e10vq
UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 10-Q
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þ |
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QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the quarterly period ended September 30, 2006
OR
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o |
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the transition period from to
Commission File Number 000-50132
Sterling Chemicals, Inc.
(Exact name of registrant as specified in its charter)
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Delaware
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76-0502785 |
(State or other jurisdiction of
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(IRS Employer Identification No.) |
incorporation or organization) |
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333 Clay Street, Suite 3600
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(713) 650-3700 |
Houston, Texas 77002-4109
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(Registrants telephone number, |
(Address of principal executive offices)
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including area code) |
Indicate by check mark whether the registrant (1) has filed all reports required to be
filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months
(or for such shorter period that the registrant was required to file such reports), and (2) has
been subject to such filing requirements for the past 90 days. Yes þ No o.
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated
filer, or a non-accelerated filer. See definition of accelerated filer and large accelerated
filer in Rule 12b-2 of the Exchange Act. (Check one):
Large accelerated filer o Accelerated filer o Non-accelerated filer þ
APPLICABLE ONLY TO ISSUERS INVOLVED IN BANKRUPTCY PROCEEDINGS DURING THE PRECEDING FIVE YEARS:
Indicate by check mark whether the registrant has filed all documents and reports required to
be filed by Section 12, 13 or 15(d) of the Securities Exchange Act of 1934 subsequent to the
distribution of securities under a plan confirmed by a court. Yes þ No o.
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of
the Exchange Act). Yes o No þ.
As of October 31, 2006, Sterling Chemicals, Inc. had 2,828,460 shares of common stock, par
value $.01 per share, outstanding.
IMPORTANT INFORMATION REGARDING THIS FORM 10-Q
Unless otherwise indicated, references to we, us, our and ours in this Form 10-Q refer
collectively to Sterling Chemicals, Inc. and its wholly-owned subsidiary.
Readers should consider the following information as they review this Form 10-Q:
Forward-Looking Statements
Certain written and oral statements made or incorporated by reference from time to time by us
or our representatives are forward-looking statements within the meaning of Section 27A of the
United States Securities Act of 1933, as amended, and Section 21E of the United States Securities
Exchange Act of 1934, as amended (the Exchange Act). All statements other than statements of
historical fact are, or may be deemed to be, forward-looking statements. Forward-looking
statements include, without limitation, any statement that may project, indicate or imply future
results, events, performance or achievements, and may contain or be identified by the words
expect, intend, plan, predict, anticipate, estimate, believe, should, could,
may, might, will, will be, will continue, will likely result, project, forecast,
budget and similar expressions. Statements in this report that contain forward-looking
statements include, but are not limited to, information concerning our possible or assumed future
results of operations and statements about the following subjects:
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the cyclicality of the petrochemicals industry; |
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current and future industry conditions; |
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the extent and timing of expansions of production capacity of our products, by us or by our competitors; |
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the potential effects of market and industry conditions and cyclicality on our
business strategy, results of operations or financial position; |
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the level of expected savings from our cost reduction initiatives; |
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the adequacy of our liquidity; |
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our environmental management programs and safety initiatives; |
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our market sensitive financial instruments; |
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future uses of and requirements for financial resources; |
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future contractual obligations; |
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future amendments or renewals of existing contractual relationships; |
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business strategies; |
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growth opportunities; |
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competitive position; |
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expected financial position; |
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future cash flows; |
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future dividends; |
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financing plans; |
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budgets for capital and other expenditures; |
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plans and objectives of management; |
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outcomes of legal proceedings; |
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compliance with applicable laws; and |
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adequacy of insurance coverage or indemnification rights. |
Such statements are based upon current information and expectations and inherently are subject to a
variety of risks and uncertainties that could cause actual results to differ materially from those
expected or expressed in the forward-looking statements. Such risks and uncertainties include,
among others, the following:
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the timing and extent of changes in commodity prices for our products and for raw materials; |
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petrochemicals industry production capacity and operating rates; |
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market conditions in the petrochemicals industry, including the supply-demand
balance for our products and regional differences in the costs of raw materials and
energy; |
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competition, including competitive products, pricing pressures and regional variations in manufacturing costs; |
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our ability to maintain adequate quantities of sales under our contracts; |
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obsolescence of product lines and manufacturing processes; |
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the timing and extent of changes in global economic and business conditions; |
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increases in raw materials and energy costs, including the cost of natural gas; |
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our ability to obtain raw materials, energy and ocean-going vessels at
competitive prices, in a timely manner and on acceptable terms; |
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regulatory initiatives and compliance with governmental regulations; |
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compliance with environmental laws and regulations; |
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customer preferences; |
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our ability to attract or retain high quality employees; |
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operating hazards attendant to the petrochemicals industry; |
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casualty losses, including those resulting from weather related events; |
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changes in foreign, political, social and economic conditions; |
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risks of war, military operations, other armed hostilities, terrorist acts and embargoes; |
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changes in technology, which could require significant capital expenditures in
order to maintain competitiveness or cause existing manufacturing processes to
become obsolete; |
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effects of litigation; |
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cost, availability and adequacy of insurance; |
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adequacy of our sources of liquidity; and |
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various other matters, many of which are beyond our control. |
The risks included here are not exhaustive. Other sections of this report and our other
filings with the Securities and Exchange Commission, including, without limitation, our Annual
Report on Form 10-K for the fiscal year ended December 31, 2005 (our Annual Report), include
additional factors that could adversely affect our business, results of operations and financial
condition and performance. See Risk Factors contained in Item 1A of Part I of our Annual Report.
Given these risks and uncertainties, investors should not place undue reliance on forward-looking
statements. Forward-looking statements included in this Form 10-Q speak only as of the date of
this Form 10-Q and are not guarantees of future performance. Although we believe that the
expectations reflected in the forward-looking statements are reasonable, such expectations may
prove to have been incorrect. All subsequent written and oral forward-looking statements
attributable to us, or persons acting on our behalf, are expressly qualified in their entirety by
these cautionary statements.
Subsequent Events
All statements contained in this Form 10-Q, including the forward-looking statements discussed
above, are made as of November 13, 2006, unless those statements are expressly made as of another
date. We disclaim any responsibility for the accuracy of any information contained in this Form
10-Q to the extent such information is affected or impacted by events, circumstances or
developments occurring after November 13, 2006, or by the passage of time after such date. Except
to the extent required by applicable securities laws, we expressly disclaim any obligation or
undertaking to release publicly any updates or revisions to any statement or information contained
in this Form 10-Q, including the forward-looking statements discussed above, to reflect any change
in our expectations with regard thereto or any change in events, conditions or circumstances on
which any statement or information is based.
Document Summaries
Descriptions of documents and agreements contained in this Form 10-Q are provided in summary
form only, and such summaries are qualified in their entirety by reference to the actual documents
and agreements filed as exhibits to our Annual Report, other periodic reports we file with the
Securities and Exchange Commission or this Form 10-Q.
Access to Filings
Access to our annual reports on Form 10-K, quarterly reports on Form 10-Q and current reports
on Form 8-K, and amendments to those reports, filed with or furnished to the Securities and
Exchange Commission pursuant to Section 13(a) of the Exchange Act, as well as reports filed
electronically pursuant to Section 16(a) of the Exchange Act, may be obtained through our website
(http://www.sterlingchemicals.com). Our website provides a hyperlink to the website of the
Securities and Exchange Commission, where these reports may be viewed and printed at no cost as
soon as reasonably practicable after we have electronically filed such reports with the Securities
and Exchange Commission. The contents of our website are not, and shall not be deemed to be,
incorporated into this report.
ii
STERLING CHEMICALS, INC.
INDEX
1
PART I.
FINANCIAL INFORMATION
Item 1. Financial Statements
STERLING CHEMICALS, INC.
CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS
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Three months ended September 30, |
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Nine months ended September 30, |
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2006 |
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2005 |
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2006 |
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2005 |
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(Unaudited) |
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(Dollars in Thousands, Except Share Data) |
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Revenues |
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$ |
189,916 |
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$ |
148,733 |
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$ |
476,972 |
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$ |
492,455 |
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Cost of goods sold |
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176,582 |
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143,879 |
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470,008 |
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490,445 |
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Gross profit |
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13,334 |
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4,854 |
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6,964 |
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2,010 |
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Selling, general and administrative expenses |
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2,562 |
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2,338 |
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6,342 |
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5,540 |
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Other (income) expense |
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(12,000 |
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(15,724 |
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Interest and debt related expenses, net of
interest income |
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2,663 |
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2,376 |
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7,566 |
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7,874 |
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Income (loss) from continuing operations
before income tax |
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20,109 |
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140 |
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8,780 |
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(11,404 |
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Provision (benefit) for income taxes |
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10,160 |
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25 |
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5,827 |
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(4,198 |
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Income (loss) from continuing operations |
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$ |
9,949 |
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$ |
115 |
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$ |
2,953 |
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$ |
(7,206 |
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Income (loss) from discontinued operations
(net of tax benefit of $1,139, $5,290,
$2,223 and $8,018, respectively) |
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625 |
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(9,164 |
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(1,127 |
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(13,888 |
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Net income (loss) |
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$ |
10,574 |
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$ |
(9,049 |
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$ |
1,826 |
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$ |
(21,094 |
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Preferred stock dividends |
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2,090 |
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1,786 |
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6,031 |
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5,156 |
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Net income (loss) attributable to common
stockholders |
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$ |
8,484 |
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$ |
(10,835 |
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$ |
(4,205 |
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$ |
(26,250 |
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Income (loss) per share of common stock: |
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Basic earnings per share: |
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Income (loss) from continuing operations |
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$ |
2.78 |
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$ |
(0.59 |
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$ |
(1.09 |
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$ |
(4.37 |
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Income (loss) from discontinued operations,
net of tax |
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0.22 |
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(3.24 |
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(0.40 |
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(4.91 |
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Basic earnings per share |
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$ |
3.00 |
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$ |
(3.83 |
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$ |
(1.49 |
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$ |
(9.28 |
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Diluted earnings per share: |
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Income (loss) from continuing operations |
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$ |
1.50 |
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$ |
(0.59 |
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$ |
(1.09 |
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$ |
(4.37 |
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Income (loss) from discontinued operations,
net of tax |
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0.10 |
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(3.24 |
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(0.40 |
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(4.91 |
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Diluted earnings per share |
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$ |
1.60 |
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$ |
(3.83 |
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$ |
(1.49 |
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$ |
(9.28 |
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Weighted average shares outstanding: |
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Basic : |
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2,828,460 |
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2,828,474 |
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2,828,462 |
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2,827,566 |
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Diluted : |
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6,616,146 |
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2,828,474 |
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2,828,462 |
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2,827,566 |
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The accompanying notes are an integral part of the condensed consolidated financial statements.
2
STERLING CHEMICALS, INC.
