Large
accelerated filer ¨
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Accelerated
filer x
|
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Non-accelerated
filer ¨
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Smaller
reporting company ¨
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Page
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COVER
PAGE
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1
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|
TABLE
OF CONTENTS
|
2
|
|
PART
I - FINANCIAL INFORMATION (unaudited)
|
||
ITEM
1.
|
Condensed
Consolidated Financial Statements
|
|
Condensed
Consolidated Balance Sheets
|
3
|
|
Condensed
Consolidated Statements of Operations and Comprehensive Income
(Loss)
|
4
|
|
Condensed
Consolidated Statements of Cash Flows
|
5
|
|
Condensed
Consolidated Statement of Stockholders’ Equity
|
6
|
|
Notes
to Condensed Consolidated Financial Statements
|
7
|
|
ITEM
2.
|
Management’s
Discussion and Analysis of Financial Condition and Results of
Operations
|
27
|
ITEM
3.
|
Quantitative
and Qualitative Disclosures About Market Risk
|
42
|
ITEM
4.
|
Controls
and Procedures
|
43
|
PART
II - OTHER INFORMATION
|
||
ITEM
1.
|
Legal
Proceedings
|
44
|
ITEM
1A.
|
Risk
Factors
|
44
|
ITEM
2.
|
Unregistered
Sales of Equity Securities and Use of Proceeds
|
44
|
ITEM
3.
|
Defaults
Upon Senior Securities
|
44
|
ITEM
4.
|
Submission
of Matters to a Vote of Security Holders
|
44
|
ITEM
5.
|
Other
Information
|
44
|
ITEM
6.
|
Exhibits
|
45
|
SIGNATURES
|
45
|
|
EXHIBIT
INDEX
|
45
|
As of
|
||||||||
April 3,
|
January 2,
|
|||||||
|
2009
|
2009 (1)
|
||||||
ASSETS
|
||||||||
Current
assets:
|
||||||||
Cash
and cash equivalents
|
$ | 15,098 | $ | 22,063 | ||||
Accounts
receivable, net of allowance for doubtful accounts of
|
||||||||
$2.2
million in 2009 and $1.6 million in 2008
|
91,977 | 86,364 | ||||||
Inventories,
net of reserve
|
117,826 | 112,304 | ||||||
Deferred
income taxes
|
8,062 | 8,086 | ||||||
Prepaid
expenses and other current assets
|
5,809 | 6,754 | ||||||
Total
current assets
|
238,772 | 235,571 | ||||||
Property,
plant and equipment, net
|
163,713 | 166,668 | ||||||
Amortizing
intangible assets, net
|
86,618 | 90,259 | ||||||
Trademarks
and trade names
|
36,054 | 36,130 | ||||||
Goodwill
|
300,669 | 302,221 | ||||||
Deferred
income taxes
|
1,867 | 1,942 | ||||||
Other
assets
|
15,302 | 15,242 | ||||||
Total
assets
|
$ | 842,995 | $ | 848,033 | ||||
LIABILITIES
AND STOCKHOLDERS’ EQUITY
|
||||||||
Current
liabilities:
|
||||||||
Accounts
payable
|
$ | 39,763 | $ | 48,727 | ||||
Income
taxes payable
|
3,881 | 4,128 | ||||||
Accrued
expenses and other current liabilities
|
32,571 | 40,497 | ||||||
Total
current liabilities
|
76,215 | 93,352 | ||||||
Long-term
debt
|
315,588 | 314,384 | ||||||
Deferred
income taxes
|
60,011 | 57,905 | ||||||
Other
long-term liabilities
|
7,517 | 7,601 | ||||||
Total
liabilities
|
459,331 | 473,242 | ||||||
Stockholders’
equity:
|
||||||||
Preferred
stock, $0.001 par value, authorized 100,000,000 shares; no shares issued
or outstanding in 2009 or 2008
|
- | - | ||||||
Common
stock, $0.001 par value, authorized 100,000,000 shares; 23,185,685 shares
issued and outstanding in 2009 and 22,970,916 shares issued and 22,943,176
shares outstanding in 2008
|
23 | 23 | ||||||
Additional
paid-in capital
|
288,441 | 283,322 | ||||||
Treasury
stock, at cost, no shares in 2009 and 27,740 shares in
2008
|
- | (741 | ) | |||||
Retained
earnings
|
101,927 | 95,263 | ||||||
Accumulated
other comprehensive loss
|
(6,727 | ) | (3,076 | ) | ||||
Total
stockholders’ equity
|
383,664 | 374,791 | ||||||
Total
liabilities and stockholders’ equity
|
$ | 842,995 | $ | 848,033 |
Three months ended
|
||||||||
April 3,
|
March 28,
|
|||||||
2009
|
2008 (1)
|
|||||||
Sales
|
$ | 139,818 | $ | 122,154 | ||||
Costs
and expenses:
|
||||||||
Cost
of sales - excluding amortization of intangible assets
|
93,954 | 93,745 | ||||||
Cost
of sales - amortization of intangible assets
|
1,700 | 1,710 | ||||||
Selling,
general and administrative expenses
|
18,687 | 18,347 | ||||||
Research,
development and engineering costs, net
|
7,875 | 9,224 | ||||||
Acquired
in-process research and development
|
- | 2,240 | ||||||
Other
operating expense, net
|
2,803 | 1,028 | ||||||
Operating
income (loss)
|
14,799 | (4,140 | ) | |||||
Interest
expense
|
