with an operating loss of $8.7 million in the same period of 2005. The $30.5 million improvement was primarily due to the $20.5 million recovery of past environmental remediation costs from the United States in the first quarter of 2006 compared to a net environmental provision of $10.9 million in 2005 related to ammonium perchlorate remediation associated with our Henderson, Nevada, facility. Increased manufacturing costs offset the majority of the sales increases realized during the quarter and the segment also had increased selling, general and administrative expenses of $1.1 million attributable to higher compensation and benefits costs, including stock-based awards, and increased retirement and postretirement expense.
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Year Ended December 31, 2005 Compared to Year Ended December 31, 2004
Net Sales. Net sales increased by $62.2 million, or 4.8%, to $1,364.0 million in 2005 from $1,301.8 million in 2004. The increase was due to an increase in the pigment segment sales of $58.6 million and an increase in electrolytic and other chemical product segment sales of $3.6 million, as discussed below under Pigment SegmentNet Sales and Electrolytic and Other Chemical Products SegmentNet Sales.
Gross Margin. Gross margin in 2005 was $220.2 million compared to $132.9 million in 2004. As a percent of sales, gross margin increased to 16.1% in 2005 from 10.2% in 2004. The improved margin was primarily due to improved pricing in the pigment segment realized in 2005 and due to an inventory revaluation charge of $15.6 million recognized in 2004 in connection with the shutdown of our titanium dioxide pigment sulfate production at our Savannah, Georgia, facility. (See further discussion under Restructuring Charges below.)
Selling, General and Administrative Expenses. Selling, general and administrative expenses increased $5.1 million in 2005 compared to 2004. Selling, general and administrative costs were higher in 2005 compared to 2004, primarily due to an increase in employee incentive compensation (including stock-based compensation), largely as a result of improved operating performance for the year.
Restructuring Charges. In 2005, we had no restructuring charges. In 2004, we shut down our titanium dioxide pigment sulfate production at our Savannah, Georgia, facility. Demand and prices for sulfate anatase pigments, particularly in the paper market, had declined in North America consistently during the previous several years. The decreasing volumes, along with unanticipated environmental and infrastructure issues discovered after we acquired the facility in 2000, created unacceptable financial returns for the facility and contributed to the decision to shut it down.
Included in the restructuring charges in 2004 related to the shutdown of the Savannah facility was $86.6 million of asset write-downs taken in the form of accelerated depreciation for plant assets, $7.4 million for impairment of intangible assets, $6.7 million for severance and benefit plan curtailment costs and $6.7 million for other closure costs. We also recognized an additional $5.6 million of costs in 2004 in connection with the closure of the synthetic rutile plant in Mobile, Alabama.
Provision for Environmental Remediation and Restoration, net of Reimbursements. Provision for environmental remediation and restoration, net of reimbursements, was $17.1 million in 2005 compared to $4.6 million in the same period of 2004. The net provision in 2005 included $11.3 million related to remediation of ammonium perchlorate contamination associated with the Henderson, Nevada, facility. It was determined in 2005 that the groundwater remediation system at the Henderson facility would need to be operated and maintained over an extended time period and a provision was added for the closure of an ammonium perchlorate pond. The provision for environmental remediation and restoration also included a charge of $5.6 million in 2005 related to remediation of the former agricultural chemical Jacksonville, Florida, site for soil remediation and excavation (see Environmental MattersEnvironmental Costs and Note 22 to the Audited Consolidated and Combined Financial Statements included in this prospectus).
In the first quarter of 2006, we recognized a receivable of $20.5 million as a result of a settlement of our claim against the United States, which was documented in a consent decree approved by the court on January 13, 2006. We received this reimbursement in February 2006.
Interest and Debt Expense. Interest and debt expense to outside parties increased to $4.5 million in 2005 from $0.1 million in 2004. The increase was due to interest on the notes and term loan facility that were entered into concurrent with the IPO in November 2005.
Other Income (Expense). Other expenses, net, decreased $10.0 million from $25.2 million in 2004 to $15.2 million in 2005, primarily due to a lower net fees incurred in connection with the accounts receivable securitization program that was terminated in April 2005, including a return of estimated fees previously paid in excess of actual costs incurred. Other expenses were also lower due to a decrease in losses attributable to changes in the exchange rates for both the euro and the Australian dollar.
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Benefit (Provision) for Income Taxes. The effective tax rate related to continuing operations for 2005 was 32.0% compared to 31.9% for 2004. During 2005, we repatriated $131.0 million in extraordinary dividends under the American Jobs Creation Act of 2004, resulting in recognition of income tax expense of $4.7 million. Our effective tax rate was reduced in 2005 by tax benefits and reductions in statutory rates recognized in foreign jurisdictions. On a stand-alone basis, our pro forma provision for income taxes related to continuing operations in 2005 would have been $19.1 million less than that determined under our allocation policy with Kerr-McGee. This decrease in income taxes was due primarily to income in the United States that would have been eliminated by our theoretical stand-alone net operating loss carryforward, which we would not have previously recognized as a deferred tax asset.
Loss from Discontinued Operations. The loss from discontinued operations, net of tax, in 2005 was $27.6 million compared to $45.8 million in 2004. The loss in 2005 includes $17.7 million loss, net of tax, on our former forest products operations, including an environmental provision of $3.2 million, net of taxes, for additional soil volumes related to the Sauget, Illinois, wood-treatment plant and $4.8 million, net of tax, for litigation expenses. Also included is a $5.2 million environmental provision, net of taxes, for pond closure, rock placement and surface water channels at the former Ambrosia Lake, New Mexico, site associated with our formerly conducted uranium mining and milling operation (see Environmental MattersEnvironmental Costs and Note 22 to the Audited Consolidated and Combined Financial Statements included in this prospectus).
Pigment Segment
Net Sales. Net sales increased $58.6 million, or 4.8%, in 2005 compared to 2004. Approximately $136.4 million of this increase was due to an increase in average selling prices of approximately 12%, partially offset by a decrease in volumes sold of $77.8 million. Stronger market conditions contributed to the improvement in pricing while the decline in volume was primarily attributable to the shutdown of our sulfate production facility in Savannah, Georgia, in 2004 and due to reduced volumes in the Asia/Pacific region resulting from increased volumes in the latter part of 2004 in advance of announced price increases and an unplanned temporary two-week shutdown of our Australian pigment plant in the fourth quarter of 2005 necessitated by a shutdown of our third-party process gas supplier. Approximately $4.0 million of the increase in average sales prices in 2005 was due to the effect of foreign currency exchange rates.
Operating Profit. Operating profit in 2005 was $101.5 million, an increase of $188.0 million over the operating loss of $86.5 million in 2004. In addition to the $58.6 million increase in revenues discussed above, the improvement in operating results in 2005 was primarily attributable to the shutdown provisions incurred in 2004 of $123.0 million for the sulfate-process titanium dioxide pigment production at the Savannah, Georgia, facility and $6.8 million of costs incurred in connection with the continued efforts to close the synthetic rutile plant in Mobile, Alabama. These improvements were partially offset by an increase in selling, general and administrative expenses of $5.0 million over 2004, primarily due to an increase in employee incentive compensation (including stock-based compensation), largely as a result of improved operating performance for the year.
Electrolytic and Other Chemical Products Segment
Net Sales. Net sales in 2005 were $97.0 million, an increase of $3.6 million compared to 2004, primarily due to increased sales of electrolytic manganese dioxide and lithium manganese oxide. Sales of manganese dioxide increased due to improvement in both volumes and price, while sales of lithium manganese increased due to improved volumes.
Operating Loss. Operating loss in 2005 was $5.9 million compared with an operating loss of $0.6 million in 2004. Operating performance declined primarily due to higher environmental costs of $9.1 million resulting from a net $11.3 million environmental provision (net of expected insurance reimbursement of $20.5 million) incurred in the first quarter of 2005, related primarily to ammonium perchlorate remediation associated with Tronoxs Henderson, Nevada, operations. Operating results were also impacted by higher selling, general and administrative expenses of $2.0 million attributable to increased litigation expenses and an increase in employee
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incentive compensation (including stock-based compensation), largely as a result of improved operating performance for the year. These higher costs were partially offset by $2.1 million lower operating costs in 2005 at Tronoxs Henderson, Nevada, electrolytic manganese dioxide (EMD) manufacturing facility which incurred higher costs in 2004 when production recommenced after being temporarily curtailed in late 2003.
Year Ended December 31, 2004 Compared to Year Ended December 31, 2003
Net Sales. Net sales increased by $144.1 million, or 12.4%, to $1,301.8 million in 2004 from $1,157.7 million in 2003. The increase was due to increased sales in the pigment segment of $129.6 million and increased sales in the electrolytic and other chemical products segment of $14.5 million, as discussed below under Pigment SegmentNet Sales and Electrolytic and Other Chemical Products SegmentNet Sales.
Gross Margin. Gross margin in 2004 was $132.9 million compared to $133.0 million in 2003. As a percent of sales, gross margin declined to 10.2% in 2004 from 11.5% in 2003. The decline in the gross margin percentage was primarily due to an inventory revaluation charge of $15.6 million recognized in 2004 in connection with the shutdown of our titanium dioxide pigment sulfate production at our Savannah, Georgia, facility (see further discussion under Restructuring Charges below).
Selling, General and Administrative Expenses. Selling, general and administrative expenses increased $11.2 million in 2004 compared to 2003. This increase was due to an increase in employee incentive compensation related to cash bonuses and restricted stock awards, additional costs associated with cash settlements of certain qualified benefits associated with retirements during the year and increased legal fees.
Restructuring Charges. In 2004, we shut down the titanium dioxide pigment sulfate production at our Savannah, Georgia, facility. Demand and prices for sulfate anatase pigments, particularly in the paper market, had declined in North America consistently during the previous several years. The decreasing volumes, along with unanticipated environmental and infrastructure issues discovered after we acquired the facility in 2000, created unacceptable financial returns for the facility and contributed to the decision to shut it down. We expect this shutdown, once fully implemented, will result in an improvement in segment operating profit of approximately $15 million annually based on 2004 costs.
Included in the restructuring charges in 2004 was $86.6 million of asset write-downs taken in the form of accelerated depreciation for plant assets, $7.4 million for impairment of intangible assets, $6.7 million for severance and benefit plan curtailment costs and $6.7 million for other closure costs. We also recognized an additional $5.6 million of costs in 2004 in connection with the closure of the synthetic rutile plant in Mobile, Alabama. The 2003 restructuring charges included $38.6 million for shutdown costs related to the Mobile, Alabama, facility and $22.8 million in connection with a work force reduction program consisting of both voluntary retirements and involuntary terminations that reduced our work force by 138 employees.
Provision for Environmental Remediation and Restoration, net of Reimbursements. Provision for environmental remediation and restoration, net of reimbursements, was $4.6 million in 2004 compared to $14.9 million in 2003. The decrease in 2004 was primarily due to an $11.0 million provision in 2003 related to ammonium perchlorate at our Henderson, Nevada facility. Our environmental obligations are discussed in detail under Environmental MattersEnvironmental Costs below and Note 22 to the Audited Consolidated and Combined Financial Statements included in this prospectus.
Other Income (Expense). Other expense increased $4.7 million in 2004 compared to 2003, primarily due to a $3.4 million increased loss on the pigment receivables sold under the asset monetization program due to increased activity in 2004 and an increase in the foreign currency losses in 2004 of $1.7 million primarily due to unfavorable changes in the Australian dollar exchange rates.
Benefit for Income Taxes. The effective tax rate related to continuing operations was 31.9%, compared with 24.0% in 2003. This rate was based on Kerr-McGees tax allocation policy. On a stand-alone basis, the pro forma provision for income taxes related to continuing operations in 2004 would have been $44.2 million more than
49
that determined under our allocation policy with Kerr-McGee. This increase in income taxes was due primarily to net operating losses in the United States, which we would not have been able to utilize on a stand-alone basis.
Loss from Discontinued Operations. We recognized a loss from discontinued operations as a result of our decision to dispose of the forest products business and additional environmental provisions related to other previously discontinued operations of $45.8 million in 2004 and $35.8 million in 2003, net of tax benefit. The increased loss in 2004 was primarily due to additional environmental provisions, net of reimbursements and taxes, in 2004 related to our former thorium compounds manufacturing and refining operations of $5.7 million and $5.1 million net of taxes, respectively.
Cumulative Effect of Change in Accounting Principle. We recognized a charge of $9.2 million (net of income tax benefit of $4.9 million) in 2003 upon adoption, as of January 1, 2003, of Financial Accounting Standards Board Statement No. 143 (FAS No. 143), Accounting for Asset Retirement Obligations related to our Mobile plant, which we expected to close at the date of adoption of this standard.
Pigment Segment
Net Sales. Net sales increased $129.6 million, or 12.0%, in 2004 to $1,208.4 million from $1,078.8 million in 2003. Of the total increase, approximately $114 million was due to increased sales volumes and approximately $16 million resulted from an increase in average sales prices. Sales volumes for 2004 were approximately 9% higher than in the prior year due primarily to stronger market conditions. Approximately half of the increase in average sales prices in 2004 was due to the effect of foreign currency exchange rates with the remainder due to price increases resulting from improved market conditions.
Operating Loss. The pigment segment recorded an operating loss of $86.5 million in 2004, compared with an operating loss of $15.0 million in 2003. The 2004 operating loss was primarily the result of shutdown provisions discussed above for the sulfate-process titanium dioxide pigment production at the Savannah, Georgia, facility totaling $123.0 million. Operating results for 2004 also were negatively impacted by $6.8 million of costs incurred in connection with the continued efforts to close the synthetic rutile plant in Mobile, Alabama, compared to a $46.7 million plant closure provision recognized in 2003 for this facility. Additionally, operating results in 2003 were negatively impacted by a $22.9 million charge for work force reduction and other compensation costs. These charges had the effect of reducing operating profit by $129.8 million in 2004 and $69.6 million in 2003. The increase in revenues in 2004 resulting from higher volume and sales prices was offset by an increase of approximately $132 million in production costs due to higher volume (approximately $80 million) and costs (approximately $52 million including the effects of foreign currency exchange rate changes) and an increase in selling, general and administrative expenses of approximately $6 million over 2003. Additional information related to the shutdowns of the Savannah and Mobile facilities is included in Note 16 to the Audited Consolidated and Combined Financial Statements included in this prospectus.
Electrolytic and Other Chemical Products Segment
Net Sales. Net sales increased $14.5 million, or 18.4%, in 2004 to $93.4 million from $78.9 million in 2003. The increase in net sales resulted primarily from an increase in electrolytic sales due primarily to the full year of operations at our EMD manufacturing operation in Henderson, Nevada (see further discussion under Operating Loss below).
Operating Loss. The electrolytic and other chemical products segment recorded an operating loss for 2004 of $0.6 million compared with an operating loss of $22.0 million in 2003. The improved operating performance was primarily due to the full year of operations at the EMD facility, lower environmental costs in 2004 of $9.4 million compared to 2003 and work force reduction and other compensation charges recognized in 2003 that
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did not recur in 2004. The 2003 environmental costs incurred related primarily to remediation of ammonium perchlorate contamination associated with the Henderson, Nevada facility. While we are no longer producing ammonium perchlorate, we continue to use the property in our other chemical products business.
During the third quarter of 2003, our EMD manufacturing operation in Henderson, Nevada, was placed on standby to reduce inventory levels due to the harmful effect of low-priced imports on our EMD business. In response to the pricing activities of importing companies, Tronox LLC filed a petition for the imposition of anti-dumping duties with the U.S. Department of Commerce International Trade Administration and the U.S. International Trade Commission on July 31, 2003. In its petition, Tronox LLC alleged that manufacturers in certain named countries export EMD to the United States in violation of U.S. anti-dumping laws and requested that the U.S. Department of Commerce apply anti-dumping duties to the EMD imported from such countries. The Department of Commerce found probable cause to believe that manufacturers in the specified countries engaged in dumping and initiated an anti-dumping investigation with respect to such manufacturers. Subsequently, demand in the United States for U.S.-produced EMD product increased, and the plant resumed operations in December 2003. Tronox LLC withdrew its anti-dumping petition in February 2004 but continues to monitor the pricing activities of EMD importers.
Financial Condition and Liquidity
Concurrent with our Parents IPO, we entered into a senior secured credit facility. This facility consists of a $200 million six-year term loan facility and a five-year multicurrency revolving credit facility of $250 million. This facility is unconditionally and irrevocably guaranteed by our and Parents direct and indirect material domestic subsidiaries. The facility is secured by a first priority security interest in certain of our and the guarantors of the senior secured credit facilitys domestic assets, including certain of our property and equipment, inventory and receivables. The facility is also secured by pledges of Parents equity interest in our direct and indirect domestic subsidiaries and up to 65% of the voting and 100% of the non-voting equity interests in our direct foreign subsidiaries and the direct foreign subsidiaries of the guarantors of the senior secured credit facility.
The term loan facility will amortize each year in an amount equal to 1% per year in equal quarterly installments for the first five years and in an amount equal to 95% in equal quarterly installments for the final year.
