UNITED STATES SECURITIES AND EXCHANGE COMMISSION Washington, D.C. 20549 FORM 11-K ANNUAL REPORT PURSUANT TO SECTION 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 [X] ANNUAL REPORT PURSUANT TO SECTION 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 [NO FEE REQUIRED] FOR THE FISCAL YEAR ENDED DECEMBER 31, 2003 OR [ ] TRANSITION REPORT PURSUANT TO SECTION 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 [NO FEE REQUIRED] FOR THE TRANSITION PERIOD FROM ___________ TO _____________ COMMISSION FILE NUMBER 1-12001 THE 401(K) PLAN --------------- (Title of Plan) ALLEGHENY TECHNOLOGIES INCORPORATED (Name of Issuer of securities held pursuant to the Plan) 1000 Six PPG Place, Pittsburgh, Pennsylvania 15222-5479 (Address of Plan and principal executive offices of Issuer) AUDITED FINANCIAL STATEMENTS AND SUPPLEMENTAL SCHEDULE The 401(k) Plan Years ended December 31, 2003 and 2002 with Report of Independent Registered Public Accounting Firm The 401(k) Plan Audited Financial Statements and Supplemental Schedule Years ended December 31, 2003 and 2002 CONTENTS Report of Independent Registered Public Accounting Firm ....................................................... 1 Audited Financial Statements Statements of Net Assets Available for Benefits ............................................................... 2 Statements of Changes in Net Assets Available for Benefits..................................................... 3 Notes to Financial Statements ................................................................................. 4 Supplemental Schedule Schedule H, Line 4i--Schedule of Assets (Held at End of Year).................................................. 12 Signatures .................................................................................................... 13 Exhibit 23 Consent of Independent Registered Public Accounting Firm Report of Independent Registered Public Accounting Firm Allegheny Technologies Incorporated We have audited the accompanying statements of net assets available for benefits of The 401(k) Plan as of December 31, 2003 and 2002, and the related statements of changes in net assets available for benefits for the years then ended. These financial statements are the responsibility of the Plan's management. Our responsibility is to express an opinion on these financial statements based on our audits. We conducted our audits in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion. In our opinion, the financial statements referred to above present fairly, in all material respects, the net assets available for benefits of the Plan at December 31, 2003 and 2002, and the changes in its net assets available for benefits for the years then ended, in conformity with U.S. generally accepted accounting principles. Our audits were performed for the purpose of forming an opinion on the financial statements taken as a whole. The accompanying supplemental schedule of assets (held at end of year) as of December 31, 2003 is presented for purposes of additional analysis and is not a required part of the financial statements but is supplementary information required by the Department of Labor's Rules and Regulations for Reporting and Disclosure under the Employee Retirement Income Security Act of 1974. The supplemental schedule is the responsibility of the Plan's management. The supplemental schedule has been subjected to the auditing procedures applied in our audits of the financial statements and, in our opinion, is fairly stated in all material respects in relation to the financial statements taken as a whole. /s/ Ernst & Young LLP June 18, 2004 Pittsburgh, Pennsylvania 1 The 401(k) Plan Statements of Net Assets Available for Benefits DECEMBER 31 2003 2002 -------------------------------------- Investments: Interest in Allegheny Technologies Incorporated Savings Plan Trust $ 63,656,539 $ 48,261,282 Interest in registered investment companies 53,795,031 24,440,212 Corporate common stocks 7,643,532 2,758,998 Participant loans 5,162,484 4,759,289 Interest in common collective trusts 124,428 23,349,360 -------------------------------------- Total investments 130,382,014 103,569,141 Other payables, net (116,099) (553,862) -------------------------------------- Net assets available for benefits $ 130,265,915 $ 103,015,279 ====================================== See accompanying notes. 