Worthington Industries, Inc. 11-K
Table of Contents

UNITED STATES
SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549


Form 11-K

(Mark One)

     
þ   ANNUAL REPORT PURSUANT TO SECTION 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the fiscal year ended December 31, 2004

OR

     
o   TRANSITION REPORT PURSUANT TO SECTION 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the transition period from ________ to _________

Commission File Number 333-126179

A.   Full title of the plan and the address of the plan, if different from that of the issuer named below:

Gerstenslager Deferred Profit Sharing Plan

B.   Name of issuer of the securities held pursuant to the plan and the address of its principal executive office:

Worthington Industries, Inc.

200 Old Wilson Bridge Road
Columbus, OH 43085

Page 1 of 15


TABLE OF CONTENTS

         
    PAGE
 
 
    3  
 
       
    4  
 
       
    5-13  
 
       
    14  
 
       
    15  
 EX-23(A)

Page 2 of 15


Table of Contents

     The following financial statements and supplemental schedule for the Gerstenslager Deferred Profit Sharing Plan are being filed herewith:

Gerstenslager Deferred Profit Sharing Plan

Index to Financial Statements and Supplemental Schedule
     
    Page
 
  6
 
   
Financial Statements:
   
 
   
  7
 
   
  8
 
   
  9-12
 
   
Supplemental Schedule:
   
 
   
  13

Page 3 of 15


Table of Contents

SIGNATURES

     The Plan. Pursuant to the requirements of the Securities Exchange Act of 1934, the trustees (or other persons who administer the employee benefit plan) have duly caused this annual report to be signed on its behalf by the undersigned hereunto duly authorized.

         
    GERSTENSLAGER DEFERRED PROFIT SHARING PLAN
 
       
    By: Administrative Committee,
          Plan Administrator
 
       
 
  By:   /s/ Dale T. Brinkman
 
     
Date: June 29, 2005   Dale T. Brinkman, Member

Page 4 of 15


Table of Contents

Gerstenslager

Deferred Profit Sharing Plan

Financial Statements

and

Supplemental Schedule

December 31, 2004

Page 5 of 15


Table of Contents

REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM

Plan Administrator
Gerstenslager Deferred Profit Sharing Plan
Wooster, Ohio

We have audited the accompanying Statement of Net Assets Available for Benefits of GERSTENSLAGER DEFERRED PROFIT SHARING PLAN as of December 31, 2004 and 2003 and the related Statement of Changes in Net Assets Available for Benefits for the years then ended. These financial statements are the responsibility of the Plan’s management. Our responsibility is to express an opinion on these financial statements based on our audit.

We conducted our audits in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.

In our opinion, the financial statements referred to above present fairly, in all material respects, the net assets available for benefits of Gerstenslager Deferred Profit Sharing Plan as of December 31, 2004 and 2003 and the changes in its net assets available for benefits for the years then ended, in conformity with accounting principles generally accepted in the United States of America.

Our audit was performed for the purpose of forming an opinion on the financial statements taken as a whole. The accompanying supplemental schedule of assets (held at end of year) as of December 31, 2004, is presented for the purposes of additional analysis and is not a required part of the financial statements but is supplementary information required by the Department of Labor’s Rules and Regulations for Reporting and Disclosure under the Employee Retirement Income Security Act of 1974. The supplemental schedule is the responsibility of the Plan’s management. The supplemental information has been subjected to the auditing procedures applied in our audit of the financial statements and, in our opinion, is fairly stated in all material respects in relation to the financial statements taken as a whole.

/s/ Meaden & Moore, Ltd.

MEADEN & MOORE, LTD.
Certified Public Accountants

June 10, 2005
Cleveland, Ohio

Page 6 of 15


Table of Contents

STATEMENT OF NET ASSETS AVAILABLE FOR BENEFITS

Gerstenslager
Deferred Profit Sharing Plan
                 
    December 31  
    2004
    2003
 
ASSETS
               
Investments:
               
Contribution receivable
  $ 45,423       3,469  
Investment in The Worthington Deferred Profit Sharing Plan Master Trust
    11,779,810       12,086,251  
Participant loans
    32,447       32,414  
 
   
     
 
 
    11,857,680       12,122,134  
 
               
LIABILITIES
           
 
   
     
 
 
               
Net Assets Available for Benefits
  $ 11,857,680     $ 12,122,134  
 
   
     
 

The accompanying notes are an integral part of these financial statements.