Interest on amounts borrowed under the senior secured credit facility is payable, at our election, at a base rate or a LIBOR rate, in each case as defined in the agreement. The initial margin applicable to LIBOR borrowings is 175 basis points and may vary from 100 to 200 basis points depending on Parents credit rating.
The terms of the credit agreement provide for customary representations and warranties, affirmative and negative covenants, and events of default. We are also required to maintain compliance with the following financial covenants effective beginning in 2006 (in each case, as defined in the agreement):
| Consolidated Total Leverage Ratio of no more than 3.75:1 |
| Consolidated Interest Coverage Ratio of at least 2:1 |
| Limitation on Capital Expenditures |
We were in compliance with these financial covenants at March 31, 2006.
Also concurrently with Parents IPO, we and Tronox Finance issued $350 million in aggregate principal amount of 9 1/2% senior unsecured notes due 2012 in a private offering. These notes are guaranteed by our and Parents material direct and indirect wholly-owned domestic subsidiaries. Interest on the notes will be payable on June 1 and December 1 of each year, commencing June 1, 2006.
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Both the credit facility and the notes have limitations on the amount of cash dividends that Parent can pay to its stockholders. These limitations restrict cash payments of dividends to $5.0 million in the aggregate in any fiscal quarter and to $13.5 million in the aggregate in any fiscal year.
Prior to the IPO, we did not have any long-term debt outstanding. This has changed Parents capital structure and long-term commitments significantly from those that existed prior to the IPO. The following table provides information for the analysis of Parents historical financial condition and liquidity:
March 31, 2006 |
December 31, 2005 |
December 31, 2004 |
December 31, 2003 | |||||||||
(Millions of dollars) | ||||||||||||
Current ratio(1) |
2.1:1 | 2.1:1 | 1.7:1 | 1.9:1 | ||||||||
Cash and cash equivalents |
$ | 57.3 | $ | 69.0 | $ | 23.8 | $ | 59.3 | ||||
Working capital(2) |
417.3 | 404.4 | 240.2 | 304.5 | ||||||||
Total assets(3) |
1,889.6 | 1,758.3 | 1,595.9 | 1,809.1 | ||||||||
Long-term debt |
547.5 | 548.0 | | | ||||||||
Business/Stockholders equity(3) |
515.4 | 489.0 | 889.9 | 1,011.2 |
(1) | Represents a ratio of current assets to current liabilities. |
(2) | Represents excess of current assets over current liabilities. |
(3) | On March 30, 2006, the date of the Distribution, Parent assumed certain U.S. benefit plan obligations and received a transfer of related assets which resulted in an increase in total assets of $113.2 million, offset by an increase in total liabilities of $117.3 million and a decrease in stockholders equity of $4.1 million. |
Overview
Our primary cash needs will be for working capital, capital expenditures, environmental cash expenditures and debt service under the senior secured credit facility and the unsecured notes. We believe that our cash flows from operations, together with borrowings under our revolving credit facility, will be sufficient to meet these cash needs for the foreseeable future. However, our ability to generate cash is subject to general economic, financial, competitive, legislative, regulatory and other factors that are beyond our control. If our cash flows from operations are less than we expect, we may need to raise additional capital. We may also require additional capital to finance our future growth and development, implement additional marketing and sales activities, and fund our ongoing research and development activities.
Additional debt or equity financing may not be available when needed on terms favorable to us or even available to us at all. We are restricted by the terms of the senior secured credit facility and the indenture governing the notes from incurring additional indebtedness. Under Parents tax sharing agreement with Kerr-McGee, if Parent enters into transactions during the two-year period following the Distribution which results in the issuance or acquisition of Parents shares, and the Internal Revenue Service subsequently determines that Section 355(e) of the Internal Revenue Code is applicable to the Distribution, Parent will be required to indemnify Kerr-McGee for any resulting tax liability incurred by it.
We have an interest in The Landwell Company LP (Landwell), a limited partnership formed to market or develop land in the Henderson, Nevada, area. Landwell entered into an agreement in late 2004 to sell to Centex Homes approximately 2,200 contiguous acres of land in Henderson for eventual use as a new, mixed-use master planned community. The agreement contains conditions to closing that are generally typical in sales of large tracts of undeveloped land. We have been advised by Landwells general partner that closing conditions on a significant portion of the land under contract are expected to be satisfied in the second half of 2006. This large parcel under contract, in addition to other parcels available for sale by Landwell or under contract, are in the vicinity of our Henderson facility, where we are in the preliminary stage of exploring the possible sale of 100% owned acreage considered surplus for plant operations. Land sale proceeds before taxes could be as much as $50 million in 2006. Cash flows resulting from the above described agreement with Centex Homes, net of taxes, are required to be used to pay down outstanding debt under our senior secured credit facility.
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Liquidity and Capital Resources
Prior to the IPO, we participated in Kerr-McGees centralized cash management system and relied on Kerr-McGee to provide necessary cash financing. Such activities included cash deposits from our operations which were transferred daily to Kerr-McGees centralized banking system and cash borrowings used to fund our operations and capital expenditures. The related cash activity between us and Kerr-McGee has been reflected as net transfers with affiliates within financing activities in our consolidated and combined statement of cash flows. Additionally, as discussed below under Cash Flows from Operating Activities, certain expenditures related to our operations were paid by Kerr-McGee on our behalf and, therefore, did not affect cash flows from operating, investing and financing activities reported in Parents consolidated and combined statement of cash flows. As such, the amounts of cash and cash equivalents, as well as cash flows from operating, investing and financing activities presented in Parents consolidated and combined financial statements are not representative of the amounts that would have been required or generated by us as a stand-alone company.
In connection with our separation from Kerr-McGee, the net amount due from the entities comprising Tronox Incorporated to Kerr-McGee was contributed by Kerr-McGee, forming a part of Parents continuing equity. Such net amounts due to Kerr-McGee that were outstanding at the balance sheet dates prior to Parents separation have been reflected in Parents consolidated and combined financial statements as a component of owners net investment in equity. Amounts due to or from Kerr-McGee arising from transactions subsequent to our separation are being settled in cash.
Cash and cash equivalents at March 31, 2006 consisted of $15.0 million which was held in the United States and $42.3 million was held in other countries. In 2005, $131 million of unremitted foreign earnings in Australia were repatriated as extraordinary dividends, as defined in the American Jobs Creation Act of 2004, and subsequently transferred to Kerr-McGee as part of its centralized cash management system. No unremitted foreign earnings have been repatriated during the first three months of 2006, and we have no plans to repatriate any amounts during 2006.
Until recently, we had an accounts receivable monetization program, which served as a source of liquidity up to a maximum of $165.0 million. This program was terminated in April 2005, as discussed in Off-Balance Sheet Arrangements below. Accounts receivable originated after the termination of this program are being collected over a longer period, resulting in increased balances of outstanding receivables and higher current ratio, working capital and total assets as of December 31, 2005, compared with year-end 2004.
Cash Flows from Operating Activities. Cash flows from operating activities in Parents consolidated and combined statement of cash flows for all periods presented prior to the IPO date exclude certain expenditures incurred by Kerr-McGee on our behalf, such as income taxes, general corporate expenses, employee benefits and incentives, and net interest costs. Therefore, reported amounts are not representative of cash flows from operating activities we will generate or use as a stand-alone company. For example, cash flows from operating activities for 2005 and 2004 exclude $27.2 million and $37.0 million, respectively, paid by Kerr-McGee for income taxes on our behalf. Additionally, 2005, 2004 and 2003 cash flows from operating activities exclude $48.0 million, $55.1 million, and $65.8 million, respectively, of general corporate expenses, employee benefits and incentives, and net interest costs associated with our present and discontinued operations. While such costs are reflected in Parents consolidated and combined statement of operations because they were allocated to us by Kerr-McGee, they did not result in cash outlays by us. As a stand-alone company, we expect costs and expenses of this nature will require the use of our cash and other sources of liquidity. Additionally, we expect that our general corporate expenses may be $15 million to $20 million greater on an annual basis than we have incurred historically, which will further reduce our cash flows from operating activities as compared to historical experience. Further, as discussed under Contractual Obligations and Commitments below, we expect cash requirements associated with employee pension and postretirement plans to increase following the completion of the IPO.
Cash flows from operating activities for the three months ended March 31, 2006, were $14.4 million, compared to cash from operating activities of $88.2 million for the same period in 2005. The $73.8 million decrease in cash flows from operating activities for the three months ended March 31, 2006, was due primarily to
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a decrease in environmental reimbursement receipts. During the three months ended March 31, 2005, $65.7 million in environmental reimbursements was received from the U.S. Department of Energy, compared to $20.5 million received from the U.S. Navy for the same period in 2006. Cash flows from operating activities also decreased in 2006 due to the timing of payments for raw materials and cash bonus programs.
Cash flows from operating activities for 2005 were $61.5 million, compared with cash from operating activities of $190.8 million for 2004. The $129.3 million decrease in cash flows from operating activities in 2005 was due primarily to increases in accounts receivable and inventories. As described under Off-Balance Sheet ArrangementsAccounts Receivable Monetization Program below, our accounts receivable program was terminated in April 2005. Termination of the program resulted in an extension of the collection period for accounts receivable arising from pigment sales compared to the collection period of receivables prior to program termination. This has had a one-time impact of reducing our cash flows from operating activities related to the increase in our accounts receivable. Cash flows from operating activities also decreased due to an increase in inventories at year-end 2005 compared to year-end 2004. This is in contrast to the significant decline in inventory levels at year-end 2004 compared to the prior year that was attributable to the shutdown of our sulfate production facility in Savannah, Georgia, as well as strong demand during the latter half of 2004. The decrease in cash flows from operating activities caused by termination of our accounts receivables monetization program and increase in inventories was offset by decreased environmental expenditures of $24.1 million and an increase in environmental cost reimbursements of $20.9 million.
Cash flows from operating activities for 2004 were $190.8 million, an increase of $70.4 million compared with cash flows from operating activities for 2003 of $120.4 million. The increase in cash flows from operating activities in 2004 is attributable primarily to a reduction in inventories, $35.7 million higher environmental cost reimbursements, $12.7 million lower expenditures for environmental remediation and restoration and $35.0 million less cash paid for legal settlements largely related to our former forest products business. These positive effects on cash flows from operating activities were partially offset by an unfavorable effect of timing differences between product sales and collections of trade accounts receivable. While improved economic conditions resulted in increased sales volumes in late 2004, collection of the related accounts receivable did not occur until 2005.
Cash Provided by (Used in) Investing Activities. Net cash used in investing activities for the three months ended March 31, 2006, was $21.7 million, an increase of $10.6 million compared to the same period in 2005. Capital expenditures were higher due to significant on-going projects that include changes to the Uerdingen, Germany, pigment facility to convert waste to a saleable product and reduce raw material costs, upgrading the oxidation line at the Botlek, Netherlands, pigment facility and process improvements at the Hamilton, Mississippi, facility for the purpose of producing a new grade of pigment for use in architectural paints.
Capital expenditures for the 2006 annual period are projected to be $90.0 million. The process and technology improvement projects at Uerdingen, Botlek and Hamilton described above comprise the majority of the total 2006 annual budget. Additionally, investing activities for 2006 are expected to include proceeds from land sales in the vicinity of our Henderson, Nevada, facility.
Net cash provided by investing activities in 2005 was $83.3 million, an increase of $174.7 million from $91.4 million used in investing activities for 2004. The collection of repurchased accounts receivable that were contributed to us by Kerr-McGee resulted in an increase of $165.0 million in cash from investing activities in 2005.
Capital expenditures in 2005 were $87.6 million, $4.9 million less than the prior year. Significant projects in 2005 include projects to increase productivity and enhance product quality. These projects include changes to the Uerdingen, Germany, pigment facility to convert waste to a saleable product and reduce raw material costs, upgrading the oxidation line at the Botlek, Netherlands, pigment facility and process improvements at the Hamilton, Mississippi, facility to produce a new grade for use in architectural paints.
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Net cash used in investing activities was $91.4 million in 2004 compared to $95.7 million in 2003 principally representing capital expenditures. Significant capital expenditure projects in 2004 included waste management projects and an automated slurry project at our Hamilton, Mississippi facility that was begun in 2003. In 2003, significant projects included the Savannah plant high productivity oxidation line, waste management projects and the initial phase of the Hamilton plant automated slurry project that was completed in 2004.
Cash Used in Financing Activities. Net cash used in financing activities was $1.7 million for the three months ended March 31, 2006, and $31.9 million for the same period in 2005. The decrease in use of funds primarily resulted from becoming a stand-alone and self-supported company. The cash used for the three months ended March 31, 2006, related to payments of debt issue costs associated with our long-term debt of $1.2 million and a scheduled principal payment of $0.5 million under our term loan facility, while the net financing activity for the same period in 2005 represented funds transferred to Kerr-McGee. Upon receipt of certain proceeds from the land sales mentioned above, we will be required to pay down outstanding debt under our senior secured credit facility.
Net cash used in financing activities was $103.3 million in 2005, $131.1 million in 2004, and $10.3 million in 2003. In 2005, Parent completed its IPO by issuing 17.5 million shares of Class A common stock which provided proceeds, net of issuance costs, of $226.0 million. Concurrent with the IPO, we issued $350.0 million in aggregate principal amount of 9 1/2% senior unsecured notes and entered into a senior secured credit facility consisting of a $200.0 million six-year term loan facility. Proceeds from the notes and the term loan facility provided $539.1 million in cash flow from financing activities in 2005, net of debt issuance costs. The net proceeds from Parents Class A common stock offering, notes and term loan facility were distributed to Kerr-McGee in the amount of $761.8 million. Net transfers to Kerr-McGee were $106.6 million, $131.1 million and $10.0 million in 2005, 2004 and 2003, respectively.
Off-Balance Sheet Arrangements
Accounts Receivable Monetization Program. Through April 2005, we sold selected accounts receivable through a three-year, credit-insurance-backed asset securitization program with a maximum availability of $165.0 million. Under the terms of the program, selected qualifying customer accounts receivable were sold monthly to a special-purpose entity (SPE), which in turn sold an undivided ownership interest in the receivables to a third-party multi-seller commercial paper conduit sponsored by an independent financial institution. We sold, and retained an interest in, excess receivables to the SPE as over-collateralization for the program. Our retained interest in the SPEs receivables was classified in trade accounts receivable in our accompanying Consolidated and Combined Balance Sheet. No recourse obligations were recorded since we had no obligations for any recourse actions on the sold receivables.
The accounts receivable monetization program included ratings downgrade triggers based on Kerr-McGees senior unsecured debt rating. These triggers provide for program modifications, including a program termination event upon which the program would effectively liquidate over time and the third-party multi-seller commercial paper conduit would be repaid with the collections on accounts receivable sold. In April 2005, Kerr-McGees senior unsecured debt was downgraded, triggering program termination. As opposed to liquidating the program over time or modifying its terms, Kerr-McGee elected to terminate the program by repurchasing the then outstanding balance of receivables sold of $165.0 million, which were then contributed to us.
Other Arrangements. We have entered into agreements that require us to indemnify third parties for losses related to environmental matters, litigation and other claims. We have recorded no material obligations in connection with such indemnification obligations. In addition, pursuant to Parents MSA with Kerr-McGee, Parent will be required to indemnify Kerr-McGee for all costs and expenses incurred by it arising out of or due to our environmental and other liabilities other than such costs and expenses reimbursable by Kerr-McGee pursuant to the MSA. At December 31, 2005, we had outstanding letters of credit in the amount of approximately $34.5 million. These letters of credit have been granted to us by financial institutions to support our environmental clean-up costs and miscellaneous operational and severance requirements in international locations. As of May 31, 2006, outstanding letters of credit totaled $77.9 million.
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Contractual Obligations and Commitments
In the normal course of business, we enter into operating leases, purchase obligations and borrowing arrangements. Operating leases primarily consist of rental of railcars and production equipment. The aggregate future payments under these borrowings and contracts as of December 31, 2005, are summarized in the following table:
Payments Due By Period | |||||||||||||||
Type of Obligation |
Total | 2006 | 2007 -2008 |
2009 -2010 |
After 2010 | ||||||||||
(Millions of dollars) | |||||||||||||||
Long-term debt, including current portion |
$ | 550.0 | $ | 2.0 | $ | 4.0 | $ | 4.0 | $ | 540.0 | |||||
Interest payments on current and long-term debt |
306.7 | 46.8 | 92.7 | 92.2 | 75.0 | ||||||||||
Operating leases |
48.0 | 7.7 | 14.2 | 9.7 | 16.4 | ||||||||||
Purchase obligations: |
|||||||||||||||
Ore contracts |
641.9 | 162.3 | 303.2 | 137.0 | 39.4 | ||||||||||
Other purchase obligations |
360.5 | 86.5 | 140.2 | 95.7 | 38.1 | ||||||||||
Total |
$ | 1,907.1 | $ | 305.3 | $ | 554.3 | $ | 338.6 | $ | 708.9 | |||||
Parent is obligated under an employee benefits agreement with Kerr-McGee to maintain the Material Features (as defined in the employee benefits agreement) of the U.S. postretirement plan without change for a period of three years following the effective date of the Distribution. Based on the actuarially determined obligations under that plan, we expect contributions to be approximately $10.0 million for each of the next five years.
