e10vk
UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 10-K
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ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934 |
For the fiscal year ended December 31, 2008
or
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934 |
For the transition period from to
Commission File Number 000-50132
Sterling Chemicals, Inc.
(Exact name of registrant as specified in its charter)
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Delaware
(State or other jurisdiction of
incorporation or organization)
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76-0502785
(I.R.S. Employer Identification No.) |
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333 Clay Street, Suite 3600
Houston, Texas 77002-4109
(Address of principal executive offices)
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(713-650-3700)
(Registrants telephone number,
including area code) |
Securities registered pursuant to Section 12(b) of the Act: None
Securities registered pursuant to Section 12(g) of the Act:
Common Stock, par value $.01 per share
(Title of class)
Indicate by check mark if the registrant is a well-known seasoned issuer, as defined in Rule
405 of the Securities Act. Yes o No þ.
Indicate by check mark if the registrant is not required to file reports pursuant to Section
13 or Section 15(d) of the Act. Yes o No þ.
Indicate by check mark whether the registrant (1) has filed all reports required to be filed
by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or
for such shorter period that the registrant was required to file such reports) and (2) has been
subject to such filing requirements for the past 90 days. Yes þ No o.
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation
S-K is not contained herein and will not be contained, to the best of the registrants knowledge,
in definitive proxy or information statements incorporated by reference in Part III of this Form
10-K or any amendment to this Form 10-K. þ.
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, or a smaller reporting company. See the definitions of large accelerated filer, accelerated filer and smaller reporting company in Rule 12b-2 of the Exchange Act. (Check one):
Large accelerated filer o | Accelerated filer o | Non-accelerated filer o (Do not check if a smaller reporting company) | Smaller reporting company þ |
The aggregate market value of the registrants common stock, par value $.01 per share, held by
non-affiliates at June 30, 2008 (the last business day of the registrants most recently completed
second fiscal quarter), based upon the value of the last sales price of these shares as reported on
the OTC Electronic Bulletin Board maintained by the National Association of Securities Dealers,
Inc., was $19,822,672.
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of
the Exchange Act). Yes o No þ.
As of February 28, 2009, Sterling Chemicals, Inc. had 2,828,460 shares of common stock
outstanding.
Portions of the definitive Proxy Statement relating to the 2009 Annual Meeting of Stockholders
of Sterling Chemicals, Inc. are incorporated by reference in Part III of this Form 10-K.
Forward-Looking Statements
This report contains forward-looking statements within the meaning of Section 27A of the
Securities Act of 1933, as amended, or the Securities Act, and Section 21E of the United States
Securities Exchange Act of 1934, as amended, or the Exchange Act. Forward-looking statements give
our current expectations or forecasts of future events. All statements other than statements of
historical fact are, or may be deemed to be, forward-looking statements. Forward-looking
statements include, without limitation, any statement that may project, indicate or imply future
results, events, performance or achievements, and may contain or be identified by the words
expect, intend, plan, predict, anticipate, estimate, believe, should, could,
may, might, will, will be, will continue, will likely result, project, forecast,
budget and similar expressions. Statements in this report that contain forward-looking
statements include, but are not limited to, information concerning our possible or assumed future
results of operations. While our management considers these expectations and assumptions to be
reasonable, they are inherently subject to significant business, economic, competitive, regulatory
and other risks, contingencies and uncertainties, most of which are difficult to predict and many
of which are beyond our control. We disclose important factors that could cause our actual results
to differ materially from our expectations under Risk Factors, Managements Discussion and
Analysis of Financial Condition and Results of Operations and elsewhere in this report.
In addition, our other filings with the Securities and Exchange Commission, or the SEC,
include additional factors that could adversely affect our business, results of operations or
financial performance. Given these risks and uncertainties, investors should not place undue
reliance on forward-looking statements. Forward-looking statements included in this Form 10-K are
made only as of the date of this Form 10-K and are not guarantees of future performance. Although
we believe that the expectations reflected in these forward-looking statements are reasonable, such
expectations may prove to be incorrect. All written or oral forward-looking statements
attributable to us, or persons acting on our behalf, are expressly qualified in their entirety by
these cautionary statements.
Document Summaries
Descriptions of documents and agreements contained in this Form 10-K are provided in summary
form only, and such summaries are qualified in their entirety by reference to the actual documents
and agreements filed as exhibits to this Form 10-K or other periodic reports we file with the SEC.
PART I
Unless otherwise indicated, references to we, us, our and ours in this Form 10-K refer
collectively to Sterling Chemicals, Inc. and its wholly-owned subsidiaries.
Item 1. Business
We are a North American producer of selected petrochemicals used to manufacture a wide array
of consumer goods and industrial products. Our primary products are acetic acid and plasticizers.
Our acetic acid is used primarily to manufacture vinyl acetate monomer, which is used in a
variety of products, including adhesives and surface coatings. Pursuant to our Acetic Acid
Production Agreement that extends to 2031, all of our acetic acid production is sold to BP Amoco
Chemicals Company, or BP Chemicals. We are BP Chemicals sole source of acetic acid production in
the Americas. BP Chemicals markets all of the acetic acid that we produce and pays us, among other
amounts, a portion of the profits derived from its sales of our acetic acid. In addition, BP
Chemicals reimburses us for 100% of our fixed and variable costs of production, other than
specified indirect costs. Prior to August 2006, BP Chemicals also paid us a set monthly amount.
However, beginning in August 2006, the portion of the profits we receive from the sales of our
acetic acid increased and BP Chemicals was no longer required to pay us the set monthly amount.
This change in payment structure did not affect BP Chemicals obligation to reimburse us for fixed
and variable costs of production. We also jointly invest with BP Chemicals in capital expenditures
related to our acetic acid facility in the same percentage as the profits from the business we
receive from BP Chemicals.
We own and operate one of the lowest cost acetic acid facilities in the world. Our acetic
acid facility utilizes BP Chemicals proprietary Cativa carbonylation technology, which we
believe offers several advantages over competing production methods, including lower energy
requirements and lower fixed and variable costs. Acetic acid production has two major raw
material requirements, methanol and carbon monoxide. BP Chemicals, a producer of methanol,
supplies 100% of our methanol requirements related to our production of acetic acid. All of our
requirements for
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carbon monoxide are supplied by Praxair Hydrogen Supply, Inc., or Praxair, from a
partial oxidation unit constructed by Praxair on land leased from us at our site in Texas City,
Texas, or our Texas City facility.
All of our plasticizers, which are used to make flexible plastics, such as shower curtains,
floor coverings, automotive parts and construction materials, are sold to BASF Corporation, or
BASF, pursuant to a long-term production agreement that extends until 2013, subject to some early
termination rights held by BASF that begin in 2010. Under our agreement with BASF, or our
Plasticizers Production Agreement, BASF provides us with most of the required raw materials,
markets the plasticizers that we produce and is obligated to make certain fixed quarterly payments
to us while reimbursing us monthly for our actual production costs and capital expenditures
relating to our plasticizers facility. Our Plasticizers Production Agreement was amended in May
2008 after BASF nominated zero pounds of phthalic anhydride, or PA, under the prior version of the
agreement due to deteriorating market conditions which ultimately resulted in the closure of our PA
unit.
On September 17, 2007, we entered into a long-term exclusive styrene supply agreement and a
related railcar purchase and sale agreement with NOVA Chemicals Inc., or NOVA. After the supply
agreement became effective, INEOS NOVA nominated zero pounds of styrene under the supply agreement
for the balance of 2007 and, in response, we exercised our right to terminate the supply agreement
and permanently shut down our styrene facility. Under the supply agreement, we are responsible for
the closure costs of our styrene facility and are also restricted from reentering the styrene
business until November 2012. The restricted period was initially eight years. However, on April
1, 2008, INEOS NOVA unilaterally reduced the restricted period to five years.
We sold substantially all remaining styrene inventory during the first quarter of 2008. The
decommissioning process was completed by the end of 2008 and the associated costs incurred for 2007
and 2008 were $0.7 million and $18.9 million, respectively. In July 2008, we announced a reduction
in work force in order to reduce our staffing to a level appropriate for our existing operations
and site development projects. As a result, we reduced our salaried work force by 19 people and
our hourly work force by 15 people. In accordance with Statement of Financial Accounting
Standards, or SFAS, No. 146, Accounting for Costs Associated with Exit or Disposal Activities, we
recognized and paid $1.4 million of severance costs in 2008. Additionally, as a result of the work
force reduction, we recorded a curtailment loss of $1.2 million for our benefit plans in accordance
with SFAS No. 88 Employers Accounting for Settlements and Curtailments of Defined Benefit Pension
Plans and for Termination Benefits, in 2008. The revenues and gross losses from our styrene
operations, which are reflected in discontinued operations, are summarized below:
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Year ended December 31, |
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2008 |
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2007 |
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2006 |
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Revenues |
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26,591 |
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681,513 |
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524,664 |
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Gross loss |
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(7,654 |
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(3,808 |
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(2,641 |
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We own the acetic acid and plasticizers manufacturing units located at our Texas City
facility. We lease a portion of our Texas City facility to Praxair, who constructed a partial
oxidation unit on that land. We also lease a portion of our Texas City facility to S&L Cogeneration
Company, a 50/50 joint venture between us and Praxair Energy Resources, Inc., who constructed a
cogeneration facility on that land. However as our strategic initiatives under consideration do
not require utilization of the steam produced by the cogeneration facility, we and Praxair Energy
elected to terminate the joint venture and the Joint Venture Agreement governing S&L Cogeneration
Company, or the Joint Venture Agreement, was amended to extend its term until June 30, 2009 to
address several matters related to the sale of the cogeneration facility, the distribution of S&L
Cogeneration Companys assets and the termination and winding-up of the joint venture. We lease
space for our principal offices located in Houston, Texas. As of December 31, 2008, we operated in
two segments: acetic acid and plasticizers.
Business Strategy
Our strategic objectives include:
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operating our facilities in a safe, reliable and environmentally responsible
manner; |
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effectively utilizing our available capacity; |
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maintaining superior expense and capital expenditure management; |
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expanding our capacity through low cost investments; |
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flawlessly executing our contract management and administration; |
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monetizing our unutilized assets and infrastructure; |
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capturing economic merger and acquisition opportunities; |
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optimizing our capital structure and use of tax credits and governmental
subsidies; |
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maintaining top-quality human resource management, development and utilization;
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generating leading shareholder returns. |
Operating Our Facilities Safely, Reliably and in an Environmentally Responsible Manner. We
believe in operating our facilities in a manner that earns the confidence of our employees and our
community. We have created a positive and open safety culture in which employee participation is
encouraged in an atmosphere of ownership and pride. We proactively protect the safety of our
employees, the community and the environment through the systematic identification, reduction and
management of risks.
Expectations and accountabilities for safety have been defined for all levels of our
organization, and employees have aligned their personal goals to meet these responsibilities.
Management and employee variable compensation programs are partially dependent on our individual
and collective accomplishments. Our Board of Directors is informed of our progress towards
maintaining and improving our process safety programs through the use of metrics and quarterly
presentations to the Health, Safety, and Environmental Subcommittee.
Profitably Grow Our Business. We believe that our acetic acid facility is positioned for
cost-effective future capacity expansions at lower incremental cost due to previous investments
made by us and BP Chemicals, including the installation of a new reactor in 2003 that is capable of
producing up to 1.7 billion pounds of acetic acid annually. Although recent slowdowns in the
housing and automotive sectors have caused reduced demand for vinyl acetate monomer, and
consequently acetic acid, in North America in the short-term, as demand recovers and grows, we
intend to grow our acetic acid business through capacity expansions that take advantage of this
positioning. Currently, we are expecting to expand our acetic acid facility during 2009, through a
low-cost debottlenecking opportunity which should increase annual capacity of our acetic acid
facility to approximately 1.2 billion pounds, an increase of approximately 7%.
Our Texas City facility is strategically located on Galveston Bay and benefits from a
deep-water dock capable of handling ships with up to a 40-foot draft, as well as four barge docks
and direct access to Union Pacific and Burlington Northern Santa Fe railways with in-motion rail
scales on site. Our Texas City facility also has truck loading racks, weigh scales, stainless and
carbon steel storage tanks, three waste deepwells, 160 acres of available land zoned for heavy
industrial use and additional land zoned for light industrial use and a supportive political
environment for growth. In addition, we are in the heart of one of the largest petrochemical
complexes on the Gulf Coast and, as a result, have on-site access to a number of raw material
pipelines, as well as close proximity to a number of large refinery complexes.
Given our under-utilized infrastructure, our management and engineering expertise, as well as
ample unoccupied land, we believe that there are significant opportunities for further development
of our Texas City facility. We are currently pursuing numerous initiatives to attract new
manufacturing or storage related businesses to our Texas City facility, including opportunities
involving petcoke gasification and terminalling. In early 2009, we initiated a detailed feasibility study
for the construction of a petcoke gasification facility at our Texas City site, which necessarily
involves the participation of other interested parties. Specifically, we are seeking long-term
contractual business arrangements or partnerships that will provide us with an ability to realize
the value of our under-utilized assets through profit sharing or other revenue generating
arrangements. For development projects that may have significant capital expenditure requirements,
we are considering joint ventures or other arrangements where we would contribute certain of our
assets and management expertise to minimize our share of the capital costs. In any case, we expect
any new facility constructed at our Texas City facility to lower the amount of overall fixed costs
allocated to each of our operating units and provide us with additional profit.
We are pursuing strategic acquisitions, focusing on manufacturing businesses and assets which
would allow us to increase the size and scope of our business, while adding revenue diversification
to our existing businesses. We believe that the current economic environment has increased the
potential number of acquisition targets and has provided an ideal situation for us to acquire
businesses on favorable terms.
Industry Overview
Acetic Acid. The North American acetic acid industry has enjoyed a long period of sustained
domestic demand growth as well as substantial export demand. This has led to North American
industry utilization rates above 85% over the last six years. Although recent slowdowns in the
housing and automotive sectors have caused reduced demand for vinyl acetate monomer, and
consequently acetic acid, in North America in the short-term, Tecnon OrbiChem, or Tecnon, currently
projects acetic acid utilization rates will increase to over 98% by 2013. The North American
acetic acid industry is inherently less cyclical than many other petrochemical products due to a
number of important features.
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There are only four large producers of acetic acid in North America
and historically these producers have made capacity additions in a disciplined and incremental
manner, primarily using small expansion projects or exploiting debottlenecking opportunities. In
addition, the leading technology required to manufacture acetic acid is controlled by two global
companies, which provides these companies with influence over the pace of new capacity additions
through the licensing or development of such additional capacity. We believe the limited availability
of this technology also creates a significant barrier to entry into the acetic acid industry by
potential competitors.
Global production capacity of acetic acid as of December 31, 2008 was approximately 24 billion
pounds per year, with current North American production capacity at approximately seven billion
pounds per year. The North American acetic acid market is mature and well developed and is
dominated by four major producers that account for approximately 94% of the acetic acid production
capacity in North America. Demand for acetic acid is linked to the demand for vinyl acetate
monomer, a key intermediate in the production of a wide array of polymers. Vinyl acetate monomer
is the largest derivative of acetic acid, representing over 40% of global demand. Although recent
slowdowns in the housing and automotive markets are reducing global demand for vinyl acetate
monomer in the short-term, annual global production of vinyl acetate monomer is expected to
increase from 10.4 billion pounds in 2005 to 12.2 billion pounds in 2010. The North American
acetic acid industry tends to sell most of its products through long-term sales agreements having
cost plus pricing mechanisms, eliminating much of the volatility seen in other petrochemicals
products and resulting in more stable and predictable earnings and profit margins.
Plasticizers. Plasticizers are produced from either ethylene-based linear alpha-olefins
feedstocks or propylene-based technology. Linear plasticizers have historically received a premium
over competing propylene-based branched products for customers that require enhanced performance
properties. Although we are not exposed to fluctuations in costs or market conditions due to the
contract terms in our Plasticizers Production Agreement with BASF, the markets for competing
plasticizers may be affected by the cost of the underlying raw materials, especially when the cost
of one olefin rises faster than the other, or by the introduction of new products. Over the last
few years, the price of linear alpha-olefins has increased sharply as supply has declined, which
has caused many consumers to switch to lower cost branched products, despite the loss of some
performance properties. Ultimately, we expect branched plasticizers to replace linear plasticizers
for most applications. As a result, we modified our plasticizers facilities during the third
quarter of 2006 to replace our linear plasticizers production with branched plasticizers
production.
Product Summary
The following table summarizes our principal products, including our capacity, the primary end
uses for each product, the raw materials used to produce each product and the major competitors for
each product. Capacity represents rated annual production capacity as of December 31, 2008,
which is calculated by estimating the number of days in a typical year that a production facility
is capable of operating after allowing for downtime for regular maintenance, and multiplying that
number of days by an amount equal to the facilitys optimal daily output based on the design
feedstock mix. As the capacity of a facility is an estimated amount, actual production may be more
or less than capacity, and the following table does not reflect actual operating rates of any of
our production facilities for any given period of time.
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Sterling Product |
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Intermediate |
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(Capacity) |
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Primary End Products |
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Raw Materials |
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Major Competitors |
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Acetic Acid
(1.1 billion
pounds per year)
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Vinyl acetate
monomer,
terephthalic acid,
and acetate solvents
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Adhesives, PET bottles,
fibers and surface coatings
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Methanol and Carbon
Monoxide
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Celanese AG, Eastman
Chemical Company and
LyondellBasell
Chemical Company |
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Plasticizers
(200 million pounds per
year of phthalate esters)
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Flexible polyvinyl
chloride, or PVC
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Flexible plastics, such as
shower curtains and liners,
floor coverings, cable
insulation, upholstery and
plastic molding
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Oxo-Alcohols
and Phthalic Anhydride
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ExxonMobil Corporation,
Eastman Chemical
Company and BASF
Corporation |
Products
Acetic Acid. Our acetic acid is used primarily to manufacture vinyl acetate monomer, which is
used in a variety of products, including adhesives and surface coatings. We have the third largest
production capacity for acetic acid in North America. Our acetic acid unit has a rated annual
production capacity of approximately 1.1 billion pounds, which represents approximately 17% of
total North American capacity. All of our acetic acid production is sold to BP
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Chemicals, and we
are BP Chemicals sole source of production in the Americas. We sell our acetic acid to BP
Chemicals pursuant to our Acetic Acid Production Agreement that extends until 2031. For a further
description of our agreement with BP Chemicals, please refer to Acetic Acid-BP Chemicals under
Contracts.
Plasticizers. Our plasticizers business involves the production of phthalate esters, commonly
referred to as plasticizers, from PA and oxo-alcohols. All of our plasticizers, which are used to
make flexible plastics such as shower curtains, floor coverings, automotive parts and construction
materials, are sold to BASF pursuant to our Plasticizers Production Agreement that extends until
2013, subject to some limited early termination rights held by BASF beginning in 2010. Previously,
our plasticizers business included the production of PA at our Texas City facility. However, in
December 2007, BASF nominated zero pounds of PA under our Plasticizers Production Agreement and
indicated that it did not intend to nominate any production of PA in the future. As a result, we
amended our Plasticizers Production Agreement, effective April 1, 2008, to address the closure of
our PA production facility and document our arrangements with BASF around that closure. This
closure of our PA production facility did not have a material adverse effect on our financial
condition or results of operations. For a further description of our agreement with BASF, please
refer to Plasticizers-BASF under Contracts.
Sales and Marketing
Our petrochemicals products are generally sold to customers for use in the manufacture of
other chemicals and products, which in turn are used in the production of a wide array of consumer
goods and industrial products throughout the world. We have long-term agreements that provide for
the dedication of 100% of our production of acetic acid and plasticizers, each to one customer.
Under our Acetic Acid Production Agreement, we are reimbursed for our actual fixed and variable
manufacturing costs (other than specified indirect costs) and also receive an agreed share of the
profits earned from this business. Under our Plasticizers Production Agreement, we are reimbursed
for our manufacturing costs and also receive a quarterly facility fee for the production unit
included in our plasticizers business, but do not share in the profits or losses from that
business. These agreements are intended to:
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lower our selling, general and administrative expenses; |
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reduce our working capital requirements; |
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insulate the financial results from our plasticizers operations from the effects of
declining markets and changes in raw materials prices; and |
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in some cases, gain access to certain improvements in manufacturing process technology. |
Contracts
Our significant multi-year contracts are described below.
Acetic Acid-BP Chemicals
In 1986, we entered into the initial version of our Acetic Acid Production Agreement with BP
Chemicals, which has since been amended several times, most recently on August 20, 2008, when we
entered into an amendment and restatement of our Acetic Acid Production Agreement, or our Restated
Acetic Acid Production Agreement, that was retroactive to January 1, 2008. Our Restated Acetic
Acid Production Agreement amends and restates the prior version of our Acetic Acid Production
Agreement, or our Old Acetic Acid Production Agreement, with BP Chemicals.
The primary differences between the Restated Acetic Acid Production Agreement and our Old
Acetic Acid Production Agreement are:
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the term of our Acetic Acid Production Agreement was extended from July 31, 2016 until
December 31, 2031, subject to an early termination right that may be exercised by BP
Chemicals as of December 31, 2026; |
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after an adjustment period during 2008, BP Chemicals will pay us estimated profit
sharing payments quarterly, rather than the set quarterly advancement provided in our Old
Acetic Acid Production Agreement that resulted in large true-ups for profit sharing
payments at the end of each year; |
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the ability of BP Chemicals to unilaterally shut down our acetic acid plant under our
Old Acetic Acid Production Agreement was removed; |
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we have the right to produce and sell acetic acid for our own account if BP Chemicals
purchases fall below specified levels for an extended period of time for reasons other than
our production issues; |
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some indirect expenses for both parties have been excluded from the reimbursement and
profit sharing provisions, with each party entitled to retain for its own account any cost
savings realized in those areas but also solely responsible for any increases in those
costs; and |
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after the expiration or termination of our Acetic Acid Production Agreement: |
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at our request, BP Chemicals must continue to supply us with catalyst
if it is still in the catalyst supply business; |
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we pay BP Chemicals for undepreciated capital only if the expiration or
termination is caused by us; and |
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if our acetic acid plant is permanently shut down shortly thereafter,
BP Chemicals is required to pay a portion of any shut down expenses and a share of
our residual fixed costs for the following five years (unless the expiration or
termination is caused by us). |
Concurrently with the execution of our Restated Acetic Acid Production Agreement, we and BP
Chemicals also entered into a Mutual Release and Settlement Agreement, or the Settlement Agreement,
which resolved the previous dispute between us and BP Chemicals over credits for blend gas. Under
the Settlement Agreement, each of the parties released all known claims against each other related
to our acetic acid relationship that pertained to periods prior to January 1, 2008, BP Chemicals
paid us $3.3 million in August 2008 and we retained all previous amounts received from BP Chemicals
related to blend gas credits. As a result, we recognized $6.5 million of revenue during the third
quarter of 2008.
We sell all of our acetic acid production to BP Chemicals under our Acetic Acid Production
Agreement and we are BP Chemicals sole source of acetic acid production in the Americas. BP
Chemicals markets all of the acetic acid that we produce and pays us, among other amounts, a
portion of the profits derived from its sales of the acetic acid we produce. In addition, BP
Chemicals reimburses us for 100% of our fixed and variable costs of production (other than
specified indirect costs).
Plasticizers-BASF
Since 1986, we have sold all of our plasticizers production exclusively to BASF pursuant to
our Plasticizers Production Agreement, which has been amended several times. Under our
Plasticizers Production Agreement, BASF provides us with most of the required raw materials and
markets the plasticizers we produce, and is obligated to make certain fixed quarterly payments to
us and to reimburse us monthly for our actual production costs and capital expenditures relating to
our plasticizers facility. Effective January 1, 2006, we amended our Plasticizers Production
Agreement to extend the term of the agreement until 2013, subject to some limited early termination
rights held by BASF beginning in 2010, increase the quarterly payments made to us by BASF and
eliminate our participation in the profits and losses realized by BASF in connection with the sale
of the plasticizers we produce. Additionally, on April 28, 2006, BASF notified us that it was
exercising its right under the amended production agreement to terminate its future obligations
with respect to the operation of our oxo-alcohols production unit effective July 31, 2006.
On May 27, 2008, we amended and restated our Plasticizers Production Agreement, or our
Restated Plasticizers Production Agreement, with an effective date of April 1, 2008. Our Restated
Plasticizers Production Agreement amended the prior version of our Plasticizers Production
Agreement, or our Old Plasticizers Production Agreement. Our Restated Plasticizers Production
Agreement was entered into in connection with BASFs nomination of zero pounds of PA under our Old
Plasticizers Production Agreement in response to deteriorating market conditions which ultimately
resulted in the closure of our PA unit.
Our Restated Plasticizers Production Agreement relieves BASF of most of its obligations under
our Old Plasticizers Production Agreement related to our PA manufacturing unit. BASFs obligations
under our Old Plasticizers Production Agreement related to our esters manufacturing unit were not
affected by our Restated Plasticizers Production Agreement and are continuing in accordance with
the same terms as existed under our Old Plasticizers Production Agreement. In exchange for being
relieved of its obligations related to our PA manufacturing unit, BASF paid us an aggregate amount
of approximately $3.2 million. However, we are obligated to refund 75% of this amount if we
restarted our PA manufacturing unit before January 1, 2009, 50% of this amount if we restart our PA
manufacturing unit
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during 2009 and 25% of this amount if we restart our PA manufacturing unit
during 2010. The $3.2 million payment from BASF was made in exchange for the termination of BASFs
obligations under our Old Plasticizers Production Agreement with respect to the operation of our PA
manufacturing unit and, consequently, will be recognized using the straight-line method over the
restricted period of April 1, 2008 through December 31, 2010 under our Restated Plasticizers
Production Agreement. In addition, during the first half of 2008, BASF paid us approximately $3.7
million for reimbursement of certain direct fixed and variable costs associated with the shutdown
and decontamination of our PA manufacturing unit, which amounts are not subject to refund. All
direct fixed and variable costs associated with the
shutdown and decontamination of our PA manufacturing unit have been incurred and expensed, and the
$3.7 million in cost reimbursements were recognized as revenue in the first half of 2008.
The quarterly fixed periodic payments under our Old Plasticizers Production Agreement with
respect to the operation of our PA and esters manufacturing units were not changed under our
Restated Plasticizers Production Agreement. However, these quarterly fixed periodic payments are
now solely related to the operation of our esters manufacturing unit. In addition, under our
Restated Plasticizers Production Agreement, (i) the methods for calculating payments required to be
made by BASF for achieving reductions in direct fixed and variable costs and (ii) BASFs right to
terminate our Plasticizers Production Agreement in the event that direct fixed and variable costs
exceed a specified threshold (unless we elect to cap BASFs reimbursement obligations) were both
modified to exclude costs savings and direct fixed and variable costs pertaining to our PA
manufacturing unit. Finally, our Restated Plasticizers Production Agreement removed all
restrictions or rights BASF formerly had with respect to our use or disposition of the PA
manufacturing unit, including a limited purchase right, the right to request capacity increases and
consultation rights regarding future capital expenditures with respect to our PA manufacturing
unit.
Sales to major customers constituting 10% or more of total revenues are included in Note 11 of
the Notes to Consolidated Financial Statements included in Item 8, Part II of this Form 10-K.
Raw Materials and Energy Resources
The aggregate cost of raw materials and energy resources used in the production of our
products is far greater than the total of all other costs of production combined. As a result, an
adequate supply of raw materials and energy at reasonable prices and on acceptable terms is
critical to the success of our business. Although we believe that we will continue to be able to
secure adequate supplies of raw materials and energy, we may be unable to do so at acceptable
prices or payment terms. See Risk Factors. Under our production agreements with BP Chemicals
and BASF, BP Chemicals is required to provide our methanol requirements to produce acetic acid and
BASF is required to provide us with most of the major raw materials necessary to produce
plasticizers. These sources of raw materials tend to mitigate certain risks typically associated
with obtaining raw materials, as well as decrease our working capital requirements.
Acetic Acid. Acetic acid is manufactured primarily from carbon monoxide and methanol.
Praxair is our sole source for carbon monoxide and supplies us with all of the carbon monoxide we
require for the production of acetic acid from its partial oxidation unit located on land leased
from us at our Texas City site. Currently, our methanol requirements are supplied by BP Chemicals
under our Acetic Acid Production Agreement.
Plasticizers. The primary raw materials for plasticizers are oxo-alcohols and orthoxylene,
which are supplied by BASF under our Plasticizers Production Agreement.
Technology and Licensing
In 1986, we acquired our Texas City facility from Monsanto Company, or Monsanto. In
connection with that acquisition, Monsanto granted us a non-exclusive, irrevocable and perpetual
right and license to use Monsantos technology and other technology Monsanto acquired through
third-party licenses in effect at the time of the acquisition. We use these licenses in the
production of acetic acid and plasticizers and also previously used these licenses in the
production of styrene.
During 1991, BP Chemicals Ltd., or BPCL, purchased Monsantos acetic acid technology, subject
to existing licenses. Under a technology agreement with BP Chemicals and BPCL, BPCL granted us a
non-exclusive, irrevocable and perpetual right and license to use acetic acid technology owned by
BPCL and some of its affiliates at our Texas City facility, including any new acetic acid
technology developed by BPCL at its acetic acid facilities in England or pursuant to the research
and development program provided by BPCL under the terms of such agreement.
Although we do not engage in alternative process research, we do monitor new technology
developments and, when we believe it is necessary, we typically seek to obtain licenses for process
improvements.
8
Competition
There are only four large producers of acetic acid in North America and historically these
producers have made capacity additions in a disciplined and incremental manner, primarily using
small expansion projects or exploiting debottlenecking opportunities. In addition, the leading
technology required to manufacture acetic acid is controlled by two global companies, which
provides these companies with influence over the pace of new capacity additions through the
licensing or development of such additional capacity. The limited availability of this technology
also creates a
significant barrier to entry into the acetic acid industry by potential competitors. The
North American plasticizers industry is a mature market, with phthalate esters like those produced
by us being subject to excess production capacity and diminishing demand due to the ability of
consumers to substitute different raw materials based on relative costs at the time, as well as
increasing health concerns regarding these products. You will find a list of our principal
competitors in the Product Summary table above.
Environmental, Health and Safety Matters
Our operations involve the handling, production, transportation, treatment and disposal of
materials that are classified as hazardous or toxic and that are extensively regulated by
environmental and health and safety laws, regulations and permit requirements. Environmental
permits required for our operations are subject to periodic renewal and may be revoked or modified
for cause or when new or revised environmental requirements are implemented. Changing and
increasingly strict environmental requirements can affect the manufacturing, handling, processing,
distribution and use of our chemical products and, if so affected, our business and operations may
be materially and adversely affected. In addition, changes in environmental requirements may cause
us to incur substantial costs in upgrading or redesigning our facilities and processes, including
our waste treatment, storage, disposal and other waste handling practices and equipment.
A business risk inherent in chemical operations is the potential for personal injury and
property damage claims from employees, contractors and their employees and nearby landowners and
occupants. While we believe our business operations and facilities are operated in compliance with
applicable environmental and health and safety requirements in all material respects, we cannot be
sure that past practices or future operations will not result in material claims or regulatory
action, require material environmental expenditures or result in exposure or injury claims by
employees, contractors or their employees or the public. Some risk of environmental costs and
liabilities is inherent in our operations and products, as it is with other companies engaged in
similar businesses.
Our
operating expenditures for environmental matters, primarily waste management and
compliance, were $15.9 million, $17.8 million and $20.4 million in 2008,
2007 and 2006, respectively. We spent $1.1 million, $0.5 million and $2.0
million for environmentally-related capital projects in 2008, 2007 and
2006, respectively.
In 2009, we anticipate spending approximately $2.1 million for capital
projects related to waste management, incident prevention and environmental compliance. We do not
expect to make any capital expenditures in 2009 related to remediation of environmental conditions.
In light of our historical expenditures and expected future results of operations and sources
of liquidity, we believe we will have adequate resources to conduct our operations in compliance
with applicable environmental, health and safety requirements. Nevertheless, we may be required to
make significant site and operational modifications that are not currently contemplated in order to
comply with changing facility permitting requirements and regulatory standards. Additionally, we
have incurred, and may continue to incur, a liability for investigation and cleanup of waste or
contamination at our own facilities or at facilities operated by third parties where we have
disposed of waste. We continually review all estimates of potential environmental liabilities, but
we may not have identified or fully assessed all potential liabilities arising out of our past or
present operations or the amount necessary to investigate and remediate any conditions that may be
significant to us. Based on information available at this time and reviews undertaken to identify
potential exposure, we believe any amount reserved for environmental matters is adequate to cover
our potential exposure for clean-up costs.
Air emissions from our Texas City facility are subject to certain permit requirements and
self-implementing emission limitations and standards under state and federal laws. Our Texas City
facility is subject to the federal governments June 1997 National Ambient Air Quality Standards,
or NAAQS, which lowered the ozone and particulate matter concentration thresholds for attainment.
Our Texas City facility is located in an area that the Environmental Protection Agency, or EPA, has
classified as not having achieved attainment under the NAAQS for ozone, either on a 1-hour or an
8-hour basis. Ozone is typically controlled by reduction of emissions of volatile organic
compounds, or
9
VOCs, and nitrogen oxide, or NOx. The Texas Commission for Environmental Quality, or
TCEQ, has imposed strict requirements on regulated facilities, including our Texas City facility,
to ensure that the air quality control region will achieve attainment under the NAAQS for ozone.
Local authorities may also impose new ozone and particulate matter standards. Compliance with
these stricter standards may substantially increase our future control costs for emissions of NOx,
VOCs and particulate matter, the amount and full impact of which cannot be determined at this time.
In 2002, the TCEQ adopted a revised State Implementation Plan, or SIP, in order to achieve
compliance with the 1-hour ozone standard under the Clean Air Act by 2007. The EPA approved this
1-hour SIP, which required an 80% reduction of NOx emissions, and extensive monitoring of
emissions of highly reactive VOCs, or HRVOCs, such as
ethylene, in the Houston-Galveston-Brazoria area, or the HGB area. We are in full compliance
with these regulations. However, the HGB area failed to attain compliance with the 1-hour ozone
standard, and Section 185 of the Clean Air Act requires implementation of a program of
emissions-based fees until the standard is attained. These Section 185 fees will be assessed on
all NOx and VOC emissions in 2008 and beyond in the HGB area which are in excess of 80% of the
baseline year. The method for calculating baseline emissions, as well as other details of the
program, has not yet been developed. At the present time, we do not expect to be assessed any fees
for our emissions for 2008, primarily due to the reduction in emissions from our Texas City
facility following the closure of our PA and styrene facilities.
In April 2004, the HGB area was designated a moderate non-attainment area with respect to
the 8-hour ozone standard of the Clean Air Act. On May 23, 2007, the TCEQ formally adopted SIP
revisions to bring the HGB area from moderate non-attainment status into attainment by June 15,
2010. This 8-hour SIP called for relatively modest additional controls at our Texas City
facility, which would require very little expense. However, in response to a request from the
Governor of Texas, the EPA has now reclassified the HGB area as a severe non-attainment area,
effective as of October 31, 2008. As a result, the new mandated compliance date for attainment of
the 8-hour ozone standard is June 15, 2019. A revised 8-hour SIP to address the HGB areas
severe non-attainment designation will now have to be submitted to the EPA by April 10, 2010.
The content of the revised 8-hour SIP is unknown at this time making it difficult to predict our
final cost of compliance with these regulations. However, given the permanent shutdown of our PA
and styrene facilities, we do not anticipate incurring any further cost of compliance in connection
with the revised 8-hour SIP.
To reduce the risk of offsite consequences from unanticipated events, we acquired a greenbelt
buffer zone adjacent to our Texas City site in 1991. We also participate in a regional air
monitoring network to monitor ambient air quality in the Texas City community.
Employees
As of December 31, 2008, we had 185 employees, of whom approximately 37% (all of our hourly
employees at our Texas City facility) were represented by the Texas City, Texas Metal Trades
Council, AFL-CIO, or the Union. On May 1, 2007, we entered into a new collective bargaining
agreement with the Union which is effective through May 1, 2012. Under the new collective
bargaining agreement, we and the Union agreed to the scope of work of the employees, hours of work,
increases in wages, benefits, vacation time, sick leave and other customary terms. The collective
bargaining agreement also specifies grievance procedures should any disputes arise between us and
any of our represented employees.
Insurance
We maintain insurance coverage at levels that we believe are reasonable and typical for our
industry. A portion of our insurance coverage is provided by a captive insurance company
maintained by us and six other chemical companies. However, we are not fully insured against all
potential hazards incident to our business. Additionally, we may incur losses beyond the limits
of, or outside the coverage of, our insurance. We maintain full replacement value insurance
coverage for property damage to our facilities and business interruption insurance. Nevertheless,
a significant interruption in the operation of our acetic acid facility could have a material
adverse effect on our business. As a result of market conditions, premiums and deductibles for
certain insurance policies can increase substantially and, in some instances, certain insurance may
become unavailable or available only for reduced amounts of coverage.
We do not currently carry terrorism coverage on our Texas City facility. After the terrorist
attacks of September 11, 2001, many insurance carriers (including ours) created exclusions for
losses from terrorism from all risk property insurance policies. While separate terrorism
insurance coverage is available, the premiums for such coverage are very expensive, especially for
chemical facilities, and these policies are subject to very high deductibles. In addition,
available terrorism coverage typically excludes coverage for losses from acts of foreign
governments, as well as
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nuclear, biological and chemical attacks. Consequently, we believe that it
is not economically prudent to obtain terrorism insurance on the terms currently being offered in
the industry.
