UNITED
STATES SECURITIES AND EXCHANGE COMMISSION
Washington,
D.C. 20549
|
||||
|
Form
10-K
|
|
||
X ANNUAL
REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE
ACT OF
1934
FOR
THE FISCAL YEAR ENDED DECEMBER 30, 2006
|
||||
|
OR
|
|
||
__ TRANSITION
REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE
ACT OF
1934
|
||||
COMMISSION
FILE NUMBER 0-19687
|
||||
SYNALLOY
CORPORATION
(Exact
name of registrant as specified in its charter)
|
||||
Delaware
(State
of incorporation)
|
|
57-0426694
(I.R.S.
Employer Identification No.)
|
||
Croft
Industrial Park, P.O. Box 5627, Spartanburg, South
Carolina 29302
(Address of principal executive offices) (Zip Code) |
||||
Registrant's
telephone number, including area code: (864) 585-3605
|
||||
Securities
registered pursuant to Section 12(b) of the Act:
Common
Stock, $1.00 Par
Value
(Title
of Class)
|
|
Name
of each exchange on which registered:
NASDAQ
Global
Market
|
||
Securities
registered pursuant to Section 12(g) of the Act:
|
||||
None
|
||||
Indicate
by check mark if the registrant is a well-known seasoned issuer,
as
defined in Rule 405 of the Securities Act. Yes __ No X
Indicate
by check mark if the registrant is not required to file reports pursuant
to Section 13 or Section 15(d) of the Act. Yes __ No X
Indicate
by check mark whether the registrant (1) has filed all reports required
to
be filed by Section 13 or 15(d) of the Securities Exchange Act of
1934
during the preceding 12 months (or for such shorter period that the
registrant was required to file such reports), and (2) has been subject
to
such filing requirements for the past 90 days. Yes X
No_
|
||||
Indicate
by check mark if disclosure of delinquent filers pursuant to Item
405 of
Regulation S-K is not contained herein, and will not be contained,
to the
best of registrant's knowledge, in definitive proxy or information
statements incorporated by reference in Part III of this Form 10-K
or any
amendment to this Form 10-K. [ ]
|
||||
Indicate
by check mark whether the registrant is a large accelerated filer,
an
accelerated filer, or a non-accelerated filer. See definition of
"accelerated filer" and "large accelerated filer" in Rule 12b-2 of
the
Exchange Act.
Large
accelerated Filer __ Accelerated filer __
Non-accelerated filer X
Indicate
by check mark whether the registrant is a shell company (as defined
in
Rule 12b-2 of the Act). Yes __ No X
|
||||
Based
on the closing price as of July 1, 2006, which was the last business
day
of the registrant's most recently completed second fiscal quarter,
the
aggregate market value of the common stock held by non-affiliates
of the
registrant was $68.6 million. Based on the closing price of February
23,
2007, the aggregate market value of common stock held by non-affiliates
of
the registrant was $144.9 million. The registrant did not have any
non-voting common equity outstanding at either date.
|
||||
The
number of shares outstanding of the registrant's common stock as
of
February 23, 2007 was 6,181,258.
|
||||
Documents
Incorporated By Reference
|
||||
Portions
of the proxy statement for the 2007 annual shareholders' meeting
are
incorporated by reference into Part III of this Form 10-K.
|
Location
|
Principal
Operations
|
Building
Square Feet
|
Land
Acres
|
Spartanburg,
SC
|
Corporate
headquarters; Chemical manufacturing and warehouse
facilities
|
211,000
|
60.9
|
Cleveland,
TN
|
Chemical
manufacturing
|
90,000
|
8.6
|
Bristol,
TN
|
Manufacturing
of stainless steel pipe and stainless steel piping systems
|
218,000
|
73.1
|
Dalton,
GA
|
Dye
blending and warehouse facilities (1)
|
32,000
|
2.0
|
Augusta,
GA
|
Chemical
manufacturing (2)
|
5,000
|
46.0
|
2006
|
2005
|
||||||||||||
Quarter
|
High
|
Low
|
High
|
Low
|
|||||||||
1st
|
$
|
15.00
|
$
|
10.38
|
$
|
10.57
|
$
|
9.10
|
|||||
2nd
|
15.13
|
11.40
|
12.34
|
9.43
|
|||||||||
3rd
|
15.40
|
12.39
|
11.64
|
9.27
|
|||||||||
4th
|
18.90
|
13.36
|
11.25
|
9.20
|
Date
Issued
|
Class
of Purchasers
|
Number
of Shares Issued
|
Aggregate
Exercise Price
|
|||||||
12/6/2006
|
Directors
|
12,750
|
$
|
94,163
|
||||||
12,750
|
$
|
94,163
|
Issuer
Purchases of Equity Securities
|
Total
Number
|
Maximum
Number
|
|||||||||||
of
Shares
|
of
Shares
|
||||||||||||
Purchased
as
|
that
may yet be
|
||||||||||||
Average
|
Part
of Publically
|
Purchased
Under
|
|||||||||||
Year
Ended 2006
|
Total
Number
|
Price
Paid
|
Announced
|
the
Plans
|
|||||||||
For
the Period
|
of
Shares (1)
|
per
Share (1)
|
Plans
or Programs
|
or
Programs
|
|||||||||
10-1
to 10-28
|
-
|
-
|
-
|
-
|
|||||||||
10-29
to 11-25
|
-
|
-
|
-
|
-
|
|||||||||
11-26
to 12-30
|
5,234
|
$
|
17.99
|
-
|
-
|
||||||||
Total
|
5,234
|
$
|
17.99
|
-
|
-
|
||||||||
(1)
This column reflects the surrender of previously owned shares of
common
stock to pay the exercise price in connection
|
|||||||||||||
with
the exercise of stock options.