Environmental Matters
Current Businesses
We are subject to a broad array of international, federal, state and local laws and regulations relating to environmental protection. Under these laws, we are or may be required to obtain or maintain permits or licenses in connection with our operations. In addition, under these laws, we are or may be required to remove or mitigate the effects on the environment of the disposal or release of chemical, petroleum, low-level radioactive and other substances at various sites. Environmental laws and regulations are becoming increasingly stringent, and compliance costs are significant and will continue to be significant in the foreseeable future. There can be no assurance that such laws and regulations or any environmental law or regulation enacted in the future is not likely to have a material effect on us.
Sites at which we have environmental responsibilities include sites that have been designated as Superfund sites by the U.S. EPA pursuant to CERCLA and that are included on the National Priority List (NPL). As of March 31, 2006, we had received notices that we had been named a potentially responsible party (PRP) with respect to 12 existing EPA Superfund sites on the NPL that require remediation. We do not consider the number of sites for which we have been named a PRP to be the determining factor when considering our overall environmental liability.
Decommissioning and remediation obligations, and the attendant costs, vary substantially from site to site and depend on unique site characteristics, available technology and the regulatory requirements applicable to each site. Additionally, we may share liability at some sites with numerous other PRPs, and U.S. law currently imposes joint and several liability on all PRPs under CERCLA. We are also obligated to perform or have performed remediation or remedial investigations and feasibility studies at sites that have not been designated as Superfund sites by EPA. Such work frequently is undertaken pursuant to consent orders or other agreements.
Legacy Businesses
Historically, we have engaged in businesses unrelated to our current primary business, such as the treatment of forest products, the production of ammonium perchlorate, the refining and marketing of petroleum products,
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offshore contract drilling, coal mining and the mining, milling and processing of nuclear materials. Although we are no longer engaged in such businesses, residual obligations with respect to certain of these businesses still exist, including obligations related to compliance with environmental laws and regulations, including the Clean Water Act, the Clean Air Act, the Atomic Energy Act, CERCLA and the Resource Conservation and Recovery Act. These laws and regulations require us to undertake remedial measures at sites of current and former operations or at sites where waste was disposed. For example, we are required to conduct decommissioning and environmental remediation at certain refineries, production and distribution facilities and service stations previously owned or operated before exiting the refining and marketing business in 1995. We also are required to conduct decommissioning and remediation activities at sites where we were involved in the exploration, production, processing or sale of minerals, including uranium and thorium compounds and at sites where we were involved in the production and sale of ammonium perchlorate. Additionally, we are decommissioning and remediating our former wood-treatment facilities as part of our exit from the forest products business. For a description of the decommissioning and remediation activities in which we currently are engaged, see Environmental Costs below, Note 22 to the Audited Consolidated and Combined Financial Statements and Note 12 to the Interim Unaudited Condensed Consolidated and Combined Financial Statements included in this prospectus.
Environmental Costs
Expenditures for environmental protection and cleanup for each of the last three years and for the three-year period ended December 31, 2005, are as follows:
Year Ended December 31, | ||||||||||||
2005 | 2004 | 2003 | Total | |||||||||
(Millions of dollars) | ||||||||||||
Cash expenditures of environmental reserves |
$ | 61.1 | $ | 85.2 | $ | 97.9 | $ | 244.2 | ||||
Recurring operating expenses |
41.4 | 33.4 | 33.8 | 108.6 | ||||||||
Capital expenditures |
10.7 | 8.6 | 14.0 | 33.3 |
Recurring operating expenses are expenditures related to the maintenance and operation of environmental equipment such as incinerators, waste treatment systems and pollution control equipment, as well as the cost of materials, energy and outside services needed to neutralize, process, handle and dispose of current waste streams at our operating facilities. These expenditures are necessary to ensure that current production is handled in an environmentally safe and effective manner.
In addition to past expenditures, reserves have been established for the remediation and restoration of active and inactive sites where it is probable that future costs will be incurred and the liability is reasonably estimable. For environmental sites, we consider a variety of matters when setting reserves, including the stage of investigation; whether EPA or another relevant agency has ordered action or quantified cost; whether we have received an order to conduct work; whether we participate as a PRP in the Remedial Investigation/Feasibility Study (RI/FS) process and, if so, how far the RI/FS has progressed; the status of the record of decision by the relevant agency; the status of site characterization; the stage of the remedial design; evaluation of existing remediation technologies; the number and financial condition of other potential PRPs; and whether we can reasonably evaluate costs based on a remedial design or engineering plan.
After the remediation work has begun, additional accruals or adjustments to costs may be made based on any number of developments, including revisions to the remedial design; unanticipated construction problems; identification of additional areas or volumes of contamination; inability to implement a planned engineering design or to use planned technologies and excavation methods; changes in costs of labor, equipment or technology; any additional or updated engineering and other studies; and weather conditions. Additional reserves of $69.0 million, $81.4 million and $88.2 million were added in 2005, 2004 and 2003, respectively, for active and inactive sites.
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As of December 31, 2005, our financial reserves for all active and inactive sites totaled $223.7 million. This includes $69.0 million added to the reserves in 2005 for active and inactive sites. In the Consolidated and Combined Balance Sheet at December 31, 2005, included in this prospectus, $145.9 million of the total reserve is classified as noncurrent liabilities-environmental remediation or restoration, and the remaining $77.8 million is included in accrued liabilities. We believe we have reserved adequately for the reasonably estimable costs of known environmental contingencies. However, additional reserves may be required in the future due to the previously noted uncertainties.
Pursuant to the MSA, Kerr-McGee has agreed to reimburse us for a portion of the environmental remediation costs we incur and pay after the IPO (net of any cost reimbursements we expect to recover from insurers, governmental authorities or other parties). The reimbursement obligation extends to costs incurred at any site associated with any of our former businesses or operations.
With respect to any site for which we have established a reserve as of the effective date of the MSA, 50% of the remediation costs we incur and pay in excess of the reserve amount (after meeting a $200,000 minimum threshold amount) will be reimbursable by Kerr-McGee, net of any amounts recovered or, in our reasonable and good faith estimate, that will be recovered from third parties. With respect to any site for which we have not established a reserve as of the effective date of the MSA, 50% of the amount of the remediation costs we incur and pay (after meeting a $200,000 minimum threshold amount) will be reimbursable by Kerr-McGee, net of any amounts recovered or, in our reasonable and good faith estimate, that will be recovered from third parties.
Kerr-McGees aggregate reimbursement obligation to us cannot exceed $100 million and is subject to various other limitations and restrictions. For example, Kerr-McGee is not obligated to reimburse us for amounts we pay to third parties in connection with tort claims or personal injury lawsuits, or for administrative fines or civil penalties that we are required to pay. Kerr-McGees reimbursement obligation also is limited to costs that we actually incur and pay within seven years following the IPO.
The following table reflects our portion of the known estimated costs of investigation or remediation that are probable and estimable. The table summarizes EPA Superfund NPL sites where we have been notified we are a PRP under CERCLA and other sites for which we had financial reserves recorded at year-end 2005. In the table, aggregated information is presented for other sites (each of which has a remaining reserve balance of less than $3 million). The reimbursement obligation discussed above applies to each of the sites specifically identified in the table below. Sites specifically identified in the table below are discussed in Note 22 to the Audited Consolidated and Combined Financial Statements and Note 12 to the Interim Unaudited Condensed Consolidated and Combined Financial Statements included in this prospectus.
Location of Site |
Stage of Investigation/Remediation |
Total Expenditures Through March 31, 2006 |
Remaining Reserve Balance at March 31, 2006 |
Total | |||||||
(Millions of dollars) | |||||||||||
EPA Superfund sites on NPL |
|||||||||||
West Chicago, Illinois(1) |
Remediation of thorium tailings at residential areas, Reed-Keppler Park and the sewage treatment plant is substantially complete. Cleanup of thorium tailings at Kress Creek is ongoing. |
$ | 144 | $ | 72 | $ | 216 | ||||
Milwaukee, Wisconsin |
Completed soil cleanup at former wood-treatment facility and began cleanup of offsite tributary creek. Groundwater remediation and cleanup of tributary creek is continuing. | 41 | 4 | 45 |
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Location of Site |
Stage of Investigation/Remediation |
Total Expenditures Through March 31, 2006 |
Remaining Reserve Balance at March 31, 2006 |
Total | |||||||
(Millions of dollars) | |||||||||||
EPA Superfund sites on NPL |
|||||||||||
Lakeview, Oregon |
Consolidation and capping of contaminated soils and neutralization of acidic waters from former uranium mining is ongoing. | $ | 8 | $ | 3 | $ | 11 | ||||
Soda Springs, Idaho |
All former impoundments of calcine tailings have been closed as required by a record of decision (ROD). The ROD also requires continuation of groundwater monitoring. Closure of an additional ten-acre pond, not a part of the ROD, will be completed within two years. Duration of groundwater monitoring is unknown. | 3 | 3 | 6 | |||||||
Other sites |
Sites where the company has been named a PRP, including landfills, wood-treating sites, a mine site and an oil recycling refinery. These sites are in various stages of investigation/remediation. | 15 | | 15 | |||||||
211 | 82 | 293 | |||||||||
Sites under consent order, license or agreement, not on EPA Superfund NPL |
|||||||||||
West Chicago, Illinois(1) |
Excavation, removal and disposal of contaminated soils at former thorium mill are substantially complete. The site will be used for moving material from the Kress Creek remediation site. Surface restoration and groundwater monitoring and remediation are expected to continue for approximately ten years. |
447 | 12 | 459 | |||||||
Cushing, Oklahoma |
Excavation, removal and disposal of thorium and uranium residuals were substantially completed in 2004. Investigation of and remediation addressing hydrocarbon contamination is continuing. | 147 | 12 | 159 | |||||||
Henderson, Nevada(2) |
Groundwater treatment to address ammonium perchlorate contamination is being conducted under consent decree with Nevada Department of Environmental Protection. | 126 | 35 | 161 | |||||||
Ambrosia Lake, New |
Uranium mill tailings and selected pond sediments consolidated and capped onsite. Decommissioning plan for impacted soils is under review by the NRC. |
28 | 11 | 39 |
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Location of Site |
Stage of Investigation/Remediation |
Total Expenditures Through March 31, 2006 |
Remaining Reserve Balance at March 31, 2006 |
Total | |||||||
(Millions of dollars) | |||||||||||
Sites under consent order, license or agreement, not on EPA Superfund NPL |
|||||||||||
Crescent, Oklahoma |
Buildings and soil decommissioning complete. Evaluating available technologies to address limited on-site radionuclide contamination of groundwater. | $ | 49 | $ | 6 | $ | 55 | ||||
Sauget, Illinois |
Soil remediation of wood-treatment related contamination is ongoing. Conducting groundwater monitoring and evaluating options to remediate sediment and surface water. | 8 | 9 | 17 | |||||||
Hattiesburg, Mississippi |
Completed remediation of process areas at former wood-treatment facility and completed most off-site remediation. Off-site remediation to be completed when access to certain properties is granted. | 12 | 3 | 15 | |||||||
Cleveland, Oklahoma |
Facility is dismantled and certain interim remedial measures to address air, soil, surface water and groundwater contamination are complete. Design of on-site containment cell has been submitted for approval. | 19 | 4 | 23 | |||||||
Calhoun, Louisiana |
Soil and groundwater remediation of petroleum hydrocarbons at a former gas condensate stripping facility is ongoing. | 23 | 4 | 27 | |||||||
Jacksonville, Florida |
Remedial investigation of a former manufacturing and processing site for fertilizers, pesticides and herbicides completed. Feasibility study with recommended remediation activities expected to be submitted to EPA in 2006. | 5 | 5 | 10 | |||||||
Other sites |
Sites related to wood-treatment, chemical production, landfills, mining, and oil and gas refining, distribution and marketing. These sites are in various stages of investigation/remediation. | 169 | 34 | 203 | |||||||
1,033 | 135 | 1,168 | |||||||||
Total |
$ | 1,244 | $ | 217 | $ | 1,461 | |||||
(1) | Amounts reported in the table for the West Chicago sites are not reduced for actual or expected reimbursement from the U.S. government under Title X of the Energy Policy Act of 1992 (Title X), described in Note 22 to the Audited Consolidated and Combined Financial Statements and Note 12 to the Interim Unaudited Condensed Consolidated and Combined Financial Statements included in this prospectus. |
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(2) | Amounts reported in the table for the Henderson, Nevada site are not reduced for actual or expected reimbursement from the U.S. government under a consent decree settlement nor for expected insurance policy recoveries, described in Note 22 to the Audited Consolidated and Combined Financial Statements and Note 12 to the Interim Unaudited Condensed Consolidated and Combined Financial Statements included in this prospectus. |
There may be other sites where we have potential liability for environmental-related matters but for which we do not have sufficient information to determine that the liability is probable or reasonably estimable. We have not established reserves for such sites. One such site involves a former wood treatment plant in New Jersey.
Tronox LLC was named in 1999 as a PRP under CERCLA at a former wood-treatment site in New Jersey at which EPA is conducting a cleanup. On April 15, 2005, Tronox LLC and Tronox Worldwide LLC received a letter from EPA asserting they are liable under CERCLA as a former owner or operator of the site and demanding reimbursement of costs expended by EPA at the site. The letter made demand for payment of past costs in the amount of approximately $179 million, plus interest though EPA has informed Tronox LLC that it expects final project costs will be approximately $236 million, plus possible other costs and interest. Tronox LLC did not operate the site, which had been sold to a third party before Tronox LLC succeeded to the interests of a predecessor owner in the 1960s. The predecessor also did not operate the site, which had been closed down before it was acquired by the predecessor. Based on historical records, there are substantial uncertainties about whether or under what terms the predecessor assumed liabilities for the site. In addition, although it appears there may be other PRPs, the company does not know whether the other PRPs have received similar letters from EPA, whether there are any defenses to liability available to the other PRPs or whether the other PRPs have the financial resources necessary to meet their obligations. The company intends to vigorously defend against EPAs demand, though the company expects to have discussions with EPA that could lead to a settlement or resolution of EPAs demand. No reserve for reimbursement of cleanup costs at the site has been recorded because it is not possible to reliably estimate the liability, if any, the company may have for the site because of the aforementioned defenses and uncertainties.
Critical Accounting Policies
Preparation of financial statements in conformity with accounting principles generally accepted in the United States requires management to make estimates, judgments and assumptions regarding matters that are inherently uncertain and that ultimately affect the reported amounts of assets, liabilities, revenues and expenses, and the disclosure of contingent assets and liabilities. Even so, the accounting principles we use generally do not impact our reported cash flows or liquidity. Generally, accounting rules do not involve a selection among alternatives, but involve a selection of the appropriate policies for applying the basic principles. Interpretation of the existing rules must be done and judgments made on how the specifics of a given rule apply to us.
The more significant reporting areas impacted by managements judgments, estimates and assumptions are recoverability of long-lived assets, restructuring and exit activities, environmental remediation, tax accruals and benefit plans. Managements judgments, estimates and assumptions in these areas are based on information available from both internal and external sources, including engineers, legal counsel, actuaries, environmental studies and historical experience in similar matters. Actual results could differ materially from those judgments, estimates and assumptions as additional information becomes known.
The following description of Parents critical accounting policies is not intended to be an all-inclusive discussion of the uncertainties considered and estimates made by management in applying accounting principles and policies. Results may vary significantly if different policies were used or required and if new or different information becomes known to management.
Long-Lived Assets
Key estimates related to long-lived assets include useful lives, recoverability of carrying values and existence of any retirement obligations. As a result of future decisions, such estimates could be significantly
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modified. The estimated useful lives of our property, plant and equipment range from three to 40 years and depreciation is recognized on the straight-line basis. Useful lives are estimated based upon our historical experience, engineering estimates and industry information. Our estimates include an assumption regarding periodic maintenance and an appropriate level of annual capital expenditures to maintain the assets.
Long-lived assets are evaluated for potential impairment whenever events or changes in circumstances indicate that carrying value may be greater than future net cash flows. Such evaluations involve a significant amount of judgment since the results are based on estimated future events, such as sales prices; costs to produce the products; the economic and regulatory climates; and other factors. We cannot predict when or if future impairment charges will be required for held-for-use assets.
Restructuring and Exit Activities
We have recorded charges in recent periods in connection with closing facilities and work force reduction programs. These charges are recorded when management commits to a plan and incurs a liability related to the plan. Estimates for plant closing include write-down of inventory value, write-down of property, plant and equipment, any necessary environmental or regulatory costs, contract termination, asset retirement obligations and severance costs. Estimates for work force reductions are recorded based on estimates of the number of positions to be terminated, termination benefits to be provided, estimates of any enhanced benefits provided under pension and postretirement plans and the period over which future service will continue, if any. We evaluate the estimates on a quarterly basis and adjust the reserves when information indicates that the estimates are above or below the initial estimates. For additional information regarding work force reduction programs and exit activities, see Note 16 to the Audited Consolidated and Combined Financial Statements included in this prospectus. Changes in estimates of provisions for restructuring and exit activities were not significant over the last three years.
