Form 10-Q
Table of Contents

SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

 


FORM 10-Q

 


 

x QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the quarterly period ended September 30, 2006.

OR

 

¨ TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the transition period from              to             

Commission File Number 1-475

 


LOGO

 


 

Delaware   39-0619790
(State of Incorporation)   (IRS Employer ID Number)

P. O. Box 245008, Milwaukee, Wisconsin 53224-9508

Telephone: (414) 359-4000

 


Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months and (2) has been subject to such filing requirements for the past 90 days.    Yes   x    No  ¨

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, or a non-accelerated filer. See definition of “accelerated filer and large accelerated filer” in Rule 12b -2 of the Exchange Act.

 

LARGE ACCELERATED FILER  ¨    ACCELERATED FILER  x    NON-ACCELERATED FILER  ¨

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).    Yes  ¨    No  x .

Class A Common Stock Outstanding as of September 30, 2006 — 8,275,190 shares

Common Stock Outstanding as of September 30, 2006 — 22,384,969 shares

Exhibit Index Page 26

 



Table of Contents

Index

A. O. Smith Corporation

 

Part I. Financial Information

  

Item 1. Financial Statements (Unaudited)

  

Condensed Consolidated Statements of Earnings - Three and nine months ended September 30, 2006 and 2005

   3

Condensed Consolidated Balance Sheets - September 30, 2006 and December 31, 2005

   4

Condensed Consolidated Statements of Cash Flows - Nine months ended September 30, 2006 and 2005

   5

Notes to Condensed Consolidated Financial Statements - September 30, 2006

   6-15

Item 2. Management’s Discussion and Analysis of Financial Conditionand Results of Operations

   16-21

Item 3. Quantitative and Qualitative Disclosure of Market Risk

   22

Item 4. Controls and Procedures

   22

Part II. Other Information

  

Item 1. Legal Proceedings

   24

Item 4. Submission of Matters to a Vote of Security Holders

   24

Item 5. Other Information

   24

Item 6. Exhibits and Reports on Form 8-K

   24

Signatures

   25

Index to Exhibits

   26

Exhibit 31.1

   27-28

Exhibit 31.2

   29-30

Exhibit 32

   31

 

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Table of Contents

PART 1 - FINANCIAL INFORMATION

ITEM 1 - FINANCIAL STATEMENTS

A. O. SMITH CORPORATION

CONDENSED CONSOLIDATED STATEMENT OF EARNINGS

Three and Nine Months ended September 30, 2006 and 2005

(dollars in millions, except for per share data)

(unaudited)

 

     Three Months Ended
September 30
    Nine Months Ended
September 30
 
     2006     2005     2006     2005  

Water Products

   $ 344.2     $ 199.0     $ 918.4     $ 605.5  

Electrical Products

     220.7       211.0       704.0       652.5  

Inter-segment sales

     (0.9 )     (1.6 )     (4.7 )     (2.8 )
                                

Net Sales

     564.0       408.4       1,617.7       1,255.2  

Cost of products sold

     448.6       327.4       1,276.8       1,002.0  
                                

Gross Profit

     115.4       81.0       340.9       253.2  

Selling, general and administrative expenses

     82.8       59.7       237.2       182.5  

Restructuring and other charges

     2.8       3.0       6.1       12.5  

Interest expense

     7.3       3.2       17.8       10.0  

Other expense - net

     0.4       0.7       —         1.5  
                                
     22.1       14.4       79.8       46.7  

Provision for income taxes

     5.5       4.7       22.8       16.2  
                                

Earnings from continuing operations

     16.6       9.7       57.0       30.5  

Discontinued operations after tax

     0.4       —         0.6       —    
                                

Net Earnings

   $ 17.0     $ 9.7     $ 57.6     $ 30.5  
                                

Earnings per Common Share

        

Basic

        

Continuing operations

   $ 0.55     $ 0.33     $ 1.88     $ 1.03  

Discontinued operations

     0.01       —         0.02       —    
                                

Net

   $ 0.56     $ 0.33     $ 1.90     $ 1.03  
                                

Diluted

        

Continuing operations

   $ 0.54     $ 0.32     $ 1.84     $ 1.01  

Discontinued operations

     0.01       —         0.02       —    
                                

Net

   $ 0.55     $ 0.32     $ 1.86     $ 1.01  
                                

Dividends per Common Share

   $ 0.17     $ 0.16     $ 0.49     $ 0.48  
                                

See accompanying notes to unaudited condensed consolidated financial statements

 

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Table of Contents

PART 1 - FINANCIAL INFORMATION

ITEM 1 - FINANCIAL STATEMENTS

A. O. SMITH CORPORATION

CONDENSED CONSOLIDATED BALANCE SHEETS

September 30, 2006 and December 31, 2005

(dollars in millions, except per share data)

 

    

(unaudited)

September 30, 2006

    December 31, 2005  

Assets

    

Current Assets

    

Cash and cash equivalents

   $ 32.4     $ 24.0  

Receivables

     411.0       278.8  

Inventories

     299.6       225.4  

Deferred income taxes

     6.9       9.9  

Other current assets

     62.7       37.9  

Current assets held for sale

     18.8       —    
                

Total Current Assets

     831.4       576.0  

Property, plant and equipment

     898.6       805.2  

Less accumulated depreciation

     482.7       448.3  
                

Net property, plant and equipment

     415.9       356.9  

Goodwill

     480.2       313.0  

Other intangibles

     92.2       10.5  

Deferred income taxes

     11.0       3.4  

Other assets

     65.3       32.9  
                

Total Assets

   $ 1,896.0     $ 1,292.7  
                

Liabilities

    

Current Liabilities

    

Trade payables

   $ 302.5     $ 205.1  

Accrued payroll and benefits

     41.2       33.5  

Accrued liabilities

     61.9       44.8  

Product warranty

     32.0       17.3  

Long-term debt due within one year

     6.9       6.9  

Current liabilities held for sale

     3.8       —    
                

Total Current Liabilities

     448.3       307.6  

Long-term debt

     492.1       162.4  

Pension liability

     123.3       110.4  

Other liabilities

     164.2       99.4  
                

Total Liabilities

     1,227.9       679.8  

Stockholders’ Equity

    

