What Are the Benefits of Plastic Nesting Totes?

March 22, 2025 at 08:54 AM EDT

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Originally Posted On: https://postaltotes.com/what-are-the-benefits-of-plastic-nesting-totes/

What Are the Benefits of Plastic Nesting Totes?

Nesting totes are storage and shipping containers designed so that one container can rest (nest) inside another when not in use. By using nesting containers, businesses of all kinds, from manufacturing facilities to distribution centers, can stack containers vertically, thus saving on valuable floor space. As of 2024, the average cost of renting space in a warehouse is up to $8.31 per square foot, making it abundantly clear that every inch of space saved is a significant win. And if you own a company that builds storage facilities, the average cost is nearly $570 per square foot. Maximizing space is thus crucial, and using plastic nesting totes can be a great way to lower your storage footprint.

Nesting totes can optimize huge amounts of space. When empty totes are nested within each other, they can reduce up to 80% of the available storage space.This efficient use of storage allows facilities to store a greater quantity of goods or accommodate additional equipment within an existing space. Minimizing the footprint of empty containers will contribute to better organization and lower operating costs. Nesting totes are a dynamic and practical choice for space-conscious storage environments of all kinds.

What Are Plastic Nesting Totes?

Postal Totes’ plastic nesting totes are made from lightweight corrugated plastic with welded seams for durability. They come in standard sizes such as:

30.8”× 18.8”× 9”
28” x 20” x 12”
25” x 25” x 6”
24” x 17.5” x 13”
24” x 12” x 6”

Nesting totes are available in standard colors like black, red, blue, and white, though custom designs are also available.

Where Are Plastic Nesting Totes Used?

Nesting totes are used in a variety of industries. They can be used to transport goods within a facility, across the country, or around the world. Some of their uses include:

Warehousing and Distribution

Distribution and fulfillment centers use nesting totes with their automated storage and retrieval systems (ASRS), where every second on the clock counts. Their durability ensures fast and safe transport throughout a facility with minimal downtime due to tears or punctures. Because plastic totes are not impacted by humidity or oils, contents will remain secure and unaffected by external conditions.

Retail and Merchandising

Retailers use nesting totes to help organize and manage their inventory. Placing lids on totes allows them to be stacked when full and nested when empty, maximizing vertical space. As in the warehousing industry, merchandising companies must take advantage of every inch of usable space. Wherever goods are stored, totes can protect products from damaging environmental conditions.

Food and Beverage Industry

The plastic nesting totes we manufacture here at Postal Totes are FDA-approved for transporting food and beverages from distribution centers to grocery shelves. We offer specialized totes with drainage capabilities for easy cleanup when supplying food to farm-to-table establishments. Reinforced handles make moving heavy beverage containers less cumbersome.

Mail Centers

Nesting totes have become a staple in mail-sorting centers. The variety of color and design options allows mail centers to quickly sort packages and letters in preparation for different delivery routes. When parcels have been delivered, delivery personnel can return them to headquarters, nested and ready for the next delivery cycle.

Healthcare

Healthcare facilities use plastic nesting totes to move medical supplies from storage to patient floors. Folding lids secure the contents during transport and can be easily removed for nesting. Plastic totes are a no-fuss way to keep supplies hygienic, as they can be easily cleaned and sanitized after each use.

Other Industries

Plastic nesting is perfect for storing and shipping electronics, automotive parts, and pharmaceuticals. These products can also be used in the aerospace industry, inside power plants, and manufacturing floors. Even the construction industry uses nesting totes to secure materials and tools on job sites.

Why Are Plastic Nesting Totes Used in Most Industries?

Whether storing machine parts or fresh-cut asparagus, plastic nesting totes provide a cost-effective storage and shipping solution. They help keep supply chains moving while contributing to the world’s sustainability goals. Nesting totes enjoy such widespread use thanks to the following benefits:

Compactibility

Nesting totes save valuable space by allowing vertical stacking. With lids in place, totes can be placed on each other. When empty, totes can be nested, allowing even more containers per stack. With space costs at a premium, maximizing storage space can lower operating expenses.

Versatility and Reusability

Made from high-quality plastic, nesting totes come in various colors and sizes. They can be used as trays for flat items or packed to their full height with heavy liquid containers. They can also be used hundreds of times without noticeable wear and tear.

Durability

Once sealed, plastic containers are impact-resistant and largely unaffected by environmental conditions. They are resistant to corrosion, rust, and insect damage. Made from lightweight, high-density polypropylene, nesting totes protect a business’ products and its reputation.

Sustainability

Environmental impact must be a crucial part of any business plan as the global effects of climate change become more pervasive. Reusable nesting totes reduce the natural resources required to produce containers and can help lower a business’s carbon footprint by using recyclable materials.

Customizability

Postal Totes offers custom solutions that work in all kinds of environments. We design totes for in-house transport from one facility to the next. Our customizable solutions can help any business maximize its space while increasing productivity through well-organized workspaces. By working directly with a tote manufacturer like us, any company can ensure it’s getting a product that will enhance its unique operation.

Cost Efficiency

Plastic nesting containers last longer, save valuable space, and organize work areas, providing a better return on investment, an improved cost per square foot, and a more productive work environment. Given all the benefits listed above, nesting totes make for an excellent investment that can reduce costs over time.

Reach Out to Us

Plastic nesting totes are a space-saving solution appropriate for any industry. Anyone who has flown on an airplane in the last twenty years will have noticed the wide prevalence of nesting totes used by the Transportation Security Administration (TSA). Think of how much space those bins take when they go through the scanning system and how little area they need when they are empty. Your business could see the same results with Postal Tote’s plastic nesting totes. Contact us to learn more about how we can help your business.

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What Are the Benefits of Plastic Nesting Totes?

Photo from Unsplash

What Are the Benefits of Plastic Nesting Totes?

What Are Plastic Nesting Totes?

Where Are Plastic Nesting Totes Used?

Warehousing and Distribution

Retail and Merchandising

Food and Beverage Industry

Mail Centers

Healthcare

Other Industries

Why Are Plastic Nesting Totes Used in Most Industries?

Compactibility

Versatility and Reusability

Durability

Sustainability

Customizability

Cost Efficiency

Reach Out to Us

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