Environmental Remediation and Other Contingency Reserves
Our management makes judgments and estimates in accordance with applicable accounting rules when it establishes reserves for environmental remediation, litigation and other contingent matters. Provisions for such matters are charged to expense when it is probable that a liability has been incurred and reasonable estimates of the liability can be made. Estimates of environmental liabilities, which include the cost of investigation and remediation, are based on a variety of matters, including, but not limited to, the stage of investigation, the stage of the remedial design, the availability of existing remediation technologies, presently enacted laws and regulations and the state of any related legal or administrative investigation or proceedings. In future periods, a number of factors could significantly change our estimate of environmental remediation costs, such as changes in laws and regulations, revisions to the remedial design, unanticipated construction problems, identification of additional areas or volumes of contamination, and increases in labor, equipment and technology costs, changes in the financial condition of other potentially responsible parties and the outcome of any related legal and administrative proceedings to which we are or may become a party. Consequently, it is not possible for us to reliably estimate the amount and timing of all future expenditures related to environmental or other contingent matters and actual costs could exceed our current reserves.
Before considering reimbursements of our environmental costs discussed below, we provided $69.0 million, $81.4 million and $88.2 million pre-tax for environmental remediation and restoration costs in 2005, 2004 and 2003, respectively, including provisions of $29.9 million, $75.7 million and $52.3 million in 2005, 2004 and 2003, respectively, related to former businesses reflected as a component of loss from discontinued operations.
To the extent costs of investigation and remediation are recoverable from the U.S. government or Kerr-McGee, and have been incurred or are recoverable under certain insurance policies or from other parties and such recoveries are deemed probable, we record a receivable. In considering the probability of receipt, we evaluate our historical experience with receipts, as well as our claim submission experience. At December 31, 2005, estimated recoveries of environmental costs recorded in the Consolidated and Combined Balance Sheet
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totaled $56.7 million. Provisions for environmental remediation and restoration in the Consolidated and Combined Statement of Operations were reduced by $34.3 million, $14.2 million and $32.2 million in 2005, 2004 and 2003, respectively, for estimated recoveries, including recoveries of $12.3 million, $14.2 million and $11.2 million in 2005, 2004 and 2003, respectively, related to former businesses reflected as a component of loss from discontinued operations.
For additional information about contingencies, refer to Environmental Matters above and Note 22 to the Audited Consolidated and Combined Financial Statements and Note 12 to the Interim Unaudited Condensed Consolidated and Combined Financial Statements included in this prospectus.
Income Taxes
The closing of the IPO resulted in the deconsolidation of the company from Kerr-McGee under U.S. Federal income tax laws. We continued as a member included in the U.S. Federal consolidated income tax return of Kerr-McGee up to the deconsolidation date. Prior to the deconsolidation date, we had not been a party to a tax-sharing agreement with Kerr-McGee but had consistently followed an allocation policy whereby Kerr-McGee has allocated its members of the consolidated return provisions and/or benefits based upon each members taxable income or loss. This allocation methodology resulted in the recognition of deferred assets and liabilities for the differences between the financial statement carrying amounts and their respective tax basis, except to the extent for deferred taxes on income considered to be permanently reinvested in foreign jurisdictions. Deferred tax assets and liabilities are measured using enacted tax rates expected to apply to taxable income in the years in which those temporary differences are expected to be recovered or settled. Kerr-McGee has allocated current tax benefits to the members of its consolidated return, including us, that have generated losses that are utilized or expected to be utilized on the U.S. Federal consolidated income tax return. The income taxes presented as a result of this allocation methodology are not consistent with that calculated on a stand-alone tax return basis. In addition, Kerr-McGee manages its tax position for the benefit of its entire portfolio of businesses, and its tax strategies are not necessarily reflective of those tax strategies that we would have followed or will follow as a stand-alone company.
Upon closing the IPO and with the deconsolidation, Parent entered into a tax sharing agreement with Kerr-McGee that governs Kerr-McGees and our respective rights, responsibilities and obligations with respect to taxes for tax periods ending in 2005 and prior. Generally, taxes incurred or accrued prior to the IPO that are attributable to the business of one party will be borne solely by that party. In addition, the tax sharing agreement addresses the allocation of liability for taxes incurred as a result of restructuring activities undertaken to implement the separation and distribution. Parent is required to indemnify Kerr-McGee for any tax liability incurred by reason of the Distribution by Kerr-McGee of Parents Class B common stock to its stockholders being considered a taxable transaction to Kerr-McGee as a result of a breach of any of Parents representations, warranties or covenants contained in the tax sharing agreement.
Under U.S. federal income tax laws, Parent and Kerr-McGee are jointly and severally liable for Kerr-McGees federal income taxes attributable to the periods prior to and including Kerr-McGees current taxable year, which ended on December 31, 2005. If Kerr-McGee fails to pay the taxes attributable to it under the tax sharing agreement for periods prior to and including its current taxable year, Parent could be liable for any part of, including the whole amount of, these tax liabilities.
Benefit Plans
U.S. Plans. Until the Distribution, our U.S. employees participated in the noncontributory defined benefit retirement plans and the contributory postretirement plans for health care and life insurance sponsored by Kerr-McGee. Parents consolidated and combined results of operations reflect costs associated with Kerr-McGees U.S. plans which were allocated by Kerr-McGee based on salary for defined benefit retirement plans and based on active headcount for postretirement plans.
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As of March 31, 2006, Parent established certain U.S. benefit plans to cover our U.S. employees who previously participated in certain U.S. benefit plans sponsored by Kerr-McGee. In order to establish the appropriate amounts on the companys balance sheet and estimate net periodic cost for the remainder of 2006, an actuarial analysis was performed based on assumptions developed by management. A brief description of the methodology used by management to develop certain significant assumptions is included below.
Discount Rate. Parent selected a discount rate of 6% for its U.S. plans based on the results of a cash flow matching analysis which used the March 31, 2006, Citigroup Pension Discount Curve.
Rate of Compensation Increases. Parents estimated rate of compensation increases was 3.5% based on our long-term plans for compensation increases and expected economic conditions, including the effects of merit increases, promotions and general inflation.
Long-term Rate of Return. The estimated long-term rate of return assumption used in the determination of net periodic cost for the period from April 1, 2006, through December 31, 2006, was 8%. This rate was developed after reviewing both a capital asset pricing model using historical data and a forecasted earnings model.
The above assumptions are specific to us and our employee groups covered, and, therefore, are expected to be different from assumptions formed by Kerr-McGee for its plans. Application of such assumptions by us may result in different amounts of net periodic cost (benefit) recognized in our financial statements in future periods compared to the net periodic cost (benefit) historically allocated to us by Kerr-McGee.
It is estimated that total net periodic cost for the annual 2006 period related to the newly established U.S. retirement and postretirement plans will be approximately $10.6 million, which includes $3.3 million allocated from Kerr-McGee for the period January 1 through March 30, 2006. (See Note 10 to the Interim Unaudited Condensed Consolidated and Combined Financial Statements included in this prospectus).
The defined benefit obligation for the newly established U.S. pension plans, determined on a plan termination basis as set forth in the employee benefits agreement, was approximately $411 million as of March 30, 2006. The U.S. tax-qualified defined benefit retirement plan was fully funded as of the Distribution date.
Parent also established postretirement benefit plans for health care and life insurance and health and welfare benefits, which are unfunded plans that have comparable features to the Kerr-McGee plan. In connection with the establishment of Parents postretirement plans, the accumulated benefit obligation assumed by Parent relating to all eligible retired and active vested participants related to us, was approximately $144 million, as of the Distribution date.
In connection with the assumption of the obligation for the U.S. retirement and health and welfare postretirement plans and the associated trust assets, as discussed above, Parent recognized assets and liabilities upon completion of the Distribution that reflected the funded status of our newly-established U.S. benefit plans as of March 30, 2006. On March 30, the company recognized total assets of $113.2 million, total liabilities of $117.3 million and a decrease in stockholders equity of $4.1 million.
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The following table shows the impact of changes in the primary assumptions used in actuarial calculations associated with our pension and other postretirement benefits. The net periodic cost (benefit) amounts reflect the impact on net periodic cost (benefit) for the nine-month period ending December 31, 2006, following the establishment of our benefit plans. The projected benefit obligation amounts reflect the impact on the projected benefit obligation as of March 31, 2006.
Pension Benefits(1) | Other Postretirement Benefits | |||||||||||||||
Net Periodic Cost (Benefit) |
Projected Benefit Obligation |
Net Periodic Cost (Benefit) |
Accumulated Postretirement Benefit Obligation |
|||||||||||||
(Millions of dollars) | ||||||||||||||||
Increase of 0.5% in |
||||||||||||||||
Discount rates |
$ | (0.4 | ) | $ | (23.0 | ) | $ | (0.3 | ) | $ | (6.9 | ) | ||||
Expected return on plan assets |
(1.7 | ) | | | | |||||||||||
Rate of compensation increase |
0.5 | 4.4 | | 0.1 | ||||||||||||
Decrease of 0.5% in |
||||||||||||||||
Discount rates |
$ | 2.0 | $ | 25.5 | $ | 0.3 | $ | 7.5 | ||||||||
Expected return on plan assets(2) |
1.7 | | | | ||||||||||||
Rate of compensation increase |
(0.5 | ) | (4.4 | ) | | (0.1 | ) | |||||||||
Change in health care cost trend rate of 1% |
||||||||||||||||
Increase |
$ | | $ | | $ | 1.0 | $ | 9.1 | ||||||||
Decrease |
| | (0.8 | ) | (7.8 | ) |
(1) | The sensitivity analysis reflects only the impact of assumption changes on our U.S. qualified retirement plan. While Parent sponsors other retirement plans for our U.S. employees, the projected benefit obligation for the U.S. qualified retirement plan at March 31, 2006 represented 98% of the total projected benefit obligation for all U.S. retirement plans. |
(2) | If the actual return on plan assets was one percent lower than the expected return on plan assets, our expected cash contributions to our pension and other postretirement benefit plans would not significantly change. |
Foreign Benefit Plans. We currently provide defined benefit retirement plans for employees in Germany and the Netherlands and account for these plans in accordance with FAS No. 87, Employers Accounting for Pensions. The various assumptions used and the attribution of the costs to periods of employee service are fundamental to the measurement of net periodic cost and pension obligations associated with the retirement plans.
The following are considered significant assumptions related to our foreign retirement plans:
| Long-term rate of return (applies to our plan in the Netherlands only) |
| Discount rate |
| Rate of compensation increases |
Other factors considered in developing actuarial valuations include long-term inflation rates, retirement rates, mortality rates and other factors. Assumed long-term inflation rates are based on an evaluation of external market indicators. Retirement rates are based primarily on actual plan experience. Long-term rate of return assumption for the Netherlands plan is developed considering the portfolio mix and country-specific economic data that includes the expected long-term rates of return on local government and corporate bonds. The discount rate assumption is based on long-term local corporate bond index rates. We determine rate of compensation increases assumption based on our long-term plans for compensation increases specific to employee groups covered. The assumed rate of salary increases includes the effects of merit increases, promotions and general
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inflation. Additional information regarding the significant assumptions relevant to the determination of the net periodic pension cost and the actuarially determined present value of the benefit obligations is included in Note 19 to the Audited Consolidated and Combined Financial Statements included in this prospectus.
Unrecognized Gains (Losses) and Prior Service CostAccounting standards currently in effect provide for deferring the recognition of certain gains and losses resulting from changes in actuarial assumptions and from experience different from that assumed (such as the difference between the actual and expected return on plan assets). Similarly, a portion of increases or reductions in the benefit obligations attributable to plan participants prior service arising from a plan amendment is also deferred. At December 31, 2005, unrecognized net actuarial losses and unrecognized net prior service gain for our foreign plans totaled $21.2 million and $1.4 million, respectively (with average amortization periods of approximately 11 and 9 years, respectively). At March 31, 2006, for all U.S. plans combined, unrecognized prior service cost was approximately $11.0 million and unrecognized actuarial loss was approximately $94.0 million. Following accounting guidance currently in effect, amortization of these unrecognized items will be included as a component of net periodic cost over the remaining service period of plan participants expected to receive benefits under the plan. The component of the 2006 net periodic cost related to amortization of unrecognized items for all of our retirement plans is estimated to be approximately $4.0 million.
FASB Exposure DraftThe FASB has recently issued an exposure draft titled Employers Accounting for Defined Benefit Pension and Other Postretirement Plans (an amendment of FASB Statements No. 87, 88, 106, and 132(R)) and is expected to issue the resulting new accounting standard later in 2006, to be effective with the 2006 annual reporting period. Assuming the provisions of the new standard are consistent with decisions reached by the FASB to date, the standard will require recognition on the balance sheet of the unrecognized portion of projected benefit obligations, with an offsetting change in accumulated other comprehensive income (loss) in equity. This initial stage of the FASB project is not expected to affect the measurement of the net periodic cost. The result of such an accounting policy will be the recognition on the balance sheet of the over or under funded status of the plans (or the difference between the benefit obligation and the fair value of plan assets, if any). Based on preliminary estimates received from the companys actuary, it is estimated that the company will recognize a reduction of approximately $123.0 million ($81.0 million after tax) in stockholders equity which represents currently unrecognized obligations.
New/Revised Accounting Standards
In November 2004, the FASB issued FAS No. 151, Inventory Costsan Amendment of ARB No. 43, Chapter 4, which requires that abnormal amounts of idle facilities cost, freight, handling costs and spoilage be expensed as incurred and not capitalized as inventory. FAS No. 151 is effective for inventory costs incurred during fiscal years beginning after June 15, 2005. The company will adopt the standard effective January 1, 2006. The effect of adoption is not expected to have a material effect on the companys financial position or results of operations.
In December 2004, the FASB issued Statement No. 123 (revised 2004), Share-Based Payment (FAS No. 123R), which replaces FAS No. 123 and supersedes Accounting Principles Board Opinion (APB) No. 25. FAS No. 123R requires all share-based payments to employees to be recognized in the financial statements based on their fair values. The company adopted FAS No. 123R effective January 1, 2006, using the modified prospective method, as permitted by the standard. Under this method, stock-based compensation cost recognized in income from continuing operations for the three months ended March 31, 2006 includes: 1) compensation cost for all stock option and stock awards that were unvested as of January 1, 2006 based on the grant-date fair value estimated in accordance with the original provisions of FAS No. 123 and 2) compensation cost for all stock options and nonvested stock awards granted subsequent to January 1, 2006 based on the grant-date fair value estimated in accordance with the provisions of FAS No. 123R. Stock-based compensation expense recognized in the Condensed Consolidated Statement of Operations will be higher in the future, reflecting a change in the measurement basis of stock options from intrinsic to fair value. The magnitude of the increase will depend upon the number of options granted and other factors affecting fair value.
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Deferred Stripping CostsOn January 1, 2006, the company adopted Emerging Issues Task Force (EITF) Issue No. 04-6, Accounting for Stripping Costs Incurred during Production in the Mining Industry in relation to the mining activities conducted by the company and its partner under our joint venture arrangement in Australia. EITF Issue No. 04-6 addresses the accounting for stripping costs incurred during the production phase of a mine and requires treatment of these costs as variable production costs that should be included as a component of inventory to be recognized in costs applicable to sales in the same period as the revenue from the sale of inventory. As a result, capitalization of post-production stripping costs is appropriate only to the extent product inventory exists at the end of a reporting period. The guidance allows application through recognition of a cumulative effect adjustment to opening retained earnings in the period of adoption, with no charge to current earnings for prior periods. The results for prior periods have not been restated. The cumulative effect adjustment reduced opening retained earnings by $1.4 million (net of taxes) and eliminated the $2.2 million net deferred stripping asset from the balance sheet. Adoption of EITF Issue No. 04-6 will have no impact on the companys cash position or net cash from operations.
In 2005, the FASB issued an exposure draft related to pension and postretirement plan accounting and is expected to issue the resulting new accounting standard later in 2006. The possible effects of the expected standard on our Consolidated and Combined Balance Sheet are discussed above under Critical Accounting PoliciesBenefit PlansFASB Exposure Draft.
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QUANTITATIVE AND QUALITATIVE DISCLOSURE ABOUT MARKET RISK
We are exposed to market risks, including credit risk, from fluctuations in foreign currency exchange rates and natural gas prices. To reduce the impact of these risks on earnings and to increase the predictability of cash flows, from time to time, we enter into derivative contracts, primarily forward contracts to buy and sell foreign currencies. In addition to information included in this section, see Notes 2 and 12 to the Audited Consolidated and Combined Financial Statements included in this prospectus.
Foreign Currency Exchange Rate Risk
The U.S. dollar is the functional currency for our international operations, except for our European operations, for which the euro is the functional currency. Periodically, we enter into forward contracts to buy and sell foreign currencies. Certain of our contracts for the purchase of Australian dollars and the sale of euros have been designated and have qualified as cash flow hedges of our anticipated future cash flows related to pigment sales, raw material purchases and operating costs. These contracts generally have durations of less than three years. Changes in the fair value of these contracts are recorded in accumulated other comprehensive income (loss) and are recognized in earnings in the periods during which the hedged forecasted transactions affect earnings.