4,889 | 5,078 | ||||||
Interest
income
|
(25 | ) | (396 | ) | ||||
Other
(income) expense, net
|
207 | (1,457 | ) | |||||
Income
(loss) before provision (benefit) for income taxes
|
9,728 | (7,365 | ) | |||||
Provision
(benefit) for income taxes
|
3,064 | (2,920 | ) | |||||
Net
income (loss)
|
$ | 6,664 | $ | (4,445 | ) | |||
Earnings
(loss) per share:
|
||||||||
Basic
|
$ | 0.29 | $ | (0.20 | ) | |||
Diluted
|
$ | 0.28 | $ | (0.20 | ) | |||
Weighted
average shares outstanding:
|
||||||||
Basic
|
22,814 | 22,386 | ||||||
Diluted
|
23,899 | 22,386 | ||||||
Comprehensive
income:
|
||||||||
Net
income (loss)
|
$ | 6,664 | $ | (4,445 | ) | |||
Foreign
currency translation adjustment
|
(3,917 | ) | 7,209 | |||||
Unrealized
gain (loss) on cash flow hedges, net of tax
|
266 | (461 | ) | |||||
Unrealized
gain on short-term investments available for sale, net of
tax
|
- | 35 | ||||||
Comprehensive
income
|
$ | 3,013 | $ | 2,338 |
Three months ended
|
||||||||
April
3,
|
March
28,
|
|||||||
2009
|
2008 (1)
|
|||||||
Cash flows from operating
activities:
|
||||||||
Net
income (loss)
|
$ | 6,664 | $ | (4,445 | ) | |||
Adjustments
to reconcile net income (loss) to net cash provided
|
||||||||
by
operating activities:
|
||||||||
Depreciation
and amortization
|
11,669 | 17,642 | ||||||
Stock-based
compensation
|
2,861 | 3,046 | ||||||
Acquired
in-process research and development
|
- | 2,240 | ||||||
Other
non-cash losses
|
847 | 79 | ||||||
Deferred
income taxes
|
2,158 | 806 | ||||||
Changes
in operating assets and liabilities:
|
||||||||
Accounts
receivable
|
(7,092 | ) | (9,807 | ) | ||||
Inventories
|
(6,543 | ) | 221 | |||||
Prepaid
expenses and other current assets
|
815 | 759 | ||||||
Accounts
payable
|
(7,581 | ) | (6,021 | ) | ||||
Accrued
expenses and other current liabilities
|
(3,503 | ) | 2,506 | |||||
Income
taxes payable
|
(235 | ) | (3,972 | ) | ||||
Net
cash provided by operating activities
|
60 | 3,054 | ||||||
Cash flows from investing
activities:
|
||||||||
Purchase
of short-term investments
|
- | (1,988 | ) | |||||
Proceeds
from maturity/disposition of short-term investments
|
- | 2,550 | ||||||
Acquisition
of property, plant and equipment
|
(5,416 | ) | (7,924 | ) | ||||
Acquisitions,
net of cash acquired
|
- | (99,745 | ) | |||||
Other
investing activities
|
184 | 180 | ||||||
Net
cash used in investing activities
|
(5,232 | ) | (106,927 | ) | ||||
Cash flows from financing
activities:
|
||||||||
Principal
payments of long-term debt
|
(13,000 | ) | (31,682 | ) | ||||
Proceeds
from issuance of long-term debt
|
12,000 | 117,000 | ||||||
Issuance
of common stock
|
16 | - | ||||||
Excess
tax benefits from stock-based awards
|
3 | 16 | ||||||
Repurchase
of treasury stock
|
(741 | ) | (793 | ) | ||||
Net
cash provided by (used in) financing activities
|
(1,722 | ) | 84,541 | |||||
Effect
of foreign currency exchange rates on cash and cash
equivalents
|
(71 | ) | 166 | |||||
Net
decrease in cash and cash equivalents
|
(6,965 | ) | (19,166 | ) | ||||
Cash
and cash equivalents, beginning of period
|
22,063 | 33,473 | ||||||
Cash
and cash equivalents, end of period
|
$ | 15,098 | $ | 14,307 |
Accumulated
|
||||||||||||||||||||||||||||||||
Additional
|
Treasury
|
Other
|
Total
|
|||||||||||||||||||||||||||||
Common
Stock
|
Paid-In
|
Stock
|
Retained
|
Comprehensive
|
Stockholders'
|
|||||||||||||||||||||||||||
Shares
|
Amount
|
Capital
|
Shares
|
Amount
|
Earnings
|
Loss
|
Equity
|
|||||||||||||||||||||||||
Balance,
January 2, 2009 (1)
|
22,971 | $ | 23 | $ | 283,322 | (28 | ) | $ | (741 | ) | $ | 95,263 | $ | (3,076 | ) | $ | 374,791 | |||||||||||||||
Stock-based
compensation
|
- | - | 1,829 | - | - | - | - | 1,829 | ||||||||||||||||||||||||
Net
shares issued under stock incentive plans
|
20 | - | - | - | - | - | - | - | ||||||||||||||||||||||||
Income
tax benefit from stock options and restricted stock
|
- | - | 16 | - | - | - | - | 16 | ||||||||||||||||||||||||
Shares
contributed to 401(k) Plan
|
195 | - | 3,274 | 28 | 741 | - | - | 4,015 | ||||||||||||||||||||||||
Net
income
|
- | - | - | - | - | 6,664 | - | 6,664 | ||||||||||||||||||||||||
Total
other comprehensive loss
|
- | - | - | - | - | - | (3,651 | ) | (3,651 | ) | ||||||||||||||||||||||
Balance,
April 3, 2009
|
23,186 | $ | 23 | $ | 288,441 | - | $ | - | $ | 101,927 | $ | (6,727 | ) | $ | 383,664 |
1.
|
BASIS
OF PRESENTATION
|
2.