Class A Common Stock, $5 par value: authorized 14,000,000 shares; issued 8,307,785

     41.5       42.5  

Common Stock, $1 par value: authorized 60,000,000 shares; issued 24,241,677

     24.2       24.0  

Capital in excess of par value

     70.8       65.9  

Retained earnings

     718.7       675.9  

Accumulated other comprehensive loss

     (131.2 )     (136.4 )

Treasury stock at cost

     (55.9 )     (59.0 )
                

Total Stockholders’ Equity

     668.1       612.9  
                

Total Liabilities and Stockholders’ Equity

   $ 1,896.0     $ 1,292.7  
                

See accompanying notes to unaudited condensed consolidated financial statements

 

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Table of Contents

PART 1—FINANCIAL INFORMATION

ITEM 1—FINANCIAL STATEMENTS

A. O. SMITH CORPORATION

CONDENSED CONSOLIDATED STATEMENT OF CASH FLOWS

Nine Months ended September 30, 2006 and 2005

(dollars in millions)

(unaudited)

 

     Nine Months Ended
September 30
 
     2006     2005  

Continuing

    

Operating Activities

    

Earnings from continuing operations

   $ 57.0     $ 30.5  

Adjustments to reconcile net earnings to net cash provided by operating activities:

    

Depreciation and amortization

     44.3       38.9  

Net change in current assets and liabilities

     (41.0 )     59.5  

Net change in other noncurrent assets and liabilities

     1.5       5.7  

Other

     1.9       3.3  
                

Cash Provided by Operating Activities

     63.7       137.9  

Investing Activities

    

Capital expenditures

     (41.1 )     (31.1 )

Acquisition of businesses

     (342.3 )     —    

Proceeds from sale of investments

     53.3       —    

Purchase of investments

     (41.0 )     —    
                

Cash Used in Investing Activities

     (371.1 )     (31.1 )

Financing Activities

    

Long-term debt incurred

     328.1       —    

Long-term debt retired

     (4.4 )     (72.8 )

Other stock transactions

     7.3       7.7  

Dividends paid

     (14.9 )     (14.2 )
                

Cash Provided by (Used in) Financing Activities

     316.1       (79.3 )

Discontinued

    

Cash Used by Operating Activities

     (0.3 )     —    
                

Net increase in cash and cash equivalents

     8.4       27.5  

Cash and cash equivalents - beginning of period

     24.0       25.1  
                

Cash and Cash Equivalents - End of Period

   $ 32.4     $ 52.6  
                

See accompanying notes to unaudited condensed consolidated financial statements

 

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Table of Contents

PART I - FINANCIAL INFORMATION

ITEM 1 - FINANCIAL STATEMENTS

A. O. SMITH CORPORATION

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

September 30, 2006

(unaudited)

 

1. Basis of Presentation

The accompanying unaudited condensed consolidated financial statements have been prepared in accordance with accounting principles generally accepted in the United States for interim financial information and pursuant to the rules and regulations of the Securities and Exchange Commission. Accordingly, they do not include all of the information and footnotes required for complete financial statements. In the opinion of management, all adjustments (consisting of normal recurring accruals) considered necessary for a fair presentation have been included. Operating results for the three- and nine-month periods ended September 30, 2006 are not necessarily indicative of the results expected for the full year. It is suggested that the accompanying condensed consolidated financial statements be read in conjunction with the audited consolidated financial statements and the notes thereto included in the company’s latest Annual Report on Form 10-K.

 

2. Acquisition

On April 3, 2006, the company acquired GSW Inc. (“GSW”), a publicly traded Canadian-based manufacturer which operates in two business segments: water heaters and building products. The water heating segment manufactures and markets water heaters sold in the U.S. and Canada through its American Water Heater Company (“American”) and GSW Water Heater subsidiaries. The addition of GSW to the company’s existing water heater operations expands the company’s share of the growing retail channel of the U. S. residential water heater market as well as increasing its presence in the Canadian residential water heater market. The company is continuing to explore its strategic alternatives for the building products business and has engaged consultants and placed the building products business for sale. For accounting purposes, the building products business is reported as a discontinued operation. The company expects to complete the sale by the end of this year.

The aggregate purchase price, net of $39.3 million of cash acquired, was $307.3 million. This was comprised of $339.3 million for the outstanding stock and $7.3 million of acquisition costs principally incurred in 2005 and included in other assets at December 31, 2005. In addition, $39.0 million of payments were made for change in control provisions and tax liabilities assumed.

 

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Table of Contents
2. Acquisition (continued)

The following table summarizes the estimated fair value of the assets acquired and liabilities assumed at the date of acquisition. The company is in the process of finalizing third-party appraisal of property, plant and equipment and valuation of certain intangible assets and, therefore, the allocation of the purchase price is subject to refinement. The non-deductible goodwill has been recorded within the Water Products segment. Of the $82.2 million of acquired intangible assets, $41.3 million was assigned to indefinite-lived trademarks that are not subject to amortization and $40.9 million was assigned primarily to customer lists which have amortization periods ranging from 10—25 years.

 

April 3, 2006 (dollars in millions)

    

Current assets, net of cash acquired

   $ 153.7

Current assets held for sale

     18.3

Property, plant and equipment

     60.8

Intangible assets

     82.2

Goodwill

     165.8

Other assets

     44.5
      

Total assets acquired

     525.3

Current liabilities

     133.8

Current liabilities held for sale

     4.4

Long-term liabilities

     79.8
      

Total liabilities assumed

     218.0
      

Net assets acquired

   $ 307.3
      

The acquisition was accounted for using the purchase method of accounting, and accordingly, the results of operations have been included in the company’s financial statements from the April 3, 2006 date of acquisition.