CONDENSED CONSOLIDATED BALANCE SHEETS
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September 30, |
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December 31, |
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2006 |
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2005 |
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(Unaudited) |
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(Dollars in Thousands) |
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ASSETS |
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Current assets: |
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Cash and cash equivalents |
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$ |
27,370 |
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$ |
42,197 |
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Accounts receivable, net of allowance of $1,279 and $953,
respectively |
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42,447 |
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57,261 |
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Accounts receivable, other |
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6,120 |
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Inventories, net |
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53,501 |
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39,094 |
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Prepaid expenses |
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10,456 |
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4,888 |
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Deferred tax asset |
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2,861 |
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2,802 |
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Assets of discontinued operations |
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684 |
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1,791 |
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Total current assets |
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143,439 |
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148,033 |
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Property, plant and equipment, net |
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216,410 |
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230,018 |
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Other assets, net |
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9,070 |
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8,543 |
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Total assets |
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$ |
368,919 |
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$ |
386,594 |
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LIABILITIES AND STOCKHOLDERS EQUITY |
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Current liabilities: |
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Accounts payable |
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$ |
34,548 |
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$ |
43,912 |
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Accrued liabilities |
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22,010 |
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23,690 |
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Liabilities of discontinued operations |
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756 |
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3,826 |
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Total current liabilities |
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57,314 |
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71,428 |
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Long-term debt |
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100,579 |
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100,579 |
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Deferred tax liability |
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11,799 |
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8,196 |
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Deferred credits and other liabilities |
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68,674 |
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77,804 |
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Redeemable preferred stock |
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54,334 |
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48,302 |
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Commitments and contingencies (Note 7) |
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Stockholders equity: |
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Common stock, $.01 par value |
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28 |
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28 |
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Additional paid-in capital |
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186,659 |
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192,551 |
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Accumulated deficit |
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(106,129 |
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(107,955 |
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Accumulated other comprehensive loss |
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(4,339 |
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(4,339 |
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Total stockholders equity |
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76,219 |
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80,285 |
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Total liabilities and stockholders equity |
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$ |
368,919 |
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$ |
386,594 |
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The accompanying notes are an integral part of the condensed consolidated financial
statements.
3
STERLING CHEMICALS, INC.
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
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Nine months ended September 30, |
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2006 |
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2005 |
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(Unaudited) |
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(Dollars in Thousands) |
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Cash flows from operating activities: |
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Net income (loss) |
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$ |
1,826 |
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$ |
(21,094 |
) |
Adjustments to reconcile net loss to net cash provided by
(used in) operating activities: |
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Depreciation and amortization |
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23,517 |
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25,824 |
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Interest amortization |
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300 |
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300 |
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Deferred tax expense (benefit) |
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3,544 |
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(12,274 |
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Gain on disposal of property, plant and equipment |
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(1,960 |
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Other |
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140 |
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157 |
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Change in assets/liabilities: |
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Accounts receivable |
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9,651 |
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58,222 |
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Inventories |
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(14,709 |
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34,885 |
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Prepaid expenses |
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(5,568 |
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(1,527 |
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Other assets |
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(1,944 |
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(1,183 |
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Accounts payable |
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(7,668 |
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(26,002 |
) |
Accrued liabilities |
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(4,639 |
) |
|
|
6,423 |
|
Other liabilities |
|
|
(9,130 |
) |
|
|
(5,887 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash provided by (used in) operating activities |
|
|
(6,640 |
) |
|
|
57,844 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows provided by (used in) investing activities: |
|
|
|
|
|
|
|
|
Capital expenditures |
|
|
(10,036 |
) |
|
|
(5,155 |
) |
Insurance proceeds relating to property, plant and equipment |
|
|
1,960 |
|
|
|
|
|
Cash used for methanol dismantling |
|
|
(111 |
) |
|
|
(591 |
) |
|
|
|
|
|
|
|
Net cash used in investing activities |
|
|
(8,187 |
) |
|
|
(5,746 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows from financing activities: |
|
|
|
|
|
|
|
|
Net repayments on the Revolver |
|
|
|
|
|
|
(17,684 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net increase (decrease) in cash |
|
|
(14,827 |
) |
|
|
34,414 |
|
Cash and cash equivalents beginning of year |
|
|
42,197 |
|
|
|
1,901 |
|
|
|
|
|
|
|
|
Cash and cash equivalents end of period |
|
$ |
27,370 |
|
|
$ |
36,315 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Supplemental disclosures of cash flow information: |
|
|
|
|
|
|
|
|
Interest paid, net of interest income received |
|
$ |
5,428 |
|
|
$ |
5,864 |
|
Cash paid for income taxes |
|
|
60 |
|
|
|
59 |
|
The accompanying notes are an integral part of the condensed consolidated financial
statements.
4
STERLING CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
1. Basis of Presentation
The accompanying unaudited interim condensed consolidated financial statements were prepared
in accordance with accounting principles generally accepted in the United States of America
(GAAP) and reflect all adjustments (including normal recurring accruals) which, in our opinion,
are considered necessary for the fair presentation of the results for the periods presented. The
results of operations and cash flows for the periods presented are not necessarily indicative of
the results to be expected for the full year. These statements should be read in conjunction with
the audited consolidated financial statements and notes thereto included in our Annual Report on
Form 10-K for the year ended December 31, 2005. The accompanying unaudited interim condensed
consolidated financial statements have been reviewed by Deloitte & Touche LLP, our independent
registered public accounting firm, whose report is included herein.
Reclassification
Certain amounts reported in the consolidated financial statements for the prior periods have
been reclassified to conform to the current consolidated financial statement presentation with no
effect on net income (loss) or stockholders equity.
2. Stock-Based Compensation
On December 19, 2002, we adopted our 2002 Stock Plan and reserved 379,747 shares of our common
stock for issuance under the plan (subject to adjustment). Under our 2002 Stock Plan, officers and
key employees, as designated by our Board of Directors, may be issued stock options, stock awards,
stock appreciation rights or stock units. There are currently options to purchase a total of
278,500 shares of our common stock outstanding under our 2002 Stock Plan, all at an exercise price
of $31.60, and an additional 85,414 shares of common stock available for issuance under our 2002
Stock Plan.
On January 1, 2006, we adopted Statement of Financial Accounting Standards (SFAS) No.
123-Revised 2004, Share-Based Payments (SFAS No. 123(R)), using the modified prospective
method. SFAS No. 123(R) is a revision of SFAS No. 123, Accounting for Stock-Based Compensation
(SFAS No. 123), and supersedes Accounting Principals Board No. 25, Accounting for Stock Issued
to Employees (APB No. 25). Under SFAS No. 123(R), the cost of employee services received in
exchange for a stock-based award is determined based on the grant-date fair value (with limited
exceptions). That cost is then recognized over the period during which the employee is required to
provide services in exchange for the award (usually the vesting period). We currently use an
option pricing model to estimate the grant date fair value of stock-based awards. Excess tax
benefits, as defined in SFAS No. 123(R), are recognized as an addition to paid-in capital.
On January 1, 2006, using the modified prospective method under SFAS No. 123(R), we began
recognizing expense on any unvested awards under our 2002 Stock Plan that were granted prior to
that time and are expected to vest over their respective remaining vesting periods. Any awards
granted under our 2002 Stock Plan after December 31, 2005 will be expensed over the vesting period
of the award. Stock based compensation expense was $25,000 and $139,000 for the three and
nine-month periods ended September 30, 2006, respectively.
Prior to January 1, 2006, we had adopted the disclosure-only provisions of SFAS No. 123 and
accounted for substantially all of our stock-based compensation using the intrinsic value method
prescribed in APB No. 25. Under APB No. 25, no compensation expense was recognized for any of our
stock option grants because all of the stock options issued under our 2002 Stock Plan were granted
with exercise prices at estimated fair value at the time of grant. During March 2005, we issued
3,474 shares of our common stock pursuant to the exercise of stock options by two of our former
employees and, through the use of net
exercise elections, an additional 12,359 shares subject to the stock options held by these two
former employees were used to pay the exercise price and withholding taxes related to the option
exercises. The net exercise elections required variable accounting and resulted in compensation
expense of $0.2 million during the first quarter of 2005.
The following table illustrates the pro forma effect on our net income and income per share
attributable to common stockholders for the three and nine-month periods ended September 30, 2005:
5
STERLING CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
|
|
|
|
|
|
|
|
|
|
|
Three months ended |
|
|
Nine months ended |
|
|
|
September 30, 2005 |
|
|
September 30, 2005 |
|
|
|
(Dollars in Thousands, Except Share Data) |
|
Net loss
attributable to
common stockholders,
as reported |
|
$ |
(10,835 |
) |
|
$ |
(26,250 |
) |
|
|
|
|
|
|
|
|
|
Add: Stock-based
employee
compensation expense
included in reported
net income (loss),
net of related tax
effects |
|
|
|
|
|
|
128 |
|
|
|
|
|
|
|
|
|
|
Deduct: Total
stock-based employee
compensation expense
determined under
fair value based
method for all
awards, net of
related tax effects |
|
|
(110 |
) |
|
|
(350 |
) |
|
|
|
|
|
|
|
|
Pro forma net loss |
|
$ |
(10,945 |
) |
|
$ |
(26,472 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic and diluted
loss per share
attributable to
common stockholders: |
|
|
|
|
|
|
|
|
As reported |
|
$ |
(3.83 |
) |
|
$ |
(9.28 |
) |
Pro forma |
|
|
(3.87 |
) |
|
|
(9.36 |
) |
3. Discontinued Operations
On September 16, 2005, we announced that we were exiting the acrylonitrile business and
related derivative operations, which included sodium cyanide and disodium iminodiacetic acid
(DSIDA). Our decision was based on a history of operating losses incurred by our acrylonitrile
and derivatives businesses, and was made after a full review and analysis of our strategic
alternatives. Our acrylonitrile and derivatives businesses sustained losses in recent years and had
been shut down since February of 2005.
In accordance with SFAS No. 144, Accounting for the Impairment and Disposal of Long Lived
Assets, we have reported the operating results of these businesses as discontinued operations in
our consolidated statement of operations and cash flows, and we have presented the assets and
liabilities of these businesses separately in our consolidated balance sheet.