|
APPLICATION
OF NEW ACCOUNTING POLICY
|
As
Previously
|
FSP
APB 14-1
|
Adjusted
|
||||||||||
(in
thousands except per share amounts)
|
Reported
|
Adjustment
|
Amounts
|
|||||||||
Condensed
Consolidated Balance Sheet
|
||||||||||||
(As
of January 2, 2009)
|
||||||||||||
ASSETS
|
||||||||||||
Other
assets
|
$ | 16,140 | $ | (898 | ) | $ | 15,242 | |||||
Total
assets
|
848,931 | (898 | ) | 848,033 | ||||||||
LIABILITIES
|
||||||||||||
Long-term
debt
|
$ | 352,920 | $ | (38,536 | ) | $ | 314,384 | |||||
Deferred
income taxes - noncurrent
|
44,306 | 13,599 | 57,905 | |||||||||
Total
liabilities
|
498,179 | (24,937 | ) | 473,242 | ||||||||
STOCKHOLDERS'
EQUITY
|
||||||||||||
Additional
paid-in capital
|
$ | 251,772 | $ | 31,550 | $ | 283,322 | ||||||
Retained
earnings
|
102,774 | (7,511 | ) | 95,263 | ||||||||
Total
stockholders' equity
|
350,752 | 24,039 | 374,791 | |||||||||
Total
liabilities and stockholders' equity
|
848,931 | (898 | ) | 848,033 | ||||||||
Condensed
Consolidated Statement of Operations
|
||||||||||||
(Three
months ended March 28, 2008)
|
||||||||||||
Interest
expense
|
$ | 3,431 | $ | 1,647 | $ | 5,078 | ||||||
Income
(loss) before provision (benefit) for income taxes
|
(5,718 | ) | (1,647 | ) | (7,365 | ) | ||||||
Provision
(benefit) for income taxes
|
(2,344 | ) | (576 | ) | (2,920 | ) | ||||||
Net
income (loss)
|
(3,374 | ) | (1,071 | ) | (4,445 | ) | ||||||
Earnings
(loss) per share:
|
||||||||||||
Basic
|
$ | (0.15 | ) | $ | (0.05 | ) | $ | (0.20 | ) | |||
Diluted
|
(0.15 | ) | (0.05 | ) | (0.20 | ) | ||||||
Condensed
Consolidated Statement of Cash Flows
|
||||||||||||
(Three
months ended March 28, 2008)
|
||||||||||||
Net
income
|
$ | (3,374 | ) | $ | (1,071 | ) | $ | (4,445 | ) | |||
Depreciation
and amortization
|
15,995 | 1,647 | 17,642 | |||||||||
Deferred
income taxes
|
1,382 | (576 | ) | 806 | ||||||||
Net
cash provided by operating activities
|
3,054 | - | 3,054 |
3.
|
SUPPLEMENTAL
CASH FLOW INFORMATION
|
Three months ended
|
||||||||
April 3,
|
March 28,
|
|||||||
2009
|
2008
|
|||||||
Noncash
investing and financing activities (in thousands):
|
||||||||
Net
unrealized gain on available-for-sale securities
|
$ | - | $ | 35 | ||||
Unrealized
gain (loss) on cash flow hedges, net
|
266 | (461 | ) | |||||
Common
stock contributed to 401(k) Plan
|
4,015 | 3,472 | ||||||
Property,
plant and equipment purchases included in accounts payable
|
1,636 | 2,399 | ||||||
Deferred
financing fees and acquisition costs included in accrued expenses and
other current liabilities
|
- | 5,801 | ||||||
Shares
isued in connection with a business acquisition
|
- | 1,473 | ||||||
Cash
paid during the period for:
|
||||||||
Interest
|
$ | 916 | $ | 262 | ||||
Income
taxes
|
440 | 225 | ||||||
Acquisition
of noncash assets and liabilities:
|
||||||||
Assets
acquired
|
$ | - | $ | 163,262 | ||||
Liabilities
assumed
|
- | 57,751 |
4.
|
INVENTORIES,
NET
|
April
3,
|
January
2,
|
|||||||
2009
|
2009
|
|||||||
Raw
materials
|
$ | 59,387 | $ | 58,352 | ||||
Work-in-process
|
28,834 | 28,851 | ||||||
Finished
goods
|
29,605 | 25,101 | ||||||
Total
|
$ | 117,826 | $ | 112,304 |
5.
|
INTANGIBLE
ASSETS
|
Gross
carrying
amount
|
Accumulated
amortization
|
Foreign
currency
translation
|
Net carrying
amount
|
|||||||||||||
April 3, 2009
|
||||||||||||||||
Purchased
technology and patents
|
$ | 81,639 | $ | (37,561 | ) | $ | (247 | ) | $ | 43,831 | ||||||
Customer
lists
|
46,547 | (4,823 | ) | (360 | ) | 41,364 | ||||||||||
Other
|
3,508 | (2,068 | ) | (17 | ) | 1,423 | ||||||||||
Total
amortizing intangible assets
|
$ | 131,694 | $ | (44,452 | ) | $ | (624 | ) | $ | 86,618 | ||||||
January 2, 2009
|
||||||||||||||||
Purchased
technology and patents
|
$ | 81,639 | $ | (35,881 | ) | $ | 184 | $ | 45,942 | |||||||
Customer
lists
|
46,547 | (4,056 | ) | 271 | 42,762 | |||||||||||
Other
|
3,508 | (1,964 | ) | 11 | 1,555 | |||||||||||
Total
amortizing intangible assets
|
$ | 131,694 | $ | (41,901 | ) | $ | 466 | $ | 90,259 |
|
Aggregate
amortization expense for the first quarter of 2009 and 2008 was $2.6
million and $2.7 million, respectively. As of April 3, 2009,
annual amortization expense is estimated to be $7.4 million for the
remainder of 2009, $9.5 million for 2010, $9.4 million for 2011, $9.3
million for 2012, $8.5 million for 2013 and $7.8 million for
2014.
|
|
The
change in trademarks and trade names during the first quarter of 2009 is
as follows (in thousands):
|
Balance
at January 2, 2009
|
$ | 36,130 | ||
Foreign
currency translation
|
(76 | ) | ||
Balance
at April 3, 2009
|
$ | 36,054 |
|
The
change in goodwill during the first quarter of 2009 is as follows (in
thousands):
|
Greatbatch
Medical
|
Electrochem
|
Total
|
||||||||||
Balance
at January 2, 2009
|
$ | 292,278 | $ | 9,943 | $ | 302,221 | ||||||
Foreign
currency translation
|
(1,552 | ) | - | (1,552 | ) | |||||||
Balance
at April 3, 2009
|
$ | 290,726 | $ | 9,943 | $ | 300,669 |
6.