Page 7 of 15


Table of Contents

STATEMENT OF CHANGES IN NET ASSETS AVAILABLE FOR BENEFITS

Gerstenslager
Deferred Profit Sharing Plan
                 
    Year Ended December 31  
    2004
    2003
 
Additions to Net Assets Attributed to:
               
Contributions:
               
Employer
  $ 180,823     $ 168,169  
Employee
    270,718       206,775  
Rollover
          1,106  
 
   
     
 
 
    451,541       376,050  
 
               
Interest and dividend income
    412,463       179,921  
Net appreciation in fair value of investment held in the Worthington
               
Deferred Profit Sharing Plan Master Trust
    732,425       2,588,969  
 
   
     
 
 
               
Total Additions
    1,596,429       3,144,940  
 
               
Deductions from Net Assets Attributed to:
               
Benefits paid to participants
    1,860,505       1,149,813  
Loan administrative fees
    378       159  
 
   
     
 
 
               
Total Deductions
    1,860,883       1,149,972  
 
   
     
 
 
               
Net Increase (Decrease) before Plan to Plan Transfer, net
    (264,454 )     1,994,968  
 
               
Plan to plan transfer, net
          10,127,166  
 
   
     
 
 
               
Net Increase (Decrease)
    (264,454 )     12,122,134  
 
               
Net Assets Available for Benefits:
               
Beginning of Year
    12,122,134        
 
   
     
 
 
               
End of Year
  $ 11,857,680     $ 12,122,134  
 
   
     
 

The accompanying notes are an integral part of these financial statements.

Page 8 of 15


Table of Contents

NOTES TO FINANCIAL STATEMENTS

Gerstenslager
Deferred Profit Sharing Plan

1   Description of Plan
 
    The following description of Gerstenslager Deferred Profit Sharing Plan (the Plan) provides only general information. Participants should refer to the Plan document for a complete description of the Plan’s provisions.
 
    General:
 
    The Plan, which began January 1, 2003, is a defined contribution plan covering all non-union employees of Gerstenslager (the Company) who meet the hour and age requirements. It is subject to the provisions of the Employee Retirement Income Security Act of 1974 (ERISA). The trustee of the Plan is Fidelity Management Trust Company (the Trustee). Worthington Industries is the Parent of the Company.
 
    The Plan is one of six plans within the Worthington Deferred Profit Sharing Plan Master Trust (the Master Trust); the other plans are the Worthington Industries, Inc. Deferred Profit Sharing Plan, Worthington Steel (Malvern) Union Retirement Savings Plan, the Gerstenslager Union Retirement Savings Plan, the Dietrich Industries, Inc. Salaried Employees Profit Sharing Plan and the Dietrich Industries, Inc. Hourly 401(k) Plan.
 
    Prior to March 1, 2004, the Master Trust was comprised of four plans: Worthington Industries, Inc. Deferred Profit Sharing Plan, the Worthington Steel (Malvern) Union Retirement Savings Plan, the Gerstenslager Deferred Profit Sharing Plan and the Gerstenslager Union Retirement Savings Plan.
 
    The accompanying financial statements reflect the Plan’s share of the fair value of the assets of the Master Trust. Under the provisions of the Master Trust Agreement, investments are allocated monthly to the participating plans on the basis of unit ownership at the close of the previous month.
 
    Eligibility:
 
    All non-union employees of the Company age eighteen and older and who are employed for 90 days are eligible to participate in the 401(k) component of the Plan. All non-union employees of the Company age eighteen and older and who are employed for one year are eligible to participate in the profit sharing component of the Plan.
 
    Contributions:
 
    Cash or Deferred Option [401(k)] — Participants may elect to defer up to 50% of their compensation to be contributed to the Plan by the Company.
 
    Employer Contributions — The Company will contribute to the Plan an amount based on a percentage of the operating profits of the Company. The contributions are allocated to the participants on a unit credit formula calculation. Participants receive a unit credit for each year of continuous service and a unit for each $100 of compensation paid to the individual the previous calendar year.
 
    Contributions are subject to limitations on annual additions and other limitations imposed by the Internal Revenue Code as defined in the Plan agreement.

Page 9 of 15


Table of Contents

NOTES TO FINANCIAL STATEMENTS

Gerstenslager
Deferred Profit Sharing Plan

1   Description of Plan, Continued
 
    Participants’ Accounts:
 
    401(k) Accounts — Each participant’s account is credited with the participant’s elective contributions, employer contributions, earnings and losses thereon.
 
    Rollover contributions from other plans are also accepted, providing certain specified conditions are met.
 
    Vesting:
 
    All participants are 100% vested in elective deferrals and Company contributions.
 
    Participants’ Loans:
 
    Loans are permitted under certain circumstances and are subject to limitations. Participants may borrow from their fund accounts up to a maximum equal to the lesser of $50,000 or 50% of their account balance. Loans are repaid over a period not to exceed 5 years with the exception of the purchase of a primary residence.
 
    The loans are secured by the balance in the participant’s account and bear interest at rates established by the Trustee. Principal and interest are paid ratably through payroll deductions.
 
    Other Plan Provisions:
 
    Normal retirement age is 62 or when the sum of the participants age and years of service equals 70. The Plan also provides for early payment of benefits after reaching age 59-1/2 excluding the employer contribution.
 
    Payment of Benefits:
 
    Upon termination of service by reason of termination, retirement, death or total and permanent disability, a participant may receive a lump sum amount equal to the value of his or her account.
 