On September 13, 2008, Hurricane Ike struck the Texas Gulf Coast very near our Texas City
facility. Our Texas City facility was shut down and secured prior to landfall and did not sustain
any significant structural damage, although we did sustain some minor damage to three of our barge
docks. Our Texas City facility lost all power and ancillary utilities during the storm, including
our steam boilers. The resulting production outage lasted approximately 15 days, with our Texas
City facility returning to normal operating levels on September 28, 2008. The losses we incurred
from Hurricane Ike during 2008 totaled $2.6 million, and we expect to incur additional expenses of
$0.2 million in 2009 related to damages caused by Hurricane Ike. Our estimated total loss from
Hurricane Ike of $2.8 million is expected to
be less than the deductibles under our insurance policies and, as such, we do not expect to
recover any of these losses under our insurance policies.
Access to Filings
Access to our annual reports on Form 10-K, quarterly reports on Form 10-Q and current reports
on Form 8-K, and amendments to those reports, filed with or furnished to the SEC pursuant to
Section 13(a) of the Exchange Act, as well as reports filed electronically pursuant to Section
16(a) of the Exchange Act, may be obtained through our website (http://www.sterlingchemicals.com).
Our website provides a hyperlink to a third-party website, where these reports may be viewed and
printed at no cost as soon as reasonably practicable after we have electronically filed such
material with the SEC. The contents of our website (or the third-party websites accessible through
the various hyperlinks) are not, and shall not be deemed to be, incorporated into this Form 10-K.
Item 1A. Risk Factors
In addition to the other information contained in this report, the following risk factors
should be considered carefully in evaluating our business. Our business, financial condition or
results of operations could be materially adversely affected by any of these risks.
Risks Related to Our Business
Each of our products is sold to only one customer.
In 2008, a single customer, BP Chemicals, accounted for 100% of our acetic acid revenues while
another customer, BASF, accounted for 100% of our plasticizers revenues. The termination of one or
both of these long-term contracts, or a material reduction in the amount of product purchased under
our Acetic Acid Production Agreement, could materially adversely affect our overall business,
financial condition, results of operations or cash flows.
Our ability to realize increases in our acetic acid production capacity that could be made possible
through low-cost, incremental capacity expansions is dependent on the availability of sufficient,
economic quantities of carbon monoxide.
Carbon monoxide is one of the principal raw materials required for acetic acid production.
Currently, all of the carbon monoxide we use in the production of acetic acid is supplied by
Praxair from a partial oxidation unit constructed and operated by Praxair on land leased from us at
our Texas City site. Although our new reactor installed in 2003 is capable of producing up to 1.7
billion pounds of acetic acid annually, Praxairs existing partial oxidation unit is capable of
supplying carbon monoxide in quantities sufficient for only 1.2 billion pounds of annual acetic
acid production. The supply of additional carbon monoxide can be made available from a number of
options including routing surplus syngas from another Texas City source via the construction of a
new supply pipeline, the utilization of existing idled pipeline capacity, or an expansion of the
Praxair partial oxidation unit, although we may not be able to implement these options on a cost
effective basis.
We depend upon the continued operation of a single site for all of our production.
All of our products are produced at our Texas City facility. Significant unscheduled downtime at
our Texas City facility could have a material adverse effect on our business, financial condition,
results of operations or cash flows. Unanticipated downtime can occur for a variety of reasons,
including equipment breakdowns, interruptions in the supply of raw materials, power failures,
sabotage, natural forces or other hazards associated with the production of petrochemicals.
Although we maintain business interruption insurance, recovery of losses is subject to time element
deductibles of up to 45 days and policy limits of up to $400 million.
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Our operations involve risks that may increase our operating costs, which could reduce our
profitability.
Although we take precautions to enhance the safety of our operations and minimize the risk of
disruptions, our operations are subject to hazards inherent in the manufacturing of chemical
products. These hazards include:
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severe weather and natural disasters; |
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mechanical failures, unscheduled downtimes, labor difficulties and transportation
interruptions; |
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environmental remediation complications; |
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chemical spills and discharges or releases of toxic or hazardous substances or gases;
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pipeline or storage tank leaks and ruptures, explosions and fires. |
Many of these hazards can cause bodily injury or loss of life, severe damage to or destruction of
property or equipment or environmental damage, and may result in suspension of operations or the
imposition of civil or criminal penalties and liabilities. Furthermore, we are subject to present
and future claims with respect to workplace exposure of our employees or contractors on our
premises or other persons located nearby, workers compensation and other matters.
Volatility in asset values and liability costs related to our pension plans may reduce our
profitability and adversely impact current funding levels.
We sponsor defined benefit pension plans for our employees. Effective July 1, 2007 and
January 1, 2005, we froze all accruals under these defined benefit pension plans for our hourly and
salaried employees, respectively. The cash contributions made to our defined benefit pension plans
are required to comply with minimum funding requirements imposed by laws governing
employee benefit plans. The projected benefit obligation and assets of our defined benefit
pension plans as of December 31, 2008 were $121.2 million and $77.8 million, respectively. The
difference between plan obligations and assets, or the funded status of the plans, is a significant
factor in determining pension expense and the ongoing funding requirements to those plans.
Macroeconomic factors, as well as changes in investment returns and discount rates used to
calculate pension expense and related assets and liabilities can be volatile and may have an
unfavorable impact on our costs and funding requirements. A decline in the market value of the
assets in our defined benefit pension plans, as was experienced in 2008, will increase the funding
requirements under the plans if the actual asset returns do not recover these declines in value in
the near term. Additionally, the liabilities of our defined benefit pension plans are sensitive to
changes in interest rates. As interest rates decrease, the liabilities of the plans increase,
potentially increasing funding requirements and pension expense. Changes in demographics,
including increased numbers of retirements or changes in life expectancy assumptions may also
increase the funding requirements and pension expense related to our defined benefit pension plans.
Although we actively seek to control increases in these costs and funding requirements, we may not
be successful in doing so. Future increases in pension expense and the contributions we are
required to make to our defined benefit pension plans as a result of one or more of these factors
could negatively affect our financial condition, results of operations or cash flows.
Our operations are subject to operating hazards and unforeseen interruptions for which we may not
be adequately insured.
We maintain insurance coverage at levels that we believe are reasonable and typical for our
industry, portions of which are provided by a captive insurance company maintained by us and six
other chemical companies. However, we are not fully insured against all potential hazards incident
to our business. Accordingly, our insurance coverage may be inadequate for any given risk or
liability, such as property damage suffered in hurricanes or business interruption incurred from a
loss of our supply of electricity or carbon monoxide. In addition, our insurance companies may be
incapable of honoring their commitments if an unusually high number of claims are concurrently made
against their policies. As a result of market conditions, premiums and deductibles for certain
insurance policies can increase substantially and, in some instances, certain insurance may become
unavailable or available only for reduced amounts of coverage. If we were to incur a significant
liability for which we were not fully insured, it could have a material adverse effect on our
business, financial condition, results of operations or cash flows. We can make no assurances that
we can renew our existing insurance coverage at commercially reasonable rates or that such coverage
will be adequate to cover future claims that may arise.
In addition, concerns about terrorist attacks, as well as other factors, have caused
significant increases in the cost of our insurance coverage. We have determined that it is not
economically prudent to obtain terrorism insurance and we do not carry terrorism insurance on our
property at this time. In the event of a terrorist attack impacting one or more of our production
units, we could lose the production and sales from one or more of these facilities, and the
facilities
12
themselves, and could become liable for contamination or personal injury or property
damage from exposure to hazardous materials caused by a terrorist attack. Such loss of production,
sales, facilities or incurrence of liabilities could materially adversely affect our business,
financial condition, results of operations or cash flows.
New regulations concerning the transportation of hazardous chemicals and the security of chemical
manufacturing facilities could result in higher operating costs.
Chemical manufacturing facilities may be at greater risk of terrorist attacks than other
potential targets in the United States. As a result, the chemical industry has responded to these
issues by starting new initiatives relating to the security of chemicals industry facilities and
the transportation of hazardous chemicals in the United States. Simultaneously, local, state and
federal governments have begun a regulatory process that could lead to new regulations
impacting the security of chemical plant locations and the transportation of hazardous
chemicals. Our business or our customers businesses could be adversely affected by the cost of
complying with new security regulations.
We are subject to many environmental and safety regulations that may result in significant
unanticipated costs or liabilities or cause interruptions in our operations.
Our operations involve the handling, production, transportation, treatment and disposal of
materials that are classified as hazardous or toxic and that are extensively regulated by
environmental and health and safety laws, regulations and permit requirements. We may incur
substantial costs, including fines, damages and criminal or civil sanctions, or experience
interruptions in our operations for actual or alleged violations or compliance requirements arising
under environmental laws, any of which could have a material adverse effect on our business,
financial condition, results of operations or cash flows. Our operations could result in
violations of environmental laws, including spills or other releases of hazardous substances into
the environment. In the event of a catastrophic incident, we could incur material costs.
Furthermore, we may be liable for the costs of investigating and cleaning up environmental
contamination on or from our properties or at off-site locations where we disposed of or arranged
for the disposal or treatment of hazardous materials. Based on available information, we believe
that the costs to investigate and remediate known contamination will not have a material adverse
effect on our business, financial condition, results of operations or cash flows. However, if
significant previously unknown contamination is discovered, or if existing laws or their
enforcement change, then the resulting expenditures could have a material adverse effect on our
business, financial condition, results of operations or cash flows.
Environmental, health and safety laws, regulations and permit requirements, and the potential
for further expanded laws, regulations and permit requirements may increase our costs or reduce
demand for our products and thereby negatively affect our business. Environmental permits required
for our operations are subject to periodic renewal and may be revoked or modified for cause or when
new or revised environmental requirements are implemented. Changing and increasingly strict
environmental requirements and the potential for further expanded regulation may increase our costs
and can affect the manufacturing, handling, processing, distribution and use of our products. If
so affected, our business and operations may be materially and adversely affected. In addition,
changes in these requirements may cause us to incur substantial costs in upgrading or redesigning
our facilities and processes, including our waste treatment, storage, disposal and other waste
handling practices and equipment. For these reasons, we may need to make capital expenditures
beyond those currently anticipated to comply with existing or future environmental or safety laws.
Approximately 37% of our employees are covered by a collective bargaining agreement that expires on
May 1, 2012. Disputes with the Union representing these employees or other labor relations issues
may negatively affect our business.
As of December 31, 2008, we had approximately 185 employees, of whom approximately 37% (all of
our hourly employees at our Texas City facility) were represented by the Texas City, Texas Metal
Trades Council, AFL-CIO, or the Union, and are covered by a collective bargaining agreement which
expires on May 1, 2012. We view our relationship with our hourly employees as generally good.
Future strikes or other labor disturbances could have a material adverse effect on our business,
financial condition, results of operations or cash flows.
A failure to retain or attract key employees could adversely affect our business.
We are dependent on the services of the members of our senior management team to remain
competitive in our industry. There is a risk that we will not be able to retain these key
employees or attract other key employees. Our current key employees are subject to employment
conditions or arrangements that permit the employees to terminate their employment without notice.
The loss of any member of our senior management team could materially adversely affect our
business, financial condition, results of operations or cash flows.
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Stock options or other equity awards offered to certain employees may not provide effective
incentives to remain with us due to our common stock not being listed on any national or regional
securities exchange. Quotations for shares of our common stock are listed by certain members of
the National Association of Securities Dealers, Inc. on the Over-the-Counter, or OTC, Electronic
Bulletin Board. In recent years, the trading volume of our common stock has been very low and the
transactions that have occurred were typically effected in transactions for which reliable market
quotations have not been available. An active trading market may not develop or, if developed, may
not continue for our equity securities and a holder of any of these securities, including stock
options or other equity awards, could find it difficult obtain a positive return.
Transactions consummated pursuant to our plan of reorganization could result in the imposition of
material tax liabilities.
Prior to our emergence from bankruptcy in 2002, we eliminated our holding company structure by
merging Sterling Chemicals Holdings, Inc. with and into us. We believe that this merger qualifies
as a tax-free reorganization pursuant to Section 368(a)(1)(G) of the Internal Revenue Code
(commonly referred to as a G Reorganization) for United States federal income tax purposes.
However, a judicial determination that this merger did not qualify as a G Reorganization would
result in additional federal income tax liability which could materially adversely affect our
business, financial condition, results of operations or cash flows.
We may not successfully develop our under-utilized infrastructure at our Texas City facility.
We may be unable to identify or attract a long-term contractual business arrangement or
partnership to our Texas City facility that will provide us with an ability to realize the value of
our under-utilized assets through profit sharing or other revenue generating arrangements. For
development projects that may have significant capital expenditure requirements, we are considering
joint ventures or other arrangements where we would contribute certain of our assets and management
expertise to minimize our share of the capital costs. Even if we do identify a long-term
contractual business arrangement or partnership, we may not be able to come to agreeable terms.
We may not successfully complete acquisitions that we are pursuing or any future acquisitions may
present unforeseen integration obstacles or costs, increase our leverage or negatively impact our
performance.
We may not be able to identify suitable acquisition candidates or successfully complete
identified acquisitions, and the expense incurred in consummating acquisitions of related
businesses, or our failure to integrate such businesses successfully into our existing businesses,
could affect our growth or result in our incurring unanticipated expenses and losses. Furthermore,
we may not be able to realize any anticipated benefits from acquisitions. To finance an
acquisition we may need to incur debt or issue equity. However, we may not be able to obtain
favorable debt or equity financing to complete an acquisition, or at all. In particular, the lack
of an active trading market in our common stock, as well as the dilutive terms of the dividends
payable on our outstanding Series A Convertible Preferred Stock, or our Series A Preferred Stock,
may make our common stock unattractive as consideration for an acquisition. The process of
integrating acquired operations into our existing operations may result in unforeseen operating
difficulties and may require significant financial resources that would otherwise be available for
the ongoing development or expansion of existing operations. Some of the risks associated with our
acquisition strategy, which could materially adversely affect our business, financial condition,
results of operations or cash flows, include:
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potential disruption of our ongoing business and distraction of management; |
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unexpected loss of key employees or customers of an acquired business; |
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conforming an acquired business standards, processes, procedures or controls with our
operations; |
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coordinating new product and process development; |
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hiring additional management or other critical personnel; |
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encountering unknown contingent liabilities which could be material; and |
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increasing the scope, geographic diversity and complexity of our operations. |
Our acquisition strategy may not be favorably received by customers, and we may not realize any
anticipated benefits from acquisitions.
We are unable to predict the impact of the recent downturn in the credit markets and the resulting
costs or constraints in obtaining financing on our business and financial results.
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U.S. and global credit and equity markets have recently undergone significant disruption,
making it difficult for many businesses to obtain financing on acceptable terms. In addition,
equity markets are continuing to experience wide fluctuations in value. If these conditions
continue or worsen, our cost of borrowing may increase, and it may be more difficult to obtain
financing in the future. In addition, an increasing number of financial institutions have reported
significant deterioration in their financial condition. If any of the financial institutions are
unable to perform their obligations under our revolving credit agreements and other contracts, and
we are unable to find suitable replacements on acceptable terms, our financial condition, results
of operations, liquidity and cash flows could be adversely affected. We also face challenges
relating to the impact of the disruption in the global financial markets on other parties with
which we do business, such as customers and suppliers. The inability of these parties to obtain
financing on acceptable terms could impair their ability to perform under their agreements with us
and lead to various negative affects on us, including business disruption, decreased revenues, and
increases in bad debt write-offs. A sustained decline in the financial stability of these parties
could have an adverse impact on our business, financial condition, results of operations and cash
flows.
Risks Relating to Our Indebtedness
Our leverage and debt service obligations may adversely affect our cash flow and our ability to
make payments on our indebtedness.
As of December 31, 2008, we had total long-term debt of $150.0 million (consisting of
outstanding principal on our 101/4% Senior Secured Notes due 2015, or our Secured Notes). The terms
and conditions governing our indebtedness, including our Secured Notes and our revolving credit
facility:
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require us to dedicate a substantial portion of our cash flow from operations to service
our existing debt service obligations, thereby reducing the availability of our cash flow
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increase our vulnerability to adverse general economic or industry conditions and limit
our flexibility in planning for, or reacting to, competition or changes in our business or
our industry; |
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limit our ability to obtain additional financing; |
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place restrictions on our ability to make certain payments or investments, sell assets,
make strategic acquisitions, engage in mergers or other fundamental changes and exploit
business opportunities; and |
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place us at a competitive disadvantage relative to competitors with lower levels of
indebtedness in relation to their overall size or less restrictive terms governing their
indebtedness. |
Our ability to meet our expenses and debt obligations will depend on our future performance,
which will be affected by financial, business, economic, regulatory and other factors. We will not
be able to control many of these factors, such as economic conditions and governmental regulations.
We cannot be certain that our earnings will be sufficient to allow us to pay the principal and
interest on our debt, including our Secured Notes, and meet our other obligations. If we do not
have enough money, we may be required to refinance all or part of our existing debt, including our
Secured Notes, sell assets, borrow more money or raise equity. We may not be able to refinance our
debt, sell assets, borrow more money or raise equity on terms acceptable to us, if at all.
Further, failing to comply with the financial and other restrictive covenants in the agreements
governing our indebtedness could result in an event of default under such indebtedness, which could
materially adversely affect our business, financial condition, results of operations or cash flows.
Any failure to meet our debt obligations could harm our business, financial condition, results of
operations or cash flows.
If our cash flow and capital resources are insufficient to fund our debt obligations, we may
be forced to sell assets, seek additional equity or debt capital or restructure our debt. In
addition, any failure to make scheduled payments of interest and principal on our outstanding
indebtedness would likely result in a reduction of our credit rating, which could harm our ability
to incur additional indebtedness on acceptable terms. Our cash flow and capital resources may be
insufficient for payments of interest or principal on our debt in the future, including payments on
our Secured Notes, and any such alternative measures may be unsuccessful or may not permit us to
meet scheduled debt service obligations, which could cause us to default on our obligations and
impair our liquidity.
15
Risks Relating to the Ownership of Our Common Stock
Our common stock is thinly traded. There is no active trading market for our common stock and an
active trading market may not develop.
Our common stock is not listed on any national or regional securities exchange. Quotations
for shares of our common stock are listed by certain members of the National Association of
Securities Dealers, Inc. on the OTC Electronic Bulletin Board. In recent years, the trading volume
of our common stock has been very low and the transactions that have occurred were typically
effected in transactions for which reliable market quotations have not been available. An active
trading market may not develop or, if developed, may not continue for our equity securities, and a
holder of any of these securities may find it difficult to dispose of, or to obtain accurate
quotations as to the market value of such securities.
We have a significant stockholder which has the ability to control our actions.
Resurgence Asset Management, L.L.C. and its and its affiliates managed funds and accounts, or
collectively Resurgence, beneficially own in excess of 98% of our preferred stock and over 55% of
our common stock, representing ownership of 85% of the total voting power of our equity. The
interests of Resurgence may differ from our other
stockholders and Resurgence may vote their interests in a manner that may adversely affect our
other stockholders. Through their direct and indirect interests in us, Resurgence is in a position
to influence the outcome of most matters requiring a stockholder vote. This concentrated ownership
makes it less likely that any other holder or group of holders of common stock would be able to
influence the way we are managed or the direction of our business. These factors also may delay or
prevent a change in our management or voting control.
Our Series A Preferred Stock pays a quarterly stock dividend that is dilutive to the holders of our
common stock.
Shares
of our Series A Preferred Stock carry a cumulative dividend rate of 4% per quarter,
payable in additional shares of our Series A Preferred Stock. Our shares of Series A Preferred
Stock are convertible at the option of the holder into shares of our common stock and vote as if so
converted on all matters presented to the holders of our common stock for a vote. Consequently,
each dividend paid in additional shares of our Series A Preferred Stock has a dilutive effect on
our shares of common stock and increases the percentage of the total voting power of equity owned
by Resurgence. Series A Preferred Stock dividends were 814.069 shares (which are
convertible into
814,069 shares of our common stock) during 2008, which represents 9.2% of the current total voting
power of our equity securities.
Item 2. Properties
Our petrochemicals facility is located in Texas City, Texas, approximately 45 miles south of
Houston, on a 290-acre site on Galveston Bay near many other chemical manufacturing complexes and
refineries. We own all of the real property which comprises our Texas City facility and we own the
acetic acid and plasticizers manufacturing facilities located at the facility. We also lease a
portion of our Texas City facility to Praxair, who constructed a partial oxidation unit on that
land, and lease a portion of our Texas City facility to S&L Cogeneration Company, a 50/50 joint
venture between us and Praxair Energy Resources, Inc., who constructed a cogeneration facility on
that land. Our Texas City facility offers approximately 160 acres for future expansion by us or by
other companies that could benefit from our existing infrastructure and facilities, and includes a
greenbelt around the northern edge of the plant facility. We own 73 railcars and, at our Texas
City facility, we have facilities to load and unload our products and raw materials in ocean-going
vessels, barges, trucks and railcars. Substantially all of our Texas City facility, and the
tangible properties located thereon, are subject to a lien securing our obligations under our
Secured Notes. We lease the space for our principal executive offices, located at 333 Clay Street,
Suite 3600 in Houston, Texas. We believe our properties and equipment are sufficient to conduct
our business.
Item 3. Legal Proceedings
On July 5, 2005, Patrick B. McCarthy, an employee of Kinder-Morgan, Inc., or Kinder-Morgan,
was seriously injured at Kinder-Morgans facilities near Cincinnati, Ohio, while attempting to
offload a railcar containing one of our plasticizers products. On October 28, 2005, Mr. McCarthy
and his family filed a suit in the Court of Common Pleas, Hamilton County, Ohio (Case No. A0509
144) against us and six other defendants. Since that time, two of the defendants have been
dismissed from the case. The plaintiffs are seeking in excess of $42 million in alleged
compensatory and punitive damages from the defendants in the aggregate. The case is currently in
trial, with jury deliberations expected to begin in April. At this time, it is impossible to
determine what, if any, liability we will have for this incident and we are vigorously defending
the suit. We believe that all, or substantially all, of any liability
16
imposed upon us as a result
of this suit and our related out-of-pocket costs and expenses will be covered by our insurance
policies, subject to a $1 million deductible, which was met in January 2008. As of December 31,
2008, we have received $0.6 million from our insurance carrier for the reimbursement of amounts
exceeding the deductible, and we have accrued an additional $0.3 million for the reimbursement of
amounts exceeding the deductible which were incurred during the fourth quarter of 2008. We do not
believe that this incident will have a material adverse effect on our business, financial
condition, results of operations or cash flows, although we cannot guarantee that a material
adverse effect will not occur.
On August 17, 2006, we initiated an arbitration proceeding against BP Amoco Chemical Company,
or BP Chemicals, to resolve a dispute involving the interpretation of provisions of our Acetic Acid
Production Agreement with BP Chemicals related to blend gas credits. On August 20, 2008, we and BP
Chemicals entered into the Settlement Agreement which resolved the dispute over the blend gas
credits. Under the Settlement Agreement, each of the parties released all known claims against
each other related to the acetic acid relationship that pertained to periods prior to January 1,
2008, BP Chemicals paid us $3.3 million on August 26, 2008 and we retained all previous amounts we
received from BP Chemicals related to blend gas credits, which resulted in us recording $6.5
million in revenue in the third quarter of 2008. Concurrently with the entry into the Settlement
Agreement, we and BP Chemicals entered into our Restated Acetic Acid Production Agreement. For a
further description of our Restated Acetic Acid Production Agreement, please refer to Item 1.
Business Acetic Acid-BP Chemicals under Contracts.
On February 21, 2007, we received a summons naming us, several benefit plans and the plan
administrators for those plans as defendants in a class action suit, Case No. H-07-0625 filed in
the United States District Court, Southern District of Texas, Houston Division. The plaintiffs are
seeking to represent a proposed class of retired employees of Sterling Fibers, Inc., one of our
former subsidiaries that we sold in connection with our emergence from bankruptcy in 2002. The
plaintiffs are alleging that we were not permitted to increase their premiums for retiree medical
insurance based on a provision contained in the asset purchase agreement between us and Cytec
Industries Inc. and certain of its affiliates governing our purchase of our former acrylic fibers
business in 1997. During our bankruptcy case, we specifically rejected this asset purchase
agreement and the bankruptcy court approved that rejection. The plaintiffs are claiming that we
violated the terms of the benefit plans and breached fiduciary duties governed by the Employee
Retirement Income Security Act and are seeking damages, declaratory relief, punitive damages and
attorneys fees. The plaintiffs have moved for partial summary judgment and for class
certification related to their claims for denial of benefits under our retiree medical plans and
the defendants are opposing that motion. We are vigorously defending this action and are unable to
state at this time if a loss is probable or remote and are unable to determine the possible range
of loss related to this matter, if any.
On February 4, 2008, we filed a Petition for Declaratory Judgment in the 212th
District Court of Galveston County, Texas (Case #08CV0108) against Marathon Petroleum Company LLC,
or Marathon, in connection with a dispute between Marathon and us under a Purchase Agreement for
FCC Off-Gas, or the Off-Gas Purchase Agreement. Under the Off-Gas Purchase Agreement, we
purchase an amount of off-gas each month from Marathon within a stated range at
Marathons option. Following the closure of
certain production units at our Texas City facility, our demand for
off-gas is below the low-end of the stated range. On
July 31, 2007, and again on November 19, 2007, we invoked the contracts undue
economic hardship clause and requested that Marathon enter into good faith
negotiations to modify the terms of the Off-Gas Purchase Agreement. After Marathon disputed the
applicability of the economic hardship provision and refused to renegotiate the terms of Off-Gas
Purchase Agreement, we filed a declaratory judgment action to enforce the terms of economic
hardship provision, and Marathon counter-claimed against us for breach of contract. Significant
discovery occurred in connection with this matter during the fourth quarter of 2008 and first
quarter of 2009. On February 3, 2009, the parties engaged in an unsuccessful mediation for this
case. This matter is scheduled for trial the week of April 13, 2009. At this
time, it is impossible to determine what, if any, liability we will have under Marathons
counter-claim and we are vigorously pursuing our declaratory judgment filing and defending against
Marathons counter-claim. We do not believe that this matter will have a material adverse impact
on our business, financial condition, results of operations or cash flows, although we cannot
guarantee that a material adverse effect will not occur.
On March 4, 2008, Gulf Hydrogen and Energy, L.L.C., or Gulf Hydrogen, filed suit against us in
the 212th District Court of Galveston County, Texas (Cause No. 08CV0220) to enforce the provisions
of a Memorandum of Understanding, or MOU, entered into between us and Gulf Hydrogen involving the
possible sale of our outstanding
17
equity interests to Gulf Hydrogen for approximately $390 million.
This lawsuit also named certain of our officers, a director and our primary stockholder as
defendants. Gulf Hydrogen did not allege a specific amount of money damages in the lawsuit but
asked the court to enforce certain MOU provisions which expired on March 1, 2008, including
restrictions on our ability to engage in negotiations related to transactions that would result in
a change of control or to enter into mergers, stock sales or other transactions relating to a
material part of our business or operations and other insignificant restrictions customary for
transactions of a similar nature. Gulf Hydrogen alleged that the defendants breached the terms of
the MOU and made certain misrepresentations in connection therewith. In March 2009,
the parties
entered into a confidential settlement agreement and the lawsuit was dismissed with prejudice by
all parties.
This matter did not have a material adverse affect on our business, financial condition, results of
operations or cash flows.
We are subject to various other claims and legal actions that arise in the ordinary course of
our business. We do not believe that any of these claims and actions, separately or in the
aggregate, will have a material adverse effect on our business, financial condition, results of
operations or cash flows, although we cannot guarantee that a material adverse effect will not
occur.
As we believe the potential for an unfavorable outcome regarding one or more of the matters
described above is probable, in accordance with SFAS No. 5, Accounting for Contingencies, we have
accrued a $1.0 million litigation reserve during 2008.
Item 4. Submission of Matters to a Vote of Security Holders
No matters were submitted to a vote of security holders during the fourth quarter of 2008.
18
PART II
Item 5. Market for Registrants Common Equity, Related Stockholder Matters and Issuer Purchases of
Equity Securities
Our common stock, par value $0.01 per share, is currently quoted on the Over-the-Counter, or
OTC, Electronic Bulletin Board maintained by the National Association of Securities Dealers, Inc.
under the symbol SCHI. The following table contains information about the high and low sales
prices per share of our common stock for the last two years. Information about OTC Electronic
Bulletin Board bid quotations represents prices between dealers, does not include retail mark-ups,
mark-downs or commissions and may not necessarily represent actual transactions. Quotations on the
OTC Electronic Bulletin Board are sporadic, and currently there is no established public trading
market for our common stock.
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First |
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Second |
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Third |
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Fourth |
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Quarter |
|
Quarter |
|
Quarter |
|
Quarter |
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2008 |
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High |
|
$ |
21.00 |
|
|
$ |
17.00 |
|
|
$ |
17.25 |
|
|
$ |
17.25 |
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Low |
|
$ |
14.95 |
|
|
$ |
13.00 |
|
|
$ |
9.00 |
|
|
$ |
8.90 |
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2007 |
|
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High |
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$ |
12.75 |
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$ |
26.00 |
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$ |
24.75 |
|
|
$ |
23.00 |
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|
|
|
Low |
|
$ |
8.55 |
|
|
$ |
10.98 |
|
|
$ |
17.25 |
|
|
$ |
17.00 |
|
The last reported sale price per share of our common stock as reported on the OTC Electronic
Bulletin Board on February 17, 2009 was $10.00. As of March 6, 2009, there were 293 holders of
record of our common stock. This number does not include stockholders for whom shares are held in
a nominee or street name.
Dividend Policy
We have not declared or paid any cash dividends with respect to our common stock since we
emerged from bankruptcy in December 2002. We do not presently intend to pay cash dividends with
respect to our common stock for the foreseeable future. In addition, the ability to pay dividends
on our shares of common stock under the indenture for our Secured Notes or under our revolving
credit facility is limited. The payment of cash dividends, if any, will be made only from assets
legally available for that purpose, and will depend on our financial condition, results of
operations, current and anticipated capital requirements, general business conditions, restrictions
under our existing debt instruments and other factors deemed relevant by our Board of Directors.
Equity Compensation Plan
Under our Amended and Restated 2002 Stock Plan, or our Existing 2002 Stock Plan, officers, key
employees and consultants, as designated by our Board of Directors or our Compensation Committee,
may be issued stock options, stock awards, stock appreciation rights or stock units. Our
Compensation Committee or, in the event that our Compensation Committee is not comprised solely of
non-employee directors (as such term is defined in Rule 16b-3(b)(3) of the Exchange Act), our
Board, administers our Existing 2002 Stock Plan. Our Existing 2002 Stock Plan may be amended or
modified from time to time by our Board of Directors in accordance with its terms. Our Board of
Directors or Compensation Committee determines the exercise price of stock options, any applicable
vesting provisions and other terms and provisions of each grant in accordance with our Existing
2002 Stock Plan. Options granted under our Existing 2002 Stock Plan become fully exercisable in
the event of the optionees termination of employment by reason of death, disability or retirement,
and may become fully exercisable in the event of a change of control. No option may be exercised
after the tenth anniversary of the date of grant or the earlier termination of the option. We have
reserved 379,747 shares of our common stock for issuance under our Existing 2002 Stock Plan
(subject to adjustment). There are currently options to purchase a total of 347,500 shares of our
common stock outstanding under our Existing 2002 Stock Plan, at an exercise price of $31.60, and an
additional 16,414 shares of common stock available for issuance under our Existing 2002 Stock Plan.
On December 5, 2008, our Board and the Compensation Committee of our Board adopted our Second
Amended and Restated 2002 Stock Plan, or our Restated 2002 Stock Plan, subject to stockholder
approval, to:
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increase the number of shares of our common stock available for issuance by
1,000,000 shares; |
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|
increase the maximum number of shares of our common stock with respect to which
benefits may be |
19
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granted or measured to any participant by 1,000,000 shares; |
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include additional business criteria on which performance based-awards granted
under the plan will be based; |
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provide guidance as to how such business criteria shall be applied; |
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extend the duration of the plan from December 12, 2012 to December 31, 2018; |
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provide that no amendment of the plan may be made without the approval of our
stockholders if, among other things, such amendment will increase the aggregate number
of shares of our common stock that may be delivered through stock options under the
plan and approval by our stockholders is necessary to comply with any applicable tax or
regulatory requirements; and |
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make such other non-material changes as it deemed appropriate. |
The effectiveness of our Restated 2002 Stock Plan is subject to the approval of our stockholders.
The following table provides information regarding securities authorized for issuance under
our Existing 2002 Stock Plan as of December 31, 2008:
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Number of |
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securities |
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remaining available |
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for future issuance |
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under equity |
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Weighted-average |
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compensation plans |
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Number of securities to |
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exercise price of |
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(excluding |
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be issued upon exercise |
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outstanding |
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securities |
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of outstanding options, |
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options, warrants |
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reflected in first |
Plan Category |
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warrants and rights |
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and rights |
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column |
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Equity compensation
plans approved by
security
holders
(1) |
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347,500 |
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$ |
31.60 |
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16,414 |
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Equity compensation
plans not approved
by security holders |
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Total |
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347,500 |
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$ |
31.60 |
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|
|
16,414 |
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(1) |
|
Our Existing 2002 Stock Plan was authorized and established under our Plan of
Reorganization, which became effective on December 19, 2002. Our Plan of Reorganization
provided that, without any further act or authorization, confirmation of our Plan of
Reorganization and entry of the confirmation order was deemed to satisfy all applicable
federal and state law requirements and all listing standards of any securities exchange for
approval by the board of directors or the stockholders of our Existing 2002 Stock Plan. No
additional stockholder approval of our Existing 2002 Stock Plan has been obtained. |
Performance Graph
The following performance graph compares our cumulative total stockholder return on shares of
our common stock for a five-year period with the cumulative total return of the Standard & Poors
500 Stock Index, or the S & P 500 Index, and the Standard & Poors Diversified Chemicals Index, or
the S & P Chemicals Index. The graph assumes the investment of $100 on December 31, 2003 in shares
of our common stock, the S & P 500 Index and the S & P Chemicals Index and the reinvestment of
dividends.
20
COMPARISON OF 5 YEAR CUMULATIVE TOTAL RETURN*
Among Sterling Chemicals Inc., The S&P 500 Index
And The S&P Diversified Chemicals Index
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* |
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$100 invested on 12/31/03 in stock & index-including
reinvestment of dividends.
Fiscal year ending December 31. |
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Copyright © 2009 S&P, a division of The McGraw-Hill Companies Inc. All rights reserved. |
Item 6. Selected Financial Data
The following table sets forth selected financial data with respect to our consolidated
financial condition and results of operations and should be read in conjunction with our historical
consolidated financial statements and related notes, Item 7. Managements Discussion and Analysis
of Financial Condition and Results of Operations and our Financial Statements and Supplementary
Data included in Item 8 of this Form 10-K.
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Year ended |
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Year ended |
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Year ended |
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Year ended |
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Year ended |
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December |
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December |
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December |
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December |
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December |
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31, 2008 |
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31, 2007 |
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31, 2006 |
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31, 2005 |
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31, 2004 |
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(In Thousands, Except Per Share Data) |
Operating Data: |
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Revenues |
|
$ |
161,452 |
|
|
$ |
129,813 |
|
|
$ |
141,259 |
|
|
$ |
128,098 |
|
|
$ |
125,624 |
|
Gross profit |
|
|
30,298 |
|
|
|
13,382 |
|
|
|
13,846 |
|
|
|
7,844 |
|
|
|
10,886 |
|
Loss from continuing operations |
|
|
(102 |
) |
|
|
(7,713 |
) |
|
|
(2,194 |
) |
|
|
(5,856 |
) |
|
|
(42,212 |
) |
Loss from discontinued
operations(1) (2) |
|
|
(8,262 |
) |
|
|
(11,215 |
) |
|
|
(103,465 |
) |
|
|
(23,712 |
) |
|
|
(20,432 |
) |
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Per Share Data: |
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net loss from continuing operations
attributable to
common stockholders |
|
|
(6.31 |
) |
|
|
(8.93 |
) |
|
|
(4.94 |
) |
|
|
(8.08 |
) |
|
|
(19.85 |
) |
21
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Year ended |
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Year ended |
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Year ended |
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Year ended |
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Year ended |
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December |
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December |
|
December |
|
December |
|
December |
|
|
31, 2008 |
|
31, 2007 |
|
31, 2006 |
|
31, 2005 |
|
31, 2004 |
|
|
(In Thousands, Except Per Share Data) |
Net loss attributable to common
stockholders |
|
$ |
(9.23 |
) |
|
$ |
(12.90 |
) |
|
$ |
(41.52 |
) |
|
$ |
(16.46 |
) |
|
$ |
(27.08 |
) |
Cash dividends |
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Ratio of earnings to fixed
charges(3) |
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Balance Sheet Data: |
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|
|
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Working capital(4) |
|
$ |
144,930 |
|
|
$ |
166,264 |
|
|
$ |
99,110 |
|
|
$ |
208,179 |
|
|
$ |
248,166 |
|
Total assets |
|
|
261,946 |
|
|
|
306,444 |
|
|
|
245,823 |
|
|
|
386,594 |
|
|
|
473,553 |
|
Long-term debt |
|
|
150,000 |
|
|
|
150,000 |
|
|
|
100,579 |
|
|
|
100,579 |
|
|
|
100,579 |
|
Redeemable preferred stock(5) |
|
|
117,607 |
|
|
|
99,866 |
|
|
|
82,316 |
|
|
|
70,542 |
|
|
|
53,559 |
|
Stockholders equity (deficiency in
assets)(6) |
|
|
(141,525 |
) |
|
|
(74,087 |
) |
|
|
(48,575 |
) |
|
|
58,045 |
|
|
|
107,813 |
|
|
|
|
(1) |
|
During 2007 we announced that we were exiting the styrene business. During 2006,
we recorded a $127.7 million impairment charge to our styrene assets and a related deferred
tax benefit of $45 million. This tax benefit was offset by deferred tax expense of $28
million in connection with the recording of a valuation allowance against our deferred tax
assets. During 2004, we recorded a $48.5 million goodwill impairment charge. Also during
2004, we recorded a pension curtailment gain of $13 million. |
|
(2) |
|
During 2005, we announced that we were exiting the acrylonitrile business and
related derivatives operations. During 2004, we recorded a $22 million pre-tax impairment
charge related to our acrylonitrile long-lived assets. |
|
(3) |
|
Additional pre-tax earnings needed to achieve a 1:1 ratio for the years ended
December 31, 2008, 2007, 2006, 2005 and 2004 were $0.2 million, $11.8 million, $2.6 million,
$8.8 million and $42.3 million, respectively. |
|
(4) |
|
Working capital as of December 31, 2008, 2007, 2006, 2005 and 2004 includes net
assets (liabilities) of discontinued operations of $(12.3) million, $60.2 million, $88.3
million, $181.6 million and $290.1 million, respectively. |
|
(5) |
|
Our Series A Convertible Preferred Stock is not currently redeemable or probable
of redemption. If our Series A Convertible Preferred Stock had been redeemed as of December
31, 2008, the redemption amount would have been approximately $61.7 million. The liquidation
value of the outstanding shares of our Series A Convertible Preferred Stock as of December 31,
2008 was $77.3 million. |
|
(6) |
|
The balance as of December 31, 2006 includes a change in stockholders equity
(deficiency in assets) of $6.8 million (net of tax) due to the adoption of Statement of
Financial Accounting Standards No. 158, Employers Accounting for Defined Benefit Pension and
Other Postretirement Plans. |
22
Item 7. Managements Discussion and Analysis of Financial Condition and Results of Operations
Overview
Business
We are a North American producer of selected petrochemicals used to manufacture a wide array
of consumer goods and industrial products. We currently operate in two segments: acetic acid and
plasticizers. Each segment has a single customer.