|
LONG-TERM
DEBT
|
April
3,
|
January
2,
|
|||||||
2009
|
2009
|
|||||||
Revolving
line of credit
|
$ | 131,000 | $ | 132,000 | ||||
2.25%
convertible subordinated notes I, due 2013
|
30,450 | 30,450 | ||||||
2.25%
convertible subordinated notes II, due 2013
|
197,782 | 197,782 | ||||||
Unamortized
discount
|
(43,644 | ) | (45,848 | ) | ||||
Total
long-term debt
|
$ | 315,588 | $ | 314,384 |
Current
|
Fair
|
|||||||||||||||||||||
Pay
|
receive
|
value
|
Balance
|
|||||||||||||||||||
Type
of
|
Notional
|
Start
|
End
|
fixed
|
floating
|
April
3,
|
Sheet
|
|||||||||||||||
Instrument
|
hedge
|
amount
|
date
|
date
|
rate
|
rate
|
2009
|
Location
|
||||||||||||||
(In thousands)
|
|
(In thousands)
|
||||||||||||||||||||
Interest
rate swap
|
Cash
flow
|
$ | 80,000 |
3/5/2008
|
7/7/2010
|
3.09 | % | 1.75 | % | $ | (1,354 | ) |
Oth
Liabilities
|
|||||||||
Interest
rate swap
|
Cash
flow
|
18,000 |
12/18/2008
|
12/18/2010
|
2.00 | % | 2.17 | % | (50 | ) |
Oth
Liabilities
|
|||||||||||
Interest
rate swap
|
Cash
flow
|
50,000 |
7/7/2010
|
7/7/2011
|
2.16 | % |
6M
LIBOR
|
(7 | ) |
Oth
Liabilities
|
||||||||||||
$ | 148,000 | 2.64 | % | $ | (1,411 | ) |
Previously
reported balance at January 2, 2009
|
$ | 4,994 | ||
FSP
APB 14-1 adjustment
|
(898 | ) | ||
Restated
amounts
|
4,096 | |||
Amortization
during the period
|
(266 | ) | ||
Balance
at April 3, 2009
|
$ | 3,830 |
7.
|
PENSION
PLANS
|
|
The
change in the net pension liability for the first quarter of 2009 is as
follows (in thousands):
|
Balance
at January 2, 2009
|
$ | 5,985 | ||
Net
periodic pension cost
|
261 | |||
Foreign
currency translation
|
(238 | ) | ||
Balance
at April 3, 2009
|
$ | 6,008 |
Three months ended
|
||||||||
April 3,
2009
|
March 28,
2008
|
|||||||
Service
cost
|
$ | 210 | $ | 167 | ||||
Interest
cost
|
96 | 118 | ||||||
Amortization
of net loss
|
30 | - | ||||||
Expected
return on plan assets
|
(75 | ) | (108 | ) | ||||
Net
pension cost
|
$ | 261 | $ | 177 |
8.
|
FAIR
VALUE MEASUREMENTS
|
Fair value measurements
using
|
||||||||||||||||
Quoted
|
||||||||||||||||
prices
in
|
||||||||||||||||
active
|
Significant
|
|||||||||||||||
markets
|
other
|
Significant
|
||||||||||||||
At
|
for
|
observable
|
unobservable
|
|||||||||||||
April
3,
|
identical
|
inputs
|
inputs
|
|||||||||||||
Description
|
2009
|
assets
|
(Level 2)
|
(Level 3)
|
||||||||||||
Assets
|
||||||||||||||||
Foreign
currency contracts
|
$ | 426 | $ | - | $ | 426 | $ | - | ||||||||
Liabilities
|
||||||||||||||||
Interest
rate swaps
|
$ | 1,411 | $ | - | $ | 1,411 | $ | - |
9.
|
STOCK-BASED
COMPENSATION
|
Number of
time-vested
stock options
|
Weighted
average
exercise
price
|
Weighted
average
remaining
contractual
life
(in years)
|
Aggregate
Intrinsic value
(in millions)
|
|||||||||||||
Outstanding at January 2, 2009
|
1,498,294 | $ | 24.28 | |||||||||||||
Granted
|
240,170 | 26.53 | ||||||||||||||
Exercised
|
(1,083 | ) | 15.00 | |||||||||||||
Forfeited
or Expired
|
(288,129 | ) | 28.12 | |||||||||||||
Outstanding
at April 3, 2009
|
1,449,252 | $ | 23.90 | 7.5 | $ | 0.4 | ||||||||||
Exercisable
at April 3, 2009
|
835,392 | $ | 23.85 | 6.4 | $ | 0.4 |
Number of
performance-
vested stock
options
|
Weighted
average
exercise
price
|
Weighted
average
remaining
contractual
life
(in years)
|
Aggregate
intrinsic value
(in millions)
|
|||||||||||||
Outstanding
at January 2, 2009
|
798,564 | $ | 23.62 | |||||||||||||
Forfeited
or Expired
|
(61,743 | ) | 23.46 | |||||||||||||
Outstanding
at April 3, 2009
|
736,821 | $ | 23.64 | 8.5 | $ | 0.0 | ||||||||||
Exercisable
at April 3, 2009
|
89,019 | $ | 23.60 | 6.2 | $ | 0.0 |
Three months ended
|
||||||||
April 3,
|
March 28,
|
|||||||
2009
|
2008
|
|||||||
Weighted-average
fair value
|
$ | 10.49 | $ | 7.93 | ||||
Risk-free
interest rate
|
1.77 | % | 2.91 | % | ||||
Expected
volatility
|
40 | % | 40 | % | ||||
Expected
life (in years)
|
6 | 5 | ||||||
Expected
dividend yield
|
0 | % | 0 | % |
Weighted average
|
||||||||
Activity
|
fair value
|
|||||||
Nonvested
at January 2, 2009
|
207,765 | $ |
22.86
|
|||||
Shares
granted
|
97,858 |
26.28
|
||||||
Shares
forfeited
|
(3,901 | ) |
23.54
|
|||||
Nonvested
at April 3, 2009 (1)
|
301,722 | $ |
23.96
|
(1)
|
Includes 24,000 shares of
performance-vested restricted stock with a weighted average grant date
fair value of $23.07 per
share.
|
10.
|
OTHER
OPERATING EXPENSE
|
Three months ended
|
||||||||
April 3,
|
March 28,
|
|||||||
2009
|
2008
|
|||||||
(a)
2005 & 2006 facility shutdowns and consolidations
|
$ | - | $ | 224 | ||||
(b)
2007 & 2008 facility shutdowns and consolidations
|
1,899 | 106 | ||||||
(c)
Integration costs
|
863 | 660 | ||||||
Asset
dispositions and other
|
41 | 38 | ||||||
$ | 2,803 | $ | 1,028 |
|
a.