|
Selected
Financial Data and Other Financial Information
|
||||||||||||||||
2006
|
2005
|
2004
|
2003
|
2002
|
||||||||||||
Operations
|
||||||||||||||||
Net
sales
|
$
|
152,047
|
$
|
131,408
|
$
|
101,602
|
$
|
80,408
|
$
|
74,351
|
||||||
Gross
profit
|
22,724
|
16,781
|
13,976
|
8,389
|
6,174
|
|||||||||||
Selling,
general & administrative expense
|
10,562
|
10,369
|
9,432
|
8,177
|
8,001
|
|||||||||||
Asset
impairment & environmental costs
|
-
|
-
|
-
|
490
|
481
|
|||||||||||
Operating
income (loss)
|
12,757
|
6,412
|
4,544
|
(278
|
)
|
(2,308
|
)
|
|||||||||
Net
income (loss) continuing operations
|
7,608
|
5,147
|
2,274
|
(580
|
)
|
(1,633
|
)
|
|||||||||
Net
loss discontinued operations
|
-
|
(51
|
)
|
(1,100
|
)
|
(840
|
)
|
(2,975
|
)
|
|||||||
Net
income (loss)
|
7,608
|
5,096
|
1,174
|
(1,421
|
)
|
(4,843
|
)
|
|||||||||
Financial
Position
|
||||||||||||||||
Total
assets
|
89,357
|
70,982
|
71,202
|
64,925
|
59,966
|
|||||||||||
Working
capital
|
46,384
|
28,664
|
35,088
|
28,706
|
20,060
|
|||||||||||
Long-term
debt, less current portion
|
17,731
|
8,091
|
21,205
|
18,761
|
10,000
|
|||||||||||
Shareholders'
equity
|
47,127
|
39,296
|
33,930
|
32,556
|
33,874
|
|||||||||||
Financial
Ratios
|
||||||||||||||||
Current
ratio
|
3.4
|
2.5
|
3.8
|
3.5
|
2.5
|
|||||||||||
Gross
profit to net sales
|
15
|
%
|
13
|
%
|
14
|
%
|
10
|
%
|
8
|
%
|
||||||
Long-term
debt to capital
|
27
|
%
|
17
|
%
|
38
|
%
|
37
|
%
|
23
|
%
|
||||||
Return
on average assets
|
9
|
%
|
7
|
%
|
3
|
%
|
-
|
-
|
||||||||
Return
on average equity
|
18
|
%
|
14
|
%
|
7
|
%
|
-
|
-
|
||||||||
Per
Share Data (income/(loss) - diluted)
|
||||||||||||||||
Net
income (loss) continuing operations
|
$
|
1.22
|
$
|
.84
|
$
|
.37
|
$
|
(.10
|
)
|
$
|
(.27
|
)
|
||||
Net
loss discontinued operations
|
-
|
(.01
|
)
|
(.18
|
)
|
(.14
|
)
|
(.50
|
)
|
|||||||
Net
income (loss)
|
1.22
|
.83
|
.19
|
(.24
|
)
|
(.81
|
)
|
|||||||||
Book
value
|
7.68
|
6.43
|
5.64
|
5.44
|
5.68
|
|||||||||||
Other
Data
|
||||||||||||||||
Depreciation
and amortization
|
$
|
2,672
|
$
|
2,862
|
$
|
3,068
|
$
|
2,976
|
$
|
2,981
|
||||||
Capital
expenditures
|
$
|
3,092
|
$
|
3,246
|
$
|
2,313
|
$
|
1,325
|
$
|
2,035
|
||||||
Employees
at year end
|
437
|
434
|
442
|
470
|
406
|
|||||||||||
Shareholders
of record at year end
|
897
|
935
|
1,009
|
1,039
|
1,082
|
|||||||||||
Average
shares outstanding - diluted
|
6,234
|
6,139
|
6,142
|
5,997
|
5,964
|
|||||||||||
Stock
Price
|
||||||||||||||||
Price
range of common stock
|
||||||||||||||||
High
|
$
|
18.90
|
$
|
12.34
|
$
|
10.75
|
$
|
8.54
|
$
|
5.05
|
||||||
Low
|
10.38
|
9.10
|
6.52
|
3.96
|
1.69
|
|||||||||||
Close
|
18.54
|
10.46
|
9.90
|
6.92
|
4.13
|
2006
|
2005
|
2004
|
||||||||||
(Amount
in thousands)
|
Amount
|
%
|
Amount
|
%
|
Amount
|
%
|
||||||
Net
Sales
|
$102,822
|
100.0%
|
$
86,053
|
100.0%
|
$
63,958
|
100.0%
|
||||||
Cost
of goods sold
|
86,712
|
84.3%
|
74,744
|
86.9%
|
55,343
|
86.5%
|
||||||
Gross
profit
|
16,110
|
15.7%
|
11,309
|
13.1%
|
8,615
|
13.5%
|
||||||
Selling
and administrative
|
||||||||||||
expense
|
4,498
|
4.4%
|
4,494
|
5.2%
|
4,038
|
6.3%
|
||||||
Operating
income
|
$
11,612
|
11.3%
|
$
6,815
|
7.9%
|
$
4,577
|
7.2%
|
||||||
Year-end
backlogs -
|
||||||||||||
Piping
systems
|
$
54,900
|
$
20,100
|
$
11,500
|
2006
|
2005
|
2004
|
||||||||||
(Amount
in thousands)
|
Amount
|
%
|
Amount
|
%
|
Amount
|
%
|
||||||
Net
sales
|
$
49,225
|
100.0%
|
$
45,355
|
100.0%
|
$
37,644
|
100.0%
|
||||||
Cost
of goods sold
|
42,641
|
87.6%
|
39,883
|
87.9%
|
32,283
|
85.8%
|
||||||
Gross
profit
|
6,614
|
13.4%
|
5,472
|
12.1%
|
5,361
|
14.2%
|
||||||
Selling
and administrative
|
||||||||||||
Expense
|
3,970
|
8.1%
|
3,833
|
8.5%
|
3,822
|
10.1%
|
||||||
Operating
income
|
$
2,644
|
5.3%
|
$
1,639
|
3.6%
|
$
1,539
|
4.1%
|
(Amounts
in thousands)
|
Payment
Obligations for the Year Ended
|
|||||||||||||||||||||
Total
|
2007
|
2008
|
2009
|
2010
|
2011
|
Thereafter
|
||||||||||||||||
Obligations:
|
||||||||||||||||||||||
Long-term
debt
(1)
|
$
|
6,533
|
$
|
467
|
$
|
467
|
$
|
467
|
$
|
5,132
|
$
|
-
|
$
|
-
|
||||||||
Revolving
credit facility
(1)
|
11,665
|
-
|
-
|
-
|
11,665
|
-
|
-
|
|||||||||||||||
Interest
payments (2)
|
3,332
|
879
|
848
|
818
|
787
|
-
|
-
|
|||||||||||||||
Operating
leases
|
406
|
100
|
99
|
92
|
75
|
40
|
-
|
|||||||||||||||
Capital
leases
|
-
|
-
|
-
|
-
|
-
|
-
|
-
|
|||||||||||||||
Purchase
obligations
|
-
|
-
|
-
|
-
|
-
|
-
|
-
|
|||||||||||||||
Deferred
compensation
(3)
|
470
|
72
|
72
|
72
|
72
|
72
|
110
|
|||||||||||||||
Total
|
$
|
22,406
|
$
|
1,518
|
$
|
1,486
|
$
|
1,449
|
$
|
17,731
|
$
|
112
|
$
|
110
|
(1)
Includes only obligations to pay principal not interest
expense.