Our acetic acid is used primarily to manufacture vinyl acetate monomer, which is used in a
variety of products, including adhesives and surface coatings. All of our acetic acid is produced
under our Acetic Acid Production Agreement with BP Chemicals that extends to 2031, subject to an
early termination right that may be exercised by BP Chemicals as of December 31, 2026. We sell all
of our acetic acid production to BP Chemicals under our Acetic Acid Production Agreement and we are
BP Chemicals sole source of acetic acid production in the Americas. BP Chemicals markets all of
the acetic acid that we produce and pays us, among other amounts, a portion of the profits derived
from its sales of the acetic acid we produce. In addition, BP Chemicals reimburses us for 100% of
our fixed and variable costs of production (other than specified indirect costs). Prior to August
2006, BP Chemicals also paid us a set monthly amount. Pursuant to the terms of our Acetic Acid
Production Agreement, beginning in August 2006, the portion of the profits we receive from the
sales of acetic acid produced at our plant increased and BP Chemicals was no longer required to pay
us this set monthly amount. However, this change in payment structure did not affect BP Chemicals
obligation to reimburse us for all of our fixed and variable costs of production. We also jointly
invest with BP Chemicals in capital expenditures related to our acetic acid facility in the same
percentage as the profits from the business we receive from BP Chemicals. Initially, we pay for
100% of the capital expenditures related to our acetic acid business and we then invoice BP
Chemicals for its portion. The net amount that is not reimbursed by BP Chemicals represents our
basis in the property, plant and equipment related to our acetic acid business, which is
capitalized and depreciated over its useful life.
We own and operate one of the lowest cost acetic acid facilities in the world. Our acetic
acid facility utilizes BP Chemicals proprietary Cativa carbonylation technology, which we
believe offers several advantages over competing production methods, including lower energy
requirements and lower fixed and variable costs. Acetic acid production has two major raw
material requirements methanol and carbon monoxide. BP Chemicals, a producer of methanol,
supplies 100% of our methanol requirements related to our production of acetic acid. All of our
requirements for carbon monoxide are supplied by Praxair from a partial oxidation unit constructed
by Praxair on land leased from us at our Texas City facility.
All of our plasticizers, which are used to make flexible plastics, such as shower curtains,
floor coverings, automotive parts and construction materials, are sold to BASF pursuant to our
Plasticizers Production Agreement. Our Plasticizers Production Agreement extends until 2013,
subject to some limited early termination rights held by BASF that begin in 2010. Under our
Plasticizers Production Agreement, BASF provides us with most of the required raw materials,
markets all of the plasticizers that we produce, makes certain fixed quarterly payments to us while
reimbursing us monthly for our actual production costs and capital expenditures relating to our
plasticizers facility. Our Plasticizers Production Agreement was amended in May 2008 after BASF
nominated zero pounds of PA under the prior version of the agreement due to deteriorating market
conditions which ultimately resulted in the closure of our PA unit.
Our Texas City facility is strategically located on Galveston Bay and benefits from a
deep-water dock capable of handling ships with up to a 40-foot draft, as well as four barge docks
and direct access to Union Pacific and Burlington Northern Santa Fe railways with in-motion rail
scales on site. Our Texas City facility also has truck loading racks, weigh scales, stainless and
carbon steel storage tanks, three waste deepwells, 160 acres of available land zoned for heavy
industrial use and additional land zoned for light industrial use and a supportive political
environment for growth. In addition, we are in the heart of one of the largest petrochemical
complexes on the Gulf Coast and, as a result, have on-site access to a number of raw material
pipelines, as well as close proximity to a number of large refinery complexes.
Our rated annual production capacity is among the highest in North America for acetic acid.
As of December 31, 2008, our annual production capacity was 1.1 billion pounds, which represents
17% of total North American capacity, and in terms of production capacity, makes our acetic acid
facility the third largest in North America. During a maintenance turnaround scheduled for
mid-2009, we and BP Chemicals intend to implement an incremental expansion of our acetic acid plant
to 1.2 billion pounds per year.
23
Our petrochemicals products are generally sold to customers for use in the manufacture of
other chemicals and products, which in turn are used in the production of a wide array of consumer
goods and industrial products throughout the world.
Acetic Acid. The North American acetic acid industry has enjoyed a long period of sustained
domestic demand growth as well as substantial export demand. This has led to North American
industry utilization rates above 85% over the last six years. Although recent slowdowns in the
housing and automotive sectors have caused reduced demand for vinyl acetate monomer, and
consequently acetic acid, in North America in the short-term, Tecnon currently projects acetic acid
utilization rates to increase to over 98% by 2013. The North American acetic acid industry is
inherently less cyclical than many other petrochemical products due to a number of important
features. There are only four large producers of acetic acid in North America and historically
these producers have made capacity additions in a disciplined and incremental manner, primarily
using small expansion projects or exploiting debottlenecking opportunities. In addition, the
leading technology required to manufacture acetic acid is controlled by two global companies, which
provides these companies with influence over the pace of new capacity additions through the
licensing or development of such additional capacity. We believe the limited availability of this
technology also creates a significant barrier to entry into the acetic acid industry by potential
competitors.
Global production capacity of acetic acid as of December 31, 2008 was approximately 24 billion
pounds per year, with current North American production capacity at approximately seven billion
pounds per year. The North American acetic acid market is mature and well developed and is
dominated by four major producers that account for approximately 94% of the acetic acid production
capacity in North America. Demand for acetic acid is linked to the demand for vinyl acetate
monomer, a key intermediate in the production of a wide array of polymers. Vinyl acetate monomer
is the largest derivative of acetic acid, representing over 40% of global demand. Although the
recent slowdowns in the housing and automotive markets are causing reduced demand for vinyl acetate
monomer globally in the short-term, annual global production of vinyl acetate monomer is expected
to increase from 10.4 billion pounds in 2005 to 12.2 billion pounds in 2010,. The North American
acetic acid industry tends to sell most of its products through long-term sales agreements having
cost plus pricing mechanisms, eliminating much of the volatility seen in other petrochemicals
products and resulting in more stable and predictable earnings and profit margins.
Several acetic acid capacity additions have occurred since 1998, including an expansion of our
acetic acid unit from 800 million pounds of rated annual production capacity to 1.1 billion pounds
during 2005. These capacity additions were somewhat offset by reductions of approximately 1.6
billion pounds in annual global capacity from the shutdown of various outdated acetic acid plants
from 1999 through 2001. In 2006, BP Chemicals closed two of its outdated acetic acid production
units in Hull, England that had a combined annual capacity of approximately 500 million pounds
(which had been sold primarily in Europe and South America).
In 1986, we entered into the initial version of our Acetic Acid Production Agreement with BP
Chemicals, which has since been amended several times, most recently on August 20, 2008, when we
entered into an amendment and restatement of our Acetic Acid Production, or our Restated Acetic
Acid Production Agreement, that was retroactive to January 1, 2008. Our Restated Acetic Acid
Production Agreement amends and restates the prior version of our Acetic Acid Production Agreement,
or our Old Acetic Acid Production Agreement, with BP Chemicals.
The primary differences between our Restated Acetic Acid Production Agreement and our Old
Acetic Acid Production Agreement are:
|
|
|
the term of our Acetic Acid Production Agreement was extended from July 31, 2016
until December 31, 2031, subject to an early termination right that may be
exercised by BP Chemicals as of December 31, 2026; |
|
|
|
|
after an adjustment period during 2008, BP Chemicals pays us estimated profit
sharing payments quarterly, rather than the set quarterly advancement provided in
our Old Acetic Acid Production Agreement that resulted in large true-ups for
profit sharing payments at the end of each year; |
|
|
|
|
the ability of BP Chemicals to unilaterally shut down our acetic acid plant under
our Old Acetic Acid Production Agreement was removed; |
|
|
|
|
we have the right to produce and sell acetic acid for our own account if BP
Chemicals purchases fall below specified levels for an extended period of time
for reasons other than our production issues; |
|
|
|
|
some indirect expenses for both parties were excluded from the reimbursement and
profit sharing |
24
|
|
|
provisions,with each party entitled to retain for its own account
any costs savings realized in those areas but also solely responsible for any
increases in those costs; and |
|
|
|
|
after the expiration or termination of our Acetic Acid Production Agreement: |
|
|
|
at our request, BP Chemicals must
continue to supply us with catalyst
if it is still in the catalyst supply
business; |
|
|
|
|
we pay BP Chemicals for undepreciated
capital only if the expiration or
termination is caused by us; and |
|
|
|
|
if our acetic acid plant is
permanently shut down shortly
thereafter, BP Chemicals is required
to pay a portion of any shut down
expenses and a share of our residual
fixed costs for the following five
years (unless the expiration or
termination is caused by us). |
Concurrently with the execution of our Restated Acetic Acid Production Agreement, we and BP
Chemicals also entered into a Settlement Agreement which resolved the previous dispute between us
and BP Chemicals over credits for blend gas. Under the Settlement Agreement, each of the parties
released all known claims against each other related to our acetic acid relationship that pertained
to periods prior to January 1, 2008, BP Chemicals paid us $3.3 million in August 2008 and we
retained all previous amounts received from BP Chemicals related to blend gas credits. As a
result, we recognized $6.5 million of revenue during the third quarter of 2008.
Plasticizers. Historically, we produced ethylene-based linear plasticizers, which typically
receive a premium over competing branched propylene-based products for customers that require
enhanced performance properties. Although we are not exposed to fluctuations in costs or market
conditions due to the contract terms in our Plasticizers Production Agreement with BASF, the
markets for competing plasticizers can be affected by the cost of the underlying raw materials,
especially when the cost of one olefin rises faster than the other, or by the introduction of new
products. The raw materials for linear plasticizers are a product known as linear alpha-olefins.
Over the last few years, the price of linear alpha-olefins has increased sharply as supply has
declined, which has caused many consumers to switch to lower cost branched products, despite the
loss of some performance properties. Ultimately, we expect branched plasticizers to replace linear
plasticizers for most applications over the long-term. As a result, we modified our plasticizers
facilities during the third quarter of 2006 to produce lower cost branched plasticizers products.
Since 1986, we have sold all of our plasticizers production exclusively to BASF pursuant to
our Plasticizers Production Agreement, which has been amended several times. Under our
Plasticizers Production Agreement, BASF provides us with most of the required raw materials and
markets the plasticizers we produce, and is obligated to make certain fixed quarterly payments to
us and to reimburse us monthly for our actual production costs and capital expenditures relating to
our plasticizers facility. Effective January 1, 2006, we amended our Plasticizers Production
Agreement to extend the term of the agreement until 2013, subject to some limited early termination
rights held by BASF beginning in 2010, increase the quarterly payments made to us by BASF and
eliminate our participation in the profits and losses realized by BASF in connection with the sale
of the plasticizers we produce. Additionally, on April 28, 2006, BASF notified us that it was
exercising its right under the amended production agreement to terminate its future obligations
with respect to the operation of our oxo-alcohols production unit effective July 31, 2006.
On May 27, 2008, we amended and restated our Plasticizers Production Agreement, or our
Restated Plasticizers Production Agreement, with an effective date of April 1, 2008. Our Restated
Plasticizers Production Agreement amended the prior version of our Plasticizers Production
Agreement, or our Old Plasticizers Production Agreement. Our Restated Plasticizers Production
Agreement was entered into in connection with BASFs nomination of zero pounds of PA under our Old
Plasticizers Production Agreement in response to deteriorating market conditions which ultimately
resulted in the closure of our PA unit.
Our Restated Plasticizers Production Agreement relieves BASF of most of its obligations under
our Old Plasticizers Production Agreement related to our PA manufacturing unit. BASFs obligations
under our Old Plasticizers Production Agreement related to our esters manufacturing unit were not
affected by our Restated Plasticizers Production Agreement and are continuing in accordance with
the same terms as existed under our Old Plasticizers Production Agreement. In exchange for being
relieved of its obligations related to our PA manufacturing unit, BASF paid us an aggregate amount
of approximately $3.2 million. However, we are obligated to refund 75% of this amount if we
restarted our PA manufacturing unit before January 1, 2009, 50% of this amount if we restart our PA
manufacturing unit during 2009 and 25% of this amount if we restart our PA manufacturing unit
during 2010. The $3.2 million payment from BASF was made in exchange for the termination of BASFs
obligations under our Old Plasticizers Production
25
Agreement with respect to the operation of our PA
manufacturing unit and, consequently, will be recognized using the straight-line method over the
restricted period of April 1, 2008 through December 31, 2010 under our Restated
Plasticizers Production Agreement. In addition, during the first half of 2008, BASF paid us
approximately $3.7 million for reimbursement of certain direct fixed and variable costs associated
with the shutdown and decontamination of our PA manufacturing unit, which amounts are not subject
to refund. All direct fixed and variable costs associated with the shutdown and decontamination of
our PA manufacturing unit have been incurred and expensed, and the $3.7 million in cost
reimbursements were recognized as revenue in the first half of 2008.
The quarterly fixed periodic payments under our Old Plasticizers Production Agreement with
respect to the operation of our PA and esters manufacturing units were not changed under our
Restated Plasticizers Production Agreement. However, these quarterly fixed periodic payments are
now solely related to the operation of our esters manufacturing unit. In addition, under our
Restated Plasticizers Production Agreement, (i) the methods for calculating payments required to be
made by BASF for achieving reductions in direct fixed and variable costs and (ii) BASFs right to
terminate our Plasticizers Production Agreement in the event that direct fixed and variable costs
exceed a specified threshold (unless we elect to cap BASFs reimbursement obligations) were both
modified to exclude costs savings and direct fixed and variable costs pertaining to our PA
manufacturing unit. Finally, our Restated Plasticizers Production Agreement removed all
restrictions or rights BASF formerly had with respect to our use or disposition of the PA
manufacturing unit, including a limited purchase right, the right to request capacity increases and
consultation rights regarding future capital expenditures with respect to our PA manufacturing
unit.
We lease a portion of our Texas City site to S&L Cogeneration Company, a 50/50 joint venture
between us and Praxair Energy Resources, Inc., or Praxair Energy, which constructed a cogeneration
facility on that land. The cogeneration facility was initially shut down in May 2007 due to the
uncertain future of our styrene unit and has remained idle since that time in order to conduct an
assessment of whether the future needs for the cogeneration facility justified incurring the major
maintenance costs required to restart the facility. As our strategic initiatives under
consideration do not require utilization of the steam produced by the cogeneration facility, we and
Praxair Energy amended the Joint Venture Agreement governing S&L Cogeneration Company, or the Joint
Venture Agreement, to extend its term until June 30, 2009 and to address several matters related to
the sale of the cogeneration facility, the distribution of S&L Cogeneration Companys assets and
the termination and winding-up of the joint venture. Under the amended Joint Venture Agreement, we
received distributions from S&L Cogeneration Company of $5.0 million on August 15, 2008 and
one-half of the Mass Emissions Cap and Trade NOx Allowances attributed to the operation of the
cogeneration facility. In October 2008, the Board of Managers of S&L Cogeneration Company accepted
a bid for the cogeneration facility assets and we received a $1.0 million distribution in December
2008 from S&L Cogeneration Company for the sale of those assets. As of December 31, 2008, our
investment in S&L Cogeneration Company is approximately $0.6 million and we expect to receive
approximately $0.6 million from S&L Cogeneration Company upon termination of the joint venture by
June 30, 2009. Therefore we do not believe our investment in S&L Cogeneration Company was impaired
as of December 31, 2008.
On September 13, 2008, Hurricane Ike struck the Texas Gulf Coast very near our Texas City
facility. Our Texas City facility was shut down and secured prior to landfall and did not sustain
any significant structural damage, although we did sustain some minor damage to three of our barge
docks. Our Texas City facility lost all power and ancillary utilities during the storm, including
our steam boilers. The resulting production outage lasted approximately 15 days, with our Texas
City facility returning to normal operating levels on September 28, 2008. The losses we incurred
from Hurricane Ike during 2008 totaled $2.6 million, and we expect to incur additional expenses of
$0.2 million in 2009 related to damages caused by Hurricane Ike. Our estimated total loss from
Hurricane Ike of $2.8 million is expected to be less than the deductibles under our insurance
policies and, as such, we do not expect to recover any of these losses under our insurance
policies.
Discontinued Operations
Prior to December 3, 2007, we manufactured styrene monomer. Styrene is a commodity chemical
used to produce intermediate products such as polystyrene, expandable polystyrene resins and ABS
plastics, which are used in a wide variety of products such as household goods, foam cups and
containers, disposable food service items, toys, packaging and other consumer and industrial
products. Over the last five years, we had generated approximately $31 million of cumulative
negative cash flows from our styrene operations, and we anticipated negative cash flows from our
styrene operations for the foreseeable future. Due to the current and future expected market
conditions for styrene, we explored several possible strategic transactions involving our styrene
business and, on September 17, 2007, we entered into a long-term exclusive styrene supply agreement
and a related railcar purchase and sale agreement with NOVA. After the supply agreement became
effective, INEOS NOVA nominated zero pounds of styrene under the supply agreement for the balance
of 2007 and, and in response, we exercised our right to terminate the supply agreement and
permanently
26
shut down our styrene facility. Under the supply agreement, we are responsible for the
closure costs of our styrene facility and are also restricted from reentering the styrene business
until November 2012. The restricted period was initially eight years. However, on April 1, 2008,
INEOS NOVA unilaterally reduced the restricted period to five years.
We sold substantially all remaining styrene inventory during the first quarter of 2008. The
decommissioning process was completed by the end of 2008 and the associated costs incurred for 2007
and 2008 were $0.7 million and $18.9 million, respectively. In 2009, we expect to disconnect our
styrene facility at an estimated cost of $0.7 million. There are no requirements which will force
us to dismantle our styrene facility other than our own strategic plans. Therefore we believe the
styrene facility will not be dismantled until 2010 or later. We believe the cost of dismantling
will be minimal due to the scrap value we can receive from the equipment being dismantled. In July
2008, we announced a reduction in work force in order to reduce our staffing to a level appropriate
for our existing operations and site development projects. As a result, we reduced our salaried
work force by 19 people and our hourly work force by 15 people. In accordance with Statement of
Financial Accounting Standards, or SFAS, No. 146, Accounting for Costs Associated with Exit or
Disposal Activities, we recognized and paid $1.4 million of severance costs in 2008.
Additionally, as a result of the work force reduction, we recorded a curtailment loss of $1.2
million for our benefit plans in accordance with SFAS No. 88 Employers Accounting for Settlements
and Curtailments of Defined Benefit Pension Plans and for Termination Benefits, in 2008.
In accordance with SFAS No. 144, Accounting for the Impairment and Disposal of Long Lived
Assets, we have reported the operating results of these businesses as discontinued operations in
our consolidated financial statements for the years ended December 31, 2008, 2007 and 2006.
Results of Operations
The following table sets forth revenues, gross profit and loss from continuing operations for
2008, 2007, and 2006:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, |
|
|
2008 |
|
2007 |
|
2006 |
|
|
(Dollars in Thousands) |
Revenues |
|
$ |
161,452 |
|
|
$ |
129,813 |
|
|
$ |
141,259 |
|
Gross profit |
|
|
30,298 |
|
|
|
13,382 |
|
|
|
13,846 |
|
Loss from continuing
operations
: |
|
|
(102 |
) |
|
|
(7,713 |
) |
|
|
(2,194 |
) |
Comparison of 2008 to 2007
Revenues and loss from continuing operations
Our revenues were $161.5 million in 2008, an increase of 24% over the $129.8 million in
revenues we recorded in 2007. We had a net loss from continuing operations of $0.1 million in
2008, compared to a net loss from continuing operations of $7.7 million in 2007.
Revenues from our acetic acid operations were $129.5 million in 2008, a 28% increase from the
$100.8 million in revenues we recorded from these operations in 2007. This increase in acetic acid
revenues for 2008 was primarily due to higher energy costs and increased fixed cost allocations to
our acetic acid operating segment of $22.3 million which were reimbursed by BP Chemicals. The
increased fixed cost allocations resulted from our exit from the styrene business. Revenues from
our acetic acid operations also increased due to the settlement of the blend gas dispute with BP
Chemicals which resulted in revenue of $6.5 million being recognized in the third quarter of 2008.
Gross profit from our acetic acid operations increased $4.9 million during 2008 compared to the
2007. This increase in gross profit from our acetic acid operations was primarily due to the blend
gas settlement discussed above.
27
Revenues from our plasticizers operations were $31.0 million in 2008, a 10% increase from the
$28.1 million in revenues we recorded from these operations in 2007. This increase in revenues was
primarily due to increased cost allocations to our plasticizers operations of
$2.0 million
resulting from our exit from the styrene business, which were reimbursed by BASF, and $0.9 million
due to amortization of the $3.2 million early termination payment received from BASF in the second
quarter of 2008 in connection with BASFs termination of its obligations related to our PA
manufacturing unit under our Old Plasticizers Production Agreement. Gross profit from our
plasticizers operations
increased $3.3 million in 2008. This increase in gross profit resulted primarily from
reimbursement by BASF for $1.4 million of cost savings achieved during prior periods that were
approved by BASF in the first quarter of 2008 and $0.9 million of amortization discussed above.
Gross
profit was also impacted by the $1.0 million litigation reserve that we recorded during
2008 in cost of goods sold.
Selling, general & administrative expenses
Our selling, general and administrative expenses were $12.3 million in 2008, compared to $8.7
million in 2007. This increase in expense during 2008 was primarily due to increased legal fees of
$2.3 million resulting from the lawsuits described in Item 3. Legal Proceedings, increased audit
fees of $0.3 million resulting from our Form S-4 filing and increased consulting fees of $0.6
million due to strategic initiatives being considered in 2008. A portion of the legal fees
incurred in 2008 were or are expected to be reimbursed by insurance proceeds described below in
Other (income) expense.
Impairment of long-lived assets
As a result of the entry into our Restated Plasticizers Production Agreement and the shutdown
of our PA unit, our management determined that a triggering event had occurred, as defined in SFAS
No. 144, and therefore, during the second quarter of 2008, we performed an asset impairment
analysis on our PA manufacturing unit. We analyzed the undiscounted cash flow stream from our PA
business over the remaining life of the PA manufacturing unit and compared it to the $6.6 million
net book carrying value of our PA manufacturing unit. This analysis showed that the undiscounted
projected cash flow stream from our PA business was less than the net book carrying value of our PA
manufacturing unit. As a result, we performed a discounted cash flow analysis and subsequently
concluded that our PA manufacturing unit was impaired and should be written down to zero. This
write-down caused us to record an impairment of $6.6 million in the second quarter of 2008.
In the third quarter of 2008, our management determined that a triggering event, as defined in
SFAS No. 144, had occurred as a result of the decision to permanently discontinue use and to sell
the turbo generator units located at our Texas City facility. This decision was based on an
economic analysis of the future use of the turbo generator units. During the third quarter of 2008,
we performed an asset impairment analysis on our turbo generator units and determined the best
estimate of fair market value would be anticipated sales proceeds. We estimated the anticipated
sales proceeds to be approximately $1.0 million. As a result, we concluded that our turbo
generator units were impaired and should be written down to $1.0 million. This write-down resulted
in an impairment charge of $0.8 million during the third quarter of 2008.
Other (income) expense
Other income was $2.0 million in 2008 versus $0.8 million of expense in 2007. In 2008, we
recorded $2.1 million of insurance proceeds in other income for reimbursement of legal fees
incurred in excess of our deductibles under our various insurance policies. In 2007, we recorded
other expense of $0.8 million for the write-down of our cost-method investment in an e-commerce
commodity trading business to its then fair value of less than $0.2 million after receiving notice
of a distribution pursuant to the pending sale of the business.
Interest income
Interest income was $4.4 million in 2008 and $1.6 million in 2007. The increase during 2008
was due to higher average daily cash balances in 2008 compared to 2007, slightly offset by lower
average interest rates in 2008 compared to 2007.
28
Provision (benefit) for income taxes
During 2008, our effective tax rate was 41.2% due to a refund of less than $0.1 million in
alternative minimum tax. In 2007, our overall effective tax rate of 23% resulted from a decrease
in our valuation allowance for other comprehensive income adjustments related to amendments to our
benefit plans and a full valuation allowance recorded against our 2007 net loss. We regularly
assess our deferred tax assets for recoverability based on both historical and anticipated earnings
levels, and a valuation allowance is recorded when it is more likely than not that these amounts
will not be recovered. As a result of our analysis at December 31, 2008, we concluded that a
valuation allowance was needed against our deferred tax assets. As of December 31, 2008, our
valuation allowance was $52.5 million, an increase of $16.3 million from December 31, 2007. This
increase included a valuation allowance adjustment of $14.6
million for losses in other comprehensive income for adjustments to our benefits plans and
resulted in an overall net deferred tax asset/liability balance of zero as of December 31, 2008.
Loss from discontinued operations, net of tax
During 2008, net loss from discontinued operations was $8.3 million compared to a net loss of
$11.2 million for 2007. Net loss in 2008 was primarily due to $18.9 million of costs incurred in
connection with decommissioning our styrene facility, partially offset by $12.4 million of revenue
recognized from the NOVA non-compete agreement. Net loss in 2007 was attributable to
the closure of our styrene facility in late 2007.
Comparison of 2007 to 2006
Revenues and loss from continuing operations
Our revenues were $129.8 million in 2007, a decrease of 8% from the $141.3 million in revenues
we recorded in 2006. This decrease in revenues resulted primarily from a decrease in plasticizers
revenues in 2007 due to the shutdown of our oxo-alcohols facility in 2006, partially offset by a
slight increase in acetic acid revenues. We recorded a net loss from continuing operations of $7.7
million in 2007, compared to a net loss of $2.2 million from continuing operations in 2006. This
increase in our net loss was primarily due to increased interest and debt related expenses
associated with our issuance of $150 million of Secured Notes in 2007.
Revenues from our acetic acid operations were $100.8 million in 2007, a 4% increase from the
$96.7 million in revenues we recorded from these operations in 2006. This increase in acetic acid
revenues in 2007 resulted from increased profit sharing revenue and an increase in cost
reimbursements received from BP Chemicals. Gross profit from our acetic acid operations decreased
$2.5 million during 2007 compared to 2006. This decrease was due to the impact of the blend gas
dispute with BP Chemicals discussed in Item 1. Business Legal Proceedings in 2007 and the
receipt of a one-time $2.4 million utility cost reimbursement in 2006, partially offset by the $3.4
million favorable impact (year-over-year) of the previously discussed conversion from set payments
to higher profit sharing under our Acetic Acid Production Agreement that occurred in August 2006.
Revenues from our plasticizers operations were $28.1 million in 2007, a 37% decrease from the
$44.5 million in revenues we recorded from these operations in 2006. This decrease in revenues in
2007 was primarily due to the permanent shut down of our oxo-alcohols unit in the second half of
2006. Gross profit for our plasticizers operations increased $1.7 million in 2007 primarily due to
an increase in cost reimbursements received from BASF, partially offset by decreased revenues
discussed above.
Selling, general & administrative expenses
Our selling, general and administrative expenses were $8.7 million in 2007 and $7.1 million in
2006. This increase in 2007 was largely due to the incurrence of approximately $1 million for
professional fees in connection with our transaction with INEOS NOVA.
Other (income) expense
Other expense was $0.8 million in 2007, compared to other income of $0.7 million for 2006.
The decrease in 2007 was due to other expense of $0.8 million for the write-down of our cost-method
investment in an e-commerce commodity trading business to its fair value of less than $0.2 million,
after receiving notice of a distribution pursuant to the pending sale of the business. The other
income of $0.7 million recorded in 2006 represented the proceeds from an insurance claim related to
damages caused by a barge incident in 2005.
29
Interest and debt related expenses
Our interest expense was $17.3 million in 2007 and $10.7 million in 2006. The increase in
2007 was associated with higher debt levels after our debt refinancing that occurred in the first
quarter of 2007.
Interest income
Our interest income was $1.6 million in 2007 and $0.6 million in 2006. The increase in 2007
was associated with higher cash balances for the latter part of 2007.
Provision (benefit) for income taxes
During 2007, our effective tax rate was 23% compared to 12% in 2006. Income tax benefit of
$5.5 million in 2007 represents a $5.9 million tax benefit offset by $0.4 million of federal
alternative minimum tax and less than $0.1 million of state income taxes. Our 2007 effective rate
of 23% resulted in a decrease in the valuation allowance for other comprehensive income adjustments
related to amendments to our benefit plans and a full valuation allowance recorded against our 2007
net loss. In 2006, our effective rate was impacted by a $28 million increase in our valuation
allowance as a result of our analysis of the recoverability of our deferred tax assets at December
31, 2006. We regularly assess our deferred tax assets for recoverability based on both historical
and anticipated earnings levels, and a valuation allowance is recorded when it is more likely than
not that these amounts will not be recovered. As a result of our analysis at December 31, 2007, we
concluded that a valuation allowance was needed against our deferred tax assets. As of December
31, 2007, our valuation allowance was $36.2 million, an increase of $6.6 million from December 31,
2006, which resulted in an overall net deferred tax asset/liability balance of zero as of December
31, 2007.
Loss from discontinued operations, net of tax
We recorded a net loss from discontinued operations of $11.2 million in 2007, compared to a
net loss of $103.5 million from discontinued operations in 2006. The net loss in 2006 was largely
attributable to the $127.7 million impairment charge we recorded against our styrene assets in the
fourth quarter of 2006, partially offset by a one-time reimbursement of $15 million in 2006 from an
insurance claim related to the 2005 fire in our styrene unit.
Liquidity and Capital Resources
On March 29, 2007, we completed a private offering of $150 million aggregate principal amount
of unregistered 101/4% Senior Secured Notes due 2015, or our Secured Notes,
pursuant to a Purchase Agreement among us, Sterling Chemicals Energy, Inc., or Sterling Energy, one
of our former wholly-owned subsidiaries, and Jefferies & Company, Inc. and CIBC World Markets
Corp., as initial purchasers. In connection with that offering, we entered into an indenture, dated
March 29, 2007, among us, Sterling Energy, as guarantor, and U. S. Bank National Association, as
trustee and collateral agent. On May 6, 2008, Sterling Energy was merged with and into us. Upon
consummation of the merger, Sterling Energy no longer had independent existence and, consequently,
our Secured Notes are no longer guaranteed by Sterling Energy. Pursuant to a registration rights
agreement among us, Sterling Energy and the initial purchasers, we agreed to use commercially
reasonable efforts to file an exchange offer registration statement to exchange our unregistered
Secured Notes for a new issue of substantially identical debt securities registered under the
Securities Act, to cause the registration statement to become effective by December 24, 2007 and to
complete the exchange offer within 50 days of the effective date of the registration statement. On
August 30, 2007, we made an initial filing of this required exchange offer registration statement.
However, the registration statement was not declared effective by December 24, 2007 and, as a
result, the interest rate on our Secured Notes increased by 0.25% per annum on each of December 25,
2007, March 24, 2008 and June 22, 2008. The registration statement was declared effective on
August 13, 2008 and the exchange offer was closed on September 19, 2008. As a result, the interest
rate on our Secured Notes has reverted back to the face amount of 101/4% per
annum. The additional interest incurred from December 25, 2007 through the closing of the exchange
offer was approximately $0.5 million and was paid on April 1 and October 1, 2008.
Our indenture contains affirmative and negative covenants and customary events of default,
including payment defaults, breaches of covenants and certain events of bankruptcy, insolvency and
reorganization. If an event of default occurs and is continuing, other than an event of default
triggered upon certain bankruptcy events, the trustee under our indenture or the holders of at
least 25% in principal amount of our outstanding Secured Notes may declare our Secured Notes to be
due and payable immediately. Upon an event of default, the trustee may also take actions to
foreclose on the collateral securing our outstanding Secured Notes, subject to the terms of an
intercreditor agreement dated March 29, 2007, among us, Sterling Energy, the trustee and The CIT
Group/Business Credit, Inc. Our indenture does
30
not require us to maintain any financial ratios or
satisfy any financial maintenance tests. We are currently in compliance with all of the covenants
contained in our indenture.
Interest is due on our outstanding Secured Notes on April 1 and October 1 of each year. Our
outstanding Secured Notes, which mature on April 1, 2015, are senior secured obligations and rank
equally in right of payment with all of our existing and future senior indebtedness. Subject to
specified permitted liens, our outstanding Secured Notes are secured (i) on a first priority basis,
by all of our fixed assets and certain related assets, including, without limitation, all property,
plant and equipment and (ii) on a second priority basis, by our other assets, including, without
limitation, accounts receivable, inventory, capital stock of our domestic restricted subsidiaries,
intellectual property, deposit accounts and investment property.
On December 19, 2002, we entered into a Revolving Credit Agreement, or our revolving credit
facility, with The CIT Group/Business Credit, Inc., as administrative agent and a lender, and
certain other lenders. Under our revolving credit facility, we and Sterling Energy were
co-borrowers and were jointly and severally liable for any indebtedness thereunder. After the
merger of Sterling Energy with and into us, Sterling Energy ceased to be a co-borrower under our
revolving credit facility. Our revolving credit facility is secured by first priority liens on all
of our accounts receivable, inventory and other specified assets. On March 29, 2007, we amended
and restated our revolving credit facility to, among other things, extend the term of our revolving
credit facility until March 29, 2012, reduce the maximum commitment thereunder to $50 million, make
certain changes to the calculation of the borrowing base and lower the interest rates and fees
charged thereunder. Borrowings under our revolving credit facility bear interest, at our option,
at an annual rate of a base rate plus 0.0% to 0.50% or the LIBOR rate plus 1.50% to 2.25%,
depending on our borrowing availability at the time. We are also required to pay an aggregate
commitment fee of 0.375% per year (payable monthly) on any unused portion of our revolving credit
facility. Available credit under our revolving credit facility is subject to a monthly borrowing
base of 70% of eligible accounts receivable plus 65% of eligible inventory. As of December 31,
2007, our borrowing base exceeded the maximum commitment under our revolving credit facility,
making the total credit available under our revolving credit facility $50 million. However, since
that time, the monetization of accounts receivable and inventory associated with our exit from the
styrene business significantly decreased the borrowing base under our revolving credit facility.
In response to the expected continued lower levels of accounts receivable and inventory, as well as
our lesser need for a working capital facility, on June 30, 2008, we reduced our commitment under
our revolving credit facility to $25 million. On November 7, 2008, we amended our revolving credit
facility to substantially reduce restrictions, subject to minimum liquidity requirements, on
investments of cash and other assets, cash dividends, repurchase of debt and equity securities,
modifications to preferred stock terms, affiliate transactions, asset dispositions, and certain
business activities. We paid the administrative agent an amendment fee plus expenses totaling
approximately $0.1 million in connection with this amendment.
As of December 31, 2008, total credit available under our revolving credit facility was
limited to $15.0 million, there were no loans outstanding and we had $3.9 million in letters of
credit outstanding, resulting in borrowing availability of $11.1 million. Pursuant to Emerging
Issues Task Force Issue No. 95-22, Balance Sheet Classification of Borrowings under Revolving
Credit Agreements That Include both a Subjective Acceleration Clause and a Lock-Box Arrangement,
any balances outstanding under our revolving credit facility would be classified as a current
portion of long-term debt.
Our revolving credit facility contains numerous covenants and conditions, including, but not
limited to, restrictions on our ability to incur indebtedness, create liens, sell assets, make
investments, make capital expenditures, engage in mergers and acquisitions and pay dividends. Our
revolving credit facility also includes various circumstances and conditions that would, upon their
occurrence and subject in certain cases to notice and grace periods, create an event of default
thereunder. Our revolving credit facility does not require us to maintain any financial ratios or
satisfy any financial maintenance tests. We are currently in compliance with all of the covenants
contained in our revolving credit facility.
Our liquidity (i.e., cash and cash equivalents plus total credit available under our revolving
credit facility) was $167.2 million at December 31, 2008, an increase of $29.2 million compared to
our liquidity at December 31, 2007. This increase was primarily due to the monetization of the
working capital from our prior styrene business. As a result of our exit from the styrene
business, we expect our future cash flows from operations to be more positive and less volatile
than in previous years.
Recent distress in the financial markets has had an adverse impact on financial market
activities including, among other things, volatility in security prices, diminished liquidity and
credit availability, rating downgrades of certain investments and declining valuations of others.