2 The 401(k) Plan Statements of Changes in Net Assets Available for Benefits YEARS ENDED DECEMBER 31 2003 2002 ---------------------------------------- Contributions: Employer $ 3,496,473 $ 3,164,787 Employee 8,907,333 10,434,842 ---------------------------------------- Total contributions 12,403,806 13,599,629 Investment income (loss): Net gain (loss) from interest in Allegheny Technologies Incorporated Savings Plan Trust 8,672,796 (8,100,719) Net gain (loss) from interest in registered investment companies 8,297,937 (4,413,303) Net unrealized/realized gain (loss) on corporate common stocks 4,662,239 (3,921,062) Net gain (loss) from interest in common collective trusts 1,998,905 (3,838,275) Interest income 327,889 348,298 Dividend income 141,650 242,164 ---------------------------------------- Total investment gain (loss) 24,101,416 (19,682,897) ---------------------------------------- 36,505,222 (6,083,268) Distributions to participants (9,094,657) (11,417,423) Plan transfers, net (121,067) 48,151 Administrative expenses and other, net (38,862) (35,653) ---------------------------------------- (9,254,586) (11,404,925) ---------------------------------------- Net increase (decrease) in net assets available for benefits 27,250,636 (17,488,193) Net assets available for benefits at beginning of year 103,015,279 120,503,472 ---------------------------------------- Net assets available for benefits at end of year $ 130,265,915 $ 103,015,279 ======================================== See accompanying notes. 3 The 401(k) Plan Notes to Financial Statements Years ended December 31, 2003 and 2002 1. SIGNIFICANT ACCOUNTING POLICIES Investments are valued as follows: Bank and insurance investment contracts (investment contacts) with varying contract rates and maturity dates are stated at contract value. Although it is management's intention to hold the investment contracts in the Fixed Income Master Trust until maturity, certain investment contracts provide for adjustments to contract value for withdrawals made prior to maturity. All other investments are stated at their net asset value, based on the quoted market prices of the securities held in such funds on applicable exchanges. The preparation of financial statements in conformity with U.S. generally accepted accounting principles requires management to make estimates that affect the amounts reported in the financial statements and accompanying notes. Actual results could differ from those estimates. 2. DESCRIPTION OF THE PLAN The 401(k) Plan (the Plan) is a defined contribution plan and is subject to the provisions of the Employee Retirement Income Security Act of 1974 (ERISA). The purpose of the Plan is to provide retirement benefits to eligible employees through company contributions and to encourage employee thrift by permitting eligible employees to defer a part of their compensation and contribute such deferral to the Plan. The Plan allows employees to contribute a portion of eligible wages each pay period through payroll deductions subject to Internal Revenue Code limitations. Qualifying employee contributions are partially matched by the respective employing companies which are affiliates of Allegheny Technologies Incorporated (ATI, the Plan Sponsor), up to the lesser of a maximum of $1,000 annually for each participant, or 50% of participants' deferrals up to a maximum of 3.5% of total eligible wages (except for Allvac and Wah Chang). For the Allvac and Wah Chang operations, effective January 1, 2002, the $1,000 maximum limit on matching contributions was removed. In addition, annual flat dollar contributions will be paid into the Plan at the end of each year provided the following criteria are met: the employee must have contributed a minimum of 2% of their total earnings for the year into the Plan; the employee must have completed a minimum 4 The 401(k) Plan Notes to Financial Statements (continued) 2. DESCRIPTION OF THE PLAN (CONTINUED) of 1,000 hours during the calendar year; and the employee must be an active, nonunion employee as of December 31st of that year. The exception to this rule is that employees who retire during the calendar year will remain eligible for this contribution, so long as they meet the 1,000-hour rule. Such retirees will receive a prorated contribution, based on the number of months they worked in the year. However, an employee who terminates (not retires) prior to December 31st will not be eligible for this flat dollar contribution, regardless of the number of hours worked. The flat dollar contribution amounts are based on the employee's years of service, as follows: YEARS AMOUNT OF CONTRIBUTION -------------------------------------------------------------- 0 to 4 $ 100 5 to 9 500 10 to 14 600 15 to 19 700 20 to 24 800 25 to 29 1,000 30 to 34 1,500 35 or more 2,000 The Plan allows participants to direct their contributions, and contributions made on their behalf, to any of the investment alternatives. Unless otherwise specified by the participant, employer contributions are made to the Fixed Income Master Trust. Separate accounts are maintained by the Plan Sponsor for each participating employee. Trustee fees and asset management fees charged by the Plan's trustee, Mellon Bank, N.A., for the administration of all funds are charged against net assets available for benefits of the respective fund. Certain other expenses of administering the Plan are paid by the Plan Sponsor. Participants may make "in-service" and hardship withdrawals as outlined in the plan document. Active employees can borrow up to 50% of their vested account balances minus any outstanding loans. The loan amounts are further limited to a minimum of $1,000 and a maximum of $50,000, and an employee can obtain no more than three loans at one time. Interest rates are determined based on commercially accepted criteria, and payment schedules vary based on the type of the loan. General-purpose loans are repaid over 6 to 60 months, and primary residence loans are repaid over periods up to 180 months. Payments are made by payroll deductions. 