|
||||||||||||||
(2)
Represents estimated interest payments to be made on the bank debt,
with
principal payments made as
|
||||||||||||||
scheduled,
using average borrowings for each year times the average interest
rate for
2006 on the debt.
|
||||||||||||||
(3)
for a description of the deferred compensation obligation, see Note
H to
the Consolidated Financial Statements
|
||||||||||||||
included
in Item 8 of this Form 10-K.
|
Consolidated
Balance Sheets
|
|||||||
Years
ended December 30, 2006 and December 31, 2005
|
|||||||
2006
|
2005
|
||||||
Assets
|
|||||||
Current
assets
|
|||||||
Cash
and cash equivalents
|
$
|
21,413
|
$
|
2,379
|
|||
Accounts
receivable, less allowance for doubtful
|
|||||||
accounts
of $1,114,000 and $1,039,000, respectively
|
22,428,829
|
21,862,852
|
|||||
Inventories
|
|||||||
Raw
materials
|
17,361,355
|
10,366,091
|
|||||
Work-in-process
|
13,323,868
|
8,560,707
|
|||||
Finished
goods
|
10,860,239
|
5,555,529
|
|||||
Total
inventories
|
41,545,462
|
24,482,327
|
|||||
Deferred
income taxes (Note K)
|
1,793,000
|
1,219,000
|
|||||
Prepaid
expenses and other current assets (Note S)
|
307,740
|
427,728
|
|||||
Total
current assets
|
66,096,444
|
47,994,286
|
|||||
Cash
value of life insurance
|
2,723,565
|
2,639,514
|
|||||
Property,
plant and equipment, net (Note C)
|
18,951,820
|
18,697,760
|
|||||
Deferred
charges, net and other assets (Note D)
|
1,585,337
|
1,650,622
|
|||||
Total
assets
|
$
|
89,357,166
|
$
|
70,982,182
|
|||
Liabilities
and Shareholders' Equity
|
|||||||
Current
liabilities
|
|||||||
Current
portion of long-term debt (Note E)
|
$
|
466,667
|
$
|
466,667
|
|||
Accounts
payable
|
11,775,703
|
11,191,861
|
|||||
Accrued
expenses (Notes B, E and F)
|
6,043,750
|
5,846,899
|
|||||
Current
portion of environmental reserves (Note G)
|
226,053
|
104,199
|
|||||
Income
taxes
|
1,200,198
|
1,720,702
|
|||||
Total
current liabilities
|
19,712,371
|
19,330,328
|
|||||
Long-term
debt (Note E)
|
17,731,431
|
8,090,554
|
|||||
Environmental
reserves (Note G)
|
616,000
|
611,000
|
|||||
Deferred
compensation (Note H)
|
470,212
|
541,962
|
|||||
Deferred
income taxes (Note K)
|
3,700,000
|
3,112,000
|
|||||
Shareholders'
equity (Notes I and J)
|
|||||||
Common
stock, par value $1 per share - authorized
|
|||||||
12,000,000
shares; issued 8,000,000 shares
|
8,000,000
|
8,000,000
|
|||||
Capital
in excess of par value
|
56,703
|
-
|
|||||
Retained
earnings
|
54,921,022
|
47,329,620
|
|||||
62,977,725
|
55,329,620
|
||||||
Less
cost of common stock in treasury: 1,864,433
|
|||||||
and
1,892,160 shares, respectively
|
15,850,573
|
16,033,282
|
|||||
Total
shareholders' equity
|
47,127,152
|
39,296,338
|
|||||
Total
liabilities and shareholders' equity
|
$
|
89,357,166
|
$
|
70,982,182
|
|||
See
accompanying notes to consolidated financial statements.
|
Consolidated
Statements of Operations
|
||||||||||
Years
ended December 30, 2006, December 31, 2005 and January 1,
2005
|
||||||||||
2006
|
2005
|
2004
|
||||||||
Net
sales
|
$
|
152,047,386
|
$
|
131,408,094
|
$
|
101,601,949
|
||||
Cost
of sales
|
129,323,082
|
114,626,675
|
87,625,897
|
|||||||
Gross
profit
|
22,724,304
|
16,781,419
|
13,976,052
|
|||||||
Selling,
general and administrative expense
|
10,562,498
|
10,369,188
|
9,431,583
|
|||||||
Gain
from sale of property and plant (Note B)
|
(595,600
|
)
|
-
|
-
|
||||||
Operating
income
|
12,757,406
|
6,412,231
|
4,544,469
|
|||||||
Other
(income) and expense
|
||||||||||
Gain
on trade case settlement (Note B)
|
-
|
(2,541,950
|
)
|
-
|
||||||
Loss
on write-off of note receivable (Note B)
|
-
|
840,000
|
-
|
|||||||
Interest
expense
|
793,884
|
919,812
|
1,067,089
|
|||||||
Other,
net
|
(632
|
)
|
(83,995
|
)
|
(52
|
)
|
||||
Income
from continuing operations before
|
||||||||||
income
tax
|
11,964,154
|
7,278,364
|
3,477,432
|
|||||||
Provision
for income taxes
|
4,356,000
|
2,131,000
|
1,203,000
|
|||||||
Net
income from continuing operations
|
7,608,154
|
5,147,364
|
2,274,432
|
|||||||
Loss
from discontinued operations
|
-
|
(73,413
|
)
|
(1,671,314
|
)
|
|||||
Benefit
from income taxes
|
-
|
(22,000
|
)
|
(571,000
|
)
|
|||||
Net
loss from discontinued operations (Note S)
|
-
|
(51,413
|
)
|
(1,100,314
|
)
|
|||||
Net
income
|
$
|
7,608,154
|
$
|
5,095,951
|
$
|
1,174,118
|
||||
Net
income (loss) per basic common share:
|
||||||||||
Net
income from continuing operations
|
$
|
1.24
|
$
|
.85
|
$
|
.38
|
||||
Net
loss from discontinued operations
|
-
|
$
|
(.01
|
)
|
$
|
(.18
|
)
|
|||
Net
income
|
$
|
1.24
|
$
|
.84
|
$
|
.20
|
||||
Net
income (loss) per diluted common share:
|
||||||||||
Net
income from continuing operations
|
$
|
1.22
|
$
|
.84
|
$
|
.37
|
||||
Net
loss from discontinued operations
|
-
|
$
|
(.01
|
)
|
$
|
(.18
|
)
|
|||
Net
income
|
$
|
1.22
|
$
|
.83
|
$
|
.19
|
||||
See
accompanying notes to consolidated financial statements.