We have assessed the implications of these factors on our current business and determined that
there has not been a significant impact to our financial condition, results of operations or
31
liquidity during 2008. Our cash is invested in highly rated money market funds, which are
guaranteed by the US Department of Treasury under its Temporary Guarantee Program for Money Market
Funds. We expect to have positive cash flows from continuing operations for the reasonably
foreseeable future, and we believe that our cash on hand and cash generated from continuing
operations, along with credit available under our revolving credit facility, will be sufficient to
meet our short-term and long-term liquidity needs for the reasonably foreseeable future.
Working Capital
Our working capital, excluding assets and liabilities from discontinued operations, was $157.2
million as of December 31, 2008, an increase of $51.2 million from December 31, 2007. This
increase in working capital resulted primarily from the monetization of our styrene
discontinued operations working
capital.
Cash Flow
Net
cash provided by our operations was $62.4 million in 2008 and $44.3 million in 2007. Net
cash used in operations was $14.2 million in 2006. The improvement in net cash flow in 2008
compared to 2007 was primarily driven by monetization of our styrene-related working capital in
2008 after we shut down the styrene facility during the fourth quarter of 2007. The improvement in
net cash flow in 2007 compared to 2006 was primarily due to the $60.0 million cash payment received
from INEOS NOVA in 2007.
Net
cash flow used in our investing activities was $6.4 million, $6.2 million and $7.3 million
in 2008, 2007 and 2006, respectively. Cash flows from investing activities included capital
expenditures of $6.4 million, $6.4 million and $11.5 million in 2008, 2007 and 2006, respectively.
Additionally, in 2006, cash flows included insurance proceeds of $2.0 million and proceeds from the
sale of fixed assets of $3.0 million, offset by $0.7 million of cash used for dismantling our
acrylonitrile and derivatives facilities.
Net cash flow provided by our financing activities was zero for 2008, $41.4 million in 2007
and zero for 2006. The cash flow provided in 2007 was a result of the refinancing of our $100
million in secured notes with $150 million of new Secured Notes.
Capital Expenditures
Our
capital expenditures in continuing operations were $6.6 million in 2008,
$3.8 million in 2007 and $4.9 million in
2006, and for discontinued operations were zero, $2.6 million and $6.6 million in
2008, 2007 and 2006, respectively.
Capital expenditures are expected to be approximately $11.3 million in 2009. We expect to
incur $1.5 million during 2009 for a capital project to prevent the discharge of process wastewater
during periods of heavy rain at our Texas City facility. We also expect to incur $4.7 million
during 2009 related to our portion of acetic acid-related projects, including construction of an
acetic acid pipeline and other replacement and debottlenecking projects. The remaining $5.1
million is primarily for routine safety, environmental replacement capital and profit improvement
projects.
Our
capital expenditures for environmentally related prevention, containment and process
improvements were $1.1 million in 2008, $0.5 million in
2007 and $2.0 million in 2006. We anticipate
spending approximately $2.1 million on these types of expenditures during 2009.
Pensions
Our projected benefit obligation was $121.2 million and $123.2 million as of December 31, 2008
and 2007, respectively. The decrease in the projected benefit obligation was due to an actuarial
gain of $1.6 million and benefit payments of $8.5 million, offset by interest cost of $7.2 million
and curtailment costs of $0.9 million.
Contractual Cash Obligations
The following table summarizes our significant contractual obligations at December 31, 2008,
and the effect such obligations are expected to have on our liquidity and cash flows in future
periods:
32
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Less than 1 |
|
|
|
|
|
|
|
|
|
|
year(1) |
|
1-3 years |
|
4-5 years |
|
More than 5 years |
|
Total |
|
|
(Dollars in Thousands) |
|
Secured Notes |
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
150,000 |
|
|
$ |
150,000 |
|
Interest payments on debt |
|
|
15,375 |
|
|
|
46,125 |
|
|
|
30,750 |
|
|
|
3,844 |
|
|
|
96,094 |
|
Operating leases(2) |
|
|
8,099 |
|
|
|
24,297 |
|
|
|
16,198 |
|
|
|
12,968 |
|
|
|
61,562 |
|
Purchase obligations(3) |
|
|
27,330 |
|
|
|
70,797 |
|
|
|
42,798 |
|
|
|
34,619 |
|
|
|
175,544 |
|
Pension and other postretirement
benefits(4) |
|
|
1,001 |
|
|
|
27,111 |
|
|
|
17,951 |
|
|
|
11,312 |
|
|
|
57,375 |
|
|
|
|
Total(5) (6) |
|
|
51,805 |
|
|
|
168,330 |
|
|
|
107,697 |
|
|
|
212,743 |
|
|
$ |
540,575 |
|
|
|
|
|
|
|
(1) |
|
Payment obligations under our revolving credit facility are not presented because
there were no outstanding borrowings as of December 31, 2008, and interest payments fluctuate
depending on the interest rate and outstanding balance under our revolving credit facility at
any point in time. |
|
(2) |
|
We have an operating lease with Praxair through July 31, 2016, which requires minimum
purchases of carbon monoxide and a fixed facility fee that total $7.8 million annually. In
addition, we have an operating lease for our Houston, Texas corporate offices that expires on
September 30, 2013, for
approximately $0.3 million per year. |
|
(3) |
|
For the purposes of this table, we have considered contractual obligations for the
purchase of goods or services as agreements involving more than $1 million that are
enforceable and legally binding and that specify all significant terms, including: fixed or
minimum quantities to be purchased, fixed, minimum or variable price provisions and the
approximate timing of the transaction. Most of the purchase obligations identified include
variable pricing provisions. We have estimated the future prices of these items, utilizing
forward curves where available. The pricing estimated for use in this table is subject to
market risk. |
|
(4) |
|
Our future contributions to our pension plans according to minimum funding
requirements imposed by laws governing employee benefit plans are expected to
be $0.2 million in 2009, $8.3 million in 2010 and $8.2 million for each year beginning with
2011 through 2015. Our pension expense for 2009 is expected to be $4.7 million. |
|
(5) |
|
Our Series A Convertible Preferred Stock is excluded from our contractual cash
obligations as it is not currently redeemable or probable of redemption. If our Series A
Convertible Preferred Stock had been redeemable as of December 31, 2008, the redemption amount
would have been approximately $61.7 million. The liquidation value of our Series A
Convertible Preferred Stock as of December 31, 2008 was $77.3 million. |
|
(6) |
|
Unrecognized tax benefits are not included in the table due to the high degree of
uncertainty associated with the realization of our net operating loss carryforward. |
Critical Accounting Policies, Use of Estimates and Assumptions
A summary of our significant accounting policies is included in Note 1 of the Notes to
Consolidated Financial Statements included in Item 8, Part II of this Form 10-K. We believe that
the consistent application of these policies enables us to provide readers of our financial
statements with useful and reliable information about our operating results and financial
condition. The following accounting policies are the ones we believe are the most important to the
portrayal of our financial condition and results of operations and require our most difficult,
subjective or complex judgments.
Revenue Recognition
We produce acetic acid and plasticizers and recognize revenues (and the related costs) when
persuasive evidence of an arrangement exists, delivery has occurred, the sales price is fixed and
determinable and collectibility is reasonably assured.
Acetic Acid. Pursuant to our Acetic Acid Production Agreement, all of our acetic acid is sold
to BP Chemicals, who takes delivery, title and risk of loss at the time the acetic acid is
produced. BP Chemicals, in turn, markets and sells the acetic acid and pays us a portion of the
profits derived from those sales. BP Chemicals reimburses us monthly for 100% of our fixed and
variable costs of production (excluding some indirect expenses and direct depreciation associated
with machinery and equipment used in the manufacturing of acetic acid) and the revenue associated
with the reimbursement of these costs is matched against our costs as they are incurred. We
recognize revenue related to the profit sharing component under our Acetic Acid Production
Agreement based on quarterly estimates received from BP Chemicals. These estimates are based on
the profits from sales of the acetic acid purchased from our acetic acid plant.
33
Plasticizers. We generate revenues from our plasticizers operations through our Plasticizers
Production Agreement with BASF. BASF purchases all of our plasticizers and takes delivery, title
and risk of loss at the time of production. We receive fixed, level quarterly payments which are
recognized on a straight-line basis. In addition, BASF reimburses us monthly for our actual fixed
and variable costs of production (excluding direct depreciation associated with machinery and
equipment used in the manufacturing of plasticizers), and the revenue associated with the
reimbursement of these costs is matched against our costs as they are incurred.
Deferred revenue. Deferred credits are amortized over the life of the contracts which gave
rise to them. As of December 31, 2008, in continuing operations, we had a balance in deferred
income of approximately $7.3 million, which represents certain payments received from our
oxo-alcohol and PA operations, which previously were part of our plasticizers business. These
oxo-alcohol and PA payments are being amortized using the straight-line method over the remaining
lives of the relevant contracts of five years and two years, respectively. In discontinued
operations, as of December 31, 2008, we had a balance in deferred income of approximately $47.8
million pertaining to the NOVA
supply agreement discussed above that is being amortized using the straight-line method over
the contractual non-compete period of five years, and is reflected in discontinued operations.
Inventories
Inventories are carried at the lower-of-cost-or-market value. Cost is primarily determined on
a first-in, first-out basis, except for stores and supplies, which are valued at average cost. The
comparison of cost to market value involves estimation of the market value of our products. For
the years ended December 31, 2008, 2007 and 2006, this comparison led to a lower-of-cost-or-market
adjustment of $0.4 million, $1.4 million and zero, respectively. The adjustment in 2008, which was
included in continuing operations, was due to decreasing ammonia prices in late 2008. The
adjustment in 2007, which was included in discontinued operations, was due to decreasing benzene
and styrene prices at the end of 2007.
Preferred stock dividends
We record preferred stock dividends on our Series A Convertible Preferred Stock, or our Series
A Preferred Stock, in our consolidated statements of operations based on the estimated fair value
of dividends at each dividend accrual date. Our Series A Preferred Stock has a dividend rate of 4%
per quarter of the liquidation value of the outstanding shares of our Series A Preferred Stock, and
is payable in arrears in additional shares of our Series A Preferred Stock on the first business
day of each calendar quarter. The liquidation value of each share of our Series A Preferred Stock
is $13,793 per share, and each share of our Series A Preferred Stock is convertible into shares of
our common stock (on a one to 1,000 share basis, subject to adjustment). The carrying value of our
Series A Preferred Stock in our consolidated balance sheets represents the initial fair value at
original issuance in 2002 plus the fair value of each of the quarterly dividends paid since
issuance. The fair value of our preferred stock dividends is determined each quarter using
valuation techniques that include a component representing the intrinsic value of the dividends
(which represent the greater of the liquidation value of the shares of Series A Preferred Stock
being issued or the fair value of the common stock into which those shares could be converted) and
an option component (which is determined using a Black-Scholes Option Pricing Model). These
dividends are recorded in our consolidated statements of operations, with an offset to redeemable
preferred stock in our consolidated balance sheets. As we are in an accumulated deficit position,
these dividends are treated as a reduction to additional paid-in capital. Assumptions utilized in
the Black-Scholes model include:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2008 |
|
2007 |
|
2006 |
|
Risk-free interest rate |
|
|
1.6 |
% |
|
|
3.5 |
% |
|
|
4.7 |
% |
Volatility |
|
|
63.6 |
% |
|
|
55.5 |
% |
|
|
46.2 |
% |
Dividend yield |
|
|
|
|
|
|
|
|
|
|
|
|
Expected term |
|
|
5.0 |
|
|
|
5.0 |
|
|
|
5.0 |
|
Long-Lived Assets
We assess our long-lived assets for impairment whenever facts and circumstances indicate that
the carrying amount may not be fully recoverable. To analyze recoverability, we project
undiscounted net future cash flows over the remaining life of the assets. If the projected cash
flows from the assets are less than the carrying amount, an impairment would be recognized. Any
impairment loss would be measured based upon the difference between the carrying amount
34
and the
fair value of the relevant assets. For these impairment analyses, impairment is determined by
comparing the estimated fair value of these assets, utilizing the present value of expected net
cash flows, to the carrying value of these assets. In determining the present value of expected
net cash flows, we estimate future net cash flows from these assets and the timing of those cash
flows and then apply a discount rate to reflect the time value of money and the inherent
uncertainty of those future cash flows. The discount rate we use is based on our estimated cost of
capital. The assumptions we use in estimating future cash flows are consistent with our internal
planning.
Income Taxes
Deferred income taxes are provided for revenue and expenses which are recognized in different
periods for income tax and financial statement purposes. We regularly assess deferred tax assets
for recoverability based on both historical and anticipated earnings levels, and a valuation
allowance is recorded when it is more likely than not that these amounts will not be recovered. As
a result of our analysis at December 31, 2008, we concluded that a valuation allowance was needed
against our deferred tax assets. As of December 31, 2008, our valuation allowance was $52.5
million, an increase of $16.3 million from December 31, 2007. The increase included a valuation
allowance adjustment of $14.6
million due to losses in other comprehensive income for adjustments to our benefits plans and
resulted in an overall net deferred tax asset/liability balance of zero as of December 31, 2008.
Employee Benefit Plans
We sponsor domestic defined benefit pension and other postretirement plans. Major assumptions
used in the accounting for these employee benefit plans include the discount rate, expected
long-term rate of return on plan assets and health care cost increase projections. Assumptions are
determined based on our historical data and appropriate market indicators, and are evaluated each
year as of the plans measurement dates. A change in any of these assumptions would have an effect
on net periodic pension and postretirement benefit costs reported in our financial statements.
Accounting guidance applicable to pension plans does not require immediate recognition of the
current year effects of a deviation between these assumptions and actual experience. We
experienced significant negative pension asset returns in 2008, the result of which will materially
increase pension expense for 2009. We expect 2009 pension expense, on a pre-tax basis, to increase
by approximately $4.7 million, however, a significant portion will be reimbursed through existing
contractual arrangements. This increase in pension expense is primarily due to lower than expected
return on assets in 2008 and an increase in the discount rate compared to 2008.
During the third quarter of 2008, as a result of our work force reduction announced in July
2008, and in accordance with SFAS No. 88, Employers Accounting for Settlements and Curtailments
of Defined Benefit Pension Plans and for Termination Benefits, we recorded plan curtailment losses
in discontinued operations of $0.9 million for our defined benefit pension plans and $0.3 million
for our post-retirement medical plan.
Effective July 1, 2007, we froze all accruals under our defined benefit pension plan for our
hourly employees, which resulted in a plan curtailment under SFAS No. 88 Employers Accounting for
Settlement and Curtailments of Defined Benefit Pension Plans and for Termination Benefits. As a
result, we recorded a pre-tax curtailment gain of $0.1 million in the second quarter of 2007.
During the third quarter of 2007, we approved an amendment (to be effective December 31, 2007) to
our postretirement medical plan which ended Medicare-supplemental medical and prescription drug
coverage for retirees who retired after 1990 and who are Medicare eligible, except for Sterling
Fibers, Inc. retirees. This amendment affects the majority of participants currently enrolled in
our retiree medical plan who are enrolled in Medicare because they are
65 or over, and was communicated to the participants during the third quarter of 2007. This plan
amendment reduced our other postretirement benefit plan liability by $13 million, with a
corresponding increase to accumulated other comprehensive income.
Plant Turnaround Costs
As a part of normal recurring operations, each of our manufacturing units is completely shut
down from time to time, for a period typically lasting two to four weeks, to replace catalysts and
perform major maintenance work required to sustain long-term production. These periods are
commonly referred to as turnarounds or shutdowns. Costs of turnarounds are expensed as
incurred. As expenses for turnarounds can be significant, the impact of expensing turnaround costs
as they are incurred can be material for financial reporting periods during which the turnarounds
actually occur. Turnaround costs expensed during 2008, 2007 and 2006 that are included in
continuing operations were $0.3 million, $0.1 million and $1.4 million, respectively. Turnaround
costs expensed during 2008, 2007 and 2006 that are included in discontinued operations are zero,
zero and $8.5 million, respectively.
35
New Accounting Standards
In September 2006, the Financial Accounting Standards Board, or the FASB, issued SFAS No. 157,
Fair Value Measurements, or SFAS No. 157. SFAS No. 157 establishes a framework for measuring
fair value under generally accepted accounting principles and expands disclosures about fair value
measurements for financial assets and liabilities, as well as for any other assets and liabilities
that are carried at fair value on a recurring basis in financial statements. SFAS No. 157 is
effective for financial statements issued for fiscal years beginning after November 15, 2007, and
interim periods within those fiscal years. We adopted SFAS No. 157 in the first quarter of 2008
and determined it had no impact on our consolidated financial statements.
In February 2008, the FASB issued SFAS No. 157-2, Effective Date of FASB Statement No. 157,
which defers the effective date of SFAS No. 157 to fiscal years beginning after November 15, 2008,
and interim periods within those fiscal years, for all non-financial assets and non-financial
liabilities, except for items that are recognized or disclosed at fair value in the financial
statements on a recurring basis (at least annually). An entity that has issued interim or annual
financial statements reflecting the application of the measurement and disclosure provisions of
SFAS No. 157 prior to February 12, 2008 must continue to apply all provisions of SFAS No. 157. We
are currently evaluating the impact of our expected adoption of the deferred portion of SFAS No.
157, effective January 1, 2009, on our consolidated financial statements.
In February 2007, the FASB issued SFAS No. 159, The Fair Value Option for Financial Assets
and Financial Liabilities, or SFAS No. 159. SFAS No. 159, which amends SFAS No. 115, Accounting
for Certain Investments in Debt and Equity Securities, allows certain financial assets and
liabilities to be recognized, at our election, at fair market value, with any gains or losses for
the period recorded in the statement of operations. SFAS No. 159 is effective for fiscal years
beginning after November 15, 2007. We did not elect to recognize certain financial assets and
liabilities at fair market value, therefore the implementation did not impact our consolidated
financial statements.
In December 2007, the FASB issued SFAS No. 141 (revised 2007), Business Combinations, or
SFAS No. 141R. SFAS No. 141R broadens the guidance of SFAS No. 141, extending its applicability to
all transactions and other events in which one entity obtains control over one or more other
businesses. SFAS No. 141R broadens the fair value measurement and recognition of assets acquired,
liabilities assumed and interests transferred as a result of business combinations, and expands on
required disclosures to improve the statement users abilities to evaluate the nature and financial
effects of business combinations. SFAS No. 141R is effective for fiscal years beginning after
December 15, 2008. We do not believe the implementation of SFAS No. 141R will have a material
impact on our consolidated financial statements.
In December 2007, the FASB issued SFAS No. 160, Noncontrolling Interests in Consolidated
Financial Statements; an Amendment of ARB No. 51, or SFAS No. 160. SFAS No. 160 establishes the
accounting and reporting standards for a noncontrolling interest in a subsidiary and for the
deconsolidation of a subsidiary and clarifies that a noncontrolling interest in a subsidiary is an
ownership interest in the consolidated entity that should be reported as equity in the consolidated
financial statements. SFAS No. 160 requires retroactive adoption of the presentation and
disclosure requirements for existing minority interests and applies prospectively to business
combinations for fiscal years beginning after December 15, 2008. We do not believe the
implementation of SFAS No. 160 will have a material impact on our consolidated financial
statements.
In March 2008, the FASB issued SFAS No. 161, Disclosures About Derivative Instruments and
Hedging Activities, or SFAS No. 161. SFAS No. 161 requires enhanced disclosures about an entitys
derivative and hedging activities, with the intent to provide users of financial statements with an
enhanced understanding of (a) how and why an entity uses derivative instruments, (b) how derivative
instruments and related hedged items are accounted for under SFAS No. 133, Accounting for
Derivative Instruments and Hedging Activities and its related interpretations and (c) how
derivative instruments and related hedged items affect an entitys financial position, financial
performance and cash flows. SFAS No. 161 is effective for fiscal years beginning after November
15, 2008. We do not believe the implementation of SFAS No. 161 will have a material impact on our
consolidated financial statements.
In May 2008, the FASB issued SFAS No. 162, The Hierarchy of Generally Accepted Accounting
Principles, or SFAS No. 162. SFAS No. 162 identifies the sources of accounting principles and the
framework for selecting the principles to be used in the preparation of financial statements that
are presented in conformity with generally accepted accounting principles in the United States.
SFAS No. 162 was effective on November 15, 2008 and did not have a material impact on our
consolidated financial statements.
36
In June 2008, the FASB issued FASB Staff Position Emerging Issues Task Force Determining
Whether Instruments Granted in Share-Based Payment Transactions Are Participating Securities, or
FSP EITF 03-6-1, which addresses whether instruments granted in share-based payment transactions
are participating securities prior to vesting and, therefore, need to be included in earnings
allocation in computing earnings per share under the two-class method as described in SFAS No. 128,
Earnings Per Share. Under the guidance in FSP EITF 03-6-1, unvested share-based payment awards
that contain non-forfeitable rights to dividends or dividend equivalents (whether paid or unpaid)
are participating securities and need to be included in the computation of earnings per share
pursuant to the two-class method. FSP EITF 03-6-1 is effective for fiscal periods beginning after
December 15, 2008, and all prior-period earnings per share data presented is required to be
adjusted retrospectively. We do not believe the implementation of FSP EITF 03-6-1 will have a
material impact on our consolidated financial statements.
In October 2008, the FASB issued FASB Staff Position 157-3 Determining Fair Value of a
Financial Asset in a Market That Is Not Active, or FSP 157-3. FSP 157-3 clarifies the application
of SFAS No. 157 by demonstrating how the fair value of a financial asset is determined when the
market for that financial asset is inactive. FSP 157-3 was effective upon issuance, including
prior periods for which financial statements had not been issued. The implementation of this
standard did not have a material impact on our consolidated financial statements.
In December 2008, the FASB issued FASB Staff Position (FSP) No.132 (R)-1, Employers
Disclosures about Pensions and Other Postretirement Benefits, or FSP 132R-1. FSP 132R-1 requires
enhanced disclosures about the plan assets of our defined benefit pension and other postretirement
plans. The enhanced disclosures required by FSP 132R-1 are intended to provide users of financial
statements with a greater understanding of: how investment allocation decisions are made, including
the factors that are pertinent to an understanding of investment policies and strategies, the major
categories of plan assets, the inputs and valuation techniques used to measure the fair value of
plan assets, the effect of fair value measurements using significant unobservable inputs (Level 3)
on changes in plan assets for the period and significant concentrations of risk within plan assets.
FSP 132R-1 is effective for the year ending December 31, 2009. We do not believe the
implementation of FSP 132R-1 will have a material impact on our consolidated financial statements.
Item 7A. Quantitative and Qualitative Disclosures About Market Risk
The table below provides information about our market sensitive financial instruments and
constitutes a forward-looking statement.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fair Value |
|
|
Expected Maturity Dates |
|
|
|
|
|
December 31, |
|
|
2009 |
|
2010 |
|
2011 |
|
2012 |
|
2013 |
|
Thereafter |
|
Total |
|
2008 |
|
|
(Dollars in Thousands) |
Liability |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Secured Notes |
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
150,000 |
|
|
|
|
$ |
150,000 |
|
|
$ |
132,000 |
|
The fair value of our Secured Notes is based on broker quotes for private transactions.
37
Item 8. Financial Statements and Supplementary Data
38
INDEX TO HISTORICAL CONSOLIDATED FINANCIAL STATEMENTS
INDEX TO FINANCIAL STATEMENTS
Sterling Chemicals, Inc.
|
|
|
|
|
Audited Financial Statements |
|
|
|
|
|
|
|
40 |
|
|
|
|
41 |
|
|
|
|
42 |
|
|
|
|
43 |
|
|
|
|
44 |
|
|
|
|
45 |
|
|
|
|
46 |
|
39
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of Directors and
Stockholders of Sterling Chemicals, Inc.
We have audited the accompanying consolidated balance sheet of Sterling Chemicals, Inc. and
its subsidiaries (the Company) as of December 31, 2008, and the related consolidated statements
of operations, stockholders equity, changes in stockholders equity (deficiency in assets) and
cash flows for the year ended December 31, 2008. These financial statements are the responsibility
of the Companys management. Our responsibility is to express an opinion on these financial
statements based on our audit.
We conducted our audit in accordance with the standards of the Public Company Accounting
Oversight Board (United States). Those standards require that we plan and perform the audit to
obtain reasonable assurance about whether the financial statements are free of material
misstatement. The Company is not required to have, nor were we engaged to perform an audit of its
internal control over financial reporting. Our audit included consideration of internal control
over financial reporting as a basis for designing audit procedures that are appropriate in the
circumstances, but not for the purpose of expressing an opinion on the effectiveness of the
Companys internal control over financial reporting. Accordingly, we express no such opinion. An
audit also includes examining, on a test basis, evidence supporting the amounts and disclosures in
the financial statements, assessing the accounting principles used and significant estimates made
by management, as well as evaluating the overall financial statement presentation. We believe that
our audit provides a reasonable basis for our opinion.
In our opinion, the financial statements referred to above present fairly, in all material
respects, the financial position of Sterling Chemicals, Inc. as of December 31, 2008, and the
results of its operations and its cash flows for the year ended December 31, 2008 in conformity
with accounting principles generally accepted in the United States of America.
We also
have audited the adjustments described in Note 2 to the financial statements that were
applied to revise the December 31, 2007 and 2006 financial statements to give effect to
presentation of the Companys styrene operations as discontinued operations. In our opinion, such
adjustments are appropriate and have been properly applied. We were not engaged to audit, review
or apply any procedures to the December 31, 2007 or 2006 financial statements of the Company other
than with respect to such adjustments and, accordingly, we do not express an opinion or any other
form of assurance on the December 31, 2007 or 2006 financial statements taken as a whole.
/s/ GRANT THORNTON LLP
Houston, Texas
March 16, 2009
40
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of Directors and Stockholders of Sterling Chemicals, Inc.
Houston, Texas:
We have audited, before the effects of the retrospective adjustments for the discontinued
operations of Sterling Chemicals, Inc and subsidiaries (the Company) styrene operations
discussed in Note 2 to the consolidated financial statements, the consolidated balance sheet of
the Company as of December 31, 2007 and the related consolidated statements of operations, changes
in stockholders equity (deficiency in assets), and cash flows for the years ended December 31,
2007 and 2006 (the 2007 and 2006 consolidated financial statements before the effects of the
retrospective adjustments related to the Companys styrene operations discussed in Note 2 to the
consolidated financial statements are not presented herein). These financial statements are the
responsibility of the Companys management. Our responsibility is to express an opinion on these
consolidated financial statements based on our audits.
We conducted our audits in accordance with the standards of the Public Company Accounting
Oversight Board (United States). Those standards require that we plan and perform the audit to
obtain reasonable assurance about whether the financial statements are free of material
misstatement. The Company is not required to have, nor were we engaged to perform, an audit of its
internal control over financial reporting. Our audits included consideration of internal control
over financial reporting as a basis for designing audit procedures that are appropriate in the
circumstances but not for the purpose of expressing an opinion on the effectiveness of the
Companys internal control over financial reporting. Accordingly, we express no such opinion. An
audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the
financial statements, assessing the accounting principles used and significant estimates made by
management, as well as evaluating the overall financial statement presentation. We believe that
our audits provide a reasonable basis for our opinion.
In our opinion, such 2007 and 2006 consolidated financial statements, before the effects of
the retrospective adjustments for the discontinued operations of the Companys styrene operations
discussed in Note 2 to the consolidated financial statements, present fairly, in all material
respects, the financial position of Sterling Chemicals, Inc. and subsidiaries as of December 31,
2007 , and the results of their operations and their cash flows for the years ended December 31,
2007 and 2006, in conformity with accounting principles generally accepted in the United States of
America.
We were not engaged to audit, review, or apply any procedures to the retrospective adjustments
for the discontinued operations related to the Companys styrene operations discussed in Note 2 to
the consolidated financial statements and, accordingly, we do not express an opinion or any other
form of assurance about whether such retrospective adjustments are appropriate and have been
properly applied. Those retrospective adjustments were audited by other auditors.
As discussed in Note 7 to the consolidated financial statements, the Company changed its
method of accounting for defined benefit pension and other postretirement plans as of December 31,
2006.
/s/ DELOITTE & TOUCHE LLP
Houston, Texas
April 10, 2008
41
STERLING CHEMICALS, INC. AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF OPERATIONS
(Dollars in Thousands, Except Share Data)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
|
2008 |
|
|
2007 |
|
|
2006 |
|
|
|
|
Revenues |
|
$ |
161,452 |
|
|
$ |
129,813 |
|
|
$ |
141,259 |
|
Cost of goods sold |
|
|
131,154 |
|
|
|
116,431 |
|
|
|
127,413 |
|
|
|
|
|
|
|
|
|
|
|
Gross profit |
|
|
30,298 |
|
|
|
13,382 |
|
|
|
13,846 |
|
Selling, general and administrative expenses |
|
|
12,331 |
|
|
|
8,679 |
|
|
|
7,073 |
|
Impairment of long-lived assets |
|
|
7,403 |
|
|
|
|
|
|
|
|
|
Interest and debt related expenses |
|
|
17,175 |
|
|
|
17,313 |
|
|
|
10,680 |
|
Interest income |
|
|
(4,408 |
) |
|
|
(1,607 |
) |
|
|
(601 |
) |
Other (income) expense |
|
|
(2,030 |
) |
|
|
839 |
|
|
|
(724 |
) |
|
|
|
|
|
|
|
|
|
|
Loss from continuing operations before income tax |
|
|
(173 |
) |
|
|
(11,842 |
) |
|
|
(2,582 |
) |
Benefit for income taxes |
|
|
(71 |
) |
|
|
(4,129 |
) |
|
|
(388 |
) |
|
|
|
|
|
|
|
|
|
|
Loss from continuing operations |
|
|
(102 |
) |
|
|
(7,713 |
) |
|
|
(2,194 |
) |
Loss from discontinued operations, net of tax |
|
|
(8,262 |
) |
|
|
(11,215 |
) |
|
|
(103,465 |
) |
|
|
|
|
|
|
|
|
|
|
Net loss |
|
|
(8,364 |
) |
|
|
(18,928 |
) |
|
|
(105,659 |
) |
Preferred stock dividends |
|
|
17,741 |
|
|
|
17,550 |
|
|
|
11,774 |
|
|
|
|
|
|
|
|
|
|
|
Net loss attributable to common stockholders |
|
$ |
(26,105 |
) |
|
$ |
(36,478 |
) |
|
$ |
(117,433 |
) |
|
|
|
|
|
|
|
|
|
|
Loss per share of common stock attributable to
common stockholders, basic and diluted: |
|
|
|
|
|
|
|
|
|
|
|
|
Loss from continuing operations |
|
$ |
(6.31 |
) |
|
$ |
(8.93 |
) |
|
$ |
(4.94 |
) |
Loss from discontinued operations |
|
|
(2.92 |
) |
|
|
(3.97 |
) |
|
|
(36.58 |
) |
|
|
|
|
|
|
|
|
|
|
Net loss per share, basic and diluted |
|
$ |
(9.23 |
) |
|
$ |
(12.90 |
) |
|
$ |
(41.52 |
) |
|
|
|
|
|
|
|
|
|
|
Weighted average shares outstanding: |
|
|
|
|
|
|
|
|
|
|
|
|
Basic and diluted |
|
|
2,828,460 |
|
|
|
2,828,460 |
|
|
|
2,828,460 |
|
The accompanying notes are an integral part of the consolidated financial statements.
42
STERLING CHEMICALS, INC. AND SUBSIDIARIES
CONSOLIDATED BALANCE SHEETS
(Dollars in Thousands, Except Share Data)
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2008 |
|
|
2007 |
|
ASSETS |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current assets: |
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
156,126 |
|
|
$ |
100,183 |
|
Accounts receivable, net of allowance of $18 and $39, respectively |
|
|
22,080 |
|
|
|
29,157 |
|
Inventories, net |
|
|
5,221 |
|
|
|
5,044 |
|
Prepaid expenses and other current assets |
|
|
2,704 |
|
|
|
3,129 |
|
Deferred tax asset |
|
|
|
|
|
|
5,029 |
|
Assets of discontinued operations |
|
|
166 |
|
|
|
71,754 |
|
|
|
|
|
|
|
|
Total current assets |
|
|
186,297 |
|
|
|
214,296 |
|
Property, plant and equipment, net |
|
|
67,811 |
|
|
|
77,677 |
|
Other assets, net |
|
|
7,838 |
|
|
|
14,471 |
|
|
|
|
|
|
|
|
Total assets |
|
$ |
261,946 |
|
|
$ |
306,444 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
LIABILITIES AND STOCKHOLDERS DEFICIENCY IN ASSETS |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current liabilities: |
|
|
|
|
|
|
|
|
Accounts payable |
|
$ |
8,915 |
|
|
$ |
13,715 |
|
Accrued liabilities |
|
|
20,008 |
|
|
|
22,789 |
|
Liabilities of discontinued operations |
|
|
12,444 |
|
|
|
11,528 |
|
|
|
|
|
|
|
|
Total current liabilities |
|
|
41,367 |
|
|
|
48,032 |
|
Long-term debt |
|
|
150,000 |
|
|
|
150,000 |
|
Deferred tax liability |
|
|
|
|
|
|
5,029 |
|
Deferred credits and other liabilities |
|
|
59,103 |
|
|
|
26,168 |
|
Long-term liabilities of discontinued operations |
|
|
35,394 |
|
|
|
51,436 |
|
Commitments and contingencies (Note 9) |
|
|
|
|
|
|
|
|
Redeemable preferred stock |
|
|
117,607 |
|
|
|
99,866 |
|
Stockholders equity: |
|
|
|
|
|
|
|
|
Common stock, $.01 par value (shares authorized 20,000,000;
shares issued and outstanding 2,828,460) |
|
|
28 |
|
|
|
28 |
|
Additional paid-in capital |
|
|
123,740 |
|
|
|
141,174 |
|
Accumulated deficit |
|
|
(240,906 |
) |
|
|
(232,542 |
) |
Accumulated other comprehensive (loss) income |
|
|
(24,387 |
) |
|
|
17,253 |
|
|
|
|
|
|
|
|
Total stockholders deficiency in assets |
|
|
(141,525 |
) |
|
|
(74,087 |
) |
|
|
|
|
|
|
|
Total liabilities and stockholders deficiency in assets |
|
$ |
261,946 |
|
|
$ |
306,444 |
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of the consolidated financial statements.
43
STERLING CHEMICALS, INC. AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF
CHANGES IN STOCKHOLDERS EQUITY (DEFICIENCY IN ASSETS)
(Amounts in Thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accumulated |
|
|
|
|
|
|
Common Stock |
|
|
Additional |
|
|
|
|
|
|
Other |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Paid-In |
|
|
Accumulated |
|
|
Comprehensive |
|
|
|
|
|
|
Shares |
|
|
Amount |
|
|
Capital |
|
|
Deficit |
|
|
Income (Loss) |
|
|
Total |
|
|
Balance, December 31, 2005 |
|
|
2,828 |
|
|
$ |
28 |
|
|
$ |
170,311 |
|
|
$ |
(107,955 |
) |
|
$ |
(4,339 |
) |
|
$ |
58,045 |
|
Comprehensive loss: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net loss |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(105,659 |
) |
|
|
|
|
|
|
|
|
Other comprehensive loss: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Benefit adjustment, net of tax of $2,249 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3,903 |
|
|
|
|
|
Comprehensive loss |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(101,756 |
) |
SFAS 158 adoption, net of tax of $3,719 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
6,756 |
|
|
|
6,756 |
|
Preferred stock dividends |
|
|
|
|
|
|
|
|
|
|
(11,774 |
) |
|
|
|
|
|
|
|
|
|
|
(11,774 |
) |
Stock-based compensation |
|
|
|
|
|
|
|
|
|
|
154 |
|
|
|
|
|
|
|
|
|
|
|
154 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance, December 31, 2006 |
|
|
2,828 |
|
|
$ |
28 |
|
|
$ |
158,691 |
|
|
$ |
(213,614 |
) |
|
$ |
6,320 |
|
|
$ |
(48,575 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive loss: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net loss |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(18,928 |
) |
|
|
|
|
|
|
|
|
Other comprehensive loss: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Benefit adjustment, net of tax of $5,887 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
10,933 |
|
|
|
|
|
Comprehensive loss |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(7,995 |
) |
Preferred stock dividends |
|
|
|
|
|
|
|
|
|
|
(17,550 |
) |
|
|
|
|
|
|
|
|
|
|
(17,550 |
) |
Stock-based compensation |
|
|
|
|
|
|
|
|
|
|
33 |
|
|
|
|
|
|
|
|
|
|
|
33 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance, December 31, 2007 |
|
|
2,828 |
|
|
$ |
28 |
|
|
$ |
141,174 |
|
|
$ |
(232,542 |
) |
|
$ |
17,253 |
|
|
$ |
(74,087 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive loss: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net loss |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(8,364 |
) |
|
|
|
|
|
|
|
|
Other comprehensive loss: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Benefit adjustment, net of
tax of zero |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(41,640 |
) |
|
|
|
|
Comprehensive loss |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(50,004 |
) |
Preferred stock dividends |
|
|
|
|
|
|
|
|
|
|
(17,741 |
) |
|
|
|
|
|
|
|
|
|
|
(17,741 |
) |
Stock-based compensation |
|
|
|
|
|
|
|
|
|
|
307 |
|
|
|
|
|
|
|
|
|
|
|
307 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance, December 31, 2008 |
|
|
2,828 |
|
|
$ |
28 |
|
|
$ |
123,740 |
|
|
$ |
(240,906 |
) |
|
$ |
(24,387 |
) |
|
$ |
(141,525 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of the consolidated financial statements.