5 The 401(k) Plan Notes to Financial Statements (continued) 2. DESCRIPTION OF THE PLAN (CONTINUED) Further information about the Plan, including eligibility, vesting, contributions, and withdrawals, is contained in the plan document, summary plan description, and related contracts. These documents are available from the Plan Sponsor. 3. INVESTMENTS The following presents investments that represent 5% or more of the Plan's net assets as of December 31, 2003 and 2002. DECEMBER 31 2003 2002 ---------------------------------- Allegheny Technologies Disciplined Stock Fund Master Trust $ 40,044,975 $ 28,994,544 Fixed Income Master Trust 22,728,876 18,879,997 Oakmark Balanced Fund 19,706,939 -* Prudential Jennison Growth Fund, Class A Shares 9,330,003 7,054,970 Dreyfus Bond Market Index Fund 8,911,329 9,696,550 Allegheny Technologies Incorporated common stock 7,643,532 2,758,998* Dreyfus Lifestyle Growth and Income Fund -* 15,447,814 Dreyfus Lifestyle Growth Fund -* 5,741,808 *Shown for comparative purposes. Certain of the Plan's investments are in the Allegheny Technologies Incorporated Savings Plan Trust, which has three subsidiary Master Trusts: the Allegheny Technologies Disciplined Stock Fund Master Trust, the Alliance Equity Master Trust, and the Fixed Income Master Trust, which are institutional separate accounts valued on a unitized trust basis (collectively, the "Master Trust"). The Master Trust was established for the investment of assets of the Plan, and several other ATI sponsored retirement plans. Each participating retirement plan has an undivided interest in the Master Trust. At December 31, 2003 and 2002, the Plan's interest in the net assets of the Allegheny Technologies Disciplined Stock Fund Master Trust, the Fixed Income Master Trust, and the Alliance Equity Master Trust was as follows: 2003 2002 ------------------- Allegheny Technologies Disciplined Stock Fund Master Trust 51.45% 52.79% Fixed Income Master Trust 11.86 10.44 Alliance Equity Master Trust 2.48 1.46 Investment income and expenses are allocated to the Plan based upon its pro rata share in the net assets of the Master Trust. 6 The 401(k) Plan Notes to Financial Statements (continued) 3. INVESTMENTS (CONTINUED) The composition of the net assets of the Fixed Income Master Trust at December 31, 2003 and 2002 was as follows: 2003 2002 ----------------------------------- Guaranteed investment contracts: Canada Life $ 2,757,412 $ 2,757,412 GE Life and Annuity 9,583,804 10,420,327 Hartford Life Insurance Company 10,939,222 10,460,185 John Hancock Life Insurance Company 8,848,178 9,854,982 Monumental Life Insurance Company 2,353,862 2,363,422 New York Life Insurance Company 6,814,589 7,808,955 Ohio National Life 4,652,712 5,976,900 Pacific Mutual Life Insurance Company 6,075,054 6,074,436 Principal Life 1,187,962 1,134,634 Protective Life Insurance Company 1,006,456 1,006,463 Pruco Pace Credit Enhanced 8,947,069 8,689,223 Safeco Life Insurance - 1,973,290 Security Life of Denver 6,737,205 6,465,137 Sun America, Inc. - 2,988,024 United of Omaha 7,226,335 7,226,335 ----------------------------------- 77,129,860 85,199,725 Synthetic guaranteed investment contracts: Caisse des Depots et Consignations 1,999,995 4,953,210 CIT Equipment - 996,925 Common Wealth Edison - 2,999,980 Commit to purchase FNMA 02-74 LC - 3,071,979 Conn RRB Spec Trust - 2,948,436 Detroit Edison - 2,027,941 FHLMC - 5,977,227 Illinois Power Sp Trust - 1,971,078 MBNA Master CC Trust - 1,993,490 MDA Monumental BGI Wrap 33,990,199 41,868,727 Peco Energy Company - 1,970,899 Peoples Security Life Insurance Company - 2,491,608 Public Service - 2,036,624 Bank of America 17,803,044 - Rabobank 36,635,330 - Transamerica Occidental - 6,568,303 Union Bank of Switzerland 14,768,321 174,682 Westdeutsche Landesbank Girozentrale - 3,556,463 ----------------------------------- 105,196,889 85,607,572 Interest in common collective trusts 8,515,369 7,972,257 Interest-bearing cash - 212,167 Other 764,537 1,817,668 ----------------------------------- Total net assets $ 191,606,655 $ 180,809,389 =================================== 7 The 401(k) Plan Notes to Financial Statements (continued) 3. INVESTMENTS (CONTINUED) The Fixed Income Fund (the