Production Capacity Initially Supporting Less than 600 Valves a Year Now Yields 600 Valves a Month

Marotta Controls, a rapidly growing aerospace and defense supplier, announces the delivery of its 20,000^th CoRe® valve to its customer Firefly Aerospace at the 36^th Space Symposium this week. The milestone marks the rapid growth of Marotta’s CoRe Flow Controls series, a portfolio of 13 high performance solenoid valves designed for complex commercial launch vehicles.

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Marotta Controls CEO Patrick Marotta (L) hand delivers the aerospace and defense supplier’s 20,000th CoRe valve to Firefly Aerospace CEO Thomas E. Markusic (R) at the 36th Space Symposium. Introduced less than a decade ago, CoRe valves are rapidly growing in popularity as one of today’s only catalog solenoid valve series designed for complex commercial launch vehicles. (Photo: Business Wire)

Initially introduced less than a decade ago, the CoRe valves were deployed by a single spaceflight company launching just two rockets a year. Today, they are used in more than 10 vehicle platforms for various customers that collectively launch over 60 rockets a year both domestically and internationally. Demonstrating their versatility, CoRe valves can also be found in ground control and deep space applications.

“When we began designing and manufacturing CoRe valves, we had a small team of three to four assembly and test technicians responsible for production,” said Max Wolfinger, Vice President of Space Systems, Marotta Controls. “We have since expanded that team fivefold as well as the portfolio, which today includes 13 models. Our CoRe engineers occupy a 2,750-square-foot state-of-the-art production facility, and we continue to ramp production volume. We’re outpacing the competition at an incredible rate to meet the market demand.”

Space vehicle products were historically commissioned as custom one-offs. Marotta’s CoRe Flow Controls series serves as one of the only valve catalogs available for spaceflight, modernizing that purchasing process for today’s market. Products earning the CoRe brand (formally established in 2018) are steadily produced in such volumes that all customers benefit from economies of scale as well as lead times as short as six weeks.

“Our vision for spaceflight anchors on economical, convenient access. We, in turn, seek out commercial off-the-shelf components where possible to accelerate our launch vehicle production. We will not, however, compromise on performance and reliability,” commented Thomas E. Markusic, Founder and CEO of Firefly and recipient of the commemorative valve. “From our perspective, no one else is producing a suite of high performance valves offering Marotta’s capability mix at Marotta’s scale. Further, their team has been integral to our pneumatic system development efforts, an outcome that adds considerable value to our investment.”

Firefly engaged Marotta to support its Alpha launcher program. The Alpha rocket combines the highest payload performance with the lowest cost per kilogram to orbit in its vehicle class. Capable of delivering 1 metric ton to Low Earth Orbit (LEO) and 630 kg to the highly desirable 500 km Sun–Synchronous Orbit (SSO), Alpha will provide launch options for both full vehicle and ride share customers.

CoRe valves are designed for one- to three-quarter inch lines; handle fluids such as helium, methane, nitrogen, and oxygen; and are qualified to the Air Force Space Command’s (AFSC) SMC-S-016 standard for 10-flights. The newest models—the direct-acting MV100X and the pilot-operated MV524X—are designed for cryogenic temperatures.

About Marotta Controls

Founded in 1943, Marotta Controls is a fully integrated solutions provider which designs, develops, qualifies and manufactures innovative systems and sub-systems for the aerospace and defense sectors. Our portfolio includes pressure, power, motion, fluid, and electronic controls for tactical systems, shipboard and sub-sea applications, satellites, launch vehicles, and aircraft systems. With over 200 patents, Marotta Controls continues to build on its legacy as a highly respected, family-owned small business based in the state of New Jersey. Twitter: @marottacontrols LinkedIn: Marotta Controls, Inc.

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#MarottaControl's production of catalog #SolenoidValves ramps significantly as commercial #spacecraft, ground control, and #DeepSpace application use increases. CEO commemorates 20k valve milestone with @Firefly_Space at #SpaceSymposium.