|
Consolidated
Statements of Shareholders' Equity
|
||||||||||||||||
Cost
of
|
||||||||||||||||
Capital
in
|
Common
|
|||||||||||||||
Common
|
Excess
of
|
Retained
|
Stock
in
|
|||||||||||||
Stock
|
Par
Value
|
Earnings
|
Treasury
|
Total
|
||||||||||||
Balance
at January 3, 2004
|
$
|
8,000,000
|
$
|
-
|
$
|
41,433,837
|
$
|
(16,877,515
|
)
|
$
|
32,556,322
|
|||||
Net
income
|
1,174,118
|
1,174,118
|
||||||||||||||
Issuance
of 14,260 shares
|
||||||||||||||||
of
common stock
|
||||||||||||||||
from
the treasury
|
5,292
|
119,697
|
124,989
|
|||||||||||||
Stock
options exercised
|
||||||||||||||||
for
16,000 shares
|
(5,292
|
)
|
(54,610
|
)
|
134,301
|
74,399
|
||||||||||
|
|
|
|
|
||||||||||||
Balance
at January 1, 2005
|
8,000,000
|
-
|
42,553,345
|
(16,623,517
|
)
|
33,929,828
|
||||||||||
Net
income
|
5,095,951
|
5,095,951
|
||||||||||||||
Issuance
of 10,975 shares
|
||||||||||||||||
of
common stock
|
||||||||||||||||
from
the treasury
|
32,774
|
92,231
|
125,005
|
|||||||||||||
Stock
options exercised
|
||||||||||||||||
for
77,301 shares, net
|
(32,774
|
)
|
(319,676
|
)
|
498,004
|
145,554
|
||||||||||
|
|
|
|
|
||||||||||||
Balance
at December 31, 2005
|
8,000,000
|
-
|
47,329,620
|
(16,033,282
|
)
|
39,296,338
|
||||||||||
Net
income
|
7,608,154
|
7,608,154
|
||||||||||||||
Issuance
of 6,554 shares
|
||||||||||||||||
of
common stock
|
||||||||||||||||
from
the treasury
|
25,690
|
55,536
|
81,226
|
|||||||||||||
Stock
options exercised
|
||||||||||||||||
for
21,173 shares, net
|
(44,611
|
)
|
(16,752
|
)
|
127,173
|
65,810
|
||||||||||
Employee
stock option
|
|
|
|
|
||||||||||||
compensation
|
75,624
|
75,624
|
||||||||||||||
|
|
|
|
|
||||||||||||
Balance
at December 30, 2006
|
$
|
8,000,000
|
$
|
56,703
|
$
|
54,921,022
|
$
|
(15,850,573
|
)
|
$
|
47,127,152
|
|||||
See
accompanying notes to consolidated financial statements.
|
Consolidated
Statements of Cash Flows
|
||||||||||
Years
ended December 30, 2006, December 31, 2005 and January 1,
2005
|
||||||||||
2006
|
2005
|
2004
|
||||||||
Operating
activities
|
||||||||||
Net
income
|
$
|
7,608,154
|
$
|
5,095,951
|
$
|
1,174,118
|
||||
Adjustments
to reconcile net income to net cash
|
||||||||||
(used
in) provided by operating activities:
|
||||||||||
Loss
from discontinued operations, net of tax
|
-
|
51,413
|
1,100,314
|
|||||||
Depreciation
expense
|
2,616,940
|
2,675,321
|
2,565,948
|
|||||||
Amortization
of deferred charges
|
54,924
|
186,602
|
501,724
|
|||||||
Deferred
income taxes
|
14,000
|
111,000
|
573,000
|
|||||||
Provision
for losses on accounts receivable
|
315,295
|
511,771
|
610,525
|
|||||||
Provision
for write-down of note receivable
|
-
|
840,000
|
-
|
|||||||
(Gain)
loss on sale of property, plant and equipment
|
(625,738
|
)
|
96,720
|
9,607
|
||||||
Cash
value of life insurance
|
(84,051
|
)
|
(85,415
|
)
|
(86,642
|
)
|
||||
Environmental
reserves
|
126,854
|
(405,555
|
)
|
276,251
|
||||||
Issuance
of treasury stock for director fees
|
81,226
|
125,005
|
124,989
|
|||||||
Employee
stock option compensation
|
75,624
|
-
|
-
|
|||||||
Changes
in operating assets and liabilities:
|
||||||||||
Accounts
receivable
|
(881,272
|
)
|
(7,825,011
|
)
|
(3,237,757
|
)
|
||||
Inventories
|
(17,063,135
|
)
|
1,867,805
|
(7,836,262
|
)
|
|||||
Other
assets and liabilities
|
(341,401
|
)
|
(222,286
|
)
|
(36,430
|
)
|
||||
Accounts
payable
|
583,842
|
3,105,403
|
398,623
|
|||||||
Accrued
expenses
|
196,851
|
3,603,798
|
75,057
|
|||||||
Income
taxes payable
|
(520,504
|
)
|
1,710,093
|
10,609
|
||||||
Net
cash (used in) provided by continuing
|
||||||||||
operating
activities
|
(7,842,391
|
)
|
11,442,615
|
(3,776,326
|
)
|
|||||
Net
cash provided by discontinued operating activities
|
-
|
3,982,643
|
4,396,707
|
|||||||
Net
cash (used in) provided by operating activities
|
(7,842,391
|
)
|
15,425,258
|
620,381
|
||||||
Investing
activities
|
||||||||||
Purchases
of property, plant and equipment
|
(3,092,242
|
)
|
(3,245,588
|
)
|
(2,313,219
|
)
|
||||
Proceeds
from sale of property, plant and equipment
|
846,980
|
4,650
|
10,887
|
|||||||
Decrease
(increase) in notes receivable
|
400,000