|
Severance
and retention - $7.4 million;
|
|
b.
|
Production
inefficiencies, moving and revalidation - $4.6
million;
|
|
c.
|
Accelerated
depreciation and asset write-offs - $1.1
million;
|
|
d.
|
Personnel
- $8.4 million; and
|
|
e.
|
Other
- $3.2 million.
|
Severance
and
retention
|
Production
inefficiencies,
moving and
revalidation
|
Personnel
|
Other
|
Total
|
||||||||||||||||
Balance,
December 28, 2007
|
$ | 2,150 | $ | - | $ | - | $ | - | $ | 2,150 | ||||||||||
Restructuring
charges
|
159 | 42 | 184 | 278 | 663 | |||||||||||||||
Cash
payments
|
(2,234 | ) | (42 | ) | (184 | ) | (278 | ) | (2,738 | ) | ||||||||||
Balance,
January 2, 2009
|
$ | 75 | $ | - | $ | - | $ | - | $ | 75 | ||||||||||
Restructuring
charges
|
- | - | - | - | - | |||||||||||||||
Cash
payments
|
(45 | ) | - | - | - | (45 | ) | |||||||||||||
Balance,
April 3, 2009
|
$ | 30 | $ | - | $ | - | $ | - | $ | 30 |
|
a.
|
Severance
and retention - $4.5 million to $5.5
million;
|
|
b.
|
Production
inefficiencies, moving and revalidation - $3.0 million to $4.0
million;
|
|
c.
|
Accelerated
depreciation and asset write-offs - $3.5 million to $4.0
million;
|
|
d.
|
Personnel
- $1.2 million to $1.5 million; and
|
|
e.
|
Other
- $2.0 million to $2.5 million.
|
Severance
and
retention
|
Production
inefficiencies
and
revalidation
|
Accelerated
depreciation/
asset write-
offs |
Personnel
|
Other
|
Total
|
|||||||||||||||||||
Balance,
December 28, 2007
|
$ | 570 | $ | - | $ | - | $ | - | $ | - | $ | 570 | ||||||||||||
Restructuring
charges
|
2,661 | 2,074 | 2,978 | 82 | 552 | 8,347 | ||||||||||||||||||
Write-offs
|
- | - | (2,978 | ) | - | - | (2,978 | ) | ||||||||||||||||
Cash
payments
|
(2,637 | ) | (2,074 | ) | - | (82 | ) | (552 | ) | (5,345 | ) | |||||||||||||
Balance,
January 2, 2009
|
$ | 594 | $ | - | $ | - | $ | - | $ | - | $ | 594 | ||||||||||||
Restructuring
charges
|
961 | 243 | 136 | 103 | 456 | 1,899 | ||||||||||||||||||
Write-offs
|
- | - | (136 | ) | - | - | (136 | ) | ||||||||||||||||
Cash
payments
|
(308 | ) | (243 | ) | - | (103 | ) | (456 | ) | (1,110 | ) | |||||||||||||
Balance,
April 3, 2009
|
$ | 1,247 | $ | - | $ | - | $ | - | $ | - | $ | 1,247 |
11.
|
INCOME
TAXES
|
12.
|
COMMITMENTS
AND CONTINGENCIES
|
Beginning
balance at January 2, 2009
|
$ | 1,395 | ||
Additions
to warranty reserve
|
102 | |||
Warranty
claims paid
|
(77 | ) | ||
Ending
balance at April 3, 2009
|
$ | 1,420 |
13.
|
EARNINGS
PER SHARE
|
Three months ended
|
||||||||
April 3,
|
March 28,
|
|||||||
2009
|
2008
|
|||||||
Numerator
for basic earnings per share:
|
||||||||
Net
income (loss)
|
$ | 6,664 | $ | (4,445 | ) | |||
Effect
of dilutive securities:
|
||||||||
Interest
expense on convertible notes and related deferred financing fees, net of
tax
|
130 | - | ||||||
Numerator
for diluted earnings (loss) per share
|
$ | 6,794 | $ | (4,445 | ) | |||
Denominator
for basic earnings (loss) per share:
|
||||||||
Weighted
average shares outstanding
|
22,814 | 22,386 | ||||||
Effect
of dilutive securities:
|
||||||||
Convertible
subordinated notes
|
756 | - | ||||||
Stock
options and unvested restricted stock
|
329 | - | ||||||
Dilutive
potential common shares
|
1,085 | - | ||||||
Denominator
for diluted earnings per share
|
23,899 | 22,386 | ||||||
Basic
earnings (loss) per share
|
$ | 0.29 | $ | (0.20 | ) | |||
Diluted
earnings (loss) per share
|
$ | 0.28 | $ | (0.20 | ) |
Three months ended
|
||||||||
April 3,
|
March 28,
|
|||||||
2009
|
2008
|
|||||||
Time based stock options,
restricted stock and restricted stock units
|
1,510,000 | 2,218,000 | ||||||
Performance
based stock options
|
510,000 | 276,000 | ||||||
Convertible
subordinated notes
|
- | 1,296,000 |
14.
|
COMPREHENSIVE
INCOME (LOSS)
|
Defined
|
Foreign
|
|||||||||||||||||||||||
benefit
|
currency
|
|||||||||||||||||||||||
pension plan
|
Cash flow
|
translation
|
Total pre-tax
|
Net-of tax-
|
||||||||||||||||||||
liability
|
hedges
|
adjustment
|
amount
|
Tax amount
|
amount
|
|||||||||||||||||||
Balance
at January 2, 2009
|
$ | (2,513 | ) | $ | (1,394 | ) | $ | (228 | ) | $ | (4,135 | ) | $ | 1,059 | $ | (3,076 | ) | |||||||
Unrealized
gain on cash flow hedges
|
- | 409 | - | 409 | (143 | ) | 266 | |||||||||||||||||
Foreign
currency translation adjustment
|
- | - | (3,917 | ) | (3,917 | ) | - | (3,917 | ) | |||||||||||||||
Balance
at April 3, 2009
|
$ | (2,513 | ) | $ | (985 | ) | $ | (4,145 | ) | $ | (7,643 | ) | $ | 916 | $ | (6,727 | ) |
15.