The pro forma unaudited results of operations for the nine month periods ended September 30, 2006 and 2005, respectively, assuming consummation of the purchase as of January 1, 2005, are as follows (dollars in millions except per share data):

 

     Nine months ended
September 30,
     2006    2005

Net sales

   $ 1,747.2    $ 1,602.7

Earnings from continuing operations

     61.0      49.7

Net earnings

     61.3      50.6

Earnings per common share:

     

Basic

     

Continuing operations

   $ 2.01    $ 1.68

Discontinued operations

     0.01      0.03
             

Net

   $ 2.02    $ 1.71
             

Diluted

     

Continuing operations

   $ 1.97    $ 1.65

Discontinued operations

     —        0.03
             

Net

   $ 1.97    $ 1.68
             

 

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Table of Contents
2. Acquisition (continued)

The pro forma results have been prepared for informational purposes only and include adjustments for depreciation expense of acquired plant and equipment, amortization of intangible assets other than goodwill and trademarks, increased interest expense on acquisition debt, and certain other adjustments, together with related income tax effects of such adjustments. Anticipated efficiencies from the consolidation of manufacturing and commercial activities and anticipated lower material costs related to the consolidation of purchasing have been excluded from the pro forma operating results. These pro forma results do not purport to be indicative of the results of operations that would have occurred had the purchase been made as of the beginning of the periods presented or of the results of operations that may occur in the future.

 

3. Inventories (dollars in millions)

 

     September 30,
2006
   December 31,
2005

Finished products

   $ 190.4    $ 145.9

Work in process

     62.0      48.5

Raw materials

     102.2      86.0
             
     354.6      280.4

LIFO reserve

     55.0      55.0
             
   $ 299.6    $ 225.4
             

 

4. Goodwill

Changes in the carrying amount of goodwill during the nine month period ended September 30, 2006 consisted of the following (dollars in millions):

 

     Water
Products
   Electrical
Products
   Total

Balance at December 31, 2005

   $ 67.2    $ 245.8    $ 313.0

Acquisition of business (see Note 2)

     165.8      —        165.8

Foreign currency translation

     1.4      —        1.4
                    

Balance at September 30, 2006

   $ 234.4    $ 245.8    $ 480.2
                    

 

5. Restricted Marketable Securities

As described in Note 2, the company acquired GSW. GSW operated a captive insurance company to provide product liability and general liability insurance to its subsidiary American. The company has decided to cover American’s prospective liability exposures with its existing insurance programs and all product liability claims for events which occurred prior to July 1, 2006 will be financed by the captive. The reinsurance company restricts the amount of capital which must be maintained by the captive and this restricted amount is $37.3 million at September 30, 2006. The $37.3 million of restricted marketable securities are included in other assets on the company’s balance sheet at September 30, 2006.

 

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Table of Contents
6. Long-Term Debt

On February 17, 2006, in support of the GSW acquisition (see Note 2), the company completed the $425 million multi-currency revolving credit agreement with ten banks. The facility expires in 2011 and has an accordion provision which allows it to be increased up to $500 million. Borrowing rates under the facility are determined by the company’s leverage ratio.

On April 3, 2006, the company’s Canadian subsidiary issued $30 million (Canadian) in term notes with two insurance companies. The notes expire in 2018 and carry an average interest rate of 5.3%.

Borrowings under the company’s bank credit lines and commercial paper borrowings are supported by the $425 million revolving credit agreement. As a result of the long-term nature of this facility, the commercial paper and credit line borrowings are classified as long-term debt.

 

7. Product Warranty (dollars in millions)

The company offers warranties on the sales of certain of its products and records an accrual for the estimated future claims. Such accruals are based upon historical experience and management’s estimate of the level of future claims. The following table presents the company’s warranty liability activity for the nine-months ended September 30, 2006 and 2005, respectively:

 

     2006     2005  

Balance at January 1

   $ 52.4     $ 59.8  

GSW balance acquired (see Note 2)

     38.3       —    

Expense

     40.2       20.6  

Claims settled

     (35.4 )     (28.0 )
                

Balance at September 30

   $ 95.6     $ 52.4  
                

Warranty expense for the nine months ended September 30, 2005 included a net $5.6 million favorable adjustment at the Water Products segment resulting from a change in estimate due to a change in customer return policies partially offset by steel cost increases.

 

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Table of Contents
8. Comprehensive Earnings (dollars in millions)

The company’s comprehensive earnings are comprised of net earnings, foreign currency translation adjustments, and realized and unrealized gains and losses on cash flow derivative instruments.

 

     Three Months Ended
September 30
   Nine Months Ended
September 30
 
     2006     2005    2006     2005  

Net earnings

   $ 17.0     $ 9.7    $ 57.6     $ 30.5  

Other comprehensive earnings (loss):

     2.1       0.6      (5.4 )     (0.4 )

Foreign currency translation adjustments

         

Unrealized net gains (losses) on cash flow derivative instruments less related income tax provision (benefit): 2006 - $(5.9) & $6.8, 2005 – $1.2 & $(0.4)

     (9.3 )     1.9      10.6       (0.7 )
                               

Comprehensive earnings

   $ 9.8     $ 12.2    $ 62.8     $ 29.4  
                               

 

9. Earnings per Share of Common Stock

The numerator for the calculation of basic and diluted earnings per share is net earnings. The following table sets forth the computation of basic and diluted weighted-average shares used in the earnings per share calculations:

 

    

Three Months Ended

September 30

  

Nine Months Ended

September 30

     2006    2005    2006    2005

Denominator for basic earnings per share - weighted average shares

   30,449,372    29,796,386    30,375,249    29,580,565

Effect of dilutive stock options

   585,025    498,673    631,641    564,752
                   

Denominator for diluted earnings per share

   31,034,397    30,295,059    31,006,890    30,145,317
                   

 

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Table of Contents
10. Stock-Based Compensation

Effective January 1, 2006, the company adopted Statement of Financial Accounting Standards (“SFAS”) 123(R), “Share-Based Payment” (“SFAS 123(R)”), using the modified-prospective transition method. SFAS 123(R) had no impact on the company’s financial position, statement of operations or cash flows at the date of adoption. SFAS 123(R) requires measurement of the cost of employee services received in exchange for an award of equity instruments based on the fair value of the award at the date of grant. Compensation cost is recognized using the straight-line method over the vesting period of the award.