The carrying amounts of the major classes of assets and liabilities related to discontinued
operations as of September 30, 2006 and December 31, 2005 were as follows:
|
|
|
|
|
|
|
|
|
|
|
September 30, 2006 |
|
|
December 31, 2005 |
|
|
|
(Dollars in Thousands) |
|
Assets of discontinued operations: |
|
|
|
|
|
|
|
|
Accounts receivable, net |
|
$ |
6 |
|
|
$ |
963 |
|
Inventories |
|
|
678 |
|
|
|
376 |
|
Other assets |
|
|
|
|
|
|
452 |
|
|
|
|
|
|
|
|
Total |
|
$ |
684 |
|
|
$ |
1,791 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Liabilities of discontinued operations: |
|
|
|
|
|
|
|
|
Accrued liabilities |
|
$ |
756 |
|
|
$ |
3,826 |
|
6
STERLING CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
Revenues and pre-tax losses from discontinued operations for the three and nine-month periods
ended September 30, 2006 and 2005 are presented below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three months ended September 30, |
|
Nine months ended September 30, |
|
|
2006 |
|
2005 |
|
2006 |
|
2005 |
|
|
(Dollars in Thousands) |
Revenues |
|
$ |
103 |
|
|
$ |
4,582 |
|
|
$ |
1,108 |
|
|
$ |
40,545 |
|
Loss before income taxes |
|
|
514 |
|
|
|
14,454 |
|
|
|
3,350 |
|
|
|
21,906 |
|
We expect to incur total costs of $10 million related to our exit from the acrylonitrile and
derivatives businesses, of which approximately $9 million has been spent through September 30,
2006. Changes in the accrued exit costs are detailed below (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accrued as of |
|
|
Additional |
|
|
|
|
|
|
|
|
|
|
Accrued as of |
|
|
|
December 31, 2005 |
|
|
accruals |
|
|
Cash payments |
|
|
Other |
|
|
September 30, 2006 |
|
Severance accrual |
|
$ |
477 |
|
|
$ |
367 |
|
|
$ |
(646 |
) |
|
$ |
|
|
|
$ |
198 |
|
DSIDA contractual obligation |
|
|
2,853 |
|
|
|
147 |
|
|
|
(3,000 |
) |
|
|
|
|
|
|
|
|
DSIDA dismantling costs |
|
|
496 |
|
|
|
62 |
|
|
|
|
|
|
|
|
|
|
|
558 |
|
Product payable |
|
|
|
|
|
|
|
|
|
|
(228 |
) |
|
|
228 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Totals |
|
$ |
3,826 |
|
|
$ |
576 |
|
|
$ |
(3,874 |
) |
|
$ |
228 |
|
|
$ |
756 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
4. Earnings Per Share
Basic earnings (loss) per share (EPS) is calculated by dividing net income (loss)
attributable to common shareholders by the weighted average number of common shares outstanding for
the period. Diluted EPS is calculated by dividing net income (loss) by the weighted average number
of common shares outstanding, plus the assumed exercise of all dilutive securities using the
treasury stock method or the if converted method, as appropriate. The following table provides a
reconciliation of basic and diluted EPS:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three months ended September 30, |
|
|
Nine months ended September 30, |
|
|
|
2006 |
|
|
2005 |
|
|
2006 |
|
|
2005 |
|
|
|
(Dollars in Thousands, Except Share Data) |
|
Basic income (loss) per share: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing
operations attributable to common
shareholders |
|
$ |
7,859 |
|
|
$ |
(1,671 |
) |
|
$ |
(3,078 |
) |
|
$ |
(12,362 |
) |
Income (loss) from discontinued
operations |
|
|
625 |
|
|
|
(9,164 |
) |
|
|
(1,127 |
) |
|
|
(13,888 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss), net of tax |
|
$ |
8,484 |
|
|
$ |
(10,835 |
) |
|
$ |
(4,205 |
) |
|
$ |
(26,250 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average shares outstanding |
|
|
2,828,460 |
|
|
|
2,828,474 |
|
|
|
2,828,462 |
|
|
|
2,827,566 |
|
Earnings per common share: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing
operations attributable to common
shareholders |
|
$ |
2.78 |
|
|
$ |
(0.59 |
) |
|
$ |
(1.09 |
) |
|
$ |
(4.37 |
) |
Income (loss) from discontinued
operations |
|
|
0.22 |
|
|
|
(3.24 |
) |
|
|
(0.40 |
) |
|
|
(4.91 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) |
|
$ |
3.00 |
|
|
$ |
(3.83 |
) |
|
$ |
(1.49 |
) |
|
$ |
(9.28 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
7
STERLING CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three months ended September 30, |
|
|
Nine months ended September 30, |
|
|
|
2006 |
|
|
2005 |
|
|
2006 |
|
|
2005 |
|
Diluted income (loss) per share: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing
operations attributable to common
shareholders |
|
$ |
7,859 |
|
|
$ |
(1,671 |
) |
|
$ |
(3,078 |
) |
|
$ |
(12,362 |
) |
Add: preferred stock dividends |
|
|
2,090 |
|
|
|
¯ |
|
|
|
¯ |
|
|
|
¯ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income available to common
stockholders plus assumed
conversions |
|
$ |
9,949 |
|
|
$ |
(1,671 |
) |
|
$ |
(3,078 |
) |
|
$ |
(12,362 |
) |
Income (loss) from discontinued
operations |
|
|
625 |
|
|
|
(9,164 |
) |
|
|
(1,127 |
) |
|
|
(13,888 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) for purposes of
computing diluted earnings per share |
|
$ |
10,574 |
|
|
$ |
(10,835 |
) |
|
$ |
(4,205 |
) |
|
$ |
(26,250 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average common shares
outstanding |
|
|
2,828,460 |
|
|
|
2,828,474 |
|
|
|
2,828,462 |
|
|
|
2,827,566 |
|
Dilutive impact of preferred stock,
if converted |
|
|
3,787,686 |
|
|
|
¯ |
|
|
|
¯ |
|
|
|
¯ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average common shares
outstanding assuming dilution |
|
|
6,616,146 |
|
|
|
2,828,474 |
|
|
|
2,828,462 |
|
|
|
2,827,566 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Earnings per common share assuming
dilution: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing
operations attributable to common
shareholders |
|
$ |
1.50 |
|
|
$ |
(0.59 |
) |
|
$ |
(1.09 |
) |
|
$ |
(4.37 |
) |
Income (loss) from discontinued
operations |
|
|
0.10 |
|
|
|
(3.24 |
) |
|
|
(0.40 |
) |
|
|
(4.91 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) |
|
$ |
1.60 |
|
|
$ |
(3.83 |
) |
|
$ |
(1.49 |
) |
|
$ |
(9.28 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
For the three and nine-months ended September 30, 2005, all outstanding stock options and
warrants and conversion of preferred stock are excluded from the computation as they were
anti-dilutive.
5. Inventories
|
|
|
|
|
|
|
|
|
|
|
September 30, 2006 |
|
|
December 31, 2005 |
|
|
|
(Dollars in Thousands) |
|
Finished products |
|
$ |
34,449 |
|
|
$ |
30,162 |
|
Raw materials |
|
|
13,429 |
|
|
|
7,974 |
|
Inventories under exchange agreements |
|
|
1,778 |
|
|
|
(2,807 |
) |
Stores and supplies, net |
|
|
3,845 |
|
|
|
3,765 |
|
|
|
|
|
|
|
|
|
|
$ |
53,501 |
|
|
$ |
39,094 |
|
|
|
|
|
|
|
|
6. Long-Term Debt
On December 19, 2002, we issued $94.3 million in original principal amount of our 10% Senior
Secured Notes due December 2007 (our Secured Notes). Our Secured Notes are senior secured
obligations and rank equally in right of payment with all of our other existing and future senior
indebtedness, and senior in right of payment to all of our existing and future subordinated
indebtedness. Our Secured Notes are guaranteed by Sterling Chemicals Energy, Inc. (Sterling
Energy), our only wholly-owned subsidiary. Sterling Energys guaranty ranks equally in right of
payment with all of its existing and future senior indebtedness, and
senior in right of payment to all of its existing and future subordinated indebtedness. Our
Secured Notes and Sterling Energys
guaranty are secured by a first priority lien on all of our production facilities and related
assets.
8
STERLING CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
Our Secured Notes bear interest at an annual rate of 10%, payable semi-annually on June 15 and
December 15 of each year. Until December 19, 2004, we were permitted under certain circumstances
to pay interest on our Secured Notes through the
issuance of additional Secured Notes rather than the payment of cash at an interest rate of
13 3/8 % per annum. In December 2003, we made an interest payment on our Secured
Notes at the higher rate through the issuance of $6.3 million in original principal amount of
additional Secured Notes, increasing the aggregate principal amount of outstanding Secured Notes to
$100.6 million. We have made all other interest payments on our Secured Notes in cash.
We may redeem our Secured Notes at any time at a redemption price of 100% of the outstanding
principal amount thereof plus accrued and unpaid interest, subject to compliance with the terms of
our Revolving Credit Agreement dated December 19, 2002 with The CIT Group/Business Credit, Inc., as administrative agent and a lender, and certain
other lenders (our Revolver). In addition, in the event of a specified change of control or the
sale of our facility in Texas City, Texas, we are required to offer to repurchase our Secured Notes
at 101% of the outstanding principal amount thereof plus accrued and unpaid interest. Under
certain circumstances, we are also required to use the proceeds of other asset sales to repurchase those
Secured Notes tendered by the holders at a price equal to 100% of the outstanding principal amount
thereof plus accrued and unpaid interest.
The indenture governing our Secured Notes contains numerous covenants and conditions,
including, but not limited to, restrictions on our ability to incur indebtedness, create liens,
sell assets, make investments, make capital expenditures, engage in mergers and acquisitions and
pay dividends. The indenture also includes various circumstances and conditions that would, upon
their occurrence and subject in certain cases to notice and grace periods, create an event of
default thereunder. However, the indenture does not require us to satisfy any financial ratios or
maintenance tests.
On December 19, 2002, we also established our Revolver, which provides up to $100 million in
revolving credit loans, subject to borrowing base limitations. Our Revolver has an initial term
ending on September 19, 2007. Under our Revolver, we and Sterling Energy are co-borrowers and are
jointly and severally liable for any indebtedness thereunder. Our Revolver is secured by first
priority liens on all of our accounts receivable, inventory and other specified assets, as well as
all of the issued and outstanding capital stock of Sterling Energy.
Borrowings under our Revolver bear interest, at our option, at an annual rate of either the
Alternate Base Rate plus 0.75% or the LIBO Rate (as defined in our Revolver) plus 2.75%. The
Alternate Base Rate is equal to the greater of the Base Rate as announced from time to time by
JPMorgan Chase Bank in New York, New York or 0.50% per annum above the latest Federal Funds Rate
(as defined in our Revolver). The average interest rate for borrowings under our Revolver for the
three and nine-month periods ended September 30, 2006 was 9.00% and 8.94%, respectively. Under our
Revolver, we are also required to pay an aggregate commitment fee of 0.50% per year (payable
monthly) on any unused portion of our Revolver. Available credit under our Revolver is subject to
a monthly borrowing base of 85% of eligible accounts receivable plus the lesser of $50 million and
65% of eligible inventory. In addition, the borrowing base for our Revolver must exceed
outstanding borrowings thereunder by $8 million at all times. As of September 30, 2006, total
credit available under our Revolver was limited to $54 million due to these borrowing base
limitations. As of September 30, 2006, there were no loans outstanding under our Revolver, and we
had $3 million in outstanding letters of credit issued pursuant to our Revolver. Based on the
maturity date of the Revolver, and pursuant to Emerging Issues Task Force Issue No. 95-22, Balance
Sheet Classification of Borrowings under Revolving Credit Agreements That Include both a Subjective
Acceleration Clause and a Lock-Box Arrangement, any balances outstanding under our Revolver are
classified as a current portion of long-term debt.
Our Revolver contains numerous covenants and conditions, including, but not limited to,
restrictions on our ability to incur indebtedness, create liens, sell assets, make investments,
make capital expenditures, engage in mergers and acquisitions and pay dividends. Our Revolver also
contains a covenant that requires us to earn a specified amount of earnings before interest, income
taxes, depreciation and amortization (as defined in our Revolver) on a monthly basis if, for 15
consecutive days, unused availability under our Revolver plus cash on hand is less than $20
million. Our Revolver includes various circumstances and conditions that would, upon their
occurrence and subject in certain cases to notice and grace periods, create an event of default
thereunder.
We believe that our cash on hand, together with credit available under our Revolver, will be
sufficient to meet our short-term liquidity needs, although our liquidity may not be adequate
during any particular period. The stated term of our Revolver ends on September 19, 2007 and our
Secured Notes become due on December 19, 2007. We have commenced discussions to renew or replace
our Revolver and refinance the indebtedness under our Secured Notes prior to their stated
maturities, either on a stand-alone basis or as part of a larger strategic corporate transaction,
although we may not be successful in doing so.
9
STERLING CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
7. Commitments and Contingencies
Product Contracts:
We have certain long-term agreements that provide for the dedication of 100% of our production
of acetic acid and plasticizers, each to one customer. We also have various sales and conversion
agreements, which dedicate significant portions of
our production of styrene to various customers. Some of these agreements provide for cost recovery
plus an agreed profit margin based upon market prices. A significant portion of our existing
styrene sales contracts will expire in the next nine months. The stated term of one of these
contracts, which represents a significant portion of our current North America committed sales
volumes, expires at the end of this year and we do not expect that contract to be renewed. We are
currently pursuing renewals of our other contracts that expire in 2007, as well as additional
contract volumes with new customers. We may not be successful in renewing these expiring contracts
or obtaining new contract customers. If we are unsuccessful, we may lower our styrene production
levels or sell more of our styrene production in the spot markets, both domestic and export, which
could have a material adverse effect on our financial condition, results of operations and cash
flows.
Environmental Regulations:
Our operations involve the handling, production, transportation, treatment and disposal of
materials that are classified as hazardous or toxic waste and that are extensively regulated by
environmental and health and safety laws, regulations and permit requirements. Environmental
permits required for our operations are subject to periodic renewal and can be revoked or modified
for cause or when new or revised environmental requirements are implemented. Changing and
increasingly strict environmental requirements can affect the manufacture, handling, processing,
distribution and use of our products and, if so affected, our business and operations may be
materially and adversely affected. In addition, changes in environmental requirements can cause us
to incur substantial costs in upgrading or redesigning our facilities and processes, including our
waste treatment, storage, disposal and other waste handling practices and equipment.