44
STERLING CHEMICALS, INC. AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF CASH FLOWS
(Dollars in Thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
|
2008 |
|
|
2007 |
|
|
2006 |
|
Cash flows from operating activities: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net loss |
|
$ |
(8,364 |
) |
|
$ |
(18,928 |
) |
|
$ |
(105,659 |
) |
Adjustments to reconcile net loss to net cash provided by (used
in) operating activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Blend gas deferred payments |
|
|
(2,653 |
) |
|
|
|
|
|
|
|
|
Bad debt benefit |
|
|
(5 |
) |
|
|
(213 |
) |
|
|
(571 |
) |
Benefit plans curtailment loss |
|
|
1,197 |
|
|
|
|
|
|
|
|
|
Depreciation and amortization |
|
|
9,602 |
|
|
|
10,908 |
|
|
|
30,476 |
|
Interest amortization |
|
|
1,347 |
|
|
|
933 |
|
|
|
400 |
|
Unearned income amortization |
|
|
(13,036 |
) |
|
|
(1,064 |
) |
|
|
|
|
Impairment of long-lived assets |
|
|
7,403 |
|
|
|
4,288 |
|
|
|
127,653 |
|
Lower-of-cost-or-market adjustment |
|
|
351 |
|
|
|
1,363 |
|
|
|
|
|
Deferred tax benefit |
|
|
|
|
|
|
|
|
|
|
(8,438 |
) |
Gain on disposal of property, plant and equipment |
|
|
|
|
|
|
(182 |
) |
|
|
(4,917 |
) |
Other |
|
|
307 |
|
|
|
1,066 |
|
|
|
154 |
|
Change in assets/liabilities: |
|
|
|
|
|
|
|
|
|
|
|
|
Accounts receivable |
|
|
62,911 |
|
|
|
(21,630 |
) |
|
|
(4,514 |
) |
Inventories |
|
|
15,181 |
|
|
|
39,933 |
|
|
|
(22,608 |
) |
Prepaid expenses and other current assets |
|
|
425 |
|
|
|
86 |
|
|
|
1,673 |
|
Other assets |
|
|
4,897 |
|
|
|
(2,160 |
) |
|
|
(2,105 |
) |
Accounts payable |
|
|
(5,083 |
) |
|
|
(21,933 |
) |
|
|
(4,140 |
) |
Accrued liabilities |
|
|
(1,865 |
) |
|
|
18,106 |
|
|
|
(10,314 |
) |
Other liabilities |
|
|
(10,255 |
) |
|
|
33,754 |
|
|
|
(11,298 |
) |
|
|
|
|
|
|
|
|
|
|
Net cash provided by (used in) operating activities |
|
|
62,360 |
|
|
|
44,327 |
|
|
|
(14,208 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows used in investing activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures for property, plant and equipment |
|
|
(6,417 |
) |
|
|
(6,411 |
) |
|
|
(11,547 |
) |
Insurance proceeds relating to property, plant and equipment |
|
|
|
|
|
|
|
|
|
|
1,960 |
|
Cash used for dismantling |
|
|
|
|
|
|
|
|
|
|
(669 |
) |
Net proceeds from the sale of property, plant and equipment |
|
|
|
|
|
|
182 |
|
|
|
2,957 |
|
|
|
|
|
|
|
|
|
|
|
Net cash used in investing activities |
|
|
(6,417 |
) |
|
|
(6,229 |
) |
|
|
(7,299 |
) |
|
|
|
|
|
|
|
|
|
|
Cash flows provided by financing activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Repayment of Old Secured Notes |
|
|
|
|
|
|
(100,579 |
) |
|
|
|
|
Proceeds from the issuance of Secured Notes |
|
|
|
|
|
|
150,000 |
|
|
|
|
|
Debt issuance costs |
|
|
|
|
|
|
(8,026 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash provided by financing activities |
|
|
|
|
|
|
41,395 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net increase (decrease) in cash and cash equivalents |
|
|
55,943 |
|
|
|
79,493 |
|
|
|
(21,507 |
) |
Cash and cash equivalents beginning of year |
|
|
100,183 |
|
|
|
20,690 |
|
|
|
42,197 |
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents end of year |
|
$ |
156,126 |
|
|
$ |
100,183 |
|
|
$ |
20,690 |
|
|
|
|
|
|
|
|
|
|
|
Supplemental disclosures of cash flow information: |
|
|
|
|
|
|
|
|
|
|
|
|
Interest paid |
|
$ |
15,849 |
|
|
$ |
13,045 |
|
|
$ |
11,109 |
|
Interest income received |
|
|
4,408 |
|
|
|
1,607 |
|
|
|
601 |
|
Cash paid for income taxes |
|
|
313 |
|
|
|
299 |
|
|
|
60 |
|
The accompanying notes are an integral part of the consolidated financial statements.
45
STERLING CHEMICALS, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
1. Basis of Presentation and Summary of Significant Accounting Policies
Unless otherwise indicated, references to we, us, our and ours refer collectively to
Sterling Chemicals, Inc. and its wholly-owned subsidiaries. We own or operate facilities at our
petrochemicals complex located in Texas City, Texas, approximately 45 miles south of Houston, on a
290-acre site on Galveston Bay near many other chemical manufacturing complexes and refineries.
Currently, we produce acetic acid and plasticizers and prior to the shutdown of our styrene
operations in December 2007, we also produced styrene. We own all of the real property which
comprises our Texas City facility and we own the acetic acid, styrene and plasticizers
manufacturing units located at the site. Our Texas City site offers approximately 160 acres for
future expansion by us or by other companies that could benefit from our existing infrastructure
and facilities, and includes a greenbelt around the northern edge of the plant site. We also lease
a portion of our Texas City site to Praxair Hydrogen Supply, Inc., or Praxair, who constructed a
partial oxidation unit on that land, and lease a portion of our Texas City site to S&L Cogeneration
Company, a 50/50 joint venture between us and Praxair Energy Resources, Inc., who constructed a
cogeneration facility on that land. We generally sell our petrochemicals products to customers for
use in the manufacture of other chemicals and products, which in turn are used in the production of
a wide array of consumer goods and industrial products. As of December 31, 2008, we reported our
operations in two segments: acetic acid and plasticizers.
Principles of Consolidation
The consolidated financial statements include the accounts of our wholly-owned subsidiaries,
with all significant intercompany accounts and transactions having been eliminated. Our 50% equity
investment in S&L Cogeneration Company is accounted for under the equity method. We recognized
approximately $1.1 million of income from this investment in 2008.
Cash and Cash Equivalents
We consider all investments having an initial maturity of three months or less to be cash
equivalents. Our cash is invested in highly rated money market funds, which are guaranteed by the
US Department of Treasury under its Temporary Guarantee Program for Money Market Funds.
Allowance for Doubtful Accounts
Accounts receivable is presented net of allowance for doubtful accounts. We regularly review
our accounts receivable balances and, based on estimated collectibility, adjust the allowance
account accordingly. As of December 31, 2008 and 2007, the allowance for doubtful accounts for
continuing operations was less than $0.1 million for both periods and zero for both periods in
discontinued operations. Bad debt benefit for continuing operations was less than $0.1 million for
2008 and bad debt expense for continuing operations was less than $0.1 million for 2007 and 2006.
Bad debt benefit for discontinued operations was zero, $0.3 million and $0.6 million for 2008, 2007
and 2006, respectively.
Inventories
Inventories are stated at the lower-of-cost-or-market. Cost is primarily determined on a
first-in, first-out basis, except for stores and supplies, which are valued at average cost. The
comparison of cost to market value involves estimation of the market value of our products. For
the years ended December 31, 2008, 2007 and 2006, a lower-of-cost-or-market adjustment was recorded
in continuing operations for $0.4 million, zero and zero and in discontinued operations for zero,
$1.4 million, and zero, respectively. The adjustment in 2008 for continuing operations was due to
46
decreasing ammonia prices in late 2008 and the adjustment in 2007 for discontinued operations
was due to decreasing benzene and styrene prices from December to January.
Property, Plant and Equipment
Property, plant and equipment are recorded at cost. Major renewals and improvements, which
extend the useful lives of equipment, are capitalized. For certain capital projects, our customers
reimburse us for a portion of the project cost. For capital expenditures reimbursed by our
customers, we treat the reimbursements as a reduction of our cost basis. Disposals are removed at
carrying cost less accumulated depreciation with any resulting gain or loss reflected in
operations. Depreciation is provided using the straight-line method over estimated useful lives
ranging from five to 25 years, with the predominant life of plant and equipment being 15 years. We
capitalize interest costs, which are incurred as part of the cost of constructing major facilities
and equipment. The amount of interest capitalized in continuing operations for 2008, 2007 and 2006
was $0.2 million, $0.1 million and $0.3 million, respectively, and for discontinued operations was
zero, $0.1 million and $0.5 million for 2008, 2007, and 2006, respectively.
Plant Turnaround Costs
As a part of normal recurring operations, each of our manufacturing units is completely shut
down from time to time, for a period typically lasting two to four weeks, to replace catalysts and
perform major maintenance work required to sustain long-term production. These periods are
commonly referred to as turnarounds or shutdowns. Costs of turnarounds are expensed as
incurred. As expenses for turnarounds can be significant, the impact of expensing the costs of
turnarounds can be material for financial reporting periods during which the turnarounds actually
occur. Turnaround costs expensed during 2008, 2007 and 2006 for continuing operations were $0.3
million, less than $0.1 million and $1.4 million, respectively and for discontinued operations were
zero, zero and $8.5 million during 2008, 2007 and 2006, respectively.
Long-Lived Assets
We assess our long-lived assets for impairment whenever facts and circumstances indicate that
the carrying amount may not be fully recoverable. An impairment is measured based upon the
difference between the carrying amount and the fair value of the relevant assets. For these
impairment analyses, impairment is determined by comparing the estimated fair value of these
assets, utilizing the present value of expected net cash flows, to the carrying value of these
assets. In determining the present value of expected net cash flows, we estimate future net cash
flows from these assets and the timing of those cash flows, and then apply a discount rate to
reflect the time value of money and the inherent uncertainty of those future cash flows. The
discount rate we use is based on our estimated cost of capital. The assumptions we use in
estimating future cash flows are consistent with our internal planning.
During the fourth quarter of 2006, we performed an asset impairment analysis on our styrene
production unit. This analysis was performed due to contemporaneous industry forecasts, forecasted
negative cash flow generated by our styrene business over the succeeding few years and the
uncertainty surrounding the ability of the North American styrene industry to successfully
restructure. Our management determined that a triggering event, as defined in Statement of
Financial Accounting Standards No. 144, Accounting for the Impairment or Disposal of Long Lived
Assets, had occurred and an asset impairment analysis was performed. We analyzed the undiscounted
cash flow stream from our styrene business over the next seven years, which represented the
remaining book life of our styrene assets, and compared it to the $128 million net book carrying
value of our styrene unit and related assets. This analysis showed that the undiscounted projected
cash flow stream from our styrene business was less than the net book carrying value of our styrene
unit and related assets. As a result, we performed a discounted cash flow analysis and
subsequently concluded that our styrene unit and related assets were impaired and should be written
down to zero. This write-down caused us to record an impairment of $128 million in discontinued
operations in December 2006.
During the fourth quarter of 2007 in anticipation of the shutdown of our styrene unit, we
wrote down all construction in progress that had been capitalized in 2007 pertaining to that unit
and the catalyst which we were using in production. This write-down resulted in an impairment
expense of $4.3 million which was included in discontinued operations.
In the second quarter of 2008, as a result of the permanent shutdown of our phthalic
anhydride, or PA, manufacturing unit, our management determined that a triggering event, as defined
in SFAS No. 144, Accounting for the Impairment or Disposal of Long-Lived Assets, had occurred
and, as a result, we performed an asset impairment analysis on our PA manufacturing unit. We
analyzed the undiscounted cash flow stream from our PA business over the remaining life of the PA
manufacturing unit and compared it to the $6.6 million net book carrying value of our PA
manufacturing unit. This analysis showed that the undiscounted projected cash flow stream from our
PA business was less than the net book carrying value of our PA manufacturing unit. As a result,
we performed a discounted cash flow
47
analysis and subsequently concluded that our PA manufacturing unit was impaired and should be
written down to zero. This write-down caused us to record an impairment of $6.6 million in June
2008.
In the third quarter of 2008, our management determined that a triggering event had occurred
as a result of the decision to permanently discontinue use and to sell the turbo generator units
located at our Texas City facility. This decision was based on an economic analysis of the future
use of the turbo generator units. During the third quarter of 2008, we performed an asset
impairment analysis on our turbo generator units and determined the best estimate of fair market
value would be the anticipated sales proceeds. We estimated the anticipated sales proceeds to be
approximately $1.0 million. As a result, we concluded that our turbo generator units were impaired
and should be written down to $1.0 million. This write-down resulted in an impairment charge of
$0.8 million during the third quarter of 2008.
Other Assets
Investee companies not accounted for under the consolidation or the equity method of
accounting are accounted for under the cost method of accounting. Under this method, our share of
earnings or losses from an investee company is not included in our consolidated balance sheet or
consolidated statement of operations. However, any impairment charges related to an investee
company would be recognized in our consolidated statement of operations, and if
circumstances suggested that the value of that investee
company had subsequently recovered, such recovery would not be recorded.
At December 31, 2008, we
had a cost method investment of $0.5 million included in other assets in our consolidated balance
sheet.
Debt Issue Costs
Debt issue costs relating to long-term debt are amortized over the term of the related debt
instrument using the straight-line method, which is materially consistent with the effective
interest method, and are included in other assets. Debt issue cost amortization, which is included
in interest and debt-related expenses, was $1.3 million, $0.9 million and $0.4 million for the
years ended December 31, 2008, 2007 and 2006, respectively.
Income Taxes
Deferred income taxes are provided for revenue and expenses which are recognized in different
periods for income tax and financial statement purposes. We regularly assess our deferred tax
assets for recoverability based on both historical and anticipated earnings levels, and a valuation
allowance is recorded when it is more likely than not that these amounts will not be recovered. As
a result of our analysis at December 31, 2008, we concluded that a valuation allowance was needed
against our deferred tax assets. As of December 31, 2008, our valuation allowance was $52.5
million, an increase of $16.3 million from December 31, 2007. The increase included a valuation
allowance adjustment of $14.6 million due to losses in other comprehensive income for adjustments
to our benefits plans and resulted in an overall net deferred tax asset/liability balance of zero
as of December 31, 2008.
Environmental Costs
Environmental costs are expensed as incurred, unless the expenditures extend the economic
useful life of the related assets. Costs that extend the economic useful life of assets are
capitalized and depreciated over the remaining book life of those assets. Liabilities are recorded
when environmental assessments or remedial efforts are probable and the cost can be reasonably
estimated.
Revenue Recognition
We produce acetic acid and plasticizers and recognize revenues (and the related costs) when
persuasive evidence of an arrangement exists, delivery has occurred, the sales price is fixed and
determinable, and collectibility is reasonably assured.
Acetic Acid. Pursuant to our Acetic Acid Production Agreement, all of our acetic acid is sold
to BP Chemicals, who takes delivery, title and risk of loss at the time the acetic acid is
produced. BP Chemicals, in turn, markets and sells the acetic acid and pays us a portion of the
profits derived from those sales. BP Chemicals reimburses us monthly for 100% of our fixed and
variable costs of production (excluding some indirect expenses and direct depreciation associated
with machinery and equipment used in the manufacturing of acetic acid) and the revenue associated
with the reimbursement of these costs is matched against our costs as they are incurred. We
recognize revenue related to the profit sharing component under our Acetic Acid Production
Agreement based on quarterly estimates received from BP Chemicals. These estimates are based on
the profits from sales of the acetic acid purchased from our acetic acid plant.
Plasticizers. We generate revenues from our plasticizers operations through our Plasticizers
Production Agreement with BASF. Under our Plasticizers Production Agreement, BASF purchases all of
our plasticizers and takes delivery, title, and risk of loss at the time of production and we
receive fixed, level quarterly payments which are recognized on a straight-line basis. In
addition, BASF reimburses us monthly for our actual fixed and variable costs of production
(excluding direct depreciation associated with machinery and equipment used in the manufacturing of
plasticizers), and the revenue associated with the reimbursement of these costs is matched against
our costs as they are incurred.
Deferred revenue. Deferred credits are amortized over the life of the contracts which gave
rise to them. As of December 31, 2008, in continuing operations, we had a balance in deferred
income of approximately $7.3 million which represents certain payments received from the shutdown
of our oxo-alcohol and PA operations, which previously were
48
part of our plasticizers business. These oxo-alcohol and PA payments are being amortized using the
straight-line method over the remaining lives of the relevant contracts of five years and two
years, respectively. In discontinued operations, as of December 31, 2008, we had a balance in
deferred income of approximately $47.8 million pertaining to the NOVA supply agreement that is
being amortized using the straight-line method over the contractual non-compete period of five
years, and is reflected in discontinued operations.
Preferred Stock Dividends
We record preferred stock dividends on our Series A Convertible Preferred Stock, or our Series
A Preferred Stock, in our consolidated statements of operations based on the estimated fair value
of dividends at each dividend accrual date. Our Series A Preferred Stock has a dividend rate of 4%
per quarter of the liquidation value of the outstanding shares of our Series A Preferred Stock, and
is payable in arrears in additional shares of our Series A Preferred Stock on the first business
day of each calendar quarter. The liquidation value of each share of our Series A Preferred Stock
is $13,793 per share, and each share of our Series A Preferred Stock is convertible into shares of
our common stock (on a one to 1,000 share basis, subject to adjustment). The carrying value of our
Series A Preferred Stock in our consolidated balance sheets represents the cumulative balance of
the initial fair value at original issuance in 2002 plus the fair value of each of the quarterly
dividends paid since issuance. The fair value of our preferred stock dividends is determined each
quarter using valuation techniques that include a component representing the intrinsic value of the
dividends (which represents the greater of the liquidation value of the preferred shares being
issued or the fair value of the common stock into which the shares could be converted) and an
option component (which is determined using a Black-Scholes Option Pricing Model). These dividends
are recorded in our consolidated statements of operations, with an offset to redeemable preferred
stock in our consolidated balance sheets. As we are in an accumulated deficit position, these
dividends are treated as a reduction to additional paid-in capital.
Earnings (Loss) Per Share
Basic earnings per share, or EPS, is computed using the weighted-average number of shares
outstanding during the year. Diluted EPS includes common stock equivalents, which are dilutive to
earnings per share. For the years ending December 31, 2008, 2007 and 2006, we had no dilutive
securities outstanding due to all common stock equivalents having an anti-dilutive effect during
these periods.
Disclosures about Fair Value of Financial Instruments
In preparing disclosures about the fair value of financial instruments, we have concluded that
the carrying amount approximates fair value for cash and cash equivalents, accounts receivable,
accounts payable and certain accrued liabilities due to the short maturities of these instruments.
The fair values of long-term debt instruments are estimated based upon broker quotes for private
transactions or on the current interest rates available to us for debt with similar terms and
remaining maturities.
Accounting Estimates
The preparation of financial statements in conformity with accounting principles generally
accepted in the United States of America requires management to make estimates and assumptions that
affect the reported amounts of assets and liabilities and disclosure of contingent assets and
liabilities at the date of the financial statements and the reported amounts of revenues and
expenses during the reported periods. Significant estimates include impairment considerations,
allowance for doubtful accounts, inventory valuation, pension plan assumptions, preferred stock
dividend valuation, revenue recognition related to profit sharing accruals, environmental and
litigation reserves and provision and valuation allowance for income taxes.
Reclassifications
We
have reclassified certain amounts on the consolidated statements of operations and consolidated
statements of cash flows to present
interest expense and interest income separately for the years ended December 31, 2007 and 2006. We
have also reclassified certain amounts on the consolidated statements of operations for the years
ended December 31, 2007 and 2006, and on the consolidated balance sheet as of December 31, 2007, to
reflect our discontinued styrene operations with no impact on net loss or stockholders equity
(deficiency in assets). See Note 2 for more information on discontinued operations.
49
2. Discontinued Operations
On September 17, 2007, we entered into a long-term exclusive styrene supply agreement and a
related railcar purchase and sale agreement with NOVA Chemicals Inc., or NOVA. Under this supply
agreement, NOVA had the exclusive right to purchase 100% of our styrene production (subject to
existing contractual commitments), the amount of styrene supplied in any particular period being at
NOVAs option. In November 2007, this supply agreement, which was subsequently assigned by NOVA to
INEOS NOVA, LLC, or INEOS NOVA, obtained clearance under the Hart-Scott-Rodino Act. This clearance
caused the supply agreement and the railcar agreement to become effective and triggered a $60
million payment to us from INEOS NOVA in November 2007. After the supply agreement became
effective, INEOS NOVA nominated zero pounds of styrene under the supply agreement for the balance
of 2007 and, in response, we exercised our right to terminate the supply agreement and permanently
shut down our styrene facility. Under the supply agreement, we are responsible for the closure
costs of our styrene facility and are also restricted from reentering the styrene business until
November 2012. The restricted period of time was initially eight years. However, effective April
1, 2008, INEOS NOVA unilaterally reduced the restricted period to five years.
We operated our styrene facility through early December 2007, as we completed our production
of inventory and exhausted our raw materials and purchase requirements, and sold substantially all
remaining inventory during the first quarter of 2008. The decommissioning process was completed by
the end of 2008 and the associated costs incurred for 2007 and 2008 were $0.7 million and $18.9
million, respectively. In July 2008, we announced a reduction in work force in order to reduce our
staffing to a level appropriate for our existing operations and site development projects. As a
result, we reduced our salaried work force by 19 people and our hourly work force by 15 people. In
accordance with Statement of Financial Accounting Standards, or SFAS, No. 146, Accounting for
Costs Associated with Exit or Disposal Activities, we recognized and paid $1.4 million of
severance costs in 2008. Additionally, as a result of the work force reduction, we recorded a
curtailment loss of $1.2 million for our benefit plans in accordance with SFAS No. 88 Employers
Accounting for Settlements and Curtailments of Defined Benefit Pension Plans and for Termination
Benefits, in 2008.
In accordance with Statement of Financial Accounting Standards, or SFAS, No. 144, Accounting
for the Impairment and Disposal of Long Lived Assets, we have reported the operating results of
these businesses as discontinued operations in our consolidated financial statements. The carrying
amounts of assets and liabilities related to discontinued operations as of December 31, 2008 and
2007 were as follows:
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
December 31, |
|
|
|
2008 |
|
|
2007 |
|
|
|
(Dollars in thousands) |
|
Assets of discontinued operations: |
|
|
|
|
|
|
|
|
Accounts receivable, net |
|
$ |
166 |
|
|
$ |
55,995 |
|
Inventories |
|
|
|
|
|
|
15,709 |
|
Other assets |
|
|
|
|
|
|
50 |
|
|
|
|
|
|
|
|
Total |
|
$ |
166 |
|
|
$ |
71,754 |
|
|
|
|
|
|
|
|
Liabilities of discontinued operations: |
|
|
|
|
|
|
|
|
Accounts payable |
|
$ |
|
|
|
$ |
3,363 |
|
Accrued liabilities(1) |
|
|
12,444 |
|
|
|
8,165 |
|
Deferred credits and other liabilities(1) |
|
|
35,394 |
|
|
|
51,436 |
|
|
|
|
|
|
|
|
Total |
|
$ |
47,838 |
|
|
$ |
62,964 |
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
As of December 31, 2008, includes $47.8 million of deferred income for the NOVA
supply agreement that is being amortized over the contractual non-complete period of five years
using the straight-line method. Accrued liabilities include the current portion of $12.4 million
and deferred credits and other liabilities include the long-term portion of $35.4 million. |
Revenues and pre-tax losses from discontinued operations for the years ended December 31,
2008, 2007 and 2006 are presented below (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
|
2008 |
|
|
2007 |
|
|
2006 |
|
|
|
(Dollars in Thousands) |
|
Revenues |
|
$ |
26,591 |
|
|
$ |
681,513 |
|
|
$ |
524,922 |
|
Loss before income taxes |
|
|
(8,262 |
) |
|
|
(12,589 |
) |
|
|
(117,703 |
) |
50
3. Detail of Certain Balance Sheet Accounts
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2008 |
|
|
2007 |
|
|
|
(Dollars in Thousands) |
|
Inventories: |
|
|
|
|
|
|
|
|
Raw materials |
|
$ |
1,149 |
|
|
$ |
1,048 |
|
Stores and supplies (net of obsolescence reserve of $1,380 and $1,472, respectively) |
|
|
4,072 |
|
|
|
3,996 |
|
|
|
|
|
|
|
|
|
|
$ |
5,221 |
|
|
$ |
5,044 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Property, plant and equipment, net: |
|
|
|
|
|
|
|
|
Land |
|
$ |
7,149 |
|
|
$ |
7,149 |
|
Buildings |
|
|
4,824 |
|
|
|
4,809 |
|
Plant and equipment |
|
|
122,563 |
|
|
|
121,900 |
|
Construction in progress |
|
|
6,448 |
|
|
|
2,470 |
|
Less: accumulated depreciation |
|
|
(73,173 |
) |
|
|
(58,651 |
) |
|
|
|
|
|
|
|
|
|
$ |
67,811 |
|
|
$ |
77,677 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other assets, net: |
|
|
|
|
|
|
|
|
Investments |
|
$ |
511 |
|
|
$ |
5,483 |
|
Debt issuance costs |
|
|
6,615 |
|
|
|
7,673 |
|
Other |
|
|
712 |
|
|
|
1,315 |
|
|
|
|
|
|
|
|
|
|
$ |
7,838 |
|
|
$ |
14,471 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accrued liabilities: |
|
|
|
|
|
|
|
|
Employee compensation and benefits |
|
$ |
4,885 |
|
|
$ |
6,425 |
|
Deferred income |
|
|
2,965 |
|
|
|
3,719 |
|
Interest payable |
|
|
4,368 |
|
|
|
4,036 |
|
Property taxes |
|
|
2,193 |
|
|
|
3,089 |
|
Advances from customers |
|
|
3,572 |
|
|
|
3,726 |
|
Other |
|
|
2,025 |
|
|
|
1,794 |
|
|
|
|
|
|
|
|
|
|
$ |
20,008 |
|
|
$ |
22,789 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Deferred credits and other liabilities: |
|
|
|
|
|
|
|
|
Accrued postretirement, pension and post employment benefits |
|
$ |
51,319 |
|
|
$ |
16,067 |
|
Deferred income |
|
|
5,165 |
|
|
|
7,653 |
|
Advances from customers |
|
|
1,000 |
|
|
|
1,000 |
|
Other |
|
|
1,619 |
|
|
|
1,448 |
|
|
|
|
|
|
|
|
|
|
$ |
59,103 |
|
|
$ |
26,168 |
|
|
|
|
|
|
|
|
51
4. Valuation and Qualifying Accounts
Below is a summary of valuation and qualifying accounts for the years ended December 31, 2008,
2007 and 2006:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2008 |
|
|
2007 |
|
|
2006 |
|
Continuing Operations |
|
|
|
|
|
|
|
|
|
|
|
|
Allowance for doubtful accounts: |
|
|
|
|
|
|
|
|
|
|
|
|
Balance at beginning of year |
|
$ |
(39 |
) |
|
$ |
|
|
|
$ |
(2 |
) |
Add: bad debt (expense) benefit |
|
|
5 |
|
|
|
(39 |
) |
|
|
(13 |
) |
Deduct: written-off accounts |
|
|
16 |
|
|
|
|
|
|
|
15 |
|
|
|
|
|
|
|
|
|
|
|
Balance at end of year |
|
$ |
(18 |
) |
|
$ |
(39 |
) |
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Reserve for inventory obsolescence: |
|
|
|
|
|
|
|
|
|
|
|
|
Balance at beginning of year |
|
$ |
1,472 |
|
|
$ |
2,149 |
|
|
$ |
2,573 |
|
Add: obsolescence accrual |
|
|
36 |
|
|
|
163 |
|
|
|
81 |
|
Deduct: disposal of inventory |
|
|
(128 |
) |
|
|
(840 |
) |
|
|
(505 |
) |
|
|
|
|
|
|
|
|
|
|
Balance at end of year |
|
$ |
1,380 |
|
|
$ |
1,472 |
|
|
$ |
2,149 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Discontinued Operations |
|
|
|
|
|
|
|
|
|
|
|
|
Allowance for doubtful accounts: |
|
|
|
|
|
|
|
|
|
|
|
|
Balance at beginning of year |
|
$ |
|
|
|
$ |
(367 |
) |
|
$ |
(951 |
) |
Add: bad debt (expense) benefit |
|
|
|
|
|
|
252 |
|
|
|
584 |
|
Deduct: written-off accounts |
|
|
|
|
|
|
115 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at end of year |
|
$ |
|
|
|
$ |
|
|
|
$ |
(367 |
) |
|
|
|
|
|
|
|
|
|
|
5. Long-Term Debt
On March 29, 2007, we completed a private offering of $150 million aggregate principal amount
of unregistered 101/4% Senior Secured Notes due 2015, or our Secured Notes,
pursuant to a Purchase Agreement among us, Sterling Chemicals Energy, Inc., or Sterling Energy, one
of our former wholly-owned subsidiaries, and Jefferies & Company, Inc. and CIBC World Markets
Corp., as initial purchasers. In connection with that offering, we entered into an indenture,
dated March 29, 2007, among us, Sterling Energy, as guarantor, and U. S. Bank National Association,
as trustee and collateral agent. On May 6, 2008, Sterling Energy was merged with and into us.
Upon consummation of the merger, Sterling Energy no longer had independent existence and,
consequently, our Secured Notes are no longer guaranteed by Sterling Energy. Pursuant to a
registration rights agreement among us, Sterling Energy and the initial purchasers, we agreed to
use commercially reasonable efforts to file an exchange offer registration statement to exchange
our unregistered Secured Notes for a new issue of substantially identical debt securities
registered under the Securities Act, to cause the registration statement to become effective by
December 24, 2007 and to complete the exchange offer within 50 days of the effective date of the
registration statement. On August 30, 2007, we made an initial filing of this required exchange
offer registration statement. However, the registration statement was not declared effective by
December 24, 2007 and, as a result, the interest rate on our Secured Notes increased by 0.25% per
annum on each of December 25, 2007, March 24, 2008 and June 22, 2008. The registration statement
was declared effective on August 13, 2008 and the exchange offer was closed on September 19, 2008.
As a result, the interest rate on our Secured Notes has reverted back to the face amount of
101/4% per annum. The additional interest incurred from December 25, 2007
through the closing of the exchange offer was approximately $0.5 million and was paid on April 1
and October 1, 2008.
Our indenture contains affirmative and negative covenants and customary events of default,
including payment defaults, breaches of covenants and certain events of bankruptcy, insolvency and
reorganization. If an event of default occurs and is continuing, other than an event of default
triggered upon certain bankruptcy events, the trustee under our indenture or the holders of at
least 25% in principal amount of our outstanding Secured Notes may declare our Secured
52
Notes to be
due and payable immediately. Upon an event of default, the trustee may also take actions to
foreclose on
the collateral securing our outstanding Secured Notes, subject to the terms of an intercreditor
agreement dated March 29, 2007, among us, Sterling Energy, the trustee and The CIT Group/Business
Credit, Inc. Our indenture does not require us to maintain any financial ratios or satisfy any
financial maintenance tests. We are currently in compliance with all of the covenants contained in
our indenture.
Interest is due on our outstanding Secured Notes on April 1 and October 1 of each year. Our
outstanding Secured Notes, which mature on April 1, 2015, are senior secured obligations and rank
equally in right of payment with all of our existing and future senior indebtedness. Subject to
specified permitted liens, our outstanding Secured Notes are secured (i) on a first priority basis,
by all of our fixed assets and certain related assets, including, without limitation, all property,
plant and equipment and (ii) on a second priority basis, by our other assets, including, without
limitation, accounts receivable, inventory, capital stock of our domestic restricted subsidiaries,
intellectual property, deposit accounts and investment property.
On December 19, 2002, we entered into a Revolving Credit Agreement, or our revolving credit
facility, with The CIT Group/Business Credit, Inc., as administrative agent and a lender, and
certain other lenders. Under our revolving credit facility, we and Sterling Energy were
co-borrowers and were jointly and severally liable for any indebtedness thereunder. After the
merger of Sterling Energy with and into us, Sterling Energy ceased to be a co-borrower under our
revolving credit facility. Our revolving credit facility is secured by first priority liens on all
of our accounts receivable, inventory and other specified assets. On March 29, 2007, we amended
and restated our revolving credit facility to, among other things, extend the term of our revolving
credit facility until March 29, 2012, reduce the maximum commitment thereunder to $50 million, make
certain changes to the calculation of the borrowing base and lower the interest rates and fees
charged thereunder. Borrowings under our revolving credit facility bear interest, at our option,
at an annual rate of a base rate plus 0.0% to 0.50% or the LIBOR rate plus 1.50% to 2.25%,
depending on our borrowing availability at the time. We are also required to pay an aggregate
commitment fee of 0.375% per year (payable monthly) on any unused portion of our revolving credit
facility. Available credit under our revolving credit facility is subject to a monthly borrowing
base of 70% of eligible accounts receivable plus 65% of eligible inventory. As of December 31,
2007, our borrowing base exceeded the maximum commitment under our revolving credit facility,
making the total credit available under our revolving credit facility $50 million. However, since
that time, the monetization of accounts receivable and inventory associated with our exit from the
styrene business significantly decreased the borrowing base under our revolving credit facility.
In response to the expected continued lower levels of accounts receivable and inventory, as well as
our lesser need for a working capital facility, on June 30, 2008, we reduced our commitment under
our revolving credit facility to $25 million.
On November 7, 2008, we amended our revolving credit facility to substantially reduce
restrictions, subject to minimum liquidity requirements, on investments of cash and other assets,
cash dividends, repurchase of debt and equity securities, modifications to preferred stock terms,
affiliate transactions, asset dispositions and certain business activities. We paid the
administrative agent an amendment fee plus expenses totaling approximately $0.1 million in
conection with this amendment. As of December 31, 2008, total credit available under our revolving
credit facility was limited to $15.0 million, there were no loans outstanding and we had $3.9
million in letters of credit outstanding, resulting in borrowing availability of $11.1 million.
Pursuant to Emerging Issues Task Force Issue No. 95-22, Balance Sheet Classification of Borrowings
under Revolving Credit Agreements That Include both a Subjective Acceleration Clause and a Lock-Box
Arrangement, any balances outstanding under our revolving credit facility would be classified as a
current portion of long-term debt.
Our revolving credit facility contains numerous covenants and conditions, including, but not
limited to, restrictions on our ability to incur indebtedness, create liens, sell assets, make
investments of cash and other assets, make capital expenditures, engage in mergers and acquisitions
and pay cash dividends. Our revolving credit facility also includes various circumstances and
conditions that would, upon their occurrence and subject in certain cases to notice and grace
periods, create an event of default thereunder. Our revolving credit facility does not require us
to maintain any financial ratios or satisfy any financial maintenance tests. We are currently in
compliance with all of the covenants contained in our revolving credit facility.
Debt Maturities
Our Secured Notes, which had an aggregate principal balance of $150 million outstanding as of
December 31, 2008, are due on April 1, 2015.
53
6. Income Taxes
A reconciliation of federal statutory income taxes to our effective tax benefit is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
|
2008 |
|
|
2007 |
|
|
2006 |
|
|
|
(Dollars in Thousands) |
|
Benefit for income taxes at statutory rates |
|
$ |
(60 |
) |
|
$ |
(8,551 |
) |
|
$ |
(42,100 |
) |
Non-deductible expenses |
|
|
19 |
|
|
|
23 |
|
|
|
19 |
|
State income taxes |
|
|
|
|
|
|
13 |
|
|
|
(1,262 |
) |
Change in valuation allowance |
|
|
(24 |
) |
|
|
3,021 |
|
|
|
27,621 |
|
Other |
|
|
(6 |
) |
|
|
(9 |
) |
|
|
1,096 |
|
|
|
|
|
|
|
|
|
|
|
Effective tax benefit |
|
$ |
(71 |
) |
|
$ |
(5,503 |
) |
|
$ |
(14,626 |
) |
|
|
|
|
|
|
|
|
|
|
The income tax benefit for continuing operations and discontinued operations is shown below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
|
2008 |
|
|
2007 |
|
|
2006 |
|
|
|
(Dollars in Thousands) |
|
Tax benefit continuing operations |
|
$ |
(71 |
) |
|
$ |
(4,129 |
) |
|
$ |
(388 |
) |
Tax benefit discontinued operations |
|
|
|
|
|
|
(1,374 |
) |
|
|
(14,238 |
) |
|
|
|
|
|
|
|
|
|
|
Total tax benefit |
|
$ |
(71 |
) |
|
$ |
(5,503 |
) |
|
$ |
(14,626 |
) |
|
|
|
|
|
|
|
|
|
|
The income tax benefit is composed of the following:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
|
2008 |
|
|
2007 |
|
|
2006 |
|
|
|
(Dollars in Thousands) |
|
Current federal |
|
$ |
(71 |
) |
|
$ |
364 |
|
|
$ |
299 |
|
Deferred federal |
|
|
|
|
|
|
(5,887 |
) |
|
|
(13,685 |
) |
Current and deferred state |
|
|
|
|
|
|
20 |
|
|
|
(1,240 |
) |
|
|
|
|
|
|
|
|
|
|
Total tax benefit |
|
$ |
(71 |
) |
|
$ |
(5,503 |
) |
|
$ |
(14,626 |
) |
|
|
|
|
|
|
|
|
|
|
The components of our deferred income tax assets and liabilities are summarized below:
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2008 |
|
|
2007 |
|
|
|
(Dollars in Thousands) |
|
|
|
|
|
|
|
|
|
|
Deferred tax assets: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accrued liabilities |
|
$ |
1,163 |
|
|
$ |
1,496 |
|
Accrued postretirement cost |
|
|
1,048 |
|
|
|
2,236 |
|
Accrued pension cost |
|
|
14,096 |
|
|
|
|
|
Tax loss and credit carry forwards |
|
|
25,691 |
|
|
|
26,846 |
|
State deferred taxes |
|
|
185 |
|
|
|
98 |
|
Unearned revenue |
|
|
23,194 |
|
|
|
23,656 |
|
Other |
|
|
670 |
|
|
|
719 |
|
|
|
|
|
|
|
|
Total deferred tax assets |
|
$ |
66,047 |
|
|
$ |
55,051 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Deferred tax liabilities: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Property, plant and equipment |
|
$ |
(13,596 |
) |
|
$ |
(17,609 |
) |
Accrued liabilities |
|
|
|
|
|
|
|
|
Accrued pension cost |
|
|
|
|
|
|
(1,277 |
) |
|
|
|
|
|
|
|
Subtotal |
|
|
(13,596 |
) |
|
|
(18,886 |
) |
Less: valuation allowance |
|
|
(52,451 |
) |
|
|
(36,165 |
) |
|
|
|
|
|
|
|
Total deferred tax liabilities |
|
|
(66,047 |
) |
|
|
(55,051 |
) |
|
|
|
|
|
|
|
Net deferred tax assets |
|
$ |
|
|
|
$ |
|
|
|
|
|
|
|
|
|
54
As of December 31, 2008, we had an available U.S. federal income tax net operating loss, or
NOL, of approximately $85.9 million, which expires during the years 2023 through 2028. The State
of Texas enacted the revised Texas Franchise Tax effective January 1, 2008. Under the provisions
of the Texas Franchise Tax, our existing State of Texas net operating loss carry-forwards, or State
NOLs, were converted into state tax temporary credits. As of December 31, 2008, we had state tax
temporary credits of $4.6 million and state carry-forward investment tax credits of $0.3 million
resulting in a state valuation allowance of $2.7 million. As of December 31, 2007, we had
approximately $5.0 million of state tax temporary credits and $0.8 million in carry-forward
investment tax credits resulting in a state valuation allowance of approximately $4.0 million. The
$1.3 million change in our state valuation allowance was due to expired or utilized state tax
credits and current year activity.