Fund) invests in guaranteed investment contracts (GICs) and actively managed structured or synthetic investment contracts (SICs). The GICs are promises by a bank or insurance company to repay principal plus a fixed rate of return through contract maturity. SICs differ from GICs in that there are specific assets supporting the SICs, and these assets are owned by the Master Trust. The bank or insurance company issues a wrapper contract that allows participant-directed transactions to be made at contract value. The assets supporting the SICs are comprised of government agency bonds, corporate bonds, asset-backed securities (ABOs), and collateralized mortgage obligations (CMOs) with fair values of $107,926,162 and $88,750,762 at December 31, 2003 and 2002, respectively. Interest crediting rates on the GICs in the Fund are determined at the time of purchase. Interest crediting rates on the SICs are either: (1) set at the time of purchase for a fixed term and crediting rate; (2) set at the time of purchase for a fixed term and variable crediting rate, or (3) set at the time of purchase and reset monthly within a "constant duration." A constant duration contract may specify a duration of 2.5 years and the crediting rate is adjusted monthly based upon quarterly rebalancing of eligible 2.5 year duration investment instruments at the time of each resetting; in effect the contract never matures. At December 31, 2003 and 2002, the interest crediting rates for GICs and Fixed Maturity SICs ranged from 3.58% to 8.02% and 3.27% to 8.05%, respectively. For the years ended December 31, 2003 and 2002, the average annual yield for the investment contracts in the Fund was 5.31% and 5.74%, respectively. Fair value of the GICs was estimated by discounting the weighted average of the Fund's cash flows at the then-current, interest crediting rate for a comparable maturity investment contract. Fair value for the SICs was estimated based on the fair value of each contract's supporting assets at December 31, 2003 and 2002. 8 The 401(k) Plan Notes to Financial Statements (continued) 3. INVESTMENTS (CONTINUED) The composition of net assets of the Alliance Equity Master Trust at December 31, 2003 and 2002 was as follows: 2003 2002 ------------------------------------ Investment in pooled separate accounts: Alliance Equity Fund S.A. #4 $ 35,666,427 $ 26,603,639 Operating payables (10,616) (49,895) ------------------------------------ Total net assets $ 35,655,811 $ 26,553,744 ==================================== The composition of net assets of the Allegheny Technologies Disciplined Stock Fund Master Trust at December 31, 2003 and 2002 was as follows: 2003 2002 --------------------------------------- Corporate common stocks $ 77,259,404 $ 53,256,475 Interest in common collective trusts 337,451 1,630,752 Receivables 283,072 67,848 Payables (42,301) (25,733) --------------------------------------- Total net assets $ 77,837,626 $ 54,929,342 ======================================= 9 The 401(k) Plan Notes to Financial Statements (continued) 3. INVESTMENTS (CONTINUED) The composition of the changes in net assets of the various master trusts is as follows: ALLEGHENY TECHNOLOGIES DISCIPLINED STOCK FUND MASTER FIXED INCOME MASTER TRUST ALLIANCE EQUITY MASTER TRUST TRUST ------------------------------------------------------------------------------------------- YEARS ENDED DECEMBER 31 ------------------------------------------------------------------------------------------- 2003 2002 2003 2002 2003 2002 ------------------------------------------------------------------------------------------- Investment income (loss): Interest income $ 9,953,790 $ 9,786,577 $ - $ - $ 214,654 $ - Net realized/ unrealized gain (loss) on corporate common stocks - 1,528 - - 13,699,382 (17,406,255) Dividends - - - - 1,073,159 948,623 Net gain (loss), registered invest- ment companies 45,315 - - - - - Net gain (loss), pooled separate accounts - - 9,614,660 (10,652,634) - - Net gain, common collective trusts 111,616 172,081 - - 10,183 13,761 Other income - 69,815 - - - - Administrative expenses (201,917) (236,944) (72,409) (118,618) (660,982) (424,085) Transfers 888,462 5,374,077 (440,184) (2,634,913) 8,571,888 (5,733,400) ------------------------------------------------------------------------------------------ Net increase (decrease) 10,797,266 15,167,134 9,102,067 (13,406,165) 22,908,284 (22,601,356) Total net assets at beginning of year 180,809,389 165,642,255 26,553,744 39,959,909 54,929,342 77,530,698 ------------------------------------------------------------------------------------------ Total net assets at end of year $191,606,655 $ 180,809,389 $35,655,811 $26,553,744 $77,837,626 $54,929,342 ========================================================================================== Interest, realized and unrealized gains and losses, and management fees from the master trusts are included in the net gain (loss) from interest in Allegheny Technologies Incorporated Savings Plan Trust on the statements of changes in net assets available for benefits. 