|
28,000
|
(428,000
|
)
|
||||||
Net
cash used in continuing operations
|
||||||||||
investing
activities
|
(1,845,262
|
)
|
(3,212,938
|
)
|
(2,730,332
|
)
|
||||
Net
cash used in discontinued operations
|
||||||||||
investing
activities
|
-
|
-
|
(116,859
|
)
|
||||||
Net
cash used in investing activities
|
(1,845,262
|
)
|
(3,212,938
|
)
|
(2,847,191
|
)
|
||||
Financing
activities
|
||||||||||
Net
proceeds from (payments on) revolving lines of
|
||||||||||
credit
|
9,640,877
|
(8,647,845
|
)
|
2,443,651
|
||||||
Proceeds
from exercised stock options
|
65,810
|
145,554
|
74,399
|
|||||||
Net
cash provided by (used in) continuing
|
||||||||||
operations
financing activities
|
9,706,687
|
(8,502,291
|
)
|
2,518,050
|
||||||
Net
cash used in discontinued
|
||||||||||
operations
financing activities
|
-
|
(4,000,000
|
)
|
-
|
||||||
Net
cash provided by (used in) financing activities
|
9,706,687
|
(12,502,291
|
)
|
2,518,050
|
||||||
Increase
(decrease) in cash and cash equivalents
|
19,034
|
(289,971
|
)
|
291,240
|
||||||
Cash
and cash equivalents at beginning of year
|
2,379
|
292,350
|
1,110
|
|||||||
Cash
and cash equivalents at end of year
|
$
|
21,413
|
$
|
2,379
|
$
|
292,350
|
||||
See
accompanying notes to consolidated financial statements.
|
2006
|
2005
|
||||||
Land
|
$
|
305,618
|
$
|
406,868
|
|||
Land
improvements
|
965,235
|
951,934
|
|||||
Buildings
|
10,592,438
|
11,109,234
|
|||||
Machinery,
fixtures and equipment
|
44,126,119
|
43,922,988
|
|||||
Construction-in-progress
|
860,454
|
1,653,309
|
|||||
56,849,864
|
58,044,333
|
||||||
Less
accumulated depreciation
|
37,898,044
|
39,346,573
|
|||||
Total
property, plant & equipment
|
$
|
18,951,820
|
$
|
18,697,760
|
2006
|
2005
|
||||||
Deferred
charges
|
|||||||
Goodwill
|
$
|
1,354,730
|
$
|
1,354,730
|
|||
Product
license agreements
|
150,000
|
150,000
|
|||||
Debt
expense
|
185,639
|
184,000
|
|||||
1,690,369
|
1,688,730
|
||||||
Less
accumulated amortization
|
112,424
|
57,500
|
|||||
Total
deferred charges, net
|
1,577,945
|
1,631,230
|
|||||
Other
|
7,392
|
19,392
|
|||||
Total
deferred charges, net and other assets
|
$
|
1,585,337
|
$
|
1,650,622
|
2006
|
2005
|
||||||
$
15,000,000 Revolving line of credit
|
$
|
11,664,765
|
$
|
1,557,221
|
|||
$
7,000,000 Term loan
|
6,533,333
|
7,000,000
|
|||||
18,198,098
|
8,557,221
|
||||||
Less
current portion of term loan
|
466,667
|
466,667
|
|||||
$
|
17,731,431
|
$
|
8,090,554
|
2006
|
2005
|
||||||
Amounts
owed under duty payment agreement (Note B)
|
$
|
-
|
$
|
1,866,207
|
|||
Salaries,
wages and commissions
|
2,479,173
|
1,247,502
|
|||||
Advances
from customers
|
1,786,418
|
1,254,404
|
|||||
Insurance
|
589,347
|
524,029
|
|||||
Taxes,
other than income taxes
|
331,771
|
225,291
|
|||||
Benefit
plans
|
218,191
|
176,341
|
|||||
Interest
|
147,403
|
40,871
|
|||||
Professional
fees
|
112,872
|
181,320
|
|||||
Other
accrued items
|
378,575
|
330,934
|
|||||
Total
accrued expenses
|
$
|
6,043,750
|
$
|
5,846,899
|
Weighted
|
Weighted
|
|||||||||||||||
Average
|
Average
|
Intrinsic
|
||||||||||||||
Exercise
|
Contractual
|
Value
of
|
Options
|
|||||||||||||
Price
|
Outstanding
|
Term
|
Options
|
Available
|
||||||||||||
(in
years)
|
||||||||||||||||
At
January 3, 2004
|
$
|
8.06
|
594,500
|
159,000
|
||||||||||||
Granted
|
$
|
-
|
-
|
-
|
||||||||||||
Exercised
|
$
|
4.65
|
(16,000
|
)
|
||||||||||||
Cancelled
|
(32,500
|
)
|
32,500
|
|||||||||||||
Expired
|
(41,000
|
)
|
(18,500
|
)
|
||||||||||||
At
January 1, 2005
|
$
|
7.93
|
505,000
|
173,000
|
||||||||||||
Granted
|
$
|
9.96
|
80,000
|
(80,000
|
)
|
|||||||||||
Exercised
|
$
|
5.89
|
(137,850
|
)
|
||||||||||||
Cancelled
|
(106,100
|
)
|
106,100
|
|||||||||||||
Expired
|
(9,500
|
)
|
-
|
|||||||||||||
At
December 31, 2005
|
$
|
9.64
|
331,550
|
$
|
740,000
|
199,100
|
||||||||||
Granted
|
-
|
-
|
||||||||||||||
Exercised
|
$
|
6.21
|
(26,900
|
)
|
$
|
254,000
|
||||||||||
Cancelled
|
$
|
4.65
|
(8,000
|
)
|
$
|
111,000
|
8,000
|
|||||||||
Expired
|
$
|
18.88
|
(14,500
|
)
|
-
|
-
|
||||||||||
At
December 30, 2006
|
$
|
9.64
|
282,150
|
4.1
|
$
|
2,512,000
|
207,100
|
|||||||||
Exercisable