    Hardship Withdrawals:
 
    Hardship withdrawals are permitted in accordance with Internal Revenue Service guidelines.

Page 10 of 15


Table of Contents

NOTES TO FINANCIAL STATEMENTS

Gerstenslager
Deferred Profit Sharing Plan

2   Summary of Significant Accounting Policies
 
    Basis of Accounting:
 
    The Plan’s transactions are reported on the accrual basis of accounting.
 
    Investment Valuation and Income Recognition:
 
    The Master Trust’s investments are stated at fair value. Fair value for mutual funds and the commingled trust is determined by the respective quoted market prices. Worthington stock is a unitized stock fund that holds just Worthington common stock and cash. The stock is valued at net asset value, which is net assets divided by units outstanding. Loans are valued at cost, which approximates fair value. The Master Trust accounts for the change in the difference between the fair value and the cost of investments as unrealized appreciation in the aggregate fair value of investments.
 
    Use of Estimates:
 
    The preparation of financial statements in conformity with generally accepted accounting principles requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosures of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenue and expenses during the reporting period. Actual results could differ from those estimates.
 
    Administrative Fees:
 
    Substantially all administrative fees are paid by the Company.
 
    Plan Termination:
 
    Although it has not expressed any intent to do so, the Company has the right under the Plan to discontinue its contributions at any time and to terminate the Plan subject to the provisions of Employee Retirement Income Security Act of 1974.
 
3   Tax Status
 
    The Plan Administrator has not yet applied for a determination letter with the Internal Revenue Service. However, the Plan Administrator and tax counsel believe that the Plan is currently designed and being operated in compliance with the applicable requirements of the Internal Revenue Code. Therefore, no provision for income taxes has been included in the Plan’s financial statements.

Page 11 of 15


Table of Contents

NOTES TO FINANCIAL STATEMENTS

Gerstenslager
Deferred Profit Sharing Plan

4   Investments
                 
    2004
    2003
 
Investments of Master Trust at Fair Value:
               
Registered investment companies
  $ 166,321,993     $ 125,378,390  
Common collective trusts
    39,014,053       15,507,947  
Worthington Industries, Inc. securities
    32,123,192       27,463,502  
 
   
     
 
 
  $ 237,459,238     $ 168,349,839  
 
   
     
 

The Plan’s share of the investments held by the Master Trust is approximately 5.0% and 7% at December 31, 2004 and 2003, respectively. Each participating retirement plan has an undivided interest in the Master Trust. Investment income is allocated to the Plan based upon its pro rata share in the net assets of the Master Trust.

                 
    2004
    2003
 
Investment income for the Master Trust:
               
Dividend income
  $ 1,016,206     $ 1,104,002  
Worthington Industries, Inc. securities
    3,138,931       4,056,547  
Net appreciation in fair value of shares of registered investment companies and common collective trusts
    17,728,854       26,162,460  
 
   
     
 
 
  $ 21,883,991     $ 31,323,009  
 
   
     
 

    At December 31, 2004 and 2003, the Master Trust held 2,832,732 and 2,623,066 respectively, common shares of the Sponsor in a unitized investment fund held by the Trustee (Worthington Industries Inc. Common Stock Fund). The Master Trust received cash dividends from the Sponsor of $1,016,206 and $1,104,002 for the years ended December 31, 2004 and 2003, respectively.
 
5   Party-in-Interest Transactions
 
    Certain Plan investments are shares of mutual funds managed by the Trustee, therefore, these transactions qualify as party-in-interest. Usual and customary fees were paid by the mutual fund for the investment management services.

The Plan offers Worthington Industries Stock as an investment option, as a result they qualify as a party-in-interest.
 
6   Plan Transfer
 
    In April 2003, $10,127,166 was transferred into the Plan from another qualified plan.

Page 12 of 15


Table of Contents

SCHEDULE OF ASSETS HELD FOR INVESTMENT PUROPSES AT
END OF YEAR

Form 5500, Schedule H, Part IV, Line 4i

Gerstenslager Deferred Profit Sharing Plan

EIN 34-0245610
Plan Number 004

December 31, 2004

                   
    (b) Identity of            
    Issue, Borrower,   (c) Description of Investment Including Maturity        
    Lessor,   Date, Rate of Interest, Collateral, Par or Maturity       (e) Current
(a)
  or Similar Party
  Value
  (d) Cost
  Value
*
  Worthington Deferred   Master Trust   N/A   $ 11,779,810
 
  Profit Sharing Plan Master Trust Participant Loans   Notes receivable (interest at prevailing local rate)   N/A     32,447
 
               
 
 
              $ 11,812,257
 
               
 

* Party-in-interest to the Plan

Page 13 of 15


Table of Contents

EXHIBIT INDEX

             
Exhibit        
Number
  Description of Exhibit
  Page
23(a)
  Consent of Independent Auditors / Independent Registered Public Accounting Firm – MEADEN & MOORE     15  

Page 14 of 15