Prior to the adoption of SFAS 123(R), the company followed the disclosure requirements of SFAS No. 123, “Accounting for Stock-Based Compensation,” which encouraged, but did not require companies to record compensation cost for stock-based employee compensation plans at fair value. Prior to the adoption of SFAS 123(R), the company accounted for share-based compensation in accordance with Accounting Principles Board Opinion No. 25, “Accounting for Stock Issued to Employees,” and related interpretations. Accordingly, because the number of shares were fixed and the exercise price of the stock options equaled the market price of the underlying stock on the date of grant, no compensation expense was recognized. Had compensation cost been determined based upon the fair value at the grant date for stock option awards under the plan based on the provisions of SFAS No. 123, the company’s pro forma earnings and earnings per share for the three and nine month periods ended September 30, 2005, respectively would have been as follows:

 

(dollars in millions, except per share amounts)   Three Months Ended
September 30, 2005
   

Nine Months Ended

September 30, 2005

 

Earnings:

   

As reported

  $ 9.7     $ 30.5  

Add: Stock-based employee compensation expense recorded for non-vested stock awards, net of tax

    0.3       1.1  

Deduct: Total stock-based employee compensation expense determined under fair value based method, net of tax

    (0.5 )     (1.6 )
               

Pro forma

  $ 9.5     $ 30.0  
               

Earnings per share:

   

As reported:

   

Basic

  $ 0.33     $ 1.03  

Diluted

    0.32       1.01  

Pro forma:

   

Basic

  $ 0.32     $ 1.01  

Diluted

    0.32       1.00  

 

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10. Stock-Based Compensation (continued)

Total stock based compensation cost recognized in the three month period ended September 30, 2006 and 2005 was approximately $823,000 and $622,000, respectively. Total stock based compensation cost recognized in the nine month period ended September 30, 2006 and 2005 was approximately $2,575,000 and $1,858,000, respectively. Stock based compensation cost attributable to stock options in the three and nine month periods ended September 30, 2006 was approximately $216,000 and $676,000, respectively. As described above, no stock option expense was recognized for the respective three and nine month periods ended September 30, 2005.

Stock Options

The company adopted the A. O. Smith Combined Executive Incentive Compensation Plan (the “plan”) effective January 1, 2002. The plan superseded and replaced two predecessor incentive compensation plans. The plan provides for the issuance of 1.5 million stock options at exercise prices equal to the fair value of Common Stock on the date of grant. Additionally, any shares that would have been available for stock option grants under either of the predecessor plans, if such plans were in effect, will be available for granting of stock option awards under the plan. The stock options granted in the nine month period ended September 30, 2006, have three year pro rata vesting. Of the 131,300 stock options granted in 2005, 26,900 become exercisable one year from date of grant and 104,400 have three year pro rata vesting. For active employees, all options granted in 2006 and 2005 expire ten years after date of grant. The number of shares available for granting of options at September 30, 2006, was 275,550.

Changes in option shares, all of which are Common Stock, were as follows for the nine months ended September 30, 2006:

 

     Weighted-Avg.
Per Share
Exercise Price
  

Nine Months Ended

September 30, 2006

    Average
Remaining
Contractual
Life
   Aggregate
Intrinsic
Value

Outstanding at

January 1, 2006

   $ 22.75    1,920,850       

Granted

     36.03    18,000       

Exercised

     22.70    (460,700 )     

Terminated

     —      —         
              

Outstanding at September 30, 2006

   $ 22.93    1,478,150     6 years    $ 24,389,475
                  

Exercisable at September 30, 2006

   $ 21.72    1,166,650     8 years    $ 20,661,372
                  

 

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10. Stock-Based Compensation (continued)

The weighted-average fair value per option at the date of grant during the nine months ended September 30, 2006 and 2005, using the Black-Scholes option-pricing model, was $12.94 and $10.97, respectively. Assumptions were as follows:

 

     Nine Months Ended
September 30,
 
     2006     2005  

Expected life (years)

   6.4     6.5  

Risk-free interest rate

   4.4 %   4.3 %

Dividend yield

   2.2 %   2.2 %

Expected volatility

   38.0 %   43.3 %

The expected life is based on historical exercise behavior and the projected exercise of unexercised stock options. The risk free interest rate is based on the U.S. Treasury yield curve in effect on the date of grant for the respective expected life of the option. The expected dividend yield is based on the expected annual dividends divided by the grant date market value of our common stock. The expected volatility is based on the historical volatility of our common stock.

Non-vested stock

Participants may also be awarded shares of non-vested stock under the plan. The company granted 21,000 and 18,000 shares of non-vested Common Stock under the plan in the nine month periods ended September 30, 2006 and 2005, respectively. The restricted shares were valued at approximately $757,000 and $414,000 at the date of issuance in 2006 and 2005, respectively, based on the company’s stock price at the date of grant and will be recognized as compensation expense ratably over the three-year vesting period. Non-vested stock compensation expense of approximately $607,000 and $622,000 was recognized in the three month period ended September 30, 2006 and 2005, respectively. Non-vested stock compensation expense of approximately $1,899,000 and $1,858,000 was recognized in the nine month period ended September 30, 2006 and 2005, respectively.

A summary of non-vested stock activity under the plan is as follows:

 

     Number
of Units
   Weighted-Average
Grant Date Value

Outstanding at January 1, 2006

   382,100    $ 27.67

Granted

   21,000      36.03
       

Outstanding at September 30, 2006

   403,100      28.11
       

 

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11. Pensions (dollars in millions)

The following table presents the components of the company’s net pension expense.

 

     Three Months Ended
September 30
    Nine Months Ended
September 30
 
     2006     2005     2006     2005  

Service cost

   $ 2.3     $ 2.3     $ 7.7     $ 7.0  

Interest cost

     12.0       11.7       34.9       35.0  

Expected return on plan assets

     (15.3 )     (15.3 )     (45.2 )     (46.0 )

Amortization of net actuarial loss

     3.7       2.5       11.0       7.4  

Amortization of prior service cost

     0.1       0.1       0.4       0.4  
                                

Defined benefit plan expense

   $ 2.8     $ 1.3     $ 8.8     $ 3.8  
                                

The company has made contributions of approximately $2.0 million in 2006 for two defined benefit plans acquired from GSW.

