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  • Professor Andrea M. Armani, University of Southern California
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  • Professor Xuchen Wang, Harbin Engineering University
  • Professor Stefan Witte, Delft University of Technology

Alcast Company’s Mitchener Molding Machine Delivers Unmatched Aluminum Casting Accuracy

By: Prodigy
08/14/2025, Peoria, IL // PRODIGY: Feature Story //

Alcast Company is a true innovator within the aluminum casting industry, leveraging their proprietary Mitchener Molding Machines to deliver unmatched precision, efficiency, and repeatability to aluminum casting manufacturing. The perfection of this casting process underscores Alcast’s commitment to delivering high-performance, high-integrity castings that meet the most demanding engineering requirements of manufacturers across North America.

The Mitchener Molding Process has been designed to enhance dimensional accuracy and ensure consistent surface finishes. Available exclusively at Alcast’s Illinois-based foundry, this molding method delivers superior casting quality, highly-accurate fill-rate and pressure control, improved capacity, versatility to deliver even the most complex castings, and the adaptability and customization required to deliver high-quality castings for manufacturers across a wide array of industries.

Alcast is a leading U.S. manufacturer specializing in aluminum casting using permanent mold, semi permanent mold and sand casting methods.
Alcast Company

The Mitchener Molding Machines bring tangible advantages in both product quality and manufacturing flexibility. Alcast is using this technology to serve industries where tight tolerances and high structural integrity are vital, such as automotive, aerospace, HVAC, and custom machinery sectors. Customers benefit from reduced scrap rates and better performance characteristics in their applications.

Alcast stands out by vertically integrating its operations. From engineering consultation and tooling design to production and finishing, everything happens within its facilities. The company specializes in permanent mold, semi permanent mold aluminum casting, CNC machining, and advanced finishing processes. Their in-house tooling capabilities mean clients can make design adjustments quickly without the delays and costs associated with third-party suppliers. By leveraging Mitchener Molding Machines within its workflow, Alcast improves its reputation as a full-service aluminum foundry partner.

Alcast’s Illinois facility serves clients across the U.S., providing castings for OEMs, Tier 1 suppliers, and engineering firms. Their capacity to offer rapid prototyping and high-volume production enables them to meet a range of requirements, from short runs for new product development to long-term supply chain integration.

The company’s focus on quality control, cost efficiency, and consistent turnaround makes it a preferred vendor in a highly competitive landscape.

Their molding technology also supports Alcast’s environmental priorities. The Mitchener system improves material efficiency by reducing rework and waste, aligning with the company’s ongoing efforts to streamline processes with sustainability in mind. Every casting produced reflects careful attention to detail, advanced metallurgy, and optimized process engineering—hallmarks of Alcast’s manufacturing philosophy.

For engineers and buyers seeking a dependable partner in aluminum casting, the Mitchener Molding Process brings measurable improvements to casting accuracy, repeatability, and structural reliability.

The Alcast Company site provides detailed descriptions of their casting methods, tooling support, and CNC capabilities, making it a comprehensive resource for procurement specialists, engineers, and design consultants.

More information on the Mitchener Molding Process and its applications in custom casting solutions can be found at Alcast Company’s official website at https://alcastcompany.com/.

About Alcast Company

Alcast is a leading U.S. manufacturer specializing in aluminum casting using permanent mold, semi permanent mold and sand casting methods. The company provides full-service solutions including engineering, tooling, machining, and finishing for high-quality cast aluminum parts.

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Media Contact

Alcast Company

1100 NW 15th Street, Peoria, IL 61605

(309) 673-2201

https://alcastcompany.com/

Alcast Company




newsroom: news.38digitalmarket.com



Source: 38 Digital Market News

Release ID: 1748971

Source published by Submit Press Release >> Alcast Company’s Mitchener Molding Machine Delivers Unmatched Aluminum Casting Accuracy


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