The following table presents the notional amounts at the contract exchange rates and the weighted-average contractual exchange rates for contracts to purchase (sell) foreign currencies outstanding at year-end 2005 and 2004. All amounts are U.S. dollar equivalents. The estimated fair value of our foreign currency forward contracts is based on the year-end forward exchange rates quoted by financial institutions. At December 31, 2005 and 2004, the net fair value of our foreign currency forward contracts was an asset of $0.7 million and a liability of $3.6 million, respectively. No material changes in our foreign currency derivative positions occurred in the first quarter of 2006.
Notional Amount |
Weighted- Average Contract Rate | |||||
(Millions of dollars, except average contract rates) | ||||||
Open contracts at December 31, 2005 |
||||||
Maturing in 2006: |
||||||
Euro |
$ | (17 | ) | 1.2523 | ||
Australian dollar |
5 | .7539 | ||||
Open contracts at December 31, 2004 |
||||||
Maturing in 2005: |
||||||
Euro |
$ | (72 | ) | 1.2998 | ||
Japanese yen |
(1 | ) | .0095 | |||
New Zealand dollar |
(1 | ) | .6873 | |||
British pound sterling |
(1 | ) | 1.8043 |
Interest Rate Risk
We are exposed to changes in interest rates, primarily as a result of our debt obligations. The fair value of our fixed-rate debt is affected by changes in market interest rates. Our variable-rate debt exposes us to the risk of higher interest cost if market interest rates increase. Based on the current mix of variable and fixed-rate debt, we do not expect the impact of changes in interest rates to be material to our earnings or cash flows.
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The table below presents principal amounts and related interest rates by maturity date for the companys debt obligations outstanding at December 31, 2005:
2006 | 2007 | 2008 | 2009 | 2010 | There- After |
Total(1) | Fair Value 12/31/05 | ||||||||||||||||||||||||
(Millions of dollars) | |||||||||||||||||||||||||||||||
Fixed-rate debt |
|||||||||||||||||||||||||||||||
Principal amount |
$ | | $ | | $ | | $ | | $ | | $ | 350.0 | $ | 350.0 | $ | 358.2 | |||||||||||||||
Interest rate |
| % | | % | | % | | % | | % | 9.50 | % | 9.50 | % | |||||||||||||||||
Variable-rate debt |
|||||||||||||||||||||||||||||||
Principal amount |
$ | 2.0 | $ | 2.0 | $ | 2.0 | $ | 2.0 | $ | 2.0 | $ | 190.0 | $ | 200.0 | $ | 200.0 | |||||||||||||||
Weighted-average interest rate |
6.55 | % | 6.57 | % | 6.57 | % | 6.57 | % | 6.57 | % | 6.57 | % | 6.57 | % |
(1) | Principal amounts represent future payments and exclude the unamortized discount of $13.1 million. |
There was no material change in our interest rates at March 31, 2006.
Natural Gas Derivatives
From time to time, we enter into financial derivative instruments that generally fix the commodity prices to be paid for a portion of our forecasted natural gas purchases. These contracts have been designated and qualified as cash flow hedges. As such, the resulting changes in fair value of these contracts, to the extent effective in achieving their risk management objective, are recorded in accumulated other comprehensive income. At December 31, 2005 and 2004, the fair value of natural gas derivatives included in Parents Consolidated and Combined Balance Sheet was a liability of $1.4 million and an asset of $2.0 million, respectively. At March 31, 2006, the fair value of natural gas derivatives included in Parents Consolidated Balance Sheet was a liability of $0.7 million. At March 31, 2006, we had hedged approximately 70% of our forecasted U.S. natural gas purchases. These amounts will be recognized in earnings in the periods during which the hedged forecasted transactions affect earnings (i.e., reported as cost of goods sold when product is sold).
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We are one of the leading global producers and marketers of titanium dioxide pigments. We also produce a variety of electrolytic and other specialty chemical products.
Titanium Dioxide
Titanium dioxide, or TiO2, is a white pigment used in a wide range of products for its exceptional ability to impart whiteness, brightness and opacity. TiO2 is a critical component of everyday applications, such as coatings, plastics and paper, as well as many specialty products such as inks, foods and cosmetics. Titanium dioxide is widely considered to be superior to alternative white pigments in large part due to its hiding power, which is the ability to cover or mask other materials effectively and efficiently. For example, titanium dioxides hiding power helps prevent show-through on printed paper materials (making the materials easier to read) and a high concentration of titanium dioxide within paints reduces the number of coats needed to cover a surface effectively. Titanium dioxide is designed, marketed and sold based on specific end-use applications.
The global titanium dioxide market is characterized by a small number of large global producers. In addition to our company, there are four other major producers: E.I. du Pont de Nemours and Company, Millennium Chemicals Inc., Huntsman Corporation and Kronos Worldwide, Inc. These five major producers accounted for approximately 70% of the global market in 2005, according to reports by these producers.
Based on reported industry sales by the leading titanium dioxide producers, we estimate that global sales of titanium dioxide in 2005 exceeded 4.3 million tonnes, generating approximately $9 billion in industry-wide revenues. Because titanium dioxide is a quality of life product, its consumption growth is closely tied to a given regions economic health and correlates over time to the growth in its average gross domestic product. According to industry estimates, titanium dioxide consumption has been growing at a compounded annual growth rate of approximately 2.8% over the past decade.
Although there are other white pigments on the market, we believe that titanium dioxide has no effective substitute because no other white pigment has the physical properties for achieving comparable opacity and brightness or can be incorporated in as cost-effective a manner. In an effort to optimize titanium dioxides cost-to-performance ratio in certain applications, some customers also use pigment extenders, such as synthetic pigments, kaolin clays and calcium carbonate. We estimate that the impact on our total sales from the use of such extenders is minimal.
Titanium Dioxide Outlook
The global end-use market demand for titanium dioxide is cyclical, which closely affects its pricing. The period from late 2000 through 2003, for example, was a period of unusually weak business conditions attributable to various factors, including the global economic recession, exceptionally rainy weather conditions in Europe and the Americas that limited the painting season, and the outbreak of SARS in Asia. These factors reduced demand for titanium dioxide, which resulted in global over supply. The resulting decline in titanium dioxide prices during this period led several major titanium dioxide producers to reduce production and working capital levels and to engage in other capacity rationalization measures.
A general improvement in global economic conditions in late 2004 drove increased demand for titanium dioxide. Increased demand, coupled with reduced supply, led to price increases in the last half of 2004 and throughout 2005. We believe that current industry dynamics show a sustainable improving trend. With no major plant construction projects commenced, and considering that it typically takes two to four years to bring on significant new capacity, we expect the current high capacity utilization rates to continue in the near term. We believe limited expected capacity additions over the next several years, when combined with improving demand, will result in increasing margins.
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Manufacturing Titanium Dioxide
Production Process. Titanium dioxide pigment is produced using a combination of processes involving the manufacture of base pigment particles followed by surface treatment, drying and milling (collectively known as finishing). There are two commercial production processes in use: the chloride process and the sulfate process. The chloride process is a newer technology and has several advantages over the sulfate process: it generates less waste, uses less energy, is less labor intensive and permits the direct recycle of a major process chemical, chlorine, back into the production process. In addition, as described below under Types of Titanium Dioxide, titanium dioxide produced using the chloride process is preferred for many of the largest end-use applications. As a result, the chloride process currently accounts for substantially all of the titanium dioxide production capacity in North America and approximately 60% of worldwide capacity. Since the late 1980s, the vast majority of titanium dioxide production capacity that has been built uses the chloride process.
In the chloride process, feedstock ores (titanium slag, synthetic rutile, natural rutile or ilmenite ores) are reacted with chlorine (the chlorination step) and carbon to form titanium tetrachloride (TiCl4) in a continuous fluid bed reactor. Purification of TiCl4 to remove other chlorinated products is accomplished using a distillation process. The purified TiCl4 is then oxidized in a vapor phase form to produce base pigment particles and chlorine gas. The latter is recycled back to the chlorination step for reuse. Base pigment is then typically slurried with water and dispersants prior to entering the finishing step.
In the sulfate process, batch digestion of ilmenite ore or titanium slag is carried out with concentrated sulfuric acid to form soluble titanyl sulfate. After treatment to remove soluble and insoluble impurities and concentration of the titanyl sulfate, hydrolysis of the liquor forms an insoluble hydrous titanium oxide. This precipitate is filtered, bleached, washed and calcined to produce a base pigment that is then forwarded to the finishing step.
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The schematic diagram below illustrates the basic steps of the chloride and sulfate processes and a representation of a finishing process common to both.
Titanium Dioxide Manufacturing Processes
* | Only required for ilmenite feedstock |
Types of Titanium Dioxide. Commercial production of titanium dioxide results in one of two different crystal forms, either rutile or anatase. Rutile titanium dioxide is preferred over anatase titanium dioxide for many of the largest end-use applications, such as coatings and plastics, because its higher refractive index imparts
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better hiding power at lower quantities than the anatase crystal form. Although rutile titanium dioxide can be produced using either the chloride process or the sulfate process, customers often prefer rutile produced using the chloride process because it typically has a bluer undertone and greater durability.
Anatase titanium dioxide can only be produced using the sulfate process and has applications in paper, rubber, fibers, ceramics, foods and cosmetics. It is not recommended for outdoor applications because it is less durable than rutile titanium dioxide.
Electrolytic and Other Chemical Products
Battery Materials
The battery industry uses EMD as the active cathode material for primary (non-rechargeable) batteries and lithium manganese oxide and lithium vanadium oxide in rechargeable lithium batteries. Battery applications account for nearly all of the consumption of these chemicals.
The primary battery market is composed of alkaline and zinc carbon battery technologies to address the various power delivery requirements of a multitude of consumer battery-powered devices. Approximately 85% of market demand in the United States is for alkaline batteries, which are higher performing and more costly than batteries using the older zinc carbon technology. Tronox is a key supplier of EMD for the alkaline battery market.
EMD quality requirements for alkaline technology are much more demanding than for zinc carbon technology and, as a result, alkaline-grade EMD commands a higher price than zinc carbon-grade EMD. The older zinc carbon technology remains dominant in developing countries such as China and India. As the economies of China and India continue to mature, and the need for more efficient energy sources develops, we anticipate that the demand for alkaline-grade EMD will increase.
The market application for rechargeable lithium batteries is consumer electronics, in particular cell phones, computers, camcorders and, most recently, power tools. A combination of improved power delivery performance and lighter weight has allowed rechargeable lithium technology to displace older lead acid and nickel cadmium technologies.
Sodium Chlorate
The pulp and paper industry accounts for more than 95% of the market demand for sodium chlorate, which uses it to bleach pulp. Although there are other methods for bleaching pulp, the chlorine dioxide process is preferred for environmental reasons. Approximately 60% of North American sodium chlorate production capacity is located in Canada due to the availability of lower cost hydroelectric power, which reduces manufacturing costs and ultimately, product prices. However, we believe that the proximity of domestic sodium chlorate producers to the major domestic pulp and paper producers helps offset the lower-cost power advantage enjoyed by Canadian sodium chlorate producers, through lower transportation costs.
Boron
Tronox produces two types of boron specialty chemicals: boron trichloride and elemental boron. Boron trichloride is a specialty chemical that is used in many products, including pharmaceuticals, semiconductors, high-performance fibers, specialty ceramics and epoxies. Elemental boron is a specialty chemical that is used in igniter formulations for the defense, pyrotechnic and automotive air bag industries.
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Overview
Tronox is one of the leading global producers and marketers of titanium dioxide pigment. We market titanium dioxide pigment under the brand name TRONOX®, and our pigment segment represented more than 90% of our net sales in 2005. We are the worlds third-largest producer and marketer of titanium dioxide based on reported industry capacity by the leading titanium dioxide producers, and we have an estimated 13% market share of the $9 billion global market in 2005 based on reported industry sales. Our world-class, high-performance pigment products are critical components of everyday consumer applications, such as coatings, plastics and paper, as well as specialty products, such as inks, foods and cosmetics. In addition to titanium dioxide, we produce electrolytic manganese dioxide, sodium chlorate, boron-based and other specialty chemicals. In 2005, we had net sales of $1.4 billion and net income of $18.8 million. In the first quarter of 2006, we had net sales of $336.2 million and net income of $20.6 million. Based on the country of production, the geographic distribution of our net sales was as follows during the periods indicated:
Three Months March 31, 2006 |
Year Ended December 31, | |||||||||||
2005 | 2004 | 2003 | ||||||||||
(Millions of dollars) | ||||||||||||
United States |
$ | 179.1 | $ | 755.9 | $ | 716.8 | $ | 646.7 | ||||
International |
157.1 | 608.1 | 585.0 | 511.0 | ||||||||
$ | 336.2 | $ | 1,364.0 | $ | 1,301.8 | $ | 1,157.7 | |||||
The chart below summarizes our 2005 net sales by business segment:
2005 Net Sales by Business Segment |
We have maintained strong relationships with our customers since our current chemical operations began in 1964. We focus on providing our customers with world-class products, end-use market expertise and strong technical service and support. With more than 2,100 employees worldwide, strategically located manufacturing facilities and direct sales and technical service organizations in the United States, Europe and the Asia-Pacific region, we are able to serve our diverse base of more than 1,100 customers in over 100 countries.
Globally, including all of the production capacity of the facility operated under our Tiwest Joint Venture (see Manufacturing, Operations and PropertiesThe Tiwest Joint Venture), we have 517,000 and 107,000 tonnes of aggregate annual chloride and sulfate titanium dioxide production capacity, respectively. We hold over 200 patents worldwide, as well as other intellectual property. We have a highly skilled and technologically sophisticated workforce.
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Competitive Strengths
We benefit from a number of competitive strengths, including the following:
Leading Market Positions
We are the worlds third-largest producer and marketer of titanium dioxide products based on reported industry capacity by the leading titanium dioxide producers and the worlds second-largest producer and supplier of titanium dioxide manufactured via proprietary chloride technology, which we believe is preferred for many of the largest end-use applications. We estimate that we have a 15% share of the $5.2 billion global market for the use of titanium dioxide in coatings, which industry sources consider the largest end-use market. We believe our leading market positions provide us with a competitive advantage in retaining existing customers and obtaining new business.
Global Presence
We are one of the few titanium dioxide manufacturers with global operations. We have production facilities and a sales and marketing presence in the Americas, Europe and the Asia-Pacific region. In 2005, sales into the Americas accounted for approximately 48% of our total titanium dioxide net sales, followed by approximately 31% into Europe and approximately 21% into the Asia-Pacific region. Our global presence enables us to provide customers in over 100 countries with a reliable source of multiple grades of titanium dioxide. The diversity of the geographic markets we serve also mitigates our exposure to regional economic downturns.
Well-Established Relationships with a Diverse Customer Base
We sell our products to a diverse portfolio of customers with whom we have well-established relationships. Our customer base consists of more than 1,100 customers in over 100 countries and includes market leaders in each of the major end-use markets for titanium dioxide. We have supplied each of our top ten customers with titanium dioxide pigment for over ten years. We work closely with our customers to optimize their formulations, thereby enhancing the use of titanium dioxide in their production processes. This has enabled us to develop and maintain strong relationships with our customers, resulting in a high customer retention rate.
Innovative, High-Performance Products
We offer innovative, high-performance products for nearly every major titanium dioxide end-use application, including seven grades of titanium dioxide (TiO2) for specialty applications such as inks, catalysts and electro-ceramics. We are dedicated to continually developing our titanium dioxide products to better serve our customers and responding to the increasingly stringent demands of their end-use markets. Our recently introduced products, CR-826 and CR-880, offer a combination of optical properties, opacity, ease of dispersion and durability that is valued by customers for a variety of applications. Sales volume of these high-performance products increased at a compounded annual growth rate of 29% from 2001 to 2005.
Proprietary Production Technology
We are one of a limited number of producers in the titanium dioxide industry to hold the rights to a proprietary chloride process for the production of titanium dioxide. Approximately 83% of our gross production capacity uses this process technology, which is the subject of numerous patents worldwide and is utilized by our highly skilled and technologically sophisticated work force. Titanium dioxide produced using chloride process technology is preferred for many of the largest end-use applications. The chloride production process generates less waste, uses less energy and is less labor intensive than the sulfate process. The complexity of developing and operating the chloride process technology makes it difficult for others to enter and successfully compete in the chloride process titanium dioxide industry.
Experienced Management Team
Our management team has an average of 23 years of business experience. The diversity of their business experience provides a broad array of skills that contributes to the successful execution of our business strategy. Our
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operations team and plant managers, who have an average of 27 years of manufacturing experience, participate in the development and execution of strategies that have resulted in production volume growth, production efficiency improvements and cost reductions. The experience, stability and leadership of our sales organization have been instrumental in growing sales, developing and maintaining customer relationships and increasing our market share.
Business Strategy
We use specific and individualized operating measures throughout our organization to track and evaluate key metrics. This approach serves as a scorecard to ensure alignment with, and accountability for, the execution of our strategy, which includes the following components:
Strong Customer Focus
We target our key markets with innovative, high-performance products that provide enhanced value to our customers at competitive prices. A key component of our business strategy is to continually enhance our product portfolio with high-quality, market-driven product development. We design our titanium dioxide products to satisfy our customers specific requirements for their end-use applications and align our business to respond quickly and efficiently to changes in market demands. In this regard, and in order to continue meeting our customers needs, we commercialized a new pigment grade for paper coatings and developed a new grade for architectural paints in close cooperation with our customer base. New and enhanced grades for coatings, plastic, paper laminate and specialty applications are in the pipeline for introduction in 2006 and 2007.