|
BUSINESS
SEGMENT, GEOGRAPHIC AND CONCENTRATION RISK
INFORMATION
|
Three months ended
|
||||||||
April 3,
|
March 28,
|
|||||||
|
2009
|
2008
|
||||||
Sales:
|
||||||||
Greatbatch
Medical
|
||||||||
CRM/Neuromodulation
|
$ | 77,267 | $ | 65,164 | ||||
Vascular
Access
|
10,733 | 9,567 | ||||||
Orthopaedic
|
34,083 | 27,786 | ||||||
Total
Greatbatch Medical
|
122,083 | 102,517 | ||||||
Electrochem
|
17,735 | 19,637 | ||||||
Total
sales
|
$ | 139,818 | $ | 122,154 | ||||
Segment
income (loss) from operations:
|
||||||||
Greatbatch
Medical
|
$ | 16,638 | $ | (1,223 | ) | |||
Electrochem
|
1,395 | 2,276 | ||||||
Total
segment income from operations
|
18,033 | 1,053 | ||||||
Unallocated
operating expenses
|
(3,234 | ) | (5,193 | ) | ||||
Operating
income (loss) as reported
|
14,799 | (4,140 | ) | |||||
Unallocated
other expense
|
(5,071 | ) | (3,225 | ) | ||||
Income
(loss) before provision (benefit) for
|
||||||||
income
taxes as reported
|
$ | 9,728 | $ | (7,365 | ) |
Three months ended
|
||||||||
April 3,
|
March 28,
|
|||||||
2009
|
2008
|
|||||||
Sales
by geographic area:
|
||||||||
United
States
|
$ | 71,222 | $ | 63,171 | ||||
Non-Domestic
locations:
|
||||||||
France
|
19,704 | 13,499 | ||||||
United
Kingdom
|
15,372 | 15,394 | ||||||
Puerto
Rico
|
15,319 | 12,499 | ||||||
Rest
of world
|
18,201 | 17,591 | ||||||
Consolidated
sales
|
$ | 139,818 | $ | 122,154 |
As
of
|
||||||||
April
3,
|
January
2,
|
|||||||
2009
|
2009
|
|||||||
Long-lived
tangible assets:
|
||||||||
United
States
|
$ | 141,334 | $ | 141,733 | ||||
Non-Domestic
locations
|
39,548 | 42,119 | ||||||
Consolidated
long-lived assets
|
$ | 180,882 | $ | 183,852 |
Three months ended
|
||||||||
April 3,
|
March 28,
|
|||||||
2009
|
2008
|
|||||||
Customer
A
|
21 | % | 18 | % | ||||
Customer
B
|
15 | % | 14 | % | ||||
Customer
C
|
12 | % | 10 | % | ||||
Customer
D
|
11 | % | 13 | % | ||||
Total
|
59 | % | 55 | % |
16.
|
IMPACT
OF RECENTLY ISSUED ACCOUNTING
STANDARDS
|
ITEM
2.
|
MANAGEMENT’S
DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF
OPERATIONS
|
|
1.
|
Continue
the evolution of our Q series high rate ICD
batteries;
|
|
2.
|
Continue
development of MRI compatible
components;
|
|
3.
|
Continue
development of higher energy/higher density
capacitors;
|
|
4.
|
Integrate
Biomimetic coating technology with therapy delivery
devices;
|
|
5.
|
Complete
design of next generation steerable
catheters;
|
|
6.
|
Further
minimally invasive surgical techniques for orthopaedics
industry;
|
|
7.
|
Develop
disposable instrumentation;
|
|
8.
|
Provide
wireless sensing solutions to Electrochem customers;
and
|
|
9.
|
Develop
a charging platform for commercial secondary
offering.
|
a.
|
Severance
and retention - $7.4 million;
|
b.
|
Production
inefficiencies, moving and revalidation - $4.6
million;
|
c.
|
Accelerated
depreciation and asset write-offs - $1.1
million;
|
d.
|
Personnel
- $8.4 million; and
|
e.
|
Other
- $3.2 million.
|
a.
|
Severance
and retention - $4.5 million to $5.5
million;
|
b.
|
Production
inefficiencies, moving and revalidation - $3.0 million to $4.0
million;
|
c.
|
Accelerated
depreciation and asset write-offs - $3.5 million to $4.0
million;
|
d.
|
Personnel
- $1.2 million to $1.5 million; and
|
e.
|
Other
- $2.0 million to $2.5 million.