 

12. Operations by Segment (dollars in millions)

 

     Three Months Ended
September 30
    Nine Months Ended
September 30
 
     2006     2005     2006     2005  

Net sales

        

Water Products

   $ 344.2     $ 199.0     $ 918.4     $ 605.5  

Electrical Products

     220.7       211.0       704.0       652.5  

Inter-Segment Sales

     (0.9 )     (1.6 )     (4.7 )     (2.8 )
                                
   $ 564.0     $ 408.4     $ 1,617.7     $ 1,255.2  
                                

Operating earnings

        

Water Products

   $ 29.2     $ 14.5     $ 88.3     $ 54.1  

Electrical Products (1)

     8.7       11.6       38.8       30.1  

Inter-segment earnings

     —         —         (0.1 )     —    
                                
     37.9       26.1       127.0       84.2  

Corporate expenses (2)

     (8.5 )     (8.5 )     (29.4 )     (27.5 )

Interest expense

     (7.3 )     (3.2 )     (17.8 )     (10.0 )
                                

Earnings before income taxes

     22.1       14.4       79.8       46.7  

Provision for income taxes

     (5.5 )     (4.7 )     (22.8 )     (16.2 )
                                

Earnings from continuing operations

   $ 16.6     $ 9.7     $ 57.0     $ 30.5  
                                

_________________

        

(1)      includes pre-tax restructuring and other charges of:

   $ 2.8     $ 3.0     $ 5.8     $ 11.3  

(2)      includes pre-tax restructuring and other charges of:

   $ —       $ —       $ 0.3     $ 1.2  

 

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13. Restructuring and Other Charges

Electrical Products Restructuring and Other Costs

In 2005, Electrical Products announced their intention to close the motor operation in Bray, Ireland which supplied large commercial hermetic motors to European air conditioning and refrigeration customers. Pre-tax restructuring and related charges of $7.0 million were recognized in 2005 related to the Bray plant closure. No tax deduction is available in Ireland for restructuring costs and no additional charges have been recognized in 2006 related to the Bray plant closure. The Bray closure was substantially complete as of June 30, 2005.

In 2005 the company announced an additional restructuring initiative associated with product repositioning programs at its domestic motor plants. Restructuring and related charges of $5.4 million were recognized in 2005 for the domestic repositioning activities.

An additional $2.6 million and $5.0 million of expense was recognized in the three and nine month periods ended September 30, 2006, respectively, for the continued domestic repositioning activities. The majority of the charge in the third quarter is related to the closure of our McMinnville, Tenn., motor fabrication plant which is expected to be completed by the end of the year. A portion of the domestic repositioning activities announced as of September 30, 2006 will continue into 2007.

Additionally, Electrical Products recognized an asset impairment charge of approximately $0.2 and $0.8 million during the three and nine month periods ended September 30, 2006. These charges, which relate to two idle manufacturing facilities that are held for sale, were recorded to reflect the carrying value of the two properties at their estimated net realizable value.

The following table presents an analysis of the company’s Electrical Products restructuring reserve as of and for the nine month period ended September 30, 2006 (dollars in millions):

 

     Severance
Costs
   

Lease
Cancellation

Costs

    Asset
Impairment
    Other     Total  

Balance at December 31, 2005

   $ 1.2     $ 1.5     $ 0.5     $ —       $ 3.2  

Expense recognized

     2.6       —         2.8       0.4       5.8  

Cash payments

     (2.4 )     (1.4 )     (0.2 )     (0.3 )     (4.3 )
                                        

Balance at September 30, 2006

   $ 1.4     $ 0.1     $ 3.1     $ 0.1     $ 4.7  
                                        

 

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PART I - FINANCIAL INFORMATION

ITEM 2 - MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

RESULTS OF OPERATIONS

THIRD QUARTER AND FIRST NINE MONTHS OF 2006 COMPARED TO 2005

Sales were $564.0 million in the third quarter of 2006, or 38 percent higher than in last year’s third quarter. Sales for the first nine months of the year were $1.62 billion or 29 percent higher than sales of $1.26 billion in the same period last year. Sales in the third quarter increased $155.6 million and included sales of $118.0 million from our GSW acquisition made on April 3, 2006. Sales for the first nine months increased $362.5 million and included combined second and third quarter sales from the GSW acquisition of $235.9 million. Excluding the acquisition of GSW, improved residential and commercial water heater markets, significantly higher sales for the China water heater operations, sales from our Yueyang Zhongmin motor operation acquired in the fourth quarter of 2005 and improved pricing to offset higher raw material costs, accounted for the remainder of the increase in sales in both the third quarter and first nine months. Lower unit volumes at Electrical Products reduced third quarter sales.

For the third quarter of 2006 our gross profit margin increased to 20.5 percent from 19.8 percent in the third quarter of 2005. For the first nine months of 2006 our gross profit margin increased to 21.1 percent from 20.2 percent in the comparable period last year. For both periods, the higher margin was the result of improved performance in the company’s legacy water heater business.

Selling, general and administrative (SG&A) expenses in the third quarter and first nine months of 2006 were higher than the same periods in 2005 by $23.1 million and $54.7 million, respectively. The third quarter and year-to-date increase in SG&A is due to the GSW acquisition, higher selling and administrative costs in support of increased sales volumes, including the Chinese water heater operation, and higher pension expense. SG&A as a percentage of sales has remained fairly consistent on both a quarterly and year-to-date basis at approximately 14.7 percent.

Pension expense in the third quarter of 2006 was $2.8 million or $1.5 million higher than the third quarter of 2005. Pension expense for the first nine months of 2006 was $8.8 million or $5.0 million higher than the same period in 2005. Total pension expense for 2006 is projected to be $11.8 million. Pension expense associated with the GSW acquisition was $0.4 million and $0.8 million in the third quarter and year-to-date, respectively, and is projected to be $1.2 million for the nine months ending December 31, 2006.

Interest expense for the third quarter was $7.3 million or $4.1 million higher than the third quarter of 2005 due to additional debt related to the GSW acquisition. Interest expense for the first nine months of 2006 was $17.8 million or $7.8 million higher than the comparable period in 2005 due to acquisition-related finance costs.