Technological Innovation
We employ customer and end-use market feedback, technological expertise and fundamental research to create next-generation products and processes. Our technology development efforts include building value-added properties into our titanium dioxide to enhance its performance in our customers end-use applications. Our research and development teams support our future business strategies, and we manage those teams using disciplined project management tools and a team approach to technological development.
Operational Excellence
We achieved record production in 2005 through our currently operating facilities, with fourth- quarter production rates higher than any previous quarter. This is an exceptional achievement because it occurred while our Kwinana plant was shut down approximately two weeks due to force majeure declared by a third-party process gas supplier. This newly demonstrated capability positions us to meet market growth over the short term without investing capital for capacity expansion. While we were not able to offset the rapid increase in energy pricing in 2005 with cost reductions, we continued to improve our energy consumption across plants through Six Sigma projects and other continuous improvement activities. We used a broader spectrum of TiO2 ore than ever before, while improving the TiO2 yield through more tightly controlled plant operations.
Maximize Asset Efficiency
We optimize our production plan through strategic use of our global facilities to save on both transportation and warehousing costs. Our production process is designed with multiple production lines. As a result, we can remedy issues with an individual line without shutting down other lines and idling an entire facility. We also actively manage production capability across all facilities. For instance, if one plants finishing lines are already at full capacity, that plants unfinished titanium dioxide can be transferred to another plant for finishing.
Supply Chain Optimization
We improve our supply chain efficiency by focusing on reducing both operating costs and working capital needs. Our supply chain efforts to lower operating costs consist of reducing procurement spending, lowering
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transportation and warehouse costs and optimizing production scheduling. We actively manage our working capital by increasing inventory turnover and reducing finished goods and raw materials inventory without affecting our ability to deliver titanium dioxide to our customers.
Organizational Alignment
Aligning the efforts of our employees with our business strategies is critical to our success. To achieve that alignment, we evaluate the performance of our employees using a balanced scorecard approach. We also invest in training initiatives that are directly linked to our business strategies. For instance, approximately 120 of our employees have completed the well-regarded supply chain management training program at Michigan State Universitys Broad Executive School of Management. We also train our employees in Six Sigma methodology to support our operational excellence and asset efficiency strategic objectives.
End-Use Markets and Applications
Titanium Dioxide
The major end-use markets for titanium dioxide products, which we sell in the Americas, Europe and the Asia-Pacific region, are coatings, plastics and paper and specialty products. The charts below summarize our approximate 2005 net sales by geography and our approximate 2005 sales volume by end-use market:
2005 Net Sales by Geography |
2005 Sales Volume by End-Use Market | |
Coatings End-Use Market. The coatings end-use market represents the largest end-use market for titanium dioxide products and accounts for approximately 60% of overall industry demand, based on reported industry sales volumes, and 67% of our 2005 sales volume. Customers in the coatings end-use market demand exceptionally high quality standards for titanium dioxide, especially with regard to opacity, durability, tinting strength and brightness. We recognize four sub-markets within the coatings end-use market based on application, each of which requires different titanium dioxide formulations. The table below summarizes the sub-markets within coatings, as well as their applications and primary growth factors:
Sub-Market |
Applications |
Growth Factors | ||
Architectural |
Residential and commercial paints | New and existing housing market and interest rates | ||
Industrial |
Appliances, coil coatings, furniture and maintenance | Durable goods spending and environmental regulations | ||
Automotive |
Original equipment manufacture, refinish and electro-coating | Interest rates and environmental regulations | ||
Specialty |
Marine and can coatings, packaging and traffic paint | Fixed capital spending and government regulations |
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Plastics End-Use Market. The plastics end-use market accounts for approximately 20% of overall industry demand for titanium dioxide, based on reported industry sales volumes, and 22% of our 2005 sales volume. Plastics producers focus on titanium dioxides opacity, durability, color stability and thermal stability. We recognize four sub-markets within the plastics market based on application, each of which requires different titanium dioxide formulations. The table below summarizes the sub-markets within plastics, as well as their applications and primary growth factors:
Sub-Market |
Applications |
Growth Factors | ||
Polyolefins |
Food packaging, plastic films and agricultural films | Consumer non-durable goods spending | ||
PVC |
Vinyl windows, siding, fencing, vinyl leather, roofing and shoes | Construction and renovation markets and consumer non-durable goods spending | ||
Engineering plastics |
Computer housing, cell phone cases, washing machines and refrigerators | Consumer durable goods spending and electronics market | ||
Other plastics |
Roofing and flooring | Construction market and durable goods spending |
Paper and Specialty End-Use Market. The paper and specialty end-use market accounts for approximately 20% of overall industry demand for titanium dioxide, based on reported industry sales volumes, and 11% of our 2005 sales volume. We recognize four sub-markets within paper and specialty end-use market based on application, each of which requires different titanium dioxide formulations. The table below summarizes the sub-markets within paper and specialty, as well as their applications and primary growth factors:
Sub-Market |
Applications |
Growth Factors | ||
Paper and paper laminate |
Filled paper, coated paper for print media, coated board for beverage container packaging, wallboard, flooring, cabinets and furniture | Consumer non-durable goods spending and construction and renovation markets | ||
Inks and rubber |
Packaging, beverage cans, container printing and rubber flooring | Consumer non-durable goods spending | ||
Food and pharmaceuticals |
Creams, sauces, capsules, sun screen, face and body care products | Consumer non-durable goods spending | ||
Catalysts and electroceramics |
Anti-pollution equipment (catalysts) for automobiles and power-generators and production of capacitors and resistors | Environmental regulations and electronics |
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Electrolytic and Other Chemical Products
Our other product lines include chemicals for battery materials, sodium chlorate for pulp bleaching and boron-based specialty chemicals. The sub-markets for those products, together with their applications and growth factors, are as follows:
Product |
Sub-Market |
Applications |
Growth Factors | |||
Battery materials |
Non-rechargeable battery materials | Alkaline and zinc carbon battery markets | Consumer non-durable goods spending | |||
Battery materials |
Rechargeable battery materials | Rechargeable lithium batteries | Consumer non-durable goods spending | |||
Sodium Chlorate |
Pulp and paper industry | Pulp bleaching |
Consumer non-durable goods spending | |||
Boron |
Specialty chemical |
Pharmaceuticals, semiconductors, high-performance fibers, specialty ceramics and epoxies | Consumer non-durable goods spending | |||
Boron |
Defense, pyrotechnic and air bag industries | Igniter formulations |
Consumer non-durable goods spending |
Sales and Marketing
We supply titanium dioxide to a diverse customer base that includes market leaders in each of the major end-use markets for titanium dioxide. In 2005, our ten largest customers represented approximately 35% of our total sales volume and no single customer accounted for more than 10% of our total sales volume. In 2005, approximately 42% of our global production volume was covered by multi-year supply contracts.
In addition to price and product quality, we compete on the basis of technical support and customer service. Our direct sales and technical service organizations carry out our sales strategy and work together to provide quality customer service. Our direct sales staff is trained in all of our products and applications. Because of the technical requirements of titanium dioxide applications, our technical service organization and direct sales offices are supported by a regional customer service staff located in each of our major geographic markets.
Our sales and marketing strategy focuses on effective customer management through the development of strong relationships throughout our company with our customers. We develop customer relationships and manage customer contact through our sales team, technical service organization, research and development team, customer service team, plant operations personnel, supply chain specialists and senior management. We believe that multiple points of customer contact facilitate efficient problem-solving, supply chain support, formula optimization and product co-development. By developing close relationships with our customers and providing well-designed products and services, we are a value-added business partner.
Competitive Conditions
Titanium Dioxide
The global market in which our titanium dioxide business operates is highly competitive. Worldwide, we believe that we are one of only five companies (including E.I. du Pont de Nemours and Company, Millennium Chemicals Inc., Huntsman Corporation and Kronos Worldwide, Inc.) that use proprietary chloride process technology for production of titanium dioxide pigment. We estimate that, based on gross sales volumes, these companies accounted for approximately 70% of the global market share in 2005. We believe that cost efficiency and product quality, as well as technical and customer service, are key competitive factors for titanium dioxide producers.
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Titanium dioxide produced using chloride process technology is preferred for many of the largest titanium dioxide end-use applications; however, titanium dioxide produced using sulfate process technology is preferred for certain specialty applications. The following charts summarize the estimated market share and production process mix for the five leading titanium dioxide pigment producers for fiscal year 2005:
2005 Global Market Share |
2005 Production Process Mix | |
As of December 31, 2005, including the total production capacity of our Tiwest Joint Venture (see Manufacturing, Operations and PropertiesThe Tiwest Joint Venture), we had global production capacity of 624,000 tonnes per year and an approximate 13% global market share. In addition to the major competitors discussed above, we compete with numerous smaller, regional producers, as well as producers in China that have expanded their sulfate production capacity during the previous five years.
Electrolytic and Other Chemical Products
Electrolytic Manganese Dioxide. The U.S. market accounts for approximately one-third of global demand for EMD, and is based on alkaline grade EMD. Tronox is a key supplier to this market and has an estimated 8% share of total global capacity. Other significant producers and their estimated global capacity shares include Erachem (7%) in the United States, as well as international producers Delta (17%), Tosoh (15%), Xiangtan (11%) and Mitsui (7%). The remainder of global capacity is represented by various Chinese producers.
Sodium Chlorate. We have an estimated 7% share of North American sodium chlorate capacity. Our significant competitors and their estimated share of North American capacity are ERCO (27%), Eka Chemicals (27%), Canexus (19%) and Kemira-Finnish Chemicals (11%).
Other Specialties. For boron products, we believe that we have the majority of the installed global capacity for boron trichloride. Other boron production capacity is located in Ireland, Japan and Russia.
Manufacturing, Operations and Properties
Titanium Dioxide
We produce titanium dioxide using either the chloride process or the sulfate process at five production facilities located in four countries. We believe our facilities are well situated to serve our global customer base.
Two of our facilities are located in the United States, and we have one facility in each of Australia, Germany and the Netherlands. We own our facilities in Germany and the Netherlands, and the land under these facilities is held pursuant to long-term leases. We own our domestic facilities and hold a 50% undivided interest in our Australian facility. We market and sell all of the titanium dioxide produced by our Australian facility and share in the profits equally with our joint venture partner. See The Tiwest Joint Venture.
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The following table summarizes our production capacity as of December 31, 2005, by location and process:
Titanium Dioxide Production Capacity
As of December 31, 2005
(Gross tonnes per year)
Facility |
Capacity | Process | |||
Hamilton, Mississippi |
225,000 | Chloride | |||
Savannah, Georgia |
110,000 | Chloride | |||
Kwinana, Western Australia |
110,000 | (1) | Chloride | ||
Botlek, Netherlands |
72,000 | Chloride | |||
Uerdingen, Germany |
107,000 | Sulfate | |||
Total |
624,000 | ||||
(1) | Reflects 100% of the production capacity of the pigment plant, which is owned 50% by us and 50% by our joint venture partner. |
Including the titanium dioxide produced by our Australian facility, we produced 588,990 tonnes of titanium dioxide in 2005. Including production volumes from our Savannah sulfate facility that was closed in September 2004, we produced 602,024 tonnes in 2004, compared to 578,913 tonnes in 2003. Our average production rates, as a percentage of capacity, were 94%, 91% and 87%, in 2005, 2004 and 2003, respectively. Over the past five years, production at our current facilities increased by approximately 24%, primarily due to debottlenecking and low cost incremental investments. Our global manufacturing presence, coupled with our ability to increase capacity incrementally, makes us a stable supplier to many of the largest titanium dioxide consumers.
The Tiwest Joint Venture
Our subsidiary, Tronox Western Australia Pty. Ltd., has a 50% undivided interest in all of the assets that comprise the operations conducted in Australia under the Tiwest joint venture arrangement and is severally liable for 50% of associated liabilities. The remaining 50% undivided interest is held by a subsidiary of our joint venture partner, Ticor Pty Ltd, which is a subsidiary of Kumba Resources Limited. The joint venture partners operate a chloride process titanium dioxide plant located in Kwinana, Western Australia, as well as a mining venture in Cooljarloo, Western Australia, and a synthetic rutile processing facility in Chandala, Western Australia. Under separate marketing agreements, we have the right to market our partners share of the titanium dioxide produced by the Kwinana facility. For more information regarding our facility in Kwinana, see Titanium Dioxide above. For more information regarding the mining venture, see Heavy Minerals below.
Management. The operations associated with the Tiwest joint venture arrangement are governed by two committees: a management committee and an operating committee. The operating committee meets at least monthly and supervises the joint ventures routine operations, and the management committee meets at least quarterly and has the authority to make fundamental corporate decisions and to overrule the operating committees decisions. The committees decisions are made by simple majority approval. If there is an equal number of votes cast for and against a matter at an operating committee meeting, the matter is referred to a subsequent meeting. If at the subsequent meeting, the matter still receives an equal number of votes cast on each side, the matter is referred to the management committee. Tronox Western Australia and Ticor each have the right to appoint half of each committees members.
Heavy Minerals. The joint venture partners mine heavy minerals from 21,036 acres under a long-term mineral lease from the State of Western Australia, for which each joint venture partner holds a 50% undivided interest. Our 50% undivided interest in the properties remaining in-place proven and probable reserves is 5.1 million tonnes of heavy minerals contained in 197 million tonnes of sand averaging 2.6% heavy minerals. The valuable heavy minerals are composed on average of 61.0% ilmenite, 10.0% zircon, 4.6% natural rutile and 3.3% leucoxene, with the remaining 21.1% of heavy minerals having no significant value.
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Heavy-mineral concentrate from the mine is processed at a 750,000-tonne per year dry separation plant, for which each joint venture partner holds a 50% undivided interest. Some of the recovered ilmenite is upgraded at the nearby synthetic rutile facility in Chandala, which has a capacity of 225,000 tonnes per year. Synthetic rutile is a high-grade titanium dioxide feedstock. All of the synthetic rutile feedstock for the 110,000-tonne per year titanium dioxide plant located at Kwinana is provided by the Chandala processing facility. Production of feedstock in excess of the plants requirements is sold to third parties, as well as to us, for the portion not already owned, as part of the feedstock requirement for titanium dioxide at our other facilities.
Information regarding our 50% interest in heavy-mineral reserves, production and average prices for the three years ended December 31, 2005, is presented in the following table. Mineral reserves in this table represent the estimated quantities of proven and probable ore that, under anticipated conditions, may be profitably recovered and processed for the extraction of their mineral content. Future production of these resources depends on many factors, including market conditions and government regulations. See Risk Factors Risks Related to Our Business and IndustryFluctuations in costs of our raw materials or our access to supplies of our raw materials could have an adverse effect on our results of operations.
Heavy-Mineral Reserves, Production and Prices
(Reserves and production in tonnes)
2005 | 2004 | 2003 | |||||||
Proven and probable reserves (as of year end) |
5,145,000 | 5,570,000 | 5,970,000 | ||||||
Production |
300,000 | 302,000 | 294,000 | ||||||
Average market price (per tonne) |
$ | 182 | $ | 161 | $ | 152 |
Electrolytic and Other Chemical Products
We produce electrolytic and other chemical products at three domestic facilities, each of which we own. The following table summarizes our production capacity as of December 31, 2005, by location and product.
Electrolytic and Other Chemical Capacity
As of December 31, 2005
(Gross tonnes per year)
Facility |
Capacity | Product | ||
Hamilton, Mississippi |
130,000 | Sodium chlorate | ||
Henderson, Nevada |
27,000 | EMD | ||
Henderson, Nevada |
525 | Boron products | ||
Soda Springs, Idaho |
300 | Lithium manganese oxide and lithium vanadium oxide |
Raw Materials
Titanium Dioxide
The primary raw materials that we use to produce titanium dioxide are various types of titanium-bearing ores, including ilmenite, natural rutile, synthetic rutile, titanium-bearing slag and leucoxene. We generally purchase ores under multi-year agreements from a variety of suppliers in Australia, Canada, India, Norway, South Africa, Ukraine and the United States. We purchase approximately 47% of the titanium-bearing ores we require from two suppliers under long-term supply contracts that expire in 2008 through 2010. Approximately 85% of the synthetic and natural rutile used by our facilities is obtained from the operations under the Tiwest joint venture arrangement. See Manufacturing, Operations and PropertiesThe Tiwest Joint Venture. We do not anticipate difficulties obtaining long-term extensions to our existing supply contracts prior to their expiration. Other significant raw materials include chlorine and petroleum coke for the chloride process, which we obtain from many suppliers worldwide, and sulfuric acid for the sulfate process, which we produce ourselves.
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Electrolytic and Other Chemical Products
The primary raw material that we use to produce sodium chlorate is sodium chloride, and for battery materials, manganese ore. We purchase these materials under multi-year agreements and spot contracts.
Research and Development
Research and development is an integral component of our business strategy. Enhancing our product portfolio with high-quality, market-focused product development is key in driving our business from the customer perspective.