|
Three months ended
|
||||||||||||||||
April 3,
|
March 28,
|
$
|
%
|
|||||||||||||
In thousands, except per share
data
|
2009
|
2008
|
Change
|
Change
|
||||||||||||
Greatbatch
Medical
|
||||||||||||||||
CRM/Neuromodulation
|
$ | 77,267 | $ | 65,164 | $ | 12,103 | 19 | % | ||||||||
Vascular
Access
|
10,733 | 9,567 | 1,166 | 12 | % | |||||||||||
Orthopaedic
|
34,083 | 27,786 | 6,297 | 23 | % | |||||||||||
Total
Greatbatch Medical
|
122,083 | 102,517 | 19,566 | 19 | % | |||||||||||
Electrochem
|
17,735 | 19,637 | (1,902 | ) | -10 | % | ||||||||||
Total
sales
|
139,818 | 122,154 | 17,664 | 14 | % | |||||||||||
Cost
of sales - excluding amortization of intangible assets
|
93,954 | 93,745 | 209 | 0 | % | |||||||||||
Cost
of sales - amortization of intangible assets
|
1,700 | 1,710 | (10 | ) | -1 | % | ||||||||||
Total
Cost of Sales
|
95,654 | 95,455 | 199 | 0 | % | |||||||||||
Cost
of sales as a % of sales
|
68.4 | % | 78.1 | % | -9.7 | % | ||||||||||
Selling,
general, and administrative expenses (SG&A)
|
18,687 | 18,347 | 340 | 2 | % | |||||||||||
SG&A
as a % of sales
|
13.4 | % | 15.0 | % | -1.6 | % | ||||||||||
Research,
development and engineering costs, net (RD&E)
|
7,875 | 9,224 | (1,349 | ) | -15 | % | ||||||||||
RD&E
as a % of sales
|
5.6 | % | 7.6 | % | -2.0 | % | ||||||||||
Other
operating expense, net
|
2,803 | 3,268 | (465 | ) | -14 | % | ||||||||||
Operating
income (loss)
|
14,799 | (4,140 | ) | 18,939 | N/A | |||||||||||
Operating
margin
|
10.6 | % | -3.4 | % | 14.0 | % | ||||||||||
Interest
expense
|
4,889 | 5,078 | (189 | ) | -4 | % | ||||||||||
Interest
income
|
(25 | ) | (396 | ) | 371 | 94 | % | |||||||||
Other
(income) expense, net
|
207 | (1,457 | ) | 1,664 | N/A | |||||||||||
Provision
(benefit) for income taxes
|
3,064 | (2,920 | ) | 5,984 | N/A | |||||||||||
Effective
tax rate
|
31.5 | % | 39.6 | % | -8.2 | % | ||||||||||
Net
income (loss)
|
$ | 6,664 | $ | (4,445 | ) | $ | 11,109 | N/A | ||||||||
Net
margin
|
4.8 | % | -3.6 | % | 8.4 | % | ||||||||||
Diluted
earnings (loss) per share
|
$ | 0.28 | $ | (0.20 | ) | $ | 0.48 | N/A |
Three months ended
|
||||
April 3, 2009
|
||||
Inventory
step-up amortization(a)
|
-5.3%
|
|||
Lower
excess capacity (b)
|
-3.7%
|
|||
Foreign
currency (c)
|
-0.5%
|
|||
Other
|
-0.2%
|
|||
Total
percentage point change to cost of sales as a percentage of
sales
|
-9.7%
|
(a)
|
In
connection with our acquisitions in the first quarter of 2008 and fourth
quarter of 2007, the value of inventory on hand was stepped-up to reflect
the fair value at the time of acquisition. The amortization of
inventory step-up, which is recorded as Cost of Sales – Excluding
Intangible Amortization, was $6.4 million. As of the end of the
first quarter of 2008, there was no additional inventory step-up remaining
to be amortized.
|
(b)
|
This
decrease in cost of sales as a percent of sales is primarily due to lower
excess capacity as a result of higher production of Greatbatch Medical
products (mainly coated components and feedthroughs), which absorbed a
higher amount of fixed costs such as plant overhead and
depreciation. Additionally, our cost of sales percentage
benefited from our plant consolidations in 2008, which further reduced our
excess capacity.
|
(c)
|
Due
to the volatility in the markets, during the first quarter of 2009 the
value of the U.S. dollar strengthened significantly in comparison to the
Mexican Peso. This foreign currency exchange rate fluctuation
resulted in a lower cost of sales as a percentage of sales at our Tijuana
Mexico facility which has Peso denominated expenses but sales which are in
U.S. Dollars. The Company should continue to realize this
benefit for the remainder of 2009 as a result of the Mexican Peso foreign
currency contract entered into in February 2009. See Note 12 –
“Commitments and Contingencies” of the Notes to the Condensed Consolidated
Financial Statements in this Form 10-Q for additional information about
our foreign currency contracts.
|
Three months ended
|
||||
April 3, 2009
|
||||
Litigation
fees
(a)
|
$ | (626 | ) | |
Rebranding
initiative (b)
|
255 | |||
Personnel
costs (c)
|
635 | |||
Other
|
76 | |||
Net
increase in SG&A
|
$ | 340 |
(a)
|
Amount
represents decreased costs incurred in connection with a patent
infringement action which went to trial in 2008 – see
“Litigation.”
|
(b)
|
During
the first quarter of 2009, we launched a new branding initiative to unify
our existing businesses under a common vision and consolidated our medical
entities under a single brand — “Greatbatch Medical.” These
increased costs primarily relate to consulting costs and the replacement
of collateral material in connection with this new branding
initiative.
|
(c)
|
Amount
represents costs associated with employee merit increases as well as
increased sales and marketing headcount, as we invested in our sales force
in order to drive future revenue
growth.
|
Three months ended
|
||||||||
April 3,
|
March 28,
|
|||||||
2009
|
2008
|
|||||||
Research
and development costs
|
$ | 4,501 | $ | 5,445 | ||||
Engineering
costs
|
5,956 | 5,912 | ||||||
Less
cost reimbursements
|
(2,582 | ) | (2,133 | ) | ||||
Engineering
costs, net
|
3,374 | 3,779 | ||||||
Total
research and development and engineering costs, net
|
$ | 7,875 | $ | 9,224 |
Three months ended
|
||||||||
April 3,
|
March 28,
|
|||||||
2009
|
2008
|
|||||||
(a)
2005 & 2006 facility shutdowns and consolidations
|
$ | - | $ | 224 | ||||
(a)
2007 & 2008 facility shutdowns and consolidations
|
1,899 | 106 | ||||||
(b)
Integration costs
|
863 | 660 | ||||||
Asset
dispositions and other
|
41 | 38 | ||||||
$ | 2,803 | $ | 1,028 |
(a)
|
Refer
to the “Cost Savings and Consolidation Efforts” discussion for disclosure
related to the timing and level of remaining expenditures for these items
as of April 3, 2009.
|
(b)
|
For
the first quarter of 2009 and 2008, we incurred costs related to the
integration of the companies acquired in 2007 and 2008. The
integration initiatives include the implementation of the Oracle ERP
system, training and compliance with policies as well as the
implementation of lean manufacturing and six sigma
initiatives. The expenses are primarily for consultants,
relocation and travel costs that will not be required after the
integrations are completed.
|
April 3,
|
January 2,
|
|||||||
(Dollars
in millions)
|
2009
|
2009
|
||||||
Cash
and cash equivalents(a)
|
$ | 15.1 | $ | 22.1 | ||||
Working
capital
(b)
|
$ | 162.6 | $ | 142.2 | ||||
Current
ratio (b)
|
3.1:1.0
|
2.5:1.0
|
(a)
|
Cash
and cash equivalents decreased primarily due to normal capital
expenditures as well as cash payments in connection with our compensation
programs accrued in 2008.