A business risk inherent in chemical operations is the potential for personal injury and
property damage claims from employees, contractors and their employees and nearby landowners and
occupants. While we believe our business operations and facilities generally are operated in
compliance with all applicable environmental and health and safety requirements in all material
respects, we cannot be sure that past practices or future operations will not result in material
claims or regulatory action, require material environmental expenditures or result in exposure or
injury claims by employees, contractors and their employees and the public. Some risk of
environmental costs and liabilities is inherent in our operations and products, as it is with other
companies engaged in similar businesses.
We have incurred, and may continue to incur, liability for investigation and cleanup of waste
or contamination at our own facilities or at facilities operated by third parties where we have
disposed of waste. We continually review all estimates of potential environmental liabilities but
we may not have identified or fully assessed all potential liabilities arising out of our past or
present operations or the amount necessary to investigate and remediate any conditions that may be
significant to us.
Air emissions from our Texas City facility are subject to certain permit requirements and
self-implementing emission limitations and standards under state and federal laws. Our Texas City
facility is located in an area that the Environmental Protection Agency (EPA) has classified as
not having attained the ambient air quality standards for ozone, which is controlled by direct
regulation of volatile organic compounds and nitrogen oxide (NOx). Our Texas City facility is
also subject to the federal governments June 1997 National Ambient Air Quality Standards, which
lower the ozone and particulate matter threshold for attainment. The Texas Commission for
Environmental Quality (TCEQ) has imposed strict requirements on regulated facilities, including
our Texas City facility, to ensure that the air quality control region will achieve the ambient air
quality standards for ozone. Local authorities also may impose new ozone and particulate matter
standards. Compliance with these stricter standards may substantially increase our future NOx,
volatile organic compounds and particulate matter control costs, the amount and full impact of
which cannot be determined at this time.
On December 13, 2002, the TCEQ adopted a revised State Implementation Plan (SIP) to achieve
compliance with the 1 hour ozone standard of the Clean Air Act. The EPA has recently approved
this 1 hour SIP, which calls for reduction of emissions of NOx at our Texas City facility by
approximately 80% by the end of 2007. The current SIP also requires monitoring of emissions of
highly reactive volatile organic carbons (HRVOCs), such as ethylene. The cost of compliance with
the 1 hour
SIP at our Texas City facility is estimated to be between $12 million and $14 million. This
estimate includes our share of capital
10
STERLING CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
expenditures needed to be made by S&L Cogeneration Company, a 50/50 joint venture between us and
Praxair Energy Resources, Inc. (Praxair). To date we have spent $9.9 million in capital on NOx
reductions and HRVOC monitoring, with $0.6 million of that amount being spent during the first
three quarters of 2006. In April 2004, the Houston-Galveston region was designated a moderate
non-attainment area with respect to the 8-hour ozone standard of the Clean Air Act, and
compliance with this standard is required no later than June 15, 2010. The TCEQ is currently
drafting another revision to the SIP in order to achieve compliance with the 8-hour ozone standard.
Potential control strategies for this 8-hour SIP are being reviewed by the TCEQ, and adoption of
additional regulations is expected in May 2007. These revisions to the SIP are expected to be
submitted to the EPA for approval in June 2007, and may require that emissions of NOx be reduced by
90% by January 1, 2009, as well as further reductions or additional monitoring of HRVOC emissions.
We estimate that an additional $14 million to $16 million in capital improvements would be required
to meet these new requirements. A small portion of these costs may be recovered from the other
parties to our production agreements.
Legal Proceedings:
On July 16, 2001, Sterling Chemicals Holdings, Inc., and most of its U.S. subsidiaries,
including us (collectively, the
Debtors) filed voluntary petitions for reorganization under Chapter 11 of the United States
Bankruptcy Code in the U.S. Bankruptcy Court for the Southern District of Texas. The Debtors plan
of reorganization (our Plan of Reorganization) was confirmed on November 20, 2002 and, on
December 19, 2002, the Debtors emerged from bankruptcy pursuant to the terms of our Plan of
Reorganization.
On July 5, 2005, Patrick B. McCarthy, an employee of Kinder-Morgan, Inc., was seriously
injured at Kinder-Morgans
facilities near Cincinnati, Ohio, while attempting to offload a railcar containing one of our
plasticizers products. The incident is being investigated and the underlying cause of the accident
is not yet known. On October 28, 2005, Mr. McCarthy and his family filed a suit in the Court of
Common Pleas, Hamilton County, Ohio (Case No. A0509144) against us, BASF Corporation and five other
defendants seeking over $0.5 million in damages related to medical expenses and loss of earnings
and earnings capacity, among other things, and punitive damages. At this time, it is impossible to
determine the extent of, or whether we will have any, liability for this incident and we will
vigorously defend the suit. We believe that all, or substantially all, of any liability imposed
upon us as a result of this suit and our related out-of-pocket costs and expenses will be covered
by our insurance policies, subject to a $1 million deductible. We do not believe that this
incident will have a material adverse affect on our business, financial position, results of
operations or cash flows, although we cannot guarantee that a material adverse effect will not
occur.
On August 17, 2006, we initiated an arbitration proceeding against BP Amoco Chemical
Corporation (BP Chemicals) to resolve a dispute involving the interpretation of provisions of our
acetic acid production agreement with BP Chemicals. Under the production agreement, BP Chemicals
reimburses our manufacturing expenses and pays us a percentage of the profits derived from the
sales of the acetic acid we produce. Historically, the costs of manufacturing charged to our
acetic acid business, and reimbursed by BP Chemicals, included the amounts we paid Praxair for
carbon monoxide, hydrogen and a blend of carbon monoxide and hydrogen commonly referred to as
blend gas. Our acetic acid business has always used all of the carbon monoxide produced by
Praxair other than the small amount of carbon monoxide included in the blend gas. Until recently,
all of the blend gas produced by Praxair was used by the oxo-alcohols plant included in our
plasticizers business. During the period when the oxo-alcohols plant was operating, BP Chemicals
was compensated for the use of this blend gas by our oxo-alcohols plant through a credit to the
amount of our manufacturing expenses reimbursed by BP Chemicals. Effective July 1, 2006, we
permanently closed our oxo-alcohols plant. BP Chemicals is now taking the position that it is
entitled to continue to deduct a portion of the blend gas credit from the reimbursement of our
manufacturing expenses, even though our oxo-alcohols plant has been closed and is no longer taking
any blend gas and the Praxair facilities have been modified so that the carbon monoxide previously
used in blend gas is now being delivered to our acetic acid operations. Effective as of July 1,
2006, BP Chemicals began short paying our invoices for manufacturing expenses by the portion of the
credit that BP Chemicals now claims will continue until July 31, 2016. The disputed portion of the
credit is averaging approximately $0.3 million per month during 2006. We are also seeking
additional damages from BP Chemicals in the arbitration based on what we believe are breaches of
duty by BP Chemicals. A date for the arbitration hearing has not yet been set, although we expect
the hearings to occur during the first quarter of 2007. The arbitration process is in its initial
stages, with each side having selected their respective neutral arbitrator. We believe that our
acetic acid production agreement does not contemplate the continuation of any portion of the blend
gas credit under these circumstances and will vigorously pursue our position in the arbitration.
We are subject to various other claims and legal actions that arise in the ordinary course of
our business. We do not believe that any of these claims and actions, separately or in the
aggregate, will have a material adverse effect on our business, financial position, results of
operation or cash flows, although we cannot guarantee that a material adverse effect will not
occur.
11
STERLING CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
Other:
Our styrene facilities consist of two trains, a north train and a south train. On September
22, 2005, during a shut down of our plant in anticipation of Hurricane Rita, the superheater in the
south train of our styrene facilities was significantly damaged in a
fire, forcing a closure of the south train until repairs could be completed. In addition, the
north train of our styrene facilities sustained internal damage as a result of this incident and,
although still capable of producing product, the damage caused
significant raw material yield and energy inefficiencies. On January 12, 2006, we shut down the
north train of our styrene facilities to make repairs to the reactor and replace the existing
catalyst. In February 2006, both the north and south trains were re-started. During the
shutdowns, we fully met our supply obligations to our contract styrene customers through the
operation of the north train of our styrene facilities, supplemented by open market purchases of
styrene. The total cost for these repairs was approximately $11 million. We also filed a claim
for approximately $12 million under our business interruption insurance
policies. During the second quarter of 2006, we received an advance payment from our insurance
companies of $3 million. In August 2006, we settled the claim with our insurance carriers for a
total of $15 million, including the $3 million advance payment. We recognized the incremental $12
million claim settlement as income during the third quarter of 2006. Of the $12 million incremental
claim settlement, approximately half was received during September 2006, with the remainder
received prior to November 2, 2006.
8. Pension Plans and Other Postretirement Benefits
Net periodic pension costs consisted of the following components:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three months ended September 30, |
|
|
Nine months ended September 30, |
|
|
|
2006 |
|
|
2005 |
|
|
2006 |
|
|
2005 |
|
|
|
(Dollars in Thousands) |
|
Service cost |
|
$ |
162 |
|
|
$ |
202 |
|
|
$ |
487 |
|
|
$ |
606 |
|
Interest cost |
|
|
1,810 |
|
|
|
1,669 |
|
|
|
5,425 |
|
|
|
5,007 |
|
Expected return on plan assets |
|
|
(1,750 |
) |
|
|
(1,667 |
) |
|
|
(5,250 |
) |
|
|
(5,001 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net pension costs |
|
$ |
222 |
|
|
$ |
204 |
|
|
$ |
662 |
|
|
$ |
612 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other postretirement benefits costs consisted of the following components:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three months ended September 30, |
|
|
Nine months ended September 30, |
|
|
|
2006 |
|
|
2005 |
|
|
2006 |
|
|
2005 |
|
|
|
(Dollars in Thousands) |
|
Service cost |
|
$ |
47 |
|
|
$ |
89 |
|
|
$ |
141 |
|
|
$ |
161 |
|
Interest cost |
|
|
388 |
|
|
|
650 |
|
|
|
1,163 |
|
|
|
1,171 |
|
Amortization of unrecognized costs. |
|
|
(288 |
) |
|
|
(491 |
) |
|
|
(864 |
) |
|
|
(886 |
) |
Curtailment gain |
|
|
|
|
|
|
(542 |
) |
|
|
|
|
|
|
(542 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Plan costs of continuing operations |
|
|
147 |
|
|
|
(294 |
) |
|
|
440 |
|
|
|
(96 |
) |
Curtailment gain from discontinued
operations |
|
|
|
|
|
|
(1,185 |
) |
|
|
|
|
|
|
(1,185 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net plan costs |
|
$ |
147 |
|
|
$ |
(1,479 |
) |
|
$ |
440 |
|
|
$ |
(1,281 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
9. New Accounting Standards
In September 2005, the Financial Accounting Standards Board (the FASB) issued Emerging
Issues Task Force Issue No. 04-13, Accounting for Purchases and Sales of Inventory with the Same
Counterparty (EITF No. 04-13). EITF No. 04-13 provides that two or more legally separate
exchange transactions with the same counterparty should be combined and considered as a single
arrangement for purposes of applying Accounting Principles Board Opinion No. 29, Accounting for
Nonmonetary Transactions, when the transactions were entered into in contemplation of one another.
EITF No. 04-13 contains several indicators to be considered in assessing whether two transactions
are entered into in contemplation of one another. If, based on
consideration of the indicators and the substance of the arrangement, two transactions are
combined and considered a single
12
STERLING CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
arrangement, an exchange of finished goods inventory for either raw material inventory or
work-in-process inventory should be accounted for at fair value. The provisions of EITF No. 04-13
were effective for transactions beginning April 1, 2006. Adoption of EITF No. 04-13 did not have a
material impact on our consolidated financial statements.