We have approximately 70 scientists, chemists, engineers and skilled technicians to provide the technology (products and processes) for our business. Our product development personnel have a high level of expertise in the plastics industry and polymer additives, the coatings industry and formulations, surface chemistry, material science, analytical chemistry and particle physics. Among the process technology development groups highly developed skills are computational fluid dynamics, process modeling, particle growth physics, extractive metallurgy, corrosion engineering and thermodynamics. The majority of scientists supporting our research and development efforts are located in Oklahoma City, Oklahoma. Our expenditures for research and development were approximately $8.4 million in 2005, $6.3 million in 2004 and $8.0 million in 2003.
New process developments are focused on increased through-put, control of particle physical properties and general processing equipment-related issues. Ongoing development of process technology contributes to cost reduction, enhanced production flexibility, increased capacity and improved consistency of product quality.
In 2005, we commercialized a new pigment grade for paper coatings and developed a new grade for architectural paints in close cooperation with our customers. New and enhanced grades for coatings, plastic, paper laminate and specialty applications are in the pipeline for introduction in 2006 and 2007.
Patents and Other Intellectual Property
Patents held for our products and production processes are important to our long-term success. We seek patent protection for our technology where competitive advantage may be obtained by patenting, and file for broad geographic protection given the global nature of our business. Our proprietary titanium dioxide technology is the subject of numerous patents worldwide, the substantial majority of which relate to our chloride products and production technology.
We also rely upon and have taken steps to secure our unpatented proprietary technology, know-how and other trade secrets. Our proprietary chloride production technology is an important part of our overall technology position. We are committed to pursuing technological innovations in order to maintain our competitive position.
Employees
We have approximately 2,110 employees, with approximately 1,210 in the United States, 860 in Europe, 30 in Australia and 10 in other international locations. Approximately 15% of our employees in the United States are represented by collective bargaining agreements, and approximately 99% of our employees in Europe are represented by works councils. We consider relations with our employees to be good.
Government Regulations and Environmental Matters
General
We are subject to extensive regulation by federal, state, local and foreign governments. Governmental authorities regulate the generation and treatment of waste and air emissions at our operations and facilities. At many of our operations, we also comply with worldwide, voluntary standards such as ISO 9002 for quality
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management and ISO 14001 for environmental management. ISOs are standards developed by the International Organization for Standardization, a nongovernmental organization that promotes the development of standards and serves as an external oversight for quality and environmental issues.
Environmental Matters
A variety of laws and regulations relating to environmental protection affect almost all of our operations. Under these laws, we are or may be required to obtain or maintain permits or licenses in connection with our operations. In addition, these laws require us to remove or mitigate the effects on the environment of the disposal or release of chemical, petroleum, low-level radioactive and other substances at various sites. Operation of pollution-control equipment usually entails additional expense. Some expenditures to reduce the occurrence of releases into the environment may result in increased efficiency; however, most of these expenditures produce no significant increase in production capacity, efficiency or revenue.
The table below presents environmental related expenditures incurred by the company for the year ended December 31, 2005, and projections of expenditures for the next two years. While it is difficult to estimate the total direct and indirect costs of government environmental regulations, the table below includes our current estimate of expenditures for the next two years.
Year Ending December 31, | |||||||||
2005 | Estimated 2006 |
Estimated 2007 | |||||||
(Millions of dollars) | |||||||||
Cash expenditures of environmental reserves |
$ | 61 | $ | 74 | $ | 58 | |||
Recurring operating expenses |
41 | 45 | 43 | ||||||
Capital expenditures |
11 | 18 | 22 |
Recurring operating expenses are expenditures related to the maintenance and operation of environmental equipment such as incinerators, waste treatment systems and pollution control equipment, as well as the cost of materials, energy and outside services needed to neutralize, process, handle and dispose of current waste streams at our operating facilities. These expenditures are necessary to ensure that current production is handled in an environmentally safe and effective manner.
We are party to a number of legal and administrative proceedings involving environmental matters or other matters pending in various courts or agencies. These include proceedings associated with businesses and facilities currently or previously owned, operated or used by our affiliates or their predecessors, and include claims for personal injuries, property damages, breach of contract, injury to the environment, including natural resource damages, and non-compliance with permits. Our current and former operations also involve management of regulated materials and are subject to various environmental laws and regulations. These laws and regulations obligate us to clean up various sites at which petroleum and other hydrocarbons, chemicals, low-level radioactive substances or other materials have been contained, disposed of and/or released. Some of these sites have been designated Superfund sites by EPA pursuant to CERCLA and are listed on the NPL.
We provide for costs related to environmental contingencies when a loss is probable and the amount is reasonably estimable. It is not possible for us to reliably estimate the amount and timing of all future expenditures related to environmental matters because, among other reasons:
| Some sites are in the early stages of investigation, and other sites may be identified in the future. |
| Remediation activities vary significantly in duration, scope and cost from site to site depending on the mix of unique site characteristics, applicable technologies and regulatory agencies involved. |
| Remediation requirements are difficult to predict at sites where investigations have not been completed or final decisions have not been made regarding remediation requirements, technologies or other factors that bear on remediation costs. |
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| Environmental laws frequently impose joint and several liability on all potentially responsible parties, and it can be difficult to determine the number and financial condition of other potentially responsible parties and their respective shares of responsibility for remediation costs. |
| Environmental laws and regulations, as well as enforcement policies, are continually changing, and the outcome of court proceedings and discussions with regulatory agencies are inherently uncertain. |
| Unanticipated construction problems and weather conditions can hinder the completion of environmental remediation. |
| Some legal matters are in the early stages of investigation or proceeding or their outcomes otherwise may be difficult to predict, and other legal matters may be identified in the future. |
| The inability to implement a planned engineering design or use planned technologies and excavation methods may require revisions to the design of remediation measures, which can delay remediation and increase its costs. |
| The identification of additional areas or volumes of contamination and changes in costs of labor, equipment and technology generate corresponding changes in environmental remediation costs. |
We believe that we have reserved adequately for the reasonably estimable costs of known contingencies. However, additions to the reserves may be required as additional information is obtained that enables us to better estimate our liabilities, including any liabilities at sites now under review. We cannot reliably estimate the amount of future additions to the reserves at this time. Additionally, there may be other sites where we have potential liability for environmental-related matters but for which we do not have sufficient information to determine that the liability is probable and/or reasonably estimable. We have not established reserves for such sites.
For additional discussion of environmental matters, see Managements Discussion and Analysis of Financial Condition and Results of Operations, Note 22 to the Audited Consolidated and Combined Financial Statements and Note 12 to the Interim Unaudited Condensed Consolidated and Combined Financial Statements included in this prospectus.
Legal Proceedings
Savannah Plant Emissions
On September 8, 2003, the Environmental Protection Division of the Georgia Department of Natural Resources issued a unilateral Administrative Order to our subsidiary, Tronox Pigments (Savannah) Inc., claiming that the Savannah plant exceeded emission allowances provided for in the facilitys Title V air permit. On September 19, 2005, the Environmental Protection Division rescinded the Administrative Order and filed a Withdrawal of Petition for Hearing on Civil Penalties. Accordingly, the proceeding on administrative penalties has been dismissed, without prejudice. However, the Environmental Protection Divisions most recent actions do not resolve the alleged violations, and representatives of Tronox Pigments (Savannah) Inc., the Environmental Protection Division and EPA are engaged in discussions to resolve the existing air permit disputes and potential civil penalties. We believe that any penalties related to this matter are not likely to have a material adverse effect on us.
Flint Hills Contract
On October 11, 2004, Kerr-McGee and one of our subsidiaries, Southwestern Refining Corporation, were named defendants in a lawsuit filed by Flint Hills Resources, LP. In the lawsuit, which was removed to the U.S. District Court in the Southern District of Texas, Corpus Christi division, Flint Hills alleged that Kerr-McGee and Southwestern Refining Corporation breached certain environmental representations and warranties contained in the agreement pursuant to which Southwestern Refining Corporation sold its refinery in Corpus Christi, Texas, to a predecessor of Flint Hills. Flint Hills claimed damages of approximately $7.0 million. An agreement to settle the litigation was executed on January 11, 2006, pursuant to which Southwestern Refining Corporation paid Flint Hills $1.4 million and the claim was dismissed, with prejudice.
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New Jersey Wood-Treatment Site
Tronox LLC was named in 1999 as a PRP under CERCLA at a former wood-treatment site in New Jersey at which EPA is conducting a cleanup. On April 15, 2005, we and Tronox LLC received a letter from EPA asserting we are liable under CERCLA as a former owner or operator of the site and demanding reimbursement of costs expended by EPA at the site. The letter made demand for payment of past costs in the amount of approximately $179 million, plus interest, though EPA has informed Tronox LLC that it expects final project costs will be approximately $236 million, plus possible other costs and interest. Tronox LLC did not operate the site, which had been sold to a third party before Tronox LLC succeeded to the interests of a predecessor owner in the 1960s. The predecessor also did not operate the site, which had been closed down before it was acquired by the predecessor. Based on historical records, there are substantial uncertainties about whether or under what terms the predecessor assumed liabilities for the site. In addition, although it appears there may be other PRPs, the company does not know whether the other PRPs have received similar letters from EPA, whether there are any defenses to liability available to the other PRPs or whether the other PRPs have the financial resources necessary to meet their obligations. The company intends to vigorously defend against EPAs demand, though the company expects to have discussions with EPA that could lead to a settlement or resolution of EPAs demand. No reserve for reimbursement of cleanup costs at the site has been recorded because it is not possible to reliably estimate the liability, if any, the company may have for the site because of the aforementioned defenses and uncertainties.
Forest Products
Between December 31, 2002, and May 2, 2005, approximately 250 lawsuits (filed on behalf of approximately 5,100 claimants) were filed against Tronox LLC in connection with the former wood-treatment plant in Columbus, Mississippi. Substantially all of these lawsuits are pending in the U.S. District Court for the Northern District of Mississippi and have been consolidated for pretrial and discovery purposes. In addition, a suit filed by the Maranatha Faith Center against Tronox LLC and us on February 18, 2000, relates to the former wood-treatment plant in Columbus and is pending in the Circuit Court of Lowndes County, Mississippi. Between December 31, 2002, and June 25, 2004, three lawsuits (filed on behalf of approximately 3,300 claimants) were filed against Tronox LLC in connection with a former wood-treatment plant located in Hattiesburg, Mississippi. These lawsuits were removed to the U.S. District Court for the Southern District of Mississippi. Between September 9, 2004, and December 28, 2005, four lawsuits (filed on behalf of 69 claimants) were filed against Tronox LLC in connection with a former wood-treatment plant located in Texarkana, Texas. Two of the Texarkana lawsuits that were filed in Oklahoma (on behalf of 30 claimants) have been dismissed on jurisdictional grounds. Between January 3, 2005, and July 26, 2005, 35 lawsuits (filed on behalf of approximately 4,600 claimants) were filed against Tronox LLC and us in connection with the former wood-treatment plant in Avoca, Pennsylvania. All of these lawsuits seek recovery under a variety of common law and statutory legal theories for personal injuries and/or property damages allegedly caused by exposure to and/or release of creosote, a chemical used in the wood-treatment process.
In 2003, Tronox LLC entered into a settlement agreement that resolved approximately 1,490 of the Hattiesburg claims, which resulted in aggregate payments by Tronox LLC of approximately $0.6 million. In December 2005, Tronox LLC entered into settlement agreements to resolve up to 1,335 of the remaining Hattiesburg claims and up to 879 of the Columbus claims. The December 2005 settlement agreements require Tronox LLC to pay up to $2.5 million, of which $1.8 million was paid in December 2005. In addition, all of the remaining Hattiesburg claims have been dismissed without prejudice on the bases of failure to pay filing fees and failure to disclose information in compliance with court orders. The company currently believes that the unresolved claims relating to the Columbus, Hattiesburg, Texarkana and Avoca plants are without substantial merit and is vigorously defending against them.
For a discussion of other legal proceedings and contingencies, including proceedings related to our environmental liabilities, see Note 22 to the Audited Consolidated and Combined Financial Statements and Note 12 to the Interim Unaudited Condensed Consolidated and Combined Financial Statements included in this prospectus.
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Managers and Executive Officers of Tronox
Set forth below is information regarding the current executive officers and managers of Tronox Worldwide LLC as of June 2, 2006.
Name |
Age | Position | ||
Thomas W. Adams |
45 | President | ||
Mary Mikkelson |
44 | Senior Vice President and Chief Financial Officer | ||
Roger G. Addison |
54 | Vice President and Secretary | ||
Patrick S. Corbett |
53 | Vice President | ||
Kelly A. Green |
43 | Vice President | ||
John D. Romano |
41 | Vice President | ||
Marty J. Rowland |
48 | Vice President and Manager | ||
Donald K. Shandy |
46 | Vice President and Assistant Secretary | ||
Gregory E. Thomas |
52 | Vice President and Manager | ||
Melody A. Walke |
51 | Vice President, Treasurer and Manager |
Set forth below is information regarding the current executive officers and directors of Tronox Finance Corp. as of June 2, 2006.
Name |
Age | Position | ||
Thomas W. Adams |
45 | President and Director | ||
Mary Mikkelson |
44 | Vice President and Director | ||
Roger G. Addison |
54 | Vice President and Secretary | ||
Melody A. Walke |
51 | Vice President and Director |
Thomas W. AdamsMr. Adams currently serves as Chief Executive Officer and Director of Tronox Incorporated. Mr. Adams has served as President of Tronox LLC since September 2004, Vice President and General Manager of the Pigment Division of Tronox Incorporated from May to September 2004, Vice President of Strategic Planning and Business Development of Kerr-McGee Shared Services from 2003 to 2004, Vice President of Acquisitions of Tronox Incorporated from March 2003 to September 2003 and Vice President of Information Management and Technology of Tronox Incorporated from 2002 to 2003. Mr. Adams joined Sun Oil Co., predecessor of Oryx Energy Company, in 1982. Oryx and Kerr-McGee Corporation merged in 1999.
Mary MikkelsonMs. Mikkelson currently serves as Senior Vice President and Chief Financial Officer of Tronox Incorporated. Ms. Mikkelson has served as Vice President and Controller of Tronox LLC since December 2004 and Assistant Corporate Controller of Kerr-McGee Shared Services from February 2004 to December 2004. Prior to joining Kerr-McGee, Ms. Mikkelson was an independent consultant from January 2003 to January 2004 and rose to the level of Vice President and Controller of Foodbrands America, Inc., where she worked from April 1996 until December 2002. Ms. Mikkelson also spent over nine years working for an international public accounting firm.
Roger G. AddisonMr. Addison currently serves as Vice President, General Counsel and Secretary of Tronox Incorporated. Mr. Addison has served as Vice President, Chemical Legal Services and Assistant General Counsel of Kerr-McGee Shared Services since April 2002. Prior to that, he was Assistant General Counsel-Business Transactions for Kerr-McGee from September 1999 to April 2002.
Patrick S. CorbettMr. Corbett currently serves as Vice President, Safety and Environmental Affairs of Tronox Incorporated. Mr. Corbett has served as Director, Special Environmental Strategy and Technology of Tronox Incorporated since May 2003, Director, Environmental Affairs, Remediation and Planning of Tronox Incorporated since December 2001 and Plant Manager of our Henderson, Nevada facility since 1986. Mr. Corbett joined Kerr-McGee in May 1980.
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Kelly A. GreenMs. Green currently serves as Vice President, Market Management of Tronox Incorporated. Ms. Green has served as Vice President and General Manager, Plastics of Tronox Incorporated since January 2005, Vice President, Product and Market Management of Tronox Incorporated since October 2004, Vice President, Product Management of Tronox Incorporated since November 2003, Vice President, Technical Sales and Service of Tronox Incorporated since January 2002 and Director, Pigment Technical Sales and Service for the Americas region since June 1997. Ms. Green joined Kerr-McGee in October 1989.
John D. RomanoMr. Romano currently serves as Vice President, Sales of Tronox Incorporated. Mr. Romano has served as Vice President, Global Pigment Sales of Tronox Incorporated since January 2005, Vice President, Global Pigment Marketing of Tronox Incorporated from January 2002 and Regional Marketing Manager of Tronox Incorporated from October 1998. Mr. Romano joined Kerr-McGee in 1988.
Marty J. RowlandMr. Rowland currently serves as Chief Operating Officer and Director of Tronox Incorporated. Mr. Rowland has served as Vice President, Global Pigment Operations for Tronox LLC since August 2004, Director of North American Operations of Tronox Incorporated since May 2004, and Plant Manager for our Hamilton, Mississippi titanium dioxide plant since September 2001. Prior to joining Tronox LLC in September 2001, Mr. Rowland had a career of over 20 years with E.I. DuPont, for which he most recently held a position of Maintenance and Engineering Manager.
Donald K. ShandyMr. Shandy currently serves as our Deputy General CounselLitigation and Environmental for Tronox Incorporated. Mr. Shandy served as Senior Counsel for Kerr-McGee Shared Services LLC from 2004 to October 2005. Prior to joining Kerr-McGee, he was an Attorney and Director for Ryan Whaley Coldiron Shandy from January 2004 through September 2004. He was an Attorney and Managing Director for McKinney & Stringer, PC from 1989 to 2003. Mr. Shandy announced that he has decided to return to private practice effective June 9, 2006 and will no longer be one of our officers.
