Intelligent power management company Eaton today announced it has partnered with Munich Electrification to develop and market its battery configuration switch (BCS), an advanced solution for 400-volt/800-volt dual string battery packs in electrified vehicles. This innovative, integrated, bi-stable device for parallel/series reconfiguration allows 800-volt vehicles to effectively charge via a 400-volt charger, while also offering numerous benefits compared to traditional solutions.

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Eaton’s Battery Configuration Switch enables the reduction of up to 12 components in a battery disconnect unit, simplifying the system and streamlining packaging and assembly. (Photo: Business Wire)

“At Eaton, we're leveraging our extensive background in developing electrified mobility solutions to launch this promising new technology in partnership with Munich Electrification, which specializes in developing cutting-edge battery management systems,” said Mark Schneider, president, Eaton’s eMobility. “There are a lot of 800-volt vehicles in the market, but many charging stations can only supply 400-volt power. BCS provides charging flexibility to consumers who want access to an expanded network of DC chargers."

Designed for automotive, light commercial and UTV applications, Eaton’s BCS enables the reduction of up to 12 components in a battery disconnect unit, simplifying the system and streamlining packaging and assembly. Furthermore, the BCS minimizes contact resistance, enhancing overall system efficiency and performance by reducing the number of contact points required by conventional contactors.

Ensuring higher EV safety standards, the BCS has a mechanical interlock that prevents pack short circuits due to crashes, software bugs, or contactor malfunctions. The BCS can also maintain stable conditions when the electronic control unit loses power. Its bi-stable nature enhances efficiency during normal operations by eliminating the hold current of a traditional contactor, and also provides resilience against low voltage faults by maintaining a safe condition for a wide range of potential failure modes.

“We are thrilled to collaborate with Eaton in launching this groundbreaking new technology developed by our outstanding R&D team,” said Uwe Wiedemann, managing director, Munich Electrification. “Munich Electrification’s legacy of innovation in the EV battery industry combined with Eaton’s expertise in electrical switching and automotive manufacturing is helping us to solve our customers’ biggest challenges together.”

Learn about Eaton’s BCS technology and other vehicle electrification solutions.

Eaton is an intelligent power management company dedicated to protecting the environment and improving the quality of life for people everywhere. We make products for the data center, utility, industrial, commercial, machine building, residential, aerospace, and mobility markets. We are guided by our commitment to do business right, to operate sustainably, and to help our customers manage power ─ today and well into the future. By capitalizing on the global growth trends of electrification and digitalization, we’re accelerating the planet’s transition to renewable energy sources, helping to solve the world’s most urgent power management challenges, and building a more sustainable society for people today and generations to come.

Eaton was founded in 1911 and has been listed on the New York Stock Exchange for more than a century. We reported revenues of $23.2 billion in 2023 and serve customers in more than 160 countries. For more information, visit www.eaton.com. Follow us on LinkedIn.

About Munich Electrification

Munich Electrification is a leading provider of innovative battery management solutions that has the development of sustainable battery management systems and electronics in its DNA. Munich Electrification offers state-of-the-art methods in software and electronics development and has profound knowledge of passionate professionals from 24 nations who have already worked for well-known automotive manufacturers. With a commitment to innovation and a passion for pushing the boundaries of what is possible, Munich Electrification strives to be a distinctive lead supplier for the electrified automotive world and beyond.

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