Our effective tax rate declined from 32.6 percent in the third quarter of 2005 to 25.0 percent in the third quarter of 2006 while the nine month rate dropped from 34.6 percent in 2005 to 28.6 percent in 2006. The lower effective rate in the third quarter of 2006 was primarily the result of lower taxed foreign earnings comprising a larger portion of our total earnings in 2006 than 2005. Additionally, we recognized a $0.5 million favorable tax adjustment for prior year true-up recognized upon filing

 

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our U.S. tax return. The nine month rate in 2005 was higher than the 2006 year-to-date rate due to the non-deductability of restructuring charges for foreign operations. Additionally, the lower year-to-date rate in 2006 was due to a higher proportion of lower taxed foreign earnings in 2006.

Net earnings in the third quarter of 2006 were $17.0 million or $.55 per share compared with $9.7 million or $.32 per share in the third quarter of 2005. Third quarter net earnings in 2006 included $0.4 million or $.01 per share for the Building Products business of GSW which is being accounted for as a discontinued operation. Our net earnings for the first nine months of 2006 were $57.6 million or $1.86 per share inclusive of $0.6 million or $.02 per share for Building Products earnings. Our net earnings for the first nine months of 2005 were $30.5 million or $1.01 per share and were reduced by an after tax charge of $10.5 million or $.35 per share for restructuring and other charges.

Water Products

Third quarter sales for our Water Products segment were $344.2 million in 2006 or $145.2 million higher than 2005 third quarter sales of $199.0 million. Excluding $118.0 million of sales resulting from the addition of GSW, sales increased 13.7 percent, reflecting strength in the residential and commercial markets, a residential pre-buy in advance of an announced price increase and significantly higher sales for the China water heater facility. Year-to-date sales in 2006 were $918.4 million or $312.9 million higher than the same period in 2005 due to the GSW acquisition, higher sales in China, and strength in the residential and commercial markets.

Operating earnings for our Water Products segment were $29.2 million in the third quarter of 2006 or $14.7 higher than earnings of $14.5 million in the same quarter of 2005. The improvement in earnings resulted from higher sales in the pre-acquisition water heater business and the addition of GSW. Year-to-date earnings in 2006 were $88.3 million or $34.2 million higher than earnings of $54.1 million in the same period of 2005 as a result of the addition of GSW, stronger commercial and residential markets and an increase in China.

Electrical Products

Third quarter sales for our Electrical Products segment were $220.7 million or 4.6 percent higher than sales of $211.0 million in the same quarter of 2005. Year-to-date sales for this segment were $704.0 million or $51.5 million higher than the same period in 2005. The improvement in both the third quarter and year-to-date was due primarily to price increases to offset higher raw material costs and the fourth quarter 2005 Yueyang acquisition. Unit volumes were lower in the third quarter of 2006 compared with the prior year.

Operating earnings for our Electrical Products segment in the third quarter of 2006 were $8.7 million and compared with $11.6 million in the third quarter of 2005. The decline in earnings resulted from lower unit volumes. Year-to-date operating earnings were $38.8 million compared with $30.1 million in 2005. The nine month earnings in 2006 included pre-tax repositioning charges of $5.8 million compared with $11.3 million of pre-tax restructuring and other charges in 2005.

Outlook

We expect continued strength in both our North American commercial and Chinese water heater businesses. We are also pleased with the progress we are making with the integration of GSW and are enthused about the prospects for the combined business. However, because of near-term weakness in residential markets and continued pressure from raw material costs in both businesses, we are narrowing our 2006 forecast of earnings to between $2.30 and $2.40 per share.

 

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Liquidity & Capital Resources

Our working capital at September 30, 2006 was $383.1 million, $114.7 million greater than at December 31, 2005. A portion of the increase, $55.7 million, was due to the acquisition of GSW, Inc. on April 3, 2006. The remainder of the increase resulted from $38.8 million higher accounts receivable balances at both businesses and $29.2 million higher inventory balances primarily at our Electrical Products company, that were partially offset by a $42.0 million increase in accounts payable balances. In addition, a non-cash increase of approximately $16.7 million in the fair value of derivative commodity contracts was recorded in other current assets in 2006. Finally, our working capital at September 30, 2006 included $15.0 million associated with the Building Products company of GSW, which we have announced is for sale.

Cash provided by operating activities during the first nine months of 2006 was $63.7 million compared with $137.9 million one year earlier. This decrease from the prior year is due primarily to an increase in working capital requirements. We are projecting cash flow for the full year 2006, including cash provided by the GSW operations, to be approximately $100 million before capital expenditures.

Our capital expenditures during the first nine months of 2006 totaled $41.1 million compared with $31.1 million one year ago. The increase is primarily associated with higher spending in our Water Products segment (including GSW). We are projecting 2006 capital spending, including capital spending for GSW, to be approximately $65 million, and in the same range as expected depreciation and amortization for the year. We believe that our present facilities and planned capital expenditures are sufficient to provide adequate capacity for our operations in 2006.

Our purchase of GSW, Inc. stock in Canadian dollars was completed on April 3, 2006 for $339.3 million US Dollar equivalent. The purchase was made with a combination of borrowing under our $425 million multi-currency revolving credit facility, commercial paper and Canadian term notes, more fully described in our first quarter 2006 Form 10-Q. As a result, our total debt increased $329.7 million from $169.3 million at December 31, 2005 to $499.0 million at September 30, 2006. In turn, our leverage as measured by the ratio of total debt to total capitalization was 43%, up from 22% at the end of 2005. We did not enter into any significant operating leases during the third quarter of 2006.

At September 30, 2006, we had available borrowing capacity of $108.8 million. We believe that the combination of available borrowing capacity and operating cash flow will provide sufficient funds to finance our existing operations for the foreseeable future.

GSW, Inc. operated a captive insurance company to provide product liability and general liability insurance to its subsidiary, American Water Heater Company. We have decided to cover American’s liability exposures with our existing insurance programs and operate the captive in run-off effective July 1, 2006. To reduce exposure to interest rates, we sold the captive’s fixed income securities with longer maturities and purchased securities that have shorter maturities. The reinsurance company restricts the amount of capital which must be maintained by the captive. At September 30, 2006 the restricted amount was $37.3 million and is included in other non-current assets.

 

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On October 9, 2006, our board of directors declared a regular quarterly dividend on our Common Stock and Class A Common Stock of $.17 per share. The dividend is payable on November 15, 2006 to shareholders of record on October 31, 2006.