Gregory E. ThomasMr. Thomas currently serves as Vice President, Supply Chain and Strategic Sourcing of Tronox Incorporated. Mr. Thomas has served as Vice President and General Manager, Coatings of Tronox Incorporated since January 2005 and Vice President, Global Pigment Sales and Marketing of Tronox Incorporated since May 1999. Mr. Thomas joined Kerr-McGee in 1977.
Melody A. WalkeMs. Walke currently serves as Treasurer for Tronox Incorporated. Ms. Walke served as Assistant Controller for Kerr-McGee Shared Services LLC from December 2004 to October 2005 and Assistant Treasurer and Manager of Banking & Cash Management from 1994 to 2004. She was Manager of Treasury Operations from 1991 to 1994.
Compensation of Executive Officers, Managers and Directors
Since the executive officers of Tronox and Tronox Finance are also employees of Tronox Incorporated, they are not paid any separate compensation by Tronox or Tronox Finance for services performed for Tronox or Tronox Finance. The managers and directors of Tronox and Tronox Finance, respectively, are not paid any compensation for their services as managers or directors, as the case may be.
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Stock Ownership
Although none of our executive officers or managers currently owns any of our limited liability company membership interests, some do own shares of our Parent. The following table sets forth the number of shares of Parent common stock and options to purchase Parent common stock beneficially owned at May 31, 2006 by each manager and executive officer. Except as otherwise noted, the individual manager or officer had sole voting and investment power with respect to such securities. The total number of shares of Parent common stock outstanding as of May 31, 2006 was 41,317,240. No individual manager or executive officer owned, nor did the managers and executive officers as a group own, more than 1% of Parents common stock.
Managers, Directors and Executive Officers and |
Tronox Incorporated Common Stock Beneficially Owned(1) | |
Thomas W. Adams |
129,165 | |
Mary Mikkelson |
29,664 | |
Roger G. Addison |
18,291 | |
Patrick S. Corbett |
8,893 | |
Kelly A. Green |
25,085 | |
John D. Romano |
20,572 | |
Marty J. Rowland |
38,364 | |
Donald K. Shandy |
3,251 | |
Gregory E. Thomas |
28,368 | |
Melody A. Walke |
2,123 | |
Managers, directors and executive officers as a group (10 persons) |
303,776 |
(1) | Beneficial ownership is determined in accordance with the rules of the Securities and Exchange Commission and generally includes voting or investment power with respect to securities. Shares of common stock subject to options that are exercisable or will become exercisable within 60 days of May 31, 2006 into shares of Parent common stock are deemed to be outstanding and to be beneficially owned by the person holding the options for the purpose of computing the percentage ownership of the person, but are not treated as outstanding for the purpose of computing the percentage ownership of any other person. |
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ARRANGEMENTS BETWEEN KERR-MCGEE AND PARENT
Provided below are summary descriptions of the executory terms of the MSA between Parent and Kerr-McGee and the other key agreements that relate to Parents separation from Kerr-McGee. These descriptions, which summarize the material terms of these agreements, are not complete. Forms of these agreements have been filed with the SEC as exhibits to Parents registration statement in connection with its IPO of its Class A common stock.
Master Separation Agreement
Reimbursement by Kerr-McGee for Environmental Remediation Costs
Pursuant to the MSA, Kerr-McGee has agreed to reimburse Parent for a portion of the environmental remediation costs it incurs and pays after the IPO (net of any cost reimbursements it expects to recover from insurers, governmental authorities or other parties). The reimbursement obligation extends to costs incurred at any site associated with any of its former businesses or operations.
With respect to any site for which Parent established a reserve as of the effective date of the MSA, 50% of the remediation costs it incurs and pays in excess of the reserve amount (after meeting a $200,000 minimum threshold amount) will be reimbursable by Kerr-McGee, net of any amounts recovered or, in our reasonable and good faith estimate, that will be recovered from third parties. With respect to any site for which Parent had not established a reserve as of the effective date of the MSA, 50% of the amount of the remediation costs Parent incurs and pays (after meeting a $200,000 minimum threshold amount) will be reimbursable by Kerr-McGee, net of any amounts recovered or, in Parents reasonable and good faith estimate, that will be recovered from third parties.
Kerr-McGees aggregate reimbursement obligation to Parent cannot exceed $100 million and is subject to various other limitations and restrictions. For example, Kerr-McGee is not obligated to reimburse Parent for amounts it pays to third parties in connection with tort claims or personal injury lawsuits, or for administrative fines or civil penalties that Parent is required to pay. Kerr-McGees reimbursement obligation is also limited to costs that Parent actually incurs and pays within seven years following the IPO.
Indemnification
Under the MSA, Parent must indemnify Kerr-McGee from all losses suffered by Kerr-McGee arising out of certain circumstances or events, including:
| all liabilities of Parent and its subsidiaries arising out of or related to the present or former businesses, operations, assets or properties currently or previously conducted or owned by Parent or any of its subsidiaries (and their predecessors) before, on or after the completion of the IPO; |
| any breach by Parent of the MSA or any of the other agreements (other than the transition services and tax sharing agreements, which contain their own indemnification provisions) entered into by Parent and Kerr-McGee in connection with Parent separation from Kerr-McGee; and |
| any untrue statement of a material fact or material omission in the prospectus relating to the offering of Parents Class A common stock or any similar documents relating to the offering of Parents Class A common stock or the Distribution. |
Kerr-McGee must indemnify Parent from all losses suffered by us arising out of certain circumstances or events, including:
| liabilities of Parent and its subsidiaries relating to the exploration, development and production of oil and natural gas that have been expressly assumed by Kerr-McGee; and |
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| any breach by Kerr-McGee of the MSA or any of the other agreements (other than the transition services and tax sharing agreements, which contain their own indemnification provisions) entered into by Parent and Kerr-McGee in connection with Parent separation from Kerr-McGee. |
Transition Services Agreement
The transition services agreement governs the provision by Kerr-McGee to Parent and by Parent to Kerr-McGee of support services, such as:
| accounting services; |
| tax services; |
| employee benefits management; |
| financial services; |
| legal services; |
| intellectual property management services; |
| risk and claims management; |
| disaster recovery services; |
| information management and technology services; |
| real estate management; |
| travel services; and |
| office administration services. |
The terms of these services generally will expire one year after Parents IPO, subject to certain limited exceptions.
In consideration for each service to be provided under the transition services agreement, Parent and Kerr-McGee, as applicable, will charge each other an amount equal to the sum of (i) the fully-burdened labor costs of their respective employees involved in the provision of such service and (ii) third-party costs, out-of-pocket and other expenses and taxes (other than transfer taxes), in each case incurred by the party providing such service. Kerr-McGee also has agreed to incur certain transition costs necessary to initiate and facilitate the transition of services up to a maximum amount.
Tax Sharing Agreement
Allocation of Taxes
The tax sharing agreement governs Kerr-McGees and Parents respective rights, responsibilities and obligations after the IPO with respect to taxes for tax periods ending on or before the IPO. Generally, taxes incurred or accrued prior to the IPO that are attributable to the business of one party will be borne solely by that party. In addition, the tax sharing agreement addresses the allocation of liability for taxes incurred as a result of restructuring activities undertaken to implement the separation and distribution. Parent is required to indemnify Kerr-McGee for any tax liability incurred by reason of the Distribution by Kerr-McGee of Parents Class B common stock to its stockholders being considered a taxable transaction to Kerr-McGee as a result of a breach of any of Parents representations, warranties or covenants contained in the tax sharing agreement.
Under U.S. federal income tax laws, Parent and Kerr-McGee are jointly and severally liable for Kerr-McGees federal income taxes attributable to the periods prior to and including Kerr-McGees taxable year, which ended on December 31, 2005. This means that if Kerr-McGee fails to pay the taxes attributable to it under the tax sharing agreement for periods prior to and including its current taxable year, Parent may be liable for any part of, including the whole amount of, these tax liabilities.
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Tax Limitations on Additional Issuances of Parents Stock and Other Transactions
Parent is limited in its ability to issue shares and its ability to enter into transactions involving acquisitions of Parents stock because of potential adverse tax consequences.
First, in order for the Distribution to be tax-free to Kerr-McGee and its stockholders, Kerr-McGee must distribute control of Parent, as defined in Section 368(c) of the Internal Revenue Code. Under Section 368(c), control means ownership of stock possessing at least 80% of the total combined voting power of all classes of stock entitled to vote for the election and removal of directors and at least 80% of the total number of shares of each other class of nonvoting stock outstanding. Because Parent will have only voting stock outstanding, Kerr-McGee must distribute stock representing at least 80% of the total combined voting power of Parents common stock for the election and removal of directors to satisfy the Section 368(c) control test. On March 30, 2006, Kerr-McGee distributed 22,889,431 shares of Parents Class B common stock representing approximately 56.7% of the outstanding shares of all classes of Parents common stock and 88.7% of the voting power of all classes of Parents common stock to its stockholders.
Second, under Section 355(e) of the Internal Revenue Code, Kerr-McGee will recognize taxable gain on the Distribution if there are (or have been) one or more acquisitions of Parents stock representing 50% or more of its stock, measured by vote or value, and the stock acquisitions are part of a plan or series of related transactions that includes the Distribution. The shares issued in the offering of Parents Class A common stock will be considered to be part of a plan that includes the Distribution. In addition, any other shares of Parents common stock acquired (directly or indirectly) within two years before or after the Distribution are presumed to be part of such a plan unless Kerr-McGee can rebut that presumption. Applicable Treasury Regulations contain various safe harbors for purposes of determining whether other transactions will be considered part of a single plan that includes the Distribution, including a safe harbor for certain acquisitions occurring more than six months after the Distribution.
The tax sharing agreement prohibits Parent, for a two-year period following the Distribution, from issuing more than a minimal number of its shares or from entering into transactions involving acquisitions of its shares. This prohibition does not apply to shares issued in connection with the performance of services or if we obtain either a private letter ruling from the Internal Revenue Service or an independent counsels opinion (satisfactory to Kerr-McGee) to the effect that the proposed transaction or share issuance will not cause the Distribution to be taxable to Kerr-McGee under Section 355(e). Parent is required to indemnify Kerr-McGee and its subsidiaries for any violation of the terms of the tax sharing agreement. Consequently, Parent is significantly limited in its ability to issue its shares in transactions that are negotiated or closed within six months after the Distribution, and in transactions involving acquisitions of its shares within such six-month period, and Parent will continue to be subject to restrictions on such transactions and the use of stock for acquisitions or otherwise after this six-month period.
Avestor Toll Manufacturing Agreement
On December 1, 2005, our wholly-owned subsidiary, Tronox LLC,entered into a toll manufacturing agreement with US Avestor LLC, or Avestor, in which Kerr-McGee indirectly owns a 50% interest. The toll manufacturing agreement memorialized the standing relationship between Tronox LLC and Avestor. Pursuant to the toll manufacturing agreement, we manufacture blended vanadium oxide at our Soda Springs, Idaho manufacturing facility and provide research and development support to Avestor at our Oklahoma City research and development facility.
Pursuant to the terms of the toll manufacturing agreement, we supply the personnel, property and manufacturing and research facilities, and Avestor supplies the supervisory expertise, manufacturing equipment and raw materials necessary to manufacture and develop the blended vanadium oxide. Avestor pays us for our actual costs incurred in performing the manufacturing and development services under the toll manufacturing agreement plus an additional percentage of the actual costs. The toll manufacturing agreement has an initial two-year term, after which it will renew annually unless terminated at either partys discretion.
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DESCRIPTION OF OTHER INDEBTEDNESS
The following summary is a description of the principal terms of our senior secured credit facility.
The senior secured credit facility consists of a $200.0 million six-year term loan facility and a five-year multicurrency revolving credit facility of $250.0 million. The full amount (net of any issued letters of credit) of the revolving credit facility is available for issuances of letters of credit, and $25 million of the revolving credit facility is available for borrowings of swingline loans. Undrawn amounts under the revolving credit facility will be available on a revolving basis for working capital and general corporate purposes of Tronox, subject to specified conditions.
Security; Guarantees. The senior secured credit facility is unconditionally and irrevocably guaranteed by Parent and our direct and indirect material domestic subsidiaries. In addition, the facility is secured by:
| a pledge of 100% of the equity interests in Tronox; |
| a pledge of 100% of the capital stock of, or other equity interests in, our direct and indirect domestic subsidiaries (including Tronox Finance); |
| a pledge of the capital stock of, or other equity interests in, our direct foreign subsidiaries and the direct foreign subsidiaries of the guarantors of the senior secured credit facility, up to 65% of the voting and 100% of the non-voting capital stock or other equity interests outstanding; and |
| a first priority security interest in certain domestic assets, including certain real property, of Tronox and the guarantors of the senior secured credit facility. |
Interest. The interest rate per annum applicable to the loans is a fluctuating rate of interest measured by reference to, at our election, either LIBOR or an alternative base rate, plus a borrowing margin. Base rate loans will be referenced to the higher of the federal funds rate plus 0.50% or the prime rate. The borrowing margins under the senior secured credit facility will vary in 0.25% increments in a range from 1.0% to 2.0% for LIBOR loans and from 0.0% to 1.0% for base rate loans, depending on the credit rating of the senior secured credit facility. At May 31, 2006, the weighted average interest rate per annum under the senior secured credit facility was 6.58%.
Amortization. The term loan facility amortizes each year in an amount equal to 1% per year in equal quarterly installments for the first five years and in an amount equal to 95% per year in equal quarterly installments for the final year. Amounts drawn under the revolving credit facility will be repaid at maturity.
Optional Prepayments. We may prepay the senior secured credit facility, in whole or in part, in minimum principal amounts of $5 million without premium or penalty. However, we may not reborrow against optional prepayments of the term loan facility.
Mandatory Prepayments. The senior secured credit facility requires that we use the following amounts to prepay the term loan facility:
| 100% of an amount equal to the net after-tax cash proceeds of any issuances or incurrence of any indebtedness not permitted by the senior secured credit facility; |
| 100% of an amount equal to the net after-tax cash proceeds of certain sales or other dispositions by us of any assets, unless we reinvest the proceeds within one year in capital assets or permitted acquisitions; and |
| 75% of an amount equal to excess cash flow for each fiscal year, commencing with fiscal year 2006. |
The amount of excess cash flow that we must use for prepayments of the term loan facility will be reduced upon reaching financial performance targets. We may not reborrow against mandatory prepayments of the term loan facility.
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Fees. We are required to pay certain fees with respect to the senior secured credit facility, including annual administration fees, a commitment fee based on the undrawn portion of the revolving commitments and other similar fees.
Covenants. The senior secured credit facility subjects us to a number of covenants that impose operating restrictions on us, including on our ability to incur indebtedness and liens, make loans and investments, sell assets, make capital expenditures, engage in mergers, consolidations and acquisitions, enter into transactions with affiliates, enter into sale and leaseback transactions, make optional payments or modifications of the notes or other material debt, change our lines of business and pay dividends or other distributions on our equity interests, which, in turn, will restrict Parents ability to pay dividends on its common stock. We are also required to comply with financial covenant ratios that will be calculated by reference to adjusted EBITDA. The senior secured credit facility also includes a number of affirmative covenants which require us to, among other things, deliver financial statements and other information to the lenders, comply with laws, maintain our corporate existence and maintain our properties and insurance.
Events of Default. The senior secured credit facility contains customary events of default, including the following:
| non-payment of principal, interest or other amounts when due; |
| violation of covenants; |
| inaccuracy of representations or warranties in any material respect; |
| cross-default caused by defaults under our other indebtedness; |
| a change of control; and |
| invalidity of any guarantee, security document or security interest. |
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You can find the definitions of certain terms used in this description under the subheading Certain Definitions. In this description, references to Tronox Worldwide mean only Tronox Worldwide LLC and not its Subsidiaries and references to Issuers refers collectively to Tronox Worldwide and Tronox Finance Corp., a wholly-owned subsidiary of Tronox Worldwide, as a co-issuer of the notes.
The Issuers issued the old notes under an indenture dated November 28, 2005 among themselves, Parent, the Guarantors and Citibank, N.A., as trustee, in a private transaction that was not subject to the registration requirements of the Securities Act. The Issuers will issue the new notes under the indenture pursuant to the terms of the exchange and registration rights agreement among themselves, Parent, the Guarantors and Citibank, N.A., as trustee. The terms of the notes include those stated in the indenture and those made part of the indenture by reference to the Trust Indenture Act of 1939, as amended (the Trust Indenture Act).
The following description is a summary of the material provisions of the indenture and the registration rights agreement. It does not restate those agreements in their entirety. We urge you to read the indenture and the registration rights agreement because they, and not this description, define your rights as holders of the notes. Copies of the indenture and the registration rights agreement are available as set forth below under Additional Information. Certain defined terms used in this description but not defined below under Certain Definitions have the meanings assigned to them in the indenture.
The registered holder of a note will be treated as the owner of it for all purposes. Only registered holders will have rights under the indenture.
Brief Description of the Notes and the Note Guarantees