In July 2006, the FASB issued FASB Interpretation No. 48, Accounting for Uncertainty in
Income Taxesan interpretation of FASB Statement No. 109, (FIN 48) to clarify the accounting for
uncertain tax positions accounted for in accordance with FASB Statement No. 109, Accounting for
Income Taxes. This interpretation prescribes a two-step approach for recognizing and
measuring tax benefits and requires explicit disclosure of any uncertain tax position. FIN 48 is
effective for us on January 1, 2007. We are currently evaluating what impact, if any, the adoption
of FIN 48 will have on our consolidated financial statements.
In September 2006, the FASB issued SFAS No. 158, Employers Accounting for Defined Benefit
Pension and Other Postretirement Plans (SFAS No. 158). SFAS No. 158 requires the recognition of
the funded status of pension and other postretirement benefit plans on the balance sheet. The
overfunded or underfunded status would be recognized as an asset or liability on the balance sheet
with changes occurring during the current year reflected through the comprehensive income portion
of equity. SFAS No. 158 will also require the measurement date of the funded status of our defined
benefit postretirement plans match the date of our fiscal year-end financial statements,
eliminating the use of earlier measurement dates that were previously permissible. We will be
required to initially recognize the funded status of our defined benefit postretirement plan and
provide the required disclosures as of our fiscal year ending December 31, 2006. The requirement
to measure the assets and benefit obligations of our defined benefit postretirement plans as of the
date of our fiscal year-end statement of financial position will be effective for our fiscal year
ending December 31, 2008.
In September 2006, the Securities and Exchanged Commission issued Staff Accounting Bulletin
No. 108, Considering the Effects of Prior Year Misstatements when Quantifying Misstatements in
Current Year Financial Statements (SAB 108). SAB 108 provides interpretive guidance on how the
effects of the carryover or reversal of prior year misstatements should be considered in
quantifying a current year misstatement. The SEC staff believes that registrants should quantify
errors using both a balance sheet and income statement approach and evaluate whether either
approach results in quantifying a misstatement that, when all relevant quantitative and qualitative
factors are considered, is material. We will adopt SAB 108 for our fiscal year ending December 31,
2006 and do not believe that SAB 108 will have a material impact on our consolidated financial
statements.
13
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of Directors and Stockholders of Sterling Chemicals, Inc.:
We have reviewed the accompanying condensed consolidated balance sheet of Sterling Chemicals,
Inc. and its subsidiary (the Company) as of September 30, 2006, and the related condensed
consolidated statements of operations for the three and nine-month periods ended September 30, 2006
and 2005, and of cash flows for the nine-month periods ended September 30, 2006 and 2005. These
interim financial statements are the responsibility of the Companys management.
We conducted our reviews in accordance with standards of the Public Company Accounting
Oversight Board (United States). A review of interim financial information consists principally of
applying analytical procedures to financial data and making inquiries of persons responsible for
financial and accounting matters. It is substantially less in scope than an audit conducted in
accordance with standards of the Public Company Accounting Oversight Board (United States), the
objective of which is the expression of an opinion regarding the financial statements taken as a
whole. Accordingly, we do not express such an opinion.
Based on our reviews, we are not aware of any material modifications that should be made to
such condensed consolidated financial statements for them to be in conformity with accounting
principles generally accepted in the United States of America.
We have previously audited, in accordance with the standards of the Public Company Accounting
Oversight Board (United States), the consolidated balance sheet of the Company as of December 31,
2005, and the related consolidated statements of operations, stockholders equity (deficiency in
assets), and cash flows for the year then ended (not presented herein); and in our report dated
March 16, 2006, we expressed an unqualified opinion on those consolidated financial statements. In
our opinion, the information set forth in the accompanying condensed consolidated balance sheet as
of December 31, 2005 is fairly stated, in all material respects, in relation to the consolidated
balance sheet from which it has been derived.
DELOITTE & TOUCHE LLP
Houston, Texas
November 10, 2006
14
Item 2. Managements Discussion and Analysis of Financial Condition and Results of Operations
The following discussion should be read in conjunction with our condensed consolidated
financial statements (including the Notes thereto) included in Item 1, Part I of this report.
Business Overview
We are a leading North American producer of selected petrochemicals used to manufacture a wide
array of consumer goods and industrial products throughout the world. Our primary products are
styrene, acetic acid and plasticizers. Styrene is a commodity chemical used to produce
intermediate products such as polystyrene, expandable polystyrene resins and ABS plastics, which
are used in a wide variety of products such as household goods, foam cups and containers,
disposable food service items, toys, packaging and other consumer and industrial products.
Approximately 50% of our styrene capacity is currently committed for sales in North America under
long-standing customer relationships. The balance of our capacity is available to produce styrene
for sales throughout the world when market conditions warrant. A significant portion of our
existing styrene sales contracts will expire in the next nine months. The stated term of one of
these contracts, which represents a significant portion of our current North America committed
sales volumes, expires at the end of this year and we do not expect that contract to be renewed.
We are currently pursuing renewals of our other contracts that expire in 2007, as well as
additional contract volumes with new customers. We may not be successful in renewing these
expiring contracts or obtaining new contract customers. If we are unsuccessful, we may lower our
styrene production levels or sell more of our styrene production in the spot markets, both domestic
and export, which could have a material adverse effect on our financial condition, results of
operations or cash flows.
Acetic acid is used primarily to produce vinyl acetate monomer, which is used in a variety of
products, including adhesives and surface coatings. All of our acetic acid production is sold to
BP Amoco Chemical Company (BP Chemicals) pursuant to a long-term contract that extends until
2016, which has provided us with a stable, steadily increasing source of income since the inception
of this relationship in 1986. All of our plasticizers, which are used to make flexible plastics,
such as shower curtains, floor coverings, automotive parts and construction materials, are sold to
BASF Corporation (BASF) pursuant to a long-term production agreement that expires in 2013,
subject to some limited early termination rights held by BASF.
We generally sell our petrochemicals products to customers for use in the manufacture of other
chemicals and products, which in turn are used in the production of a wide array of consumer goods
and industrial products throughout the world. Styrene is a commodity and exhibits wide swings in
prices and profit margins based upon current and anticipated levels of supply and demand. The
acetic acid industry tends to sell most of its products through long-term sales agreements having
cost plus pricing mechanisms, which eliminates much of the volatility seen in other
petrochemicals products and results in more stable and predictable earnings and profit margins.
Although exceptions occasionally occur, as a general rule, if styrene profit margins are favorable,
our overall financial performance is good, but our overall financial performance suffers when
styrene margins are unfavorable. The market for styrene roughly follows repetitive cycles, and
general trends in the supply and demand balance may be observed over time. However, it is
difficult, if not impossible, to definitively predict when market conditions will be favorable or
unfavorable.
The financial performance of each of our products is primarily a function of sales prices, the
cost of raw materials and energy and sales volumes. While changes in the prices for our products
may be tracked through a variety of sources, a change in price does not necessarily result in a
corresponding change in our financial performance. When the prices of our products increase or
decrease, our overall financial performance may improve, decline or stay roughly the same depending
upon the extent and direction of changes in our costs for raw materials and energy and our
production rates. For most of our products, the combined cost of raw materials and energy
resources is far greater than all other costs of production combined. We use significant amounts
of natural gas as fuel in the production of our products, and the producers of most of our raw
materials use significant amounts of natural gas in their production. As a result, our production
and raw materials costs increase or decrease based upon changes in the price for natural gas.
Natural gas and most of our raw materials are commodities and, consequently, are subject to wide
fluctuations in prices, which can, and often do, move independently of changes in the prices for
our products. Prices for, and the availability of, natural gas and many of our raw materials are
largely based on regional factors, which can result in wide disparities in prices in different
parts of the world or shortages or unavailability in some regions at the same time when these
products are plentiful in other parts of the world. Prices for styrene, on the other hand, tend to
be more consistent throughout the world, after taking into account transportation costs.
Consequently, changes in prices for natural gas and raw materials tend to impact the margin on our
sales rather than the price of our products, with margins increasing when natural gas and raw
materials costs decline and vice versa. In addition, many producers in other parts of the world
use oil-based processes rather than natural gas-based processes. The relationship between the
price of crude oil and the price of natural gas can either increase or decrease our competitiveness
depending on their relative values at any particular point in time. Sales volumes influence our
overall financial performance in a variety of ways. As a general rule, increases in sales volumes
will result in an increase in overall revenues and vice versa, although this is not necessarily the
case since the prices for some of our products can change dramatically from month-to-month. More
importantly, changes in production rates impact the average cost per pound of the products
produced. If more
15
pounds are produced, our fixed costs are spread over a greater number of pounds resulting in a
lower average cost to produce each pound. In addition, our production rates influence the overall
efficiency of our manufacturing unit and the yields we receive from our raw materials.
Styrene sales prices during the third quarter of 2006 increased significantly compared to the
second quarter of 2006, in large part due to increasing benzene prices. The rapidly increasing
styrene sales prices during the third quarter of 2006 contributed to positive gross margins in
styrene for the period, as a significant amount of our styrene was produced using lower-priced
benzene as a raw material and was then sold in the ensuing month when styrene prices had increased.
This impact resulted in an increase in gross profit of approximately $5 million during the
quarter. Contract benzene prices trended up from January through July 2006 and then decreased
somewhat during the rest of the third quarter, as depicted in the chart below:
Source: Chemical Marketing Associates, Inc. (CMAI)
Depending on market conditions, benzene contract prices may be either higher or lower
than benzene spot prices. As we purchase a portion of our benzene requirements priced on a
contract basis and the remainder priced on a spot basis, the actual prices for our benzene
purchases is not exactly the same as shown in the table above. Our actual benzene costs did,
however, follow similar trends. As the combined cost of raw materials and energy resources is far
greater than the total of all other costs of styrene production, with the cost of benzene having
the greatest impact on overall styrene manufacturing costs, high benzene prices have continued to
make it difficult for United States styrene producers to realize meaningful margin improvements on
their styrene sales.
Over the last five years, China has been the driver for growth in styrene demand, representing
around 75% of the worlds new styrene demand in that period. Historically, we have positioned
ourselves to take advantage of peaks in the Asian styrene markets, with only 50% of our styrene
capacity being committed under long-term arrangements. However, over the last two years,
relatively high benzene and natural gas prices have significantly limited our ability to sell
styrene into the Asian markets, and high styrene prices have reduced styrene global demand growth
rates. We expect these dynamics to continue throughout 2006. Further complicating our ability to
sell styrene into the Asian markets is the announcement by several of our competitors of their
intention to build new styrene production units outside the United States during the late 2006 to
2008 time frame. In 2006, our competitors added approximately 2 billion pounds of new styrene
capacity in Asia. Most of the remaining announced construction projects appear likely to start up
during 2007 and 2008, although it is not uncommon for announced construction to be delayed. In
addition, much of this new capacity is being constructed in politically unstable regions of the
world, such as the Middle East, which may impact the start-up of this new capacity. If and when
these new units are completed, we would anticipate more difficult market conditions, especially in
the export markets, until the additional supply is absorbed by growth in market demand.
Given the market conditions in the Asian markets and the high domestic raw materials and
energy costs we have been experiencing, most of our styrene sales over the last two years have been
made to customers in NAFTA countries and South America. We expect most our styrene sales over the
next three to five years to also be in these geographic regions. Consequently, we are focusing our
efforts on increasing market share in these areas, while continuing to make occasional styrene
sales in Asia on an opportunistic basis. We may not, however, be successful in increasing our
market share in these geographic regions during this period and we cannot guarantee when, or if,
market conditions for North American styrene producers will improve in Asia.