We regularly assess our deferred tax assets for recoverability based on both historical and
anticipated earnings levels, and a valuation allowance is recorded when it is more likely than not
that these amounts will not be recovered. As a result of our analysis at December 31, 2008, we
concluded that a valuation allowance was needed against our deferred tax assets for $52.5 million,
including a valuation allowance of $14.6 million for losses in other comprehensive income due to
adjustments to our benefit plans, resulting in an overall net deferred tax asset/liability balance
of zero as of December 31, 2008.
At January 1, 2007, we had a $3.7 million contingent tax liability relating to certain tax
deductions taken in previous tax returns. Under FASB Interpretation No. 48, Accounting for
Uncertainty in Income Taxes an Interpretation of FASB Statement No. 109, or FIN 48, we
concluded that these deductions do not meet the more likely than not recognition threshold. As
such, the deferred tax asset was not recognized and the related contingent tax liability was
eliminated at the date of adoption. This had no net impact on our financial statements and there
was no cumulative impact on retained earnings. Our accounting policy is to recognize any accrued
interest or penalties associated with unrecognized tax benefits as a component of income tax
expense. Due to significant net operating losses incurred during the tax periods associated with
our uncertain tax positions, no amount for penalties or interest has been recorded in our financial
statements. We do not believe the total amount of unrecognized tax benefits will change
significantly within the next twelve months. In addition, future changes in the unrecognized tax
benefit will have no impact on the effective tax rate due to the existence of the valuation
allowance. As of December 31, 2008, there were no changes to our uncertain tax positions.
A reconciliation of the beginning and ending amount of unrecognized tax benefits is as
follows:
|
|
|
|
|
Balance, January 1, 2007 |
|
$ |
3,685 |
|
Additions for tax positions of the current year |
|
|
|
|
Additions for tax positions of prior years |
|
|
|
|
Reductions for tax positions of prior years for |
|
|
|
|
Changes in judgment |
|
|
|
|
Settlements during the period |
|
|
|
|
Lapses of applicable statute of limitation |
|
|
|
|
|
|
|
|
Balance, December 31, 2007 |
|
$ |
3,685 |
|
|
|
|
|
|
|
|
|
|
Balance, January 1, 2008 |
|
$ |
3,685 |
|
Additions for tax positions of the current year |
|
|
|
|
Additions for tax positions of prior years |
|
|
|
|
Reductions for tax positions of prior years for |
|
|
|
|
Changes in judgment |
|
|
18 |
|
Settlements during the period |
|
|
|
|
Lapses of applicable statute of limitation |
|
|
|
|
|
|
|
|
Balance, December 31, 2008 |
|
$ |
3,703 |
|
|
|
|
|
We file income tax returns in the United States federal jurisdiction and file income and
franchise tax returns in the State of Texas. We remain subject to federal examination for tax
years ended December 31, 2002 and subsequent years, and we remain subject to examination by the
State of Texas for tax years ended December 31, 2004 and subsequent years.
55
7. Employee Benefits
We have established the following benefit plans:
Retirement Benefit Plans
We have non-contributory pension plans which cover our salaried and hourly wage employees who
were employed by us on or before June 1, 2004. Under our hourly plan, the benefits are based
primarily on years of service and an employees pay as of the earlier of the
employees retirement
or July 1, 2007. Under our salaried plan, the benefits are based primarily on years of service and
an employees pay as of the earlier of the employees retirement or January 1, 2005. Our funding
policy is consistent with the funding requirements of federal law and regulations.
Pension plan assets are invested in a balanced portfolio managed by an outside investment
manager. Our investment policy is to generate a total return that, over the long term, provides
sufficient assets to fund its liabilities, reduces risk through diversification of investments
within asset classes and complies with the Employee Retirement Income Security Act of 1974, or
ERISA, by investing in a manner consistent with ERISAs fiduciary standards. Within this balanced
fund, assets are invested as follows:
|
|
|
|
|
|
|
|
|
|
|
As of December 31, |
|
|
|
2008 |
|
|
2007 |
|
Equities |
|
|
56 |
% |
|
|
63 |
% |
Bonds |
|
|
30 |
% |
|
|
26 |
% |
Other |
|
|
14 |
% |
|
|
11 |
% |
|
|
|
|
|
|
|
Total |
|
|
100 |
% |
|
|
100 |
% |
|
|
|
|
|
|
|
Information concerning the pension obligation, plan assets, amounts recognized in our
financial statements and underlying actuarial assumptions is stated below:
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2008 |
|
|
2007 |
|
|
|
(Dollars in Thousands) |
|
Change in projected benefit obligation: |
|
|
|
|
|
|
|
|
Benefit obligation at beginning of year |
|
$ |
123,165 |
|
|
$ |
126,135 |
|
Service cost |
|
|
|
|
|
|
228 |
|
Interest cost |
|
|
7,188 |
|
|
|
7,096 |
|
Actuarial gain |
|
|
(1,575 |
) |
|
|
(2,196 |
) |
Curtailment loss (gain) |
|
|
907 |
|
|
|
(19 |
) |
Benefits paid |
|
|
(8,518 |
) |
|
|
(8,079 |
) |
|
|
|
|
|
|
|
Benefit obligation at end of year |
|
$ |
121,167 |
|
|
$ |
123,165 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2008 |
|
|
2007 |
|
|
|
(Dollars in Thousands) |
|
Change in plan assets: |
|
|
|
|
|
|
|
|
Fair value at beginning of year |
|
$ |
118,383 |
|
|
$ |
109,654 |
|
Actual return on plan assets |
|
|
(35,247 |
) |
|
|
10,695 |
|
Employer contributions |
|
|
3,189 |
|
|
|
6,113 |
|
Benefits paid |
|
|
(8,518 |
) |
|
|
(8,079 |
) |
|
|
|
|
|
|
|
Fair value at end of year |
|
$ |
77,807 |
|
|
$ |
118,383 |
|
|
|
|
|
|
|
|
Funded status |
|
$ |
(43,360 |
) |
|
$ |
(4,782 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2008 |
|
|
2007 |
|
|
|
(Dollars in Thousands) |
|
Amounts recognized in the balance sheet consist of: |
|
|
|
|
|
|
|
|
Current liabilities |
|
$ |
(212 |
) |
|
$ |
(163 |
) |
Non-current liabilities |
|
|
(43,148 |
) |
|
|
(4,619 |
) |
|
|
|
|
|
|
|
Net amount recognized in financial position |
|
$ |
(43,360 |
) |
|
$ |
(4,782 |
) |
|
|
|
|
|
|
|
56
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2008 |
|
|
2007 |
|
|
|
(Dollars in Thousands) |
|
Amount recognized in accumulated other
comprehensive (loss) income consists of
(pre-tax): |
|
|
|
|
|
|
|
|
Net (loss) gain |
|
$ |
(38,098 |
) |
|
$ |
3,895 |
|
|
|
|
|
|
|
|
Net amount recognized in accumulated other
comprehensive (loss) income(1) |
|
$ |
(38,098 |
) |
|
$ |
3,895 |
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
$3.5 million of actuarial loss in accumulated other comprehensive
loss as of December 31, 2008 is expected to be recognized
as a component of net pension costs during 2009. |
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2008 |
|
|
2007 |
|
Weighted-average assumptions to determine benefit obligations: |
|
|
|
|
|
|
|
|
Discount Rate |
|
|
6.25 |
% |
|
|
6.00 |
% |
Rates of increase in salary compensation level |
|
|
|
|
|
|
|
|
All plans have projected benefit obligations in excess of plan assets as of December 31, 2008.
The total accumulated benefit obligation was $121.2 million and $123.2 million as of December 31,
2008 and 2007, respectively. Estimated contributions for 2009 are expected to be approximately
$0.2 million. The expected pension expense for 2009 is $4.7 million.
Effective July 1, 2007, we froze all accruals under our defined benefit pension plan for our
hourly employees, which resulted in a plan curtailment under SFAS No. 88 Employers Accounting for
Settlement and Curtailments of Defined Benefit Pension Plans and for Termination Benefits. As a
result, we recorded a pre-tax curtailment gain of less than $0.1 million in 2007.
During the third quarter of 2008, as a result of our work force reduction announced in July
2008, and in accordance with SFAS No. 88, Employers Accounting for Settlements and Curtailments
of Defined Benefit Pension Plans and for Termination Benefits, we recorded plan curtailment losses
in discontinued operations of $0.9 million for our defined benefit pension plans.
Net periodic pension costs consist of the following components:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
|
2008 |
|
|
2007 |
|
|
2006 |
|
|
|
(Dollars in Thousands) |
|
Components of net pension costs: |
|
|
|
|
|
|
|
|
|
|
|
|
Service cost-benefits earned during the year |
|
$ |
|
|
|
$ |
228 |
|
|
$ |
593 |
|
Interest on prior years projected benefit obligation |
|
|
7,188 |
|
|
|
7,096 |
|
|
|
7,610 |
|
Expected return on plan assets |
|
|
(8,352 |
) |
|
|
(8,246 |
) |
|
|
(7,767 |
) |
Net amortization of actuarial loss |
|
|
31 |
|
|
|
13 |
|
|
|
13 |
|
Curtailment loss (gain) |
|
|
907 |
|
|
|
(19 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net pension (benefit) costs |
|
$ |
(226 |
) |
|
$ |
(928 |
) |
|
$ |
449 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2008 |
|
|
2007 |
|
|
|
(Dollars in Thousands) |
|
Changes in plan assets and benefit
obligations recognized in accumulated
other comprehensive (loss) income (pre-tax): |
|
|
|
|
|
|
|
|
Net (loss) gain |
|
$ |
( 38,098 |
) |
|
$ |
4,645 |
|
Amortization of loss |
|
|
|
|
|
|
13 |
|
|
|
|
|
|
|
|
Total |
|
$ |
(38,098 |
) |
|
$ |
4,658 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
2008 |
|
2007 |
|
2006 |
Weighted-average assumptions to determine net periodic benefit cost: |
|
|
|
|
|
|
|
|
|
|
|
|
Discount Rate |
|
|
6.00 |
% |
|
|
5.50 |
% |
|
|
5.75 |
% |
Rates of increase in salary compensation level |
|
|
|
|
|
|
|
|
|
|
|
|
Expected long-term rate of return on plan assets |
|
|
7.50 |
% |
|
|
7.50 |
% |
|
|
7.50 |
% |
57
Postretirement Benefits Other Than Pensions
We provide certain health care benefits and life insurance benefits for retired employees.
Substantially all of our employees become eligible for these benefits at early retirement age. We
accrue the cost of these benefits during the period in which the employee renders the necessary
service.
Health care benefits are currently provided to employees hired prior to June 1, 2004, who
retire from us with ten or more years of credited service. Some of our employees are eligible for
postretirement life insurance, depending on their hire date. Postretirement health care benefit
plans are contributory. Benefit provisions for most hourly employees are subject to collective
bargaining. In general, retiree health care benefits are paid as covered expenses are incurred.
During the third quarter of 2007, we approved an amendment (effective December 31, 2007) to
our postretirement medical plan which ended Medicare-supplemental medical and prescription drug
coverage for retirees who are Medicare eligible. This amendment affects the majority of
participants currently enrolled in our retiree medical plan who are enrolled in Medicare
because they are 65 or over and was communicated to the participants during the
third quarter of 2007. This plan amendment reduced our other postretirement benefit plan liability
by $13 million with a corresponding change to accumulated other comprehensive (loss) income.
During the third quarter of 2008, as result of our work force reduction announced in July
2008, and in accordance with SFAS No. 88, Employers Accounting for Settlements and Curtailments
of Defined Benefit Pension Plans and for Termination Benefits, we recorded plan curtailment losses
in discontinued operations of $0.3 million for our post retirement medical plan.
On December 8, 2003, the Medicare Prescription Drug Improvement and Modernization Act of 2003,
or the Act, was passed. The Act introduces a prescription drug benefit under Medicare (Medicare
Part D), as well as a federal subsidy to sponsors of retiree health care benefit plans that provide
a benefit that is at least actuarially equivalent to Medicare Part D. We measured the effects of
the Act on our accumulated postretirement benefit obligation and determined that, based on the
regulatory guidance currently available, benefits provided by our postretirement plan are at least
actuarially equivalent to Medicare Part D, and accordingly, we expect to be entitled to the federal
subsidy through 2010. In 2008, we received a subsidy of $0.1 million under the Act.
Information concerning the plan obligation, the funded status, amounts recognized in our
financial statements and underlying actuarial assumptions are stated below:
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2008 |
|
|
2007 |
|
|
|
(Dollars in Thousands) |
|
|
|
|
|
|
|
|
|
|
Change in projected benefit obligation: |
|
|
|
|
|
|
|
|
Benefit obligation at beginning of year |
|
$ |
11,019 |
|
|
$ |
25,942 |
|
Service cost |
|
|
55 |
|
|
|
119 |
|
Interest cost |
|
|
575 |
|
|
|
1,198 |
|
Curtailments/plan amendments |
|
|
290 |
|
|
|
(13,291 |
) |
Actuarial gain |
|
|
(2,518 |
) |
|
|
(487 |
) |
Benefits paid |
|
|
(1,277 |
) |
|
|
(2,462 |
) |
|
|
|
|
|
|
|
Benefit obligation at end of year |
|
$ |
8,144 |
|
|
$ |
11,019 |
|
|
|
|
|
|
|
|
Plan assets |
|
$ |
|
|
|
$ |
|
|
|
|
|
|
|
|
|
Funded status |
|
$ |
(8,144 |
) |
|
$ |
(11,019 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2008 |
|
|
2007 |
|
|
|
(Dollars in Thousands) |
|
Amounts recognized in the balance sheet consist of: |
|
|
|
|
|
|
|
|
Current liabilities |
|
$ |
(789 |
) |
|
$ |
(1,294 |
) |
Non-current liabilities |
|
|
(7,355 |
) |
|
|
(9,725 |
) |
|
|
|
|
|
|
|
Net amount recognized in financial position |
|
$ |
(8,144 |
) |
|
$ |
(11,019 |
) |
|
|
|
|
|
|
|
58
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2008 |
|
|
2007 |
|
|
|
(Dollars in Thousands) |
|
Amounts recognized in accumulated other comprehensive income (loss)
consist of (pre-tax): |
|
|
|
|
|
|
|
|
Net gain (loss) |
|
$ |
391 |
|
|
$ |
(2,128 |
) |
Plan amendment/prior service costs |
|
|
22,686 |
|
|
|
24,852 |
|
|
|
|
|
|
|
|
Net amount recognized in accumulated other comprehensive income (loss) |
|
$ |
23,077 |
|
|
$ |
22,724 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
2008 |
|
2007 |
|
|
|
|
|
|
|
|
|
Discount rate used to determine benefit obligations |
|
|
6.25 |
% |
|
|
6.00 |
% |
Net periodic plan costs consist of the following components:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
|
2008 |
|
|
2007 |
|
|
2006 |
|
|
|
(Dollars in Thousands) |
|
Components of net plan costs: |
|
|
|
|
|
|
|
|
|
|
|
|
Service cost |
|
$ |
55 |
|
|
$ |
119 |
|
|
$ |
174 |
|
Interest cost |
|
|
575 |
|
|
|
1,198 |
|
|
|
1,463 |
|
Net amortization: |
|
|
|
|
|
|
|
|
|
|
|
|
Actuarial loss |
|
|
|
|
|
|
1 |
|
|
|
99 |
|
Plan amendment/prior service costs |
|
|
(2,165 |
) |
|
|
(1,617 |
) |
|
|
(1,434 |
) |
Curtailment and special termination benefits |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net plan (benefit) costs |
|
$ |
(1,535 |
) |
|
$ |
(299 |
) |
|
$ |
302 |
|
|
|
|
|
|
|
|
|
|
|
Discount rate used to determine periodic cost |
|
|
6.00 |
% |
|
|
5.75 |
% |
|
|
5.75 |
% |
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2008 |
|
|
2007 |
|
|
|
(Dollars in Thousands) |
|
Changes in benefit obligations recognized in
accumulated other comprehensive (loss)
income (pre-tax): |
|
|
|
|
|
|
|
|
Net gain |
|
$ |
2,519 |
|
|
$ |
1,567 |
|
Amortization of prior service cost |
|
|
(2,165 |
) |
|
|
(1,617 |
) |
Plan amendment |
|
|
|
|
|
|
12,212 |
|
|
|
|
|
|
|
|
Total |
|
$ |
354 |
|
|
$ |
12,162 |
|
|
|
|
|
|
|
|
59
The weighted-average annual assumed health care trend rate is assumed to be 9% for 2009. The
rate is assumed to decrease gradually to 4.5% by 2016 and remain level thereafter. Estimated
contributions for 2009 are expected to be approximately $0.8 million. The expected amortization of
amounts included in accumulated other comprehensive income as of December 31, 2008 to net benefit
income for 2009 is $2.2 million. Based on plan changes enacted, assumed health care cost trend
rates no longer have a significant effect on the amounts reported for our health care plans. A one
percentage point change in assumed health care trend rates would have the following effects:
|
|
|
|
|
|
|
|
|
|
|
1% Increase |
|
1% Decrease |
|
|
(Dollars in Thousands) |
|
|
|
|
|
|
|
|
|
Effect on total of service and interest cost components |
|
$ |
22 |
|
|
$ |
(20 |
) |
Effect on post-retirement benefit obligation |
|
|
358 |
|
|
|
(321 |
) |
In September 2006, the FASB issued SFAS No. 158, Employers Accounting for Defined Benefit
Pension and Other Postretirement Plans, or SFAS No. 158. SFAS No. 158 requires the recognition of
the funded status of pension and other postretirement benefit plans on the balance sheet. The
overfunded or underfunded status is recognized as an asset or liability in the balance sheet with
changes occurring during the current year reflected through the comprehensive income portion of
equity. SFAS No. 158 also requires the measurement date of the funded status of our defined
benefit postretirement plans match the date of our fiscal year-end financial statements,
eliminating the use of earlier measurement dates that were previously permissible. We recognized
the funded status of our defined benefit postretirement plans in our balance sheet as of December
31, 2006. We also measured the assets and benefit obligations of our defined benefit
postretirement plans as of the date of our fiscal year-end statement of financial position. The
incremental effect of applying SFAS No. 158 to our employee benefit plans as of December 31, 2006
is summarized below (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other |
|
|
Pension |
|
Postretirement |
|
|
Plan |
|
Benefits Plan |
Increase (decrease) in liabilities |
|
$ |
87 |
|
|
$ |
(10,562 |
) |
Increase (decrease) in accumulated other comprehensive income |
|
|
(56 |
) |
|
|
6,812 |
|
Increase (decrease) in deferred income tax liabilities |
|
|
(31 |
) |
|
|
3,750 |
|
Estimated Future Benefits Payable
We estimate that the future benefits payable over the next ten years under our pension and
other post-retirement benefits as of December 31, 2008 are as follows (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other |
|
|
|
|
Pensions- |
|
Pensions- |
|
Pensions- |
|
Postretirement |
|
|
|
|
hourly |
|
salaried |
|
other |
|
Benefits |
|
Total |
2009 |
|
$ |
3,397 |
|
|
$ |
4,784 |
|
|
$ |
212 |
|
|
$ |
789 |
|
|
$ |
9,182 |
|
2010 |
|
|
3,149 |
|
|
|
4,842 |
|
|
|
205 |
|
|
|
828 |
|
|
|
9,024 |
|
2011 |
|
|
3,071 |
|
|
|
4,937 |
|
|
|
199 |
|
|
|
816 |
|
|
|
9,023 |
|
2012 |
|
|
3,062 |
|
|
|
5,038 |
|
|
|
193 |
|
|
|
837 |
|
|
|
9,130 |
|
2013 |
|
|
3,120 |
|
|
|
5,123 |
|
|
|
187 |
|
|
|
825 |
|
|
|
9,255 |
|
2014-2018 |
|
|
16,545 |
|
|
|
27,022 |
|
|
|
896 |
|
|
|
3,928 |
|
|
|
48,391 |
|
Savings and Investment Plan
Our Eighth Amended and Restated Savings and Investment Plan covers substantially all
employees, including executive officers. This plan is qualified under Section 401(k) of the
Internal Revenue Code. Each participant has the option to defer taxation of a portion of his or
her earnings by directing us to contribute a percentage of such earnings to the plan. A
participant may direct up to a maximum of 100% of eligible earnings to the plan, subject to certain
limitations set forth in the Internal Revenue Code. A participants contributions become
distributable upon the termination of his or her employment. We match 100% of employees
contributions; to the extent such contributions do not exceed 6% of such participants base
compensation (excluding bonuses, profit sharing and similar types of compensation). Our expense
under this plan was $1.0 million, $1.0 million and $1.0 million for the years ended December 31,
2008, 2007 and 2006, respectively.
60
Bonus Plan and Gain Sharing Plan
In February 2002, our Board of Directors, upon recommendation of its Compensation Committee,
approved the establishment of a Bonus Plan and a Gain Sharing Plan. The Bonus Plan, which has been
amended several times since its original adoption, is designed to benefit all qualified salaried
employees, while the Gain Sharing Plan is designed to benefit all qualified hourly employees. Both
plans provide our qualified employees the opportunity to earn bonuses depending on, among other
things, our annual financial performance. We expensed $1.2 million, $1.4 million and $1.4 million
for the years ended December 31, 2008, 2007 and 2006, respectively, in connection with payments
under our Bonus Plan and our Gain Sharing Plan.
Key Employee Protection Plan
On January 26, 2000, we instituted our Key Employee Protection Plan, which has subsequently
been amended several times. We established this plan to help us retain certain of our employees
and motivate them to continue to exert their best efforts on our behalf during periods when we may
be susceptible to a change of control, and to assure their continued dedication and objectivity
during those periods. Our Compensation Committee has designated a select group of management or
highly compensated employees as participants under our Key Employee Protection Plan, and has
established their respective applicable multipliers and other variables for determining benefits.
Our Compensation Committee is also authorized to designate additional management or highly
compensated employees as participants under our Key Employee Protection Plan and set their
applicable multipliers. Our Compensation Committee may also terminate any participants
participation under the plan with 60 days prior notice if it determines that the participant is no
longer one of our key employees.
Under our Key Employee Protection Plan, any participant under the plan that terminates his or
her employment for Good Reason or is terminated by us for any reason other than Misconduct or
Disability within his or her Protection Period is entitled to benefits under the plan. A
participants Protection Period commences 180 days prior to the date on which a specified change of
control occurs and ends either two years or 18 months after the date of that change of control,
depending on the size of the participants applicable multiplier. A participant may also be
entitled to receive payments under this plan in the absence of a change of control if he or she
terminates his or her employment for Good Reason or is terminated by us for any reason other than
Misconduct or Disability, but in these circumstances his or her applicable multiplier is
reduced by 50%. If a participant becomes entitled to benefits under our Key Employee Protection
Plan, we are required to provide the participant with a lump sum cash payment that is determined by
multiplying the participants applicable multiplier by (a) the sum of the participants highest
annual base compensation during the last three years plus (b) the participants targeted bonus for
the year of termination, and then deducting the sum of any other separation, severance or
termination payments made by us to the participant under any other plan or agreement or pursuant to
law.
In addition to the lump sum payment, the participant is entitled to receive any accrued but
unpaid compensation, compensation for unused vacation time and any unpaid vested benefits earned or
accrued under any of our benefit plans (other than qualified plans). Also, for a period of 24
months (including 18 months of COBRA coverage), the participant will continue to be covered by all
of our life, medical and dental insurance plans and programs (other than disability), as long as
the participant makes a timely COBRA election and pays the regular employee premiums required under
our plans and programs and by COBRA. In addition, our obligation to continue to provide coverage
under our plans and programs to any participant ends if and when the participant becomes employed
on a full-time basis by a third party which provides the participant with substantially similar
benefits.
If any payment or distribution under our Key Employee Protection Plan to any participant is
subject to excise tax pursuant to Section 4999 of the Internal Revenue Code, the participant is
entitled to receive a gross-up payment from us in an amount such that, after payment by the
participant of all taxes on the gross-up payment, the amount of the gross-up payment remaining is
equal to the excise tax imposed under Section 4999 of the Internal Revenue Code. However, the
maximum amount of any gross-up payment is 25% of (a) the sum of the participants highest annual
base compensation during the last three years plus (b) the participants targeted bonus for the
year of payment.
We may terminate our Key Employee Protection Plan at any time and for any reason but any
termination does not become effective as to any participant until 90 days after we give the
participant notice of the termination of the plan. In addition, we may amend our Key Employee
Protection Plan at any time and for any reason, but any amendment that reduces, alters, suspends,
impairs or prejudices the rights or benefits of any participant in any material respect does not
become effective as to that participant until 90 days after we give him or her notice of the
amendment of the plan. No termination of our Key Employee Protection Plan, or any of these types
of amendments to the plan, can be effective with respect to any participant if the termination or
amendment is related to, in anticipation of or during the pendency of
61
a change of control, is for the purpose of encouraging or facilitating a change of control or is made within 180 days
prior to any change of control. Finally, no termination or amendment of our Key Employee
Protection Plan can affect the rights or benefits of any participant that are accrued under the
plan at the time of termination or amendment or that accrue thereafter on account of a change of
control that occurred prior to the termination or amendment or within 180 days after such
termination or amendment. We expensed zero, $0.6 million and zero in 2008, 2007 and 2006,
respectively, pursuant to this plan.
Severance Pay Plan
On March 8, 2001, our Board of Directors approved our Severance Pay Plan, which has
subsequently been amended. This plan covers all of our non-unionized employees and was established
to help us retain these employees by assuring them that they will receive some compensation in the
event that their employment is adversely affected in specified ways. Under our Severance Pay Plan,
any participant that terminates his or her employment for Good Reason or is terminated by us for
any reason other than Misconduct or Disability is entitled to benefits under our Severance Pay
Plan. If a participant becomes entitled to benefits under our Severance Pay Plan, we are required
to provide the participant with a lump sum cash payment in an amount equivalent to two weeks of
such participants base salary for each credited year of service, with a maximum payment of one
years base salary, however, certain salary grades are guaranteed a minimum payment of six months
base salary without consideration of credited years of service. The amount of this lump sum
payment is reduced, however, by the amount of any other separation, severance or termination
payments made by us to the participant under any other plan or agreement, including our Key
Employee Protection Plan, or pursuant to law.
In addition to the lump sum payment, for a period of six months after the participants
termination date, the COBRA premium required to be paid by such participant for coverage under our
medical and dental plans may not be increased beyond that required to be paid by active employees
for similar coverage under those plans, as long as the participant makes a timely COBRA election
and pays the regular employee premiums required under those plans and otherwise continues to be
eligible for coverage under those plans.
We may terminate or amend our Severance Pay Plan at any time and for any reason but no
termination or amendment of our Severance Pay Plan can affect the rights or benefits of any
participant that are accrued under the plan at the time of termination or amendment. With respect
to continuing operations, we recorded zero expense in 2008, 2007 and 2006.
Employment Agreement
Effective as of May 27, 2008, John V. Genova was appointed as our President and Chief
Executive Officer and was elected as a member of our Board of Directors. Mr. Genovas employment as
our President and Chief Executive Officer is governed by an Employment Agreement, or the Employment
Agreement, dated effective as of May 27, 2008. The Employment Agreement has a term of three years
with automatic one-year extensions each year unless we or he elect to stop the automatic
extensions. The Employment Agreement governs Mr. Genovas base salary, bonus, incentive plan and
other employee benefits as well as severance benefits if his employment is terminated in specified
ways for specified reasons. In addition, when Mr. Genova signed the Employment Agreement, we
granted Mr. Genova options to acquire 120,000 shares of our common stock at an exercise price of
$31.60 per share. These options, which were granted under our Existing 2002 Stock Plan, have a
ten-year term and will vest and become exercisable in three equal, annual installments, with the
first installment vesting and becoming exercisable on May 27, 2009 (subject to Mr. Genovas
continued employment with us on each applicable vesting date).
8. Stock-Based Compensation
On December 19, 2002, we adopted our 2002 Stock Plan and reserved 379,747 shares of our common
stock for issuance under the plan (subject to adjustment), which has since been amended, or our
Existing 2002 Stock Plan. Under our Existing 2002 Stock Plan, officers and key employees, as
designated by our Board of Directors, may be issued stock options, stock awards, stock appreciation
rights or stock units. There are currently options to purchase a total of 347,500 shares of our
common stock outstanding under our Existing 2002 Stock Plan, with a weighted average contractual
term of ten years, all at an exercise price of $31.60, and an additional 16,414 shares of common
stock available for issuance under our Existing 2002 Stock Plan.
During the second quarter of 2008, we granted 125,000 stock options at a weighted-average
exercise price of $31.60. The fair value of each grant was estimated to be $7.25 on the date of
grant using the Black-Scholes option pricing model with the following weighted-average assumptions:
62
|
|
|
|
|
|
|
2008 |
Expected life (years) |
|
|
7.5 |
|
Expected volatility |
|
|
54.3 |
% |
Expected dividend yield |
|
|
|
|
Risk-free interest rate |
|
|
3.5 |
% |
On January 1, 2006, we adopted Statement of Financial Accounting Standards, or SFAS No.
123-Revised 2004, Share-Based Payments, or SFAS No. 123(R), using the modified prospective
method. SFAS No. 123(R) is a revision of SFAS No. 123, Accounting for Stock-Based Compensation,
or SFAS No. 123, and superseded Accounting Principles Board No. 25, Accounting for Stock Issued to
Employees, or APB No. 25. Under SFAS No. 123(R), the cost of employee services received in
exchange for a stock-based award is determined based on the grant-date fair value (with
exceptions). That cost is then recognized over the period during which the employee is required to
provide services in exchange for the award (usually the vesting period).
On January 1, 2006, using the modified prospective method under SFAS No. 123(R), we began
recognizing expense on any unvested awards under our Existing 2002 Stock Plan that were granted
prior to that time. Any awards granted under our Existing 2002 Stock Plan after December 31, 2005
are being expensed over the vesting period of the award. The impact to net income and cash flows
from operations for our stock based compensation expense was $0.3 million and less than $0.1
million for the years ended December 31, 2008 and 2007, respectively.
A summary of our stock option activity for the years ended December 31, 2008, 2007 and 2006 is
presented below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2008 |
|
December 31, 2007 |
|
December 31, 2006 |
|
|
|
|
|
|
Weighted-Average |
|
|
|
|
|
Weighted-Average |
|
|
|
|
|
Weighted-Average |
|
|
Shares |
|
Exercise Price |
|
Shares |
|
Exercise Price |
|
Shares |
|
Exercise Price |
Outstanding at
beginning of year |
|
|
245,500 |
|
|
$ |
31.60 |
|
|
|
278,500 |
|
|
$ |
31.60 |
|
|
|
278,500 |
|
|
$ |
31.60 |
|
Forfeited |
|
|
(23,000 |
) |
|
|
31.60 |
|
|
|
(33,000 |
) |
|
|
31.60 |
|
|
|
|
|
|
|
|
|
Exercised |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Granted |
|
|
125,000 |
|
|
|
31.60 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding at end
of year |
|
|
347,500 |
|
|
$ |
31.60 |
|
|
|
245,500 |
|
|
$ |
31.60 |
|
|
|
278,500 |
|
|
$ |
31.60 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Options exercisable
at end of year |
|
|
222,500 |
|
|
|
|
|
|
|
245,500 |
|
|
|
|
|
|
|
269,333 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
On December 5, 2008, the Compensation Committee of our Board adopted our Second Amended and
Restated 2002 Stock Plan. The effectiveness of our Second Amended and Restated 2002 Stock Plan is
subject to the approval of our stockholders. If approved by our stockholders, an additional
1,000,000 shares of our common stock will be available for issuance under our Second Amended and
Restated 2002 Stock Plan.
9. Commitments and Contingencies
Product Contracts
We have certain long-term agreements, which provide for the dedication of 100% of our
production of acetic acid and plasticizers, each to one customer. Our Acetic Acid Production
Agreement provides for cost recovery plus an agreed margin or element of profit based upon market
price. See Note 10 for more information.
63
Environmental, Health and Safety
Our operations involve the handling, production, transportation, treatment and disposal of
materials that are classified as hazardous or toxic and that are extensively regulated by
environmental and health and safety laws, regulations and permit requirements. Environmental
permits required for our operations are subject to periodic renewal and may be revoked or modified
for cause or when new or revised environmental requirements are implemented. Changing and
increasingly strict environmental requirements can affect the manufacturing, handling, processing,
distribution and use of our chemical products and, if so affected, our business and operations may
be materially and adversely affected. In addition, changes in environmental requirements may cause
us to incur substantial costs in upgrading or redesigning our facilities and processes, including
our waste treatment, storage, disposal and other waste handling practices and equipment.
A business risk inherent in chemical operations is the potential for personal injury and
property damage claims from employees, contractors and their employees and nearby landowners and
occupants. While we believe our business operations and facilities generally are operated in
compliance with all applicable environmental and health and safety requirements in all material
respects, we cannot be sure that past practices or future operations will not result in material
claims or regulatory action, require material environmental expenditures or result in exposure or
injury claims by employees, contractors or their employees or the public. Some risk of
environmental costs and liabilities is inherent in our operations and products, as it is with other
companies engaged in similar businesses.
Our operating expenditures for environmental matters, primarily waste management and
compliance, were $15.9 million, $17.8 million and $20.4 million in 2008,
2007 and 2006, respectively. We spent $1.1 million, $0.5 million and
$2.0 million for
environmentally-related capital projects in 2008, 2007 and 2006, respectively.
In 2009, we anticipate spending approximately $2.1 million for capital projects
related to waste management, incident prevention and environmental compliance. We do not expect to
make any capital expenditures in 2009 related to remediation of environmental conditions.
In light of our historical expenditures and expected future results of operations and sources
of liquidity, we believe we will have adequate resources to conduct our operations in compliance
with applicable environmental, health and safety requirements. Nevertheless, we may be required to
make significant site and operational modifications that are not currently contemplated in order to
comply with changing facility permitting requirements and regulatory standards. Additionally, we
have incurred, and may continue to incur, a liability for investigation and cleanup of waste or
contamination at our own facilities or at facilities operated by third parties where we have
disposed of waste. We continually review all estimates of potential environmental liabilities, but
we may not have identified or fully assessed all potential liabilities arising out of our past or
present operations or the amount necessary to investigate and remediate any conditions that may be
significant to us. Based on information available at this time and reviews undertaken to identify
potential exposure, we believe any amount reserved for environmental matters is adequate to cover
our potential exposure for clean-up costs.
Air emissions from our manufacturing facility in Texas City, Texas, or our Texas City
facility, are subject to certain permit requirements and self-implementing emission limitations and
standards under state and federal laws. Our Texas City facility is subject to the federal
governments June 1997 National Ambient Air Quality Standards, or NAAQS, which lowered the ozone
and particulate matter concentration thresholds for attainment. Our Texas City facility is located
in an area that the Environmental Protection Agency, or EPA, has classified as not having achieved
attainment under the NAAQS for ozone, either on a 1-hour or an 8-hour basis. Ozone is typically
controlled by reduction of emissions of volatile organic compounds, or VOCs, and nitrogen oxide, or
NOx. The Texas Commission for Environmental Quality, or TCEQ, has imposed strict requirements on
regulated facilities, including our Texas City facility, to ensure that the air quality control
region will achieve attainment under the NAAQS for ozone. Local authorities may also impose new
ozone and particulate matter standards. Compliance with these stricter standards may substantially
increase our future control costs for emissions of NOx, VOCs and particulate matter, the amount and
full impact of which cannot be determined at this time.