options
|
$
|
9.56
|
226,294
|
3.1
|
$
|
2,033,000
|
||||||||||
Options
expected to vest
|
$
|
9.96
|
55,856
|
8.1
|
$
|
479,000
|
||||||||||
Outstanding
Stock Options
|
Exercisable
Stock Options
|
|||||||||||||||
Weighted
Average
|
Weighted
|
|||||||||||||||
Remaining
|
Average
|
|||||||||||||||
Range
of
|
Exercise
|
Contractual
|
Exercise
|
|||||||||||||
Exercise
Prices
|
Shares
|
Price
|
Life
in Years
|
Shares
|
Price
|
|||||||||||
$
15.13
|
71,000
|
$
|
15.13
|
0.33
|
71,000
|
$
|
15.13
|
|||||||||
$
13.63
|
4,500
|
$
|
13.63
|
1.33
|
4,500
|
$
|
13.63
|
|||||||||
$
7.28 to $7.75
|
61,250
|
$
|
7.69
|
2.40
|
61,250
|
$
|
7.69
|
|||||||||
$
6.75
|
4,500
|
$
|
6.75
|
3.38
|
4,500
|
$
|
6.75
|
|||||||||
$
5.01
|
6,000
|
$
|
5.01
|
4.32
|
6,000
|
$
|
5.01
|
|||||||||
$
4.65
|
54,900
|
$
|
4.65
|
5.32
|
54,900
|
$
|
4.65
|
|||||||||
$
9.96
|
80,000
|
$
|
9.96
|
8.09
|
24,144
|
$
|
9.96
|
|||||||||
282,150
|
226,294
|
2005
|
2004
|
||||||
Net
income reported
|
$
|
5,095,951
|
$
|
1,174,118
|
|||
Compensation
expense, net of tax
|
(305,192
|
)
|
(138,566
|
)
|
|||
Pro
forma net income
|
$
|
4,790,759
|
$
|
1,035,552
|
|||
Basic
income per share
|
$
|
0.84
|
$
|
0.20
|
|||
Compensation
expense, net of tax
|
(0.05
|
)
|
(0.03
|
)
|
|||
Pro
forma basic income per share
|
$
|
0.79
|
$
|
0.17
|
|||
Diluted
income per share
|
$
|
0.83
|
$
|
0.19
|
|||
Compensation
expense, net of tax
|
(0.05
|
)
|
(0.02
|
)
|
|||
Pro
forma diluted income per share
|
$
|
0.78
|
$
|
0.17
|
(Amounts
in thousands)
|
2006
|
2005
|
|||||
Deferred
tax assets:
|
|||||||
Inventory
valuation reserves
|
$
|
1,042
|
$
|
890
|
|||
Allowance
for doubtful accounts
|
401
|
395
|
|||||
Inventory
capitalization
|
555
|
367
|
|||||
Environmental
reserves
|
248
|
260
|
|||||
Total
deferred tax assets
|
2,246
|
1,912
|
|||||
Deferred
tax liabilities:
|
|||||||
Tax
over book depreciation
|
2,772
|
2,977
|
|||||
Prepaid
expenses
|
465
|
553
|
|||||
Other
|
916
|
275
|
|||||
Total
deferred tax liabilities
|
4,153
|
3,805
|
|||||
Net
deferred tax liabilities
|
$
|
(1,907
|
)
|
$
|
(1,893
|
)
|
(Amounts
in thousands)
|
2006
|
2005
|
2004
|
|||||||
Current:
|
||||||||||
Federal
|
$
|
4,001
|
$
|
1,696
|
$
|
1,443
|
||||
State
|
341
|
335
|
45
|
|||||||
Total
current
|
4,342
|
2,031
|
1,488
|
|||||||
Deferred:
|
||||||||||
Federal
|
1
|
84
|
(233
|
)
|
||||||
State
|
13
|
16
|
(52
|
)
|
||||||
Total
deferred
|
14
|
100
|
(285
|
)
|
||||||
Total
|
$
|
4,356
|
$
|
2,131
|
$
|
1,203
|
(Amounts
in thousands)
|
2006
|
2005
|
2004
|
|||||||||
Amount
|
%
|
Amount
|
%
|
Amount
|
%
|
|||||||
Tax
at US statutory rates
|
$
4,087
|
34.2%
|
$
2,475
|
34.0%
|
$
1,182
|
34.0%
|
||||||
State
income taxes, net of
|
||||||||||||
Federal
tax benefit
|
205
|
1.7%
|
221
|
3.0%
|
45
|
1.3%
|
||||||
Changes
in contingent
|
|
|
|
|
||||||||
tax
reserves
|
259
|
2.2%
|
(501)
|
(6.8%)
|
-
|
-
|
||||||
Manufacturing
exemption
|
(131)
|
(1.1%)
|
(34)
|
(0.5%)
|
-
|
-
|
||||||
Other,
net
|
(64)
|
(0.6%)
|
(30)
|
(0.4%)
|
(24)
|
(0.7%)
|
||||||
Total
|
$
4,356
|
36.4%
|
$
2,131
|
29.3%
|
$
1,203
|
34.6%
|
2006
|
2005
|
2004
|
||||||||
Numerator:
|
||||||||||
Net
income from continuing operations
|
$
|
7,608,154
|
$
|
5,147,364
|
$
|
2,274,432
|
||||
Denominator:
|
||||||||||
Denominator
for basic earnings per
|
||||||||||
share
- weighted average shares
|
6,122,195
|
6,068,324
|
6,007,365
|
|||||||
Effect
of dilutive securities:
|
||||||||||
Employee
stock options
|
112,092
|
70,775
|
134,302
|
|||||||
Denominator
for diluted
|
||||||||||
earnings
per share
|
6,234,287
|
6,139,099
|
6,141,667
|
|||||||
Basic
income per share
|
$
|
1.24
|
$
|
.85
|
$
|
.38
|
||||
Diluted
income per share
|
$
|
1.22
|
$
|
.84
|
$
|
.37
|
(Amounts
in thousands)
|
2006
|
2005
|
2004
|
|||||||
Net
sales
|
||||||||||
Metals
Segment
|
$
|
102,822
|
$
|
86,053
|
$
|
63,958
|
||||
Specialty
Chemicals Segment
|
49,225
|
45,355
|
37,644
|
|||||||
$
|
152,047
|
$
|
131,408
|
$
|
101,602
|
|||||
Operating
income
|
||||||||||
Metals
Segment
|
$
|
11,612
|
$
|
6,815
|
$
|
4,577
|
||||
Specialty
Chemicals Segment
|
2,644
|
1,639
|
1,539
|
|||||||
14,256
|
8,454
|
6,116
|