Critical Accounting Policies

Our accounting policies are described in Note 1 of Notes to Consolidated Financial Statements as disclosed in the Form 10-K for the fiscal year ended December 31, 2005. Also as disclosed in Note 1, the preparation of financial statements in conformity with accounting principles generally accepted in the United States requires the use of estimates and assumptions about future events that affect the amounts reported in the financial statements and accompanying notes. Future events and their effects cannot be determined with absolute certainty. Therefore, the determination of estimates requires the exercise of judgment. Actual results inevitably will differ from those estimates, and such differences may be material to the financial statements.

The most significant accounting estimates inherent in the preparation of our financial statements include estimates associated with the evaluation of the impairment of goodwill and indefinite-lived intangible assets, as well as significant estimates used in the determination of liabilities related to warranty activity, product liability, and pensions. Various assumptions and other factors underlie the determination of these significant estimates. The process of determining significant estimates is fact-specific and takes into account factors such as historical experience and trends, and in some cases, actuarial techniques. We constantly reevaluate these significant factors and adjustments are made when facts and circumstances dictate. Historically, actual results have not significantly deviated from those determined using the estimates described above.

Goodwill and Indefinite-lived Intangible Assets

In conformity with U.S. GAAP, goodwill and indefinite-lived intangible assets are tested for impairment annually, or more frequently if events or changes in circumstances indicate that the assets might be impaired. We perform impairment reviews for our reporting units using a fair-value method based on management’s judgments and assumptions. The fair value represents the estimated amount at which a reporting unit could be bought or sold in a current transaction between willing parties on an arms-length basis. The estimated fair value is then compared with the carrying amount of the reporting unit, including recorded goodwill. We are subject to financial statement risk to the extent that goodwill and indefinite-lived intangible assets become impaired. Any impairment review is, by its nature, highly judgmental as estimates of future sales, earnings and cash flows are utilized to determine fair values. However, we believe that we conduct annual thorough and competent valuations of goodwill and indefinite-lived intangible assets and that there has been no impairment.

Product warranty

Our products carry warranties that generally range from one to ten years and are based on terms that are generally accepted in the market. We provide for the estimated cost of product warranty at the time of sale. The product warranty provision is estimated based upon warranty loss experience using actual historical failure rates and estimated costs of product replacement. The variables used in the calculation of the provision are reviewed on a periodic basis. At times, warranty issues may arise which are beyond the scope of our historical experience. While our warranty costs have

 

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historically been within its calculated estimates, it is possible that future warranty costs could differ significantly from those estimates. We provide for any such warranty issues as they become known and estimable. The allocation of the warranty liability between current and long-term is based on the expected warranty liability to be paid in the next year as determined by historical product failure rates.

Product liability

Due to the nature of our products, we are subject to product liability claims in the normal course of business. A substantial portion of these claims involve our Water Products business, while such claims in our Electrical Products business have historically been limited. We maintain insurance to reduce or eliminate our risk. Most insurance coverage includes self-insured retentions that vary by business segment and by year. As of January 1, 2006, we maintained a self-insured retention of $5.0 million per occurrence with an aggregate insurance limit of $125.0 million per occurrence.

GSW insurance coverage includes self-insurance retentions that vary by business segment and by year. Effective April 3, 2006 GSW maintained a $25.0 million aggregate loss retention through self-insurance and captive insurance company coverage. GSW claims occurring on or after July 1, 2006 are covered under the Company’s insurance program.

We establish product liability reserves for our self-insured retention portion of any known outstanding matters based on the likelihood of loss and our ability to reasonably estimate such loss. There is inherent uncertainty as to the eventual resolution of unsettled matters due to the unpredictable nature of litigation. We make estimates based on available information and our best judgment after consultation with appropriate experts. We periodically revise estimates based upon changes to facts or circumstances. Effective April 3, 2006, we also used an actuary to calculate reserves required for estimated incurred but not reported claims as well as to estimate the effect of adverse development of claims over time.

Pensions

We have significant pension benefit costs that are developed from actuarial valuations. The valuations reflect key assumptions regarding, among other things, discount rates, expected return on assets, retirement ages, and years of service. Consideration is given to current market conditions, including changes in interest rates in making these assumptions. Our assumptions for the expected rate of return on plan assets is 8.75 percent in 2006, unchanged from 2005. The discount rate used to determine net periodic pension costs decreased from 6.0 percent in 2005 to 5.75 percent in 2006.

In developing our expected long-term rate of return assumption, we evaluate our pension plan’s target asset allocation, the historical long-term rates of return of equity and bond indices and the actual historical returns of our pension plan. Our plan’s target allocation to equity managers is between 60 to 70 percent, with the remainder allocated primarily to bond managers and a small allocation to private equity managers. Due to market fluctuations, our actual asset allocation as of December 31, 2005, was 70 percent to equity managers, 24 percent to bond managers, four percent to private equity managers and the remainder in money market instruments. We regularly review our actual asset allocation and periodically rebalance our investments to our targeted allocation when considered appropriate. Our pension plan’s historical 10-year and 25-year compounded annualized returns are 10.3 percent and 12.4 percent, respectively. We believe that with our target and actual allocation and the historical long-term returns of equity and bond indices as well as our actual historical returns, our 8.75 percent expected return on assets for 2006 is reasonable.

 

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The discount rate assumptions used to determine future pension obligations at December 31, 2005 were based on the Hewitt Yield Curve (HYC), which was designed by Hewitt Associates to provide a means for plan sponsors to value the liabilities of their postretirement benefit plans. The HYC is a hypothetical double A yield curve represented by a series of annualized individual discount rates. Each bond issue underlying the HYC is required to have a rating of Aa or better by Moody’s Investor Service, Inc. or a rating of AA or better by Standard & Poor’s. Prior to using the HYC rates, the discount rate assumptions for pension expense in 2005, 2004 and 2003 and the future pension obligations at December 31, 2004 were based on investment yields available on AA rated long-term corporate bonds. The discount rates determined on the basis described above were 5.75 percent at December 31, 2005 and 6.00 percent at December 31, 2004. We will continue to evaluate our actuarial assumptions at least annually, and we will adjust the assumptions as necessary.

Lowering the expected long-term rate of return on assets by 25 basis points would increase our net pension expense for 2006 by approximately $1.8 million. Lowering the discount rate by 25 basis points would increase our 2006 net pension expense by approximately $1.5 million.

