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Expro Sets Offshore World Record with Heaviest Casing String Deployment

By: Expro via Business Wire
September 08, 2025 at 04:00 AM EDT
ⓘ This article is third-party content and does not represent the views of this site. We make no guarantees regarding its accuracy or completeness.

Record-breaking cementing technology enhances rig safety and efficiency pushing the boundaries of deepwater well construction.

Expro (NYSE: XPRO), a leading provider of energy services, achieved a world record by deploying the heaviest casing string to date, using its advanced Blackhawk® Gen III Wireless Top Drive Cement Head with SKYHOOK® technology. The record was achieved on a significant project in the Gulf of America for a super major.

This press release features multimedia. View the full release here: https://www.businesswire.com/news/home/20250908908019/en/

Expro's GEN III Cement Head Record

Expro's GEN III Cement Head Record

The operation, conducted aboard the Transocean Deepwater Titan - an 8th-generation ultra-deepwater drillship - set a new benchmark in deepwater well construction. With a maximum hook load of 2.849 million pounds, the casing deployment exceeded all prior offshore records.

This deployment reaffirms Expro’s commitment to innovation and excellence in offshore well construction. The Gen III cement head with SKYHOOK® now stands as the only three million pound combined rated cementing system in the industry, designed to deliver unmatched safety, efficiency, and reliability in the most extreme offshore environments.

The Expro BLACKHAWK® Gen III Top-Drive Cement Head is optimal for rotating while cementing drill pipe-deployed casing strings or liners. When combined with the SKYHOOK® Cement Line Make-Up Device, the wireless cement heads enhance the safety of cementing operations by eliminating the need for personnel above the rig floor and improves rig efficiency.

Expro’s Blackhawk® Gen III cement head, engineered for full pressure and tensile capacity - 15,000 psi and three million pounds, respectively - was instrumental in enabling this feat. Unlike other systems that require derating under high-pressure conditions, the Gen III system maintained full performance and structural integrity throughout the operation.

The operator’s project stands among the world’s most technically demanding well construction campaigns. Facing casing high tensile hook loads resulting from deep casing set points, the operation demanded a cementing solution engineered for extreme conditions. Expro leveraged its engineering expertise to deliver a bespoke, high-capacity cement head purpose-built for the operator’s campaign.

“This deployment marks a step-change in offshore cementing, setting a new standard for ultra deep high pressure targets,” said Jeremy Angelle, VP of Well Construction of Expro.

“We are extremely proud to have supported this operator in achieving this critical milestone with a robust, high-performance cement head that delivered safely and reliably under record-setting loads.”

Notes to Editors

Working for clients across the well life cycle, Expro is a leading provider of energy services, offering cost-effective, innovative solutions and what Expro considers to be best-in-class safety and service quality. Expro’s extensive portfolio of capabilities spans well construction, well flow management, subsea well access, and well intervention and integrity solutions.

With roots dating to 1938, Expro has approximately 8,500 employees and provides services and solutions to leading exploration and production companies in both onshore and offshore environments in more than 50 countries.

For more information, please visit and connect with Expro on Twitter @ExproGroup and LinkedIn @Expro.

SPECIAL NOTE REGARDING FORWARD-LOOKING STATEMENTS

This press release, and oral statements made from time to time by representatives of the Company, may contain certain "forward-looking statements" within the meaning of the Private Securities Litigation Reform Act of 1995. Forward-looking statements include statements regarding, among other things, the success, safety and efficiency of the Company’s well construction technologies, and future growth, and are indicated by words or phrases such as "anticipate," "outlook," "estimate," "expect," "project," "believe," "envision," "goal," "target," "can," "will," and similar words or phrases. These forward-looking statements involve known and unknown risks, uncertainties and other factors which may cause actual results, performance or achievements to be materially different from the future results, performance or achievements expressed in or implied by such forward-looking statements. Forward-looking statements are based largely on the Company's expectations and judgments and are subject to certain risks and uncertainties, many of which are unforeseeable and beyond our control. The factors that could cause actual results, performance or achievements to materially differ include, among others the risk factors identified in the Company’s Annual Report on Form 10-K, Form 10-Q and Form 8-K reports filed with the Securities and Exchange Commission. The Company undertakes no obligation to publicly update or revise any forward-looking statements, whether as a result of new information, future events, historical practice, or otherwise.

View source version on businesswire.com: https://www.businesswire.com/news/home/20250908908019/en/

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