||||||||
Less
unallocated corporate expenses
|
2,094
|
2,042
|
1,572
|
|||||||
Gain
from sale of property and plant
|
(596
|
)
|
-
|
-
|
||||||
Operating
income
|
12,758
|
6,412
|
4,544
|
|||||||
Other
expense, net
|
794
|
(866
|
)
|
1,067
|
||||||
Income
from continuing operations
|
$
|
11,964
|
$
|
7,278
|
$
|
3,477
|
||||
Identifiable
assets
|
||||||||||
Metals
Segment
|
$
|
58,552
|
$
|
40,816
|
||||||
Specialty
Chemicals Segment
|
24,702
|
24,309
|
||||||||
Corporate
|
6,103
|
5,857
|
||||||||
$
|
89,357
|
$
|
70,982
|
|||||||
Depreciation
and amortization
|
||||||||||
Metals
Segment
|
$
|
1,543
|
$
|
1,395
|
$
|
1,291
|
||||
Specialty
Chemicals Segment
|
893
|
997
|
971
|
|||||||
Corporate
|
236
|
470
|
806
|
|||||||
$
|
2,672
|
$
|
2,862
|
$
|
3,068
|
|||||
Capital
expenditures
|
||||||||||
Metals
Segment
|
$
|
1,913
|
$
|
2,635
|
$
|
1,703
|
||||
Specialty
Chemicals Segment
|
1,172
|
534
|
596
|
|||||||
Corporate
|
7
|
77
|
14
|
|||||||
$
|
3,092
|
$
|
3,246
|
$
|
2,313
|
|||||
Geographic
sales
|
||||||||||
United
States
|
$
|
148,572
|
$
|
126,676
|
$
|
98,440
|
||||
Elsewhere
|
3,475
|
4,732
|
3,162
|
|||||||
$
|
152,047
|
$
|
131,408
|
$
|
101,602
|
(Amount
in thousands)
|
First
|
Second
|
Third
|
Fourth
|
|||||||||
Quarter
|
Quarter
|
Quarter
|
Quarter
|
||||||||||
2006
|
|||||||||||||
Net
sales
|
$
|
36,162
|
$
|
36,729
|
$
|
39,097
|
$
|
40,059
|
|||||
Gross
profit
|
3,999
|
5,269
|
6,209
|
7,247
|
|||||||||
Net
income from continuing operations
|
698
|
1,498
|
2,409
|
3,003
|
|||||||||
Per
common share
|
|||||||||||||
Diluted
|
0.11
|
0.24
|
0.39
|
0.48
|
|||||||||
Basic
|
0.11
|
0.24
|
0.39
|
0.49
|
|||||||||
Net
income
|
698
|
1,498
|
2,409
|
3,003
|
|||||||||
Per
common share
|
|||||||||||||
Diluted
|
0.11
|
0.24
|
0.39
|
0.48
|
|||||||||
Basic
|
0.11
|
0.24
|
0.39
|
0.49
|
|||||||||
2005
|
|||||||||||||
Net
sales
|
$
|
33,327
|
$
|
31,484
|
$
|
30,675
|
$
|
35,922
|
|||||
Gross
profit
|
5,138
|
4,261
|
3,502
|
3,880
|
|||||||||
Net
income from continuing operations
|
1,497
|
1,044
|
525
|
2,081
|
|||||||||
Per
common share
|
|||||||||||||
Diluted
|
0.25
|
0.17
|
0.09
|
0.34
|
|||||||||
Basic
|
0.25
|
0.17
|
0.09
|
0.34
|
|||||||||
Net
income
|
1,457
|
1,033
|
525
|
2,081
|
|||||||||
Per
common share
|
|||||||||||||
Diluted
|
0.24
|
0.17
|
0.09
|
0.34
|
|||||||||
Basic
|
0.24
|
0.17
|
0.09
|
0.34
|
December
31, 2005 and January 1, 2005
|
2005
|
2004
|
|||||
Assets
|
|||||||
Current
assets
|
|||||||
Accounts
receivable, net
|
$
|
-
|
$
|
2,057,910
|
|||
Inventories
|
-
|
3,286,837
|
|||||
Other
current assets
|
-
|
38,625
|
|||||
Total
assets
|
$
|
-
|
$
|
5,383,372
|
|||
Liabilities
|
|||||||
Current
liabilities
|
|||||||
Accounts
payable
|
$
|
-
|
$
|
1,130,677
|
|||
Accrued
expenses
|
-
|
218,639
|
|||||
Total
current liabilities
|
-
|
1,349,316
|
|||||
Due
to Synalloy Corporation
|
-
|
4,034,056
|
|||||
Total
liabilities
|
$
|
-
|
$
|
5,383,372
|
|||
Statements
of Discontinued Operations
|
|||||||
Years
ended December 31, 2005 and January 1, 2005
|
2005
|
2004
|
|||||
Net
sales
|
$
|
1,585,803
|
$
|
21,979,133
|
|||
Cost
of sales
|
1,273,988
|
18,989,359
|
|||||
Gross
profit
|
311,815
|
2,989,774
|
|||||
Selling,
general and administrative expense
|
347,361
|
3,827,007
|
|||||
Operating
loss
|
(35,546
|
)
|
(837,233
|
)
|
|||
Long-lived
asset impairment costs (Note B)
|
-
|
581,024
|
|||||
Interest
expense, net
|
37,867
|
253,057
|
|||||
Loss
from discontinued operations
|
$
|
(73,413
|
)
|
$
|
(1,671,314
|
)
|
Plan
Category
|
Number
of securities to be issued upon exercise of outstanding options,
warrants
and rights (a)
|
Weighted
average exercise price of outstanding options, warrants
and rights (b)
|
Number
of securities remaining available for future issuance under equity
compensation plans (excluding securities
reflected in column (a)(c))
|
|||||||
Equity
compensation plans approved by security holders
|
282,150
|
$
|
9.64
|
507,100
|
||||||
Equity
compensation plans not approved by security holders
|
-
|
-
|
-
|
|||||||
Total
|
282,150
|
$
|
9.64
|
507,100
|
(a)
|
The
following documents are filed as a part of this report:
|
||
|
1.