In 2002, the TCEQ adopted a revised State Implementation Plan, or SIP, in order to achieve
compliance with the 1-hour ozone standard under the Clean Air Act by 2007. The EPA approved this
1-hour SIP, which required an 80% reduction of NOx emissions, and extensive monitoring of
emissions of highly reactive VOCs, or HRVOCs, such as ethylene, in the Houston-Galveston-Brazoria
area, or the HGB area. We are in full compliance with these regulations. However, the HGB area
failed to attain compliance with the 1-hour ozone standard, and Section 185 of the Clean Air Act
requires implementation of a program of emissions-based fees until the standard is attained. These
Section 185 fees will be assessed on all NOx and VOC emissions in 2008 and beyond in the HGB area
which are in excess of 80%
64
of the baseline year. The method for calculating baseline emissions, as
well as other details of the program, has not yet been developed. At the present time, we do not expect to be assessed any fees for our
emissions for 2008, primarily due to the reduction in emissions from our Texas City facility
following the closure of our styrene facility.
In April 2004, the HGB area was designated a moderate non-attainment area with respect to
the 8-hour ozone standard of the Clean Air Act. On May 23, 2007, the TCEQ formally adopted SIP
revisions to bring the HGB area from moderate non-attainment status into attainment by June 15,
2010. This 8-hour SIP called for relatively modest additional controls at our Texas City
facility, which would require very little expense on our part. However, in response to a request
from the Governor of Texas, the EPA has now reclassified the HGB area as a severe non-attainment
area, effective October 31, 2008. As a result, the new mandated compliance date for attainment of
the 8-hour ozone standard is June 15, 2019. A revised 8-hour SIP to address the HGB areas
severe non-attainment designation will now have to be submitted to the EPA by April 10, 2010.
The content of the revised 8-hour SIP is unknown at this time making it difficult to predict our
final cost of compliance with these regulations. However, given the permanent shutdown of our PA
and styrene facilities, we do not anticipate incurring any further cost of compliance in connection
with the revised 8-hour SIP.
To reduce the risk of offsite consequences from unanticipated events, we acquired a greenbelt
buffer zone adjacent to our Texas City site in 1991. We also participate in a regional air
monitoring network to monitor ambient air quality in the Texas City community.
Legal Proceedings
On July 5, 2005, Patrick B. McCarthy, an employee of Kinder-Morgan, Inc., or Kinder-Morgan,
was seriously injured at Kinder-Morgans facilities near Cincinnati, Ohio, while attempting to
offload a railcar containing one of our plasticizers products. On October 28, 2005, Mr. McCarthy
and his family filed a suit in the Court of Common Pleas, Hamilton County, Ohio (Case No. A0509
144) against us and six other defendants. Since that time, two of the defendants have been
dismissed from the case. The plaintiffs are seeking in excess of $42 million in alleged
compensatory and punitive damages from the defendants in the aggregate. The case is currently in
trial, with jury deliberations expected to begin in April. At this time, it is impossible to
determine what, if any, liability we will have for this incident and we are vigorously defending
the suit. We believe that all, or substantially all, of any liability imposed upon us as a result
of this suit and our related out-of-pocket costs and expenses will be covered by our insurance
policies, subject to a $1 million deductible, which was met in January 2008. As of December 31,
2008, we have received $0.6 million from our insurance carrier for the reimbursement of amounts
exceeding the deductible, and we have accrued an additional $0.3 million for the reimbursement of
amounts exceeding the deductible which were incurred during the fourth quarter of 2008. We do not
believe that this incident will have a material adverse effect on our business, financial
condition, results of operations or cash flows, although we cannot guarantee that a material
adverse effect will not occur.
On August 17, 2006, we initiated an arbitration proceeding against BP Amoco Chemical Company,
or BP Chemicals, to resolve a dispute involving the interpretation of provisions of our Acetic Acid
Production Agreement with BP Chemicals related to blend gas credits. On August 20, 2008, we and
BP
Chemicals entered into a Mutual Release and Settlement Agreement, or the
Settlement Agreement, which resolved the dispute over the blend gas
credits. Under the Settlement Agreement, each of the parties released all known claims against
each other related to the acetic acid relationship that pertained to periods prior to January 1,
2008, BP Chemicals paid us $3.3 million on August 26, 2008 and we retained all previous amounts we
received from BP Chemicals related to blend gas credits, which resulted in us recording $6.5
million in revenue in the third quarter of 2008. Concurrently with the entry into the Settlement
Agreement, we and BP Chemicals entered into our Restated Acetic Acid Production Agreement.
On February 21, 2007, we received a summons naming us, several benefit plans and the plan
administrators for those plans as defendants in a class action suit, Case No. H-07-0625 filed in
the United States District Court, Southern District of Texas, Houston Division. The plaintiffs are
seeking to represent a proposed class of retired employees of Sterling Fibers, Inc., one of our
former subsidiaries that we sold in connection with our emergence from bankruptcy in 2002. The
plaintiffs are alleging that we were not permitted to increase their premiums for retiree medical
insurance based on a provision contained in the asset purchase agreement between us and Cytec
Industries Inc. and certain of its affiliates governing our purchase of our former acrylic fibers
business in 1997. During our bankruptcy case, we specifically rejected this asset purchase
agreement and the bankruptcy court approved that rejection. The plaintiffs are claiming that we
violated the terms of the benefit plans and breached fiduciary duties governed by the Employee
Retirement Income Security Act and are seeking damages, declaratory relief, punitive damages and
attorneys fees. The plaintiffs have moved for partial summary judgment and for class
certification related to their claims for denial of benefits under our retiree medical plans and
the defendants are opposing that motion. We are vigorously defending this
65
action and are unable to state at this time if a loss is probable or remote and are unable to determine the possible range
of loss related to this matter, if any.
On February 4, 2008, we filed a Petition for Declaratory Judgment in the 212th
District Court of Galveston County, Texas (Case #08CV0108) against Marathon Petroleum Company LLC,
or Marathon, in connection with a dispute between Marathon and us under a Purchase Agreement for
FCC Off-Gas, or the Off-Gas Purchase Agreement. Under the Off-Gas Purchase Agreement, we
purchase an amount of off-gas each month from Marathon within a stated range at
Marathons option. Following the closure of
certain production units at our Texas City facility our demand for off-gas is below
the low-end of the stated range. On
July 31, 2007, and again on November 19, 2007, we invoked the contracts undue
economic hardship clause and requested that Marathon enter into good faith
negotiations to modify the terms of the Off-Gas Purchase Agreement. After Marathon disputed the
applicability of the economic hardship provision and refused to renegotiate the terms of Off-Gas
Purchase Agreement, we filed a declaratory judgment action to enforce the terms of economic
hardship provision, and Marathon counter-claimed against us for breach of contract. Significant
discovery occurred in connection with this matter during the fourth quarter of 2008 and first
quarter of 2009. On February 3, 2009, the parties engaged in an unsuccessful mediation for this
case. This matter is scheduled for trial the week of April 13, 2009. At this
time, it is impossible to determine what, if any, liability we will have under Marathons
counter-claim and we are vigorously pursuing our declaratory judgment filing and defending against
Marathons counter-claim. We do not believe that this matter will have a material adverse impact
on our business, financial condition, results of operations or cash flows, although we cannot
guarantee that a material adverse effect will not occur.
On March 4, 2008, Gulf Hydrogen and Energy, L.L.C., or Gulf Hydrogen, filed suit against us in
the 212th District Court of Galveston County, Texas (Cause No. 08CV0220) to enforce the provisions
of a Memorandum of Understanding, or MOU, entered into between us and Gulf Hydrogen involving the
possible sale of our outstanding equity interests to Gulf Hydrogen for approximately $390 million.
This lawsuit also named certain of our officers, a director and our primary stockholder as
defendants. Gulf Hydrogen did not allege a specific amount of money damages in the lawsuit but
asked the court to enforce certain MOU provisions which expired on March 1, 2008, including
restrictions on our ability to engage in negotiations related to transactions that would result in
a change of control or to enter into mergers, stock sales or other transactions relating to a
material part of our business or operations and other insignificant restrictions customary for
transactions of a similar nature. Gulf Hydrogen alleged that the defendants breached the terms of
the MOU and made certain misrepresentations in connection therewith. In March 2009, the parties
entered into a confidential settlement agreement and the lawsuit was dismissed with prejudice by
all parties.
This matter did not have a material adverse affect on our business, financial condition, results of
operations or cash flows.
We are subject to various other claims and legal actions that arise in the ordinary course of
our business. We do not believe that any of these claims and actions, separately or in the
aggregate, will have a material adverse effect on our business, financial condition, results of
operations or cash flows, although we cannot guarantee that a material adverse effect will not
occur.
As we believe the potential for an unfavorable outcome regarding one or more of the matters
described above is probable, in accordance with SFAS No. 5, Accounting for Contingencies, we have
accrued a $1.0 million litigation reserve during 2008.
10. Leasing Arrangements
Certain of our contractual arrangements with customers and suppliers qualify as leasing
arrangements under EITF No. 01-8, Determining Whether an Arrangement is a Lease, and SFAS No.
13, Accounting for Leases. These leasing arrangements consist principally of our Acetic Acid
Production Agreement with BP Chemicals, our Plasticizers Production Agreement with BASF, and a
supply agreement with Praxair related to the purchase of hydrogen and carbon monoxide. These
agreements are classified as operating leases in accordance with SFAS No. 13, and expire over the
next eight to 23 years.
The following schedule provides an analysis of the net book value of our plant, property and
equipment under the operating leases with BP Chemicals and BASF as of December 31, 2008 (in
thousands):
66
|
|
|
|
|
Machinery and equipment |
|
$ |
72,859 |
|
Other |
|
|
768 |
|
Less: accumulated depreciation |
|
|
(47,546 |
) |
|
|
|
|
|
|
$ |
26,081 |
|
|
|
|
|
The following is a schedule by year of minimum future rentals on noncancelable operating
leases with BP Chemicals and BASF as of December 31, 2008 (in thousands):
|
|
|
|
|
Year ending December 31: |
|
|
|
|
2009 |
|
$ |
8,075 |
|
2010 |
|
|
8,075 |
|
2011 |
|
|
8,075 |
|
2012 |
|
|
8,075 |
|
2013 |
|
|
8,075 |
|
Thereafter |
|
|
12,594 |
|
|
|
|
|
|
|
$ |
52,969 |
|
|
|
|
|
The following schedule shows the composition of revenue derived from the operating leases with
BP Chemicals and BASF (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, |
|
|
|
2008 |
|
|
2007 |
|
|
2006 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Minimum rentals |
|
$ |
3,200 |
|
|
$ |
3,200 |
|
|
$ |
3,200 |
|
Contingent rentals (1) |
|
|
28,634 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
31,834 |
|
|
$ |
3,200 |
|
|
$ |
3,200 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
Contingent rentals are primarily based on profit sharing. |
The following is a schedule by year of future minimum rental payments required under the
operating lease with Praxair that has a remaining noncancelable lease term in excess of one year as
of December 31, 2008 (in thousands):
|
|
|
|
|
Year ending December 31: |
|
|
|
|
2009 |
|
$ |
7,751 |
|
2010 |
|
|
7,751 |
|
2011 |
|
|
7,751 |
|
2012 |
|
|
7,751 |
|
2013 |
|
|
7,751 |
|
Thereafter |
|
|
20,023 |
|
|
|
|
|
|
|
$ |
58,778 |
|
|
|
|
|
The following schedule shows the composition of total rental expense for the operating lease
with Praxair (in thousands):
|
|
|
|
|
|
|
Year ended |
|
|
|
December 31, |
|
|
|
2008 |
|
Minimum rentals |
|
$ |
7,751 |
|
Contingent rentals (1) |
|
|
216 |
|
|
|
|
|
|
|
$ |
7,967 |
|
|
|
|
|
|
|
|
(1) |
|
Contingent rentals are based on carbon monoxide purchases in excess
of the minimum purchase requirement. |
67
We have entered into various non-cancelable long-term operating leases. Specifically, future
minimum lease commitments for the lease of our corporate offices at December 31, 2008 are as
follows: 2009 $0.3 million; 2010 $0.3 million; 2011
$0.3 million; 2012 $0.3 million; 2013 $0.3 million and
thereafter zero.
Rent expense for our corporate offices was $0.3 million for each of the years ended December 31,
2008, 2007 and 2006, respectively.
11. Operating Segment and Sales Information
As of December 31, 2008, after considering the effects of discontinued operations, we have
reported our operations through two segments: acetic acid and plasticizers. The accounting
policies are the same as those described in Note 1. We use gross profit for reporting the results
of our operating segments and this measure includes all operating items related to the businesses.
There are no sales between segments. The revenues and gross profit (losses) for each of our
reportable operating segments are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
|
2008 |
|
|
2007 |
|
|
2006 |
|
|
|
(Dollars in Thousands) |
|
Revenues: |
|
|
|
|
|
|
|
|
|
|
|
|
Acetic acid |
|
$ |
129,506 |
|
|
$ |
100,772 |
|
|
$ |
96,724 |
|
Plasticizers |
|
|
30,997 |
|
|
|
28,133 |
|
|
|
44,535 |
|
Other |
|
|
949 |
|
|
|
908 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
161,452 |
|
|
$ |
129,813 |
|
|
$ |
141,259 |
|
|
|
|
|
|
|
|
|
|
|
Segment gross profit: |
|
|
|
|
|
|
|
|
|
|
|
|
Acetic acid |
|
$ |
28,321 |
|
|
$ |
23,441 |
|
|
$ |
25,976 |
|
Plasticizers |
|
|
4,099 |
|
|
|
840 |
|
|
|
(847 |
) |
Other(1) |
|
|
(2,122 |
) |
|
|
(10,899 |
) |
|
|
(11,283 |
) |
|
|
|
|
|
|
|
|
|
|
Gross profit: |
|
|
30,298 |
|
|
|
13,382 |
|
|
|
13,846 |
|
Selling, general and administrative expenses |
|
|
12,331 |
|
|
|
8,679 |
|
|
|
7,073 |
|
Impairment of long-lived assets |
|
|
7,403 |
|
|
|
|
|
|
|
|
|
Interest and debt related expenses |
|
|
17,175 |
|
|
|
17,313 |
|
|
|
10,680 |
|
Interest income |
|
|
(4,408 |
) |
|
|
(1,607 |
) |
|
|
(601 |
) |
Other expense (income) |
|
|
(2,030 |
) |
|
|
839 |
|
|
|
(724 |
) |
|
|
|
|
|
|
|
|
|
|
Loss from continuing operations before income tax |
|
$ |
(173 |
) |
|
$ |
(11,842 |
) |
|
$ |
(2,582 |
) |
|
|
|
|
|
|
|
|
|
|
Depreciation and amortization expenses: |
|
|
|
|
|
|
|
|
|
|
|
|
Acetic acid |
|
$ |
6,209 |
|
|
$ |
5,319 |
|
|
$ |
6,108 |
|
Plasticizers |
|
|
1,724 |
|
|
|
1,990 |
|
|
|
4,328 |
|
Other(2) |
|
|
1,669 |
|
|
|
3,599 |
|
|
|
20,040 |
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
9,602 |
|
|
$ |
10,908 |
|
|
$ |
30,476 |
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures: |
|
|
|
|
|
|
|
|
|
|
|
|
Acetic acid |
|
$ |
3,467 |
|
|
$ |
1,220 |
|
|
$ |
771 |
|
Plasticizers |
|
|
|
|
|
|
|
|
|
|
|
|
Other-plant infrastructure(3) |
|
|
2,950 |
|
|
|
5,191 |
|
|
|
10,776 |
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
6,417 |
|
|
$ |
6,411 |
|
|
$ |
11,547 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
|
2008 |
|
|
2007 |
|
Total assets: |
|
|
|
|
|
|
|
|
Acetic acid |
|
$ |
40,050 |
|
|
$ |
53,769 |
|
Plasticizers |
|
|
5,885 |
|
|
|
13,216 |
|
Other(4) |
|
|
216,011 |
|
|
|
239,459 |
|
|
|
|
|
|
|
|
Total |
|
$ |
261,946 |
|
|
$ |
306,444 |
|
|
|
|
|
|
|
|
68
|
|
|
(1) |
|
Gross profit (loss) for Other includes residual,
unallocated costs from styrene operations and various
unallocated corporate charges and credits. |
|
(2) |
|
Includes depreciation and amortization expense of $0.5
million, $2.5 million and $18.1 million for discontinued
operations in 2008, 2007 and 2006, respectively. |
|
(3) |
|
Includes capital expenditures of zero, $2.6 million and
$6.6 million for discontinued operations in 2008, 2007 and
2006, respectively. |
|
(4) |
|
Components of Other are presented in the table below: |
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
|
2008 |
|
|
2007 |
|
Total assets: |
|
|
|
|
|
|
|
|
Corporate: |
|
|
|
|
|
|
|
|
Cash |
|
$ |
156,126 |
|
|
$ |
100,183 |
|
Other |
|
|
17,989 |
|
|
|
27,998 |
|
Plant infrastructure: |
|
|
|
|
|
|
|
|
Property, plant and equipment, net |
|
|
41,730 |
|
|
|
39,524 |
|
Assets of discontinued operations. |
|
|
166 |
|
|
|
71,754 |
|
|
|
|
|
|
|
|
Total |
|
$ |
216,011 |
|
|
$ |
239,459 |
|
|
|
|
|
|
|
|
Sales to major customers constituting 10% or more of total revenues from continuing operations
were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
2008 |
|
2007 |
|
2006 |
|
|
(Dollars in thousands) |
Major customers: |
|
|
|
|
|
|
|
|
|
|
|
|
BP Chemicals |
|
$ |
129,506 |
|
|
$ |
100,772 |
|
|
$ |
96,724 |
|
BASF |
|
|
30,997 |
|
|
|
28,132 |
|
|
|
44,535 |
|
There were no export sales in continuing operations.
12. Financial Instruments
Concentrations of Risk
We sell our products primarily to two companies involved in the petrochemicals industry. We
perform ongoing credit evaluations of our customers and generally do not require collateral for
accounts receivable. Historically, our credit losses have been minimal.
We maintain cash deposits with major banks, which from time to time may exceed federally
insured limits. We periodically assess the financial condition of these institutions and believe
that the likelihood of any possible loss is minimal.
Fair Value of Financial Instruments
The carrying amounts reflected in the consolidated balance sheets for cash and cash
equivalents, accounts receivable, accounts payable and certain accrued liabilities approximate fair
value due to the short maturities of these instruments. As of December 31, 2008 and 2007, the fair
value of our Secured Notes was $132.0 million and $152.0 million, respectively, based on broker
quotes for private transactions.
13. Capital Stock
Under our Certificate of Incorporation, we are authorized to issue 20,125,000 shares of
capital stock, consisting of 20,000,000 shares of common stock, par value $0.01 per share, and
125,000 shares of preferred stock, par value $0.01 per share. In December 2002, we made our
initial issuance of 2,825,000 shares of common stock. Subject to applicable law and the provisions
of our Certificate of Incorporation, the indenture governing our Secured Notes and our revolving
credit facility, dividends may be declared on our shares of capital stock at the discretion of our
Board of Directors and may be paid in cash, in property or in shares of our capital stock. Upon
the effective date of our Plan of Reorganization, we also issued warrants to purchase, in the
aggregate, 949,367 shares of common stock. None of these warrants were exercised prior to their
expiration on December 19, 2008.
69
14. Series A Convertible Preferred Stock
Under our Certificate of Incorporation, we are authorized to issue 125,000 shares of preferred
stock, par value $0.01 per share. In December 2002, we authorized 25,000 shares and made an
initial issuance of 2,175 shares of our Series A Convertible Preferred Stock, or our Series A
Preferred Stock. Each share of our Series A Preferred Stock is convertible at the option of the
holder thereof at any time into 1,000 shares of our common stock, subject to adjustments. Our
Series A Preferred Stock has a cumulative dividend rate of 4% per quarter of the liquidation value
of the outstanding shares of our Series A Preferred Stock, payable in additional shares of our
Series A Preferred Stock in arrears on the first business day of each calendar quarter. As shares
of our Series A Preferred Stock are convertible into shares of our common stock (currently on a one
to 1,000 share basis), each dividend paid in additional shares of our Series A Preferred Stock has
a dilutive effect on our shares of common stock. Since the initial issuance of our Series A
Preferred Stock, we have issued an additional 3,431.704 shares of our Series A Preferred Stock in
dividends (convertible into 3,431,704 shares of our common stock).
Our Series A Preferred Stock carries a liquidation preference of $13,793 per share, subject to
adjustments. We may redeem all or any number of our shares of Series A Preferred Stock at any time
after December 19, 2005, at a redemption price determined in accordance with the Certificate of
Designations, Preferences, Rights and Limitations of our Series A Preferred Stock, provided that
the current equity value of our capital stock issued in December 2002 exceeds specified levels.
The holders of our Series A Preferred Stock may elect to have us redeem all or any of their shares
of our Series A Preferred Stock following a specified change of control at a redemption price equal
to the greater of:
|
|
|
the liquidation preference for such shares (plus accrued and unpaid dividends); |
|
|
|
|
in the event of a merger or consolidation, the fair market value of the consideration
that would have been received in such merger or consolidation in respect of the shares of
our common stock into which such shares of our Series A Preferred Stock were convertible
immediately prior to such merger or consolidation had such shares of our Series A Preferred
Stock been converted prior thereto; or |
|
|
|
|
in the event of some other specified change of control, the current market value of the shares of our common stock into which such shares of our Series A Preferred Stock were
convertible immediately prior to such change of control had such shares of our Series A
Preferred Stock been converted prior thereto (plus accrued and unpaid dividends). |
Given that certain of the redemption features are outside of our control, our Series A
Preferred Stock has been reflected in the consolidated balance sheet as temporary equity.
Our preferred stock dividends are recorded at their fair value, at each dividend accrual date.
The fair value of our preferred stock dividends is determined each quarter using valuation
techniques that include a component representing the intrinsic value of the dividends (which
represents the greater of the liquidation value of the shares of our Series A Preferred Stock being
issued or the fair value of the common stock into which those shares could be converted) and an
option component (which is determined using a Black-Scholes Option Pricing Model). These dividends
are recorded in our consolidated statements of operations, with an offset to redeemable preferred
stock in our consolidated balance sheets. As we are in an accumulated deficit position, these
dividends are treated as a reduction to additional paid-in capital. Assumptions utilized in the
Black-Scholes model include:
70
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2008 |
|
2007 |
|
2006 |
Risk-free interest rate |
|
|
1.6 |
% |
|
|
3.5 |
% |
|
|
4.7 |
% |
Volatility |
|
|
63.6 |
% |
|
|
55.5 |
% |
|
|
46.2 |
% |
Dividend yield |
|
|
|
|
|
|
|
|
|
|
|
|
Expected term |
|
|
5.0 |
|
|
|
5.0 |
|
|
|
5.0 |
|
Our Series A Preferred Stock is not currently redeemable or probable of redemption. If our
Series A Preferred Stock had been redeemed as of December 31, 2008, the redemption amount would
have been approximately $61.7 million. The liquidation value of the outstanding shares of our
Series A Preferred Stock as of December 31, 2008 was $77.3 million.
15. Related Party Transactions
Resurgence Asset Management, L.L.C., or Resurgence, has beneficial ownership of a substantial
majority of the voting power of our equity securities due to its investment and disposition
authority over securities owned by its and its affiliates managed funds and accounts. Currently,
Resurgence has beneficial ownership of 98.7% of our Series A Preferred Stock and 55.5% of our
common stock, representing ownership of 85% of the total voting power of our equity. Each share of
our Series A Preferred Stock is convertible at the option of the holder thereof at any time into
1,000 shares of our common stock, subject to adjustments. The holders of our Series A Preferred
Stock are entitled to designate a number of our directors roughly proportionate to their overall
equity ownership, but in any event not less than a majority of our directors as long as they hold
in the aggregate at least 35% of the total voting power of our equity. As a result, these holders
have the ability to control our management, policies and financing decisions, elect a majority of
our Board and control the vote on most matters presented to a vote of our stockholders. In
addition, our shares of Series A Preferred Stock, almost all of which are beneficially owned by
Resurgence, carry a cumulative dividend rate of 4% per quarter, payable in additional shares of our
Series A Preferred Stock. Each dividend paid in additional shares of our Series A Preferred Stock
has a dilutive effect on our shares of common stock and increases the percentage of the total
voting power of our equity beneficially owned by Resurgence. Series A Preferred Stock dividends
were 814.069 shares, 695.874 shares and 594.832 shares during 2008, 2007 and 2006, respectively.
Three of our directors, Messrs. Byron Haney, Karl Schwarzfeld and Philip Sivin, are currently
employed by Resurgence or its affiliates. In addition, one of our former directors, Steven L.
Gidumal, was employed by Resurgence during the period he served as a director on our Board.
Pursuant to established policies of Resurgence, all director compensation earned by these directors
was paid to Resurgence. During 2008, 2007 and 2006, we paid Resurgence an aggregate amount equal
to $201,000, $150,000 and $115,000, respectively, related to director compensation for Messrs.
Gidumal, Haney, Schwarzfeld and Sivin, along with reimbursement of an immaterial amount of direct,
out-of-pocket expenses incurred in connection with services as directors.
16. New Accounting Standards
In September 2006, the Financial Accounting Standards Board, or the FASB, issued SFAS No. 157,
Fair Value Measurements, or SFAS No. 157. SFAS No. 157 establishes a framework for measuring
fair value under generally accepted accounting principles and expands disclosures about fair value
measurements for financial assets and liabilities, as well as for any other assets and liabilities
that are carried at fair value on a recurring basis in financial statements. SFAS No. 157 is
effective for financial statements issued for fiscal years beginning after November 15, 2007, and
interim periods within those fiscal years. We adopted SFAS No. 157 in the first quarter of 2008
and determined it had no impact on our consolidated financial statements.
In February 2008, the FASB issued SFAS No. 157-2, Effective Date of FASB Statement No. 157,
which defers the effective date of SFAS No. 157 to fiscal years beginning after November 15, 2008,
and interim periods within those fiscal years, for all non-financial assets and non-financial
liabilities, except for items that are recognized or disclosed at fair value in the financial
statements on a recurring basis (at least annually). An entity that has issued interim or annual
financial statements reflecting the application of the measurement and disclosure provisions of
SFAS No. 157 prior to February 12, 2008 must continue to apply all provisions of SFAS No. 157. We
are currently evaluating the impact of our expected adoption of the deferred portion of SFAS No.
157, effective January 1, 2009, on our consolidated financial statements.
In February 2007, the FASB issued SFAS No. 159, The Fair Value Option for Financial Assets
and Financial Liabilities, or SFAS No. 159. SFAS No. 159, which amends SFAS No. 115, Accounting
for Certain Investments in Debt and Equity Securities, allows certain financial assets and
liabilities to be recognized, at our election, at fair market value, with any gains or losses for
the period recorded in the statement of operations. SFAS No. 159 is effective for
71
fiscal years beginning after November 15, 2007. We did not elect to recognize certain financial
assets and liabilities at fair market value, therefore the implementation did not impact our
consolidated financial statements.
In December 2007, the FASB issued SFAS No. 141 (revised 2007), Business Combinations, or
SFAS No. 141R. SFAS No. 141R broadens the guidance of SFAS No. 141, extending its applicability to
all transactions and other events in which one entity obtains control over one or more other
businesses. SFAS No. 141R broadens the fair value measurement and recognition of assets acquired,
liabilities assumed and interests transferred as a result of business combinations, and expands on
required disclosures to improve the statement users abilities to evaluate the nature and financial
effects of business combinations. SFAS No. 141R is effective for fiscal years beginning after
December 15, 2008. We do not believe the implementation of SFAS No. 141R will have a material
impact on our consolidated financial statements.
In December 2007, the FASB issued SFAS No. 160, Noncontrolling Interests in Consolidated
Financial Statements; an Amendment of ARB No. 51, or SFAS No. 160. SFAS No. 160 establishes the
accounting and reporting standards for a noncontrolling interest in a subsidiary and for the
deconsolidation of a subsidiary and clarifies that a noncontrolling interest in a subsidiary is an
ownership interest in the consolidated entity that should be reported as equity in the consolidated
financial statements. SFAS No. 160 requires retroactive adoption of the presentation and
disclosure requirements for existing minority interests and applies prospectively to business
combinations for fiscal years beginning after December 15, 2008. We do not believe the
implementation of SFAS No. 160 will have a material impact on our consolidated financial
statements.
In March 2008, the FASB issued SFAS No. 161, Disclosures About Derivative Instruments and
Hedging Activities, or SFAS No. 161. SFAS No. 161 requires enhanced disclosures about an entitys
derivative and hedging activities, with the intent to provide users of financial statements with an
enhanced understanding of (a) how and why an entity uses derivative instruments, (b) how derivative
instruments and related hedged items are accounted for under SFAS No. 133, Accounting for
Derivative Instruments and Hedging Activities and its related interpretations and (c) how
derivative instruments and related hedged items affect an entitys financial position, financial
performance and cash flows. SFAS No. 161 is effective for fiscal years beginning after November
15, 2008. We do not believe the implementation of SFAS No. 161 will have a material impact on our
consolidated financial statements.
In May 2008, the FASB issued SFAS No. 162, The Hierarchy of Generally Accepted Accounting
Principles, or SFAS No. 162. SFAS No. 162 identifies the sources of accounting principles and the
framework for selecting the principles to be used in the preparation of financial statements that
are presented in conformity with generally accepted accounting principles in the United States.
SFAS No. 162 was effective on November 15, 2008 and did not have a material impact on our
consolidated financial statements.
In June 2008, the FASB issued FASB Staff Position Emerging Issues Task Force Determining
Whether Instruments Granted in Share-Based Payment Transactions Are Participating Securities, or
FSP EITF 03-6-1, which addresses whether instruments granted in share-based payment transactions
are participating securities prior to vesting and, therefore, need to be included in earnings
allocation in computing earnings per share under the two-class method as described in SFAS No. 128,
Earnings Per Share. Under the guidance in FSP EITF 03-6-1, unvested share-based payment awards
that contain non-forfeitable rights to dividends or dividend equivalents (whether paid or unpaid)
are participating securities and need to be included in the computation of earnings per share
pursuant to the two-class method. FSP EITF 03-6-1 is effective for fiscal periods beginning after
December 15, 2008, and all prior-period earnings per share data presented is required to be
adjusted retrospectively. We do not believe the implementation of FSP EITF 03-6-1 will have a
material impact on our consolidated financial statements.
In October 2008, the FASB issued FASB Staff Position 157-3 Determining Fair Value of a
Financial Asset in a Market That Is Not Active, or FSP 157-3. FSP 157-3 clarifies the application
of SFAS No. 157 by demonstrating how the fair value of a financial asset is determined when the
market for that financial asset is inactive. FSP 157-3 was effective upon issuance, including
prior periods for which financial statements had not been issued. The implementation of this
standard did not have a material impact on our consolidated financial statements.
In December 2008, the FASB issued FASB Staff Position (FSP) No.132 (R)-1, Employers
Disclosures about Pensions and Other Postretirement Benefits, or FSP 132R-1. FSP 132R-1 requires
enhanced disclosures about the plan assets of our defined benefit pension and other postretirement
plans. The enhanced disclosures required by FSP 132R-1 are intended to provide users of financial
statements with a greater understanding of: how investment allocation decisions are made, including
the factors that are pertinent to an understanding of investment policies and strategies, the major
categories of plan assets, the inputs and valuation techniques used to measure the fair value of
plan assets, the
72
effect of fair value measurements using significant unobservable inputs (Level 3)
on changes in plan assets for the
period and significant concentrations of risk within plan assets. FSP 132R-1 is effective for
the year ending December 31, 2009. We do not believe the implementation of FSP 132R-1 will have a
material impact on our consolidated financial statements.
73
STERLING CHEMICALS, INC. AND SUBSIDIARIES
SUPPLEMENTAL FINANCIAL INFORMATION
QUARTERLY FINANCIAL DATA
(unaudited)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended, |
|
|
March 31 |
|
June 30 |
|
September 30 |
|
December 31 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2008 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues |
|
$ |
38,199 |
|
|
$ |
47,795 |
|
|
$ |
42,317 |
|
|
$ |
33,141 |
|
Gross profit |
|
|
4,400 |
|
|
|
9,826 |
|
|
|
9,127 |
|
|
|
6,945 |
|
Income (loss) from continuing operations |
|
|
(905 |
) |
|
|
(4,222 |
) |
|
|
3,079 |
|
|
|
1,946 |
|
Income (loss) from discontinued operations, net of tax |
|
|
(6,224 |
) |
|
|
(1,588 |
) |
|
|
(1,791 |
) |
|
|
1,341 |
|
Net loss attributable to common stockholders |
|
|
(11,400 |
) |
|
|
(10,232 |
) |
|
|
(3,632 |
) |
|
|
(841 |
) |
Basic and
diluted net loss per share |
|
|
(4.03 |
) |
|
|
(3.62 |
) |
|
|
(1.28 |
) |
|
|
(0.30 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2007 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues |
|
$ |
32,715 |
|
|
$ |
34,133 |
|
|
$ |
32,988 |
|
|
$ |
29,977 |
|
Gross profit (loss) |
|
|
5,627 |
|
|
|
2,804 |
|
|
|
5,915 |
|
|
|
(963 |
) |
Loss from continuing operations |
|
|
(56 |
) |
|
|
(3,947 |
) |
|
|
(30 |
) |
|
|
(3,680 |
) |
Income (loss) from discontinued operations, net of tax |
|
|
2,725 |
|
|
|
4,474 |
|
|
|
46 |
|
|
|
(18,462 |
) |
Net loss attributable to common stockholders |
|
|
(380 |
) |
|
|
(4,450 |
) |
|
|
(5,118 |
) |
|
|
(26,530 |
) |
Basic and diluted net loss per share |
|
|
(0.14 |
) |
|
|
(1.57 |
) |
|
|
(1.81 |
) |
|
|
(9.38 |
) |
Item 9. Changes in and Disagreements with Accountants on Accounting and Financial Disclosure
None.
Item 9A(T). Controls and Procedures
Evaluation of Disclosure Controls and Procedures. We maintain disclosure controls and
procedures (as defined in Rule 13a-15(e) of the Securities Exchange Act) designed to provide
reasonable assurance that the information required to be disclosed by us in the reports that we
file or submit under the Exchange Act is recorded, processed, summarized, and reported within the
time periods specified in the SECs rules and forms. These include controls and procedures
designed to ensure that this information is accumulated and communicated to our management,
including our Chief Executive Officer and our Chief Financial Officer, as appropriate to allow
timely decisions regarding required disclosure. Our management, with the participation of our
Chief Executive Officer and our Chief Financial Officer, evaluated the effectiveness of our
disclosure controls and procedures as of December 31, 2008. Based on this evaluation, our Chief
Executive Officer and our Chief Financial Officer have concluded that our disclosure controls and
procedures were effective as of December 31, 2008 at the reasonable assurance level.
Managements Annual Report on Internal Control over Financial Reporting. Our management is
responsible for establishing and maintaining adequate internal control over financial reporting (as
defined in Rule 13a-15(f) of the Exchange Act). Our internal control over financial reporting is a
process designed to provide reasonable assurance regarding the reliability of financial reporting
and the preparation of financial statements for external purposes in accordance with accounting
principles generally accepted in the United States.
Because of its inherent limitations, internal control over financial reporting may not prevent
or detect misstatements. Therefore, even those systems determined to be effective can provide only
reasonable assurance of achieving their control objectives.
Our management, with the participation of our Chief Executive Officer and our Chief Financial
Officer, evaluated the effectiveness of our internal control over financial reporting as of
December 31, 2008. In making this assessment, our management used the criteria set forth by the
Committee of Sponsoring Organizations of the Treadway Commission, or COSO, in Internal
Control-Integrated Framework. Based on this evaluation, our management, with the
74
participation of the our Chief Executive Officer and our Chief Financial Officer, concluded
that, as of December 31, 2008, our internal control over financial reporting was effective.
This annual report does not include an attestation report of our registered public accounting
firm regarding internal control over financial reporting. Managements report was not subject to
attestation by our registered public accounting firm pursuant to temporary rules of the SEC that
permit us to provide only managements report in this annual report.
Changes in Internal Control over Financial Reporting. There were no changes in our internal
control over financial reporting (as defined in Rule 13a-15(f) of the Exchange Act) during the
quarter ended December 31, 2008, that have materially affected, or are reasonably likely to
materially affect, our internal control over financial reporting.
75
PART III
Item 10. Directors, Executive Officers and Corporate Governance
Reference is made to the information responsive to Item 10 of this Part III contained in our
definitive proxy statement for our 2009 Annual Meeting of Stockholders which is hereby incorporated
herein by reference in response to this item.
Item 11. Executive Compensation
Reference is made to the information responsive to Item 11 of this Part III contained in our
definitive proxy statement for our 2009 Annual Meeting of Stockholders which is hereby incorporated
herein by reference in response to this item.
Item 12. Security Ownership of Certain Beneficial Owners and Management and Related Stockholder
Matters
Reference is made to the information responsive to Item 12 of this Part III contained in our
definitive proxy statement for our 2009 Annual Meeting of Stockholders which is hereby incorporated
herein by reference in response to this item.
Item 13. Certain Relationships and Related Transactions, and Director Independence
Reference is made to the information responsive to Item 13 of this Part III contained in our
definitive proxy statement for our 2009 Annual Meeting of Stockholders which is hereby incorporated
herein by reference in response to this item.
Item 14. Principal Accountant Fees and Services
Reference is made to the information responsive to Item 14 of this Part III contained in our
definitive proxy statement for our 2009 Annual Meeting of Stockholders which is hereby incorporated
herein by reference in response to this item.