Our styrene facilities consist of two trains, a north train and a south train. On September
22, 2005, during a shut down of our plant in anticipation of Hurricane Rita, the superheater in the
south train of our styrene facilities was significantly damaged in a fire, forcing a closure of the
south train until repairs could be completed. In addition, the north train of our styrene
facilities sustained internal damage as a result of this incident and, although still capable of
producing product, the damage caused significant raw material yield and energy inefficiencies. On
January 12, 2006, we shut down the north train of our styrene facilities to make repairs to the
reactor and replace the existing catalyst. In February 2006, both the north and south trains were
re-
16
started. During the shutdowns, we fully met our supply obligations to our contract styrene
customers through the operation of the north train of our styrene facilities, supplemented by open
market purchases of styrene. The total cost for these repairs was approximately $11 million. We
also filed a claim for approximately $12 million under our business interruption insurance
policies. During the second quarter of 2006, we received an advance payment from our insurance
companies of $3 million. In August 2006, we settled the claim with our insurance carriers for a
total of $15 million, including the $3 million advance payment. We recognized the incremental $12
million claim settlement as income during the third quarter of 2006. Of the $12 million incremental
claim settlement, approximately half was received during September 2006, with the remainder
received prior to November 2, 2006.
Margins for acetic acid have grown steadily over the past several years, with this trend
continuing for the first nine months of
2006. We also expect demand to remain robust throughout 2007. The North American acetic acid
market is mature and well developed, with demand being linked to the demand for vinyl acetate
monomer, a key intermediate in the production of a wide array of polymers. Vinyl acetate monomer
is the largest derivative of acetic acid, representing over 40% of total demand. From 2005 to
2009, global production of vinyl acetate monomer is expected to increase from 7.3 billion pounds to
8.3 billion pounds. The acetic acid industry tends to sell most of its products through long term
sales agreements having cost plus pricing mechanisms, which eliminates much of the volatility
seen in other petrochemicals products and results in more stable and predictable earnings and
profit margins. All of our acetic acid production is sold to BP Chemicals under a long-term
production agreement that extends until at least 2016. Under the production agreement, BP
Chemicals markets all of the acetic acid we produce and pays us, among other amounts, a portion of
the profits earned from their sales of our acetic acid.
Historically, we have produced linear plasticizers, which typically receive a premium over
competing branched propylene-based products for customers that require enhanced performance
properties. However, the markets for competing plasticizers can be affected by the cost of the
underlying raw materials, especially when the cost of one olefin rises faster than the other, or by
the introduction of new products. One of these raw materials for linear plasticizers is a product
known as linear alpha olefins. Over the last few years, the price of linear alpha olefins has
increased sharply, which has caused many consumers to switch to lower cost branched propylene-based
products and C4-based products, despite the loss of some performance properties. Ultimately, we
expect branched plasticizers to replace linear plasticizers for most applications over the
long-term. As a result, we modified our plasticizers facilities to produce lower cost branched
plasticizers products during the third quarter of 2006.
In 2005, BP Chemicals announced the permanent closure of its linear alpha-olefins production
facility in Pasadena, Texas, the primary source of linear alpha olefins to the oxo-alcohols
production unit of our plasticizers facility. On April 28, 2006, BASF Corporation (BASF)
notified us that it was exercising its right under our Second Amended and Restated Plasticizers
Production Agreement to terminate its future obligations with respect to the operation of our
oxo-alcohols production unit, effective as of July 31, 2006. After pursuing various alternative
uses for our oxo-alcohols unit, we were unable to secure an alternative use for this facility. As
a result, we permanently shut down our oxo-alcohols production unit on July 30, 2006. This
shutdown did not result in any layoffs, as personnel assigned to our oxo-alcohol unit were
redeployed to other positions at our Texas City facility. Due to the closure of our oxo-alcohol
unit, our phthalate esters unit now uses oxo-alcohols supplied by BASF that have a different
chemical composition. We do not expect the closure of our oxo-alcohol unit to have a material
effect on our financial condition, results of operation or cash flows. In addition, due to the
oxo-alcohols long-lived assets having a book value of zero, no impairment charges were required as
a result of this closure.
Results of Operations
Three Months Ended September 30, 2006 Compared to Three Months Ended September 30, 2005
Revenues and Income (Loss) from Continuing Operations
Our revenues were $190 million for the third quarter of 2006, a 28% increase from the $149
million in revenues we recorded for the third quarter of 2005. This increase in revenues was
primarily driven by an increase in styrene sales prices and acetic acid sales. We recorded net
income from continuing operations of $10 million for the third quarter of 2006, compared to the net
income of $0.1 million that we recorded in the third quarter of 2005. Our improved financial
performance in the third quarter of 2006 resulted primarily from higher styrene and acetic margins,
higher acetic sales volumes and a $12 million gain we recorded from the insurance settlements filed
against our property damage and business interruption insurance policies related to the fire that
occurred in our styrene unit in September 2005.
Revenues from our styrene operations were $150 million for the third quarter of 2006, an
increase of 24% from the $122 million in revenues we received from these operations for the third
quarter of 2005. This increase in revenues from our styrene operations was primarily due to higher
sales prices. During the third quarter of 2006, the prices we paid for benzene, one of the primary
raw materials required for styrene production, increased 28% from the prices we paid for benzene
during the third quarter of 2005, and the prices we paid for ethylene, the other primary raw
material required for styrene production, increased 23% from
17
the prices we paid for ethylene during
the third quarter of 2005. The average price we paid for natural gas for the third quarter of 2006
decreased 23% compared to the average price we paid for natural gas during the third quarter of
2005.
Revenues from acetic acid and plasticizers were $40 million for the third quarter of 2006
compared to the $27 million in revenues we received from these operations during the third quarter
of 2005. This increase in revenues was comprised of a 51% increase in acetic acid revenues and a
35% increase in plasticizer revenues. The increase in acetic revenues resulted primarily from
increased sales volumes of acetic acid in the third quarter of 2006, in large part due to the lack
of production in the third quarter of 2005 due to a maintenance shutdown, as well as higher margins
in the 2006 period. Additionally, acetic acid revenues also increased by $2.4 million in the third
quarter of 2006 in connection with an adjustment to previously incorrectly billed items. In
December 2005, we amended our plasticizers production agreement with BASF to among other things,
eliminate the provisions
providing for the sharing of profits and losses from this business between us and BASF. The
increase in plasticizer revenues in the third quarter of 2006 primarily resulted from the absence
of an accrual for the losses from this business we shared with BASF during the third quarter of
2005.
Other Income
We recorded $12 million in other income during the third quarter of 2006, which primarily
consisted of recognition of the final settlement of our claims under our insurance policies related
to the fire that occurred in our styrene unit in September 2005.
Provision (Benefit) for Income Taxes
During the third quarter of 2006, we recorded a $10 million provision for income taxes from
continuing operations compared to a less than $1 million provision for income taxes from continuing
operations for the third quarter of 2005. This difference was due to our increased net income and
certain return to accrual adjustments in connection with the filing of our 2005 federal income tax
return in the third quarter of 2006.
Nine Months Ended September 30, 2006 Compared to Nine Months Ended September 30, 2005
Revenues and Income (Loss) from Continuing Operations
Our revenues were $477 million for the nine-month period ended September 30, 2006, compared to
the $492 million in revenues we received during the nine-month period ended September 30, 2005.
This 3% decrease in revenues resulted primarily from lower styrene volumes due to the shutdown of
our styrene unit in the first quarter of 2006 to repair the damage caused by the September 22, 2005
fire discussed above. We recorded a net income from continuing operations of $3 million for the
nine-month period ended September 30, 2006, compared to a net loss of $7 million during the
nine-month period ended September 30, 2005.
Revenues from our styrene operations were $366 million for the nine-month period ended
September 30, 2006. This represents a decrease of 10% from the $407 million in revenues we
received from these operations for the nine-month period ended September 30, 2005. This decrease
in revenues from our styrene operations was due to lower production from our styrene production
facility during the shutdown of that facility in the first quarter of 2006 to repair the damage
caused by the September 22, 2005 fire discussed above. As a part of normal recurring operations,
each of our manufacturing units is completely shut down from time to time, for a period typically
lasting two to four weeks, to replace catalysts and perform major maintenance work required to
sustain long-term production. These periods are commonly referred to as turnarounds or
shutdowns. While actual timing is subject to a number of variables, turnarounds of our styrene
unit typically occur every two to three years. As our styrene production facility was already shut
down in the first quarter of 2006 to repair the damage caused by the September 2005 fire discussed
above, we decided to perform our normal recurring styrene turnaround earlier than planned. We
expense the costs of turnarounds as the associated expenses are incurred. As expenses for
turnarounds, especially for our styrene unit, can be significant, the impact of turnarounds can be
material for financial reporting periods during which the turnarounds actually occur. During the
first quarter of 2006, we incurred approximately $9 million of expenses associated with this
turnaround of our styrene unit. During the first three quarters of 2006, prices for benzene and
ethylene, the two primary raw materials required for styrene production, increased 5% and 17%,
respectively, from the prices we paid for these products in the first three quarters of 2005. The
average price we paid for natural gas for the first three quarters of 2006 decreased 7% from the
average price we paid for natural gas during the same period in 2005.
Revenues from acetic acid and plasticizers were $111 million for the nine-month period ended
September 30, 2006 and $85 million for the nine-month period ended September 30, 2005. This
increase in revenues was comprised of a 27% increase in acetic acid revenues and a 37% increase in
plasticizer revenues. The increase in acetic revenues resulted primarily from increased sales
volumes of acetic acid in the third quarter of 2006, in large part due to the lack of production in
the third quarter of 2005 due to a maintenance shutdown, as well as higher margins in the 2006
period. Additionally, acetic acid revenues also increased by $2.4 million in the third quarter of
2006 in connection with an adjustment to previously incorrectly billed items. In December 2005, we
18
amended our plasticizers production agreement with BASF to among other things, eliminate the
provisions providing for the sharing of profits and losses from this business between us and BASF.
The increase in plasticizer revenues in the third quarter of 2006 primarily resulted from the
absence of an accrual for the losses from this business we shared with BASF during the third
quarter of 2005.
Other Income
We recorded $16 million in other income for the nine-month period ended September 30, 2006,
which primarily consisted of the recognition of final settlement of our claims under our property
damage and business interruption insurance policies related to the fire that occurred in our
styrene unit in September 2005.
Provision (Benefit) for Income Taxes
During the nine-months ended September 2006, we recorded a $6 million provision for income
taxes from continuing operations compared to a $4 million benefit for income taxes from continuing
operations for the third quarter of 2005. This difference was due to our increased net income from
continuing operations, in large part due to the insurance settlement mentioned above and certain
return to accrual adjustments in connection with the filing of our 2005 federal income tax return
during the nine-months ended September 2006.
Liquidity and Capital Resources
On December 19, 2002, we issued $94.3 million in original principal amount of our Secured
Notes. Our Secured Notes are senior secured obligations and rank equally in right of payment with
all of our other existing and future senior indebtedness, and senior in right of payment to all of
our existing and future subordinated indebtedness. Our Secured Notes are guaranteed by Sterling
Energy, our only wholly owned subsidiary. Sterling Energys guaranty ranks equally in right of
payment with all of its existing and future senior indebtedness, and senior in right of payment to
all of its existing and future subordinated indebtedness. Our Secured Notes and Sterling Energys
guaranty are secured by a first priority lien on all of our production facilities and related
assets.