|
(b)
|
Our
working capital and current ratio increased in comparison to year-end
amounts as cash flow from operations during the quarter were used to fund
working capital accounts (i.e. increases in receivables and inventory,
decreases in accounts payable and accrued expenses) and due to the timing
of payments. We anticipate working off these excess capital
account levels over the next several
quarters.
|
Payments due by period
|
||||||||||||||||||||
CONTRACTUAL OBLIGATIONS
|
Total
|
Remainder
2009
|
2010-2011
|
2012-2013
|
After 2013
|
|||||||||||||||
Long-Term
Debt Obligations (a)
|
$ | 393,521 | $ | 7,290 | $ | 48,863 | $ | 337,368 | $ | - | ||||||||||
Operating
Lease Obligations
(b)
|
12,596 | 2,041 | 4,059 | 3,497 | 2,999 | |||||||||||||||
Purchase
Obligations (b)
|
15,636 | 15,636 | - | - | - | |||||||||||||||
Foreign
Currency Contracts
(b)
|
6,061 | 6,061 | - | - | - | |||||||||||||||
Pension
Obligations (c)
|
9,273 | 505 | 1,523 | 1,925 | 5,320 | |||||||||||||||
Total
|
$ | 437,087 | $ | 31,533 | $ | 54,445 | $ | 342,790 | $ | 8,319 |
(a)
|
Includes
the annual interest expense on our convertible debentures of 2.25%, which
is paid semi-annually. These amounts assume the June 2010 put
option is exercised on the $30.5 million of 2.25% convertible subordinated
notes outstanding issued in May 2003. Also includes the
expected interest expense on the $131.0 million outstanding on our line of
credit based upon the period end weighted average interest rate of 3.5%,
which includes the impact of our interest rate swaps
outstanding. See Note 6 – “Long-Term Debt” of the Notes to the
Condensed Consolidated Financial Statements for additional information
about our long-term debt
obligations.
|
(b)
|
See
Note 12 – “Commitments and Contingencies” of the Notes to the Condensed
Consolidated Financial Statements for additional information about our
operating lease, purchase obligations and foreign currency
contracts.
|
(c)
|
See
Note 7 – “Pension Plans” of the Notes to the Condensed Consolidated
Financial Statements for additional information about our pension plan
obligations. These amounts do not include any potential future
contributions to our pension plan that may be necessary if the rate of
return earned on pension plan assets is not sufficient to fund the rate of
increase of our pension liability. The Company is currently
evaluating the alternatives available to reduce the underfunded status of
its defined benefit pension plans, which could include making a cash
contribution. As of January 2, 2009, the latest measurement date, our
actuarially determined pension liability exceeded the plans assets by $6.0
million.
|
|
•
|
future
sales, expenses and profitability;
|
|
•
|
the
future development and expected growth of our business and the markets we
operate in;
|
|
•
|
our
ability to successfully execute our business model and our business
strategy;
|
|
•
|
our
ability to identify trends within the implantable medical devices, medical
components, and commercial power sources markets and to offer products and
services that meet the changing needs of those
markets;
|
|
•
|
projected
capital expenditures; and
|
•
|
trends
in government regulation.
|
Current
|
Fair
|
||||||||||||||||||||
Pay
|
receive
|
value
|
|||||||||||||||||||
Type of
|
Notional
|
Start
|
End
|
fixed
|
floating
|
April 3,
|
|||||||||||||||
Instrument
|
hedge
|
amount
|
date
|
date
|
rate
|
rate
|
2009
|
||||||||||||||
(In thousands)
|
(In thousands)
|
||||||||||||||||||||
Interest rate swap
|
Cash flow
|
$ | 80,000 |
3/5/2008
|
7/7/2010
|
3.09 | % | 1.75 | % | $ | (1,354 | ) | |||||||||
Interest rate swap
|
Cash flow
|
18,000 |
12/18/2008
|
12/18/2010
|
2.00 | % | 2.17 | % | (50 | ) | |||||||||||
Interest rate swap
|
Cash flow
|
50,000 |
7/7/2010
|
7/7/2011
|
2.16 | % |
6M LIBOR
|
(7 | ) | ||||||||||||
$ | 148,000 | 2.64 | % | $ | (1,411 | ) |
|
·
|
P
Medical Holding SA on January 7,
2008
|
|
·
|
DePuy
Orthopaedics’ Chaumont, France manufacturing facility on February 11,
2008
|
Dated: May
12, 2009
|
GREATBATCH,
INC.
|
||
By
|
/s/ Thomas J. Hook
|
||
Thomas
J. Hook
|
|||
President
and Chief Executive Officer
|
|||
(Principal
Executive Officer)
|
|||
By
|
/s/ Thomas J. Mazza
|
||
Thomas
J. Mazza
|
|||
Senior
Vice President and Chief Financial Officer
|
|||
(Principal
Financial Officer)
|
|||
By
|
/s/ Marco F. Benedetti
|
||
Marco
F. Benedetti
|
|||
Corporate
Controller
|
|||
(Principal
Accounting
Officer)
|
Exhibit No.
|
Description
|
|
3.1
|
Amended
and Restated Certificate of Incorporation, as amended (incorporated by
reference to Exhibit 3.1 to our quarterly report on Form 10-Q for the
period ended June 27, 2008).
|
|
3.2
|
Amended
and Restated Bylaws (incorporated by reference to Exhibit 3.2 to our
quarterly report on Form 10-Q for the period ended March 29,
2002).
|
|
31.1*
|
Certification
of Chief Executive Officer pursuant to Rule 13a-14(a) of the Securities
Exchange Act.
|
|
31.2*
|
Certification
of Chief Financial Officer pursuant to Rule 13a-14(a) of the Securities
Exchange Act.
|
|
32*
|
Certification
of Chief Executive Officer and Chief Financial Officer pursuant to 18
U.S.C. Section 1350 as adopted pursuant to Section 906 of the
Sarbanes-Oxley Act of
2002.
|