Recent Accounting Pronouncements

As described in Note 10 of this Form 10-Q, we adopted Statement of Financial Accounting Standards (“SFAS”) 123(R), “Share-Based Payment”, effective January 1, 2006, using the modified-prospective transition method. Adoption of this statement had no impact on our financial position, statement of operations or cash flows at the date of adoption.

In July 2006, the FASB issued FASB Interpretation (“FIN”) 48, “Accounting for Uncertainty in Income Taxes—an interpretation of FASB Statement No. 109.” This interpretation clarifies the accounting for uncertainty in income taxes recognized in an entity’s financial statements in accordance with SFAS No. 109, “Accounting for Income Taxes.” It prescribes a recognition threshold and measurement attribute for financial statement disclosure of tax positions taken or expected to be taken on a tax return. This interpretation is effective for fiscal years beginning after December 15, 2006. The Company will be required to adopt this interpretation in the first quarter of calendar year 2007. Management is evaluating the requirements of FIN 48 and has not yet determined the impact on the consolidated financial statements.

In September 2006, the FASB issued SFAS 158, “Employer’s Accounting for Defined Benefit Pension and Other Postretirement Plans - an amendment of FASB Statements No. 87, 88, 106 and 132 (R).” SFAS 158 requires that the company recognize the overfunded or underfunded status of its defined benefit and retiree medical plans as an asset or liability in the 2006 year-end balance sheet, with changes in the funded status recognized through comprehensive income in the year in which they occur. Based on information as of December 31, 2005, the company estimates that the impact of adopting SFAS 158 will result in an approximate $25 million increase in pension liability, a $10 million increase in deferred tax assets and a corresponding $15 million increase in accumulated other comprehensive loss, with no impact to the statements of earnings or cash flows.

 

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ITEM 3 – QUANTITATIVE AND QUALITATIVE DISCLOSURE OF MARKET RISK

As is more fully described in our annual report on Form 10-K for the year ended December 31, 2005, we are exposed to various types of market risks, primarily currency and certain commodities. We monitor our risks in these areas on a continuous basis and generally enter into forward and futures contracts to minimize these exposures for periods of less than one year. Our company does not engage in speculation in our derivative strategies. It is important to note that gains and losses from our forward and futures contract activities are offset by changes in the underlying costs of the transactions being hedged.

ITEM 4 – CONTROLS AND PROCEDURES

Evaluation of disclosure controls and procedures

The management of A. O. Smith Corporation, under the direction, supervision, and involvement of our chief executive officer and chief financial officer have evaluated the effectiveness of our disclosure controls and procedures as of September 30, 2006. Based on this evaluation, our chief executive officer and chief financial officer have concluded that these disclosure controls and procedures were adequate and effective to ensure that material information relating to the company and its consolidated subsidiaries would be made known to them by others within the organization.

Changes in internal controls

During the nine month period ended September 30, 2006, the following changes in internal controls occurred at our company.

On April 1, 2006 our Electrical Products segment and our Water Products segment both implemented new general ledger systems. Additionally, on April 3, 2006 we acquired GSW Inc. (“GSW”), a Canadian-based manufacturer of water heaters and building products. Our company’s management has not yet completed an evaluation of the effectiveness of internal controls over financial reporting based on the framework in Internal Control – Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission for the new general ledger systems described above or for the recently acquired GSW business.

Other than the items described above, there were no other significant changes in our internal controls over financial reporting or in other factors that could significantly affect our disclosure controls and procedures nor were there any significant deficiencies or material weaknesses in our internal controls. As a result, no corrective actions were required or undertaken.

Forward Looking Statements

This filing contains statements that the company believes are “forward-looking statements” within the meaning of the Private Securities Litigation Reform Act of 1995.

Forward-looking statements generally can be identified by the use of words such as “may,” “will,” “expect,” “intend,” “estimate,” “anticipate,” “believe,” “continue,” or words of similar meaning and include earnings accretion and synergy forecasts. These forward-looking statements are subject to risks and uncertainties that could cause actual results to differ materially from those anticipated as of the date of this release. Factors that could cause such a variance include the following: significant volatility in raw material prices; competitive pressures on the company’s businesses;

 

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instability in the company’s electric motor and water products markets; difficulties associated with integrating acquired businesses and attaining projected synergies; adverse changes in general economic conditions; foreign currency fluctuations; and the potential that assumptions on which the company based its expectations, including those regarding the impact of purchase accounting, are inaccurate or will prove to be incorrect.

Forward-looking statements included in this filing are made only as of the date of this filing, and the company is under no obligation to update these statements to reflect subsequent events or circumstances. All subsequent written and oral forward-looking statements attributed to the company, or persons acting on its behalf, are qualified entirely by these cautionary statements.

 

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PART II - OTHER INFORMATION

ITEM 1 - LEGAL PROCEEDINGS

There have been no material changes in the legal and environmental matters previously reported in Part 1, Item 3 and Note 13 of the Notes to Consolidation Financial Statements in the company’s Annual Report on Form 10-K for the year ended December 31, 2005.

ITEM 4 - SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS

None

ITEM 5 - OTHER INFORMATION

None.

ITEM 6 - EXHIBITS

Refer to the Exhibit Index on page 26 of this report.

 

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SIGNATURES

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has authorized this report to be signed on its behalf by the undersigned.

 

   A. O. SMITH CORPORATION
October 31, 2006   

/s/ John J. Kita

   John J. Kita
   Senior Vice President
   Corporate Finance & Controller
October 31, 2006   

/s/ Terry M. Murphy

   Terry M. Murphy
   Executive Vice President
   and Chief Financial Officer

 

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INDEX TO EXHIBITS

 

 

Exhibit

Number

  

Description

31.1    Certification of Periodic Report by the Chief Executive Officer pursuant to Rule 13a-14(a) of the Securities Exchange Act of 1934.
31.2    Certification of Periodic Report by the Chief Financial Officer pursuant to Rule 13a-14(a) of the Securities Exchange Act of 1934.
32    Written Statement of the Chief Executive Officer and the Chief Financial Officer pursuant to 18 U.S.C. Section 1350.

 

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