Our Secured Notes bear interest at an annual rate of 10%, payable semi-annually on June 15 and
December 15 of each year. Until December 19, 2004, we were permitted under certain circumstances
to pay interest on our Secured Notes through the issuance of additional Secured Notes rather than
the payment of cash at an interest rate of 13 3 / 8 % per annum. In December 2003,
we made an interest payment on our Secured Notes at the higher rate through the issuance of $6.3
million in original principal amount of additional Secured Notes, increasing the aggregate
principal amount of outstanding Secured Notes to $100.6 million. We have made all other interest
payments on our Secured Notes in cash. We may redeem our Secured Notes at any time at a redemption
price of 100% of the outstanding principal amount thereof plus accrued and unpaid interest, subject
to compliance with the terms of our Revolver. In addition, in the event of a specified change of
control or the sale of our facility in Texas City, Texas, we are required to offer to repurchase
our Secured Notes at 101% of the outstanding principal amount thereof plus accrued and unpaid
interest. Under certain circumstances, we are also required to use the proceeds of other asset
sales to repurchase those Secured Notes tendered by the holders at a price equal to 100% of the
outstanding principal amount thereof plus accrued and unpaid interest.
The indenture governing our Secured Notes contains numerous covenants and conditions,
including, but not limited to, restrictions on our ability to incur indebtedness, create liens,
sell assets, make investments, make capital expenditures, engage in mergers and acquisitions and
pay dividends. The indenture also includes various circumstances and conditions that would, upon
their occurrence and subject in certain cases to notice and grace periods, create an event of
default thereunder. However, the indenture does not require us to satisfy any financial ratios or
maintenance tests.
On December 19, 2002, we also established our Revolver, which provides up to $100 million in
revolving credit loans, subject to borrowing base limitations. Our Revolver has an initial term
ending on September 19, 2007. Under our Revolver, we and Sterling Energy are co-borrowers and are
jointly and severally liable for any indebtedness thereunder. Our Revolver is secured by first
priority liens on all of our accounts receivable, inventory and other specified assets, as well as
all of the issued and outstanding capital stock of Sterling Energy.
Borrowings under our Revolver bear interest, at our option, at an annual rate of either the
Alternate Base Rate plus 0.75% or the LIBO Rate (as defined in our Revolver) plus 2.75%. The
Alternate Base Rate is equal to the greater of the Base Rate as announced from time to time by
JPMorgan Chase Bank in New York, New York or 0.50% per annum above the latest Federal Funds Rate
(as defined in our Revolver). The average interest rate for borrowings under our Revolver for the
three and nine-month periods ended September 30, 2006 was 9.00% and 8.94%, respectively. Under our
Revolver, we are also required to pay an aggregate commitment fee of 0.50% per year (payable
monthly) on any unused portion. Available credit is subject to a monthly
19
borrowing base of 85% of eligible accounts receivable plus the lesser of $50 million and 65% of eligible inventory. In
addition, the borrowing base for our Revolver must exceed outstanding borrowings thereunder by $8
million at all times. As of September 30, 2006, total credit available under our Revolver was
limited to $54 million due to these borrowing base limitations. As of September 30, 2006, there
were no loans outstanding under our Revolver, and we had $3 million in letters of credit
outstanding.
Our Revolver contains numerous covenants and conditions, including, but not limited to,
restrictions on our ability to incur indebtedness, create liens, sell assets, make investments,
make capital expenditures, engage in mergers and acquisitions and pay dividends. Our Revolver also
contains a covenant that requires us to earn a specified amount of earnings before interest, income
taxes, depreciation and amortization (as defined in our Revolver) on a monthly basis if, for 15
consecutive days, unused availability under our Revolver plus cash on hand is less than $20
million. Our Revolver includes various circumstances and
conditions that would, upon their occurrence and subject in certain cases to notice and grace
periods, create an event of default thereunder.
Our liquidity (i.e., cash and cash equivalents plus total credit available under our Revolver)
was $79 million at September 30, 2006, a decrease of $8 million compared to our liquidity at
December 31, 2005. This decrease primarily resulted from expenses associated with the maintenance
turnaround and repairs to our styrene facility performed during the first quarter of 2006. The
total cost of this turnaround and the repairs, including maintenance expense, catalyst installation
and capital projects, was approximately $15 million. We believe that our cash on hand, together
with credit available under our Revolver, will be sufficient to meet our short-term liquidity
needs, although our liquidity may not be adequate during any particular period. The stated term of
our Revolver ends on September 19, 2007 and our Secured Notes become due on December 19, 2007. We
have commenced discussions to renew or replace our Revolver and refinance the indebtedness under
our Secured Notes prior to their stated maturities, either on a stand-alone basis or as part of a
larger strategic corporate transaction, although we may not be successful in doing so.
Working Capital
Our working capital, excluding assets and liabilities from discontinued operations, was $86
million on September 30, 2006, an increase of $7 million thereof from December 31, 2005. This
increase in working capital resulted primarily from a decrease in accounts payable partially offset
by a decrease in our cash balances due to expenditures for the shutdown of our styrene unit in the
first quarter of 2006.
Cash Flow
Net cash used in our operations was $7 million for the first nine months of 2006, compared to
the $58 million in net cash provided by operations during the first nine months of 2005. This
decrease in net cash flow in the first nine months of 2006 was primarily driven by the cash outflow
associated with the styrene turnaround and repairs to our styrene facility and an increase in
inventories. Cash flow during the first nine months of 2005 was also positively impacted by
approximately $41 million from the depletion of working capital associated with our closure of our
acrylonitrile facility during February 2005. Net cash flow used in our investing activities was $8
million during the first nine months of 2006, whereas we used $6 million of net cash flow in our
investing activities during the first nine months of 2005. There were no net repayments under our
Revolver during the first nine months of 2006 compared to $18 million of net repayments in the
first nine months of 2005.
Capital Expenditures
Our capital expenditures were $10 million during the first nine months of 2006 compared to $5
million during the first nine months of 2005. This increase was due to an assortment of projects
completed during the styrene turnaround in the first quarter of 2006. We expect our capital
expenditures for the remainder of 2006 to be approximately $3 million, primarily for routine
safety, environmental and replacement capital.
Contractual Cash Obligations
The following table summarizes our significant contractual obligations at September 30, 2006,
and the effect such obligations are expected to have on our liquidity and cash flows in future
periods.
20
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Less than 1 |
|
|
|
|
|
|
|
|
|
More than |
|
|
|
|
year (1) |
|
1-3 years |
|
4-5 years |
|
5 years |
|
Total |
|
|
(Dollars in Thousands) |
Long-term debt |
|
$ |
|
|
|
$ |
100,579 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
100,579 |
|
Interest payments on long-term debt |
|
|
10,142 |
|
|
|
5,029 |
|
|
|
|
|
|
|
|
|
|
|
15,171 |
|
Operating leases |
|
|
293 |
|
|
|
879 |
|
|
|
586 |
|
|
|
293 |
|
|
|
2,051 |
|
Purchase obligations (2) |
|
|
74,000 |
|
|
|
100,000 |
|
|
|
71,000 |
|
|
|
149,000 |
|
|
|
394,000 |
|
Pension and other postretirement
benefits |
|
|
10,340 |
|
|
|
17,856 |
|
|
|
8,142 |
|
|
|
30,491 |
|
|
|
66,829 |
|
Contractual obligations of
discontinued operations |
|
|
756 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
756 |
|
|
|
|
Total |
|
$ |
95,531 |
|
|
$ |
224,343 |
|
|
$ |
79,728 |
|
|
$ |
179,784 |
|
|
$ |
579,386 |
|
|
|
|
|
|
|
(1) |
|
Payment obligations under our Revolver are not presented because there were
no outstanding borrowings at September 30, 2006 and interest payments fluctuate depending on the
interest rate and outstanding balance under our Revolver at any point in time. |
|
(2) |
|
For the purposes of this table, we have considered contractual obligations
for the purchase of goods or services as agreements involving more than $1 million that are
enforceable and legally binding and that specify all significant terms, including: fixed or minimum
quantities to be purchased, fixed, minimum or variable price provisions and the approximate timing
of the transaction. Most of the purchase obligations identified include variable pricing
provisions. We have estimated the future prices of these items, utilizing forward curves where
available. The pricing estimated for use in this table is subject to market risk. |
New Accounting Standards
In September 2005, the Financial Accounting Standards Board (the FASB) issued Emerging
Issues Task Force Issue No. 04-13, Accounting for Purchases and Sales of Inventory with the Same
Counterparty (EITF No. 04-13). EITF No. 04-13 provides that two or more legally separate
exchange transactions with the same counterparty should be combined and considered as a single
arrangement for purposes of applying Accounting Principles Board Opinion No. 29, Accounting for
Nonmonetary Transactions, when the transactions were entered into in contemplation of one another.
EITF No. 04-13 contains several indicators to be considered in assessing whether two transactions
are entered into in contemplation of one another. If, based on consideration of the indicators and
the substance of the arrangement, two transactions are combined and considered a single
arrangement, an exchange of finished goods inventory for either raw material inventory or
work-in-process inventory should be accounted for at fair value. The provisions of EITF No. 04-13
were effective for transactions beginning April 1, 2006. Adoption of EITF No. 04-13 did not have a
material impact on our consolidated financial statements.
In July 2006, the FASB issued FASB Interpretation No. 48, Accounting for Uncertainty in
Income Taxesan interpretation of FASB Statement No. 109, (FIN 48) to clarify the accounting for
uncertain tax positions accounted for in accordance with FASB Statement No. 109, Accounting for
Income Taxes. This interpretation prescribes a two-step approach for recognizing and measuring
tax benefits and requires explicit disclosure of any uncertain tax position. FIN 48 is effective
for us on January 1, 2007. We are currently evaluating what impact, if any, the adoption of FIN 48
will have on our consolidated financial statements.
In September 2006, the FASB issued SFAS No. 158, Employers Accounting for Defined Benefit
Pension and Other Postretirement Plans (SFAS No. 158). SFAS No. 158 requires the recognition of
the funded status of pension and other postretirement benefit plans on the balance sheet. The
overfunded or underfunded status would be recognized as an asset or liability on the balance sheet
with changes occurring during the current year reflected through the comprehensive income portion
of equity. SFAS No. 158 will also require the measurement date of the funded status of our defined
benefit postretirement plans match the date of our fiscal year-end financial statements,
eliminating the use of earlier measurement dates that were previously permissible. We will be
required to initially recognize the funded status of our defined benefit postretirement plan and
provide the required disclosures as of our fiscal year ending December 31, 2006. The requirement
to measure the assets and benefit obligations of our defined benefit postretirement plans as of the
date of our fiscal year-end statement of financial position will be effective for our fiscal year
ending December 31, 2008.
In September 2006, the Securities and Exchanged Commission issued Staff Accounting Bulletin
No. 108, Considering the Effects of Prior Year Misstatements when Quantifying Misstatements in
Current Year Financial Statements (SAB 108). SAB 108 provides interpretive guidance on how the
effects of the carryover or reversal of prior year misstatements should be considered in
quantifying a current year misstatement. The SEC staff believes that registrants should quantify
errors using both a balance sheet and income statement approach and evaluate whether either
approach results in quantifying a misstatement that, when all
21
relevant quantitative and qualitative
factors are considered, is material. We will adopt SAB 108 for our fiscal year ending December 31,
2006 and do not believe that SAB 108 will have a material impact on our consolidated financial
statements.
Critical Accounting Policies, Use of Estimates and Assumptions
The preparation of financial statements in conformity with generally accepted accounting
principles requires management to make estimates and assumptions that affect the amounts reported
in the condensed consolidated financial statements and related notes. Actual results could differ
from those estimates. On an ongoing basis, we review our estimates, including those related to the
allowance for doubtful accounts, recoverability of long-lived assets, deferred tax asset valuation
allowance, litigation, environmental liabilities, pension and post-retirement benefits and various
other operating allowances and accruals, based on currently available information. Changes in
facts and circumstances may alter such estimates and affect our results of operations and financial
position in future periods. There have been no material changes or developments in our evaluation
of the accounting estimates or the underlying assumptions or methodologies that we believe to be
Critical Accounting Policies disclosed in our Annual Report on Form 10-K for the fiscal year ended
December 31, 2005.