76
PART IV
Item 15. Exhibits and Consolidated Financial Statement Schedules
(a) Financial Statements, Financial Statement Schedules and Exhibits.
|
1. |
|
Consolidated Financial Statements. See Item 8. Financial Statements and
Supplementary Data Index to Financial Statements. |
|
|
2. |
|
Consolidated Financial Statement Schedules. All schedules for which
provision is made in Regulation S-X either are not required under the related
instruction or are inapplicable and, therefore, have been omitted. |
|
|
3. |
|
Exhibits. See the Exhibit Index for a list of those exhibits filed herewith,
which index also includes and identifies management contracts or compensatory plans or
arrangements required to be filed as exhibits to this Form 10-K by Item
601(b)(10)(iii) of Regulation S-K. |
(b) Exhibit Index.
|
|
|
|
|
|
|
Exhibit |
|
|
|
|
Number |
|
|
|
Description of Exhibit |
|
|
|
|
|
|
|
|
3.1 |
|
|
|
|
Second Amended and Restated Certification of Incorporation of Sterling Chemicals, Inc.
(incorporated by reference to Annex A to the Companys definitive proxy statement on Schedule
14A filed on April 15, 2008). |
|
|
|
|
|
|
|
|
3.2 |
|
|
|
|
Restated Certificate of Designations, Preferences, Rights and Limitations of Series A
Convertible Preferred Stock of Sterling Chemicals, Inc. (incorporated herein by reference
from Exhibit 3.2 to our Annual Report on Form 10-K for the fiscal year ended December 31,
2003). |
|
|
|
|
|
|
|
|
3.3 |
|
|
|
|
Restated Bylaws of Sterling Chemicals, Inc. (conformed copy) (incorporated herein by
reference from Exhibit 3.3 to our Quarterly Report on Form 10-Q for the quarterly period
ended March 31, 2007). |
|
|
|
|
|
|
|
|
4.1 |
|
|
|
|
Tag Along Agreement dated as of December 19, 2002 by and among Sterling Chemicals, Inc.,
Resurgence Asset Management, L.L.C. and the Official Committee of the Unsecured Creditors
(incorporated herein by reference from Exhibit 8 to our Form 8-A filed on December 19, 2002
(SEC File Number 000-50132)). |
|
|
|
|
|
|
|
|
4.2 |
|
|
|
|
Indenture dated March 29, 2007 by and among Sterling Chemicals, Inc., as Issuer, Sterling
Chemicals Energy, Inc., as Guarantor, and U. S. Bank National Association, as Trustee and
Collateral Agent, governing the 101/4% Senior Secured Notes due 2015 of Sterling Chemicals,
Inc. (incorporated herein by reference from Exhibit 4.2 to our Quarterly Report on Form 10-Q
for the quarterly period ended March 31, 2007). |
|
|
|
|
|
|
|
|
4.3 |
|
|
|
|
Deed of Trust, Assignment of Leases and Rents, Security Agreement and Fixture Filing dated
March 29, 2007 made by Sterling Chemicals, Inc., Trustor, to Stanley Keeton, an Individual
Trustee, for the benefit of U. S. Bank National Association, as Collateral Agent,
Beneficiary. (incorporated herein by reference from Exhibit 4.3 to our Quarterly Report on
Form 10-Q for the quarterly period ended March 31, 2007). |
|
|
|
|
|
|
|
|
4.4 |
|
|
|
|
Security Agreement dated as of March 29, 2007 by and among Sterling Chemicals, Inc. and
Sterling Chemicals Energy, Inc., as Assignors, U. S. Bank National Association, as Collateral
Agent, and U. S. Bank National Association, as Indenture Trustee for the benefit of the
holders the 101/4% Senior Secured Notes due 2015 of Sterling Chemicals, Inc. (incorporated
herein by reference from Exhibit 4.4 to our Quarterly Report on Form 10-Q for the quarterly
period ended March 31, 2007). |
|
|
|
|
|
|
|
|
4.5 |
|
|
|
|
Pledge Agreement dated as of March 29, 2007 by Sterling Chemicals, Inc. and Sterling
Chemicals Energy, Inc. in favor of U. S. Bank National Association, as Collateral Agent for
the Secured Parties (incorporated herein by reference from Exhibit 4.5 to our Quarterly
Report on Form 10-Q for the quarterly period ended March 31, 2007). |
77
|
|
|
|
|
|
|
Exhibit |
|
|
|
|
Number |
|
|
|
Description of Exhibit |
|
|
|
|
|
|
|
|
4.6 |
|
|
|
|
Registration Rights Agreement dated as of March 29, 2007 by and among Sterling Chemicals,
Inc., as the Company, Sterling Chemicals Energy, Inc., as Guarantor, and Jefferies & Company,
Inc. and CIBC World Markets Corp., as the Initial Purchasers of the 101/4% Senior Secured Notes
due 2015 of Sterling Chemicals, Inc. (incorporated herein by reference from Exhibit 4.6 to
our Quarterly Report on Form 10-Q for the quarterly period ended March 31, 2007). |
|
|
|
|
|
|
|
|
10.1 |
|
|
|
|
Amended and Restated Revolving Credit Agreement dated as of March 29, 2007 by and among
Sterling Chemicals, Inc. and Sterling Chemicals Energy, Inc., as Borrowers, the various
financial institutions as are or may become parties thereto from time to time, as the
Lenders, and The CIT Group/Business Credit, Inc., as the Administrative Agent for the
Lenders, and Wachovia Bank, National Association, as Documentation Agent (incorporated herein
by reference from Exhibit 10.1 to our Quarterly Report on Form 10-Q for the quarterly period
ended March 31, 2007). |
|
|
|
|
|
|
|
|
10.1(a) |
|
|
|
|
First Amendment to Amended and Restated Revolving Credit Agreement dated as of November 7,
2008 among Sterling Chemicals, Inc., The CIT Group/Business Credit, Inc., as the
Administrative Agent for the Lenders and the Lenders (incorporated herein by reference from
Exhibit 10.1 to our Quarterly Report on Form 10-Q for the quarterly period ended September
30, 2008). |
|
|
|
|
|
|
|
|
10.2 |
|
|
|
|
Amended and Restated Security Agreement dated as of March 29, 2007 made by Sterling
Chemicals, Inc. and Sterling Chemicals Energy, Inc., as Grantors, in favor of The CIT
Group/Business Credit, Inc. as Administrative Agent for the Secured Parties (incorporated
herein by reference from Exhibit 10.2 to our Quarterly Report on Form 10-Q for the quarterly
period ended March 31, 2007). |
|
|
|
|
|
|
|
|
10.3 |
|
|
|
|
Amended and Restated Pledge Agreement dated as of March 29, 2007 made by Sterling Chemicals,
Inc. and Sterling chemicals Energy, Inc. as Pledgors, in favor of The CIT Group/Business
Credit, Inc., as Administrative Agent for the Secured Parties (incorporated herein by
reference from Exhibit 10.3 to our Quarterly Report on Form 10-Q for the quarterly period
ended March 31, 2007). |
|
|
|
|
|
|
|
|
10.4 |
|
|
|
|
Intercreditor Agreement dated as of March 29, 2007 among Sterling Chemicals, Inc. and
Sterling Chemicals Energy, Inc., as Borrowers, The CIT Group/Business Credit, Inc., as First
Lien Collateral Agent, and U. S. Bank National Association, as Second Lien Collateral Agent
(incorporated herein by reference from Exhibit 10.4 to our Quarterly Report on Form 10-Q for
the quarterly period ended March 31, 2007). |
|
|
|
|
|
|
|
|
10.5* |
|
|
|
|
Sterling Chemicals, Inc. Amended and Restated 2002 Stock Plan (incorporated herein by
reference from Exhibit 10.1 to our Quarterly Report on Form 10-Q for the quarterly period
ended September 30, 2006). |
|
|
|
|
|
|
|
|
10.6* |
|
|
|
|
Fifth Amended and Restated Key Employee Protection Plan (incorporated herein by reference
from Exhibit 10.2 to our Quarterly Report on Form 10-Q for the quarterly period ended
September 30, 2006). |
|
|
|
|
|
|
|
|
10.7* |
|
|
|
|
Third Amended and Restated Severance Pay Plan (incorporated herein by reference from Exhibit
10.7 to our Annual Report on Form 10-K for the fiscal year ended December 31, 2003). |
|
|
|
|
|
|
|
|
10.7(a)* |
|
|
|
|
First Amendment to Third Amended and Restated Severance Pay Plan (incorporated herein by
reference from Exhibit 10.7(a) to our Annual Report on Form 10-K for the fiscal year ended
December 31, 2007). |
|
|
|
|
|
|
|
|
10.8* |
|
|
|
|
Sterling Chemicals, Inc. Amended and Restated Salaried Employees Pension Plan (incorporated
herein by reference from Exhibit 10.3 to our Quarterly Report on Form 10-Q for the quarterly
period ended September 30, 2006). |
|
|
|
|
|
|
|
|
10.8(a)* |
|
|
|
|
First Amendment to the Sterling Chemicals, Inc. Amended and Restated Salaried Employees
Pension Plan (incorporated herein by reference from Exhibit 10.7(a) to our Annual Report on
Form 10-K for the fiscal year ended December 31, 2006). |
|
|
|
|
|
|
|
|
10.8(b)* |
|
|
|
|
Second Amendment to the Sterling Chemicals, Inc. Amended and Restated Salaried Employees
Pension Plan (incorporated herein by reference from Exhibit 10.1 to our Quarterly Report on
Form 10-Q for the quarterly period ended September 30, 2007). |
|
|
|
|
|
|
|
|
10.8(c)* |
|
|
|
|
Third Amendment to the Sterling Chemicals, Inc. Amended and Restated Salaried Employees
Pension Plan (incorporated herein by reference from Exhibit 10.8(c) to our Annual Report on
Form 10-K for the fiscal year ended December 31, 2007). |
78
|
|
|
|
|
|
|
Exhibit |
|
|
|
|
Number |
|
|
|
Description of Exhibit |
|
|
|
|
|
|
|
|
10.8(d)* |
|
|
|
|
Fourth
Amendment to the Sterling Chemicals, Inc. Amended and Restated Salaried Employees
Pension Plan (incorporated herein by reference from Exhibit 10.8(d) to our Annual Report on
Form 10-K for the fiscal year ended December 31, 2007). |
|
|
|
|
|
|
|
|
**10.8(e)* |
|
|
|
|
415 Compliance Appendix to Sterling Chemicals, Inc. Eighth Amended and Restated Salaried Employees
Pension Plan. |
|
|
|
|
|
|
|
|
10.9* |
|
|
|
|
Sterling Chemicals, Inc. Pension Benefit Equalization Plan (incorporated herein by reference
from Exhibit 10.10 to our Registration Statement on Form S-1 (Registration No. 33-24020)). |
|
|
|
|
|
|
|
|
10.9(a)* |
|
|
|
|
First Amendment to Sterling Chemicals, Inc. Pension Benefit Equalization Plan (incorporated
herein by reference from Exhibit 10.9(a) to our Annual Report on Form 10-K for the fiscal
year ended December 31, 2004). |
|
|
|
|
|
|
|
|
10.10* |
|
|
|
|
Sterling Chemicals, Inc. Amended and Restated Supplemental Employee Retirement Plan
(incorporated herein by reference from Exhibit 10.34 to our Annual Report on Form 10-K for
the fiscal year ended September 30, 1989 (SEC File Number 1-10059)). |
|
|
|
|
|
|
|
|
10.10(a)* |
|
|
|
|
First Amendment to Sterling Chemicals, Inc. Amended and Restated Supplemental Employee
Retirement Plan (incorporated herein by reference from Exhibit 10.10(a) to our Annual Report
on Form 10-K for the fiscal year ended December 31, 2004). |
|
|
|
|
|
|
|
|
10.11 |
|
|
|
|
Sterling Chemicals, Inc. Amended and Restated Hourly Paid Employees Pension Plan (Effective
as of January 1, 2007) (incorporated herein by reference from Exhibit 10.2 to our Quarterly
Report on Form 10-Q for the quarterly period ended September 30, 2007). |
|
|
|
|
|
|
|
|
10.11(a) |
|
|
|
|
First Amendment to the Sterling Chemicals, Inc. Amended and Restated Hourly Paid Employees
Pension Plan (Effective as of January 1, 2007) (incorporated herein by reference from Exhibit
10.11(a) to our Annual Report on Form 10-K for the fiscal year ended December 31, 2007). |
|
|
|
|
|
|
|
|
**10.11(b) |
|
|
|
|
415 Compliance Appendix to Sterling Chemicals, Inc. Amended and Restated Hourly Paid
Employees Pension Plan. |
|
|
|
|
|
|
|
|
**10.12* |
|
|
|
|
Sterling Chemicals, Inc. Eighth Amended and Restated Savings and Investment Plan. |
|
|
|
|
|
|
|
|
10.13* |
|
|
|
|
2009 Bonus Plan (incorporated herein by reference from Exhibit 10.1 to our Form 8-K filed
January 15, 2009). |
|
|
|
|
|
|
|
|
10.13(a)* |
|
|
|
|
2008 Bonus Plan (incorporated by reference from Exhibit 10.2 to our Current Report on Form
8-K filed on August 22, 2008). |
|
|
|
|
|
|
|
|
10.14* |
|
|
|
|
Sterling Chemicals, Inc. Comprehensive Welfare Benefit Plan (incorporated herein by reference
from Exhibit 10.3 to our Quarterly Report on Form 10-Q for the quarterly period ended
September 30, 2007). |
|
|
|
|
|
|
|
|
**10.14 (a) |
|
|
|
|
First Amendment to the Sterling Chemicals, Inc. Comprehensive Welfare Benefit Plan. |
|
|
|
|
|
|
|
|
**10.14 (b) |
|
|
|
|
Sterling Chemicals, Inc. Flexible Spending Account Plan (amended and restated January 1, 2008) |
|
|
|
|
|
|
|
|
10.15 |
|
|
|
|
Articles of Agreement between Sterling Chemicals, Inc., its successors and assigns, and Texas
City, Texas Metal Trades Council, AFL-CIO Texas City, Texas, May 1, 2007 to May 1, 2012
(incorporated herein by reference from Exhibit 10.5 to our Quarterly Report on Form 10-Q for
the quarterly period ended March 31, 2007). |
|
|
|
|
|
|
|
|
10.16* |
|
|
|
|
Form of Indemnity Agreement with each of its officers and directors (incorporated herein by
reference from Exhibit 10.17 to our Annual Report on Form 10-K for the fiscal year ended
September 30, 1996 (SEC File Number 333-04343-01)). |
|
|
|
|
|
|
|
|
+10.17 |
|
|
|
|
2008 Amended and Restated Production Agreement dated effective as of January 1, 2008 between
BP Amoco Chemical Company and Sterling Chemicals, Inc. (incorporated by reference from
Exhibit 10.1 to our Current Report on Form 8-K filed on August 22, 2008). |
|
|
|
|
|
|
|
|
+10.18 |
|
|
|
|
Third Amended and Restated Plasticizers Production Agreement dated effective as of April 1,
2008 between BASF Corporation and Sterling Chemicals, Inc. (incorporated by reference from
Exhibit 10.1 to our Current Report on Form 8-K filed on July 25, 2008). |
|
|
|
|
|
|
|
|
10.19 |
|
|
|
|
License Agreement dated August 1, 1986 between Monsanto Company and Sterling Chemicals, Inc.
(incorporated herein by reference from Exhibit 10.25 to our Registration Statement on Form
S-1 (Registration No. 33-24020)). |
79
|
|
|
|
|
|
|
Exhibit |
|
|
|
|
Number |
|
|
|
Description of Exhibit |
|
|
|
|
|
|
|
|
+10.20 |
|
|
|
|
Agreement for the Exclusive Supply of Styrene by and between Sterling Chemicals, Inc. and
NOVA Chemicals Inc., dated September 17, 2007 (incorporated by reference from Exhibit 10.20
to Amendment No. 1 to our Form S-4 Registration Statement (Registration No. 333-145803)). |
|
|
|
|
|
|
|
|
10.21* |
|
|
|
|
Employment Agreement between Sterling Chemicals, Inc. and John V. Genova, dated effective as
of May 27, 2008 (incorporated by reference from Exhibit 10.1 to our Current Report on Form
8-K filed on May 27, 2008). |
|
|
|
|
|
|
|
|
**12.1 |
|
|
|
|
Computation of Ratio of Earnings (Losses) to Fixed Charges. |
|
|
|
|
|
|
|
|
14.1 |
|
|
|
|
Sterling Chemicals, Inc. Code of Ethics for the Chief Executive Officer and Senior Financial
Officers (incorporated herein by reference from Exhibit 14.1 to our Quarterly Report on Form
10-Q for the quarterly period ended June 30, 2003). |
|
|
|
|
|
|
|
|
**21.1 |
|
|
|
|
Subsidiaries of Sterling Chemicals, Inc. |
|
|
|
|
|
|
|
|
**23.1 |
|
|
|
|
Consent of Grant Thornton LLP |
|
|
|
|
|
|
|
|
**23.2 |
|
|
|
|
Consent of Deloitte & Touche LLP |
|
|
|
|
|
|
|
|
**31.1 |
|
|
|
|
Rule 13a-14(a) Certification of the Chief Executive Officer |
|
|
|
|
|
|
|
|
**31.2 |
|
|
|
|
Rule 13a-14(a) Certification of the Chief Financial Officer |
|
|
|
|
|
|
|
|
**32.1 |
|
|
|
|
Section 1350 Certification of the Chief Executive Officer |
|
|
|
|
|
|
|
|
**32.2 |
|
|
|
|
Section 1350 Certification of the Chief Financial Officer |
|
|
|
|
|
|
|
|
99.1 |
|
|
|
|
Amended and Restated Audit Committee Charter of Sterling Chemicals, Inc. (incorporated herein
by reference from Exhibit 99.1 to our Annual Report on Form 10-K for the fiscal year ended
December 31, 2005). |
|
|
|
|
|
|
|
|
99.2 |
|
|
|
|
Amended and Restated Corporate Governance Committee Charter of Sterling Chemicals, Inc.
(incorporated herein by reference from Exhibit 99.1 to our Quarterly Report on Form 10-Q for
the quarterly period ended September 30, 2005). |
|
|
|
|
|
|
|
|
99.3 |
|
|
|
|
Compensation Committee Charter of Sterling Chemicals, Inc. (incorporated herein by reference
from Exhibit 99.1 to our Quarterly Report on Form 10-Q for the quarterly period ended
September 30, 2006). |
|
|
|
* |
|
Management contracts or compensatory plans or arrangements. |
|
** |
|
Filed or furnished herewith. |
|
+ |
|
Portions of the exhibit have been omitted and filed separately with the Securities and
Exchange Commission pursuant to a request for confidential treatment. |
80
SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934,
the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto
duly authorized.
|
|
|
|
|
|
STERLING CHEMICALS, INC.
(Registrant)
|
|
|
By: |
/s/ JOHN V. GENOVA
|
|
|
|
John V. Genova |
|
|
|
President, Chief Executive Officer and Director |
|
|
|
|
|
|
By: |
/s/ JOHN R. BEAVER
|
|
|
|
John R. Beaver |
|
|
|
Senior Vice President-Finance and Chief Financial Officer |
|
|
Date: March 17, 2009
Pursuant to the requirements of the Securities and Exchange Act of 1934, this report has been
signed below by the following persons on behalf of the registrant and in the capacities and on the
dates indicated.
|
|
|
|
|
Signature |
|
Title |
|
Date |
|
Principal Executive Officer: |
|
|
|
|
/s/ JOHN V. GENOVA
John V. Genova |
|
President, Chief Executive Officer
and Director
|
|
March 17, 2009 |
Principal Financial Officer: |
|
|
|
|
/s/ JOHN R. BEAVER
John R. Beaver |
|
Senior Vice President-Finance
and Chief Financial Officer
|
|
March 17, 2009 |
Principal Accounting Officer: |
|
|
|
|
/s/ CARLA E. STUCKY
Carla E. Stucky |
|
Vice President and Corporate Controller
|
|
March 17, 2009 |
/s/ RICHARD K. CRUMP
Richard K. Crump |
|
Director
|
|
March 17, 2009 |
/s/ JOHN W. GILDEA
John W. Gildea |
|
Director
|
|
March 17, 2009 |
/s/ BYRON J. HANEY
Byron J. Haney |
|
Director
|
|
March 17, 2009 |
/s/ KARL W. SCHWARZFELD
Karl W. Schwarzfeld |
|
Director
|
|
March 17, 2009 |
/s/ PHILIP M. SIVIN
Philip M. Sivin |
|
Director
|
|
March 17, 2009 |
/s/ DR. PETER TING KAI WU
Dr. Peter Ting Kai Wu |
|
Director
|
|
March 17, 2009 |
81
EXHIBIT INDEX
|
|
|
|
|
|
|
Exhibit |
|
|
|
|
Number |
|
|
|
Description of Exhibit |
|
|
|
|
|
|
|
|
3.1 |
|
|
|
|
Second Amended and Restated Certification of Incorporation of Sterling Chemicals, Inc.
(incorporated by reference to Annex A to the Companys definitive proxy statement on Schedule
14A filed on April 15, 2008). |
|
|
|
|
|
|
|
|
3.2 |
|
|
|
|
Restated Certificate of Designations, Preferences, Rights and Limitations of Series A
Convertible Preferred Stock of Sterling Chemicals, Inc. (incorporated herein by reference
from Exhibit 3.2 to our Annual Report on Form 10-K for the fiscal year ended December 31,
2003). |
|
|
|
|
|
|
|
|
3.3 |
|
|
|
|
Restated Bylaws of Sterling Chemicals, Inc. (conformed copy) (incorporated herein by
reference from Exhibit 3.3 to our Quarterly Report on Form 10-Q for the quarterly period
ended March 31, 2007). |
|
|
|
|
|
|
|
|
4.1 |
|
|
|
|
Tag Along Agreement dated as of December 19, 2002 by and among Sterling Chemicals, Inc.,
Resurgence Asset Management, L.L.C. and the Official Committee of the Unsecured Creditors
(incorporated herein by reference from Exhibit 8 to our Form 8-A filed on December 19, 2002
(SEC File Number 000-50132)). |
|
|
|
|
|
|
|
|
4.2 |
|
|
|
|
Indenture dated March 29, 2007 by and among Sterling Chemicals, Inc., as Issuer, Sterling
Chemicals Energy, Inc., as Guarantor, and U. S. Bank National Association, as Trustee and
Collateral Agent, governing the 101/4% Senior Secured Notes due 2015 of Sterling Chemicals,
Inc. (incorporated herein by reference from Exhibit 4.2 to our Quarterly Report on Form 10-Q
for the quarterly period ended March 31, 2007). |
|
|
|
|
|
|
|
|
4.3 |
|
|
|
|
Deed of Trust, Assignment of Leases and Rents, Security Agreement and Fixture Filing dated
March 29, 2007 made by Sterling Chemicals, Inc., Trustor, to Stanley Keeton, an Individual
Trustee, for the benefit of U. S. Bank National Association, as Collateral Agent,
Beneficiary. (incorporated herein by reference from Exhibit 4.3 to our Quarterly Report on
Form 10-Q for the quarterly period ended March 31, 2007). |
|
|
|
|
|
|
|
|
4.4 |
|
|
|
|
Security Agreement dated as of March 29, 2007 by and among Sterling Chemicals, Inc. and
Sterling Chemicals Energy, Inc., as Assignors, U. S. Bank National Association, as Collateral
Agent, and U. S. Bank National Association, as Indenture Trustee for the benefit of the
holders the 101/4% Senior Secured Notes due 2015 of Sterling Chemicals, Inc. (incorporated
herein by reference from Exhibit 4.4 to our Quarterly Report on Form 10-Q for the quarterly
period ended March 31, 2007). |
|
|
|
|
|
|
|
|
4.5 |
|
|
|
|
Pledge Agreement dated as of March 29, 2007 by Sterling Chemicals, Inc. and Sterling
Chemicals Energy, Inc. in favor of U. S. Bank National Association, as Collateral Agent for
the Secured Parties (incorporated herein by reference from Exhibit 4.5 to our Quarterly
Report on Form 10-Q for the quarterly period ended March 31, 2007). |
|
|
|
|
|
|
|
|
4.6 |
|
|
|
|
Registration Rights Agreement dated as of March 29, 2007 by and among Sterling Chemicals,
Inc., as the Company, Sterling Chemicals Energy, Inc., as Guarantor, and Jefferies & Company,
Inc. and CIBC World Markets Corp., as the Initial Purchasers of the 101/4% Senior Secured Notes
due 2015 of Sterling Chemicals, Inc. (incorporated herein by reference from Exhibit 4.6 to
our Quarterly Report on Form 10-Q for the quarterly period ended March 31, 2007). |
|
|
|
|
|
|
|
|
10.1 |
|
|
|
|
Amended and Restated Revolving Credit Agreement dated as of March 29, 2007 by and among
Sterling Chemicals, Inc. and Sterling Chemicals Energy, Inc., as Borrowers, the various
financial institutions as are or may become parties thereto from time to time, as the
Lenders, and The CIT Group/Business Credit, Inc., as the Administrative Agent for the
Lenders, and Wachovia Bank, National Association, as Documentation Agent (incorporated herein
by reference from Exhibit 10.1 to our Quarterly Report on Form 10-Q for the quarterly period
ended March 31, 2007). |
|
|
|
|
|
|
|
|
10.1(a) |
|
|
|
|
First Amendment to Amended and Restated Revolving Credit Agreement dated as of November 7,
2008 among Sterling Chemicals, Inc., The CIT Group/Business Credit, Inc., as the
Administrative Agent for the Lenders and the Lenders (incorporated herein by reference from
Exhibit 10.1 to our Quarterly Report on Form 10-Q for the quarterly period ended September
30, 2008). |
82
|
|
|
|
|
|
|
Exhibit |
|
|
|
|
Number |
|
|
|
Description of Exhibit |
|
|
|
|
|
|
|
|
10.2 |
|
|
|
|
Amended and Restated Security Agreement dated as of March 29, 2007 made by Sterling
Chemicals, Inc. and Sterling Chemicals Energy, Inc., as Grantors, in favor of The CIT
Group/Business Credit, Inc. as Administrative Agent for the Secured Parties (incorporated
herein by reference from Exhibit 10.2 to our Quarterly Report on Form 10-Q for the quarterly
period ended March 31, 2007). |
|
|
|
|
|
|
|
|
10.3 |
|
|
|
|
Amended and Restated Pledge Agreement dated as of March 29, 2007 made by Sterling Chemicals,
Inc. and Sterling chemicals Energy, Inc. as Pledgors, in favor of The CIT Group/Business
Credit, Inc., as Administrative Agent for the Secured Parties (incorporated herein by
reference from Exhibit 10.3 to our Quarterly Report on Form 10-Q for the quarterly period
ended March 31, 2007). |
|
|
|
|
|
|
|
|
10.4 |
|
|
|
|
Intercreditor Agreement dated as of March 29, 2007 among Sterling Chemicals, Inc. and
Sterling Chemicals Energy, Inc., as Borrowers, The CIT Group/Business Credit, Inc., as First
Lien Collateral Agent, and U. S. Bank National Association, as Second Lien Collateral Agent
(incorporated herein by reference from Exhibit 10.4 to our Quarterly Report on Form 10-Q for
the quarterly period ended March 31, 2007). |
|
|
|
|
|
|
|
|
10.5* |
|
|
|
|
Sterling Chemicals, Inc. Amended and Restated 2002 Stock Plan (incorporated herein by
reference from Exhibit 10.1 to our Quarterly Report on Form 10-Q for the quarterly period
ended September 30, 2006). |
|
|
|
|
|
|
|
|
10.6* |
|
|
|
|
Fifth Amended and Restated Key Employee Protection Plan (incorporated herein by reference
from Exhibit 10.2 to our Quarterly Report on Form 10-Q for the quarterly period ended
September 30, 2006). |
|
|
|
|
|
|
|
|
10.7* |
|
|
|
|
Third Amended and Restated Severance Pay Plan (incorporated herein by reference from Exhibit
10.7 to our Annual Report on Form 10-K for the fiscal year ended December 31, 2003). |
|
|
|
|
|
|
|
|
10.7(a)* |
|
|
|
|
First Amendment to Third Amended and Restated Severance Pay Plan (incorporated herein by
reference from Exhibit 10.7(a) to our Annual Report on Form 10-K for the fiscal year ended
December 31, 2007). |
|
|
|
|
|
|
|
|
10.8* |
|
|
|
|
Sterling
Chemicals, Inc. Amended and Restated Salaried Employees Pension Plan (incorporated
herein by reference from Exhibit 10.3 to our Quarterly Report on Form 10-Q for the quarterly
period ended September 30, 2006). |
|
|
|
|
|
|
|
|
10.8(a)* |
|
|
|
|
First Amendment to the Sterling Chemicals, Inc. Amended and Restated Salaried Employees
Pension Plan (incorporated herein by reference from Exhibit 10.7(a) to our Annual Report on
Form 10-K for the fiscal year ended December 31, 2006). |
|
|
|
|
|
|
|
|
10.8(b)* |
|
|
|
|
Second Amendment to the Sterling Chemicals, Inc. Amended and Restated Salaried Employees
Pension Plan (incorporated herein by reference from Exhibit 10.1 to our Quarterly Report on
Form 10-Q for the quarterly period ended September 30, 2007). |
|
|
|
|
|
|
|
|
10.8(c)* |
|
|
|
|
Third Amendment to the Sterling Chemicals, Inc. Amended and Restated Salaried Employees
Pension Plan (incorporated herein by reference from Exhibit 10.8(c) to our Annual Report on
Form 10-K for the fiscal year ended December 31, 2007). |
|
|
|
|
|
|
|
|
10.8(d)* |
|
|
|
|
Fourth Amendment to the Sterling Chemicals, Inc. Amended and Restated Salaried Employees
Pension Plan (incorporated herein by reference from Exhibit 10.8(d) to our Annual Report on
Form 10-K for the fiscal year ended December 31, 2007). |
|
|
|
|
|
|
|
|
**10.8(e)* |
|
|
|
|
415 Compliance Appendix to Sterling Chemicals, Inc. Eighth Amended and Restated Salaried Employees
Pension Plan. |
|
|
|
|
|
|
|
|
10.9* |
|
|
|
|
Sterling Chemicals, Inc. Pension Benefit Equalization Plan (incorporated herein by reference
from Exhibit 10.10 to our Registration Statement on Form S-1 (Registration No. 33-24020)). |
|
|
|
|
|
|
|
|
10.9(a)* |
|
|
|
|
First Amendment to Sterling Chemicals, Inc. Pension Benefit Equalization Plan (incorporated
herein by reference from Exhibit 10.9(a) to our Annual Report on Form 10-K for the fiscal
year ended December 31, 2004). |
|
|
|
|
|
|
|
|
10.10* |
|
|
|
|
Sterling Chemicals, Inc. Amended and Restated Supplemental Employee Retirement Plan
(incorporated herein by reference from Exhibit 10.34 to our Annual Report on Form 10-K for
the fiscal year ended September 30, 1989 (SEC File Number 1-10059)). |
83
|
|
|
|
|
|
|
Exhibit |
|
|
|
|
Number |
|
|
|
Description of Exhibit |
|
|
|
|
|
|
|
|
10.10(a)* |
|
|
|
|
First Amendment to Sterling Chemicals, Inc. Amended and Restated Supplemental Employee
Retirement Plan (incorporated herein by reference from Exhibit 10.10(a) to our Annual Report
on Form 10-K for the fiscal year ended December 31, 2004). |
|
|
|
|
|
|
|
|
10.11 |
|
|
|
|
Sterling Chemicals, Inc. Amended and Restated Hourly Paid Employees Pension Plan (Effective
as of January 1, 2007) (incorporated herein by reference from Exhibit 10.2 to our Quarterly
Report on Form 10-Q for the quarterly period ended September 30, 2007). |
|
|
|
|
|
|
|
|
10.11(a) |
|
|
|
|
First Amendment to the Sterling Chemicals, Inc. Amended and Restated Hourly Paid Employees
Pension Plan (Effective as of January 1, 2007) (incorporated herein by reference from Exhibit
10.11(a) to our Annual Report on Form 10-K for the fiscal year ended December 31, 2007). |
|
|
|
|
|
|
|
|
**10.11(b) |
|
|
|
|
415 Compliance Appendix to Sterling Chemicals, Inc. Amended and Restated Hourly Paid
Employees Pension Plan. |
|
|
|
|
|
|
|
|
**10.12* |
|
|
|
|
Sterling Chemicals, Inc. Eighth Amended and Restated Savings and Investment Plan. |
|
|
|
|
|
|
|
|
10.13* |
|
|
|
|
2009 Bonus Plan (incorporated herein by reference from Exhibit 10.1 to our Form 8-K filed
January 15, 2009). |
|
|
|
|
|
|
|
|
10.13(a)* |
|
|
|
|
2008 Bonus Plan (incorporated by reference from Exhibit 10.2 to our Current Report on Form
8-K filed on August 22, 2008). |
|
|
|
|
|
|
|
|
10.14* |
|
|
|
|
Sterling Chemicals, Inc. Comprehensive Welfare Benefit Plan (incorporated herein by reference
from Exhibit 10.3 to our Quarterly Report on Form 10-Q for the quarterly period ended
September 30, 2007). |
|
|
|
|
|
|
|
|
**10.14 (a) |
|
|
|
|
First Amendment to the Sterling Chemicals, Inc. Comprehensive Welfare Benefit Plan. |
|
|
|
|
|
|
|
|
**10.14 (b) |
|
|
|
|
Sterling Chemicals, Inc. Flexible Spending Account Plan (amended and restated January 1, 2008) |
|
|
|
|
|
|
|
|
10.15 |
|
|
|
|
Articles of Agreement between Sterling Chemicals, Inc., its successors and assigns, and Texas
City, Texas Metal Trades Council, AFL-CIO Texas City, Texas, May 1, 2007 to May 1, 2012
(incorporated herein by reference from Exhibit 10.5 to our Quarterly Report on Form 10-Q for
the quarterly period ended March 31, 2007). |
|
|
|
|
|
|
|
|
10.16* |
|
|
|
|
Form of Indemnity Agreement with each of its officers and directors (incorporated herein by
reference from Exhibit 10.17 to our Annual Report on Form 10-K for the fiscal year ended
September 30, 1996 (SEC File Number 333-04343-01)). |
|
|
|
|
|
|
|
|
+10.17 |
|
|
|
|
2008 Amended and Restated Production Agreement dated effective as of January 1, 2008 between
BP Amoco Chemical Company and Sterling Chemicals, Inc. (incorporated by reference from
Exhibit 10.1 to our Current Report on Form 8-K filed on August 22, 2008). |
|
|
|
|
|
|
|
|
+10.18 |
|
|
|
|
Third Amended and Restated Plasticizers Production Agreement dated effective as of April 1,
2008 between BASF Corporation and Sterling Chemicals, Inc. (incorporated by reference from
Exhibit 10.1 to our Current Report on Form 8-K filed on July 25, 2008). |
|
|
|
|
|
|
|
|
10.19 |
|
|
|
|
License Agreement dated August 1, 1986 between Monsanto Company and Sterling Chemicals, Inc.
(incorporated herein by reference from Exhibit 10.25 to our Registration Statement on Form
S-1 (Registration No. 33-24020)). |
|
|
|
|
|
|
|
|
+10.20 |
|
|
|
|
Agreement for the Exclusive Supply of Styrene by and between Sterling Chemicals, Inc. and
NOVA Chemicals Inc., dated September 17, 2007 (incorporated by reference from Exhibit 10.20
to Amendment No. 1 to our Form S-4 Registration Statement (Registration No. 333-145803)). |
|
|
|
|
|
|
|
|
10.21* |
|
|
|
|
Employment Agreement between Sterling Chemicals, Inc. and John V. Genova, dated effective as
of May 27, 2008 (incorporated by reference from Exhibit 10.1 to our Current Report on Form
8-K filed on May 27, 2008). |
|
|
|
|
|
|
|
|
**12.1 |
|
|
|
|
Computation of Ratio of Earnings (Losses) to Fixed Charges. |
|
|
|
|
|
|
|
|
14.1 |
|
|
|
|
Sterling Chemicals, Inc. Code of Ethics for the Chief Executive Officer and Senior Financial
Officers (incorporated herein by reference from Exhibit 14.1 to our Quarterly Report on Form
10-Q for the quarterly period ended June 30, 2003). |
|
|
|
|
|
|
|
|
**21.1 |
|
|
|
|
Subsidiaries of Sterling Chemicals, Inc. |
|
|
|
|
|
|
|
|
**23.1 |
|
|
|
|
Consent of Grant Thornton LLP |
84
|
|
|
|
|
|
|
Exhibit |
|
|
|
|
Number |
|
|
|
Description of Exhibit |
|
|
|
|
|
|
|
|
**23.2 |
|
|
|
|
Consent of Deloitte & Touche LLP |
|
|
|
|
|
|
|
|
**31.1 |
|
|
|
|
Rule 13a-14(a) Certification of the Chief Executive Officer |
|
|
|
|
|
|
|
|
**31.2 |
|
|
|
|
Rule 13a-14(a) Certification of the Chief Financial Officer |
|
|
|
|
|
|
|
|
**32.1 |
|
|
|
|
Section 1350 Certification of the Chief Executive Officer |
|
|
|
|
|
|
|
|
**32.2 |
|
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Section 1350 Certification of the Chief Financial Officer |
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99.1 |
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Amended and Restated Audit Committee Charter of Sterling Chemicals, Inc. (incorporated herein
by reference from Exhibit 99.1 to our Annual Report on Form 10-K for the fiscal year ended
December 31, 2005). |
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99.2 |
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Amended and Restated Corporate Governance Committee Charter of Sterling Chemicals, Inc.
(incorporated herein by reference from Exhibit 99.1 to our Quarterly Report on Form 10-Q for
the quarterly period ended September 30, 2005). |
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99.3 |
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Compensation Committee Charter of Sterling Chemicals, Inc. (incorporated herein by reference
from Exhibit 99.1 to our Quarterly Report on Form 10-Q for the quarterly period ended
September 30, 2006). |
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Management contracts or compensatory plans or arrangements. |
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Filed or furnished herewith. |
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Portions of the exhibit have been omitted and filed separately with the Securities and
Exchange Commission pursuant to a request for confidential treatment. |
85