4. INCOME TAX STATUS The Plan has received a determination letter from the Internal Revenue Service dated July 12, 2003, stating that the Plan is qualified under Section 401(a) of the Internal Revenue Code (the Code) and, therefore, the related trust is exempt from taxation. The determination letter does not include Plan amendments subsequent to December 31, 2001. Once qualified, the Plan is required to operate in conformity with the Code to maintain its qualification. The plan administrator believes the Plan is being operated in compliance with the applicable requirements of the Code and, therefore, believes that the Plan, as amended, is qualified and the related trust is tax-exempt. 10 The 401(k) Plan Notes to Financial Statements (continued) 5. PARTIES-IN-INTEREST Dreyfus Corporation is the manager of the Dreyfus Mutual Funds that are offered as investment options under this Plan. Dreyfus Service Corporation is the funds' distributor. Dreyfus Corporation and Dreyfus Service Corporation are both wholly owned subsidiaries of Mellon Financial Corporation. Mellon Financial Corporation also owns Mellon Bank, N.A., the trustee for this Plan. Therefore, transactions with these entities qualify as party-in-interest transactions. 6. PLAN TERMINATION Although it has not expressed any intent to do so, the employing companies have the right under the Plan to discontinue their contributions at any time and to terminate their respective participation in the Plan subject to the provisions of ERISA. 7. RISKS AND UNCERTAINTIES The Plan invests in various investment securities. Investment securities are exposed to various risk such as interest rate, market, and credit risks. Due to the level of risk associated with certain investment securities, it is at least reasonably possible that changes in the values of investment securities will occur in the near term and that such changes could materially affect participants' account balances and the amounts reported in the statements of net assets available for benefits. 11 The 401(k) Plan EIN: 25-1792394 Plan: 098 Schedule H, Line 4i--Schedule of Assets (Held at End of Year) December 31, 2003 DESCRIPTION UNITS/SHARES CURRENT VALUE ------------------------------------------------------------------------------------------------------ Registered Investment Companies ------------------------------- Dreyfus Bond Market Index Fund* 860,166.905 $ 8,911,329 Prudential Jennison Growth Fund, Class A Shares 714,395.334 9,330,003 Dreyfus Emerging Leaders Fund* 81,775.671 3,166,354 PIMCO NFJ Funds 13,695.854 343,355 Morgan Stanley Small Co Growth Funds 50,787.789 549,016 MFS Value Fund 8,852.876 180,068 Artisan Funds 171,930.462 4,432,367 Dreyfus Appreciation Fund* 6,730.891 249,985 Dreyfus Premier International Fund* 281,831.035 4,658,667 Hartford Midcap Fund 55,037.669 1,355,578 Lord, Abbett Midcap Fund 17,441.514 328,424 Oakmark Balanced Fund 894,956.375 19,706,939 --------------- 53,212,085 Self-directed accounts ---------------------- Wasatch Funds - Global Tech 1,895.167 22,951 Vanguard/Windsor Fd II Portfolio 227.885 6,037 Dreyfus Premier Emerging Mkts Fd - C1.A* 113.218 1,903 AIM Equity Funds Large Cap 1,012.033 9,250 AIM Equity Funds LC - Basic Value 725.32 8,972 Dreyfus 100% US Treasury MM Funds* 18,840.860 18,841 Dreyfus Midcap Value Fund* 42.997 1,187 Oakmark International Fund 66.224 1,193 Longleaf Partners Fund 975.419 29,243 PIMCO Funds Pacific Inv Mgmt. 39,211.329 419,953 Vanguard Specialized Portfolio - Health Care 252.259 30,415 Vanguard Primecap Fund 561.685 29,792 Dreyfus Technology Growth Fund* 110.131 2,530 Strong Equity Fds - Technology 100 Fd 115.155 521 Ryder Ser Tr Dynamic Velocity 100 Fd 7.977 158 --------------- Total self-directed accounts 582,946 --------------- Total registered investment companies $ 53,795,031 =============== Corporate Common Stocks ----------------------- Allegheny Technologies Incorporated common stock* 578,179.431 $ 7,643,532 =============== Participant loans* (5.0% to 10.5%, with maturities through 2017) $ 5,162,484 =============== Common Collective Trusts ------------------------ Dreyfus-Short Term Investment Fund* 124,428.070 $ 124,428 =============== *Party-in-interest 12 SIGNATURES Pursuant to the requirements of the Securities Exchange Act of 1934, the administrators of the Plan have duly caused this annual report to be signed on its behalf by the undersigned hereunto duly authorized. ALLEGHENY TECHNOLOGIES INCORPORATED THE 401(K) PLAN By: /s/ Richard J. Harshman ----------------------------------- Date: June 25, 2004 Richard J. Harshman Executive Vice President-Finance and Chief Financial Officer (Principal Financial Officer and Duly Authorized Officer) 13