|
Financial
Statements: The following consolidated financial statements of Synalloy
Corporation are included in Item 8:
|
|
Consolidated
Statements of Operations at December 30, 2006, December 31, 2005
and
January 1, 2005
|
|||
|
|
Consolidated
Balance Sheets for the years ended December 30, 2006 and December
31,
2005
|
|
|
|
Consolidated
Statements of Shareholders' Equity for the years ended December 30,
2006,
December 31, 2005 and January 1, 2005
|
|
|
|
Consolidated
Statements of Cash Flows for the years ended December 30, 2006, December
31, 2005 and January 1, 2005
|
|
|
|
Notes
to Consolidated Financial Statements
|
|
|
2.
|
Financial
Statements Schedules: The following consolidated financial statements
schedule of Synalloy Corporation is included in Item
15:
|
|
|
|
Schedule
II - Valuation and Qualifying Accounts for the years ended December
30,
2006, December 31, 2005 and January 1, 2005
|
|
|
|
All
other schedules for which provision is made in the applicable accounting
regulations of the Securities and Exchange Commission are not required
under the related instructions or are inapplicable, and therefore
have
been omitted.
|
|
|
3.
|
Listing
of Exhibits:
|
|
|
|
See
"Exhibit Index"
|
Column
A
|
Column
B
|
Column
C
|
Column
D
|
Column
E
|
|||||||||
Balance
at
|
Charged
to
|
Balance
at
|
|||||||||||
Beginning
|
Cost
and
|
Deductions
|
End
of
|
||||||||||
Description
|
of
Period
|
Expenses
|
(1)
|
Period
|
|||||||||
Year
ended December 30, 2006
|
|||||||||||||
Deducted
from asset account:
|
|||||||||||||
Allowance
for doubtful accounts
|
$
|
1,039,000
|
$
|
315,000
|
$
|
240,000
|
$
|
1,114,000
|
|||||
Year
ended December 31, 2005
|
|||||||||||||
Deducted
from asset account:
|
|||||||||||||
Allowance
for doubtful accounts
|
$
|
678,000
|
$
|
512,000
|
$
|
151,000
|
$
|
1,039,000
|
|||||
Year
ended January 1, 2005
|
|||||||||||||
Deducted
from asset account:
|
|||||||||||||
Allowance
for doubtful accounts
|
$
|
242,000
|
$
|
610,000
|
$
|
174,000
|
$
|
678,000
|
|||||
(1)
Allowances, uncollected accounts and credit balances written off
against
reserve, net of recoveries.
|
By
/s/
Ronald H. Braam
Ronald
H. Braam
Chief
Executive Officer
|
March
29, 2007
Date |
By
/s/
Gregory M. Bowie
Gregory
M. Bowie
Chief
Financial Officer
|
March
29, 2007
Date
|
By
/s/
James G. Lane, Jr.
James
G. Lane, Jr.
Chairman
of the Board
|
March
29, 2007
Date
|
By
/s/
Sibyl N. Fishburn
Sibyl
N. Fishburn
Director
|
March
29, 2007
Date
|
By
/s/
Carroll D. Vinson
Carroll
D. Vinson
Director
|
March
29, 2007
Date
|
By
/s/
Murray H. Wright
Murray
H. Wright
Director
|
March
29, 2007
Date
|
By
/s/
Craig C. Bram
Craig
C. Bram
Director
|
March
29, 2007
Date
|
Exhibit
No.
from
Item
601 of
Regulation
S-B
|
|
Description
|
3.1
|
|
Restated
Certificate of Incorporation of Registrant, as amended, incorporated
by
reference to Registrant's Form 10-Q for the period ended April 2,
2005
|
3.2
|
|
Bylaws
of Registrant, as amended, incorporated by reference to Registrant's
Form
10-Q for the period ended March 31, 2001 (the "first quarter 2001
Form
10-Q")
|
4.1
|
|
Form
of Common Stock Certificate, incorporated by reference to the first
quarter 2001 Form 10-Q
|
4.2
|
|
Rights
Agreement, dated as of February 4, 1999, as amended May 22, 2000,
between
registrant and American Stock Transfer and Trust Company, incorporated
by
reference to exhibits to Registrant's Form 8-K filed May 22, 2000
and Form
8-A filed March 29, 1999
|
10.1
|
|
Synalloy
Corporation 1988 Long-Term Incentive Stock Plan, incorporated by
reference
to the first quarter 2001 Form 10-Q
|
10.2
|
|
Synalloy
Corporation Restated 1994 Non-Employee Directors' Stock Option Plan,
incorporated by reference to the first quarter 2001 Form
10-Q
|
10.3
|
|
Synalloy
Corporation 1998 Long-Term Incentive Stock Plan, incorporated by
reference
to the first quarter 2001 Form 10-Q
|
10.4
|
|
Registrant's
Subsidiary and Divisional Management Incentive Plan, as restated,
effective January 2, 2006
|
10.5
|
|
Synalloy
Corporation 2005 Stock Awards Plan, incorporated by reference to
the Proxy
Statement for the 2005 Annual Meeting of Shareholders
|
10.6
|
Credit
Agreement, dated as of December 13, 2005, between Registrant and
Carolina
First Bank
|
|
10.7
|
|
Amended
Salary Continuation Agreement, dated February 6, 2003, between Registrant
and Ronald H. Braam, incorporated by reference to the Form 10-K for
the
year ended January 3, 2004
|
10.8
|
|
Employment
Agreement, dated January 1, 2006, between Registrant and Ronald H.
Braam
|
10.10
|
Agreement
between Registrant’s Bristol Metals, L. P. subsidiary and the United
Steelworkers of America Local 4586, dated December 9, 2004, incorporated
by reference to the Form 10-K for the year ended January 1,
2005
|
|
10.11
|
|
Agreement
between Registrant’s Bristol Metals, L. P. subsidiary and the United
Association of Journeymen and Apprentices of the Plumbing and Pipe
Fitting
Industry of the United States and Canada Local Union No. 538, dated
February 16, 2004
|
21
|
|
Subsidiaries
of the Registrant
|
31
|
|
Rule
13a-14(a)/15d-14(a) Certifications of Chief Executive Officer and
Chief
Financial Officer
|
32
|
|
Certifications
Pursuant to 18 U.S.C. Section 1350
|