Item 3. Quantitative and Qualitative Disclosures about Market Risk
Our financial results can be affected by volatile changes in raw materials, natural gas and
finished product sales prices. Borrowings under our Revolver bear interest, at our option, at an
annual rate of either the Alternate Base Rate plus 0.75% or the LIBO Rate (as defined in our
Revolver) plus 2.75%. The Alternate Base Rate is equal to the greater of the Base Rate as
announced from time to time by JPMorgan Chase Bank in New York, New York or 0.50% per annum above
the latest Federal Funds Rate (as defined in our Revolver). There were no borrowings under our
Revolver during the second quarter of 2006. The fair value of our Revolver is the same as its
carrying value due to the short-term nature of this financial instrument. Our Secured Notes bear
interest at an annual rate of 10%, payable semi-annually on June 15 and December 15 of each year.
The fair value of our Secured Notes is based on their quoted price, which may vary in response to
changing interest rates. As of September 30, 2006, the fair value of the Secured Notes was
approximately $94.6 million.
Item 4. Controls and Procedures
We maintain disclosure controls and procedures that are designed to ensure that information
required to be disclosed in our reports under the Securities Exchange Act of 1934, as amended (the
Exchange Act), is recorded, processed, summarized and reported within the time periods specified
in the rules and forms of the Securities and Exchange Commission, and that such information is
accumulated and communicated to our management, including our Chief Executive Officer and Chief
Financial Officer, as appropriate, to allow timely decisions regarding required disclosure.
Management necessarily applies its judgment in assessing the costs and benefits of such controls
and procedures which, by their nature, can provide only reasonable assurance regarding managements
control objectives.
We carried out an evaluation, under the supervision and with the participation of our
management, including our Chief Executive Officer and Chief Financial Officer, of the effectiveness
of the design and operation of our disclosure controls and procedures pursuant to Exchange Act Rule
13a-15, as of the end of the fiscal period covered by this report on Form 10-Q. Based upon that
evaluation, each of our Chief Executive Officer and our Chief Financial Officer concluded that our
disclosure controls and procedures are effective in timely alerting them to material information
relating to us (including our consolidated subsidiary) that is required to be disclosed in our
Exchange Act reports. In connection with our evaluation, no change was identified in our internal
controls over financial reporting that occurred during the third quarter of 2006 that has
materially affected, or is reasonably likely to materially affect, our internal controls over
financial reporting.
Under the current rules and regulations promulgated by the Securities and Exchange Commission,
beginning with our Annual Report on Form 10-K for 2007, we will be subject to the provisions of
Section 404 of the Sarbanes-Oxley Act that require an annual management assessment of our internal
controls over financial reporting. Beginning with our Annual Report on Form 10-K for 2008, we will
be subject to the related attestation by our independent registered public accounting firm.
22
PART II.
OTHER INFORMATION
Item 1. Legal Proceedings
The information under Legal Proceedings in Note 7 to the consolidated financial statements
included in Item 1 of Part I of this report is hereby incorporated by reference.
Item 5. Other Information
On November 10, 2006, our Board of Directors increased the number of directors constituting
our whole Board from six to seven and appointed Mr. Steve Gidumal to fill the vacancy resulting
from the creation of this newly-created directorship. Mr. Gidumals will serve as one of our
directors until our 2007 Annual Meeting of Stockholders and until his successor is duly elected and
qualified or until his earlier death or his resignation or removal as one of our directors. Mr.
Gidumal was also appointed as a member of the Compensation Committee of our Board of Directors to
fill the vacancy created by Mr. Philip M. Sivins resignation as a member of our Compensation
Committee. Resurgence Asset Management, L.L.C. (Resurgence) recommended to our Corporate
Governance Committee that Mr. Gidumal be appointed as one of our directors. Our Corporate
Governance Committee reviewed Mr. Gidumals candidacy as a member of our Board of Directors, and
recommended to our Board that Mr. Gidumal be appointed as one of our directors. Mr. Gidumals
election to our Board of Directors was not pursuant to any arrangement or understanding with any
other persons, except as generally described in the following paragraph.
Mr. Gidumal is a Managing Director and a Co-Chief Investment Officer of Resurgence. Resurgence
has beneficial ownership of a substantial majority of the voting power of our equity securities due
to its investment and disposition authority over securities owned by its and its affiliates
managed funds and accounts. Currently, Resurgence has beneficial ownership of over 98% of our
Series A Convertible Preferred Stock and over 60% of our common stock, representing ownership of
over 80% of the total voting power of our equity. The holders of our Series A Convertible Preferred
Stock are entitled to designate a number of our directors roughly proportionate to their overall
equity ownership, but in any event not less than a majority of our directors as long as they hold
in the aggregate at least 35% of the total voting power of our equity. As a result, these holders
have the ability to control our management, policies and financing decisions, elect a majority of
our Board and control the vote on most matters presented to a vote of our stockholders. Pursuant
to established policies of Resurgence, all director compensation earned by its employees for
service on our Board of Directors is paid to Resurgence. As with our other directors that are
employees of Resurgence, any director compensation earned by Mr. Gidumal is expected to be paid to
Resurgence pursuant to its established policies. Currently, that would include an annual retainer
of $25,000 for his service as a director and meeting attendance fees of $2,500 for each Board
meeting held in person and $1,250 for each telephonic Board meeting. It will also include
attendance fees of $1,500 for each Compensation Committee meeting held in person and $750 for each
telephonic Compensation Committee meeting.
Item 6. Exhibits
The following are filed or furnished as part of this Form 10-Q:
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Exhibit |
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Number |
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Description of Exhibit |
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2.1
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-
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Certificate of Ownership and Merger merging Sterling Chemicals Holdings, Inc.
into Sterling Chemicals, Inc. (incorporated by reference from Exhibit 2.1 to our
Annual Report on Form 10-K for the fiscal year ended September 30, 2002). |
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2.2
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-
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Joint Plan of Reorganization of Sterling Chemicals Holdings, Inc., et al., dated
October 14, 2002 (incorporated by reference from Exhibit 2.1 to our Form 8-K filed
on November 26, 2002). |
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2.3
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-
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First Modification to Joint Plan of Reorganization of Sterling Chemicals
Holdings, Inc., et al., dated November 18, 2002 (incorporated by reference from
Exhibit 2.2 to our Form 8-K filed on November 26, 2002). |
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3.1
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-
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Amended and Restated Certificate of Incorporation of Sterling Chemicals, Inc.
(conformed copy) (incorporated by reference from Exhibit 3.1 to our Quarterly
Report on Form 10-Q for the fiscal quarter ended March 31, 2005). |
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3.2
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-
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Restated Certificate of Designations, Preferences, Rights and Limitations of
Series A Convertible Preferred Stock of Sterling Chemicals, Inc. (incorporated by
reference from Exhibit 3.2 to our Annual Report on Form 10-K for the fiscal year
ended December 31, 2003). |
23
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Exhibit |
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Number |
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Description of Exhibit |
3.3
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-
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Restated Bylaws of Sterling Chemicals, Inc. (conformed copy) (incorporated by
reference from Exhibit 3.3 to our Quarterly Report on Form 10-Q for the fiscal
quarter ended June 30, 2003). |
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**10.1+
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-
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Sterling Chemicals, Inc. Amended and Restated 2002 Stock Plan |
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**10.2+
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-
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Fifth Amended and Restated Key Employee Protection Plan |
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**10.3+
|
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-
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Sterling Chemicals, Inc. Amended and Restated Salaried Employees Pension Plan |
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**15.1
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-
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Letter of Deloitte & Touche LLP regarding unaudited interim financial
information. |
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**31.1
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-
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Rule 13a-14(a) Certification of the Chief Executive Officer |
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**31.2
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-
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Rule 13a-14(a) Certification of the Chief Financial Officer |
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**32.1
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-
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Section 1350 Certification of the Chief Executive Officer |
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**32.2
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-
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Section 1350 Certification of the Chief Financial Officer |
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**99.1
|
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-
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Compensation Committee Charter of Sterling Chemicals, Inc. |
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** |
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Filed or furnished herewith |
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+ |
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Management contracts or compensatory plans or arrangements. |
24
SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, as amended, the
Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly
authorized.
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STERLING CHEMICALS, INC.
(Registrant) |
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Date: November 13, 2006
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By
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/s/ RICHARD K. CRUMP
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Richard K. Crump |
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President and Chief Executive Officer |
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Date: November 13, 2006
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By
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/s/ PAUL G. VANDERHOVEN
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Paul G. Vanderhoven |
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Senior Vice President-Finance and Chief Financial Officer |
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(Principal Financial Officer) |
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25
EXHIBIT INDEX
|
|
|
|
|
Exhibit |
|
|
|
|
Number |
|
|
|
Description of Exhibit |
|
|
|
|
|
2.1
|
|
-
|
|
Certificate of Ownership and Merger merging Sterling Chemicals Holdings, Inc.
into Sterling Chemicals, Inc. (incorporated by reference from Exhibit 2.1 to our
Annual Report on Form 10-K for the fiscal year ended September 30, 2002). |
|
|
|
|
|
2.2
|
|
-
|
|
Joint Plan of Reorganization of Sterling Chemicals Holdings, Inc., et al., dated
October 14, 2002 (incorporated by reference from Exhibit 2.1 to our Form 8-K filed
on November 26, 2002). |
|
|
|
|
|
2.3
|
|
-
|
|
First Modification to Joint Plan of Reorganization of Sterling Chemicals
Holdings, Inc., et al., dated November 18, 2002 (incorporated by reference from
Exhibit 2.2 to our Form 8-K filed on November 26, 2002). |
|
|
|
|
|
3.1
|
|
-
|
|
Amended and Restated Certificate of Incorporation of Sterling Chemicals, Inc.
(conformed copy) (incorporated by reference from Exhibit 3.1 to our Quarterly
Report on Form 10-Q for the fiscal quarter ended March 31, 2005). |
|
|
|
|
|
3.2
|
|
-
|
|
Restated Certificate of Designations, Preferences, Rights and Limitations of
Series A Convertible Preferred Stock of Sterling Chemicals, Inc. (incorporated by
reference from Exhibit 3.2 to our Annual Report on Form 10-K for the fiscal year
ended December 31, 2003). |
|
|
|
|
|
3.3
|
|
-
|
|
Restated Bylaws of Sterling Chemicals, Inc. (conformed copy) (incorporated by
reference from Exhibit 3.3 to our Quarterly Report on Form 10-Q for the fiscal
quarter ended June 30, 2003). |
|
|
|
|
|
**10.1+
|
|
-
|
|
Sterling Chemicals, Inc. Amended and Restated 2002 Stock Plan |
|
|
|
|
|
**10.2+
|
|
-
|
|
Fifth Amended and Restated Key Employee Protection Plan |
|
|
|
|
|
**10.3+
|
|
-
|
|
Sterling Chemicals, Inc. Amended and Restated Salaried Employees Pension Plan |
|
|
|
|
|
**15.1
|
|
-
|
|
Letter of Deloitte & Touche LLP regarding unaudited interim financial
information. |
|
|
|
|
|
**31.1
|
|
-
|
|
Rule 13a-14(a) Certification of the Chief Executive Officer |
|
|
|
|
|
**31.2
|
|
-
|
|
Rule 13a-14(a) Certification of the Chief Financial Officer |
|
|
|
|
|
**32.1
|
|
-
|
|
Section 1350 Certification of the Chief Executive Officer |
|
|
|
|
|
**32.2
|
|
-
|
|
Section 1350 Certification of the Chief Financial Officer |
|
|
|
|
|
**99.1
|
|
-
|
|
Compensation Committee Charter of Sterling Chemicals, Inc. |
|
|
|
** |
|
Filed or furnished herewith |
|
+ |
|
Management contracts or compensatory plans or arrangements. |